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ETG Engineers Directory

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THE ENGINEERS DIRECTORY

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INCLUSIVE SUPPORT FOR EXCLUSIVE BRANDS

ETG brings together the strengths of the world’s most advanced manufacturers of high technology machine tools, automation and workholding systems to deliver highly productive metal cutting solutions. Established around a long standing relationship with Chiron Werke, Nakamura Tome, Handtmann, Stama, Hardinge Bridgeport, Quaser and Halter, ETG is a single source machine tool and systems supplier.

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To view the entire range visit:

engtechgroup.com Or call today to discuss your requirements

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A NEW KIND OF THINKING IN MACHINE TOOLS

ETG brings together the strengths of the world’s most advanced manufacturers of high technology machine tools, automation and workholding systems to deliver highly productive metal cutting solutions. Established around a long standing relationship with Chiron werke, Nakamura Tome, Handtmann, Stama, Hardinge Bridgeport, Quaser and Halter, ETG is a single source machine tool and systems supplier.

By providing in depth support and applying insight, experience and expertise, ETG aims to get the maximum benefit from advanced manufacturing technologies. Its commitment is to offer the same exceptional levels of service, in-depth product knowledge and factory trained support teams that customers would rightfully expect from a direct subsidiary of its world class partners. ETG is your partner; supporting your business in every step, helping you to be competitive and highly productive in increasingly challenging markets.

The Engineering Technology Group brings a new way of thinking to the high technology machine tool market.

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CONTENTS

Introduction to ETG

Page Number(s)

Stama

Page Number(s)

Introduction to ETG

2-3

Introduction to Stama

72 - 73

Contents Pages

4-5

System 3 Series

74 - 79

ETG’s Structure

6 - 15

System 5 Series

80 - 87

Machine Tools by Brand

16 - 17

System 7 Series

88 - 93

System 8 Series

94 - 97

Scherer Feinbau

Page Number(s)

Nakamura-Tome

Page Number(s)

Introduction to Nakamura-Tome

18 - 19

NT Series

20 - 25

Introduction to Scherer Feinbau

98 - 99

AS & SC Series

26 - 33

VDZ Series

100 - 111

Super Multi-tasking Series

34 - 41

WDZ Series

112 - 119

TW Series

42 - 45

WT Series

46 - 51

Hardinge Bridgeport

WY Series

52 - 57

Page Number(s)

Introduction to Hardinge Bridgeport

120 - 121

Turret Mill

122 - 123

Chiron

Page Number(s)

GS Series

124 - 139

Introduction to Chiron

58 - 59

Talent Series

140 - 145

08 Series

60

H Series

146 - 147

12 Series

61

Super Precision Series

148 - 157

15 Series

62

GX Series

158 - 171

18 Series

63

V Series

172 - 177

24 Series

64 - 65

XR Series

178 - 183

Mill Series

66 - 67

XT Series

184 - 187

Baseline Series

68 - 71

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Quaser

Page Number(s)

Pietro Carnaghi

Page Number(s)

Introduction to Quaser

188 - 189

Introduction to Pietro Carnaghi

308 - 309

MV 1 Series

190 - 199

Vertical Lathes - ATF Series

310 - 312

MV 2 Series

200 - 213

Vertical Lathes - AC Series

313 - 315

Pallet Series

214 - 225

Large Vertical Lathes - AP Series

316 - 317

MF Series

226 - 233

Large Vertical Lathes - AY Series

318

MF Cell Series

234 - 243

Large Vertical Lathes - AS Series

319

UX Series

244 - 253

Unimill Series

320 - 321

MK Series

254 - 259

Flexturn

322 - 323

MT Series

260 - 265

HX Series

266 - 287

ETG

Page Number(s)

Handtmann

Page Number(s)

Service & Spares

324 - 325

Introduction to Training

326 - 328

Introduction to Handtmann

288 - 289

Training Packages

329 - 331

Gantry Series

290 - 293

Training School Syllabus

332 - 341

HBZ® Horizontal Series

294 - 299

ETG Digital

342

PBZ® Profile Series

300 - 303

Showrooms

343

UBZ® Universal Series

304 - 307

Contact

344

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ETG’S STRUCTURE

ETG is structured into four divisions. Headquarters to include Sales, Technical, Spares and Operations. Ireland. Workholding and Training Academies. Each has a clear objective, but all ensure the end user achieves the correct and appropriate response and service. Business activities are currently conducted in the United Kingdom and Newbridge, Co. Kildare, Ireland. UK Operations are based at its Headquarters in Wellesbourne, Warwickshire. Numerous Technical Academies are currently based in the Midlands, but more will be rolled out across the nation in due course.

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Headquarters

ETG - Ireland

The group headquarters embraces the engineering team, field sales and marketing activities, technical pre-sales and internal sales support, spares, applications, project management and pre-delivery inspection, goods inward and despatch.

ETG - Ireland replicate all of the services of the group, offering machine sales, service, technical support and all aspects of training. Serving both the Republic and Northern Ireland from our facilities in Newbridge, Co. Kildare.

Workholding

Technical Academies

The Workholding Division covers the design and manufacturing of bespoke workholding, along with it’s standard workholding product ranges.

Training Academies are strategically placed nationwide, offering the very best in engineering education. Courses are provided by our trusted partner In-Comm who are integral in fulfilling our ambition of “Making Engineers Champions”.

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The ETG operations division is based in a new 17,500 sq. ft. facility located in Wellesbourne.

HEADQUARTERS

•

Engineering

•

Goods Inward

•

Sales & Marketing

•

Pre-delivery

•

Service & Aftercare

•

Spares

Inspection •

Technical Applications

ETG has extensive and proven expertise in turnkey engineering and automation, offering industry experience and capability from one source. These include the engineering and management skills such as programming, logistics, systems integration and project management necessary to analyse, design and install a solution, to create the most appropriate response. Here at Wellesbourne, the operations department take total care of machine preparation prior to customer delivery. This dedicated team are ready for any challenge, be it a “directly from stock” simple machine order to a complex bespoke turnkey solution encompassing design and manufacture, engineering of process through to final acceptance. ETG’s servicing and spare parts co-ordination is also located here.

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Service & Aftercare

Spares

Once a machine is installed it is essential that it runs efficiently and effectively. Part of the underlying ETG philosophy is lifetime support and its dedicated service team – comprising some 20 factory trained engineers, covering the UK.

Also based in Wellesbourne are the machine spares operations. Across the brands it represents, ETG holds extensive inventories of spares and works closely with its associates to ensure availability of parts.

Goods Inward

Pre-delivery Inspection

Machine tools from ETG’s associates arrive from many points around the world. In Wellesbourne there is a dedicated unloading and handling operation and once a machine has been PDI’d and is ready for despatch, the engineering teams then deliver to site and assist with installation and set-up.

ETG has assembled a team who are dedicated to machine PDI work. In effect, a newly installed machine is delivered as near to ‘plug and go’ as possible. undertaking PDI’s and pre-delivery engineering work reduces lead times and simplifies installations.

Technical Applications Customers frequently need optional equipment (such as bar feeds or automation, etc.) installing on their new machine tools which ETG can undertake faster and more cost effectively here in the UK rather than waiting for a ‘specialist’ to arrive from the factory.

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ETG - IRELAND

ETG – Ireland brings a new perspective to machine tool supply and support.

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When the Engineering Technology Group expanded its highly successful UK operations to cover all of Ireland in January 2014, it brought a refreshing new way of thinking to a traditional sector. Representing some of the leading brand names in global machine tools coupled with an impressive software supply, training and support operation, ETG offers a very different approach to the supply and support of machine tools for Ireland. ETG – Ireland replicates the successful model from the UK into Ireland and since establishing its base in Newbridge, Co. Kildare. ETG has achieved considerable success in supplying high end machine tools into some of Ireland’s leading manufacturers as well as establishing its software training and supply operation, spearheaded by its Mastercam & Cimco agencies.

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Cost Effective, Hands On Software Training One of the services offered by ETG is comprehensive software training based on its Mastercam expertise as well as ISO training for refresher courses for Fanuc, Seimens and Heidenhain programming systems. The facilities are unique in that not only can those on the course become acquainted with the turning, milling and mill-turn features of Mastercam, they can also put their programming into live action via the machining centres. The training school can accommodate up to six operators at any one time and is fully equipped with computers, screens and keyboards. In effect, a whole production workshop can be simulated and across a typical two day course, there are opportunities for those starting from a low knowledge base to others looking for upgrade training or simply refresher courses. Courses can be tailored to a specific need and ETG are happy to accommodate groups or individuals depending on the requirement.

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HYFORE WORKHOLDING

Hyfore Workholding is a leading supplier of Workholding and Machine Accessories offering a comprehensive range of standard products to Bespoke Fixtures. Hyfore Workholding has the capacity and skills to manufacture a wide range of manual and automatic work-piece holding and handling systems for the manufacturing industry.

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Getting The Most Out Of CNC Machines

Cost-Effective Bespoke Design

Hyfore Workholding can assist its clients to realise significant savings in medium and high-volume CNC production using cost effective bespoke workholding systems that helps increase machine utilisation.

Hyfore Workholding’s highly-qualified, specialist engineers are dedicated to provide complete solutions to customers’ manufacturing requirements and offer complete turnkey solutions including:

Hyfore Workholding specialises in the design and manufacture of high quality, bespoke workholding systems for metalcutting, welding and assembly applications.

»» Mechanical and electronic design utilising CAD/CAM 3D modelling. This capability gives us a clear advantage when viewing complex fixtures and tool cutter paths, in relation to the fixture design. »» Quality testing and prove-out to agreed standards »» Project management »» After-sales service support »» Simultaneous engineering contracts

Our Trusted Workholding Associates

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Technical Centre

Training Academy

TECHNICAL ACADEMIES

Technical Academy Norton Technical Academy opened on 21st July 2017.

The Engineering Technology Group (ETG) has invested £6m into creating a network of Technical Academies located across the UK and Ireland. Working in partnership with leading training provider In-Comm, we have developed 15 state-of-the-art facilities that will give companies and individuals access to world class training on the latest CNC machine tools and precision technology.

Each Technical Academy is located on the site of a strategic manufacturing partner and will offer upskilling opportunities, SME access to new technology and, in some centres, the full apprenticeship curriculum. “We can’t sit back and wait for the Government to sort out the skills gap… our Technical

It is an employer-led response designed to meet the skills gap head on, a response that is also being backed by 14 technical partners, including:

Academies are the first step in addressing this

»»Blum

»»Formation

»»Hyfore

»»Nikken

made Engineers Champions!”

»»Bott

»»Guhring

»»In-Comm

»»WNT

Martin Doyle, Managing Director of ETG

»»Cimco

»»Halter

»»LNS

»»Filtermist

»»Houghton

»»Mastercam

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issue and will give employers the chance to shape the training to match their needs. It’s time we

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UK & IRELAND

There are 15 Technical Academies spanning the length and breadth of the UK and Ireland. The initial tranche of centres were in Aldridge, Birmingham, Bridgnorth, Castle Donington, Newbridge in Ireland, Shrewsbury, Tayside and at our site in Wellesbourne. These were quickly joined by a further seven locations in Lincolnshire, Northern Ireland, the North East, the South East, the South West and in the Thames Valley. In total, we now have 12,000 sq ft of dedicated, state-of-the-art training space.

NORTHERN IRELAND Technical Academy

Technical Centre

Technical Centre

Training Academy

Training Academy

TAYSIDE Technical Academy

NORTH EAST Technical Academy

Technical Academy

LINCOLNSHIRE Technical Academy

Technical Centre

Training Academy

Training Academy

NEWBRIDGE Technical Academy

Technical Centre

ALDRIDGE Technical Academy

Training Academy Technical Centre

Technical Centre Training Academy

SHREWSBURY Technical Academy Technical Academy

Technical Centre

Technical Centre

Training Academy

SOUTH WEST

THAMES VALLEY

SOUTH EAST

Technical Academy

Technical Academy

Technical Academy

Training Academy

WELLESBOURNE Technical Academy

Technical Academy

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INCLUSIVE SUPPORT FOR EXCLUSIVE BRANDS

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NAKAMURA-TOME

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NAKAMURA-TOME Nakamura has established a firm position as a world leader in the design and manufacture of single process multi-tasking mill turning machines, developing products by utilising innovative technologies fostered in mother machines such as high precision CNC lathes and machining centres.

Nakamura-Tome Head Office, Kanazawa, Japan

Nakamura twin opposed spindle machines with multiple tool turrets or tool changers and high power driven tools give the flexibility and machining capability for the most complex mill turned components in a single set up.

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NT SERIES | NAKAMURA-TOME

MULTI-TURRET SERIES

NT Range NT-Series multi-tasking machines offer the latest technology in turning. With 2, 3 or 4 turrets and high power milling, combined with a Y-axis, the NT machine series will eliminate operations and allow components to be machined from bar stock. Nakamura-Tome offers standard conversational programming on all multi-tasking models.

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Multi Turret Series

NTJ-100

Substantially higher productivity. A new era in multi-tasking! A machine featuring the fastest cycle-time ever!

19”colour LCD touch panel

NT SMART X

» Swivelling range 182 degree. B-axis with milling-tools and Y-axis offered as standard equipment » Opposed two-spindle, 2-turret construction! » Up to 54 tool stations for Turning » 24 tools Number of driven-tool stations » Y-axis on upper and lower turret Upper 80mm, Lower 65mm » 6000min-1 Driven-tool speed (Upper / Lower) » Double Performance! Milling-tool motor 7.1/2.2kW

General specification

General Ø42mm Ø51mm (op.) Machine height 2,565mm Floor space (L×W) 3,799mm × 2,100mm Machine weight 10,000kg Capacity Max. turning diameter 175mm Max. turning length 678mm Distance between spindle nose max. 910mm / min. 200mm Bar capacity 42mm 51mm Chuck size 165mm (6”)

Ø65mm (op.)

65mm

Technical specification

Axis travel Slide travel X1 / X2 330 / 127.5mm Slide travel Z1 / Z2 1,040 / 678mm Slide travel B2 710mm Slide travel Y1 / Y2 80mm (±40mm) / 65mm (±32.5mm) Spindle (left / right) Spindle speed 6,000min-1 5,000min-1 4,500min-1 Left spindle motor Output 11 / 7.5kW Torque 75.4 / 38.6N.m Right spindle motor Output 11 / 7.5kW Torque 75.4 / 38.6N.m

Technology

Upper turret Number of turrets Spindle speed Least index angle increment B-axis positioning range Type of turret head Number of tools Rotary system Number of driven-tool stations Lower turret Number of turrets Spindle speed Driven motor power and torque Type of turret head Number of index positions Rotary system Number of driven-tool stations

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1/24 6,000min-1 5° curvic 0.001° brake 182°(±91°) Dodecagonal 24+6 Individual rotation 12 1/24 6,000min-1 As upper data Dodecagonal 24 Individual rotation 12

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Multi Turret Series

NTY3-100

Compact 3 turret machine.

19”colour LCD touch panel

» Opposed two-spindle,3-turret construction!

NT SMART X

» 72 tools Number of tool stations » 36 tools Number of driven-tool stations » 62mm Y-axis on 3-turret » 6000min-1 Driven-tool speed (Upper / Lower) » 15/11kW + 15/11kW L/R spindle motor » 7.1/2.2kWx3 Driven-tool motor (Upper / Lower)

General specification

General Floor space H 1,930mm L 3,428mm W 1,985mm Machine weight 8,000kg 9,000kg Capacity Max. turning diameter 175mm 200mm Max. turning length 588mm 570mm Distance between spindle nose max.820mm/min.200mm Bar capacity 42mm 51mm 65mm Chuck size 6” 165mm

Technical specification

Axis travel Slide travel X1/X2/X3 135/150/135mm Slide travel Z1/Z2/Z3/B 245/245/578mm Slide travel B 620mm Slide travel Y1/Y2/Y3 ±31mm Spindle speed Left 6,000min-1 Right – Spindle motor L/R 11/7.5kW Torque 75.4/38.6N·m 77/39.4N·m

150/150/141mm 227/227/560mm ±32.5mm – 4,500min-1 80.9/41.4N·m

Technology

Upper turret Number of turrets Spindle speed Driven motor power and torque Type of turret head Number of index positions Rotary system Number of driven-tool stations Lower turret Number of turrets Spindle speed Driven motor power and torque Type of turret head Number of index positions Rotary system Number of driven-tool stations

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2 6,000min-1 7.1/2.2kW 16/8N.m Dodecagonal 24 Individual rotation 12 1 6,000min-1 7.1/2.2kW 16/8N.m Dodecagonal 24 Individual rotation 12

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Multi Turret Series

NTY3–150

Overlapping crossover stroke! State-of-the-art multi-tasking machine.

19”colour LCD touch panel

NT SMART X

» Opposed two-spindle,3-turret construction! » 72 tools Number of tool stations » 36 tools Number of driven-tool stations » ±45mm : Y1 ‘ ±45mm : Y2 ‘ ±35mm : Y3 ‘ Y-axis on 3-turret » 6000min-1 Driven-tool speed (Upper / Lower) » 15/11kW + 11/7.5kW L/R spindle motor » 5.5/3.7kWx3 Driven-tool motor (Upper / Lower)

General specification

General Floor space (L×W×H) 3,814mm × 2,218mm × 2,200mm Machine weight 10,000kg Capacity Max. turning diameter 225mm Max. turning length 685mm Distance between spindle nose max.970mm/min.200mm Bar capacity 51mm Chuck size 6” 165mm

65mm

Technical specification

Axis travel Slide travel X1/X2/X3 160.5mm Slide travel Z1/Z2/Z3/B 235mm/235mm/685mm Slide travel B 770mm Slide travel Y1/Y2/Y3 ±45mm / ±45mm / ±35mm Left spindle / Right spindle Spindle speed Left 5,000min-1 Right – Spindle motor L/R 15/11kW : 11/7.5kW

– 4,500min-1

Technology

Upper turret Number of turrets Spindle speed Driven motor power and torque Type of turret head Number of index positions Rotary system Number of driven-tool stations Lower turret Number of turrets Spindle speed Driven motor power and torque Type of turret head Number of index positions Rotary system Number of driven-tool stations

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2 6,000min-1 5.5/3.7kW 24/16N.m Dodecagonal 24 Individual rotation 12 1 6,000min-1 5.5/3.7kW 24/16N.m Dodecagonal 24 Individual rotation 12

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Multi Turret Series

NTY3–250

3 Turrets with Equal Performance & Capabilities. » Largest Display : 19” Touch Panel » Opposed two-spindle,3-turret construction! » 72 tools Number of tool stations » 36 tools Number of driven-tool stations » 112mm Y-axis on 3-turret » 6000min-1 Driven-tool speed (Upper / Lower) » 18.5/11kW + 18.5/11kW L/R spindle motor » 5.5/3.7kW. 24/16N.mx3 Driven-tool motor (Upper / Lower)

19”colour LCD touch panel

NT SMART X

General specification

General Machine height 2395mm Floor space (L×W) 4900mmx2580mm Floor space (L×W) Including chipconveyor 5350mmx3350mm Machine weight 14,425kg Capacity Max. turning diameter 225mm Max. turning length 310.5/905.5mm Distance between spindle nose max.1200mm/min.255mm Bar capacity Left - 65mm Right 51mm 65mm(op.) Chuck size 210mm(8”)/165mm(6”)

71mm(op.) 71mm(op.)

Technical specification

Axis travel Slide travel X1/X2/X3 160.5/160.5/165mm Slide travel Z1/Z2/Z3/B 355/355/910mm Slide travel B 945mm Slide travel Y1/Y2/Y3 -61,+51mm/-61,+51mm/-51,+61mm Left spindle Standard Output 18.5/11kW 190/156.8Nm Torque/speed – 5,000min-1 High torque 244/201N.m 4,000min-1 Option Output 26/22kW Torque/speed 222/156N.m Torque/speed – 5,000min-1 High torque 285/201N.m 4,000min-1 Right spindle Standard Output 18.5/11kW Torque/speed 169/63N.m – – 5,000min-1 Option 180/63N.m Torque/speed – 5,000min-1 High torque 186.6/65.3N.m 4,000min-1

Technology

Upper turret Number of turrets 2 Spindle speed 6,000min-1 Driven motor power and torque 5.5/3.7kW 24/16N.m Type of turret head Dodecagonal Number of index positions 24 Rotary system Individual rotation Number of driven-tool stations 12x2 Lower turret Number of turrets 1 Spindle speed 6,000min-1 Driven motor power and torque 5.5/3.7kW 24/16N.m Type of turret head Dodecagonal Number of index positions 24 Making Engineers Champions... engtechgroup.com Rotary system Individual rotation Number of driven-tool stations 12


Multi Turret Series

WTW–150

Ultimate productivity! Maximum turning diameter 310mm, from flange work to shaft work. » Opposed two-spindle,4-turret construction! » 48 tools Number of tool stations » 48 tools Number of driven-tool stations » 60mm Y-axis on Upper 2 Turrets (±30mm) » 6000min-1 Driven-tool speed (Upper / Lower) » 15/11kW+15/11kW L/R spindle motor » 3.7/2.2kWx4 Driven-tool motor (Upper / Lower)

General specification

General Floor space (L×W×H) 3,850mm×2,330mm×2,320mm Machine weight 10,500kg Capacity Max. turning diameter/Max. turning length 310mm/255mm Distance between spindle nose max.1,070mm/min.195mm Bar capacity 65mm/51mm Chuck size 6”

Technical specification

Axis travel Upper turret Slide travel X/Z/B2 Slide travel Y Lower turret Slide travel X/XZ Left spindle / Right spindle Spindle speed Left spindle motor Right spindle motor

207.5/300/875mm 60mm (±30) ×2 207.5/300mm 4,000min-1 5,000min-1 15/11kW 7.5/5.5kW (op.15/11kW) 15/11kW 7.5/5.5kW (op.15/11kW)

Technology

Upper turret Number of turrets Spindle speed Driven motor power and torque Type of turret head/Number of index positions Rotary system/Number of driven-tool stations Lower turret Number of turrets Spindle speed Driven motor power and torque Type of turret head/Number of index positions Rotary system/Number of driven-tool stations

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2 6,000min-1 3.7/2.2kW 23.6/14N.m Dodecagonal/24 Individual rotation/12 2 6,000min-1 3.7/2.2kW 23.6/14N.m Dodecagonal/24 Individual rotation/12

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AS & SC SERIES | NAKAMURA-TOME

SINGLE TURRET MILLING & TURNING

AS & SC Series The AS & SC series offers versatility with a broad range of machines. Benefits include powerful cutting over a wide range of chuck sizes.

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SC Series

SC-200/200L Realisation of both powerful cuts and better cost performance. 8 inch machine » Massive box-way slides on all axis » 11/7.5kW spindle motor » Spindle speed 4500min-1, Driven-tool speed 6000min-1 » Faster rapid traverse 24m/min for the X-axis,and 36m/min for the Z-axis » Bar capacity 65mm standard » All FANUC, CNC control and servo drives. » Dodecagonal 12 station turret » High quality painting, as well as stainless covers.

General specification

Machine size SC-200 Floor space (L×W×H) 2,330 ×1,855 × 1,800mm Machine weight 3,780kg Capacity Max. turning diameter 432mm/410mm (with Y-axis) Max. turning length 330mm Distance between center 509mm Bar capacity 65mm Chuck size 8”

SC-200L 2,771 × 1,884 × 1,965mm 5,000kg 410mm 530mm

Technical specification

Axis travel Slide travel X 277mm/261mm (with Sub spindle) Slide travel Z 365mm 580mm Slide travel Y(op.) ±41mm Spindle Spindle speed 4,500min-1 Spindle motor 11/7.5kW

Technology

Turret Number of turrets 1 Type of turret head/Number of index positions Dodecagonal / 12 Driven tools(op.) Spindle speed 6,000min-1 Driven motor power 5.5/3.7kW Rotary system/Number of driven-tool stations Individual rotation / 12 Tailstock(op.) Quill diameter/Quill stroke 80mm/80mm Quill taper MT-3(built-in center) Sub spindle(op.) Chuck size/Bar capacity 6”165mm/34mm 6”165mm/42mm Spindle speed 5,000min-1 6,000min-1 Spindle motor 5.5/3.7kW 7.5/5.5kW 11/7.5kW Distance between spindle nose max/min 615mm/220mm 800mm/220mm

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SC Series

SC-250 Realisation of both powerful cuts and better cost performance. 8 inch machine » Massive 45 Degree slant bed for maximum rigidity » 15/11kW Wide-Range motor for powerful cuts » Quicker ‘Non-lift’ turret indexing to cut idle time » Box type slides and rigid turret for high accuracy » Bar capacity 51mm standard, 65mm option. » All FANUC, CNC control and servo drives. » Dodecagonal 12 station turret » High quality painting, as well as stainless covers.

General specification

Machine size Floor space (L×W×H) 2,598mm × 1,671mm × 1,815mm Machine weight 3,800kg Capacity Max. turning diameter/Max. turning length 300mm/500mm Distance between center 689mm Bar capacity 51mm(op.65mm) Chuck size 8”215mm 10”254mm

Technical specification

Axis travel Slide travel X/Z Slide travel Y(op.) Spindle Spindle speed spindle motor

177.5mm / 550mm ±41mm 5,000min-1 4,500min-1 15/11kW (op.18.5/15kW)

Technology

Turret Number of turrets 1 Type of turret head/Number of index positions Dodecagonal/12 Driven tools(op.) Spindle speed 3,600min-1 (6000 op.) Driven motor power 3.7/2.2kW Rotary system Individual rotation Number of driven-tool stations 12 Tailstock(op.) Quill diameter/Quill stroke 80mm/80mm Quill taper MT-4(Rotating center) Sub spindle(op.) Chuck size/Bar capacity 8”215mm/51mm Spindle speed/spindle motor 5,000min-1/11/7.5kW Distance between spindle nose max.780mm/min.280mm

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SC Series

SC-300/300L Big bore and powerful cuts. 10-inch chuck. » Massive 45 Degree slant bed for maximum rigidity » 22/18.5kW Wide-Range motor for powerful cuts » Quicker ‘Non-lift’ turret indexing to cut idle time » Box type slides and rigid turret for high accuracy » Bar capacity 71mm standard » All FANUC, CNC control and servo drives » Dodecagonal 12 station turret » High quality painting,as well as stainless covers

General specification

Machine size SC-300 SC-300L Floor space (L×W×H) 3,202 × 1,735 × 1,950mm 3,702 × 1,735 × 1,950mm Machine weight 4,600kg 5,200kg Capacity Max. turning diameter 350mm 350mm Max. turning length 600mm 1,100mm Distance between center 713.5mm 1213.5mm Bar capacity 71mm / 80mm / 89mm 71mm / 80mm / 89mm Chuck size 10” 254mm

Technical specification

Axis travel Slide travel X/Z 222.5mm/635mm Slide travel Y(op.) ±45mm Spindle Spindle speed 3,500min-1 Spindle motor 22/18.5kW op.30/22kW

222.5mm/1,135mm 3,500min-1 22/18.5kW / op. 30/22kW

Technology

Turret Number of turrets 1 Type of turret head/Number of index positions Dodecagonal / 12 Driven tools(op.) Spindle speed 3,600min-1 Driven motor power 5.5/3.7kW Rotary system Individual rotation Number of driven-tool stations 12 Tailstock(op.) Quill diameter/Quill stroke 90mm / 100mm Quill taper MT-5 (Rotating centre) MT-4 (built-in centre) Sub spindle(op.) Chuck size/Bar capacity 8” 215mm/51mm Spindle speed/spindle motor 3,500min – 1/11/7.5kW Distance between spindle nose max/min max.810mm / min.310mm

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SC Series

SC-450 Dynamic cuts demonstrate high rigidity. 15-inch super chucker. » Massive 45 Degree slant bed for maximum rigidity » 30/22kW Wide-Range motor for powerful cuts » Quicker ‘Non-lift’ turret indexing to cut idle time » Box type slides and rigid turret for high accuracy » Bar capacity 80mm standard » All FANUC, CNC control and servo drives » Dodecagonal 12 station turret

General specification

Machine size Floor space (L×W×H) Machine weight Capacity Max. turning diameter/Max. turning length Distance between center Bar capacity Chuck size

3,786mm × 1,975mm × 2,100mm 7,200kg 465mm / 785mm 465mm / 715mm 1,035mm 80mm / 90mm 12” 305mm 15” 381mm

Technical specification Axis travel Slide travel X/Z Slide travel Y(op.) Spindle Spindle speed Spindle motor

315mm / 825mm ±70mm 2,500min-1 30 / 22kW

Technology

Turret Number of turrets Type of turret head / Number of index positions Driven tools(op.) Spindle speed Driven motor power Rotary system Number of driven-tool stations Tailstock(op.) Quill diameter/Quill stroke Quill taper

30

1 Dodecagonal / 12 3,600min-1 5.5 / 3.7kW Individual rotation 12 120mm / 100mm MT-4 (built-in centre)

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SC Series

SC-450L 1520mm Maximum Turning length. Ø 810mm Max Swing Diameter » 1520mm Max. Turning length » Ø 520mm Maximum Workpiece Swing Diameter » NC servo driven Tailstock » Massive 45 Degree slant bed for maximum rigidity » 30/22kW. 856/627N.m Wide-Range motor for powerful cuts » Quicker ‘Non-lift’ turret indexing to cut idle time » Box type slides and rigid turret for high accuracy » Bar capacity 80mm standard. » Dodecagonal 12 station turret

General specification

Machine size Machine height Floor space (L×W×) Machine weight Capacity Max. turning diameter/Max. turning length Distance between center Bar capacity Chuck size

2,184.9mm 5,050mm x 2164.8mm 9,000kg 480mm / 1520mm 1,752mm 80mm / 90mm 12” 305mm

Technical specification Axis travel Slide travel X/Z Slide travel Y(op.) Spindle Spindle speed Spindle motor

322.5mm / 1610mm ±70mm Output

Torque

2,500min-1 30 / 22kW

856 / 627N·m

Technology

Turret Number of turrets Type of turret head/Number of index positions Driven tools(op.) Spindle speed Driven motor power Rotary system Number of driven-tool stations Tailstock(op.) Drive system Stroke Rapid speed Tailstock taper shank Rotating centre Built in center (op.)

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1 Dodecagonal/12 3,600min-1 5.5 / 3.7kW Individual rotation 12 NC servo drive system 1490mm 15m / min-1 MT-5 MT-4 / MT-5

31


Single Turret Milling and Turning Centre

AS200MY

Powerful milling and turning centre at a competitive cost. » Linear Guideways on all axes, +/- 41mm Y-axis, 11/7.5kW spindle motor » Spindle speed 4500min-1, Driven-tool speed 6000min-1 » Faster rapid traverse 24m/min for the X-axis,and 36m/min for the Z-axis » Bar capacity 65mm standard. 8” Chuck » All FANUC, CNC control and servo drives. » 15 Station turret » Gearless Direct Belt Driven tools » Ultra Compact Footprint

General specification

General Machine height 1850mm Floor space (L×W) 1650mm×1600mm Machine weight 3200kg Capacity Max. turning diameter 340mm/280mm Max. turning length 300mm Distance between centres 427mm Bar capacity 65mm/71mm (op.) Chuck size 8-inch

Technical specification Axis travel Slide travel (×) Slide travel (Z) Slide travel (Y) Rapid feed (×) Rapid feed (Z) Rapid feed (Y) Spindles Spindle speed Spindle speed range Spindle nose Hole through spindle I.D. of front bearing Hole through draw tube

227.5/212.5mm 320mm ±41mm 24m/min 36m/min 6m/min 0 - 4500min-¹ Stepless A2-6 80mm 110mm 66mm 71mm (op.)

Technology

C-axis Least input increment Least command increment Rapid index speed Cutting feed rate C-axis clamp C-axis connecting time Turret Type of turret head Number of Tool stations Number of Indexing positions Tool size (square shank) Tool size (round shank)

32

0.001° 0.001° 600min-¹ 1 - 4800°/min Disk clamp 1.5sec. Dodecagonal drum turret / 15 station turret 24/15 24/15 20mm, 25mm Ø 32mm

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Single Turret Milling and Turning Centre

AS200 LMY

Powerful milling and turning centre at a competitive cost. » Sub Spindle or Tailstock Option » Linear Guideways on all axes » +/- 41mm Y-axis » Spindle speed 4500min-1, Driven-tool speed 6000min-1 » Faster rapid traverse 24m/min for the X-axis,and 36m/min for the Z-axis » Bar capacity 65mm standard. 8” Chuck » All FANUC, CNC control and servo drives. » 15 station turret, Gearless Direct Belt Driven tools » Ultra Compact Footprint

General specification

Machine size Floor space (L×W×H) 2,716mm × 1,805mm × 1,935mm Machine weight 5,000kg Capacity Max.turning diameter 340mm Max.turning length 570mm Distance between centres 800mm Bar capacity 65mm Chuck size 210mm (8”)

Technical specification Axis travel Slide travel X Slide travel Z Slide travel Y Spindle (left / right) Spindle speed Spindle motor

212.5mm 585mm ±41 4,500min-1 15 / 11kW

Technology

Turret Number of turrets Type of turret head/Number of index positions Driven tools Spindle speed Driven motor power Rotary system/Number of driven-tool stations Tailstock(op.) Quill diameter/Quill stroke Quill taper Sub spindle(op.) Chuck size/Bar capacity Spindle speed Spindle motor Distance between spindle nose max/min

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1 Dodecagonal / 15 6,000min-1 5.5/3.7kW Individual rotation / 15 80mm / 80mm MT - 4 42mm 0-6,000 rpm 7.5/5.5kW 61/34Nm 800/220mm

33


SUPER MULTI-TASKING | NAKAMURA-TOME

SUPER MULTI TASKING

With ATC Opposed twin spindles and twin turrets. The worlds fastest B-axis tool spindle!

34

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Super Multi-tasking Machine with ATC

SUPER NTMX

World premiere, twin ATC machine! Fusion between a 5-axis machining centre and a lathe.

19”colour LCD touch panel

NT SMART X

» Tool magazines on the left and right hand sides! » Distance between centers max.980mm/min. 210mm » 48 tools Number of stock tool (24 x 2) » 200mm Y-axis stroke, 12,000min-1 Milling speed (Tool spindle) » 7.5 / 3.7kW Built-in tool spindle motor » Up to 22kW cutting power available for turning shaft-work with synchronized spindles.(Left spindle motor 11/7.5kW, Right spindle motor 11/7.5kW). 5.5 / 3.7kW Lower turrets Driven-tool motor » 190 degree B-axis positioning range (±95degree)

General specification

Machine size Floor space (L×W×H) 4,225mm × 4,189mm × 2,650mm Machine weight 14,500kg Capacity Max.turning diameter 220mm Max.turning length 780mm Distance between centres max.980 mm / min. 210mm Bar capacity L,R: 51mm / L,R: 65mm Chuck size L,R:165mm(6”,) 210mm (8”)

Technical specification

Axis travel Slide travel X1 / X2 Slide travel Z1 / Z2 / B2-axis Slide travel Y Spindle (left / right) Spindle speed L-spindle drive motor R-spindle drive motor

570mm / 130.5mm 1,297 / 658 / 770mm ±100 5,000min-1/ 11 / 7.5kW max.75.4N.m 11 / 7.5kW max. 75.4N.m

Technology

Tool spindle Tool spindle speed Tool spindle drive motor Tool shank type Number of tool stock Max.tool diameter / without adjacent tool Max.tool length / Max.tool weight Indexing range Lower turret Type of turret head Number of Tool station / Number of indexing Tool size (square shank) Tool size (round shank) Driven Tools

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12,000min-1 7.5 / 3.7kW max.54N.m CAPTO C4 48 (24 x 2) 60mm / 80mm 180mm / 4kg 190° (±95°) Dodecagonal drum turret 24 20mm Ø25 12 (optional)

35


Super Multi-tasking Machine with ATC

SUPER NTJX

World premiere,Y axis on lower turret!

19”colour LCD touch panel

» 40 tools Number of stock tool (op.80,120 tools)

NT SMART X

» 140mm / 70mm Y-axis on upper and lower slides! » 6000min-1 Milling speed (Tool spindle) » 7.5 / 3.7kW Built-in tool spindle motor » Up to 22kW cutting power available for turning shaft-work with synchronized spindles. (Left spindle motor 15/11kW, Right spindle motor 11 / 7.5kW) » 5.5/3.7kW Lower turrets Driven-tool motor » 190 degree B-axis positioning range (±95degree)

General specification

Machine size Floor space (L×W×H) 4,718mm × 2,922mm × 2,445mm Machine weight 14,000kg Capacity Max. turning diameter/Max. turning length 245mm / 1,090mm Distance between spindle nose max.1,290mm / min.210mm Bar capacity 51mm (op.65mm) (op.80mm) Chuck size 170mm (6”) 200mm (8”)

Technical specification

Axis travel Slide travel X1/X2/Z1/Z2/B2 Slide travel Y1/Y2 Spindle (left / right) Spindle speed Left spindle motor Right spindle motor

455 / 222.5 / 1,090 / 1,005 / 1,008mm ±70 / +20mm, -50mm 6,000min-1 (op.L: 4,500min-1) 15 / 11kW 221.5 / 162.5N.m (18.5/5kW op.) 11 / 7.5kW 208 / 115N.m

Technology

Tool spindle Tool spindle speed Drive motor Tool shank type Number of tool stock Max. tool diameter/without adjacent tool Max.tool length/Max.tool weight Orientation function Indexing range 5 Axis Control (op.) Lower turret Spindle speed Type of turret head/Number of index positions Driven motor power and torque Rotary system/Number of Driven-tool station

36

8,000min-1 (op.12,000min-1) 7.5 / 3.7kW max. 54N.m KM63, CAPTO C6 (op.HSK-A63) 40 (op.80,120) 70mm / 90mm 280mm / 8kg 90 degree positioning 190° (±95°) – 6,000min-1 Dodecagonal/24 5.5 / 3.7kW max. 24N.m Individual rotation/12

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Super Multi-tasking Machine with ATC

SUPER NTX

ATC tool spindle on twin-spindle twin-turret machine. » Lead time is reduced by 1 chucking for all machining

19”colour LCD touch panel

NT SMART X

» 24 tools Number of stock tool (op.40, 80, 120 tools) » 160mm Y-axis stroke (Tool spindle) » 8000min-1 Milling speed (Tool spindle) (op.12000min-1) » 18.5 / 11kW Built-in tool spindle motor » 22 / 18.5kW Built-in spindle motor (L,R) » 5.5 / 3.7kW Lower turrets Driven-tool motor » 230 degree B-axis positioning range (±115degree)

General specification

Machine size Super NTX Super NTX(s) Floor space (L×W×H) 5,875 × 3,568 × 3,150mm 5,825 × 3,568 × 3,127mm Machine weight 21,000kg Capacity Max. turning diameter / Max. turning length 390mm / 1,100mm Distance between spindle nose max.1,400mm / min.250mm Bar capacity 65mm (op.71mm) (op.90mm) Chuck size 8” (op.10”)

Technical specification

Axis travel Slide travel X1 / Z1 / B2 630 / 1,150 / 1,150mm Slide travel X2 / X3 / Z2 / Z3 255 / 255 / 375 / 375mm 255 / - / 1,150 / -mm Slide travel Y 160mm (±80mm) Spindle (left / right) Spindle speed 4,500 min-1 (op.3,500 min-1) (op.2,500) Left spindle motor 22 / 18.5kW (30kW op.) Right spindle motor 22 / 18.5kW

Technology

Tool spindle Tool spindle speed 8,000min-1 (op.12,000min-1) Drive motor 18.5 / 11kW Tool shank type KM63, CAPTO C6 (op.HSK-A63) Number of tool stock 24 (op.40,80,120) Max. tool diameter/without adjacent tool 90mm / 120mm Max.tool length/Max.tool weight 300mm / 8kg Orientation function 90 degree positioning Indexing range 230 degree (±115 degree) 5 Axis Control (op.) – Lower turret Number of turrets 2 Spindle speed 3,600min-1 Type of turret head/Number of index positions Dodecagonal / 24 Driven motor power and torque 5.5 / 3.7kW 40 / 26N.m Rotary system/Number of Driven-tool station Individual rotation / 12

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1

37


Super Multi-tasking Machine with ATC

SUPER NTMXL

World premiere, twin ATC machine! Fusion between a 5-axis machining centre and a lathe.

19”colour LCD touch panel

NT SMART X

» Tool magazines on the left and right hand sides! » Distance between centers max.980mm/min. 210mm » 48 tools Number of stock tool (24 x 2) » 200mm Y-axis stroke (Tool spindle) » 12,000min-1 Milling speed (Tool spindle) » 7.5 / 3.7kW Built-in tool spindle motor » Up to 22kW cutting power available for turning shaft-work with synchronized spindles.(Left spindle motor 11/7.5kW, Right spindle motor 11/7.5kW) » 5.5 / 3.7kW Lower turrets Driven-tool motor » 190 degree B-axis positioning range (±95degree)

General specification

Machine size Floor space (L×W×H) 5,806mm × 3,138mm × 2,795mm Machine weight 16,500kg Capacity Max.turning diameter 220mm Max.turning length 780mm Distance between centres max.980 mm / min. 210mm Bar capacity L,R: 51mm / L,R: 65mm Chuck size L,R:165mm(6”,) 210mm (8”)

Technical specification

Axis travel Slide travel X1 / X2 Slide travel Z1 / Z2 / B2-axis Slide travel Y Spindle (left / right) Spindle speed L-spindle drive motor R-spindle drive motor

585mm / 130.5mm 1,637 / 998 / 1110mm ±100 5,000min-1 (Φ51mm) | 4,500min-1 (Φ65mm) 11 / 7.5kW 11 / 7.5kW

Technology

Tool spindle Tool spindle speed Tool spindle drive motor Tool shank type Number of tool stock Max.tool diameter / without adjacent tool Max.tool length / Max.tool weight Indexing range Lower turret Type of turret head Number of Tool station / Number of indexing Tool size (square shank) Tool size (round shank) Spindle speed (op.) Driven motor power and torque (op.)

38

12,000min-1 (op.20,000min-1) 11/7.5kW max.60N.m CAPTO C4 (op.HSK-A40) 48 (24 x 2) 60mm / 80mm 180mm / 4kg 190° (±95°) Dodecagonal drum turret 24 20mm Ø25 6,000min-1 7.1/2.2kW max.16N.m

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Super Multi-tasking Machine with ATC

NTRX-300

Fusion between a 5-axis machining center and a lathe. World premiere! Y axis on lower turret

19”colour LCD touch panel

NT SMART X

» Distance between centers max. 1350 » 40 tools ATC (Option 60,80,120) » 250mm Y-axis stroke (Tool spindle) » 8000 (Op 12,000) Milling speed (Tool spindle) » 18.5kW Built-in tool spindle motor » Up to 30kW cutting power available for turning shaft-work with synchronized spindles.(Left spindle motor 15/11kW, Right spindle motor 15/11 KW) » 225 degree B-axis positioning range (-120, +105 degree)

General specification

Machine size Floor space (L×W×H) 4,529mm × 2,670mm × 2,600mm Machine weight 17,000kg Capacity Max.turning diameter 640mm Max.turning length 1150mm Distance between centres max.1350 mm / min. 250mm Bar capacity L,R: 65mm / L,R: 71, 80, 90 (Op) Chuck size L,R: 8” / 10”

Technical specification

Axis travel Slide travel X1 Slide travel Z1 / B2-axis Slide travel Y Spindle (left / right) Spindle speed L-spindle drive motor R-spindle drive motor

700mm 1100mm 250 +- 125 4,500min-1 | 3,500min-1 15 / 11kW (22 / 18.5kW op.) 15 / 11kW (22 / 18.5kW op.)

Technology

Tool spindle Tool spindle speed Tool spindle drive motor Tool shank type Number of tool stock Max.tool diameter / without adjacent tool Max.tool length / Max.tool weight Indexing range

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8000 / 12,000min -1 (Op) 18.5kW CAPTO C6 HSK A63 (Op) 40 (60, 80, 120 op.) 90mm / 130mm 300mm / 12kg 225°

39


Super Multi-tasking Machine with ATC

NTRX-300L

Distance between spindles 1.85m, max. machining length 1.6m » X and Y axis travel ensure a wide machining range. X-axis travel 125mm below spindle center ensures a wider machining range.

19”colour LCD touch panel

NT SMART X

» Highly Rigid Design. All units are located on the main frame vertically for high rigidity » Operator friendly design. Spindle center is easy to reach, thanks to 450mm distance from the machine front and 1100mm height from the floor. » New operation panel with NT Smart X featuring. Operation Level Management,Camera,Voice Guidance,Production Management and 3D collision check, all included as standard. » Modular design. Choose from R-spindle type or tailstock type

General specification

Machine size Floor space (L×W×H) – Including chip tank Machine weight

5,440mmx2,670mmx2,610mm –

R-spindle Specification

Capacity Max.turning diameter / Max.turning length 640mm/1,600mm Distance between spindles max.1,850mm/min.300mm Bar capacity 65mm(op.Ø71,Ø80,Ø90) Chuck size 254mm(10”) Axis travel Slide travel (X1/Z1/B2) 700mm/1625mm/1550mm/250mm B-axis positioning range 240°(±120°) Left Spindle Spindle speed 4,500min-1 Spindle motor 15/11kW (op.22/18.5kW) ATC ATC Number of tools 40 (op.60,80,120) Tool Spindle Tool spindle speed 8,000min-1 (op.12,000min-1) Tool spindle motor 18.5/11kW Tool shank type HSK-A63 (op.CAPT C6) Right Spindle Spindle speed 4,500min-1 Spindle motor 15/11kW (op.22/18.5kW)

Tailstock Specification

Capacity Max.turning diameter / Max.turning length Distance between spindles Bar capacity Chuck size Axis Travel ATC Tailstock Driving Methods Tailstock postioning stroke Rapid feed rate Tailstock spindle taper size

40

640mm/1,600mm max.1,796mm/min.246mm 65mm (op.Ø71,Ø80,Ø90) 254mm(10”) as above as above NC control servo driven 1550mm 8000mm/min MT-5

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Notes:

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41


TW SERIES | NAKAMURA-TOME

TW SERIES

High performance with integration of machining processes – two lathes in one!

42

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TW Series

TW-8

Minimum floor space, low cost, long awaited compact two-spindle machining. » Opposed two-spindle, 2-turret construction! » 24 tools Number of tool stations » 12 tools Number of driven-tool stations » 7.5kW + 7.5kW L/R spindle motor » 2.5kW x 2 Driven-tool motor » 4000min-1 Driven-tool speed

General specification

Machine size Floor space (L×W×H) 2,300mm × 1,600mm × 1,600mm Machine weight 4,810kg (TW-8MM) Capacity Max. turning diameter/Max. turning length 190mm / 115mm 190mm / 100mm Distance between spindle nose max.735mm / min.210mm max.743mm / min.218mm Bar capacity 26mm (op.34mm) op.42mm Chuck size 10” 254mm

Technical specification

Axis travel Slide travel X1 / X2 Slide travel Z1 / Z2 Spindle (left spindle / right spindle) Spindle speed Left spindle motor Right spindle motor

150mm / 150mm 180mm / 525mm 6,000min-1 7.5kW 7.5kW

Technology

Turret (Left / Right) Number of turrets Type of turret head/Number of index positions Driven tools (op.) Spindle speed Driven motor power Rotary system/Number of driven-tool stations

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2 Dodecagonal / 24 4,000min-1 2.5kW Simultaneous rotation / 6

43


TW Series

TW-20 With high speed flexible machining, this the star of the TW-series, dedicated towards factory automation. » Opposed two-spindle, 2-turret construction! » 48 tools Number of tool stations » 24 tools Number of driven-tool stations » 90mm Y-axis on Upper Turrets (±45mm) » 15 / 11kW +15 / 11kW L/R spindle motor » 3.7 / 2.2kW x 2 Driven-tool motor » 3600min-1 Driven-tool speed

General specification

Machine size TW-20 16st Floor space (L×W×H) 3,444mm × 2,235mm × 2,135mm Machine weight 7,800kg Capacity Max. turning diameter/Max. turning length 270mm/192mm 240mm/213mm Distance between spindle nose max.1,080mm/min.300mm Bar capacity 51mm (op.65mm) Chuck size 8” 215mm 6” 165mm

Technical specification

Axis travel Slide travel X1/X2 195mm / 195mm Slide travel Z1/Z2 265mm / 780mm Slide travel Y1/Y2 (op.) ±45mm / ±45mm Spindle (left spindle / right spindle) Spindle speed 5,000min-1 4,500min-1 Left spindle motor 15 / 11kW (op.18.5/15kW) Right spindle motor 15 / 11kW

Technology

Turret (Left / Right) Number of turrets 2 Type of turret head/Number of index positions Dodecagonal/24 Driven tools (op.) Spindle speed 3,600min-1 Driven motor power 3.7/2.2kW Rotary system/Number of driven-tool stations Individual rotation/12

44

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16-station/16

Individual rotation/16

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TW Series

TW-30 Best suited for all sorts of Heavy Duty Machining. A super machine, which takes pride for its rigidity and bar capacity. » Opposed two-spindle, 2-turret construction! » 24tools Number of tool stations » 24tools Number of driven-tool stations » 90mm Y-axis on Upper Turrets (±45mm) » 22/18.5kW+22/18.5kW L/R spindle motor » 5.5/3.7kW x 2 Driven-tool motor » 3600min-1 Driven-tool speed

General specification

Machine size Floor space (L×W×H) Machine weight Capacity Max. turning diameter / Max. turning length Distance between spindle nose Bar capacity Chuck size

4,370mm × 2,125mm × 2,250mm 10,820kg 335mm / 300mm max.1,300mm / min.320mm 71mm 10” 254mm

Technical specification

Axis travel Slide travel X1/X2 Slide travel Z1/Z2 Slide travel Y1/Y2 (op.) Spindle (left spindle / right spindle) Spindle speed Left spindle motor Right spindle motor

265mm / 265mm 350mm / 980mm ±70mm / ±70mm 3,600min-1 22 / 18.5kW (op.30 / 22kW) 22 / 18.5kW

Technology

Turret (Left / Right) Number of turrets Type of turret head/Number of index positions Driven tools (op.) Spindle speed Driven motor power Rotary system/Number of driven-tool stations

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2 Dodecagonal / 12 3,600min-1 5.5 / 3.7kW Individual rotation / 12

45


WT SERIES | NAKAMURA-TOME

WT SERIES

Opposed twin-spindle, twin-turret machines.

46

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WT Series

WT-100 Multi-tasking compact machine featuring state of the art capabilities. » Up to 22 / 15kW cutting power available for turning shaft-work with synchronized spindles.(Motor power 11 / 7.5kW per spindle)

19”colour LCD touch panel

NT SMART X

» Driven-Tool Motor Power 7.1/2.2kW, for heavy cutting with small tools. » With upper / lower turret construction, 4-axis machining as well as various other machining combinations possible on either spindle » With upper / lower turrets and opposed two-spindle construction,cycle time balancing and reduction is possible. » With up to 24-tools per turret, 48 tools can be permanently available.

General specification

Machine size Floor space (L×W×H) Machine weight Capacity Max. turning diameter/Max. turning length Distance between spindle nose Bar capacity Chuck size

2,300mm × 1,620mm × 1,940 5,650kg 190mm / 503mm max.735mm / min.210mm 42mm 6” 165mm

Technical specification

Axis travel Slide travel X1/X2 Slide travel Z1/Z2/B Slide travel Y upper turret Spindle (left spindle / right spindle) Spindle speed Left spindle motor Right spindle motor

135 / 135mm 503 / 503 / 525mm ±31mm 6,000min-1 11 / 7.5kW 75.4 / 38.6N.m 11 / 7.5kW 75.4 / 38.6N.m

Technology

Upper Turret Number of turrets Spindle speed Type of turret head/Number of index positions Driven motor power and torque Rotary system/Number of driven-tool stations Lower Turret Number of turrets Spindle speed Type of turret head/Number of index positions Driven motor power and torque Rotary system/Number of driven-tool stations

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1 6,000min-1 Dodecagonal / 24 7.1 / 2.2kW 16 / 8N.m Individual rotation / 12 1 6,000min-1 Dodecagonal / 24 7.1 / 2.2kW 16 / 8N.m Individual rotation/12

47


WT Series

WT-150II High speed, high rigidity and compact multi-tasking machine. » Up to 26kW cutting power available for turning shaft-work with synchronized spindles.(Left spindle motor 15/11kW, Right spindle motor 11/7.5kW)

19”colour LCD touch panel

NT SMART X

» Driven-Tool Motor Power 5.5/3.7kW,for heavy cutting with small tools. » With upper / lower turret construction, 4-axis machining as well as various other machining combinations possible on either spindle » With upper / lower turrets and opposed two-spindle construction,cycle time balancing and reduction is possible. » With up to 24-tools per turret,48 tools can be permanently available.

General specification

Machine size Floor space (L×W×H) 3,674mm × 2,264mm × 1,885.2 Machine weight 8,900kg Capacity Max. turning diameter 190mm Max. turning length 515mm Distance between spindle nose max. 800mm / min. 200mm Bar capacity 51mm Chuck size 6” 165mm / 8” 200mm

65mm (L)

Technical specification

Axis travel Slide travel X1 / X2 167.5 / 167.5mm Slide travel Z1 / Z2 / B 515 / 515 / 600mm Slide travel Y upper turret ±35mm Spindle (left spindle / right spindle) Spindle speed 5,000min-1 Left spindle motor Output 15 / 11kW Torque 136.4 / 93.4N.m Right spindle motor Output 11 / 7.5kW Torque 89.1 / 56.7N.m

152.5/167.5mm

4,500min-1(L) 152.8 / 93.4N.m –

Technology

Upper turret Number of turrets Spindle speed Driven motor power and torque Type of turret head / Number of index positions Rotary system / Number of driven-tool stations Lower turret Number of turrets Spindle speed Driven motor power and torque Type of turret head / Number of index positions Rotary system/Number of driven-tool stations

48

1 6,000min-1 5.5 / 3.7kW 24 / 16N.m Dodecagonal / 24 Individual rotation / 12 1 6,000min-1 5.5 / 3.7kW 24 / 16N.m Dodecagonal / 24 Individual rotation / 12

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WT Series

WT-250II High speed, high rigidity, multi-tasking machine.

19”colour LCD touch panel

» Up to 29.5kW cutting power available for turning shaft-work with synchronized spindles.(Left spindle motor 18.5 / 15kW, Right spindle motor 11 / 7.5kW)

NT SMART X

» Driven-Tool Motor Power 5.5/3.7kW,for heavy cutting with small tools. » With upper / lower turret construction,4-axis machining as well as various other machining combinations possible on either spindle » With upper / lower turrets and opposed two-spindle construction, cycle time balancing and reduction is possible. » With up to 24 tools per turret, 48 tools can be permanently available.

General specification

Machine size Floor space (L×W×H) Machine weight Capacity Max. turning diameter/Max. turning length Distance between spindle nose Slide construction Bar capacity Chuck size

4,059mm × 2,314mm × 2,225mm 8,700kg 250mm / 555mm max. 885mm / min. 265mm Box slideway L: 65mm R: 51mm R: 65mm (op.) 8” 215mm 6” 165mm

Technical specification

Axis travel Slide travel X1 / X2 Slide travel Z1 / Z2 / B Slide travel Y upper turret Spindle (left spindle / right spindle) Spindle speed Left spindle motor Right spindle motor

195 / 195mm 600 / 600 / 620mm ±41mm L: Ø65mm / 4,500 min-1 R:Ø51mm / 5,000 min-1 R:Ø65mm (op.) /4,500min-1 18.5/15kW (op.26/22kW 15/11kW wide range) 11/7.5kW (op.15/11kW 18.5/15kW)

Technology

Upper turret Number of turrets Spindle speed Driven motor power Type of turret head/Number of index positions Rotary system/Number of driven-tool stations Lower turret Number of turrets Spindle speed Driven motor power Type of turret head/Number of index positions Rotary system/Number of driven-tool stations

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1 6,000min-1 5.5/3.7kW Dodecagonal / 24 Individual rotation / 12 1 6,000min-1 5.5/3.7kW Dodecagonal / 24 Individual rotation / 12

49


WT Series

WT-300 High rigidity multi-tasking machine with box-type slides for all axis.

19”colour LCD touch panel

» Up to 30kW cutting power available for turning shaft-work with synchronized spindles.(Motor power 15/11kW per spindle)

NT SMART X

» Driven-Tool Motor Power 5.5/3.7kW,for heavy cutting with small tools. » With upper / lower turret construction,4-axis machining as well as various other machining combinations possible on either spindle » With upper / lower turrets and opposed two-spindle construction,cycle time balancing and reduction is possible. » With up to 24-tools per turret,48 tools can be permanently available.

General specification

Machine size Floor space (L×W×H) Machine weight Capacity Max. turning diameter Max. turning length Distance between spindle nose Bar capacity Chuck size

4,230mm × 2,518mm × 2,266mm 14,000kg 270mm 199mm / 270mm 780mm max.1,100mm / min.250mm 65mm (op.L:102mm / op.L: 80mm) 8” / 10 12” 305mm

Technical specification

Axis travel Slide travel X1 / X2 Slide travel Z1 / Z2 / B Slide travel Y upper turret Spindle (left spindle / right spindle) Spindle speed Left spindle motor Right spindle motor

195 / 195mm 152.5mm / 195mm 780 / 780 / 850mm ±60mm / ±40mm (80 + 102 Bore) 4,500min-1 2,500min-1/L 4,500min-1/R 15 / 11kW (op.18.5/15kW) / (op. 22kW/8.5 kW) 15 / 11kW (op.18.5/15kW)

Technology

Upper turret Number of turrets Spindle speed Driven motor power and torque Type of turret head/Number of index positions Rotary system/Number of driven-tool stations Lower turret Number of turrets Spindle speed Driven motor power and torque Type of turret head/Number of index positions Rotary system/Number of driven-tool stations

50

1 3,600min-1 5.5 / 3.7kW 39.2 / 23.3N.m Dodecagonal / 24 Individual rotation / 12 1 3,600min-1 5.5 / 3.7kW 39.2 / 23.3N.m Dodecagonal / 24 Individual rotation / 12

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51


WY SERIES | NAKAMURA-TOME

WY SERIES

Y axis on upper and lower turrets. Opposed twin spindle twin turret.

52

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WY Series

WY-100 II Both turrets equipped with Y-axis.

19”colour LCD touch panel

» Opposed two-spindle, 2-turret construction!

NT SMART X

» 48 tools Number of tool stations » 24 tools Number of driven-tool stations » 62mm Y-axis on 2-turret » 6000min-1 Driven-tool speed (Upper / Lower) » 11 / 7.5kW + 11 / 7.5kW L / R spindle motor » 7.1 / 2.2kWx3 Driven-tool motor (Upper / Lower)

General specification

Machine size Ø42mm Floor space (L x W x H) Machine weight Capacity Max. turning diameter 175mm Max. turning length 588mm Distance between centers Bar capacity 42mm Chuck size

Ø51mm 3,428mm x 1,985mm x 2,000mm 8,500kg

Ø65mm

200mm 570mm max. 820mm / min. 200mm 51mm 165mm(6”)

200mm 570mm

150mm / 141mm 570mm / 560mm ±32.5mm

150mm / 141mm 570mm / 560mm ±32.5mm

5,000 min-1 11 / 7.5kW 77 / 39.4N.m

4,500 min-1

65mm

Technical specification

Axis travel Slide travel X1/X2 135mm Slide travel Z1/Z2 588mm / 578mm Slide travel Y1/Y2 ±31mm Spindle (left spindle / right spindle) Spindle speed 6,000 min-1 Spindle drive motor L/R Spindle drive motor L/R 75.4 / 38.6N.m

80.9 / 41.4N.m

Technology

Upper turret Number of turrets Spindle speed Driven motor power and torque Type of turret head Number of index positions Rotary system Number of driven-tool stations Lower turret Number of turrets Spindle speed Driven motor power and torque Type of turret head Number of index positions Rotary system Number of driven-tool stations

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1 6,000min-1 7.1/2.2kW max. 16N.m Dodecagonal 24 Individual rotation 12 1 6,000min-1 7.1/2.2kW max. 16N.m Dodecagonal 24 Individual rotation 12

53


WY Series

WY-150 Top class milling capability! State-of-the-art multi-tasking machine. » Opposed two-spindle,2-turret construction!

19”colour LCD touch panel

NT SMART X

» 48 tools Number of tool stations » 24 tools Number of driven-tool stations » Both turrets equipped with Y-axis, featuring a ±45mm : Y1/ ±45mm : Y2 stroke » 6000min-1 Driven-tool speed (Upper / Lower) » 15/11kW + 11/7.5kW L/R spindle motor » 5.5/3.7kWx2 Driven-tool motor (Upper / Lower)

General specification

Machine size Floor space (L x W x H) 3,814mm x 2,218mm x 2,010mm Machine weight 9,500kg Capacity Max. turning diamete 225mm Max. turning length 565mm Distance between centers max.850mm/min.200mm Bar capacity 51mm 65mm Chuck size 6” 165mm

Technical specification

Axis travel Slide travel X1/X2 160.5mm Slide travel Z1/Z2 565mm Slide travel B 650mm Slide travel Y1/Y2 ±45mm / ±35mm Spindle (left spindle / right spindle) Spindle speed 5,000min-1 4,500min-1 Spindle motor L:15/11kW R:11/7.5kW

Technology

Upper turret Number of turrets Spindle speed Driven motor power and torque Type of turret head Number of index positions Rotary system Number of driven-tool stations Lower Turret Number of turrets Spindle speed Driven motor power and torqu Type of turret head Number of index positions Rotary system Number of driven-tool stations

54

1 6,000min-1 5.5/3.7kW max. 24/16N.m Dodecagonal 24 Individual rotation 12 2 6,000min-1 5.5/3.7kW 24 /16N.m Dodecagonal 24 Individual rotation 12

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WY Series

WY-250 The high output, high torque motor (5.5/3.7kW/24N.m) Large working area with Y-axis on upper & lower turrets. » 5.5/3.7kw 24N·m,High-power,High-torque Milling Motors on Upper and Lower Turrets » Opposed two-spindle, 2-turret construction! » Y-axis on Upper and Lower Turrets Upper ±50mm/Lower -50mm,+20mm » 48 tools Number of tool stations » 24 tools Number of rotating tool stations » Up to 30kW cutting power available for turning shaft-work with synchronized spindles. (Left spindle motor 18.5/11kW, Right spindle motor 15/11kW)

General specification

Machine size Floor space (L×W×H) Machine weight Capacity Max. turning diameter/Max. turning length Distance between spindle nose Bar capacity Chuck size

4,436mm × 2,674mm × 2,395mm 12,000kg 225mm / 580mm max.870mm / min.255mm L:65mm R:51mm L:210mm (8”) R:165mm (6”)

Technical specification

Axis travel Slide travel X1 / X2 Slide travel Z1 / Z2/B2 Slide travel Y1 / Y2 Spindle (left spindle / right spindle) Spindle speed Left spindle motor Right spindle motor

160.5mm / 160mm 580 / 580 / 620mm ±50mm / -50mm,+20mm 4,500min-1 / 5,000min-1 18.5 / 11kW 225 / 185N.m 15 / 11kW 120 / 120N.m

Technology

Upper turret Number of turrets Spindle speed Driven motor power and torque Type of turret head/Number of index positions Rotary system/Number of driven-tool stations Lower turret Number of turrets Spindle speed Driven motor power and torque Type of turret head/Number of index positions Rotary system/Number of driven-tool stations

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1 6,000min-1 5.5/3.7kW 24N.m Dodecagonal / 24 Individual rotation / 12 1 6,000min-1 5.5 / 3.7kW 24N.m Dodecagonal / 24 Individual rotation / 12

55


WY Series

WY-250L Increase your working range. Large working area with Y-axis on upper & lower turrets.

