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September 2023 Up-coming Milling and Grain conferences - find out more on page 84

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In this issue:

FOOD SECURITY the need for strong relationships

- Determination of gluten fractions

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- Getting the most from extraction systems

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- Rice washing technology

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- Is the future of animal nutrition in postbiotics?

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Milling and Grain . Volume 134 . Issue 9 . September 2023

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- A holistic approach for feed hygiene and mycotoxin control

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September 2023 Perendale Publishers Ltd 7 St George’s Terrace St James’ Square, Cheltenham, Glos, GL50 3PT, United Kingdom Tel: +44 1242 267701 Publisher Roger Gilbert rogerg@perendale.co.uk International Marketing Team Darren Parris Tel: +44 1242303792 darrenp@perendale.co.uk Asia Marketing Team Dante Feng Tel: +886 227930286 dantef@perendale.com Latin America Marketing Team Cristina María Roldán Otero Tel: +44 1242 267700 cristinaot@perendale.co.uk Nigeria Marketing Team Nathan Nwosu Tel: +234 8132 478092 nathann@perendale.com Egyptian Marketing Team Mohamed Baromh Tel: +20 100 358 3839 mohamedb@perendale.com Turkey, Eurasia and Middle East Marketing Team Mehmet Ugur Gürkaynak Tel: +90 537 3646457 mehmetg@perendale.com

Food security - the need for strong relationships See more on page 46

Editorial Manager Joy (Jyothsna) Nelloolichalil joyn@perendale.co.uk Editorial Assistant Shannon Parsons shannonp@perendale.co.uk Niamh Cassidy niamhc@perendale.co.uk Social Media Journalist’ David Harvey davidh@perendale.com International Editors Dr Roberto Luis Bernardi robertob@perendale.com Professor Wenbin Wu wenbinw@perendale.com Mehmet Ugur Gürkaynak mehmetg@perendale.com

NEWS

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INDUSTRY PROFILE FEATURES 44 46

Determination of gluten fractions

Food security - the need for strong relationships

Design Manager James Taylor jamest@perendale.co.uk

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50 56 60

A holistic approach for feed hygiene and mycotoxin control Is the future of animal nutrition in postbiotics?

PRODUCT FOCUS

34

CASE STUDY

80

STORAGE 66

Getting the most from extraction systems

Rice washing technology

Circulation & Events Tuti Tan tutit@perendale.co.uk Development Manager Antoine Tanguy antoinet@perendale.co.uk

FACES

106 People news from the global milling industry

EVENTS 84

Event listings, reviews and previews

TRAINING

35 Industry training news

COLUMNS millingandgrain.com ISSN No: 2058-5101 ©Copyright 2019 Perendale Publishers Ltd. All rights reserved. No part of this publication may be reproduced in any form or by any means without prior permission of the copyright owner. More information can be found at www.perendale.com Perendale Publishers Ltd also publish ‘The International Milling Directory’ and ‘The Global Miller’ news service Grain & Feed Milling Technology magazine was rebranded to Milling and Grain in 2015

10 MAG TV 10 The Global Miller 20 Mildred Cookson 24 Dr Mahmoud Riyad 30 Gems from the Mills Archive

8 PUBLISHER Roger Gilbert

70 MARKETS John Buckley

104 INTERVIEW Martino Celeghini

COVER IMAGE: Company Profile: Simeza Silos - Manufacturing of storage silos for grains, flours, and other industrial products for over 45 year - see more on page 76

Stepping into the future This is our summer edition of Milling and Grain, given we are in the Northern Hemisphere.

While it’s a time for many industries to close for holidays - and this is particularly true in countries such as France, Italy, Spain and Germany - it is not true of us involved in the production of grains, cereals and other crops that go into the production of foodstuffs nor for flour millers and feed production for livestock.

Harvesting gets underway shortly and indicators on yields and supply levels for the coming year will be keenly awaited, given the constraints that still apply due to the conflict in Ukraine and challenging global weather conditions that seem to change dramatically and without warning.

John Buckley, our resident contributor, reports on the world’s grain and oilseed production is being more keenly followed by readers of late. His report starts with reference to this critical Ukraine-Russia war and its impact on global trade and the supply of wheat and oilseeds plus the related impact on other commodities. Please turn to John’s report on Page 70 to get his interpretation of what this all means to supply and prices across the board.

I have also asked our staff to report on the Ukraine-Russian war which might not be an update of the most recent developments but will record the consequences that are occurring for industries such as ours which involve flour, rice and feed producers globally after all for over 130 years Milling and Grain has been a ‘record of note’ for the development of the milling industry and the way the world is going about feeding itself - and as this European conflict is having significant impact on the livelihoods of not only those in developed countries but also on the lives of those in poorer parts of the world and needs to be noted in the historical record which we consider ourselves to be.

Roger Gilbert

Just-in-time

Globally, mankind has survived and developed where it has had with a sound nutritional base that includes a large dependence on grains and cereals that may at one point been grown locally or regionally, but today are grown and traded internationally over long distances and governed by an international accepted market price basis.

We are becoming increasingly aware that our food-production and consumption strategy is closer to an industrial ‘just-in-time’ approach than independent and secure local supply chains.

Outside China many countries do not hold large quantities of grain reserves and depend on grains arriving on a regular schedule, often from the other side of the world, to meet basic food needs for some of their staple food products.

In my travels in recent month, I find I’m more frequently talking about food security issues with those I meet. It’s surprising how many countries are now more engaged with where and when and at what price their food raw materials they depend upon, arrive.

In this edition you will also find our Case Study (Page 80) of the Mulino Mill, Ukraine which is operating on the ‘front-line’ in the Ukraine-Russia war. It’s a sobering story of a mill that is determined to keep production going despite energy supply interruption, damage to the factory, depleted workforce, etc. The mill is supported by owners and equipment manufacturers from Turkey.

Dust explosions

On a lighter note, and talking of explosions, we cover dust explosions in facilities handling grains. The feature is on page 66 and reports that some 500 grain explosions have occurred in US facilities over the past 15 years. Stephane Harding, the MD at Gough Engineering here in the UK tackles this topic for us.

Another interesting feature in this edition is our Rice Washing Technology article on page 60 that supports Japanese cuisine by the president of Rice Techno Products in Japan, Mr Masafumi Haramoto.

RongoRongo Live

Well, I’ve finally set up a video studio. A studio where I can invite individuals into a workspace and record a conversation about critical issues facing our food producing industry that will not only reach the readership of our sister magazine and those subscribing to our language editions in the first instance, but also with a potential to reach a far wider audience. Since before Covid the RongoRongo interviews have been conducted online and not in person. I’m wanting to change that approach and provide an atmosphere that is conducive to the exploration of a topic chosen.

I’ve posted my first RongoRongo Live interview which has the link on this page. Please let me know what you think and the issues you might like to see covered.

If you are wondering what the word RongoRongo means then take a look at this - https://www.cabinetmagazine.org/issues/64/ mikanowski.php RongoRongo is an ancient language of Easter Island and adopted by New Zealand Maori to mean ‘chant out, debate or recite’ among many other meanings that also reflect food from animals and plants. It’s an original work from a lost language created in the South Pacific. As a New Zealander, I’m extremely proud to name our video studio RongoRongo Live.

bit.ly/rongorongo1

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Milling

News Alvan Blanch

Milling and Grain magazine talks to Simon Shaw, Industrial Products Manager for Alvan Blanch at this year’s Cereals event, held in Nottingham, UK in mid-June 2023.

He says as machinery manufacturers the focus of the company is predominantly on dryers and drying technology. Its dryers are one of the most efficient worldwide, incorporating heat recovery and best retention for optimum process control – these machines can dry any crop or any material made available to them.

Buhler – Saurabh

Milling and Grain magazine talks to Saurabh Malhotra, Product Manager at Bühler, at this year’s Cereals event, in Nottingham, UK. Mr Malhotra talks us through the company's optical sorter, the Sortex H Spectra Vision. The machine offers improved performance, connectivity (with its monitoring system) and easeof-use with its pre-set modes and recipes for each product along with a simple user interface.

https://millingandgrain.com/category/mag-tv

See more videos from all aspects of the industry at millingandgrain.com/videos

10|September2023-MillingandGrain

Warm greetings from the September 2023 edition of your Global Miller, and from the Milling and Grain magazine. I hope that you’re well and that you’re preparing for Autumn, it’s an incredibly important season for the industry.

The end of summer approaches as the autumnal equinox arrives on September 23 for the Northern hemisphere. (It’s finally time for the spring equinox for those of you in the Southern hemisphere. I hope you’re all excited for the warmer weather!)

I hope everyone in the northern hemisphere has unpacked their sweaters ready for the colder seasons, the weather is about to get cold so enjoy those final moments of warmth that you can grab.

The autumn equinox is an important part of the year for farmers and has been for centuries. The rise of the moon during the sunset gave farmers additional light which offered them more time to complete their harvests before the cold weather destroyed what was left. The first full moon after the autumn equinox was even titled the Harvest Moon, indicating its importance to the farmers and the harvest. The Harvest Moon usually takes place either in September or October, with this year it being held on September 29. Use this chance if you can to admire the moon and think back on all the people who would use this moment to complete a harvest under the bright light.

For global news, Russia has pulled back from the grain corridor deal and have threatened to attack any ship that passes Ukrainian ports. This will contribute to the scarcity of grains along with India’s temporary stoppage of export of non-Basmati rice and deepen the worry about global food supply. The global cereal price index rose 10 percent in late July after Russia torpedoed the Black Sea grain initiative blocking a route that carried 32 million tonnes over a year, more than half Ukraine’s total grain exports.

Some say, after failing to conquer Ukraine through conventional ways, Russia has resorted to one of the oldest forms of warfare - turning food into weaponry. We cover more on this further in the magazine if you would like to read more details on Russia’s attack on the Ukrainian grain storage.

For more news around the world, you can read how Özpolat Grain Processing Technologies is taking a step forward in supporting our future technical experts with special internships.

We also cover how UK£14 million from the British Government will be used to further agricultural innovation in the UK. Regarding events, you can find information about future events such as VIV Nanjing in Nanjing, China, IAOM Eurasia in Instanbul, Türkiye, and Taiwan Smart Agriweek in Taipei, Taiwan within the magazine. We have all the latest information on these events so you can stay updated on it all and know exactly what you’ll be getting at each event. If you have important news that you would like to share, please send it to us at editorial@perendale.co.uk

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ADVANCED

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K36

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Milling News

Anton Paar acquires Brabender GmbH & Co KG

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nton Parr has acquired the German company Brabender, which will be integrated into the Anton Paar Group as Anton Paar TorqueTec GmbH. The effective, retroactive date of the acquisition is January 1, 2023. The company, based in Duisburg, Germany, offers measurement and process engineering solutions for the testing of various raw materials and for recipe and process development. It covers a wide range of applications – from food and feed to plastics and rubber, and even batteries and other special applications.

The signing of the acquisition took place on August 1, 2023. The parties have agreed not to disclose the purchase price. A smooth integration of Brabender into the Anton Paar Group is planned. As before, products and services can be purchased directly via the Brabender website and sales organisation.

Development, growth, and position on the market For Anton Paar, the acquisition of Brabender is a promising addition to the product portfolio, especially in the area of material characterisation – one of Anton Paar’s strongest growth markets.

“The decisive factor for Anton Paar’s decision to purchase Brabender was the know-how in the development and production of world-leading measuring instruments, which the company has built up since its foundation 100 years ago,” says Anton Paar CEO Dr Friedrich Santner. “In line with its own long-term strategy, Anton Paar will sustainably expand and further strengthen Brabender’s sites in Duisburg and Hackensack, USA.” Brabender’s approximately 200 employees will become part of Anton Paar. The acquisition represents a clear commitment to progress, according to Brabender Executive Director Dr David Szczesny: “Being part of the Anton Paar Group opens up many opportunities for us – in research and development of our innovative products as well as in sales and service. For us, this is a great move that will definitely benefit our employees and customers.”

A wide range of products – from farinographs to extruders Brabender’s best-known instrument is probably the farinograph. Developed by company founder Carl Wilhelm Brabender in 1928, it was the first – and is still the most widely used – instrument for testing the quality of flour. It is mainly used in flour mills, by baking agent manufacturers, and large bakeries. The farinograph is a component of the three-phase system developed by Brabender to investigate and describe the processes involved in the production of baked goods (dough preparation, proofing, gelatinisation): The farinograph measures the potential water absorption of flour and the kneading properties of dough. The extensograph analyses the stretching properties of dough and the amylograph examines the gelatinisation properties of starch in flour.

Another extremely successful Brabender product group includes various models of single-screw and twin-screw extruders. The machines, which are offered as compact or modular versions, are mixing and conveying devices that press solid or viscous materials under pressure through a shaping orifice. Industries in which they are used include the food industry, for pasta production, and the plastics industry. Extrusion technology also plays an important role in achieving global sustainability goals: Brabender extruders are used to develop, among other things, alternative protein sources for meat-substitute applications.

The Milling Journal Milling Journal is a new online publication by Perendale Publishers Ltd., United Kingdom with its distinguished track record of technical and trade magazines in the agricultural, aquaculture and food sciences. This new peer-reviewed scientific journal will serve academia and the commercial milling sectors and related cereal and grain industries with high-quality papers. Milling is at the heart of products for both the human and the animal feed sector. It is envisaged to address fundamental and advanced technologies in the conversion of grain, cereals, pulses and legumes via milling to create diverse and bespoke secondary products. For example, ground wheat, corn, oats, barley, sorghum, beans and peas are widely used for human foods. The downstream by-products of bioethanol and potable alcohol from fermentation of ground grain are notable areas for research findings towards provision of sustainable animal feed ingredients.

12 | September 2023 - Milling and Grain

Milling News

Promtek to launch innovative cloud process control solution

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utomation specialist Promtek Ltd will showcase its pioneering new inthe-cloud process control solutions for intelligent weighment management, recipe handling and production monitoring on stand H52 at this year’s PPMA Show, which will be held from 26-28 September 2023, NEC Birmingham.

For the very first time, Promtek will demonstrate the company’s Condor Cloud alongside the MicroMan control system. Together they provide a complete strategic overview of every aspect of production, including ingredient reformulations, equipment utilisation, climate impact and energy costs, demonstrated using Promtek’s miniature railway and MicroMan hand-weighing game.

As a cloud-based alternative, Condor Cloud offers the same IT/ OT integration for ingredient and recipe handling as its native version without the need for expensive IT infrastructure, making it ideal for fastgrowing SME manufacturers with a weighing process. With no onsite servers or network requirements, the browser-based Condor Cloud will help grow a business, reduce costs, and optimise production facilities.

Promtek’s peerless all-in-one platform uses predefined algorithms to calculate energy efficiency accurately, bringing enterprise-level manufacturing systems to smallerscale facilities. Condor provides access across the organisation to be

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stored centrally, it creates customised batch and production reports with critical information by connecting systems such as process control, ERP or PLC/SCADA. Condor’s time-in-motion capabilities provide systemic observation, analysis and measurement of each step in the production process, establishing a standardised time for each, improving performance and increasing productivity. By analysing the data in Condor from each connected monitor and input, the MES can trim down production waste and reduce energy usage by fine-tuning individual equipment settings, significantly lessening the amount of kWh/t.

The platform is always running the latest software version, as the maintenance and administration for a Condor server, including updates and security patching is handled remotely

by Promtek engineers – tapping a business into Promtek’s exceptional customer service and aftercare offerings.

MicroMan, a portable version of Promtek’s signature platform StoraWeigh collates all production information using its systems and

graphics integration suite to generate bespoke production control and support. Businesses can use the data to create customer-specific trusted records of weights and measurements of ingredients and materials, manage recipe control, improving ingredient traceability, prevent crosscontamination and assist with order scheduling.

Promtek’s Marketing Manager, Lani Scholtz, explained, “Promtek is thrilled to be at PPMA for the first time – we love meeting new people from across different industries.

Interacting with potential new customers and catching up with a few current customers is one of the best parts of the job, as we get genuine, unfiltered feedback in person. You get an excellent feel for a testimonial, feedback or praise if you’re standing right next to someone” “We are truly excited to showcase our next-level, class-leading innovations. We can’t wait to show manufacturers what benefits they will bring to the manufacturer’s process controls and how they can grow and develop to support any business strategy.”

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The all-new optical system integrates Full-Color RGB and NIR cameras, that can be combined with SWIR and UV technologies to ensure the total removal of any foreign body like stones, wood and glass, as well as the best separation of nonconforming or unwanted grains.

Great purity, optimized yield and food safety are so granted by Cimbria optical sorters.

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Milling News

United States establishes USMCA dispute panel on Mexico’s agricultural biotechnology measures

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nited States Trade Representative Katherine Tai today announced the United States is establishing a dispute settlement panel under the United States-Mexico-Canada Agreement (USMCA) regarding certain Mexican measures concerning biotech corn.

The United States is challenging measures set out in Mexico’s February 13, 2023 decree, specifically the ban on use of biotech corn in tortillas or dough, and the instruction to Mexican government agencies to gradually substitute the use of biotech corn in all products for human consumption and for animal feed.

Mexico’s measures are not based on science and undermine the market access it agreed to provide in the USMCA. “The United States has used the tools provided by the USMCA in attempting to resolve concerns with Mexico’s biotechnology measures. Today, the United States is taking the next step in enforcing Mexico’s obligations under the USMCA,” said Ambassador Katherine Tai. “Through the USMCA dispute panel, we seek to resolve our concerns and help ensure consumers can continue to access safe and affordable food and agricultural products. It is critical that Mexico eliminate its USMCA-inconsistent biotechnology measures so that American farmers can continue to access the Mexican market and use innovative tools to respond to climate and food security challenges. Our bilateral relationship with Mexico, one of our oldest and strongest trading partners, is rooted in trust and honesty, and there are many areas where we will continue to cooperate and work together.”

“Mexico’s approach to biotechnology is not based on science and runs counter to decades’ worth of evidence demonstrating its safety and the rigorous, science-based regulatory review system that ensures it poses no harm to human health and the environment. Innovations in agricultural biotechnology play a key role in advancing solutions to our shared global challenges, including food and nutrition insecurity, the climate crisis and the lingering effects of food price inflation.” said Agriculture Secretary Tom Vilsack.

“By requesting the establishment of a dispute settlement panel with Mexico, the United States is continuing to exercise its rights under the USMCA to ensure that US producers and exporters have full and fair access to the Mexican market. We will continue to support fair, open, science- and rules-based trade, which serves as the foundation of the USMCA as it was agreed by all parties.”

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Milling and Grain - September 2023 | 15

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CF Fertilisers UK announces proposal to close plant

Milling News

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F Fertilisers UK Ltd, a subsidiary of CF Industries Holdings, Inc (NYSE: CF), recently announced a proposal to permanently close the ammonia plant at its Billingham complex in order to secure the long-term sustainability of its business in the United Kingdom and more efficiently serve its customers in the country. The Company intends to continue to produce Ammonium Nitrate (AN) fertiliser and nitric acid at the Billingham site using imported ammonia, as it has for the last ten months following its decision to temporarily idle the plant in August 2022.

CF Fertilisers UK has made this proposal due to its forecast that producing ammonia at Billingham will not be cost-competitive for the long-term compared to importing ammonia due primarily to projected high natural gas prices in the United Kingdom relative to other regions and the impact of carbon costs. Additionally, shutdowns in recent years of industrial customers’ UK operations that had consumed significant ammonia volumes for their businesses have created a supply-demand imbalance for ammonia production at the Billingham Complex. The Company believes that ample global availability of ammonia for import, including from CF industries’ North American production network, will enable more cost-competitive and efficient production and sales of ammonium nitrate fertiliser and nitric acid for its UK agriculture and chemicals customers moving forward.

