Canadian Packaging May 2023

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Meat Industry Overview Page 21

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East Coast deli meats processor using cutting-edge technology to carve out a bigger slice of the market Story on Page 15

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After page 31

ROBERT HIGGINS, V-P OPERATIONS, BONTÉ FOODS LTD.

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May 2023 Vol. 76, No. 4 canadianpackaging.com

COVER STORY

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15 CUT TO SIZE

Atlantic Canada’s biggest deli meats processor boosts its retail product output capacity with swift and seamless installation of a new high-performance thermoform packaging machine that has already exceeded all expectations for line efficiency and productivity.

FEATURES

21 Meat on the Table 21

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As the Canadian Meat Council (CMC) celebrates its Centennial anniversary next month, top CMC executives reveal the marketplace and regulatory challenges facing the country’s red meat producers both domestically and abroad.

27 Maximum Impact

U.S.-headquartered specialty packaging producer makes a bold entry into the Canadian market for folding cartons with a game-changing acquisition set to transform the competitive landscape and shake up the industry’s status quo.

DEPARTMENTS

COLUMNS

NEWSPACK 7-8 Packaging news round-up.

FROM THE EDITOR 4 George Guidoni More women industry leaders is a refreshing and long overdue development.

NOTES & QUOTES 10 Noteworthy industry briefs.

FIRST GLANCE 11 New packaging solutions and technologies.

ECO-PACK NOW 12 Sustainable packaging innovations.

CHECKOUT 44 Jaan Koel Joe Public speaks out on packaging hits and misses.

AFTER PAGE 31: SPECIAL REPORT

PAC CONNECTED 2023

Celebrating this year’s PAC Global Awards competition winners and promoting plastics circularity through cross-industry collaboration.

PEOPLE 43 Career moves in the packaging world.

EVENTS 43 Upcoming industry functions.

ISSN 0008-4654. Canadian Packaging is published 10 times per year by Annex Business Media. Canada Post Publications Mail Agreement No. 40065710. Return undeliverable Canadian addresses to: Circulation Department, 111 Gordon Baker Rd., Suite 400, Toronto, ON M2H 3R1. No part of the editorial content in this publication may be reprinted without the publisher’s written permission. © 2023 Annex Publishing & Printing Inc. All rights reserved.

Opinions expressed in this magazine are not necessarily those of the editor or publisher. No liability is assumed for errors or omissions. All advertising is subject to the publisher’s approval. Such approval does not imply any endorsement of the products or services advertised. Publisher reserves the right to refuse advertising that does not meet the standards of this publication. Printed in Canada.

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ON THE COVER Bonté Foods Limited vice-president of operations Rob Higgins strikes a cheerful pose next to the company’s new Reiser RE25 thermoform packaging system recently installed at the company’s production plant in Dieppe, N.B. Cover photography by Dale Preston.

May 2023 · CANADIANPACKAGING

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FROM THE EDITOR

More women industry leaders will benefit all packaging stakeholders

T 4%

Packaging industry CEO jobs held by women in 2020

4

here is something exciting and refreshing going on in the top echelons of the global packaging industry, where glass ceiling are being smashed on many levels to give women industry leaders unprecedented levels of recognition and influence to breathe new life into an industry that had essentially remained an old boys network for far too long .

Earlier this month, the World Packaging Organisation (WPO) had elected Luciano Pellegrino, managing director of the Brazilian Packaging Association (ABRA) as WPO president, marking the first time that WPO will be headed by a woman in the group’s 50year history.

A few months ago, the venerable PMMI-The Association for Packaging and Processing Technologies had elected Patty Andersen, vice-president of human resources at prominent end-of-line machinery manufacturer Delkor Systems, as PMMI’s chairman of the board—again, for the first time in the group’s history.

Over at the Canadian Meat Council (CMC), which is celebrating its Centennial anniversary this year, Sofina Foods vice-president of industry and government relations Kerry Towles was elected as chair of the board in yet another significant “first” in CMC’s illustrious history.

Happy coincidences or an emerging megatrend? We would like to believe it’s the latter, and long overdue at that.

The lack of women in senior leadership roles is not something that has historically been restricted to packaging industry circles, far from it, but it’s about time that imbalance is being rectified, with women professionals finally getting their due as a largely untapped vast pool of visionary leadership excellence to disrupt the industry outdated sexist status quo to the dustbin of history.

As president of the Toronto-based rigid plastic packaging products manufacturer Polytainers, Susan Dalgleish is an inspired choice to lead the privately-owned company forward after the eventual pending retirement of its founder and current chief executive offi-

CANADIANPACKAGING · May 2023

cer Robert Barrett.

For all the remarkable success that Polytainers has achieved over the years, the strengthening anti-plastic backlash will be a serious challenge for Polytainers and other companies like it to navigate in coming years. Happily for Polytainers, Dalgleish seems exceptionally well prepared and confident in taking on the enormous task of changing the narrative about the role of plastic packaging in the modern consumer society.

“A lot of our customers as grappling with how to explain a very complex topic to their consumers the right way, to ensure their brands remain strong and healthy,” Dalgleish told the Canadian Packaging magazine in a recent interview. “We have a big job our hands to educate people that plastic is a wonderful material.

“Any time you look at a proper lifecycle assessment, you will find that plastic is often a better material than any other out there in terms of putting more product on a pallet, taking more trucks off the road, and generating real savings in greenhouse gas emissions.

“There is no doubt that there are big changes coming,” Dalgleish says, “but it’s still difficult to predict exactly what those will be.

“What worries me is that when science and data don’t drive the conclusions, virtually any type of packaging can be banned for political reasons.

“That’s why we are committed to working with all our partners in the industry to try to inform the public about the many sustainability advantages of plastic by getting the right information out there.

Says Dalgleish: “I think our customers are going through a major education process that we are a part big part of.

“And as everyone in the value chain becomes more versed in the subject (plastics sustainability), we will be able to agree on promising new options that provide a more pragmatic approach to plastics circularity than we had so far.”

MAY 2023 | VOLUME 76, NO. 4 Reader Service Print and digital subscription inquires or changes, please contact Angelita Potal, Customer Service Tel: 416-510-5113 apotal@annexbusinessmedia.com Mail: 111 Gordon Baker Rd., Suite 400, Toronto, ON M2H 3R1 Senior Publisher Stephen Dean | (416) 510-5198 SDean@canadianpackaging.com Editor George Guidoni | (416) 510-5227 GGuidoni@canadianpackaging.com Account Coordinator Barb Comer | (888) 599-2228 ext 210 bcomer@annexbusinessmedia.com Audience Development Manager Barbara Adelt | (416) 510-5184 Fax: (416) 510-6875 badelt@annexbusinessmedia.com Media Designer Brooke Shaw | (519) 428-3471 bshaw@annexbusinessmedia.com President/COO Scott Jamieson SJamieson@annexbusinessmedia.com Annex Business Media 111 Gordon Baker Rd., Suite 400, Toronto, ON M2H 3R1; Tel: 416-442-5600.

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NEWSPACK

New Fanta Orange flavor a bold fruity treat for all senses

As the second-oldest soda brand owned by The Coca-Cola Company, Fanta Orange has had an illustrious history since its introduction to consumers in the 1940s—literally conquering the word with a unique bold flavor that many people says tastes more orange than the orange fruit itself.

While that may be a feat of a lifetime in its own right, the universally beloved soda brand is aiming for even greater glory in Canada with the national rollout

of an all-new Fanta Orange said to be even bolder, fruitier and more refreshing than the original recipe.

Made and packaged in Canada by Coca-Cola Canada Bottling Limited, the new Fanta Orange comes in five sizes—sold individually and in multipacks—including 300-ml mini bottles (eightpacks); 200-ml mini cans (six-packs); 355-ml cans (12-can Fridge Pack cartons); and

500-ml and two-liter plastic bottles.

Each packaging format features splashy orange graphics created by The Coca-Cola Company’s global design team in collaboration with Jones Knowles Ritchie (brand identity and packaging), Relative (packaging guidelines and imagery) and Colophon (typography).

“We’re excited to introduce a new bolder Fanta, which is reflected on the packaging,” says Coca-Cola Canada’s senior marketing manager Jacques Blanchet.

“With a new look and feel, which includes a new visual identity and logo, Fanta still has the orange flavor you know and love, but is now fruitier and bolder than before—just in time for the summer.”

In addition to the new colourful look and feel, Fanta is celebrating the new flavor through an

integrated marketing campaign designed to immerse the senses, Blanchet relates, with the mission to inspire and infuse more fun and moments of everyday indulgence.

This includes the rollout of the Fanta Digital Ride n Sip, a new interactive mobile game that simulates the unique Fanta Orange flavor and offers fun rewards for the players.

In. addition, Canadian consumers can even experience the Fanta Orange flavor in-person at the experiential activations across Canada, which includes an out-of-home scented mural located at Queen St. West and Ryerson Avenue in downtown Toronto, where they can smell the bold, bright Fanta Orange scent.

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NEWSPACK

New Natrel dairy beverage offers a perfect daily boost of tasty quality protein

While most modern consumers are nowadays week aware of the need to consume sufficient amount of protein over the course of the day, not all of them are aware that not all proteins are created equally.

According to Canada’s leading dairy products manufacturer Natrel, which has just added the new Natrel Plus Vanilla milk beverage to its popular Natrel Plus brand family, dairy protein offers a number of significant benefits compared to other types of protein.

For one, it contains all the essential amino acids, i.e. the protein building blocks that have to come from the diet because human body cannot produce them on its own.

In addition, the body can absorb and use dairy protein more easily than other proteins.

And with the launch of Natrel PlusVanilla, getting the proper amount of protein has never been as delicious as when using the new protein shake concoction, made from 100-percent Canadian milk, to make fruit smoothies, lattes or matchas, as well as simply enjoy it on its own.

Containing 18 grams of protein per 250-ml single serving, the lactose-free beverage is also a good source of 11 essential nutrients.

According to Natrel, a glass of Natrel PlusVanilla provides as much quality protein as consuming three large boiled eggs; 10 tablespoons of chia seeds; five tablespoons of peanut butter; four-and-an-half 100-ml yogurt cups; or 4.5 liter of almond-based milk substitute.

According to Natrel, a subsidiary of leading Canadian dairy processor Agropur, both the Natrel PlusVanilla and the Natrel Plus Chocolate contain 50 per cent less sugar than regular chocolate

milk, with no artificial flavors or sweeteners.

Sold in two-liter gabletop cartons with built-in resealable caps for easy pouring, the Kosher-certified beverage is made form ultrafiltered lactose-free milk to make it safe and accessible to lactose-intolerant consumers.

Cascades to shut down underperforming plants in its tissue paper division

Leading Canadian paper products manufacturer Cascades Inc. has announced a sweeping restructuring of the company’s tissue business that will see it shut down its “underperforming” tissue plants in Barnwell, S.C., and Scappoose, Ore., as well as the virgin paper tissue machine at its St. Helen’s plant, also in Oregon.

Although the equipment slated for closure has total annual rated capacity of 92,000 short tons of tissue paper and 10 million cases of converted product, according to the Kingsey Falls, Que.-headquartered Cascades, it has recently been

operating well below capacity— producing 56,000 short tons of tissue paper and five million cases of converted product in 2022.

“A portion of this production will be absorbed by open capacity at our other facilities and by the increase in productivity at our sites, particularly in the U.S.” says Cascades, adding it has the option to evaluate the possibility of redeploying the seven conversion lines impacted by this decision to other sites at a later date.