19”colour LCD touch panel

NT SMART X

» Distance between spindles 1,200mm » Opposed two-spindle, 2-turret construction! » Y-axis on Upper and Lower Turrets Upper ±50mm / Lower -50mm,+20mm » 48 tools Number of tool stations » 24 tools Number of rotating tool stations » Up to 30kW cutting power available for turning shaft-work with synchronized spindles.(Left spindle motor 18.5/11kW, Right spindle motor 15/11kW)

General specification

Machine size Floor space (L×W×H) Machine weight Capacity Max. turning diameter Max. turning length Distance between centers Bar capacity Chuck size

4,620mm × 2,580mm × 2,395mm 13,000kg 225mm 910mm max 1,200mm / min.255mm L 65mm / R: 51mm L :210mm (8”) / R 165mm (8”)

Technical specification

Axis travel Slide travel X1 / X2 Slide travel Z1 / Z2 / B2 Slide travel Y1 / Y2 Spindle (left spindle / right spindle) Spindle speed Left spindle motor Right spindle motor

160.5mm / 160mm 910mm / 910mm / 945mm ±50/-50mm, +20mm 4,500min - 1 / 5,000min-1 18.5 / 11kW max.225 N.m 15 / 11kW max. 120 N.m

Technology

Upper turret Number of turrets Spindle speed Driven motor power and torque Type of turret head / Number of index positions Rotary system/Number of driven-tool stations Lower turret Number of turrets Spindle speed Driven motor power and torque Type of turret head / Number of index positions Rotary system/Number of driven-tool stations

56

1 6,000min-1 5.5/3.7kW max. 24N.m Dodecagonal / 24 Individual rotation / 12 1 6,000min-1 5.5 / 3.7kW max. 24N.m Dodecagonal / 24 Individual rotation / 12

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57


CHIRON

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CHIRON The Chiron range of vertical machining centres offer exceptional productivity and a wide choice of 5-axis, twinspindle, swivel head and two axis rotary table options. The emphasis on high speed axis travels combined with accuracy, stability and reliability make Chiron machine tools highly suited to high volume applications, automated cells and turnkey installations where maximum productivity is a primary consideration.

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Client factory visit of Chiron head office, Tuttlingen, Germany

59


Seconds Ahead

08 SERIES Fast, compact milling centres for high precision and diverse applications. The CHIRON 08 MAGNUM series machining centers are among the most versatile machines in the compact category. These high performance machines are easy to set up and to operate, very stable, highly dynamic and low maintenance. With its modular design, and numerous configuration possibilities, every FZ 08 MAGNUM basic machine can be customized into a perfect solution for your requirements. The machining centers are available as single or double spindle and Millturn variant. Your advantage: Low production costs, tightest tolerances and excellent surface quality in a small footprint.

Machine variants:

Technology information: » Travel X-Y-Z

up to 450-270-310 mm

» Rapid feed rate

» Spindle power

up to 14 kW

» Chip-to-chip time approx. 1.3 s

» Spindle speed

up to 54,000 rpm

» Number of tools max. 226

» Axis acceleration up to 2 g

» Tool taper

up to 75 m/min

HSK 32 / HSK 40 / Capto C4

Options » High Speed package

» Direct path measuring system

» Automatic doors

» Technology package “Milling & Turning from bars“

» Work area mist collection

» Central lubrication

» Various index table types

» Connection for central mist collection

» Tool measurement and management

» Oil package

» CHIRON Laser Control

» Machining with minimal lubrication

» Different Automation solutions (AUTOMATION UNO, AUTOMATION DUO, MPC, variocell automation)

» Different 3D tracing systems

» Pneumatic & Hydraulic for clamping devices

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Seconds Ahead

12 SERIES Fast, compact single and multi-spindle precision machining centres. The CHIRON 12 series machining centers are among the best machine tools of their class in terms of speed, compact construction and versatility of use. Numerous configuration and equipment options provide the ideal solution for any job. These machining centers can be supplied with single, double, fourspindle or millturn configuration. Your advantage: Workpiece production at the lowest cost per piece, with the smallest tolerances and excellent surface quality.

Machine variants:

Technology information: » Travel X-Y-Z

up to 550-400-425 mm

» Rapid feed speeds up to 75 m/min

» Spindle power

up to 40 kW

» Chip-to-chip time approx. 1.9 s

» Spindle speed

up to 40.000 rpm

» Number of tools max. 177

» Axis acceleration up to 2 g

» Tool taper HSK 50 / HSK 63

ISO/CAT 30 / ISO/CAT 40 / HSK 40 /

Options: » High Speed package

» Work area mist collection

» Central lubrication

» Technology package “Milling & Turning from bars”

» Connection for central mist collection

» Various index table types

» Oil package

» CHIRON Laser Control

» Machining with minimal lubrication

» Different Automation solutions (AUTOMATION UNO, AUTOMATION DUO, MPC, variocell automation)

» Different 3D tracing systems

» Pneumatic & Hydraulic for clamping devices

» Direct path measuring system

» Automatic doors

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61


Seconds Ahead

15 SERIES Fast, powerful, single and twin-spindle precision milling centres for profitable series production. The CHIRON 15 series machining centers are among the best machine tools worldwide of their class in terms of speed, compact construction, stability and reliability. They have enormous ability for high milling capacity. Numerous configuration and equipment options provide the ideal solution for any job. These machining centers can be supplied as single-, double or four-spindle either with the lightning fast basket tool changer or with a pick-up tool chain magazine. Based on its modular construction, every basic 15 machine can be arranged to provide a perfect individual solution. Your advantage: High precision, cutting capacity and availability with the lowest cost per part.

Machine variants:

Technology information: » Travel X-Y-Z

up to 730-400-425 mm

» Rapid feed speeds up to 75 m/min

» Spindle power

up to 37 kW

» Chip-to-chip time approx. 1.7 s

» Spindle speed

up to 20.000 rpm

» Number of tools max. 187

» Axis acceleration up to 1,2 g

» Tool taper

ISO/CAT 40 / HSK 63

Options: » High Speed package

» Work area mist collection

» Automatic doors

» Workpiece gripper in main spindle

» Central lubrication

» Various index table types

» Connection for central mist collection

» CHIRON Laser Control

» Oil package

» Different 3D tracing systems

» Machining with minimal lubrication

» Direct path measuring system

» Pneumatic & Hydraulic for clamping devices

» Different Automation solutions (AUTOMATION UNO, AUTOMATION DUO, MPC, variocell automation)

62

» Spindle precision adjustment (DZ)

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18 SERIES Powerful, single and twinspindle machining centres for high-speed machining and heavy cutting. The CHIRON 18 series machining centers are among the best machine tools of their class worldwide in terms of cutting capacity, unparalleled high working speed, precision and reliability. They have enormous power reserves for heavy milling cuts. A variety of configurations and equipment options provide the ideal solution for any job. 18 series machine models are available with one or two spindles with either the lightning-fast basket tool changer, or with a pick-up tool chain magazine. Based on its modular construction, every basic 18 machine can be arranged to provide a perfect individual solution. Your advantage: High precision, cutting capacity and availability with the lowest cost per part.

Machine variants:

Technology information: » Travel X-Y-Z

up to 830-570-630 mm

» Rapid feed speeds up to 60 m/min

» Spindle power

up to 31,5 kW

» Chip-to-chip time approx. 1.9 s

» Spindle speed

up to 20.000 rpm

» Number of tools max. 195

» Axis acceleration up to 1 g

» Tool taper

ISO/CAT 40 / HSK 63

Options: » High Speed package

» Tool breakage monitoring

» Workpiece gripper in main spindle

» Work area mist collection

» Various index table types » CHIRON Laser Control

» Connection for central mist collection

» Different 3D tracing systems

» Oil package

» Direct path measuring system

» Machining with minimal lubrication » Automatic doors

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» Pneumatic & Hydraulic for clamping devices » Central lubrication » Different Automation solutions (AUTOMATION UNO, AUTOMATION DUO, MPC, variocell automation)

63


Seconds Ahead

24 SERIES The CHIRON series 24 offers the optimal prerequisites for powerful, highly-productive cutting and machining results. Whether your focus is on flexible single-unit production, or high volume precision manufacturing – due to its modular design and numerous configuration possibilities, every series 24 basic machine can be assembled into a perfect individualized solution. Your advantage: High precision, cutting capacity and availability with the lowest cost per part.

Machine variants:

Modular concept: » Vertical traveling column principle

» Robust CHIRON rotary axes

» Compact installation area from width 2.790 mm x depth 4.890 mm (S)

» Fully enclosed work area, stainless steel covers

» High rigidity and thermal stability

» Smooth, steep walls for ideal chip flow directly into the chip conveyor

» Precision glass scales on all axes

» Ergonomic operating and loading concept

» Dynamic direct drives and precision guides

» Service friendly access to all auxiliary units

» High running, positioning and long-term precision

» Low-maintenance and durable

Continued »

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Seconds Ahead

24 SERIES Technology information: » Maximum path [X–Y–Z]

830–630–630 mm

» Maximum electrical power

65 kW (25% ED)

» Spindles / distance

DZ 2 / 400 or 600 mm

» Maximum spindle speed

20.000 rpm

» Chip-to-chip time starting from 2.7 s » Maximum axis acceleration

10-15-15 m / s²

» Rapid feed as fast as

75 m/min

» Max. number of tools

210

» Tool taper

HSK 63

» Maximum tool weight

8 kg

» Maximum tool diameter

160 mm

» Maximum tool length

370 mm

» Automatic workpiece change

3,5 s

Options: » High Speed package

» Connection for central mist collection

» Workpiece gripper in main spindle

» Oil package

» Various index table types

» Machining with minimal lubrication

» CHIRON Laser Control

» Pneumatic & Hydraulic for clamping devices

» Different 3D tracing systems

» Automatic doors

» Direct path measuring system

» Central lubrication

» Tool breakage monitoring

» Different Automation solutions (AUTOMATION UNO, AUTOMATION DUO, MPC, variocell automation)

» Work area mist collection

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65


Seconds Ahead

MILL SERIES Universal precision machining centres as well for combined milling and turning machining. The CHIRON MILL series offers optimal conditions for highly productive cutting and accurate machining capabilities. One of the machines many unique strengths is its high milling capacity, while offering stability, reliability and little maintenance. CHIRON’s wide range of versatile options allow us to customize the machines to adapt to the configuration to meet your application needs. Your advantage: Large work-pieces, high milling capacity and power.

Machine variants:

Technology information: » Maximum path [X–Y–Z]

8,000-915-715 mm

» Max. milling capacity in St 60

700 cm³ / min

» Maximum electrical power

75 kW (40% ED)

» Max. number of tools

163

» Maximum spindle speed

20.000 rpm

» Tool taper

SK 40 / HSK 63

» Maximum torque

280 Nm

» Maximum tool weight

8 kg

» Chip-to-chip time starting from 2.9 s

» Maximum tool diameter

160 mm

» Maximum axis acceleration

0,5 g

Maximum tool length

370 mm

» Rapid feed as fast as

75 m/min

Continued »

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Seconds Ahead

MILL SERIES Modular concept » Vertical traveling column principle » Long travel with compact external machine dimensions » Sturdy machine bed with integrated coolant and chip removal » High rigidity and thermal stability » Motor spindles with water cooling » Precision glass scales on all axes » Dynamic direct drives and precision guides » Robust CHIRON rotary axes » Fully enclosed work area, stainless steel covers » Smooth, steep walls for ideal chip flow » Ergonomic operating and loading concept » Service friendly access to all auxiliary units » Foundation-free set-up » High durability, low maintenance

Options: » High Speed package

» Oil package

» Technology package “Milling & Turning from bars”

» Machining with minimal lubrication

» Various index table types

» Tool measurement and management

» CHIRON Laser Control

» Pneumatic & Hydraulic for clamping devices

» Different 3D tracing systems

» Automatic doors

» Work area mist collection

» Different Automation solutions (AUTOMATION UNO, AUTOMATION DUO, MPC, variocell automation)

» Connection for central mist collection

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67


Seconds Ahead

BASELINE FZ12FX With this new product line our engineers have combined proven technologies with CHIRON perfection. The results are our three optimally configured BASELINE machines. These cost-effective, fully specified precision machining centers are ready and waiting to meet your production demands. The FZ12 FX Baseline is among the best machining center of its class in terms of speed, compact construction and versatility of use. With the Baseline FX machining center you can produce the highest quality machining operations such as slots, holes, pockets and tight geometries with high process stability. You receive the FZ12 FX Baseline with the CHIRON 2-axis Tilt Rotary Table and Siemens NC-control.

Your advantages: » Perfectly configured » Cost effective » Universal application » Long low-maintenance life » Global comprehensive support » Quality “Made by CHIRON, Germany”

Technology information: » Travel (X / Y / Z):

550 / 400 / 360 mm

» Main spindle:

15.000 min-1

» Drive power (40% ED):

40 kW

» Torque:

45 Nm

» Tool places:

48 tools

» Tool shaft:

HSK-A50

» Rapid traverse:

75m/min

» NC-control:

Siemens

» Rotary table:

CASD Ø 280

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BASELINE FZ15W With this new product line our engineers have combined proven technologies with CHIRON perfection. The results are our three optimally configured BASELINE machines. These cost-effective, fully specified precision machining centers are ready and waiting to meet your production demands. The FZ15 W has enormous ability for high miling capacity and is among the best machining center of its class in terms of speed, compact construction, stability and reliability. The heart of its technology is the CHIRON basket tool changer which offers high positioning accuracy, since the travelling column does not need to change it’s X – Y position during a tool change.

Your advantages: » Perfectly configured » Cost effective » Universal application » Long low-maintenance life » Global comprehensive support » Quality “Made by CHIRON, Germany”

Technology information: » Travel (X / Y / Z):

550 / 400 / 425 (360) mm

» Main spindle:

10.500 min-1

» Drive power (15% ED):

14 kW

» Torque:

90 Nm

» Tool places:

20 tools

» Tool shaft:

SK40 / HSK-A63

» Rapid traverse:

40m/min

» NC-Control:

Siemens

» Rotary table:

workpiece swivel table

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69


Seconds Ahead

BASELINE MILL 800 FX With this new product line our engineers have combined proven technologies with CHIRON perfection. The results are our three optimally configured BASELINE machines. These cost-effective, fully specified precision machining centers are ready and waiting to meet your production demands. The Mill800 FX offers optimal conditions for highly productive cutting and accurate machining capabilities. One of the machines many unique strengths is its high milling capacity, while offering stability, reliability and little maintenance. With the Baseline FX machining center you can produce the highest quality machining operations such as slots, holes, pockets and tight geometries with high process stability. You receive the MILL800 FX Baseline with the CHIRON 2-axis Tilt Rotary Table CASD 280 and Siemens NC-control

Your advantages: » Perfectly configured » Cost effective » Universal application » Long low-maintenance life » Global comprehensive support » Quality “Made by CHIRON, Germany”

Technology information: » Travel (X / Y / Z):

800 / 630 / 550 mm

» Main spindle:

12.000 min-1

» Drive power (10% ED):

22,5 kW

» Torque:

140 Nm

» Tool places:

40 tools

» Tool shaft:

HSK-A63 (SK40)

» Rapid traverse:

40m/min

» NC-Control:

Siemens

» Rotary table:

CASD Ø 280

» MC control:

Siemens/Heidenhain

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71


STAMA

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STAMA Stama Maschinenfabrik is a German machine tool manufacturer and a sister company of Chiron. it specialises in advanced 4 and 5-axis machines, - single, twin and 4 spindle vertical machining centres and mill-turn centres. These offer flexibility and high production efficiency across the range of small batch and high volume machining and with their inherent reliability and automatic loading options are well suited to unmanned machining environments and heavy duty machining.

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Stama Head Office, Germany

73


SYSTEM 3 SERIES | STAMA

SYSTEM 3 SERIES

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System 3 Series

MC 324

Flexible manufacturing which is always productive Highly productive complete machining, fast changeover, flexible reaction to variations in quantities. TWIN technology from STAMA has been successfully in use since 1980. No other machine tool manufacturer worldwide has such branch-specific experience and know-how in double and four-spindle series manufacturing.

Specification:

Model Unit Performance Spindle distance mm Spindle drive kW Torque Nm Spindle speeds r.p.m. Working ranges X-axis mm Y-axis mm Z-axis mm High speeds m/min Acceleration g Tools Number Weight kg Diameter mm Length mm Chip-to-chip time s Controls Executions 1 Spindle centre

MC 324

TWIN

– 36/36 59/29 16000/20000

250 2 x 36/36 2 x 59/29

550 400 400 75 up to 2 HSK-A63 32/64 2 x 16/32 5 85/125 240 3 3.3 Fanuc 31 i-A5/Siemens 840D sl

MC 324 n

MC 331 n

MC 332 n

MC 337 n

MC 338 n

n

n

n

n

n

TWIN2 n

n

TWIN

180° Swivel Table

Spindle distance mm 200 TWIN2

n

n

n

n

n

MC 324

MC 331

MC 332 n

MC 337 n

MC 338

n

n

250

TWIN

320

TWIN

266 400

n

TWIN

n

n

Machine data Type

MC 324 Single TWIN

MC 331 Single TWIN

MC 332 MC 337 MC 338 Single TWIN TWIN2 Single TWIN TWIN2 Single TWIN

Width

2500

4000

4010 4010 4010

600

TWIN

n

TWIN

Height

mm

Depth

mm

Weight

mm kg

2805

2805

4540

4540

7500

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2500 7700

3200

3200

4200

4200

7600

01926 818 418

4000 7800

3245 3245 3245

3690 3690 3690

3690

3690

4875 4875 4875

6090 6090 6090

6090

6090

4820 4820 4820

14300 14500 14800 17000 17400 17600

4820 17100

4820 17500

75


System 3 Series

MC 331

Flexible manufacturing which is always productive Highly productive complete machining, fast changeover, flexible reaction to variations in quantities. TWIN technology from STAMA has been successfully in use since 1980. No other machine tool manufacturer worldwide has such branch-specific experience and know-how in double and four-spindle series manufacturing.

Specification:

Model Unit MC 331 Performance Spindle distances mm – Spindle drive kW 2 x 32 Torque Nm 110/140 Spindle speeds r.p.m. 10000/12000 Working ranges X-axis mm 700 Y-axis mm 400 Z-axis mm 400 High speeds m/min 75 Acceleration g up to 1.8 Tools HSK-A63 Number 48/60 Weight kg 5/10 Diameter mm 88/140 Length mm 300 Chip-to-chip time s 2.7 Controls Executions 1 Spindle centre

TWIN

TWIN2

266 78/140 2 x 110/140

320

2 x 24/30

2 x 32

88/140 2.9 Fanuc 31 i-A5 / Siemens 840D sl

MC 324 n

MC 331 n

MC 332 n

MC 337 n

MC 338 n

n

n

n

n

n

TWIN2 n

n

TWIN

180° Swivel Table

Spindle distance mm 200 TWIN2

n

n

n

n

n

MC 324

MC 331

MC 332 n

MC 337 n

MC 338

n

n

250

TWIN

320

TWIN

266 400

n

TWIN

n

n

Machine data Type

MC 324 Single TWIN

MC 331 Single TWIN

MC 332 MC 337 MC 338 Single TWIN TWIN2 Single TWIN TWIN2 Single TWIN

Width

2500

4000

4010 4010 4010

600

TWIN

n

TWIN

Height

mm

Depth

mm

Weight

76

mm kg

2805

2805

4540

4540

7500

2500 7700

3200

3200

4200

4200

7600

4000 7800

3245 3245 3245

3690 3690 3690

4875 4875 4875

6090 6090 6090

4820 4820 4820

14300 14500 14800 17000 17400 17600

Making Engineers Champions...

3690 4820 6090

17100

3690 4820 6090

17500

engtechgroup.com


System 3 Series

MC 332

Flexible manufacturing which is always productive Highly productive complete machining, fast changeover, flexible reaction to variations in quantities. TWIN technology from STAMA has been successfully in use since 1980. No other machine tool manufacturer worldwide has such branch-specific experience and know-how in double and four-spindle series manufacturing.

Specification:

Model Unit MC 332 TWIN Performance Spindle distances mm – 400 Spindle drive kW 31/38 2 x 31/38 Torque Nm 115/180 2 x 115/180 Spindle speeds r.p.m. 16000/12000 Working ranges X-axis mm 830 630 Y-axis mm 530 Z-axis mm 450 High speeds m/min 75 Acceleration g up to 2 up to 1.6 Tools HSK-A63 Number 60/120 2 x 30/60 Weight kg 5/10 Diameter mm 78/140 Length mm 380 Chip-to-chip time s 2.3 Controls Fanuc 31 i-A5 / Siemens 840D sl Executions 1 Spindle centre

TWIN2 200 4 x 31 4 x 115 16000 360

up to 1.1 4 x 14/24

3.5

MC 324 n

MC 331 n

MC 332 n

MC 337 n

MC 338 n

n

n

n

n

n

TWIN2 n

n

TWIN

180° Swivel Table

Spindle distance mm 200 TWIN2

n

n

n

n

n

MC 324

MC 331

MC 332 n

MC 337 n

MC 338

n

n

250

TWIN

320

TWIN

266 400

n

TWIN

n

n

Machine data Type

MC 324 Single TWIN

MC 331 Single TWIN

MC 332 MC 337 MC 338 Single TWIN TWIN2 Single TWIN TWIN2 Single TWIN

Width

2500

4000

4010 4010 4010

600

TWIN

n

TWIN

Height

mm

Depth

mm

Weight

mm kg

2805

2805

4540

4540

7500

sales@engtechgroup.com

2500 7700

3200

3200

4200

4200

7600

01926 818 418

4000 7800

3245 3245 3245

3690 3690 3690

3690

4875 4875 4875

6090 6090 6090

6090

4820 4820 4820

4820

14300 14500 14800 17000 17400 17600 17100

3690 4820 6090

17500

77


System 3 Series

MC 337

Flexible manufacturing which is always productive Highly productive complete machining, fast changeover, flexible reaction to variations in quantities. TWIN technology from STAMA has been successfully in use since 1980. No other machine tool manufacturer worldwide has such branch-specific experience and know-how in double and four-spindle series manufacturing.

Specification:

Model Unit MC 337 TWIN Performance Spindle distances mm – 600 Spindle drive kW 31/65 2 x 31/65 Torque Nm 115/400 2 x 115/400 Spindle speeds r.p.m. 16000/10000 Working ranges X-axis mm 800 Y-axis mm 550 Z-axis mm 550 High speeds m/min 65 Acceleration g up to 1 up to 1.6 Tools HSK-A63 Number 60/96 2 x 30/48 Weight kg 5/10 Diameter mm 98/200 Length mm 400 Chip-to-chip time s 3.3 3.4 Controls Fanuc 31 i-A5 / Siemens 840D sl Executions 1 Spindle centre

4 x 24

3.7

MC 332 n

MC 337 n

MC 338 n

n

n

n

n

n

TWIN n 180° Swivel Table

n

n

n

n

n

n

MC 324

MC 331

MC 332 n

MC 337 n

MC 338

n

n

250

TWIN

320

TWIN

400

up to 1.1

MC 331 n

2

266

200 4 x 31 4 x 115 16000

MC 324 n

TWIN

Spindle distance mm 200 TWIN2

TWIN2

n

TWIN

n

n

Machine data Type

MC 324 Single TWIN

MC 331 Single TWIN

MC 332 MC 337 MC 338 Single TWIN TWIN2 Single TWIN TWIN2 Single TWIN

Width

2500

4000

4010 4010 4010

600

TWIN

n

TWIN

Height

mm

Depth

mm

Weight

78

mm kg

2805

2805

4540

4540

7500

2500 7700

3200

3200

4200

4200

7600

4000 7800

3245 3245 3245

3690 3690 3690

3690

4875 4875 4875

6090 6090 6090

6090

4820 4820 4820

4820

14300 14500 14800 17000 17400 17600 17100

Making Engineers Champions...

3690 4820 6090

17500

engtechgroup.com


System 3 Series

MC 338

Flexible manufacturing which is always productive Highly productive complete machining, fast changeover, flexible reaction to variations in quantities. TWIN technology from STAMA has been successfully in use since 1980. No other machine tool manufacturer worldwide has such branch-specific experience and know-how in double and four-spindle series manufacturing.

Specification:

Model Unit Performance Spindle distance mm Spindle drive kW Torque Nm Spindle speeds r.p.m. Working ranges X-axis mm Y-axis mm Z-axis mm High speeds m/min Acceleration g Tools Number Weight kg Diameter mm Length mm Chip-to-chip time s Controls Executions 1 Spindle centre

MC 338

TWIN

– 65 400 10000

600 2 x 65 2 x 400

800 550 550 65 up to 1.1 up to 1 HSK-A100 40/64 2 x 20/32 5/18 148/250 400 3.3 3.4 Fanuc 31 i-A5/Siemens 840D sl

MC 324 n

MC 331 n

MC 332 n

MC 337 n

MC 338 n

n

n

n

n

n

TWIN2 n

n

TWIN

180° Swivel Table

Spindle distance mm 200 TWIN2

n

n

n

n

n

MC 324

MC 331

MC 332 n

MC 337 n

MC 338

n

n

250

TWIN

320

TWIN

266 400

n

TWIN

n

n

Machine data Type

MC 324 Single TWIN

MC 331 Single TWIN

MC 332 MC 337 MC 338 Single TWIN TWIN2 Single TWIN TWIN2 Single TWIN

Width

2500

4000

4010 4010 4010

600

TWIN

n

TWIN

Height

mm

Depth

mm

Weight

mm kg

2805

2805

4540

4540

7500

sales@engtechgroup.com

2500 7700

3200

3200

4200

4200

7600

01926 818 418

4000 7800

3245 3245 3245

3690 3690 3690

3690

4875 4875 4875

6090 6090 6090

6090

4820 4820 4820

14300 14500 14800 17000 17400 17600

4820 17100

3690 4820 6090

17500

79


SYSTEM 5 SERIES | STAMA

SYSTEM 5 SERIES

80

Making Engineers Champions...

engtechgroup.com


System 5 Series

MC 524

The System 5 Centres with one work space are available as 1-Spindle Centres (Single), 2-Spindle Centres (TWIN) with four different spindle distances, 4-Spindle Centres (TWIN2) and as a Compact Centre with comprehensive standard fittings. Five different performance categories with spindle drives from 18.5 to 60 kW, speeds from 8000 to 20000 rpm and up to 60/54 tool places for Capto tool holders and HSK-A.

Specification:

Model Performance Spindle distance Spindle drive Torque Spindle speeds

Unit

MC 524

TWIN

mm kW Nm r.p.m.

– 36/36 59/29 16000/20000

250 2 x 36/36 2 x 59/29

X-axis mm Y-axis mm Z-axis mm High speeds m/min Acceleration g Tools Number Weight kg Diameter mm Length mm Chip-to-chip time s Controls TYPE Single spindle

550 400 400 75 up to 2 HSK-A63 32/64 2 x 16/32 5 85/125 240 3 3.3 Fanuc 31 i-B5/Siemens 840D sl

MC 524 n

MC 531 n

MC 532 n

MC 533 n

MC 536 n

MC 537 n

MC 538 n

TWIN

n

n

n

n

n

n

n

Singe-user centre

n

n

n

n

n

n

n

n

n

n

n

MC 531 n

MC 532

MC 533

MC 536

MC 537

MC 538

n

n

n

n

n

n

n

n

n

TWIN2 n Two-square centre Spindle distance mm 200 TWIN2

MC 524

250

TWIN

320

TWIN

266 400 600

n

TWIN TWIN TWIN

n

Machine data Type

MC 524 MC 531 MC 532 MC 533 MC 536 MC537 MC 538 Single TWIN Single TWIN TWIN2 Single TWIN Single TWIN Single TWIN Single TWIN Single TWIN

Width one place mm

1600

Height

mm

Width two place mm Depth

2700 –

mm 3400

Weight one place kg Weight two places kg

6500

–

2700 3200 3200 3200 3300

3300 3475

– 6700 6700 6700 –

– –

1600 4500 4500 4500 4685

4685 2955

3400 3700 3700 3700 3555

3555 4500

– 9500 9700 10200 –

– –

6700 7000 7200 7700 8800

sales@engtechgroup.com

01926 818 418

9000 15800

3475 3345

3345 3620

3620 3620

3620

– 7025

7025 9060

9060 9060

9060

2955 5200

4500 4350

16000 10200 – 15200

5200 4830

4830 4830

4830

4350 4510

4510 4510

4510

15200 21200

21600 21300

2170

10200 8600

9000 8700

9100

81


System 5 Series

MC 531

The System 5 Centres with one work space are available as 1-Spindle Centres (Single), 2-Spindle Centres (TWIN) with four different spindle distances, 4-Spindle Centres (TWIN2) and as a Compact Centre with comprehensive standard fittings. Five different performance categories with spindle drives from 18.5 to 60 kW, speeds from 8000 to 20000 rpm and up to 60/54 tool places for Capto tool holders and HSK-A.

Specification:

Model Unit MC 531 TWIN TWIN TWIN Performance Spindle distances mm – 266 320 600 Spindle drive kW 22/51 2 x 22/51 Torque Nm 140/170 2 x 140/170 Spindle speeds r.p.m. 10000/12000 Working ranges X-axis one place mm 1000 630 X-axis two places mm 2200 (2 x 800) (2 x 770) (2 x 630) Y-axis mm 400 Z-axis mm 400 High speeds m/min 75 Acceleration g up to 1.8 1.5 1.3 Tools HSK-A63 Number 48/60/120 2 x 24/30/60 2 x 32/68 2 x 28/56 Weight kg 5/10 Diameter mm 88/140 78/140 88/140 Length mm 300 Chip-to-chip time s 2.7 2.9 2.9 3.2 Controls Fanuc 31 i-B5 / Siemens 840D sl TYPE Single spindle

TWIN2 200 4 x 47 4 x 64 600 (2 x 640)

1.2 4 x 14/28 88/140 3.5

MC 524 n

MC 531 n

MC 532 n

MC 533 n

MC 536 n

MC 537 n

MC 538 n

TWIN

n

n

n

n

n

n

n

Singe-user centre

n

n

n

n

n

n

n

n

n

n

n

MC 531 n

MC 532

MC 533

MC 536

MC 537

MC 538

n

n

TWIN2 n Two-square centre Spindle distance mm 200 TWIN2

MC 524

250

TWIN

320

TWIN

266 400

600

n

TWIN TWIN

TWIN

n n

n

n

n

n

n

n

Machine data Type

MC 524 MC 531 MC 532 MC 533 MC 536 MC537 MC 538 Single TWIN Single TWIN TWIN2 Single TWIN Single TWIN Single TWIN Single TWIN Single TWIN

Width one place mm

1600

Height

mm

Width two place mm Depth

–

mm 3400

Weight one place kg Weight two places kg

82

2700

6500

–

2700 3200 3200 3200 3300

3300 3475

– 6700 6700 6700 –

– –

1600 4500 4500 4500 4685

4685 2955

3400 3700 3700 3700 3555

3555 4500

– 9500 9700 10200 –

– –

6700 7000 7200 7700 8800

9000 15800

3475 3345

3345 3620

3620 3620

3620

– 7025

7025 9060

9060 9060

9060

2955 5200

4500 4350

16000 10200 – 15200

5200 4830

4830 4830

4830

4350 4510

4510 4510

4510

15200 21200

21600 21300

21700

10200 8600

Making Engineers Champions...

9000 8700

9100

engtechgroup.com


System 5 Series

MC 533

Well over 40% less floor space required, integrated automation and 4th/5th axis with torque technology for a higher output on a minimum of space. Increased flexibility for a wide range of needs, more dynamics for optimised milling force. The new 33-series is available as a vertical machining centre or as a milling-turning centre.

Specification:

Model Unit Performance Spindle distance mm Spindle drive kW Torque Nm Spindle speeds r.p.m. Working ranges X-axis mm Y-axis mm Z-axis mm High speeds m/min Acceleration g Tools Number Weight kg Diameter mm Length mm Chip-to-chip time s Controls TYPE Single spindle

MC 533

TWIN

– 31 115 16000

320 2 x 31 2 x 115

640 400 400 60 up to 1.2 HSK-A63/Capto C5 80 5/10 78/160 300 3 Fanuc 31 i-B5/Siemens 840D sl

2 x 40

MC 524 n

MC 531 n

MC 532 n

MC 533 n

MC 536 n

MC 537 n

MC 538 n

TWIN

n

n

n

n

n

n

n

Singe-user centre

n

n

n

n

n

n

n

n

n

n

n

MC 531 n

MC 532

MC 533

MC 536

MC 537

MC 538

n

n

TWIN2 n Two-square centre Spindle distance mm 200 TWIN2

MC 524

250

TWIN

320

TWIN

266 400 600

n

TWIN TWIN TWIN

n n

n

n

n

n

n

n

Machine data Type

MC 524 MC 531 MC 532 MC 533 MC 536 MC537 MC 538 Single TWIN Single TWIN TWIN2 Single TWIN Single TWIN Single TWIN Single TWIN Single TWIN

Width one place mm

1600

Height

mm

Width two place mm Depth

2700 –

mm 3400

Weight one place kg Weight two places kg

6500

–

2700 3200 3200 3200 3300

3300 3475

– 6700 6700 6700 –

– –

1600 4500 4500 4500 4685

4685 2955

3400 3700 3700 3700 3555

3555 4500

– 9500 9700 10200 –

– –

6700 7000 7200 7700 8800

sales@engtechgroup.com

01926 818 418

9000 15800

3475 3345

3345 3620

3620 3620

3620

– 7025

7025 9060

9060 9060

9060

2955 5200

4500 4350

16000 10200 – 15200

5200 4830

4830 4830

4830

4350 4510

4510 4510

4510

15200 21200

21600 21300

21700

10200 8600

9000 8700

9100

83


System 5 Series

MC 536

Greater flexibility, smaller number of units, more varieties, higher quality standards – these are requirements which are often demanded today of modern foundries and job order producers. The HSK-A100 MC 536 Center is an allrounder and flexible: from heavy planing in the 1/10 mm range up to narrow tolerances – the ideal combination of dynamism and precision.

Specification:

Model Unit Performance Spindle distance mm Spindle drive kW Torque Nm Spindle speeds r.p.m. Working ranges X-axis one place mm X-axis two places mm Y-axis mm Z-axis mm High speeds m/min Acceleration g Tools Number Weight kg Diameter mm Length mm Chip-to-chip time s Controls TYPE Single spindle

MC 536

TWIN

– 60 200 8000/10000

400 2 x 60 2 x 200

750 2200 (2 x 680) 470 510 62.5 up to 1 HSK-A100 42 12 132/220 300 3.8 Fanuc 31 i-B5/Siemens 840D sl

2 x 21

MC 524 n

MC 531 n

MC 532 n

MC 533 n

MC 536 n

MC 537 n

MC 538 n

TWIN

n

n

n

n

n

n

n

Singe-user centre

n

n

n

n

n

n

n

n

n

n

n

MC 531 n

MC 532

MC 533

MC 536

MC 537

MC 538

n

n

TWIN2 n Two-square centre Spindle distance mm 200 TWIN2

MC 524

250

TWIN

320

TWIN

266 400

600

n

TWIN TWIN

TWIN

n n

n

n

n

n

n

n

Machine data Type

MC 524 MC 531 MC 532 MC 533 MC 536 MC537 MC 538 Single TWIN Single TWIN TWIN2 Single TWIN Single TWIN Single TWIN Single TWIN Single TWIN

Width one place mm

1600

Height

mm

Width two place mm Depth

–

mm 3400

Weight one place kg Weight two places kg

84

2700

6500

–

2700 3200 3200 3200 3300

3300 3475

– 6700 6700 6700 –

– –

1600 4500 4500 4500 4685

4685 2955

3400 3700 3700 3700 3555

3555 4500

– 9500 9700 10200 –

– –

6700 7000 7200 7700 8800

9000 15800

3475 3345

3345 3620

3620 3620

3620

– 7025

7025 9060

9060 9060

9060

2955 5200

4500 4350

16000 10200 – 15200

5200 4830

4830 4830

4830

4350 4510

4510 4510

4510

15200 21200

21600 21300

21700

10200 8600

Making Engineers Champions...

9000 8700

9100

engtechgroup.com


System 5 Series

MC 537

One or Two place. Flexible manufacturing of any series size. Dynamic, precise, durable ... and always productive. Powerful 1, 2 and 4-spindle machining centers. With one or two fixed-table work space, or device bridge; the ideal choice for flexible machining of large workpieces and multiple fixtures in series manufacturing.

Specification:

Model Unit Performance Spindle distance mm Spindle drive kW Torque Nm Spindle speeds r.p.m. Working ranges X-axis one place mm X-axis two places mm Y-axis mm Z-axis mm High speeds m/min Acceleration g Tools – stationary Number one place Number two places Weight kg Diameter mm Length mm Chip-to-chip time s Controls TYPE Single spindle

MC 537

TWIN

– 31/65 115/400 16000/10000

600 2 x 31/65 2 x 115/400

800 3180 (2 x 800 asy.) (2 x 640) 550 550 65 up to 1 HSK-A63 60/96 2 x 30/48 (60/96) x 2 (2 x 30/48) x 2 5/10 98/200 400 3.3 3.4 Fanuc 31 i-B5/Siemens 840D sl

MC 524 n

MC 531 n

MC 532 n

MC 533 n

MC 536 n

MC 537 n

MC 538 n

n

n

n

n

n

n

n

n

n

n

n

n

n

n

n

n

n

MC 531 n

MC 532

MC 533

MC 536

MC 537

MC 538

n

n

TWIN

TWIN n 2

Singe-user centre

n

Two-square centre Spindle distance mm 200 TWIN2

MC 524

250

TWIN

320

TWIN

266 400 600

n

TWIN TWIN TWIN

n n

n

n

n

n

n

n

Machine data Type

MC 524 MC 531 MC 532 MC 533 MC 536 MC537 MC 538 Single TWIN Single TWIN TWIN2 Single TWIN Single TWIN Single TWIN Single TWIN Single TWIN

Width one place mm

1600

Height

mm

Width two place mm Depth

2700 –

mm 3400

Weight one place kg Weight two places kg

6500

–

2700 3200 3200 3200 3300

3300 3475

– 6700 6700 6700 –

– –

1600 4500 4500 4500 4685

4685 2955

3400 3700 3700 3700 3555

3555 4500

– 9500 9700 10200 –

– –

6700 7000 7200 7700 8800

sales@engtechgroup.com

01926 818 418

9000 15800

3475 3345

3345 3620

3620 3620

3620

– 7025

7025 9060

9060 9060

9060

2955 5200

4500 4350

16000 10200 – 15200

5200 4830

4830 4830

4830

4350 4510

4510 4510

4510

15200 21200

21600 21300

21700

10200 8600

9000 8700

9100

85


System 5 Series

MC 538

Powerful 1, 2 and 4-spindle machining centers. With one or two fixed-table work space, or device bridge; the ideal choice for flexible machining of large workpieces and multiple fixtures in series manufacturing.

Specification:

Model Unit Performance Spindle distance mm Spindle drive kW Torque Nm Spindle speeds r.p.m. Working ranges X-axis one place mm X-axis two places mm Y-axis mm Z-axis mm High speeds m/min Acceleration g Tools – stationary Number one place Number two places Weight kg Diameter mm Length mm Chip-to-chip time s Controls TYPE Single spindle

MC 538

TWIN

– 65 400 10000

600 2 x 65 2 x 400

800 3180 (2 x 800 asy.) (2 x 640) 550 550 65 up to 1 HSK-A100 40/64 2 x 20/32 (40/64) x 2 (2 x 20/32) x 2 18 148/250 400 3.3 3.4 Fanuc 31 i-B5/Siemens 840D sl

MC 524 n

MC 531 n

MC 532 n

MC 533 n

MC 536 n

MC 537 n

MC 538 n

TWIN

n

n

n

n

n

n

n

Singe-user centre

n

n

n

n

n

n

n

n

n

n

n

MC 531 n

MC 532

MC 533

MC 536

MC 537

MC 538

n n

n

TWIN2 n Two-square centre Spindle distance mm 200 TWIN2

MC 524

250

TWIN

320

TWIN

266 400 600

n

TWIN TWIN TWIN

n n

n

n

n

n

n

Machine data Type

MC 524 MC 531 MC 532 MC 533 MC 536 MC537 MC 538 Single TWIN Single TWIN TWIN2 Single TWIN Single TWIN Single TWIN Single TWIN Single TWIN

Width one place mm

1600

Height

mm

Width two place mm Depth

–

mm 3400

Weight one place kg Weight two places kg

86

2700

6500

–

2700 3200 3200 3200 3300

3300 3475

– 6700 6700 6700 –

– –

1600 4500 4500 4500 4685

4685 2955

3400 3700 3700 3700 3555

3555 4500

– 9500 9700 10200 –

– –

6700 7000 7200 7700 8800

9000 15800

3475 3345

3345 3620

3620 3620

3620

– 7025

7025 9060

9060 9060

9060

2955 5200

4500 4350

16000 10200 – 15200

5200 4830

4830 4830

4830

4350 4510

4510 4510

4510

15200 21200

21600 21300

21700

10200 8600

Making Engineers Champions...

9000 8700

9100

engtechgroup.com


Notes:

sales@engtechgroup.com

01926 818 418

87


SYSTEM 7 SERIES | STAMA

SYSTEM 7 SERIES

88

Making Engineers Champions...

engtechgroup.com


System 7 Series

M 726

The logical step beyond the possibilities offered by a classical Vertical Centre: 5-axes machining from the bar for all 6 sides of your workpiece. You manufacture workpieces in any design up to Ø 100 mm and lengths up to 400 mm more precisely, faster and at reduced costs per part in a maximum of 2 chucking operations.

Specification:

Model Unit Milling Spindle Spindle drive kW Torque Nm Spindle speeds rpm Working Area X-axis mm Y-axis mm Z-axis mm High speeds m/min Acceleration g Tools Number Weight kg Diameter mm Length mm Chip-to-chip time s Controls Workpiece Data Bar length Bar Diameter Ø

Workpiece length

M 726 800

15 – 80 120

M 726 23/35 110/138 10000/12000 520 400 360 60 up to 1.2 HSK-A63 42/60 5/10 88/125 250 2.5 Fanuc 31i-A5 Siemens 840D sl

M 734 800

MT 726 800

170

120

15 – 80/102

15 – 65

MT 734 800

MT 724 2C 1000

MT 734 2C 1000

300

230

320

15 – 80/102

15 – 80

Size & weight Height mm

M 726 3230

MT 726 3230

MT 726 G 3230

MT 724 2C 3332

Depth

4020

4020

4020

4500

Width

mm

Weight

kg

mm

3000

6100

sales@engtechgroup.com

3000 6200

01926 818 418

3000 6800

4700

16000

15 – 102

MT 734 2C 3830 6240 4900

16000

89


System 7 Series

M 734

The logical step beyond the possibilities offered by a classical Vertical Centre: 5-axes machining from the bar for all 6 sides of your workpiece. You manufacture workpieces in any design up to Ø 100 mm and lengths up to 400 mm more precisely, faster and at reduced costs per part in a maximum of 2 chucking operations.

Specification:

Model Unit Milling Spindle Spindle drive kW Torque Nm Spindle speeds rpm Working Area X-axis mm Y-axis mm Z-axis mm High speeds m/min Acceleration g Tools Number Weight kg Diameter mm Length mm Chip-to-chip time s Controls Workpiece Data Bar length Bar Diameter Ø

Workpiece length

M 726 800

15 – 80 120

M 734 60 200 10000/12000 800 470 510 60 up to 1.1 HSK-A63/Capto C6 HSK: 64/120 – Capto 42 5/10 78/160 300 3.5 Fanuc 31i-A5 Siemens 840D sl

M 734 800

MT 726 800

170

120

15 – 80/102

15 – 65

MT 734 800

MT 724 2C 1000

MT 734 2C 1000

300

230

320

15 – 80/102

15 – 80

15 – 102

Size & weight Height mm

M 726 3230

MT 726 3230

MT 726 G 3230

MT 724 2C 3332

MT 734 2C 3830

Depth

4020

4020

4020

4500

4900

Width

mm

Weight

kg

90

mm

3000

6100

3000 6200

3000 6800

4700

16000

Making Engineers Champions...

6240

16000

engtechgroup.com


System 7 Series

MT 726

One place milling-turning center with one milling spindle, and one or two turning spindle(s) in the work space. Complete milling and turning within a small footprint. Ideal for highly flexible manufacturing of single parts and small series.

Specification:

Model Unit MT 726 Milling Spindle Spindle drive kW 23/35 Torque Nm 110/138 Spindle speeds rpm 10000/12000 Turning Spindle kW 50 Torque Nm 120 Spindle speeds rpm 4000 Working Area X-axis mm 500 Y-axis mm 380 Z-axis mm 360 High speeds m/min 60 Acceleration g up to 1.2 Tools HSK-A63 Number 42/60 Weight kg 5/10 Diameter mm 88/125 Length mm 250 Chip-to-chip time s 2.5 Controls Fanuc 31i-A5 Siemens 840D sl

Workpiece Data Bar length Bar Diameter Ø

Workpiece length

M 726 800

15 – 80 120

M 734 800

MT 726 800

170

120

15 – 80/102

15 – 65

MT 734 800

MT 724 2C 1000

MT 734 2C 1000

300

230

320

15 – 80/102

15 – 80

Size & weight Height mm

M 726 3230

MT 726 3230

MT 726 G 3230

MT 724 2C 3332

Depth

4020

4020

4020

4500

Width

mm

Weight

kg

mm

3000

6100

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3000 6200

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3000 6800

4700

16000

15 – 102

MT 734 2C 3830 6240 4900

16000

91


System 7 Series

MT 734

Batch size 1 – Setup time 0. Our customers have been realizing this principle every day anew with STAMA Milling-Turning Centres since early 2000. The result: highly flexible and economical complete 6-sides machining. 70% gained time and a 50% reduction in costs per part thanks to complete milling and turning. MC 734/MT – fast and solid with high chip removal when milling and turning

Specification:

Model Unit MT 734 Milling Spindle Spindle drive kW 60 Torque Nm 200 Spindle speeds rpm 10000/12000 Turning Spindle kW 43 Torque Nm 180 Spindle speeds rpm 4200 Working Area X-axis mm 800 Y-axis mm 470 Z-axis mm 510 High speeds m/min 60 Acceleration g up to 1.1 Tools HSK-A63/Capto C6 Number HSK: 64/120 – Capto: 42 Weight kg 5/10 Diameter mm 78/160 Length mm 300 Chip-to-chip time s 3.5 Controls Fanuc 31i-A5 Siemens 840D sl

Workpiece Data Bar length Bar Diameter Ø

Workpiece length

M 726 800

15 – 80 120

M 734 800

MT 726 800

170

120

15 – 80/102

15 – 65

MT 734 800

MT 724 2C 1000

MT 734 2C 1000

300

230

320

15 – 80/102

15 – 80

Size & weight Height mm

M 726 3230

MT 726 3230

MT 726 G 3230

MT 724 2C 3332

Depth

4020

4020

4020

4500

Width

mm

Weight

kg

92

mm

3000

6100

3000 6200

3000 6800

4700

16000

Making Engineers Champions...

15 – 102

MT 734 2C 3830 6240 4900

16000

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System 7 Series

MT 724 2C / MT 734 2C Milling-turning center with two independent operator platforms. One milling spindle and one turning spindle per work space. Complete manufacturing of the workpiece on all six sides simultaneously. Ideal for flexible and productive series manufacturing.

Specification:

Model Unit Milling Spindle Spindle drive kW Torque Nm Spindle speeds rpm Turning Spindle kW Torque Nm Spindle speeds rpm Working Area X-axis X1/X2 mm Y-axis Y1/Y2 mm Z-axis Z1/Z2 mm High speeds m/min Acceleration g Tools Number Weight kg Diameter mm Length mm Chip-to-chip time s Controls

400/900 800/1700 200/200 440/440 360/360 510/510 65 60 up to 1.3 up to 1.1 HSK-A63 HSK-A63 2 x 34/48 2 x 64 5/10 5/10 88/125 78/160 250 300 2.6 3.5 Siemens 840D sl Siemens 840D sl

Workpiece Data Bar length

M 734 800

MT 726 800

170

120

Bar Diameter Ø

Workpiece length

M 726 800

15 – 80 120

15 – 80/102

MT 724 2C

MT 734 2C

2 x 31/35 2 x 115/138 16000/12000 43/47 180/100 4200/4500

2 x 60 2 x 200 10000/12000 2 x 43 2 x 180/610 4200/1800

15 – 65

MT 734 800

MT 724 2C 1000

MT 734 2C 1000

300

230

320

15 – 80/102

15 – 80

15 – 102

Size & weight Height mm

M 726 3230

MT 726 3230

MT 726 G 3230

MT 724 2C 3332

MT 734 2C 3830

Depth

4020

4020

4020

4500

4900

Width

mm

Weight

kg

mm

3000

6100

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3000 6200

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3000 6800

4700

16000

6240

16000

93


SYSTEM 8 SERIES | STAMA

SYSTEM 8 SERIES

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System 8 Series

MT 831 TWIN Single place and two place milling-turning centers. Available as singlespindle and double-spindle TWIN. Ideal for stable and precise complete milling and turning of complex workpieces.

Specification:

Model Unit Milling Spindle Sprindle distance mm Spindle drive kW Torque Nm Spindle speeds rpm Turning Spindle kW Torque Nm Spindle speeds rpm Working Area X-axis mm Y-axis mm Z-axis mm High speeds m/min Acceleration g Tools Number Weight kg Diameter mm Length mm Chip-to-chip time s Controls

Twin spindle distances a =320mm a = 400mm

MT 831 n

MT 831 TWIN

TWIN

320 2 x 22/51 2 x 140/170 10000/12000 2 x 43 2 x 180 4200

400

780 700 400 400 75 up to 1.5 HSK-A63 2 x 32 2 x 35 5/10 78/140 300 3.0 Siemens 840D sl. Siemens 840D sl

MT 837

MT 838

n

n

MT 831 TWIN

MT 837

TWIN MT 838

MT 831 TWIN

MT 837

TWIN MT 838

n

a = 600mm

Workpiece Data MT 831 MT 837 MT 838 TWIN Diameter Ø Length

Size & weight Type

MT 831 TWIN

Width one place mm

4500

mm

Width two place mm Depth

mm

Weight one place kg Weight two place kg

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Single

3200

3620

–

9060

3700

7500 –

01926 818 418

4925

4710

14000 24600

315

580

580 580

580

40

80

80 80

80

100

Weight

Height

TWIN

MT 837

TWIN 3620 4925 9060

4710

14400 25000

350

Single 3620 4925 9060

4710

14100 24700

350 350

MT 838

350

TWIN 3620 4925 9060 4710

14500 25100

95


System 8 Series

MT 837

Single place and two place milling-turning centers. Available as singlespindle and double-spindle TWIN. Ideal for stable and precise complete milling and turning of complex workpieces.

Specification:

Model Unit MT 837 TWIN Milling Spindle Sprindle distance mm 600 Spindle drive kW 31/65 2 x 31/65 Torque Nm 115/400 2 x 115/400 Spindle speeds rpm 16000/10000 Turning Spindle kW 43/61 2 x 43/61 Torque Nm 180/610 2 x 180/610 Spindle speeds rpm 4200/1800 Working Area X-axis one place mm 800 X-axis two place mm 3180 (2 x 800 asy.) (2 x 640) Y-axis mm 550 Z-axis mm 550 High speeds m/min 65 Acceleration g up to 1 Tools stationary HSK-A63 Number one place 60/96 2 x 30/48 Weight kg 5/10 Diameter mm 98/200 Length mm 400 Chip-to-chip time s 3.3 3.4 Controls Fanuc 31 i-B5/Siemens 840D sl

Twin spindle distances a =320mm a = 400mm

MT 831 n

MT 837

MT 838

n

n

MT 831 TWIN

MT 837

TWIN MT 838

MT 831 TWIN

MT 837

TWIN MT 838

n

a = 600mm

Workpiece Data MT 831 MT 837 MT 838 TWIN Diameter Ø Length

Size & weight Type

MT 831 TWIN

Width one place mm

4500

mm

Width two place mm Depth

mm

Weight one place kg Weight two place kg

96

Single

3200

3620

–

9060

3700

7500 –

4925

4710

14000 24600

315

580

580 580

580

40

80

80 80

80

100

Weight

Height

TWIN

MT 837

TWIN 3620 4925 9060

4710

14400 25000

350

Single 3620 4925 9060

4710

14100 24700

Making Engineers Champions...

350 350

MT 838

350

TWIN 3620 4925 9060 4710

14500 25100

engtechgroup.com


System 8 Series

MT 838

Single place and two place milling-turning centers. Available as singlespindle and double-spindle TWIN. Ideal for stable and precise complete milling and turning of complex workpieces.

Specification:

HSK-A100 Unit Spindle distance mm Milling Spindle kW Torque Nm Spindle speeds rpm Turning Spindle kW Torque Nm Spindle speeds rpm Working Area X-axis one place mm X-axis two place mm Y-axis mm Z-axis mm High speeds m/min Acceleration g Tools stationary Number one place Number two place Weight kg Diameter mm Length mm Chip-to-chip time s Controls

Twin spindle distances a =320mm a = 400mm

MT 831 n

MT 838 – 65 400 16000/10000 43/61 180/610 4200/1800

TWIN 600 2 x 65 2 x 400 2 x 43/61 2 x 180/610

800 3180 (2 x 800 asy.) (2 x 640) 550 550 65 up to 1 HSK-A100 40/64 2 x 20/32 (40/64) x 2 (2 x 20/32) x 2 18 148/250 400 3.3 3.4 Fanuc 31 i-B5/Siemens 840D sl

MT 837

MT 838

n

n

MT 831 TWIN

MT 837

TWIN MT 838

MT 831 TWIN

MT 837

TWIN MT 838

n

a = 600mm

Workpiece Data MT 831 MT 837 MT 838 TWIN Diameter Ø Length

Size & weight Type

MT 831 TWIN

Width one place mm

4500

mm

Width two place mm Depth

mm

Weight one place kg Weight two place kg

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Single

3200

3620

–

9060

3700 7500 –

01926 818 418

4925

4710

14000 24600

315

580

580 580

580

40

80

80 80

80

100

Weight

Height

TWIN

MT 837

TWIN 3620 4925 9060

4710

14400 25000

350

Single 3620 4925 9060

4710

14100 24700

350 350

MT 838

350

TWIN 3620 4925 9060 4710

14500 25100

97


SCHERER FEINBAU

98

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SCHERER FEINBAU Scherer Feinbau is a specialist designer and manufacturer of single and twin spindle CNC vertical lathes and vertical shaft turning centres as well as an expert in handling systems and automation solutions. Part of the Chiron Group, this international company manufactures multifunctional and flexible turning machines with single or twin spindles, offering high precision and production speeds for producing low piece prices from a compact, yet robust machine.

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01926 818 418

Scherer Feinbau Head Office, Germany

99


100

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102

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104

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106

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108

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110

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112

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114

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116

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118

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119


HARDINGE BRIDGEPORT

120

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HARDINGE BRIDGEPORT These two famous USA brands offer high value-for-money, reliable robust performance from entry level turning and milling machines to fully simultaneous 5-axis machining centres and high performance precision lathes. There is also the Super Precision (SP) range of turning centres which add another dimension to high precision and machine construction that produces the most accurate parts coming off a production turning centre in the world. Hardinge Bridgeport GX 1300, GX Series

SP machines are highly engineered products and fulfill a specific need where exceptional, prolonged accuracy is required in a volume production environment.

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121


TURRET MILL | HARDINGE BRIDGEPORT

Hardinge Bridgeport

TURRET MILL » One-Shot Lubrication System » Chrome-Plated Ways and Gibs » Colour—Machine Tool Gray » Axis Digital Readout » Power Drawbar for R-8 » Table & Spindle Guards » Electrics—NFPA – CE Standard

Technical specification:

Machine Configuration

Table Travel (X-Axis) Saddle Travel (Y-Axis) Quill Travel Knee Travel (Z-Axis)* Ram Travel Throat Distance (min.) Throat Distance (max.) Table to Spindle Nose Gage Line (min.) (max.)

Overall Size Working Surface T-slots Centers T-slot Size Height above Floor (max.) Weight of Workpiece (max.)

AC Power Rating (30 min. duty cycle) (continuous) Spindle Taper Tooling

High (infinitely variable) Low Power Quill Feed Manual Adjust

Power Quill Feed Milling Capacity (mild steel) Boring Range (mild steel) Spindle Diameter Quill Diameter

Auto (X, Y) Manual (X, Y) Feedrate Range (X, Y) Minimum Increment

Input Power Power Capacity *Knee travel reduced by 1 in. (25.4mm) with Flood Coolant

Options & accessories:

Spindle Taper Tool Holder

Dimension & floor plans:

Floor Area - Height Net Weight Shipping Weight

Range

Table

Spindle (2J Head)

Speed Range

Drilling Capacity

Positioning

Power

Turret Mill

Mac

36 in. (914 mm) 12 in. (305 mm) 5 in. (127 mm) 16 in. (406 mm) 12 in. (305 mm) 6.75 in. (171 mm) 18.75 in. (476 mm)

Ta Sa

2.5 in. (64 mm) 18.25 in. (463 mm)

49 x 9 in. (1245 x 229 mm) 49 x 9 in. (1245 x 229 mm) 3 @ 2.5 in. (64 mm) 0.625 in. (16 mm) 47.25 in. (1200 mm) 750lb (340kg)

3 hp (2.2 kW) 2 hp (1.5 kW) R-8 R-8 Collets

Kn

Th Thr Table to

Heig Weigh

A (3

500 – 4200 rpm 60 – 500 rpm 0.0015 in./rev (0.038 mm) 0.003 in./rev (0.076 mm) 0.006 in./rev (0.152 mm)

Hig

3/4 in. (19 mm) 3/4 in. (19 mm) 6 in. dia. (152 mm) 1.875 in. (48 mm) 3.375 in. (86 mm)

P Millin Borin S

100 ipm (2540 mm/min) 100 ipm (2540 mm/min) 0.1 – 100 ipm (2 – 2540 mm/min) 0.0001 in. (0.003 mm)

208/230/460 volts 3 phase, 50/60 cycle 4kVA

P

Fee M

** Power case door open

Optional Optional Spindle Taper

Space and Weight

Making

#30 Erickson Quick-Change #30

8.3 x 5.3 ft. (2.53 x 1.62 m) 8.3 x 7.8 ft. (2.53 x 2.4 m)** 7.04 ft. (2.15 m) 1930 lb (875 kg) engtechgroup.com Engineers Champions... 2075 lb (941 kg)


Notes:

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123


GS SERIES | HARDINGE BRIDGEPORT

GS SERIES

124

Making Engineers Champions...

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GS Series | Horizontal Turning Centre

GS 150

Hardinge designed and built a complete range of GS series to suit various machining requirements » Rigid Tailstock (Optional)

» Heavy-Duty 3-Row Linear Guideways

» High Productivity

» Coolant/Air Through Turret (Optional)

» FANUC 0iTD Controller

» Live Tooling & C-Axis (Optional)

» Reduced Non-Cutting Time

» Parts Catcher (Optional)

» Heavy-Duty Structure and Stable Accuracy

» Hydraulic Unit

» One Piece Bed and Base Structure

» Bar Feeder (Optional)

» Chip Conveyor (Optional)

» High Precision and Stiffness Spindle

Technical specification:

Machine Configuration

Spindle

Spindle Nose Spindle Bore Thru Dia. Chuck Size of 3 Jaw Dia. Spindle Center Height to Floor Spindle Center Dis. to Front Door Draw Bar Clamping

FANUC Drive System

Spindle Motor Rating (S3 25%) Max. Spindle Speed Spindle Torque Rating (5min)

Swing Over War Covers (Dia) Max. Turning Legnth Max. Machining Dia. Through Draw Tube Dia.

X Axis Travel (VDI) Z Axis Travel X & Z Axis Rapid Traverse Rate X Axis Servo Motor Z Axis Servo Motor

Drive of Turret Number of Stations (Standard) Square Shank Size Round Shank Size Dia. Index Time (Station to Station)

Machining Capacity

X, Z Axis Travel

Turret/ Top Plate

Coolant

Coolant Tank Capacity Coolant Pressure Machine Dimensions (L x W x H) Machine Weight Machine Floor Plan Spindle Motor Rating (S6 40%) Max. Spindle Speed Spindle Torque Rating (S6 40%)

Machine Size/ Weight

Siemens 828D Control System

Accuracy

X, Z Axis Positioning X, Z Axis Repeatability Automation (Optional) Max. Turning Legnth Max. Machining Dia. Machine Dimension (L x W x H)

GS 150

Unit

A2-5 56 6 inch/ Ø169 1000 280 Hydraulic

mm mm mm mm

18.5 6000 126

kW rpm N-m

457 406 284 Ø45

mm mm mm mm

218 406 30 1.6 1.6

mm mm m/ min kW kW

Hydraulic Motor 12 20 mm 32 mm 0.35 (Servo Motor 0.09) sec 156 2.8

litre bar

1998 x 1818 x 1781 2700 3.3

mm kg m2

13 6000 104

kW rpm N-m

0.01/ Full Stroke 0.005 GS 150 A 100 120 3058 x 1356 x 2286

mm mm mm mm mm

Continued »

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125


GS Series | Horizontal Turning Centre

GS 150

Options & accessories:

A2-5

Morse Taper Center Tall Stock Travel Max. Part Length Min. Part Length Rapid Traverse Rate Part Catcher Max. Part Diameter Max. Part Length Part Catcher Max. Part Diameter Max. Part Length

Chip Conveyor Tool Setter Probe Part Probe Bar Length Bar Length Coolant Pressure Oil Mist Collector

Stack Light Auto Door Live Tooling and C Axis Thermal Control Package

126

Optional Collet Adaption Chuck A2-6 Through Hole Dia. 42 2-Speed Range Spindle Fanuc 0iTD Only Fully Programmable Tailstock

Part Removal System

Chip Conveyor Probing Bar Feeder High Pressure Coolant Thru. Turret

mm

MT#4 341 341 17.3 5.5

Unit mm mm mm m/min

Slide Type Ø52 110 Arm Type Ø52 150

mm mm mm mm

Hinge Type (For long rolled chips) Scraper Type (For fine or crushed chips) Automatic Type Blum Renishaw 1250 3200

mm mm

20 1/2

bar hp

Red-Yellow-Green Colour 12 Stations of Live Tooling Available Standard Accessories Colour LCD 3 Jaw Chuck/ One Set of Soft Jaw Bar Feeder Interface 3 Additional Spare M Code Coolant Through Turret Work Lighter Foot Switch Tool Bag, Operation Manuals

8.4

inch

2.8

bar

Making Engineers Champions...

