Quaker Houghton Equipment Quick Guide

FLUID INTELLIGENCE

EQUIPMENT STORAGE MIXING & DISTRIBUTION | CONDITION MONITORING & CONTROL FLUID MAINTENANCE & OPTIMISATION | ENVIRONMENTAL, HEALTH & SAFETY COST RECOVERY | WASTE & WATER TREATMENT

CONTENTS

01

Storage, Mixing & Distribution

02

Condition Monitoring & Control

03

Fluid Maintenance & Optimisation

9 STORAGE

15 QH FLUIDWORKER™

17 TRAMP OIL SKIMMERS

10 MIXING

15 QH FLUIDCONTROL™

18 FLUID RECOVERY

12 DISTRIBUTION

14 LABORATORY TEST KITS

19 COALESCERS

15 LASER PARTICLE COUNTERS

21 FINES SEPARATION 23 FINES FILTRATION 26 VACUUM SUCTION UNITS 27

04

Environment, Health & Safety

05

Cost Recovery

COOLANT RECYCLING & RECOVERY UNITS

06

Waste & Water Treatment

29 OIL MIST COLLECTORS

33 BRIQUETTING

35 WATER TREATMENT UNITS

30 OIL SMOKE COLLECTORS

33 CENTRIFUGES

36 EVAPORATORS

31 SPILL MANAGEMENT

37 VACUUM EVAPORATORS 37 ULTRA FILTRATION SYSTEMS

2

Quaker Houghton partners with equipment manufacturers to support customer goals in reducing fluid usage, minimising costs and gaining operational efficiencies.

3

Introduction to Equipment Solutions

Quaker Houghton’s Fluid Intelligence strategy offers customers a complete package that provides the ultimate solution for metal processing companies.

Using our experience, advanced product portfolio, supportive services and manufacturing equipment – Fluid Intelligence defines our comprehensive service offering, enabling our customers to run their machinery at peak performance.

All equipment inquiries or requests for more information should be directed to either the Country Equipment Champion or a member of the Fluid Intelligence Solutions team.

Equipment Offer Manufacturing relies on a wide range of process fluids from cooling and cleaning through to treatment and lubrication. Fluids can significantly influence customer’s productivity, safety and environmental impact. They can also enhance component quality, tool life, reduce rework, scrap rates and boost machine availability.

Adversely, if not managed correctly these same fluids can be a source of problems to production, health, safety and environmental management.

The key to protecting customer investments in fluids, and more significantly in the processes in which they function, is to apply them correctly whilst maintaining them in the best possible condition. This requires a structured approach involving the appropriate products and equipment as well as experienced service support.

The Benefits of Equipment Solutions A total gain in productivity, improved working environment, lower fluid spend, lower waste spend, lower tooling spend, lower energy spend and higher value finished products. \ Closer control minimises downtime,

reducing the costs of maintenance, fluids, waste, tools, rework and scrap

\ Increased machine availability

leading to shorter cycle times by process optimisation, and maximises available process time by reduced clean outs

4

EXPERTISE | SERVICE | EQUIPMENT | FLUIDS

The Solution Quaker Houghton’s expertise in equipment and services ensures fluids are optimised from selection to usage through storage and handling to recycling and disposal. We support correct mixing procedures, which is especially important with water soluble coolants, and the distribution of the fluid to the specific point of use. We can maintain the physical condition of the fluid by the removal of any contamination during use, such as fines and tramp oil.

To help you conform to health and safety requirements, we also have the ability to control any mist or fume generation from the use of our fluids, an important safety and environmental consideration.

\ Reduced equipment failures from

scheduled lubrication

\ Reduced spend on consumables and

related disposal by increased bath life, fluid quality and condition control

\ Fluids conserved by on-site filtration

and recycling solutions

\ Most efficient equipment solutions

from air filtration to mist extraction, allowing you to demonstrate compliance with quality and EHS guidelines

For fluid disposal Quaker Houghton can provide on-site waste treatment solutions to minimise the waste generated, potentially converting a cost into a revenue stream. All this is underpinned by a flexible manpower service package that provides a fluid monitoring regime recorded and presented through Quaker Houghton’s bespoke software package, QH FLUIDTREND™.

\ Continuous access to world class

equipment and highly experienced service support engineers

Q UA K ER HO UG HTO N

5

Fluid ‘Lifecycle’ within Quaker Houghton Equipment

Quaker Houghton has a long established history of supporting customers to optimise the performance of their industrial process fluids.

Our technical teams are able to provide a range of innovative equipment solutions that deliver significant value in terms of reducing product consumption, minimising fluid costs, providing operational efficiencies and supporting EHS improvements.

Our equipment offering is designed to support the fluid through its complete life cycle; from storage, to delivery to the point of use, in line fluid treatment and finally to disposal and cost recovery. Our aim is to ensure that the fluid is managed and maintained at every stage of its journey through the manufacturing process.

This “Total Solutions” approach enables our customers to focus on producing component parts whilst Quaker Houghton take care of all non-production related activities.

6

01

02

Storage, Mixing & Distribution

Condition Monitoring & Control

To ensure compliance with oil storage regulations, Quaker Houghton provide a range of internal and external storage containers and bunds.

From basic fluid testing to automated monitoring systems, our solutions ensure your fluids are controlled and maintained within optimum condition.

04

03

Environment, Health & Safety

Fluid Maintenance & Optimisation

We offer a range of specialist services and equipment that minimise risk to customer employee’s whilst protecting the environment.

Optimising the condition of a process fluid not only extends the life and reduces costs, it also delivers operational improvements with quality and consistency.

05

06

Cost Recovery Maximising revenue from waste is not only good for the environment it also delivers significant cost reduction.

Waste & Water Treatment With a greater focus on environmental footprint of companies, our proven equipment solutions help reduce waste and recover costs.

7

01

Storage, Mixing & Distribution Many countries are governed by strict regulations on the storage and containment of hazardous oils and chemicals. Companies must ensure preventative measures are in place to mitigate any potential loss to land or water courses.

To support customers, meet with the guidelines, Quaker Houghton offer a complete range of self bunded tanks, free standing bunds and containers for both external and internal storage applications that comply with all current regulations.

We are also able to support the safe and secure distribution of these fluids utilising our mixing and pipework solutions.

Accurate and consistent coolant mixing is critical to ensure the performance and longevity of metalworking fluids.

Concentration control is of paramount importance and care should always be taken to maintain the recommended coolant dilution rate so to optimise the fluid performance and not to waste fluid or incur operational issues.

Quaker Houghton can provide a number of options based on usage and flow requirements, ranging from barrel top mixers to mechanical mixer stations with self-monitoring capabilities, along with the option to supply and install a dedicated coolant distribution pipework system linked to a coolant mixer.

Quaker Houghton’s dedicated team of fully trained engineers can design, project manage and install bespoke coolant distribution installations to the highest of standards. Our installations include quality pipework, drop points and hose reels. Clear benefits of introducing a bespoke coolant and mixing distribution system to your manufacturing facility include optimising and managing coolant performance within the specified parameters, no manual handling of neat or mixed coolant, a cleaner working environment reducing the possibility of drips and spills and also coolant and waste cost reductions associated with greater management of the product.

8

1

Storage, Mixing & Distribution

Storage

DRUM OR IBC BUNDED STORE 48 DRUMS OR 12 IBC The base of this bunded store is manufactured from 3mm mild steel sheet with RhS cross members and pressed ribs. The corner posts, shelf frames and main rails are all made from rolled hollow section. The back, sides and door are pressed from 2mm mild steel sheet.

\ Fully

BULK STORAGE CONTAINERS

enclosed self bunded

\ All

sumps compliant with EU regulations

\ 25,

205 and 1000 litre container storage

\ Secure

storage of fluids

\ Large 3,300 SUMP CAPACITY (L)

8840x1500 x3295

SIZE

(MM)

range of standard sizes available

\ Bespoke \ Fire

1,000 LITRE TO 40,000 LITRE TANK All the tanks Quaker Houghton supply comply to all current legislation the steel oil storage tanks are certified to OFTEC’s OFS T200. This is the only environmental standard that guarantees compliance with the Control of Pollution Regulations in England and Northern Ireland and the Water Environment Regulations in Scotland.

variants available

rated options available

NOMINAL CAPACITY (L)

4632x2000 x1250

SIZE

\ Self

bunded

\ Certified

T200.

\ Standard

and bespoke sizes available

\ Comprehensive \ Optional

available

\ No

need for civil bund

(L)

1220x820 x330

SIZE

(MM)

SUMP CAPACITY (L)

2560x1350 x510

SIZE

(MM)

1220x1220 x406

NOMINAL CAPACITY

SIZE

(L)

access to fluids

\ Units

available to suit different amounts of containers

requirement to maintain integrity of civil bund via bund inspections

\ Conform

to environmental legislation

\ Economies

of scale with standard sizes

\ Can

be manufactured to fit footprint available

\ Tank

specification can be tailored

\ No

seams to leak

\ Spill

\ Flexible

pallets available for 25, 205 and 1000 litre container re-sited

\ Covered

options available

\ Good

chemical compatibility

to environmental legislation bunding solution

\ Units

available to suit different amounts of containers

\ Covered

options suitable foroutdoor locations

INDOOR BUNDED STORAGE

\ Rotationally

moulded

sumps compliant with EU regulations

\ No

seams to leak

\ All

\ Conform

\ Spill

\ Flexible

pallets available for 25, 205 and 1000 litre container re-sited

\ Covered

options available

\ Good

chemical compatibility

from steel plate fully seam welded

\ All

sumps compliant with EU regulations

\ Spill

pallets for 205 and 1000 litre containers

\ Fork

hoops

to environmental legislation bunding solution

\ Units

available to suit different amounts of containers

\ Covered

options suitable foroutdoor locations

INDOOR BUNDED STORAGE

\ Constructed

\ Removable 440

\ Controlled

\ Conform

FOUR BARREL BUNDS STEEL SPILL PALLETS Manufactured from galvanised steel this spill pallet has a fully seam welded sump that is fully compliant with all UK regulations. A removable galvanised steel grid mesh deck is fitted as standard as are the 150mm wide fork hoops, which are used for moving the pallet and keep the underside of the sump off the ground.

moulded

sumps compliant with EU regulations

\ Easily 1,140

to environmental legislation

\ All

TWO IBC POLYETHELENE SPILL PALLET Allows you to store 2 x 1000ltr IBC’s side by side on the plastic mesh deck. The large capacity sump meets Environment Agency guideline PPg26 and the 110% regulations covered in all the uK Oil Storage Regulations.