While the company expects the closure costs, including severances, to total between $20 million and $25 million, it has pledged to work closely with the 300 affected employees to mitigate the impact of this decision.

“This will include, among other things, offering to relocate as many employees as possible to its other business units in the U.S.,” Cascades states.

“Employees who cannot or do not wish to relocate to other plants will receive support in their search for other employment.”

23_002265_CN_Pckg_MAY_CN Mod: March 22, 2023 10:28 AM Print: 04/12/23 1:34:52 PM page 1 v2.5

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NOTES & QUOTES

services, starting with the launch of a fundraising campaign aiming to raise $1 million to cover initial operating costs.

From Left: MPO president Kevin Schinkel, MPO executive director Franco Naccarato, Ontario minister of agriculture, food and rural affairs Lisa Thompson, and CMIT Director Luis Garcia.

Meat and Poultry Ontario (MPO) has officially opened up the new Centre for Meat Innovation and Technology (CMIT) at the University of Guelph campus to help Canadian meat processors collaborate, find and adopt new technology and innovation and make it easier for their employees to learn and advance their skills. “This center will ultimately help both processors and meat and poultry producers,” says CMIT director Luis Garcia.

“We did our research, and both processors and farmers told us there was significant room for them to grow if some of the key barriers holding them back could be addressed.” Founded and supported by MPO, CMIT is planning to become a self-sufficient innovation, training and research hub within five years by building fees for its

From Left: Krones Inc. CEO Holger Beckmann; Krones AG chief financial officer Uta Anders; Krones AG director of M&A Sebastian Schaefer; Ampco executive vice-president Lori Neisner; Ampco president Michael Nicholson; Krones AG head of process technology Buelent Bayraktar; Krones AG chief executive officer Christoph Klenk.

Beverage processing and packaging equipment supplier Krones Inc. of Franklin, Wis., has reached an agreement to acquire a 90-percent ownership stake in Ampco Pumps Company, Glendale, Wis.-based manufacturer of sanitary pumps, mixing, and blending equipment for the food, beverage, dairy, personal care and pharmaceutical

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industries. Under the agreement, Krones has an option to buy the remaining 10 per cent of the shares in Ampco—which remains operating under current management—at some point in the future. “The acquisition of Ampco is a major step in enhancing the Krones Processing Group portfolio and will provide a broader distribution network to offer customers a wider range of processing technology and components,” says Krones Inc. president and chief executive officer Holger Beckmann. “In addition, the businesses of the two companies complement each other perfectly in regional terms.”

Leading Japanese manufacturer of advanced packaging and life science materials Toppan has announced plans to open up a new production facility in the Czech Republic to manufacture transparent barrier plastic films for a broad range of packaging applications. To be located in Most, the new plant is expected to commence mass production by the end of 2024, according to the Tokyoheadquartered Toppan. “By taking advantage of the new plant’s location, Toppan will bolster its capacity to supply transparent barrier films to packaging manufacturers in Europe, where we see some of the world’s most environmentally-friendly countries, and accelerate our sustainable business transformation globally by strengthening relationships with top-rated companies in the areas of ESG (environment, social and governance) and the SDGs (sustainable development goals),” says Masahiko Tatewaki, managing executive officer of Toppan’s global packaging business. “This plant will also employ the most environmentally-friendly technologies, such as heat reuse systems, with an emphasis on maximum energy efficiency Stahl, a globally operating supplier of coating technologies headquartered in Waalwijk, The Netherlands, has completed the acquisition of ICP Industrial Solutions Group (ISG), Andover, Ma.-based manufacturer of high-performance coatings for packaging and labeling applications.

With annual revenues of about US$140 million, the ISG acquisition reinforces Stahl’s position as the global leader in the field of specialty coatings for flexible substrates, according to the company.

“Completing this important strategic acquisition is an important milestone for our organization,” says Stahl’s chief executive office Maarten Heijbroek, “as it will enhance our growth profile, diversify our target markets, and broaden our technology base.

Moreover, integrating ISG’s expertise and range of innovative low-impact solutions into our portfolio will add further value to our stakeholders, as we work to create a more sustainable coatings value chain.”

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CANADIANPACKAGING · May CANADIANPACKAGING.COM 2023

FIRST GLANCE

HYBRID SOLUTION The new model 9750+ continuous inkjet (CIJ) printer from MarkemImaje is a hybrid coder designed to provide the flexibility to print standard dark codes or color-contrasted codes by using dyes or pigmented inks, while delivering premium legibility and permanence. Whereas producing both code types traditionally required two types of machines and many different spare parts, the 9750+ hybrid solution enables manufactures to achieve both with one printer model—streamlining maintenance and spare parts needs, while also providing operational flexibility and lower costs. Incorporating an innovative polyvalent ink circuit, said to be the first of its kind for coding, the 9750+ can generate text messages up to five lines, logos, and high-resolution linear and 2D codes on a vast array of packaging substrates using its patented unique Intelli’Inks system to ensure optimal performance when coding different materials, while its Jet Speed Control technology automatically adjusts ink and printer variables to provide perfect drop placement, print quality and code consistency to minimize scrap and rework.

Markem-Imaje

SORTING THINGS OUT The ModSort sortation system from Regal Rexnord Corporation is a fully-automatic sortation solution capable of handling a diverse range of products—from small polybags to boxes up to 30-kg—at rates up to 3,000 pieces per hour. Powered by a safe and energy-efficient 120V AC power supply, and operating at only 72 dB—about the same amount of sound generated by a household washing machine—ModSort uses the company’s patented System Plast belts, which utilize rotating spheres to provide a high degree of motion control and the ability to convey packages in any direction. Intended for use as a ‘Last Mile” sorter, the plug-and-play system’s divert and transfer module can be easily enhanced and expanded with the addition of new sort zones to CANADIANPACKAGING.COM

accommodate future changes in capacity requirements.

Regal Rexnord Corporation

FO R F RY E R , B R E A DI N G , A N D B AT T E R C O N V E Y I N G

THINK ABOUT INK INX International Ink Co. has launched two new printing formulations offering significant sustainability advantages to help brand-owners achieve their environmental objectives. Designed as a solvent ink for flexographic outdoor bag printing, DuraINX HRC is formulated with high-performance pigments to offer excellent high speed printability and superior long-lasting properties with robust product, fade, and rub/scuff resistance that stands up to environmental exposure. The highly durable inks are free of nanomaterials, fluorochemicals, fanal pigments, heavy metals or PTF (platinum fluoride) particles. For its part, the mew Ecostage GB-XA is an oxygen barrier coating that addresses food safety and preservation issues, while improving sustainability and recyclability by allowing for monomaterial packaging to replace multilayer packaging for specific food applications—thereby making it easier to recycle the package.

Developed specifically to improve the oxygen transmission rate of flexible packaging materials, the transparent, chlorine- and metal-free coating offers a cost-effective alternative expensive barrier films, according to the company.

INX International Ink Co.

KleanTop® PacTitan™ Pro Proven to last more than 6 times longer than the average metal conveyor belt.

FAST AND EASY Leveraging touchscreen operation to automate powder induction and dispersion processing, the Fastfeed PLC system from Admix, Inc. offers many attributes for quick and ergonomic incorporation of powder ingredients into mix tanks at high efficiency levels, including rapid incorporation and wetting out of powder ingredients; touchscreen operation, recipe storage and job status monitoring, and one-touch CIP (clean-in-place) mode.

Admix, Inc. May 2023 · CANADIANPACKAGING

11

Scan the QR Code to speak to a Rexnord Specialist and learn how PacTitan Pro can help improve production and employee safety.

For more information, visit Rexnord.com or call 866-739-6673 within the U.S., or +31 174 445 111 outside the U.S.

Regal Rexnord, KleanTop, PacTitan and Rexnord are trademarks of Regal Rexnord Corporation or one of its affiliated companies. © 2022, 2023 Regal Rexnord Corporation, All Rights Reserved.

MCAD22025E • Form# 10491E

ECO-PACK NOW

Standing Up for Recyclability Making the ever-popular stand-up pouches and other flexible packaging products truly sustainable and circular is a massive industry challenge that will require material producers and machinery manufacturers to be on the same page throughout the next-generation packaging’s life-cycle.

And while not everyone in the industry may have gotten the memo just yet, some progressive companies—including German-based film manufacturer SÜDPACK and packaging machine-builder SN Maschinenbau—are already setting a benchmark for collaborative excellence in fast-tracking the sustainability of flexible packaging.

Earlier this month, the two companies teamed up at the recently held interpack 2024 global packaging showcase in Düsseldorf, Germany, for a joint demonstration of the Pure-Line zippered stand-up pouches from SÜDPACK running at speeds of up to 270 pouches per minute on SN’s new FMH 300 pouch packaging machine.

Developed to address the ongoing trend in pouch packaging to use more material-efficient and more recyclable alternatives, the high-performance films in the Pure-Line product family are based on the PE (polyethylene) polymer compounds lauded for their widespread recyclability and material efficiency, according to SÜDPACK. The PE monomaterial can be equipped with different features and barrier properties to ensure that products are aroma-proof, airtight, and

have a longer shelf-life when packaged, with easy-to-integrate zipper systems making it convenient to open and close the pouches.

These PE-based systems are already available on the market, which means these stand-up pouches can be assessed as a true single-material solution and introduced into the appropriate recyclable material cycles.

As SÜDPACK explains, “Customers will greatly benefit from the minimal use of resources while enjoying optimal pouch stability and reduced packaging weight, which leads to an improved carbon footprint along the entire process chain.

“The recyclability of the packaging can be verified with a certificate from independent external institutes,” says SÜDPACK, adding the PE monomaterial is particularly suitable for primary packaging for grated cheese, sausages, snacks and other food product requiring superior shelf-life properties.

For its part, the high-speed FMH 300 pouch packaging machine is a horizontally operating pouch packaging machine that features a special hygienic design with a rotary table to form, fill and seal flat stand-up pouches from rollstock.

While it is fully capable of processing conventional multimaterial structures, it really stands out for its ability to work with the new sustainable and recyclable monomaterial films, like SÜDPACK’s PurePE films.

Boasting a wide array of innovative technologies—such as continuous web draw-off, the option of adding continuous ultrasonic zipper sealing, or the fully-automatic block adjustment of the sealing frames—it offers considerable cost-saving potential due to the use of even thinner and more recyclable films to limit the environmental impact.

Moreover, the hygienic design of the FMH machine range makes it particularly suitable for packaging products such as grated cheese or air-dried sausages, which are extremely demanding applicationa when it comes to the cleanability of the packaging machine.

The hygienic structure of the range keeps surfaces, corners and crevices to a minimum to avoid possible product build-up, which reduces potential contamination as well as the amount of effort needed to clean the machine.

Last but not least, the impressive FMH 300 triplex model offers high speed operation and maximum flexibility thanks to its extremely broad format range.

Depending on the product properties and the size of the pouch, it is possible to achieve an output quantity of up to 270 pouches per minute, with the nearly fully-automatic changeovers performed almost entirely on the machine’s HIM (human-machine interface) operating panel.

The One & Only Green Choice Leading Danish skincare brand NUORI has combined eight hero skincare ingredients in a single formula for its new launch of The One. The simple, yet highly functional, all-natural cream benefits from the powerful protection of Quadpack’s Regula Airless packaging, which shields the hard-working formula from external contamination without the need for synthetic preservatives.

As a responsible skincare brand, Marie Rønlund Jensen.