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GS Series | Horizontal Turning Centre

GS 200

Hardinge designed and built a complete range of GS series to suit various machining requirements » Rigid Tailstock (Optional)

» Heavy-Duty 3-Row Linear Guideways

» High Productivity

» Coolant/Air Through Turret (Optional)

» FANUC 0iTD Controller

» Live Tooling & C-Axis (Optional)

» Reduced Non-Cutting Time

» Parts Catcher (Optional)

» Heavy-Duty Structure and Stable Accuracy

» Hydraulic Unit

» One Piece Bed and Base Structure

» Bar Feeder (Optional)

» Chip Conveyor (Optional)

» High Precision and Stiffness Spindle

Technical specification:

Machine Configuration

Spindle

Spindle Nose Spindle Bore Thru Dia. Chuck Size of 3 Jaw Dia. Spindle Center Height to Floor Spindle Center Dis. to Front Door Draw Bar Clamping

FANUC Drive System

Spindle Motor Rating (S3 25%) Max. Spindle Speed Spindle Torque Rating (5min)

Swing Over War Covers (Dia) Max. Turning Legnth Max. Machining Dia. Through Draw Tube Dia.

X Axis Travel (VDI) Z Axis Travel X & Z Axis Rapid Traverse Rate X Axis Servo Motor Z Axis Servo Motor

Drive of Turret Number of Stations (Standard) Square Shank Size Round Shank Size Dia. Index Time (Station to Station)

Machining Capacity

X, Z Axis Travel

Turret/ Top Plate

Coolant

Coolant Tank Capacity Coolant Pressure Machine Dimensions (L x W x H) Machine Weight Machine Floor Plan Spindle Motor Rating (S6 40%) Max. Spindle Speed Spindle Torque Rating (S6 40%)

Machine Size/ Weight

Siemens 828D Control System

Accuracy

X, Z Axis Positioning X, Z Axis Repeatability Automation (Optional) Max. Turning Legnth Max. Machining Dia. Machine Dimension (L x W x H)

GS 200

Unit

A2-6 62 8 inch/ Ø210 1000 280 Hydraulic

mm mm mm mm

18.5 5000 151

kW rpm N-m

457 406 284 Ø52

mm mm mm mm

218 406 30 1.6 1.6

mm mm m/ min kW kW

Hydraulic Motor 12 20 mm 32 mm 0.35 (Servo Motor 0.09) sec 156 2.8

litre bar

1998 x 1818 x 1781 2800 3.3

mm kg m2

13 5000 125

kW rpm N-m

0.01/ Full Stroke 0.005 GS 200 A 100 120 3058 x 1356 x 2286

mm mm mm mm mm

Continued »

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GS Series | Horizontal Turning Centre

GS 200

Options & accessories:

A2-5

Morse Taper Center Tall Stock Travel Max. Part Length Min. Part Length Rapid Traverse Rate Part Catcher Max. Part Diameter Max. Part Length Part Catcher Max. Part Diameter Max. Part Length

Chip Conveyor Tool Setter Probe Part Probe Bar Length Bar Length Coolant Pressure Oil Mist Collector

Stack Light Auto Door Live Tooling and C Axis Thermal Control Package

128

Optional Collet Adaption Chuck A2-6 Through Hole Dia. 42 2-Speed Range Spindle Fanuc 0iTD Only Fully Programmable Tailstock

Part Removal System

Chip Conveyor Probing Bar Feeder High Pressure Coolant Thru. Turret

mm

MT#4 341 341 17.3 5.5

Unit mm mm mm m/min

Slide Type Ø52 110 Arm Type Ø52 150

mm mm mm mm

Hinge Type (For long rolled chips) Scraper Type (For fine or crushed chips) Automatic Type Blum Renishaw 1250 3200

mm mm

20 1/2

bar hp

Red-Yellow-Green Colour 12 Stations of Live Tooling Available Standard Accessories Colour LCD 3 Jaw Chuck/ One Set of Soft Jaw Bar Feeder Interface 3 Additional Spare M Code Coolant Through Turret Work Lighter Foot Switch Tool Bag, Operation Manuals

8.4

inch

2.8

bar

Making Engineers Champions...

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GS Series | Horizontal Turning Centre

GS 200/66

Hardinge designed and built a complete range of GS series to suit various machining requirements » Rigid Tailstock (Optional)

» Heavy-Duty 3-Row Linear Guideways

» High Productivity

» Coolant/Air Through Turret (Optional)

» FANUC 0iTD Controller

» Live Tooling & C-Axis (Optional)

» Reduced Non-Cutting Time

» Parts Catcher (Optional)

» Heavy-Duty Structure and Stable Accuracy

» Steady Rest (Optional)

» One Piece Bed and Base Structure

» Chip Conveyor (Optional)

» High Precision and Stiffness Spindle

» Bar Feeder (Optional)

» Hydraulic Unit

Technical specification:

Machine Configuration

Spindle

Spindle Nose Spindle Bore Thru Dia. Chuck Size of 3 Jaw Dia. Spindle Centre Height to Floor Spindle Centre Dis. to Front Door Draw Bar Clamping

FANUC Drive System

Spindle Motor Rating (S3 25%) Max. Spindle Speed Spindle Torque Rating (S3 25%)

Machining Capacity

Swing Over War Covers (Dia) Max. Turning Legnth Max. Machining Dia. Through Draw Tube Dia.

X, Z Axis Travel

X Axis Travel (VDI) Z Axis Travel X & Z Axis Rapid Traverse Rate X Axis Servo Motor Z Axis Servo Motor

Turret/ Top Plate

Drive of Turret Number of Stations (Standard) Square Shank Size Round Shank Size Dia. Index Time (Station to Station)

Coolant

Coolant Tank Capacity Coolant Pressure Machine Dimensions (L x W x H) Machine Weight Machine Floor Plan Spindle Motor Rating (S6 40%) Max. Spindle Speed Spindle Torque Rating (S6 40%)

Machine Size/ Weight

Siemens 828D Control System

Accuracy

X, Z Axis Positioning X, Z Axis Repeatability

GS 200/66

Unit

A2-6 76 8 inch/ Ø210 1041 431 Hydraulic

mm mm mm mm

26 4200 322

kW rpm N-m

595 600 356 Ø66

mm mm mm mm

271.5 600 30 1.6 3

mm mm m/ min kW kW

Hydraulic Motor 12 25 mm 40 mm 0.35 (Servo Motor 0.1) sec 319 2.8

litre bar

2988 x 2041 x 1812 4950 5.1

mm kg m2

18 4200 343

kW rpm N-m

0.01/ Full Stroke 0.005

mm mm

Continued »

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129


GS Series | Horizontal Turning Centre

GS 200/66

Options & accessories:

A2-6

Morse Taper Center Tall Stock Travel Max. Part Length Min. Part Length Rapid Traverse Rate Arm Type Part Catcher and Part Conveyor Max. Part Diameter Max. Part Length Auto Load / Unload Device

Chip Conveyor Tool Setter Probe Part Probe Bar Length Bar Length Coolant Pressure Oil Mist Collector

Stack Light Auto Door Live Tooling and C Axis Thermal Control Package

130

Optional Collet Adaption Chuck A2-8 Through Hole Dia. 60 2-Speed Range Spindle Fanuc 0iTD Only Fully Programmable Tailstock

Part Removal System

Chip Conveyor Probing Bar Feeder High Pressure Coolant Thru. Turret

mm

MT#5 625 578 545 20 0 5.5

Unit mm mm mm m/min

Left Side Ø76 160 Gantry Type

mm mm

Hinge Type (For long rolled chips) Scraper Type (For fine or crushed chips) Automatic Type Blum Renishaw 1250 3200

mm mm

20 1

bar hp

Red-Yellow-Green Colour 12 Stations of Live Tooling Available Standard Accessories Colour LCD 3 Jaw Chuck/ One Set of Soft Jaw Bar Feeder Interface 3 Additional Spare M Code Coolant Through Turret Work Lighter Foot Switch Tool Bag, Operation Manuals

8.4

inch

2.8

bar

Making Engineers Champions...

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GS Series | Horizontal Turning Centre

GS 250

Hardinge designed and built a complete range of GS series to suit various machining requirements » Rigid Tailstock (Optional)

» Heavy-Duty 3-Row Linear Guideways

» High Productivity

» Coolant/Air Through Turret (Optional)

» FANUC 0iTD Controller

» Live Tooling & C-Axis (Optional)

» Reduced Non-Cutting Time

» Parts Catcher (Optional)

» Heavy-Duty Structure and Stable Accuracy

» Steady Rest (Optional)

» One Piece Bed and Base Structure

» Chip Conveyor (Optional)

» High Precision and Stiffness Spindle

» Bar Feeder (Optional)

» Hydraulic Unit

Technical specification:

Machine Configuration

Spindle

Spindle Nose Spindle Bore Thru Dia. Chuck Size of 3 Jaw Dia. Spindle Center Height to Floor Spindle Center Dis. to Front Door Draw Bar Clamping

FANUC Drive System

Spindle Motor Rating (S3 25%) Max. Spindle Speed Spindle Torque Rating (S3 25%)

Machining Capacity

Swing Over War Covers (Dia) Max. Turning Legnth Max. Machining Dia. Through Draw Tube Dia.

X, Z Axis Travel

X Axis Travel (VDI) Z Axis Travel X & Z Axis Rapid Traverse Rate X Axis Servo Motor Z Axis Servo Motor

Turret/ Top Plate

Drive of Turret Number of Stations (Standard) Square Shank Size Round Shank Size Dia. Index Time (Station to Station)

Coolant

Coolant Tank Capacity Coolant Pressure Machine Dimensions (L x W x H) Machine Weight Machine Floor Plan Spindle Motor Rating (S6 40%) Max. Spindle Speed Spindle Torque Rating (S6 40%)

Machine Size/ Weight

Siemens 828D Control System

Accuracy

X, Z Axis Positioning X, Z Axis Repeatability

GS 250

Unit

A2-8 89 10 inch/ Ø254 1041 431 Hydraulic

mm mm mm mm

26 3500 386

kW rpm N-m

595 600 356 Ø78

mm mm mm mm

271.5 600 30 1.6 3

mm mm m/ min kW kW

Hydraulic Motor 12 25 40 0.35 (Servo Motor 0.1)

mm mm sec

319 2.8

litre bar

2988 x 2041 x 1812 5000 5.1

mm kg m2

18 3500 343

kW rpm N-m

0.01/ Full Stroke 0.005

mm mm

Continued »

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131


GS Series | Horizontal Turning Centre

GS 250

Options & accessories:

A2-6

Morse Taper Center Tall Stock Travel Max. Part Length Min. Part Length Rapid Traverse Rate Arm Type Part Catcher and Part Conveyor Max. Part Diameter Max. Part Length Auto Load / Unload Device

Chip Conveyor Tool Setter Probe Part Probe Bar Length Bar Length Coolant Pressure Oil Mist Collector Stack Light Auto Door Live Tooling and C Axis Thermal Control Package

132

Optional Collet Adaption Chuck A2-8 Through Hole Dia. 60 2-Speed Range Spindle Fanuc 0iTD Only Fully Programmable Tailstock

Part Removal System

Chip Conveyor Probing Bar Feeder High Pressure Coolant Thru. Turret

mm

MT#5 625 578 545 20 0 5.5

Unit mm mm mm m/min

Left Side Ø76 160 Gantry Type

mm mm

Hinge Type (For long rolled chips) Scraper Type (For fine or crushed chips) Automatic Type Blum Renishaw 1250 3200

mm mm

20 1

bar hp

Red-Yellow-Green Colour 12 Stations of Live Tooling Available Standard Accessories Colour LCD 3 Jaw Chuck/ One Set of Soft Jaw Bar Feeder Interface 3 Additional Spare M Code Coolant Through Turret Work Lighter Foot Switch Tool Bag, Operation Manuals

8.4

inch

2.8

bar

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GS Series | Horizontal Turning Centre

GS 250L

Hardinge designed and built a complete range of GS series to suit various machining requirements GS Long-bed turning centers are outstanding machines for the price. These rigid machines feature a robust one-piece cast iron base, heavy-duty linear guideways and ballscrews, and many standard value-added features—3-jaw chuck, 12-station universal VDI top plate, 40-psi through-tool and headwall coolant, foot switch, chip conveyor interface, air hose with air gun, a swing-out CNC control panel for ease of operation, and much more. Plus the standard Fanuc CNC control includes Manual Guide programming and many value-added features that are offered as options by other machine builders. Choose from the numerous productivity options and you’ll have a truly versatile machine at a great price—and with the level of quality you would expect with any Hardinge product.

Technical specification:

Machine Configuration

Spindle

Spindle Nose Spindle Bore Thru Dia. Chuck Size of 3 Jaw Dia. Spindle Center Height to Floor Spindle Center Dis. to Front Door Draw Bar Clamping

FANUC Drive System

Spindle Motor Rating (S3 25%) Max. Spindle Speed Spindle Torque Rating (S3 25%)

Machining Capacity

Swing Over War Covers (Dia) Max. Turning Legnth Max. Machining Dia. Through Draw Tube Dia.

X, Z Axis Travel

X Axis Travel (VDI) Z Axis Travel X & Z Axis Rapid Traverse Rate X Axis Servo Motor Z Axis Servo Motor

Turret/ Top Plate

Drive of Turret Number of Stations (Standard) Square Shank Size Round Shank Size Dia. Index Time (Station to Station)

Coolant

Coolant Tank Capacity Coolant Pressure Machine Dimensions (L x W x H) Machine Weight Machine Floor Plan Spindle Motor Rating (S6 40%) Max. Spindle Speed Spindle Torque Rating (S6 40%)

Machine Size/ Weight

Siemens 828D Control System

Accuracy

X, Z Axis Positioning X, Z Axis Repeatability

GS 250L

Unit

A2-8 89 10 inch/ Ø254 1041 431 Hydraulic

mm mm mm mm

26 3500 386

kW rpm N-m

595 600 356 Ø78

mm mm mm mm

271.5 600 30 1.6 3

mm mm m/ min kW kW

Hydraulic Motor 12 25 40 0.35 (Servo Motor 0.1)

mm mm sec

379 2.8

litre bar

3792 x 2041 x 1823 5600 5.1

mm kg m2

18 3500 343

kW rpm N-m

0.01/ Full Stroke 0.005

mm mm

Continued »

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133


GS Series | Horizontal Turning Centre

GS 250L

Options & accessories:

A2-6

Morse Taper Center Tall Stock Travel Max. Part Length Min. Part Length Rapid Traverse Rate Arm Type Part Catcher and Part Conveyor Max. Part Diameter Max. Part Length Auto Load / Unload Device

Chip Conveyor Tool Setter Probe Part Probe Bar Length Bar Length Coolant Pressure Oil Mist Collector

Stack Light Auto Door Live Tooling and C Axis Thermal Control Package

134

Optional Collet Adaption Chuck A2-8 Through Hole Dia. 60 2-Speed Range Spindle Fanuc 0iTD Only Fully Programmable Tailstock

Part Removal System

Chip Conveyor Probing Bar Feeder High Pressure Coolant Thru. Turret

mm

MT#5 940 1012.5 995 20 20 5.5

Unit mm mm mm m/min

Left Side Ø76 160 Gantry Type

mm mm

Hinge Type (For long rolled chips) Scraper Type (For fine or crushed chips) Automatic Type Blum Renishaw 1250 3200

mm mm

20 1

bar hp

Red-Yellow-Green Colour 12 Stations of Live Tooling Available Standard Accessories Colour LCD 3 Jaw Chuck/ One Set of Soft Jaw Bar Feeder Interface 3 Additional Spare M Code Coolant Through Turret Work Lighter Foot Switch Tool Bag, Operation Manuals

8.4

inch

2.8

bar

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GS Series | Horizontal Turning Centre

GS 42

GS Performance Plus Collet-Ready Spindle series of CNC Horizontal Lathes GS Performance Plus turning centers with their collet-ready spindle are unmatched in industry for high precision. Vibration control and thermal stability result in superior accuracy, part roundness and surface finish. » Collet-Ready spindle

» Extra stable heavy machine base

» New design part catcher

» Roller linear guideways

» Control

» Enhanced robust tailstock

» Thermal package for headstock cooling

» Grease lubrication system

» Spindle chiller

» Automatic gantry part exchanger (optional)

» Heat exchange system

» Easy transportation and instalation

» Linear scales

» Fast part exchange time

» Higher CMA performance

» Patented unique module pallet

Technical specification: Machine Configuration

Spindle

Spindle Nose Spindle Center Height to Floor Spindle Center Dis. to Front Door Draw Bar Clamping

FANUC Drive System

Spindle Motor Rating (S3 25%) Max. Spindle Speed Spindle Torque Rating (5min)

Machining Capacity

Swing Over War Covers (Dia) Max. Turning Legnth Max. Machining Dia. Through hole dia.

X Axis Travel, Live Tooling/ VDI /Block Type Z Axis Travel X & Z Axis Rapid Traverse Rate X Axis Servo Motor Z Axis Servo Motor

Drive of Turret Number of Stations (Standard) Square Shank Size Round Shank Size Dia. Index Time (Station to Station)

X, Z Axis Travel

Turret/ Top Plate

Coolant

Coolant Tank Capacity Coolant Pressure Machine Dimensions (L x W x H) Machine Weight Machine Floor Plan Spindle Motor Rating (S6 25%) Max. Spindle Speed Spindle Torque Rating (S6 25%)

Machine Size/ Weight

Siemens 828D Control System

Accuracy

X, Z Axis Positioning X, Z Axis Repeatability

GS 42

Unit

A2-5, 16C 1000 280 Hydraulic

mm mm

18.5 6000 175

kW rpm N-m

457 456 284 Ø42

mm mm mm mm

218/ 218/ 153 456 30 1.6 1.6

mm mm m/ min kW kW

Servo Motor 12 20 32 0.09

mm mm sec

156 2.8

litre bar

1998 x 1536 x 1781 2700 3.3

mm kg m2

25 6000 170

kW rpm N-m

0.006 0.003

mm mm

Continued »

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135


GS Series | Horizontal Turning Centre

GS 42

Options & accessories:

Morse Taper Center Tall Stock Travel Max. Part Length Min. Part Length Rapid Traverse Rate Arm Type Part Catcher and Part Conveyor Max. Part Diameter Max. Part Length Auto Load / Unload Device

Chip Conveyor Tool Setter Probe Part Probe Bar Length Bar Length Coolant Pressure Oil Mist Collector

Stack Light Auto Door Live Tooling and C Axis 3 Jaw Chuck/ One Set of Soft Jaw Bar Feeder Interface Thermal Control Package (L x W x H)

136

Optional Fully Programmable Tailstock

Part Removal System

MT#4 341 500 159 5.5 Ă˜51 150

Chip Conveyor Probing Bar Feeder High Pressure Coolant Thru. Turret

Unit mm mm mm m/min Left Side Gantry Type

mm mm

Hinge Type (For long rolled chips) Scraper Type (For fine or crushed chips) Automatic Type Blum Renishaw 1250 3200

mm mm

20 1/2

bar hp

Red-Yellow-Green Colour 12 Stations of Live Tooling Available

Machine Dimensions Standard Accessories Colour LCD 3 Additional Spare M Code Coolant Through Turret Work Lighter Foot Switch Tool Bag, Operation Manuals

3058 x 1356 x 2286

mm

8.4

inch

2.8

bar

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GS Series | Horizontal Turning Centre

GS 51

GS Performance Plus Collet-Ready Spindle series of CNC Horizontal Lathes GS Performance Plus turning centers with their collet-ready spindle are unmatched in industry for high precision. Vibration control and thermal stability result in superior accuracy, part roundness and surface finish. » Collet-Ready spindle

» Extra stable heavy machine base

» New design part catcher

» Roller linear guideways

» Control

» Enhanced robust tailstock

» Thermal package for headstock cooling

» Grease lubrication system

» Spindle chiller

» Automatic gantry part exchanger (optional)

» Heat exchange system

» Easy transportation and instalation

» Linear scales

» Fast part exchange time

» Higher CMA performance

» Patented unique module pallet

Technical specification:

Machine Configuration

Spindle

Spindle Nose Spindle Center Height to Floor Spindle Center Dis. to Front Door Draw Bar Clamping

FANUC Drive System

Spindle Motor Rating (S3 25%) Max. Spindle Speed Spindle Torque Rating (5min)

Machining Capacity

Swing Over War Covers (Dia) Max. Turning Legnth Max. Machining Dia. Through hole dia.

X, Z Axis Travel

X Axis Travel, Live Tooling/ VDI /Block Type Z Axis Travel X & Z Axis Rapid Traverse Rate X Axis Servo Motor Z Axis Servo Motor

Turret/ Top Plate

Drive of Turret Number of Stations (Standard) Square Shank Size Round Shank Size Dia. Index Time (Station to Station)

Coolant

Coolant Tank Capacity Coolant Pressure Machine Dimensions (L x W x H) Machine Weight Machine Floor Plan Spindle Motor Rating (S6 25%) Max. Spindle Speed Spindle Torque Rating (S6 25%)

Machine Size/ Weight

Siemens 828D Control System

Accuracy

X, Z Axis Positioning X, Z Axis Repeatability

GS 51

Unit

A2-6, 20C 1000 280 Hydraulic

mm mm

18.5 5000 210

kW rpm N-m

457 456 284 Ø51

mm mm mm mm

218/ 218/ 153 456 30 1.6 1.6

mm mm m/ min kW kW

Servo Motor 12 20 32 0.09

mm mm sec

156 2.8

litre bar

1998 x 1536 x 1781 2800 3.3

mm kg m2

25 5000 205

kW rpm N-m

0.006 0.003

mm mm

Continued »

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137


GS Series | Horizontal Turning Centre

GS 51

Options & accessories:

Morse Taper Center Tall Stock Travel Max. Part Length Min. Part Length Rapid Traverse Rate Arm Type Part Catcher and Part Conveyor Max. Part Diameter Max. Part Length Auto Load / Unload Device

Chip Conveyor Tool Setter Probe Part Probe Bar Length Bar Length Coolant Pressure Oil Mist Collector

Stack Light Auto Door Live Tooling and C Axis 3 Jaw Chuck/ One Set of Soft Jaw Bar Feeder Interface Thermal Control Package (L x W x H)

138

Optional Fully Programmable Tailstock

Part Removal System

Chip Conveyor Probing Bar Feeder High Pressure Coolant Thru. Turret

MT#4 341 500 159 5.5

Unit mm mm mm m/min

Left Side Ă˜51 150 Gantry Type

mm mm

Hinge Type (For long rolled chips) Scraper Type (For fine or crushed chips) Automatic Type Blum Renishaw 1250 3200

mm mm

20 1/2

bar hp

Red-Yellow-Green Colour 12 Stations of Live Tooling Available

Machine Dimensions Standard Accessories Colour LCD 3 Additional Spare M Code Coolant Through Turret Work Lighter Foot Switch Tool Bag, Operation Manuals

3058 x 1356 x 2286

mm

8.4

inch

2.8

bar

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139


TALENT® SERIES | HARDINGE BRIDGEPORT

TALENT SERIES

140

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Talent® Series

TALENT® 42 The Hardinge TALENT® Series machines offer an exceptional combination of features for accuracy, flexibility and durability in a compact design. The unique collet-ready main and sub-spindle design will increase part accuracy and improve surface finish. The TALENT® Series offer’s two separate base structures which feature a robust onepiece cast iron base, heavy duty roller linear guideways and ballscrews, with many standard value-added features – through-tool and headwall air / coolant for both main and sub-spindles, foot switches, chip conveyor interface, barfeed interface, air hose with air gun. The machine features both Fanuc OiTF and Siemens 828D CNC controls which include many value added features. » Total Flexibility, one spindle takes all available collet systems » Greater working envelope » Keep the workpiece close to main spindle bearings, higher stiffness due to integrated design » Easy changeover between the system (less than 5 minutes) » Quick Change, high repeatability < 0,003mm » Established Proven Technology – High Market Acceptance of Flex Type Collets » Built in Crash Protection – In terms of a crash the Centrex Ring and the Adaptor needs to be replaced instead of rebuilding the spindle » Better Process, lower vibration, better tool live in complex and difficult to cut materials » Full use of machine turning capability (Turning Length gain from short design of Adaptors) » Quality of Spindle will remain the same (Part Runout)

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141


Talent® Series

TALENT® 42 Technical specification:

TALENT® 42 MY MYT, MSY Main Spindle Short Bed Standard Bed Collet Ready Spindle Config - ANSI A2-5 / 16C Draw Tube Type Hydraulic Through Draw Tube Capacity 42 mm (1.65”) Gripping Capacity with Step Chuck & Closer 150 mm (5.9”) Maximum Swing Over Way Cover 550 mm (21.65”) Machining Diameter - Max. 310 mm (12.2”) Turning Length - Max (with collet) 392 mm (15.43”) 652 mm (25.67”) Turning Length - Max (with chuck) 313 mm (12.32”) 573 mm (22.55”) AC Digital Main Spindle Drive System Max. Speed (1 rpm Steps) 6000 rpm Base Speed 1286 rpm Continuous Power Rating 11 kW (14.75 HP) Maximum Power Rating 18.5 kW (24.80 HP) Continuous Torque Rating 81.7 Nm (60.26 ft.lb.) Maximum Torque Rating 137.5 Nm (101.41 ft.lb.) Sub-Spindle Collet Ready Spindle Configuration A2-5 / 16C Draw Tube Type Hydraulic Through Draw Tube Capacity 42 mm (1.65”) Gripping Capacity with Step Chuck & Closer 150 mm (5.9”) Live Tooling Drive System Max. Speed (1 rpm Steps) 6000 rpm Base Speed 1500 rpm Continuous Power Rating 3.7 Kw (4.96 HP) Maximum Power Rating 11 Kw (14.75 HP) Continuous Torque Rating 23 Nm (16.96 ft.lb.) Maximum Torque Rating 70 Nm (51.63 ft.lb.) Turret Configurations 12 Station with ½ Index Capability BMT 45 Drive Configuration DIN 1809 12 Station with ½ Index Capability VDI 30 Drive Configuration DIN 5480 Live Tooling Drive System Max. Speed (1 rpm Steps) 6000 rpm Maximum Power Rating 3.7 Kw (4.96 HP) Maximum Torque Rating 26.2 Nm (19.32 ft.lb.) Travels and Feed Rates X Axis Travel Max - Live Tooling (BMT / VDI) 190 mm (7.48”) Z Axis Travel Max 392 mm (15.43”) Y Axis Travel Max +/- 42 mm (1.65”) X and Z Axis Rapid Traverse Rates 30 m/min (98.43 ft/min) Y Axis Rapid Traverse Rates 10 m/min (32.81 ft/min) Evaluation Standard ISO 230-2 Repeatability - X & Z Axes (ISO) 0.005 mm (0.000197”) Machine Dimensions Machine Length 2366 mm (93.15”) 2740 mm (107.87”) Machine Depth 1814 mm (71.42”) Machine Height 1932 mm (76.06”) Machine Weight 4900 kg (10802 lbs.) 5600 kg (12345lbs.)

142

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Talent® Series

TALENT® 51 The Hardinge TALENT® Series machines offer an exceptional combination of features for accuracy, flexibility and durability in a compact design. The unique collet-ready main and sub-spindle design will increase part accuracy and improve surface finish. The TALENT® Series offer’s two separate base structures which feature a robust onepiece cast iron base, heavy duty roller linear guideways and ballscrews, with many standard value-added features – through-tool and headwall air / coolant for both main and sub-spindles, foot switches, chip conveyor interface, barfeed interface, air hose with air gun. The machine features both Fanuc OiTF and Siemens 828D CNC controls which include many value added features. » Total Flexibility, one spindle takes all available collet systems » Greater working envelope » Keep the workpiece close to main spindle bearings, higher stiffness due to integrated design » Easy changeover between the system (less than 5 minutes) » Quick Change, high repeatability < 0,003mm » Established Proven Technology – High Market Acceptance of Flex Type Collets » Built in Crash Protection – In terms of a crash the Centrex Ring and the Adaptor needs to be replaced instead of rebuilding the spindle » Better Process, lower vibration, better tool live in complex and difficult to cut materials » Full use of machine turning capability (Turning Length gain from short design of Adaptors) » Quality of Spindle will remain the same (Part Runout)

Continued »

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143


Talent® Series

TALENT® 51 Technical specification:

TALENT® 51 MY MYT, MSY Main Spindle Short Bed Standard Bed Collet Ready Spindle Config - ANSI A2-6 / 20C - CFS Type Draw Tube Type Hydraulic Through Draw Tube Capacity 51 mm (2”) Gripping Capacity with Step Chuck & Closer 150 mm (5.9”) Maximum Swing Over Way Cover 550 mm (21.35”) Machining Diameter - Max. 310 mm (12.2”) Turning Length - Max (with collet) 372 mm (14.64”) 632 mm (24.88”) Turning Length - Max (with chuck) 283 mm (11.14”) 543 mm (21.38”) AC Digital Main Spindle Drive System Max. Speed (1 rpm Steps) 5000 rpm Base Speed 1071 rpm Continuous Power Rating 11 kW (14.75 HP) Maximum Power Rating 18.5 kW (24.80 HP) Continuous Torque Rating 98.1 Nm (72.35 ft.lb.) Maximum Torque Rating 165 Nm (121.7 ft.lb.) Sub-Spindle Collet Ready Spindle Configuration A2-5 / 16C Draw Tube Type Hydraulic Through Draw Tube Capacity 42 mm (1.65”) Gripping Capacity with Step Chuck & Closer 150 mm (5.9”) Live Tooling Drive System Max. Speed (1 rpm Steps) 6000 rpm Base Speed 1500 rpm Continuous Power Rating 3.7 Kw (4.96 HP) Maximum Power Rating 11 Kw (14.75 HP) Continuous Torque Rating 23 Nm (16.96 ft.lb.) Maximum Torque Rating 70 Nm (51.63 ft.lb.) Turret Configurations 12 Station with ½ Index Capability BMT 45 Drive Configuration DIN 1809 12 Station with ½ Index Capability VDI 30 Drive Configuration DIN 5480 Live Tooling Drive System Max. Speed (1 rpm Steps) 6000 rpm Maximum Power Rating 3.7 Kw (4.96 HP) Maximum Torque Rating 226.2 Nm (19.32 ft.lb.) Travels and Feed Rates X Axis Travel Max - Live Tooling (BMT / VDI) 190 mm (7.48”) Z Axis Travel Max 392 mm (15.43”) Y Axis Travel Max +/- 42 mm (1.65”) X and Z Axis Rapid Traverse Rates 30 m/min (98.43 ft/min) Y Axis Rapid Traverse Rates 10 m/min (32.81 ft/min) Evaluation Standard ISO 230-2 Repeatability - X & Z Axes (ISO) 0.005 mm (0.000197”) Machine Dimensions Machine Length 2366 mm (93.15”) 2740 mm (107.87”) Machine Depth 1814 mm (71.42”) Machine Height 1932 mm (76.06”) Machine Weight 4900 kg (10802 lbs.) 5600 kg (12345lbs.)

144

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145


H SERIES | HARDINGE BRIDGEPORT

H Series | Horizontal Turning Centre

CONQUEST H51

Choose the H-SERIES when you need to hold 5 microns » State of the art Fanuc OiD or Mitsubishi M720V Contro

» Chip conveyor interface

» .000010” (.1µm) resolution control

» PCMCIA memory card

» High Precision and Super Precision models

» Rigid tapping

» Linear scales – X SP models

» RS232 C ready

» Through tool coolant

» Power down

» Bar feed Interface

» Ready 2 cut

» Ethernet ready

» Mist collector ready

» Three position stack light

Technical specification:

Machine Configuration

Travels and Federates

Maximum X-Axis Travel Maximum Z-Axis Travel Maximum Y-Axis Travel X-Axis Rapid Traverse Rates Z-Axis Rapid Traverse Rates Y-Axis Rapid Traverse Rates

Swing Diameter

Maximum Swing Over Way Covers Chuck Size Maximum Bar Capacity Maximum Machining Diameter (BMT-55) Maximum Machining Diameter w/Tailstock (BMT-55) Maximum Speed Maximum Power Rating (30 mins) Maximum Torque (30 mins) Spindle Nose Chuck Size Spindle Bore Spindle Orient BMT-55 bi-directional Square Shank Round Shank Tooling Index Time (rotation/including clamp-unclamp) Live Tooling Power Rating (30 Min Rating) Live Tooling Max Speed Block Type (Static) bi-directional Square Shank (Left, Right or Inverted Tooling) Round Shank Tooling Index Time (rotation/including clamp-unclamp) Morse Taper (no quill needed) Maximum Cutting Length BMT Maximum Traverse Rate Maximum Speed Maximum Power Rating (30 mins) Maximum Torque (30 mins) Spindle Nose Chuck Size (Chuck Not Included) Spindle Bore Spindle Center Height Spindle Reach Spindle Orient (optional) Maximum Travel Maximum Traverse Rate

146

Work Capacities

Spindle

H-51

Unit

196 715 65 - 25.4 28 38 6

mm mm mm m/min m/min m/min

708

mm

200 51 313.7 648.5

mm mm mm mm

5000 15 228 A2-6 / 20 C 200 60.4 1.0 Hardinge BMT-55 Live Tooling Top Plate 16-station + ½ station index 25 38 1.45 5.5 8,000 Hardinge T-Style Static Top Plate 12-station 25 38 1.45 Servo Driven Tailstock MT # 4 698.5 38 Sub Spindle 6000 7.5 56 A2-5 / 16 C 150 48 1091 414 1.0 718 38

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rpm kW Nm mm mm degree mm mm secs kW rpm mm mm secs mm m/min rpm kW Nm mm mm mm mm degree mm m/min

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Notes:

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147


SUPER PRECISION SERIES | HARDINGE BRIDGEPORT

SUPER PRECISION SERIES

148

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Super Precision Series | Horizontal Turning Centre

QUEST GT27SP GANG TOOL

SUPER-PRECISION® QUEST® Series machines set the industry standard for part roundness, surface finish, accuracy and SPC » Worklight

» Parts catcher (Optional)

» Headwall Coolant

» Air blast (Optional)

» Custom Macro B

» Thru-spindle coolant (Optional)

» Rigid Tapping

» Barfeed interface (Optional)

» Run Time / Parts Counter

» Chip conveyor (Optional)

» Fanuc 32 bit 21iT Control Unit (Standard)

» Auto door (Optional)

» Tool touch probe (Optional)

» 125 psi coolant pump (Optional)

» High pressure coolant (Optional)

Technical specification:

Machine Configuration X Axis Z Axis

Swing Diameter Over Way Cover (Max.) Square Shank Tool Size (Max.) Round Shank Tool Size (Max.) Bi-Directional Indexing Time (Station to Station) Traverse Rate (Max.) X-Axis Traverse Rate (Max.) Z-Axis Spindle Configuration (ANSI) Round Collet (Through Capacity) Step Chuck (Gripping Capacity) Chuck Size Bar Size AC Digital Spindle Drive System Speed Range Spindle Orient—Standard

Unit

304 281

mm mm

298.7 12 20 - 708 / 18 945 / 24

mm mm mm ipm / mpm ipm / mpm

A2-4/5C 27 101.6 100 27 7.5 80 to 8,000 One-Degree

mm mm mm mm kW rpm

76.2

mm

1,956mm x 1,489 x 1628 2,992 x 1,489 x 1628 2,568 230 76 70-90

mm mm kg v liter psi

Capacity

Spindle

Parts Catcher (Option)

Workpiece Length (Max.) Machine Dimensions (L x W x H) Machine Dimensions w/Chip Conveyor (L x W x H) Approx Machine Weight Power Supply Requirement Coolant Tank Capacity Compressed Air Requirement

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GT27SP

Travel

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Miscellaneous

149


Super Precision Series | Horizontal Turning Centre

QUEST CHNC 27MM

SUPER-PRECISION® QUEST® Series machines set the industry standard for part roundness, surface finish, accuracy and SPC » Worklight

» Parts catcher (Optional)

» Headwall Coolant

» Air blast (Optional)

» Custom Macro B

» Thru-spindle coolant (Optional)

» Rigid Tapping

» Barfeed interface (Optional)

» Run Time / Parts Counter

» Chip conveyor (Optional)

» Fanuc 32 bit 21iT Control Unit (Standard)

» Auto door (Optional)

» Tool touch probe (Optional)

» 125 psi coolant pump (Optional)

» High pressure coolant (Optional)

Technical specification:

Machine Configuration X Axis Z Axis

Swing Diameter Over Way Cover (Max.) Square Shank Tool Size (Max.) Round Shank Tool Size (Max.) Bi-Directional Indexing Time (Station to Station) Traverse Rate (Max.) X-Axis Traverse Rate (Max.) Z-Axis Spindle Configuration (ANSI) Round Collet (Through Capacity) Step Chuck (Gripping Capacity) Chuck Size Bar Size AC Digital Spindle Drive System Speed Range Spindle Orient—Standard Workpiece Length (Max.) Machine Dimensions (L x W x H) Machine Dimensions w/Chip Conveyor (L x W x H) Approx Machine Weight Power Supply Requirement Coolant Tank Capacity Compressed Air Requirement

150

Travel Capacity

Spindle

Parts Catcher (Option) Miscellaneous

CHNC 27

Unit

310.9 311.2

mm mm

455.6 12 20 25 472 / 12 630 / 16

mm mm mm secs ipm / mpm ipm / mpm

A2-4/5C 27 101.6 100 27 7.5 80 to 8,000 One-Degree

mm mm mm mm kW rpm

76.2mm

mm

1,956 x 1,489 x 1628 2,992 x 1,489 x 1628 2,368kg 230 76 70-90

mm mm kg v liter psi

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Super Precision Series | Horizontal Turning Centre

QUEST CHNC 42MM

SUPER-PRECISION® QUEST® Series machines set the industry standard for part roundness, surface finish, accuracy and SPC » Worklight

» Parts catcher (Optional)

» Headwall Coolant

» Air blast (Optional)

» Custom Macro B

» Thru-spindle coolant (Optional)

» Rigid Tapping

» Barfeed interface (Optional)

» Run Time / Parts Counter

» Chip conveyor (Optional)

» Fanuc 32 bit 21iT Control Unit (Standard)

» Auto door (Optional)

» Tool touch probe (Optional)

» 125 psi coolant pump (Optional)

» High pressure coolant (Optional)

Technical specification:

Machine Configuration

Travel

X Axis Z Axis Swing Diameter Over Way Cover (Max.) Square Shank Tool Size (Max.) Round Shank Tool Size (Max.) Bi-Directional Indexing Time (Station to Station) Traverse Rate (Max.) X-Axis Traverse Rate (Max.) Z-Axis Spindle Configuration (ANSI) Round Collet (Through Capacity) Step Chuck (Gripping Capacity) Chuck Size Bar Size AC Digital Spindle Drive System Speed Range Spindle Orient—Standard

Spindle

Parts Catcher (Option)

Workpiece Length (Max.) Machine Dimensions (L x W x H) Machine Dimensions w/Chip Conveyor (L x W x H) Approx Machine Weight Power Supply Requirement Coolant Tank Capacity Compressed Air Requirement

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Capacity

01926 818 418

Miscellaneous

CHNC 42

Unit

310.9 311.2

mm mm

455.6 12 20 25 472 / 12 630 / 16

mm mm mm secs ipm / mpm ipm / mpm

A2-5, 16C 42 139 152.5 42 7.5 50 to 5,000 One-Degree

mm mm mm mm kW rpm

101.6

mm

1,956 x 1,489 x 1628 2,992 x 1,489 x 1628 2,368kg 230 76 70-90

mm mm kg v liter psi

151


Super Precision Series | Horizontal Turning Centre

T-65 (10” CHUCK)

SUPER-PRECISION® QUEST® Series machines set the industry standard for part roundness, surface finish, accuracy & SPC » Exclusive collet-ready spindle

» Metal removal rates of 4 to 6-times greater

» Heavy-duty linear guideways,

» Elminate Operations

ballscrews and axis drives

» Multiple operations in a single setup

» Rigid machine base

» Finer micro finishes

» Linear glass scale » Heavy duty servo-driven tailstock

» Easier Part configuration changes

» Hard Turn instead of grind

» Lower cost tooling inventory

» “Soft turn” and “hard turn” on the same machine » Less floor space requirement

» Easier waste management (chips vs. “swarf”)

» Lower overall investment

» Fanuc 31i Control

Technical specification:

Machine Configuration

Maximum X-Axis Travel Maximum Z-Axis Travel Maximum Y-Axis Travel Continuous Z-Axis Thrust X-Axis Rapid Traverse Rates Z-Axis Rapid Traverse Rates Y-Axis Rapid Traverse Rates Maximum Swing Over Way Covers Chuck Size Maximum Bar Capacity Maximum Machining Diameter (BMT) Maximum Machining Diameter (T-Style) Max. Machining Length w/Tailstock BMT Max. Machining Length w/Tailstock Hardinge T-style Max. Machining Length w/Chuck BMT Max. Machining Length w/Chuck Hardinge T-Sytle Maximum Speed Maximum Power Rating (Continuous) Maximum Torque (Continuous) Base Speed Spindle Nose Chuck Size (Chuck Not Included) Spindle Bore (not bar capacity) Spindle Center Height Spindle Reach Spindle Orient (optional) Closer Type Maximum Speed Maximum Power Rating (Continuous) Maximum Torque (Continuous) Base Speed Spindle Nose Chuck Size (Chuck Not Included) Spindle Bore (not bar capacity) Spindle Center Height Spindle Reach Spindle Orient (optional) Closer Type Maximum Travel Maximum Traverse Rate Max. Distance from Sub to Main Spindle Face Min. Distance from Sub to Main Spindle Face

Continued »

Travels and Federates

Swing Diameter Work Capacities

Main Spindle

Sub Spindle

T-65

Unit

197 635 82.55 2,250 / 10,008 28 38 9.5

mm mm mm lbs / N m/min m/min m/min

673

mm

250 65 313.7 387.2 570.7 584.2 398.65 427.36

mm mm mm mm mm mm mm mm

4000 26 421 590 A2-6 / 25 C 250 75 1066.8 444.5 1.0 Hydraulic

rpm kW Nm rpm mm mm mm mm degree -

5000 11 347 420 A2-6 / 20 C 200 60.4 1066.8 444.5 1.0 Pneumatic 638 38 654.1 15.8

rpm kW Nm rpm mm mm mm mm degree mm m/min mm mm


Super Precision Series | Horizontal Turning Centre

T-65 (10â&#x20AC;? CHUCK)

Technical specification (continued):

Machine Configuration

T-65 Hardinge BMT Live Tooling Top Plate BMT bi-directional 12-station + ½ station index Square Shank 25 Round Shank Tooling 38 Index Time (rotation/including clamp-unclamp) 1.35 Tool Shank Dia. w/ER 25 Collets 1 - 16 Live Tooling Power Rating (30 Min Rating) 7.5 Live Tooling Torque Rating (30 Min Rating) 42 Live Tooling Max Speed 8,000 Hardinge Block Type (T-Style) Static Top Plate Block Type (Static) bi-directional 12-station Square Shank (Left, Right or Inverted Tooling) 25 Round Shank Tooling 38 Index Time (rotation/including clamp-unclamp) 1.2 Servo Driven Tailstock Morse Taper (no quill needed) MT # 4 Maximum Cutting Length BMT 517.5 Maximum Tailstock Travel 567 Maximum Traverse Rate 38 Minimum Applied Force 1.6 Maximum Applied Force 7.1 Coolant Facilities Coolant Capacity 254 Maximum Pressure 200 / 13.8 Coolant Flow Rate (Per-Minute) 25.4 High Pressure Through Turret (Option) 1,000 / 68.95 Power Requirements (MSY Configuration) Maximum kVA/Full Load Amps 89 Maximum Voltage/Hz 400/50Hz, 460/60Hz Phase/Hertz 3-phase/50-60 Hz Miscellaneous Machine Lubrication Grease Machine Communication RS-232-C Machine Length 3257 Machine Depth 2312.4 Machine Height (no stack light) 2123 Approx. Machine Weight 8118 Approx. Shipping Weight 8527 Air Requirement 70 - 90 / 4.8-6.2

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01926 818 418

Unit mm mm secs mm kW Nm rpm mm mm secs mm mm m/min kN kN Litre psi / bar Litre psi / bar kVA -

Ethernet mm mm mm kg kg psi / bar

153


Super Precision Series | Horizontal Turning Centre

T-51 (8” CHUCK)

SUPER-PRECISION® QUEST® Series machines set the industry standard for part roundness, surface finish, accuracy & SPC » Exclusive collet-ready spindle

» Less floor space requirement

» Heavy-duty linear guideways,

» Lower overall investment

ballscrews and axis drives

» Elminate Operations

» Rigid machine base

» Multiple operations in a single setup

» Linear glass scale

» Finer micro finishes

» Heavy duty servo-driven tailstock

» Easier Part configuration changes

» Hard Turn instead of grind

» Lower cost tooling inventory

» “Soft turn” and “hard turn” on the same machine

» Easier waste management (chips vs. “swarf”)

» Metal removal rates of 4 to 6-times greater

» Fanuc 31i Control

Technical specification:

Machine Configuration

Maximum X-Axis Travel Maximum Z-Axis Travel Maximum Y-Axis Travel Continuous Z-Axis Thrust X-Axis Rapid Traverse Rates Z-Axis Rapid Traverse Rates Y-Axis Rapid Traverse Rates Maximum Swing Over Way Covers Chuck Size Maximum Bar Capacity Maximum Machining Diameter (BMT) Maximum Machining Diameter (T-Style) Max. Machining Length w/Tailstock BMT Max. Machining Length w/Tailstock Hardinge T-style Max. Machining Length w/Chuck BMT Max. Machining Length w/Chuck Hardinge T-Sytle Maximum Speed Maximum Power Rating (Continuous) Maximum Torque (Continuous) Base Speed Spindle Nose Chuck Size (Chuck Not Included) Spindle Bore (not bar capacity) Spindle Center Height Spindle Reach Spindle Orient (optional) Closer Type Maximum Speed Maximum Power Rating (Continuous) Maximum Torque (Continuous) Base Speed Spindle Nose Chuck Size (Chuck Not Included) Spindle Bore (not bar capacity) Spindle Center Height Spindle Reach Spindle Orient (optional) Closer Type Maximum Travel Maximum Traverse Rate Max. Distance from Sub to Main Spindle Face Min. Distance from Sub to Main Spindle Face

154

Travels and Federates

Swing Diameter Work Capacities

Main Spindle

Sub Spindle

T-51

Unit

197 635 82.55 2,250 / 10,008 28 38 9.5

mm mm mm lbs / N m/min m/min m/min

673

mm

200 51 313.7 387.2 570.7 584.2 428 456.8

mm mm mm mm mm mm mm mm

5000 15 347 420 A2-6 / 20 C 200 60.4 1066.8 444.5 1.0 Hydraulic

rpm kW Nm rpm mm mm mm mm degree -

5000 11 347 420 A2-6 / 20 C 200 60.4 1066.8 444.5 1.0 Pneumatic 638 38 654.1 15.8

rpm kW Nm rpm mm mm mm mm degree mm m/min mm mm


Super Precision Series | Horizontal Turning Centre

T-51 (8â&#x20AC;? CHUCK)

Technical specification (continued):

Machine Configuration

T-51 Hardinge BMT Live Tooling Top Plate BMT bi-directional 12-station + ½ station index Square Shank 25 Round Shank Tooling 38 Index Time (rotation/including clamp-unclamp) 1.35 Tool Shank Dia. w/ER 25 Collets 1 - 16 Live Tooling Power Rating (30 Min Rating) 7.5 Live Tooling Torque Rating (30 Min Rating) 42 Live Tooling Max Speed 8,000 Hardinge Block Type (T-Style) Static Top Plate Block Type (Static) bi-directional 12-station Square Shank (Left, Right or Inverted Tooling) 25 Round Shank Tooling 38 Index Time (rotation/including clamp-unclamp) 1.2 Servo Driven Tailstock Morse Taper (no quill needed) MT # 4 Maximum Cutting Length BMT 517.5 Maximum Tailstock Travel 567 Maximum Traverse Rate 38 Minimum Applied Force 1.6 Maximum Applied Force 7.1 Coolant Facilities Coolant Capacity 254 Maximum Pressure 200 / 13.8 Coolant Flow Rate (Per-Minute) 25.4 High Pressure Through Turret (Option) 1,000 / 68.95 Power Requirements (MSY Configuration) Maximum kVA/Full Load Amps 89 Maximum Voltage/Hz 400/50Hz, 460/60Hz Phase/Hertz 3-phase/50-60 Hz Miscellaneous Machine Lubrication Grease Machine Communication RS-232-C Machine Length 3257 Machine Depth 2312.4 Machine Height (no stack light) 2123 Approx. Machine Weight 8118 Approx. Shipping Weight 8527 Air Requirement 70 - 90 / 4.8-6.2

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01926 818 418

Unit mm mm secs mm kW Nm rpm

-

mm mm secs mm mm m/min kN kN Litre psi / bar Litre psi / bar kVA -

Ethernet mm mm mm kg kg psi / bar

155


Super Precision Series | Horizontal Turning Centre

T-42 (6” CHUCK)

SUPER-PRECISION® QUEST® Series machines set the industry standard for part roundness, surface finish, accuracy & SPC » Exclusive collet-ready spindle

» Less floor space requirement

» Heavy-duty linear guideways,

» Lower overall investment

ballscrews and axis drives

» Elminate Operations

» Rigid machine base

» Multiple operations in a single setup

» Linear glass scale

» Finer micro finishes

» Heavy duty servo-driven tailstock

» Easier Part configuration changes

» Hard Turn instead of grind

» Lower cost tooling inventory

» “Soft turn” and “hard turn” on the same machine

» Easier waste management (chips vs. “swarf”)

» Metal removal rates of 4 to 6-times greater

» Fanuc 31i Control

Technical specification:

Machine Configuration

Maximum X-Axis Travel Maximum Z-Axis Travel Maximum Y-Axis Travel Continuous Z-Axis Thrust X-Axis Rapid Traverse Rates Z-Axis Rapid Traverse Rates Y-Axis Rapid Traverse Rates Maximum Swing Over Way Covers Work Capacities Chuck Size Maximum Bar Capacity Maximum Machining Diameter (BMT) Maximum Machining Diameter (T-Style) Max. Machining Length w/Tailstock BMT Max. Machining Length w/Tailstock Hardinge T-style Max. Machining Length w/Chuck BMT Max. Machining Length w/Chuck Hardinge T-Sytle Maximum Speed Maximum Power Rating (Continuous) Maximum Torque (Continuous) Base Speed Spindle Nose Chuck Size (Chuck Not Included) Spindle Bore (not bar capacity) Spindle Center Height Spindle Reach Spindle Orient (optional) Closer Type Maximum Speed Maximum Power Rating (Continuous) Maximum Torque (Continuous) Base Speed Spindle Nose Chuck Size (Chuck Not Included) Spindle Bore (not bar capacity) Spindle Center Height Spindle Reach Spindle Orient (optional) Closer Type Maximum Travel Maximum Traverse Rate Max. Distance from Sub to Main Spindle Face Min. Distance from Sub to Main Spindle Face

156

Travels and Feedrates

Swing Diameter

Main Spindle

Sub Spindle

T-42

Unit

161.8 406.4 82.55 1,500 / 6.672 24 30.5 6

mm mm mm lbs / N m/min m/min m/min

685.8

mm

150 42 226.3 368.3 368.3 346.2 215.3 231.8

mm mm mm mm mm mm mm mm

6000 11 146.3 750 A2-5 / 16 C 150 48 1066.8 406.4 1.0 Hydraulic

rpm kW Nm rpm mm mm mm mm degree -

6000 11 146.3 1100 A2-5 / 16 C 150 48 1066.8 406.4 1.0 Pneumatic 406.4 30.5 419.1 12.7

rpm kW Nm rpm mm mm mm mm degree mm m/min mm mm


Super Precision Series | Horizontal Turning Centre

T-42 (6â&#x20AC;? CHUCK)

Technical specification (continued):

Machine Configuration

T-42 Hardinge BMT Live Tooling Top Plate BMT bi-directional 16-station + ½ station index Square Shank 20 Round Shank Tooling 32 Index Time (rotation/including clamp-unclamp) 1.35 Tool Shank Dia. w/ER 25 Collets 1 - 16 Live Tooling Power Rating (30 Min Rating) 5.5 Live Tooling Torque Rating (30 Min Rating) 33 Live Tooling Max Speed 8,000 Hardinge Block Type (T-Style) Static Top Plate Block Type (Static) bi-directional 12-station Square Shank (Left, Right or Inverted Tooling) 20 Round Shank Tooling 32 Index Time (rotation/including clamp-unclamp) 1.2 Servo Driven Tailstock Morse Taper (no quill needed) MT # 4 Maximum Cutting Length BMT 368.3 Maximum Tailstock Travel 406.4 Maximum Traverse Rate 30.5 Minimum Applied Force 1.55 Maximum Applied Force 6.7 Coolant Facilities Coolant Capacity 208 Maximum Pressure 200 / 13.8 Coolant Flow Rate (Per-Minute) 25.4 High Pressure Through Turret (Option) 1,000 / 68.95 Power Requirements (MSY Configuration) Maximum kVA/Full Load Amps 82 Maximum Voltage/Hz 400/50Hz, 460/60Hz Phase/Hertz 3-phase/50-60 Hz Miscellaneous Machine Lubrication Grease Machine Communication RS-232-C Machine Length 2489.2 Machine Depth 2121 Machine Height (no stack light) 2089 Approx. Machine Weight 5715 Approx. Shipping Weight 5987 Air Requirement 70 - 90 / 4.8-6.2

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01926 818 418

Unit mm mm secs mm kW Nm rpm mm mm secs mm mm m/min kN kN Litre psi / bar Litre psi / bar kVA -

Ethernet mm mm mm kg kg psi / bar

157


GX SERIES | HARDINGE BRIDGEPORT

GX SERIES

158

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GX Series | Vertical Machining Centre

GX 480

Higher Efficiency, Rigid Structure, Excellent and Stable Accuracy » Automatic Tool Changer

» High-Speed Spindle (Optional)

» Rigid Structure, Superior Reliability

» Tool Probe (Option)

» FEA (Fine Element Analysis)

» Coolant Through Spindle (Optional)

» Stiff and Thermally-Stable Spindle

» Central Manual Grease Lubrication System

» Rigid Linear Guideways » Fanuc 0iMD Control Unit (Standard) » Robust Machine Base

Technical specification:

Machine Configuration

Travel

XxYxZ Spindle Nose to Table Surface Table Front End to Door Spindle Center to Column

Table

Table Dimension Weight on Table (Max.) T-Slots (Width x no. x pitch)

Spindle

Taper Size Motor Rating (S3 25%) Speed (Max.) Torque (S3 25%) Tapping Speed (Max.)

Ball Screw

Diameter X / Y / Z

Feed rate

Rapid and Traverse Rate Cutting Feed Rate (Max.) Tool Capacity Tool Selection Tool Holder Type Tool Diameter Max. (Carousel Type) Tool Diameter Max. (SA ATC Type) Tool Length Max. (Carousel Type) Tool Length Max. (SA ATC Type) Tool WeightMax. (Carousel Type) Tool Weight Max. (SA ATC Type) Tool Change Time (Avg) (Carousel Type) Tool Change Time (Avg) (SA ATC Type) Positioning (All Axes) Repeatability Axis Motor Rating Coolant & Flush Motor Spindle Bearing Linear Guideways Ball Screw

Tool Changer

GX 480

Unit

480 x 400 x 430 150 - 580 150 429

mm mm mm mm

600 x 400 300 14mm x 3 x 125mm No. 40 10hp / 7.5 kW 10000 Belt Drive 47.7 3000

mm kg

rpm N-m rpm

32 / 32 / 32

mm

36 12

m/min m/min

16 (Carousel - Standard) 20 (Swing Arm - Option) Bi-Directional Bt or CAT or SK or ANSI 40 94(Full),130(Adj.Pockets Empty) mm 75(Full),150(Adj.Pockets Empty) mm 250 mm 185 mm 6 kg 7 kg 5.5 (C-C 7.5) sec 2.2 (C-C 4.5) sec Accuracy (ISO 230-2) 0.01 mm 0.005 mm Motors 1.8 kW 60Hz 0.8 kW 50Hz 0.54 kW Lubrication Grease Grease Grease

Continued »

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159


GX Series | Vertical Machining Centre

GX 480

Technical specification (continued):

Machine Configuration Coolant Tank Capacity Chip Flush Rate

Compressed Air Req. (Min.) Power Supply Requirement GX 480 GX 480 APC

Options & accessories: Chip Conveyor

160

Coolant Capability Miscellaneous Machine Weight

GX 480

Unit

125 40

litre litre / min. 70 psi, 5kg/cm 64A FLA 220V /3 Phase

2820 3520

Optional Auger Type Hinge Type Coolant Through Spindle 280psi (20bar) Coolant Flush System 4th Axis Rotary Tables Spindle Chiller Coolant Wash Down Hose Coolant tank Capacity 170L (Auger Type) Z Axis Column Raiser 200mm 15000 rpm Spindle (Belt Drive or Divect Drive) Tool Probe /Pre-wiring Part Probe /Pre-wiring Ethernet Interface + D/S 256MB Memory Card Ethernet Interface + D/S 256MB Memory Card + AICC(Pre-read 40 Blocks) Siemens 828D

Making Engineers Champions...

kg kg

Scraper Type

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GX Series | Vertical Machining Centre

GX 710

Higher Efficiency, Rigid Structure, Excellent and Stable Accuracy » Automatic Tool Changer

» High-Speed Spindle (Optional)

» Rigid Structure, Superior Reliability

» Tool Probe (Option)

» FEA (Fine Element Analysis)

» Coolant Through Spindle (Optional)

» Stiff and Thermally-Stable Spindle

» Central Manual Grease Lubrication System

» Rigid Linear Guideways » Fanuc 0iMD Control Unit (Standard) » Robust Machine Base

Technical specification:

Machine Configuration

Travel

XxYxZ Spindle Nose to Table Surface Table Front End to Door Spindle Center to Column

Table

Table Dimension Weight on Table (Max.) T-Slots (Width x no. x pitch)

Spindle

Taper Size Motor Rating (S3 25%) Speed (Max.) Torque (S3 25%) Tapping Speed (Max.)

