FLUID INTELLIGENCE
EQUIPMENT STORAGE MIXING & DISTRIBUTION | CONDITION MONITORING & CONTROL FLUID MAINTENANCE & OPTIMISATION | ENVIRONMENTAL, HEALTH & SAFETY COST RECOVERY | WASTE & WATER TREATMENT
CONTENTS
01
Storage, Mixing & Distribution
02
Condition Monitoring & Control
03
Fluid Maintenance & Optimisation
9 STORAGE
15 QH FLUIDWORKER™
17 TRAMP OIL SKIMMERS
10 MIXING
15 QH FLUIDCONTROL™
18 FLUID RECOVERY
12 DISTRIBUTION
14 LABORATORY TEST KITS
19 COALESCERS
15 LASER PARTICLE COUNTERS
21 FINES SEPARATION 23 FINES FILTRATION 26 VACUUM SUCTION UNITS 27
04
Environment, Health & Safety
05
Cost Recovery
COOLANT RECYCLING & RECOVERY UNITS
06
Waste & Water Treatment
29 OIL MIST COLLECTORS
33 BRIQUETTING
35 WATER TREATMENT UNITS
30 OIL SMOKE COLLECTORS
33 CENTRIFUGES
36 EVAPORATORS
31 SPILL MANAGEMENT
37 VACUUM EVAPORATORS 37 ULTRA FILTRATION SYSTEMS
2
Quaker Houghton partners with equipment manufacturers to support customer goals in reducing fluid usage, minimising costs and gaining operational efficiencies. 3
Introduction to Equipment Solutions
Quaker Houghton’s Fluid Intelligence strategy offers customers a complete package that provides the ultimate solution for metal processing companies. Using our experience, advanced product portfolio, supportive services and manufacturing equipment – Fluid Intelligence defines our comprehensive service offering, enabling our customers to run their machinery at peak performance.
All equipment inquiries or requests for more information should be directed to either the Country Equipment Champion or a member of the Fluid Intelligence Solutions team.
Equipment Offer Manufacturing relies on a wide range of process fluids from cooling and cleaning through to treatment and lubrication. Fluids can significantly influence customer’s productivity, safety and environmental impact. They can also enhance component quality, tool life, reduce rework, scrap rates and boost machine availability. Adversely, if not managed correctly these same fluids can be a source of problems to production, health, safety and environmental management. The key to protecting customer investments in fluids, and more significantly in the processes in which they function, is to apply them correctly whilst maintaining them in the best possible condition. This requires a structured approach involving the appropriate products and equipment as well as experienced service support.
The Benefits of Equipment Solutions A total gain in productivity, improved working environment, lower fluid spend, lower waste spend, lower tooling spend, lower energy spend and higher value finished products. \ Closer control minimises downtime,
reducing the costs of maintenance, fluids, waste, tools, rework and scrap
\ Increased machine availability
leading to shorter cycle times by process optimisation, and maximises available process time by reduced clean outs
4
EXPERTISE | SERVICE | EQUIPMENT | FLUIDS
The Solution Quaker Houghton’s expertise in equipment and services ensures fluids are optimised from selection to usage through storage and handling to recycling and disposal. We support correct mixing procedures, which is especially important with water soluble coolants, and the distribution of the fluid to the specific point of use. We can maintain the physical condition of the fluid by the removal of any contamination during use, such as fines and tramp oil. To help you conform to health and safety requirements, we also have the ability to control any mist or fume generation from the use of our fluids, an important safety and environmental consideration.
\ Reduced equipment failures from
scheduled lubrication
\ Reduced spend on consumables and
related disposal by increased bath life, fluid quality and condition control
\ Fluids conserved by on-site filtration
and recycling solutions
\ Most efficient equipment solutions
from air filtration to mist extraction, allowing you to demonstrate compliance with quality and EHS guidelines
For fluid disposal Quaker Houghton can provide on-site waste treatment solutions to minimise the waste generated, potentially converting a cost into a revenue stream. All this is underpinned by a flexible manpower service package that provides a fluid monitoring regime recorded and presented through Quaker Houghton’s bespoke software package, QH FLUIDTREND™.
\ Continuous access to world class
equipment and highly experienced service support engineers
Q UA K ER HO UG HTO N
5
Fluid ‘Lifecycle’ within Quaker Houghton Equipment
Quaker Houghton has a long established history of supporting customers to optimise the performance of their industrial process fluids.
Our technical teams are able to provide a range of innovative equipment solutions that deliver significant value in terms of reducing product consumption, minimising fluid costs, providing operational efficiencies and supporting EHS improvements. Our equipment offering is designed to support the fluid through its complete life cycle; from storage, to delivery to the point of use, in line fluid treatment and finally to disposal and cost recovery. Our aim is to ensure that the fluid is managed and maintained at every stage of its journey through the manufacturing process. This “Total Solutions” approach enables our customers to focus on producing component parts whilst Quaker Houghton take care of all non-production related activities.
6
01
02
Storage, Mixing & Distribution
Condition Monitoring & Control
To ensure compliance with oil storage regulations, Quaker Houghton provide a range of internal and external storage containers and bunds.
From basic fluid testing to automated monitoring systems, our solutions ensure your fluids are controlled and maintained within optimum condition.
04
03
Environment, Health & Safety
Fluid Maintenance & Optimisation
We offer a range of specialist services and equipment that minimise risk to customer employee’s whilst protecting the environment.
Optimising the condition of a process fluid not only extends the life and reduces costs, it also delivers operational improvements with quality and consistency.
05
06
Cost Recovery Maximising revenue from waste is not only good for the environment it also delivers significant cost reduction.
Waste & Water Treatment With a greater focus on environmental footprint of companies, our proven equipment solutions help reduce waste and recover costs.
7
01
Storage, Mixing & Distribution Many countries are governed by strict regulations on the storage and containment of hazardous oils and chemicals. Companies must ensure preventative measures are in place to mitigate any potential loss to land or water courses.
To support customers, meet with the guidelines, Quaker Houghton offer a complete range of self bunded tanks, free standing bunds and containers for both external and internal storage applications that comply with all current regulations. We are also able to support the safe and secure distribution of these fluids utilising our mixing and pipework solutions. Accurate and consistent coolant mixing is critical to ensure the performance and longevity of metalworking fluids. Concentration control is of paramount importance and care should always be taken to maintain the recommended coolant dilution rate so to optimise the fluid performance and not to waste fluid or incur operational issues. Quaker Houghton can provide a number of options based on usage and flow requirements, ranging from barrel top mixers to mechanical mixer stations with self-monitoring capabilities, along with the option to supply and install a dedicated coolant distribution pipework system linked to a coolant mixer. Quaker Houghton’s dedicated team of fully trained engineers can design, project manage and install bespoke coolant distribution installations to the highest of standards. Our installations include quality pipework, drop points and hose reels. Clear benefits of introducing a bespoke coolant and mixing distribution system to your manufacturing facility include optimising and managing coolant performance within the specified parameters, no manual handling of neat or mixed coolant, a cleaner working environment reducing the possibility of drips and spills and also coolant and waste cost reductions associated with greater management of the product.
8
1
Storage, Mixing & Distribution
Storage
DRUM OR IBC BUNDED STORE 48 DRUMS OR 12 IBC The base of this bunded store is manufactured from 3mm mild steel sheet with RhS cross members and pressed ribs. The corner posts, shelf frames and main rails are all made from rolled hollow section. The back, sides and door are pressed from 2mm mild steel sheet.
\ Fully
BULK STORAGE CONTAINERS
enclosed self bunded
\ All
sumps compliant with EU regulations
\ 25,
205 and 1000 litre container storage
\ Secure
storage of fluids
\ Large 3,300 SUMP CAPACITY (L)
8840x1500 x3295
SIZE
(MM)
range of standard sizes available
\ Bespoke \ Fire
1,000 LITRE TO 40,000 LITRE TANK All the tanks Quaker Houghton supply comply to all current legislation the steel oil storage tanks are certified to OFTEC’s OFS T200. This is the only environmental standard that guarantees compliance with the Control of Pollution Regulations in England and Northern Ireland and the Water Environment Regulations in Scotland.
variants available
rated options available
NOMINAL CAPACITY (L)
4632x2000 x1250
SIZE
\ Self
bunded
\ Certified
T200.
\ Standard
and bespoke sizes available
\ Comprehensive \ Optional
available
\ No
need for civil bund
(L)
1220x820 x330
SIZE
(MM)
SUMP CAPACITY (L)
2560x1350 x510
SIZE
(MM)
1220x1220 x406
NOMINAL CAPACITY
SIZE
(L)
access to fluids
\ Units
available to suit different amounts of containers
requirement to maintain integrity of civil bund via bund inspections
\ Conform
to environmental legislation
\ Economies
of scale with standard sizes
\ Can
be manufactured to fit footprint available
\ Tank
specification can be tailored
\ No
seams to leak
\ Spill
\ Flexible
pallets available for 25, 205 and 1000 litre container re-sited
\ Covered
options available
\ Good
chemical compatibility
to environmental legislation bunding solution
\ Units
available to suit different amounts of containers
\ Covered
options suitable foroutdoor locations
INDOOR BUNDED STORAGE
\ Rotationally
moulded
sumps compliant with EU regulations
\ No
seams to leak
\ All
\ Conform
\ Spill
\ Flexible
pallets available for 25, 205 and 1000 litre container re-sited
\ Covered
options available
\ Good
chemical compatibility
from steel plate fully seam welded
\ All
sumps compliant with EU regulations
\ Spill
pallets for 205 and 1000 litre containers
\ Fork
hoops
to environmental legislation bunding solution
\ Units
available to suit different amounts of containers
\ Covered
options suitable foroutdoor locations
INDOOR BUNDED STORAGE
\ Constructed
\ Removable 440
\ Controlled
\ Conform
FOUR BARREL BUNDS STEEL SPILL PALLETS Manufactured from galvanised steel this spill pallet has a fully seam welded sump that is fully compliant with all UK regulations. A removable galvanised steel grid mesh deck is fitted as standard as are the 150mm wide fork hoops, which are used for moving the pallet and keep the underside of the sump off the ground.
moulded
sumps compliant with EU regulations
\ Easily 1,140
to environmental legislation
\ All
TWO IBC POLYETHELENE SPILL PALLET Allows you to store 2 x 1000ltr IBC’s side by side on the plastic mesh deck. The large capacity sump meets Environment Agency guideline PPg26 and the 110% regulations covered in all the uK Oil Storage Regulations.