“As our expert partner, Quadpack NUORI selected recyclable materials for its packaging, including 100-per- always takes us on a journey to navicent rPET (recycled polyethylene tereph- gate the options in terms of innovathalate) for the outer bottle and cap, tion and sustainability,” Jensen exretaining their sea-green shade, aes- plains. “With The One, our research thetically blended with the brand and discussions led us to embrace recycled material, complete with its logo.

“We wanted the most sustainable imperfections and color variations.

“Airless was a given,” she sates, pack with the highest protection,” says NUORI brand manager Ann- “and the finished pack perfectly fits 12

CANADIANPACKAGING · May 2023

“Quadpack’s experience in PET our mindset of high performance, injection enabled a flawless mix of PP simple aesthetics and low waste.”

As Jensen explains, The One is and rPET,” Jensen relates.

“The inner bottle and metal-free formulated to be an all-inclusive product for everyone— simplifying pump—the parts in contact with the complicated skincare routines into an ‘bulk’ conents—are made of PP for product compatibility. easy, yet effective one-step ritual.

“A rigorous three-month testing Like all NUORI brand products, it contains no synthetic preservatives, process ensured perfect affinity bestabilizers and other additives often tween formula and packaging,” she adds. used to prolong shelf life.

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“The One carries an expiry date ing applied in two-color silk-screen.

The inner bottle, adapter and disthat applies from the moment it was penser were color-injected for a harmade,” Jensen points out.

Made entirely in Europe, The One monious match with the sea-green of is bended in Denmark, while its the outer surface—resulting in atpackaging is manufactured and tractive and sustainable packaging decorated at Quadpack’s production solution that perfectly encapsulates Scandinavian minimalism. facilities in Kierspe, Germany.

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COVER STORY

Bonté Foods vice-president of operations Rob Higgins holds up a pepperoni and cheese combination snackpack packaged in airtight high-barrier film on the plant’s Reiser RE20 rollstock thermoform packaging machine directly to his left.

CUT TO THE CHASE Enterprising New Brunswick deli meats processor doubles down on thermoform packaging to drive future market growth

By George Guidoni, Editor Photos by Dale Preston

CANADIANPACKAGING.COM

A

s the most popular topping on one of the world’s most popular dishes, sliced pepperoni is a genuine contender for being one of the most enduring and beloved cured sausage meats ever invented.

Made from ground beef and pork— and seasoned with salt, paprika, garlic and other flavorful seasonings—the tasty, zesty and tangy can be found on many of the estimated five billion pizzas consumed around the world each year.

Coupled with its mainstream popularity as an enjoyable stand-alone snack

or as an integral part of fancy charcuterie spreads, cheese boards and antipasto platters, this chewy Italian-American invention has become a perennial crowd-pleaser across North America over the decades.

With an estimated 250 million pounds of pepperoni consumed each year in the U.S. alone, its remarkable mass appeal is even celebrated with a dedicated National Pepperoni Day on every September 20 south of the border.

Here in Canada, pepperoni is also a must-have item in the product portfolio of just about every meat processor specializing in the production of deli meats and cold-cuts, including Bonté Foods Limited of Dieppe, N.B. May 2023 · CANADIANPACKAGING

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COVER STORY

Top One of two high-performance Seydelmann AG160 grinders located in the Dieppe plant’s processing area.

Middle & Bottom Neat rows of sliced pepperoni, salami and ham placed onto the film-lined cavities of the Reiser RE25 rollstock thermoform packaging machine prior to being packed into thermoformed Pizza Variety Valu Pak retail packages.

Operating out of the same 66,000-square-foot facility for the last 46 years, albeit comninously expanded and retrofitted ove the years, Atlantic Canada’s largest deli meats manufacturer produces over 150 food products for the foodservice, grocer retail and institutional markets, including pepperoni, salami, ham, bologna, pastrami, donairs, gyro meat, pizza sauces, and many other popular food items.

Nowadays producing and packing about 85,000 kilograms of product per week, the company’s varied product portfolio comprises more than 150 SKUs (stock-keeping units), according to vice-president of operations Rob Higgins.

In addition, Bonté Foods markets a comprehensive line of high-quality sauces, condiments and RTE (readyto-eat) meals that are co-packed for it offsite under the company’s brand labels and distributed throughout Canada.

“Being centrally located in the Maritimes makes it easy to ship our products within Atlantic Canada, Higgins says, “and it’s also a perfect location for exporting to the U.S.” Having joined Bonté Foods 20 years ago, Higgins has been actively involved in numerous facility and equipment upgrades and capital investments that have enabled the one-time niche food manufacturer to evolve into a highly diversified and well-respected player in the Canadian meat processing industry.

“In 2005 Bonté acquired Chris Brothers, who operated a federal plant in Nova Scotia and was well-known for their snack pepperoni,” Higgins relates.

“This purchase started Bonté down a more focused business approach on meat production with decision to discontinue sauce and bakery production in-house and securing co-packers for these items,” Higgins continues.

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CANADIANPACKAGING · May 2023

CANADIANPACKAGING.COM

Above Equipped with touchscreen graphic HMI (human-machine interface) display terminal, the Reiser thermoform packaging machine features one-touch pushbutton cycle activation.

Left Vacuum-packed in clear high-barrier transparent plastic film supplied by Winpak, the air-tight Pizza Variety Valu Paks feature easy-open peel-off lidding for enhanced consumer convenience.

CANADIANPACKAGING.COM

“The focused approach has been a successful,” he asserts, “with Bonté now enjoying a very strong retail deli presence in Atlantic Canada, complemented by national foodservice sales across Canada.

“In 2020 Bonté was acquired by ADP Direct Poultry in a move intended to diversify their existing chicken processing facilities in Ontario,” says Higgins, noting that it also allowed Bonté Foods to expand its offering of poultry-based meat products.

“Our raw products, including some packaging, are sourced locally when possible,” Higgins points out. “If something is not available locally, we source it from within Canada whenever possible.

“Our raw processing side runs five days per week,” says Higgins, “and our RTE operations runs seven days per week.

“Our busiest time of the year is from November through January,” he relates, “as this is when consumers tend to entertain and eat more.

“We know this going into this period, so we ramp up production in September and October to help out with this production increase.”

As Higgins relates, some of the more popular foodservice industry products produced at the Dieppe plant include bulk-sized Donair and Gyro cones (made in 10-, 15- and 20-pound versions); cooked beef toppings (in 2.5and five-kilogram portions); and a variety of cooked sliced pepperoni and salami shipped in five-kilogram packs.

On retail side of the business—comprising the company’s flagship Chris Brothers and Bonté brand labels—the plant makes a broad variety of sliced deli meats and donair slices in portions ranging from 150 to 375 grams.

“Our two highest-selling branded SKUs are our Pizza Variety Valu Pak and our 1.5-kilogram Wax Style BolMay 2023 · CANADIANPACKAGING

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COVER STORY

ogna,” Higgins reveals.

“Our Pizza Variety Valu Pak is a 175gram vacuum pack containing pepperoni, salami and ham,” Higgins states.

“It has been a key retail product for us for several years.”

Two of the plant’s three slicing lines are primarily used to make retail products, Higgins explains, with the third slicer dedicated to foodservice production.

“We also have a bulk pack-off area where we pack our beef toppings and any whole pepperoni, salami and bologna sticks,” he relates.

“In the raw meat department we have an automatic linking and hanging line, an automatic pan oiler, and an automated label applicator in the RTE area on the new RE 25 thermoform packaging machine we recently bought from Reiser,” adds Higgins, hailing the recent 18

CANADIANPACKAGING · May 2023

Above left The Reiser RE20 rollstock thermoform packaging machine originally installed at the Dieppe facility in 2011.

Above right The popular pepperoni and cheese snackpacks, produced on Reiser RE20, contain side-byside pepperoni and cheese sticks in one convenient package.

arrival of the spanking new Reiser RE 25 horizontal form/fill/seal thermoform packaging machine onto the factory floor.

Commissioned and started up earlier this year with the assistance of local Reiser Canada sales rep Jean Collette, the new state-of-the-art Reiser RE25 is actually the second Reiser thermoformer at the Dieppe facility, which installed the earlier-generation Reiser RE20 rollstock machine supplied to the plant by Reiser back in 2011.

While that machine is still performing admirably, the new Reiser RE25 has been a real game-changer for the plant, according to Higgins.

“We have several pieces of equipment from Reiser, but I have to say the one that has made the fastest impact has been the most recent purchase of the

RE25,” he states.

“The new RE25 purchase replaced an aging rollstock machine,” he says, “and it has exceeded our expectations.

“This (RE25) line is by far our busiest line,” Higgins states.

“It packages about 85 per cent of our retail sliced deli meats, and we have seen an overnight increase in output of almost 20 per cent coming off this line, with packages that look better and have great seals and consistent vacuum.

“This has been huge for us, as it gives us plenty of room to grow,” says Higgins, while lauding the excellent service and support provided by Reiser throughout and following the installation.

“We had a tight installation time-line on this, so we actually went to test the RE25 at Reiser’s headquarters facility CANADIANPACKAGING.COM

Left Bonté Foods production manager Dean Young (left), Rob Higgins and Reiser Canada’s sales representative Jean Collette inspect the sealing quality of the combo pepperoni-and-cheese snack packs coming off the Reiser RE20 rollstock machine.

in Canton, Ma., and their team was exceptionally professional and knowledgeable.”

Such endorsement is naturally music to the ears of Collette, who points out that Reiser was also the key supplier and integrator for the two high-performance Seydelmann grinders for Dieppe plant’s processing area.

“We have always had a good long-standing relationship with Bonté and Rob Higgins,” Collette says. “We have always worked to support them when called upon, and we are happy to do this as a good partner.

“The equipment was installed within a tight-time frame,” Collette points out, “so we relied on good communication and planning on both sides.

“We worked together with Bonté and had our people on-site for the duration of the project to make sure everything

Right Finished packs of Pizza Variety Valu Paks being manually placed inside corrugated shipping containers supplied to the Dieppe facility by Master Packaging.

“Being smaller than most of our key competitors allows us to be flexible and responsive to our customers’ and consumers’ needs.”

CANADIANPACKAGING.COM

went as planned,” Collette relates.

“It was important that we listened to what Bonté needed and that we provided the correct solution and start-up.

“Our service department made sure we delivered on this, providing Bonté with a high-quality solution to update their packaging.”

Higgins agrees: “The installation was on schedule and without any issues— thanks to our maintenance team and Reiser’s personnel.

“We are proud to be a BRCGS AA+ (Retail British Consortium Global Standards)-rated plant,” Higgins points out. “We made the decision to start with unannounced audits three years ago as we felt it would challenge us to be better,” he explains, “and we have held on to the AA+ rating every year since.

“We have also been Halal-certified since 2017,” Higgins adds.

Such attention to product quality and consumer trends have certainly served Bonté Foods well in its journey to become ‘Atlantic Canada’s Deli,’ as the company’s logo tagline proclaims.

“Although we have a few national listings, our retail presence is most predominant in Atlantic Canada, where you can find our deli meats and donair packaged under Chris Brothers and Bonté brands,” Higgins relates.

“On the foodservice side we sell sliced cooked pepperoni and salami, donair cones and cooked beef topping to dis-

tributors across Canada,” says Higgins, adding that retail products account for about 60 per cent of the plant’s production volumes.

“Brand recognition is one of our biggest strengths,” Higgins says, “and being smaller than most of our key competitors allows us to be flexible and responsive to our customers’ and consumers’ needs.”