\ Conform

INDOOR BUNDED STORAGE

\ Rotationally

\ Easily

SUMP CAPACITY

standard

accessories

TWO BARREL POLYETHELENE SPILL PALLET

240

requirement to maintain integrity civil bund via bund inspections

\ No

to OFTEC’s OFS

(MM)

This robust plastic drum spill pallet is suitable for a use with a wide range of chemicals. Manufactured from medium density polyethylene it has a removable mesh deck.

need for civil bund

\ No

BULK STORAGE TANKS

specification

10,000

\ No

mesh deck

\ Conforms

to environmental legislation flexible bunding solutions

\ Units

available to suit different amounts of containers

\ Bund

easily cleaned allowing bund capacity to be maintained

\ Easily

re-sited

(MM)

9

Storage, Mixing & Distribution

Storage

TWELVE DRUM INDOOR BUNDED STEEL SPILL PALLETS Designed to hold twelve 205ltr drums horizontally this bunded store is manufactured from 3mm steel plate and has RHS cross members, pressed ribs and a heavy duty RHS end frame with 2mm corrugated panels.

\ Constructed

from steel plate fully seam welded

\ All

sumps compliant with UK regulations

\ Spill

pallets for 205 and 1000 litre containers

\ Removable \ Fork

3000x1500 x2875

1,125

mesh deck

hoops

\ Conforms

to environmental legislation flexible bunding solutions

\ Units

available to suit different amounts of containers

\ Bund

easily cleaned allowing bund capacity to be maintained

\ Easily

SIZE

SUMP CAPACITY

INDOOR BUNDED STORAGE

re-sited

(MM)

(L)

Storage, Mixing & Distribution

Mixing

A-900 EMULSION MIXER

VENTURI MIXER UNIT

Nimatic designed this Mixer special for Metal cutting fluids category 3 fluids. Build-in double backflow preventer and vacuum breaker, to make the absolute highest safety for the Waterworks, in accordance to EN1717

\ Reduces

labour costs compared to manual blending.

\ Unique

nozzle/jet system prevents blocking.

\ Supplied

with two ball check valves to prevent faulty operation.

9002000

0-16%

FLOW RATE

MIXING RATIO

(LITRE / HOUR)

Venturi mixer valves are economical fluid mixers that work by moving water across the orifice creating a vacuum, drawing product into the water stream. The combination of the two laminar flows creates a turbulent zone thoroughly mixing the two fluids.

\ Simple

to operate

\ Easy

installation fits into large barrel bung

\ Ensures

a correct and uniform blending of metal cutting fluids

FLOW RATE

MIXING RATIO

\ Built

\ Ensures

a correct and uniform blending of metal cutting fluids.

in double check valve and vacuum breaker

\ Operated

via water pressure on

\ Durable

and reliable Benefits

\ Savings

on cutting fluids usage compared to manual mixing

\ Reduces

labour cost compared to manual blending

WATER POWERED PROPORTIONAL MIXER

The Dosatron water powered dosing pump is a simple and ingenious system that has demonstrated its worth for many decades in over a hundred countries. Installed directly into a suitable water supply line, the Dosatron operates without electricity; it uses the flow of water as the power source.

10

easy to install and operate.

MIXING UNIT

and easy adjustment of additive mix

0-16%

10l/h 3m3/h

1-10%

0.5-6 BAR

FLOW RATE

INJECTION RANGE

OPERATING PRESSURE

(LITRE / HOUR)

\ Extremely

using water pressure only

\ Rapid 9002000

DOSATRON D3RE10

adapter fits all standard drums.

\ Runs

NUMATIC VENTURI MIXING VALE

(LITRE / HOUR)

\ Threaded

\ Simple

to operate

effected by water pressure and flow variations

\ Durable

and reliable

\ Not

\ Savings

\ Ensures

\ Reduces

\ Rapid

\ High

a correct and uniform blending of metal cutting fluids and easy adjustment of additive mix

\ Operated

via water pressure only

on cutting fluids usage compared to manual mixing labour cost compared to manual blending. level of concentration accuracy and repeatability of results

\ Mixed

solution on demand

Storage, Mixing & Distribution

Mixing

MIXER MV10

VOLUMETRIC MIXER

Precision mixer for emulsifiable, cooling, releasing and cleaning oils, combining high precision in mixing proportions with heavy flow, easy installation and simple use.

\ No

need for electrical connections.

\ Acetal

resin hydraulic motor body, adjustment cylinder and coupling rings

\ Acetal 15-1600

1-10%

0.7-8 BAR

FLOW RATE

% PROPORTION

OPERATING PRESSURE

(LITRE / HOUR)

MIXER MV12-C

15-1600

1-10%

0.7-8 BAR

FLOW RATE

% PROPORTION

OPERATING PRESSURE

QH FLUIDTOP-UP™

resin piston body

303 steel hydraulic motor body

\ No

need for electrical connections.

\ Acetal

resin hydraulic motor body, adjustment cylinder and coupling rings resin piston body

\ AISI

303 steel hydraulic motor body

\ Aluminum

hydraulic motor body base and emulsion adjustment control

\ Viton

O-ring

\ Aluminum

with valve

inlet and outlet

\ ½”F

150M in-line water filter

\ 15

bar pressure reducer

\ Pressure

\ Automatically

maintains correct fluid level in sumps

\ Easy,

flexible and universal to install and operate

\ Self-monitoring \ Low

258 x 168.5 x 410

230v SINGLE

5-7 BAR

SIZE

PHASE SUPPLY

AIR SUPPLY

manometer

\ Fail

maintenance

safe valve

\ In

full compliance with CEstandards

\ Delivers

maximum benefit when used in conjunction with QH FLUIDMIX coolant mixing and supply system

\ Unattended \ Compact

operation

design

\ Reduced

machine downtime

\ Reduced

water/ concentrate consumption

COOLANT MIXING AND SUPPLY UNIT

Water is drawn from the integral water tank, allowing fast delivery of mixed coolant even if you have a slow mains water supply. Soluble oil is drawn via a lance which senses the oil level and shuts down the QH FLUIDMIX™ when the soluble oil container empties, avoiding delivering pure water.

\ Dispensing rate 90 litres

per minute

\ No mixed coolant stored \ Standard concentration

range 0.8 – 10%

\ Low soluble oil / low water

shut off

200 or 300

110 or 240v

CAPACITY

POWER OPTIONS

(L)

O-ring

AUTO-TOP-UP

FluidTop-up is an automatic coolant top-up unit. This innovative control system comes in two parts. A sensor probe, which is available in various lengths and a control valve. The probe activates the control valve.

QH FLUIDMIX™

\ Viton

\ AISI

\ Acetal

(MM)

hydraulic motor body base and emulsion adjustment control

VOLUMETRIC MIXER

Precision mixer for emulsifiable, cooling, releasing and cleaning oils, combining high precision in mixing proportions with heavy flow, easy installation and simple use.

(LITRE / HOUR)

\ Aluminum

\ One mixer station can supply

an entire workshop

\ Reduced coolant costs

\ Accurate mix every time,

consistent emulsion and accurate concentration

\ Reduced manual handling

risk associated with mixing and coolant transfer

\ Allows automated coolant

distribution through pipework system to point of use

\ Higher performance QH

FLUIDMIX+™ is also available

11

Storage, Mixing & Distribution

Distribution

COOLANT MIXING & DISTRIBUTION PIPEWORK To maximise the benefits of our QH FLUIDMIX™, we recommend customers install a coolant pipework distribution system within their facility. Utilise a pressurised distribution line ensures only fresh mixed coolant is delivered with no requirements for a seperate holding tank. Mixed coolant is delivered directly to a machine tool sump or if required a cell of machines. Our QH FLUIDTOPUP™ units can also be connected to manage and maintain the correct fluid levels within the machine holding tanks.

FREDDY COOLANT BOWSER

110 or 240v

CAPACITY

POWER OPTIONS

(L)

of use

coolant fed to point

\ Coolant

demand

delivered mixed on

in flexibility into pipe work

\ Reduction

in environmental spillage issues

\ Shop

floor cleared of multiple barrels

\ Built

\ Machine

\ Ability

\ Volume

to service complete shop floor

\ Individual

outlets can be metered Savings in labour and lost time

moves easily accommodated / cost of coolant can be determined by outlet

PRODUCT DISTRIBUTION

The Freddy Oil and Coolant bowser is a safe and easy way to transport clean fluids around a workshop for filling or topping up of machines, delivering fast transfer of the fluids - up to 85 litres per minute.

200 or 300

\ Mixed

PRODUCT DISTRIBUTION

\ Air

operated, 110v or 240v

\ Comes

with 24 month warranty

\ Optional

retractable hose

\ Optional

digital hose and

reel

meter

\ Also

available in 304 or 316 stainless steel

COOLANT BOWSER - CB200 - ETL FLUID EXPERTS Mobile coolant bowser with air diaphragm pump for rapid delivery.

\ The

tank is baffled to eliminate unwanted shunt from the fluid sloshing in the tank

\ Optional

extras include a retractable Samoa hose reel can be fitted, and a Somoa digital hose end meter if monitoring fluid usage is important

COOLANT TRANSFER UNIT

\ Air

operated pump Supply required

\ Powerful

double diaphragm pump - air operated

\ Low 74 COOLANT DISPENSING RATE (LPM)

rolling resistance swivel castors with foot brake

\ Robust

and sturdy construction

\ Simple

COOLANT FTU - FLUID TRANSFER UNIT Portable transfer unit for draining / filling sumps, as well as removing particle contamination without downtime.

and easy to operate

COOLANT TRANSFER UNIT

\ Air

operated pump Supply required

\ 75

l/min flow rate

\ Air

operated

\ Reusable \ Low 74 COOLANT DISPENSING RATE (LPM)

12

filter

maintenance

\ Compact,

portable and easy to use

02

Condition Monitoring & Control Proactive management and maintenance of industrial metalworking fluids is essential to ensure good product performance, longevity and cost efficiency.

At Quaker Houghton we not only provide QH FLUIDCARE™ manpower services to maintain fluids, we have innovative and bespoke equipment solutions that can automatically measure, analyse and monitor aqueous fluids.

The QH FLUIDCONTROL™ system continuously records all relevant parameters throughout the process and makes the data accessible in the QH FLUIDCONTROL™-Cloud or QH FLUIDTREND™software from anywhere at any time.

For bacterial control we offer our innovative QH FLUIDWORKER™. This equipment is based on UV-C technology that keeps bacteria in process fluids under control, secures high productivity and extends the life of the fluid – without exposing employees to allergenic substances or carcinogens.

The innovative solutions are just some of the unique technologies that Quaker Houghton are able to offer customers as they strive to achieve Industry 4.0 and increased digitisation.

13

Condition Monitoring & Control

Condition Monitoring & Control QH FLUIDWORKER™

SIMPLE & SAFE BACTERIA REDUCTION

Based on UV technology that keeps bacteria in process fluid under control, secures high productivity and extends the life of the fluid – without exposing employees to allergenic substances or carcinogens. QH FLUIDWORKER™ effectively reduces bacteria in process fluids.