\ Conform
INDOOR BUNDED STORAGE
\ Rotationally
\ Easily
SUMP CAPACITY
standard
accessories
TWO BARREL POLYETHELENE SPILL PALLET
240
requirement to maintain integrity civil bund via bund inspections
\ No
to OFTEC’s OFS
(MM)
This robust plastic drum spill pallet is suitable for a use with a wide range of chemicals. Manufactured from medium density polyethylene it has a removable mesh deck.
need for civil bund
\ No
BULK STORAGE TANKS
specification
10,000
\ No
mesh deck
\ Conforms
to environmental legislation flexible bunding solutions
\ Units
available to suit different amounts of containers
\ Bund
easily cleaned allowing bund capacity to be maintained
\ Easily
re-sited
(MM)
9
Storage, Mixing & Distribution
Storage
TWELVE DRUM INDOOR BUNDED STEEL SPILL PALLETS Designed to hold twelve 205ltr drums horizontally this bunded store is manufactured from 3mm steel plate and has RHS cross members, pressed ribs and a heavy duty RHS end frame with 2mm corrugated panels.
\ Constructed
from steel plate fully seam welded
\ All
sumps compliant with UK regulations
\ Spill
pallets for 205 and 1000 litre containers
\ Removable \ Fork
3000x1500 x2875
1,125
mesh deck
hoops
\ Conforms
to environmental legislation flexible bunding solutions
\ Units
available to suit different amounts of containers
\ Bund
easily cleaned allowing bund capacity to be maintained
\ Easily
SIZE
SUMP CAPACITY
INDOOR BUNDED STORAGE
re-sited
(MM)
(L)
Storage, Mixing & Distribution
Mixing
A-900 EMULSION MIXER
VENTURI MIXER UNIT
Nimatic designed this Mixer special for Metal cutting fluids category 3 fluids. Build-in double backflow preventer and vacuum breaker, to make the absolute highest safety for the Waterworks, in accordance to EN1717
\ Reduces
labour costs compared to manual blending.
\ Unique
nozzle/jet system prevents blocking.
\ Supplied
with two ball check valves to prevent faulty operation.
9002000
0-16%
FLOW RATE
MIXING RATIO
(LITRE / HOUR)
Venturi mixer valves are economical fluid mixers that work by moving water across the orifice creating a vacuum, drawing product into the water stream. The combination of the two laminar flows creates a turbulent zone thoroughly mixing the two fluids.
\ Simple
to operate
\ Easy
installation fits into large barrel bung
\ Ensures
a correct and uniform blending of metal cutting fluids
FLOW RATE
MIXING RATIO
\ Built
\ Ensures
a correct and uniform blending of metal cutting fluids.
in double check valve and vacuum breaker
\ Operated
via water pressure on
\ Durable
and reliable Benefits
\ Savings
on cutting fluids usage compared to manual mixing
\ Reduces
labour cost compared to manual blending
WATER POWERED PROPORTIONAL MIXER
The Dosatron water powered dosing pump is a simple and ingenious system that has demonstrated its worth for many decades in over a hundred countries. Installed directly into a suitable water supply line, the Dosatron operates without electricity; it uses the flow of water as the power source.
10
easy to install and operate.
MIXING UNIT
and easy adjustment of additive mix
0-16%
10l/h 3m3/h
1-10%
0.5-6 BAR
FLOW RATE
INJECTION RANGE
OPERATING PRESSURE
(LITRE / HOUR)
\ Extremely
using water pressure only
\ Rapid 9002000
DOSATRON D3RE10
adapter fits all standard drums.
\ Runs
NUMATIC VENTURI MIXING VALE
(LITRE / HOUR)
\ Threaded
\ Simple
to operate
effected by water pressure and flow variations
\ Durable
and reliable
\ Not
\ Savings
\ Ensures
\ Reduces
\ Rapid
\ High
a correct and uniform blending of metal cutting fluids and easy adjustment of additive mix
\ Operated
via water pressure only
on cutting fluids usage compared to manual mixing labour cost compared to manual blending. level of concentration accuracy and repeatability of results
\ Mixed
solution on demand
Storage, Mixing & Distribution
Mixing
MIXER MV10
VOLUMETRIC MIXER
Precision mixer for emulsifiable, cooling, releasing and cleaning oils, combining high precision in mixing proportions with heavy flow, easy installation and simple use.
\ No
need for electrical connections.
\ Acetal
resin hydraulic motor body, adjustment cylinder and coupling rings
\ Acetal 15-1600
1-10%
0.7-8 BAR
FLOW RATE
% PROPORTION
OPERATING PRESSURE
(LITRE / HOUR)
MIXER MV12-C
15-1600
1-10%
0.7-8 BAR
FLOW RATE
% PROPORTION
OPERATING PRESSURE
QH FLUIDTOP-UP™
resin piston body
303 steel hydraulic motor body
\ No
need for electrical connections.
\ Acetal
resin hydraulic motor body, adjustment cylinder and coupling rings resin piston body
\ AISI
303 steel hydraulic motor body
\ Aluminum
hydraulic motor body base and emulsion adjustment control
\ Viton
O-ring
\ Aluminum
with valve
inlet and outlet
\ ½”F
150M in-line water filter
\ 15
bar pressure reducer
\ Pressure
\ Automatically
maintains correct fluid level in sumps
\ Easy,
flexible and universal to install and operate
\ Self-monitoring \ Low
258 x 168.5 x 410
230v SINGLE
5-7 BAR
SIZE
PHASE SUPPLY
AIR SUPPLY
manometer
\ Fail
maintenance
safe valve
\ In
full compliance with CEstandards
\ Delivers
maximum benefit when used in conjunction with QH FLUIDMIX coolant mixing and supply system
\ Unattended \ Compact
operation
design
\ Reduced
machine downtime
\ Reduced
water/ concentrate consumption
COOLANT MIXING AND SUPPLY UNIT
Water is drawn from the integral water tank, allowing fast delivery of mixed coolant even if you have a slow mains water supply. Soluble oil is drawn via a lance which senses the oil level and shuts down the QH FLUIDMIX™ when the soluble oil container empties, avoiding delivering pure water.
\ Dispensing rate 90 litres
per minute
\ No mixed coolant stored \ Standard concentration
range 0.8 – 10%
\ Low soluble oil / low water
shut off
200 or 300
110 or 240v
CAPACITY
POWER OPTIONS
(L)
O-ring
AUTO-TOP-UP
FluidTop-up is an automatic coolant top-up unit. This innovative control system comes in two parts. A sensor probe, which is available in various lengths and a control valve. The probe activates the control valve.
QH FLUIDMIX™
\ Viton
\ AISI
\ Acetal
(MM)
hydraulic motor body base and emulsion adjustment control
VOLUMETRIC MIXER
Precision mixer for emulsifiable, cooling, releasing and cleaning oils, combining high precision in mixing proportions with heavy flow, easy installation and simple use.
(LITRE / HOUR)
\ Aluminum
\ One mixer station can supply
an entire workshop
\ Reduced coolant costs
\ Accurate mix every time,
consistent emulsion and accurate concentration
\ Reduced manual handling
risk associated with mixing and coolant transfer
\ Allows automated coolant
distribution through pipework system to point of use
\ Higher performance QH
FLUIDMIX+™ is also available
11
Storage, Mixing & Distribution
Distribution
COOLANT MIXING & DISTRIBUTION PIPEWORK To maximise the benefits of our QH FLUIDMIX™, we recommend customers install a coolant pipework distribution system within their facility. Utilise a pressurised distribution line ensures only fresh mixed coolant is delivered with no requirements for a seperate holding tank. Mixed coolant is delivered directly to a machine tool sump or if required a cell of machines. Our QH FLUIDTOPUP™ units can also be connected to manage and maintain the correct fluid levels within the machine holding tanks.
FREDDY COOLANT BOWSER
110 or 240v
CAPACITY
POWER OPTIONS
(L)
of use
coolant fed to point
\ Coolant
demand
delivered mixed on
in flexibility into pipe work
\ Reduction
in environmental spillage issues
\ Shop
floor cleared of multiple barrels
\ Built
\ Machine
\ Ability
\ Volume
to service complete shop floor
\ Individual
outlets can be metered Savings in labour and lost time
moves easily accommodated / cost of coolant can be determined by outlet
PRODUCT DISTRIBUTION
The Freddy Oil and Coolant bowser is a safe and easy way to transport clean fluids around a workshop for filling or topping up of machines, delivering fast transfer of the fluids - up to 85 litres per minute.
200 or 300
\ Mixed
PRODUCT DISTRIBUTION
\ Air
operated, 110v or 240v
\ Comes
with 24 month warranty
\ Optional
retractable hose
\ Optional
digital hose and
reel
meter
\ Also
available in 304 or 316 stainless steel
COOLANT BOWSER - CB200 - ETL FLUID EXPERTS Mobile coolant bowser with air diaphragm pump for rapid delivery.
\ The
tank is baffled to eliminate unwanted shunt from the fluid sloshing in the tank
\ Optional
extras include a retractable Samoa hose reel can be fitted, and a Somoa digital hose end meter if monitoring fluid usage is important
COOLANT TRANSFER UNIT
\ Air
operated pump Supply required
\ Powerful
double diaphragm pump - air operated
\ Low 74 COOLANT DISPENSING RATE (LPM)
rolling resistance swivel castors with foot brake
\ Robust
and sturdy construction
\ Simple
COOLANT FTU - FLUID TRANSFER UNIT Portable transfer unit for draining / filling sumps, as well as removing particle contamination without downtime.
and easy to operate
COOLANT TRANSFER UNIT
\ Air
operated pump Supply required
\ 75
l/min flow rate
\ Air
operated
\ Reusable \ Low 74 COOLANT DISPENSING RATE (LPM)
12
filter
maintenance
\ Compact,
portable and easy to use
02
Condition Monitoring & Control Proactive management and maintenance of industrial metalworking fluids is essential to ensure good product performance, longevity and cost efficiency.
At Quaker Houghton we not only provide QH FLUIDCARE™ manpower services to maintain fluids, we have innovative and bespoke equipment solutions that can automatically measure, analyse and monitor aqueous fluids. The QH FLUIDCONTROL™ system continuously records all relevant parameters throughout the process and makes the data accessible in the QH FLUIDCONTROL™-Cloud or QH FLUIDTREND™software from anywhere at any time. For bacterial control we offer our innovative QH FLUIDWORKER™. This equipment is based on UV-C technology that keeps bacteria in process fluids under control, secures high productivity and extends the life of the fluid – without exposing employees to allergenic substances or carcinogens. The innovative solutions are just some of the unique technologies that Quaker Houghton are able to offer customers as they strive to achieve Industry 4.0 and increased digitisation.
13
Condition Monitoring & Control
Condition Monitoring & Control QH FLUIDWORKER™
SIMPLE & SAFE BACTERIA REDUCTION
Based on UV technology that keeps bacteria in process fluid under control, secures high productivity and extends the life of the fluid – without exposing employees to allergenic substances or carcinogens. QH FLUIDWORKER™ effectively reduces bacteria in process fluids.