Ball Screw

Diameter X / Y / Z

Feed rate

Rapid and Traverse Rate Cutting Feed Rate (Max.) Tool Capacity Tool Selection Tool Holder Type Tool Diameter Max. (Carousel Type) Tool Diameter Max. (SA ATC Type) Tool Length Max. (Carousel Type) Tool Length Max. (SA ATC Type) Tool WeightMax. (Carousel Type) Tool Weight Max. (SA ATC Type) Tool Change Time (Avg) (Carousel Type) Tool Change Time (Avg) (SA ATC Type) Positioning (All Axes) Repeatability Axis Motor Rating Coolant & Flush Motor Spindle Bearing Linear Guideways Ball Screw

Tool Changer

GX 710

Unit

710 x 400 x 430 150 - 580 150 429

mm mm mm mm

800 x 400 300 14mm x 3 x 125mm No. 40 10hp / 7.5 kW 10000 Belt Drive 47.7 3000

mm kg

rpm N-m rpm

32 / 32 / 32

mm

: 36 12

m/min m/min

16 (Carousel - Standard) 20 (Swing Arm - Option) Bi-Directional Bt or CAT or SK or ANSI 40 94(Full),130(Adj.Pockets Empty) mm 75(Full),150(Adj.Pockets Empty) mm 250 mm 185 mm 6 kg 7 kg 5.5 (C-C 7.5) sec 2.2 (C-C 4.5) sec Accuracy (ISO 230-2) 0.01 mm 0.005 mm Motors 1.8 kW 60Hz 0.8 kW 50Hz 0.54 kW Lubrication Grease Grease Grease

Continued »

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161


GX Series | Vertical Machining Centre

GX 710

Technical specification (continued):

Machine Configuration Coolant Tank Capacity Chip Flush Rate

Compressed Air Req. (Min.) Power Supply Requirement GX 710

Options & accessories:

Chip Conveyor

162

Coolant Capability Miscellaneous Machine Weight

GX 710

Unit

125 40

litre litre / min. 70 psi, 5kg/cm 64A FLA 220V /3 Phase

2930

Optional Auger Type Hinge Type Coolant Through Spindle 280psi (20bar) Coolant Flush System 4th Axis Rotary Tables Spindle Chiller Coolant Wash Down Hose Coolant tank Capacity 170L (Auger Type) Z Axis Column Raiser 200mm 15000 rpm Spindle (Belt Drive or Divect Drive) Tool Probe /Pre-wiring Part Probe /Pre-wiring Ethernet Interface + D/S 256MB Memory Card Ethernet Interface + D/S 256MB Memory Card + AICC(Pre-read 40 Blocks) Siemens 828D

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kg

Scraper Type

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GX Series | Vertical Machining Centre

GX 600

Higher Efficiency, Rigid Structure, Excellent and Stable Accuracy » Automatic Tool Changer

» 2-Speed Gearbox (Optional)

» Rigid Structure, Superior Reliability

» High-Speed Spindle (Optional)

» FEA (Fine Element Analysis)

» Tool Probe (Option)

» Stiff and Thermally-Stable Spindle

» Coolant Through Spindle (Optional)

» Rigid Linear Guideways

» Central Manual Grease Lubrication System

» Fanuc 0iMD Control Unit (Standard) » Robust Machine Base

Technical specification:

Machine Configuration

Travel

XxYxZ Spindle Nose to Table Surface Table Front End to Door Spindle Center to Column

Table

Table Dimension Weight on Table (Max.) T-Slots (Width x no. x pitch) Taper Size Speed (Max.) Fanuc (S3 25%) Siemens (S6 40%) Heidenhain (S6 25%) Fanuc (S3 25%) Siemens (S6 40%) Heidenhain (S6 25%)

Spindle Torque Motor Rating

Accuracy (ISO 230-2) Motors

Axis Motor Rating X / Y / Z Coolant & Flush Motor

Lubrication

Spindle Bearing Linear Guideways Ball Screw

mm mm mm mm

No. 40

8000

20.1hp / 15 kW 17.4 hp / 13.5 kW 17.4hp / 13 kW

40 / 40 / 40 12

Tool Changer

Positioning (All Axes) Repeatability

600 x 540 x 540 145 - 685 175 584.2

95.4 86 83

Ball Screw

Tool Capacity ATC Type Tool Selection Tool Holder Type Tool Diameter Max. Dia. with Adjacent Pots Empty Tool Length Max. Tool Weight Max. Tool Change Time (Avg)

Unit

750 x 540 700 18mm x 5 x 100mm

Spindle

Diameter X / Y / Z Pitch

GX 600

mm kg

rpm

N-m N-m N-m mm mm

20 Carousel Bi-Directional BT or CAT-V or SK or ANSI 40 94 mm 152.4 mm 250 mm 6 kg 6 sec 0.01 0.005

Fanuc Siemens Heidenhain 60Hz 50Hz

1.6/ 1.6/ 4.0 2.29/ 2.29/ 3.3 2.64/ 2.64/ 5 0.8 0.54

mm mm kW kW kW

Grease Central Manual Grease Lubricator Central Manual Grease Lubricator

Continued »

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163


GX Series | Vertical Machining Centre

GX 600

Technical specification (continued):

Machine Configuration

Coolant Capability

Coolant Tank Capacity

Miscellaneous

Compressed Air Req. (Min.) Power Supply Requirement

Machine Weight

GX 600

Options & accessories:

Unit

230

litre

70 psi, 5kg/cm2 82A FLA 220V /3 Phase(Fanuc) 43A FLA 400V /3 Phase(Siemens/ Heidenhain) 5260

Optional High-Torque 2-Speed (2000 / 8000 rpm) Gearbox 12000 rpm Spindle (Grease or Oil / Air Lubrication, DDS or Belt) 15000 rpm Spindle (Oil / Air Lubrication, DDS or Belt) 20000 rpm Spindle (Built-in-Motor Auto Grease Lubrication) Coolant Through Spindle 280psi (20bar)

Chip Conveyor Tool Probe Air Blast by Spindle Side (M code controlled) Rapid and Jog 36m/min or 42m/min Tri-color Stack Light Coolant Flush System Coolant Wash Down Hose Swing Arm Type ATC 24 Tools Z Axis Column Raiser 180mm

GX 600

Rotary Table / Tailstock Spindle Chiller

Roller Type Linear Guideway Controller Optional Fanuc 31 iMB Controller Heidenhain iTNC 530 Controller Data Server + HPCC + NURBS + Ethernet + 256MB Memory Card (Fanuc 18iMB) Ethernet Interface + Data Server 256MB (Fanuc 0iMD) Siemens 828D

164

Making Engineers Champions...

kg

Hinge Type Scraper Type Part Probe Optical Scale 4th Axis Pre Wiring 4th Axis Driver Kit Transformer M80 Auto Power Off Power Case Chiller Spindle Chiller

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GX Series | Vertical Machining Centre

GX 1000

Higher Efficiency, Rigid Structure, Excellent and Stable Accuracy » Automatic Tool Changer

» 2-Speed Gearbox (Optional)

» Rigid Structure, Superior Reliability

» High-Speed Spindle (Optional)

» FEA (Fine Element Analysis)

» Tool Probe (Option)

» Stiff and Thermally-Stable Spindle

» Coolant Through Spindle (Optional)

» Rigid Linear Guideways

» Central Manual Grease Lubrication System

» Fanuc 0iMD Control Unit (Standard) » Robust Machine Base

Technical specification: Machine Configuration

Travel

XxYxZ Spindle Nose to Table Surface Table Front End to Door Spindle Center to Column

Table

Table Dimension Weight on Table (Max.) T-Slots (Width x no. x pitch) Taper Size Speed (Max.) Fanuc (S3 25%) Siemens (S6 40%) Heidenhain (S6 25%) Fanuc (S3 25%) Siemens (S6 40%) Heidenhain (S6 25%)

Spindle Torque Motor Rating

Accuracy (ISO 230-2) Motors

Axis Motor Rating X / Y / Z Coolant & Flush Motor

Lubrication

Spindle Bearing Linear Guideways Ball Screw

mm mm mm mm

8000

No. 40 20.1hp / 15 kW 17.4 hp/13.5 kW 17.4hp / 13 kW

40 / 40 / 40 12

Tool Changer

Positioning (All Axes) Repeatability

1020 x 540 x 540 145 - 685 175 584.2

95.4 86 83

Ball Screw

Tool Capacity ATC Type Tool Selection Tool Holder Type Tool Diameter Max. Dia. with Adjacent Pots Empty Tool Length Max. Tool Weight Max. Tool Change Time (Avg)

Unit

1120 x 540 700 18mm x 5 x 160mm

Spindle

Diameter X / Y / Z Pitch

GX 1000

mm kg

rpm

N-m N-m N-m mm mm

20 Carousel Bi-Directional BT or CAT-V or SK or ANSI 40 94 mm 152.4 mm 250 mm 6 kg 6 sec 0.01 0.005

Fanuc Siemens Heidenhain 60Hz 50Hz

1.6/ 1.6/ 4.0 2.29/ 2.29/ 3.3 2.64/ 2.64/ 5 0.8 0.54

mm mm kW kW kW

Grease Central Manual Grease Lubricator Central Manual Grease Lubricator

Continued »

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01926 818 418

165


GX Series | Vertical Machining Centre

GX 1000

Technical specification (continued):

Machine Configuration

Coolant Capability

Coolant Tank Capacity

Miscellaneous

Compressed Air Req. (Min.) Power Supply Requirement

Machine Weight

GX 1000

Options & accessories:

Unit

360

litre

70 psi, 5kg/cm2 82A FLA 220V /3 Phase(Fanuc) 43A FLA 400V /3 Phase(Siemens/ Heidenhain) 5500

Optional High-Torque 2-Speed (2000 / 8000 rpm) Gearbox 12000 rpm Spindle (Grease or Oil / Air Lubrication, DDS or Belt) 15000 rpm Spindle (Oil / Air Lubrication, DDS or Belt) 20000 rpm Spindle (Built-in-Motor Auto Grease Lubrication) Coolant Through Spindle 280psi (20bar)

Chip Conveyor Scraper Type Tool Probe Air Blast by Spindle Side (M code controlled) Rapid and Jog 36m/min or 42m/min Tri-color Stack Light Coolant Flush System Coolant Wash Down Hose Swing Arm Type ATC 24 Tools Z Axis Column Raiser 180mm

GX 1000

Rotary Table / Tailstock Spindle Chiller

Roller Type Linear Guideway Controller Optional Fanuc 31 iMB Controller Heidenhain iTNC 530 Controller Data Server + HPCC + NURBS + Ethernet + 256MB Memory Card (Fanuc 18iMB) Ethernet Interface + Data Server 256MB (Fanuc 0iMD) Siemens 828D

166

Making Engineers Champions...

kg

Hinge Type Part Probe Optical Scale 4th Axis Pre Wiring 4th Axis Driver Kit Transformer M80 Auto Power Off Power Case Chiller Spindle Chiller

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GX Series | Vertical Machining Centre

GX 1300

Higher Efficiency, Rigid Structure, Excellent and Stable Accuracy » Automatic Tool Changer

» 2-Speed Gearbox (Optional)

» Rigid Structure, Superior Reliability

» High-Speed Spindle (Optional)

» FEA (Fine Element Analysis)

» Tool Probe (Option)

» Stiff and Thermally-Stable Spindle

» Coolant Through Spindle (Optional)

» Rigid Linear Guideways

» Central Manual Grease Lubrication System

» Fanuc 0iMD Control Unit (Standard) » Robust Machine Base

Technical specification:

Machine Configuration

Travel

XxYxZ Spindle Nose to Table Surface Table Front End to Door Spindle Center to Column

Table

Table Dimension Weight on Table (Max.) T-Slots (Width x no. x pitch) Taper Size Speed (Max.) Fanuc (S3 25%) Siemens (S6 40%) Heidenhain (S6 25%) Fanuc (S3 25%) Siemens (S6 40%) Heidenhain (S6 25%)

GX 1300

Unit

1300 x 700 x 635 133 - 768 113.4 725

mm mm mm mm

1425 x 700 1500 18mm x 5 x 125mm

Spindle Spindle Torque Motor Rating

Tool Changer

Tool Capacity ATC Type Tool Selection Tool Holder Type Tool Diameter Max. Dia. with Adjacent Pots Empty Tool Length Max. Tool Weight Max. Tool Change Time (Avg) Accuracy (ISO 230-2) Positioning (All Axes) Repeatability

10000

Lubrication

30 Swing Arm Bi-Directional CAT or BT or SK

0.014 0.007

Motors

Spindle Bearing Linear Guideways Ball Screws

rpm

34.8hp / 26 kW ()0iMF),, 35hp / 26.2 kW 49.6hp / 37 kW 149 (0iMD), 217(18iMB) 171.5 282.5

76.2 150 350 8 2.7

Axis Motor Rating X / Y / Z Coolant & Flush Motor

No. 40

mm kg

60Hz 50Hz

4

0.8 / 2.35 0.54 / 2.6

N-m N-m N-m

mm mm mm kg sec mm mm kW kW kW

Grease Central Manual Grease Lubricator Central Manual Grease Lubricator

Continued »

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167


GX Series | Vertical Machining Centre

GX 1300

Technical specification (continued):

Machine Configuration

Coolant Capability

Coolant Tank Capacity

Ball Screw

Diameter X / Y / Z Pitch

Chip Management System Hinge Type Chip Conveyor Feed Rates (All Axes)

Rapid and Jog Rate Cutting Feed Rate (Max.) Compressed Air Req. (Min.) Power Supply Requirement 65A FLA / 400V /3 Phase(Siemens/ Heidenhain) GX 1300

Options & accessories:

Machine Weight

Unit

400

litre

45 12

mm mm

36 12

m/min m/min

70 psi, 5kg/cm2 123A FLA / 220V /3 Phase(Fanuc) 9400

Optional 6000 rpm Spindle, #50 Taper w/Gearbox 12000 rpm Spindle (Grease) 15000 rpm Spindle (Oil / Air) Coolant Through Spindle 280psi (20bar) or 700 psi (50bar)

Chip Conveyor Scraper Type Tool Probe Thermal Control System 4th Axis Drive Package 1 Additional Overhead Worklight (Bright) Air Purge Z Axis Column Raiser 260mm

168

Miscellaneous

GX 1300

Controller Optional Siemens 828D Heidenhain iTNC 530

kg

Precision Scraper Type

Part Probe Linear Scales Coolant Wash Down Hose Swing Arm Type ATC 40 Tools (#40 Taper) Swing Arm Type ATC 32 Tools (#50 Taper) Swing Arm Type ATC 24 Tools (#50 Taper)

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GX Series | Vertical Machining Centre

GX 1600

Higher Efficiency, Rigid Structure, Excellent and Stable Accuracy » Automatic Tool Changer

» 2-Speed Gearbox (Optional)

» Rigid Structure, Superior Reliability

» High-Speed Spindle (Optional)

» FEA (Fine Element Analysis)

» Tool Probe (Option)

» Stiff and Thermally-Stable Spindle

» Coolant Through Spindle (Optional)

» Rigid Linear Guideways

» Central Manual Grease Lubrication System

» Fanuc 0iMD Control Unit (Standard) » Robust Machine Base

Technical specification:

Machine Configuration

Travel

XxYxZ Spindle Nose to Table Surface Table Front End to Door Spindle Center to Column

Table

Table Dimension Weight on Table (Max.) T-Slots (Width x no. x pitch) Taper Size Speed (Max.) Fanuc (S3 25%) Siemens (S6 40%) Heidenhain (S6 25%) Fanuc (S3 25%) Siemens (S6 40%) Heidenhain (S6 25%)

Spindle Torque Motor Rating

Tool Changer

Unit

1600 x 700 x 635 133 - 768 113.4 725

mm mm mm mm

1700 x 700 1500 18mm x 5 x 125mm

Spindle

Tool Capacity ATC Type Tool Selection Tool Holder Type Tool Diameter Max. Dia. with Adjacent Pots Empty Tool Length Max. Tool Weight Max. Tool Change Time (Avg) Accuracy (ISO 230-2) Positioning (All Axes) Repeatability

GX 1600

10000

34.8hp / 26 kW (0iMF) 35hp / 26.2 kW 49.6hp / 37 kW 149 (0iMD) 171.5 282.5

76.2 150 350 8 2.7

Lubrication

Spindle Bearing Linear Guideways Ball Screws

30 Swing Arm Bi-Directional CAT or BT or SK

0.014 0.007

Motors

Axis Motor Rating X / Y / Z Coolant & Flush Motor

No. 40

60Hz 50Hz

4

0.8 / 2.35 0.54 / 2.6

mm kg

rpm

N-m

N-m N-m

mm mm mm kg sec mm mm kW kW kW

Grease Central Manual Grease Lubricator Central Manual Grease Lubricator

Continued »

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GX Series | Vertical Machining Centre

GX 1600

Technical specification (continued):

Machine Configuration

Coolant Capability

Coolant Tank Capacity

Ball Screw

Diameter X / Y / Z Pitch

Chip Management System Hinge Type Chip Conveyor Feed Rates (All Axes)

Rapid and Jog Rate Cutting Feed Rate (Max.)

Miscellaneous

Compressed Air Req. (Min.) Power Supply Requirement

Machine Weight

GX 1600

Options & accessories:

Unit

400

litre

45 12

mm mm

36 12

m/min m/min

70 psi, 5kg/cm2 123A FLA / 220V /3 Phase(Fanuc) 92A FLA / 220V /3 Phase(Siemens/ Heidenhain) 9800

Optional 6000 rpm Spindle, #50 Taper w/Gearbox 12000 rpm Spindle (Grease) 15000 rpm Spindle (Oil / Air) Coolant Through Spindle 280psi (20bar) or 700 psi (50bar)

Chip Conveyor Scraper Type Tool Probe Thermal Control System 4th Axis Drive Package 1 Additional Overhead Worklight (Bright) Air Purge Z Axis Column Raiser 260mm

170

GX 1600

Controller Optional Siemens 828D Heidenhain iTNC 530

kg

Precision Scraper Type

Part Probe Linear Scales Coolant Wash Down Hose Swing Arm Type ATC 40 Tools (#40 Taper) Swing Arm Type ATC 32 Tools (#50 Taper) Swing Arm Type ATC 24 Tools (#50 Taper)

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Notes:

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171


V SERIES | HARDINGE BRIDGEPORT

V SERIES

172

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V Series | Vertical Machining Centre

V480

A fully digital machine with a rapid traverse rate of 1,417 ipm X, Y and Z and acceleration rates of X: 6 m/sec² / Y: 4.6 m/ sec² / Z: 3.75 m/sec² providing a fast and accurate response to all your machining needs. » CNC Control – Fanuc Oi-MF/Siemens 828D » 10.4” color LCD » Manual Chip Wash Gun

» 10,000 RPM, Direct coupled greased Spindle

» Auto Power Off

» Circular Flushing Ring

» Central Greased Pump (manual)

» Coolant chip flush system

» LED-Work Light

» Hand Held Pulse Generator (MPG)

» Fully interlocked machine guarding

» Three Color Stack Light

» Embedded Ethernet, NAVI-MILL

» 20 Tool ATC

» CT40 or BT40 - Big Plus

Technical specification:

Machine Configuration Axis Travel Table (X axis) Saddle (Y axis) Head (Z axis) Positioning Auto Mode (X and Y axes) Auto Mode (Z axis) Feedrate Range (X, Y, Z axes) Minimum Programmable Res. Ball Screw Diameter and Pitch (X, Y, Z) Spindle Spindle Speed Range Spindle Motor HP Rating (CT/30 min) Spindle Torque (15 Min) base speed at 1500RPM Retention Force Spindle Taper Worktable Working surface Table load Number of T-Slots T-Slot Size Swing Arm Style ATC Type of tool shank Magazine capacity Tool Select by Shortest Path and Random Select Maximum tool diameter (Full Drum) Maximum tool diameter (Adjacent Pockets empty) Maximum Tool Length Maximum Tool Weight Random Tool change time (tool to tool/chip to chip) Coolant Coolant tank capacity Accuracy Positioning Repeatability Machine Size Height Floor space (L x W) Weight

» Prep for Through Spindle Coolant 280/1000 PSI

Service Requirements Electrical Supply (Input) Structure Cycles Power Voltage* Compressed Air (Pressure Flow) Nozzle Coolant * Note: Other voltages require an external transformer

V480 480mm 400mm 430mm 35.99 mm/min 35.99 mm/min 3.73 mm/min. 0.001mm 32 x 12mm 10,000 rpm 7.5kW/10 hp 47.6nM 650 kg No. 40 600 x 400mm 300 kg 125mm centers 14mm BT40 or CT40 taper 20 Tools Bi-Directional 75mm 150mm 190mm 7kg 1.5/3.8 sec. 170L +/- 0.01mm +/- 0.005mm 2572mm 2716 x 2659mm 3,800 kg

Balanced 3-phase 60 Hz 220 volt 230 volt 70 PSI 47.73L/min


V Series | Vertical Machining Centre

V480 APC

A fully digital machine with a rapid traverse rate of 1,417 ipm X, Y and Z and acceleration rates of X : 6 m/sec² / Y: 4.6 m/ sec² / Z: 3.75 m/sec² providing a fast and accurate response to all your machining needs. » CNC Control – Fanuc Oi-MF/Siemens 828D

» Circular Flushing Ring

» 10.4” Color LCD Display with Full Keyboard

» 10,000 RPM, Direct coupled Spindle

» CT40 or BT40 - Big Plus

» Coolant chip flush system

» Manual Chip Wash Gun, Auto Power Off

» Hand Held Pulse Generator (MPG)

» Central Greased Pump (manual)

» Three Color Stack Light, 20 Tool ATC

» LED-Work Light

» On board PCMCIA memory card slot

» Fully interlocked machine guarding

» USB Port, Circular Flushing Ring

» Prep for Through Spindle Coolant 280/1000 PSI

» ATC Driven By Inverter Drive

» Embedded Ethernet, NAVI-MILL

» Spindle air purge, Oversize Tool function

Technical specification:

Machine Configuration Axis Travel Table (X axis) Saddle (Y axis) Head (Z axis) Pallet Changer Automatic Pallet Changer (2 position front type) Table Type Clamping Force Table Screw Type Pallet Change Time Positioning Auto Mode (X and Y axes) Auto Mode (Z axis) Feedrate Range (X, Y, Z axes) Minimum Programmable Res. Ball Screw Diameter and Pitch (X, Y, Z) Spindle Spindle Speed Range Spindle Motor HP Rating (CT/30 min) Spindle Torque (15 Min) base speed at 1500RPM Retention Force Spindle Taper Tool Holder Distance from table surface to spindle gauge plane Swing Arm Style ATC Type of tool shank Magazine capacity Tool Select by Shortest Path and Random Select Maximum tool diameter (Full Drum) Maximum tool diameter (Adjacent Pockets empty) Maximum Tool Length Maximum Tool Weight Random Tool change time (tool to tool/chip to chip) Coolant Coolant tank capacity Accuracy Positioning Repeatability Machine Size Height Floor space (L x W) Weight Service Requirements Electrical Supply (Input) Structure Cycles Power Voltage* Compressed Air (Pressure Flow) Nozzle Coolant * Note: Other voltages require an external transformer

V480 APC 480mm 400mm 430mm 600 x 400mm Turn Table 2200kg @ 35kg/cm2 M12 x P1.75 x 35 9 sec. +/- 1sec. 35.99mm/min 35.99mm/min 3.74mm/min. 0.001mm 32 x 12mm 10,000 rpm 7.5kW/10 hp (5.5/7.5) 47.7nM 650kg No. 40 CT40 or BT40 225 - 655mm BT40 or CT40 taper 20 Tools Bi-Directional 75mm 150mm 190mm 7kg 1.5/3.8 sec. 170L +/- 0.01mm +/- 0.005mm 2773mm 2717 x 2777mm 4460kg Balanced 3-phase 60 Hz 220 volt 230 volt 70 PSI 47.73 L/min


V Series | Vertical Machining Centre

V710

A fully digital machine with a rapid traverse rate of 1,417 ipm X, Y and Z providing a fast and accurate response to all your machining needs. » CNC Control – Fanuc Oi-MF/Siemens 828D » 10.4” color LCD

» Prep for Through Spindle Coolant 280/1000 PSI

» Manual Chip Wash Gun

» 10,000 RPM, Direct coupled greased Spindle

» Auto Power Off

» Circular Flushing Ring

» Central Greased Pump (manual)

» Coolant chip flush system

» LED-Work Light

» Hand Held Pulse Generator (MPG)

» Fully interlocked machine guarding

» Three Color Stack Light

» Embedded Ethernet, NAVI-MILL

» 20 Tool ATC

» CT40 or BT40 - Big Plus

Technical specification:

Machine Configuration Axis Travel Table (X axis) Saddle (Y axis) Head (Z axis) Positioning Auto Mode (X and Y axes) Auto Mode (Z axis) Feedrate Range (X, Y, Z axes) Minimum Programmable Res. Ball Screw Diameter and Pitch (X, Y, Z) Spindle Spindle Speed Range Spindle Motor HP Rating (CT/30 min) Spindle Torque (15 Min) base speed at 1500RPM Retention Force Spindle Taper Worktable Working surface Table load Number of T-Slots T-Slot Size Tool Holder Swing Arm Style ATC Type of tool shank Magazine capacity Tool Select by Shortest Path and Random Select Maximum tool diameter (Full Drum) Maximum tool diameter (Adjacent Pockets empty) Maximum Tool Length Maximum Tool Weight Random Tool change time (tool to tool/chip to chip) Coolant Coolant tank capacity Accuracy Positioning Repeatability Machine Size Height Floor space (L x W) Weight Service Requirements Electrical Supply (Input) Structure Cycles Power Voltage* Compressed Air (Pressure Flow) Nozzle Coolant * Note: Other voltages require an external transformer

V710 710mm 400mm 430mm

35.99mm/min 35.99mm/min 3.74mm/min. 0.001mm 32 x 12mm 10,000 rpm 7.5kW/10 hp (5.5/7.5) 35 ft. /lbs 650kg No. 40 800 x 400mm 300 kg 125mm centers 14mm CT40 or BT40 BT40 or CT40 taper 20 Tools Bi-Directional 75mm 150mm 190mm 7kg 1.5/3.8 sec. 170L +/- 0.01mm +/- 0.005mm 2572mm 2827 x 2659mm 3,907 kg Balanced 3-phase 60 Hz 220 volt 230 volt 70 PSI 47.73 L/min


V Series | Vertical Machining Centre

V1000

Manufactured to the highest industry standards, the Bridgeport V1000 is packed with features to meet and exceed the requirements of the demanding metal-cutting market. » Fanuc Oi-MF, Siemens 828D and Heidenhain TNC620

» Spindle taper cleaner by air blast

» Side access doors with windows

» Tool kit & Remote MPG

» Leveling pads and screws

» Ethernet connection & USB port

» Manual central grease lubrication (X/Y/Z axes)

» Surround spindle circulating flush

» Dual work light, 3RD adjustible work light

» Manual coolant wash gun

» Three Color Stack light

» Auto power off

» Retention knobs

» Through spindle coolant prep

Technical specification:

Machine Configuration Positioning Auto Mode (X and Y axes) Auto Mode (Z axis) Manual Mode Ball Screw Diameter and Pitch(X, Y) Ball Screw Diameter and Pitch (Z) Axes Thrust X, Y, Z Accuracy ISO 230-2 Positioning Repeatability Spindle Spindle type Spindle Speed Range Spindle Motor HP Rating Mitsubishi Spindle Torque 10,000 RPM Retention Force Tool Holder Distance from table surface to spindle gauge plane Worktable Working surface Table load Number of T-Slots T-Slot Size Coolant Coolant tank capacity Flood Coolant Automatic Tool Changer (ATC) Taper (ISO No. Type Tool Holder Type: BIG-PLUS® Pull Stud Type Tool Selection Tool Capacity Maximum Tool Diameter (Full Drum) Max. Tool Diameter (Adjacent Pockets Empty) Maximum Tool Length Maximum Tool Weight Tool Change Time ( T-T ) Tool Change Time (C-C ISO10791-9 ATC Transmission

» Inverter drive for ATC

» Coolant chip flush

V1000 42.98mm/min. 35.99/min. 8.99mm/min. 45 x 45 x 45 mm 45 x 12 mm 939 / 939 / 2580 ft-lbs +/- 0.01mm +/- 0.005mm Direct Drive 10,000 rpm 20 / 25 / 29.5 hp 148 Nm 2689 Nm CT40 or BT40 99.06-709.93mm (min.-max.) 1200 x 600mm 900 kg 5 18 mm 400L 154.57L/min @ 21.33 psi 40 Swing Arm BT or CAT or ANSI or DIN (SK) BT or BT modified BT for CAT & ANSI 2. DIN” Random Bi-directional 30 75mm 150mm 300mm 7 kg 2.5 sec 4 sec encoder feedback inverter drive ATC motor/cam

Continued »

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V Series | Vertical Machining Centre

V1000

Technical specification (continued):

Machine Configuration Axes Drive X axes servo motor Y axes servo motor Z axes servo motor with Brake Travels X-Axis Y-Axis Z-Axis Gauge Line Height (Min-Max) Y-Axis Throat Distance Table X Length Y Width Load Capacity T-Slots (# & size) Spindle Transmission Taper ISO No. Transmission Max. Spindle Speed (rpm) Main Motor HP Continuous/Duty rated Maximum Torque at Base Speed (1400rpm) Lubrication 10000 rpm Spindle Bearing Protection Tapping Speed (max. rpm) Spindle taper cleaning Draw Bar Actuation Clamp force Clamp method Ball Screws Ball Screw Size/Support X-Axis Y-Axis Z-Axis Double Nut (Ball Nut) Lubrication Ball Screw Pitch

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V1000 4hp (3.0Kw; A51/3000 rpm) 4hp (3.0Kw; A51/3000 rpm) 6hp (4.5Kw; A51/3500 rpm) 1020mm 610mm 610mm 100-710mm 628mm 1200mm 600mm 900kg 18mm×100mm BIG PLUS® No. 40 DDS 10000 (STD) / 12000 (OPT) SJ-VKS30-16ZT-S03(F) 12000rpm 11/15 kw, 15/18.5 kw (cont. 30min) 55.32/75.23/110.63 ft-lbs. (75/102/150 Nm) (cont./30min/10min) Permanently lubricated spindle Air purge 3000rpm Air blast Pneumatic 1,984- ft-lbs./ 8820 N Disk springs Fixed pre-tensioned 45mm 45mm 45mm STD Manual central lubrication option: auto grease lube X/Y: 16mm Z: 12mm

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XR SERIES

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XR Series | High Performance Vertical Machining Centre

XR760

As Your Needs Grow, Bridgeport has solutions for increased capacity » Spindle drives that provide the power and tourque to machine the toughest materials » Rigidity… built like a rock from the ground up

» Elimination of Z-axial movement » Thermally stable system for optimal spindle performance » Grease lubrication “on-the-fly”

» Unprecedented spindle technology

» Dynamic thermal compensation

» Revolutionary GTW Spindle- the latest in spindle technology

» Eco cooling heat exchanger system

» BIG-PLUS dual contact spindle system

» Advanced digital control systems

» Spindle chiller

Technical specification: Machine Configuration

Table (X axis) Saddle (Y axis) Head (Z axis) Table Surface to Spindle Gauge Plane Distance (Min to Max) Auto Mode (X and Y axis) Auto Mode (Z axis) Feedrate Range (X and Y axis) Feedrate Range (Z axis) Minimum Increment Ball Screw Dia. and Pitch (X and Y axis) Ball Screw Dia. and Pitch (Z axis) Spindle (belted) Torque (S6-40%) Heidenhain - Motor HP Rating (S6-40%) Torque (S6-40%) Retention Force Spindle Tapper Tool Holder Speed (Belted) Heidenhain - Motor HP Rating (S6-40%) Torque (S6-40%) Speed (Belted) Heidenhain - Motor HP Rating (S6-40%) Torque (S6-40%) Speed (Directly Coupled) Heidenhain - Motor HP Rating (S6-40%) Torque (S6-40%)

Axis Travel

Positioning

Spindle

Spindle Options

XR 760

Unit

760 610 610 100 to 710

mm mm mm mm

43 36 .0025 - 20 .0025 - 20 .001 45 x 16 45 x 12

m/min m/min m/min m/min mm mm mm

12,000 118 21 134 12,010

rpm Nm kW Nm N

9,000 21 178 15,000 21 107 15,000 25 159

rpm kW Nm rpm kW Nm rpm kW Nm

No. 40 CT40 or BT40

Worktable Working Surface 900 x 600 Table Load 700 Number of T-slots T-slot Size 18 T-slot Size Center Dimension 100 Control Seimens 840D Optional Heidenhain iTNC 530

mm kg 5 mm mm

Continued »

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XR Series | High Performance Vertical Machining Centre

XR760

Technical specification (continued):

Machine Configuration

Magazine Capacity Tool Select by Shrtest Path and Random Select Max. Tool Diameter Max. Tool Diameter (adjacent pockets) Max. Tool Length Max. Tool Weight Random Change Time (chip-to-chip)-ISO 10791-9

Automatic Tool Changer

XR 760

Unit

30 Tools (48 opt) Bi-Directional 125 mm 85 mm 300 mm 7 kg 4 sec

Coolant and Chip Management Swarf Removal Chip Conveyor Coolant Tank Capacity 300 litre Wash Down Standard Wash Gun Standard Stainless Chip Pan Standard Cutter Air Blast Standard Through Spindle Coolant Standard Accuracy (ISO 230-2) Positioning (A) 0.010 mm Repeatability (R) 0.004 mm Linear Scales Option Positioning 0.006 mm Repeatability 0.003 mm Machine Size Machine Dimensions (W x D) 2150 x 3000 mm Height 2921 mm Mass of Machine 6000 kg Installation Specifications Eletrical Supply (Input) Balanced 3-phase 50 or 60 Hz Power 30 KVA Voltage 208 - 230 or 380 - 440 volt Compressed Air (Pressure / Flow) 4.9 cfm 140 L/min Through Spindle Coolant Pressure 20 bar (Std) Nozzle Coolant 60 L/min Wash Down 125 L/min

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XR Series | High Performance Vertical Machining Centre

XR1000

As Your Needs Grow, Bridgeport has solutions for increased capacity » Spindle drives that provide the power and tourque to machine the toughest materials » Rigidity… built like a rock from the ground up

» Elimination of Z-axial movement » Thermally stable system for optimal spindle performance » Grease lubrication “on-the-fly”

» Unprecedented spindle technology second to none

» Dynamic thermal compensation

» Revolutionary GTW Spindle- the latest in spindle technology

» Spindle chiller

» Eco cooling heat exchanger system

» BIG-PLUS dual contact spindle system

» Advanced digital control systems

Technical specification: Machine Configuration

Table (X axis) Saddle (Y axis) Head (Z axis) Table Surface to Spindle Gauge Plane Distance (Min to Max) Auto Mode (X and Y axis) Auto Mode (Z axis) Feedrate Range (X and Y axis) Feedrate Range (Z axis) Minimum Increment Ball Screw Dia. and Pitch (X and Y axis) Ball Screw Dia. and Pitch (Z axis)

Axis Travel

Positioning

Spindle

Spindle (belted) Torque (S6-40%) Heidenhain - Motor HP Rating (S6-40%) Torque (S6-40%) Retention Force Spindle Tapper Tool Holder

Spindle Options

Speed (Belted) Heidenhain - Motor HP Rating (S6-40%) Torque (S6-40%) Speed (Belted) Heidenhain - Motor HP Rating (S6-40%) Torque (S6-40%) Speed (Directly Coupled) Heidenhain - Motor HP Rating (S6-40%) Torque (S6-40%)

Worktable

Working Surface Table Load Number of T-slots T-slot Size T-slot Size Center Dimension

XR 1000

Unit

1020 610 610 100 to 710

mm mm mm mm

43 36 .0025 - 20 .0025 - 20 .001 45 x 16 45 x 12

m/min m/min m/min m/min mm mm mm

12,000 118 21 134 12,010

rpm Nm kW Nm N

9,000 21 178 15,000 21 107 15,000 25 159

rpm kW Nm rpm kW Nm rpm kW Nm

1200 x 600 700

mm kg

No. 40 CT40 or BT40

18 100

5

Control Seimens 840D Optional Heidenhain iTNC 530

mm mm

Continued » sales@engtechgroup.com

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XR Series | High Performance Vertical Machining Centre

XR1000

Technical specification (continued):

Machine Configuration

Magazine Capacity Tool Select by Shrtest Path and Random Select Max. Tool Diameter Max. Tool Diameter (adjacent pockets) Max. Tool Length Max. Tool Weight Random Change Time (chip-to-chip)-ISO 10791-9

Automatic Tool Changer

XR 1000

Unit

30 Tools (48 opt) Bi-Directional 125 mm 85 mm 300 mm 7 kg 4 sec

Coolant and Chip Management Swarf Removal Chip Conveyor Coolant Tank Capacity 300 litre Wash Down Standard Wash Gun Standard Stainless Chip Pan Standard Cutter Air Blast Standard Through Spindle Coolant Standard Accuracy (ISO 230-2) Positioning (A) 0.010 mm Repeatability (R) 0.004 mm Linear Scales Option Positioning 0.006 mm Repeatability 0.003 mm Machine Size Machine Dimensions (W x D) 2528 x 3000 mm Height 2921 mm Mass of Machine 7000 kg Installation Specifications Eletrical Supply (Input) Balanced 3-phase 50 or 60 Hz Power 30 KVA Voltage 208 - 230 or 380 - 440 volt Compressed Air (Pressure / Flow) 4.9 cfm 140 L/min Through Spindle Coolant Pressure 20 bar (Std) Nozzle Coolant 60 L/min Wash Down 125 L/min

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XT SERIES | HARDINGE BRIDGEPORT

XT SERIES

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XT Series | 5 Axis Vertical Machining Centre

XT 630 5AX

Fully-digital, high-quality machine tool designed for leading edge machining » 15,000 RPM Direct Coupled Spindle with Oil Chiller & Air/Oil Mist

» Ball Nut and End Bearing Chiller » Leveling Pad and Screw

» Big Plus CT 40 Spindle

» Retention Knobs

» 40 Station Swing Arm ATC

» Work Light, Three Color Stack Light

» CNC Control – Siemens 840 D SL

» CTS Preparation w/Deublin Rotary Union

» Coolant Chip Flush System

» Auto Door Magazine

» Coolant Wash down Gun-Automatic

» Spindle Circular Flushing

» Auto Central Grease Lubrication

» Scraper Type Conveyor

» A-Axis Rotary Encoder

» Auto Power Off

Technical specification:

Machine Configuration Axis Travel Saddle (X-axis) Beam (Y-axis) Head (Z-axis) A-Axis (tilt) C-Axis (rotary) Max Swing diameter Positioning X, Y, Z-Axis Positioning, Full Travel (ISO 230-2) (with scale) X, Y, Z-Axis Repeatability (ISO 230-2) (with scale) X, Y, Z-Axis Positioning, Full Travel (ISO 230-2) (without scale) X, Y, Z-Axis Repeatability (ISO 230-2) (without scale) A-Axis Positioning (Arc sec) with Scale C-Axis Positioning (Arc sec) with Scale A-Axis Repeatability (Arc sec) with Scale C-Axis Repeatability (Arc sec) with Scale C-Axis Positioning (Arc sec) without Scale C-Axis Repeatability (Arc sec) without Scale Spindle Spindle Speed Range Direct Coupled Spindle Motor HP Rating (S1/S6-40%) Max Torque at Motor Base Speed (S6-40%) Spindle Taper Tool Holder Worktable Rotary Table Diameter Table load Number of T-Slots T-Slot Size Automatic Tool Changer Taper Type Tool Type Tool Selection Tool Capacity Max. Tool Diameter (Full Drum) Max. Tool Diameter (Adj. Pockets Empty) Max. Tool Length Max. Tool Weight Tool Change Time (T-T) Tool Change Time (C-C) ISO 10791-9 Coolant Coolant tank capacity Wash down Wash gun Stainless chip pan Machine Size Height x Length x Depth Machine weight Service Requirements Power Requirements* (FLA/Volts/Phase) Air Requirements (L/min)

*Note: Other voltages require an external transformer.

XT 630 5AX 762mm 630mm 610mm +30°~-120° 360° (continuous) 900mm 0.006mm 0.003mm 0.01mm 0.004mm 10 10 4 4 15 6 15,000 RPM 19.5Kw/26 HP 88.5Nm/453 RPM No. 40 ISO 40 630mm 350kg 8 14mm NO.40 Swing Arm BT / CAT / ISO / HSK-A63 Bi-directional 40 Tools (Opt 48 / 60 Tools) 80mm 125mm 300mm 8kg < 2 sec < 5 sec 105.6 US gallons Standard Standard Standard 3536mm x 2572mm x 4623mm 14600kg 57/40/3 6 kg/cm2


XT Series | 5 Axis Vertical Machining Centre

XT 630 5F

Fully-digital, high-quality machine tool designed for leading edge machining » 5,000 RPM Direct Coupled Spindle with Oil Chiller & Air/Oil Mist

» Ball Nut and End Bearing Chiller » Leveling Pad and Screw

» Big Plus CT 40 Spindle

» Retention Knobs

» 40 Station Swing Arm ATC

» Work Light, Three Color Stack Light

» CNC Control – Siemens 840 D SL

» CTS Preparation w/Deublin Rotary Union

» Coolant Chip Flush System

» Auto Door Magazine

» Coolant Wash down Gun-Automatic

» Spindle Circular Flushing

» Auto Central Grease Lubrication

» Scraper Type Conveyor

» A-Axis Rotary Encoder

» Auto Power Off

Technical specification:

XT 630 5AX V630 5F Control Heidenhain iTNC 640 FS (19”) SIEMENS 828D SIEMENS 840D (19”) Travels Linear X- Y Z Axis X 762 mm Y 630mm Z 610 Rotary A Axis (Tilt ) C Axis (Rotary) A Tilt +30° ~ -120° C Rotary 360° Maximum Swing Diameter Ø 900 mm Spindle Nose To Table @ 0 deg. 150mm-760mm Spindle Nose To tilting @ 90 deg. 29mm-459mm 5 Axis RotaryTable Table Diameter Size Ø 630mm Max. Work Piece Range Diameter x Height Cylinder Ø900m x 320mm Max. Work Piece Range Diameter x Height Ø900 m x 700mm with 30° cone from 320 onwards Load Capacity 350 kg T-Slots (Size x Number of Slot) 14mm x 8 Table hole Ø 140 H7 A axis CL to table 50mm x 50mm Clamping Torque in Rotary (C axis) 3200Nm Clamping Torque in Tilt (A axis) 5000Nm Tilt Axis Twin drive Tilt Axis Single Drive Counter balanced HEIDENHAIN HEIDENHAIN HEIDENHAIN SIEMENS SIEMENS SIEMENS SIEMENS Taper DIN 69893(HSK-A63) DIN 69893(HSK-A63) NO.40 (BBT40) N0.40 (BBT40) N0.40 (BBT40) Speed range (Max RPM) 24000 rpm 18000 rpm 15000 rpm 15000 rpm 12000 rpm Lubrication Oil Air Oil Air Oil Air Oil Air Oil Air Coling type Oil spindle chiller Oil spindle chiller Oil spindle chiller Oil spindle chiller Oil spindle chiller Transmission MOTORISED MOTORISED DDS DDS DDS Horsepower (S1 (Continuous) / S6 40%) 30kW/38kW 30kW/38kW 10kW/14kW 13kW/19.5kW 13kW/19.5kW Maximum torque at base speed (S6 40%) 110.6Nm-3280rpm 123.8Nm-2930rpm 89.4Nm-1500rpm 88.5Nm-453rpm 88.5Nm-453rpm Automatic Tool Changer (ATC) Type Swing Arm Tool Type BT / CAT / ISO / HSK-A63 Tool Selection Bi-directional Tool Capacity 24 Tools / 40 Tools / 60 Tools Max. Tool Diameter (Full Drum) 80 mm Max. Tool Diameter (Adj. Pockets Empty) 125 mm Max. Tool Length 300 mm Max. Tool Weight 8 kg Tool Change Time (T-T) < 2 sec Tool Change Time (C-C) ISO 10791-9 < 5 sec Axes Drives - Positioning X, Y, Z-Axis Rapid Traverse Rate 36m/min X, Y, Z-Axis Maximum Feedrate 36m/min C Axis Rapid (Rotary) 25 rpm 25 rpm A Axis Rapid (Tilt) 20 rpm 11 rpm

Continued »

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XT Series | 5 Axis Vertical Machining Centre

XT 630 5F

Technical specification (continued):

XT 630 5AX Accuracy X, Y, Z-Axis Positioning, Full Travel (ISO 230-2) (with scale) 0.006mm X, Y, Z-Axis Repeatability (ISO 230-2) (with scale) 0.003mm X, Y, Z-Axis Positioning, Full Travel (ISO 230-2) (without scale) 0.01mm X, Y, Z-Axis Repeatability (ISO 230-2) (without scale) 0.004mm A Axis Position ing (Arc sec) with Scale 10 C Axis Positioning (Arc sec) with Scale 10 A Axis Repeatability (Arc sec) with Scale 4 C Axis Repeatability (Arc sec) with Scale 4 C Axis Positioning (Arc sec) without Scale 15 C Axis Repeatability (Arc sec) without Scale 6 General Specifications Machine Weight 14600kg Machine Overall Length 2572mm Machine Overall Depth 4623mm Machine Overall Height 3536mm Coolant Tank Capacity (L/min) 400L Coolant Flow Rate 40L/min Air Requirements (L/min) 6 kg/cm2 Power Requirements (Fla/Volts/Phase) 50A/400V/3Ã&#x2DC;

V630 5F

20 10 4 4 15 6

Miscellaneous Standard Features Remote MPG Hand Wheel; A Axis Rotary Encoder; Levelling Pad and Scr ew; Retention knobs; Work Light; Auto Central Grease Lubrication; Coolant Chip Flush; Coolant Wash Gun, Automatic; Surround Tool Coolant; Spindle Chiller; Ball nut & End Bearing chiller (Option on V 630 SF); Tri-color Light Tower; Tool Magazine Auto Door; Roof Bellows Options C Axis Rotary Encoder; X/Y/Z Axis Linear Scale; 500mm wide Chip Conveyor, Hinge Type & Scraper ; Coolant Through Spindle (280psi); CTS Preparation with Deublin Rotary Union; Mist Collector (1.5Kw, Airflow 33.3m3/min ); Front Door Light Curtain; Renishaw Tool & Part Probec(OMP40-2+0TS); Blum Tool & Part Probe(TC 52 + TC54-20); Heidenhain Tool & Part Probe (TS460+TI460) Options - In Process Front Door Auto Door; Top cover set for 1000psi CTS

sales@engtechgroup.com

01926 818 418

187


QUASER

188

Making Engineers Champions...

engtechgroup.com


QUASER Quaser horizontal, vertical and multiface 5-axis machining centres are increasingly popular due to their superb build quality and suitability for high volume production, tool room and subcontract machining environments. All UK sales, service and customer support activities for Quaser products are today handled through ETG, working closely with the Taiwan manufacturing facility and the Swiss based Quaser European Technology Centre.

Quaser Head Office, Taiwan

The Quaser ranges of MV and MF vertical machining centres are highly versatile, offering high speed, high powered machining with 4+1 and full 5-axis machining capability along with large X-axis machines with a compact footprint.

sales@engtechgroup.com

01926 818 418

189


MV 1 SERIES | QUASER

MV 1 SERIES

190

Making Engineers Champions...

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MV 1 Series

MV 154/184 – C / E Vertical Machining Centre The MV range of vertical machining centres offers high speed, high power machining and a rigid cast iron frame with large X & Y travels on a compact footprint.

Control: (F)=FANUC (T)=HEIDENHAIN (M)=MITSUBISHI (S)=SIEMENS

Technical data Spindle code Work range Table size (mm) Travel X / Y / Z (mm) Spindle nose to table surface (mm) Table load capacity (kg) Feed drive Feed force X / Y / Z (N)

10B

Dia. & pitch of the ball screw Accuracy Positioning / Repeatability ISO 230-2 JIS 6338 (300 mm) VDI 3441 Main spindle Spindle model Max. spindle speed Spindle base speed

MV154 / MV184 12C

E

9B

12B

900 x 500 1,200 x 600 762 / 530 / 560 1,020 / 610 / 610 150 ~ 710 100 ~ 710 500 F T M S

-

Rapid movement X / Y / Z (m/min) Acceleration X / Y / Z (m/s2)

C 10C

5,760 / 5,760 / 10,472 6,283 / 6,283 / 17,671 4,712 / 4,712 / 15,708 32 / 32 / 24 (F) (M) (S)

F T M S

4,712 / 4,712 / 11,519 6,807 / 6,807 / 13,902 40 / 40 / 36 (F) 32 / 32 / 24 (T)

4/4/3 2.9 / 2.9 / 2.8 4/3/2 Ø45 / P = 12 / 12 / 12 (F) Ø45 / P = 12 / 12 / 8 (M) Ø45 / P = 16 / 16 / 8 (S)

5/4/4 2/2/2 Ø45 / P = 16 / 16 / 12 (F) Ø45 / P = 12 / 12 / 8 (T)

0.008 / 0.004 ± 0.003 /± 0.002 0.008 / 0.004 40 Taper 10,000 12,000 1,350 / 1,350 / 1,500 1,350 / 1,400 - / 1,500 - / 1,500 - / 1,500 15 / 15 / 11 15 / 18.5 - / 20.9 - / 20.9 - / 17.6(1) 106 / 106 / 70 106 / 102 - / 133 - / 133 - / 112(1) Belt Coupling Ø70

F/M T/ S (S3-25%)/30min. F/M Spindle power output kW (S6-25%) T/ S (S3-25%)/30min. F/M Spindle torque output Nm (S6-25%) T/ S Spindle transmission Spindle diameter (mm) Tool changer Tool selection Magazine positions Continued » Max. tool diameter (mm) Max. tool dia. Due to neighbor pots are empty Max. tool length (mm) Max. tool weight (kg) CTC time-ISO 10791-9 (sec.)-60Hz 01926 818 418 sales@engtechgroup.com Coolant system Coolant tank capacity (Liter) Pump capacity (4) -Nozzle coolant -Through spindle coolant

30

5 (F) 4 (M) 5.5(S)

Random 76.2 125 280 7

9,000 1,125 / 1,125 / 157 / 144 / -

18.5 / 17 / -

12,000 1,500 / 1,500 / -

Belt

118 / 108 / -

30 (std.) 48 & 60 (opt.)

4 (F) 5(T)

300 -

75 L / min., 3 bar

25 L / min., 8 bar

191


Accuracy Positioning / Repeatability ISO 230-2 JIS 6338 (300 mm) VDI 3441 Main spindle Spindle model MV 1 Series Max. spindle speed Spindle base speed

Ø45 / P = 16 / 16 / 8 (S)

Ø45 / P = 12 / 12 / 8 (T)

0.008 / 0.004 ± 0.003 /± 0.002 0.008 / 0.004

40 Taper 10,000 12,000 9,000 12,000 F/M 1,350 / 1,350 / 1,500 1,350 / 1,400 1,125 / 1,500 / T/ S - / 1,500 - / 1,500 - / 1,500 1,125 / 1,500 / (S3-25%)/30min. F/M 15 / 15 / 11 15 / 18.5 18.5 / Spindle power output kW (S6-25%) T/ S - / 20.9 - / 20.9 - / 17.6(1) 17 / Control: (F)=FANUC (T)=HEIDENHAIN (M)=MITSUBISHI (S)=SIEMENS (S3-25%)/30min. F/M 106 / 106 / 70 106 / 102 157 / 118 / Spindle torque (1) output Nm MV154 MV184 (S6-25%) T/ S - / 133 - / 133 - / /112 144 / 108 / Technical data C Coupling E Spindle transmission Belt Belt code 10B 10C 12C 9B 12B Spindle diameter (mm) Ø70 Workchanger range Tool Tableselection size (mm) 900 x 500 1,200 x 600 Tool Random Travel X / Y / Z (mm) Magazine positions 30 762 / 530 / 560 1,020 / 610 / 61030 (std.) 48 & 60 (opt.) Spindle to table surface (mm) 150 ~ 710 100 ~ 710 Max. toolnose diameter (mm) 76.2 Tabletool loaddia. capacity 500 Max. Due to (kg) neighbor pots are empty 125 Feed Max.drive tool length (mm) 280 5,760 / 5,760 / 10,472 4,712 / 4,712 / 11,519 Feed tool forceweight X / Y /(kg) Z (N) F Max. 7 T - 5.5(S) 6,8074/ (F) 6,807 / 13,902 CTC time-ISO 10791-9 (sec.)-60Hz 5 (F) 4 (M) 5(T) M 6,283 / 6,283 / 17,671 Coolant system S 4,712 / 4,712 / 15,708 Coolant tank capacity (Liter) 300 Pump capacity (4) Rapid movement X / Y / Z (m/min) 32 / 32 / 24 (F) (M) (S) 40 / 40 / 36 (F) 32 / 32 / 24 (T) -Nozzle coolant 75 L / min., 3 bar 2 F 4 / 4- / 3 4 / 48 bar Acceleration X / Y /coolant Z (m/s ) 25 L5/ /min., -Through spindle T 2/2/2 -Wash down 75 L / min., 3 bar M 2.9 / 2.9 / 2.8 Machine size S 4/3/2 / P = 12 / 12 / 12 (F) Ø45 / P =/3,070 12 / 12 / 8 (M) Ø452,955 / P = 16/2,860 / 16 / 12 (F) Height (mm) 2,955Ø45 /2,860 3,060 Dia. & pitch of the ball screw (3) Ø45x /2,600 P = 16 2,515 / 16 / 8 x(S)2,800 Ø45 / P = 12//2,760 12 / 8 (T) 30 ATC 2,100 2,540 x 2,600 x 2,800 Floor space W x D (mm) Accuracy Positioning / Repeatability 2,540 x 2,625 / 2,540 x 3,005 48 / 60ATC 0.008 / 0.004 ISO 230-2 2,760 x 2,835 / 2,760 x 3,210 JIS 6338 (300 mm) Weight (kg) 6,300 /7,290 ± 0.003 /± 0.002 6,400 / 7,390 VDI 3441 0.008 / 0.004 Connections Main 200V / 60Hz or 400V / 50Hz Mainspindle power Spindle model Taper 16 (F) 17.5 (M) 25 (S) 16 (F)4020 (M) 29 (S) 20 (F) 21(T) Power consumption (KVA) Max.(1)spindle speed 10,000(4) 12,000 9,000 12,000 (2) (3) (5) Note: (S6-40%) (S3-60%) Without oil chiller please ref. page23. At 60 Hz Only for FANUC control F/M 1,350 / 1,350 / 1,500 1,350 / 1,400 1,125 / 1,500 / Spindle base speed T/ S - / 1,500 - / 1,500 - / 1,500 1,125 / 1,500 / (S3-25%)/30min. F/M 15 / 15 / 11 15 / 18.5 18.5 / Spindle power output kW (S6-25%) T/ S - / 20.9 - / 20.9 - / 17.6(1) 17 / (S3-25%)/30min. F/M 106 / 106 / 70 106 / 102 157 / 118 / Spindle torque output Nm (S6-25%) T/ S - / 133 - / 133 - / 112(1) 144 / 108 / Spindle transmission Belt Coupling Belt Spindle diameter (mm) Ø70 Tool changer Tool selection Random Magazine positions 30 30 (std.) 48 & 60 (opt.) Max. tool diameter (mm) 76.2 Max. tool dia. Due to neighbor pots are empty 125 Max. tool length (mm) 280 Max. tool weight (kg) 7 CTC time-ISO 10791-9 (sec.)-60Hz 5 (F) 4 (M) 5.5(S) 4 (F) 5(T) Coolant system Coolant tank capacity (Liter) 300 Pump capacity (4) -Nozzle coolant 75 L / min., 3 bar -Through spindle coolant 25 L / min., 8 bar -Wash down 75 L / min., 3 bar

MV 154/184 – C / E

Machine size Height (mm) Floor space W x D (mm)

(3)

30 ATC 48 / 60ATC

Weight (kg) Connections Main power Power consumption (KVA) 192

2,955 /2,860 3,060 /3,070 2,100 x 2,600 2,515 x 2,800 6,300 /7,290 16 (F) 17.5 (M) 25 (S)

2,955 /2,860 2,540 x 2,600 / 2,760 x 2,800 2,540 x 2,625 / 2,540 x 3,005 2,760 x 2,835 / 2,760 x 3,210 6,400 / 7,390

200V / 60Hz or 400V / 50Hz 16 (F) 20 (M) 29 (S)

Making Engineers Champions...

Note: (1) (S6-40%)(2) (S3-60%)(3) Without oil chiller please ref. page23.(4) At 60 Hz (5) Only for FANUC control

20 (F) 21(T)

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MV 1 Series

MV 154/184 – P / M Vertical Machining Centre The MV range of vertical machining centres offers high speed, high power machining and a rigid cast iron frame with large X & Y travels on a compact footprint.

Main spindle: (B) Belt spindle (C) Coupling spindle (A) Oil air motor spindle

9B

12B

15C

P

MV154 / MV184

20C(5)

18A

24A

900 x 500 1,200 x 600 762 / 530 / 560 1,020 / 610 / 610 150 ~ 710 100 ~ 710 500 4,712 / 4,712 / 11,519 6,951 / 6,951 / 11,310

6,951 / 6,951 / 13,666

-

4,712 / 4,712 / 14,137

40 / 40 / 36 (F)(T)(S) 6/5/4

5/4/5 6/5/5

15C

20C(5)

M

18A

700 / 530 / 560 900 / 610 / 610

17,279 / 17,279 / 23,562 16,965 / 20,499 / 20,499 24 (F)(T)

-

Ø45 / P = 16 / 16 / 12

24A

10 / 10 / 8.5

24 (T) 10 / 10 / 8.5 -

-

Ø45 / P = 8 / 8 / 8 0.008 / 0.004 ± 0.003 /± 0.002 0.008 / 0.004

9,000 12,000 1,125 / 1,500 / 1,125 1,500 25 / 32 / 28.5 212 / 159 / 272 / 242 204 / 182 Belt Ø70

15,000 20,000 1,400 / 1,500 / 2,000 26 / 15 (2)/ 27.7 177 / 96 (2) / 132 Coupling Ø70(Ø80)

Continued » 76.2 125 280 7 sales@engtechgroup.com 4 (F) 4.5(T) 5.5(S)

40 Taper 18,000 24,000 2,000 2,850 23(1) 24 (1) 113.8 (1) 82 (1) Motor spindle Ø70

Random 30 (std.) 48 & 60 (opt.) 76.2 200 4.5 01926 818 418 4.5 (T) 5.5(S)

15,000 20,000 1,400 / 1,500 / 2,000 / 26 / 15(2) / 27.7 / 177 / 96 (2) / 132 / Coupling Ø70(Ø80)

18,000 24,000 2,000 / 2,850 / 23(1) / 24 (1) / 113.8(1)/ 82 (1) / Motor spindle Ø70

76.2 125 280 7 4 (F) 5(T)

76.2 200 4.5 5 (T)

300 75 L / min., 3 bar

75 L / min., 3 bar

193


0.008 / 0.004 ± 0.003 /± 0.002 0.008 / 0.004 40 Taper 15,000 20,000 18,000 24,000 15,000 20,000 1,125 / 1,500 / 1,400 / 1,500 / 1,400 / 1,500 / 1,125 1,500 2,000 2,000 2,850 2,000 / 25 / 26 / 15 (2)/ 26 / 15(2) / 32 / 28.5 27.7 23(1) 24 (1) 27.7 / (2) 212 / 159 / 177 / 96 / 177 / 96 (2) / Main spindle: (B) Belt spindle (C) Coupling spindle (A) Oil air motor spindle 272 / 242 204 / 182 132 113.8 (1) 82 (1) 132 / MV154 / MV184 Belt Coupling Motor spindle Coupling P M Ø70 Ø70(Ø80) Ø70 Ø70(Ø80) (5) (5)

MV9,000 1 Series 12,000

MV 154/184 – P / M

9B

12B

15C

20C

18A

24A

15C

20C

18,000 24,000 2,000 / 2,850 / 23(1) / 24 (1) / 113.8(1)/ 82 (1) / Motor spindle Ø70

18A

24A

Random 900 x 500 1,200 x 600 30 (std.) 48 & 60 (opt.) 762 / 530 / 560 1,020 / 610 / 610 700 / 530 / 560 900 / 610 / 610 76.2 76.2 150 ~ 710 100 ~ 710 125 76.2 125 76.2 500 280 200 280 200 7 4.5 7 4.5 4,712 / 4,712 / 11,519 17,279 / 17,279 / 23,562 4 (F) 4.5(T) 5.5(S) 4.5 (T) 5.5(S) 4 (F) 5(T) 5 (T) 6,951 / 6,951 / 11,310 6,951 / 6,951 / 13,666 16,965 / 20,499 / 20,499 300 4,712 / 4,712 / 14,137 -

4075 / 40 36 (F)3(T) (S) L // min., bar 25 L / min., 8 bar 6/5/4 75 L / min., 3 bar 5/4/5 6/5/5 2,955 /2,860 3,055 / 3,065 3,020 / 2,870 Ø45 / P = 16 / 16 / 12 2,540 x 2,600 2,760 x 2,800

24 (F)(T)75 L / min., 3 bar 24 (T) 25 L / min., 20 bar 10 / 10 / 8.5 75 L / min., 3 bar 10 / 10 / 8.5 3,055 / 3,065 3,020 / 2,870 Ø45 / P = 8 / 8 / 8

2,540 x 2,625 / 2,540 x 3,005 2,760 x 2,835 / 2,760 x 3,210 0.008 / 0.004 6,400 7,390 ± 0.003 /± 0.002 0.008 / 0.004 200V / 60Hz or 400V / 50Hz 25 (F)(T) 29 (S) 33 (F) (T) 38 (S) 42 (T) 35 (S) 33 (F)(T) 43 (T) 40 Taper Note: Machine specification might be different catalogue 24,000 if there is any15,000 specification update. 18,000 9,000 12,000 15,000 20,000from the 18,000 20,000 24,000 1,125 / 1,500 / 1,400 / 1,500 / 1,400 / 1,500 / 1,125 1,500 2,000 2,000 2,850 2,000 / 2,000 / 2,850 / 25 / 26 / 15 (2)/ 26 / 15(2) / 32 / 28.5 27.7 23(1) 24 (1) 27.7 / 23(1) / 24 (1) / 212 / 159 / 177 / 96 (2) / 177 / 96 (2) / 272 / 242 204 / 182 132 113.8 (1) 82 (1) 132 / 113.8(1)/ 82 (1) / Belt Coupling Motor spindle Coupling Motor spindle Ø70 Ø70(Ø80) Ø70 Ø70(Ø80) Ø70

Random 30 (std.) 48 & 60 (opt.) 76.2 200 4.5 4.5 (T) 5.5(S)

76.2 125 280 7 4 (F) 4.5(T) 5.5(S)

76.2 125 280 7 4 (F) 5(T)

76.2 200 4.5 5 (T)

300 75 L / min., 3 bar 25 L / min., 8 bar 75 L / min., 3 bar 2,955 /2,860

3,055 / 3,065

75 L / min., 3 bar 25 L / min., 20 bar 75 L / min., 3 bar 3,020 / 2,870 2,540 x 2,600 2,760 x 2,800

3,055 / 3,065

2,540 x 2,625 / 2,540 x 3,005 2,760 x 2,835 / 2,760 x 3,210 Making Engineers Champions... 6,400 7,390

194

25 (F)(T) 29 (S)

33 (F) (T) 38 (S)

200V / 60Hz or 400V / 50Hz 42 (T) 35 (S)

33 (F)(T)

3,020 / 2,870

engtechgroup.com

43 (T)


MV 1 Series

MV 154 / MV 184 C / E ●

=Standard

O =Option

OPTIONS & ACCESSORIES

X =N/A

Standard / Option accessories 10B

Spindle code

QUASER mill i

O

FANUC 31iB

C 10C O

MV154 / MV184 12C

9B

O

O

E

12B O

X

X

X

X

X

AICC II (Look-ahead 200 blocks)

O

O

O

O

O

O

O

O

O

O

FANUC - high speed processing (Look-ahead 600 blocks)

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

O

O

FANUC - data server

HEIDENHAIN TNC640 HEIDENHAIN Option2

HEIDENHAIN TNC620 SIEMENS 828D

MITSUBISHI M80 (package A) MITSUBISHI M830 Tooling

– BT40

– ISO40 & DIN – HSK A63

Pull stud for BT tooling

Balance tooling for spindle warm up Spindle re-greasing system

BBT spindle attachment (simultaneous contact) Spindle ECO cooler

X X O

O

O

X

X

X

O

O O

X

X

O

X

●

●

●

●

●

O

O

O

O

O

O

O

O

●

●

O

O

O

X

X

X

●

●

●

●

X

●

●

X

●

X

X

X

●

●

●

X

Spindle oil chiller (1)

O

O

30 position tool magazine 48 position tool magazine

● X

●

●

60 position tool magazine

X X

4th axis preparation

X

X

● ● ●

●

O

X

O

O

X

X

O

O

X

X

O

O

X

X

X X

●

O

O

Remote MPG *

O

O

O

O

O

O

O

O

Linear encoder

●

●

X

X

X

O

O

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

O

O

ATC auto door

Ø255 mm rotary table & tail stock Transformer

Coolant through ball screw Thermal compensation

Spindle nose thermal compensation package (Z direction<15μm) Work probe

X

X

X

●

O

●

●

Tool length / breakage measurement

O

O

O

O

8 bar through spindle coolant

●

●

●

X

(2)

●

●

X

O

●

X

X

O

(2)

O

O

X

X

O

(2)

O

O

●

●

●

Coolant wash down & wash gun 20 bar through spindle coolant 50 bar through spindle coolant

O

●

Stainless steel chip pan

●

●

●

●

Chip conveyor

O

O

O

●

O

O

O

O

O

O

O

O

O

O

O

O

O

O

O

Documentation (paper)

O

O

O

O

O

Work light

●

●

●

●

●

●

Cutter air blast

Oil-mist collector Bag filtration

Filtration unit

Foundation bolts & blocks Machine status light CE & EMC(3)/ GB Note:

●

●

O

●

●

O

●

●

O

The chiller cooling capacity are different depends on models. (2) Not available on Fanuc model. Standard for Eu area except C type. * HEIDENHAIN standard

(1)

(3)

●

●

●

O

● ●

● ●

O


MV 1 Series

MV 154 / MV 184 P / M ●

=Standard

O =Option

OPTIONS & ACCESSORIES

X =N/A

Standard / Option accessories 9B

Spindle code

QUASER mill i

X

FANUC 31iB

12B X

15C X

P 20C X

18A X

MV154 / MV184 M 24A 15C 20C 18A X

X

X

X

24A X

O

O

O

O

X

X

O

O

O

X

O

O

O

O

X

X

O

O

O

X

O

O

O

O

X

X

O

O

O

X

O

O

O

O

X

X

O

O

O

X

O

O

O

X

O

O

O

O

X

O

HEIDENHAIN Option2

O

O

O

X

O

O

O

O

X

O

X

X

X

X

X

X

X

X

X

X

SIEMENS 828D

MITSUBISHI M830

AICC II (Look-ahead 200 blocks)

FANUC - data server

FANUC - high speed processing (Look-ahead 600 blocks) HEIDENHAIN TNC640 HEIDENHAIN TNC620

O

O

O

X

O

O

O

X

X

X

MITSUBISHI M80 (package A)

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

Tooling

●

●

●

●

X

X

X

X

●

X

X

●

X

X

●

●

●

●

X

X

– BT40

– ISO40 & DIN

O

O

O

O

X

X

O

O

Pull stud for BT tooling

●

●

●

●

Spindle re-greasing system

●

●

●

●

– HSK A63

Balance tooling for spindle warm up BBT spindle attachment (simultaneous contact) Spindle ECO cooler

● ● ●

●

● X

● ● X

X

●

●

X

X

X

X

●

●

X (Oil-Air) X (Oil-Air)

O

O

●

●

●

●

● X

●

●

●

X

X

X (Oil-Air) X (Oil-Air)

X

X

●

●

X

●

●

O

O

O

O

O

O

O

O

O

O

O

O

O

O

O

O

O

O

O

O

O

O

O

O

O

48 position tool magazine

O

ATC auto door

60 position tool magazine

●

●

●

X

O

●

Spindle oil chiller (1)

30 position tool magazine

●

●

O

●

●

O

●

●

●

●

●

●

●

●

●

O

O

O

●

●

●

O

O

●

O

O

O

O

O

●

●

●

●

●

●

Remote MPG *

O

O

O

O

O

O

●

●

Linear encoder

O

O

O

O

●

●

O

●

●

Coolant through ball screw

O

O

O

O

O

O

●

●

●

●

Thermal compensation

O

O

O

O

O

O

Spindle nose thermal compensation package (Z direction<15μm)

O

O

O

O

O

O

Work probe

O

O

O

O

O

O

O

O

Tool length / breakage measurement

O

O

O

O

O

O

O

O

Coolant wash down & wash gun 8 bar through spindle coolant

●

●

●

●

●

●

●

●

X

X

20 bar through spindle coolant

● O

O

O

O

O

O

50 bar through spindle coolant

●

●

Cutter air blast

●

4 axis preparation th

Ø255 mm rotary table & tail stock Transformer

●

●

●

●

●

●

●

●

O

O

●

O

● ● ● ●

X

O

● ● ● ●

O

● ● ● ●

O

O

● ● ● ●

O

O

O

●

●

●

●

X

O

O

O

O

O

O

O

O

O

O

Stainless steel chip pan

●

●

●

●

●

●

●

●

●

●

Chip conveyor

●

●

●

●

●

●

●

●

●

●

Oil-mist collector

●

●

●

●

●

●

●

●

●

O

O

O

O

O

O

O

O

O

O

Bag filtration

O

O

O

O

O

O

O

O

O

O

Filtration unit

O

O

O

O

O

O

O

O

O

O

Documentation (paper)

O

O

O

O

O

O

O

O

O

O

Foundation bolts & blocks Work light

● ●

●

●

●

●

●

●

O

●

●

●

Machine status light CE & EMC(3)/ GB

●

O

● ●

O

● ●

O

● ●

O

● O

●

●

●

O

O

O

●

●

●

●

●

O

O

●

●

- For C series ambient temperature greater then 35°C,the cabinet heat exchanger is required.