230V or 50Hz

5001500

POWER OPTIONS

FOR SYSTEMS UP TO (L)

2.4-5.6 FLOW RATE (M³/H)

QH FLUIDCONTROL™

\ Treatment

without biocides that can cause eczema, allergies, respiratory problems, sterility and cancer – safer for end-user

\ Lower

costs – the process fluid gets a longer lifetime and biocide-related expenses are avoided

\ Easy

to use

\ Self-cleaning

technology – minimum maintenance

\ Ensures

stable production without downtime when the process fluid is continuously purified, the quality is maintained and less fluid changes are needed

\ Stand-alone

unit - installed during production

AUTO CONDITION MONITORING, ANALYTICS AND AUTO-TOP-UP SYSTEM

QH FLUIDCONTROL™ automatically measures, analyses and monitors the water-soluble cooling lubricants. The system continuously records all relevant parameters throughout the process and makes them accessible in the QH FLUIDCONTROL™-Cloud or QH FLUIDTREND™.

Application dependent

230V or 50Hz

Single Sump & Central Systems

FLOW RATE

POWER OPTIONS

FOR SYSTEMS UP TO (L)

\ Thanks

to a sophisticated cleaning process, the sensors will stay clean for a long time, making QH FLUIDCONTROL™ extremely lowmaintenance.

\ Using

real-time measurement analysis results, QH FLUIDCONTROL™ initiates quality assurance methods

including automatic control of coolant level in machine sumps as well as coolant concentration, pH, conductivity and temperature. \ Monitoring,

analysing and visualisation of real time data – from anywhere at any time

Condition Monitoring & Control

Laboratory Test Kits RISE IVF QUENCHTEST QUENCHING PRODUCTS PERFORMANCE TEST UNIT The IVF SmartQuench is an equipment for measuring cooling curves in quenchants such as hardening oils, polymer solutions or salts. Cooling curves is recorded by the hand unit and then transferred to the PC-software for evaluation.

\ Quality

control

\ Advanced

computer software for monitoring performance over time and evaluation of measurement data.

\ Portable 110v or 220v

Supplied in 2 boxes

POWER OPTIONS

SHIPPING INFORMATION

equipment, measure in lab or on site

\ Easy

to use

\ With

the additional SQintegra software, HTC, Heat Transfer Coefficients can be calculated, and hardness and microstructure distribution can be predicted in cylindrical parts

\ The

SQintegra also included the functions from the standard software

RHEOTEST COOLANT RHEOTEST LK 2.2 VISCOMETER This patented and robust viscometer quickly and accurately measures the dynamic viscosity of predominantly Newtonian fluids in the 1 ... 10 000 mPas range, unlike standard viscometers, which simply measure kinematic viscosity. This equipment is ideal for analysing quench fluids.

14

-10 - +80

200x200 x600

TEMPERATURE RANGE (OC)

SIZE

(MM)

\ Viscosity

000 mPa

range: 1 ... 10

\ User-friendly

operation by only 4 keys or by PC unit design and tough stainless steel measuring systems

sec on display or PC \ Integrated

electronic viscosity-temperaturecompensation

\ Robust

\ PC-controlled,

\ Easy

\ Filling

calibration and cleaning of measuring systems

\ Quick

results after only 25

automated viscosity measuring place for 20 samples available volume: 25ml

\ Weight:

approx. 12.5 kg

Condition Monitoring & Control

Laser Particle Counters LCM20

ONLINE LASER PARTICLE COUNTER

A portable particle counter, icountLCM20 is a proven answer to fluid system contamination monitoring offering a 2-minute test procedure.

Multi-standard ISO and NAS cleanliness reporting, data entry, data graphing and integral printing are all standard on this proven contamination monitor.

\ Test

time: 2 minutes

\ Particle

counts: MTD 4+, 6+, 14+, 21+, 38+ and 70+ microns(c)

\ ACFTD

2+, 5+, 15+, 25+, 50+ and 100+ microns

\ International 400 FLOW RATE (L/MIN)

icountOS

420 BAR

codes: ISO 7-22, NAS 0-12

\ Data

retrieval: Memory access gives test

MAX WORKING PRESSURE

\ search

facility

\ Working

conditions: LaserCM will operate with thesystem working normally

\ Computer

compatibility: Interface via RS232 connection @ 9600 baud rate

ONLINE LASER PARTICLE COUNTER

The icountOS (IOS) is an innovative solution to the challenge of measuring the quality (ISO4406, NAS & moisture) of hydraulic oils and hydrocarbon fuels in many different applications: from renewable energy, marine and offshore, to manufacturing, mobile, agriculture, military and aerospace.

40-140 FLOW RATE (ML/MIN)

2.5-350 BAR MAX WORKING PRESSURE

\ Compact,

lightweight and robust, the truly portable IOS makes field analysis simple, quick and easy

\ Fluid

operating temp (oil): +5ºC to +80ºC; +41ºF to +176ºF

\ Fluid

operating temp (fuel): –20ºC to +70ºC; –4ºF to +158ºF

\ Moisture

sensor: Linear scale within the range 5%RH to 100%RH

\ IP54

rating (unit open)

\ IP67

rating (unit closed)

\ Proven

Laser Detection Technology

\ High

Onboard Test Data Storage Capacity

\ Tough

storm casing

15

03

Fluid Maintenance & Optimisation Machine tools use various hydraulic and lubrication oils, designed to provide lubrication to critical moving components within the machine.

Unfortunately, these oils can leak into the fluid holding tanks causing contaminate of the metalworking product.

These “tramp oils� have a significant impact on fluid performance, causing issues such as increased level of oil mist and smoke formation, bacterial contamination and filter blockages.

To prevent an excessive build-up of tramp oil, the contaminant must be removed consistently and frequently from the coolant system. Quaker Houghton provide various types of tramp oil removal equipment. These range from simple disc and belt skimmers to more elaborate coalescers and high speed centrifuges.

Another significant issue when machining metallic components is the build-up of fines within the cutting fluid.

When metallic components are machined, micron and submicron metal fines are produced. If these metal fines are not removed by means of filtration, they can cause machining issues, reducing overall tool life and creating a poor surface finish.

The level of filtration required depends very much on the machining process and the desired level of surface finish. Thus the more critical the surface finish requirements, the higher the level of fluid filtration is needed.

To achieve excellent machining performance, Quaker Houghton recommend that fines are maintained below 100 ppm per litre of fluid. To support our customers achieve this we provide a range of filtration equipment from basic media filters to large scale centrifuges and disc separators. For every application, Quaker Houghton will have a filtration solution.

16

3

Fluid Maintenance & Optimisation

Tramp Oil Skimmers

ABANAKI TOTE IT 2”/4” OIL SKIMMER The Tote-It’s patented design is a dependable and effective means of removing free floating oil from water. The single assembly unit can be used in any application where 110/220v power is available.

\ Multiple

site usage — easily moved from one place to another.

\ Maintains

\ 13kg,

\ Easy

single unit portability

\ A

single unit elevates and separates oil

22 FLOW RATE (LPH)

110v or 220v

61 x 38 x 26 cm

POWER OPTIONS

SHIPPING DIMENSIONS

skimming efficiency in fluctuating fluid levels mounting and fast cleaning, with minimal maintenance

\ Can

be used in tanks as shallow as a few inches

\ Requires

no tank modifications in most applications

ABANAKI MIGHTY DISC OIL SKIMMER Provides an inexpensive way to remove unwanted tramp oils from CNC coolants and parts washers with all the quality that you expect from Abanaki!

The Mighty Disk™ tramp oil skimmer cuts cost and can be used almost anywhere.

\ Effectively

removes 1-1/2 gallons of oil or more of medium weight oil per hour

\ Compact

size allows for use on almost any flat surface

\ Portable

oil skimmer that weighs less than 10 pounds

110v or 240v

\ Comes

complete out of the box and ready to work

POWER OPTIONS

\ Available

in 12” and 18” diameters

\ High

temperature disk material

\ Quality

construction

\ Capped

troughs and wiper standoffs prevent drips

\ Boomerang

blades wipe more oil off disk

ABANAKI MIGHTY MINI 1”/2” OIL SKIMMER The stainless steel Mighty Mini is a compact belt skimmer designed for parts washers and machine tool coolant sumps. With its large discharge trough and small operating space, the Mighty Mini fits almost anywhere.

\ Stainless \ Fan

steel construction

cooled gear motor

\ Spring

loaded stabilizer bar

\ Available

in lengths from 15cm to 60cm

\ Available 3.7-7.6 REMOVAL RATE (LPH)

110v or 220v

59 x 26 x 26 cm

POWER OPTIONS

SHIPPING DIMENSIONS

in 25mm and 50mm belt widths

ABANAKI OIL GRABBER MODEL 4” / 8” AND MULTIBELT OIL SKIMMER The Abanaki Model 4 Oil Grabber is a dependable and effective means of removing oil from water and water-based solutions. Often, skimming by itself will reduce oil to an acceptable level of water purity.

61 FLOW RATE (LPH)

\ Most

inexpensive way to remove oil from water

\ Saves

coolants by removing tramp oil

\ Conserves

parts wash water by removing oily wastes

110v to 480v

59 x 51 x 56 cm

\ Prevents

POWER OPTIONS

SHIPPING DIMENSIONS

\ Reduces

plugging of spray heads and filters

\ Skimmed

oil can be recycled and reused as a lubricant or fuel

\ Helps

meet government requirements for water discharge

\ 4”:

59 x 51 x 56 cm & 8”: 36 x 23 x 26 cm

fluid disposal costs

ABANAKI OIL VIPER OIL SKIMMER Effectively removes floating surface oils by means of a oleophilic (oil attracting) 3/4 inch diameter continuous looped tube. The tube extends out over the surface of the tank or pit and collects the free floating oils.

378 FLOW RATE (LPH)

110v or 220v

51 x 38 x 41 cm

POWER OPTIONS

SHIPPING DIMENSIONS

\ Magnetic

base allows for installation anywhere in the shop

\ 51

x 38 x 41 cm and 36 x 23 x 26 cm

\ Complete

reversibility keeps hoses and cords from being tangled

\ Lightweight \ Requires \ Easy

and portable

no floor space

to empty and clean

17

Fluid Maintenance & Optimisation

Tramp Oil Skimmers

NIMATIC OIL SKIMMER 2450E

TRAMP OIL BELT SKIMMER

The Nimatic Oil Skimmer removes tramp oils (hydraulic oil, spindle oil etc.) from the surface of the metalworking fluids. Tramp oils should always be removed, not only to increase the lifetime of the metalworking fluids and cutting tools, but also to ensure optimal working conditions.