According to Higgins, the high-quality vacuum-packing and MAP (modified atmosphere packaging) capabilities enabled by the Reiser-supplied equipment will play key role in the company’s further growth in the marketplace.

“Obviously, from a marketing and presentation perspective the packaging is the customers’ first impression of your product,” he says, “and that will help drive out sales going forward.

“But beyond that, and perhaps more importantly, it plays an important role in shelf-life and food safety, and you need the right packing materials and the right equipment for your products.”

According to Higgins, Bonté Foods has those angles well covered through long-standing partnerships with leading materials and machinery suppliers such as Reiser, Poly-Clip, Winpak and Master Packaging, among others.

As he sums up, “We view all our key suppliers as true partners, and we strongly believe in utilizing their expertise to grow our business.”

Please see a video of the Reiser RE25 thermoform packaging machine from Reiser in action at the Bonté Foods plant on Canadian Packaging TV at www.canadianpackaging.com May 2023 · CANADIANPACKAGING

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MEAT REPORT

Canadian Meat Council’s vice-chair of the board Russ Mallard is president of Atlantic Beef Products in Albany, P.E.I., where the company operates a 55,000-square-foot facility that is actually the only federally-inspected beef-processing establishment in the Maritimes region, primarily supplying local grocery retailers, specialty meat shops, foodservice distributors and value-added meat processors.

CHEERS TO 1OO YEARS! Canadian Meat Council marking its centennial anniversary with a keen eye on future industry trials and tribulations in new uncharted global trade headwinds

CANADIANPACKAGING.COM

T

urning 100 is a once-in-alifetime feat that very few people or organizations manage to achieve, but if anyone really deserves high praise for a century of work well done, the Canadian Meat Council (CMC) certainly merits all the accolades it genuinely deserves.

And as the venerable industry group prepares to formally toast the occasion with due aplomb at its upcoming annual CMC Conference and AGM (Annual

General Meeting) next month (June 5-7, 2023) at the landmark Omni Hotel Mont-Royal in downtown Montreal, the Canadian Packaging magazine caught up with its top two executives to assess the current state of the country’s critically vital red meat processing industry, which is facing some serious new economic and trade challenges that can only be resolved through concerted efforts of all of the industry’s stakeholders to make sure it remains a robust engine of economic growth and product innovation.

Here is the two-part interview recently conducted by the magazine’s editor May 2023 · CANADIANPACKAGING

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MEAT REPORT

George Guidoni with Kerry Towle, CMC Board Chair and Vice President, Industry and Government Relations, Sofina Foods Inc., and Russ Mallard, Vice Chair, CMC Board, and President, Atlantic Beef Products Inc.

KERRY TOWLE Q&A

Q

Last year marked CMC’s 100th anniversary and you were named CMC’s first woman as Chair of the Board of Directors. As you reflect on one year in the position, which of the major milestones/initiatives that the Canadian Meat Council has carried out are you most proud of? How have they benefited the industry and the Canadian consumers?

As Chair, I am most proud of the hard work and information our dedicated staff provides to both industry and government.

Our staff works diligently to engage with membership to understand their opportunities and challenges. Using fact-based data and best practices ensures our members have the information they need.

This allows for industry and government to work collaboratively and provide resolutions rather than barriers.This has benefited industry and regulators.

CMC has long been the voice for the meat industry, and it continually strives to provide solutions to address the challenges facing our members.

The regained access for pork into China has been critical for our pork

A

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CANADIANPACKAGING · May 2023

Top left Kerry Towle, CMC Board Chair, Vice-President, Industry & Government Relations, Sofina Foods Inc. Top right China’s ambassador to Canada Peiwu Cong (third in left row) meeting with the CMC board of directors ast month at the Maple Leaf Foods offices in Mississauga, Ont., to discuss trade and market access issues between the two nations.

members.

We have more work to do on access for beef, but I am confident in the collaboration between CMC and international trade offices that this will be resolved.

Q

Please explain CMC’s success in longevity, staying power, relevance, and healthy membership base. What would you like to see the Council initiate, address, and accomplish going forward?

The longevity is based on our approach to and with government.The tone the Board and staff have in all their interactions with government is to be constructive and solutions-based. Government wants to work with us because they see us as a credible partner.

In terms of going forward, I want to see more cohesion amongst the various trade associations in the industry.

We work well together, but there are at times to much light separating our positions, and that affords government the chance to do what is easier, as opposed to what we need, because we are not fully aligned.

Alignment and approaching challenges and opportunities aligned is critical to the success of our industry as a whole.

A

Q

Please provide a macroeconomic snapshot of the state of the Canadian meat processing industry now – revenues, employment, GOP contribution, R&D activity, trade and exports, and spin-off economic activity.

Our members directly employ over 64,000 people in rural and urban

A

locations nationwide and additionally support 300,000 jobs along the supply chain.

Our sector offers highly-skilled, well-paying jobs that support all Canadians. The meat processing sector strengthens communities where it operates, while significantly contributing to the GDP (Gross Domestic Product).

Canada is the world’s 5th largest exporter of agricultural and agri-food products, and Canada’s consumption of red meat was estimated at $13.8 billion in 2019, accounting for all the fresh, frozen and processed red meat products purchased from stores and restaurants.

Trade enables an economic and environmentally sustainable sector. Different markets demand different products; cuts that may not be popular in Canada are sought-after elsewhere in the world.

This permits our members to obtain a higher value for our product overall and reduce waste.

Q

What would CMC like to see the Canadian governments do to help ensure a healthy and viable meat processing industry in Canada – regulations, guidance, new market development, investment funding, tax breaks, other incentives, etc.? What are the specific industry challenges and concerns that the Council is addressing/advocating on their behalf?

The key factor for us is communication. When government is looking at new regulations/standards we need them to bring us into the conversation at the beginning of the process, rather than

A

CANADIANPACKAGING.COM

mid-way through or at the tail end, when it becomes very difficult to undo what they have decided to do.

The biggest issues right now are market access and equitable trade agreements stemming from the government’s trade program.

Naturally, access into China is always top-of-mind and, increasingly, the issue of ESG (environmental social governance) for the members-companies.

Q

Please describe the significance/ intent/impact of the upcoming CMC Conference & AGM in Montreal on June 5, 2023, and why the meat companies in Canada should try to attend the event.What are some of the most important industry trends and issues to be highlighted at the event?

Having the new president of the Canadian Food Inspection Agency (CFIA) speaking at our event allows for insight and feedback into this agency’s critical role for our industry, so hearing it all directly is a fantastic learning opportunity.

Companies who attend will have the opportunity to engage with a variety of industry partners, government officials and vendors. Bringing these groups together in one environment provides an exceptionally cohesive and efficient option for engagement.

This is a key factor in the value of CMC’s AGMs and our organization.

Of course, there will be many additional topics of interest to our members and others.

These include issues such as the en-

A

Russ Mallard, CMC Vice-Chair, President, Atlantic Beef Products Inc.

CANADIANPACKAGING.COM

“Our members directly employ over 64,000 people in rural and urban locations nationwide and additionally support 300,000 jobs along the supply chain.” vironment, AI and market access—all the critical issues that permeate the dayto-day activities of all our members.

RUSS MULLARD Q&A

Q

What are biggest challenges and hot-button issues and talking points for the beef industry at the moment?

The biggest challenge and the hot-button issue is the Specified Risk Material (SRM) removal policy, and the need to harmonize it with the United States.

While Canada and the U.S. have both been recognized as having “negligible risk status” for BSE (bovine spongiform encephalopathy), the costs associated with the different policies put Canada at a competitive disadvantage.

Canadian abattoirs must remove an average of 57 kilograms of SRM material, whereas their U.S. counterparts must only remove three kilograms from animals over 30 months of age.

For animals under 30 months of age, Canada must remove 7.2-kilograms, compared to three kilograms in the U.S. As a result, the disposal cost to Canada averages $167 per metric tonne, and the cost to the industry is about $31 million per year.

To put it in perspective: if you look at 500,000 head of cattle in both countries, disposal costs in Canada are $6.5 million, whereas for the same number in the U.S. it is only $514,000.

It should be noted that about one million head of Canadian cattle that are exported to the US for slaughter are subject to the U.S. policy.

Our Industry is working with the government to address this issue, and a comprehensive risk assessment is being performed to justify the change to harmonize with U.S. policy.

Regarding market access issues, now that Canada has received negligible risk status, there are still some countries that have not removed the BSE restrictions that were put in place after the first case

A

of BSE was discovered in Canada in 2003.

The Canadian Government Market Access team—consisting of Agriculture and Agri-Food Canada, Global Affairs and the Canadian Food Inspection Agency—is working with international counterparts to negotiate the removal of these outstanding restrictions, which include such things as only access for animals under 30 months of age, limits for bone-in beef and offal, and meat and bone meal.

Moreover, there are other important issues that affect the beef industry, such as the challenges we face in the European Union.

The Canada-EU Trade Agreement (CETA) has had a very unbalanced effect on beef and pork trade to date.

While exports of beef and pork from the EU to Canada have risen significantly, Canadian exports to the EU have been very limited.

The strict measures we must face, such as hormone-free beef and various restriction on processing methods, will be further complicated by more new barriers coming in connection with the New Green Deal, which will further limit our access.

Moreover, China remains a very challenging market for our industry. We are working with our Embassy in China, we met recently with the Chinese Ambassador to Canada, and we have CMC staff back meeting on the issue in China.

We are very focused on finding a solution, not just for the short term but a longer term. We want and need stable and reliable access.

Q

How does Canada’s beef industry rank on the world stage and in the context of global economy? Are there any particular areas of strength or weakness that stand out?

Canada is the fifth-largest exporter of agricultural and agri-food products, and meat processing is the largest component of Canada’s food processing industry. It represents about 12 per cent

A

May 2023 · CANADIANPACKAGING

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MEAT REPORT

of Canada’s agri-food exports, and it employs more than 68,500 Canadians.

On average 46 per cent of Canada’s beef production and 69 per cent of pork production is exported, excluding the live animals exported to the U.S. for feeding and slaughter.

Canada is an efficient producer of high-quality beef, and we export it to 80 countries around the world.

Our biggest trading partner is the U.S., accounting for 70 per cent of our exports, followed by Japan, Mexico and South Korea.

Until recently, China was our second most important market.

Canadian consumption of beef is growing. We consume an average of 18 kilograms of beef per person annually, but, since our population is relatively small, we export almost 50 per cent of total beef and cattle produced in Canada.

Beef exports were valued at $4.7 billion in 2022, as our export numbers have doubled in the past five years.

Notably, 95 per cent of Canada’s cattle and hogs are processed in a federally-inspected facility.

Q A

What are the companies in your sector doing to lower their environmental and packaging footprint?

At the plant level, many CMC members have up-to-date sustainability plans that address the primary environmental impacts of meat processing: water usage, energy consumption and waste reduction.

Activities such as metering incoming and outflowing water, and using the data to evaluate progress towards conservation targets and planning for upgrades, as well as retrofitting existing facilities to incorporate solar and thermal power sources, are clear examples of concerted efforts being made to minimize our

plants’ overall environmental footprint.

Individual companies do seek ways to reduce plastics usage. However, it is only one piece of the environmental puzzle, and we must always keep food safety considerations in mind as we explore ways to minimize our packaging use.

Positively, innovation and research has introduced cost-effective alternatives, which some of our members have incorporated.