The Company’s proposal to permanently close the ammonia plant at its Billingham Complex could result in up to 38 redundancies at the site in relation to which it will be entering into the required collective redundancy consultation process with its recognised union, Unite, and elected employee representatives. The Company anticipates that some of the proposed redundancies might be avoided by redeployment opportunities.

Russia attacks Ukrainian grain storage on the River Danube

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he strikes have begun since Russia pulled out from the UN grain deal in July.

On Wednesday, Russia attacked the Ukrainian port of Izmail on the river Danube, a key port for Ukrainian grain exports. The attack follows Russia pulling out of the UN grain deal last month, which was allowing Ukraine to export 33 million metric tonnes of grains and oilseeds over the past 12 months.

Ukrainian Deputy Prime Minister Oleksandr Kubrakov said that almost 40,000 tonnes of grain destined for Africa, China and Israel were destroyed in the bombings. The BBC reported that Grain warehouses and elevator shafts were damaged by the drone strikes, however no casualties have currently been reported.

Ukraine’s Ministry of Defence made a statement on X (formerly twitter) saying that “Ukrainian grain has the potential to feed millions of people worldwide. However, Russia chose the path of killing, starvation, and terrorism”.

Romanias President has also taken to X to condemn the actions of Russia calling them “Unacceptable” and stating that “These are war crimes and they further affect UA’s capacity to transfer their food products towards those in need in the world.” The bombings took place in close proximity to Romania.

Russias President Vladimir Putin has been accused by the West of “weaponising” food. However he stressed during a phone-call with Turkey’s President on Wednesday that he would not return to the UN Grain deal until Russias own exports of grain and fertiliser were also guaranteed.

During peacetime, Ukraine produced enough food exports to feed 400 million people.

Milling and Grain - September 2023 | 17

Milling News

AB Agri partners with Aceae Nutra to provide tomato-based animal health solutions

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B Agri is working with agri-tech company Aceae Nutra on the development of a novel nature tomato Based product.

AB-Agri has partnered with agri-tech company Aceae Nutra on the development of an innovative product made from tomatoes that could offer a new natural way to reduce traditional treatments in animals.

AB Agri and Aceae Nutra are now working together to assess its application in livestock animals. AB Agri is currently growing the tomatoes for use in trials which will determine the product’s effectiveness in animals as a feed material.

Aceae Nutra is an IP focused SME founded in 2018 specialising in research, innovation and product development of plant-based solutions. The company’s approach incorporates plant sciences and agronomic expertise to generate viable solutions for conditions affecting human and animal health.

Natasha Whenham, Head of Innovation, AB Agri, said “We’re committed to nurturing new technologies that have the potential to make a real impact in the production of responsible, affordable food – and turning those ideas into industry-relevant solutions.

“The industry is looking for ways to responsibly reduce the use of traditional treatments that bring either environmental or resistance concerns and this product is an exciting new prospect that offers real potential to achieve this goal.”

Andrew Bottley, Director, Aceae Nutra, said: “The data we have generated from initial lab-based trials is really promising and we are delighted to be working with AB Agri to take the product to the next stage and assess its effect on animal health.”

Satake at Cereals Event Roger Gilbert, Publisher of Milling and Grain magazine talks to General Manager for Satake, Peter Marriot, about their experience at this year’s Cereals Event held in Nottingham, UK from June 13-14, 2023.

The annual Cereals Event is key for Satake, says Mr Marriot, who says it is “a great way of connecting with the UK industries and customers.” Having attended Cereals for around 20 years now, Satake is a longstanding supporter of the event. The key products Satake presented at this year’s event included the company’s full range of colour sorter machinery and supporting milling equipment. For example, it displayed rice cleaning equipment that

can be readily adapted to beans and pea processing, along with flour milling from the company’s Henry Simon subsidiary.

To prove the capabilities of its sorting machinery, Satake gave practical sorting demonstrations throughout the three days to give a clear example of how effective sorting can be. Stay tuned for the live demonstration of their FMS-2000 Optical Sorter at the end of the video! In it, you’ll see some sample of rye contaminated with wheat, ergot and various products being sorted. Once it completes the passage through the machine, the sample has been quickly separated into a ‘rejects bin’ and a bin for accepted materials.

Milling and Grain - September 2023 | 19

Hoerde's show rooms and workshops, Viennna

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Two 19th Century European Engineering Works Milling journals of the past at The Mills Archive

by Mildred Cookson, Mills Archive Trust, UK

astern European innovations in the milling processes spread rapidly during the latter half of the 19th century. The demand from millers for more efficient equipment resulted in the creation and expansion of engineering companies well-placed to service this rapidly expanding market with an emphasis on innovation and improvements in ease of operation and the quality of flour produced. Two of these companies were featured in The Miller in 1886; Messrs Hoerde and Co, founded in 1874 in Vienna, and Alessandro Calzoni & Sons, established in 1836 on the outskirts of Bologna.

Calzoni's roller grooving shop

20 | September 2023 - Milling and Grain

Hoerde & Co, Vienna

The invention of the middlings purifier, one of the most essential advances in modern milling, was claimed by Austrians.

Ignaz Paur worked in Leobersdorf, a village some twenty miles south of Vienna, about 1786. The machine he constructed in 1810 was built by a carpenter, N. Winter and was said to be reverently preserved by his countrymen as one of the most precious relics of Austrian industry.

Herr Hoerde was well known and had secured many customers locally and as far away as Russia and Romania. His firm employed 200-300 men and the frontage of the works looked onto the Taborstrasse, one of the main thoroughfares of Vienna. The workshops were at the back of the offices, as may be glimpsed in the illustration, with a range of buildings measuring 120 yards, around twice the length of the front.

The ground floors were filled with smithies and turners’ shops as well the metal frames and other parts of the roller mill machinery that were bored out and prepared for the fitting and erecting departments. Hoerde & Co. were famous for the manufacture of the steel roller mills and by 1886 thousands were working in various parts of the world.

The steel rolls in their ‘Fortuna’ model were thrown apart by a simple arrangement. A balanced lever was placed outside the hopper, its position dependant on the feed. The lever was brought in or out of contact with a short spindle. By turning the latter, the ends of the levers carrying the bearings of the rolls were thrown apart, the clutch on the axle of the reed roll was disconnected from its pulley and the feed roll was stopped. The loose pulley continued to revolve and acted on a little bell attached at the end of the feed roll axle, which at each revolution was touched by a small hammer and rang until the machine was stopped or fresh feed supplied.

On the first floor the carpenters’ shop covered 800 square yards and was filled with every species of machine for woodworking.

The ‘Phoenix’ decorticator, and its parts were made of the same

Calzoni's workshops, Bologna

hard steel used for the rolls in the mills. The floor also carried the celebrated “Austria” middlings and dunst purifier which was claimed to thoroughly purify at one passage coarse and fine middlings as well as dunst or the fine particles of the semolina.

Alessandro Calzoni & Sons, Bologna

The house was originally founded in 1836 by Alessandro

Calzoni, a highly regarded Italian engineer, who died in 1855 when the business passed to his five sons, who continued running the firm. The works pictured in the bird’s eye view of the premises were in a convenient position to the railway station.

In 1886 210 craftsmen were employed in the workshops, with 30 people in the offices. The firm also owned a warehouse and showroom in the centre of Bologna. The works covered 5600

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Milling and Grain - September 2023 | 21

YEARS IN MILLING

MORE THAN 400 COMPLETE PROJECT PERFECTLY RUNNING AROUND THE WORLD

ROLLER MILL

We manufacture, flour, semolina, wheat, maize milling plants, feed mills, seed production plants, oilseeds and pulses processing plants, storage and handling systems.

square metres and the city Wegmann Victoria roller mill warehouse 850 square metres.

Among the various kinds of machines manufactured were water and steam motors, turbines of every description as well as almost every kind of agricultural machinery and implement. The firm paid particular attention to the construction of pumps and artesian wells, and to service two of the staple industries of Italy, an array of wine and olive presses.

For 20 years, Calzoni had been engaged in the manufacture of flour milling equipment and with the inevitable spread of modern milling in the Italian peninsula, it was expected to become even more important in the future.

They made nearly every machine and apparatus used in modern flourmills, including wheat aspirators, Eureka brush and smut machines, stone mills, roller mills, centrifugal reels, middlings purifiers and bran dusters.

The break roller mill made by the firm was furnished with two rolls, 13¾ by 15¾ inches, grooved to a suitable pitch and working at differential speeds, one roller driven by a belt and the other by gears. The passage between the rolls of any foreign body was absorbed by springs, and it was claimed that the heating of the

The Fortuna Roller Mill

bearings had been reduced to a minimum by a careful system of lubrication.

For middlings reduction the firm recommended Wegmann ‘Victoria’ porcelain roller mill and they sold a considerable quantity of these machines. The works had a complete plant of machinery for the turning, grinding and grooving of rolls and the illustration shows the interior of the roller grooving shop.

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Milling and Grain - September 2023 | 23

by Dr Mahmoud Riyad, Secretary-General, Egyptian Milling Association, Egypt

Egypt signs US$500 million financing deal with UAE to import wheat

T

he Egyptian Ministry of Finance on Tuesday, Aug. 15 signed a US$500 million five-year financing agreement with the Abu Dhabi Exports Office (ADEX) of the United Arab Emirates (UAE) to finance wheat imports, the ministry said in a statement.

"This is the first deal signed with ADEX, a financial arm of the Abu Dhabi Fund for Development (ADFD), in light of the two countries' strong relations and the joint cooperation for promoting development and boosting food security," the statement quoted Egyptian Minister of International Cooperation Rania Al-Mashat as saying.

The funds will be disbursed in five tranches, each valued at 100 million dollars, she added.

Noting that food security is a vital issue and a matter of national security, Al-Mashat said Egypt has enough wheat reserves for five months' consumption and the funding will help meet the local market's needs for wheat amid the state's efforts to maintain food security via soft funding.

Since its founding in 1971, ADFD has financed 20 projects in Egypt that cover various priority sectors, said the minister.

During the signing ceremony, Egypt's Finance Minister Mohamed Maait said Egypt seeks more cooperation with the ADFD to accomplish social and economic development, provide a decent life to citizens, and improve the people's living conditions as well as reduce burdens of inflationary impacts.

Egypt, the world's largest wheat importer, suffers from global supply chain interruption and price hikes due to the RussiaUkraine conflict.

The country imports two-thirds of its annual consumption of 18 million tonnes of wheat, according to the state-run Ahram

newspaper.

According to this statement released Egypt will get imported milling wheat under the five-year deal, valued at US$100 million annually, "at competitive prices." This is according to a report by the American news agency, Reuters.

The nation began delaying payments for wheat imports and is now having a harder time generating money to pay off its foreign debt. "The low-cost financing package from ADEX helps us procure high-quality wheat at the lowest cost financing available, with comfortable payment terms," Egypt's supply minister Ali Moselhy said in a statement.

Recent wheat purchases have frequently been financed by loans from the World Bank and the International Islamic Trade Finance Corporation (ITFC), which this year increased a credit line given to Egypt to US$6 billion. The financing for food subsidies, primarily bread, would increase by 41.9 percent to 127.7 billion Egyptian pounds (US$4.1 billion) in the fiscal year running from July 2023 to June 2024, according to the finance ministry.

Al Dahra will start supplying Egypt with imported wheat this year as per the agreement. Through its Egyptian affiliate, which cultivates wheat on 28,000 hectares in Egypt, the Emirati Corporation already provides the government with locally produced wheat. The government organization Abu Dhabi Fund for Development's export finance division is called ADEX. Egypt, a significant consumer of basic goods, has been experiencing a foreign exchange crisis as a result of the Ukraine War's widespread shock to its economy. In terms of the dollar, Egypt's currency has fallen by approximately 50 percent, and official headline inflation has reached an all-time high of 36.5 percent.

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Milling News

A

Alapros to build a flour mill for the Italian Casillo Group lapros, which is preparing to sign an important project in Trieste, Italy, announced a strategic cooperation with Casillo Group. Within the scope of this cooperation, a turnkey flour milling contract with a capacity of 300 tonnes/ day has been signed and the project is planned to be commissioned in April 2024. Casillo Group expresses its satisfaction for choosing Alapros and emphasizes the innovation and quality that this cooperation will bring to the sector.

Alapros stands out as a professional company offering integrated solutions in grain milling and processing technologies. The company is led by an experienced team with a passion for innovation and production and shapes all its products and services with the goal of global leadership. Alapros focuses on the production of Industry 4.0 compliant factories and competitive products by offering integrated solutions such as design, diagramming, automation and commissioning, as well as wheat milling

machines and equipment.

Casillo Group, on the other hand, has been offering a broad perspective from wheat production to processing and marketing with the principles of quality, innovation and sustainability for years.

Molino Casillo's roots began in 1958 when Vincenzo Casillo started his own business, learning the secrets of wheat and milling from his father. With an innovative approach, the Casillo Group is a leader in the market, producing a variety of flours and semolina as a result of the valuable work of the Research and Development department.

Casillo Group's choice of Alapros was driven by Alapros' innovative approach and pursuit of excellence in production.

The 300 tonnes/day capacity flour mill project, which will be built as a result of the cooperation, will increase competitiveness in the sector and stand out with its innovative production approaches.

It is certain that this plant to be built by Alapros for Casillo Group will breathe new life into the sector.

Milling and Grain - September 2023 | 27

Milling News

Bühler and Entocycle partner to deliver end-toend technology solutions to insect farms

B

ühler, one of the world’s leading processing technology groups, and Entocycle, an insect technology company have joined forces to drive adoption of large-scale black soldier fly (BSF) farms. The companies will provide solutions and expertise to serve customers in this segment, covering the multiple steps of the journey, from concept and basic engineering to execution of BSF facilities worldwide.

The non-exclusive partnership creates a highly complementary offering with Entocycle delivering proprietary breeding technology and Bühler bringing proven industrialscale technologies in feedstock processing, larvae rearing and product processing.

One of the challenges of the highly promising, emerging insect industry has been how to ensure a steady supply of young larvae at an industrial scale. “While the pioneers in the industry had to develop their own technology out of necessity to ensure a robust BSF breeding, companies now venturing into this industry will be able to rely on a proven and scalable solution,” says Andreas Baumann, Head of Market Segment Insect Technology at Bühler. Although there are specialised breeding service companies in certain regions, in large parts of the world, there is no alternative to having an in-house brewing operation. With this partnership Bühler and Entocycle address this challenge by offering scalable end-toend solutions that significantly reduce the time to market for companies building an insect facility.

During the last 10 years, Bühler has been developing its capabilities in the insect protein industry and has already completed a number of relevant projects in the field. In 2019, Bühler supported Prolix in the realisation of the world’s first commercial BSF plant in the Netherlands and this year Bühler delivered Agronutris’ first industrial BSF plant in France.

“We are incredibly proud to partner with Bühler, a company with 163 years of illustrious history. Our team is really excited to work with Andreas Baumann and his team to deliver largescale BSF facilities around the world and make the impact that we know BSF farming can make in creating a more sustainable and efficient global food system,” says Keiran Whitaker, Founder and CEO of Entocycle.

“The industrial use of BSF is rapidly gaining traction among businesses seeking alternative feed protein sources and more sustainable practices. To accelerate scaling in this industry we must contribute to lowering the hurdles for companies to enter this business,” says Andreas Baumann. “That is why we are very pleased to cooperate with the Entocycle team in future projects, as they share the same philosophy as Bühler in ensuring the quality and reliability of their solutions.”

“It’s going to be a great partnership, not only in the way that our businesses and teams complement one another in terms of respective skill sets and experience but also in the strong alignment of values around building a better and more sustainable world,” says Matthew Simmonds, Managing Director of Entocycle.

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Gems from the Mills Archive A miller’s retirement certificate

by Nathanael Hodge, Mills Archive, UK This month’s gem from the collections of the Mills Archive is the beautiful calligraphic certificate shown here. Miller William Cornwell received this certificate at the end of a long and successful milling career. Born in Littlebury, Essex, in 1851, Cornwell witnessed first-hand the dramatic revolution in milling caused by the transition from stone grinding to roller flour milling.

As a young man he was employed in a traditional stone mill in Ickenhem, Essex, learning the art of milling and marrying into his master’s family. By 1879, he was managing a small mill with five pairs of millstones in Waltham Abbey, Essex, working first for George Wright of Ponders End and then for Charles Brown, before a new company, the Sun Flour Mills Co Ltd was founded in 1887. The company ran mills in Waltham Abbey and Chelsea, and invested in the new roller milling machinery, noting that stone milling could not compete.

It wasn’t long, however, before unexpected setback occurred when a disastrous fire broke out at the Waltham Abbey mill on Christmas Eve, 1888, completely destroying it. However, the company turned this into an opportunity, purchasing a mill in a much more convenient location for transport – a former rice mill at Bromley by Bow, London, now renamed the Sun Flour Mill.

Machinery was installed by Henry Simon with a steam power plant by Pollit & Wigzell, and the mill began work in September 1889.

Under William Cornwell’s management the mill went from strength to strength, upgrading and improving its machinery 30 | September 2023 - Milling and Grain

regularly. By the time of his retirement in 1926, he had been promoted to Managing Director.

William Cornwell was clearly not one to sit back and relax; although he was in his 70s, he went on to purchase another mill, the William King Flour Mill in Uxbridge, which he worked with his sons until his death in 1933.

The Uxbridge mill was later incorporated into Associated British Foods, giving its name to ‘Kingsmill’ bread. The Sun Flour Mill was purchased by J W French in 1941. Badly damaged by an explosion in 1965 which killed four people, it was then reconstructed. The buildings were finally demolished in 2013.

The Mills Archive is a permanent repository for the documentary and photographic records of traditional and contemporary mills and milling, as well as similar structures dependent on traditional power sources. It makes that material freely available for public inspection and use in research and learning.

The Mills Archive is one of the world’s great mill collections.

It has rescued over 3 million documents and images that might otherwise have ended up in a landfill site. It is an Aladdin’s cave filled with memories and free to users. The collections show the rich and diverse crafts, buildings, machinery, equipment and people involved with mills in the UK and around the world.

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Product Spotlight - The Samplex CS90 Bulk Truck Sampling Probe

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amplex is the UK's leading brand on the truck probe market, with many of the originally manufactured machines still in use worldwide today. The Samplex CS90 is robust, reliable, highly adaptable, and able to provide a truly representative sample of a bulk load.

The entire Samplex range of bulk samplers uses time proven electromechanical technology, completely eliminating the use of hydraulics and the associated risks of pressure hoses splitting, which could contaminate valuable loads.

Fully Automatic Sequential Sampling Using the simple setting procedure, a customised set of sequences from 3 to 15 sampling positions can be programmed and saved by the operator to suit varying specifications of delivery vehicles.

This ensures accurate consistent sampling analysis in full accordance with ISO 24333:2009 (E) More representative Sample Samplex truck probes deliberately don't use the more common and potentially flawed method of suction to collect product, as this has been demonstrated to possibly bias the collected sample with dust.

Instead, they use positive air in conjunction with cyclonic action, and the design of the Unispear probe allows the product to fall directly into the airflow under gravity, and therefore provide a smaller, but importantly, more representative sample. Uniquely, Samplex fit all their probes with a twin variable aperture, to allow more or less product to be sampled as required.

The 340° rotation and telescopic arm allows for the variable sampling patterns required to meet ISO 24333:2009(E) standards.

Wide Range of Products The CS90 and Unispear system is unique in its ability of being able to accurately sample, without modification, a range of dry powders including meal and flour, small seeds such as oilseed rape and linseed, plus cereals, maize, sorghum, soya beans, rice, pulses and animal feed pellets up to 16mm x 30mm. Due to the clever design of the spear, it is possible to vary the amount of product sampled to help to prevent excess product building up in the laboratory.