MV 1 Series

MV 154 C / E / P / M

Installation dimensions:

2070

B

580

700mm for coolant tank service

MACHINE DIMENSIONS

3,055

18A / 24A

3,020

M720

95

Chip conveyor

Filtration unit (opt.)

465

2600

15C / 20C

R8 43

C

Oil chiller

2,955

Oil-mist collector (opt.)

1375

B

3,060

9B / 10B / 12B

Y travel 530

A

8

MV154 C / E / P / M

10C / 12C

8 R6

R6 60

Bag filtration (opt.)

1510

365

3005(60ATC) 2625(48ATC)

590

2936

365

67

°

X travel 762 Door open 900

C

(opt.)

580

2420(30ATC)

A

889

920

2476

A

Z travel 560

Coupling spindle

EéVéP models

●

C model

●

Pull stud and applicable tools:

sales@engtechgroup.com

Ø19 30˚ 45˚

Ø17 Ø22.5

01926 818 418

20

26

54

11.15 Ø7

M16X2.0P

1.75

15˚ 28.1 16.4 44.5

M16X2.0P

44.106

M16X2.0P

Ø7

Ø17 Ø22

DIN (69872-A)

Ø18.95

45˚

14.026 1.524 25 19.106

Ø18.796

ISO (7388-B)

Ø7

Ø125

Ø76.2

L Please ref. page 19-20

BT 40

Ø17 Ø23

197


MV 1 Series

MV 154 C / E / P / M

2288

B

Installation dimensions:

R6 60

2,870

3210(60ATC)

465

2835(48ATC)

2625(30ATC)

1532

95

0

M720

Oil-mist collector (opt.)

X travel 1020

-X

+X

Door open 1150 1922

593

3348

383

465

2800

Filtration unit (opt.)

85 °

Chip conveyor

3,065

84

C

18A / 24A

Oil chiller

2,860

R

B

15C / 20C

3,070

Y travel 610

A

9B / 10B / 12B

8

MV184 C / E / P / M

10C / 12C

350

8 R6

Bag filtration (opt.)

700mm for coolant tank service

MACHINE DIMENSIONS

C (opt.) 580

A

889

920

2462

A

Z travel 610

Belt spindle

X

E、V、P models

●

C model

MV154

MV184

500

600

900

Y

Table dimension:

●

Q

50

1200 100

32 12 2

100

100

Y

100

100

Q

18H 8

Q

30 X

198

Making Engineers Champions...

engtechgroup.com


MV 1 Series

MV 154 C / E / P / M

MACHINE DIMENSIONS

4th axis: GV255HB

A

H

B

Y Travel C D

X Travel K

J

I

MV154

MV184

B

265

305

D

251

251

A

L

E

C M

E F

F

G

352

300

300

I

381

510

J

381 98

55.5

510 30

147.5

L

392.5

392.5

N

900

1200

M O

O

352

265

192

250

K

GV255HB+ST255

192

305

G

H

N

265

190

230

P

300

R

35

Q

385

190

470 515

385 35

GV255HB+Fixture 2

R

Q

P

sales@engtechgroup.com

01926 818 418

199


MV 2 SERIES | QUASER

MV 2 SERIES

200

Making Engineers Champions...

engtechgroup.com


MV 2 Series

MV 204/214 – C / E / V / P Vertical Machining Centre The MV range of vertical machining centres offers high speed, high power machining and a rigid cast iron frame with large X & Y travels on a compact footprint.

Control: (F):FANUC (T):HEIDENHAIN (M):MITSUBISHI (S):SIEMENS

Technical data Spindle code Work range

10B

MV204

C

10C

Table size (mm)

12C

1,270 / 700 / 610

Spindle nose to table surface (mm) Table load capacity (kg) Feed drive Feed force X / Y / Z (N)

12B

9B

T M S

-

Dia. & pitch of the ball screw Accuracy Positioning / Repeatability

15C (2)

6,283 / 6,283 / 11,519

11,519 / 11,519 / 11,519

9,268 / 9,268 /13,666 7,173 / 7,173 / 17,671 6,283 / 6,283 / 14,137 24 / 24 / 16 36 (F) / 36 (F) 32 (T) 3/3/3 3/3/3 4/3/4 3/3/3 3/3/3 Ø45 / P = 12 / 12 / 8 (M) Ø45 / P = 12 / 12 / 12 Ø45 / P = 12 / 12 / 12 (S) (F) (F) (T)

11,310 / 11,310 / 19,897 14,137 / 14,137 / 14,137 36 4/4/4 5/5/4 4/4/4 4/4/3 Ø45 / P = 12 / 12 / 12 (F) (T) (S)

-

F T M S

12B

ISO 230-2 JIS 6338 (300mm) VDI 3441 Main spindle

20C

1,400 x 7001,700 x 700 1,270 / 700 / 610 (1) 1,524 / 700 / 610 (1) 150 ~ 760 (1) 1,800/ 2,000

(1)

150 ~ 760 (1) 1,000

10,472 / 10,472 / 10,472

F

Rapid movement X / Y / Z (m/min.) Acceleration X / Y / Z (m/s2)

0.008 / 0.004 ± 0.003 /± 0.002 0.008 / 0.004

Spindle model Tool changer

40 Taper

Tool selection

Std. Opt.

Magazine positions

Max. tool diameter (mm) Max. tool dia. Due to neighbor pots are empty Max. tool length (mm) Max. tool weight (kg)

30

-

Random 48 / 60

30 / 48 48 & 60/ 60

76.2 125

5.7 (F) 5.5 (S)

CTC time-ISO 10791-9 (sec.)-60Hz Coolant system

5 (M) 5.5 (S)

Continued » Coolant tank capacity (Liter)

Height (mm) Floor space W x D (mm)

E/V

1,400 x 700

Travel X / Y / Z (mm)

Pump capacity (3) - Nozzle coolant -Through spindle coolant sales@engtechgroup.com - Wash down Machine size

9B

MV204 MV214 P

300 7 6

5.5 600

01926 818 418 60L / min, 3.5 bar

30 ATC

3,280 3,920 x 3,240

60L / min, 3.5 bar 25L / min, 20 bar 60L / min, 4.5 bar 3,050 3,700 x 3,240

3,050 3,200

3,280 3,350 3,700 x 3,240 / -

201


VDI 3441 Main spindle

0.008 / 0.004

Spindle model Tool changer

40 Taper

Tool selection

MV 2 Series

Std. Opt.

Magazine positions

30

MV 204/214 – C / E / V / P Max. tool diameter (mm) Max. tool dia. Due to neighbor pots are empty Max. tool length (mm) Max. tool weight (kg)

Technical data CTC time-ISO 10791-9 (sec.)-60Hz Spindle code Coolant system Work range Coolant tank capacity (Liter)

-

Random 48 / 60

30 / 48 48 & 60/ 60

76.2 125

5.7 (F) 5.5 (S) 10B

300 Control: (F):FANUC (T):HEIDENHAIN (M):MITSUBISHI (S):SIEMENS 7 MV204 MV204 MV214 5 (M) 5.5 C 5.5 (S) E 6/ V P 10C 12C 9B 12B 9B 12B 15C (2) 20C

600 Table (mm)(3) 1,400 x 700 1,400 x 7001,700 x 700 Pump size capacity 1,270 / 700 / 610 (1) - Nozzle 60L / min, 3.5 bar Travel X /coolant Y / Z (mm) 1,270 / 700 / 610 (1) 1,524 / 700 / 610 (1) -Through spindle coolant 25L / min, 20 bar ~ Spindle nose to table surface (mm) 150 ~ 760 (1) 150 760 (1) - Wash down 60L / min, 3.5 bar 60L / min, 4.5 bar Table load capacity (kg) 1,000 1,800/ 2,000 Machine size 3,050 3,280 10,472 / Feed drive Height (mm) 3,280 3,050 3,200 3,350 10,472 / Feed force X / Y / Z (N) 6,283 / 6,283 / 11,519 11,519 / 11,519 / 11,519 F Floor space W x D (mm) 30 ATC 10,472 3,920 x 3,240 3,700 x 3,240 3,700 x 3,240 / 9,268 / 9,268 /13,666 11,310 / 11,310 / 19,897 T 48 ATC 3,700 x 3,610 3,700 x 3,610 / 4,520 x 3,710 M 7,173 / 7,173 / 17,671 60 ATC 3,700 x 3,970 3,700 x 3,970 / 4,520 x 4,070 S 6,283 / 6,283 / 14,137 14,137 / 14,137 / 14,137 Weight (kg) 9,300 9,500 - 10,000 9,500 - 10,100 / 10,100 - 11,000 Rapid movement X / Y / Z (m/min.) 24 / 24 / 16 36 (F) / 36 (F) 32 (T) 36 Connections 2 Acceleration X / Y / Z (m/s ) F 3/3/3 3/3/3 4/4/4 Main power 220V / 60Hz or 400V / 50Hz T 4/3/4 / 4 (F) /4 19 (F) 24-(S) 28 (S) 36 (F) 5 / 5 / 4 4 33 Power consumption (KVA) 28 (F) 30 (T) 31 (F) 24-(S) 19 (M) 42 (T) 28.6(S) 42 M 3 / 3 / 30 3 (M) - (T) 31.9(S) (1) Note: For detailed specification of Z axisStravel 800mm, please 3 / 3 / 3refer to page 22~24. 4/4/3 (2) when MC-4.1 R equipped with option item αØ45 L26,/ Pits=KVA would be 44 Ø45 / P = 12 / 12 / 12 12 / 12 / 8 (M) Ø45 / P = 12 / 12 / 12 Dia.(3)&Atpitch of the ball screw 60 Hz. Ø45 / P = 12 / 12 / 12 (S) (F) (F) (T) (F) (T) (S) Accuracy Positioning / Repeatability ISO 230-2 JIS 6338 (300mm) VDI 3441 Main spindle

0.008 / 0.004 ± 0.003 /± 0.002 0.008 / 0.004

Spindle model Tool changer

40 Taper

Tool selection

Std. Opt.

Magazine positions

Max. tool diameter (mm) Max. tool dia. Due to neighbor pots are empty Max. tool length (mm) Max. tool weight (kg) CTC time-ISO 10791-9 (sec.)-60Hz Coolant system

Coolant tank capacity (Liter) Pump capacity (3) - Nozzle coolant -Through spindle coolant - Wash down Machine size Height (mm) Floor space W x D (mm)

Weight (kg) Connections Main power

30

-

Random 48 / 60

30 / 48 48 & 60/ 60

76.2 125

5.7 (F) 5.5 (S)

5 (M) 5.5 (S)

300 7 6

5.5 600

60L / min, 3.5 bar

30 ATC 48 ATC 60 ATC

3,280 3,920 x 3,240 9,300

60L / min, 3.5 bar 25L / min, 20 bar 60L / min, 4.5 bar 3,050 3,700 x 3,240 3,700 x 3,610 3,700 x 3,970 9,500 - 10,000

3,050 3,200

3,280 3,350 3,700 x 3,240 / 3,700 x 3,610 / 4,520 x 3,710 3,700 x 3,970 / 4,520 x 4,070 9,500 - 10,100 / 10,100 - 11,000

220V / 60Hz or 400V / 50Hz 19 (F) 24 (S) 28 (S) 36 (F) Power consumption (KVA) 28 (F) 30 (T) 202 24 (S) 19 (M) 30 (M) Making Engineers Champions... 42 (T) 28.6(S) Note: (1) For detailed specification of Z axis travel 800mm, please refer to page 22~24. (2) when MC-4.1 R equipped with option item α L26, its KVA would be 44 (3) At 60 Hz.

33 (F) 31 (F) 42engtechgroup.com (T) 31.9(S)


MV 2 Series

MV 204/214 – C / E / V / P OPTIONS & ACCESSORIES = Standard

Standard / Option accessories Spindle code █ █

█

10B

QUASER mill i for MV204E only

12C

9B /

E/V

12B /

/

/

AICC II (Look-ahead 200 blocks)

/

/

FANUC - data server FANUC - high speed processing (Look-ahead 600 blocks) HEIDENHAIN TNC640

/

/

/

/

/

/

FANUC 31iB

HEIDENHAIN advanced function set 2 █

SIEMENS 828D

█

MITSUBISHI M80

█

MITSUBISHI M830

█

-1 GB-4.1R Belt spindle 9,000 min

█

-1 GB-4.1R Belt spindle 12,000 min

█

-1 GB-4.1 Belt spindle 10,000 min

█

-1 SC-4.1 Coupling spindle 10,000 min

█

-1 SC-4.1 Coupling spindle 12,000 min

█

-1 GC-4.0R / MC-4.1R Coupling spindle 15,000 min

█

MC-4.0R Coupling spindle 20,000 min

█

Pull stud for BT tooling

█

Balance tooling for spindle warm up

█

Column raiser (150mm)

█

Tall column (one piece column) /Z axis travel 800mm

█

40 Taper 30 position tool magazine

9B

= Option

MV204 MV214 P 12B

15C

= N/A

20C

/

-1

█

40 Taper 48 position tool magazine

█

40 Taper 60 position tool magazine

█

ATC auto door

█

Linear encoder

█

Remote manual pulse generator

█

Transformer

█

Spindle ECO cooler

█

Spindle oil chiller

█

4th axis preparation

█

20 bar through spindle coolant

█

50 bar through spindle coolant

█

Coolant wash gun / wash down

█

External chip auger

█

External chip conveyor

█

Cutter air blast

█

Oil-mist collector

█

Work Probe

█

Tool length / breakage measurement

█

Documentation (paper)

█

Foundation bolts & blocks

█

Work light

█

Machine status light

█

C

10C

MV204

CE & EMC*/ GB

Note: * Standard for Eu area except C type. - Machine specification might be different from the catalog if there is any specification update. - For C series ambient temperature greater then 35°C , the cabinet heat exchanger is required.

/

/

/

/

/

/

/

/

/

/

/

/


MV 2 Series

MV 234 – E / P Vertical Machining Centre The MV range of vertical machining centres offers high speed, high power machining and a rigid cast iron frame with large X & Y travels on a compact footprint.

Control: (F):FANUC (T):HEIDENHAIN (S):SIEMENS

Technical data Spindle code

9B

E

MV234 12B

9B

P

12B

15C(2)

20C

Work range Table size (mm)

2,250 x 800

Travel X / Y / Z (mm)

2,040 / 762 / 661 (1) 150 ~ 811 (1)

Spindle nose to table surface (mm) Table load capacity (kg)

2,000

Feed drive Feed force X / Y / Z (N)

F

11,519 / 15,708 / 15,708

T

-

19,897 / 19,897 /19,897

-

S

-

18,849 / 18,849 / 25,133

-

Rapid movement X / Y / Z (m/min.) Acceleration X / Y / Z (m/s ) 2

11,519 / 15,708 / 15,708

20 / 20 / 16 F

2/2/2

T

-

S

-

Dia. & pitch of the ball screw

3 / 3.5 / 3.5

-

3 / 3.5 / 3.5

-

X = Ø50 / P12 Y,Z = Ø50 / P12

Accuracy Positioning / Repeatability ISO 230-2

0.008 / 0.004

JIS 6338 (300mm)

± 0.003 /± 0.002

VDI 3441

0.008 / 0.004

Main spindle Spindle model

40 Taper

Tool changer Tool selection

Random

Magazine positions

48 (std.) 60 (opt.)

Max. tool diameter (mm) Max. tool dia. Due to neighbor pots are empty Max. tool length (mm)

76.2 125 300

Max. tool weight (kg) CTC time-ISO 10791-9 (sec.)-60Hz

7 6

5.5 (F) 6.5 (T)

Coolant system Coolant tank capacity (Liter) Continued » Pump capacity

710

(3)

- Nozzle coolant

60 L / min, 3.5 bar

-Through spindle coolant

25 L / min, 20 bar

- Wash down

60 L / min, 4.5 bar

5.5 (F)


VDI 3441

0.008 / 0.004

Main spindle Spindle model

40 Taper

Tool changer

MV 2 Series Tool selection

Random

Magazine positions MV 234 –E/P

48 (std.) 60 (opt.)

Max. tool diameter (mm) Max. tool dia. Due to neighbor pots are empty Max. tool length (mm)

76.2

Technical data Max. tool weight (kg)

Spindle code 10791-9 (sec.)-60Hz CTC time-ISO

9B

Work range Coolant system

E 6

125 Control: (F):FANUC (T):HEIDENHAIN (S):SIEMENS 300 MV234

P

7

12B

9B

Table size (mm) Coolant tank capacity (Liter)

12B6.5 (T) 5.5 (F)

Pump Travel capacity X / Y / Z (mm)

2,040 / 762 / 661 (1)

-Spindle Nozzlenose coolant to table surface (mm)

(1) bar 60 L150 / min, 3.5 ~ 811

-Through coolant Table loadspindle capacity (kg)

25 L / 2,000 min, 20 bar

- Wash down Feed drive Machine size Feed force X / Y / Z (N)

Floor space W x D (mm)

Rapid X / Y / Z (m/min.) Weightmovement (kg) Acceleration X / Y / Z (m/s2) Connections

20C 5.5 (F)

2,250 710x 800

(3)

Height (mm)

15C(2)

60 L / min, 4.5 bar

F

11,519 / 15,708 / 15,708

T 48 ATC S 60 ATC

-

F T

11,519 / 15,708 / 15,708 3,445 19,897 / 19,897 /19,897 5,745 x 3,700 18,849 / 18,849 / 25,133 5,745 x 4,100 20 / 20 13,800 / 16 (60ATC) 13,700 (48ATC)

3,150

-

2/2/2

/ 3.5 3.5Hz 220 V / 60 Hz or 3400 V // 50 40 (F) S 3 / 3.5 / 3.5 Power consumption (KVA) 38 (F) 44 (F) 46 (T) 43 (S) 46 (T) 35 (S) Dia.(1)&For pitch of the specification ball screw of Z axis travel 800mm, please refer to page 22 X =24. Ø50 / P12 Y,Z = Ø50 / P12 Note: detailed ~ (2) when MC-4.1 R equipped with option item α L26, its KVA would be 48 Accuracy Positioning / Repeatability (3) At 60 Hz. ISO 230-2 0.008 / 0.004 Main power

-

-

JIS 6338 (300mm)

38 (F)

± 0.003 /± 0.002

VDI 3441

0.008 / 0.004

Main spindle Spindle model

40 Taper

Tool changer Tool selection

Random

Magazine positions

48 (std.) 60 (opt.)

Max. tool diameter (mm) Max. tool dia. Due to neighbor pots are empty Max. tool length (mm)

76.2 125 300

Max. tool weight (kg)

7

CTC time-ISO 10791-9 (sec.)-60Hz

6

5.5 (F) 6.5 (T)

5.5 (F)

Coolant system Coolant tank capacity (Liter) Pump capacity

710

(3)

- Nozzle coolant

60 L / min, 3.5 bar

-Through spindle coolant

25 L / min, 20 bar

- Wash down

60 L / min, 4.5 bar

Machine size Height (mm) Floor space W x D (mm) Weight (kg) sales@engtechgroup.com Connections

3,150 48 ATC

5,745 x 3,700

60 ATC

5,745 x 4,100 13,700 (48ATC) 13,800 (60ATC)

01926 818 418

Main power Power consumption (KVA)

3,445

220 V / 60 Hz or 400 V / 50 Hz 38 (F)

44 (F) 46 (T) 43 (S)

40 (F) 46 (T) 35 (S)

205

38 (F)


MV 2 Series

MV 234 – E / P OPTIONS & ACCESSORIES = Standard

Standard / Option accessories Spindle code █

QUASER mill I

█

FANUC 31iB

9B

E

MV234 12B

9B

P

12B

= Option

15C

= N/A

20C

O

AICC Ⅱ (Look-ahead 200 blocks) FANUC - data server FANUC - high speed processing █

HEIDENHAIN TNC640 HEIDENHAIN advanced function set 2

█

SIEMENS 828D

█

SIEMENS 840D

█

-1 GB-4.1R belt spindle 9,000 min

█

-1 GB-4.1R belt spindle 12,000 min

█

-1 GC-4.0R / MC-4.1R coupling spindle 15,000 min

█

-1 MC-4.0R Coupling spindle 20,000 min

█

Pull stud for BT tooling

█

Balance tooling for spindle warm up

█

Z axis travel 800mm (column raiser)

█

40 Taper 48 position tool magazine

█

40 Taper 60 position tool magazine

█

ATC auto door

█

Linear encoder

█

Remote manual pulse generator

█

Transformer

█

Spindle ECO cooler

█

Spindle oil chiller

█

4th axis preparation

█

20 bar through spindle coolant

█

50 bar through spindle coolant

█

Coolant wash gun / wash down

█

External chip conveyor

█

Cutter air blast

█

Oil-mist collector

█

Work Probe

█

Tool length / breakage measurement

█

Documentation (paper)

█

Foundation bolts & blocks

█

Work light

█

Machine status light

█

CE & EMC* / GB

/

O

O

O

Note: * Standard for Eu area. - Machine specification might be different from the catalog if there is any specification update.

O

O

O


MV 2 Series

MV 205/215/235 – E / P Vertical Machining Centre The MV range of vertical machining centres offers high speed, high power machining and a rigid cast iron frame with large X & Y travels on a compact footprint.

Control: (F):FANUC (T):HEIDENHAIN (S):SIEMENS

Technical data

E

Spindle code

7.5B

Work range Table size (mm) Travel X / Y / Z (mm) Spindle nose to table surface (mm)

MV205 MV215 P 7.5B

Feed force X / Y / Z (N)

7.5B

P

2,040 / 800 / 661 (1)

1,800/ 2,000

2,000

15C

2,250 x 800 150 ~ 811 (1)

11,519 / 11,519 / 11,519 / 11,519 / 11,519 / 11,519 15,708 / 15,708 15,708 / 15,708 15,708 / 15,708 11,310 / 19,897 / 11,310 / 19,897 19,897 /19,897 18,849 / 18,849 / 25,133 36 20 / 20 / 16

11,519 / 11,519 / 11,519

F T

-

S Rapid movement X / Y / Z (m/min.) Acceleration X / Y / Z (m/s2)

6B

1,400 x 700 1,700 x 700 1,270 / 700 / 610 (1) 1,524 / 700 / 610 (1) 190 ~ 800 (1)

Table load capacity (kg) Feed drive

E

15C

MV235

F

4/4/2

T

-

S

-

Dia. & pitch of the ball screw

2/2/2

5/5/4 4/4/4

-

3 / 3.5 / 3.5

-

3 / 3.5 / 3.5

Ø45 / P = 12 / 12 / 12

X = Ø50/ P12 Y,Z = Ø50 / P12

Accuracy Positioning / Repeatability ISO 230-2

0.008 / 0.004

JIS 6338 (300mm)

± 0.003 /± 0.002

VDI 3441

0.008 / 0.004

Main spindle Spindle model

50 Taper

Tool changer Tool selection

Random

Magazine positions

30 (std.) 40 (opt.)

Max. tool diameter (mm) Max. tool dia. Due to neighbor pots are empty Max. tool length (mm)

200

Max. tool weight (kg)

15

CTC time-ISO 10791-9 (sec.)-60Hz

125 350 9

10

600

710

Coolant system

sales@engtechgroup.com Coolant tank capacity (Liter) Pump capacity

01926 818 418

(2)

- Nozzle coolant

60 L / min, 3.5 bar

-Through spindle coolant

25 L / min, 20 bar

207


JIS 6338 (300mm)

± 0.003 /± 0.002

VDI 3441

0.008 / 0.004

Main spindle Spindle model

50 Taper

MV Series Tool2changer

Tool selection MV 205/215/235 – E / P

Random

Magazine positions

Max. tool diameter (mm) Max. tool dia. Due to neighbor pots are empty Technical data Max. tool length (mm)

Spindle codeweight (kg) Max. tool

E

7.5B

Work CTCrange time-ISO 10791-9 (sec.)-60Hz

30 (std.) 40 (opt.)

MV205 MV215 P 7.5B

125 Control: (F):FANUC (T):HEIDENHAIN (S):SIEMENS 200 350

15C

9 1,400 x 700 1,700 x 700 1,270 / 600 700 / 610 (1) 1,524 / 700 / 610 (1) 190 ~ 800 (1)

Coolant system Table size (mm)

Coolant tank capacity (Liter) Travel X / Y / Z (mm) Pump capacity (2) Spindle nose to table surface (mm) - Nozzle coolant Table load capacity (kg) -Through spindle coolant Feed drive - Wash down Feed force X / Y / Z (N) F Machine size

15

MV235

E

6B

7.5B

P

15C

10

2,250 x 800

710 2,040 / 800 / 661 (1)

150 ~ 811 (1)

60 L / min, 3.5 bar

1,800/ 2,000

2,000

25 L / min, 20 bar

60 /L / min, 4.5 bar 11,519 11,519 / 11,519 / 11,519 / 11,519 / 11,519 / 11,519 11,519 / 11,519 15,708 / 15,708 15,708 / 15,708 15,708 / 15,708 3,400 3,325 11,310 / 19,897 / T Height (mm) 3,470 3,390 3,220 3,395 11,310 / 19,897 19,897 /19,897 18,849 / 3,700- x 3,760 / 4,520 x 3,8605,745 x 3,880 Floor space W x D (mm) 30 S ATC 18,849 / 25,133 3,700 x 4,360 / 4,520 x 4,460 5,745 x 4,500 40 ATC Rapid movement X / Y / Z (m/min.) 36 20 / 20 / 16 Weight (kg) 10,000 - 10,600 / 11,000 - 12,000 14,000 (30 ATC) 14,500 (40 ATC) 2 F 4/4/2 2/2/2 Acceleration X / Y / Z (m/s ) Connections 5/5/4 T 3 / 3.5 / 3.5 4 / 4 / 4220 V / 60 Hz or 400 V / 50 Hz Main power S 44 (F)3 / 3.5 / 3.5 Power consumption (KVA) 40 (F) 40 (F) 42 (T) 45 (F) 44 (F) 49 (F) (T) 43 (S)= Ø50 / P12 Dia. & pitch of the ball screw Ø45 / P = 12 / 12 / 12 X = Ø50/46P12 Y,Z (1) Note: For detailed specification of Z axis travel 800mm, please refer to page 22~ 24. Accuracy Positioning / Repeatability (2) At 60 Hz. ISO 230-2 0.008 / 0.004

JIS 6338 (300mm)

± 0.003 /± 0.002

VDI 3441

0.008 / 0.004

Main spindle Spindle model

50 Taper

Tool changer Tool selection

Random

Magazine positions

30 (std.) 40 (opt.)

Max. tool diameter (mm) Max. tool dia. Due to neighbor pots are empty Max. tool length (mm)

125 200

Max. tool weight (kg)

15

350

CTC time-ISO 10791-9 (sec.)-60Hz

9

10

600

710

Coolant system Coolant tank capacity (Liter) Pump capacity

(2)

- Nozzle coolant

60 L / min, 3.5 bar

-Through spindle coolant

25 L / min, 20 bar

- Wash down

60 L / min, 4.5 bar

Machine size

3,400

3,325

Height (mm)

3,470

3,390

Floor space W x D (mm) 208 Weight

(kg)

30 ATC

3,700 x 3,760 / 4,520 x 3,860

40 ATC

3,700 x 4,360 / 4,520 x 4,460

3,220

3,395

5,745 x 3,880

5,745 x 4,500 Making Engineers Champions... engtechgroup.com 10,000 - 10,600 / 11,000 - 12,000 14,000 (30 ATC) 14,500 (40 ATC)

Connections Main power Power consumption (KVA)

220 V / 60 Hz or 400 V / 50 Hz 40 (F)

40 (F) 42 (T)

45 (F)

44 (F)

44 (F)

49 (F)


MV 2 Series

MV 205/215/235 – E / P OPTIONS & ACCESSORIES = Standard

Standard / Option accessories Spindle code █

QUASER mill I

█

FANUC 31iB

E

7.5B

MV205 MV215 P 7.5B

15C

AICC Ⅱ (Look-ahead 200 blocks) FANUC - data server FANUC - high speed processing █

HEIDENHAIN TNC640 HEIDENHAIN advanced function set 2

█

SIEMENS 828D

█

SIEMENS 840D

█

-1 GB-5.0R belt spindle 6,000 min

█

-1 GB-5.0R belt spindle 7,500 min + Gear box

█

-1 MC-5.0A coupling spindle 15,000 min

█

Pull stud for BT tooling

█

Balance tooling for spindle warm up

█

Tall column (one piece column) /Z axis travel 800mm

█

Z axis travel 800mm (column raiser)

█

50 Taper 30 position tool magazine

█

50 Taper 40 position tool magazine

█

ATC auto door

█

Linear encoder

█

Remote manual pulse generator

█

Transformer

█

Spindle ECO cooler

█

Spindle oil chiller

█

4th axis preparation

█

20 bar through spindle coolant

█

50 bar through spindle coolant

█

Coolant wash gun / wash down

█

External chip conveyor

█

Cutter air blast

█

Oil-mist collector

█

Work Probe

█

Tool length / breakage measurement

█

Documentation (paper)

█

Foundation bolts & blocks

█

Work light

█

Machine status light

█

CE & EMC* / GB

Note: * Standard for Eu area. - Machine specification might be different from the catalog if there is any specification update.

E

6B

= Option

MV235 7.5B

P

= N/A

15C


MV 2 Series

MV 2 DIMENSIONS Table dimensions: P Q R T-Slots No.

MV204C

MV204/205

700

700

1,400

MV214/215

1,400

100

2,210

700

100

6

MV234/235

1,700

762

100

6

81

6

7

2

R

12

32

Q

100 100 100 100 100 R 100

18H8

30

P

ISO-40

Pull stud and applicable tools:

ISO (7388-B)

Ø19

ø18.95

54

D

Ø7 Ø17

ø22.5

Ø125 B

Ø125

A (Please ref. page 15-17)

ø7 ø17

20

26

44.5

ø7 ø17 ø22

30˚

M16X2.0P

16.4

11.15 1.75

28.1

25

44.106

M16X2.0P

19.106

45˚

15˚

14.026 1.524

45 °

B

ø18.796

M16X2.0P

DIN (69872-A)

A (Please ref. page 15-17)

BT 40

B tool median point distance tool middle point distance D tool weight tool weight MOMENT=D*B(≦ 10.29N-m) MOMENT=D*B( ≦ 9.85N-m)

D

Ø76.2

Ø23

Ø76.2

ISO (7388-B)

210

DIN (69872-A) Ø28 45°

30°

2.54

Ø21

15°

40

74

65.4 Ø10 Ø25 Ø37

Ø200 D

Ø200 B

25

25.4

17.78

M24X3.0P

40

65.2

25.2

17.58

M24X3.0P

Ø10 Ø25 Ø37

tool median point distance tool weight MOMENT=D*B(≦ 25.72N-m)

A (Please ref. page 19)

Ø28.956 30°

45° 2.54

Ø28.956 30°

B D

B

BT 50

ISO-50

A (Please ref. page 19)

Pull stud and applicable tools:

D

Ø11.5 Ø25 Ø36

Ø125

Making Engineers Champions...

Ø125

engtechgroup.com


MV 2 Series

MVMV204 204 / 205 LAYOUT / 205 Max. Machine Height

Layout C

Spindle code

10C / 12C

A Standard column

1. Z axis travel 610 mm 2. Spindle nose to table surface 150~ 760 mm (#40) 190~ 800mm (#50)

10B

MV204 E&V&P

E&P

P

9B / 12B

15C / 20C

MV205

P

7.5B

15C

3,280

3,050

3,280

3,400

3,325

3,430

3,200

3,430

-

-

3,470

3,240

3,470

3,600*

3,525*

A Column raiser (150mm) 1. Z axis travel 610 mm

2. Spindle nose to table surface 300~ 910 mm (#40) 340~ 950mm (#50)

A Tall column (one piece column) 1. Z axis travel 800 mm

2. Spindle nose to table surface 150~ 950 mm (#40) 190~ 990mm (#50)

*Container shipment is not possible

MV204

B

MV205

2,530 2,900 3,260

30 ATC 48 ATC 60 ATC

40 Taper

30 ATC 40 ATC

3,050 3,650

50

60ATC

B

2650

Oil-mist collector (opt.)

2535

Y travel 700

Oil-mist collector (opt.)

2270

00

R4

Filtration unit (opt.)

R5

200

R5

00

50 Taper

X travel 1270 710

580

2560

A

2900

960

Z travel 610

A

2590

1020 (C) 1580 (E&V&P) 1840 (C)

47

805 (E&V&P)

R9

Door open 1400

EĂŠVĂŠP models 700mm for coolant tank service C model 700mm for coolant tank service

211


MV214 & MV215 Layout MV214 & MV215 Layout MV 2 Series

Spindle code Max. Machine

9B / 12B

Height A Standard column

Spindle code 1. Z axis travel 610 mm 2. Spindle to table surface A Standardnose column ~ 760 mm610 (#40) 1.150 Z axis travel mm ~ 800mm 2.190 Spindle nose(#50) to table surface ~ 760 mm (#40) A Tall150 column (one piece column) ~ 190 800mm (#50) 1. Z axis travel 800 mm

9B / 12B 3,200

Spindle nose(one to table surface A 2.Tall column piece column)

mm800 (#40) 1.150~ Z axis950 travel mm 990mm 2.190~ Spindle nose(#50) to table surface shipment is not possible *Container 150~ 950 mm (#40) 190~ 990mm (#50) *Container shipment is not possible

MV214

3,350

3,470

3,390*

3,540*

3,590*

3,670*

3,590*

48 ATC

40 Taper

2,900

60 ATC 48ATC ATC 30

40Taper Taper 50

3,260 2,900 3,050 3,260 3,650

60ATC ATC 40 30 ATC

50 Taper

3,050

40 ATC

3,650

00

60 R6

R4

60ATC

60

R6

60ATC

R500

00

R4

Filtration unit (opt.)

P

3,390

3,670*

3,540*

P

15C 15C 3,390

R500

MV215

E&P

3,200

B

MV215

7.5B

7.5B 3,470

3,390*

MV215

E&P

15C / 20C 3,350

B

MV214 MV215

MV214 P MV214 15C / 20C P

Oil-mist collector (opt.)

X travel 1524 Door open 1700 X travel 1524 Door open 1700

800

820 820

3700 3700

Oil-mist collector (opt.)

580

47 R9

800

Oil-mist collector (opt.)

47 R9

Oil-mist collector (opt.)

2270 2270 2525 2525 2900 2900 B B

travel 700 Y travel Y 700

Filtration unit (opt.)

810

Max. Machine Height

810

MV 214 / 215 LAYOUT

580

A

A

A

A

2520 2520

960 1030

960 1030

2700

A

2700

A

60ATC

travel 610 Z travel Z 610

60ATC

700mm for coolant tank service 700mm for coolant tank service

212

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MV 2 Series

MV 234 / 235 LAYOUT Max. Machine Height Spindle code Max. Machine

E&P

9B / 12B

Height

E&P

A Standard Spindle code column

9B / 12B 3,150

1. Z axis travel 661 mm

2. Spindle nose to table surface A Standard column

A

~ 811 150 mm661 (#40 & #50) 1. Z axis travel mm 2. Spindle nose to table surface ~ 811 mm(column 150column (#40 & #50) Tall raiser) 1. Z axis travel 800 mm

A Tall column raiser) 2. Spindle nose(column to table surface 1. Z axis travel 800 mm& #50) ~ 950 150 mm (#40

2. Spindle nose to table surface *Container shipment is not possible 150 ~ 950 mm (#40 & #50)

MV234 15C / 20C P

MV235

6B / 7.5B

E&P

P

15C

P

15C 3,395

3,150

3,445

3,220

3,395

3,290*

3,590*

3,410*

3,540*

3,290*

3,590*

3,410*

3,540*

40 Taper

48 ATC

2,990

60 ATC ATC 40 30 ATC

3,390 3,790 3,170

60 ATC 48 30 ATC ATC

40 50 Taper Taper

B

50 Taper

3,390 2,990 3,170

40 ATC 30

MV235

MV235

E&P

6B / 7.5B 3,220

B

MV234 MV235

P

15C / 20C 3,445

*Container shipment is not possible

MV234

MV234

R6

R1

30

05

5

R1

R6

Filtration unit (opt.)

3,790

05

5

Oil-mist collector (opt.)

X travel 2040

Door open 2210 785

845

785

845

X travel 2040 4900 Door open 2210 4900

2590 2590 2860 2860 B B 3630 3630

Oil-mist collector (opt.)

Oil-mist collector (opt.)

710

Oil-mist collector (opt.)

580

710

Y travelY762 travel 762

Filtration unit (opt.)

580

820

A A

A A

2580 A A 1043 2580 1043

Z travelZ610 travel 610

2510

2510

820

700mm for coolant tank service 700mm for coolant tank service

sales@engtechgroup.com

01926 818 418

213


PALLET SERIES | QUASER

PALLET SERIES

214

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Pallet Series

MV 603S – E / P Vertical Machining Centre MK603S series is our third generation of MK60S production vertical machining center; Backed up 675 units world wide installations in the past 20 years (1994-2014), the MK603S series achieves:

»» Largest working capacity in a compact foot print »» Highest productivity »» Highest reliability

Technical data Spindle code

9B

Work range

MK603SE Economic

12B

Pallet size (mm)

9B

350 (1)

Table load capacity (kg)

300 x 2 (500 x 2 by reducing speed)

Travel X / Y / Z (mm)

1,020 / 610 / 600 130 ~ 730

Table surface to spindle nose (mm) Surface configuration

128 – M12 @Pitch 100 grid

Feed drive

Feed force X (N)

Y (N)

6,283

8,639

11,520

8,639

6,283

Z (N)

Rapid movement X / Y / Z (m/ min)

8,639

32

Acceleration X / Y / Z (m/ s2)

32 (opt.48)

2.7 / 3 / 3.4

Dia. & pitch of the ball screw (mm)

4 / 5 / 5 (3.5 / 4.5 / 4.5 on 48 m/ min) Ø45 / P16

Ø45 / P12

Accuracy Positioning / Repeatability ISO 230-2

0.008 / 0.004

JIS 6338 (300mm)

± 0.003 / ± 0.002

VDI 3441

0.008 / 0.004

Main spindle

40 Taper

Spindle model

Spindle base speed

Spindle output kW (S3-25%)

Spindle torque Nm (S3-25%) Spindle transmission

9,000 1,125 212

25

Spindle diameter (mm) Tool selection

Magazine positions Max. tool diameter / No adjacent tool (mm) Max. tool length (mm)

Pallet changer

Number of pallet

9,000

1,500 159

1,125

Belt

297 Ø70

12,000 35

1,500 223

15,000 1,400 26

177

Coupling

Random

Continued »

Chip to chip time (sec.) (2)

ISO40 or BT40

12,000

Tool changer

Max. tool weight (kg) sales@engtechgroup.com Tool to tool time (sec.)

15D

Ø1630

Max. work piece height

Max. spindle speed

12B

1,050 x 550 x 2

Max. work swing diameter (mm)

Spindle taper

MK603SP Performance

48

Ø76.2 / Ø125 300 7

01926 818 418

6

2.5

6 sec @32 m / min; 5 sec @48 m / min 2

215


ISO 230-2

0.008 / 0.004

JIS 6338 (300mm)

± 0.003 / ± 0.002

VDI 3441

0.008 / 0.004

Main spindle

Spindle model

Pallet Series Spindle taper

MV 603S – E / P Max. spindle speed

Spindle base speed

Spindle output kW (S3-25%)

40 Taper

9,000 1,125

Spindle diameter (mm) Spindle code

9B

Tool changer Work range

Economic

12B

Tool selection Pallet size (mm)

(1)

1,125

Belt

6,283

6,283

8

32

177

Coupling 15D

8,639

8,639

32 (opt.48) 0.008 4 / 5 / 5 (3.5 / 4.5 / 4.5 on 48 m/ min)

2.7 / 3 / 3.4 Ø45 / P12

Ø45 / P16

0.008 / 0.004

JIS 6338 (300mm)

± 0.003 / ± 0.002

VDI 3441

0.008 / 0.004

Main spindle

Spindle model

40 Taper

9,000 1,125

Spindle torque Nm (S3-25%) Spindle transmission

212

25

Spindle diameter (mm)

Tool selection

Pallet changer

Number of pallet

Method of pallet changer

Pallet change time (sec.) (2)

Pallet changing repeatability (mm)

1,500 159

1,125

Belt

297

12,000 35

1,500 223

Ø70

15,000 1,400 26

177

Coupling

48

Ø76.2 / Ø125 300

Max. tool weight (kg)

Chip to chip time (sec.) (2)

9,000

Random

Magazine positions Max. tool diameter / No adjacent tool (mm) Max. tool length (mm) Tool to tool time (sec.)

ISO40 or BT40

12,000

Tool changer

Note:

26

8,639

Swing Arm type

ISO 230-2

Spindle output kW (S3-25%)

1,400

223 MK603SP Performance 12B

2

11,520

(3) Accuracy Positioning Repeatability The linear encoder at/ std. on 48 m/min rapid

Spindle base speed

Ø70 9B

1,500

350/ (1) Ø76.2 Ø125 300 x 2 (500 x 2 by reducing speed) 300 1,020 / 610 / 600 7 130 ~ 730 2.5 128 – M12 @Pitch 100 grid 6 sec @32 m / min; 5 sec @48 m / min

6

The interference area during tool changer, see page 17

Spindle taper

35

15,000

48 Ø1630

Dia. (2) & pitch of the ball screw (mm) At 60 Hz

Max. spindle speed

297

12,000

Random 1,050 x 550 x 2

Magazine positions Max. work swing diameter (mm) tool diameter / Max. work piece height No adjacent tool (mm) Table load capacity (kg) Max. tool length (mm) Travel X / Y / Z (mm) Max. tool weight (kg) Table surface to spindle nose (mm) Tool to tool time (sec.) Surface configuration Chip to chip time (sec.) (2) Feed drive Pallet changer Feed force X (N) Number of pallet Y (N) Method of pallet changer Z (N) Pallet change time (sec.) (2) Rapid movement X / Y / Z (m/ min) Pallet changing repeatability (mm) Acceleration X / Y / Z (m/ s2)

Note:

9,000

1,500

25

212 MK603SE 159

Spindle torque Nm (S3-25%)

Spindle transmission data Technical

ISO40 or BT40

12,000

7

6

2.5

6 sec @32 m / min; 5 sec @48 m / min 2

Swing Arm type 8

0.008

The interference area during tool changer, see page 17 (2) At 60 Hz (3) The linear encoder at std. on 48 m/min rapid (1)

216

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Pallet Series

MV 603S – E / P OPTIONS & ACCESSORIES Main spindle

Control

Heavy duty, belt drive - 9,000 / 12,000 min-1 Heavy duty, direct coupling - 15,000 min-1

QUASER mill i (For E type) FANUC 31iB (For P type)

Technical data Spindle code

Coolant system

9B

MK603SE Economic

12B

Coolant tank capacity (Liter)

MK603SP Performance

9B

12B

580

- Nozzle coolant pump capacity (2) - Through spindle coolant pump capacity (2) - Wash down pump capacity (2)

75 L / min, / 3 bar 25 L / min, 20 bar 75 L / min, / 3 bar

Machine size

Height (mm)

3,300

Floor space W x D (mm)

3,700 x 4,795

Weight (kg)

12,000

Connections

Main power

Power consumption (KVA)

400 V / 50 Hz

35

40 = Standard

Standard / Option accessories Spindle code

15D

MK603SE

Economic

= N/ A

MK603SP

12B

○

●

9B

FANUC 31iB

×

×

Spindle ECO cooler

●

●

Spindle oil chiller

○

48 m / min rapid (3)

Performance 12B

15D

○

●

○

●

●

×

○

○

○

●

×

×

○

○

○

48 position tool magazine

●

●

●

●

●

BT tooling (QUASER supply special pull stud)

●

●

●

●

●

DIN tooling (69872-A)

○

○

○

○

○

ISO tooling (7388-B)

○

○

○

○

○

2 pallet station

●

●

●

●

●

Tool length / breakage measurement

○

○

○

○

○

Linear encoder

○

○

○

○

○

QUASER mill i

9B

= Option

×

×

×

20 bar through spindle coolant

●

●

●

●

●

50 bar through spindle coolant

○

○

○

○

○

Saddle wash down coolant

●

●

●

●

●

Coolant wash gun

●

●

●

●

●

Chip augers

●

●

●

●

●

Cutter air blast

●

●

●

●

●

Chip conveyor

●

●

●

●

●

Documentation (paper)

○

○

○

○

○

Work light

●

●

●

●

●

Machine status light

●

●

●

●

●

CE & EMC*

○

○

○

○

○

Top cover

○

○

○

○

○

Note: *Standard for Eu area. - Machine specification might be different from the catalog if there is any specification update.

217


Pallet Series

MV 603S – E / P OPTIONS & ACCESSORIES Main spindle

Control

Heavy duty, belt drive - 9,000 / 12,000 min-1 Heavy duty, direct coupling - 15,000 min-1

QUASER mill i (For E type) FANUC 31iB (For P type)

Technical data Spindle code

Coolant system

9B

MK603SE Economic

12B

Coolant tank capacity (Liter)

MK603SP Performance

9B

12B

580

- Nozzle coolant pump capacity (2) - Through spindle coolant pump capacity (2) - Wash down pump capacity (2)

75 L / min, / 3 bar 25 L / min, 20 bar 75 L / min, / 3 bar

Machine size

Height (mm)

3,300

Floor space W x D (mm)

3,700 x 4,795

Weight (kg)

12,000

Connections

Main power

Power consumption (KVA)

400 V / 50 Hz

35

40 = Standard

Standard / Option accessories Spindle code

MK603SE

9B

Economic

= Option

= N/ A

MK603SP

12B ●

9B

○

FANUC 31iB

×

×

Spindle ECO cooler

●

Spindle oil chiller 48 m / min rapid (3)

Performance 12B

15D

○

●

○

●

●

●

×

○

○

○

○

●

×

×

○

○

○

48 position tool magazine

●

●

●

●

●

BT tooling (QUASER supply special pull stud)

●

●

●

●

●

DIN tooling (69872-A)

○

○

○

○

○

ISO tooling (7388-B)

○

○

○

○

○

2 pallet station

●

●

●

●

●

QUASER mill i

×

×

×

Tool length / breakage measurement

○

○

○

○

○

Linear encoder

○

○

○

○

○

20 bar through spindle coolant

●

●

●

●

●

50 bar through spindle coolant

○

○

○

○

○

Saddle wash down coolant

●

●

●

●

●

Coolant wash gun

●

●

●

●

●

Chip augers

●

●

●

●

●

Cutter air blast

●

●

●

●

●

Chip conveyor

●

●

●

●

●

Documentation (paper)

○

○

○

○

○

Work light

●

●

●

●

●

Machine status light

●

●

●

●

●

CE & EMC*

○

○

○

○

○

Top cover

○

○

○

○

○

Note: *Standard for Eu area. - Machine specification might be different from the catalog if there is any specification update.

218

15D


Pallet Series

MV 603S – E / P DIMENSIONS Swing table interference area:

Swing table dimensions:

105

55

342

ø6

30

g ø16

Swin

30

195

510

510

300 115

15

100

128-M12x1.75P PTAPPED HOLES

525

300

350

ø125

R8

100

18

x10 DEPTH

470 75 195

1490

470

305

745

305

30

Max.

2-ψ50x50 DEPTH 1050

Pull stud and applicable tools: ISO (7388-B)

DIN (69872-A)

Ø19 Ø18.95

Ø18.796

Ø17

Ø22.5

01926 818 418

20

26

Ø125

300

M16X2.0P

54

16.4

11.15 1.75 Ø7 Ø17

sales@engtechgroup.com

15˚

28.1 44.5

M16X2.0P

19.106

44.106

Ø7 Ø22

30˚

45˚

25

M16X2.0P

14.026 1.524

45˚

100

BT 40 (QUASER supply)

Ø76.2

Ø7 Ø17 Ø23

219


Installation dimension Pallet Series

MV 603S â&#x20AC;&#x201C; E / P INSTALLATION DIMENSIONS

97

3700 2880

90 R5

R5

R4

55

R1

17

5

7

8 R9

DOOR OPEN 1000mm

540

4795

3700 3520

3300 905

HMAX L

Max. 3400mm*

STD. 48ATC

Max. 3300mm

2700

* With top guard (option)

220

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Pallet Series

MV 154 APC High Speed Vertical Machining Centre One piece base and rigid frame. Automatic pallet change with 2 pallets as standard. Large tool capacity up to 60 (opt.)

MV154APC/E Economic

Technical data Spindle code

9B

12B

MV154APC/P Performance

9B

12B

15C

20C

MV154APC/HS Super high speed 15C

20C

Work range Table size (mm) Travel

X (mm)

800 x 500 700

Y (mm)

500

Z (mm)

560

Spindle nose to table surface (mm)

150 ~ 710

Max. work piece size X / Y / Z (mm)

800 x 500 x 370

Table load capacity (kg)

250

X (N)

6,283

4,712

6,912

Y (N)

6,283

8,639

9,425

Z (N)

11,519

11,519

9,425

32

40 / 40 / 32

60

Acceleration X / Y / Z (m/s2)

5/5/5

6/6/5

7/7/6

Dia. & pitch of the ball screw

Ø45 / P=12 / 12 / 12

Ø45 / P=16 / 16 / 12

Ø45 / P=20 / 20 / 20

Feed force

Rapid movement X / Y / Z (m/min)

Accuracy Positioning / Repeatability 0.008 / 0.004

ISO 230-2

± 0.003 / ± 0.002

JIS 6338 (300 mm)

0.008 / 0.004

VDI 3441

Main spindle BBT40

Spindle taper Max. spindle speed

9,000

12,000

9,000

12,000

15,000

20,000

15,000

20,000

Spindle base speed

1,125

1,500

1,125

1,500

1,400

1,500

1,400

1,500

18.5

Spindle output power kW (S3-25%) Spindle output torque Nm (S3-25%)

157

25 118

212

Spindle transmission

Belt

Spindle diameter (mm)

Ø70

159

26

15

26

15(2)

177

96(2)

177

96(2)

(2)

Coupling Ø70 / Ø80

Ø70

Coupling Ø70 / Ø80

Ø70

Tool changer Random

Tool selection Continued »

48 (std.) / 60 (opt.)

Magazine positions

76.2

Max. tool diameter (mm) w/o adjacent tool (mm)

sales@engtechgroup.com

Max. tool length (mm)

01926 818 418

221

280 7

Max. tool weight (kg) CTC time – ISO 10791-9 (sec.) *

125

5

4.3

4


± 0.003 / ± 0.002

JIS 6338 (300 mm)

0.008 / 0.004

VDI 3441

Main spindle BBT40

Spindle taper

Pallet Series

Max. spindle speed

MV 154 APC Spindle base speed

9,000

12,000

9,000

12,000

15,000

20,000

15,000

20,000

1,125

1,500

1,125

1,500

1,400

1,500

1,400

1,500

26

15(2)

177

96(2)

Ø7015C / Ø80

Ø70 20C

18.5

Spindle output power kW (S3-25%)

25

Spindle output torque Nm (S3-25%)

157

118

(mm) Spindle diameter code

9B

12B Ø70 9B

Technical data Spindle transmission

MV154APC/E Belt Economic

212

26

15

159

177

96(2)

12B

Ø7015C / Ø80

Ø70 20C

(2)

MV154APC/P PerformanceCoupling

MV154APC/HS SuperCoupling high speed

Work range Tool changer Tableselection size (mm) Tool Travel Magazine positions

Random 800 x 500 48 (std.)700 / 60 (opt.)

X (mm)

Y (mm) Max. tool diameter (mm)

500 76.2

w/o adjacent tool (mm)Z (mm)

560 125

Spindle to table Max. toolnose length (mm)surface (mm)

150280 ~ 710

workweight piece (kg) size X / Y / Z (mm) Max. tool

800 x 500 7 x 370

Tabletime load–capacity (kg) (sec.) CTC ISO 10791-9 *

5

250 4.3

4

X (N)

6,283

4,712

6,912

Number of pallet

Y (N)

6,283

8,639 2

9,425

APC method

Z (N)

11,519

11,519 Swing type

9,425

32

40 / 12 40 / 32

60

Feedchanger force Pallet

Rapid movement X / Y / Z (m/min) APC cycle time (sec)*

X/Y / Z (m/s ) upgrade as GC-4.1R from 5 / 5Q3.2017 /5 Note:Acceleration * At 60 Hz ** The GC-4.0R expect shipment.*** Future versions6 / 6 / 5

7/7/6

2

(1) & pitch of the ball screw Dia. Ø45 / P=12 / 12 / 12 Ø45 / P=16 / 16 / 12 Standard for EU area.(2) S3-60% - Machine specification might be different from the catalog if there is any specification update.

Ø45 / P=20 / 20 / 20

Accuracy Positioning / Repeatability

0.008 / 0.004

ISO 230-2

± 0.003 / ± 0.002

JIS 6338 (300 mm)

0.008 / 0.004

VDI 3441

Main spindle BBT40

Spindle taper Max. spindle speed

9,000

12,000

9,000

12,000

15,000

20,000

15,000

20,000

Spindle base speed

1,125

1,500

1,125

1,500

1,400

1,500

1,400

1,500

18.5

Spindle output power kW (S3-25%) Spindle output torque Nm (S3-25%)

157

25 118

212

Spindle transmission

Belt

Spindle diameter (mm)

Ø70

159

26

15

26

15(2)

177

96(2)

177

96(2)

(2)

Coupling Ø70 / Ø80

Ø70

Coupling Ø70 / Ø80

Ø70

Tool changer Random

Tool selection

48 (std.) / 60 (opt.)

Magazine positions Max. tool diameter (mm)

76.2

w/o adjacent tool (mm)

125

Max. tool length (mm)

280

Max. tool weight (kg)

7

CTC time – ISO 10791-9 (sec.) *

5

4.3

4

Pallet changer 2

Number of pallet APC method

Swing type

APC cycle time (sec)* Note: * At 60 Hz ** The GC-4.0R expect upgrade as GC-4.1R from Q3.2017 shipment.*** Future versions 222

12

(1) Making Engineers Champions... Standard for EU area.(2) S3-60% - Machine specification might be different from the catalog if there is any specification update.

engtechgroup.com


Pallet Series

MV 154 APC OPTIONS & ACCESSORIES Main spindle Belt spindle Coupling spindle

Control -1 –9,000 / 12,000 min -1 –15,000 / 20,000 min

Technical data Spindle code

Coolant system

(F) : QUASER mill i (For E type) FANUC 31iB (For P / HS type)

MV154APC/E Economic 9B

12B

MV154APC/P Performance

9B

12B

Coolant tank capacity (Liter)

15C

20C

37

36

75 L / min., 3 bar

- Nozzle coolant

- Through spindle coolant

25 L / min., 20 bar

- Wash down

75 L / min., 3 bar

Machine size Height (mm)

3,080

Floor space W x D (mm)

3,150

3,400 x 4,340 9,500

Weight (kg)

Connections Power consumption (KVA)

20C

433

Pump capacity *

Main power

15C

MV154APC/HS Super high speed

220V / 60 Hz, 400 V / 50 Hz

25

30

36

31

= Standard

Standard / Option accessories Spindle code QUASER mill i FANUC 31iB AICC II (Look-ahead 200 blocks) FANUC - data server FANUC - high speed processing (Look ahead 600 blocks) 9,000 min-1 Belt spindle (GB-4.1R) 12,000 min-1 Belt spindle (GB-4.1R) 15,000 min-1 Coupling spindle (GC-4.0R** / MC-4.1R***) 20,000 min-1 Coupling spindle (MC-4.0R***) Pull stud for BT tooling Balance tooling for spindle warm up BBT spindle attachment (simultaneous contact) 48 position tool magazine 60 position tool magazine Linear encoder Remote manual pulse generator Dual tool measurement Work probe Hydraulic fixture preparation Ø255 rotary table, 1 unit (factory mount only) Ø255 rotary table, 2 units (factory mount only) Coolant system Chip conveyor Cutter air blast Oil-mist collector Bag filtration Filtration unit Documentation & hand tools shelf Foundation bolts & blocks Tools with tool box Work light Machine status light CE & EMC(1) / GB

MV154APC/E

MV154APC/P

Economic

Performance

9B

12B

9B

12B

15C

/

20C

= Option

=N/A

MV154APC/HS Super high speed 15C

/

20C


Pallet Series

MV 154 APC DIMENSIONS MV154APC

Installation dimensions: MV154APC/E

MV154APC/P

MV154APC/HS

Spindle code

A

9B/12B

3,080

15C/20C

3,150

4340

Door open 800

2915

3982 (60ATC)

2300

2515

224

840

1060

2455

A

4115 3574 (48 ATC)

Oil-mist collector (opt.)

A

Filtration unit (opt.) Bag filtration (opt.)

3615

Door open 920 ECO/Oil chiller (opt.)

2583

Side door

50

R6

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Pallet Series

MV 154 APC DIMENSIONS Table dimensions: 800 400±0.05 50

100

100

100

100

100

50

100

250±0.05

7

35

90˚ ø26

2

100

100

500

180+0.027

100

E

E

100

50

50

32-M16x2Px32L E-E

Pull stud and applicable tools: BT 40 (QUASER SUPPLY)

ISO (7388-B)

DIN (69872-A) Ø19

Ø18.95

Ø18.796

30˚

Ø7 Ø17

Ø22.5

20

26

Ø125 280

M16X2.0P

54

16.4

11.15 1.75

Ø7 Ø17 Ø22

15˚

28.1 44.5

M16X2.0P

19.106

44.106

45˚

25

M16X2.0P

14.026 1.524

45˚

Ø76.2 Ø7 Ø17 Ø23

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01926 818 418

225


MF SERIES | QUASER

MF SERIES

226

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MF Series

MF 400 – C / U High Speed Vertical Machining Centre MF400 : Pallet size: 265 (mm) Travel X / Y / Z: 680 / 610 / 510 (mm) Max. ATC capacity:120 Pallet capacity: 40

Control: (F) FANUC (S) SIEMENS (M) MITSUBISHI (T) HEIDENHAIN

Technical Data

Spindle code

10C

Work range

Table size (mm) Travel

MF400C MF400U 12C

20C*

Ø320 X / Y / Z (mm)

410 / 610 / 510 (1)

A (degree)

+30˚ ~ -120˚

C (degree)

360˚ (Continuous)

Max. swing (mm)

Ø400

Table surface to spindle nose (mm)

20 ~ 530

Spindle nose to tilting center (mm)

20 ~ 530

Max. work piece size (mm)

Ø400 x 300

Table load capacity (kg)

100 (11kg-m)

Feed drive

5,760 / 5,760 / 10,472 (F)

Feed force

X / Y / Z (N)

Rapid movement

X / Y / Z (m/min.)

5,760 / 5,760 / 10,472 (F)

6,283 / 6,283 / 11,519(F) 6,283 / 6,283 / 15,708 (S)

6,283 / 6,283 / 15,708 (S)

6,283 / 6,283 / 15,708 (S)

6,283 / 11,781 / 11,781(M)

6,283 / 11,781 / 11,781 (M)

6,283 / 6,283 / 11,519 (F)

6,283 / 6,283 / 11,519 (F)

6,283 / 6,283 / 11,519 (F)

9,267 / 11,310 / 16,965 (T)

9,267 / 11,310 / 16,965 (T)

9,267 / 11,310 / 16,965 (T)

A / C (min )

36 / 36 / 24 A=25 / C=25

-1

Acceleration X / Y / Z (m/s2)

3 / 3 / 2 (F; M;T ) 3 / 2 / 2 (S)

Accuracy Positioning / Repeatability ISO 230-2

0.008 / 0.004

JIS 6338 (300 mm)

±0.003 / ±0.002

VDI3441

0.008 / 0.004

Main spindle Spindle taper

BBT40

Tool changer

Tool selection

Random

Continued »

Magazine positions

30 (std.) 48 / 60 / 120 (opt.)

Max. tool diameter (mm)

76.2

w/o adjacent tool (mm)

125

Max. tool length (mm)

280

Max. tool weight (kg)

7

5 (F; M; T ) 5.2 (S)

CTC time – ISO 10791-9 (sec.)

Coolant system

Coolant tank capacity (Liter)

sales@engtechgroup.com Pump capacity (3)

01926 818 418

300

- Nozzle coolant

75L / min., 3 bar

- Wash down

75L / min., 3 bar

Machine size

15C

227


Feed force

X / Y / Z (N)

Rapid movement

6,283 / 6,283 / 11,519 (F)

6,283 / 6,283 / 11,519 (F)

6,283 / 6,283 / 11,519 (F)

9,267 / 11,310 / 16,965 (T)

9,267 / 11,310 / 16,965 (T)

9,267 / 11,310 / 16,965 (T)

X / Y / Z (m/min.)