230V or 50Hz
5001500
POWER OPTIONS
FOR SYSTEMS UP TO (L)
2.4-5.6 FLOW RATE (M³/H)
QH FLUIDCONTROL™
\ Treatment
without biocides that can cause eczema, allergies, respiratory problems, sterility and cancer – safer for end-user
\ Lower
costs – the process fluid gets a longer lifetime and biocide-related expenses are avoided
\ Easy
to use
\ Self-cleaning
technology – minimum maintenance
\ Ensures
stable production without downtime when the process fluid is continuously purified, the quality is maintained and less fluid changes are needed
\ Stand-alone
unit - installed during production
AUTO CONDITION MONITORING, ANALYTICS AND AUTO-TOP-UP SYSTEM
QH FLUIDCONTROL™ automatically measures, analyses and monitors the water-soluble cooling lubricants. The system continuously records all relevant parameters throughout the process and makes them accessible in the QH FLUIDCONTROL™-Cloud or QH FLUIDTREND™.
Application dependent
230V or 50Hz
Single Sump & Central Systems
FLOW RATE
POWER OPTIONS
FOR SYSTEMS UP TO (L)
\ Thanks
to a sophisticated cleaning process, the sensors will stay clean for a long time, making QH FLUIDCONTROL™ extremely lowmaintenance.
\ Using
real-time measurement analysis results, QH FLUIDCONTROL™ initiates quality assurance methods
including automatic control of coolant level in machine sumps as well as coolant concentration, pH, conductivity and temperature. \ Monitoring,
analysing and visualisation of real time data – from anywhere at any time
Condition Monitoring & Control
Laboratory Test Kits RISE IVF QUENCHTEST QUENCHING PRODUCTS PERFORMANCE TEST UNIT The IVF SmartQuench is an equipment for measuring cooling curves in quenchants such as hardening oils, polymer solutions or salts. Cooling curves is recorded by the hand unit and then transferred to the PC-software for evaluation.
\ Quality
control
\ Advanced
computer software for monitoring performance over time and evaluation of measurement data.
\ Portable 110v or 220v
Supplied in 2 boxes
POWER OPTIONS
SHIPPING INFORMATION
equipment, measure in lab or on site
\ Easy
to use
\ With
the additional SQintegra software, HTC, Heat Transfer Coefficients can be calculated, and hardness and microstructure distribution can be predicted in cylindrical parts
\ The
SQintegra also included the functions from the standard software
RHEOTEST COOLANT RHEOTEST LK 2.2 VISCOMETER This patented and robust viscometer quickly and accurately measures the dynamic viscosity of predominantly Newtonian fluids in the 1 ... 10 000 mPas range, unlike standard viscometers, which simply measure kinematic viscosity. This equipment is ideal for analysing quench fluids.
14
-10 - +80
200x200 x600
TEMPERATURE RANGE (OC)
SIZE
(MM)
\ Viscosity
000 mPa
range: 1 ... 10
\ User-friendly
operation by only 4 keys or by PC unit design and tough stainless steel measuring systems
sec on display or PC \ Integrated
electronic viscosity-temperaturecompensation
\ Robust
\ PC-controlled,
\ Easy
\ Filling
calibration and cleaning of measuring systems
\ Quick
results after only 25
automated viscosity measuring place for 20 samples available volume: 25ml
\ Weight:
approx. 12.5 kg
Condition Monitoring & Control
Laser Particle Counters LCM20
ONLINE LASER PARTICLE COUNTER
A portable particle counter, icountLCM20 is a proven answer to fluid system contamination monitoring offering a 2-minute test procedure. Multi-standard ISO and NAS cleanliness reporting, data entry, data graphing and integral printing are all standard on this proven contamination monitor.
\ Test
time: 2 minutes
\ Particle
counts: MTD 4+, 6+, 14+, 21+, 38+ and 70+ microns(c)
\ ACFTD
2+, 5+, 15+, 25+, 50+ and 100+ microns
\ International 400 FLOW RATE (L/MIN)
icountOS
420 BAR
codes: ISO 7-22, NAS 0-12
\ Data
retrieval: Memory access gives test
MAX WORKING PRESSURE
\ search
facility
\ Working
conditions: LaserCM will operate with thesystem working normally
\ Computer
compatibility: Interface via RS232 connection @ 9600 baud rate
ONLINE LASER PARTICLE COUNTER
The icountOS (IOS) is an innovative solution to the challenge of measuring the quality (ISO4406, NAS & moisture) of hydraulic oils and hydrocarbon fuels in many different applications: from renewable energy, marine and offshore, to manufacturing, mobile, agriculture, military and aerospace.
40-140 FLOW RATE (ML/MIN)
2.5-350 BAR MAX WORKING PRESSURE
\ Compact,
lightweight and robust, the truly portable IOS makes field analysis simple, quick and easy
\ Fluid
operating temp (oil): +5ºC to +80ºC; +41ºF to +176ºF
\ Fluid
operating temp (fuel): –20ºC to +70ºC; –4ºF to +158ºF
\ Moisture
sensor: Linear scale within the range 5%RH to 100%RH
\ IP54
rating (unit open)
\ IP67
rating (unit closed)
\ Proven
Laser Detection Technology
\ High
Onboard Test Data Storage Capacity
\ Tough
storm casing
15
03
Fluid Maintenance & Optimisation Machine tools use various hydraulic and lubrication oils, designed to provide lubrication to critical moving components within the machine. Unfortunately, these oils can leak into the fluid holding tanks causing contaminate of the metalworking product.
These “tramp oils� have a significant impact on fluid performance, causing issues such as increased level of oil mist and smoke formation, bacterial contamination and filter blockages. To prevent an excessive build-up of tramp oil, the contaminant must be removed consistently and frequently from the coolant system. Quaker Houghton provide various types of tramp oil removal equipment. These range from simple disc and belt skimmers to more elaborate coalescers and high speed centrifuges. Another significant issue when machining metallic components is the build-up of fines within the cutting fluid. When metallic components are machined, micron and submicron metal fines are produced. If these metal fines are not removed by means of filtration, they can cause machining issues, reducing overall tool life and creating a poor surface finish. The level of filtration required depends very much on the machining process and the desired level of surface finish. Thus the more critical the surface finish requirements, the higher the level of fluid filtration is needed. To achieve excellent machining performance, Quaker Houghton recommend that fines are maintained below 100 ppm per litre of fluid. To support our customers achieve this we provide a range of filtration equipment from basic media filters to large scale centrifuges and disc separators. For every application, Quaker Houghton will have a filtration solution.
16
3
Fluid Maintenance & Optimisation
Tramp Oil Skimmers
ABANAKI TOTE IT 2”/4” OIL SKIMMER The Tote-It’s patented design is a dependable and effective means of removing free floating oil from water. The single assembly unit can be used in any application where 110/220v power is available.
\ Multiple
site usage — easily moved from one place to another.
\ Maintains
\ 13kg,
\ Easy
single unit portability
\ A
single unit elevates and separates oil
22 FLOW RATE (LPH)
110v or 220v
61 x 38 x 26 cm
POWER OPTIONS
SHIPPING DIMENSIONS
skimming efficiency in fluctuating fluid levels mounting and fast cleaning, with minimal maintenance
\ Can
be used in tanks as shallow as a few inches
\ Requires
no tank modifications in most applications
ABANAKI MIGHTY DISC OIL SKIMMER Provides an inexpensive way to remove unwanted tramp oils from CNC coolants and parts washers with all the quality that you expect from Abanaki! The Mighty Disk™ tramp oil skimmer cuts cost and can be used almost anywhere.
\ Effectively
removes 1-1/2 gallons of oil or more of medium weight oil per hour
\ Compact
size allows for use on almost any flat surface
\ Portable
oil skimmer that weighs less than 10 pounds
110v or 240v
\ Comes
complete out of the box and ready to work
POWER OPTIONS
\ Available
in 12” and 18” diameters
\ High
temperature disk material
\ Quality
construction
\ Capped
troughs and wiper standoffs prevent drips
\ Boomerang
blades wipe more oil off disk
ABANAKI MIGHTY MINI 1”/2” OIL SKIMMER The stainless steel Mighty Mini is a compact belt skimmer designed for parts washers and machine tool coolant sumps. With its large discharge trough and small operating space, the Mighty Mini fits almost anywhere.
\ Stainless \ Fan
steel construction
cooled gear motor
\ Spring
loaded stabilizer bar
\ Available
in lengths from 15cm to 60cm
\ Available 3.7-7.6 REMOVAL RATE (LPH)
110v or 220v
59 x 26 x 26 cm
POWER OPTIONS
SHIPPING DIMENSIONS
in 25mm and 50mm belt widths
ABANAKI OIL GRABBER MODEL 4” / 8” AND MULTIBELT OIL SKIMMER The Abanaki Model 4 Oil Grabber is a dependable and effective means of removing oil from water and water-based solutions. Often, skimming by itself will reduce oil to an acceptable level of water purity.
61 FLOW RATE (LPH)
\ Most
inexpensive way to remove oil from water
\ Saves
coolants by removing tramp oil
\ Conserves
parts wash water by removing oily wastes
110v to 480v
59 x 51 x 56 cm
\ Prevents
POWER OPTIONS
SHIPPING DIMENSIONS
\ Reduces
plugging of spray heads and filters
\ Skimmed
oil can be recycled and reused as a lubricant or fuel
\ Helps
meet government requirements for water discharge
\ 4”:
59 x 51 x 56 cm & 8”: 36 x 23 x 26 cm
fluid disposal costs
ABANAKI OIL VIPER OIL SKIMMER Effectively removes floating surface oils by means of a oleophilic (oil attracting) 3/4 inch diameter continuous looped tube. The tube extends out over the surface of the tank or pit and collects the free floating oils.
378 FLOW RATE (LPH)
110v or 220v
51 x 38 x 41 cm
POWER OPTIONS
SHIPPING DIMENSIONS
\ Magnetic
base allows for installation anywhere in the shop
\ 51
x 38 x 41 cm and 36 x 23 x 26 cm
\ Complete
reversibility keeps hoses and cords from being tangled
\ Lightweight \ Requires \ Easy
and portable
no floor space
to empty and clean
17
Fluid Maintenance & Optimisation
Tramp Oil Skimmers
NIMATIC OIL SKIMMER 2450E
TRAMP OIL BELT SKIMMER
The Nimatic Oil Skimmer removes tramp oils (hydraulic oil, spindle oil etc.) from the surface of the metalworking fluids. Tramp oils should always be removed, not only to increase the lifetime of the metalworking fluids and cutting tools, but also to ensure optimal working conditions.