To access further free information on the entire range of Samplex mechanical samplers, exclusively Made in Britain by Tekpro, or to find out how you could join the ever growing number of companies already trusting Samplex equipment to sample their bulk products, scan the following QR code:

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TRAINING

Online Milling School at Victam LatAm We will be hosting a seventh Credo OMS Off-Line Session at the Victam Latam event in Sao Paulo, Brazil from 13.3015.30 on October 5, 2023.

VICTAM LatAm is a ‘one-stop’ show for the decisionmakers within these industries. Each visitor will be able to find what they are looking for, all under one roof over three days.

The event also focuses on a series of high-quality industry conferences and business matchmaking with colleagues and clients.

VICTAM LatAm and GRAPAS LatAm 2023 in co-location with GEAPS will take place from October 3- 5,2023 at Expo Centre Norte, red pavilion, São Paulo, Brazil. The elaborate conferences program and technical seminars will

take place simultaneously in the conference rooms in the same venue.

The OMS-Offline event follows the Online Milling School’s that took place this August-September 2023. The topics will comprise of a discussion panel and a Q&A session from the Autumn Courses and from within the room.

During this Off-Line Session we will be awarding Certificates of Attendance to those who have completed one of the 2023 six-week courses and who are in attendance. Training is fundamental to developing a business’ efficiency and ensuring a return on your investment.

The event is organised by Milling and Grain Magazine and VICTAM, with thanks to our sponsors: Wenger, Tietjen, Andritz, and PLP Systems.

Milling and Grain - September 2023 | 35

Mill

TRAINING

One-Day Workshop: Practical Flour Milling The society for the protection of Ancient Building (SPAB) is holding a one-day workshop, looking at the practicalities of traditional flour milling. The workshop, taking place on 13 October 2023, at Fosters Mill in Cambridgeshire, will provide attendees with hands-on experience running the mill under the supervision of experienced traditional millers.

This workshop is introductory, and ideal for mill volunteers, trainee millers, and more experienced millers who wish to develop their skills and have a general interest in milling.

On the day, attendees will learn a variety of skills and knowledge,

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36 | September 2023 - Milling and Grain

including how to dress flour, how to mill different grades and types of flour, how to operate a mill safely, including starting and stopping the mill, as well as learning all about food hygiene, and trading standards relevant to milling and selling flour.

The workshop fee is UK£90 with the early bird offer, which is valid until 22 September, which will change to UK£120 after that date. The location is Fosters Mill, Swaffham Prior, CB25 0JZ. The course price includes course notes, lunch and refreshments during the day. Attendees are asked to let SPAB know of any dietary requirements when booking.

ENGINEERING A WORLD WHERE NO MORE FOOD IS WASTED.

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Product FOCUS

September 2023

In every edition of Milling and Grain magazine, we dedicate this page to taking a look at the products that will save you both time and money in the food and feed milling process.

Should you have a new product or service that you would like to feature on this page in a future edition of our magazine, be sure to contact us at editorial@ perendale.co.uk

Tanks by Simeza Simeza’s Tanks are used for the storage of liquids. They are designed according to the Euro-Code European norms and are manufactured to withstand stress caused by continuous use, extreme temperatures, high winds and heavy snow. They also offer greater resistance to corrosion through thicker galvanisation on the steel sheets.

They are entirely manufactured in galvanised steel with the possibility of choosing between a galvanised or pre-painted finish. The joints are sealed with unalterable putties to the weather. To give a greater tightness to all the junctions, a layer of impermeable painting based on cement and resins is applied. Subsequently and to give it a perfect finish, a primer to the entire interior surface and a waterproof paint to all interior joints is applied.

Simeza’s tanks cover a wide range of models from 2.3 meters to 42.8 meters in diameter.

https://simeza.com EAPR pellet mill control system by Amandus Kahl With the innovative, electronic automatic pellet mill control EAPR, the Reinbek-based mechanical engineering company ensures optimum operation with low personnel requirements and long service lives.

The EAPR is a pellet mill control system for automatic operation of flat die pellet mills made by Amandus Kahl. This system enables users to control all relevant process parameters. It consists of a local control cabinet with graphic touch panel and intuitive software user interface.

For more energy efficiency, Amandus Kahl thus considers the entire plant and equips all pellet mills with corresponding switching and control systems. If desired, the customised software enables the user to control and monitor the pellet mill, the dosing screw, the mixer, the auxiliary units - the cooler if required - and the respective upstream and downstream elements at any time. As an option, up to four additional liquids can be added to the continuous mixer and included in the processing.

Chain conveyors CC 550 650 900 by CESCO Cesco chain conveyors CC are designed with a flexible concept and modular design, for horizontal or slightly inclined conveying of grain, grist, pellets, and granular products in general. They understand the completely closed conveying of the product, with the possibility of loading and unloading the product in several places, even in reversible mode, with zero loss during the conveying, easy cleaning, maintenance, and safety during operation thanks the fully bolted system used.

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Pegasus Conditioner by Dinnissen The Pegasus Conditioner is a double-axis mixer that uses steam or hot air to adjust the moisture percentage in a product. Different types of products, such as powders, steam, water and fats can be mixed homogeneously. The steam or hot air can be used as pre-treatment or salmonella control. The amount of product to be mixed and the mixing time can be controlled manually. Maintenance and inspection are quick through the easily accessible hatches.

Various products come together in the Conditioner's sealed mixing chamber. The double-axis mixer quickly and precisely realises a homogeneous mixture and uses steam and heat to determine the temperature within this mixture. The mixed product passes from the outlet to the next step in the production process. With the Pegasus Conditioner you easily mix different types of bulk materials such as powders, water, steam ad fats without segregation. The substances remain homogeneously mixed by combining the mixing process with product heating. In addition, by adding steam you can accurately determine the temperature of your product.

Advanced Feature Dryer by Extru-Tech Extru-Tech horizontal dryers are the leading industry tool for the production of a diverse range of food and feed products, including pet and aquatic foods and foods for human consumption. Extra-Tech has taken dryer technology to the next level with the new Advanced Feature Dryer, which features improved performance and new sanitary dryer features.

The Advanced Feature Dryer is renowned for its balanced Air Circulation System. The addition of variable frequency direct drive fans provides uniform airflow across the entire width of the beds minimising moisture deviation and providing flexibility to maintain even efficient drying regardless of product size, shape and density. The result is a finished product with less than 0.5 percentage point variation in moisture. Their new, redesigned cute is complete with span and speed controls for 'in-process' adjustments, providing accurate product spread for even bed depth.

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38 | September 2023 - Milling and Grain

General characteristics • Drive and tensioning stations with rounded shape.

• Tensioning station equipped with screw chain adjustment and spring-loaded length and shock absorber.

• Chain sprocket bolted to shaft and divided into 2 parts for easy maintenance.

• Chain flights equipped with UHMW-PE scrapers every 3 m.

• Fully outboard supports for both drive and tensioning shaft, allowing for easy bearing maintenance.

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Storage | Handling | Drying & Conditioning | Structures

Special FOCUS

Magnum ST: Twin Screw Series Engineered for High SME ratings & unsurpassed versatility The Magnum ST Series redefines versatility for smaller extruders with no loss of capacity. It has the ability to use higher SME (Specific Mechanical Energy) settings to take extruded products to the next level, can reach speeds of up to 1200 rpm, and power levels of up to 165 kWhr/t SME at volumetric capacity.

The benefits of higher SME inputs include the potential for lower bulk density, higher absorbency levels of liquid coating, smaller cell structure, enhancement of textural properties, and higher cook levels. There is also a higher torque at lower speeds for extreme processes.

Utilising parallel-shaft twin screws, the Magnum ST series extruders are ideal for unique processes that require extreme operating parameters. With their increased process flexibility and rate potential, the Magnum ST series is especially suited for: Applications with extreme product viscosities Processes requiring high SME inputs Continuous physical and chemical reactions Dispersive mixing applications

The Magnum ST Series is ideal for applications requiring high torque at low extruder shaft speeds and for jobs that require increased rate potential, where rate is dependent on SME and shaft speed. It provides an increased process flexibility and rate potential, redefining versatility.

The equipment has applications in a number of areas. One potential application is for Food, including plant-based textured proteins, meat analogues, snacks, cereals, and breading’s. It can also be applied to Pet foods and treats, such as dry, semi-moist, high meat, co-extruded, multi-coloured, and novelty shapes. It has its uses in aquatic feeds also, for floating, sinking, slowsinking and specialty products. Lastly, it had industrial uses, such as biodegradable packing material, oilseed processing, starch-based products, and detergents.

The application has specific design features, including a highintensity preconditioner (HIP), Roll away feature, dry ingredient feed system, and convenient barrel/shaft removal.

Milling and Grain - September 2023 | 41

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W

Determination of gluten fractions

by Ayşenur Akpınar, Food Engineer, Bastak Instruments, Türkiye

heat, one of the cereal crops, which is the most important staple food in our diet, ranks first in the world and in our country in terms of cultivation and production area among plants.

In Turkey, cereals and cereal products are of great importance both in terms of consumption habits and their share in the economy, and our interest in wheat in particular stems from our nature of being the gene centre of Anatolia beyond our traditional eating habits. It has been determined that all wheat has its origin in the Karacadağ foothills near Urfa Göbeklitepe, the first settlement centre in the world. 198 bread and 61 durum registered varieties were identified as of 2016. In 2015, 22.6 million tonnes of wheat, corresponding to 3.3 percent of world production, was produced and four out of every five farmers in Turkey grow wheat.

Wheat quality is evaluated according to its suitability for the final product and one of the most important quality control criteria is protein content. Gluten, which is the most important component of gluten protein obtained from wheat flour or crushing, constitutes approximately 40 percent of the endosperm proteins in wheat flour.

Proteins determine many characteristic properties of the dough and gluten, which is hydrated in the mixture of flour and water and forms a network, spreads to the dough mass. Gluten protein hydration, which plays a role in gaining volume by keeping carbon dioxide bubbles in the dough during fermentation, has a great effect on oxidation.

The necessity for high quality gluten

According to the proportions of gluten in flour; it is classified as very strong, strong, powerful, extensible and weak. Rheological properties of proteins such as hydration capacity, oxidation and elasticity reflect the strength of flour. In this classification, the strength of flour is determined according to the amount and quality of gluten.

Wheat producers want to have the highest wheat yield, while wheat industrialists want to have the highest protein concentration at the lowest possible price.

Bakers want wheat to have a high gluten content; the higher the quantity and quality of gluten, the higher the gas holding capacity and the higher the bread yield and quality.

44 | September 2023 - Milling and Grain

In the pasta industry, it is desired that minimum dry matter passes into the cooking water and that the pasta does not fall apart and stick during cooking. For this reason, protein quantity and quality of durum wheat is a very important issue.

In the biscuit, pastry and cracker industry; controlled rising of the products produced is desired. For this reason, it is desired that the protein ratio should be weak and soft at around 10 percent during the process.

The gluten feature in the total protein in wheat and flours is mainly effective on the rheological and technological properties of the dough and the research are still continuing. International standards have been developed for the determination of gluten index value and quality and the gluten index value, which expresses the percentage by weight of the wet core remaining in the sieve after the gluten obtained is subjected to centrifugal force, has an important place in determining the quality.

One of these international standards is the ICC No.192 Standard (International Cereal Science and Technology Association (ICC)) for the determination of wet gluten, gluten index and dry gluten of wheat flour and whole wheat flour using Bastak Instruments' Bastak Quality Control Instruments: 6100 model Gluten Cheq, 2100 model Centrifuge Cheq and 2500 model Dry Cheq.

Bastak’s solution

Bastak Gluten Quality System Instruments are used in thousands of flour, bread, pasta, biscuit, cereal industry manufacturers, universities, research institutes and quality control analysis laboratories worldwide. Bastak Gluten Quality System Devices is an approved world standard for determining the gluten amount, gluten index and dry gluten values in flour and semolina used in bread, pastry, biscuit and pasta in accordance with world standards, final product volume, baking and cooking quality.

Wet gluten, gluten index and dry gluten values obtained from flour, whole wheat flour, semolina, bulgur, vital gluten and vermicelli are determined in international standards with the Gluten Quality System. The Gluten Quality System is produced with 0.001 micron precision , the world's highest quality machine park and with the latest technology in Bastak factory with a closed area of 7000 square metres.

In addition, Bastak Teknoloji Systems Company's method study on the determination of 'Falling Number' depending on the Alpha-Amylase Activity level based on viscosity using the Falling Number Cheq device was presented to the world by the International Cereal Science and Technology Association (ICC) with the standard number 189.

Looking to reinvent your feed mill?

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Mercury Solomon and Salim Abubaker

FOOD SECURITY

by Selin Chua, Product and Marketing Manager Maize & Pulses, Bühler, Switzerland

THE NEED FOR STRONG RELATIONSHIPS

I

For a food producer that makes a major contribution to its nation’s food security, minimising downtime is essential because every minute means lost production. This requires modern and efficient production technologies, but that is not all. Pembe Flour Mills, one of Kenya’s largest millers, also relies on a strong relationship with its solution providers. With a deep understanding of the stress points in Pembe’s business, Bühler is able to provide not only the solutions but also the support that this important food producer needs.

f you sit down to a traditional Kenyan meal, you will probably be eating ugali, one of the most popular dishes in Kenya, also served across the African continent. Maize or corn flour, poured into boiling water is mixed until it thickens into a doughlike consistency. Ugali then takes center stage on any Kenyan table, surrounded by smaller plates of stews, as diners tear balls of the ugali, role it between their fingers and use their thumbs to make a small indentation with which to scoop up the accompanying curries and vegetable dishes.

If you eat ugali in Kenya’s capital, Nairobi, the maize was probably milled by Pembe Flour Mills Ltd. A family business that originated in Kenya, Pembe Flour Mills has today spread across East Africa through a network of sister businesses in Uganda, Tanzania, Zambia, Mozambique, Burundi, and Rwanda.

Pembe Flour Mills is one of the largest producers of maize in Kenya, meaning it plays a key role in protecting the country’s food security. Maize provides one of the most affordable sources of calories among the cereal grains. Research published in the American Journal of Food and Nutrition shows that maize provides around 65 percent of the total staple food calorific intake in Kenya.

Producers are also required to fortify the maize they mill with vitamins and minerals providing additional health benefits.

“Physical access to sufficient, safe, and affordable food is very important for an economy and Pembe Flour Mills is one of the lead manufacturers of feed and food and one of the main manufacturers of a staple product in the country, which is maize meal,” explains Suad Salim Abubaker, Director of Pembe Flour Mills Ltd. “This makes it very important that we have quality and efficiency in our production to ensure we have sufficient product to feed the nation.”

Pembe processes a range of different raw materials at its

46 | September 2023 - Milling and Grain

Nairobi milling site, including animal feed, millet, sorghum, wheat, and wholegrain wheat. Despite very stiff competition in the fast-growing African milling sector the company’s relationship with Bühler stretches back over twenty years, during which it has been using a mix of Bühler technologies along with solutions from other providers.

Minimising downtime

Pembe has relied on Bühler for technologies and solutions since the 1980s, including a maize mill and sorghum plant, a feed mill, and wheat mills. A new maize mill and an Atta plant were commissioned in 2021. Bühler has, over the years, also retrofitted newer technologies into Pembe’s older mills on the Nairobi site. One of the drivers to modernise processes for Pembe has been rising energy prices across East Africa. Improving energy efficiency with new generation technologies is a sound commercial decision for Pembe. It is also in line with Bühler’s commitment to have solutions ready to multiply by 2025 that reduce energy, waste, and water by 50 percent in the value chains of its customers.

In recent years, Pembe had experienced problems with its nonBühler feed plant, which impacted productivity. Bühler’s local services team retrofitted the feed mill and, as a result, downtime has been reduced significantly. “Prior to working with Bühler we were having more downtime due to a lack of efficient technical support from our other suppliers. We were also having various issues in the procuring of spare parts from them,” explains Suad Salim Abubaker.

In 2019 Pembe decided to build a maize mill on its Nairobi site, choosing to go for a total Bühler solution. The deciding factors in choosing Bühler were the existing long-term relationship between the two companies as well as Pembe’s desire for a strong customer support network to cut its production downtimes.

F Bühler has had a presence in East Africa since the early 1960s.

Today it offers its East African customers access to a network of engineers based in Ethiopia, Uganda, and Tanzania, with the head office based in Nairobi also offering engineering backup.

It means regional offices support each other whenever skills are required so that customers can receive timely backup when they face production challenges.

“A maize mill provides a staple food in Kenya so in terms of food security it matters a lot that Pembe is always running, to help maintain the nation’s food supplies,” explains Salim Abubakar, family member and fellow director. “Bühler having an East African office has been a game changer for us as we get spare parts in good time, which has resulted in our profitability going up as our downtime is reduced.”

Keeping food affordable

Reducing production downtime is becoming increasingly important for all East African maize producers. Data from the Kenya National Bureau of Statistics shows that between 2018 and 2021 Kenya’s maize production fell from 44.6 million bags to 34.3 million bags as drought, rising temperatures, and climate related pest infestations impact crop yields. At the same time demand for maize is increasing as the population grows.

Currently at 55 million, according to the United Nations World Population Prospects, Kenya’s population is growing by two percent adding a million more mouths to feed annually. This growing mismatch between supply and demand, compounded by rising fertilizer and energy costs, has led to price increases.

Solomon Mwangi, Bühler Sales Director for Kenya and Somalia, has been watching the rising price of maize on the open market. “We are in a region where supply of the raw material is

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F decreasing, and demand is rising. I have seen the average price of a 90 kilogram (kg) bag of maize rising from 2000 Kenyan shillings three years ago to 6000 shillings today,” explains Mwangi. “When this is happening to a staple food it is worrying, which is why it is so important for millers to be at their most efficient when it comes to the processing of the raw material to ensure the maximum extraction at the highest quality. In the end our customer is the end consumer and if they can’t afford the product because our process is inefficient, we are in trouble, so we need to make the process as efficient and therefore as affordable as possible.”

Designed by Bühler, the new Pembe maize mill started production in mid-2022 producing 450 tonnes of maize daily, sold in bags for the domestic market as well as larger 50 kg bags for schools and other institutions. Part of the mill also produces 75 tonnes of milled whole wheat daily. The mill has been installed with the latest Sortex optical sorting technologies as well as the full factory automation system Bühler Mercury Manufacturing Execution System (MES).

Getting results

The new technologies and the local support network are already beneficial for Pembe. “The quality of the Pembe maize meal has improved since working with Bühler because the introduction of the Mercury system means I can access data anywhere. Our downtime has now been cut by 70 percent while our extraction levels are up by three percent,” says Abubakar Abdallah, Operations Manager at Pembe Mills. “We are also benefitting from the Sortex technology in ensuring the high-end quality of the product through the removal of discolored maize and wheat and also reducing the level of the aflatoxins.”

A key requirement of food security is the need for food to be safe. High temperatures, wet harvests, and high moisture levels post-harvest all make aflatoxins a major challenge to domestic and regional food trade in East Africa. The mold formed on crops like maize in these adverse climate conditions can cause serious illness, including liver cancer. Aflatoxin poses a major challenge for the African milling sector and so risks undermining food security. Even low-level aflatoxin contamination of crops that are eaten regularly is known to increase liver cancer risk suppress the immune systems. The potential public health risk means regular laboratory testing of grain deliveries is required to ensure contamination levels are within the safe threshold.

In addition to laboratory testing, the optical sorting techniques used in the integrated Sortex solution maximize food quality and safety. Sortex analyses each individual kernel, removing those that are discolored or diseased, as well as any that might cause cross contamination and any foreign material.

Supporting the community

Located in the capital’s industrial sector, the Pembe site in Nairobi is set in an area of unplanned settlements. These semipermanent communities are a common sight in major African cities, often providing the only affordable housing for first generation families migrating from the countryside into cities in search of work. Due to the proximity of these homes to the mill, Bühler installed reverse jet filters, to ensure minimal dust emissions that could impact local people.