5

49

REMOVAL RATE

BELT WIDTH

NIMATIC OIL SKIMMER 2430E

29

REMOVAL RATE

BELT WIDTH (MM)

(LPH)

\ Build-in

\ Small

dimensions makes it fit almost every CNC machine

Oil Separator

\ Easy

maintenance Easy and simple installation with magnet base friendly

\ Quick

and easy separation and assembly

TRAMP OIL BELT SKIMMER

The Nimatic Oil Skimmer removes tramp oils (hydraulic oil, spindle oil etc.) from the surface of the metalworking fluids. Tramp oils should always be removed, not only to increase the lifetime of the metalworking fluids and cutting tools, but also to ensure optimal working conditions.

3

up to 90% of the skimmed liquid emulsion and send only waste oil to deposit

\ User

(MM)

(LPH)

\ Returns

\ Returns

up to 90% of the skimmed liquid emulsion and send only waste oil to deposit

\ Build-in

\ Small

dimensions makes it fit almost every CNC machine

Oil Separator

\ Easy

maintenance Easy and simple installation with magnet base

\ User

friendly

\ Quick

and easy separation and assembly

Fluid Maintenance & Optimisation

Fluid Recovery

WOGAARD COOLANT SAVER Typical application to reclaim coolant from chip bins and return to machines. Reduce coolant/oil usage, improve health & safety/environmental benefits.

COOLANT & NEAT OIL RECOVERY UNIT \ Achieve \ Up

up to 50% saving

to 90% saving in disposal

\ Improved

house keeping

\ Environmental \ No

50°C MAX TEMPERATURE

18

benefits

additional power consumption whilst in operation

Fluid Maintenance & Optimisation

Coalescers

FREDDY MOBILE SEPARATOR MOBILE TRAMP OIL COALESCER The Freddy Tramp Oil Separator has been designed to combat the problems associated with tramp oil levels in machine tool coolant systems.

Tramp oil can cause a variety of problems both to the finished product and the operator.

110v or 240v

5 - 35

POWER OPTIONS

FLOW RATE (LPM)

VIVEX PENGUIN

FLOW RATE

(LPH - MOBILE VERSION)

The Tramp Oil Separator is easily manoeuvrable, so it can be used throughout the factory workshop, and it runs continuously so not to interfere with production, siphoning the tramp oil into the supplied collection bottle, and allowing the cleaned coolant to be returned.

\ Removes

tramp oil from coolants in a variety of application

\ Runs

continuously

\ Variety

of filters and floats available

\ Optional

UV coolant decontaminator prohibits bacterial growth

\ 12-month

warranty

TRAMP OIL COALESCER

A mobile or stationary separator in stainless steel with nearly no maintenance and no need for consumables except 10 litres of compressed air per day for self-cleaning of the separator. This machine includes a 3-phase lamella separator for separation of tramp oil and solid particles.

up to 300

\

up to 2000

25 um

FLOW RATE

FILTRATION QUALITY

(LPH - STATIONERY VERSION)

\ Tramp

oil separation down to less than 1%

\ This

unit is used for by-pass purification of industrial washing liquids and cutting coolants

NJT 1560 LP OIL COALESCER NexJen oil coalescer is an innovative tool for keeping coolant free of oil. The patent-pending design allows for easy visual inspection of your coolant’s condition and will also help extend tool and coolant life.

1136

39

64 x 28 x 56 cm

FLOW RATE

MAX TEMPERATURE

SHIPPING DIMENSIONS

(LPH)

(OC)

\ Magnetic

base allows for installation anywhere in the shop

\ Power

options – 110v or 220v 50/60Hz

\ Complete

reversibility keeps hoses and cords from being tangled

\ Lightweight \ Requires \ Easy

and portable

no floor space

to empty and clean

19

Fluid Maintenance & Optimisation

Coalescers

NJT 1600 OIL COALESCER NexJen oil coalescer is an innovative tool for keeping coolant free of oil. The patent-pending design allows for easy visual inspection of your coolant’s condition and will also help extend tool and coolant life.

1136

64 x 28 x 56 cm

FLOW RATE

SHIPPING DIMENSIONS

(LPH)

\ Magnetic

base allows for installation anywhere in the shop

\ Power

options - air daigram pump

\ Complete

reversibility keeps hoses and cords from being tangled

\ Lightweight \ Requires \ Easy

and portable

no floor space

to empty and clean

NJT 1800 OIL COALESCER NexJen oil coalescer is an innovative tool for keeping coolant free of oil. The patent-pending design allows for easy visual inspection of your coolant’s condition and will also help extend tool and coolant life.

1136

72

64 x 28 x 56 cm

FLOW RATE

MAX TEMPERATURE

SHIPPING DIMENSIONS

(LPH)

(OC)

\ Magnetic

base allows for installation anywhere in the shop

\ Power

options - air daigram pump

\ Complete

reversibility keeps hoses and cords from being tangled

\ Lightweight \ Requires \ Easy

and portable

no floor space

to empty and clean

T700 PORTABLE TRAMP OIL COALESCER TRAMP OIL SEPARATOR Slideways oil contamination (tramp oil) is still the biggest cause of coolant problems in a typical workshop. Controlling tramp oil extends coolant life, reduces bacterial activity, avoids ‘Monday morning smell,’ and gives improved tool life and machined finishes.

\ The

T700 effectively removes tramp oil and floating swarf - even on turbulent sumps - without stopping your machines

\ One

T700 can serve an entire workshop.

\ Stainless

110v or 230v

\ Reusable

Tramp oils hampers the beneficial effects of emulsions and solutions. Shorter lifetime and the spread of microorganisms are the consequences.

Removing these tramp oils from operating fluids is the first step toward proper operating hygiene and lower costs.

application – works on any coolant sump

bag filter

TRAMP OIL SEPARATOR \ The

integrated special UV flatbed reactors strikingly improve the appearance and odor of the fluid. Like our other equipment, the TrennMaster is mobile. trump oil efficiently during operation

20

\ Universal

steel construction

\ Removes

(L/M)

to use – minimal setup and no “levelling” required

servicing required no consumable parts

TB 250, TB 250 VA, TM 450 UV

THROUGHPUT

operation

\ Easy

\ Minimal

POWER OPTIONS

250-450

\ Unattended

<60°C MAX TEMPERATURE (KG/H)

\ Extents

lifetime of coolant

\ Reduces

bacteria growth and odor

\ Bypass

cleaning process without machine downtime

\ Reduces

costs

\ Short

waste fluid and

pay-back

\ pH-value: \ Air

5-9.5

membrane pump: 3-6 bar compressed air

Fluid Maintenance & Optimisation

Fines Separation

MM5/10/20 MAGNETIC FILTER Ideal for single cell machines. The manual clean magnetic filter can be easily installed on new or existing equipment. With a high intensity magnetic core and patented fluid flow path, Micromag ensures removal of almost 100% of ferrous contamination.

\ Patented

design

\ High

collection capacity relative to size

\ Non-block \ Easy

design

clean

\ No 12 BARS

70-150

5-50

FLOW RATE

WORKING TEMPERATURE

(LPM)

reduction in pressure or flow

\ Rapid

return on investment

MAX PRESSURE

(OC)

MICROMAG MM5/ HP 50, MM10/HP50/, MM20/HP50 MAGNETIC FILTER Micromag HP50 is a magnetic filter which is designed for some high pressure through-spindle coolant filtration applications, where the smallest of ferrous particles can damage seals, spindles and reduce efficiency of the cutting tool.

\ Patented

design

70-150

5-140

FLOW RATE

WORKING TEMPERATURE

(LPM)

MAX PRESSURE

(OC)

return on investment

for pressure surge filtration applications

\ High

collection capacity relative to size

\ Non-block 50 BARS

\ Rapid

\ Ideal

\ Easy

design

clean

\ Compact

design

\ No

reduction in pressure or flow

MICROMAG MM5/HP80, MM10/HP80, MM20/HP 80 MAGNETIC FILTER Micromag HP80 is a magnetic filter which is designed for high pressure through-spindle coolant filtration applications, where the smallest of ferrous particles can damage seals, spindles and reduce efficiency of the cutting tool.

\ Patented \ Stainless

design

steel construction

\ High

collection capacity relative to size

\ No

reduction in pressure or flow

\ Rapid

return on investment

\ Ideal

for through spindle coolant applications

80 BARS

70-150

5-140

FLOW RATE

WORKING TEMPERATURE

(LPM)

MAX PRESSURE

\ Non-block \ Easy

design

clean

\ Compact

design

(OC)

FILTRAMAG+, FM1.5+, FM2.0+ MAGNETIC FILTER Filtramag+ magnetic filter is the ultimate in filtration technology, its’ high intensity magnetic cores make it almost 100% effective for use with materials which have lower magnetic permeability such as tungsten carbide and cast iron.

250-500

20 BARS

FLOW RATE

MAX PRESSURE

(LPM)

\ Patented

design

\ Unique

Dual Flow Technology TM - maximises collection capability

\ Removes

both magnetic and non-magnetic contamination - optional mesh strainer

\ High

\ Easy

clean

\ Stainless

steel construction

\ No

reduction in pressure or flow

\ Rapid

return on investment

flow capability

\ Non-block

design

FILTRAMAG+ MOBILE UNIT MAGNETIC FILTER The Filtramag+ mobile unit is an off-line filtration system for cleaning oils and coolants. Featuring the high performance Filtramag+ magnetic filter, this “plug and play” unit offers efficient sub-micron filtration and can be moved easily from machine to machine.

\ Simple,

“Quick-Connect” installation

\ Reduced

waste disposal and oil wastage

\ High

performance, submicron filtration

\ Cleaner,

fluids

longer lasting

\ Cost -5 to 60 WORKING TEMPERATURE

savings in disposable filter usage

\ Improved

accuracy

surface finish and

(OC)

21

Fluid Maintenance & Optimisation

Fines Separation

AUTOFILTREX, AF1, AF3/RC, AF5/RC The Autofiltrex magnetic filter is an automated cleaning system which ensures 24/7 “ultrapolished” machine tool fluids. The “plug and play” unit will deliver savings in fluid usage, filter consumables and waste disposal costs, as well as to improve surface quality.

MAGNETIC FILTER

\ Cleaner

fluid delivery to machine expenditure on filter media

\ Plug

and Play set up, simple settings costs

\ Improved

waste disposal

accuracy

FLOW RATE

Uninterrupted filtration

\ Reduced

\ Reduced from 120

\ 24/7

surface finish and

(LPM)

AUTOMAG, AMC, AM6, AM12 MAGNETIC FILTER The Automag magnetic filter is a fully automated unit which is ideal for 24/7 machining operations.

With high contamination collection capacity and an ability to handle high flow rates, Automag is widely used on high volume production lines.