5
49
REMOVAL RATE
BELT WIDTH
NIMATIC OIL SKIMMER 2430E
29
REMOVAL RATE
BELT WIDTH (MM)
(LPH)
\ Build-in
\ Small
dimensions makes it fit almost every CNC machine
Oil Separator
\ Easy
maintenance Easy and simple installation with magnet base friendly
\ Quick
and easy separation and assembly
TRAMP OIL BELT SKIMMER
The Nimatic Oil Skimmer removes tramp oils (hydraulic oil, spindle oil etc.) from the surface of the metalworking fluids. Tramp oils should always be removed, not only to increase the lifetime of the metalworking fluids and cutting tools, but also to ensure optimal working conditions.
3
up to 90% of the skimmed liquid emulsion and send only waste oil to deposit
\ User
(MM)
(LPH)
\ Returns
\ Returns
up to 90% of the skimmed liquid emulsion and send only waste oil to deposit
\ Build-in
\ Small
dimensions makes it fit almost every CNC machine
Oil Separator
\ Easy
maintenance Easy and simple installation with magnet base
\ User
friendly
\ Quick
and easy separation and assembly
Fluid Maintenance & Optimisation
Fluid Recovery
WOGAARD COOLANT SAVER Typical application to reclaim coolant from chip bins and return to machines. Reduce coolant/oil usage, improve health & safety/environmental benefits.
COOLANT & NEAT OIL RECOVERY UNIT \ Achieve \ Up
up to 50% saving
to 90% saving in disposal
\ Improved
house keeping
\ Environmental \ No
50°C MAX TEMPERATURE
18
benefits
additional power consumption whilst in operation
Fluid Maintenance & Optimisation
Coalescers
FREDDY MOBILE SEPARATOR MOBILE TRAMP OIL COALESCER The Freddy Tramp Oil Separator has been designed to combat the problems associated with tramp oil levels in machine tool coolant systems. Tramp oil can cause a variety of problems both to the finished product and the operator.
110v or 240v
5 - 35
POWER OPTIONS
FLOW RATE (LPM)
VIVEX PENGUIN
FLOW RATE
(LPH - MOBILE VERSION)
The Tramp Oil Separator is easily manoeuvrable, so it can be used throughout the factory workshop, and it runs continuously so not to interfere with production, siphoning the tramp oil into the supplied collection bottle, and allowing the cleaned coolant to be returned.
\ Removes
tramp oil from coolants in a variety of application
\ Runs
continuously
\ Variety
of filters and floats available
\ Optional
UV coolant decontaminator prohibits bacterial growth
\ 12-month
warranty
TRAMP OIL COALESCER
A mobile or stationary separator in stainless steel with nearly no maintenance and no need for consumables except 10 litres of compressed air per day for self-cleaning of the separator. This machine includes a 3-phase lamella separator for separation of tramp oil and solid particles.
up to 300
\
up to 2000
25 um
FLOW RATE
FILTRATION QUALITY
(LPH - STATIONERY VERSION)
\ Tramp
oil separation down to less than 1%
\ This
unit is used for by-pass purification of industrial washing liquids and cutting coolants
NJT 1560 LP OIL COALESCER NexJen oil coalescer is an innovative tool for keeping coolant free of oil. The patent-pending design allows for easy visual inspection of your coolant’s condition and will also help extend tool and coolant life.
1136
39
64 x 28 x 56 cm
FLOW RATE
MAX TEMPERATURE
SHIPPING DIMENSIONS
(LPH)
(OC)
\ Magnetic
base allows for installation anywhere in the shop
\ Power
options – 110v or 220v 50/60Hz
\ Complete
reversibility keeps hoses and cords from being tangled
\ Lightweight \ Requires \ Easy
and portable
no floor space
to empty and clean
19
Fluid Maintenance & Optimisation
Coalescers
NJT 1600 OIL COALESCER NexJen oil coalescer is an innovative tool for keeping coolant free of oil. The patent-pending design allows for easy visual inspection of your coolant’s condition and will also help extend tool and coolant life.
1136
64 x 28 x 56 cm
FLOW RATE
SHIPPING DIMENSIONS
(LPH)
\ Magnetic
base allows for installation anywhere in the shop
\ Power
options - air daigram pump
\ Complete
reversibility keeps hoses and cords from being tangled
\ Lightweight \ Requires \ Easy
and portable
no floor space
to empty and clean
NJT 1800 OIL COALESCER NexJen oil coalescer is an innovative tool for keeping coolant free of oil. The patent-pending design allows for easy visual inspection of your coolant’s condition and will also help extend tool and coolant life.
1136
72
64 x 28 x 56 cm
FLOW RATE
MAX TEMPERATURE
SHIPPING DIMENSIONS
(LPH)
(OC)
\ Magnetic
base allows for installation anywhere in the shop
\ Power
options - air daigram pump
\ Complete
reversibility keeps hoses and cords from being tangled
\ Lightweight \ Requires \ Easy
and portable
no floor space
to empty and clean
T700 PORTABLE TRAMP OIL COALESCER TRAMP OIL SEPARATOR Slideways oil contamination (tramp oil) is still the biggest cause of coolant problems in a typical workshop. Controlling tramp oil extends coolant life, reduces bacterial activity, avoids ‘Monday morning smell,’ and gives improved tool life and machined finishes.
\ The
T700 effectively removes tramp oil and floating swarf - even on turbulent sumps - without stopping your machines
\ One
T700 can serve an entire workshop.
\ Stainless
110v or 230v
\ Reusable
Tramp oils hampers the beneficial effects of emulsions and solutions. Shorter lifetime and the spread of microorganisms are the consequences. Removing these tramp oils from operating fluids is the first step toward proper operating hygiene and lower costs.
application – works on any coolant sump
bag filter
TRAMP OIL SEPARATOR \ The
integrated special UV flatbed reactors strikingly improve the appearance and odor of the fluid. Like our other equipment, the TrennMaster is mobile. trump oil efficiently during operation
20
\ Universal
steel construction
\ Removes
(L/M)
to use – minimal setup and no “levelling” required
servicing required no consumable parts
TB 250, TB 250 VA, TM 450 UV
THROUGHPUT
operation
\ Easy
\ Minimal
POWER OPTIONS
250-450
\ Unattended
<60°C MAX TEMPERATURE (KG/H)
\ Extents
lifetime of coolant
\ Reduces
bacteria growth and odor
\ Bypass
cleaning process without machine downtime
\ Reduces
costs
\ Short
waste fluid and
pay-back
\ pH-value: \ Air
5-9.5
membrane pump: 3-6 bar compressed air
Fluid Maintenance & Optimisation
Fines Separation
MM5/10/20 MAGNETIC FILTER Ideal for single cell machines. The manual clean magnetic filter can be easily installed on new or existing equipment. With a high intensity magnetic core and patented fluid flow path, Micromag ensures removal of almost 100% of ferrous contamination.
\ Patented
design
\ High
collection capacity relative to size
\ Non-block \ Easy
design
clean
\ No 12 BARS
70-150
5-50
FLOW RATE
WORKING TEMPERATURE
(LPM)
reduction in pressure or flow
\ Rapid
return on investment
MAX PRESSURE
(OC)
MICROMAG MM5/ HP 50, MM10/HP50/, MM20/HP50 MAGNETIC FILTER Micromag HP50 is a magnetic filter which is designed for some high pressure through-spindle coolant filtration applications, where the smallest of ferrous particles can damage seals, spindles and reduce efficiency of the cutting tool.
\ Patented
design
70-150
5-140
FLOW RATE
WORKING TEMPERATURE
(LPM)
MAX PRESSURE
(OC)
return on investment
for pressure surge filtration applications
\ High
collection capacity relative to size
\ Non-block 50 BARS
\ Rapid
\ Ideal
\ Easy
design
clean
\ Compact
design
\ No
reduction in pressure or flow
MICROMAG MM5/HP80, MM10/HP80, MM20/HP 80 MAGNETIC FILTER Micromag HP80 is a magnetic filter which is designed for high pressure through-spindle coolant filtration applications, where the smallest of ferrous particles can damage seals, spindles and reduce efficiency of the cutting tool.
\ Patented \ Stainless
design
steel construction
\ High
collection capacity relative to size
\ No
reduction in pressure or flow
\ Rapid
return on investment
\ Ideal
for through spindle coolant applications
80 BARS
70-150
5-140
FLOW RATE
WORKING TEMPERATURE
(LPM)
MAX PRESSURE
\ Non-block \ Easy
design
clean
\ Compact
design
(OC)
FILTRAMAG+, FM1.5+, FM2.0+ MAGNETIC FILTER Filtramag+ magnetic filter is the ultimate in filtration technology, its’ high intensity magnetic cores make it almost 100% effective for use with materials which have lower magnetic permeability such as tungsten carbide and cast iron.
250-500
20 BARS
FLOW RATE
MAX PRESSURE
(LPM)
\ Patented
design
\ Unique
Dual Flow Technology TM - maximises collection capability
\ Removes
both magnetic and non-magnetic contamination - optional mesh strainer
\ High
\ Easy
clean
\ Stainless
steel construction
\ No
reduction in pressure or flow
\ Rapid
return on investment
flow capability
\ Non-block
design
FILTRAMAG+ MOBILE UNIT MAGNETIC FILTER The Filtramag+ mobile unit is an off-line filtration system for cleaning oils and coolants. Featuring the high performance Filtramag+ magnetic filter, this “plug and play” unit offers efficient sub-micron filtration and can be moved easily from machine to machine.
\ Simple,
“Quick-Connect” installation
\ Reduced
waste disposal and oil wastage
\ High
performance, submicron filtration
\ Cleaner,
fluids
longer lasting
\ Cost -5 to 60 WORKING TEMPERATURE
savings in disposable filter usage
\ Improved
accuracy
surface finish and
(OC)
21
Fluid Maintenance & Optimisation
Fines Separation
AUTOFILTREX, AF1, AF3/RC, AF5/RC The Autofiltrex magnetic filter is an automated cleaning system which ensures 24/7 “ultrapolished” machine tool fluids. The “plug and play” unit will deliver savings in fluid usage, filter consumables and waste disposal costs, as well as to improve surface quality.
MAGNETIC FILTER
\ Cleaner
fluid delivery to machine expenditure on filter media
\ Plug
and Play set up, simple settings costs
\ Improved
waste disposal
accuracy
FLOW RATE
Uninterrupted filtration
\ Reduced
\ Reduced from 120
\ 24/7
surface finish and
(LPM)
AUTOMAG, AMC, AM6, AM12 MAGNETIC FILTER The Automag magnetic filter is a fully automated unit which is ideal for 24/7 machining operations. With high contamination collection capacity and an ability to handle high flow rates, Automag is widely used on high volume production lines.