In a bid to support their community the directors of Pembe Mills have adopted a policy of recruiting workers locally and skilling them up, either through on-the-job training or courses run

by Bühler’s African Milling School in Nairobi. This helps tackle another challenge that affects the milling industry not only in East Africa but globally: the shortage of milling skills.

“One of the consequences of a long-term customer relationship is that you get to know a company’s pain points. In addition to rising material costs, we understand another pain point for Pembe is a skills shortage, which we have been helping them to address through the African Milling School,” explains Mwangi.

Food security needs skills

Founded it 2015 by Bühler, the African Milling School offers a range of vocational training courses designed to increase grain processing knowledge across Africa and the Middle East and so reduce dependence on foreign specialists. Prior to its opening, students had to attend the Swiss milling school or head for an American state university to get specialist training, neither of which were particularly affordable options. By providing skills locally that help improve yield rates, the school is helping companies maximize efficiencies and improve food security.

“The school offers many different types of training to lots of businesses across Africa, including short courses, remote learning, and apprenticeships, which is an area where Pembe has been very active. They were early believers in the school,” says Mwangi.

Kenya is an example of how a nation’s food security requires a complex mix of strategies capable of adapting to climate change, population growth, and the economic vagaries impacting on food processors. While technology will always play an important part in improving extraction rates from raw materials it is also the relationship building between customer and solution provider that provides some of the more important improvements when it comes to keeping adequate food supplies affordable and safe.

“We feel that Bühler and Pembe are in step and so it means we feel at home because of the level of service and customer care we get,” says Salim Abubakar.

Milling and Grain - September 2023 | 49

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A holistic approach for feed hygiene and mycotoxin control

O

by Stevan Petrović, Technical Application Manager and Christian Lückstädt, Technical Director, Addcon, Germany

ptimal feed quality and storage play Increasing mycotoxin risk major roles in providing sufficient Within the growing global feed and food chains, the mycotoxin amounts of food for our everrisk is increasing due to insufficient storage and transport growing population on our planet. conditions across changing climate zones, according to the It is estimated that between 30-50 FAO. The issue of mycotoxins is by far no longer just an issue percent of all food produced is in developing countries, but mycotoxins also generate a high lost before it is consumed. Several number of reports on the European Commission’s Rapid Alert factors are involved in this huge System for Food and Feed safety. wastage; among them are inadequate Reports show that the performance risk in animals from storage, leading to microbial growth and the contamination with mycotoxins was increased by almost 40 percent from 2021 to mycotoxins of staple crops and compound feed.

2022, with the top three mycotoxins being vomitoxin (DON), The quality of feed is no longer appreciated only in terms of fumonisin (FUM) and zearalenone (ZEN). supplying nutrients to the animal, but also regarding its hygienic An Addcon mycotoxin literature review in 2023 shows status, with direct effects on animal health and finally on food safety. Unsafe feed, Figure 1: Transformation of DON into non-toxic DON sulfonates (after Dänicke et al., 2012) containing harmful bacteria, viruses, parasites or toxins, causes more than 200 diseases – ranging from diarrhoea to cancers.

Bacterial and fungal growth is ubiquitous – thus so is the presence of their secondary metabolites (e.g. mycotoxins). Contaminated feedstuffs and raw materials result in significant losses in productivity, if not severe outbreaks of disease, because of microbial and fungal contamination. Unsafe feed creates a vicious cycle of disease and malnutrition. Bacteria and moulds reduce for instance the nutritive value of feed by up to five percent for energy and even seven percent for crude protein.

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F that in more than 100,000 samples tested from Asia the risk contamination level for aflatoxin (AFL), DON and ZEN were increased by more than 20 percent compared to 2019, on the yearly average. These results demonstrate an increased need for the use of mycotoxin control products on a larger scale than in previous years.

A novel approach!

Driven by these worldwide problems, Addcon has developed a holistic approach to feed hygiene which satisfies the needs of modern, sustainable animal production. This led to the formulation of Addcon ProFeed. The combined anti-fungal, antibacterial and detoxifying effects are beneficial for both the feed and animal in many respects.

The strongest mould inhibition among organic acids has been demonstrated for propionic acid, whereas the strongest bactericidal acid is formic acid. Furthermore, benzoic acid is known to have strong actions against yeasts. Addcon has made the documented effects of these acids ‘safe and easy’ for the end-user – in the form of their salts for feed preservation purpose, which are part of the ProFeed concept.

The additive also targets undesirable substances, such as mycotoxins, which can be formed on the field and during storage. These secondary metabolites of fungi represent major contaminants and a threat to feed ingredients and further products.

The Fusarium toxin deoxynivalenol (DON), also known as vomitoxin, is of major importance in animal feeding because of its frequent occurrence in cereal grains, with toxic effects in farm animals that respond with a decrease in feed intake and a compromised immune system, as reported by EFSA.

To tackle this thread, Addcon ProFeed also uses a chemical treatment with the sulphur-containing reagents sodium metabisulphite (SMBS) for the reduction of DON (Fig. 1). This treatment leads to the formation of non-toxic DON sulfonates.

The positive effect on the use of SMBS against DON in animal feed, and especially in pigs, has been repeatedly published by researchers at Kansas State University. This group reported a positive relationship between growth performance and the addition of SMBS-containing feed additives in piglet diets with DON-contaminations greater than 3 mg/kg.

The same group of researchers later showed that feeding diets contaminated with 4 mg/kg DON to weaned piglets reduced growth, most severely during the initial exposure period and

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F primarily via feed intake suppression. Treating DON-contaminated diets with SMBS restored feed intake and improved feed efficiency markedly (Tab. 1). Further research at the German Federal Research Institute for Animal Health reported as well that SMBS overcame the depressing effect of DON on feed intake in piglets.

Figure 2: Impact of ProFeed (2 kg/t starting mid-January) on dairy performance, Germany 2020-2021

Multiple benefits

In order to broaden activity against other common mycotoxins, Addcon ProFeed also uses the high mycotoxin binding ability (e.g.

AFL-B1 96%, ZEN 87%, FUM 61%) of activated micronised clay.

The additive has shown that even under conditions of low contamination of feed with mycotoxins, within the levels of mycotoxins Table 1: Restored feed intake and performance of weaned piglets fed DONcontaminated feed and DON-contaminated feed with SMBS (modified after Frobose et al., 2017) Day 0 to 21

Negative control

Control+DON

Control+SMBS+DON

ADG (g)

498b

404a

543c

ADFI (g)

798b

702a

772b

FCR

1.60b

1.74a

1.42c

a,b,c Different superscripts within a row indicate a significant difference (P<0.05)

Table 2: Comparison of broiler performance between 0.2% ProFeed and Negative control till 42 days, Serbia 2021 Negative control

ProFeed (0.2%)

Difference (%)

N

32,137

15,150

-

Final weight (kg)

2.716

2.789

+2.7

ADG (g)

63.7

65.4

+2.7

FCR

1.58

1.58

+/-0

Mortality (%)

6.09

3.03

-50.2

EBI

379

401

+6.0

contamination for Europe, it can trigger a positive effect in broilers based on better production performance. Compared to the negative control, reduced mortality and better EBI were observed in birds that had included the additive in their diet at a dose of 2kg/t (Tab. 2).

Due to its influence on pathogenic microorganisms in feed and the control of mycotoxins, ProFeed has also demonstrated positive effects in dairy cows with increased amounts of milk produced (Fig 2). The higher milk production is the result of an increased number of voluntary visits of dairy cows to the milking system as well as a reflection of the better health condition of the animals themselves.

By using complementary approaches to mycotoxins control (inhibition, detoxification and binding), Addcon ProFeed eliminates the possibility of harmful synergistic effects of mycotoxins in the animals.

Therefore, the use of the holistic ProFeed system under practical conditions worldwide should be a part of a new feeding concept, with the highest hygienic status of feed – providing a safe and sustainable ‘from farm to fork’ approach. This concept has, as displayed above, already been tested successfully in both monogastrics and in ruminants.

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F

IS THE FUTURE OF ANIMAL NUTRITION IN POSTBIOTICS?

A case study in weaned pigs

T

by Philippe Tacon, Director of Business Development Animal Health, Adare Biome – A subsidiary of dsm-firmenich, Netherlands

he animal nutrition market has faced numerous challenges over the last ten years and is now driven by several trends. These include the reduction in the use of antimicrobial substances, which are at the root of antibiotic resistance among humans, the reduction in carbon footprint, and improvement of animal welfare. All three will have a major influence on the future of animal nutrition.

This is, in particular, a priority objective for the European Union, which is setting out a strategy to make food systems fair, healthy and environmentally friendly via: - The Green Deal, which represents a set of measures aimed at steering the European Union towards ecological transition - The European Union's 'Farm to Fork' strategy, launched in 2020, which aims to make agriculture safer and more responsible.

Indeed, zinc oxide and antibiotics growth promoters are now banned in the European Union, pushing farmers to find environmentally friendly alternatives.

A pioneer postbiotic

It is now well recognised that microorganism populations, be it in the digestive tract, on the skin, or in the oral cavity, can be modulated using ‘biotics’. A new category has now emerged besides pre and probiotics since the 2021 consensus paper by the International Scientific Association of Pre and Probiotics (ISAPP), namely postbiotics which are defined as ‘a preparation 56 | September 2023 - Milling and Grain

of inanimate micro-organisms and/or their components that confers a health benefit on the target host’ (Salminen et al 2021).

It can contain intact inanimate microbial cells and or microbial cell fragments or structures, with or without metabolites or end products.

Postbiotics offer several advantages over well-known pre- and probiotics. Prebiotics first need to selectively stimulate growth of beneficial bacteria, while probiotics need to become active in the digestive tract and start producing active components. In contrast, postbiotics already contain their active components in large amounts, since these are produced in large numbers during the fermentation process. Therefore, they can act immediately on the microbiota and intestinal epithelial cells. Inactivation also means that postbiotics are highly stable.

We believe that, due to their inherent properties, postbiotics can bring sustainable solutions to contribute to the future of animal nutrition and help farmers to offer consumers quality proteins, to support the health of their animals (through immune efficiency in particular), but above all to ensure the well-being of their livestock.

A good example of postbiotics is represented by Lactobacillus LB. It is a patented combination of two strains of bacteria: Limosilactobacillus fermentum and Lactobacillus delbrueckii isolated from the human GI tract. Following several steps of controlled co-fermentation, the bacteria are inactivated by heat treatment and dried with their metabolites and culture medium. Discovered in 1907, with over hundred years of developments, Lactobacillus LB is a pioneer in postbiotics, and

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F has been extensively studied for its properties and impact on the performance of production animals.

In this article, we will introduce how this particular postbiotic can be a part of the future of weaned pig nutrition.

Reduces the usage of anti-microbials

Weaning is a delicate phase in piglets. The change of feeding regimen can bring dysbiosis, impair growth and make them more susceptible to numerous diseases. In case of pathogen infection, farmers often resolve to use antimicrobials such as zinc oxide (ZnO), antibiotics. A way to reduce the use of these antimicrobials is to improve gut health, to prevent or fight pathogens infection. Postbiotics such as Lactobacillus LB have been shown to modify gut microbiome into more beneficial bacterial population first in human (Warda et al 2020) and mice (Warda et al 2019 ).

A study on the impact of Lactobacillus LB (Xu et al 2022) on post-weaning piglets highlighted various benefits in the intestinal bacterial population: • Modulation of the microbiome: improvement in the diversity and activity of the microbiota associated with the jejunal mucosa, • Increase in the abundance of beneficial bacteria such as Lactobacilli, • Reduction in the quantity of pathogenic bacteria such as Helicobacter.

Lactobacillus LB postbiotic also possesses the ability to bind to intestinal epithelial cells (Chauviere et al., 1992; Coconnier et al., 1993), and inhibit the epithelial cell association and invasion by several strains of enteropathogenic bacteria including Escherichia Coli and Salmonella (Coconnier et al., 1993).

These modes of action help the reduction in the intensity and duration of diarrhea linked to E.Coli in post-weaning piglets.

Several challenges with both F4 and F18 strains (Xu et al 2020; Tacon et al 2022a) as well as field studies (Tacon et al 2022b), showed that Lactobacillus LB improves both the fecal scores during diarrhea episodes and the diarrhea duration on par, or even better than pharmacological doses of ZnO and antibiotics (bacitracin). In fact, adding Lactobacillus LB on top of ZnO proved to enhance the effect of the treatment compared to ZnO alone (Fig 1).

Improves feed conversion.

Improving feed conversion, i.e., reducing intrants for the same growth performance not only reduces costs for the pig breeder, but also helps reducing the intake of plant or animal proteins from unsustainable resources.

Using postbiotics, in that regard, represents a good tool to improve sustainability of pig farming. They can both improve growth and feed conversion in sick and healthy animals.

In challenged animals, improvements of gut health were positively correlated with markers of intestinal health, leading to greater feed efficiency and better growth rates (Xu et al 2022).

A recent unpublished study in France confirmed previous results obtained in the United States, that Lactobacillus LB is also improving feed conversion ratio (FCR) in healthy animals. A program of administration of two doses of Lactobacillus LB from 42 to 70 days after weaning showed a reduced FCR (Fig2).

Improves immunity – improves well-being.

As we have seen, postbiotics can directly improve gut health by controlling the pathogen load in the intestinal tract and promote the development of beneficial bacteria. Another key mode of

Figure 1: Evolution of fecal scores during an E. Coli challenge in weaned piglets. (Tacon et al 2022a) fed

Figure 2: Evolution of the standardized FCR at 8-30 kg in weaned piglets fed with Lactobacillus LB (dsm-firmenich internal data).

action is to raise immunity, and especially immunity associated with the intestine. Trials in mice and piglets have shown a modulation of cytokines associated with pathogen control (IL17f, IL8), and an overall decrease inflammation (Warda et al 2020b, Xiangyi et al 2021). Lactobacillus can also increase the expression of interferon-γ and PGLYRP4 genes in pig intestine and reduce the expression of genes associated with pathogen recognition, which may indicate a reduction of the pathogen invasion (Duarte et al 2023).

A practical ingredient.

When it comes to the future of animal nutrition, the notion of practicality is essential: the product must be easy to use and simple to incorporate. Furthermore, to limit cold chain and shelflife constraints, a suitable ingredient is a stable ingredient.

Postbiotics as Lactobacillus LB offer an ingredient in powder form that is easy to use and incorporate into animal feed, whether liquid or solid. A solution that withstands the formulation constraints of animal feed. LBiotix™, by virtue of its postbiotic condition, also resists the acidic pH of the stomach, for assured action.

Stability over time and in the face of temperature variations is ensured by the very nature of the ingredient: inanimate and therefore insensitive to environmental variations.

Postbiotics are an integral part of the future of animal nutrition

The action of postbiotics attenuates the inflammatory response, strengthens the intestinal barrier, inhibits the growth of pathogenic bacteria, and promotes the growth of beneficial bacteria in the intestine. They seek to play a crucial role in addressing future global challenges by offering an ingredient that satisfies market expectations: naturalness, combating excessive or inappropriate use of antimicrobials, animal welfare and health.

Milling and Grain - September 2023 | 59

F

RICE WASHING TECHNOLOGY

J

Supporting Japanese Cuisine Worldwide

by Masafumi Haramoto, President, Rice Techno Products, Japan

apan is known worldwide for its culinary traditions and cuisine, which embodies a healthy nutritional balance and the expression of natural beauty and the four seasons while respecting the unique flavours of fresh ingredients. Based on the Japanese temperament of revering nature, these culinary traditions were recognised as a form of Japanese intangible cultural heritage

by UNESCO in 2013. In recent years, iconic dishes of Japanese cuisine such as sushi and donburi have gained popularity worldwide, leading to the globalisation of Japanese food culture.

60 | September 2023 - Milling and Grain

Within the realm of Japanese cuisine, cooked rice, or ‘Gohan,’ holds an indispensable position. To continually pursue the deliciousness of rice, various research and development efforts have been dedicated to processing techniques. Among them, rice washing, which is the initial step in preparing rice, plays a crucial role in determining the taste of the final product, cooked rice.

Our history began in 1977 with the development and sale of the first rice washing machine, revolutionising the process of mechanically washing rice. Since then, as pioneers in fully automated rice washing machines, we have constantly refined our technology and provided new products and services to the industry.

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Commercial Automatic Rice Washing Machine, Rice Mini

Process flow of the rice washing machine

Affectionately known as the "Rice Mini," our rice washing machine has become an essential appliance in diverse kitchen settings such as restaurants, school cafeterias, hospitals, welfare facilities, and tourist establishments, and its popularity continues to grow.

An automated solution

In establishments such as restaurants and facilities that require large quantities of rice, the need to cook rice multiple times a day

also necessitates frequent rice washing. For example, the weight of white rice in each batch can sometime reach 7.5 kg, making manual rice washing extremely challenging.

The Rice Mini is a rice washing machine that automates the process of rice washing, water measurement, and more with just a simple switch. is easy operation which ensures high quality while removing the human factor. It not only reduces the time and water usage required for the process but also minimises the risks of foreign material contamination.

Milling and Grain - September 2023 | 63

F The Rice Mini offers a wide range of product models, including models where rice is manually loaded and the machine takes care of water measurement automatically, as well as types that handle everything from rice measurement to cooking automatically.

The rice washing machines designed for markets outside of Japan, CE certified, consist of three models, all of which automate the process from rice washing to water measurement and rice draining. There are two main types available, each with its own specifications. One type requires manual loading of premeasured rice and can be used in relatively small spaces, such as on a tabletop. The other type features a rice storage compartment and automatically measures and washes the rice from the stored batch. This type is larger in size and can handle a greater quantity of rice.

The operational flow of the machine

Japanese cuisine has a long-standing tradition, including specific rice washing methods involving appropriate pressure and drainage. To replicate these traditional rice washing techniques, two key points are crucial.

The first point is the friction between the grains of rice. With advancements in rice milling technology, it is important to apply balanced pressure rather than exerting excessive force directly on the rice. Rice Techno Products has implemented the ‘compaction and stirring’ technique, utilising an optimally positioned stirring rod within a conical rice washing compartment to facilitate friction between the rice grains while effectively utilising their own weight.

The second point is active drainage. To prevent rice from absorbing water containing rice bran during the washing process, which can lead to unwanted flavours and odours, it is essential to

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64 | September 2023 - Milling and Grain

promote proper drainage. We have incorporated a spray system in the upper part of the rice washing compartment to facilitate drainage, particularly during the initial stages of washing, where water is drained without accumulation.

By utilising our unique rice washing structure and employing optimal washing patterns, we have achieved a level of rice washing quality that replicates the skills of a master craftsman.

As a pioneer in fully-automated rice washing machines, we have focused on enhancing the technology specifically for rice washing. However, the cooking process of rice encompasses various aspects which require exploration from multiple angles to pursue quality. In 2017, we joined Satake group, which has allowed us to integrate new technologies and philosophies onto the foundation we have built.

As a Japanese food machinery manufacturer focusing on rice, it is our mission to continue supporting traditional food culture while contributing to further advancements. We are committed to upholding this mission and making a positive impact on the industry.

Your Team for Great Flour

The Flourists, Part 3: Flour Fortification

Adding further health benefits to flour – with tailor-made micronutrient premixes.

More than 2 billion people are affected by vitamin and mineral deficiencies. Millers around the world are addressing this problem of hidden hunger by fortifying wheat and maize flour, two of the world‘s most consumed staple foods, with essential vitamins and minerals. Supporters and partners in flour fortification: The Flourists, a team of experienced technologists who develop customized and highly stable vitamin-mineral premixes. They help the world’s millers to ensure a secure supply of essential micronutrients with consistent sensory and application-specific flour properties.