\ Patented

design

\ Unique

Dual Flow Technology TM - maximises collection capability

\ No

user intervention required

\ Suitable

for harsh chemical environments

10 BARS

\ PLC

\ Ultra-fast

cleaning

automated

\ No

reduction in pressure or flow

\ Rapid

return on investment

\ Flow

rates up to 10,000 litres per minute (using multiple units)

compatible

MAX PRESSURE

AUTOMAG SKID, AMCS1, AM6S1, AM12S1 MAGNETIC FILTER. DOUBLE VERSIONS AVAILABLE The Automag Skid magnetic filtration system is a self-contained filtration and fluid recovery system.

The fully automated unit minimises fluid loss during cleaning and is ideal for 24/7 high volume single or multi-cell machining applications.

\ Unique

Dual Flow Technology TM - maximises collection capability

\ No

user intervention required

\ Suitable

for harsh chemical environments

2001800

10 BARS

FLOW RATE

MAX PRESSURE

(LPM)

22

\ PLC

compatible

\ Ultra-fast

cleaning

automated

\ No

reduction in pressure or flow

\ Rapid

return on investment

\ Built

in fluid recovery system

\ Flow

rates of up to 1800 litres per minute

Fluid Maintenance & Optimisation

Fines Filtration

VIVEX DINOFILTER

CENTRAL FILTRATION SYSTEMS

Consists of one or several filtration units (cassettes) which are assembled in the central unit. The contaminated fluid from the machining process enters the central unit into the dirty tank (filter tank). The contaminated fluid is sucked trough each filter cassette.

\ No

filter aids such as paper is needed for the filtration

\ Simple

construction with a limited number of moving parts

\ Required

maintenance is

\ Dinofilter

has a modular

limited

up to 10,000

10 um

FLOW RATE

FILTRATION QUALITY

(LPM)

VIVEX DECANTOR

structure

\ Outstanding

efficiency in clarifying fluids containing fiber type solid materials such as grinding swarf from steel grinding or chips from cutting machining

\ Remove

one cassette in order to perform

CENTRAL FILTRATION SYSTEMS

System for periodical settling of fluid under motionless liquid volume in a lamella package and automatically discharge of decanted fluid and separated wastes. Automatically operating cleaning system of the lamella package.

\ Lean

maintenance

\ Consumables

technology

up to 2,300

10 um

FLOW RATE

FILTRATION QUALITY

VIVEX DINOSAURUS

free

\ Use

for hard metal grinding, EDM Fluids, honing fluids

\ Works

(LPM)

maintenance, while the unit can still perform its filtration function

in full auto mode

CENTRAL FILTRATION SYSTEMS

A central coolant management system for water based cutting coolants. The system includes a built-in 3-phase lamella separator for separation of tramp oil, graphite and other solid particles out of the coolant.

\ Tramp

oil separation to the level below 1%

\ Lean

maintenance and consumables free technology

\ Ideal

for purification of cutting fluids

100 10,000

25 um

FLOW RATE

FILTRATION QUALITY

(LPM)

VIVEX BISON

\ Can

remove following contaminations from coolants: tramp oil, chips, sludge, graphite.

CENTRAL FILTRATION SYSTEMS

An automatically operated central unit for management of water based cutting coolants.

This unit includes a 3-phase lamella separator in which solid particles and tramp oil are separated and a clean tank for the purified fluid.

25 um FILTRATION QUALITY

VIVEX MUSTANG

25 um

work with up to 25 machine centres

\ Tramp

to 1%

oil separation down

\ Lean

maintenance, provided by automatically operating system and the separation that does not require consumable materials

\ Automatically

discharge of separated wastes; tramp oil and solid particles

\ Excellent

performance in tramp oil separation

CENTRAL FILTRATION SYSTEMS

This central coolant management system is similar to the Bison unit, but it has a smaller capacity. Compact design requiring a minimum of floor space (LxWxH=2,5x1,3x1,7 m). Excellent performance in tramp oil separation.

FILTRATION QUALITY

\ Can

\ Can

work with up to 10 machine centres

\ Tramp

to 1%

\ Lean

oil separation down

maintenance, provided by automatically operating system and the separation that does not require consumable materials

\ Automatically

discharge of separated wastes; tramp oil and solid particles

\ Excellent

performance in tramp oil separation

23

Fluid Maintenance & Optimisation

Fines Filtration

VIVEX PYGMER

FILTER UNIT

A paper-free filter system intended for purification of grinding fluid in single grinding machine. The system is complete with automatic topping-up and evaporation cooling. Includes filter mesh of stainless steel cloth. Automatic filter cleaning and sludge dewatering.

self-cleaning filter cloth of stainless steel

\ Minimum

floor space required; Vertical type of liquid tank

\ Automatic

sludge dewatering and discharge

\ Removable

scraper even during operation

100 300

25 um

FLOW RATE

FILTRATION QUALITY

(LPM)

\ Permanent

HDU RANGE OF FINE FILTRATION SYSTEMS CJC® Fine Filters are offline oil filtration solutions with integrated circulating pumps for off-line installation. The filters are recognized around the world as highly efficient purification systems for applications involving hydraulic oil, lubrication oil, gear oil, quenching oil, phosphate esters and more.

to install

\ High

dirt holding capacity

\ Low

version available design

\ BLDA27/27 0.75500

110, 240 or 415v

80

FLOW RATE

POWER OPTIONS

MAX TEMPERATURE

(LPM)

insert are recommended for use with water Glycols

(OC)

DESORBERS FOR WATER REMOVAL FROM OIL CJC® Desorbers are patented products designed to remove water from oil types which either bind and emulsify water or are high viscosity oil (up to ISO VG 1000). Ideal for use in which water ingress is a continuous and significant problem, whether for lubrication oil, gear oil or hydraulic oil.

\ Desorber

D05, D10, D30, D40 & D88

\ Water

removal rate: D05 1 ltr p/24hrs D10- 1/2 ltr p/ hr, D30- 4lt p/hr, D40 - 8ltr p/hr, D88 - 12ltr p/hr water from emulsified oil

\ Extends

the lifetime of oil

POWER OPTIONS

BLUE BALEEN OILABSORB

CC JENSEN

The CJC™ Blue Baleen OilAbsorb OA Series are polishing systems, used to absorb oil from water to below 5 ppm. The CJC™ OilAbsorb system is installed after the CJC™ Blue Baleen PreConditioner PC. The system is modular, which means that the capacity can be enhanced.

\ Increased

capacity

pressure drop, Guard against high oil ingress

\ Reduce 1,250 5,000

415v

FLOW RATE

POWER OPTIONS

(LPH)

costs

up to 9000

240v or 415v

FLOW RATE

POWER OPTIONS

(LPM)

24

in fluid life

waste disposal

\ Increase

WATER SOLUBLE, CORROSIVE FLUIDS Offer flexible range of products specially designed for high efficieny dirt holding. Compact range of solutions that have a modular design that will cover a wide range of applications and flow rates.

oil holding

\ Reduced

\ Increase

productivity

SIEBEC

\ Very

efficient equipment

\ Can

offer mobile solution

\ Easy

tramp oil separator

\ Feed

tank with pump that makes it possible to connect even machine tool with fluid outlet at very low elevation

Inserts A15/25, A27/27/38/20 (Filtration of mineral and synthetic based engine oils, Hydraulic oils, Honing oils and Quenching oils

\ B

Inserts manufactured especially for mineral oil based: Lubrication oils, Hydraulic oils, Turbine oils, Gear oils, Honing oils & Rolling oils

CC JENSEN

\ Removes 415v

\ Optional

\ A

maintenance

\ Modular

cooling (lowers the temperature up to 3°C).

CC JENSEN

\ Easy

\ Mobile

\ Evaporation

to maintain and manage

\ Prevents

uncontrolled breakdowns and reduces maintenance costs

\ Easy \ Will

to install and operate

reduce water content below 200ppm.

Fluid Maintenance & Optimisation

Fines Filtration

6S-E MOBILE OFFLINE FILTRATION SYSTEM PLC controlled and pre-heater for viscous oils.

Automatic pressure adjustment for maximum efficiency. Filter element change timer. Mixed powder coated / stainless steel frame.

MOBILE OFFLINE FILTRATION SYSTEMS

\ Pre-heaters

for vicous oil

\ Constant

filtration whilst the system is working clean the entire system, not just the oil in the reservoir.

\ Removes

contaminates and water, extending fluid life

\ Intergrated

Sample spoints for easy collection of fluid samples

750

230V

10,000

FLOW RATE

POWER OPTIONS

FOR SYSTEMS UP TO (L)

(LPH)

2S-500E OFFLINE FILTER

MOBILE OFFLINE FILTRATION SYSTEMS

Mobile or permanently installed offline filtration systems work independently of the system being filtered, using integrated pumps to provide pressure and flow. Particles and moisture are removed leaving oil “cleaner than new”, reducing downtime and component wear.

220 FLOW RATE (LPH)

filtration whilst the system is working clean the entire system, not just the oil in the reservoir.

\ Intergrated

Sample spoints for easy collection of fluid samples

\ Removes

contaminates and water, extedning fluid life

110 & 230V

1,000

POWER OPTIONS

FOR SYSTEMS UP TO (L)

6S-350-C12 BYPASS FILTER

\ Constant

HIGH PRESSURE HYDRAULIC FILTRATION

Fixed by-pass filter comprising 6x SDU filter housing. Recommended for systems over 3000 litres. Max feed pressure 350 Bar.

\ Permanently

installed filtration using the flow and pressure of the system that is being filtered.

\ Constant

filtration whilst the system is working clean the entire system, not just the oil in the reservoir.

12

6-350 BAR

3,000

FLOW CONTROL

FEED PRESSURE

SYSTEM CAPACITY (L)

(LPM)

2S-350-C4 BYPASS OIL FILTER Fixed by-pass filter comprising 2x SDU filter housing. Recommended for systems up to 1000 litres. Max feed pressure 350 Bar.

\ Fit

and forget - Change filter element as part of routine servicing.

HIGH PRESSURE HYDRAULIC FILTRATION \ Permanently

installed filtration using the flow and pressure of the system that is being filtered.

\ Constant

filtration whilst the system is working clean the entire system, not just the oil in the reservoir.

4

6-350 BAR

1,000

FLOW CONTROL

FEED PRESSURE

SYSTEM CAPACITY (L)

(LPM)

HDU - H300 BYPASS OIL FILTER The HDU-H300 is a by-pass filter suitable for systems of up to 200 litres. Max feed pressure 300 Bar.

\ Fit

and forget - Change filter element as part of routine servicing.

HIGH PRESSURE HYDRAULIC FILTRATION \ Permanently

installed filtration using the flow and pressure of the system that is being filtered.

\ Constant

filtration whilst the system is working clean the entire system, not just the oil in the reservoir.

2

6-300 BAR

200

FLOW CONTROL

FEED PRESSURE

SYSTEM CAPACITY (L)

(LPM)

\ Fit

and forget - Change filter element as part of routine servicing.