\ Patented
design
\ Unique
Dual Flow Technology TM - maximises collection capability
\ No
user intervention required
\ Suitable
for harsh chemical environments
10 BARS
\ PLC
\ Ultra-fast
cleaning
automated
\ No
reduction in pressure or flow
\ Rapid
return on investment
\ Flow
rates up to 10,000 litres per minute (using multiple units)
compatible
MAX PRESSURE
AUTOMAG SKID, AMCS1, AM6S1, AM12S1 MAGNETIC FILTER. DOUBLE VERSIONS AVAILABLE The Automag Skid magnetic filtration system is a self-contained filtration and fluid recovery system. The fully automated unit minimises fluid loss during cleaning and is ideal for 24/7 high volume single or multi-cell machining applications.
\ Unique
Dual Flow Technology TM - maximises collection capability
\ No
user intervention required
\ Suitable
for harsh chemical environments
2001800
10 BARS
FLOW RATE
MAX PRESSURE
(LPM)
22
\ PLC
compatible
\ Ultra-fast
cleaning
automated
\ No
reduction in pressure or flow
\ Rapid
return on investment
\ Built
in fluid recovery system
\ Flow
rates of up to 1800 litres per minute
Fluid Maintenance & Optimisation
Fines Filtration
VIVEX DINOFILTER
CENTRAL FILTRATION SYSTEMS
Consists of one or several filtration units (cassettes) which are assembled in the central unit. The contaminated fluid from the machining process enters the central unit into the dirty tank (filter tank). The contaminated fluid is sucked trough each filter cassette.
\ No
filter aids such as paper is needed for the filtration
\ Simple
construction with a limited number of moving parts
\ Required
maintenance is
\ Dinofilter
has a modular
limited
up to 10,000
10 um
FLOW RATE
FILTRATION QUALITY
(LPM)
VIVEX DECANTOR
structure
\ Outstanding
efficiency in clarifying fluids containing fiber type solid materials such as grinding swarf from steel grinding or chips from cutting machining
\ Remove
one cassette in order to perform
CENTRAL FILTRATION SYSTEMS
System for periodical settling of fluid under motionless liquid volume in a lamella package and automatically discharge of decanted fluid and separated wastes. Automatically operating cleaning system of the lamella package.
\ Lean
maintenance
\ Consumables
technology
up to 2,300
10 um
FLOW RATE
FILTRATION QUALITY
VIVEX DINOSAURUS
free
\ Use
for hard metal grinding, EDM Fluids, honing fluids
\ Works
(LPM)
maintenance, while the unit can still perform its filtration function
in full auto mode
CENTRAL FILTRATION SYSTEMS
A central coolant management system for water based cutting coolants. The system includes a built-in 3-phase lamella separator for separation of tramp oil, graphite and other solid particles out of the coolant.
\ Tramp
oil separation to the level below 1%
\ Lean
maintenance and consumables free technology
\ Ideal
for purification of cutting fluids
100 10,000
25 um
FLOW RATE
FILTRATION QUALITY
(LPM)
VIVEX BISON
\ Can
remove following contaminations from coolants: tramp oil, chips, sludge, graphite.
CENTRAL FILTRATION SYSTEMS
An automatically operated central unit for management of water based cutting coolants. This unit includes a 3-phase lamella separator in which solid particles and tramp oil are separated and a clean tank for the purified fluid.
25 um FILTRATION QUALITY
VIVEX MUSTANG
25 um
work with up to 25 machine centres
\ Tramp
to 1%
oil separation down
\ Lean
maintenance, provided by automatically operating system and the separation that does not require consumable materials
\ Automatically
discharge of separated wastes; tramp oil and solid particles
\ Excellent
performance in tramp oil separation
CENTRAL FILTRATION SYSTEMS
This central coolant management system is similar to the Bison unit, but it has a smaller capacity. Compact design requiring a minimum of floor space (LxWxH=2,5x1,3x1,7 m). Excellent performance in tramp oil separation.
FILTRATION QUALITY
\ Can
\ Can
work with up to 10 machine centres
\ Tramp
to 1%
\ Lean
oil separation down
maintenance, provided by automatically operating system and the separation that does not require consumable materials
\ Automatically
discharge of separated wastes; tramp oil and solid particles
\ Excellent
performance in tramp oil separation
23
Fluid Maintenance & Optimisation
Fines Filtration
VIVEX PYGMER
FILTER UNIT
A paper-free filter system intended for purification of grinding fluid in single grinding machine. The system is complete with automatic topping-up and evaporation cooling. Includes filter mesh of stainless steel cloth. Automatic filter cleaning and sludge dewatering.
self-cleaning filter cloth of stainless steel
\ Minimum
floor space required; Vertical type of liquid tank
\ Automatic
sludge dewatering and discharge
\ Removable
scraper even during operation
100 300
25 um
FLOW RATE
FILTRATION QUALITY
(LPM)
\ Permanent
HDU RANGE OF FINE FILTRATION SYSTEMS CJC® Fine Filters are offline oil filtration solutions with integrated circulating pumps for off-line installation. The filters are recognized around the world as highly efficient purification systems for applications involving hydraulic oil, lubrication oil, gear oil, quenching oil, phosphate esters and more.
to install
\ High
dirt holding capacity
\ Low
version available design
\ BLDA27/27 0.75500
110, 240 or 415v
80
FLOW RATE
POWER OPTIONS
MAX TEMPERATURE
(LPM)
insert are recommended for use with water Glycols
(OC)
DESORBERS FOR WATER REMOVAL FROM OIL CJC® Desorbers are patented products designed to remove water from oil types which either bind and emulsify water or are high viscosity oil (up to ISO VG 1000). Ideal for use in which water ingress is a continuous and significant problem, whether for lubrication oil, gear oil or hydraulic oil.
\ Desorber
D05, D10, D30, D40 & D88
\ Water
removal rate: D05 1 ltr p/24hrs D10- 1/2 ltr p/ hr, D30- 4lt p/hr, D40 - 8ltr p/hr, D88 - 12ltr p/hr water from emulsified oil
\ Extends
the lifetime of oil
POWER OPTIONS
BLUE BALEEN OILABSORB
CC JENSEN
The CJC™ Blue Baleen OilAbsorb OA Series are polishing systems, used to absorb oil from water to below 5 ppm. The CJC™ OilAbsorb system is installed after the CJC™ Blue Baleen PreConditioner PC. The system is modular, which means that the capacity can be enhanced.
\ Increased
capacity
pressure drop, Guard against high oil ingress
\ Reduce 1,250 5,000
415v
FLOW RATE
POWER OPTIONS
(LPH)
costs
up to 9000
240v or 415v
FLOW RATE
POWER OPTIONS
(LPM)
24
in fluid life
waste disposal
\ Increase
WATER SOLUBLE, CORROSIVE FLUIDS Offer flexible range of products specially designed for high efficieny dirt holding. Compact range of solutions that have a modular design that will cover a wide range of applications and flow rates.
oil holding
\ Reduced
\ Increase
productivity
SIEBEC
\ Very
efficient equipment
\ Can
offer mobile solution
\ Easy
tramp oil separator
\ Feed
tank with pump that makes it possible to connect even machine tool with fluid outlet at very low elevation
Inserts A15/25, A27/27/38/20 (Filtration of mineral and synthetic based engine oils, Hydraulic oils, Honing oils and Quenching oils
\ B
Inserts manufactured especially for mineral oil based: Lubrication oils, Hydraulic oils, Turbine oils, Gear oils, Honing oils & Rolling oils
CC JENSEN
\ Removes 415v
\ Optional
\ A
maintenance
\ Modular
cooling (lowers the temperature up to 3°C).
CC JENSEN
\ Easy
\ Mobile
\ Evaporation
to maintain and manage
\ Prevents
uncontrolled breakdowns and reduces maintenance costs
\ Easy \ Will
to install and operate
reduce water content below 200ppm.
Fluid Maintenance & Optimisation
Fines Filtration
6S-E MOBILE OFFLINE FILTRATION SYSTEM PLC controlled and pre-heater for viscous oils. Automatic pressure adjustment for maximum efficiency. Filter element change timer. Mixed powder coated / stainless steel frame.
MOBILE OFFLINE FILTRATION SYSTEMS
\ Pre-heaters
for vicous oil
\ Constant
filtration whilst the system is working clean the entire system, not just the oil in the reservoir.
\ Removes
contaminates and water, extending fluid life
\ Intergrated
Sample spoints for easy collection of fluid samples
750
230V
10,000
FLOW RATE
POWER OPTIONS
FOR SYSTEMS UP TO (L)
(LPH)
2S-500E OFFLINE FILTER
MOBILE OFFLINE FILTRATION SYSTEMS
Mobile or permanently installed offline filtration systems work independently of the system being filtered, using integrated pumps to provide pressure and flow. Particles and moisture are removed leaving oil “cleaner than new”, reducing downtime and component wear.
220 FLOW RATE (LPH)
filtration whilst the system is working clean the entire system, not just the oil in the reservoir.
\ Intergrated
Sample spoints for easy collection of fluid samples
\ Removes
contaminates and water, extedning fluid life
110 & 230V
1,000
POWER OPTIONS
FOR SYSTEMS UP TO (L)
6S-350-C12 BYPASS FILTER
\ Constant
HIGH PRESSURE HYDRAULIC FILTRATION
Fixed by-pass filter comprising 6x SDU filter housing. Recommended for systems over 3000 litres. Max feed pressure 350 Bar.
\ Permanently
installed filtration using the flow and pressure of the system that is being filtered.
\ Constant
filtration whilst the system is working clean the entire system, not just the oil in the reservoir.
12
6-350 BAR
3,000
FLOW CONTROL
FEED PRESSURE
SYSTEM CAPACITY (L)
(LPM)
2S-350-C4 BYPASS OIL FILTER Fixed by-pass filter comprising 2x SDU filter housing. Recommended for systems up to 1000 litres. Max feed pressure 350 Bar.
\ Fit
and forget - Change filter element as part of routine servicing.
HIGH PRESSURE HYDRAULIC FILTRATION \ Permanently
installed filtration using the flow and pressure of the system that is being filtered.
\ Constant
filtration whilst the system is working clean the entire system, not just the oil in the reservoir.
4
6-350 BAR
1,000
FLOW CONTROL
FEED PRESSURE
SYSTEM CAPACITY (L)
(LPM)
HDU - H300 BYPASS OIL FILTER The HDU-H300 is a by-pass filter suitable for systems of up to 200 litres. Max feed pressure 300 Bar.
\ Fit
and forget - Change filter element as part of routine servicing.
HIGH PRESSURE HYDRAULIC FILTRATION \ Permanently
installed filtration using the flow and pressure of the system that is being filtered.
\ Constant
filtration whilst the system is working clean the entire system, not just the oil in the reservoir.