In terms of future improvements, there are discussions underway to explore an industry-wide target-setting initiative. It would be useful to define some useful benchmarks for the industry, against which individual companies can measure themselves.

Q

What are some of the most significant meat packaging/labeling trends that you have witnessed in your industry in recent years?

The use of plastic packaging is important to preserve the meat products’ safety, as Canada’s federal government is looking to reduce plastic waste and promote sustainable procurement in all sectors.

A regulatory framework has been

A

“The strict measures we must face, such as hormone-free beef and various restriction on processing methods, will be further complicated by more new barriers coming in connection with the New Green Deal, which will further limit our access.”

24

CANADIANPACKAGING · May 2023

created to achieve the plastic reduction objectives, but the government understands the role of plastics to comply with the high food safety standards of meat products manufactured in Canada.

The meat industry keeps searching for innovating packaging which is more friendly for the environment, and it is conscious about the plastic pollution.

The Canadian meat industry is monitoring these development closely, and we will continue to underscore the importance of the ongoing engagement of Canada in an ambitious global treaty on plastic.

On the labeling initiatives, on July 20, 2022, Health Canada published the Regulations Amending the Food and Drug Regulations to add a new requirement for front-of-package (FOP) nutrition symbol labelling for most pre-packaged products containing nutrients of public health concern—including saturated fat, sugars and/or sodium—at or above specified thresholds. The FOP nutrition symbol will help Canadians to more easily identify foods high in these nutrients.

On May 1st, 2023, the guide for stakeholders in the Canadian food industry was released. This guide should be followed by Canadian manufacturers, retailers and importers of foods for sale in Canada. Prepackaged raw single-ingredient meat, meat by-products, poultry meat or poultry meat by-products that are not ground products are conditionally exempt from the symbol requirements.

Likewise, raw single ingredient meat, meat by-products, poultry meat or poultry meat by-products that are ground are conditionally exempt from the FOP requirement.

However, they are required to carry the Nutrition Facts table.

Regulated parties must comply with the requirements for all components of these amendments as of January 1, 2026, so there is still a lot of work to be done in the months and years ahead.

CANADIANPACKAGING.COM

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FOLDING CARTONS

MAX Solutions president Dennis Kaltman (left) and Pickering plant manager Don Smart discussing the quality of the final print on a sheet of paperboard printed on the plant’s Komori Lithrone GL40 eight-color offset press.

MAXIMUM IMPACT New Canadian folding carton industry stalwart looking to make instant impact as turnkey packaging solutions provider

By George Guidoni, Editor Photos by Naomi Hiltz

CANADIANPACKAGING.COM

R

eaching for the stars is not just wishful thinking when the stars are as perfectly aligned as they are for MAX Solutions in the company’s bold quest to be a leading player in Canada’s highly competitive folding carton industry.

With its recent acquisition of the family-owned Ellis Group of companies last fall, the U.S.-headquartered specialty packaging producer has many good reasons to feel confident about its big strategic move north of the Canada-U.S. border, having inherited a vast wealth of leading-edge production equipment and machinery, a highly trained and dedicated workforce, and an impressive client base of blue-chip

CPG (consumer packaged goods) customers built up under the Ellis family’s 40-year-long ownership.

With three Ontario-based state-ofthe-art operating plants in Pickering, Mississauga and Guelph, the newly-acquired assets provide a robust launching pad for the privately-owned MAX Solutions—founded in 2021 by longtime paper industry veterans Mark Shore (chief executive officer) and Dennis Kaltman (president and chief operating officer)—to accelerate its rise to the elite ranks of North America’s speciality packaging industry segment.

With over 75 years of industry experience and leadership between them, the two life-long entrepreneurs are certainly no strangers to recognizing a good opportunity when one comes along, as vividly illustrated by their May 2023 · CANADIANPACKAGING

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FOLDING CARTONS

Clockwise from top: A selection of high-end folding cartons printed for top CPG brands by MAX Solutions; a side view of the eight-station Komori Lithrone GL40 printing press; the Optima-K 106 40-inch die-cutter manufactured in Barcelona, Spain,

by Iberica, part of the Koeing & Bauer (KBA) group of companies.

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amicable Ellis Group acquisition.

“The company founder Bill Ellis had a lot of success building up his company over the years along with his children, Cathy and Dave, over the last 40 years, so when we heard that the business was up for sale, we were very interested,” Kaltman told the Canadian Packaging magazine in a recent interview.

“When we first decided to start up MAX Solutions, the Canadian market was something we thought about a lot,” Kaltman says, adding the new assets perfectly fit into MAX Solutions’ strategic plan to become a leading supplier of value-added folding cartons, labels and specialty rigid packaging.

According to Kaltman, the landmark deal provides plenty of synergies and opportunities for MAX Solutions to become the one-stop packaging solutions provider it wanted to be right from the outset.

With that in mind, Kaltman says the suppliers, not more,” Kaltman reasons, new owners will be actively pursuing “so if you are only good at doing one the idea of adding new label manufac- thing, you are not as valuable as someturing capabilities to its Canadian loca- one who can make all the things they tions, which is something MAX Solu- need across the board.

“The quality requirements for car- • tions already has in place at its two original greenfield manufacturing fa- tons and labels are the same,” he asserts, cilities near Philadelphia, Pa., and “so if you put in the quality system for both, it adds value to the customers, as Charlotte, N.C. “There is a reason why we have the well as for the salespeople selling our word ‘Solutions’ in our company name,” products and services to them.

• “It creates more opportunities for us Kaltman points out. “We’re not here just to provide a product: we want to be going forward,” says Kaltman, citing able to provide customers, particularly the company’s commitment to making those in the healthcare industry, with a positive “multidimensional” impact on complete packaging solution,” he states. four key stakeholder groups: • “Customers like dealing with less • Customers, by investing in

CANADIANPACKAGING · May 2023

next-generation technology to support their growth by always putting forth the best solution regardless of format, material or process.

Teammates (employees), by creating a great environment to work in and empowering them to learn, take on new opportunities and reach new heights.

Communities where the company operates, by supporting the local “home” economies through employment opportunities and training programs.

Environment, by creating the most efficient production flows; CANADIANPACKAGING.COM

innovating ways to simplify the • supply chain; designing solutions that are recyclable and minimize waste; and investing in technology and materials that reduce the company’s carbon footprint.

As Kaltman relates, MAX Solutions prides itself on executing complete and highly customized packaging concepts with its talented and creative in-house design team, top-notch project managers, and long-standing vendor relationships to live up to its corporate • mission.

According to Max Solutions, the company’s primary core competencies include: CANADIANPACKAGING.COM

Speed to Market. From designing production floors for optimizing manufacturing flow and efficiencies to investing in hybrid presses that run multiple imaging concurrently, the entire process is designed reduce downtime and provide quick turnaround. According to the company, this includes utilizing highly integrated software for a seamless integration of upfront prepress workflows.

Contingency Planning. The company’s strategically selected plant locations are outfitted with with duplicate technologies to reduce the risk inherent in produc-

tion planning. According to MAX Solutions, its Cloud-based software systems make it easy to adjust production plans quickly, while mitigating any security issues.

• Zero Defect Quality. The company’s massive investment in new-generation technologies enables it to deliver Six Sigma product quality levels on everyday basis.

All of its printing presses feature built-in color control and inline inspection and power registration, while its high-performance folder-gluers feature the most advanced reject detection and ejection capabilities in the market.

• Sustainability. The company’s carbon-neutral presses are designed to the highest levels of energy efficiency to minimize emissions, scrap and process waste, coupled with the “leanest” manufacturing standards to shorten the supply chain and reduce fuel consumption, including the use of electric-powered forklifts for internal operations.

As one would expect, the company is no slouch when it comes to product innovation, with the patented PaperFoam material—supplied via a joint-venture with Dutch producer PaperFoam BV—providing an effective biodegradable and compostable alternative to plastic packaging inserts, thereby ensuring full product protection and integrity for with minimal environmental impact.

Combined with expert in-house

Top There are a total of six Iberica die-cutters installed a the three former Ellis Group production facilities in Ontario over the years.

Left The BOBST Cartonpack II is a fully automated packing station that can pack up to 150,000 sheets of printed cartonboard per hour inside shipping boxes in various stack patterns.

May 2023 · CANADIANPACKAGING

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Packaging made with nature

Our future depends on respecting nature.

That is why we source our raw material – pure fresh wood fiber – from sustainably managed northern forests. Together with its partners, Metsä plants over 30 million trees every year to ensure that forests grow more than they are used.

Our lightweight paperboards help reduce the carbon footprint of packaging.

Naturally pure, fresh fiber paperboards are safe for even the most demanding end-uses such as food, pharma and luxury packaging. All the way from the forest to the consumers and with easy recyclability, Metsä Board’s premium paperboards are the natural choice for sustainable packaging.

Together we make the perfect package metsagroup.com/metsaboard

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CANADIANPACKAGING · May 2023

CANADIANPACKAGING.COM

FOLDING CARTONS

die-cutting and tooling capabilities, the The Pickering production facility makes company’s repertoire covers the entire extensive use of high-quality printing gamut of high-impact finishing pro- inks from Sun Chemical and carton board cesses, including specialty embossing, from Metsä Board to produce highly inline Braille embossing, specialty attractive folding cartons for high-end coatings, inline cold-foil application, CPG customers. hot-foil stamping, cello windowing, holographic primography, and security tag labeling, among others.

According to Kaltman, such versatil- do what they have already done so well, ity and diversification made the Ellis but by being able to offer even more Group an especially attractive propos- value to the market.”

Similarly, Kaltman says that MAX ition for connecting with top brand names in the high-end market segments Solutions is fully committed to retainfor beauty and personal-care, food-and ing strong bonds with the existing supbeverage, confectionery, healthcare and plier base that includes household inpharmaceutical, consumer electronics dustry names such as Metsä Board, and, more recently, medical and recrea- Heidelberg, Sun Chemical and BOBST, among others. tional cannabis markets.

According to Kaltman, the Canadian As Kaltman relates, “We were very impressed by the wonderful job they market for folding cartons has a lot of (Ellis) did in maintaining the service good things going for it at the molevels to their customers during and ment—especially with the ever-growing coming out of the COVID-19 pan- emphasis on sustainability and related plastics substitution—to provide MAX demic.

“And that’s a testament to the people Solutions with a unique opportunity for working there,” he states, “as well as to significant growth in market share and being such a service-oriented company.” reach.

“It’s a great market to be in,” he states, Despite the often-cited industry M&A trend whereby companies often “and we look forward to expanding our buy out their competitors primarily to presence in it.

“While the shortage of labor is the reduce competition, Kaltman insists that MAX Solutions is totally commit- one thing many people are talking ted to growing its new Canadian assets about nowadays, in my experience in a way that generates new employ- Canada is in better position in this rement opportunities at all three former spect than the U.S.,” Kaltman says.

“I really believe that there are a lot of Ellis locations—both on the production young people here who want to work in floor and within management ranks.

Says Kaltman: “Ellis has built up a the print and packaging fields,” says lot of brand equity in the marketplace, Kaltman, noting that the realities of the and it is our intention to build on that smaller Canadian marketplace make it brand equity by not only continuing to an ideal home turf for the sort of midCANADIANPACKAGING.COM

and small-run production that MAX Solutions prefers to focus on.

“We are not aiming to be a company that runs a press for three weeks straight to produce one cereal box design,” he states.

“Our value proposition is rooted in our ability to address design complexity, shor t-run efficiency, high-SKU (stock-keeping unit) count, and generally to solve whatever problems our customer may have,” he sums up.