The result: Flour of the highest quality that plays an essential role in supplying the world’s population with vital micronutrients.

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STORAGE

Getting the most from extraction systems

T

Applying extraction processes for optimal product quality and safety

by Stephen Harding, Managing Director, Gough Engineering, UK

he Occupational Safety and Health Administration (OSHA) has reported more than 500 explosions in US grain handling facilities in the last 35 years, causing 180 deaths and 675 injuries.

Accumulated combustible dust was the issue in many of these cases, so robust extraction and sieving design may be essential to reduce airborne particles, for cleaner and safer environments, and to reduce the risk of combustion.

Industrial sieving involves the use of vibrating sieves to separate particles of different sizes through agitation. The process is reliedupon to separate materials and remove impurities in various industries such as chemical plants, food production and plastic manufacturing. However, while impurity removal and product quality improvements are essential, these processes can generate dust and airborne particles that may pose health and safety risks.

Dust plumes can be carcinogenic and potentially explosive, which is why regulations like the ATEX zone definitions ratings are in place to prevent fire hazards.

Extraction systems, too, play a crucial role in mitigating these risks by effectively capturing and removing dust and airborne 66 | September 2023 - Milling and Grain

particles, safeguarding worker health, and reducing cleaning.

Incorporating extraction offers numerous benefits, including dust reduction, improved cleanliness, increased productivity and enhanced safety. Vibratory sieves are easily adapted with integrated extraction with the Gough Engineering designs capture and remove unwanted particles.

Alternatively, an extractor hood in a food processing plant can capture airborne contaminants and direct them through a fan and ductwork system for removal and purification. But hoods alone may lack the necessary extraction for effective dust removal and may, over time, result in higher cleaning costs.

The review of an extraction process involves several key steps such as particle size analysis, understanding material behaviour, and optimising separation processes. Let’s examine them.

Maintenance and throughput

Factors like product material granulometry, uniformity, mesh aperture size and extraction strength volume all impact the efficiency of extraction for using industrial sieves and separator design. It is also essential to properly maintain the sieve, so the customer can achieve its desired product sieving or separation and required throughput — for instance, a chemical manufacturer may wish to yield one ton of product per batch but is only getting

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F 250 kilograms per hour due to fine particles pegging the mesh which could be extracted.

Companies must also consider potential spark sources and ensure safe operations using their own internal health and safety procedures and guidelines — including their definition of ATEX zones. Customers may rely upon Gough’s extensive experience over the years in supplying capital equipment solutions, to appreciate a fit for purpose extraction system.

Specific industries benefit significantly from extraction processes using Gough Engineering's solutions. For instance, PQ Corp in the chemicals industry uses a batch sieve with an integrated extraction system for quality screening of silica powder. Food manufacturers Cooke Trading and Charlie Bigham’s rely on vibratory sieves with integrated extraction to achieve consistent particle sizes in their baking ingredients and minimising dust in the kitchen environment.

Gough Engineering continually enhances its own industrial vibratory sieves and other products by testing materials with various screen apertures to ensure effective particle separation. This involves applying expertise in particle distribution analysis and selecting suitable mesh sizes for optimal performance.

Gough Engineering also offers on-site testing facilities and prioritises maintaining customer relationships built on delivering the right solution by use of trials hire and test equipment.

For instance, our lab conducted a screening process using a Gough Vibrecon® GVC3/1 machine with a single deck and perforated plate (6mm holes) on a mixture of ash and zinc from a galvanising firm in Cardiff. The company’s aim was to remove the finer zinc particles from the ash to enhance furnace efficiency. The screening process, with a feed material quantity of 21.6 kg, took one minute and 16 seconds.

The results revealed a two-fraction split: 6.4 kg of oversize particles (28 per cent of total weight) and 15.2 kg of undersize (fine) particles (72 per cent of total weight).

Put simply, the screening process exhibited effective separation with minimal pegging or blocking in the deck holes, indicating successful particle movement.

The client was highly satisfied with these findings, which led to an order for a new machine. This example showcases the Gough Vibrecon® machine's effectiveness in separating quantities based on particle size, offering improved process efficiency and overall productivity in various industrial applications.

Extraction and vibratory sieves are indispensable in industrial processes, ensuring product quality, safety, and efficiency. Gough Engineering's expertise in designing tailored extraction systems addresses diverse industry needs, improving efficiency, product quality, and safety. By deploying leveraging extraction and vibratory sieves, companies can optimize their processes, achieve consistent product quality, ensuring a clean and safer working environment.

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Milling and Grain - September 2023 | 69

Commodities - September 2023

World Markets

Russia still controls the wheat trade Still disposing of its own record 2022 wheat crop at prices most rival exporters find tough to match - yet clearly capable of jolting them up again with each new move against Ukraine – Russia remains the paramount factor in the wheat market. Its decision, long forewarned, to pull out of the Black Sea ‘safe passage’ deal for Ukrainian grain exports gave ample evidence of this as world prices briefly spiked in July. Ironically, they have fallen since on the sheer volume of cheap Russian grain flooding onto the market. Russian analyst Sovecon estimated July exports alone had reached 4.4 million tonnes versus just 2.5 million in the same month last year (which was around the long-term average for the month).

European markets have also continued to move on other Russianinfluenced factors – chiefly Ukraine’s attempts to circumvent the blockage on its ocean exports by shipping grain through bordering Eastern European countries. That has continued to annoy local EU farmers, concerned the influx is depressing their own prices.

Meanwhile, though agreeing to temporary curbs on this movement, the EU Commission has indicated it will do all it can to facilitate Ukraine’s exports by other means than the traditional Black Sea shipping routes. The EU agricultural commissioner even suggested it would be possible to provide alternative routes for nearly all of Ukraine’s grain exports. Where and how that might happen under these conflicting pressures remains to be seen.

The US market has offered some firmer input amid concerns that a dry Midwest growing seasons for all the grain and oilseed crops will undercut yields. Yet some rain was in sight as we went to press, suggesting this factor could be over-played.

So how might the wheat supply/demand situation shift as the new 2023/24 season gets fully underway?

Firstly, despite the fear generated over Ukraine, world wheat supply supply is nowhere near ‘tight’ on paper, nor is it likely to be. The world crop according to the USDA will reach a hefty 793 million tonnes versus last year’s (already a record high) 790 million.

Among the big exporters, Russia expects 85-87 million versus last year’s 92 million tonnes (the latter still possibly heavily under-rated). Canada’s next crop, though sown on a larger area, has had some dry weather issues and the USDA’s estimate was recently trimmed from 35 to 33 milllion tonnes. However, it was recently estimated to have 18 percent more old-crop stocks to add to that. A yield drop from last year’s unusually high levels is still expected to lower Australia’s next crop to some 29 million from 70 | September 2023 - Milling and Grain

by John Buckley

almost 40 million last year. Despite the declines, all three will still produce bigger crops than their average performance of recent years. Europe’s crop, initially seen the best in years at some 140.5 million has been trimmed by drought but is still expected to rise slightly to 135 million tonnes while the USA may add a further two million to last year’s at 47 million tonnes. Surprisingly, Ukraine is not the big loser in 2023 wheat production, now seen producing 21million tonnes versus an earlier estimate of 17.5 million and last year’s actual 21.5 million. On the plus side, though, Argentina is expected to recover from last year’s drought enough to raise its crop by 5 to 17.5 million tonnes.

World consumption of wheat is meanwhile seen rising by less than 2 million tonnes, so will still exceed the new crop for a fourth year running to trim global stocks to a multi-year low 265.6 million, according to the lastest (August) USDA reports. These were 269 million last year and almost 300 million in 2019/20. Main growth in wheat usage this season is expected in China (+4m).

At this stage, world wheat import demand, where the international value is mostly made, is showing no real growth potential, rather a probable 2.5 million tonne decline. This is despite prices easing back sharply from their 2022 highs.

With unusually large old crop stocks – and a delayed harvest now underway, Russia looks likely to maintain its leading role in world wheat exports. USDA now expects it to ship 48 million tonnes in 2023/24 versus last season’s 46 million and just 33 million in 2022/23. The current season number could go even higher. Recently, despite reportedly introducing an unofficial price floor (to protect domestic markets), Russia has undercut all comers, recently trading around $250/tonne fob to Egypt compared with the cheapest French offers around $270 (though Rumania has just kept the EU in the contest with a 60,000 tonne sale to the same Egypt tender).

Russia’s readiness to compete is seen not just as a reflection of its large domestic supply ahead of another relatively big harvest but probably an attempt to counter blame for keeping world staple food prices higher than normal. That is underlined by its offer to supply a relatively minor 150/300,000 tonnes of free wheat to some African/ MENA nations. Putting that in context, US lobby Wheat Associates reminded markets recently that the US government has long been giving away 1m tonnes of wheat each year to food aid programmes in the region.

Barring some unexpected weather developments down under, or

Commodities

"Russia looks likely to maintain its leading role in world wheat exports. USDA now expects it to ship 48 million tonnes in 2023/24 versus last season’s 46 million and just 33 million in 2022/23"

in Argentina, none of this looks bullish for markets/prices of wheat. That said, a couple of amber alerts need monitering in the months ahead. One is India, where analysts are questioning initial crop forecasts up to 113.5 million versus last year’s 104 million as too high. For a second year running, India is carrying lower stocks than usual into its new season and has recently talked of abolishing its 40 percent import duty – suggesting it may be a buyer before long. China has meanwhile had problems with a wet harvest that may degrade more milling wheat into feed, requiring bigger quality wheat imports. In the recently ended 2022/23 season it imported over 13 million tonnes, overtaking Egypt as the world’s largest buyer.

The USDA recently saw its own average wheat price to farmers falling next season to US$7.50/bu from the past season’s US$8.83. However, CBOT futures continue to suggest the drop has finished, prices for the benchmark soft red winter wheat actually forecast to rise from the current US$6.40s/bu to over US$7.30 as we move through 2024.

The EU futures market in Paris meanwhile has spot wheat rising from €235 recently to around €249 later in 2024. All

predictions could be thrown awry if things heat up again in the Black Sea region. Encouragingly though, while markets remain extremely sensitive to this factor, recent spikes caused by Russian moves have tended to be briefer, perhaps suggesting some ‘Black Sea fatigue’ ?

A firm rice market could also influence wheat prices.

News that largest supplier India was stopping exports of non-basmati rice to tackle rising domestic prices has been generating a more bullish trend for this key food staple market over the past month. Importers were already concerned about the El Nino weather phenomenon affecting the dominant Asian suppliers. While the current season’s global rice crop is expected to reach a new record high, demand is estimated to grow too, reducing stocks for a third year running – factors recently encouraging some suppliers to raise prices. In the current still rather febrile mood about global food security, stronger rice prices could slow or reverse the recent decline in the broader cereal markets. Rice supplies over 500 million tonnes of the world’s food needs compared with wheat’s near 800 million.

Cheaper maize

Maize costs have continued to decline with rising global supply forecasts and some price undercutting by fast growing Brazilian exports. The Chicago futures benchmark price recently hit the mid US$4.70’s/bushel, about US$185/tonne – its lowest since January 2021 compared with the US$6.70’s as recently as June.

Most of that earlier price strength stemmed from concerns that US crop yields would suffer from dry, hot weather – especially in the early days after planting. Yield forecasts have been cut from 181.5 to 177.5 and this month 175.1 bu/ acre. However, a larger sown and harvest area (the latter + almost 9 percent) is currently promising a crop rebound to around 384 million tonnes (last year 349m). Even if the US, as USDA expects, raises exports by 10.5 million tonnes and domestic use by 7 million (both forecasts trimmed over the past month), it may still boost its carryout stocks by over 50

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Commodities percent to some 56 million tonnes, which is hardly bullish.

The record 135 million tonne crop Brazil harvested earlier this year continues to move to markets and with another huge on planned, this extra competition for the traditional top supplier, the USA seems likely to continue well into next year. Brazil has made a big impact in a season dealing with lower supplies from Argentina and the constant threat of interruptions to Ukrainian exports (which have so far in the 2022/23 marketing year been much better than expected. Though 2023/24 remains risk-prone for Ukraine’s contribution, Argentina is currently expected to rebound by about 10 million tonnes which may help fill any gaps here.

Overall, world maize production is seen reaching 1.214 billion tonnes against last year’s 1.15 billion while consumption grows from 1.164 to 1.206 billion, implying global stock growth of some 13 million tonnes.

Outside the US, corn consumption growth is expected in China (+5m tonnes) and Europe (+2.4m). Brazil itself may consume 2.5 million tonnes more in the season ahead after a 4.5 million tonne gain in 2022/23. Many moderate/smaller importers may also take in more in response to the cheaper price.

On the downside, Europe’s own crop forecast has been trimmed recently by dry, hot weather from 63.5 million to under 60 million tonnes. That looks likely to require another year of large imports (currently forecast at 24m tonnes, making it top importer). However, France has at least done better than expected area as a yield rebound has outweighed a ten percent drop in the sown area. The crop there is up

72 | September 2023 - Milling and Grain

Commodities two percent on the year, if still some 16 percent below its five-year-average.

French barley has at least done better, the crop forecast recently revised up to 12.2 million tonnes from 11.9 million.

Less favourable weather late in its growing season may also take a toll on Chinese maize production, requiring imports to rise from 18 million to 23 million tonnes – or more. Earlier China expected a bumper harvest from higher planted area but recently Beijing reported the heaviest rain in 140 years causing widespread flooding. As we go to press, CBOT corn prices are forecast to edge back to the US$5.20’s/bu into 2024. Paris corn futures on the other hand still show stability in EU prices right through next year, similar to current levels. USDA’s forecast seasonal average to farmers in 2023/24 is US$4.90/bu – sharply down on the past season’s US$6.60.

Big supply should hold down soya cost

Like maize, soybeans had some anxious moments during the summer when dry Midwest weather threatened yields.

Fortunately, rain seems to have arrived in time to at least partially rescue these, recently forecast to reach 50.9 bu/ acre versus last year’s low 49.5. Less fortunately, farmers seem to have sown much less than expected – resulting in a harvested area of just 82.7 million acres – four percent below last year’s. The result is likely to be a crop of 114.5m rather than the earlier forecast 123 million tonnes – so even less than last year’s low 116.4 million.

Luckily for consumers, Brazil’s giant 2022/23 crop

Milling and Grain - September 2023 | 73

74 | September 2023 - Milling and Grain

Commodities (harvested around the turn of the year onward) has been piling into export markets, not least in sales to largest consumer China.

Even after exporting 15 million tonnes more than last season – and crushing 2.3m more – Brazil should still finish the season with bigger carryover stocks (plus about 20 percent). If planting and weather goes to plan, Brazil’s next crop could be even bigger.

The USDA estimates 163 million tonnes, enabling further growth in exports and crush. Given a more normal growing season, Argentina’s crop is expected to rebound from the last, drought-hit one of just 25 million tonnes to around 48 million, adding further to the export competition.

Overall, world soybean output in 2023/24 could be around 403 million tonnes compared with the past season’s 370 million.

Even with demand growth from China and all major producing countries’ crush, that could still boost carryover stocks from 103 million to 119 million tonnes – a multi-year high that should help keep prices of beans and meal at more affordable levels than we saw in the bullish 2021/22 season.

As the biggest and most influential component of the oilmeal sector, cheaper soya should help contain costs of alternative oilmeals like rapeseed and sunflower. Europe’s rapeseed crop estimates have been trimmed recently after an earlier hot dry spell but could still be up from last year’s 19.5 million to over 20 million tonnes. Canada also had some drought issues and may now equal last year’s 19m – at least better than the drought-hit 13.75

million of 2021. Once rapidly-expanding Australia is still seen cutting back canola production to around 4.9m from last year’s record 8.3 million tonnes while a larger Ukrainian crop (+0.6m at 4.1m tonnes) could offset an expected smaller Russian one (-0.6m to 3.5m). Overall, world output is seen about 2.5 million tonnes under last year’s bumper 88.5 million.

Sunflower seed supply still looks fairly promising, led by Europe’s expected larger harvest – still seen around 10.9 million tonnes compared with last year’s weather-hit 9.2m. Key exporters Russia and Ukraine are both seen producing larger crops than last year’s (+1.25m and +1.3m tonnes respectively) while Argentina expects about 900,000 tonnes less. In total, world output should be about 3.4 million tonnes higher at also 56 million tonnes.

Milling and Grain - September 2023 | 75

Industry Profile

Simeza Silos

Manufacturing of storage silos for grains, flours, and other industrial products for over 45 year Simeza Silos is a company located in Spain that has been engaged in the manufacturing of storage silos for grains, flours, and other industrial products for over 45 years. It is one of the pioneering companies in Europe with a well-established experience in the design, production, and installation of corrugated steel silos for industrial, agricultural, and livestock uses.

Simeza's silo catalogue, designed to meet the storage needs of various products, covers a wide range of capacities ranging from 15 to 25,000 m3. These silos are categorised into the following types: Flat Bottom Silos (FBS), Hopper Bottom Silos (HBS/HBS-S), Bulk discharge Silos (TLS), Farm Silos (SGC/SGL), as well as tanks and accessories to provide comprehensive solutions.

See AGI's profile on the market place for more information, news, product information and video content https://millingandgrain.com/companies/ cablevey-conveyors/#post_content

76 | September 2023 - Milling and Grain

Simeza boasts a team of specialised engineers who study each silo case-by-case, working closely with the client. They offer strictly personalised attention and oversee the project's development from inception to execution and installation.

Why choose Simeza?

Simeza's silos are designed in a modular fashion, allowing for quick and easy assembly. Furthermore, the high quality standards applied to the materials used in their construction make them highly resilient in all types of environments, ensuring the long-term preservation of various types of grains.

All their structures are designed in accordance with American ASAE/ANSI or European Euro Code standards to withstand

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stress from continuous use, extreme temperatures, strong winds, heavy snowfall, and seismic loads.

Simeza's silos are manufactured using cutting-edge technology, and the company doesn't compromise on selecting top-quality raw materials.

The steel frequently used for the cylinder body is of S450GD grade, offering high static resistance capacity, while S350GD grade steel is used for reinforcements and roofs, enhancing overall rigidity. All steel sheets are galvanised to Z600 quality, providing superior corrosion resistance and the possibility of custom painting according to the customer's demand.

360 Degress Solutions for your Storage

This is the significant value proposition that Simeza has been implementing since 1975. The extensive experience and deep knowledge of their team, combined with the quality of raw materials and an ongoing commitment to improvement, form the DNA of the company. Providing comprehensive solutions to their clients is their daily inspiration.

The company is currently engaged in a determined process of focused international expansion, capable of offering its products and services to customers all around the world. Nowadays, Simeza's installations can be found in dozens of countries across the five continents (Africa, Middle East, Russia, South

America, Eastern Europe, and East Asia), among many other territories.

Simeza stands out not only for its experience and quality in manufacturing storage silos but also for its emphasis on sustainability, constant innovation, and customer service.

With a global presence and an international expansion vision, the company remains a leading choice for those seeking comprehensive and reliable storage solutions.

Thanks to the close collaboration with the Cesco Group and Petkus Technologie, global leaders in the grain and seed storage and processing sector, Simeza positions itself as a company with significant growth potential in the near future.

Milling and Grain - September 2023 | 79

CS

Case Study

Resilience Amidst Adversity The Unbreakable Spirit of Mulino Mills in Ukraine, navigating vulnerability amidst conflict - Through power cuts, personnel challenges, and even direct threats, the mill stands as a beacon of determination in the heart of uncertainty

I

by Joy Nelloolichalil, Managing Editor, Milling and Grain, UK

n the heart of Ukraine, nestled amid its undulating landscapes of Zaporizhzhia, lies a story of perseverance and tenacity that has withstood the test of time and turmoil these past two years.