2
6-300 BAR
200
FLOW CONTROL
FEED PRESSURE
SYSTEM CAPACITY (L)
(LPM)
\ Fit
and forget - Change filter element as part of routine servicing.
25
Fluid Maintenance & Optimisation
Vacuum Suction Units FREDDY MARK V PROPELLED COOLANT RECYCLING A tilting filter tank enables quick and easy emptying of the 60 litre basket. Easily manoeuvrable on a battery propelled chassis, the Mark V can also be battery operated so it can be used anywhere.
500 or 1000
7.5kW 415v
TANK CAPACITY
POWER OPTIONS
(L)
\ Designed
to vacuum out coolant from machine tool sumps, machine beds, drip trays, conveyors and even the shop floor with the dedicated floor tool and recycle it for re-use
\ Finished
in oil and acid resistant powder coated paint
\ 60
litre perforated steel filter basket
\ Complete
with full set of tools and hoses
\ Recycles
coolant and extends coolant life
\ Enhances
coolant performance and production quality
\ Significantly
reduces coolant usage
FREDDY MARK V COOLANT RECYCLING The Mark V is one of the largest of our coolant recycling vacuums, ranging from 310 litres to 500 litres tank capacity. It has a tilting filter tank, enabling quick and easy emptying of the 60 litre basket.
310 or 500
4kW 415v
TANK CAPACITY
POWER OPTIONS
(L)
\ Designed
to vacuum out coolant from machine tool sumps, machine beds, drip trays, conveyors and even the shop floor with the dedicated floor tool and recycle it for re-use.
\ Finished
in oil and acid resistant powder coated paint
\ 60
litre perforated steel filter basket
\ Complete
with full set of tools and hoses
\ Recycles
coolant and extends coolant life
\ Enhances
coolant performance and production quality
\ Significantly
reduces coolant usage
FREDDY ECOVAC COOLANT RECYCLING The Freddy Ecovac is unique in the Freddy coolant recycling vacuum family as it is the only vacuum to vacuum out and recycle the coolant continuously, using an independent pump for return. Designed to vacuum out coolant from sumps etc.
\ Finished in oil and acid
\ Enhances coolant
\ 37 litre perforated steel filter
\ Significantly reduces coolant
\ Complete with full set of
\ Improves and extends
resistant powder coated paint basket
tools and hoses
performance and production quality usage
tool life
200 or 300
4kW 415v
\ Recycles coolant and
\ Extensively cuts waste
TANK CAPACITY
POWER OPTIONS
\ Recycles coolant and
\ Removes contaminants that
\ Finished
\ Enhances
\ 37
\ Significantly
\ Complete
\ Improves
(L)
extends coolant life extends coolant life
disposal costs
cause bacterial growth
FREDDY MIDI COOLANT & SWARF VACUUM The Freddy Midi has the smallest footprint in the Freddy Coolant Vacuum range, measuring just 620mm in width, making it easy to manoeuvre in all workshops. The Freddy Midi is designed to vacuum out coolant from machine tool sumps etc.
in oil and acid resistant powder coated paint litre perforated steel filter basket with full set of tools and hoses
reduces coolant usage tool life
and extends
200 or 300
3kW 240v
\ Recycles
\ Extensively
TANK CAPACITY
POWER OPTIONS
\ Recycles
\ Removes
(L)
coolant and extends coolant life
coolant performance and production quality
coolant and extends coolant life
cuts waste disposal costs contaminants that cause bacterial growth
FREDDY SUPERMINOR COOLANT & SWARF VACUUM The Freddy Superminor+ is designed to be easy to manoeuvre, featuring a tilt and lift design so it is effortless to empty, and is the only Freddy with interchangeable drums to prevent cross contamination between fluids.
\ Finished
in oil and acid resistant powder coated paint
\ The
\ 37
\ Enhances
litre perforated steel filter basket
\ Comes
100 TANK CAPACITY (L)
26
3kW 415v POWER OPTIONS
with 38mm hose and gulper tool (option 51mm available)
\ Filters
from 1-1000 micron
\ Recycles
coolant and extends coolant life
most widely used and well established coolant vacuum range in the world coolant performance and production quality
\ Significantly
reduces coolant usage
\ Improves
tool life
and extends
Fluid Maintenance & Optimisation
Vacuum Suction Units FREDDY MICRO COOLANT & SWARF VACUUM Freddy Micro offers a new solution to your coolant recycling needs. With a smaller footprint, smaller 50 litre capacity, and weighing less than any previous Freddy, it offers versatility, mobility and affordability.
2kW 240v
50
POWER OPTIONS
TANK CAPACITY (L)
\ Finished
in oil and acid resistant powder coated paint
\ Enhances
coolant performance and production quality
\ 37
\ Significantly
\ Comes
\ Improves
litre perforated steel filter basket
reduces coolant usage
with 38mm hose and gulper tool (option 51mm available)
\ Filters
tool life
from 1-1000 micron
\ Recycles
coolant and extends coolant life
and extends
\ Extensively
cuts waste disposal costs
\ Removes
contaminants that cause bacterial growth
FREDDY MICRO PLUS COOLANT & SWARF VACUUM Enjoys all the benefits of the standard Micro but with now the ability to empty under pressure in just 45 seconds. Unlike many of our competitors the Micro+ does not use fragile submersible pumps which take up valuable space in the tank and make it incredibly difficult to thoroughly clean out.
2kW 240v
50
POWER OPTIONS
TANK CAPACITY (L)
\ Finished
in oil and acid resistant powder coated paint
\ Enhances
\ 37
\ Significantly
\ Comes
\ Improves
litre perforated steel filter basket
\ Filters
<50OC
SUCTION CAPACITY
TEMPERATURE (OC)
(L/M)
tool life
from 1-1000 micron
\ Recycles
coolant and extends coolant life
cuts waste disposal costs
VACUUM CLEANER
\ Change
of emulsion as fast as possible Machine Downtimes
to Use
\ pH-value:
\ Extensively
contaminants that cause bacterial growth
emulsion treatment for individually filled machines
\ Short
and extends
\ Removes
\ Perfect
\ Easy 50
reduces coolant usage
with 38mm hose and gulper tool (option 51mm available)
SF 500 , SF 250, SF 400T, SF 500S, SF 700, SF 1000 High-performance suction and filter cart for the cleaning of cooling lubricants, cutting oils and varnishing liquids. With the help of the MKR SF equipment, it takes only 15 minutes to suction off 400 Litres (106 US liquid gallons) of contaminated coolant or cutting oil, recycle it and return the recycled fluid to the machine.
coolant performance and production quality
5-9.5
\ Main
Tank: 250-1000 ltr
\ Several
cleaning procedures in one system. The suction feature removes liquids, chips and swarf; the unit features a vacuum filter, and the unit works as a high-pressure cleaning system.
\ Electric
connection/load: 400/16VA 50Hz, 7/16 kW/A
Fluid Maintenance & Optimisation
Coolant Recycling & Recover Units QH FLUIDCLEAN™ COOLANT RECYCLING UNIT The best way to reduce coolant costs is to extend coolant life. By controlling tramp oil and bacteria coolant will last longer, operators will be happier and downtime will be reduced. Disposal costs and purchase of new product will be minimised. This is all offered through the introucciton of the CCS unit.
\ Recycles
used coolant
\ Significantly
coolant life
\ Provides
a constant supply of recycled coolant
\ Removes
tramp oil
500
CENTRAL COOLANT RECYCLING STATION CAPABLE OF TREATING 500 LITRES OF USED COOLANT EVERY 3 TO 4 HOURS.
extends
\ Controls
particles and
bacterial growth
\ Reduced
carbon footprint
\ Coolant
costs (purchase and disposal) are significantly reduced
\ Improved
operator conditions - reduced oil mist, reduced
\ Bacterial
growth, coolant odour reduced
\ Increased
productivity and profitability
27
04
Environmental, Health & Safety Protecting people and the environment is a critical aspect for any business. At Quaker Houghton we provide extensive support and technical assistance in this area through a range of innovative equipment solutions.
One example is air quality. Quaker Houghton partner with a number of equipment suppliers that specialise in designing, installing and managing air mist extraction systems. Filtration systems for industrial applications must now be able to cope with twenty-four-hour operations and ever greater quantities of all types of particulate, whilst minimising costs for the customer and operating efficiently. Quaker Houghton can offer a range of products and systems for the industrial marketplace that does just that. From oil mist eliminators and dust collectors to gas adsorption filters for corrosive gases and complete process filtration systems, our solutions in this area are designed around the exact needs of modern manufacturing and industrial processes – ensuring the protection of human health, the environment and equipment, whilst maximising output. Another important area is the handling and containment of oils and hazardous chemicals. Spill containment is an essential requirement for any manufacturing facility - with or without a spill contingency plan. Designed to be used in an emergency, a spill kit is a complete kit to deal with any spill emergency, containing pads, socks, pillows and waste disposal bags. Spill kits can be placed strategically around a site near high risk areas, or simply placed inside vans / in forklifts. Quaker Houghton again have a full range of products to support customers with all of the spill management requirements.
28
4
Environmental, Health & Safety
Oil Mist Collectors
OMF 1000 FC
FIBREDRAIN™ OIL MIST COLLECTOR
FibreDrain® oil mist collectors are designed with the unique FibreDrain® filter technology to guarantee high filtration efficiency and long filter life also at high oil mist concentrations in continuous operation.
CAPACITY
(MAX AIRFLOW M3/H)
3
POWER OPTIONS
NO. OF FILTER ELEMENTS
OMF 1000-2
2
POWER OPTIONS
NO. OF FILTER ELEMENTS
OMF 2000 FC
CAPACITY
(MAX AIRFLOW M3/H)
OMF 4000I
CAPACITY
(MAX AIRFLOW M3/H)
OMF 6000
230 or 400v
3
POWER OPTIONS
NO. OF FILTER ELEMENTS
CAPACITY
(MAX AIRFLOW M3/H)
fluid drainage capacity ensures maximum coolant retrieval and reduces coolant consumption
\ The
FibreDrain design secures long filter life and thus low operating cost
\ Wide
range of filter compositions to suit most applications
\ Filter
efficiency (%) 99,95
\ Working
pressure (kPa) Max 3500 Pa
\ Noise
level (dB(A)) 50 Hz: 66 dB(A) @1,5 m from service side patent-pending FibreDrain® technology ensures top performance in continuous operation, 24/7
\ Exceptional
fluid drainage capacity ensures maximum coolant retrieval and reduces coolant consumption
\ The
FibreDrain design secures long filter life and thus low operating cost
\ Wide
range of filter compositions to suit most applications
\ Filter
efficiency (%) 99,95
\ Working
pressure (kPa) Max 3500 Pa
\ Noise
level (dB(A)) 50 Hz: 67 dB(A) @1,5 m from service side patent-pending FibreDrain® technology ensures top performance in continuous operation, 24/7
\ Exceptional
fluid drainage capacity ensures maximum coolant retrieval and reduces coolant consumption
\ The
FibreDrain design secures long filter life and thus low operating cost
\ Wide
range of filter compositions to suit most applications
FIBREDRAIN™ OIL MIST COLLECTOR \ Filter
efficiency (%) 99,95
\ Working
pressure (kPa) Max 3500 Pa
\ Noise
level (dB(A)) 50 Hz: 66 dB(A) @1,5 m from service side
\ Unique,
230 or 400v
6
POWER OPTIONS
NO. OF FILTER ELEMENTS
patent-pending FibreDrain® technology ensures top performance in continuous operation, 24/7
\ Exceptional
fluid drainage capacity ensures maximum coolant retrieval and reduces coolant consumption
\ The
FibreDrain design secures long filter life and thus low operating cost
\ Wide
range of filter compositions to suit most applications
FIBREDRAIN™ OIL MIST COLLECTOR
FibreDrain® oil mist collectors are designed with the unique FibreDrain® filter technology to guarantee high filtration efficiency and long filter life also at high oil mist concentrations in continuous operation.
