Hyfore - Manual Machining

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MANUAL MACHINING

CONTENTS

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Bridgeport Turret Mill Series 1

Manual Engineering for Education

Drilling and Sawing

Storage and Woodwork

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Turret Milling Machines

Turning

Grinding

Finishing

RANGE

MANUAL TURRET MILL SERIES 1

Table Travel (X-Axis)

36 in. (914 mm)

Saddle Travel (Y-Axis)

12 in. (305 mm)

Quill Travel

5 in. (127 mm)

Knee Travel (Z-Axis)*

16 in. (406 mm)

Ram Travel

12 in. (305 mm)

Throat Distance (min.)

6.75 in. (171 mm)

Throat Distance (max.)

18.75 in. (476 mm)

Table to Spindle Nose Gage 2.5 in. (64 mm) Line (min.)

Iconic original milling, drilling & boring machine offering Simplicity, Rigidity, unnerving Accuracy & enduring life. ++ One-Shot Lubrication System

Table to Spindle Nose Gage 18.25 in. (463 mm) Line (max.)

TABLE Overall Size

49 x 9 in. (1245 x 229 mm)

Working Surface

49 x 9 in. (1245 x 229 mm)

++ Chrome-Plated Ways and Gibs

T-slots Centers

3 @ 2.5 in. (64 mm)

++ Colour - Machine Tool Grey

T-slot Size

0.625 in. (16 mm)

++ Manual Drawbar for R-8

Height above Floor (max.)

47.25 in. (1200 mm)

Weight of Workpiece (max.)

750lb (340kg)

++ Electrics - NFPA- CE Standard

SPINDLE (2J HEAD)

++ Imperial Dials

AC Power Rating (30 min. duty cycle)

3 hp (2.2 kW)

AC Power Rating (continuous)

2 hp (1.5 kW)

Spindle Taper

R-8

Tooling

R-8 Collets

OPTIONAL SPINDLE TAPER Spindle Taper

#30

Tool Holder

Erickson Quick-Change #30

SPEED RANGE High (infinitely variable)

500 – 4200 rpm

Low

60 – 500 rpm

Power Quill Feed

0.0015 in./rev (0.038 mm)

Manual Adjust

0.003 in./rev (0.076 mm)

DRILLING CAPACITY Power Quill Feed

3/4 in. (19 mm)

Milling Capacity (mild steel)

3/4 in. (19 mm)

Boring Range (mild steel)

6 in. dia. (152 mm)

Spindle Diameter

1.875 in. (48 mm)

Quill Diameter

3.375 in. (86 mm)

POSITIONING Auto (X, Y)

100 ipm (2540 mm/min)

Manual (X, Y)

100 ipm (2540 mm/min)

Feedrate Range (X, Y)

0.1 – 100 ipm (2 – 2540 mm/min)

Minimum Increment

0.0001 in. (0.003 mm)

SPACE AND WEIGHT Floor Area

8.3 x 5.3 ft. (2.53 x 1.62 m) 8.3 X 7.8 ft. (2.53 X 2.4 m)**

Height

7.04 ft. (2.15 m)

Net Weight

1930 lb (875 kg)

Shipping Weight

2075 lb (941 kg)

POWER * Knee travel reduced by 1 in. (25.4mm) with Flood Coolant **Power case door open All specifications subject to change without notice

Input Power

208/230/460 volts, 3 phase, 50/60 cycle

Power Capacity

4kVA

Tel: 024 7699 3153 | Email: sales@hyfore.com | hyfore.com | hyfore.shop

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TURRET MILLING MACHINES With a range of milling machines including the legendary Bridgeport Turret Mill (see page 3) and the established EUROPA milltech range of milling products, we have been supplying and supporting UK manufacturing and education establishments for over 30 years.

The EUROPA milltech 1000VS is designed for higher and further education with reduced longitudinal travels and a reduced column height, it is ideal where space is limited, and the machine operator can reach the drawbar with more comfort.

The EUROPA milltech 5000VS is for todays demanding milling applications, offering increased table travels and capacities. It provides a 500Kg table load with a 3.75Kw spindle motor which drives an industry standard ISO.40 taper. Power rise and fall is standard equipment on the 5000VS. Machine control options are from the manufacturer of one of the World’s largest milling CNC controls: Heidenhain.

MILLTECH 1000VS TURRET MILL

MILLTECH 2000VS TURRET MILL

A favourite with training schools...

With R8 spindle taper.