36 / 36 / 24

A / C (min-1)

MF Series

A=25 / C=25

Acceleration X / Y / Z (m/s2)

3 / 3 / 2 (F; M;T ) 3 / 2 / 2 (S)

MF 400 – C/ Repeatability /U Accuracy Positioning ISO 230-2

0.008 / 0.004

JIS 6338 (300 mm)

±0.003 / ±0.002

VDI3441 Control: (F) FANUC (S) SIEMENS (M) MITSUBISHI (T) HEIDENHAIN

Main spindle Technical Data Spindle taper Spindle code

0.008 / 0.004

MF400C MF400U BBT40 12C

10C

Tool Workchanger range

Tool Tableselection size (mm) Magazine positions Travel

20C*

Random Ø320 (1) (opt.) 30 (std.) / 60 / 120 410 48 / 610 / 510

X / Y / Z (mm)

Max. tool diameter (mm) A (degree)

~ -120˚ +30˚76.2

w/o adjacent tool (mm) C (degree)

125 360˚ (Continuous)

tool length Max. swing (mm)(mm)

280 Ø400

Max. tool weight (kg) Table surface to spindle nose (mm)

20 ~7 530

5 (F;20 M;~T530 ) 5.2 (S)

CTC time – ISO 10791-9 (sec.) Spindle nose to tilting center (mm)

Coolant system Max. work piece size (mm)

Ø400 x 300

Coolant tank capacity (Liter) Table load capacity (kg) Pump capacity

15C

300 100 (11kg-m)

(3)

Feed drivecoolant - Nozzle

75L / min.,/ 3 bar (F) 5,760 / 5,760 10,472 75L / min., 3 bar 6,283 / 6,283 / 15,708 (S)

6,283 / 6,283 / 15,708 (S)

6,283 / 11,781 / 11,781 (M) 6,283 / 11,781 / 11,781(M) 6,283 / 6,283 / 11,519 (F)3,070 6,283 / 6,283 / 11,519 (F)

3,140/ 11,519 (F) 6,283 / 6,283

9,267 / 11,310 / 16,965 (T)

9,267 / 11,310 / 16,965 (T)

5,760 / 5,760 / 10,472 (F)

- Wash down

6,283 / 6,283 / 15,708 (S)

Machine size

Height (mm) Floor space W x D (mm) 30 / 48ATC Feed force X / Y 60ATC / Z (N) Weight (kg) Rapid movement

Connections

X / Y / Z (m/min.)

A / C (min-1) Main power Acceleration X / Y / Z (m/s2)

x 2,820 9,2672,020 / 11,310 / 16,965 (T) 2,020 x 3,160

7,300 (30ATC) 7,600 (48ATC) 7,800 (60ATC) 8,800 (120ATC) 36 / 36 / 24 A=25 / C=25 220V / 60Hz or 400V / 50Hz 3 / 3 / 2 (F; M;T ) 3 / 2 / 2 (S)

24 (F) 21 (S; M)

Accuracy Positioning / Repeatability Power consumption (KVA)

24 (F) 21 (S;M)

28 (F;T)

ISO 230-2

6,283 / 6,283 / 11,519(F)

28 (F; T) 0.008 / 0.004

32.5 (F) 31(S) 34 (F) 32 (T)

31 (F)

32 (F)

Note: Option 120mm) ATC Z axis travel 550(2) Option 120 ATC Z axis travel 620(3) At 60Hz.±0.003 * Only for FANUC control JIS(1)6338 (300 / ±0.002 VDI3441

0.008 / 0.004

Main spindle Spindle taper

BBT40

Tool changer

Tool selection

Random

Magazine positions

30 (std.) 48 / 60 / 120 (opt.)

Max. tool diameter (mm)

76.2

w/o adjacent tool (mm)

125

Max. tool length (mm)

280

Max. tool weight (kg)

7

5 (F; M; T ) 5.2 (S)

CTC time – ISO 10791-9 (sec.)

Coolant system

Coolant tank capacity (Liter) Pump capacity

300

(3)

- Nozzle coolant

75L / min., 3 bar

- Wash down

75L / min., 3 bar

Machine size

Height (mm) Floor space W x D (mm)

3,070 30 / 48ATC

3,140 2,020 x 2,820

60ATC

2,020 x 3,160

Weight (kg)

7,300 (30ATC) 7,600 (48ATC) 7,800 (60ATC) 8,800 (120ATC)

Connections

Making Engineers Champions...

228

Main power

220V / 60Hz or 400V / 50Hz

24 (F) 21 (S; M)

Power consumption (KVA)

24 (F) 21 (S;M)

28 (F;T)

28 (F;T )

32.5 (F) 31(S) 34 (F) 32 (T)

Note: Option 120 ATC Z axis travel 550 Option 120 ATC Z axis travel 620 At 60Hz.* Only for FANUC control (1)

(2)

(3)

engtechgroup.com 31 (F)

32 (F)


MF Series

MF 500 / MF630 – C / U High Speed Vertical Machining Centre MF500 : Pallet size: 350 (mm) Travel X / Y / Z: 550 / 630 / 610 (mm) Max. ATC capacity:120 Pallet capacity: 28

MF500C MF500U

10C

12C

15C

20C*

10C

MF630C MF630U 12C

Ø410

Ø500

550 / 630 / 610(2)

800 / 700 / 610

+30˚ ~ -120˚

+30˚ ~ -120˚

360˚ (Continuous)

360˚ (Continuous)

Ø500

Ø630

-25 ~ 585 -25 ~ 585

-25 ~ 585

15C

20C*

-25 ~ 585

Ø500 x 300

Ø630 x 300

200 (19 kg-m)

300 (30 kg-m)

5,760 / 10,472 / 10,472 (F) 5,760 / 10,472 / 10,472 (F)

6,283 / 6,283 / 11,519 (F) 11,519 / 11,519 / 17,279 (F)

11,519 / 11,519 / 17,279 (F) 11,519 / 11,519 / 17,279 (F)

6,283 / 14,137 / 15,708(S) 6,283 / 14,137 / 15,708 (S) 6,283 / 14,137 / 15,708 (S) 14,137 / 14,137 / 21,206(S) 14,137 / 14,137 / 21,206(S) 14,137 / 14,137 / 21,206 (S) 6,283 / 11,781 / 11,781(M) 6,283 / 11,781 / 11,781(M)

11,781 / 11,781 / 17,671(M) 11,781 / 11,781 / 17,671(M)

6,283 / 11,519 / 11,519 (F)

6,283 / 11,519 / 11,519 (F)

6,283 / 11,519 / 11,519 (F)

11,519 / 11,519 / 17,279 (F)

11,519 / 11,519 / 17,279 (F)

9,267 / 11,310 / 16,965(T)

9,267 / 11,310 / 16,965(T)

9,267 / 11,310 / 16,965(T) 11,310 / 11,310 / 29,845(T) 11,310 / 11,310 / 29,845(T) 11,310 / 11,310 / 29,845(T)

36 / 36 / 24

32 / 32 / 16

A=11.1 / C=16.6

A=11.1 / C=16.6

3/3/2

3/3/2

11,519 / 11,519 / 17,279 (F)

0.008 / 0.004 ±0.003 / ±0.002 0.008 / 0.004 BBT40

Continued »

Random 30 (std.) 48 / 60 / 120 (opt.)

30 (std.) 48 / 60 (opt.)

76.2

76.2

125

125

280

280

7

7

5 (F)

5.2(S) 5 (T)

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300

01926 818 418

7 600

75L / min., 3 bar

60L / min., 3.5 bar

75L / min., 3 bar

60L / min., 4.5 bar

229


36 / 36 / 24

32 / 32 / 16

A=11.1 / C=16.6

A=11.1 / C=16.6

3/3/2

3/3/2

MF Series

MF 500 / MF630 – C / U

0.008 / 0.004 ±0.003 / ±0.002 0.008 / 0.004

MF500C MF500U

10C

12C

BBT40 20C*

15C

MF630C MF630U

10C

12C

Random

Ø410 30 (std.) 48 / 60 / 120 (opt.) (2) 550 / 630 76.2/ 610

20C*

30 (std.)Ø500 48 / 60 (opt.) 800 /76.2 700 / 610

+30˚125 ~ -120˚ 360˚ (Continuous) 280

+30˚125 ~ -120˚ 360˚ (Continuous) 280

Ø500 7 -25 5 (F) 5.2 (S) 5 (T) ~ 585 -25 ~ 585

Ø630 7 -25 7 ~ 585 -25 ~ 585

Ø500 x 300 300 200 (19 kg-m)

Ø630 x 300 600 300 (30 kg-m)

75L / min., 3 bar

60L / min., 3.5 bar

75L / min., 3 bar(F) 5,760 / 10,472 / 10,472 (F) 5,760 / 10,472 / 10,472

15C

6,283 / 6,283 / 11,519 (F) 11,519 / 11,519 / 17,279 (F)

60L/ /11,519 min.,/ 4.5 bar 11,519 17,279 (F) 11,519 / 11,519 / 17,279 (F)

6,283 / 14,137 / 15,708(S) 6,283 / 14,137 / 15,708 (S) 6,283 / 14,137 / 15,708 (S) 14,137 / 14,137 / 21,206(S) 14,137 / 14,137 / 21,206(S) 14,137 / 14,137 / 21,206 (S)

3,105 6,283 / 11,781 / 11,781(M) 6,283 / 11,781 / 11,781(M)

3,175

3,230 11,781 / 11,781 / 17,671(M) 11,781 / 11,781 / 17,671(M)

3,380

6,283 / 11,519 / 11,519 (F)

6,2832,280 / 11,519x /3,225 11,519 (F)

6,283 / 11,519 / 11,519 (F)

9,267 / 11,310 / 16,965(T)

9,2672,280 / 11,310x/ 3,610 16,965(T)

x /3,250 9,267 / 11,310 / 16,965(T) 11,310 / 11,310 / 29,845(T) 11,3103,705 / 11,310 29,845(T) 11,310 / 11,310 / 29,845(T)

x 2,530 (30ATC) 3,705(F) x 2,870 11,519 / 11,519 / 3,705 17,279 (F) 11,519 / 11,519 / 17,279 11,519(48ATC) / 11,519 / 17,279 (F)

7,480 (30ATC) 7,780 (48ATC) 7,980 (60ATC) 9,250 (120ATC) 36 / 36 / 24

26 (F) 23(S) 21 (M) 29 (F;T)

A=11.1 / C=16.6

/ 3(S) / 221 (M) 26 (F)3 23

29 (F;T)

8,750 (30ATC) 9,050 (48ATC) 9,250 (60ATC) 32 / 32 / 16

220V / 60Hz or 400V / 50Hz

33 (F) 32(S) 31 (F)

36 (F) 34 (T) 33 (F)

28 (F) 30(S) 26 (M) 31 (F) 32 (T)

A=11.1 / C=16.6

/ 3(S) / 232 (M) 34.7 (F) 33(S) 32 (F) 28 (F)332

31 (F)36 (T)

38 (F)36 (T) 36 (F)

0.008 / 0.004 ±0.003 / ±0.002 0.008 / 0.004 BBT40 Random 30 (std.) 48 / 60 / 120 (opt.)

30 (std.) 48 / 60 (opt.)

76.2

76.2

5 (F)

125

125

280

280

7

7

5.2(S) 5 (T)

7

300

600

75L / min., 3 bar

60L / min., 3.5 bar

75L / min., 3 bar

60L / min., 4.5 bar

3,105

3,175 2,280 x 3,225

3,230

3,380

3,705 x 2,530 (30ATC) 3,705 x 2,870 (48ATC)

2,280 x 3,610

3,705 x 3,250

7,480 (30ATC) 7,780 (48ATC) 7,980 (60ATC) 9,250 (120ATC)

8,750 (30ATC) 9,050 (48ATC) 9,250 (60ATC)

220V / 60Hz or 400V / 50Hz

230

26 (F) 23(S) 21 (M) 29 (F;T)

26 (F) 23(S) 21 (M) 29 (F;T)

33 (F) 32(S) 31 (F)

36 (F) 34 (T) 33 (F)

Making Engineers Champions... engtechgroup.com 28 (F) 30(S) 26 (M) 28 (F) 32(S) 32 (M) 34.7 (F) 33(S) 32 (F) 31 (F) 32 (T)

31 (F)36 (T)

38 (F)36 (T) 36 (F)


MF Series

MF 400 / MF 500 / MF630 OPTIONS & ACCESSORIES Standard / Option accessories

Spindle code SIEMENS 828D (5 Faces) QUASER mill i (5 Faces) MITSUBISHI M830 (5 Faces) FANUC 31iB5 (5 Axes)(1) SIEMENS 840D (5 Axes) HEIDENHAIN TNC640 (5 Axes) ECO chiller Spindle oil chiller 10,000 min-1 SC-4.1 coupling spindle 12,000 min-1 SC-4.1 coupling spindle 15,000 min-1 GC-4.0R(2)or MC-4.1R coupling spindle 20,000 min-1 MC-4.0R coupling spindle 30 position tool magazine 48 / 60 / 120 position tool magazine Pull stud for BT tooling system Balance tooling for spindle warm up ATC auto door Work probe & position compensation Tool length / breakage measurement (Laser) X / Y / Z linear scale & C rotary encoder Rotary encoder on A axes Transformer Coolant system Coolant through spindle F S M T Coolant wash gun Coolant wash down External chip conveyor Internal chip augers Cutter air blast Oil-mist collector Bag filtration Filtration unit Documentation (3) Work light Machine status light CE

MF400C /MF400U

10C / / / / / /

12C / / / / / /

/

/

15C / /

20C

/ / /

/

/

= Option = N/A Standard MF630C /MF630U MF500C /MF500U

10C / / / / / /

12C / / / / / /

/ /

/

/

15C / /

20C

/ / /

/

/

10C / / / / / / /

/

12C / / / / / /

/

/

Note: (1) The application process of 5-axis controller is complicated and the lead time is longer than 6 months. (2) The GC-4.0R expect upgrade as GC-4.1R from Q3.2017 shipment . (3) By CD-ROM version. - Machine specification might be different from the catalogue if there is any specification update. - It is necessary to install cabinet heat exchanger if ambient temperature is higher than 35°C. - The standard specification for MF series is 10C + ECO

Pull stud and applicable tools: ISO (7388-B)

Ø19 30˚

1.75

45˚

20

26

54

M16X2.0P

11.15 Ø7 Ø17 Ø22.5

15˚

28.1 16.4 44.5

M16X2.0P

1.524 14.026

M16X2.0P Ø7 Ø17 Ø22

Ø18.95

45˚

19.106 25 44.106

Ø18.796

DIN (69872-A)

Ø7 Ø17 Ø23

Ø125

Ø76.2

L Please ref. page 17-18

BT40

15C / /

20C

/ / /

/

/

/

/


MF Series

MF 400 / MF 500 DIMENSIONS

MF400

530

1350

510 550

Oil chiller (opt.)

74 2665 2818

R3

2780 (48ATC)

R8

15 Oil-mist collector (opt.)

°

94

60

Door open 870 2020

605

30°

0°

12

Oil chiller (opt.)

205

205

1220

1455

20

B

A

3140

500 395

350

3340 3160 (60ATC)

External chip conveyor (opt.)

Filtration unit (opt.)

X travel 410

2820

2477

700mm for coolant tank service

3300

MF500

539

1350

70 R6

External chip conveyor (opt.)

A

ATC

30 ~ 60 120

Bag filtration (opt.)

R6 70

Bag filtration (opt.)

305 305 Y travel 610

2500

B

3175 3185

610 620

Oil chiller (opt.)

74 2665 2818

R3

15

R8

3340 3160 (60ATC) 2780 (48ATC)

B

3140 3180

0

R6

Bag filtration (opt.)

A

ATC

30 ~ 60 120

7 R6

70

3185 2486

700mm for coolant tank service

Installation dimensions:

Oil-mist collector (opt.)

Filtration unit (opt.)

2280

60

Door open 870

605

275

X travel 550

232

2632

0°

A B

12

30° Oil chiller (opt.)

25

275

1200

1440

3175

585

660 238

350

°

94

300 330 Y travel 630 3225

Bag filtration (opt.)


MF Series

MF 630 DIMENSIONS & LAYOUT Installation dimensions: 30ATC 48ATC 60ATC

A

MF630 R5

00

330

Filtration unit (opt.)

60ATC (opt.)

R4

50

00

R5

2,530 2,870 3,250

Transformer (opt.)

2270 2650

A

Oil-mist collector (opt.)

40Taper

Oil-mist collector (opt.)

585

585

0°

12

30°

325 475

1320

1670

25

3230

External chip conveyor (opt.)

3230

Z travel 610

2900

7

805

555

4 R9

Door open 1400

350 350 Y travel 700

555

X travel 800 3655

Table dimensions: MF500

MF630 10

Ø4

20

Ø3

11 20

13 23

14H8

12H7

23

20

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Ø50

14H8 13 23

MF400

23

233


MF CELL SERIES | QUASER

MF CELL SERIES

234

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MF Cell Series

MF 400 CELL – C / U High Speed Vertical Machining Centre MF 400: Basic M/C: MF400U / C

»» 120 position tool magazine »» 40 pallet storage »» Pallet loader

MF 500: Basic M/C: MF500U / C

»» 120 position tool magazine »» 28 pallet storage »» Pallet loader

Available NC: (F) FANUC 0iMD & 31iB5(S) SIEMENS 828D & 840D(T)HEIDENHAIN TNC640

Technical Data

Spindle code Work range Table size (mm) Travel

10C(2)

X / Y / Z (mm) A / C (degree)

Max. swing (mm) Table surface to spindle nose (mm) Spindle nose to tilting center Max. work piece size (mm) Table load capacity (kg) Feed drive Feed force Rapid movement

X / Y / Z (N)

MF400C Cell MF400U Cell 12C

15C

□ 265 680 / 610 / 510 +30° ~ -120° / 360° (Continuous) Ø300 -20 ~ 490 20 ~ 530 Ø300 x 300 100 (11 kg-m)

5,760 / 5,760 / 10,472 (F) 6,283 / 6,283 / 15,708 (S) 9,267 / 11,310 / 16,965 (T)

6,283 / 6,283 / 11,519 (F) 6,283 / 6,283 / 15,708 (S) 9,267 / 11,310 / 16,965 (T)

X / Y / Z (m/min) 36 / 36 / 24 A / C (min-1) A=25 / C=25 Acceleration X / Y / Z (m/s2) 3 / 3 / 2 (F ; T ) 3 / 2 / 2 (S) Dia. & pitch of the ball screw Ø45 / P=12 / 12 / 12 (F) Ø45 / P=12 / 12 / 8 (S ; T ) Accuracy Positioning / Repeatability 0.008 / 0.004 ISO 230-2 JIS 6338 (300 mm) ± 0.003 / ± 0.002 VDI3441 0.008 / 0.004 Main spindle BBT40 Spindle taper Max. spindle speed 10,000 12,000 15,000 Spindle bass speed F / S / T 1,350* / 1,500 / 1,500 1,350* / 1,500 / 1,500 1,400* / 2,000 / 2,000 15* / 13.3 / 17 26* / 27.7 / 27.7 Spindle output (kW) (S6-25%) F / S/ T 15* / 13.3 / 17 106* / 85 / 108 177* / 132 / 132 Spindle torque (Nm) (S6-25%) F / S/ T 106* / 85 / 108 Spindle transmission Coupling Ø70 Spindle bearing diameter (mm) Tool changer Fixed magazine, pot Random Tool selection Continued » Magazine positions 120 (std.) Max. tool diameter / w/o adjacent tool (mm) 76.2 / 125 Max. tool length (mm) 280 Max. tool weight (kg) 7 (1) CTC time – ISO 10791-9 (sec.) 5 (F) 4.5 (S) 5 (T) Pallet changer (For Cell only) 40 Number of pallet Method of pallet storage Tower, Fixed position Coolant system 235 01926 818 418 sales@engtechgroup.com 300 Coolant tank capacity (Liter) Pump capacity (1) 75L / min., 3 bar - Nozzle coolant - Wash down 75L / min., 3 bar


Dia. & pitch of the ball screw Ø45 / P=12 / 12 / 12 (F) Ø45 / P=12 / 12 / 8 (S ; T ) Accuracy Positioning / Repeatability 0.008 / 0.004 ISO 230-2 JIS 6338 (300 mm) ± 0.003 / ± 0.002 VDI3441 0.008 / 0.004 MainCell spindle MF Series BBT40 Spindle taper Max. spindle speed 10,000 12,000 15,000 Spindle bass speed F / S / T 1,350* / 1,500 / 1,500 1,350* / 1,500 / 1,500 1,400* / 2,000 / 2,000 15* / 13.3 / 17 26* / 27.7 / 27.7 Spindle output (kW) (S6-25%) F / S/ T 15* / 13.3 / 17 Available (F) FANUC 0iMD & 31iB5(S) SIEMENS & 840D (T)/HEIDENHAIN TNC640 * / 85 108 106* / 85 / 108 177* / 132 / 132 SpindleNC: torque (Nm) (S 6-25%) F / S / T 828D 106 Spindle transmission Technical Data MF400C Cell MF400U Cell Coupling Spindle Ø70 Spindle code bearing diameter (mm) 10C(2) 12C 15C Workchanger range Tool Fixed magazine, Table size (mm) □ 265pot Random Tool selection Travel X / Y / Z (mm) 680 / 610 / 510 Magazine positions 120 (std.) A/C (degree) +30° ~ -120° / 360° (Continuous) Max. tool diameter / w/o adjacent tool (mm) 76.2 / 125 Max. tool swing (mm) Ø300 Max. length (mm) 280 Tabletool surface spindle nose (mm) -20 ~7 490 Max. weightto(kg) Spindle tilting center CTC timenose – ISOto10791-9 (sec.)(1) 530 5 (T) 5 (F) 20 4.5~(S) Max. work piece size (mm) Ø300 x 300 Pallet changer (For Cell only) 40kg-m) Table load (kg) 100 (11 Number of capacity pallet Method of pallet storage Tower, Fixed Feed drive 5,760 / 5,760 / 10,472 (F)position 6,283 / 6,283 / 11,519 (F) Coolant system 6,283 / 6,283 / 15,708 (S) 6,283 / 6,283 / 15,708 (S) Coolant tank capacityX(Liter) Feed force / Y / Z (N) 9,267 / 11,310 / 16,965300 (T) 9,267 / 11,310 / 16,965 (T) Pump capacity (1) Rapid movement X / Y / Z (m/min) 36 / 36 / 24 75L / min., 3 bar - Nozzle coolant A / C (min-1) A=25 / C=25 - Wash down 75L / min., 3 bar Acceleration X / Y / Z (m/s2) 3 / 3 / 2 (F ; T ) 3 / 2 / 2 (S) Machine size Dia. & pitch of the ball screw Ø45 / P=12 / 12 / 12 (F) Ø45 / P=12 / 12 / 8 (S ; T ) 3,200 Height (mm) Accuracy Positioning / Repeatability Floor space W x D (mm) 120ATC+40APC 6,100 x 4,655 0.008 / 0.004 ISO 230-2 Weight (kg) 20,000 JIS 6338 (300 mm) ± 0.003 / ± 0.002 Connections VDI3441 0.008 / 0.004 220V / 60Hz or 400V / 50Hz Main power Main spindle Power consumption (KVA) 45 (F) 41 (S) 46 (F) 44 (T) 36 (F) 34 (S) 39 (F ) 40 (T) BBT40 Spindle taper (1) (2) Note: *(S3-25%) At 60Hz The std. for MF series is 10C10,000 + ECO Max. spindle speed 12,000 15,000 - Machine specification might be different the* catalogue if there is1,350 any* specification Spindle bass speed F / S / Tfrom 1,350 / 1,500 / 1,500 / 1,500 / 1,500update. 1,400* / 2,000 / 2,000 15* / 13.3 / 17 26* / 27.7 / 27.7 Spindle output (kW) (S6-25%) F / S/ T 15* / 13.3 / 17 106* / 85 / 108 177* / 132 / 132 Spindle torque (Nm) (S6-25%) F / S/ T 106* / 85 / 108 Spindle transmission Coupling Ø70 Spindle bearing diameter (mm) Tool changer Fixed magazine, pot Random Tool selection Magazine positions 120 (std.) Max. tool diameter / w/o adjacent tool (mm) 76.2 / 125 Max. tool length (mm) 280 Max. tool weight (kg) 7 CTC time – ISO 10791-9 (sec.)(1) 5 (F) 4.5 (S) 5 (T) Pallet changer (For Cell only) 40 Number of pallet Method of pallet storage Tower, Fixed position Coolant system 300 Coolant tank capacity (Liter) Pump capacity (1) 75L / min., 3 bar - Nozzle coolant - Wash down 75L / min., 3 bar Machine size 3,200 Height (mm) Floor space W x D (mm) 120ATC+40APC 6,100 x 4,655 Weight (kg) 20,000 Connections 220V / 60Hz or 400V / 50Hz Main power 236 Making Engineers Champions... engtechgroup.com Power consumption (KVA) 45 (F) 41 (S) 46 (F) 44 (T) 36 (F) 34 (S) 39 (F ) 40 (T)

MF 400 CELL – C / U

Note: *(S3-25%)(1) At 60Hz (2) The std. for MF series is 10C + ECO - Machine specification might be different from the catalogue if there is any specification update.


MF Cell Series

MF 500 CELL – C / U High Speed Vertical Machining Centre MF500 : Pallet size: 350 (mm) Travel X / Y / Z: 550 / 630 / 610 (mm) Max. ATC capacity:120 Pallet capacity: 28

Available NC: (F) FANUC 0iMD & 31iB5 (S) SIEMENS 828D & 840D (T) HEIDENHAIN TNC640

Technical Data

Spindle code Work range Table size (mm) Travel

10C(2)

X / Y / Z (mm) A / C (degree)

Feed drive

Rapid movement

12C

15C

350 550 / 830 / 610 +30° ~ -120° / 360° (Continuous) Ø400 -51 ~ 559 -25 ~ 585 Ø400 x 300 200 (19 kg-m) 6,283 / 6,283 / 11,519 (F) 5,760 / 10,472 / 10,472 (F) 6,283 / 14,137 / 15,708 (S) 6,283 / 14,137 / 15,708 (S) 6,283 / 11,519 / 11,519 (F) 9,267 / 11,310 / 16,965 (T) 9,267 / 11,310 / 16,965 (T) 36 / 36 / 24 A=11.1 / C=16.6 3/ 3/ 2 Ø45 / P=12 / 12 / 12 (F) Ø45 / P=12 / 12 / 8 (S ; T ) □

Max. swing (mm) Table surface to spindle nose (mm) Spindle nose to tilting center Max. work piece size (mm) Table load capacity (kg)

Feed force

MF500C Cell MF500U Cell

X / Y / Z (N)

X / Y / Z (m/min) A / C (min-1) Acceleration X / Y / Z (m/s2) Dia. & pitch of the ball screw Accuracy Positioning / Repeatability 0.008 / 0.004 ISO 230-2 JIS 6338 (300 mm) ± 0.003 / ± 0.002 VDI3441 0.008 / 0.004 Main spindle BBT40 Spindle taper Max. spindle speed 10,000 12,000 15,000 Spindle bass speed 1,350* / 1,500 / 1,500 1,400* / 2,000 / 2,000 F / S / T 1,350* / 1,500 / 1,500 Spindle output (kW) (S6-25%) 15* / 13.3 / 17 26* / 27.7 / 27.7 F / S/ T 15* / 13.3 / 17 106* / 85 / 108 177* / 132 / 132 Spindle torque (Nm) (S6-25%) F / S/ T 106* / 85 / 108 Spindle transmission Coupling Spindle bearing diameter (mm) Ø70 Tool changer Fixed magazine, pot Random Tool selection Continued » Magazine positions 120 (std.) Max. tool diameter / w/o adjacent tool (mm) 76.2 / 125 Max. tool length (mm) 280 Max. tool weight (kg) 7 CTC time – ISO 10791-9 (sec.)(1) 5 (F) 4.5 (S) 4.6 (T) Pallet changer (For Cell only) 28 Number of pallet Method of pallet storage Tower , Fixed position 237 01926 818 418 sales@engtechgroup.com Coolant system 350 Coolant tank capacity (Liter) Pump capacity (1) 75L / min., 3 bar - Nozzle coolant


Accuracy Positioning / Repeatability 0.008 / 0.004 ISO 230-2 JIS 6338 (300 mm) ± 0.003 / ± 0.002 VDI3441 0.008 / 0.004 Main spindle MF Cell Series BBT40 Spindle taper Max. spindle speed 10,000 12,000 15,000 Spindle bass speed 1,350* / 1,500 / 1,500 1,400* / 2,000 / 2,000 F / S / T 1,350* / 1,500 / 1,500 Spindle output (kW) (S6-25%) 15* / 13.3 / 17 26* / 27.7 / 27.7 F / S/ T 15* / 13.3 / 17 Available (F) FANUC 0iMD & 31iB5 (S) SIEMENS & 840D HEIDENHAIN TNC640 * / 85(T) / 108 106* / 85 / 108 177* / 132 / 132 SpindleNC: torque (Nm) (S 6-25%) F / S / T 828D 106 Spindle transmission Coupling Technical Data MF500C Cell MF500U Cell (2) Spindle code bearing diameter (mm) Ø70 Spindle 10C 12C 15C Tool Workchanger range Fixed magazine, Tool selection Table size (mm) □ 350pot Random Magazine positions X / Y / Z (mm) 120 (std.) Travel 550 / 830 / 610 / C (degree) Max. tool diameter / w/oA adjacent tool (mm) 76.2 / 125 +30° ~ -120° / 360° (Continuous) Max. length (mm) Max. tool swing (mm) Ø400 280 Max. weightto(kg) Tabletool surface spindle nose (mm) -51 ~7 559 (1) ~ 5854.6 (T) CTC timenose – ISOto10791-9 (sec.) Spindle tilting center 5 (F) 4.5 -25 (S) Pallet (Forsize Cell(mm) only) Max.changer work piece Ø400 x 300 28kg-m) Number of capacity pallet Table load (kg) 200 (19 Method of pallet storage Tower , Fixed position 6,283 / 6,283 / 11,519 (F) Feed drive 5,760 / 10,472 / 10,472 (F) 6,283 / 14,137 / 15,708 (S) Coolant system 6,283 / 14,137 / 15,708 (S) 6,283 / 11,519 / 11,519 (F) Coolant tank capacityX(Liter) Feed force / Y / Z (N) 9,267 / 11,310 / 16,965350 (T) 9,267 / 11,310 / 16,965 (T) (1) Pump capacity Rapid movement X / Y / Z (m/min) 36 / 36 / 24 75L / min., 3 bar - Nozzle coolant A / C (min-1) A=11.1 / C=16.6 - Wash down 75L / min., 3 bar Acceleration X / Y / Z (m/s2) 3/ 3/ 2 Machine size Dia. & pitch of the ball screw Ø45 / P=12 / 12 / 12 (F)3,550 Ø45 / P=12 / 12 / 8 (S ; T ) Height (mm) Accuracy Positioning / Repeatability Floor space W x D (mm) 120ATC+28APC 6,100 x 4,920 0.008 / 0.004 ISO 230-2 Weight (kg) 24,000 JIS 6338 (300 mm) ± 0.003 / ± 0.002 Connections VDI3441 0.008or / 0.004 220V / 60Hz 400V / 50Hz Main power Main spindle Power consumption (KVA) 37 (F) 36 (S) 41 (F) 41 BBT (T) 40 45 (F) 43 (S) 47 (F) 46 (T) Spindle taper (1) Note: *(S3-25%) At 60Hz (2) The std. for MF series is 10C10,000 + ECO Max. spindle speed 12,000 15,000 Machine specification might be different from the catalogue if there is1,350 any* specification Spindle bass speed / 1,500 / 1,500update. 1,400* / 2,000 / 2,000 F / S / T 1,350* / 1,500 / 1,500 Spindle output (kW) (S6-25%) 15* / 13.3 / 17 26* / 27.7 / 27.7 F / S/ T 15* / 13.3 / 17 106* / 85 / 108 177* / 132 / 132 Spindle torque (Nm) (S6-25%) F / S/ T 106* / 85 / 108 Spindle transmission Coupling Spindle bearing diameter (mm) Ø70 Tool changer Fixed magazine, pot Random Tool selection Magazine positions 120 (std.) Max. tool diameter / w/o adjacent tool (mm) 76.2 / 125 Max. tool length (mm) 280 Max. tool weight (kg) 7 CTC time – ISO 10791-9 (sec.)(1) 5 (F) 4.5 (S) 4.6 (T) Pallet changer (For Cell only) 28 Number of pallet Method of pallet storage Tower ,Fixed position Coolant system 350 Coolant tank capacity (Liter) Pump capacity (1) 75L / min., 3 bar - Nozzle coolant - Wash down 75L / min., 3 bar Machine size 3,550 Height (mm) Floor space W x D (mm) 120ATC+28APC 6,100 x 4,920 Weight (kg) 24,000 Connections 220V / 60Hz or 400V / 50Hz Main power 238 Making Engineers Champions... engtechgroup.com Power consumption (KVA) 37 (F) 36 (S) 41 (F) 41 (T) 45 (F) 43 (S) 47 (F) 46 (T)

MF 500 CELL – C / U

Note: *(S3-25%)(1) At 60Hz (2) The std. for MF series is 10C + ECO - Machine specification might be different from the catalogue if there is any specification update.


MF Cell Series

MF 400 CELL – C / U OPTIONS & ACCESSORIES Standard / Option accessories █

Spindle code

█

MF400C Cell / MF400U Cell

10C

12C

15C

SIEMENS828D (5 Faces)

/

/

/

█

QUASER mill i (5 Faces)

/

/

/

█

FANUC31iB5 (5 AXES)

/

/

/

█

SIEMENS 840D (5 AXES)

/

/

/

█

HEIDENHAIN TNC640 (5 AXES)

/

/

/

█

ECO chiller

█

Spindle oil chiller

█

10,000 min-1 SC-4.1 coupling spindle

█

12,000 min SC-4.1 coupling spindle

█

15,000 min GC-4.0R coupling spindle

█

Dual magazine,120 position tool magazine

█

Pull stud for BT tooling system

█

Balance tooling for spindle warm up

█

ATC auto door

█

Cell +Pallet tower (w 40 pallets)

█

Pallet ID - read only

█

Wash station

█

Work probe & position compensation

█

Laser tool measuring system

█

X / Y / Z linear scale & C rotary encoder

█

Rotary encoder on A axis

█

Transformer

█

Coolant through spindle

/ /

-1

/

-1

F S T

█

Coolant wash gun

█

Coolant wash down

█

External chip conveyor

█

Internal chip augers

█

Cutter air blast

█

Mist collector

█

Documentation*

█

Work light

█

Machine status light

█

CE

Note: * By CD-ROM version. - Machine specification might be different from the catalogue if there is any specification update. - For ambient temperature greater then 35°C, the cabinet heat exchanger is required. - The std. spec. for MF series is 10C + ECO

= N/A


MF Cell Series

MF 500 CELL – C / U OPTIONS & ACCESSORIES = Standard

Standard / Option accessories █

Spindle code

█

= Option

MF500C Cell / MF500U Cell

10C

12C

15C

SIEMENS 828D (5 Faces)

/

/

/

█

QUASERmill i (5 Faces)

/

/

/

█

FANUC31iB5 (5 AXES)

/

/

/

█

SIEMENS 840D (5 AXES)

/

/

/

█

HEIDENHAIN TNC640 (5 AXES)

/

/

/

█

ECO chiller

█

Spindle oil chiller

█

10,000 min-1 SC-4.1 coupling spindle

█

12,000 min-1 SC-4.1 coupling spindle

█

15,000 min-1 GC-4.0R coupling spindle

█

Dual magazine,120 position tool magazine

█

Pull stud for BT tooling system

█

Balance tooling for spindle warm up

█

ATC auto door

█

Cell +Pallet tower (w 28 pallets)

█

Pallet ID - read only

█

Wash station

█

Work probe & position compensation

█

Laser tool measuring system

█

X / Y / Z linear scale & C rotary encoder

█

Rotary encoder on A axis

█

Transformer

█

Coolant through spindle

/ / /

F S T

█

Coolant wash gun

█

Coolant wash down

█

External chip conveyor

█

Internal chip augers

█

Cutter air blast

█

Mist collector

█

Documentation*

█

Work light

█

Machine status light

█

CE

Note: * By CD-ROM version. - Machine specification might be different from the catalogue if there is any specification update. - For ambient temperature greater then 35°C, the cabinet heat exchanger is required. - The std. spec. for MF series is 10C + ECO

= N/A


MF Cell Series

MF 400 CELL DIMENSIONS & LAYOUT Installation dimensions: 15

3 51

98

R5

265 62 62 3080

R3

R

°

DOOR OPEN 620mm

140

C

40

4655

89

265

R8

98

556

R5

MF 400 Cell

12

0°

11 20

1575

12H7

20

2580

3525

3135

5690 6100

5946

4438

Pull stud and applicable tools: ISO (7388-B)

sales@engtechgroup.com

01926 818 418

20 54

M16X2.0P

44.5 28.1

Ø7 Ø17 Ø22.5

26

15˚

Ø7 Ø17 Ø23

Ø125

Ø76.2

L Please ref. page 5-6

Ø7 Ø17 Ø22

Ø19 30˚

45˚ 11.151.75

M16X2.0P

19.106 44.106 25

M16X2.0P

Ø18.95

45˚ 14.0261.524

Ø18.796

DIN (69872-A)

16.4

BT40

241


MF Cell Series

MF 500 CELL DIMENSIONS & LAYOUT Installation dimensions:

350 85 85

R5 1

3

R3

5468

89

85 85 350

15

3337

98

556

R8

R5

R5 98

MF500 Cell

12

10

23

0° 1575

°

DOOR OPEN 620mm

140

14H7

23

2580

3215 3570

5690 6100

4780

5690

Table dimensions:

350 85 85

C

40

14H7

20

23

265

11 20

12H7

85 85 350

265 62 62

MF500 Cell

10

MF400 Cell

23 14H7

242

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243


UX SERIES | QUASER

UX SERIES

244

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UX Series

UX 300 / UX 600 (ECONOMIC) UX300:

UX600:

»» Offer max. value for small parts up to

»» Equipped with proven mechanical swiveling rotary »» Table for working capacity up to »» Ø630 x 425 mm / 300 kg (Economic Version)

»» Ø400 x 352 mm / 100 kg

»» Ø600 x 430 mm / 300 kg »» Ø640 x 440 mm / 500 kg »» Modular structure designed on UX600, UX730Dyn »» All models use the same base, column, cross slider & ATC unit. »» Major difference are spindle head & A/C axes table.

Control: (F) = FANUC(T) = HEIDENHAIN (S) = SIEMENS UX300

Technical data Spindle code

9B

Work range

Table size (mm) Travel

Max. swing (mm)

12B

5 Axes 15C

18A

24A

Ø320 410 (±205) 610 (±305) 500 +30° ~-120° / 360° (Continuous) Ø400 30 ~ 530 30 ~ 530 Ø400 x 352 100

X (mm) Y (mm) Z (mm) A (degree) / C (degree)

Table surface to spindle nose (mm) Spindle nose to tilting center at 90˚ Max. work piece size (mm) Table load capacity (kg)

Feed drive

UX600 Economic Version Multi face 5 Axes 12C

Ø500 885 (+580 ~ -305) 800 (+375 ~-425) 500 +30°~ -120° / 360° (Continuous) Ø630 160 ~ 660 160 ~ 660 Ø630 x 425 300

36 / 36 / 32 A = 25 / C = 25 5/5/5 Ø45 / P = 12 / 12 / 12

11,519 / 11,519 / 11,519 (F) 13,700 / 13,700 / 13,700 (T) 36 / 36 / 36 A = 11.1 / C = 16.6 3 / 4 / 4 (F) 3 / 4.5 / 4.5 (T) Ø45 / P = 12 / 12 / 12

ISO 230-2 JIS 6338 (300 mm) VDI3441

0.008 / 0.004 ±0.003 / ±0.002 0.008 / 0.004

0.008 / 0.004 ±0.003 / ±0.002 0.008 / 0.004

Spindle taper Max. spindle speed

BBT40 HSK A63 9,000 12,000 15,000 18,000 24,000 1,125 / - 1,500 / - 2,000 / - 2,000 / - 2,850 / 24(2) / 32 / 32 / 27.7 / 23(2) / 82(2) / 272 / 204 / 132 / 113.8(2)/ Belt Coupling Motor (opt.) Ø70

BBT 40 12,000

Feed force

X / Y / Z (N)

11,300 / 13,700 / 13,700

Rapid movement

X / Y / Z (m / min) A / C (min-1) Acceleration X / Y / Z (m/s2) Dia. & pitch of the ball screw

Accuracy Positioning / Repeatability

Main spindle

Spindle base speed Spindle output KW (S6-25%) Spindle torque Nm (S6-25%) Spindle transmission Spindle diameter (mm)

Tool changer

F T/ S F T/ S F T/ S

Tool selection

Continued » Magazine positions

Max. tool diameter (mm) w/o adjacent tool (mm) Max. tool length (mm) Max. tool weight (kg) sales@engtechgroup.com CTC time–ISO 10791-9 (sec.)

Coolant system

Coolant tank capacity (Liter) Pump capacity (1) - Nozzle coolant

01926 818 418

Random 48 (std.) / 60 (opt.) 76.2 125 280 7 4.6

76.2 200

1,500 1,500 / 1,500 / 15(3) 27.5 / 27.5 / 96(3) 133 / 133 / Coupling Ø80 Random 30 (std.) 48/60 (opt.) 76.2 125 280 7 245 8 (F) 7.7 (T)

300

400

75 L / min., 3 bar

60 L / min., 3.5 bar


Acceleration X / Y / Z (m/s2) Dia. & pitch of the ball screw

Accuracy Positioning / Repeatability ISO 230-2 JIS 6338 (300 mm) VDI3441

UX Series Main spindle

5/5/5 Ø45 / P = 12 / 12 / 12

3 / 4 / 4 (F) 3 / 4.5 / 4.5 (T) Ø45 / P = 12 / 12 / 12

0.008 / 0.004 ±0.003 / ±0.002 0.008 / 0.004

0.008 / 0.004 ±0.003 / ±0.002 0.008 / 0.004

Spindle taper BBT40 UX 300 / UX 600 (ECONOMIC) Max. spindle speed 9,000 12,000

HSK A63 15,000 18,000 24,000 F Spindle base speed T/ S 1,125 / - 1,500 / - 2,000 / - 2,000 / - 2,850 / Control: (F)output = FANUC (T) = HEIDENHAIN (S) = SIEMENS F Spindle KW (S6-25%) 24(2) / T/ S 32 / 32 / 27.7 / 23(2) / UX300 F Spindle torque Nm (S6-25%) Technical data 82(2) / T/ S 272 / 204 / 132 / 113.8(2)/ 5 Axes Spindle transmission Belt Coupling Motor (opt.) Spindle code 9B 12B 15C 18A 24A Spindle diameter (mm) Ø70

Work range Tool changer

Table size (mm) Tool selection Travel Magazine positions X (mm) Y (mm) Max. tool diameter (mm) w/o adjacent tool (mm) Z (mm) Max. tool length (mm) A (degree) / C (degree) Max. (mm)(kg) Max. swing tool weight

Ø320 Random 410 (±205) 48 (std.) / 60 (opt.) 610 (±305) 76.2 500 125 76.2 +30° 280~-120° / 360° (Continuous) 200 Ø400 7 ~ 530 30 4.6 30 ~ 530 Ø400 x 352 300 100

Table surface to10791-9 spindle(sec.) nose (mm) CTC time–ISO

Spindlesystem nose to tilting center at 90˚ Coolant

Max. work piece size (mm) Coolant tank capacity (Liter) Table load capacity (kg) (1) Pump capacity Feed drivecoolant - Nozzle -Feed Through forcespindle coolant X / Y / Z (N) - Wash down Rapid movement X / Y / Z (m / min) Machine size A / C (min-1) Height (mm) Acceleration X / Y / Z (m/s2) Floor&space W the x Dball (mm) Dia. pitch of screw Weight (kg) Accuracy Positioning / Repeatability

Connections ISO 230-2

Main6338 power JIS (300 mm) Power consumption (KVA) VDI3441

Note: At 60Hz. (2) (S6-40%) (3) (S3-25%) Main (1)spindle Spindle taper Max. spindle speed Spindle base speed

Spindle output KW (S6-25%) Spindle torque Nm (S6-25%) Spindle transmission Spindle diameter (mm)

Tool changer

Tool selection

Magazine positions

Max. tool diameter (mm) w/o adjacent tool (mm) Max. tool length (mm) Max. tool weight (kg) CTC time–ISO 10791-9 (sec.)

Coolant system

Coolant tank capacity (Liter) Pump capacity (1) - Nozzle coolant - Through spindle coolant - Wash down

Machine size

Height (mm) Floor space W x D (mm) Weight (kg)

Connections

Main power Power consumption (KVA)

(1) (2) (3) Note: 246 At 60Hz. (S6-40%) (S3-25%)

F T/ S F T/ S F T/ S

BBT 40 12,000

1,500 1,500 / 1,500 / 15(3) 27.5 / - UX600 27.5 / 96(3) Economic Version 133 / 133 / Multi face Coupling 5 Axes 12C Ø80 Ø500 Random ~ -305) (+580 30885 (std.) 48/60 (opt.) 800 (+375 76.2~-425) 500 125 +30°~ -120° / 280 360° (Continuous) Ø630 7 660(T) 8160 (F) ~ 7.7 160 ~ 660 Ø630 x 425 400 300

75 L / min., 3 bar 25 L / 13,700 min., 20/ 13,700 bar 11,300 75 L / min., 3 bar 36 / 36 / 32 A = 25 / C = 25 3,070 3,140 3,070 5/5/5 2,500 x 2,800 (48ATC) 2,500 x 3,160 (60ATC) Ø45 / P = 12 / 12 / 12 8,100

60 L / min., 3.5 bar 11,519 / 11,519 25 L/ 11,519 / min., 20 bar (F) 13,700 / 13,700 / 13,700 (T) 60 L / min., 3 bar 36 / 36 / 36 A = 11.1 / C = 16.6 3,280 3 / 4 / 4 (F) 3 / 4.5 / 4.5 (T) 4,050 Ø45 / P = x123,800 / 12 / 12 12,100

0.008 / 0.004 220 V /±0.003 60 Hz or 400 V / 50 Hz / ±0.002 36 (T) 0.008 / 0.004 44 (T)

0.008 / 0.004 220 V /±0.003 60 Hz or 400 V / 50 Hz / ±0.002 30 (F) / 0.004 35 (T) 0.008

BBT40 HSK A63 9,000 12,000 15,000 18,000 24,000 1,125 / - 1,500 / - 2,000 / - 2,000 / - 2,850 / 24(2) / 32 / 32 / 27.7 / 23(2) / 82(2) / 272 / 204 / 132 / 113.8(2)/ Belt Coupling Motor (opt.) Ø70 Random 48 (std.) / 60 (opt.) 76.2 125 280 7 4.6

BBT 40 12,000

1,500 1,500 / 1,500 / 15(3) 27.5 / 27.5 / 96(3) 133 / 133 / Coupling Ø80 Random 30 (std.) 48/60 (opt.) 76.2 125 280 7 8 (F) 7.7 (T)

76.2 200

300

400

75 L / min., 3 bar 25 L / min., 20 bar 75 L / min., 3 bar

60 L / min., 3.5 bar 25 L / min., 20 bar 60 L / min., 3 bar

3,070 3,140 3,070 2,500 x 2,800 (48ATC) 2,500 x 3,160 (60ATC) 8,100

3,280 4,050 x 3,800 12,100

220 V / 60 Hz or 400 V / 50 Hz 36 (T) 44 (T)

220 V / 60 Hz or 400 V / 50 Hz 30 (F) 35 (T)

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UX Series

UX 600 / UX 730 DYN UX600:

UX730:

»» Equipped with proven mechanical swiveling rotary »» Table for working capacity up to »» Ø630 x 425 mm / 300 kg (Economic Version) »» Ø600 x 430 mm / 300 kg »» Ø640 x 440 mm / 500 kg »» Modular structure designed on UX600, UX730Dyn »» All models use the same base, column, cross slider &

»» Equipped with

state-of-art torque motor

»» On swiveling & rotary axes

»» Ø730 x 475 mm / 850 kg

ATC unit.

»» Major difference are spindle head & A/C axes table.

9B

12B

UX600

UX730 Dyn

5 Axes

5 Axes

15C

18A

24A

Ø280 / Ø600 x W500 Ø600 x W500 885 (-580 ~+305) 800 (+375 ~ -425) 500 +30° ~ -120° / 360° (Continuous) Ø600 Ø640 130 ~ 630 140 ~ 640 160 ~ 660 150 ~ 650 Ø600 x 430 Ø640 x 440 300 500

15C

180 ~ 680 130 ~ 630

13,700 / 13,700 / 13,700(T) 10,472 / 10,472 / 14,137(S)

9,000 1,125 32 / 28.5 272 / 242

Belt

19,800 / 11,300 / 13,700 36 A = 30 / C = 90 5.5 / 5.5 / 5.5 Ø45 / P = 12 / 12 / 12

0.008 / 0.004 ±0.003 / ±0.002 0.008 / 0.004

0.008 / 0.004 ±0.003 / ±0.002 0.008 / 0.004

Continued »

sales@engtechgroup.com

15,000 2,000 27.7 132 Coupling

Random 48 (std.) / 60 (opt.)

01926 818 418 7

400

HSK A63 18,000 24,000 2,000 2,850 24(2) 23(2) 82 (2) 113.8(2) Motor (opt.) Ø70

76.2 200 7

24A

Ø500 995 (-625 ~ +370) 800 (+375 ~-425) 500 +30˚ ~ -120˚ Ø730 175 ~ 675 125 ~ 625 Ø730 x 475 850

36 A = 25 / C = 33.3 A=25 / C=33 5 / 5.5 / 5.5 (T) (S) Ø45 / P = 12 / 12 / 12

BBT40 12,000 1,500 32 / 28.5 204 / 182

76.2 125 280

18A

BBT40 15,000 2,000 27.7 132 Coupling

76.2 125 280

HSK A63 18,000 24,000 2,000 2,850 23 (2) 24(2) 113.8 (2) 82(2) Motor (opt.)

Random 48 (std.) / 60 (opt.) 76.2 200 7

400

247


0.008 / 0.004 ±0.003 / ±0.002 0.008 / 0.004

UX Series 9,000

BBT40 12,000 1,500 32 / 28.5 204 / 182

15,000 2,000 27.7 UX600 132 Coupling

UX1,125 600 / UX 730 DYN 32 / 28.5 272 / 242

Belt

9B

5 Axes

12B

15C

0.008 / 0.004 ±0.003 / ±0.002 0.008 / 0.004 HSK A63 18,000 24,000 2,000 2,850 24(2) 23(2) 82 (2) 113.8(2) Motor (opt.) Ø70 18A 24A

Random Ø280 / Ø600 x W500 Ø600 x W500 48 (std.) / 60 (opt.) ~+305) 885 (-580 76.2 800 (+375 ~ -425) 125 76.2 500 280 200 +30° ~ -120° / 360° (Continuous) 7 Ø600 Ø640 7 130 ~ 630 140 ~ 640 160 ~ 660 150 ~ 650 400 Ø600 x 430 Ø640 x 440 300 500 60 L / min., 3.5 bar 25 L / min., 20 bar 13,700 / 13,700 / 60 13,700 (T) 10,472 L / min., 3 bar / 10,472 / 14,137(S)

BBT40 15,000 2,000 27.7 132 Coupling 15C

Belt

76.2 125 280

248

15,000 2,000 27.7 132 Coupling

Random Ø500 48 (std.) / 60 (opt.) 995 (-625 ~ +370)76.2 800 (+375 ~-425) 125 76.2 500 280 200 +30˚ ~ -120˚ 7 Ø730 180 ~ 680 175 ~ 675 130 ~ 630 125 ~ 625 400 Ø730 x 475 850 60 L / min., 3.5 bar 25 L / min., 20 bar 19,800 13,700 60 L // 11,300 min., 3/bar

46 (T) 42 (S)

HSK A63 18,000 24,000 2,000 2,850 24(2) 23(2) 82 (2) 113.8(2) Motor (opt.) Ø70

Random 48 (std.) / 60 (opt.)

7

24A

36 3,280 A = 30 / C = 90 4,050 x 3,800 5.5 / 5.5 / 5.5 Ø45 / P12,700 = 12 / 12 / 12

220 V / 60 Hz /or0.004 400 V / 50 Hz 0.008 38 (T) 41.3(S) ±0.003 / ±0.002 38 (T) 41 (S) Note: Content in red for Europe only. 0.008 / 0.004 BBT40 12,000 1,500 32 / 28.5 204 / 182

5 Axes 18A

36 A = 25 / C =3,280 33.3 A=25 / C=33 x 3,800 5 /4,050 5.5 / 5.5 (T) (S) Ø45 / P12,100 = 12 / 12 / 12

9,000 1,125 32 / 28.5 272 / 242

HSK A63 18,000 24,000 2,000 2,850 23 (2) 24(2) UX730 - Dyn 113.8 (2) 82(2) Motor (opt.)

76.2 200

43

220 V / 60 Hz /or0.004 400 V / 50 Hz 0.008 ±0.003 / ±0.00251 0.008 / 0.004

BBT40 15,000 2,000 27.7 132 Coupling

76.2 125 280

7

HSK A63 18,000 24,000 2,000 2,850 23 (2) 24(2) 113.8 (2) 82(2) Motor (opt.)

Random 48 (std.) / 60 (opt.) 76.2 200 7

400

400

60 L / min., 3.5 bar 25 L / min., 20 bar 60 L / min., 3 bar

60 L / min., 3.5 bar 25 L / min., 20 bar 60 L / min., 3 bar

3,280 4,050 x 3,800 12,100

3,280 4,050 x 3,800 12,700

220 V / 60 Hz or 400 V / 50 Hz 38 (T) 41.3(S) 38 (T) 41 (S)

Note: Content in red for Europe only.

46 (T) 42 (S)

43

220 V / 60 Hz or 400 V / 50 Hz 51

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UX Series

UX 300 / UX 600 ECONOMIC

OPTIONS & ACCESSORIES UX300

Standard / Option accessories Spindle code QUASER mill i (4+1 Axes) HEIDENHAIN TNC620 (4+1 Axes) HEIDENHAIN TNC640 (5 Axes) HEIDENHAIN Software option2 SIEMENS 840D Spindle oil chiller 12,000 min-1 SC-4.2 coupling spindle 9,000 min-1 GB-4.1R belt spindle 12,000 min-1 GB-4.1R belt spindle 15,000 min-1 GC-4.0R / MC-4.1R coupling spindle 24,000 min-1 GM-4.0A motor spindle 18,000 min-1 GM-4.1A motor spindle 40 taper / 30 position tool magazine 40 taper / 48 position tool magazine 40 taper / 60 position tool magazine Pull stud for BT tooling system X / Y / Z linear scale & C rotary encoder Rotary encoder on A axes Coolant through ball screw Thermal compensation Coolant system 20 bar through spindle coolant Coolant wash gun Coolant wash down Chip conveyor Chip augers Cutter air blast Stainless steel chip pan & chip channel Work light Machine status light CE & EMC*/ GB 2 Port through table Reference rod (for thermal comp with probe) Laser tool measuring system

9B

5 axes

12B

15C

18A

24A

UX600 Economic Version Multi face 5 axes 12C

/

Note: * Standard for Eu area. - Machine specification might be different from the catalog if there is any specification update.

Pull stud and applicable tools: BT 40 (QUASER SUPPLY) 45˚

30˚

Ø7 Ø17

Ø22.5

15˚ 54

M16X2.0P

28.1

44.5

20

26

16.4

1.75 11.15

M16X2.0P

19.106 44.106 25

Ø22

Ø19

45˚

14.026

M16X2.0P

Ø7 Ø17

DIN (69872-A)

Ø18.95

1.524

Ø18.796

ISO (7388-B)

Ø7 Ø17 Ø23


UX Series

UX 300 / UX 600 ECONOMIC

OPTIONS & ACCESSORIES = Standard

UX600

9B

12B

15C

18A

5 axes

24A

15C

18A

24A

/

tool length tool median point(A/2) tool diameter tool weight MOMENT=D*B(≦ 10.29N-m)

A B C D

tool length tool middle point(A/2) tool diameter tool weight MOMENT=D*B( ≦ 9.85N-m)

A

Ø125

A

Ø125

C

C

MAX TOOL Weight D kgf

MAX TOOL Weight D kgf B

=N/A

UX730 Dyn

/

A B C D

= Option

B


UX Series

UX 300 DIMENSIONS & LAYOUT Installation dimensions: UX300

650

70

B

Belt

Couplig

3,070

3,140

74

R3

2665

Filtra on unit (opt.)

15 R8

3340 3160 (60ATC) 2780 (48ATC)

R6

Oil chiller

357

1350

R6 70

3185 2486

342

Mist collector (opt)

430

2020

466

1220

1455

205 205 X Travel 410

30 Z Travel 500

605

B

395

3070

500

60

Door Open 870

°

90

0°

12

30°

305 305 Y Travel 610 2820

2500

Table dimensions: UX300

UX600 Economic

A

2-Ø5 (2 port) Ø10X1.4L ± 0.05 PCDØ32

A

2-Ø5 (2 port) Ø10X1.4L ±0.05 PCDØ45

0

Ø50

A DETAIL

A

A

Ø70H7

11

12H7

14H8

23

20

18

Ø50H7

A DETAIL

18

A DETAIL

20

23

A-A SECTION

sales@engtechgroup.com

1

Ø

13

0

32

A DETAIL

A-A SECTION

01926 818 418

251


UX Series

UX 600 / UX 730 DYN DIMENSIONS & LAYOUT Installation dimensions:

45

R5

R5

Oil chiller

80 R6

(Oil chiller of Motor spindle)

45

UX600 UX730Dyn

(Chokes of Motor spindle)

UX600

1,024

A R4

Door open 830

Mist collector*2 (opt.)

2230

3280

880

800

240

200

3280 2620

4430 3800 (60 ATC)

978

85

Filtration unit (opt.)

740

UX730

200

A

770

625

(Chokes of Motor spindle)

3950

Table dimensions:

A

A DETAIL

100 100 100 100 500

100 100 100 100 500

23

Ø25H7

14H8 28

3.7

15 25

14H8

A-A SECTION

Note: Content in red for Europe only.

A DETAIL

Ø50H7

1

20

9.5

Ø100.5 Ø20H7

A-A SECTION

A

30

A DETAIL

A

4-Ø5 (4 port) Ø10X1.4L ±0.05 PCDØ37

14 24

2-Ø3.2 (2 port) G1/8 PCDØ45

Ø5

A-A SECTION

1

A

A

00

A DETAIL

30°30°

0

2-Ø8 (2 port) 2-Ø18X1.8±0.05L PCDØ45 A DETAIL

A DETAIL A

UX730

Ø6 0

Ø6 00

UX600


sales@engtechgroup.com

01926 818 418

253


MK SERIES | QUASER

MK SERIES

254

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MK Series

MK 5 U »» Easy Operation: »» Max. operator door open: 2,760 mm. »» Easy loading of large workpiece. »» Documentation & hand tool shelf. »» Tool loading / unloading on magazine side. »» Movable operator panel. Swivel type operation panel. »» Spindle to front at a convenient: 251 mm(min.) Table front to operator: 251 mm. »» From center of table to operator : 532 mm.

MK5U series Technical data

12K

Work range

Table size (mm)

Rotary Table size (mm) Travel

Ø550 2,700

X (mm) Y (mm)

560

V=715 / H=850 +110° ~ -30°

B (degree)

C (degree)

360° (Continuous)

Max. work piece size (mm)

2,700 x 620 x 560

Table surface to spindle nose (mm)

50~765

200 ~1,050

Table surface to spindle center at 90° (mm)

Max. swing (mm)

Ø560 x H620

Table load capacity (kg)

2,000 (600 on Rotary table)

Feed drive

Feed force X / Y / Z (N)

14,660 / 14,137 / 25,132 40 / 40 / 36

X / Y / Z (m /min) B / C (min )

B=33 / C=25

-1

Acceleration X / Y / Z (m/s2)

3/ 5/ 4

Ø63 / Ø45 / Ø50 P = 30 / 16 / 12

Dia. & pitch of the ball screw

Accuracy Positioning / Repeatability ISO 230-2

0.008 / 0.004

JIS 6338 (300 mm)

± 0.003 / ± 0.002

Spindle taper

ISO 40 / BBT40

VDI 3441 Main spindle

0.008 / 0.004

Continued » Max. spindle speed

12,000

Spindle base speed

2,953

Spindle output kW (S6-40%)

Spindle diameter (mm)

Ø70

Random

Magazine positions

CTC time –ISO 10791-9 (sec.)

Motor

Ø70

Tool selection

Max. tool length (mm)

161.7

Motor

Tool changer

Max. tool diameter (mm) sales@engtechgroup.com w/o adjacent tool (mm)

50

161.7

Spindle transmission

15,000 2,953

50

Spindle torque Nm (S6-40%)

Max. tool weight (kg)

15K

2,800 x 560

Z (mm)

Rapid movement

MK5U

L:30 (std.) 48/60 (opt.); R:40 (std.) 60(opt.)