6000
patent-pending FibreDrain® technology ensures top performance in continuous operation, 24/7
\ Unique,
FibreDrain® oil mist collectors are designed with the unique FibreDrain® filter technology to guarantee high filtration efficiency and long filter life also at high oil mist concentrations in continuous operation.
4000
level (dB(A)) 50 Hz: 66 dB(A) @1,5 m from service side
\ Exceptional
FIBREDRAIN™ OIL MIST COLLECTOR
FibreDrain® oil mist collectors are designed with the unique FibreDrain® filter technology to guarantee high filtration efficiency and long filter life also at high oil mist concentrations in continuous operation.
2000
\ Noise
\ Unique,
230 or 400v
1000
(MAX AIRFLOW M3/H)
pressure (kPa) Max 2500 Pa
FIBREDRAIN™ OIL MIST COLLECTOR
FibreDrain® oil mist collectors are designed with the unique FibreDrain® filter technology to guarantee high filtration efficiency and long filter life also at high oil mist concentrations in continuous operation.
CAPACITY
efficiency (%) 99,95
\ Working
\ Unique,
230 or 400v
1000
\ Filter
\ Filter
efficiency (%) 99,95
\ Working
pressure (kPa) Max 4500 Pa
\ Noise
level (dB(A)) 50 Hz: 70 dB(A) @1,5 m from service side with silencer
\ Unique,
400 or 690v
9
POWER OPTIONS
NO. OF FILTER ELEMENTS
patent-pending FibreDrain® technology ensures top performance in continuous operation, 24/7
\ Exceptional
fluid drainage capacity ensures maximum coolant retrieval and reduces coolant consumption
\ The
FibreDrain design secures long filter life and thus low operating cost
\ Wide
range of filter compositions to suit most applications
29
Environmental, Health & Safety
Oil Smoke Collectors OFS 500 FC
FIBREDRAIN™ OIL SMOKE COLLECTOR
OFS oil smoke collectors are designed with the unique FibreDrain® filter technology to guarantee high filtration efficiency and to handle large amounts of neat oil mist during continuous operation.
500 CAPACITY
(MAX AIRFLOW M3/H)
OFS 1500 FC
CAPACITY
(MAX AIRFLOW M3/H)
OFS 1500-2
3
POWER OPTIONS
NO. OF FILTER ELEMENTS
CAPACITY
(MAX AIRFLOW M3/H)
OFS 2000I
CAPACITY
(MAX AIRFLOW M3/H)
OFS 3500
230 or 400v
3
POWER OPTIONS
NO. OF FILTER ELEMENTS
CAPACITY
(MAX AIRFLOW M3/H)
30
level (dB(A)) 50 Hz: 65 dB(A) @1,5 m from service side patent-pending FibreDrain® technology ensures top performance in continuous operation, 24/7
\ Exceptional
fluid drainage capacity ensures maximum coolant retrieval and reduces coolant consumption
\ The
FibreDrain design secures long filter life and thus low operating cost
\ Wide
range of filter compositions to suit most applications
\ Filter
efficiency (%) 99,95
\ Working
pressure (kPa) Max 3500 Pa
\ Noise
level (dB(A)) 50 Hz: 67 dB(A) @1,5 m from service side patent-pending FibreDrain® technology ensures top performance in continuous operation, 24/7
\ Exceptional
fluid drainage capacity ensures maximum coolant retrieval and reduces coolant consumption
\ The
FibreDrain design secures long filter life and thus low operating cost
\ Wide
range of filter compositions to suit most applications
FIBREDRAIN™ OIL SMOKE COLLECTOR \ Filter
efficiency (%) 99,95
\ Working
pressure (kPa) Max 3500 Pa
\ Noise
level (dB(A)) 50 Hz: 65 dB(A) @1,5 m from service side
\ Unique,
230 or 400v
2
POWER OPTIONS
NO. OF FILTER ELEMENTS
patent-pending FibreDrain® technology ensures top performance in continuous operation, 24/7
\ Exceptional
fluid drainage capacity ensures maximum coolant retrieval and reduces coolant consumption
\ The
FibreDrain design secures long filter life and thus low operating cost
\ Wide
range of filter compositions to suit most applications
FIBREDRAIN™ OIL SMOKE COLLECTOR \ Filter
efficiency (%) 99,95
\ Working
pressure (kPa) Max 3500 Pa
\ Noise
level (dB(A)) 50 Hz: 66 dB(A) @1,5 m from service side
\ Unique,
230 or 400v
6
POWER OPTIONS
NO. OF FILTER ELEMENTS
patent-pending FibreDrain® technology ensures top performance in continuous operation, 24/7
\ Exceptional
fluid drainage capacity ensures maximum coolant retrieval and reduces coolant consumption
\ The
FibreDrain design secures long filter life and thus low operating cost
\ Wide
range of filter compositions to suit most applications
FIBREDRAIN™ OIL SMOKE COLLECTOR
OFS oil smoke collectors are designed with the unique FibreDrain® filter technology to guarantee high filtration efficiency and to handle large amounts of neat oil mist during continuous operation.
3500
\ Noise
\ Unique,
OFS oil smoke collectors are designed with the unique FibreDrain® filter technology to guarantee high filtration efficiency and to handle large amounts of neat oil mist during continuous operation.
2000
pressure (kPa) Max 2500 Pa
FIBREDRAIN™ OIL SMOKE COLLECTOR
OFS oil smoke collectors are designed with the unique FibreDrain® filter technology to guarantee high filtration efficiency and to handle large amounts of neat oil mist during continuous operation.
1000
efficiency (%) 99,95
\ Working
\ Unique,
230 or 400v
OFS oil smoke collectors are designed with the unique FibreDrain® filter technology to guarantee high filtration efficiency and to handle large amounts of neat oil mist during continuous operation.
1500
\ Filter
\ Filter
efficiency (%) 99,95
\ Working
pressure (kPa) Max 4500 Pa
\ Noise
level (dB(A)) 50 Hz: 70 dB(A) @1,5 m from service side with silencer
\ Unique,
400 or 690v
3
POWER OPTIONS
NO. OF FILTER ELEMENTS
patent-pending FibreDrain® technology ensures top performance in continuous operation, 24/7
\ Exceptional
fluid drainage capacity ensures maximum coolant retrieval and reduces coolant consumption
\ The
FibreDrain design secures long filter life and thus low operating cost
\ Wide
range of filter compositions to suit most applications
Environmental, Health & Safety
Spill Management
SPILL CENTRE & RESPONSE KITS Spill Centres and response kits are convenient, handy and always ready to go no matter how big or small the spill. Quaker Houghton Spill Centre’s can come pre-stocked with pads, a roll and socks in whichever format suits your business.
ABSORBANTS
SPILL MANAGEMENT \ Technical
information will be provided upon request
\ Spill
Centres are a great way to keep your premises protected at all times with the benefit of our team stocking them up for you when you’re running low and need a refill
ABSORBANTS
Quaker Houghton are able to offer 4 different ranges, each offering different qualities and properties. Our range of absorbants include oil / water booms, granules, pads, pillow, pads, socks and sheets.
\ Technical
information will be provided upon request
\ All
the products we offer are both cost effective and high quality. Our experts will provide a free of charge site audit so we can recommend the exact product for your application.
31
05 Cost Recovery Metalworking processes generate large volumes of metallic swarf, chips and fines. Processed effectively, using specialist recovery equipment, the value of this material can be significantly increased, whilst also providing additional benefits such as fluid recovery and waste minimisation.
32
These materials, if recovered efficiently and processed effectively can generate significant revenues compared to materials that have not been segregated, dried and compacted. Quaker Houghton has extensive experience of swarf and waste management and have project managed major turnkey equipment installations for major global blue chip companies. Many of these projects have delivered significant commercial benefits, whilst also supporting customers to meet challenging environmental targets. We work with many global equipment partners who specialise in developing and designing bespoke waste recovery solutions for customers. This can range from simple swarf briquetting presses to major effluent treatment facilities.
5
Cost Recovery
Briquetting & Centrifuges TAILOR MADE CHIP / SWARF / SLUDGE PROCESSING TURNKEY SOLUTIONS When fulfillment of customer requirements for chip processing meets highest throughputs and reliability, then it can only be an individual manufactured system from Lanner. Using the newest technical standards our system can on the one side process up to ten tons of chips.
\ Skip
lifting devices, swarf crushers and centrifuges, conveyor belts, coolant/oil recovery
\ Individually
adapted to customer requirements
\ Perfectly 375 10,000
125 3,000
250 8,000
STEEL THROUGHPUT
ALUM. THROUGHPUT
GRINDING SLUDGE
(KG/H)
(KG/H)
balanced components for max. throughput
\ Faster
return on investment because of higher operating efficiency
\ On-site
startup by Lanner engineers
\ Smooth
and fully automated operating
\ High
operation reliability
\ Much
higher recyclability of the chips and the coolant
BRIQUETTING SYSTEM METAL BRIQUETTER The value of metal residues can be greatly increased. Briquetters are suitable for pressing aluminium, steel, cast iron, copper and countless other metals. Briquetting is a suitable treatment method for de-watering or de-oiling wet metal chips.
200 850
130 700
60 155
MAX STEEL THROUGHPUT
MAX ALUM. THROUGHPUT
MAX MAGNES. THROUGHPUT
(KG/H)
(KG/H)
\ Power
(kW) 11, 15, 22
\ Spec.