++ R8 Spindle taper with 2.25Kw spindle motor

++ R8 Spindle taper with 2.25Kw spindle motor

++ Infinitely variable spindle speeds

++ Infinitely variable spindle speeds

++ Infinitely variable longitudinal power feed and rapid to the table

++ Infinitely variable longitudinal power feed and rapid to the table

++ Hardened and ground slideways to all axes

++ Hardened and ground slideways to all axes

++ Dovetail ways on cross and knee

++ Dovetail ways on cross and knee

++ Hardened and ground spindle, slideways and worktable

++ Hardened and ground spindle, slide-ways and worktable

++ Chromed and ground spindle Interlocked spindle guard

++ Chromed and ground spindle Interlocked spindle guard

++ One shot centralised lubrication

++ One shot centralised lubrication

++ Low voltage halogen worklight

++ Low voltage halogen worklight

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Digital readout options include 2 axis, 3 axis to quill or knee plus MillStar option for the quill

Infinitely variable spindle speeds with 2.25kW or 3.75kW spindle motor

8 or ISO.40 Spindle with tilting head left and right and front to back to 45degs Interlocked safety guard for spindle/ quill

Hardened and ground worktable and tee slots

Powerful, industry rated, infinitely variable speed power feed units with brass gears

Operator friendly and convienent positioned control panel

Rear splash guards to help keep the work enviroment clean

Heavy duty steel swarf tray with optional fibreglass surround tray

MILLTECH 5000VS TURRET MILL With 1SO.40 spindle taper ++ ISO.40 Spindle taper with 3.75kW spindle motor

++ Square ways on cross and knee

++ Infinitely variable spindle speeds

++ Hardenend and ground spindle, slideways and worktable

++ Infinitely variable longitudinal power feed and rapid to the table and cross travel

++ Interlocked spindle guard

++ Power rise and fall to the knee

++ One shot centralised lubrication

++ Hardened and ground slideways to all axes

++ Low voltage halogen worklight

Machine

Machine Type

Table Size

EUROPA Milltech 1000VS EUROPA Milltech 2000VS EUROPA Milltech 5000VS EUROPA 4BVS

Manual Mill / Turret Manual Mill / Turret Manual Mill / Turret Manual Mill / Bed Type Manual & CNC Milling Machine

880 x 228mm

EUROPA Milltech 2000VS with HEIDENHAIN TNC320

++ Chromed and ground spindle

1244 x 230mm 1372 x 254 mm 1370 x 254mm 1244 x 230mm

Machine Travels 520 x 300 x 400mm 815 x 300 x 405mm 820 x 430 x 430mm 750 x 445 x 490mm 755 x 300 x 405mm

Spindle Taper R8

Machine Control Options n/a

R8

HEIDENHAIN option

ISO.40

HEIDENHAIN option

ISO.40

On application

R8

HEIDENHAIN TNC320

Tel: 024 7699 3153 | Email: sales@hyfore.com | hyfore.com | hyfore.shop

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ENGINEERING FOR EDUCATION

Hyfore Workholding are a leading supplier of workholding and machine accessories.

We offer a comprehensive range of standard products to bespoke fixtures. We are a precision engineering company based in Coventry and are skilled in the manufacture of a wide range of manual and automatic work-piece holding and handling systems for the manufacturing industry.

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TURNING Colchester’s & Harrison’s conventional lathe range gives you exceptional ease of use and a hude choice of standard and optional equipment guarantees top of the range performance for the most complex and challenging jobs.

Throughout the world, apprentices and engineers have trained on Colchester manual lathes while production, toolroom and maintenance departments have used Colchester conventional machines as the bedrock of their turning capacity. All Colchester & Harrison centre lathes are built to withstand rugged, heavy duty use, while at the same time, are capable of very fine precision turning.

Machine

Machine Type

Swing over bed

Swing in gap

Colchester Student 2500 Harrison M300 Colchester Master VS3250 Harrison V350 Colchester Triumph VS2500 Harrison V390 / M390 Harrison Alpha 1350XS Harrison Alpha 1400XS

Centre Lathe

300mm

480mm

Swing over cross Distance slide between centres 210mm 635 or 1000mm

Centre Lathe

350mm

535mm

196mm

650mm

Centre Lathe

400mm

585mm

245mm

1250mm

Electric Lathe Electric Lathe

350mm 400mm

535mm 585mm

196mm 245mm

650mm 1250mm

Tel: 024 7699 3153 | Email: sales@hyfore.com | hyfore.com | hyfore.shop

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DRILLING The drilling machine or drill press is accepted as one of the most widely used machine tools around the world. It is also one of the machine tools chosen with very little consideration and when in use, takes a lot of abuse with minimal maintenance.

Our drilling machines are designed for longevity and durability. Below are commonly supplied models and variants. ++ Belt driven, stepped pulley ++ Geared head and radial arm drilling machines

Belt driven, stepped pulley Bench or pedestal Drill capacity steel Spindle Morse Taper Electrics Spindle Drive

Meddings Meddings Meddings Meddings Geared LB1 LF1 LB2 LF2 Head Bench

Pedestal

Bench

Pedestal

18mm

18mm

23mm

23mm

2 MT

2 MT

2 MT

2 MT

1 or 3 phase Belt, stepped pulley

3 phase

Bench or pedestal Drill capacity steel Spindle Morse Taper Electrics Spindle Drive

Arboga A2608

Arboga A3008

Arboga A3808

Arboga A4008

Bench or Pedestal

Pedestal

Pedestal

25mm

30mm

35mm

40mm

3 MT

3 MT

4 MT

4 MT

3 phase Geared Head

SAWING From woodworking to metalworking, the range of sawing machines includes many different types.

Vertical bandsaws for intricate work where the operator controls the cut.