Mulino Mills, a beacon of hope and resilience, has been quietly grinding away, producing essential food sustenances for a nation embroiled in conflict. Against all odds, this flour mill has become a symbol of defiance in the face of adversity, standing strong even as the spectre of war looms ominously nearby.

A flourishing enterprise in a tumultuous landscape

Founded in 2004, Mulino Mill began as a most modern wheat processing facility with a capacity of between 7080 tonnes per day. Over the years, the mill's capacity has increased, peaking at an impressive 120 tonnes per day since 2016. The scope of its operations expanded to include the production of wheat flour, semolina and bran.

Situated in the south-eastern region of Zaporizhzhia, the mill stands approximately 30 kilometres from the war zone, a constant reminder of the geopolitical turmoil that encircles it. The mill's proximity to the conflict cast a looming shadow over its operations, demanding

80 | September 2023 - Milling and Grain

strategies of resilience that have come to define its narrative.

Geopolitical instability and export hurdles

The geopolitical landscape took an abrupt twist with Russia's withdrawal from a vital Black Sea trade agreement earlier this year. The once-flourishing international market for Mulino Mills' products teetered on the edge of collapse.

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This unforeseen shift in policy had had severe implications for the mill's export prospects, prompting the need for swift adaptation in the face of potential market upheaval.

Mulino Mills' response was a masterclass in resourcefulness.

Instead of succumbing to the challenges, the mill redirected its focus toward greater domestic distribution for its production. While international markets wavered, the mill ensured that its products continued to flow within the borders of Ukraine and as a result addressing a critical need for sustenance amid the throes of a wider conflict.

Mr Taner Alapala, who works out of Alapala in Turkey but is also an Vice General Manager at Mulino Mills, explains, “We distribute the products within the Ukraine – within 200 kilometres. We supply flour to local bakeries, bread manufactures, pasta manufacturer, general suppliers etc so that the local people have easy access to them.”

Mr Taner Alapala, who works for Alapala in Turkey but is also the General Manager at Mulino Mills

Geopolitical instability and export hurdles

The geopolitical landscape took an abrupt twist with Russia's withdrawal from a vital Black Sea trade agreement earlier this year. The once-flourishing international market for Mulino Mills' products teetered on the edge of collapse.

This unforeseen shift in policy had had severe implications for the mill's export prospects, prompting the need for swift adaptation in the face of potential market upheaval.

Mulino Mills' response was a masterclass in resourcefulness.

Instead of succumbing to the challenges, the mill redirected its focus toward greater domestic distribution for its production. While international markets wavered, the mill ensured that its products continued to flow within the borders of Ukraine and as a result addressing a critical need for sustenance amid the throes of a wider conflict.

Mr Taner Alapala, who works out of Alapala in Turkey but is also a the Vice General Manager at Mulino Mills, explains, “We distribute the products within the Ukraine – within 200 kilometres. We supply flour to local bakeries, bread manufactures, pasta manufacturer, general suppliers etc so that the local people have easy access to them.”

Despite all these difficulties, its partner Alapala is still positive toward the future. Mr Taner Alapala who is responsible for the complany’s operations within Ukraine and who has travelled frequently to the mill throughout the war period, says, “We still invest in the Mulino mill and we have a lot of plans for its future. Adding a Pasta line and increasing the storage capacity is in plan for the future.

“We are waiting for the war to end. We are supplying all the necessary equipment and spare parts the mill needs as they are needed. We have invested a lot in Mulino. We have been working in Ukraine for many years.”

Resilience is the blueprint

The story of Mulino Mills is an inspiring testament to the power of human resilience and adaptability in the face of overwhelming vulnerability. Its journey, rife with challenges posed by geopolitical instability, conflict and economic uncertainty, illuminates a path where suppliers of equipment work with flour milling businesses to help communities grappling with adversity worldwide.

Mulino Mills' strategic pivot from international exports to domestic distribution showcases the value of responsive, on-the-ground decision-making in times of crisis. Its commitment to sustaining operations amidst conflict echoes a powerful message of resilience and dedication. Through power cuts, personnel challenges and even direct threats to human life means the mill continues to stand tall, a beacon of determination in the heart of uncertainty.

Milling and Grain - September 2023 | 83

INDUSTRY EVENTS 2023

September

6-8 VIV Nanjing Nanjing, China www.vivchina.nl 12-13 SPACE 2023 Rennes, France https://uk.space.fr SPACE is taking place 12-14 September this year, with a whole new design at the Rennes exhibition centre, France.

SPACE 2023 is preparing in a context of rising energy costs, of generational renewal, of unprecedented high prices for agricultural products, and of climate change. In such a shifting environment and in the face of the structural changes within our agricultural sector, SPACE is becoming an ever more essential event for all professionals to gather information, exchange ideas and find new synergies to continue to develop and adapt animal farming in the regions of Western France.

SPACE is a driver of progress and innovation for the entire agricultural sector. In the course of these three days, you can meet to present your expertise to the visitors and showcase your novelties. The Expo is a key moment for your commercial activity and an unique opportunity to highlight your innovations thanks to the Innov’Space label.

The international context is also evolving significantly. The war in Ukraine has had a strong impact on the agricultural policies of countries that are dependent on Ukrainian and Russian supplies.

The question of food sovereignty has become crucial for many countries, and particularly for developing countries. Our companies and organisations are well equipped to position themselves on these markets. The international scope of SPACE, which welcomes more than 120 countries every year here in Rennes, is a clear demonstration of our ability to offer solutions to this global food challenge. Many delegations from all over the world are expected to attend again this year, in particular from Europe, the Middle East and of course Western and Central Africa.

Sept 20-21 Livestock Supply Chain Connect London, UK https://livestockconnectevent.com

12-15 IAOM MEA Cairo, Egypt www.iaom-mea.com

5 FEED MILLING MAXIMISED Conference São Paulo, Brazil millingandgrain.com/event /feed-milling-maximised-2023

12-18 Agritechnica 2023 Hannover, Germany www.agritechnica-asia.com 20-22 VIV MEA 2023 Abu Dhabi, U.A.E. www.vivmea.nl

20 FEED MILLING 23

MAXIMISED

22 Build My Feedmill Abu Dhabi, U.A.E. millingandgrain.com /companies/build-my-feedmill

October 5th, 2023

A CONFERENCE FOR FEED MILLERS

São Paulo, Brazil

9-10 Agra Middle East Dubai, UAE https://informaconnect.com 11-13 Vietstock 2023 Ho Chi Minh City, Vietnam https://vietstock.org 1-3 IAOM Southeast Asia Ho Chi Minh City, Vietnam www.iaom.org 2023

20-22 Ildex Indonesia Jakarta, Indonesia https://ildexindonesia.merebo.com 2023

4-5 Grain & Milling Expo Salon International des Industries Céréalières http://expo.grainmillingexpo.ma

November 1-3 Livestock Taiwan Taipei, Taiwan www.livestocktaiwan.com

October

Join us at VIV MEA 2023 on Wednesday 22 November at 10am to hear about the latest feed industry innovations and how they can improve the operation of a feedmill.

The Build My Feedmill conference is based on a flow chart of a typical feedmill, and will cover many aspects of feedmill operations.

It provides an excellent opportunity for companies that supply feed manufacturers with advanced equipment and other services, to explain their most technically-advanced innovations and why they offer advantages in the feed production line.

19 Aquaculture Extrusion & Nutrition Conference Abu Dhabi, U.A.E. bit.ly/aenc23 Aquaculture development and investment Aquafeed Extrusion and Nutrition Conference will be held at VIV MEA 2023. It is a one-day conference centred on the topics of the production and extrusion of aquatic feed along with the nutrition and farming for fish and shrimps. Covering a variety of topics within aquafeed, this conference will provide knowledge, solutions, and research for everyone in the aquaculture.

To sponsor please email: Tuti Tan – tutit@perendale.co.uk For more information on the conference please email: Shannon Parsons – shannonp@perendale.co.uk

3-5 VICTAM LATAM São Paulo, Brazil https://victamlatam.com

29-01 Livestock Malaysia 2023 Kuala Lumpur, Malaysia www.livestockmalaysia.com 2024

3-5 Pet-Aqua Conference São Paulo, Brazil https://victamlatam.com

October 3-4, 2023 São Paulo Brazil Two half-day conferences for millers 5 The Online Milling School LIVE! São Paulo, Brazil www.onlinemillingschool.com

January 25-26 Paris Grain Conference Paris, France www.argusmedia.com

8-9 JTIC 2023 Auxerre, France www.jtic.eu The JTIC International Milling & Cereal Industries Meeting is the premier event for professionals in the milling and cereal industries. Set to take place in Auxerre Cedex, France on November 2023, the event brings together the best and brightest minds from around the world to explore the latest trends and technologies in the milling and cereal industries.

84 | September 2023 - Milling and Grain

26-28 Grains Africa Dar-es-Salaam, Tanzania www.mxmexhibitions.com/grainsafrica 30 - 1 IPPE Atlanta, Georgia, USA www.ippexpo.org

☑ = Meet the Milling and Grain team at this event

IAOM 12 Annual Southeast Asia Conference & Expo th

2023

Join us in Saigon October 1-3

Professional Development Networking • Trade Show

th 12 Annual heast Asia Sout

October 1-3, 2023 New World Hotel Saigon, Vietnam

Engish-Vietnamese translation available.

Có bản dịch Anh-Việt

Co

nfer

ence & Exp

o

2023

12 - 18 NOVEMBER | HANOVER, GERMANY PREVIEW DAYS 12 / 13 NOVEMBER

Scan and save the date!

Discover innovations.

Experience the world‘s leading trade fair.

OUR TRAVEL PARTNER: Field Farm Tours Ltd. | Tel.: 01636 616060 E-Mail: info@fieldfarmtours.co.uk | www.fieldfarmtours.co.uk

#agritechnica

www.agritechnica.com

IAOM EURASIA 2023, ISTANBUL IAOM Eurasia Conference and Exhibition will be held in Istanbul, Haliç Congress Center on 30 August – 1 September 2023. With its 125-year history, International Association of Operative Millers (IAOM) is the world’s largest non-profit organisation in the field of grain milling which unites grain millers and trade representatives for the development of education and training opportunities in industry-related areas. IAOM with its 10 directorates in the USA and 4 more in other parts of the world offers an international forum for sharing ideas, technological and educational opportunities, discovery of new products and services and networking.

Eurasian Region of IAOM consists of 32 countries with more than 2 billion of population and a total of 7.1 trillion dollars economic magnitude. At the same time, world’s largest wheat producers and flour exporters are situated in this region. Russia which is one of the top 5 wheat producers in the world with the production of 71.6 million tons of wheat, alone represents 10 percent of the world’s and 30 percent of Eurasian region’s wheat production. Ukraine with 25 million tons, Kazakhstan with 16 million tons and Turkey with 19 million tons of wheat production are also among these 32 countries. In this context,

AZ_GRANIFRIGOR_EN_190x132_RZ.indd 1

88 | September 2023 - Milling and Grain

we have planned to facilitate the participation of millers from Central and Eastern Europe, Baltic Countries, Russia, Ukraine, Kazakhstan, Turkey and other Central Asian Republics and Caucasus region countries where intense participation is expected. In addition, participations are expected from the USA, Middle East and Africa Regions. This conference and exhibition will bring together many sector stakeholders such as Grain, Flour, Pasta, Bulgur and Feed Producers and their suppliers and vendors such as Milling Machinery Suppliers, Laboratory Equipment Suppliers, Traders, Ingredients suppliers, Packaging Companies, Grain Storage Companies, Yiest Companies, Bakery Products Firms, Industrial Bread Bakers, Research Institutes and Colleges & Universities.

On behalf of IAOM Eurasia Management, we are well aware of your esteemed position in the sector and attached you will find information for an event by IAOM Eurasia (registration form, sponsorship form, stand area). In addition, you will also find group discount policy for millers and suppliers. All details about the Conference and Exhibition are available at www. iaomeurasia.info can be reached. Congress languages will be Turkish, English and Russian.

11.02.21 14:56

BECAUSE IT’S ABOUT

ADDED VALUE Fully on track to carbon neutrality – Biolys® production in Castro, Brazil.

Reducing the carbon footprint becomes increasingly important for feed producers. With a minimal carbon footprint of 0.06 kilograms of CO2 equivalent per kilogram of product, Biolys® produced at Evonik’s Castro site helps achieving this goal. It’s nearly carbon neutral and uses over 90 percent renewable energy sources for a waste-free process – and it’s certified by TÜV Rheinland. Our next goal: full carbon neutrality.

Sciencing the global food challenge. evonik.com/biolys

9577_AZ_Biolys_190x132_EN_230622-1--TRACKING????.indd 1

26.06.23 14:53

Milling and Grain - September 2023 | 89

2023 Taiwan Smart Agriweek

The 8th Taiwan Smart Agriweek and the 9th Taiwan International Ocean and Fisheries Industry Show, under the guidance of the Ministry of Agriculture, organised by MY Exhibition Co., Ltd., and with the participation of numerous industry elites from both domestic and international sectors, will be held from August 31st to September 2, 2023 at the 1st floor of Taipei Nangang Exhibition Center, Hall 1. The exhibition is divided into six major zones: "Agricultural Technology Zone," "Livestock Technology Zone," "Marine Fisheries Zone," "Aquaculture Technology Zone," "Fresh Cold Chain Zone," and "Aquatic Products Zone." It serves as the best business and procurement platform to explore industry innovation applications, solutions, improve the quality and efficiency of agricultural products, and expand production scale.

In recent years, the global impact of climate change and the emphasis on environmental sustainability have made the development of sustainable agriculture, such as agricultural digitisation and circular economy practices, imperative. This exhibition focuses on the theme of "Balancing Profitability and Sustainability" and showcases electric farming machinery, AIoT

fully automatic packaging systems

more than

1800

smart agriculture, aquaculture, and livestock solutions, precision animal nutrition formulas, environmentally friendly agricultural materials, and agricultural circular economy technologies. It promotes environmentally friendly cultivation and farming practices while ensuring industry profitability and long-term sustainability.

In the post-pandemic era, a program has been launched this year to invite overseas buyers to Taiwan. Companies with an annual turnover exceeding $300,000 USD, with specific procurement needs, and participating in three or more business meetings are eligible for a subsidy of three nights' hotel accommodation for one representative. The program is limited to 100 participants on a first-come, first-served basis. Interested companies wishing to come to Taiwan for procurement are advised to promptly submit their applications to the organizing committee. So far, it has attracted entrepreneurs and industry associations from various countries, including South Korea, Hong Kong, Singapore, Malaysia, Thailand, Indonesia, Vietnam, the Philippines, India, and Bangladesh, to visit Taiwan for procurement purposes.

YOUR SPECIALIST & PARTNER FOR

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90 | September 2023 - Milling and Grain

Industriestrasse 32, 8200 Gleisdorf, Austria Tel.: +43 3112 38580-0 E-Mail: office@statec-binder.com

Promote your product with confidence Differentiating poultry products as safe, high quality, and sustainable protein sources is the focus of every producer. By helping to reduce waste and to improve food security sustainably, we at DSM support you to deliver premium poultry products to build your reputation in the market with confidence.

If not us, who? If not now, when?

WE MAKE IT POSSIBLE

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92 | September 2023 - Milling and Grain

Informa̲LV23̲MG̲Sep.pdf 1 2023/8/7 上午 10:57:03

Milling and Grain - September 2023 | 93

insights Counting down October is next month! The countdown has started for the first Victam LatAm event in São Paulo, Brazil that will take place from 3-5 October 2023!

As the countdown to the highly anticipated event in Sao Paolo enters its final month, excitement is building among attendees from around the world. Victam LatAm 2023 promises to be bigger and better than ever before, with a line-up of world-class speakers, interactive workshops, and networking opportunities that are not to be missed.

One of the highlights of this event is the impressive line-up of speakers, who will be sharing their insights and expertise on a wide range of topics from process technology to ingredients and additives, it is all there!

In addition to the speakers, the event will feature a range of interactive workshops and breakout sessions held by our valued exhibitors, where attendees can dive deeper into specific topics and gain hands-on experience with the latest tools and technologies and new innovations are introduced. Whether you're looking to learn a new skill, expand your knowledge, or simply connect with like-

minded professionals within the animal feed industry, Victam LatAm 2023 is the place to be!

Of course, no trip to Sao Paolo would be complete without taking some time to explore the city and all it has to offer. From the bustling streets of the city center to the more laid-back neighbourhoods on the outskirts, there's something for everyone. You can visit museums, art galleries, and historical landmarks, or simply soak up the vibrant atmosphere and sample the local cuisine.

If you're planning to attend the event, we recommend that you start preparing in case you have not done that yet, to ensure that you get the most out of your experience. Be sure to book your accommodations, as hotels in the area are filling up quickly. You can find a list of recommended hotels on our website www.victamlatam. com, along with information about transportation options to and from the event.

We can't wait to see you at the Victam LatAm 2023 event next month. With so many exciting things in store, it's sure to be an unforgettable experience!

Conferences in São Paulo, Brazil

Perendale Publishers has partnered with VICTAM to host three conferences during the LatAm event in São Paulo, Brazil.

On October 3-4, there will be two half-day conferences held, to hear from industry experts about Aquaculture feed and Petfood production. The ‘Pet-Aqua feed production conference’ covers these two areas that utilise similar techniques, and is designed for understanding the process, learning what is new, and possibilities in the area of pet and aquatic feed production.

As an additional session for our Online Milling School, the ‘OMS-Offline: Trouble shooting for all (Milling-Aqua-Pet)’ will take place on October 5 and will comprise of a discussion panel and a Q&A session. During this Off-Line Session, we will be awarding Certificates of Attendance to those who have completed one of the 2023 six-week courses and who are in attendance.

The ‘Feed Milling Maximised’ conference takes place on October 5. The seminar presents keynote presentations along with eight quick-fire updates on equipment and technologies used in modern-day feed milling that improve efficiencies while maximising output.

To register, visit https://victamlatam.com/en-us/conference-program/conferences VICTAM insights - September 2023 | 96

Andritz in the spotlights!

Andritz has played a vital role in making this event in Latin America possible, thanks to their innovative solutions and cutting-edge technologies that have helped to optimise the event's operations and ensure its success. Andritz is a key player in the animal feed industry, offering a wide range of innovative solutions and technologies for feed producers around the world. From raw material handling and grinding to pelleting and extrusion, Andritz's portfolio covers the entire feed production process. With a focus on efficiency, quality, and sustainability, Andritz helps feed producers optimise their operations and meet the growing demand for high-quality animal feed.

Navigating challenges

As the call for sustainability and cost-efficiency transcends borders and mere industry buzzwords, paradigms are shifting globally to accommodate present needs and expectations.

Gunnar Hallmann, Industry Director at ANDRITZ, states, "Energy conservation, sustainability, and process optimisation have fused into an inseparable trio, guiding our industry's course."

The urgency of the moment, driven by escalating energy costs, soaring raw material prices, and rippling environmental concerns, has prompted a collective search for innovative, energy-saving alternatives.

"In the face of these challenges, aqua feed manufacturers in Latin America are recalibrating their energy approach.

For instance, 60 percent of the energy consumption in an aqua feed plant is used in the drying process. One of the solutions lies in harnessing underutilised excess heat – a potent yet often overlooked resource within production processes," explains Gunnar.

From excess heat to energy optimisation with preheated air

While not revolutionary, its premise – preheating air before entering the drying process – offers significant advantages. This approach leads to optimised energy utilization through elevated air temperature, enhancing moisture absorption and shortening drying cycles, resulting in substantial energy savings.

Michel Pereira, Global Application Manager at ANDRITZ, explains, "It's about reimagining energy – repurposing excess heat that often dissipates within production processes. This untapped potential becomes a catalyst for positive change."