Pressure, max. (kg/ cm²) 1.700 - 5.000
\ Briquette
formats (mm) 150x60, 150x75, 150x120, Ø60, Ø70, Ø80, Ø100
\ Short
amortisation period
\ Recovery
lubricants
of cooling
Disk centrifuge for cooling lubricant, cutting oils and washing media. Whether you opt for the mobile or the stationary system, MKR disk centrifuges clean coolants, cutting oils and wash media in bypass mode. Your production continues uninterrupted.
50-3000
<65°C
THROUGHPUT
TEMPERATURE
T 700, T 710
\ Fully
automatic 24h operation possible
\ Long
service life & low maintenance requirements
\ De-watering,
de-oiling & briquetting in one
3-PHASE CENTRIFUGE
\ Perfect
emulsion treatment for individually filled machines
\ Removes
effectively fines from oils/coolants etc.
\ Can
be installed as by-pass filtration system
\ Finefiltration \ No
consumables
\ Easy
to Use
\ The
respective dirty fluid is diverted from your equipment to the centrifuge where particles and tramp oils are removed.
\ Separation
>2 µm
\ pH-value:
Particle Size:
5-9.5
\ Electric
connection/load: 400/16VA 50Hz, 1/4 kW/A
2-PHASE CENTRIFUGE
Drum centrifuge to the reprocessing of cooling lubricants,cutting oils and varnishing liquids. The right choice of the centrifuge cleaning system depends mostly on the relative amount of solid particles in the processing fluid to be cleaned.
8003000
<60°C
THROUGHPUT
TEMPERATURE
(L/M)
melting loss and higher smelting yield
(KG/H)
OTC350, OTC 350 VA, OSE 500, OSE 2000
(L/M)
\ Low
\ Solid
particle-collecting drum separators can be loaded with a maximum of 5 – 10 kg sludge
\ Perfect
emulsion treatment for individually filled machines
to Use
\ Separation
>4 µm
\ pH-value:
Particle Size:
6.5-9.5
\ Electric
connection/load: 400/16VA 50Hz, 5-9 kW/A
\ Removes
effectively fines from oils/coolants etc.
\ Can
be installed as by-pass filtration system
SEMI/FULLY-AUTOMATIC 2 & 3-PHASE CENTRIFUGES STA Centrifugal Separators are using the physical effect of phase separation in centrifugal fields for the cleaning of process fluids. Even unfilterable media are reliably cleared from particles or secondary liquid phases without use of disposables.
\ Easy
\ The
removed solids are dry and pure. Centrifugal Separators are relatively compact systems and easy to be integrated; they fit a wide range of applications.
\ Tailor-made
turnkey solutions from design to installation
CENTRIFUGAL SEPARATOR \ Perfectly
clean process fluids removing fines and tramp-oil using centrifugal technology
\ Dry
sludge, free from disposables
\ Sustainable
efficient
and energy
33
06
Waste & Water Treatment As the cost of fluid disposal continues to rise and organisations come under increasing pressure to improve their environmental credentials, operating an onsite waste treatment process becomes a more viable option for companies.
Evaporation technology is a clean method of separation and for this reason it has become recognised as BAT (Best Available Technology) in European directives for the treatment of waste coolant and wash fluids. The evaporation process is very robust and can process all types of water based coolant and wash media effluent waste. Vacuum Evaporation will generate a reduction of water based waste to approximately 90%, producing an aqueous phase which can be reused in none critical operations such as floor cleaning or discharged direct to the foul drain with the consent of the water authority. The remaining concentrate, which will be oil rich, is collected for disposal via a waste contractor. Quaker Houghton has considerable experience in this area of waste management having installed numerous vacuum distillation and ultra-filtration systems and can advise on the suitability of such a system to your waste streams. We also have extensive experience of supplying and installing water treatment systems that ensure consistent quality of make-up water for aqueous based fluids.
34
6
Waste & Water Treatment
Water Treatment Units NPC IBC LINE
REVERSE OSMOSIS
The NPC IBC LINE reverse osmosis systems are particularly indicated for the desalination of water with moderate salinity (TDS max 1500 ppm) for industrial applications.
\ Cheapest
100400
6-10 BAR
(LITRE/HOUR PERMEATE)
3035%
OPERATING PRESSURE
5055%
NPC START LINE
% RECOVERY
\ Extra
% RECOVERY
\ Low
(100-200 LITRE/ HOUR PERMEATE)
(300-400 LITRE/ HOUR PERMEATE)
6-10 BAR
FLOW RATE (LITRE/HOUR PERMEATE)
OPERATING PRESSURE
NPC BASIC LINE
Display for conductivity
installed over an IBC
low energy membranes (high production of permeate) operational pressure (less power comsumption)
REVERSE OSMOSIS
The NPC START LINE reverse osmosis systems are particularly indicated for the desalination of water with moderate salinity (TDS max 1500 ppm) for industrial applications.
100400
\ LCD
of osmotic water in complete autonomy
\ System FLOW RATE
option
\ Production
3035%
5055%
% RECOVERY
(100-200 LITRE/ HOUR PERMEATE)
\ System \ Able
totally automatic
for remoting control
\ Extra
low energy membranes (high production of permeate)
\ Low
operational pressure (less power comsumption)
\ LCD
Display for conductivity
% RECOVERY
(300-400 LITRE/ HOUR PERMEATE)
REVERSE OSMOSIS
The NPC BASIC LINE reverse osmosis systems are particularly indicated for the desalination of water with moderate salinity (TDS max 1500 ppm) for industrial applications up to 50.000 liter/day.
\ System
totally automatic. PLC Siemens
\ Vertical-axis
pumps in stainless steel
\ Extra 4002000
6-10 BAR
FLOW RATE (LITRE/HOUR PERMEATE)
OPERATING PRESSURE
5060%
6070%
NPC ADVANCE LINE
% RECOVERY
(400-600 LITRE/ HOUR PERMEATE)
% RECOVERY
(1000-2000 LITRE/ HOUR PERMEATE)
low energy membranes (high production of permeate)
\ Low
operational pressure (less power comsumption)
\ LCD
REVERSE OSMOSIS
The NPC ADVANCE LINE reverse osmosis systems are indicated for the desalination of water with medium and high salinity (max TDS 3000mg / l) for industrial applications up to 50.000 liter/day.
\ System
totally automatic. PLC Siemens
\ Touch
panel with synoptic systems
\ Able 4002000
6-10 BAR
FLOW RATE (LITRE/HOUR PERMEATE)
5060%
OPERATING PRESSURE
6070%
Display for conductivity
% RECOVERY
(400-600 LITRE/ HOUR PERMEATE)
for remoting control
\ Integrated
\ Extra
low energy membranes (high production of permeate)
\ Low
operational pressure (less power comsumption)
tank in the plant
\ Vertical-axis
pumps in stainless steel
% RECOVERY
(1000-2000 LITRE/ HOUR PERMEATE)
35
Waste & Water Treatment
Water Treatment Units WATER SOFTNER SINGLE VESSEL
WATER SOFTNER \ Certified
fiberglass vessel for food use
Ion-exchange softeners for small industrial applications
\ Ion
exchange resins certified for food use (regeneration with sodium chloride)
\ Fleck 0.3-2.2 FLOW RATE
(M3/HOUR NOMINAL FLOW)
8-75
1.5-10.5
RESIN
SALT CONSUMPTION
(LITRES)
valve
5600SXT multifunction
\ Volumetric (KG/CYCLE)
WATER SOFTNER DOUBLE VESSEL Ion-exchange softeners for industrial applications:
or timed regeneration
\ Polyethylene
brine tank
WATER SOFTNER \ Certified
fiberglass vessel for food use
\ Ion
exchange resins certified for food use (regeneration with sodium chloride)
0.3-6.7 FLOW RATE
(M3/HOUR NOMINAL FLOW)
\ Fleck
8x2 225x2
1.5-31.5
RESIN
SALT CONSUMPTION
(LITRES)
multifunction valves with electronic programmer
\ Volumetric
regeneration and softened water supply during regeneration
\ Polyethylene
brine tank
\ Able
to supply softened water continuously without interruptions 24h/24h.
(KG/CYCLE)
Waste & Water Treatment
Evaporators
ET50/75/100/150/250/350/500/750/1000/1500 The ET-series stands for the latest innovative evaporator technology available on the market reducing liquid waste to a minimum. MKR offer complete made-to-messure turn-key-solutions including holding tanks, pre-, post-filtration solutions, pump stations etc.
\ Fully
automated evaporation/cleaning process 24/7 lowest energy consumption
\ Compact
foot print
\ Reliable
36
50-1500
75-35
NOMINAL PRODUCTION OF DISTILLATE WITH WATER (LPH)
ENERGY CONSUMPTION (KWH/M3)
design, small
German quality
\ Mechanical \ Minimising
foam-breaker
liquid waste
EVAPORATION TREATMENT \ Re-use
destillate
\ Short-term
investment
\ Lowest
return on
energy consumption
\ Throughput
capacity waste (250 days): 240-6000 t/a
\ Modular
peripheral equipment for ET series is also available
Waste & Water Treatment
Vacuum Evaporators EVALED PC F
VACUUM EVAPORATION TREATMENT
Highly reliable evaporators, effective in reducing wastewater volume and producing a high quality, reusable distillate. The Vacuum Evaporators are fully automatic standardised units, low in energy consumption and with a low CO2 footprint.
\ Capable
of reducing water based waste streams by 90%
\ Operating
conditions controlled to suit waste stream
\ Designed 2400
1770x1170 x2350
30-40°C
SIZE
DISTILLATE TEMPERATURE
NOMINAL PRODUCTION OF DISTILLATE WITH WATER (L/24H)
(MM)
operation
for 24 hour
\ Energy
within the process recycled
\ Environmental
compliance
\ Automatic
discharge of concentrate
\ Reduction
in volume and cost of waste disposal
\ Cost
savings generated by on site treatment
\ Reduction
in storage quantities of waste on site
\ Low
intervention input, automatic operation
Waste & Water Treatment
Ultra Filtration Systems MKR UC 1, UC 2, UC 4
ULTRAFILTRATION UNIT
Ultrafiltration is a purely mechanical separation of molecules, which don’t need any chemicals. Depending on the application, different membranes are used in ultrafiltration, which, for example, remove wash-active substances from your oil freight.
50 1,200
65-90°C
THROUGHPUT
MAX TEMPERATURE
(L/H)
(KG/H)
\ The
application of this selective, pressure-driven membrane process represents the safest treatment solution. MKR also ensures the high quality of the ultrafiltration system through the use of stainless steel.
\ Throughput: \ Suction:
2m
50 - 1.200 l / h
\ Electrical
PE: 50 Hz
3 phases, N and
\ Electrical
connection: 8/16 kW / A, 18/45 kW / A, 18/35 kW / A
\ Wetted
parts in stainless steel No
\ Temperature
90°C
\ PH
max: 65°C,
value: 4-13 pH
37
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