“We think of ourselves as a value-added solutions provider,” Kaltman concludes, “and that is what we strive to be each and every day.”

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PRESIDENT’S MESSAGE

2023 PAC GLOBAL BOARD OF DIRECTORS

Dynamic Leaders of Yesterday and Today

CHAIR Rebecca Casey | Senior VP Marketing & Strategy TC Transcontinental

PAC Global: Dynamic Leadership and Disruptive Innovation are our Heart and Soul

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ack in the day no one planned a career in the packaging industry.

Yet here I am 55 years later and still “living the dream.”

Along the journey I’ve met some extraordinary people, one of which is Roger Keeley of the Toronto-based Atlantic Packaging Products Limited. It is because of pioneering companies such as Atlantic Packaging, and industry icons like Roger (see picture) that we have a globally recognized and dynamic association.

Today many of our younger professionals are well-educated people who planned their future in our great industry.

Since the 1950s, PAC Global has proudly hosted competitions for students at academic institutions. This year, aligned with our new global mandate, we will engage 10 universities from Canada, Europe, U.S and U.K., where promising students will be tested to create an accessible and inclusive design for the ever-popular Pringles snack brand in a Kellogg’s Company-supported competition.

In 2024 we have added a PAC IOU (Inclusive for Everyone) scholarship to champion package design by everyone—another Kellogg’s- supported educational initiative. We will award $15,000 in student scholarships to California Polytechnic State University (Cal Poly), Manchester Metropolitan University (MMU), Ontario College of Art & Design (OCAD) and the Toronto Metropolitan University (TMU).

DIRECTORS AT LARGE Stephen Beauchamp | Regional General Manager: Merchandising Displays, WestRock Ben Blaber | Senior Vice President, Account Director Davis Phillip Crowder | Director, Corporate Sustainability Winpak Ltd James Davidson | CCO Genera Inc.

PAC Global President and CEO James Downham (left) with long-standing member Roger Keeley, Director of Corporate Affairs at Atlantic Packaging.

JAMES D. DOWNHAM, President & CEO, PAC Global.

By Cher Mereweather

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LEADING THE WAY

PAC.GLOBAL

James D. Downham | President & CEO PAC Global Emilio Filice | Sr. Sales Manager National Beer & Wine Accounts O-I Canada Corp.

Nicole Fischer | Head of Sustainability Kraft Heinz David Gnadt | Director: Packaging and Dispense R&D & Innovation Molson Coors Brewing Louis Lemaire | Director of Sales Foodservice Graphic Packaging Inter’l Canada Luc Lortie | Sustainability & Environment Director Costco Wholesale Canada Pete Matthews | Director, Brand Design & Operations Kelloggs Paul McCarthy | Country Manager HP Indigo Rob McCarthy | President Marks Stephen Miranda | Vice President Recycling- Canada GFL Environmental Inc. Richard Pileski | Senior Vice President, Business Development Jones Healthcare Group

INSIDE EMRACING THE CHALLENGE

SECOND VICE CHAIR Paul Yang | Sr. Director -Procurement, Sustainability & Packaging Tim Horton’s PAST CHAIR Brent Heist | Global Packaging Sustainability Procter & Gamble

DRIVING INNOVATION At PAC Global, we endeavor to lead, teach, inspire, and challenge our members to innovate, collaborate and make changes for future generations.

The PAC Global family is our beating heart, while accessible, universal and sustainable packaging design and innovation is our soul. There is evidence of its impact in everything we do.

This year we celebrated a record number of entries and winners in the 2023 PAC Global Awards competition by gathering in New York City on Feb. 7, 2023, to celebrate the occasion with the inspiring, sold-out Future’s Edge Summit as a fitting testament to the impact of innovative design.

On June 6, 2023, 19 leading industry ‘Disruptors’ will share the stage at our annual Packaging Innovation Disruptors Summit, where long-time member Bob Barrett, founder of Polytainers, will deliver a keynote address on innovation and share details on his family’s generous investment in the new architectural centrepiece, Barrett Centre for Technology Innovation, at the Humber College Institute of Technology & Advanced Learning.

Our goal at PAC Global is to join forces with our members to lead change and transform the future of packaging.

It inspires manufacturers, retailers, and brands from across the value chain to embed innovation in every boardroom, every design brief, and every conversation.

Thank you to our entire PAC Global family, to all of the Roger Keeley’s, and good luck to the future package innovation storytellers of tomorrow!

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FIRST VICE-CHAIR Priya Roberts Global Director- Innovation & Technology Maple Leaf Foods Inc.

Mike Richmond | Principal PTIS

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BEST OF SHOW PAC GLOBAL WINNERS

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BEST IN CLASS AWARD WINNERS

DISRUPTOR SUMMIT TICKETS ARE STILL AVAILABLE HERE

Nathan Taylor Sr. Marketing Manager Amcor Flexibles North America Brad Weaver Global VP Commercial Innovation AB InBev

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EMBRACING THE CHALLENGE Leading Canada towards a Circular Economy for plastics packaging in the face of an urgent need for progress

By Cher Mereweather magine yourself holding a critical piece of a complex puzzle, one that is integral to solving the bigger picture.

Would you work tirelessly to fit your piece, collaborate with others to see how their pieces fit and, finally, come together to complete the puzzle?

This is precisely what is needed amidst the challenge that we face in tackling the pressing global issue of plastic waste and pollution. Each stakeholder in the plastics value chain holds a key piece of the puzzle, and only through collective effort can we unlock the solutions.

It’s without a doubt that decades of our take-make-waste approach with plastic have led to severe implications, with the pervasive presence of plastic pollution posing long-term and far-reaching consequences to the environment. Addressing the gravity of this complex issue demands a comprehensive approach that incorporates both upstream and downstream measures to mitigate its impact.

In response to this urgent issue, Canada is taking decisive steps towards a circular economy for plastics packaging, and at the forefront of this effort is the Canada Plastics Pact (CPP). Aa a member of the Ellen MacArthur Foundation’s global Plastics Pact Network, CPP has played a significant role in ensuring that the plastics industry is positioned to innovate and adopt circular solutions and practices. Recent developments such as the UN Global Plastics Treaty, Canada’s Zero Waste Agenda, and other provincial and municipal efforts to break down silos and challenge the linear status

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quo have set the stage for CPP to ensure businesses are ready to pivot.

With these developments, CPP is now in a better position to work effectively towards its targets and drive the circular transition, and as leaders in shaping the treaty, we recognize the importance of bringing local and regional context to the table in our efforts to drive systems change.

As the new Managing Director of the CPP, I am honored and excited to be part of this pivotal moment in our collective effort to drive faster progress towards a circular economy for plastics packaging in Canada. Having dedicated my career to promoting a more sustainable future, I’m eager to bring more than 20 years of experience in sustainability and circular systems to the CPP and work alongside key stakeholders across the plastics value chain to help turn our shared vision into a reality.

In early 2021, the CPP was formed by a diverse group of 41 stakeholders, including major players in plastic production and distribution.

They collaboratively developed and signed onto a Roadmap to 2025, charting the course towards

circularity. Since then, approximately 100 Partners have rallied towards this goal, with the recently released 2021 Annual Report marking an important milestone in gauging progress towards these targets.

However, as the 2025 targets draw nearer, we recognize the urgent need for continued and faster action. To drive faster progress towards our targets, the plastics value chain must continue to double down on: • Tracking and collecting data on all types of plastic packaging; • Developing and enhancing consistent standards and definitions for circular plastics packaging; • Eliminating unnecessary and problematic plastic materials; • Redesigning packaging for reusability or to maximize recyclability by implementing the Golden Design Rules for Plastics Packaging framework; • Creating end markets to incentivize recycling plastic waste and increasing the use of recycled content; • Piloting new innovations and technologies that support CPP targets; • Developing the necessary infra-

structure in Canada that will support the circular economy.

The CPP’s guidance documents, driven by the collective expertise of its working groups, are a critical tool in supporting stakeholders to implement circular economy principles in their operations, by sharing knowledge and innovative solutions.

In early 2023, CPP will be releasing several publications, including the Unnecessary and Problematic Plastics List, Recycled Content Guide, Compostable Packaging Guide, Pathways to Monomaterial Flexible Packaging Guide and our Flexibles Five-year Roadmap, among other reports, to support the industry towards this transition.

As demonstrated by the UN Global Plastics Treaty, with over 175 countries working together, the global movement towards circularity underscores the reality that this challenge cannot be addressed by any single business or country alone. And so the call to action is clear: “The future of plastics is circular, and accelerating progress towards this goal requires a collaborative effort that embraces innovation and experimentation.”

As I embark on my role as Managing Director of the Canada Plastics Pact, I am truly inspired by the voluntary dedication and vision of CPP Partners and the commitment of staff. I look forward to building on CPP’s existing efforts to work collaboratively with our resin producers, manufacturers, retailers, recyclers, governments, NGOs and other key stakeholders to advance our shared mission of keeping plastics in the economy and out of the environment. Do you hold a piece of the puzzle? If so, I invite you to join our collective journey. Let’s connect!

CHER MEREWEATHER, Managing Director at Canada Plastics Pact (CPP), may be reached at cmereweather@ plasticspact.ca PAC.GLOBAL

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LEADING THE WAY Polytainers founder building a long-lasting legacy of product innovation and educational achievement ome people are born to lead, some work their way to achieve leadership, and some have leadership thrust upon them. And some, like Bob Barrett, manage to embody all three routes to the top through a rare combination of strong work ethic, astute business instincts and exceptional generosity of spirit and communal goodwill.

As Founder of one of Canada’s largest and most successful plastic packaging manufacturers, the Chairman and CEO of Toronto-headquartered Polytainers Inc. is a much admired and respected elder statesman of an industry where genuine leadership is a vital ingredient and prerequisite for continued relevance and viability in today’s technology-driven economy.

Since founding Polytainers in 1968 as a packaging operation aligned to the dairy industry, how Barrett led the company’s ascent to the elite ranks of the rigid plastic packaging industry’s pecking order is a compelling story of leveraging continuous improvement, innovation and superior customer service to achieve world-class manufacturing competencies and competitiveness.

According to Barrett, Polytainers is one of North America’s top three producers of open-top rigid plastic containers used by major dairy and food producers to package the vast array of everyday products like yogurts, ice-cream, dips, cream cheese and cottage cheese, margarine and a multitude of other staples requiring product protection and shelflife, with high-impact retail shelf presence.

“Our unique dry offset printing process was far superior to anything in the market when we started out,” Barrett recalls, “and it remains a core competency for us today.

“We are in the business of helping our

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Polytainers founder, chairman and chief executive officer Robert Barrett (left) and company president Susan Dalgleish share a light moment in the reception area of Polytainers’ state-of-the-art production facility in Toronto’s west-end suburb of Etobicoke.

customers sell more product by packaging it in high-quality decorated containers that jump off the shelf,” Barrett explains.

“We started out as an injection molder with three small machines producing up to 60 cups per minute,” Barrett recalls.

“Today, we produce the same-sized

cup, using a thermoforming system delivering 1,600 containers per minute,” he relates.

“That’s productivity,” he extols, “that’s innovation!

“It’s the same thing on the printing side,” Barrett points out.

“We started out printing 90 cups per minute, requiring two people on a three-color printing press.

“Today, we can print 630 cups per minute, in eight colors, with just one person running the press,” says Barrett.

“There really has been a remarkable change in the industry over the years.”