Pre-heating air technology can seamlessly integrate with waste heat recovery systems, reutilising excess heat generated during production processes. Through the implementation of preheated air technology, aqua feed producers in Latin America can navigate the volatility of raw material prices and establish consistent operational costs. Furthermore, the method's impact

extends to improved product quality, as controlled drying environments cultivate heightened excellence, ultimately resulting in increased customer satisfaction.

Incorporating resource optimisation in their own machines, ANDRITZ dryers feature heating zones and a controlled bed depth extending across the entire width of the dryer, providing precise temperature control for uniform drying of each pellet. “The individual control of temperature and air flow in each drying zone, coupled with high energy efficiency, ensure consistent product quality and optimised operational costs,” says Michel. Committed to staying ahead and delivering the latest technologies to their customers, ANDRITZ experts are continuously developing improved processes and systems. "Currently, we are working on a new design that involves harnessing heat from the dryer exhaust through condensation, transforming vapor into liquid, and utilizing the released heat to pre-heat the air."

A vision of sustainable prosperity

With an eye on sustainable prosperity, ANDRITZ champions a holistic approach that goes beyond single equipment solutions to embrace complete plant solutions.

Leveraging decades of experience and a global presence, ANDRITZ supports aqua feed manufacturers in identifying bottlenecks for heightened efficiency. Drawing from a diverse project portfolio across industries, ANDRITZ offers invaluable insights into the production process, fuelling ongoing improvement.

This comprehensive approach sets the stage for a future marked by value, safety, and renewed confidence in a thriving aqua feed sector. “As complete plant solutions providers, we aim to serve as a guiding light for our customers, empowering them to overcome operational challenges and navigate towards optimal costeffectiveness and efficiency from the project's inception to its completion,” says Andre Mello, Sales Manager at ANDRITZ.

A glimpse into the future

In line with a steadfast commitment to industry advancement, ANDRITZ will participate in the upcoming Extrusion Conference - Pet Food and Aqua Feed, part of VICTAM LatAm 2023, in Sao Paulo, Brazil. A highlight of this event will be the insightful session by Michel Pereira, who will shed light on the intricacies of energy optimization in aqua feed plants.

His expertise promises to offer a valuable perspective on enhancing efficiency while aligning with sustainability and cost-effective objectives. “Our presentation will reinforce our dedication to innovation, knowledge-sharing, and collaborative progress, as we collectively strive for excellence in the aqua feed production landscape,” says Michel.

VICTAM insights - September 2023 | 97

What is The Market Place The Market Place is a collaboration between Milling and Grain magazine and our sister titles, The International Milling Directory and The Global Miller.

The Market Place aims to connect the print and the digital world, bringing more content that will be of interest, as well as direct links to the content that you want to see.

Throughout this edition of the magazine you will find QR codes and myMAG links that can link to various content from all three publications.

MAG TV mymag.info/e/37 MAG TV is Milling and Grain magazine’s video channel.

Featuring content about new products, interviews with industry professionals, industry event content and much more

Amino acids Evonik Operations GmbH +49 6181 59 12437 www.evonik.com/animal-nutrition PROFILE: mymag.info/e/598

Bagging systems Behn + Bates +49 251 9796 252 www.behnbates.com PROFILE: mymag.info/e/1143 Bühler AG +41 71 955 11 11 www.buhlergroup.com PROFILE: mymag.info/e/588 FAWEMA +49 2263 716-0 www.fawema.com PROFILE: mymag.info/e/1577 Maxtex Trading Group Co. Ltd. +66 29488281 www.maxtex.net PROFILE: mymag.info/e/1173 Statec Binder +43 3112 38 5800 www.statec-binder.com PROFILE: mymag.info/e/791 Golden Grain Group +86 371 68631308 www.g-grain.com PROFILE: mymag.info/e/1031

Bakery improvers

myMAG links myMAG links are shortened hyperlinks that will take you directly to content when typed into a browser

Bulk storage AGI www.aggrowth.com PROFILE: mymag.info/e/575 Behlen +1 402 564 3111 www.behlengrainsystems.com PROFILE: mymag.info/e/583 Brock +1 866 658 4191 www.brockgrain.com PROFILE: mymag.info/e/587 Bühler AG +41 71 955 11 11 www.buhlergroup.com PROFILE: mymag.info/e/588 Ozpolat Makina Gida +90 342 337 1217 www.ozpolatmakina.com.tr PROFILE: mymag.info/e/635 Silo Construction & Engineering +32 51723128 www.sce.be PROFILE: mymag.info/e/1085 Simeza +34 976 126 060 www.simeza.com PROFILE: mymag.info/e/1085 Symaga +34 926640475 www.symaga.com PROFILE: mymag.info/e/654

Bastak +90 312 395 67 87 www.bastak.com.tr PROFILE: mymag.info/e/582

The Essmueller +1 800 325 7175 www.essmueller.com PROFILE: mymag.info/e/597

ERKAYA +90 312 395 2986 www.erkayagida.com.tr PROFILE: mymag.info/e/596

TSC Silos +31 543 473979 www.tsc-silos.com PROFILE: mymag.info/e/656

Bucket elevators CESCO +49 7531 122860 https://cesco-group.com PROFILE:

Van Aarsen International +31 475 579 444 www.aarsen.com PROFILE: mymag.info/e/662

Cereal and pulse conditioning Bühler AG +41 71 955 11 11 www.buhlergroup.com PROFILE: mymag.info/e/588 Friedrich Electronic +49 6406 923350 www.friedrich-electronic.de PROFILE: mymag.info/e/588 Vibrafloor +33 3 85 44 06 78 www.vibrafloor.com PROFILE: mymag.info/e/664 vibronet-Gräf GmbH & Co.KG +49 6441 62031 www.vibronet.com PROFILE: mymag.info/e/663

Colour sorters Bühler A G +41 71 955 11 11 www.buhlergroup.com PROFILE: mymag.info/e/588 Cimbria Srl +39 0542 361423 www.cimbria.com PROFILE: mymag.info/e/592 Maxtex Trading Group Co. Ltd. +66 29488281 www.maxtex.net PROFILE: mymag.info/e/1173 Satake +81 82 420 8560 www.satake-group.com PROFILE: mymag.info/e/645

Business Services Bourne Recruitment +44 161 262 1069 www.bournerecruitment.co.uk

Computer software Inteqnion +31 543 49 44 66 www.inteqnion.com PROFILE: mymag.info/e/615

Van Aarsen International +31 475 579 444 www.aarsen.com PROFILE: mymag.info/e/662

Conveyor Chains

Yemtar Feed Mill Machines +90 266 733 8550 www.yemtar.com PROFILE: mymag.info/e/669

Evonik Operations GmbH +49 6181 59 12437 www.evonik.com/animal-nutrition PROFILE: mymag.info/e/598

Elevator & conveyor components

Romer Labs Division Holding GmbH +43 2782 803 0 www.romerlabs.com PROFILE: mymag.info/e/1098

VAV Conveyor Components & Solutions +31 7140 23701 www.vav-nl.com PROFILE: mymag.info/e/1042

4B Braime +44 113 246 1800 www.go4b.com PROFILE: mymag.info/e/418 Bühler AG +41 71 955 11 11 www.buhlergroup.com PROFILE: mymag.info/e/588

Coolers & driers Bühler AG +41 71 955 11 11 www.buhlergroup.com PROFILE: mymag.info/e/588

Henry Simon +44 161 804 2800 www.henrysimonmilling.com PROFILE: mymag.info/e/608

Consergra s.l +34 938 772207 www.consergra.com PROFILE: mymag.info/e/1343

Tapco Inc +1 314 739 9191 www.tapcoinc.com PROFILE: mymag.info/e/658

FrigorTec GmbH +49 7520 91482-0 www.frigortec.com PROFILE: mymag.info/e/604

Yemtar Feed Mill Machines +90 266 733 8550 www.yemtar.com PROFILE: mymag.info/e/669

FAMSUN +86 85828888 www.famsungroup.com PROFILE: mymag.info/e/600

Van Aarsen International +31 475 579 444 www.aarsen.com PROFILE: mymag.info/e/662

Wenger Manufacturing +1 785-284-2133 www.wenger.com PROFILE: mymag.info/e/666 Van Aarsen International +31 475 579 444 www.aarsen.com PROFILE: mymag.info/e/662

VAV Conveyor Components & Solutions +31 7140 23701 www.vav-nl.com PROFILE: mymag.info/e/1042

Enzymes

Yemmak +90 266 7338363 www.yemmak.com PROFILE: mymag.info/e/668

Bastak +90 312 395 67 87 www.bastak.com.tr PROFILE: mymag.info/e/582

Yemtar Feed Mill Machines +90 266 733 8550 www.yemtar.com PROFILE: mymag.info/e/669

ERKAYA +90 312 395 2986 www.erkayagida.com.tr PROFILE: mymag.info/e/596

Dosing Bühler AG +41 71 955 11 11 www.buhlergroup.com PROFILE: mymag.info/e/588

PLP +39 05 23 89 16 29 www.plp-systems.com PROFILE: mymag.info/e/700

Extruders

Friedrich Electronic +49 6406 923350 www.friedrich-electronic.de PROFILE: mymag.info/e/588

Almex +31 575 572666 www.almex.nl PROFILE: mymag.info/e/570

Tietjen Verfahrenstechnik GmbH +49 4106 6333 0 www.tietjen-original.com PROFILE:

Bühler AG +41 71 955 11 11 www.buhlergroup.com PROFILE: mymag.info/e/588

Van Aarsen International +31 475 579 444 www.aarsen.com PROFILE: mymag.info/e/662

Wenger Manufacturing +1 785-284-2133 www.wenger.com PROFILE: mymag.info/e/666

Elevator buckets 4B Braime +44 113 246 1800 www.go4b.com PROFILE: mymag.info/e/418 CESCO +49 7531 122860 https://cesco-group.com PROFILE:

Yemmak +90 266 7338363 www.yemmak.com PROFILE: mymag.info/e/668 Yemtar Feed Mill Machines +90 266 733 8550 www.yemtar.com PROFILE: mymag.info/e/669

Feed nutrition

Tapco Inc +1 314 739 9191 www.tapcoinc.com PROFILE: mymag.info/e/658

Anpario +44 1909 537 380 www.anpario.com PROFILE: mymag.info/e/1097

VAV Conveyor Components & Solutions +31 7140 23701 www.vav-nl.com PROFILE: mymag.info/e/1042

dsm-firmenich +44 1452 306129 www.dsm.com/anh PROFILE: mymag.info/e/1584

The Anderson Inc +1 419-897-6758 www.andersonsgrain.com PROFILE: mymag.info/e/1144

Feed milling ALAPALA Feed Tech +90 212 465 60 40 https://alapala.com /en/feed-mill-machinery PROFILE: Bühler AG +41 71 955 11 11 www.buhlergroup.com PROFILE: mymag.info/e/588 CESCO +49 7531 122860 https://cesco-group.com PROFILE: milltech +90 332 5021300 www.milltech.com.tr PROFILE: mymag.info/e/1585 Dinnissen BV +31 77 467 3555 www.dinnissen.nl PROFILE: mymag.info/e/595 FAMSUN +86 85828888 www.famsungroup.com PROFILE: mymag.info/e/600 Ottevanger Milling Engineers +31 79 593 22 21 www.ottevanger.com PROFILE: mymag.info/e/737 PLP +39 05 23 89 16 29 www.plp-systems.com PROFILE: mymag.info/e/700 Sangati Berga +55 11 2663 9990 www.sangatiberga.com.br PROFILE: mymag.info/e/1145 Tietjen Verfahrenstechnik GmbH +49 4106 6333 0 www.tietjen-original.com PROFILE: Van Aarsen International +31 475 579 444 www.aarsen.com PROFILE: mymag.info/e/662 VAV Conveyor Components & Solutions +31 7140 23701 www.vav-nl.com PROFILE: mymag.info/e/1042 vibronet-Gräf GmbH & Co.KG +49 6441 62031 www.vibronet.com PROFILE: mymag.info/e/663 Yemmak +90 266 7338363 www.yemmak.com PROFILE: mymag.info/e/668 Zheng Chang +86 2164184200 www.zhengchang.com PROFILE: mymag.info/e/672

99 | September 2023 - Milling and Grain

Golden Grain Group +86 371 68631308 www.g-grain.com PROFILE: mymag.info/e/1031

Feed Mill Automation ALAPALA Feed Tech +90 212 465 60 40 https://alapala.com/en/ feed-mill-machinery Bühler AG +41 71 955 11 11 www.buhlergroup.com PROFILE: mymag.info/e/588 Van Aarsen International +31 475 579 444 www.aarsen.com PROFILE: mymag.info/e/662

Flour Improvers Bastak +90 312 395 67 87 www.bastak.com.tr PROFILE: mymag.info/e/582

Flour milling Henry Simon +44 161 804 2800 www.henrysimonmilling.com PROFILE: mymag.info/e/608 Maxtex Trading Group Co. Ltd. +66 29488281 www.maxtex.net PROFILE: mymag.info/e/1173 milltech +90 332 5021300 www.milltech.com.tr PROFILE: mymag.info/e/1585

Grain handling systems

The Essmueller +1 800 325 7175 www.essmueller.com PROFILE: mymag.info/e/597

Tekpro +44 1692 403403 www.tekpro.com PROFILE: mymag.info/e/660

Yemtar Feed Mill Machines +90 266 733 8550 www.yemtar.com PROFILE: mymag.info/e/669

Zaccaria +55 19 3404 5700 www.zaccaria.com.br PROFILE: mymag.info/e/671

Zaccaria +55 19 3404 5700 www.zaccaria.com.br PROFILE: mymag.info/e/671

Loading/un-loading equipment

Golden Grain Group +86 371 68631308 www.g-grain.com PROFILE: mymag.info/e/1031

Hammermills

Neuero Industrietechnik +49 5422 95030 www.neuero.de PROFILE: mymag.info/e/627

ALAPALA Feed Tech +90 212 465 60 40 https://alapala.com/en/ feed-mill-machinery PROFILE:

Van Aarsen International +31 475 579 444 www.aarsen.com PROFILE: mymag.info/e/662

Bühler AG +41 71 955 11 11 www.buhlergroup.com PROFILE: mymag.info/e/588 Dinnissen BV +31 77 467 3555 www.dinnissen.nl PROFILE: mymag.info/e/595 Ottevanger Milling Engineers +31 79 593 22 21 www.ottevanger.com PROFILE: mymag.info/e/737 Selis +90 222 236 12 33 www.selis.com.tr PROFILE: mymag.info/e/649

Brock +1 866 658 4191 www.brockgrain.com PROFILE: mymag.info/e/587

Tanis Machine Technologies +90 (342) 337 22 22 www.tanis.com.tr/en PROFILE:

Bühler AG +41 71 955 11 11 www.buhlergroup.com PROFILE: mymag.info/e/588

Tietjen Verfahrenstechnik GmbH +49 4106 6333 0 www.tietjen-original.com PROFILE:

CESCO +49 7531 122860 https://cesco-group.com PROFILE:

Van Aarsen International +31 475 579 444 www.aarsen.com PROFILE: mymag.info/e/662

Cimbria A/S +45 96 17 90 00 www.cimbria.com PROFILE: mymag.info/e/592

Yemmak +90 266 7338363 www.yemmak.com PROFILE: mymag.info/e/668

Henry Simon +44 161 804 2800 www.henrysimonmilling.com PROFILE: mymag.info/e/608

Yemtar Feed Mill Machines +90 266 733 8550 www.yemtar.com PROFILE: mymag.info/e/669

Ozpolat Makina Gida +90 342 337 1217 www.ozpolatmakina.com.tr PROFILE: mymag.info/e/635

Zheng Chang +86 2164184200 www.zhengchang.com/eng PROFILE: mymag.info/e/672

Symaga +34 91 726 43 04 www.symaga.com PROFILE: mymag.info/e/654 Tapco Inc +1 314 739 9191 www.tapcoinc.com PROFILE: mymag.info/e/658

100 | September 2023 - Milling and Grain

Dinnissen BV +31 77 467 3555 www.dinnissen.nl PROFILE: mymag.info/e/595

Alapala +90 212 465 60 40 www.alapala.com PROFILE: mymag.info/e/568

Behlen +1 402 564 3111 www.behlengrainsystems.com PROFILE: mymag.info/e/583

Sangati Berga +55 11 2663 9990 www.sangatiberga.com.br PROFILE: mymag.info/e/1145

Bühler AG +41 71 955 11 11 www.buhlergroup.com PROFILE: mymag.info/e/588

Laboratory equipment Bastak +90 312 395 67 87 www.bastak.com.tr PROFILE: mymag.info/e/582 Bühler AG +41 71 955 11 11 www.buhlergroup.com PROFILE: mymag.info/e/588 ERKAYA +90 312 395 2986 www.erkayagida.com.tr PROFILE: mymag.info/e/596

Vigan Engineering +32 67 89 50 41 www.vigan.com PROFILE: mymag.info/e/665

Mill design & installation Alapala +90 212 465 60 40 www.alapala.com PROFILE: mymag.info/e/568 Alapros +39 049 099 0 383 www.alapros.com PROFILE: Bühler AG +41 71 955 11 11 www.buhlergroup.com PROFILE: mymag.info/e/588 Henry Simon +44 161 804 2800 www.henrysimonmilling.com PROFILE: mymag.info/e/608 IMAS - Milleral +90 332 2390141 www.milleral.com PROFILE: mymag.info/e/613 Ocrim +39 0372 4011 www.ocrim.com PROFILE: mymag.info/e/632 Ottevanger Milling Engineers +31 79 593 22 21 www.ottevanger.com PROFILE: mymag.info/e/737 Sangati Berga +55 11 2663 9990 www.sangatiberga.com.br PROFILE: mymag.info/e/1145 Satake +81 82 420 8560 www.satake-group.com PROFILE: mymag.info/e/645 Selis +90 222 236 12 33 www.selis.com.tr PROFILE: mymag.info/e/649 Silo Construction & Engineering +32 51723128 www.sce.be PROFILE: mymag.info/e/1085

Tanis Machine Technologies +90 (342) 337 22 22 www.tanis.com.tr/en PROFILE: Tietjen Verfahrenstechnik GmbH +49 4106 6333 0 www.tietjen-original.com PROFILE: Van Aarsen International +31 475 579 444 www.aarsen.com PROFILE: mymag.info/e/662

Statec Binder +43 3112 38 5800 www.statec-binder.com PROFILE: mymag.info/e/791

Pelleting Technology Netherlands (PTN) +3 73 54 984 72 www.ptn.nl PROFILE: mymag.info/e/639 Van Aarsen International +31 475 579 444 www.aarsen.com PROFILE: mymag.info/e/662

Hydronix +44 1483 468900 www.hydronix.com PROFILE: mymag.info/e/332

Yemtar Feed Mill Machines +90 266 733 8550 www.yemtar.com PROFILE: mymag.info/e/669

Vibrafloor +33 3 85 44 06 78 www.vibrafloor.com PROFILE: mymag.info/e/664

Statec Binder +43 3112 38 5800 www.statec-binder.com PROFILE: mymag.info/e/791

Rolls Bühler AG +41 71 955 11 11 www.buhlergroup.com PROFILE: mymag.info/e/588 Fundiciones Balaguer, S.A. +34 965564075 www.balaguer-rolls.com PROFILE: mymag.info/e/605 Statec Binder +43 3112 38 5800 www.statec-binder.com PROFILE: mymag.info/e/791

Bühler AG +41 71 955 11 11 www.buhlergroup.com PROFILE: mymag.info/e/588

Friedrich Electronic +49 6406 923350 www.friedrich-electronic.de PROFILE: mymag.info/e/588

Maxtex Trading Group Co. Ltd. +66 29488281 www.maxtex.net PROFILE: mymag.info/e/1173