01926 818 418

76.2 125

300 7 7

255


Table load capacity (kg)

2,000 (600 on Rotary table)

Feed drive

Feed force X / Y / Z (N)

Rapid movement

14,660 / 14,137 / 25,132 40 / 40 / 36

X / Y / Z (m /min) B / C (min )

MK Series X / Y / Z (m/s2) Acceleration

B=33 / C=25

-1

3/ 5/ 4

Dia. & pitch of the ball screw MK 5U Accuracy Positioning / Repeatability

Ø63 / Ø45 / Ø50 P = 30 / 16 / 12

MK5U series ISO 230-2

JIS 6338 (300 mm)

Technical data

12K

VDI 3441 Main spindle Work range

Spindle taper Table size (mm) Max. spindle speed Rotary Table size (mm)

Spindle base speed Travel X (mm) Spindle output kW (S6-40%) Y (mm)

Spindle torque Nm (S6-40%) Z (mm) Spindle transmission

0.008 / 0.004

B (degree)

Spindle diameter (mm) C (degree) Tool changer Max. work piece size (mm) Tool Tableselection surface to spindle nose (mm)

Magazine positions Table surface to spindle center at 90° (mm) tool diameter Max. swing (mm) (mm) w/o tool (mm) T ableadjacent load capacity (kg)

12,000 2,953 50

161.7

Motor Ø70

Spindle transmission

Tool changer

Tool selection

Magazine positions

Max. tool diameter (mm) w/o adjacent tool (mm) Max. tool length (mm)

Max. tool weight (kg)

CTC time –ISO 10791-9 (sec.) Coolant system

Coolant tank capacity (Liter) Pump capacity * - Nozzle coolant

- Through spindle coolant

Machine size Height (mm)

Floor space W x D (mm)

256

Weight (kg) Connections Main power

Power consumption (KVA)

15,000

560

50

2,700

V=715 / H=850 +110° ~ -30°

360° (Continuous) 2,700 x 620 x 560 Random 50~765

2,953 161.7

Motor Ø70

B=33 / C=25 31,200 / 5/ 4

Ø63 / Ø45 / Ø50 P = 30 / 16 / 12 75 L / min., 3 bar 25 0.008 L / min., 20 bar / 0.004

Machine size mm) JIS 6338 (300 Height (mm) VDI 3441

Spindle diameter (mm)

Ø550

7 / 25,132 14,660 / 14,137 7 / 36 40 / 40

Pump * ball screw Dia. & capacity pitch of the Nozzle coolant Accuracy Positioning / Repeatability -ISO Through 230-2 spindle coolant

Spindle torque Nm (S6-40%)

ISO 40 / xBBT 2,800 56040

15K

125 2,000 (600 on Rotary table) 300

Max. tool Feed forceweight X / Y /(kg) Z (N) CTC time –ISO 10791-9 (sec.) Rapid movement X / Y / Z (m /min) Coolant system B / C (min-1) 2 Coolant tank X capacity (Liter) ) Acceleration / Y / Z (m/s

Main power Spindle base speed Power consumption (KVA) Spindle output kW (S6-40%)

0.008 / 0.004

~1,050 L:30 (std.) 48/60200 (opt.); R:40 (std.) 60(opt.) Ø56076.2 x H620

Max.drive tool length (mm) Feed

Floorspindle space W x D (mm) Main Weight (kg) Spindle taper Connections Max. spindle speed

± 0.003 / ± 0.002 MK5U

± 0.003 / ± 0.002 3,090 0.008 / 0.004 6,850 x 5,210

12,000 2,953 50

161.7

23,000 ISO 40 / BBT40 220 V / 60 Hz or 400 V / 50 Hz 55 (S) 60 (T)

Motor

15,000 2,953 50

161.7

Motor

Ø70

Ø70

Random

L:30 (std.) 48/60 (opt.); R:40 (std.) 60(opt.) 76.2 125

300 7

7

1,200 75 L / min., 3 bar 25 L / min., 20 bar 3,090

6,850 x 5,210 Making Engineers Champions... 23,000 220 V / 60 Hz or 400 V / 50 Hz 55 (S) 60 (T)

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MK Series

MK 5 U OPTIONS & ACCESSORIES = Standard

MK5U

Standard / Option accessories

= Option

12K

15K

SIEMENS 840D HEIDENHAIN iTNC530 (5 Axes) with Option2 Spindle oil chiller 40 taper 12,000 min-1-1 motor spindle 40 taper 15,000 min-1-1 motor spindle 40 taper / L:30+R:40 position tool magazine 40 taper / L:48+R:60 position tool magazine 40 taper / L:60+R:60 position tool magazine Pull stud for BT tooling system X / Y / Z linear scale & C rotary encoder Encoder on B axes (tilting head) Thermal compensation Coolant system 20 bar through spindle coolant 50 bar through spindle coolant Coolant wash gun Chip conveyor Chip augers Top guard Work light Machine status light CE & EMC Laser tool measuring system Work probe Pendular wall (Partition wall)

Note: *At 60 Hz - Machine spec. might be different from the catalog if there is any spec. update.

Table dimensions: Ă&#x2DC;550

12 12

32 32

18H8

30

100 100 100 100 75 75 75 75 100 100 100 100

2800

560 560

100 100 100 80 80 100 100 100 100 100 80 80

1400

= N/A


MK Series

MK 5 U CUTTING AREA INTERFACE

850

1715

1330 1025

945 1020 1320

50

200

715

1020 1320

145

40

620

1330 1025

30°

65

W=600Kg

Tool change position

X travel = 2700

Y travel = 560

Tool change position 65

Tool change position

Z travel vertical = 715

Ø125(max)

W=2000Kg

50

620 330

145

Tool change position

50

258

2700

115 300(max)

0°

620

145

Ø800

11

Z travel 200 horizontal = 850

965

1350

50

Making Engineers Champions...

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MK Series

MK 5 U DIMENSIONS & LAYOUT

R7

5210

00

2120

Installation dimensions:

R6

35

35

R6

6850 5800

1050

5210 3087

1101.5

1003

3090

2470

1021.5

Pull stud and applicable tools: ISO (7388-B)

Ø19

L

Ø7

Ø7

Ø22.5

Ø17

Ø17

01926 818 418

Ø125

Ø76.2

Please ref. page 13

20

26

54

44.5 28.1

Ø7 Ø17 Ø22

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30˚ 15˚

M16X2.0P

11.15 1.75

M16X2.0P

19.106 44.106

DIN (69872-A)

45˚

25

M16X2.0P

Ø18.95

45˚

14.026 1.524

Ø18.796

16.4

BT 40

Ø23

259


MT SERIES | QUASER

MT SERIES

260

Making Engineers Champions...

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MT Series

MT 400 U Mill Turn Series Max. size when operator door open 870 mm From centre of table to operator door 605 mm Swivel type operation panel & Hand held remote MPG

HX404 SERIES ISO 40

Technical Data Specification code Work range Pallet size (mm) Max. work swing diameter (mm) Max. work piece height Table load capacity (kg) Travel X / Y / Z (mm) B minimum indexing (degree) Table surface to spindle center (mm) Spindle nose to table center (mm) Surface configuration Feed drive Feed force X / Y / Z (N) Rapid movement X / Y / Z (m/min) B (sec. /90 degree) Acceleration X / Y / Z (m/s2) Dia. & pitch of the ball screw (mm) Accuracy Positioning / Repeatability ISO 230-2 JIS 6338 (300 mm) VDI3441 Main spindle Spindle taper Max. spindle speed Spindle base speed Spindle output (kW) (S3-25%) Spindle torque (Nm) (S3-25%) Spindle transmission Spindle bearing diameter (mm) Tool changer Tool selection Continued » Magazine positions Max. tool diameter w/o adjacent tool (mm) Max. tool length (mm) Max. tool weight (kg) Max. tool weight moment (Nm) Tool to tool time (sec.)(2) Chip to chip time (sec.)(2) 01926 818 418 sales@engtechgroup.com Pallet changer Number of pallet Method of pallet changer Pallet change time (sec.) Pallet changing repeatability (mm)

Control: (F) FANUC

HX404 A/ B

E

P

400 Ø630 900 400 560 / 640 / 640 1 / 0.001 80 70 M16@pitch80 mm grid 8,638 / 8,638 / 8,638 48

Ø40 / 16

2.5 / 1.5 7.8 / 9.8 / 9.8

6,911 / 9,425 / 9,425 60

Ø40 / 20

0.008 / 0.004 ± 0.003 / ± 0.002 0.008 / 0.004

12,000 1,500 15 96

5

BBT40

Coupling Ø70

15,000 (std.) 1,400 26 177

Random pocket, bidirectional election 60 76.2 / 125 350 7 10 1.3 (< 6kg)

20,000 (opt.) 1,500 15(1) 96(1)

4 261

10.5

2 ARM type 0.01

5.5


Acceleration X / Y / Z (m/s2) Dia. & pitch of the ball screw (mm) Accuracy Positioning / Repeatability ISO 230-2 JIS 6338 (300 mm) MTVDI3441 Series Main spindle Spindle taper Max. spindle speed Spindle base speed Spindle outputISO (kW) HX404 SERIES 40(S3-25%) Spindle torque (Nm) (S3-25%) Technical Data Spindle transmission Spindle bearing Specification codediameter (mm) Tool changer Work range Tool Palletselection size (mm) Magazine Max. work positions swing diameter (mm) Max. tool w/o adjacent tool (mm) workdiameter piece height Max. (mm) Tabletool loadlength capacity (kg) Max. (kg) Traveltool X / weight Y / Z (mm) Max. tool weight moment (Nm) B minimum indexing (degree) Tool tosurface tool time (sec.)(2)center (mm) Table to spindle (2) Chip to chip (sec.) Spindle nosetime to table center (mm) Pallet changer Surface configuration Number Feed driveof pallet Method of pallet changer Feed force X / Y / Z (N) Pallet change time (sec.) Rapid movement X / Y / Z (m/min) Pallet changing repeatability (mm) B (sec. /90 degree) Coolant system Acceleration X / Y / Z (m/s2) Coolant tankofcapacity Dia. & pitch the ball (Liter) screw (mm) - Nozzle coolant pump capacity (2) Accuracy Positioning / Repeatability - Through ISO 230-2 spindle coolant pump capacity (2) - Ceiling & wash JIS 6338 (300 mm)down pump capacity (2) Machine VDI3441size Height (mm) Main spindle Floor space Spindle taperW x D (mm) Weight (kg) speed Max. spindle Connections Spindle base speed Main power Spindle output (kW) (S3-25%) Power consumption Spindle torque (Nm) (KVA) (S3-25%)

7.8 / 9.8 / 9.8

Ø40 / 16

0.008 / 0.004 ± 0.003 / ± 0.002 0.008 / 0.004

MT 400 U

Spindle transmission (1) (2) (S3-60%) At 60 Hz Note: Spindle bearing diameter (mm) Tool changer Tool selection Magazine positions Max. tool diameter w/o adjacent tool (mm) Max. tool length (mm) Max. tool weight (kg) Max. tool weight moment (Nm) Tool to tool time (sec.)(2) Chip to chip time (sec.)(2) Pallet changer Number of pallet Method of pallet changer Pallet change time (sec.) Pallet changing repeatability (mm) Coolant system Coolant tank capacity (Liter) - Nozzle coolant pump capacity (2) - Through spindle coolant pump capacity (2) - Ceiling & wash down pump capacity (2) Machine size Height (mm) Floor space W x D (mm) 262 Weight (kg) Connections Main power Power consumption (KVA)

Ø40 / 20

BBT40

12,000 1,500 15 96

15,000 (std.) 1,400 26 177 HX404 Coupling A/ B Ø70

E

8,638 / 8,638 / 8,638 10.5 48

Ø40 / 16 25 L/min., 8 bar

4 70 M16@pitch80 mm grid 2 ARM type 6,911 / 9,425 / 9,425 5.5 60 2.50.01 / 1.5 7.8 / 9.8 / 9.8 650 L Ø40 / 20 60 L/min., 3 bar 25 L/min., 20 bar 0.008 / 0.004 25 L/min., 1.5 bar ± 0.003 / ± 0.002

0.008 / 0.004 2,895 2,365 x 4,915 BBT40 10,500 15,000 (std.) 1,400 220 V / 60 Hz or 400 V / 5026Hz

12,000 1,500 15 32 96

Coupling Ø70

177

Random pocket, bidirectional election 60 76.2 / 125 350 7 10 1.3 (< 6kg)

2 ARM type

10.5

650 L 60 L/min., 3 bar 25 L/min., 1.5 bar

4

25 L/min., 20 bar

2,895 2,365 Making Engineersx 4,915 Champions... 10,500 220 V / 60 Hz or 400 V / 50 Hz

41

20,000 (opt.) 1,500 15(1) 96(1)

5.5

0.01

25 L/min., 8 bar

32

P

Random pocket, bidirectional election 400 60 Ø630 76.2 / 125 900 350 400 7 / 640 560 / 640 1 / 10 0.001 1.3 (< 806kg)

5

5

20,000 (opt.) 1,500 15(1)(F) FANUC Control: 96(1)

engtechgroup.com

41


MT Series

MT 400 U OPTIONS & ACCESSORIES = Standard

Standard / Option accessories Spindle code

12C

MT400U

= Option

= N/A

15C

HEIDENHAIN TNC640 SIEMENS840D Oil chiller 12,000 min-1 coupling 15,000 min-1 coupling 48 position tool magazine 60 position tool magazine 120 position tool magazine (Dual magazine) Balance tooling for spindle warm up ATC auto door Manual 3-Jaw chuck Work probe receive* Work probe Thermal compensation Tool length / breakage measurement (Laser) + for both milling & turning tool Hydraulic through pallet (3 ports) X / Y / Z linear scale Rotary encoder on A axes & C axes(RCN2380) Coolant through ball screw 20 bar through spindle coolant Coolant wash gun Coolant wash down External chip conveyor (hinge type) Cutter air blast Oil-mist collector Bag filtration Filtration unit Documentation ** Work light Machine status light CE & EMC*** Note: * Receive OMI-2T ** By CD-ROM version. *** Standard for Eu area. - Machine specification might be different form the catalogue if there any specification update.

sales@engtechgroup.com

01926 818 418

263


MT Series

MT 400 U INSTALLATION DIMENSIONS Installation dimension

Tab

4092

3211

156

380 345

98

R46

8

R3

88

2910 (48ATC)

Transformer

2910

3886 3160 (60ATC)

85 R9 2 R68

R5

45

Bag Filtration (opt.)

976

R6

Filtration unit (opt.)

Mist collector (opt.)

350

90

378

2020

725

Door open 870 3211

264

0° 12

3177

30°

20

255 155 X Travel 410

845 1257

1403

3139

Z Travel 510

813

Filtration unit

305 305

(opt.)

Y Travel 610 2911

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MT Series

MT 400 U TABLE DIMENSIONS & APPLICABLE TOOLS Table dimension

50

Applicable tools

50

50

50

0

32

A DETAIL

50

Ø

20-M10X1.5P

50

B

D

tool median point distance

tool weight

50

50

MOMENT=D*B( 9.85N-m)

4-M12X1.75P PCDØ240 90°

15°

2(Oil)

1(Oil)

A

3(air)

A DETAIL

D

Ø125

A

3-M6X1PX12L Ø10X1.4L ±0.05 PCDØ16

76.2

Please ref. page 13

B

(3 prot) Ø50H7 Ø5

10.5

HSK A63 & HSK T63 (ICTM, ISO12164-3/4)

A-A SECTION

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01926 818 418

265


HX SERIES | QUASER

HX SERIES

266

Making Engineers Champions...

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HX Series

HX 404 Horizontal Machining Centre

HX404 SERIES ISO 40

Technical Data Specification code Work range Pallet size (mm) Max. work swing diameter (mm) Max. work piece height Table load capacity (kg) Travel X / Y / Z (mm) B minimum indexing (degree) Table surface to spindle center (mm) Spindle nose to table center (mm) Surface configuration Feed drive Feed force X / Y / Z (N) Rapid movement X / Y / Z (m/min) B (sec. /90 degree) Acceleration X / Y / Z (m/s2) Dia. & pitch of the ball screw (mm) Accuracy Positioning / Repeatability ISO 230-2 JIS 6338 (300 mm) VDI3441 Main spindle Spindle taper Max. spindle speed Spindle base speed Spindle output (kW) (S3-25%) Spindle torque (Nm) (S3-25%) Spindle transmission Spindle bearing diameter (mm) Tool changer Tool selection Continued » Magazine positions Max. tool diameter w/o adjacent tool (mm) Max. tool length (mm) Max. tool weight (kg) Max. tool weight moment (Nm) Tool to tool time (sec.)(2) Chip to chip time (sec.)(2) Pallet changer 01926 818 418 sales@engtechgroup.com Number of pallet Method of pallet changer Pallet change time (sec.) Pallet changing repeatability (mm)

Control: (F) FANUC

HX404 A/ B

E

P

400 Ø630 900 400 560 / 640 / 640 1 / 0.001 80 70 M16@pitch80 mm grid 8,638 / 8,638 / 8,638 48

Ø40 / 16

2.5 / 1.5 7.8 / 9.8 / 9.8

6,911 / 9,425 / 9,425 60

Ø40 / 20

0.008 / 0.004 ± 0.003 / ± 0.002 0.008 / 0.004

12,000 1,500 15 96

5

10.5

BBT40

Coupling Ø70

15,000 (std.) 1,400 26 177

Random pocket, bidirectional election 60 76.2 / 125 350 7 10 1.3 (< 6kg)

2 ARM type 0.01

20,000 (opt.) 1,500 15(1) 96(1)

4 267

5.5


Dia. & pitch of the ball screw (mm) Accuracy Positioning / Repeatability ISO 230-2 JIS 6338 (300 mm) VDI3441 HX MainSeries spindle Spindle taper Max. spindle speed Spindle base speed HX404 SERIES 40(S3-25%) Spindle outputISO (kW) Spindle torque (Nm) (S3-25%) Technical Data Spindle transmission Spindle bearing Specification codediameter (mm) Workchanger range Tool Palletselection size (mm) Tool Max. work positions swing diameter (mm) Magazine workdiameter piece height Max. tool w/o adjacent tool (mm) Tabletool loadlength capacity (kg) Max. (mm) Traveltool X / weight Y / Z (mm) Max. (kg) B minimum indexing (degree) Max. tool weight moment (Nm) Table to spindle Tool tosurface tool time (sec.)(2)center (mm) (2) Spindle nosetime to table center (mm) Chip to chip (sec.) Surface configuration Pallet changer Feed driveof pallet Number Feed force X / Y / Z (N) Method of pallet changer Rapid movement X / Y / Z (m/min) Pallet change time (sec.) B (sec. /90 degree) Pallet changing repeatability (mm) Acceleration X / Y / Z (m/s2) Coolant system Dia. & pitch the ball (Liter) screw (mm) Coolant tankofcapacity Accuracy Positioning / Repeatability - Nozzle coolant pump capacity (2) ISO 230-2 spindle coolant pump capacity (2) - Through JIS 6338 (300 mm)down pump capacity (2) - Ceiling & wash VDI3441size Machine Main spindle Height (mm) Spindle taperW x D (mm) Floor space Max. spindle Weight (kg) speed Spindle base speed Connections Spindle output (kW) (S3-25%) Main power Spindle torque (Nm) (KVA) (S3-25%) Power consumption Spindle transmission Note: (1) (S3-60%)(2)At 60 Hz Spindle bearing diameter (mm) Tool changer Tool selection Magazine positions Max. tool diameter w/o adjacent tool (mm) Max. tool length (mm) Max. tool weight (kg) Max. tool weight moment (Nm) Tool to tool time (sec.)(2) Chip to chip time (sec.)(2) Pallet changer Number of pallet Method of pallet changer Pallet change time (sec.) Pallet changing repeatability (mm) Coolant system Coolant tank capacity (Liter) - Nozzle coolant pump capacity (2) - Through spindle coolant pump capacity (2) - Ceiling & wash down pump capacity (2) Machine size Height (mm) Floor space W x D (mm) Weight (kg) 268 Connections Main power Power consumption (KVA)

HX 404

Note: (S3-60%) At 60 Hz (1)

(2)

Ø40 / 16

Ø40 / 20 0.008 / 0.004 ± 0.003 / ± 0.002 0.008 / 0.004 BBT40

12,000 1,500 15 96

15,000 (std.) 1,400 26 177 HX404 Coupling A/ B Ø70

E

20,000 (opt.) 1,500 Control: 15(1)(F) FANUC 96(1)

P

400 Random pocket, bidirectional election Ø630 60 900 76.2 / 125 400 350 560 / 640 7 / 640 1 / 10 0.001 806kg) 1.3 (< 70 5 4 M16@pitch80 mm grid 2 8,638 / 8,638 / 8,638 6,911 / 9,425 / 9,425 ARM type 48 60 10.5 5.5 2.50.01 / 1.5 7.8 / 9.8 / 9.8 Ø40 / 16 Ø40 / 20 650 L 60 L/min., 3 bar 0.008 / 0.004 25 L/min., 8 bar 25 L/min., 20 bar ±250.003 / ±1.50.002 L/min., bar 0.008 / 0.004 2,895 BBT40 2,365 x 4,915 12,000 20,000 (opt.) 10,500 15,000 (std.) 1,500 1,400 1,500 15 15(1) 220 V / 60 Hz or 400 V / 5026Hz 96 177 96(1) 32 41 Coupling Ø70

5

Random pocket, bidirectional election 60 76.2 / 125 350 7 10 1.3 (< 6kg)

2 ARM type

10.5

5.5

0.01

25 L/min., 8 bar

650 L 60 L/min., 3 bar 25 L/min., 1.5 bar

25 L/min., 20 bar

2,895 2,365 x 4,915 10,500 Making Engineers Champions... 32

220 V / 60 Hz or 400 V / 50 Hz

4

engtechgroup.com 41


HX Series

HX 404 OPTIONS & ACCESSORIES =Standard

=Option

X=N/A

Standard / Option accessories

A

Specification code

E

B

HX404

A

P

B

█

QUASER mill i

●

●

○

○

█

FANUC 31iB

○

○

●

●

█

Spindle oil chiller

○

○

●

●

█

Coolant through ball screw

○

○

●

●

█

Lubrication Auto lube

●

●

X

X

█

Lubrication Auto grease

X

X

●

●

█

40 Taper 60 position tool magazine (Random)

●

●

●

●

○

○

○

○

●

●

●

●

○

○

○

○

61 position tool magazine (Address fixed) █

40 Taper BT tooling (QUASER SUPPLY) DIN tooling (69872-A) / ISO tooling (7388-B)

█

Balance tooling for spindle warm up

●

●

●

●

█

Pull stud for BT tooling

●

●

●

●

█

Air pressure detector for pallet clamping

●

●

●

●

█

Hydraulic through pallet (5 ports)*

○

○

○

○

█

2 pallet station

●

●

●

●

█

NC rotary table (0.001° ) with rotary encoder

X

○

X

○

█

Linear encoder

○

○

○

○

█

Remote MPG

●

●

●

●

█

Transformer

●

●

●

●

█

Work probe

○

○

○

○

█

Tool length / breakage measurement (Laser)

○

○

○

○

█

8 bar through spindle coolant

●

●

X

X

█

20 bar through spindle coolant

○

○

●

●

█

50 bar through spindle coolant

○

○

○

○

█

70 bar through spindle coolant

○

○

○

○

█

Ceiling wash down coolant

●

●

●

●

█

Coolant wash gun (Pallet loading side and machine side)

●

●

●

●

█

Internal Chip augers

●

●

●

●

█

External chip conveyor

●

●

●

●

█

Drum type conveyor

○

○

○

○

█

Bag filter

○

○

●

●

█

Mist collector

○

○

○

○

█

Documentation (paper)

○

○

○

○

█

Work light

●

●

●

●

█

Machine status light

●

●

●

●

█

CE & EMC**/ GB

○

○

○

○

Note: *Factory mounted only. **Standard for EU area. - Machine specification might be different form the catalog if there is any specification update.


HX Series

HX 504 Horizontal Machining Centre

HX504 SERIES ISO 40

Technical Data Specification code Work range Pallet size (mm) Max. work swing diameter (mm) Max. work piece height Table load capacity (kg) Travel X / Y / Z (mm) B minimum indexing (degree) Table surface to spindle center (mm) Spindle nose to table center (mm) Surface configuration Feed drive Feed force Rapid movement

X / Y / Z (N)

C

85 ~ 725 (Belt)

6,911 / 12,566 / 6,911 (F) 7,539 / 12,566 / 7,539 (S) 30

E

HX504 A/ B

Control: (F) FANUC (S) SIEMENS

P

500 Ø762 900 500 762 / 640 / 810 1 / 0.001 85 ~ 725 (Belt) 100 ~ 740 (Coupling) 110 ~ 920 24-M16@pitch100 mm grid 6,283 / 11,519 / 6,283

8,639 / 8,639 / 8,639 (F) 10,603 / 14,137 / 10,603 (S) 48

X / Y / Z (m/min) 32 B (sec. /90 degree) 2.5 / 1.5 Acceleration X / Y / Z (m/s 2) 4 / 5 / 5 (F) (S) 3 / 3 / 3 (F) 3 / 3 / 2 (S) 3 / 4 / 4 (F) Dia. & pitch of the ball screw (mm) Ø45 / 10 Ø45 / 12 Ø45 / 16 Accuracy Positioning / Repeatability ISO 230-2 0.008 / 0.004 JIS 6338 (300 mm) ± 0.003 / ± 0.002 VDI3441 0.008 / 0.004 Main spindle BBT40 Spindle taper Max. spindle speed 8,000 10,000 9,000 12,000 9,000 12,000 15,000 Spindle base speed F / S 981 / 1,090 1,350 / 1,500 1,125 / 1,500 / 1,125 / 1,500 1,500 / 2,000 1,400 / 2,000 Spindle output (kW) (S3-25%) F / S 15 / 20.9(1) 15 / 20.9(1) 25 / 25 / 35 / 46.5(1) 35 / 46.5(1) 26 / 46.5(1) (1) (1) Spindle torque (Nm) (S3-25%) F / S 146 / 183 106 / 133 212 / 159 / 297 / 296(1) 223 / 222(1) 177 / 222(1) Spindle transmission Belt Coupling Spindle bearing diameter (mm) Ø70 Tool changer Random pocket, Random pocket, bidirectional election (60 & 120ATC) Tool selection bidirectional election Address fixed, random method (240ATC) Continued » Magazine positions 48 (std.) 60 (opt.) 60 (std.) / 120 & 240 (opt.) Max. tool diameter w/o adjacent tool (mm) Ø76.2 / Ø125 Ø76.2 / Ø150 (60 & 240ATC) Ø95 / Ø190 (120ATC) Max. tool length (mm) 450 Max. tool weight (kg) 7 10 (60ATC) 7 (240ATC) 8 (120ATC) Max. tool weight moment 10 10 (60 & 120 & 240 ATC) <from spindle gauge line> (Nm) 2.3 2.3 Tool to tool time (sec.) (4) Chip to chip time (sec.)(4) 6.6 6.4 5.2 270 Making Engineers Champions... engtechgroup.com Pallet changer Number of pallet 2 Method of pallet changer ARM type Pallet change time (sec.) 10.5


Acceleration X / Y / Z (m/s ) Dia. & pitch of the ball screw (mm) Accuracy Positioning / Repeatability ISO 230-2 JIS 6338 (300 mm) VDI3441 HX Series Main spindle Spindle taper Max. spindle speed Spindle base speed F /S HX504 SERIES 40(S3-25%) Spindle outputISO (kW) F /S Spindle torque (Nm) (S3-25%) F /S Technical Data Spindle transmission Specification codediameter (mm) Spindle bearing Workchanger range Tool Pallet size (mm) Tool selection Max. work swing diameter (mm) Magazine Max. work positions piece height Max. tool Table loaddiameter capacityw/o (kg)adjacent tool (mm) Max. tool (mm) Travel X / length Y / Z (mm) Max. tool weight (kg) (degree) B minimum indexing Max. tool weight moment Table surface to spindle center (mm) <from spindle gauge (Nm) Spindle nose to table line> center (mm) (4) Tool to tool time (sec.) Surface configuration Chipdrive to chip time (sec.)(4) Feed Pallet changer Feed force X / Y / Z (N) Number of pallet Method of pallet changer Rapid movement X / Y / Z (m/min) Pallet change time (sec.)B (sec. /90 degree) Pallet changing repeatability Acceleration X / Y / (mm) Z (m/s 2) Coolant system Dia. & pitch of the ball screw (mm) (4) Coolant tank capacity/(Liter) Accuracy Positioning Repeatability - Nozzle ISO 230-2 coolant pump capacity - Through spindle JIS 6338 (300 mm) coolant pump capacity - Ceiling & wash down pump capacity VDI3441 Machine size Main spindle Height (mm) Spindle taper Max. spindle Floor space Wspeed x D (mm) Spindle base speed F /S Weight (kg) Spindle output (kW) (S3-25%) F /S Connections Spindle torque (Nm) (S3-25%) F /S Main power Spindle transmission Power consumption (KVA)(mm) Spindle bearing diameter Tool changer

HX 504

Tool selection Magazine positions Max. tool diameter w/o adjacent tool (mm) Max. tool length (mm) Max. tool weight (kg) Max. tool weight moment <from spindle gauge line> (Nm) Tool to tool time (sec.) (4) Chip to chip time (sec.)(4) Pallet changer Number of pallet Method of pallet changer Pallet change time (sec.) Pallet changing repeatability (mm) Coolant system Coolant tank capacity (Liter) (4) - Nozzle coolant pump capacity - Through spindle coolant pump capacity - Ceiling & wash down pump capacity Machine size Height (mm) Floor space W x D (mm) sales@engtechgroup.com Weight (kg) Connections Main power Power consumption (KVA)

3 / 3 / 3 (F) 3 / 3 / 2 (S) Ø45 / 10

4 / 5 / 5 (F) (S) Ø45 / 16

3 / 4 / 4 (F) Ø45 / 12 0.008 / 0.004 ± 0.003 / ± 0.002 0.008 / 0.004

8,000 981 / 1,090 15 / 20.9(1) 146 / 183(1)

10,000 1,350 / 1,500 15 / 20.9(1) 106 / 133(1)

C Random pocket, bidirectional election 48 (std.) 60 (opt.) Ø76.2 / Ø125 7 85 ~ 725 10 (Belt) 2.3 6.6 6,911 / 12,566 / 6,911 (F) 7,539 / 12,566 / 7,539 (S) 30 3 / 3 / 3 (F) 3 / 3 / 2 (S) Ø45 / 10 300 L opt. opt.

8,000 10,000 3,040 x 4,835 981 / 1,090 1,350 / 1,500 15 / 20.9(1)12,00015 / 20.9(1) 146 / 183(1) 106 / 133(1) 27 (F) 28 (S) Random pocket, bidirectional election 48 (std.) 60 (opt.) Ø76.2 / Ø125 7

9,000 1,125 / 25 / 212 / -

Belt

A/ B

E Ø70

9,000 12,000 15,000 1,125 / 1,500 1,500 / 2,000 1,400 / 2,000 (1) (1) FANUC (S) 35 / 46.5Control: 35(F) / 46.5 26 /SIEMENS 46.5(1) (1) (1) 297 / 296 223 / 222 177 / 222(1) Coupling

P

500 bidirectional election (60 & 120ATC) Random pocket, Address Ø762fixed, random method (240ATC) 90060 (std.) / 120 & 240 (opt.) Ø76.2 / Ø150 500 (60 & 240ATC) Ø95 / Ø190 (120ATC) 762 / 450 640 / 810 (60ATC) 7 (240ATC) 8 (120ATC) 110/ 0.001 85 ~ 725 100 &~ 240 740 AT (Coupling) 10 (Belt) (60 & 120 C) 110 ~ 920 24-M16@pitch100 mm grid2.3 6.4 5.2 6,283 / 11,519 / 6,283 2 32ARM type 2.510.5 / 1.5 0.01 3 / 4 / 4 (F) Ø45 / 12

8,639 / 8,639 / 8,639 (F) 10,603 / 14,137 / 10,603 (S) 48 4 / 5 / 5 (F) (S) Ø45 / 16

450 L 750.008 L / min, 3 bar / 0.004 25 L / min, 20 bar ± 0.003 / ± 0.002 0.008 / 0.00475 L / min, 3 bar

3,030 BBT40 3,450 x 4,280 9,000 12,000 9,000(60ATC)12,000 15,000 x 4,800 3,930 x1,500 5,400 (240ATC) 1,125 3,620 /1,500 / (120ATC) 1,125 / 1,500 / 2,000 1,400 / 2,000 (60ATC) 2513,000 /25 / - 16,000 35 /(120ATC) 46.5(1) 3518,000 / 46.5(1)(240ATC) 26 / 46.5(1) (1) (1) 212 / 159 / 297 / 296 223 / 222 177 / 222(1) 220 V Belt / 60 Hz or 400 V / 50 Hz Coupling 37 (F) Ø70 45 (F) 44 (S ) 49 (F) 53 (S) Random pocket, bidirectional election (60 & 120ATC) Address fixed, random method (240ATC) 60 (std.) / 120 & 240 (opt.) Ø76.2 / Ø150 (60 & 240ATC) Ø95 / Ø190 (120ATC) 450 10 (60ATC) 7 (240ATC) 8 (120ATC)

10 2.3 6.6

BBT40 12,000 1,500 / 25 / HX504 159 / -

10 (60 & 120 & 240 ATC) 6.4

2.3

5.2

2 ARM type 10.5 0.01 300 L opt. opt.

3,040 x 4,835 01926 818 418 12,000 27 (F) 28 (S)

450 L 75 L / min, 3 bar 25 L / min, 20 bar 75 L / min, 3 bar 3,030 3,450 x 4,280 (60ATC) 3,620 x 4,800 (120ATC) 3,930 x 5,400 (240ATC) 13,000 (60ATC) 16,000 (120ATC) 18,000 (240ATC) 220 V / 60 Hz or 400 V / 50 Hz 37 (F) 45 (F) 44 (S )

271

49 (F) 53 (S)


HX Series

HX 505 Horizontal Machining Centre

HX505 SERIES ISO 50

HX505 A/ B E

Technical Data Specification code Work range Pallet size (mm) Max. work swing diameter (mm) Max. work piece height Table load capacity (kg) Travel X / Y / Z (mm) B minimum indexing (degree) Table surface to spindle center (mm) Spindle nose to table center (mm) Surface configuration Feed drive

C

1 / 0.001

6,911 / 12,566 / 6,911 (F) 7,539 / 12,566 / 7,539 (S) Rapid movement X / Y / Z (m/min) 30 B (sec. /90 degree) 2.5 / 1.5 Acceleration X / Y / Z (m/s 2) 3 / 3 / 3 (F) 3 / 3 / 2 (S) Dia. & pitch of the ball screw (mm) Ø45 / 10 Accuracy Positioning / Repeatability ISO 230-2 JIS 6338 (300 mm) VDI3441 Main spindle Spindle taper Max. spindle speed 6,000 Spindle base speed F /S 818 Spindle output (kW) (S3-25%) F /S 15 / 20.9(1) Spindle torque (Nm) (S3-25%) F /S 194 / 244(1) Spindle transmission Belt Spindle bearing diameter (mm) Tool changer Random pocket, Tool selection Continued » bidirectional election Magazine positions 30 (std.) / 40(opt.) Max. tool diameter w/o adjacent tool (mm) Ø125 / Ø200 Max. tool length (mm) Max. tool weight (kg) 15 Max. tool weight moment 25 <from spindle gauge line> (Nm) 3.4 Tool to tool time (sec.) (4) Chip to chip time (sec.)(4) 7.7 272 changer Pallet Number of pallet Method of pallet changer Pallet change time (sec.) Pallet changing repeatability (mm) Feed force

X / Y / Z (N)

P

500 Ø800 900 500 762 / 640 / 800 85 ~ 725 115 ~ 915 24-M16@pitch100 mm grid

1

11,519 / 11,519 / 11,519 (F) 14,137 / 18,849 / 14,137 (S)

11,519 / 11,519 / 11,519

3 / 4 / 4 (F)

32 2.5

Ø45 / 12

3 / 4 / 4 (F) (S)

0.008 / 0.004 ± 0.003 / ± 0.002 0.008 / 0.004 6,000 750 / 35 / 446 / Belt

BBT50

10,000 500 / 22(2) / 353(3) / Coupling Ø100

6,000 750 / 1,000 35 / 46.5(1) 446 / 444(1) Belt

10,000 500 / 2,000 22(2) / 46.5(1) 353(3) / 222(1) Coupling

Random pocket, bidirectional election (40 ATC) Address fixed, random method (60 & 120 & 150ATC) 40 (std.) / 60 & 120 & 150 (opt.) Ø110 / Ø220 (40 & 60 & 150ATC) Ø125 / Ø400 (120ATC) 400 15 (40 & 150ATC) 20 (60ATC) 30 (120ATC) 30 (40 & 60ATC) 25 (150ATC) 3.4 7.3 Making Engineers Champions... 2 ARM type 10.5 0.01

50 (120ATC)

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B (sec. /90 degree) 2.5 / 1.5 Acceleration X / Y / Z (m/s 2) 3 / 3 / 3 (F) 3 / 3 / 2 (S) Dia. & pitch of the ball screw (mm) Ø45 / 10 Accuracy Positioning / Repeatability ISO 230-2 6338 (300 mm) HXJIS Series VDI3441 Main spindle Spindle taper Max. spindle speed 6,000 Spindle base speed F /S 818 HX505 SERIES 50(S3-25%) Spindle outputISO (kW) F /S 15 / 20.9(1) Spindle torque (Nm) (S3-25%) F /S 194 / 244(1) Technical Data Spindle transmission Belt Spindle bearing Specification codediameter (mm) C Tool Workchanger range Pallet size (mm) Random pocket, Tool selection bidirectional election Max. work swing diameter (mm) Magazine 30 (std.) / 40(opt.) Max. work positions piece height Max. tool Ø125 / Ø200 Table loaddiameter capacityw/o (kg)adjacent tool (mm) Max. tool (mm) Travel X / length Y / Z (mm) Max. tool weight (kg) (degree) B minimum indexing 1 / 15 0.001 Max. tool weight moment Table surface to spindle center (mm) 25 <from spindle gauge (Nm) Spindle nose to table line> center (mm) 3.4 Tool to tool time (sec.) (4) Surface configuration (4) Chip to chip time (sec.) 7.7 Feed drive Pallet changer 6,911 / 12,566 / 6,911 (F) Feed force X / Y / Z (N) Number of pallet 7,539 / 12,566 / 7,539 (S) Methodmovement of pallet changer Rapid X / Y / Z (m/min) 30 Pallet change time (sec.)B (sec. /90 degree) 2.5 / 1.5 Pallet changing repeatability Acceleration X / Y / (mm) Z (m/s 2) 3 / 3 / 3 (F) 3 / 3 / 2 (S) Coolant system Dia. & pitch of the ball screw (mm) Ø45 / 10 (4) Coolant tank capacity/(Liter) 300 L Accuracy Positioning Repeatability - Nozzle ISO 230-2 coolant pump capacity - Through spindle opt. JIS 6338 (300 mm) coolant pump capacity - Ceiling & wash down pump capacity opt. VDI3441 Machine size Main spindle Height (mm) Spindle taper 3,040 x 4,833 Max. spindle 6,000(30 ATC) Floor space Wspeed x D (mm) 3,040 x 5,190 Spindle base speed F /S 818 (40 ATC) Weight (kg) 13,000 Spindle output (kW) (S3-25%) F /S 15 / 20.9(1) Connections Spindle torque (Nm) (S3-25%) F /S 194 / 244(1) Main power Spindle transmission Belt Power (KVA)(mm) 27 (F) 28 (S) Spindleconsumption bearing diameter (1) S6-25% (2)S3-60% (3)S3-40% (4)At 60Hz. Note: Tool changer Random pocket, Tool selection bidirectional election Magazine positions 30 (std.) / 40(opt.) Max. tool diameter w/o adjacent tool (mm) Ø125 / Ø200 Max. tool length (mm) Max. tool weight (kg) 15 Max. tool weight moment 25 <from spindle gauge line> (Nm) 3.4 Tool to tool time (sec.) (4) Chip to chip time (sec.)(4) 7.7 Pallet changer Number of pallet Method of pallet changer Pallet change time (sec.) Pallet changing repeatability (mm) Coolant system Coolant tank capacity (Liter) (4) 300 L - Nozzle coolant pump capacity - Through spindle coolant pump capacity opt. - Ceiling & wash down pump capacity opt. Machine size Height (mm) 01926 818 418 sales@engtechgroup.com 3,040 x 4,833 (30 ATC) Floor space W x D (mm) 3,040 x 5,190 (40 ATC) Weight (kg) 13,000 Connections Main power

HX 505

3 / 4 / 4 (F)

2.5 Ø45 / 12

3 / 4 / 4 (F) (S)

0.008 / 0.004 ± 0.003 / ± 0.002 0.008 / 0.004 6,000 750 / 35 / 446 / Belt

BBT50

10,000 500 / 22(2) / HX505 353(3) / A/ B Coupling Ø100 E

6,000 750 / 1,000 35 / 46.5(1) 446 / 444(1) Belt

P

10,000 500 / 2,000 22(2) / 46.5(1) 353(3) / 222(1) Coupling

Random 500 pocket, bidirectional election (40 ATC) Address fixed, Ø800 random method (60 & 120 & 150ATC) 40 900(std.) / 60 & 120 & 150 (opt.) Ø110 / Ø220 500 (40 & 60 & 150ATC) Ø125 / Ø400 (120ATC) 400 / 800 762 / 640 15 (40 & 150ATC) 20 1(60ATC) 30 (120ATC) 725 30 (4085&~60ATC) 25 (150ATC) 50 (120ATC) 115 ~ 915 24-M16@pitch100 mm grid3.4 7.3 11,519 / 11,519 2 / 11,519 ARM type 10.5 3 / 4 /0.01 4 (F)

32 2.5

11,519 / 11,519 / 11,519 (F) 14,137 / 18,849 / 14,137 (S)

Ø45 / 12 450 L

3 / 4 / 4 (F) (S)

750.008 L / min, 3 bar / 0.004 25 L / min, 20 bar ± 0.003 / ± 0.002 0.008 / 0.004 75 L / min, 3 bar 3,030 BBT50 (40ATC) 3,620 x 4,800 (60ATC) 6,0003,450 x 4,280 10,000 6,000 10,000 (120ATC) 4,300 6,630 (150ATC) 7503,620 / - x 6,750 500 /750 / x1,000 500 / 2,000 13,50035(40ATC) 15,500 (60ATC) 17,000 18,500 /22(2) /35 /(120ATC) 46.5(1) 22(2) / (150ATC) 46.5(1) (3) (1) (3) 446 / 353 / 446 / 444 353 / 222(1) 220 V / 60 Hz or 400 V / 50 Hz Belt Coupling Belt Coupling 44 (F) 44 (F)44 (S) 48 (F) 53 (S) Ø100 48 (F) Random pocket, bidirectional election (40 ATC) Address fixed, random method (60 & 120 & 150ATC) 40 (std.) / 60 & 120 & 150 (opt.) Ø110 / Ø220 (40 & 60 & 150ATC) Ø125 / Ø400 (120ATC) 400 15 (40 & 150ATC) 20 (60ATC) 30 (120ATC) 30 (40 & 60ATC) 25 (150ATC)

50 (120ATC)

3.4 7.3 2 ARM type 10.5 0.01 450 L 75 L / min, 3 bar 25 L / min, 20 bar 75 L / min, 3 bar 3,030 3,450 x 4,280 (40ATC) 3,620 x 4,800 (60ATC) 273 3,620 x 6,750 (120ATC) 4,300 x 6,630 (150ATC) 13,500 (40ATC) 15,500 (60ATC) 17,000 (120ATC) 18,500 (150ATC) 220 V / 60 Hz or 400 V / 50 Hz


HX Series

HX 635 Horizontal Machining Centre

HX635 SERIES ISO 50

Technical Data Specification code Work range Pallet size (mm) Max. work swing diameter (mm) Max. work piece height Table load capacity (kg) Travel X / Y / Z (mm) B minimum indexing (degree) Table surface to spindle center (mm) Spindle nose to table center (mm) Surface configuration Feed drive Feed force X / Y / Z (N) Rapid movement X / Y / Z (m/min) B (sec. /90 degree) Acceleration X / Y / Z (m/s2) Dia. & pitch of the ball screw (mm) Accuracy Positioning / Repeatability ISO 230-2 JIS 6338 (300 mm) VDI3441 Main spindle Spindle taper Max. spindle speed Spindle base speed F /S Spindle output (kW) (S3-25%) F /S Spindle torque (Nm) (S3-25%) F /S Spindle transmission Spindle bearing diameter (mm) Tool changer Tool selection Continued »

Magazine positions Max. tool diameter w/o adjacent tool (mm) Max. tool length (mm) Max. tool weight (kg) Max. tool weight moment <from spindle gauge line> (Nm) Tool to tool time (sec.)(3) Chip to chip time (sec.)(3) 274 Pallet changer Number of pallet Method of pallet changer Pallet change time (sec.)

A

HT

1

Control: (F) FANUC (S) SIEMENS

HX635 HS

B

HT 630 Ø950 950 900 1,000 / 800 / 900

50 ~ 850 150 ~ 1,050 24-M16 Tapped holes; pitch: 125

HS

0.001

11,780 / 14,920 / 11,780 (F) 14,137 / 18,850 / 14,137 (S) 40 2.5 2 4 / 5 / 5 (F) (S) Ø50 x 16 0.008 / 0.004 ± 0.003 / ± 0.002 0.008 / 0.004 6,000 375 / 500 35 / 46.5(1) 891 / 888(1) Gear box+Coupling

10,000 460 / 2000 37(2) / 46.5(1) 350(2) / 222(1) Coupling

BBT50

6,000 375 / 500 35 / 46.5(1) 891 / 888(1) Gear box+Coupling Ø100

10,000 460 / 2000 37(2) / 46.5(1) 350(2) / 222() Coupling

Random pocket, bidirectional election (40ATC) Address fixed, random method (60 & 120 & 150ATC) 40 (std.) / 60 & 120 & 150 (opt.) Ø110 / Ø220 (40ATC) Ø125 / Ø230 (60 & 150ATC) Ø125 / Ø400 (120ATC) 500 15 (40 & 150ATC) 20 (60ATC) 30 (120ATC) 30 (40 & 60ATC) 25 (150ATC) 50 (120ATC) 3.9 7.9 Champions... Making Engineers 2 ARM type 14

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Acceleration X / Y / Z (m/s 2) Dia. & pitch of the ball screw (mm) Accuracy Positioning / Repeatability ISO 230-2 JIS 6338 (300 mm) HXVDI3441 Series Main spindle Spindle taper Max. spindle speed Spindle base speed F /S HX635 SERIES 50(S3-25%) Spindle outputISO (kW) F /S Spindle torque (Nm) (S3-25%) F /S Technical Data Spindle transmission Specification codediameter (mm) Spindle bearing Work range Tool changer Pallet size (mm) Tool selection Max. work swing diameter (mm) Magazine Max. work positions piece height Max. Tabletool loaddiameter capacityw/o (kg)adjacent tool (mm) Max. tool length (mm) Travel X / Y / Z (mm) Max. tool weight (kg) (degree) B minimum indexing Max. tool weight momentcenter (mm) Table surface to spindle <from spindle gauge (Nm) Spindle nose to tableline> center (mm) (3) Tool to tool time (sec.) Surface configuration Chipdrive to chip time (sec.)(3) Feed Pallet Feedchanger force X / Y / Z (N) Number of pallet Rapid movement X / Y / Z (m/min) Method of pallet changer B (sec. /90 degree) Pallet change time (sec.) Acceleration X / Y / Z (m/s 2) Pallet& changing repeatability Dia. pitch of the ball screw (mm) (mm) Coolant system Accuracy Positioning / Repeatability Coolant tank capacity (Liter) (3) ISO 230-2 - Nozzle coolant JIS 6338 (300 mm)pump capacity Through spindle coolant pump capacity VDI3441 Ceiling & wash down pump capacity Main spindle Machine size Spindle taper Height (mm) speed Max. spindle Floor space x D (mm) Spindle baseWspeed F /S Weight (kg) Spindle output (kW) (S3-25%) F /S Connections Spindle torque (Nm) (S3-25%) F /S Main power Spindle transmission Power (KVA)(mm) Spindleconsumption bearing diameter Tool changer

HX 635

Tool selection

4 / 5 / 5 (F) (S) Ø50 x 16 0.008 / 0.004 ± 0.003 / ± 0.002 0.008 / 0.004 6,000 375 / 500 35 / 46.5(1) 891 / 888(1) Gear box+Coupling

HT

A

10,000 460 / 2000 37(2) / 46.5(1) 350(2) / 222(1) Coupling

HS

BBT50

6,000 10,000 375 / 500 460 / 2000 (1) 35 / 46.5(1)Control: (F) FANUC 37(2) / (S) 46.5SIEMENS (1) (2) HX635 891 / 888 350 / 222() Gear box+Coupling B Coupling HT HS Ø100

Random pocket, bidirectional election (40ATC) 630 Address fixed, random method Ø950 (60 & 120 & 150ATC) 40 (std.) / 60 &950 120 & 150 (opt.) Ø110 / Ø220 (40ATC) Ø125 / Ø230 900(60 & 150ATC) Ø125 / Ø400 (120ATC) 1,000 /500 800 / 900 1 15 (40 & 150ATC) 20 (60ATC) 30 (120ATC)0.001 850 C) 50 (120ATC) 30 (40 & 60ATC) 50 25 ~(150AT 150 ~ 1,050 24-M16 Tapped3.9 holes; pitch: 125 7.9

11,780 / 14,920 / 11,780 (F) 14,137 / 18,850 / 14,137 (S) 2 40 type ARM 2.5 2 14 4 / 5 / 5 (F) (S) 0.01 Ø50 x 16 900 L 0.008 / 0.004 60 L / min, bar ± 0.003 / ± 40.002 250.008 L / min, 20 / 0.004bar 100 L / min, 2.6 bar BBT50 3,006 6,000 10,000 6,000 10,000 4,225375 x 6,730 (40AT C) 4,280 x 5,660 (60AT C) 4,280 x 7,550 7,220/ (150AT / 500 460 / 2000 375 / (120AT 500 C) 4,905 x 460 2000 C) 19,600 (40AT C) 20,500 (60AT C) 22,500 (120AT C) 23,600 (150AT C) 35 / 46.5(1) 37(2) / 46.5(1) 35 / 46.5(1) 37(2) / 46.5(1) 891 / 888(1) 350(2) / 222(1) 891 / 888(1) 350(2) / 222() 220 V / 60 Hz or 400 V /box+Coupling 50 Hz Gear box+Coupling Coupling Gear Coupling 48 (F) 47 (S) 51 (F) 47 (S) Ø100 48 (F) 47 (S) 52 (F) 47 (S) Random pocket, bidirectional election (40ATC) Address fixed, random method (60 & 120 & 150ATC) 40 (std.) / 60 & 120 & 150 (opt.) Ø110 / Ø220 (40ATC) Ø125 / Ø230 (60 & 150ATC) Ø125 / Ø400 (120ATC) 500 15 (40 & 150ATC) 20 (60ATC) 30 (120ATC)

Magazine positions Max. tool diameter w/o adjacent tool (mm) Max. tool length (mm) Max. tool weight (kg) Max. tool weight moment 30 (40 & 60ATC) 25 (150ATC) 50 (120ATC) <from spindle gauge line> (Nm) 3.9 Tool to tool time (sec.)(3) Chip to chip time (sec.)(3) 7.9 Pallet changer Number of pallet 2 Method of pallet changer ARM type Pallet change time (sec.) 14 Pallet changing repeatability (mm) 0.01 Coolant system Coolant tank capacity (Liter) (3) 900 L - Nozzle coolant pump capacity 60 L / min, 4 bar - Through spindle coolant pump capacity 25 L / min, 20 bar - Ceiling & wash down pump capacity 100 L / min, 2.6 bar Machine size Height (mm) 3,006 Floor space W x D (mm) 4,225 x 6,730 (40AT C) 4,280 x 5,660 (60AT C) 4,280 x 7,550 (120ATC) 4,905 x 7,220 (150ATC) 275 01926 818 418 sales@engtechgroup.com Weight (kg) 19,600 (40ATC) 20,500 (60ATC) 22,500 (120ATC) 23,600 (150ATC) Connections Main power 220 V / 60 Hz or 400 V / 50 Hz Power consumption (KVA) 48 (F) 47 (S) 51 (F) 47 (S) 48 (F) 47 (S) 52 (F) 47 (S)


HX Series

HX 805 Horizontal Machining Centre

HX805 SERIES ISO 50

Technical Data

A

HX805

B

Specification code HT HS HT HS Work range Pallet size (mm) 800 Max. work swing diameter (mm) Ø1,200 Max. work piece height 1,100 Table load capacity (kg) 1,500 Travel X / Y / Z (mm) 1,200 / 1,000 / 1,000 B minimum indexing (degree) 1 0.001 Table surface to spindle center (mm) 30 ~ 1,030 Spindle nose to table center (mm) 100 ~ 1,100 Surface configuration 24-M16 Tapped holes; pitch: 160 Feed drive 11,780 / 14,920 / 11,780 (F) 14,137 / 18,850 / 14,137 (S) Feed force X / Y / Z (N) Rapid movement X / Y / Z (m/min) 40 B (sec. /90 degree) 3 2.1 Acceleration X / Y / Z (m/s2) 4 / 5 / 5 (F) (S) Dia. & pitch of the ball screw (mm) Ø50 x 16 Accuracy Positioning / Repeatability ISO 230-2 0.008 / 0.004 JIS 6338 (300 mm) ± 0.003 / ± 0.002 VDI3441 0.008 / 0.004 Main spindle Spindle taper BBT50 Max. spindle speed 6,000 7,500 (opt.) 10,000 15,000 6,000 7,500 (opt.) 10,000 15,000 Spindle base speed F / S 300 / 400 375 / 400 460 / 2000 500 300 / 400 375 / 400 460 / 2000 500 Spindle output (kW) (S3-25%) F / S 35 / 46.5(1) 35 / 46.5(1) 37(2) / 46.5(1) 30(1) 35 / 46.5(1) 35 / 46.5(1) 37(2) / 46.5(1) 30(1) Spindle torque (Nm) (S3-25%) F / S 1114 / 1110(1) 891 / 888(1) 350(2) / 222(1) 420(1) 1114 / 1110(1) 891 / 888(1) 350(2) / 222(1) 420(1) Spindle transmission Gear box+Belt Coupling Gear box+Belt Coupling Spindle bearing diameter (mm) Ø100 Tool changer Tool selection Continued » Magazine positions Max. tool diameter w/o adjacent tool (mm) Max. tool length (mm) Max. tool weight (kg) Max. tool weight moment <from spindle gauge line> (Nm) Tool to tool time (sec.) (3) Chip to chip time (sec.)(3) Pallet changer 276 Number of pallet Method of pallet changer Pallet change time (sec.) Pallet changing repeatability (mm)

Address fixed, random method 60 (std.) 120 & 150 (opt.) Ø125 / Ø230 (60 & 150ATC) Ø125 / Ø400 (120ATC) 600 20 (60ATC) 30 (120ATC) 15 (150ATC) 30 (60ATC) 50 (120ATC) 25 (150ATC) 3.9 7.9

Making Engineers Champions... 2 ARM type 19 0.01

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Acceleration X / Y / Z (m/s2) Dia. & pitch of the ball screw (mm) Accuracy Positioning / Repeatability ISO 230-2 JIS 6338 (300 mm) HXVDI3441 Series Main spindle Spindle taper Max. spindle speed Spindle base speed F /S HX805 SERIES 50(S3-25%) Spindle outputISO (kW) F /S Spindle torque (Nm) (S3-25%) F /S Technical Data Spindle transmission Spindle bearing Specification codediameter (mm) Tool Workchanger range Pallet size (mm) Tool selection Max. work swing diameter (mm) Magazine Max. work positions piece height Max. Tabletool loaddiameter capacityw/o (kg)adjacent tool (mm) Max. tool length (mm) Travel X / Y / Z (mm) Max. tool weight (kg) (degree) B minimum indexing Max. tool weight moment Table surface to spindle center (mm) <from gauge (Nm) Spindlespindle nose to tableline> center (mm) (3) Tool to tool time (sec.) Surface configuration Chipdrive to chip time (sec.)(3) Feed Pallet Feedchanger force X / Y / Z (N) Number of pallet Rapid movement X / Y / Z (m/min) Method of pallet changer B (sec. /90 degree) Pallet change time (sec.) Acceleration X / Y / Z (m/s2) Pallet changing repeatability (mm) Dia. & pitch of the ball screw (mm) Coolant system Accuracy Positioning / Repeatability Coolant tank capacity (Liter) (3) ISO 230-2 - Nozzle coolant pump capacity JIS 6338 (300 mm) - Through spindle coolant pump capacity VDI3441 - Ceiling & wash down pump capacity Main spindle Machine Spindle size taper Height (mm) Max. spindle speed Floor space W x D (mm) Spindle base speed F /S Weight (kg) Spindle output (kW) (S3-25%) F /S Connections Spindle torque (Nm) (S3-25%) F /S Main power Spindle transmission Power consumption (KVA) Spindle bearing diameter (mm) (1) S6-25%(2) S3-40%(3)At 60Hz Note: Tool changer

HX 805

Tool selection

4 / 5 / 5 (F) (S) Ø50 x 16 0.008 / 0.004 ± 0.003 / ± 0.002 0.008 / 0.004 BBT50 6,000 7,500 (opt.) 10,000 15,000 6,000 7,500 (opt.) 10,000 15,000 300 / 400 375 / 400 460 / 2000 500 300 / 400 375 / 400 460 / 2000 500 35 / 46.5(1) 35 / 46.5(1) 37(2) / 46.5(1) 30(1) 35 / 46.5(1) 35 / 46.5(1) 37(2) / 46.5(1) 30(1) (1) 1114 / 1110(1) 891 / 888(1) 350(2) / 222(1) 420HX805 1114 / 1110(1) 891 / 888(1) 350(2) / 222(1) 420(1) Gear box+Belt A Coupling Gear box+Belt B Coupling Ø100 HT HS HT HS 800 Address fixed, random method Ø1,200 60 (std.) 120 & 150 (opt.) 1,100 Ø125 / Ø230 (60 & 150AT C) 1,500 Ø125 / Ø400 (120ATC) 600 / 1,000 1,200 / 1,000 C) 15 (150ATC) 0.001 20 (60AT C) 30 (120AT 1 ~ 1,030 30 (60ATC) 5030(120AT C) 25 (150ATC) 100 ~ 1,100 3.9 24-M16 Tapped holes; pitch: 160 7.9 11,780 / 14,920 / 11,780 (F) 14,137 / 18,850 / 14,137 (S) 2 40 ARM type 3 2.1 19 4 / 5 / 5 (F) (S) 0.01 Ø50 x 16 1,200 L 0.008 / 0.004 60 L / min, 4 bar ± 0.003 / ± 0.002 25 L / min, 20 bar 0.008 / 0.004 100 L / min, 2.6 bar BBT50 3,610 6,000 7,500 (opt.) 10,000 15,000 6,000 7,500 (opt.) 10,000 15,000 4,800 x 7,220 (60ATC) 4,860 x 7,850 (120ATC) 5,350 x 7,570 (150ATC) 300 / 400 375 / 400 460 / 2000 500 300 / 400 375 / 400 460 / 2000 500 25,000 (60ATC) 27,000 (120ATC) 30,500 (150ATC) 35 / 46.5(1) 35 / 46.5(1) 37(2) / 46.5(1) 30(1) 35 / 46.5(1) 35 / 46.5(1) 37(2) / 46.5(1) 30(1) 1114 / 1110(1) 891 / 888(1) 350(2) / 222(1) 420(1) 1114 / 1110(1) 891 / 888(1) 350(2) / 222(1) 420(1) 220 V / 60 Hz or 400 V / 50 Hz Gear box+Belt Coupling Gear box+Belt Coupling 50 (F) 59 (S) 53 (F) 59 (S) 50 (F) 59 (S) 54 (F) 59 (S) Ø100 Address fixed, random method

Magazine positions 60 (std.) 120 & 150 (opt.) Max. tool diameter w/o adjacent tool (mm) Ø125 / Ø230 (60 & 150ATC) Ø125 / Ø400 (120ATC) Max. tool length (mm) 600 Max. tool weight (kg) 20 (60ATC) 30 (120ATC) 15 (150ATC) Max. tool weight moment 30 (60ATC) 50 (120ATC) 25 (150ATC) <from spindle gauge line> (Nm) 3.9 Tool to tool time (sec.) (3) Chip to chip time (sec.)(3) 7.9 Pallet changer Number of pallet 2 Method of pallet changer ARM type Pallet change time (sec.) 19 Pallet changing repeatability (mm) 0.01 Coolant system Coolant tank capacity (Liter) (3) 1,200 L - Nozzle coolant pump capacity 60 L / min, 4 bar - Through spindle coolant pump capacity 25 L / min, 20 bar - Ceiling & wash down pump capacity 100 L / min, 2.6 bar Machine size Height (mm) 3,610 Floor space W x D (mm) 4,800 x 7,220 (60AT C) 4,860 x 7,850 (120ATC) 5,350 x 7,570 (150ATC) 277 01926 818 418 sales@engtechgroup.com Weight (kg) 25,000 (60ATC) 27,000 (120ATC) 30,500 (150ATC) Connections Main power 220 V / 60 Hz or 400 V / 50 Hz Power consumption (KVA) 50 (F) 59 (S) 53 (F) 59 (S) 50 (F) 59 (S) 54 (F) 59 (S)


HX Series

●

HX 504 OPTIONS & ACCESSORIES =Standard =Option =N/A Standard / Option accessories

Specification code

QUASER mill i █ FANUC 31iB █ SIEMENS 828D █ SIEMENS 840D █ Spindle ECO cooler █ Spindle oil chiller █ Coolant through ball screw █ BT tooling (QUASER SUPPLY) DIN tooling (69872-A) / ISO tooling (7388-B) █ ISO 40 48 position tool magazine (Chain type) 60 position tool magazine (Chain type) █

AC

BC

AE

○

○

╳

○ ╳ ● ╳ ● ○ ╳ ● ○ ●

○ ╳ ● ╳ ● ○ ╳ ● ○ ●

HX504

● ╳ ╳ ╳ ╳ ● ● ● ○ ╳

60 position tool magazine (Disk type) ╳ ╳ ● 120 position tool magazine (Chain type) ╳ ╳ ○ 240 position tool magazine (Rack type) ╳ ╳ ○ █ ISO 50 ╳ ╳ ╳ 30 position tool magazine (Chain type) 40 position tool magazine (Chain type) ╳ ╳ ╳ 40 position tool magazine (Disk type) ╳ ╳ ╳ 60 position tool magazine (Chain type) ╳ ╳ ╳ 120 position tool magazine (Chain type) ╳ ╳ ╳ 150 position tool magazine (Rack type) ╳ ╳ ╳ █ Balance tooling for spindle warm up ○ ○ ● █ Pull stud for BT tooling ○ ○ ● █ Air pressure detector for pallet clamping ○ ○ ● █ Hydraulic through pallet (3 ports)*** ○ ○ ○ █ 2 pallet station ● ● ● █ NC rotary table (0.001° ) with rotary encoder ╳ ○ ╳ █ Linear encoder ○ ○ ○ █ Panel MPG ● ● ╳ █ Remote MPG ○ ○ ● █ Transformer ○ ○ ● █ Work probe ○ ○ ○ █ Tool length / breakage measurement (Laser)** ○ ○ ○ █ 20 bar through spindle coolant ○ ○ ● █ 50 bar through spindle coolant ○ ○ ○ █ 70 bar through spindle coolant ╳ ╳ ○ █ Ceiling wash down coolant ○ ○ ● █ Base, wash down coolant ╳ ╳ ╳ █ Coolant wash gun ○ ○ ● █ Internal Chip augers ● ● ● █ Internal Chip conveyor ╳ ╳ ╳ █ External Chip auger ● ● ╳ █ External chip conveyor ○ ○ ● █ Drum type conveyor ○ ○ ○ █ Bag filter ○ ○ ○ █ Mist collector ○ ○ ○ █ Documentation ○ ○ ○ █ Work light ● ● ● █ Machine status light ● ● ● █ CE & EMC* / GB ○ ○ ○ Note: *Standard for EU area except C type. ** HX504 / 505 / 635 /805 only available for NC4S Renishaw.***Factory mounted only. - For C series ambient temperature greater then 35o C the cabinet heat exchanger is required. - Machine specification might be different form the catalog if there is any specification update.