Operating as a vertically-integrated, privately-owned enterprise enables Polytainers to enjoy considerable time-tomarket advantages, according to Barrett, along with a more proactive approach to capital investment.

“We make all our own molds,” Barrett says, “and we make our molds not to make our final products cheaper, but to PACCONNECTED 2023

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goodbye single-use waste. hello reusable containers

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make them better.

“And that means that our machines run more reliably, at faster cycletimes, with less maintenance costs than a lot of other systems.”

As Barrett points out, Polytainers has invested millions in recent years to improve the environmental profile of its products through lightweighting, switching to more recycle-ready materials, and designing more sustainable options.

“The real question is not whether our containers are recyclable, which they are, but how many are actually recycled,” Barrett says.

“The industry is adjusting to that change with new mechanical and advanced recycling technology solutions that will address this problem,” says Barrett, while complimenting the work done by leading NGOs (non-governmental organizations) like PAC Global and Canadian Plastics Pact (CPP) for advancing the larger cause of plastics circularity.

As an active member of both organizations, Polytainers is well aware of the burden of responsibility and regulatory pressures weighing heavily on plastic producers of all types to come up with practical and circular end-of-life solutions for their products.

“We are also actively investing time and resources into R&D (research and development) efforts and initiatives to incorporate PCR (post-consumer recycled) resins into our products,” says Barrett.

As Barrett points out, Polytainers has reduced the weight of its standard 170-gram (six-ounce) container by 64 per cent over the years through thin-walling—resulting in a significant reduction in the carbon footprint of its packaging products.

“The real problem is perception versus reality,” Barrett states. “Many people just choose to believe the perception no matter what kind of LCA (life-cycle analysis) data we provide favoring a plastic solution.

“They will always be against plastic no matter what!”

Changing that mindset will require more effective consumer education at all levels, according to Barrett, whose life-long advocacy and support for education excellence across Canada has been fittingly honored with the naming of one the country’s newest industrial innovation hubs after him.

Located near the entrance to the North Campus of the Humber

@be.friendlier

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An effortless, affordable, and environmentally conscious way to serve meals. We collect, sanitize, and deliver our containers, so you don’t have to worry about a thing.

friendlier.ca

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College, the new Barrett Centre for Technology Innovation (BCTI) is a 93,000-square-foot, five-storey, standalone LEED Platinum- and Net Zero-certified facility designed to prepare the next generation of Canadian workers for careers in industrial automation, robotics, design engineering and other sought-after high-tech fields critical to Canada’s economic viability and competitiveness.

Formally unveiled to the public in April 2019, the state-of-the-art buiding (picture above) is a striking, glittering

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architectural landmark—hosting interactive technology zones, digital media studios, cutting-edge prototyping and assembly areas, etc.—that was made possible with a start-up funding donation from The Barrett Family Foundation (BFF), which was established by Bob and his wife, Francine Rouleau-Barrett, in 2013.

“My wife Francine and I have always been philanthropists, sprinkling money here and there to support causes and people we believed in,” Barrett says.

“The BFF has become a major part of the ESG (environmental, social and governance) mindset at Polytainers.

“We like to work with people who get things done,” Barrett states, “and the people at Humber and BCTI are action-oriented and entrepreneurial in the way they think and approach opportunities.”

States Barrett: “Humber College is pleased to play a part in helping educate our young people for rewarding and meaningful careers that will contribute to Canada’s economic well-being.”

Taking your brand where no other brand can follow.

Visit us at davis.agency & bridgemark.agency & see where we can take your brand.

PAC.GLOBAL CPK_Bridgemark/Davis_May23_CSA.indd 1

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Brand marketing Distillerie 3 Lacs, Triple Sec

Brand marketing Goodz, Simply

Brand marketing Unibroue, Saison Libre

Creating work, that works.

For a second year in a row, we have received the most design nominations along with 3 of the most coveted honours at the Global PAC Awards, including Award of Distinction for the creation of Distillerie 3 Lacs’ new Lime Gin Fizz and for the redesign of Hershey’s Chipits.

Winning can be exciting, but inspiring positive business results for our clients is the best reward.

Making Brands Come True.

Toronto • Montréal • Mexico City

pigeonbrands.com

2023 2022 BEST OF SHOW SHOW BRAND MARKETING

PACKAGE INNOVATION

Brand Name: Simply The Goodz Brand Owner: Compass Food Sales Entrant & Designer: Pigeon

Brand Name: Dove Brand Owner: Unilever Entrant & Designer: JDO Inc. This new brand launched in a saturated competitive market but managed to appeal to a range of consumers. The visual expression of the brand name is impactful, ownable, and unique with clean, round letterforms that are both playful and unencumbered.

With an unapologetic brand name and bold product imagery, the pack looked to support the authenticity of our offering. The brand name champions the whole, clean ingredients and conveys a simple, playful, and self-assured tone.

Dove’s Refillable Body Wash Starter Pack consists of a petite bottle of concentrate paired with a too beautiful to throw away refillable, reusable bottle. Consumers can choose between a bottle made from aluminum or 100% recycled highdensity polyethylene with a reusable plastic dispensing pump. The 4-oz HDPE bottle of concentrated product is fitted with a proprietary Quick Connect Cap that allows for mess-free filling of the reusable bottle. The secondary packaging for the starter kit is a corrugated display pack with die cuts, flaps and a grooved insert to hold the products securely, without any unnecessary plastic.

The bright package colours helped each variety to stand out, making it easy to find on shelf. The packaging is easy to open, resealable and offers a large opening for easy snacking.

Marketed as a product that consumers need to “Buy once, refill for life”, these reusable bottles are destined to become permanent fixtures that consumers are proud to display in their bathrooms.

PAC IOU

PAC IOU

Brand Name: Kellogg’s with Navilens Brand Owner & Entrant: Kellogg’s

Brand Name: Ariel Brand Owner & Entrant: Procter & Gamble Kellogg’s is committed to providing a place at the table for everyone. The NaviLens code and technology provides equal access to product information by reading aloud all the labeling copy through your smart phone.

A scan of the on pack NaviLens code provides vital product information to blind or partially sighted shoppers and consumers.

NaviLens codes are scannable from up to 3 meters away, making them more detectable than a standard QR code.

Kellogg’s Europe was the first consumer goods food company to introduce NaviLens codes on its packaging. Inclusive design is now firmly embedded in Kellogg’s Brand principles, and they openly share their experience and expertise with other companies, with the goal of making packaging more accessible to enable people with sight loss to shop independently.

Consumers find Pods® as the most convenient laundry detergent form for being lighter than liquid or powder detergents and come predosed. Ariel’s new ECOCLIC® box is the trinity of safety, sustainability and inclusivity which makes it stand out. The goal was to keep the pack child safe while making it easy for all adults to use. The pack was designed to be in a more sustainable material than plastic.

Ariel’s ECOCLIC® box includes a new tactile marker and NaviLens for people with sight issues who see through their fingers and find it difficult to determine one product from another on the shelf or in the cupboard.

Developed by P&G, a tactile marker, shaped like a washing machine is embossed on the outside of the box, so people with sight loss can easily identify the box as a laundry detergent. With NaviLens ground-breaking technology on the pack, the QR code, can be scanned more than 12 times further away than dense QR or barcodes, triggers an audio description of the product, helping visually impaired consumers to use it.

FOR ADDITIONAL DETAILS ON EACH ENTRY, PLEASE VISIT WWW.PAC-AWARDS.COM PAC.GLOBAL

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2023 BEST IN CLASS NEW BRAND - BEVERAGE

NEW BRAND – NON-FOOD

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Brand: HERSHE Owner: HERSHEY’S Entrant: HP Brand: Sally Hansen Paint with Pride Nail Color Owner: Sally Hansen Entrant: WestRock

D Brand: Comfort

Owner: Unilever Entrant: Unilever

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Brand: Peace Tea: Peach Love Pride Owner: Coca-Cola Entrant: Fish Agency

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A Brand: Kit Kat Canada

Brand: SUNSET ® Wild Wonders® Harvest Medley ™ Owner: Mastronardi Produce Ltd. Entrant: Mastronardi Produce Ltd. Brand: Cadbury Roses Owner: Mondelez Entrant Marks, an SGS & Co Company

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Flakes Year of the Tiger Limited Edition 2022 Owner: Kellogg Canada Inc Entrant: SGK

Brand: Kellogg’s 24-Day Snack Calendar Owner: Kellogg’s Entrant: Graphic Packaging International Brand: Cîroc Vodka Spritz Owner: Diageo - Cîroc Entrant: forceMAJEURE Brand: El Bocoy Owner: Bodegas Dios Baco Entrant: Berlin Packaging

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Brand: Stella Artois Owner: AB InBev Entrant: AB InBev

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Brand: Nestea Energy Owner: Nestlé Entrant: Marks, an SGS & Co Company Brand: Saison Libre Owner: Unibroue Brewery (Sleeman Breweries) Entrant: Pigeon Brand: Queen of Greens ™ Owner: Mastronardi Produce Ltd. Entrant: Mastronardi Produce Ltd.

R Brand: O’GO

Owner: Spinrite Inc. Entrant: Spinrite Inc. Brand: Goodline Grooming

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Owner: CVS Health Entrant: CVS Health Brand: Hum by Colgate

T Owner: Colgate

Entrant: Pearlfisher

Brand: Michelina’s Grande Owner: Bellisio Foods Inc. USA Entrant: Bridgemark

FOR ADDITIONAL DETAILS ON EACH ENTRY, PLEASE VISIT WWW.PAC-AWARDS.COM 40

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WHERE PROCESS MEETS PROGRESS Process Expo showcases all aspects of the food and beverage processing industry. This can’t miss event is your opportunity to discover the latest advancements, equipment, and technology — all under one roof.

SCAN TO REGISTER NOW!