Yemmak +90 266 7338363 www.yemmak.com PROFILE: mymag.info/e/668

ALAPALA Feed Tech +90 212 465 60 40 https://alapala.com/en/ feed-mill-machinery PROFILE:

Bühler AG +41 71 955 11 11 www.buhlergroup.com PROFILE: mymag.info/e/588

FAWEMA +49 22 63 716 0 www.fawema.com PROFILE: mymag.info/e/1577

Van Aarsen International +31 475 579 444 www.aarsen.com PROFILE: mymag.info/e/662

Pellet press

Bastak +90 312 395 67 87 www.bastak.com.tr PROFILE: mymag.info/e/582

Dinnissen BV +31 77 467 3555 www.dinnissen.nl PROFILE: mymag.info/e/595

Ottevanger Milling Engineers +31 79 593 22 21 www.ottevanger.com PROFILE: mymag.info/e/737

Golden Grain Group +86 371 68631308 www.g-grain.com PROFILE: mymag.info/e/1031

Moisture measurement

Bühler AG +41 71 955 11 11 www.buhlergroup.com PROFILE: mymag.info/e/588

Inteqnion +31 543 49 44 66 www.inteqnion.com PROFILE: mymag.info/e/615

Bühler AG +41 71 955 11 11 www.buhlergroup.com PROFILE: mymag.info/e/588

Zaccaria +55 19 3404 5700 www.zaccaria.com.br PROFILE: mymag.info/e/671

Packaging

Yemtar Feed Mill Machines +90 266 733 8550 www.yemtar.com PROFILE: mymag.info/e/669

Behn + Bates +49 251 9796 252 www.behnbates.com PROFILE: mymag.info/e/1143

Hydronix +44 1483 468900 www.hydronix.com PROFILE: mymag.info/e/332

Vibronet-Gräf GmbH & Co.KG +49 6441 62031 www.vibronet.com PROFILE: mymag.info/e/663

Henry Simon +44 161 804 2800 www.henrysimonmilling.com PROFILE: mymag.info/e/608

Palletisers

Yemtar Feed Mill Machines +90 266 733 8550 www.yemtar.com PROFILE: mymag.info/e/669

Golden Grain Group +86 371 68631308 www.g-grain.com PROFILE: mymag.info/e/1031

Yemmak +90 266 7338363 www.yemmak.com PROFILE: mymag.info/e/668

Yemmak +90 266 7338363 www.yemmak.com PROFILE: mymag.info/e/668

Plant

Yenar +90 332 2391073 www.yenar.com.tr PROFILE: mymag.info/e/670

Roller mills Alapala +90 212 465 60 40 www.alapala.com PROFILE: mymag.info/e/568 Alapros +39 049 099 0 383 www.alapros.com Bühler AG +41 71 955 11 11 www.buhlergroup.com PROFILE: mymag.info/e/588 milltech +90 332 5021300 www.milltech.com.tr PROFILE: mymag.info/e/1585

Bühler AG +41 71 955 11 11 www.buhlergroup.com PROFILE: mymag.info/e/588

IMAS - Milleral +90 332 2390141 www.milleral.com PROFILE: mymag.info/e/754

Sangati Berga +55 11 2663 9990 www.sangatiberga.com.br PROFILE: mymag.info/e/1145

Henry Simon +44 161 804 2800 www.henrysimonmilling.com PROFILE: mymag.info/e/608

Yemtar Feed Mill Machines +90 266 733 8550 www.yemtar.com PROFILE: mymag.info/e/669

Ocrim +39 0372 4011 www.ocrim.com PROFILE: mymag.info/e/632

Zheng Chang +86 2164184200 www.zhengchang.com/eng PROFILE: mymag.info/e/672

Pelleting Technology Netherlands (PTN) +3 73 54 984 72 www.ptn.nl PROFILE: mymag.info/e/639

Process control Bühler AG +41 71 955 11 11 www.buhlergroup.com PROFILE: mymag.info/e/588

Pingle +86 311 88268111 www.plflourmill.com PROFILE: mymag.info/e/642 Sangati Berga +55 11 2663 9990 www.sangatiberga.com.br PROFILE: mymag.info/e/1145

Selis +90 222 236 12 33 www.selis.com.tr PROFILE: mymag.info/e/649

Tanis Machine Technologies +90 (342) 337 22 22 www.tanis.com.tr/en PROFILE:

Yemtar Feed Mill Machines +90 266 733 8550 www.yemtar.com PROFILE: mymag.info/e/669

Zaccaria +1 5519 34045715 www.zaccaria.com.br PROFILE: mymag.info/e/671

Golden Grain Group +86 371 68631308 www.g-grain.com PROFILE: mymag.info/e/1031

Golden Grain Group +86 371 68631308 www.g-grain.com PROFILE: mymag.info/e/1031

Roll fluting

Temperature monitoring Bühler AG +41 71 955 11 11 www.buhlergroup.com PROFILE: mymag.info/e/588 Inteqnion +31 543 49 44 66 www.inteqnion.com PROFILE: mymag.info/e/615 vibronet-Gräf GmbH & Co.KG +49 6441 62031 www.vibronet.com PROFILE: mymag.info/e/663

Silos Bühler AG +41 71 955 11 11 www.buhlergroup.com PROFILE: mymag.info/e/588 Fundiciones Balaguer, S.A. +34 965564075 www.balaguer-rolls.com PROFILE: mymag.info/e/605 Yenar +90 332 2391073 www.yenar.com.tr PROFILE: mymag.info/e/670

Reclaim system Vibrafloor +33 3 85 44 06 78 www.vibrafloor.com PROFILE: mymag.info/e/664

Scalling Bühler AG +41 71 955 11 11 www.buhlergroup.com PROFILE: mymag.info/e/588

Sifters Alapros +39 049 099 0 383 www.alapros.com PROFILE: Brock +1 866 658 4191 www.brockgrain.com PROFILE: mymag.info/e/587 Bühler AG +41 71 955 11 11 www.buhlergroup.com PROFILE: mymag.info/e/588 Dinnissen BV +31 77 467 3555 www.dinnissen.nl PROFILE: mymag.info/e/595 Filip GmbH +49 5241 29330 www.filip-gmbh.com PROFILE: mymag.info/e/1588 Gazel +90 364 2549630 www.gazelmakina.com PROFILE: mymag.info/e/607 Henry Simon +44 161 804 2800 www.henrysimonmilling.com PROFILE: mymag.info/e/608 Sefar AG +41 898 57 00 www.sefar.com PROFILE: mymag.info/e/648 Selis +90 222 236 12 33 www.selis.com.tr PROFILE: mymag.info/e/649

102 | September 2023 - Milling and Grain

AGI www.aggrowth.com PROFILE: mymag.info/e/575

Training Bühler AG +41 71 955 11 11 www.buhlergroup.com PROFILE: mymag.info/e/588

Altinbiliek +90 222 236 13 99 www.abms.com.tr PROFILE: mymag.info/e/571

IAOM +1 913 338 3377 www.iaom.info

Behlen +1 402 564 3111 www.behlengrainsystems.com PROFILE: mymag.info/e/583

IFF +495307 92220 www.iff-braunschweig.de

Bühler AG +41 71 955 11 11 www.buhlergroup.com PROFILE: mymag.info/e/588

Kansas State University +1 785 532 6161 www.grains.k-state.edu

CESCO +49 7531 122860 https://cesco-group.com PROFILE:

OMS +441242 267700 www.onlinemillingschool.com PROFILE: mymag.info/e/1589

A/S Cimbria +45 9617 9000 www.cimbria.com PROFILE: mymag.info/e/592

Ocrim +39 0372 4011 www.ocrim.com PROFILE: mymag.info/e/632

CSI +90 322 394 54 60 www.cukurovasilo.com PROFILE: mymag.info/e/590 The Essmueller +1 800 325 7175 www.essmueller.com PROFILE: mymag.info/e/597 MySilo +90 382 266 22 45 www.mysilo.com PROFILE: mymag.info/e/622

UK Flour Millers +44 2074 932521 www.ukflourmillers.org PROFILE: mymag.info/e/1590

Vibrators Vibrafloor +33 3 85 44 06 78 www.vibrafloor.com PROFILE: mymag.info/e/664

Weighing equipment

Obial +90 382 2662120 www.obial.com.tr PROFILE: mymag.info/e/631

Bühler AG +41 71 955 11 11 www.buhlergroup.com PROFILE: mymag.info/e/588

Ozpolat Makina Gida +90 342 337 1217 www.ozpolatmakina.com.tr PROFILE: mymag.info/e/635

Friedrich Electronic +49 6406 923350 www.friedrich-electronic.de PROFILE: mymag.info/e/588

Silo Construction & Engineering +32 51723128 www.sce.be PROFILE: mymag.info/e/1085

PLP +39 05 23 89 16 29 www.plp-systems.com PROFILE: mymag.info/e/700

Simeza +34 976 126 060 www.simeza.com PROFILE: mymag.info/e/1085

Van Aarsen International +31 475 579 444 www.aarsen.com PROFILE: mymag.info/e/662

Symaga +34 91 726 43 04 www.symaga.com PROFILE: mymag.info/e/654

Vibrafloor +33 3 85 44 06 78 www.vibrafloor.com PROFILE: mymag.info/e/664

Top Silo Constructions (TSC) +31 543 473 979 www.tsc-silos.com PROFILE: mymag.info/e/656

vibronet-Gräf GmbH & Co.KG +49 6441 62031 www.vibronet.com PROFILE: mymag.info/e/663

Van Aarsen International +31 475 579 444 www.aarsen.com PROFILE: mymag.info/e/662

Yeast products Leiber GmbH +49 5461 93030 www.leibergmbh.de PROFILE: mymag.info/e/618

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the interview

Martino Celeghini, CEO, Cesco, Germany

Martino Celeghini is the CEO of Cesco EPC GmbH. He joined Cesco (Petkus Engineering Previously) in 2020 as a Senior Technical Project Manager. He holds a Masters in Business Administration from University of St. Gallen.

You have a rich career in the industry. How did you first get interested in the industry?

My personal journey into the grain storage industry began during my childhood, where weekends were often spent exploring my grandfather's company. The captivating sight of various grain handling machines and the art of sheet metal manufacturing in the company's workshops ignited my fascination for this field. As I pursued my education, I delved deeper into the realm of machine design and sheet metal manufacturing during my mechanical engineering studies in Italy and later in a manufacturing technology PhD program in Germany.

Having honed my skills and expertise, I embarked on a career journey with prominent internationally operating multinational companies based in Germany and Switzerland. However, a pivotal moment came in 2020 when I made the heartfelt decision to return to my family's business. Collaborating with my father's wealth of experience and a dedicated team of both seasoned and young professionals, we embarked on the journey of developing CESCO EPC. Our collective goal was clear: to bring a higher level of quality and personalised design approach to the grain storage industry. This endeavor not only draws upon my passion for the field but also stems from a deep-rooted commitment to innovation and excellence. Today, as a part of CESCO EPC, I am proud to contribute to shaping the future of the grain storage industry with a blend of tradition, expertise, and a forward-thinking mindset.

What are the major technological developments you witnessed recently in the industry

In the silo storage sector, significant technological advancements have emerged. High-strength structural steel is now utilised, leading to reduced thickness and weight, complemented by superior coating treatments and higher zinc galvanisation levels. This enhances corrosion resistance, a marked improvement over the recent past.

Modern grain storage facilities embrace advanced automation and control systems. Real-time monitoring of temperature, humidity, and environmental conditions ensures optimal storage, reducing spoilage and energy consumption. Furthermore, innovative climate control and ventilation systems regulate conditions within silos, effectively curbing mold, infestations, and spoilage. This results in minimised post-harvest losses and enhanced food safety.

In the conveying system domain, heightened galvanisation is observed in sheet metal components, accompanied by increased conveying capacities for expedited silo filling/emptying operations. Belt conveyors are gaining prominence over traditional chain conveyors due to their energy efficiency and gentle grain handling characteristics.

Notably, equipment manufacturers are now prioritising maintenance operations, with features such as segmented sprockets and external bearings. Preventive design measures, like curved designs on drive and tail stations, reduce residual grain accumulation.

Environmental considerations are also gaining traction, prioritizing safe and comfortable operational environments.

Measures include enhanced access through platforms and catwalks, as well as aspiration systems that mitigate dust emissions. These progressive advancements underscore the industry's commitment to sustainability and operational excellence.

104 | September 2023 - Milling and Grain

Where do you think the grain industry will be in 2050?

The grain storage and handling business is poised for significant transformation by 2050, driven by a combination of technological advancements, changing market dynamics, and global challenges. While the precise future is uncertain, several trends and possibilities can provide insights into what the industry may look like:

Smart and Sustainable Infrastructure: The grain storage and handling facilities of 2050 are likely to incorporate smart technologies and sustainable practices. Advanced sensors, automation, and IoT devices could enable real-time monitoring of grain conditions, ensuring optimal storage environments to minimize spoilage and losses. Facilities may also integrate renewable energy sources and energyefficient designs to reduce their environmental footprint.

Climate-Resilient Storage Solutions: With the increasing unpredictability of weather patterns due to climate change, the industry may invest in climate-resilient storage solutions.

This could include improved heat insulation, ventilation systems and humidity control mechanisms to safeguard grains from extreme temperature fluctuations and moisture levels. Additionally, enhancing the structural integrity and resilience of storage facilities and buildings becomes paramount in the face of heightened wind loads, increased rainfall, and elevated temperatures.

AI or Data-Driven Decision-Making: Grain storage and handling businesses might leverage data analytics and predictive modeling to optimise operations. By analyzing historical data and trends, companies could make informed decisions about inventory management, supply chain logistics, and resource allocation.

Advanced Conveying and Handling Equipment: Innovations in conveying and handling equipment could revolutionize the efficiency of grain logistics. High-capacity conveyors, automated loading and unloading systems, and robotics could streamline the movement of grains within storage facilities and during transportation, reducing the need for human intervention.

Vertical Storage and Urban Facilities: In densely populated areas, vertical grain storage facilities and urban warehouses could become more prevalent. These compact, vertical structures could utilise space more efficiently and reduce the need for expansive rural storage areas. Square bins integrated in steel structures of buildings may therefore become prevalent in these areas.

Quality Preservation and Traceability: Ensuring grain quality and traceability will remain paramount. Blockchain and RFID technologies may be adopted to track the journey of grains from field to storage to final destination, enhancing transparency and quality control.

Focus on Food Safety and Compliance: Stricter food safety regulations and consumer demand for traceable, safe products may lead to increased investment in hygiene, sanitation, and quality control measures within storage facilities.

You recently rebranded Petkus Engineering GmbH to CESCO EPC GmbH. What challenges did you encounter in this process?

Having decided to go individual ways, we wanted to avoid confusion on the market using for both groups the name Petkus, which is mainly known for the seed processing and conditioning equipment. Hence, we decided to

create a new brand for the part of the former group which will focus even more on the design and supply of industrial grain storage and processing plants: CESCO EPC. Rebranding Engineering GmbH to CESCO EPC GmbH was a strategic decision aimed at aligning our brand identity with our expanded focus on Engineering, Procurement, and Construction (EPC) services.

Everything starts with a name and a logo. This has been the longest creative and challenging phase. Once we have agreed on the corporate identity, everything came naturally, like registering the brand, creating web pages and mail addresses, updating product designations and datasheets, letterheads, stamps, mail signatures, designing

merchandising articles, attending the first exhibition under the new name, making photo and video-shooting, defining employees’ uniforms, etc. We are privileged to be advised by very professional consultants, who have guided and supported us in this process.

Apart from being challenging, we have to say that a rebranding process is an extraordinary chance to reflect on your business vision and focus the company strategy and organization towards these targets. It releases a great dynamism and motivation in the employees. Also, our customers have been very supportive of the new brand and the perspective of further developments of the company with the new set-up.

Milling and Grain - September 2023 | 105

PEOPLE THE INDUSTRY FACES Dr Alejandro Gutierrez spearheads CAT’s Breeding Leadership

T

o meet the escalating demand for genetic services while maintaining their clientfocused approach, CAT has announced the appointment of Dr Alejandro Gutierrez as the Director of Breeding. Alejandro will lead the breeding and genetic services team, guiding CAT in expanding its portfolio of clients and breeding services.

Dr Gutierrez has spent more than a decade conducting research and leading teams in the fields on genomics, genotyping and selective breeding. His experience spans numerous species and his research has left a positive mark on the scientific community.

In response to Dr Gutierrez’s new position, Dr Klara Verbyla, Vice President of Genetic Improvement, says, “We are delighted with the appointment of Alejandro as the Director of Breeding. His role underscores the continuous rapid growth of the CAT breeding team in response to industry requests and the need for a dedicated leader to guide and drive the team forward. Alejandro has exceptional technical expertise in both applied breeding and genomics with demonstrated experience in people leadership.”

Dr Gutierrez echoes this positive assessment, stating, “I am very happy to be joining the team at CAT. I look forward to directly contributing to the delivery of world-class breeding and genetic services, to help propel growth and efficiency in the aquaculture sector.”

AFIA’s Gina Tumbarello to serve on US Agricultural Trade Advisory Committee

T

he American Feed Industry Association (AFIA) announced that Gina Tumbarello, AFIA’s senior director of global strategies, policy and trade, has been reappointed to serve on the US Foreign Agricultural Service’s Agricultural Technical Advisory Committee (ATAC) for Trade in Grains, Feed, Oilseeds and Planting Seeds.

Tubarello has represented AFIA members on the ATAC since 2014 and provides valuable technical advice and information about US animal food products and the industry to the secretary of agriculture and US trade representative (USTR).

Tumbarello joins Constance Cullman, AFIA’s president and CEO, who has been serving on the Agricultural Policy Advisory Committee (APAC) since 2020.

“Last year, the US animal food industry exported over US$11 billion worth of feed and pet food products,” said AFIA President and CEO Constance Cullman. “The AFIA’s ability to provide ongoing industry representation to the US trade negotiators is paramount to ensuring continued and further global market access for the US trade negotiators is paramount to ensuring continued and further global market access for the US animal food industry and our vision for a healthier world through advanced animal nutrition. We are thrilled to continue being a voice for the country’s nearly 5650 animal food manufacturers.”

Hamlet Protein appoints Commercial Director

H

amlet Protein announced the hiring of Commercial Director Simon Martyn. Mr Martyn, who will join the management team of the Denmark headquartered multinational, was appointed to further drive the company’s ambitious growth agenda.

Mr Martyn is a graduate of Bicton College of Agriculture and comes with a strong international background and management experience in global companies like Nutriad and Adisseo. Simon takes over from Jan Camphor, who recently joined Schothorst Feed Research as their new director.

“Producers around the world are constantly seeking ways to optimise the performance of their animals in the most efficient manner. Hamlet Protein plays an important role in this process. I am excited about the opportunity of joining a company that is able to offer consistent quality and performance to its customers. will do my very best to support the team in realising their strategic goals,” Stated Simon Martyn.

Hamlet Protein CEO Erik Visser said: “I am happy that Simon is taking on the Commercial Director role in our company. Given his deep industry experience, he’ll bring business continuity, hands-on market knowledge, and a strong track record of collaboration with distributors and key accounts. He is in a clear position to accelerate the momentum that we have achieved at Hamlet Protein in delivering best-in-class solutions for young animal nutrition,” commented Hamlet Protein CEO Erik Visser.

106 | September 2023 - Milling and Grain

PV Sons India First Prime Masa plant in India Bühler has handed over its first Prime Masa plant in India to PV Sons Corn Milling.

The innovative plant consumes 84% less water and 52% less energy compared to a traditional nixtamalization process. In addition, 96% less waste is produced and the nutritional value is improved.

Are you interested to know more?

Watch the video.

Innovations for a better world.