25

Fluid Maintenance & Optimisation

Vacuum Suction Units FREDDY MARK V PROPELLED COOLANT RECYCLING A tilting filter tank enables quick and easy emptying of the 60 litre basket. Easily manoeuvrable on a battery propelled chassis, the Mark V can also be battery operated so it can be used anywhere.

500 or 1000

7.5kW 415v

TANK CAPACITY

POWER OPTIONS

(L)

\ Designed

to vacuum out coolant from machine tool sumps, machine beds, drip trays, conveyors and even the shop floor with the dedicated floor tool and recycle it for re-use

\ Finished

in oil and acid resistant powder coated paint

\ 60

litre perforated steel filter basket

\ Complete

with full set of tools and hoses

\ Recycles

coolant and extends coolant life

\ Enhances

coolant performance and production quality

\ Significantly

reduces coolant usage

FREDDY MARK V COOLANT RECYCLING The Mark V is one of the largest of our coolant recycling vacuums, ranging from 310 litres to 500 litres tank capacity. It has a tilting filter tank, enabling quick and easy emptying of the 60 litre basket.

310 or 500

4kW 415v

TANK CAPACITY

POWER OPTIONS

(L)

\ Designed

to vacuum out coolant from machine tool sumps, machine beds, drip trays, conveyors and even the shop floor with the dedicated floor tool and recycle it for re-use.

\ Finished

in oil and acid resistant powder coated paint

\ 60

litre perforated steel filter basket

\ Complete

with full set of tools and hoses

\ Recycles

coolant and extends coolant life

\ Enhances

coolant performance and production quality

\ Significantly

reduces coolant usage

FREDDY ECOVAC COOLANT RECYCLING The Freddy Ecovac is unique in the Freddy coolant recycling vacuum family as it is the only vacuum to vacuum out and recycle the coolant continuously, using an independent pump for return. Designed to vacuum out coolant from sumps etc.

\ Finished in oil and acid

\ Enhances coolant

\ 37 litre perforated steel filter

\ Significantly reduces coolant

\ Complete with full set of

\ Improves and extends

resistant powder coated paint basket

tools and hoses

performance and production quality usage

tool life

200 or 300

4kW 415v

\ Recycles coolant and

\ Extensively cuts waste

TANK CAPACITY

POWER OPTIONS

\ Recycles coolant and

\ Removes contaminants that

\ Finished

\ Enhances

\ 37

\ Significantly

\ Complete

\ Improves

(L)

extends coolant life extends coolant life

disposal costs

cause bacterial growth

FREDDY MIDI COOLANT & SWARF VACUUM The Freddy Midi has the smallest footprint in the Freddy Coolant Vacuum range, measuring just 620mm in width, making it easy to manoeuvre in all workshops. The Freddy Midi is designed to vacuum out coolant from machine tool sumps etc.

in oil and acid resistant powder coated paint litre perforated steel filter basket with full set of tools and hoses

reduces coolant usage tool life

and extends

200 or 300

3kW 240v

\ Recycles

\ Extensively

TANK CAPACITY

POWER OPTIONS

\ Recycles

\ Removes

(L)

coolant and extends coolant life

coolant performance and production quality

coolant and extends coolant life

cuts waste disposal costs contaminants that cause bacterial growth

FREDDY SUPERMINOR COOLANT & SWARF VACUUM The Freddy Superminor+ is designed to be easy to manoeuvre, featuring a tilt and lift design so it is effortless to empty, and is the only Freddy with interchangeable drums to prevent cross contamination between fluids.

\ Finished

in oil and acid resistant powder coated paint

\ The

\ 37

\ Enhances

litre perforated steel filter basket

\ Comes

100 TANK CAPACITY (L)

26

3kW 415v POWER OPTIONS

with 38mm hose and gulper tool (option 51mm available)

\ Filters

from 1-1000 micron

\ Recycles

coolant and extends coolant life

most widely used and well established coolant vacuum range in the world coolant performance and production quality

\ Significantly

reduces coolant usage

\ Improves

tool life

and extends

Fluid Maintenance & Optimisation

Vacuum Suction Units FREDDY MICRO COOLANT & SWARF VACUUM Freddy Micro offers a new solution to your coolant recycling needs. With a smaller footprint, smaller 50 litre capacity, and weighing less than any previous Freddy, it offers versatility, mobility and affordability.

2kW 240v

50

POWER OPTIONS

TANK CAPACITY (L)

\ Finished

in oil and acid resistant powder coated paint

\ Enhances

coolant performance and production quality

\ 37

\ Significantly

\ Comes

\ Improves

litre perforated steel filter basket

reduces coolant usage

with 38mm hose and gulper tool (option 51mm available)

\ Filters

tool life

from 1-1000 micron

\ Recycles

coolant and extends coolant life

and extends

\ Extensively

cuts waste disposal costs

\ Removes

contaminants that cause bacterial growth

FREDDY MICRO PLUS COOLANT & SWARF VACUUM Enjoys all the benefits of the standard Micro but with now the ability to empty under pressure in just 45 seconds. Unlike many of our competitors the Micro+ does not use fragile submersible pumps which take up valuable space in the tank and make it incredibly difficult to thoroughly clean out.

2kW 240v

50

POWER OPTIONS

TANK CAPACITY (L)

\ Finished

in oil and acid resistant powder coated paint

\ Enhances

\ 37

\ Significantly

\ Comes

\ Improves

litre perforated steel filter basket

\ Filters

<50OC

SUCTION CAPACITY

TEMPERATURE (OC)

(L/M)

tool life

from 1-1000 micron

\ Recycles

coolant and extends coolant life

cuts waste disposal costs

VACUUM CLEANER

\ Change

of emulsion as fast as possible Machine Downtimes

to Use

\ pH-value:

\ Extensively

contaminants that cause bacterial growth

emulsion treatment for individually filled machines

\ Short

and extends

\ Removes

\ Perfect

\ Easy 50

reduces coolant usage

with 38mm hose and gulper tool (option 51mm available)

SF 500 , SF 250, SF 400T, SF 500S, SF 700, SF 1000 High-performance suction and filter cart for the cleaning of cooling lubricants, cutting oils and varnishing liquids. With the help of the MKR SF equipment, it takes only 15 minutes to suction off 400 Litres (106 US liquid gallons) of contaminated coolant or cutting oil, recycle it and return the recycled fluid to the machine.

coolant performance and production quality

5-9.5

\ Main

Tank: 250-1000 ltr

\ Several

cleaning procedures in one system.

The suction feature removes liquids, chips and swarf; the unit features a vacuum filter, and the unit works as a high-pressure cleaning system.

\ Electric

connection/load: 400/16VA 50Hz, 7/16 kW/A

Fluid Maintenance & Optimisation

Coolant Recycling & Recover Units QH FLUIDCLEANâ&#x201E;˘ COOLANT RECYCLING UNIT The best way to reduce coolant costs is to extend coolant life. By controlling tramp oil and bacteria coolant will last longer, operators will be happier and downtime will be reduced. Disposal costs and purchase of new product will be minimised.

This is all offered through the introucciton of the CCS unit.

\ Recycles

used coolant

\ Significantly

coolant life

\ Provides

a constant supply of recycled coolant

\ Removes

tramp oil

500

CENTRAL COOLANT RECYCLING STATION CAPABLE OF TREATING 500 LITRES OF USED COOLANT EVERY 3 TO 4 HOURS.

extends

\ Controls

particles and

bacterial growth

\ Reduced

carbon footprint

\ Coolant

costs (purchase and disposal) are significantly reduced

\ Improved

operator conditions - reduced oil mist, reduced

\ Bacterial

growth, coolant odour reduced

\ Increased

productivity and profitability

27

04

Environmental, Health & Safety Protecting people and the environment is a critical aspect for any business.

At Quaker Houghton we provide extensive support and technical assistance in this area through a range of innovative equipment solutions.

One example is air quality. Quaker Houghton partner with a number of equipment suppliers that specialise in designing, installing and managing air mist extraction systems. Filtration systems for industrial applications must now be able to cope with twenty-four-hour operations and ever greater quantities of all types of particulate, whilst minimising costs for the customer and operating efficiently.

Quaker Houghton can offer a range of products and systems for the industrial marketplace that does just that. From oil mist eliminators and dust collectors to gas adsorption filters for corrosive gases and complete process filtration systems, our solutions in this area are designed around the exact needs of modern manufacturing and industrial processes â&#x20AC;&#x201C; ensuring the protection of human health, the environment and equipment, whilst maximising output.

Another important area is the handling and containment of oils and hazardous chemicals. Spill containment is an essential requirement for any manufacturing facility - with or without a spill contingency plan. Designed to be used in an emergency, a spill kit is a complete kit to deal with any spill emergency, containing pads, socks, pillows and waste disposal bags. Spill kits can be placed strategically around a site near high risk areas, or simply placed inside vans / in forklifts.

Quaker Houghton again have a full range of products to support customers with all of the spill management requirements.

28

4

Environmental, Health & Safety

Oil Mist Collectors

OMF 1000 FC

FIBREDRAIN™ OIL MIST COLLECTOR

FibreDrain® oil mist collectors are designed with the unique FibreDrain® filter technology to guarantee high filtration efficiency and long filter life also at high oil mist concentrations in continuous operation.

CAPACITY

(MAX AIRFLOW M3/H)

3

POWER OPTIONS

NO. OF FILTER ELEMENTS

OMF 1000-2

2

POWER OPTIONS

NO. OF FILTER ELEMENTS

OMF 2000 FC

CAPACITY

(MAX AIRFLOW M3/H)

OMF 4000I

CAPACITY

(MAX AIRFLOW M3/H)

OMF 6000

230 or 400v

3

POWER OPTIONS

NO. OF FILTER ELEMENTS

CAPACITY

(MAX AIRFLOW M3/H)

fluid drainage capacity ensures maximum coolant retrieval and reduces coolant consumption

\ The

FibreDrain design secures long filter life and thus low operating cost

\ Wide

range of filter compositions to suit most applications

\ Filter

efficiency (%) 99,95

\ Working

pressure (kPa) Max 3500 Pa

\ Noise

level (dB(A)) 50 Hz: 66 dB(A) @1,5 m from service side patent-pending FibreDrain® technology ensures top performance in continuous operation, 24/7

\ Exceptional

fluid drainage capacity ensures maximum coolant retrieval and reduces coolant consumption

\ The

FibreDrain design secures long filter life and thus low operating cost

\ Wide

range of filter compositions to suit most applications

\ Filter

efficiency (%) 99,95

\ Working

pressure (kPa) Max 3500 Pa

\ Noise

level (dB(A)) 50 Hz: 67 dB(A) @1,5 m from service side patent-pending FibreDrain® technology ensures top performance in continuous operation, 24/7

\ Exceptional

fluid drainage capacity ensures maximum coolant retrieval and reduces coolant consumption

\ The

FibreDrain design secures long filter life and thus low operating cost

\ Wide

range of filter compositions to suit most applications

FIBREDRAIN™ OIL MIST COLLECTOR \ Filter

efficiency (%) 99,95

\ Working

pressure (kPa) Max 3500 Pa

\ Noise

level (dB(A)) 50 Hz: 66 dB(A) @1,5 m from service side

\ Unique,

230 or 400v

6

POWER OPTIONS

NO. OF FILTER ELEMENTS

patent-pending FibreDrain® technology ensures top performance in continuous operation, 24/7

\ Exceptional

fluid drainage capacity ensures maximum coolant retrieval and reduces coolant consumption

\ The

FibreDrain design secures long filter life and thus low operating cost

\ Wide

range of filter compositions to suit most applications

FIBREDRAIN™ OIL MIST COLLECTOR

FibreDrain® oil mist collectors are designed with the unique FibreDrain® filter technology to guarantee high filtration efficiency and long filter life also at high oil mist concentrations in continuous operation.