THE GLOBAL FOOD OCTOBER 23 - 25, 2023 Chicago, Illinois USA EQUIPMENT AND MYPROCESSEXPO.COM TECHNOLOGY SHOW® PAC.GLOBAL

PACCONNECTED 2023

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2023 BEST IN CLASS PACKAGE INNOVATION TECHNICAL DESIGN

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EE

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PACKAGE INNOVATION SUSTAINABLE DESIGN

PACKAGE INNOVATION TECHNICAL DESIGN

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Brand: Carling Owner: Molson Coors Beverage Company Entrant: Molson Coors Beverage Company

Brand: Dasani W Owner: The Coca-Cola Company Entrant: The Coca-Cola Company

X Brand: Pringles

Owner: Kellogg’s Entrant: Kellogg’s

Y

Z

Brand: Kellogg’s Snacks Owner: Kellogg’s Entrant: Kellogg’s Brand: Furlani Owner: Furlani Foods Corporation Entrant: Davis

AA Brand: Mars Wrigley Giant

Easter Eggs Owner: Mars Wrigley Entrant: Graphic Packaging International

Brand: Coppertone BB Owner: Beiersdorf Entrant: Pearlfisher

CC Brand: Airwick

Owner: Reckitt Entrant: Marks, an SGS & Co Company

DD

EE

PACKAGE INNOVATION SUSTAINABLE DESIGN

Brand: Little Spoon Owner: Little Spoon Entrant: Little Big Brands Brand: Air Capsule Owner: Procter & Gamble Entrant: Procter & Gamble

FF Brand: Google Pixel

Owner: Google LLC Entrant: Google LLC

Brand: Lenor Unstoppables GG Owner: Procter & Gamble Entrant: Procter & Gamble

HH Brand: Lenor

Owner: Procter and Gamble Entrant: Procter and Gamble

II

Brand: Corona Extra Owner: AB InBev Entrant: AB InBev

JJ Brand: Unilever SKIP 3-in-1

Capsules Owner: Unilever Entrant: Graphic Packaging International

OO PACKAGE INNOVATION TECHNICAL DESIGN

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Brand: Microbrasserie de Bellechasse Owner: Microbrasserie de Bellechasse Entrant: Rootree Inc

PACKAGE INNOVATION DESIGN FOR E-COMMERCE

REVITALIZED BRAND FOOD

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PACKAGE INNOVATION TECHNICAL DESIGN

PACKAGE INNOVATION SUSTAINABLE DESIGN

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REVITALIZED BRAND NON-FOOD

DESIGN FOR BRAND E-COMMERCE

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PACKAGE INNOVATION DESIGN FOR E-COMMERCE

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REVITALIZED BRAND FOOD

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REVITALIZED BRAND FOOD

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REVITALIZED BRAND BEVERAGE

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REVITALIZED BRAND BEVERAGE

PACKAGE INNOVATION SUSTAINABLE DESIGN

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PACKAGE INNOVATION SUSTAINABLE DESIGN

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REVITALIZED BRAND NON-FOOD

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REVITALIZED BRAND FOOD

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REVITALIZED BRAND BEVERAGE

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KK Brand: Simply The Goodz Owner: Compass Food Sales Entrant: Tempo Flexible Packaging

LL Brand: Corona

Owner: AB InBev Entrant: DRINK WORKS

MM Brand: Signal 7

Owner: Signal 7 Wines Entrant: Frugalpac

NN Brand: Smartwater

Owner: The Coca Cola Company Entrant: The Coca Cola Company Brand: Rexona

OO Owner: Unilever

Entrant: Trivium Packaging

FOR ADDITIONAL DETAILS ON EACH ENTRY, PLEASE VISIT WWW.PAC-AWARDS.COM 42 PACCONNECTED 2023

PAC.GLOBAL

EVENTS

PEOPLE

MAY 23-25 Detroit, Mich.: Automate 2023, industrial automation technologies showcase by the Association for Advancing Automation (A3). At Huntington Place.

To register, go to: www.automateshow.com JUNE 5-7 Indianapolis, In.: 2023 Print Embellishment Conference, by the Foil & Specialty Effects Association (FSEA). At the Sheraton Indianapolis Hotel at Keystone Crossing. To register, go to: www.fsea.com JUNE 6 Toronto: Package Innovation Disruptors Summit 2023, conference by PAC Global. At Barrett Centre for Technical Innovation.To register, go to: www.pac.global JUNE 6-7 Amsterdam, The Netherlands: Biobased Coatings Europe 2023, conference

by ACI Europe. At venue TBA. To register, go to: www.wplgroup.com JUNE 7-8 Chicago: The Retail Conference, by International Fresh Produce Association (IFPA). At Hilton Oak Brook Hills Resort & Conference Center. To register, go to: www.freshproduce.com JUNE 20-22 Chicago: Envision B2B, conference and exhibition by Digital Commerce 360. At Hilton Chicago. To register, go to: www.dc360events.com JUNE 27-30 Munich, Germany: Automatica 2023, global exhibition for smart automation and robotics by Messe München. At Trade Fair Center Messe München.

To register, go to: www.messe-muenchen.de SEPT. 11-13 Las Vegas, Nev.: PACK EXPO Las Vegas, international exhibition and conference by PMMI, The Association for Packaging and Processing Technologies. At Las Vegas Convention Center. To register, go to: www.packexpolasvegas.com

Somerset, N.J.-based industrial automation supplier BEUMER Corporation, wholly-owned U.S. subsidiary of Beckum, Germany-headquartered automation technologies manufacturer BEUMER Group, has appointed Markus Schmidt (top) as president and chief executive officer. In addition, Andreas Backs has been appointed as the new director of global sustainability for Beumer Group worldwide.

Food processing equipment distributor BAK Food Equipment has appointed Thomas Bako as director of business development.

WLS, Moorestown, N.J.-based ProMach subsidiary specializing in label applicating systems for serialization, coding and digital printing applications, has appointed Randy Backich as regional sales manager for Quebec and northeastern U.S.

The executive board of theWashington, D.C.-based Reusable Packaging Association (RPA) has appointed Kevin Mazula, chief executive officer of leading reusable plastic pallets distributor RM2, as the group’s 2023 chairperson.

Leominster, Ma.-based food packaging machinery distributor IMA Dairy & Food USA has appointed Daniel Margherio as national business development manager.

Rochester, N.Y.-based digital imaging systems supplier Durst Image Technology U.S., LLC has appointed Chuck Slingerland as the company’s corrugated sales manager for North America.

Swedish dry molded fiber manufacturing technology supplier PulPac AB has appointed Daniella Dahlbom as the company’s chief people and culture officer.

OCT. 2-5 Milwaukee, Wis.: R2R USA Conference 2023, by the Association for Rollto-Roll Converters (formerly AIMCAL). At the Wisconsin Center. To register, go to: www.rolltoroll.org OCT. 4-6 Scottsdale, Az.: IMFA Annual Conference, by the International Molded Fiber Association (IMFA). At Mountain Shadows Resort Scottsdale. To register, go to: www.imfa.org OCT. 23-25 Chicago: Process Expo, food and beverage processing technologies exhibition by Messe Frankfurt, Inc. At the McCormick Place. To register, go to: www.myprocessexpo.com OCT. 25-26 Niagara Falls, Ont.: Ontario Craft Brewers Conference & Suppliers Marketplace, by Ontario Craft Brewers (OCB). At Niagara Falls Convention Centre. To register, go to: www.ocbconference.com NOV. 20-21 Amsterdam, The Netherlands:World BulkWine Exhibition, byVinexposium.

AT Amsterdam RAJ. To register, go to: www.worldbulkwine.com NOV. 7-9 Toronto: Advanced Design and Manufacturing Expo Toronto (ADM), a multi-show exhibition comprising PACKEX, Automation Technology Expo (ATX), Design & Manufacturing (D&M), Plast-Ex and Powder & Bulk Solids. All at the Toronto Congress Centre. To register, go to: www.ADMToronto.com CANADIANPACKAGING.COM

May 2023 · CANADIANPACKAGING

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High Accuracy & High-Quality Cannabis Solutions from Abbey Equipment.

For over 30 years Abbey Equipment Solutions has been an equipment provider for the Canadian Food & Beverage and Cannabis industries. We have strategically sourced a diverse group of global equipment manufacturers that engineer and manufacture high-quality, reliable processing, inspection, and packaging machinery.

If you are looking for the following, we have you covered.

• High Accuracy Weighing

• Pouch Machines

• Optical Sorter for Mold

• Flow Wrappers

& Other Foreign Body Protection

• Checkweighing • X-Ray & Metal Detection

VISIT US AT THE LIFT EXPO JUNE 2 & 3, BOOTH #919

• Bottle Filling • Integrated Mechanical

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CHECKOUT

Springing forward with sustainable bamboo packaging / Jaan Koel

S

till widely underappreciated and underrated in much of the western world, bamboo is one of those amazingly versatile evergreens that is easier to define by what it cannot be used for , rather than for what it can. Dating back more than a millennium to Chinese peasants spreading it on the ground to cover dirt and keep their homes clean, bamboo’s arrival as a useful all-natural material for everyday use first gained mass appeal in the early 1990s as a commercial flooring material in Asia. A decade or so later it started becoming popular in Europe and North America in myriad products as a practical wood replacement.

In addition to being edible, at least the shoots that the plant produces in the spring, it is also remarkably clean and green. Bamboo production creates minimal emissions to air, soil or water, and because of its light weight, it is both economical and ecological to transport. It also grows incredibly fast—with some species reaching 47 inches in a 24-hour period— achieving three- to five-year harvesting turnaround, compared to 10 to 20 years for most softwoods. Moreover, a grove of bamboo releases 35 per cent more oxygen than a comparable stand of trees. So the next time you’re treading across a bamboo floor, you could wipe your brow, glasses or nose with 100-percent bamboo/sugar cane facial tissues from Caboo of Burnaby, B.C., whose Caboo brand was among the first ‘tree-free’ bamboo-based facial tissue on the market—followed by successive launches of Caboo brand toilet paper, paper towels , and baby wipes. The perforated opening panel on the tissue box— which is printed in chilled calming yellow, white, and green colors—has a convenient flap that allows easy removal of a tissue with a simple flick of a finger.

Clockwise from top: The Caboo brand bamboo-based paper tissue; The f.e.t.e. brand toothbrush with a bamboo handle; A Bower Studio greeting card embedded with wildflower seedlings; The GA Gardener’s Hand Soap in molded-fiber packaging; The Moss Creek wool dryer blocks.

Springing on to the bathroom, you might pass by the bamboo memory foam mattress in the bedroom to brush your pearlies with a toothbrush that features a smooth bamboo handle. The one pictured here is made in China for Noble Naturals Ltd. of Turners Hill, U.K., under the brand name f.e.t.e., which is an acronym for “from earth to earth.” The

bristles, which are made from nylon, can be easily removed when they wear out after three to four months of use, allowing the handles to be fully composted. Before that, however, you may want to follow the manufacturer’s thoughtful on-pack advice and reuse them for creative purposes, like placing them in the veggie patch for marking seedlings, for example, or propping up the wildflowers in your backyard.

Speaking of wildflowers, these can be grown from seeds in paper packets to scatter by hand, or by using a plantable paper card from The Bower Studio of Easthampton, Ma, embedded with a mix of Bird’s Eye, Clarkia, Black Eyed Susan, Sweet Alyssum, Catchfly, and Snapdragon seedlings.The cards are sold loose on shelf, often in a simple box, and printed with an attractive watercolor-like image of a plant and its roots on the front. Just cover with a thin layer of soil and keep it moist in full to partial sun until the seeds germinate. Each card comes with its own envelope, so that you can mail it with a spring greeting to your friends or family to make a joyfully eco-friendly floral statement.

you want to grow, you can wash up with GA Gardener’s Hand Soap from Seattle Seed Co. of Seattle,Wa. Containing exclusively organic plant ingredients and no synthetic colors, fragrances or preservatives, the square soap blocks sport the slightly abrasive sport coffee grounds and apricot kernels for effective skin scrubbing, and citrus oils for a delightfully refreshing scent. Each one comes in a sturdy recyclable paper clamshell, much like a superstiff egg carton, with a small cutaway window on the front that allowing the gardening enthusiasts to see and sniff the soap inside.

Another package with not one but two cutaways, one like a window and the other like a door, contains a trio of wool dryer balls flted by Moss Creek Wool Works of Downsview, Ont., from locally raised sheep. “We work with farms where the sheep are raised for their wool, not to eat,” the package says. The window cutaway allows the shopper to push the middle ball sideways to open the door flap on the other side revealing the brand message, ‘Feel the Softness,’ inside. Develop to help reduce reduce drying time and energy use, the Moss Creek wool dryer balls were first introduced at farmers markets and craft shows by a group of stay-at-home parents hanging out togerther during school hours. Now they’re busy selling them across North America, Italy, U.K. and Sweden, while keeping close eye on new market opportunities in the new age of environmental sustainability and circularity.

JAAN KOEL is a freelance writer living in Toronto.

After planting your card, and whatever else

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CANADIANPACKAGING · May 2023

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