Common in metalworking and woodworking workshops. Horizontal bandsaws and Hacksaws are used for cutting stock material to size and feature mitring capability for cutting of angles. Hacksaws provide one of the smallest footprints for a sawing machine on the market.

Circular cut off saws for fast and accurate sawing of small diameter and section stock material. Pulldown bandsaws for sawing of stock material and known for their space saving attributes. Table, panel and cross cut mitre saws are essential for the accurate cutting of timber and sheets of material. Cross cut saws are suited to the sawing of sections / timber.

Sawing - Metal cutting EUROPA SB300VS Kasto HBS1 Promach UE250 Bauer 450V Prosaw V315

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Type

Capacity

Horizontal

300mm

Hacksaw Horizontal Vertical Circular

210mm 250mm 440mm 105mm

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Sawing - Wood cutting Sedgwick TA315 Startrite PS315S Startrite 352E Startrite 502E

Type

Capacity

Table Saw Panel Saw Vertical Vertical

315mm blade diameter 345 mm 465 mm

GRINDING: SURFACE & UNIVERSAL Universal Grinding Machines For producing round components accurately, the range of ROBBI Omicron machines combine tradition with innovation. The conventional grinder is held in high regard and is still in great demand where high standards of precision are required.

Surface Grinding Machines Grinding flat workpieces, the surface grinder is a machine that will provide many years of precision parts. Available in three ranges, M Series offer 3 axis manual operation. H series provide hydraulic longitudinal with manual cross and vertical travels. AH Series give the operator enhanced axes feeds with automatic cross feed and hydraulic longitudinal feed travel.

Conventional Omicron Series Max distance between centres.

Max grinding length

Omicron R

Omicron E

600mm 1000mm

630mm /1030mm 1530mm / 2030mm 630mm /1030mm 1530mm / 2030mm 180mm (230mm option)

600mm 1000mm

Height of 160mm centres over table Swing over table 315mm

Saddle type construction Table Size / Max grinding surface Auto cross feed increment Table Speed

PFG-1545M PFG-2045M

PFG-1545H/AH PFG-2550H PFG-2045H/AH PFG-2550 AH

150 x 450mm (1545) 200 x 450mm (2045)

250 x 500mm

Manual

Manual for H models 0.1mm to 12mm

Manual

5~25m/min

355mm (455mm option)

Tel: 024 7699 3153 | Email: sales@hyfore.com | hyfore.com | hyfore.shop

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STORAGE The Bott Group is a world-leading manufacturer and supplier of workshop equipment, in-vehicle equipment and workplace systems. With production facilities in Germany, the United Kingdom and Hungary, and with licensed importers across the globe, Bott has a worldwide service network enabling response to local needs.

From design and manufacture to supply and installation, Bott has astrong reputation for high product qualit, service excellence and value for money. An integral part of their corporate philosophy is meeting customer specifications and project requirements with a meticulous attention to detail.

WOODWORKING

Sedgwick woodworking machinery are one of the UK’s highest volume manufacturers of classical woodworking machinery.

At the heart of the Sedgwick philosophy is an appreciation of traditional engineering standards, and a determination to provide genuine life cycle value.

Sedgwick are commited to the development and production of new and existing products targetted specifically at the professional, semiprofessional and education markets.

Their models include table saws, planer thicknessers, spindle moulders, tenoning and morticing machines.

Startrite have been at the forefront of the UK sawing market and are a specialist with over 50 years experience in the design and manufacture of superior machines for woodworking applications.

For over half a century, Startrite have offered the finest range of woodworking machinery.

The emphasis on heavy duty machines for the light industrial user, also the discerning retail customer looking for the very best in quality and value for money.

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FINISHING RJH Finishing Systems are a famous brand associated with quality polishing and grinding equipment for industrial and educational establishments.

Below are the most popular models and variants: ++ Chamois and Buffalo polishing machine ++ Gryphon and Bison grinding machines

Double ended grinding machines Wheel Size Motor Speed Weight Models

Gryphon

BNA105

BNA106

BNA107

BN5

200 x 205mm 2880rpm

200 x 250 x 300 x 400 x 205mm 30mm 35mm 50mm 1400 & 1400rpm 2800rpm 26 to 79Kg 110Kg 115Kg 130Kg 300Kg Bench / Pedestal models. Stand alone dust extraction modPedestal or els available to suit.

Extraction models available

Bandfacers Belt size Belt speed Weight Models / notes

Polishers Mop size Mop speed Weight Models / notes

Antelope 150 x 1090 mm 6.5m/sec 135Kg Dust extraction fitted in the machine pedestal

Deer

97 to 77Kg Pedestal or bench models

Chamois 200 x 25mm 1500 or 3000 rpm 93 to 40Kg Dust extraction fitted in the machine pedestal

Tel: 024 7699 3153 | Email: sales@hyfore.com | hyfore.com | hyfore.shop

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Hyfore Workholding Limited Units 2 & 3, 67 Blackhorse Road, Longford, Coventry, CV6 6DP Tel: 024 7699 3153 | Email: sales@hyfore.com | hyfore.com | hyfore.shop