6000

patent-pending FibreDrain® technology ensures top performance in continuous operation, 24/7

\ Unique,

FibreDrain® oil mist collectors are designed with the unique FibreDrain® filter technology to guarantee high filtration efficiency and long filter life also at high oil mist concentrations in continuous operation.

4000

level (dB(A)) 50 Hz: 66 dB(A) @1,5 m from service side

\ Exceptional

FIBREDRAIN™ OIL MIST COLLECTOR

FibreDrain® oil mist collectors are designed with the unique FibreDrain® filter technology to guarantee high filtration efficiency and long filter life also at high oil mist concentrations in continuous operation.

2000

\ Noise

\ Unique,

230 or 400v

1000

(MAX AIRFLOW M3/H)

pressure (kPa) Max 2500 Pa

FIBREDRAIN™ OIL MIST COLLECTOR

FibreDrain® oil mist collectors are designed with the unique FibreDrain® filter technology to guarantee high filtration efficiency and long filter life also at high oil mist concentrations in continuous operation.

CAPACITY

efficiency (%) 99,95

\ Working

\ Unique,

230 or 400v

1000

\ Filter

\ Filter

efficiency (%) 99,95

\ Working

pressure (kPa) Max 4500 Pa

\ Noise

level (dB(A)) 50 Hz: 70 dB(A) @1,5 m from service side with silencer

\ Unique,

400 or 690v

9

POWER OPTIONS

NO. OF FILTER ELEMENTS

patent-pending FibreDrain® technology ensures top performance in continuous operation, 24/7

\ Exceptional

fluid drainage capacity ensures maximum coolant retrieval and reduces coolant consumption

\ The

FibreDrain design secures long filter life and thus low operating cost

\ Wide

range of filter compositions to suit most applications

29

Environmental, Health & Safety

Oil Smoke Collectors OFS 500 FC

FIBREDRAIN™ OIL SMOKE COLLECTOR

OFS oil smoke collectors are designed with the unique FibreDrain® filter technology to guarantee high filtration efficiency and to handle large amounts of neat oil mist during continuous operation.

500 CAPACITY

(MAX AIRFLOW M3/H)

OFS 1500 FC

CAPACITY

(MAX AIRFLOW M3/H)

OFS 1500-2

3

POWER OPTIONS

NO. OF FILTER ELEMENTS

CAPACITY

(MAX AIRFLOW M3/H)

OFS 2000I

CAPACITY

(MAX AIRFLOW M3/H)

OFS 3500

230 or 400v

3

POWER OPTIONS

NO. OF FILTER ELEMENTS

CAPACITY

(MAX AIRFLOW M3/H)

30

level (dB(A)) 50 Hz: 65 dB(A) @1,5 m from service side patent-pending FibreDrain® technology ensures top performance in continuous operation, 24/7

\ Exceptional

fluid drainage capacity ensures maximum coolant retrieval and reduces coolant consumption

\ The

FibreDrain design secures long filter life and thus low operating cost

\ Wide

range of filter compositions to suit most applications

\ Filter

efficiency (%) 99,95

\ Working

pressure (kPa) Max 3500 Pa

\ Noise

level (dB(A)) 50 Hz: 67 dB(A) @1,5 m from service side patent-pending FibreDrain® technology ensures top performance in continuous operation, 24/7

\ Exceptional

fluid drainage capacity ensures maximum coolant retrieval and reduces coolant consumption

\ The

FibreDrain design secures long filter life and thus low operating cost

\ Wide

range of filter compositions to suit most applications

FIBREDRAIN™ OIL SMOKE COLLECTOR \ Filter

efficiency (%) 99,95

\ Working

pressure (kPa) Max 3500 Pa

\ Noise

level (dB(A)) 50 Hz: 65 dB(A) @1,5 m from service side

\ Unique,

230 or 400v

2

POWER OPTIONS

NO. OF FILTER ELEMENTS

patent-pending FibreDrain® technology ensures top performance in continuous operation, 24/7

\ Exceptional

fluid drainage capacity ensures maximum coolant retrieval and reduces coolant consumption

\ The

FibreDrain design secures long filter life and thus low operating cost

\ Wide

range of filter compositions to suit most applications

FIBREDRAIN™ OIL SMOKE COLLECTOR \ Filter

efficiency (%) 99,95

\ Working

pressure (kPa) Max 3500 Pa

\ Noise

level (dB(A)) 50 Hz: 66 dB(A) @1,5 m from service side

\ Unique,

230 or 400v

6

POWER OPTIONS

NO. OF FILTER ELEMENTS

patent-pending FibreDrain® technology ensures top performance in continuous operation, 24/7

\ Exceptional

fluid drainage capacity ensures maximum coolant retrieval and reduces coolant consumption

\ The

FibreDrain design secures long filter life and thus low operating cost

\ Wide

range of filter compositions to suit most applications

FIBREDRAIN™ OIL SMOKE COLLECTOR

OFS oil smoke collectors are designed with the unique FibreDrain® filter technology to guarantee high filtration efficiency and to handle large amounts of neat oil mist during continuous operation.

3500

\ Noise

\ Unique,

OFS oil smoke collectors are designed with the unique FibreDrain® filter technology to guarantee high filtration efficiency and to handle large amounts of neat oil mist during continuous operation.

2000

pressure (kPa) Max 2500 Pa

FIBREDRAIN™ OIL SMOKE COLLECTOR

OFS oil smoke collectors are designed with the unique FibreDrain® filter technology to guarantee high filtration efficiency and to handle large amounts of neat oil mist during continuous operation.

1000

efficiency (%) 99,95

\ Working

\ Unique,

230 or 400v

OFS oil smoke collectors are designed with the unique FibreDrain® filter technology to guarantee high filtration efficiency and to handle large amounts of neat oil mist during continuous operation.

1500

\ Filter

\ Filter

efficiency (%) 99,95

\ Working

pressure (kPa) Max 4500 Pa

\ Noise

level (dB(A)) 50 Hz: 70 dB(A) @1,5 m from service side with silencer

\ Unique,

400 or 690v

3

POWER OPTIONS

NO. OF FILTER ELEMENTS

patent-pending FibreDrain® technology ensures top performance in continuous operation, 24/7

\ Exceptional

fluid drainage capacity ensures maximum coolant retrieval and reduces coolant consumption

\ The

FibreDrain design secures long filter life and thus low operating cost

\ Wide

range of filter compositions to suit most applications

Environmental, Health & Safety

Spill Management

SPILL CENTRE & RESPONSE KITS Spill Centres and response kits are convenient, handy and always ready to go no matter how big or small the spill. Quaker Houghton Spill Centreâ&#x20AC;&#x2122;s can come pre-stocked with pads, a roll and socks in whichever format suits your business.

ABSORBANTS

SPILL MANAGEMENT \ Technical

information will be provided upon request

\ Spill

Centres are a great way to keep your premises protected at all times with the benefit of our team stocking them up for you when youâ&#x20AC;&#x2122;re running low and need a refill

ABSORBANTS

Quaker Houghton are able to offer 4 different ranges, each offering different qualities and properties. Our range of absorbants include oil / water booms, granules, pads, pillow, pads, socks and sheets.

\ Technical

information will be provided upon request

\ All

the products we offer are both cost effective and high quality. Our experts will provide a free of charge site audit so we can recommend the exact product for your application.

31

05 Cost Recovery Metalworking processes generate large volumes of metallic swarf, chips and fines. Processed effectively, using specialist recovery equipment, the value of this material can be significantly increased, whilst also providing additional benefits such as fluid recovery and waste minimisation.

32

These materials, if recovered efficiently and processed effectively can generate significant revenues compared to materials that have not been segregated, dried and compacted.

Quaker Houghton has extensive experience of swarf and waste management and have project managed major turnkey equipment installations for major global blue chip companies.

Many of these projects have delivered significant commercial benefits, whilst also supporting customers to meet challenging environmental targets.

We work with many global equipment partners who specialise in developing and designing bespoke waste recovery solutions for customers. This can range from simple swarf briquetting presses to major effluent treatment facilities.

5

Cost Recovery

Briquetting & Centrifuges TAILOR MADE CHIP / SWARF / SLUDGE PROCESSING TURNKEY SOLUTIONS When fulfillment of customer requirements for chip processing meets highest throughputs and reliability, then it can only be an individual manufactured system from Lanner. Using the newest technical standards our system can on the one side process up to ten tons of chips.

\ Skip

lifting devices, swarf crushers and centrifuges, conveyor belts, coolant/oil recovery

\ Individually

adapted to customer requirements

\ Perfectly 375 10,000

125 3,000

250 8,000

STEEL THROUGHPUT

ALUM. THROUGHPUT

GRINDING SLUDGE

(KG/H)

(KG/H)

balanced components for max. throughput

\ Faster

return on investment because of higher operating efficiency

\ On-site

startup by Lanner engineers

\ Smooth

and fully automated operating

\ High

operation reliability

\ Much

higher recyclability of the chips and the coolant

BRIQUETTING SYSTEM METAL BRIQUETTER The value of metal residues can be greatly increased. Briquetters are suitable for pressing aluminium, steel, cast iron, copper and countless other metals. Briquetting is a suitable treatment method for de-watering or de-oiling wet metal chips.

200 850

130 700

60 155

MAX STEEL THROUGHPUT

MAX ALUM. THROUGHPUT

MAX MAGNES. THROUGHPUT

(KG/H)

(KG/H)

\ Power

(kW) 11, 15, 22

\ Spec.

Pressure, max. (kg/ cm²) 1.700 - 5.000

\ Briquette

formats (mm) 150x60, 150x75, 150x120, Ø60, Ø70, Ø80, Ø100

\ Short

amortisation period

\ Recovery

lubricants

of cooling

Disk centrifuge for cooling lubricant, cutting oils and washing media. Whether you opt for the mobile or the stationary system, MKR disk centrifuges clean coolants, cutting oils and wash media in bypass mode. Your production continues uninterrupted.

50-3000

<65°C

THROUGHPUT

TEMPERATURE

T 700, T 710

\ Fully

automatic 24h operation possible

\ Long

service life & low maintenance requirements

\ De-watering,

de-oiling & briquetting in one

3-PHASE CENTRIFUGE

\ Perfect

emulsion treatment for individually filled machines

\ Removes

effectively fines from oils/coolants etc.

\ Can

be installed as by-pass filtration system

\ Finefiltration \ No

consumables

\ Easy

to Use

\ The

respective dirty fluid is diverted from your equipment to the centrifuge where particles and tramp oils are removed.

\ Separation

>2 µm

\ pH-value:

Particle Size:

5-9.5

\ Electric

connection/load: 400/16VA 50Hz, 1/4 kW/A

2-PHASE CENTRIFUGE

Drum centrifuge to the reprocessing of cooling lubricants,cutting oils and varnishing liquids. The right choice of the centrifuge cleaning system depends mostly on the relative amount of solid particles in the processing fluid to be cleaned.

8003000

<60°C

THROUGHPUT

TEMPERATURE

(L/M)

melting loss and higher smelting yield

(KG/H)

OTC350, OTC 350 VA, OSE 500, OSE 2000

(L/M)

\ Low

\ Solid

particle-collecting drum separators can be loaded with a maximum of 5 – 10 kg sludge

\ Perfect

emulsion treatment for individually filled machines

to Use

\ Separation

>4 µm

\ pH-value:

Particle Size:

6.5-9.5

\ Electric

connection/load: 400/16VA 50Hz, 5-9 kW/A

\ Removes

effectively fines from oils/coolants etc.

\ Can

be installed as by-pass filtration system

SEMI/FULLY-AUTOMATIC 2 & 3-PHASE CENTRIFUGES STA Centrifugal Separators are using the physical effect of phase separation in centrifugal fields for the cleaning of process fluids. Even unfilterable media are reliably cleared from particles or secondary liquid phases without use of disposables.

\ Easy

\ The

removed solids are dry and pure. Centrifugal Separators are relatively compact systems and easy to be integrated; they fit a wide range of applications.

\ Tailor-made

turnkey solutions from design to installation

CENTRIFUGAL SEPARATOR \ Perfectly

clean process fluids removing fines and tramp-oil using centrifugal technology

\ Dry

sludge, free from disposables

\ Sustainable

efficient

and energy

33

06

Waste & Water Treatment As the cost of fluid disposal continues to rise and organisations come under increasing pressure to improve their environmental credentials, operating an onsite waste treatment process becomes a more viable option for companies.

Evaporation technology is a clean method of separation and for this reason it has become recognised as BAT (Best Available Technology) in European directives for the treatment of waste coolant and wash fluids.

The evaporation process is very robust and can process all types of water based coolant and wash media effluent waste. Vacuum Evaporation will generate a reduction of water based waste to approximately 90%, producing an aqueous phase which can be reused in none critical operations such as floor cleaning or discharged direct to the foul drain with the consent of the water authority.

The remaining concentrate, which will be oil rich, is collected for disposal via a waste contractor.

Quaker Houghton has considerable experience in this area of waste management having installed numerous vacuum distillation and ultra-filtration systems and can advise on the suitability of such a system to your waste streams.

We also have extensive experience of supplying and installing water treatment systems that ensure consistent quality of make-up water for aqueous based fluids.

34

6

Waste & Water Treatment

Water Treatment Units NPC IBC LINE

REVERSE OSMOSIS

The NPC IBC LINE reverse osmosis systems are particularly indicated for the desalination of water with moderate salinity (TDS max 1500 ppm) for industrial applications.

\ Cheapest

100400

6-10 BAR

(LITRE/HOUR PERMEATE)

3035%

OPERATING PRESSURE

5055%

NPC START LINE

% RECOVERY

\ Extra

% RECOVERY

\ Low

(100-200 LITRE/ HOUR PERMEATE)

(300-400 LITRE/ HOUR PERMEATE)

6-10 BAR

FLOW RATE (LITRE/HOUR PERMEATE)

OPERATING PRESSURE

NPC BASIC LINE

Display for conductivity

installed over an IBC

low energy membranes (high production of permeate) operational pressure (less power comsumption)

REVERSE OSMOSIS

The NPC START LINE reverse osmosis systems are particularly indicated for the desalination of water with moderate salinity (TDS max 1500 ppm) for industrial applications.

100400

\ LCD

of osmotic water in complete autonomy

\ System FLOW RATE

option

\ Production

3035%

5055%

% RECOVERY

(100-200 LITRE/ HOUR PERMEATE)

\ System \ Able

totally automatic

for remoting control

\ Extra

low energy membranes (high production of permeate)

\ Low

operational pressure (less power comsumption)

\ LCD

Display for conductivity

% RECOVERY

(300-400 LITRE/ HOUR PERMEATE)

REVERSE OSMOSIS

The NPC BASIC LINE reverse osmosis systems are particularly indicated for the desalination of water with moderate salinity (TDS max 1500 ppm) for industrial applications up to 50.000 liter/day.

\ System

totally automatic.

PLC Siemens

\ Vertical-axis

pumps in stainless steel

\ Extra 4002000

6-10 BAR

FLOW RATE (LITRE/HOUR PERMEATE)

OPERATING PRESSURE

5060%

6070%

NPC ADVANCE LINE

% RECOVERY

(400-600 LITRE/ HOUR PERMEATE)

% RECOVERY

(1000-2000 LITRE/ HOUR PERMEATE)

low energy membranes (high production of permeate)

\ Low

operational pressure (less power comsumption)

\ LCD

REVERSE OSMOSIS

The NPC ADVANCE LINE reverse osmosis systems are indicated for the desalination of water with medium and high salinity (max TDS 3000mg / l) for industrial applications up to 50.000 liter/day.

\ System

totally automatic.

PLC Siemens

\ Touch

panel with synoptic systems

\ Able 4002000

6-10 BAR

FLOW RATE (LITRE/HOUR PERMEATE)

5060%

OPERATING PRESSURE

6070%

Display for conductivity

% RECOVERY

(400-600 LITRE/ HOUR PERMEATE)

for remoting control

\ Integrated

\ Extra

low energy membranes (high production of permeate)

\ Low

operational pressure (less power comsumption)

tank in the plant

\ Vertical-axis

pumps in stainless steel

% RECOVERY

(1000-2000 LITRE/ HOUR PERMEATE)

35

Waste & Water Treatment

Water Treatment Units WATER SOFTNER SINGLE VESSEL

WATER SOFTNER \ Certified

fiberglass vessel for food use

Ion-exchange softeners for small industrial applications

\ Ion

exchange resins certified for food use (regeneration with sodium chloride)

\ Fleck 0.3-2.2 FLOW RATE

(M3/HOUR NOMINAL FLOW)

8-75

1.5-10.5

RESIN

SALT CONSUMPTION

(LITRES)

valve

5600SXT multifunction

\ Volumetric (KG/CYCLE)

WATER SOFTNER DOUBLE VESSEL Ion-exchange softeners for industrial applications:

or timed regeneration

\ Polyethylene

brine tank

WATER SOFTNER \ Certified

fiberglass vessel for food use

\ Ion

exchange resins certified for food use (regeneration with sodium chloride)

0.3-6.7 FLOW RATE

(M3/HOUR NOMINAL FLOW)

\ Fleck

8x2 225x2

1.5-31.5

RESIN

SALT CONSUMPTION

(LITRES)

multifunction valves with electronic programmer

\ Volumetric

regeneration and softened water supply during regeneration

\ Polyethylene

brine tank

\ Able

to supply softened water continuously without interruptions 24h/24h.

(KG/CYCLE)

Waste & Water Treatment

Evaporators

ET50/75/100/150/250/350/500/750/1000/1500 The ET-series stands for the latest innovative evaporator technology available on the market reducing liquid waste to a minimum. MKR offer complete made-to-messure turn-key-solutions including holding tanks, pre-, post-filtration solutions, pump stations etc.

\ Fully

automated evaporation/cleaning process 24/7 lowest energy consumption

\ Compact

foot print

\ Reliable

36

50-1500

75-35

NOMINAL PRODUCTION OF DISTILLATE WITH WATER (LPH)

ENERGY CONSUMPTION (KWH/M3)

design, small

German quality

\ Mechanical \ Minimising

foam-breaker

liquid waste

EVAPORATION TREATMENT \ Re-use

destillate

\ Short-term

investment

\ Lowest

return on

energy consumption

\ Throughput

capacity waste (250 days): 240-6000 t/a

\ Modular

peripheral equipment for ET series is also available

Waste & Water Treatment

Vacuum Evaporators EVALED PC F

VACUUM EVAPORATION TREATMENT

Highly reliable evaporators, effective in reducing wastewater volume and producing a high quality, reusable distillate. The Vacuum Evaporators are fully automatic standardised units, low in energy consumption and with a low CO2 footprint.

\ Capable

of reducing water based waste streams by 90%

\ Operating

conditions controlled to suit waste stream

\ Designed 2400

1770x1170 x2350

30-40°C

SIZE

DISTILLATE TEMPERATURE

NOMINAL PRODUCTION OF DISTILLATE WITH WATER (L/24H)

(MM)

operation

for 24 hour

\ Energy

within the process recycled

\ Environmental

compliance

\ Automatic

discharge of concentrate

\ Reduction

in volume and cost of waste disposal

\ Cost

savings generated by on site treatment

\ Reduction

in storage quantities of waste on site

\ Low

intervention input, automatic operation

Waste & Water Treatment

Ultra Filtration Systems MKR UC 1, UC 2, UC 4

ULTRAFILTRATION UNIT

Ultrafiltration is a purely mechanical separation of molecules, which don’t need any chemicals.

Depending on the application, different membranes are used in ultrafiltration, which, for example, remove wash-active substances from your oil freight.

50 1,200

65-90°C

THROUGHPUT

MAX TEMPERATURE

(L/H)

(KG/H)

\ The

application of this selective, pressure-driven membrane process represents the safest treatment solution. MKR also ensures the high quality of the ultrafiltration system through the use of stainless steel.

\ Throughput: \ Suction:

2m

50 - 1.200 l / h

\ Electrical

PE: 50 Hz

3 phases, N and

\ Electrical

connection: 8/16 kW / A, 18/45 kW / A, 18/35 kW / A

\ Wetted

parts in stainless steel No

\ Temperature

90°C

\ PH

max: 65°C,

value: 4-13 pH

37

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