BE ● ╳ ╳ ╳ ╳ ● ● ● ○ ╳

AP ╳ ● ╳ ○ ╳ ● ● ● ○ ╳

BP ╳ ● ╳ ○ ╳ ● ● ● ○ ╳

╳

╳

╳

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● ○ ○ ╳ ╳ ╳ ╳ ╳ ╳ ● ● ● ○ ● ╳ ○ ╳ ● ● ○ ○ ● ○ ○ ● ╳ ● ● ╳ ╳ ● ○ ○ ○ ○ ● ● ○

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HX Series

HX 505 / HX 635 / HX 805 OPTIONS & ACCESSORIES AC ○ ╳ ● ╳ ● ○ ╳ ● ○ ╳

BC ○ ╳ ● ╳ ● ○ ╳ ● ○ ╳

HX505

AE ● ╳ ╳ ╳ ╳ ● ● ● ○ ╳

AP ╳ ● ╳ ○ ╳ ● ● ● ○ ╳

A

○ ● ╳ ○ ╳ ● ╳ ● ○ ╳

HX635

B

○ ● ╳ ○ ╳ ● ╳ ● ○ ╳

A

╳ ● ╳ ○ ╳ ● ╳ ● ○ ╳

HX805

B

╳ ● ╳ ○ ╳ ● ╳ ● ○ ╳

╳

╳

╳

╳

╳

╳

╳

╳

╳ ╳ ╳ ● ○ ╳ ╳ ╳ ╳ ○ ○ ○ ○ ● ╳ ○ ● ○ ○ ○ ○ ○ ○ ╳ ○ ╳ ○ ● ╳ ● ○ ○ ○ ○ ○ ● ● ○

╳ ╳ ╳ ● ○ ╳ ╳ ╳ ╳ ○ ○ ○ ○ ● ○ ○ ● ○ ○ ○ ○ ○ ○ ╳ ○ ╳ ○ ● ╳ ● ○ ○ ○ ○ ○ ● ● ○

╳ ╳ ╳ ╳ ╳ ● ○ ○ ○ ● ● ● ○ ● ╳ ○ ╳ ● ● ○ ○ ● ○ ○ ● ╳ ● ● ╳ ╳ ● ○ ○ ○ ○ ● ● ○

╳ ╳ ╳ ╳ ╳ ● ○ ○ ○ ● ● ● ○ ● ╳ ○ ╳ ● ● ○ ○ ● ○ ○ ● ╳ ● ● ╳ ╳ ● ○ ○ ○ ○ ● ● ○

╳ ╳ ╳ ╳ ╳ ● ○ ○ ○ ● ● ● ○ ● ╳ ○ ╳ ● ● ○ ○ ● ○ ○ ● ● ● ● ╳ ╳ ● ○ ○ ○ ○ ● ● ○

╳ ╳ ╳ ╳ ╳ ● ○ ○ ○ ● ● ● ○ ● ○ ○ ╳ ● ● ○ ○ ● ○ ○ ● ● ● ● ╳ ╳ ● ○ ○ ○ ○ ● ● ○

╳ ╳ ╳ ╳ ╳ ╳ ● ○ ○ ● ● ● ○ ● ╳ ● ╳ ● ● ○ ○ ● ○ ○ ● ● ● ● ● ╳ ● ○ ○ ○ ○ ● ● ○

╳ ╳ ╳ ╳ ╳ ╳ ● ○ ○ ● ● ● ○ ● ● ● ╳ ● ● ○ ○ ● ○ ○ ● ● ● ● ● ╳ ● ○ ○ ○ ○ ● ● ○

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279


Cutting area interfence

HX Series

HX 404 / HX 504 / HX 505 CUTTING AREA INTERFACE HX404

280

350

X axis travel 560

115

C AP . 290 dia Ø1 wing s

Ø630 Max. workpiece dia.

321 70

Y Axis cover

80

Y axis travel 640

Ø570 Max. tool swing dia.

615

Z axis travel 640

330

Max. workoice height 900

330

HX504 / HX505

Belt

G

ØH Max. workpiec dia.

381

D

X axis travel 762

282*

Z axis travel 810/800

Max. workoice height 900

487

B

675

85

Belt 435 115 8 400 165 20

45

800

85

800 800

Belt / Coupling

55

85 / 85 770

Y Axis cover ØK Max. tool swing dia.

A

J Y axis travel 640

C 487

A B C D E F G H I J k

Belt / Coupling 388.5 110 5.5 450 115 762 762 85 / 100 650

HX505 E P

C

636

F E

PC . 5 A dia 77 ng Ø1wini s

ØI Max. workpiece dia.

HX504 E P

C

Note: *Maximum workpiece swing may impact "TOOL LENGTH MEASUREMENT" functionally.

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HX Series

HX 635 / HX 805 CUTTING AREA INTERFACE Cutting area interference Ø950 Max. workpiece dia. 20

40

Ø950 Max. workpiece dia.

500

595

385

PC . 0 A ia 28 g d Ø2 inin sw

165

665

500

370

Z axis travel 900

665

X axis travel 1000

HX635

150

480

Ø830 Max. tool swing dia.

50

850

Y axis travel 800

Max. workpiece height 950

1050

HX805

Ø1200 Max. workpiece dia.

600

480

25

165

800

800

600

425

Z axis travel 1000

100

508.5

Interference area with Y axis cover

X axis travel 1200

80 PC . 0 A ia 86 g d Ø2 inin sw

Ø1200 Max. workpiece dia.

595 tool change position

40

Y axis cover

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284 638

780

30 Y axis travel 1000

Max. workpiece height 1100

Ø830 Max. tool swing dia.

281


HX Series

HX 404 PALLET & INSTALLATION DIMENSIONS Pallet dimension V W X Y Z

HX404

HX504/HX505/8APC

Ø 50 +0.016 x D32 0

Ø 50 +0.016 x D32 0

80

100

400

HX635

500

630

500

630

Ø 19 +0.016 x D25 0

500

400

HX504/HX505 (Fixture hydraulic) 100

500

HX805 Ø 30 +0.02 x D15 0

800

125

24-M16

V

X

90

°

160

800

V

°

Y

74 Ø42 Z

°

90

B

B

HX504/HX505 (Fixture hydraulic)

W

B-B SECTION

Installation dimension HX404

4915

400

2365 1810

Hyd. tank unit

Mist collector (Opt.)

17

R7

960

2 1

55 44

7

R39

6

1050

2895 2664

29

R4

29

R4

150°

2

3

Filtration unit (Opt.)

R39 2

Chip bucket (Opt.)

9

1580

500

Spindle cooling unit &

8

Door open 750

Chip conveyor

440

Transformer

Coolant supply unit

290

6 7 8 9

Magazine unit

81

Standard Machine R6

1 2 3 4 5

990

9

400mm for coolant tank service

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HX Series

HX 504 / HX505 C INSTALLATION DIMENSIONS Installation dimension

Spiral type chip auger 1978

Spindle cooling unit & Hyd. tank unit

800

Chip bucket (Opt.)

Mist collector (Opt.)

2

Chip conveyor (Opt.)

6

5

R10

1

Door open 703

90

5°

11

10

455

Filtration unit (Opt.)

8

R6

12

7

930

Coolant supply unit

Door open 845

788

Transformer (Opt.)

Magazine unit

350

6 7 8 9 10

1075 765

542

Standard Machine

R6 8 8

1 2 3 4 5

3040

HX504C/HX505C

5260 4833 (ISO40 60ATC) 5190 (ISO50 40ATC)

9

1010

1130

3030

6060

4 3

HX504/HX505

A

6 7 8 9

Transformer

R5

Standard Machine

58

C

1 2 3 4 5

750mm for coolant tank service

8

Magazine unit

2

R7

5

40

1700 D

Chip conveyor

36

R8

Coolant supply unit

40ATC

60ATC

120ATC

150ATC

5,400 3,930

A

350

350 -

HX505 B C

4,280 3,450

4,800 3,620

6,750 3,620 6,630 4,300

350

350

350 -

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195

455

R 5065

950

44 77

9

1010

950

950

D

950

950

950

1130

240ATC

4,280 3,450

4,800 3,620

D

6

0 10

3030

60ATC

120ATC

A

HX504 B C

3

Door open 703

795

Filtration unit (Opt.)

3

1

930

Chip bucket (Opt.)

Mist collector (Opt.)

6

Door open 845

2930

& Hyd. tank unit

B

Spindle cooling unit

750mm for coolant tank service

950

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283


HX Series

HX 635 / HX 805 INSTALLATION DIMENSIONS

Mist collector (Opt.)

Filtration unit (Opt.)

60 R5

120

80

6

8 3 9

DOOR OPEN 745

700

835

Chip bucket (Opt.)

R8

1

2480

Hyd. tank unit

65

Spindle cooling unit &

R9

Chip conveyor

4

40

Transformer

Coolant supply unit

2

R4

6 7 8 9

Magazine unit

5

30

Standard Machine

R8

1 2 3 4 5

1250

HX635

4225 (40ATC) / 4280 (60 / 120ATC) / 4905 (150ATC)

5660 (60ATC) / 7550 (120ATC) / 7220 (150ATC) 830 (150ATC) 2375 (40/60/120ATC)

7

900

1120

3006

6730

700 mm for coolant tank service

HX805

60

Transformer

R5

6 7 8 9

6050 (60ATC)

Coolant supply unit

R6

00

Magazine unit

30

R8

5

1 9

805

3

1370

Filtration unit (Opt.)

Door open 1220

Mist collector (Opt.)

2

8

1040

Chip bucket (Opt.)

5350 (150ATC)

Spindle cooling unit

4800 (60ATC) / 4860 (120ATC)

Chip conveyor

& Hyd. tank unit

65

Standard Machine

R9

1 2 3 4 5

7570 (150ATC) / 7850 (120ATC)

Door open 760 4

6

7

3390

1000

1380

3610

7220

500 mm for coolant tank service

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HX Series

HX 504 / HX 505 CELL Horizontal Machining Centre

Control: (F):FANUC (S):SIEMENS

Technical Data Work range Pallet size (mm) Max. work swing diameter (mm) Max. work piece height Table load capacity (kg) Travel X / Y / Z (mm) B minimum indexing (degree) Table surface to spindle center (mm) Spindle nose to table center (mm) Surface configuration Feed drive Feed force Rapid movement

X / Y / Z (N)

HX505 A

HX504 A/ B 500 x 500

Ø762 Ø800 740 740 500 500 762 / 640 / 810 762 / 640 / 800 1 / 0.001 1 85 ~ 725 (Belt) 100 ~ 740 (Coupling) 85 ~ 725 115 ~ 915 110 ~ 920 24-M16@pitch 100 mm grid 8,639 / 8,639 / 8,639 (F) 10,603 / 14,137 / 10,603 (S) 48 2.5 / 1.5 4/ 5/ 5 Ø45 / 16

11,519 / 11,519 / 11,519 (F) 14,137 / 18,849 / 14,137 (S) 32 2.5 3/ 4/ 4 Ø45 / 12

X / Y / Z (m/min) B (sec. / 90 degree) Acceleration X / Y / Z (m/s2) Dia. & pitch of the ball screw (mm) Accuracy Positioning / Repeatability ISO 230-2 0.008 / 0.004 JIS 6338 (300 mm) ± 0.003 / ± 0.002 VDI3441 0.008 / 0.004 Main spindle Spindle taper BBT40 BBT50 Max. spindle speed 12,000 15,000 6,000 10,000 9,000 F Spindle base speed 1,125 1,500 1,400 750 500 S 1,500 2,000 2,000 1,000 2,000 (S3-25%) F Spindle output kW 35 35 26(1) 35 22(1) (S6-25%) S 46.5 46.5 27.7 46.5 46.5 (S3-25%) F Spindle torque Nm 297 223 177 446 353(2) (S6-25%) S 296 222 132 444 222 Spindle transmission Belt Coupling Belt Coupling Spindle bearing diameter (mm) Ø70 Ø100 Tool changer Tool selection Address fixed, random method Continued » Magazine positions 240 150 Max. tool diameter w/o adjacent tool (mm) Ø76.2 / Ø150 Ø110 / Ø220 Max. tool length (mm) 450 400 Max. tool weight (kg) 7 15 Max. tool weight moment 285 01926 818 418 sales@engtechgroup.com 10 25 <from spindle gauge line> (Nm) Tool to tool time / Chip to chip time (sec.) 2.3 / 5.2 3.4 / 7.3 Pallet changer Number of pallet 8 or 14


JIS 6338 (300 mm) VDI3441 Main spindle Spindle taper Max. spindle speed HXSpindle Series base speed

± 0.003 / ± 0.002 0.008 / 0.004

F S F S F S

HX 504 / HX (S3-25%) 505 CELL Spindle output kW (S6-25%) (S3-25%) Spindle torque Nm Control: (F):FANUC (S):SIEMENS (S6-25%) Spindle transmission

Technical Data Spindle bearing diameter (mm)

9,000 1,125 1,500 35 46.5 297 296

Belt

BBT40 12,000 1,500 2,000 35 46.5 223 222

HX504 AØ70 /B

15,000 1,400 2,000 26(1) 27.7 177 132 Coupling

6,000 750 1,000 35 46.5 446 444 Belt

BBT50

10,000 500 2,000 22(1) 46.5 353(2) 222 HX505Coupling Ø100 A

Tool Workchanger range Tool Address fixed, Palletselection size (mm) 500random x 500 method Magazine 240 150 Max. work positions swing diameter (mm) Ø762 Ø800 Max. w/o adjacent tool (mm) Ø76.2740 / Ø150 Ø110740 / Ø220 Max. tool workdiameter piece height Max. tool length (mm) 450 400 Table load capacity (kg) 500 500 Max. (kg) 7 / 810 15 / 800 Traveltool X / weight Y / Z (mm) 762 / 640 762 / 640 Max. tool weight moment B minimum indexing (degree) 1 / 10 0.001 1 25 <from spindle gauge line> (Nm)(mm) Table surface to spindle center 85 ~ 725 (Belt) 100 ~ 740 (Coupling) 85 ~ 725 Tool to tool time / Chipcenter to chip time (sec.) 2.3~/ 5.2 3.4~/ 7.3 Spindle nose to table (mm) 110 920 115 915 Pallet changer Surface configuration 24-M16@pitch 100 mm grid Number of pallet 8 or 14 Feed drive Method of pallet changer / storage swing type (internal) / Matrix 11,519 type (External) 8,639 / 8,639 / 8,639 (F) / 11,519 / 11,519 (F) Feed force X / Y / Z (N) Pallet change time (sec.) 10.5 10,603 / 14,137 / 10,603 (S) 14,137 / 18,849 / 14,137 (S) Pallet 0.01 Rapid changing movementrepeatability X / Y / Z(mm) (m/min) 48 32 Coolant system B (sec. / 90 degree) 2.5 / 1.5 2.5 Coolant tank capacityX(Liter) 450L Acceleration / Y / Z (m/s2) 4/ 5/ 5 3/ 4/ 4 - Nozzle pump capacity 75L / min, 3 bar Dia. & pitchcoolant of the ball screw (mm) Ø45 / 16 Ø45 / 12 - Through spindle/ coolant pump capacity 25L / min, 20 bar Accuracy Positioning Repeatability - Ceiling 3 bar 75L / min, ISO 230-2 & wash down pump capacity 0.008 / 0.004 Machine size JIS 6338 (300 mm) ± 0.003 / ± 0.002 Height (mm) 3,300 VDI3441 0.008 / 0.004 Floor space W x D (mm) 6,400 x 7,150 (8APC+240ATC) Main spindle Weight (kg) 25,200 Spindle taper BBT50 BBT40 Connections Max. spindle speed 12,000 15,000 6,000 10,000 9,000 Main power 220V / 60Hz or 400V / 50Hz F Spindle base speed 1,125 1,500 1,400 750 500 Power consumption (KVA) 55(F) 54(S) 59(F) 54(S) 54(F) 54(S) 58(F) 54(S) S 1,500 2,000 2,000 1,000 2,000 (1) (2) Note: S3-60% S3-40% (S3-25%) F Spindle output kW 35 35 26(1) 35 22(1) 8APC-E-30/01/2015 5 (S6-25%) S 46.5 46.5 27.7 46.5 46.5 (S3-25%) F Spindle torque Nm 297 223 177 446 353(2) (S6-25%) S 296 222 132 444 222 Spindle transmission Belt Coupling Belt Coupling Spindle bearing diameter (mm) Ø70 Ø100 Tool changer Tool selection Address fixed, random method Magazine positions 240 150 Max. tool diameter w/o adjacent tool (mm) Ø76.2 / Ø150 Ø110 / Ø220 Max. tool length (mm) 450 400 Max. tool weight (kg) 7 15 Max. tool weight moment 10 25 <from spindle gauge line> (Nm) Tool to tool time / Chip to chip time (sec.) 2.3 / 5.2 3.4 / 7.3 Pallet changer Number of pallet 8 or 14 Method of pallet changer / storage swing type (internal) / Matrix type (External) Pallet change time (sec.) 10.5 Pallet changing repeatability (mm) 0.01 Coolant system Coolant tank capacity (Liter) 450L - Nozzle coolant pump capacity 75L / min, 3 bar 286 Making Engineers Champions... engtechgroup.com - Through spindle coolant pump capacity 25L / min, 20 bar - Ceiling & wash down pump capacity 75L / min, 3 bar Machine size Height (mm) 3,300


HX Series

HX 504 / HX 505 CELL Machine dimensions: 3540(14APC) 1438(8APC)

2656

648

1685 7150

2933

789

6149(8APC) 6400(8APC) 8250(14APC)

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3300

3570

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2510

740

8490(14APC)

287


HANDTMANN

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HANDTMANN Handtmann specialises in large format machining centres primarily for the aerospace manufacturing industry and offering massive productivity gains in comparison to traditional machining methods and processes. Its range includes five axis portal and gantry machines for large scale components and many incorporate Handtmannâ&#x20AC;&#x2122;s own developments notably the Aerocell and CompactCell five axis horizontal machining processes.

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Handtmann Head Office, Biberach, Germany

289


HANDTMANN

GANTRY SERIES

Precise 5-axis machining with high moving Y-bridge. The GANTRY product line comprises two machine series with different technological highlights and sizes. This allows us to cover a wide range of applications in 5-axis cutting and to provide the optimum machine for your application.

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Gantry Series | High moving portal machining centre

HD

Optimum results in terms of speed and precision. The GANTRY HD is specially tailored for highly-dynamic 5-axis simultaneous machining of composites and high-speed cutting of light alloys such as aluminium. The machining centre impresses with optimum results in terms of speed and precision. Options such as an enclosed workzone and exhaust systems create ideal conditions for machining plastics and composite materials.

Your Advantages: »» Highly-dynamic and precise 5-axis simultaneous machining

»» Optimum results in the machining of light metals and composite

»» High speed cutting in aluminium »» Machining of large and large-volume workpieces »» Customer-specific configuration of table sizes, floor height and clamping concept

»» Ideal conditions for machining plastics and composite

materials thanks to efficient extraction systems and fully enclosed workzone optional

»» Good ergonomics »» Modular machine design for maximum flexibility thanks to many options

»» Special configurations possible: Double portal (DP) and twin spindle (TS)

Specifications: Max. table length

4,000 to 47,000 mm

Max. table width

4,000 mm

Max. axis travel X/Y/Z-axis

47,500/4,500/1,500 mm

Max. travel speed X/Y/Z-axis

60/60/60 m/min

Spindle data: Power Speed Torque Tool interface

max. 81 kW max. 30,000 rpm max. 75 Nm HSK 63A

Max. acceleration

0.4 g / 4 m/s²

Tool magazine

28 slots (HSK 63A) per disc type magazine; rack type magazine with several hundred slots

Control

Siemens 840D SL (optional: Heidenhain iTNC 530)

Max. angle of rotation A-axis

+/- 120°

Max. angle of rotation C-axis

+/- 220°

Options

Double portal, twin spindle, double table, partition wall, various tool magazines etc.

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Gantry Series | High moving portal machining centre

SD

Precision with demanding challenges for aluminium, steel and titanium. Vertical high performance cutting of aluminium and particularly heavy-duty cutting of steel and titanium require a rigid and stable machine design. This is where the GANTRY SD comes into its own in comparison to the GANTRY HD, with the main difference being in the design. The GANTRY SD is clearly designed for stability and is ideal for extremely demanding applications thanks to the generously dimensioned guide rails and drives, as well as large guide rail spacing.

Your Advantages: »» Powerful machining of large and large-volume workpieces »» Precise 5-axis simultaneous machining »» High performance cutting of aluminium with high power of up to 187 kW

»» Heavy-duty cutting of titanium and steel with torques of up to 600 Nm

»» High machine rigidity and machining stability thanks to

»» Customer-specific configuration of table sizes, floor height and clamping concept

»» Good ergonomics »» Modular machine design for maximum flexibility thanks to many options

»» Special configurations possible: Double portal (DP) and twin spindle (TS)

generous guide rails and large guide rail spacing

Specifications: Max. table length

4,000 to 47,000 mm

Max. table width

7,000 mm

Max. axis travel X/Y/Z-axis

47,500/6,700/2,200 mm

Max. travel speed X/Y/Z-axis

50/50/30 m/min

Spindle data: Power Speed Torque Tool interface

max. 187 kW max. 30,000 rpm max. 600 Nm HSK 63A, HSK 100A

Max. acceleration

0.4 g / 4 m/s²

Tool magazine

16 slots (HSK 100A) or 28 slots (HSK 63A) per disc type magazine; rack type magazine with several hundred slots

Control

Siemens 840D SL (optional: Heidenhain iTNC 530)

Max. angle of rotation A-axis

+/- 105°

Max. angle of rotation C-axis

+/- 200°

Options

Double portal, twin spindle, double table, partition wall, various tool magazines etc.

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HBZÂŽ HORIZONTAL SERIES | HANDTMANN

HBZÂŽ HORIZONTAL SERIES

Outstanding application diversity and highest chip removal rates. For excellent productivity combined with small footprint The HBZ product line comprises three machine series with different technological highlights and sizes. This allows us to cover a wide range of applications in 5-axis cutting and to provide the optimum machine for your application.

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HBZ® Horizontal series

TRUNNION

Flexibility and high performance Today, modern production demands machining centres that are not just precise and productive but also flexible. The HBZ Trunnion horizontal machining centres cover the entire application spectrum up to an interference contour of 1,700 mm thanks to high speeds for HSC cutting of aluminium as well as high-torque motor spindles for heavy-duty cutting of titanium and steel. High travel speeds combined with the optimum spindle for the specific application ensure high precision for dynamic 5-axis machining.

Your Advantages: »» 5-axis HPC/HSC horizontal machining »» Wide variety of materials: Fast in aluminium, powerful in hard to machine materials

»» Double drive system and clamping on both sides of the NC rotary-swivel table

»» Dynamic 5-axis simultaneous machining »» Large range of different spindles »» Optimum values for costs per piece and surface quality »» Compact design with small footprint »» Numerous options for automation available

Continued »

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HBZ® Horizontal series

TRUNNION

Specifications: HBZ Trunnion 80

HBZ Trunnion 120

HBZ Trunnion 160

Table size Ø (NC-rotary-swivel table), max.

800 mm

1,200 mm

1,600 mm

Machining envelope (Max. interference contour)

850 mm

1,300 mm

1,700 mm

Max. axis travel X/Y/Z-axis

850 / 850 / 700 mm

1,270 / 1,100 / 900 mm

1,670 / 1,350 / 1,100 mm

Max. travel speed X/Y/Z-axis

45 m/min 60 m/min (dynamic package)

60 m/min

60 m/min

Max. accelerations X/Y/Z-axis

6 m/s² (0.6 G) 10 m/s² (1.0 G) (dynamic package)

6 m/s²

5 m/s²

Max. swing diameter

- 30° / + 120°

- 30° / + 180°

- 30° / + 180°

Speed: swivel axis A, swivel axis C

35 rpm, 35 rpm

20 rpm, 25 rpm

15 rpm, 25 rpm

Drive system (rotary axis C)

Torque drives

Torque drives

Torque drives

Drive system (swivel axis A)

2 Torque drives

Dual rack and pinion motor drive system on a gear ring on both ends of axis

Spindle data

18,000 rpm; HSK 63A:

Space requirements machine L x W x H (approx.)

5,650 x 5,500 x 2,950 mm

7,400 x 8,900 x 3,800 mm

7,700 x 9,000 x 4,000 mm

Max. table load

1.2 t

2.0 t

2.8 t

Total weight

15 t

31 t

37 t

Control

Siemens 840D SL, Heidenhain TNC640

Tool magazine HSK 63A / HSK 100A / HSK 100T

Chain type: HSK 63: 40, 60, 100, 140 slots HSK 100: 38, 40, 62, 86 slots Rack type: HSK 63: 200 slots, Tool magazine can be further extended HSK 100: 114 slots, Tool magazine can be further extended

Options

Pallet changing system, turning function (HBZ TR T)

25/35 kW, 87/130 Nm 25/31 kW, 160/197 Nm 24,000 rpm; HSK 63A: 16/24 kW, 67/100 Nm 30,000 rpm; HSK 63A: 63/81 kW, 31/40 Nm 14,000 rpm; HSK 100A / HSK 100T: 45/70 kW, 275/430 Nm 30,000 rpm; HSK 63A: 125/156 kW, 66/82 Nm 15,000 rpm; HSK 100A: 63/82 kW, 301/392 Nm 6,000 rpm; HSK 100A: 31/37 kW, 850/1,010 Nm

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HBZ® Horizontal series

COMPACTCELL Compact and powerful for aluminium workpieces up to 4,000 x 1,000 mm High cutting power in aluminium with compact machine footprint: the HBZ CompactCell horizontal machining centre is the perfect solution for meeting these demands. Benefit from powerful and dynamic 5-axis simultaneous machining for workpieces that require intensive cutting. The horizontal highpower spindle achieves top values in aluminium and offers all the other advantages of horizontal machining.

Your Advantages: »» 5-axis HSC horizontal machining »» Highly dynamic machining of aluminium »» High material removal rate and productivity »» Significant reduction in machining times and costs per piece

»» High travel speeds »» High performance combined with small footprint »» Fully enclosed workzone »» Numerous options for automation available

Specifications: Pallet size (L, W)

2,000 mm up to 4,000 mm, 1,000 mm

Travel paths X/Y/Z-axis

max. 4,650 mm / max. 1,100 mm / max. 550 mm

Machining and rapid speeds X/Y/Z-axis

max. 60 m/min / max. 40 m/min / max. 60 m/min

Accelerations X/Y/Z-axis

5 m/s², 0.5 G

Machine dimensions approx. (HBZ CC 200/100) Length Width Height

9,000 mm 7,500 mm 3,000 mm

Spindle parameters Power Torque Spindle Speed

max. 45 kW - 81 kW max. 31 - 67 Nm max. 30,000 rpm

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HBZ® Horizontal series

AEROCELL

Maximum material removal rates in large aluminium structural parts Production of large aluminium structural parts demands one thing above all: high-performance machining with high material removal rates. With the HBZ AeroCell horizontal machining centre, you will achieve optimum performance in every area. High material removal rates up to 15 l/min are the result of a machine concept designed for high speed cutting: a combination of high travel speeds and acceleration with high spindle power.

Your Advantages: »» 5-axis HSC horizontal machining »» Highly dynamic machining of aluminium »» High material removal rate and productivity »» Integrated pallet changing system as standard »» Very high path velocities

»» Significant reduction in machining times and costs per piece

»» Compact machine design with low space requirement »» Fully enclosed workzone »» Numerous options for automation available

Specifications: Travel path (X/Y/Z-axis)

max. 7,800/2,500/700 mm

Travel speed (X/Y/Z-axis)

max. 80 m/min

Acceleration (X/Y/Z-axis)

max. 0.7 G

Pallet length

4,000 mm / 5,000 mm / 6,000 mm / 7,000 mm

Pallet width

2,000 mm / 2,500 mm / 3,000 mm

Rotation angle A-axis

± 105°

Rotation angle C-axis

± 200°

Rotation speed

300°/sec

Milling spindle Power S1/S6 Spindle speed

max. 125/156 kW max. 30,000 rpm

Tool interface

HSK 63A

Tool magazine

80 slots (Chain type)

Control

SIEMENS 840 D SL

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PBZÂŽ PROFILE SERIES | HANDTMANN

PBZÂŽ PROFILE SERIES

5-axis profile machining with innovative clamping technology. For profiles with the highest technological requirements Differences in lengths, technological highlights and design: With its PBZ SC, PBZ NT and PBZ HD series, Handtmann offers profile machining centres for all profile cutting applications. Whether in light or heavy extrusions, solid material, short and narrow or long and wide profiles up to 30,000 mm, complex tasks are performed in composite materials, aluminium and steel. In all cases, the profile machining centres guarantee highly dynamic and economical cutting to meet high quality demands.

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PBZ® Profile series

SC

Profile machining centre with dynamic pendulum operation for maximum productivity Do you want to reduce expensive non-productive times without installing additional automation? Thanks to pendulum operation, the PBZ SC creates two spatially separate workzones and thus permits loading and unloading parallel to machining. With a small machine footprint and powerful spindle performance, it is possible to efficiently machine aluminium and steel profiles as well as composite workpieces with a maximum length of 24,000 mm. The stable machine construction guarantees high machining accuracy and quality with interference-free 6-side machining.

Your Advantages: »» Powerful HSC machining of light composite and

aluminium profiles from steel profiles to solid material

»» Interference-free 6-side complete machining up to 24,000 mm with end machining

»» Loading and unloading parallel to machining thanks to two workzones and pendulum operation

»» Burr-free machining thanks to HSC technology »» Direct thread cutting without compensation chuck »» Rigid machine design »» High productivity combined with small footprint »» Flexible production

Specifications: Max. workpiece length

24,000 mm

Max. workpiece diameter (WxH)

800 x 500 mm (5-axis) 1,200 x 550 mm (3-axis) 400 x 300 mm (clamping vice version) 800 x 500 mm (table version)

Max. axis travel Y/Z-axis

Y-axis: 1,100 mm Z-axis: 720 mm

Max. travel speed X/Y/Z-axis

-/55/55 m/min (Ball bearing spindle) 70/-/- m/min (Rack drive)

Spindle data: Power (S1) Power (S6) Spindle speed Torque (S1) Torque (S6) Tool interface

From 14 up to 26 kW From 19 up to 37 kW From 24,000 up to 28,000 rpm From 28 up to 34 Nm From 40 up to 41 Nm HSK 63A / HSK 50E

Max. acceleration

3 m/s2

Tool magazine

Disc type tool magazine with 32 or 36 slots

Control

Siemens 840D SL

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PBZ® Profile series

NT

Profile machining centre for flexible and powerful 6-side HSC complete machining 6-side profile machining with high accuracy as well as outstanding flexibility? That is where the PBZ NT comes into its own. The fixed portal of the PBZ NT is the basis for the high stability of the profile machining centre, which allows precise and powerful machining of aluminium and steel sheet profiles and extrusions. The intelligent clamping technology permits end machining of several short profile parts or a long profile as well as interference-free 6-side complete machining, including milling, sawing, drilling, shift cuts and thread milling and cutting.

Your Advantages: »» Powerful HSC machining of aluminium and steel sheet profiles and extrusions

»» Special rigid clamping vice design with high clamping force allows the machining of steel profiles

»» Interference-free 6-side complete machining up to 25,000 mm

»» Machining on both profile ends »» Burr-free machining thanks to HSC technology »» Very high axis speed in X »» Proven machine kinematics »» Best ergonomics »» Fully enclosed workzone

Specifications: Max. workpiece length

25,000 mm

Max. workpiece diameter (WxH)

600 x 300 mm (Clamping vice version)

Max. axis travel Y/Z-axis

Y-axis: 1,100 mm Z-axis: 850 mm

Max. travel speed X/Y/Z-axis

-/55/55 m/min (Ball bearing spindle) 90/-/- m/min (Rack drive)

Spindle data: Power (S1) Power (S6) Spindle speed Torque (S1) Torque (S6) Tool interface

From 14 up to 26 kW From 19 up to 37 kW From 24,000 up to 28,000 rpm From 28 up to 34 Nm From 40 up to 41 Nm HSK 63A / HSK 50E

Max. acceleration

3 m/s2

Tool magazine

Disc type tool magazine with 14, 29 or 36 slots

Control

Siemens 840D SL

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PBZ® Profile series

HD

High-performance profile machining for demanding applications with highest chip removal rates The PBZ HD profile machining centre offers high material removal rates up to 6.5 l/min when cutting aluminium profiles and solid material as well as stable and precise machining. The basis for this is provided by the rigid machine design with fixed portal as well as a head and spindle combination designed for powerful and dynamic 5-axis simultaneous machining that guarantees optimum performance. The PBZ HD profile machining centre offers full 5-axis simultaneous machining and allows interference-free, precise machining over the entire workpiece length up to max. 30,000 mm.

Your Advantages: »» Precise high-performance profile machining with highest

»» Interference-free machining over the entire workpiece

»» Highly dynamic 5-axis machining of composites,

»» Optional solutions for automation »» Best ergonomics »» Integrated chip management over the entire machine

chip removal rates

aluminium and steel

»» 5-side complete machining of profiles and solid material »» Full 5-axis simultaneous machining

length up to max. 30,000 mm

length

Specifications: Max. workpiece length

30,000 mm

Max. workpiece diameter (WxH)

800 x 300 mm (Clamping vice version) 800 x 575 mm (Table version)

Max. axis travel Y/Z-axis

Y-axis: 1,500 mm Z-axis: 1,000 mm

Max. travel speed X/Y/Z-axis

70/40/40 m/min (Rack drive)

Spindle data: Power (S1) Power (S6) Spindle speed Torque (S1) Torque (S6) Tool interface

From 45 up to 63 kW From 58 up to 81 kW From 20,000 up to 30,000 rpm From 31 up to 60 Nm From 40 up to 75 Nm HSK 63A

Max. acceleration

4 m/s2

Tool magazine

Disc type tool magazine with 36 slots

Control

Siemens 840D SL

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UBZÂŽ UNIVERSAL SERIES | HANDTMANN

UBZÂŽ UNIVERSAL SERIES

Precise 5-axis machining of composites, aluminium, steel and titanium up to 12,000 x 2,000 mm Dynamic HSC machining of aluminium and composites with high speeds and power as well as powerful HPC machining of aluminium and heavyduty cutting of steel and titanium with high-torque spindles: The machines in the UBZ product line are universally suitable thanks to machine designs and configurations tailored specifically to these applications.

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UBZ® Universal series

HD

Dynamic 5-axis machining of light workpieces up to 12,000 x 2,000 mm The UBZ HD universal machining centre offers optimum performance for machining tasks in composites and high-speed cutting (HSC) in aluminium. It is the ideal solution for applications that demand high dynamics and powerful 5-axis simultaneous machining. Aboveaverage precision is guaranteed by the moving table and fixed portal as well as the drive concept in combination with good machine rigidity.

Your Advantages: »» Rigid machine design with fixed portal for precise

»» Modular machine design for customer-specific adaptation

»» 5-axis simultaneous machining »» Highly dynamic machining of composites »» Powerful “heavy-duty” HSC machining of aluminium

»» Best ergonomics »» Full enclosure of the workzone »» Large number of different automation solutions and

machining

to production processes and material requirements

options available

Specifications: Material Removal Rates

6.5 l/min

Spindle Power

81 kW

Spindle Speed

30,000 rpm

Acceleration

5 m/s2

Table Size

Table length: max. 12,500 mm Table width: max. 2,000 mm

Axis Travel (X/Y/Z)

max. 14,000/2,800/1,500 mm

Travel Speed (X/Y/Z)

max. 60/60/60 m/min

Spindle Data

Power: max. 81 kW Speed: max. 30,000 rpm Torque: max. 75 Nm

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UBZ® Universal series

SD

Powerful high-performance aluminium machining and heavy-duty cutting up to 12,000 x 2,000 mm Heavy-duty cutting of steel and titanium with high torque and HPC machining of aluminium with high power and maximum speeds ensure benchmark performance for 5-axis simultaneous machining with the UBZ SD, depending on spindle configuration. The moving table and fixed portal in combination with generously dimensioned drives and guide rails supplement the overall rigid design of the universal machining centre and permit powerful machining with hightorque and high-power spindles.

Your Advantages: »» Generously dimensioned drives and guide rails, rigid

machine design and fixed portal for maximum accuracy in powerful machining

»» 5-axis simultaneous machining »» Heavy-duty cutting of titanium and steel with maximum torques of up to 600 Nm

»» Full enclosure of the workzone

»» HPC machining of aluminium with high power of up to 187 kW and 30,000 rpm

»» Modular machine design for customer-specific adaptation to production processes and material requirements

»» Best ergonomics »» Large number of different automation solutions and options available

Specifications: Material Removal Rates

15 l/min

Spindle Power

187 kW

Spindle Speed

30,000 rpm

Torque

600 Nm

Table Size

Table length: max. 12,500 mm Table width: max. 2,000 mm

Axis Travel (X/Y/Z)

max. 14,000/2,700/1,500 mm

Travel Speed (X/Y/Z)

max. 40/40/40 m/min

Acceleration

max. 5m/s2

Spindle Data

Power: max. 187 kW Speed: max. 30,000 rpm Torque: max. 600 Nm

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Notes:

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PIETRO CARNAGHI

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PIETRO CARNAGHI The Pietro Carnaghi company was founded in 1922 and it is today an important reference point in the international scenario of the machine tool manufacturers, with the continuous development of technologies and ideas, supported by more than 8 decades of experience in the field. Pietro Carnaghi specializes in machine tools with high demanding performances, is today active on the market in the production of vertical lathes, movable portals milling machines (GANTRY type and FMS (Flexible Manufacturing Systems), cells.

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Pietro Carnaghi Head Office, Cortese, Italy

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VERTICAL LATHES | PIETRO CARNAGHI

VERTICAL LATHES

Pietro Carnaghi is world leader in the production of vertical lathes of medium and large sizes. The production range covers machines with a table diameter between 800 mm (31.5 in) to 10.000 mm (32.8 ft). The maximum turning diameter to be machined with double column design vertical lathes is 14 meter (45.9 ft).

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Vertical Lathes

ATF SERIES (MM 1000-1400) The turning and milling vertical lathe Pietro Carnaghi model ATF has been designed with a very compact termo-symmetrical structure with one single column assembled on the machine base. ATF lathe can be equipped with a double pallet system, rotating 0 â&#x20AC;&#x201C; 180°, useful to make a part centering on the external pallet, while with the internal pallet is in a machining process. Compactness, rigidity, and extreme precision make the pallet ATF an ideal solution for machining of the most precise mechanical components.Carnaghi.

Specifications: ATF10 T/TM

ATF14 T/TM

Max. turning diameter (mm)

1000

1400

Table - Pallet diameter (mm)

630 / 800

1000 / 1250

Max. allowable weight (t)

2

3

Standard RPM (RPM)

5.5 - 1250 / 5.5 - 1000

4.4 - 800 / 4.4 - 650

Turning power (kw)

60 / (100)

Turning height (mm)

750 - (1000) - (1200) - (1500) - (1800)

Ram section (mm)

250 x 250

Ram stroke Z axis (mm)

1000 - (1250) - (1500)

Milling power (kw)

37

Max RPM (RPM)

3000 - (6000)

Rapid feeds X-Z-axes (mm/min)

30000

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Vertical Lathes

ATF SERIES (MM 1500-2400) The turning and milling vertical lathe Pietro Carnaghi model ATF has been designed with a very compact termo-symmetrical structure with one single column assembled on the machine base. ATF lathe can be equipped with a double pallet system, rotating 0 â&#x20AC;&#x201C; 180°, useful to make a part centering on the external pallet, while with the internal pallet is in a machining process. Compactness, rigidity, and extreme precision make the pallet ATF an ideal solution for machining of the most precise mechanical components.

Specifications: ATF10 T/TM

ATF14 T/TM

Max. turning diameter (mm)

1500

2400

Table - Pallet diameter (mm)

1250 / 1400

2000 / 2200

Max. allowable weight (t)

12

20

Standard RPM (RPM)

4,4 - 650 / 1,1 - 400

0,7 - 275 / 0,7 - 250

Turning power (kw)

60 - (100)

Turning height (mm)

750 - (1000) - (1200)

Ram section (mm)

250 x 250

Ram stroke Z axis (mm)

1000 - (1250)

Milling power (kw)

37

Max RPM (RPM)

3000 - (6000)

Rapid feeds X-Z-axes (mm/min)

30000

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Vertical Lathes | Single Frame Design

AC SERIES (MM 1600-3200) The Pietro Carnaghi vertical turning centre model AC is designed and built in a compact form, with an extremely rigid thermo symmetrical structure, having the column mounted to the table base. All these elements are assembled together in order to constitute a tough structure ensuring maximum stability and rigidity. The movable crossrail is designed and sized to withstand severe cutting conditions. On the front part two horizontal sliding guides support the vertical ram saddle in its horizontal movement (through hydrostatic pockets). The distance between the superior and the inferior guide way is dimensioned to ensure the maximum cutting performances.The different available configurations (different turning height, ram sections, machining accessories, measuring probes accessories) make the models AC to be the more flexible and useful to any need: starting from the most sophisticated precision in finishing operations (parts for aeronautics), to the most severe cutting conditions (forging rings).

Specifications: AC16T/TM

AC20T/TM

AC24T/TM

AC28T/TM

AC32T/TM

Max. turning diameter (mm)

1600

2000

2400

2800

3200

Table - Pallet diameter (mm)

1250 / 1400

1600 / 1800

2000 / 2200

2200 / 2500

2800 / 3000

Max. allowable weight (t)

12

15

20

30

Standard RPM (RPM)

450 / 450

375 / 375

275 / 250

250 / 250

Turning power (kw)

60 - 100

Turning height (mm)

750 - 1000 - 1200

Ram section (mm)

1200 - 1500 1800 - 2100

Ram stroke Z axis (mm)

250 x 250 - (300 x 300)

Milling power (kw)

1250 - (1500) - (1800) - (2000)

Max RPM (RPM)

37 / 40

Rapid feeds X-Z-axes (mm/min)

3000 - (6000) 30000

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225 / 200

1200 - 1500 - 1800 - 2100

20000

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Vertical Lathes | Double Column Design

AC SERIES (MM 3600-6500) The Pietro Carnaghi vertical turning centre model AC is designed and built in a compact form, with an extremely rigid thermo symmetrical structure, having two columns mounted to the table base. All these elements are assembled together in order to constitute a tough structure ensuring maximum stability and rigidity. The movable crossrail is designed and sized to withstand severe cutting conditions. On the front part two horizontal sliding guides support the vertical ram saddle in its horizontal movement (through hydrostatic pockets). The distance between the superior and the inferior guide way is dimensioned to ensure the maximum cutting performances.The different available configurations (different turning height, ram sections, machining accessories, measuring probes accessories) make the models AC to be the more flexible and useful to any need: starting from the most sophisticated precision in finishing operations (parts for aeronautics), to the most severe cutting conditions (forging rings).

Specifications: AC36 T/TM

AC42 T/TM

AC46 T/TM

AC52 T/TM

AC62 T/TM

AC65 T/TM

Max. turning diameter (mm)

3600

4200

4600

5200

6200

6500

Table - Pallet diameter (mm)

3000 / 3200

3500

3500 / 4000

4500

5000 / 5700

6000

Max. allowable weight (t)

40

50

80

80

120 - (170)

200 - (250)

Standard RPM (RPM)

150

120

100

100

75

60

Turning power (kw)

60 - 100 - (120) - (180) - (300)

Turning height: fixed crossrail

750 - 1000 - 1200

Turning height: movable crossrail

2000 รท 3500

2500 รท 5000

2500 รท 6000

Ram section (mm)

250 x 250 - (300 x 300)

Ram stroke Z axis (mm)

1250 - (1500) - (1800) - (2000) - (2500) - (3000)

Milling power (kw)

37 / 40 / 60

Max RPM (RPM)

3000 - (6000)

Rapid feeds X-Z-axes (mm/ min)

15000

314

2000 รท 4500 300 x 300 (350 x 350)

300 x 300 - (350 x 350) - (400 x 400)

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LARGE VERTICAL LATHES | PIETRO CARNAGHI

LARGE VERTICAL LATHES

Pietro Carnaghi is world leader in the production of vertical lathes of medium and large sizes. Today the vertical lathe production range provides up to 10 meters (32.8 ft) of table diameter. The maximum turning diameter to be machined with double column design vertical lathes is 14 meter (45.9 ft).

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Large Vertical Lathes | Double Column Design

AP SERIES (MM 7000 - MM 14000) Model AP is characterized by a structure with 2 columns, designed for large parts, up to 14 meters (45.9 ft) of part diameter. The structure of the machine is a â&#x20AC;&#x153;formationâ&#x20AC;? having the columns mounted to the table base, housing the main spindle and gearbox. All these elements are assembled together in order to constitute a tough structure ensuring maximum stability and rigidity, to withstand the most severe cutting conditions. On the front side of the cross rail are two horizontal sliding guides support the vertical ram saddle in its horizontal movement (through hydrostatic pockets). The distance between the superior and the inferior guide way is dimensioned to ensure the maximum cutting performance. All the machine structures are designed with the finite elements analysis methodology (FEM) and the main frames are subjected to thermal stabilization and treatment processes.

Specifications: AP 70 T/TM

AP 80 T/TM

AP 90 T/TM

AP 100 T/TM

AP 120 T/TM

AP 130 T/TM

AP 140 T/TM

Max. turning diameter (mm)

7000

8000

9000

10000

12000

13000

14000

Table diameter (mm)

6000

6500

8000

8000

8000

10000

10000

Standard weight (t)

200

200

200

200

200

350

350

Max. allowable weight (t)

250

250

350

350

350

500

500

Standard RPM (RPM)

60

60

50

50

50

35

35

Turning power (kw)

120 - (180) - (300)

Turning height: fixed crossrail

1500

Turning height: movable crossrail

3000 - 3500 - 4000 - 4500 - 5000 - 6000 - 7000 - 8000

Ram section (mm)

(400 x 400) - (500 x 500) - (600 x 600)

Ram stroke Z axis (mm)

(2000) - (2500) - 3000 - 3500 - 4000

Milling power (kw)

60 / 71 / 100

Max RPM (RPM)

2500 - 3000 - (6000)

Rapid feeds X-Z-axes (mm/ min)

15000

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Large Vertical Lathes

AY SERIES MOVABLE TABLE »» Massive vertical lathes, designed with provision of movable table (Y axis)

»» All hydrostatic axes »» Hydrostatic axial bearing table for table loads up to 500 ton »» Rigid structure with two columns ensuring maximum stability »» Extremely rigid cutting with power up to 300 kW »» Wide range of milling accessories and capability to interpolate up to 5 axes

»» Maximize the machining operations on the big components, reducing set up times on different machines

»» Rigid Hirth coupling connection for tool holders and accessories

Specifications: AY 62 T/TM

AY 65 T/TM

AY 70 T/TM

AY 80 T/TM

AY 100 T/TM

AY 120 T/TM

AY 130 T/TM

AY 140 T/TM

Max. turning diameter (mm)

6200

6500

7000

8000

10000

12000

13000

14000

Table diameter (mm)

5000 / 5700

6000

6000

6500

8000

8000

10000

10000

Standard weight (t)

120

200

200

200

200

200

350

350

Max. allowable weight (t)

170

250

250

250

350

350

500

500

Standard RPM (RPM)

75

60

60

60

50

50

35

35

Turning power (kw)

60 - 100 - (120) - (180) - (300)

Turning height: fixed crossrail

1500

Turning height: movable crossrail

3000 - 3500 - 4000 - 4500 - 5000 - 6000 - 7000 - 8000

Ram section (mm)

(350 x 350) - (400 x 400) - (500 x 500) - (600 x 600)

Ram stroke Z axis (mm)

1500 - (2000) - (2500) - (3000) - (3500) - (4000)

Milling power (kw)

40 / 60 / 71 / 100

Max RPM (RPM)

2500 - 3000 (6000)

Rapid feeds X-Z-axes (mm/min)

15000

Rapid feeds Y-axes (mm/ min)

10000

318

10000

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Large Vertical Lathes | Single column design

AS SERIES (MM 6500 - MM 18000) Pietro Carnaghi vertical turning centers model AS are designed in an extremely rigid structure with a single column. This structure is very functional for large diameter turning operations, having a huge capacity to increase the working diameter.The AS model structure is composed of one base where the spindle and table gear box are located, one column structure with slideways for movable crossrail and table base (as optional feature it can be translating type). These elements are assembled to form rigid frame, ensuring maximum stability and strength.A sophisticated mechanism of the crossrail and column mechanical compensation has been developed in years of experience in different fields: from nuclear parts machining to aerospace components. Three different types of compensation rods work together in order to minimize geometric deflections, resulting from the movement of large mass units on the machine axis. In addition machine structures are designed with the finite elements analysis methodology (FEM) and the main frames are subjected to thermal stabilization and treatment processes.

Specifications: AS 65 T/TM

AS 80 T/TM

AS 100 T/TM

AS 120 T/TM

AS 140 T/TM

AS 160 T/TM

AS 180 T/TM

Max. turning diameter (mm)

6500

8000

10000

12000

14000

16000

18000

Table diameter (mm)

6000

6500

8000

8000

10000

10000

10000

Standard weight (t)

200

200

200

200

350

350

350

Max. allowable weight (t)

250

250

350

350

500

500

500

Standard RPM (RPM)

60

60

40

40

35

35

35

Turning power (kw)

150 - (230) - (300)

Turning height: fixed crossrail

1500

Turning height: movable crossrail

3000 - 3500 - 4000 - 4500 - 5000 - 6000 - 7000 - 8000

Ram section (mm)

350 x 350 - (400 x 400) - (500 x 500) - (600 x 600)

Ram stroke Z axis (mm)

1500 - (2000) - (2500) - (3000) - (3500) - (4000)

Milling power (kw)

40 / 60 / 71 /100

Max RPM (RPM)

2500 - 3000 (6000)

Rapid feeds X-Z-axes (mm/min)

15000

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10000

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UNIMILL SERIES | PIETRO CARNAGHI

Gantry Milling Machines

UNIMILL

Pietro Carnaghi has produced vertical movable portal milling machines (GANTRY type) named Series UNIMILL for many decades. Characterized by extremely innovative technical solutions and with an high level of automation and quality, UNIMILL machines are designed and assembled with massive structures, with the movable portal sustained by means of hydrostatic guideways, including the movement of Y axis. The distance between the columns arrives up to 10000 mm (32.8 ft) and the working plane arrives to 9000 mm (29.5 ft). Floor plate length is modular and it is defined by customer needs. The UNIMILL gantry milling machines can be equipped with an additional turning table, to be the most complete solution for all the possible machining requirements.

Your Advantages: »» All axes are hydrostatic, providing low wear and high vibration damping capabilities.

»» High efficiency transmission: rack and double pinion type powered by twin motors, preloaded and controlled by CNC electronic card.

»» Heavy Milling capability: comprising high power

and high torque spindle with either direct drive or gearbox solution.

»» Large proportion rigid Hirth coupling connection for milling heads, accessories and toolholders.

»» Crossrail is designed and manufactured to absorb

vibration and withstand severe cutting conditions.

Specifications: Unimill 40

Unimill 50

Unimill 60

Unimill 70

Unimill 80

Unimill 90

Unimill 100

4000

5000

6000

7000

8000

9000

10000 11000 12000 13000 14000

Table width (mm)

3000

4000

5000

6000

7000

8000

Milling height with verti-

1500 - 2000 2500

Distance between the

Unimill 110

Unimill 120

Unimill 130

Unimill 140

columns (mm)

cal head: fixed crossrail

9000

10000 11000 12000

(mm) Milling height with

3000 - 3500 4000

3000 - 4000 5000 - 6000

Ram stroke Z axis (mm)

1500

2000 - 2500 - 3000 - 3500 - 4000

Ram section (mm)

480 x 480

500 x 500 / 600 x 600

Milling power (kW)

37 / 50

60 / 75 / 113

Milling torque (Nm)

1900 / 2600

6122 / 6250 / 10100

Max. RPM (rpm)

4000

Tool taper ()

ISO 50 - HSK 100

ISO 50 or HSK 100 / ISO 60 or HSK 160

Rapid feed X, Y and Z

20000 15000

15000

(mm/min) Turning table diameter

3000

vertical head: movable

4000 - 5000 - 6000 7000

4000 - 5000 - 6000 - 7000 8000

crossrail (mm)

(mm)

4000 / 2500

4000

5000

10000 6000

8000

10000


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VERTICAL MACHINING CENTERS | PIETRO CARNAGHI

Vertical Machining Centers

FLEXTURN

The structure of FLEXTURN is directly designed over 90 years experience of Pietro Carnaghi in vertical machining centres. Enriched with the most advanced milling feature available. Considering the huge experience of Pietro Carnaghi has with big structures, Flexturn keeps the concept of of anchoring on jack levelers, ensuring the maximum stability. The over dimension of the structure and the perfect stability of the portal gives to our Customers the max rigidity and over performing results in terms of:

»» Dynamicity (40 mt/min) »» Precision (upto mm 0,007) »» High rigidity, perfect thermo symmetry and high »»

damping capability, using the last temp-controlled systems. All the machines are made with cellular construction and evaluated using FEM and Structural optimization software (Siemens NX CAE).

»» Rapid Advancements axes X / Y / Z from 40m/

min, thanks to the improvement in hydrostatic done in years of continuous development by Pietro Carnaghi.

»» Advanced hydrostatic bearings offer the maximum acceleration to zero friction.

»» Rigid Rotating platform Pietro Carnaghi at speeds up to 800 r / min.

»» Direct Drive Solution for the table of the milling spindle (2DD)

FLEXTURN 25

FLEXTURN 25 W

Turning Platform (mm)

1600 / 1800 / 2000

1600 / 1800 / 2000

Turning / Swing (mm)

2500

2500

Milling Square (mm)

2100 X 2100

2100 X 2100

Max. Weight - no APC (APC) (kgf)

10 (8)

10 (8)

Turning Power (kw)

60

60

Turning Speed (rpm)

400 / 350 / 300

400 / 350 / 300

Turning Torque (Nm)

20

20

Turning Height (mm)

1100 (1400)

1400 (1700/2000)

OCTAGONE RAM section (mm)

400

400

Z Axis stroke (RAM) (mm)

1100 (1400)

1100 (1400)

(Carriage) Stroke (mm)

2100

2100

(Table Saddle) Stroke (mm)

2100 (+2050/-50)

2100 (+2050/-50)

(Crossrail – continous clamping position) W Axis (mm)

--

400 (700/1000)

Milling Power (Nm)

30

30

Milling Speed (rpm)

6000

6000

Milling Torque (Nm)

939

939


Notes:

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SERVICE & SPARES

A selection of customer support services

Service Package Agreement (SPA)

The service and technical support division endeavours to meet customers expectations with first class support for all the machine brands offered by ETG.

The cost effective way of spreading a contracted programme of ETG experts time across a 12 month period. With the comprehensive SPA package you tailor our time to suit your needs. This is a pre-ordered package of hours to cover a 12-month period. Only one PO required for the whole year.

»» Breakdown support (a 24-hour response) »» Machine health checks »» Telephone support »» Customer feedback / continuous improvement Tel: +44 (0)1926 818 418, option 3 Email: service@engtechgroup.com

»» Invoiced monthly »» Hours can be used for breakdown, machine service and technical support »» Cost is spread annually »» Hours are only deducted for time on site (no travel charges) »» Discounts on spare parts

Preventative Maintenance Agreements (PMA)

»» Unused hours roll over into the next year »» Extra hour top-ups available

“Prevention is better than cure” goes the old saying and that is certainly true if you suffer from downtime or lost production due to lack of machine maintenance. Sign up to an ETG PMA agreement and you benefit from:

»» Priority call out for contract customers Tel: +44 (0)1926 818 418 Email: spa@engtechgroup.com

»» Standard routine service »» Tailored to meet your needs »» Spares can be included in the service »» Cost can be spread of 12 months by direct debit »» Only 2 weeks notice required to plan the servicing Tel: +44 (0)1926 818 418 Email: pma@engtechgroup.com

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Customer Service Portal

Spares

ETG Customer Service Portal - the efficient, cost saving service solution.

We hold stock of critical spares for next day delivery for all our principal brands: Chiron, Handtmann, Hardinge Bridgeport, Nakamura-Tome, Stama, Quaser and Halter.

The ETG Customer Service Portal is an efficient, web based system where service engineers receive their jobs via a portal with the service report then completed (on the portal) and signed by both the engineer and yourselves. It is a highly effective, fully transparent way of managing service and maintenance activities and one which will benefit you significantly. Importantly, there are no extra charges for you with the adoption of ETG Customer Service Portal. Reports are ready to view and once signed are then closed off and it will be ready to view in real time on your customer portal which will show how many jobs have been carried out per machine and how many tasks are outstanding. More details on the customer portal are then provided for you in a seperate fact sheet. Telephone for more details: +44 (0)1926 818 404 or +44 (0)1926 818 425

Hardinge Bridgeport and Quaser Spares: Tel: +44 (0)1926 818 435 Email: spares@engtechgroup.com Chiron, Stama and Handtmann Spares: Tel: +44 (0)1926 818 409 Email: spares@engtechgroup.com

Workholding and Tooling Standard or purpose designed, Hyfore Workholding offer the UKâ&#x20AC;&#x2122;s leading workholding resource. Standard & Bespoke Workholding: Tel: +44 (0)24 7699 3153 Email: sales@hyfore.com

Visit engtechgroup.com for more added value from ETG

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TRAINING

All of the training across the Technical Academies will be managed by In-Comm Training, one of only a select few providers in the UK to be rated ‘Ofsted Outstanding’.

We have tapped into their considerable knowledge and experience to deliver a host of different learning opportunities that are helping young people at the start of their career and also existing employees to ‘upskill’ as the UK aims to embrace more advanced manufacturing. The doors of our centres have been thrown open so that local manufacturers can get cost effective access to training on CNC programming, prototyping, workholding and precision manufacturing. In addition to a suite of training courses already developed, there is also the opportunity for companies to tailor their own learning and, at some Academies, we are running the full Apprenticeship Trailblazer curriculums. We are joined in this exciting project by 14 world class technical partners, who are making their automation, CAD/CAM, metrology and tooling expertise and technology available to anyone using our facilities.

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GET INVOLVED

Apprenticeships

Upskilling

Some of our Technical Academies are delivering a full Apprenticeship curriculum, including the new Trailblazer Apprenticeships.

It is increasingly important that the UK focuses on advanced manufacturing and we need to ensure we have the staff capable of making the best use of new machinery and technology.

We are working closely with local schools to ensure we have a pipeline of young talent looking for a career in manufacturing and, through In-Comm, have significant experience of matching apprentices with employers. Future engineers are trained on the most advanced machines and technology in industry and have the chance to apply their theory on live manufacturing projects, putting them ahead of their peers completing conventional courses.

The Technical Academies help SMEs address this issue by offering specialist courses to upskill existing workers on CNC machine tools from Bridgeport Hardinge. Chiron, Nakamura and Quaser. They are also trained on the technology installed by our 14 technical partners.

There is also the opportunity for our apprentices to move forward and study for a degree, all without the huge financial burden of going to University.

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Access To Technology Over ÂŁ6m of machinery and technology has been installed across the UK and we want to make sure that the entire supply chain benefits. With this in mind, we are encouraging SMEs to get in touch if they would like to hire time on one of the machines to carry out prototyping/ advanced manufacturing work that previously may have been too costly for them.

ETG Demonstration Facilities ETGâ&#x20AC;&#x2122;s customer base is growing rapidly and is located in all parts of the UK and Ireland. Creating this network of Technical Academies gives us the perfect opportunity to demonstrate what our machines can do, without the client having to travel long distances.

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TRAINING PACKAGES

Maintenance Training Option 1 2 days Maintenance Training at customer site (3 people)

Maintenance Training Option 2 3 days Maintenance Training at customer site (3 people)

Maintenance Training Option 3 4 days Maintenance Training at customer site (3 people)

Quaser / Hardinge / Bridgeport Training Option 1

Application support onsite at customer facility Training Option 4

1 day Operator training onsite (Up to 3 people) 3 days Programmer training at ETG Wellesbourne classroom facility (1 person)

5 days Application support onsite. Content contains 2.5 days Programming and 2.5 days Operator training (Up to 3 people)

Quaser / Hardinge / Bridgeport Training Option 2 3 days Operator training onsite (Up to 3 people) 3 days Programmer training at ETG Wellesbourne classroom facility (1 person)

Nakamura AS200/L range Training Option 3 3 days Operator training onsite (Up to 3 people) 3 days Programmer training at ETG Wellesbourne classroom facility (1 person)

Nakamura Multi Axis Machinery Training Option 5 5 days Operator training onsite (Up to 3 people) 5 days Programmer training at ETG Wellesbourne classroom facility (Up to 3 people)

Nakamura Multi Axis Machinery Training Option 6 5 days Operator training onsite (Up to 3 people) 5 days Programmer training onsite (Up to 3 people)

Chiron Training Option 7 5 days Operator training onsite (Up to 3 people) 5 days Programmer training onsite (Up to 3 people)

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TURNKEY PACKAGES

Turnkey Option 1

Turnkey Option 3

Set up customer component from customers’ existing machining process, onsite with customer’s supplied tooling to a First off condition. Customer is responsible for purchasing, specifying tooling package and tooling performance. Customer to provide proven cutting program and process to be converted into newly purchased machine tool format. Customer to provide First off inspection results.

ETG to program, set up customer’s specific component, specify tooling and workholding package which is included in machine sale price. ETG to request support from tooling supplier for both ETG Wellesbourne and site support. ETG fully responsible for all Turnkey tooling. ETG to provide a Machine pass off MQ1 at ETG Wellesbourne and repeat MQ2 machine pass off to a First off condition at both ETG Wellesbourne and Customer site with a batch run of up to 20 off components. Customer to provide First off inspection results for MQ1 and MQ2.

Turnkey Option 2 Set up customer component from existing process at ETG with customer’s supplied tooling to a First off condition. Customer is responsible for purchasing, specifying tooling package and tooling performance. Machine pass off MQ1 at ETG Wellesbourne and repeat MQ2 machine pass off at customer site. Customer to provide proven cutting program and process to be converted into newly purchased machine tool format. Customer to provide First off inspection results for MQ1 and MQ2.

Turnkey Option 4 ETG to program, set up customer’s specific component, specify tooling and workholding package which is included in machine sale price. ETG to request support from tooling supplier for both ETG Wellesbourne and site support. ETG fully responsible for all Turnkey tooling. Machine pass off MQ1 at ETG and repeat MQ2 machine pass off to a F.A.I.R First Article condition at both ETG Wellesbourne and Customer site with a batch run of up to 30 off components. MQ1 and MQ2 to include Machine Capability and Machine Availability measurements to customer specified Cp, Cpk, Cm and Cmk results. Customer to provide inspection results for MQ1 and MQ2.

To enquire on costs and qualification please contact the ETG technical department on 01926 818 418

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Turnkey Option 5

Turnkey Option 6

ETG to program, set up customerâ&#x20AC;&#x2122;s specific component, specify tooling and workholding package which is included in machine sale price. ETG to request support from tooling supplier for both ETG Wellesbourne and site support. ETG fully responsible for all Turnkey tooling. Machine pass off MQ1 at ETG Wellesbourne and repeat MQ2 machine pass off to a F.A.I.R First Article condition at both ETG Wellesbourne and Customer site with a batch run of up to 50 off components. MQ1 and MQ2 to include Machine Capability and Machine Availability measurements to customer specified Cp, Cpk, Cm and Cmk results. Customer to provide inspection results for MQ1 and MQ2. Tool life will be established and tool life management will be documented. Surface finish capability, setup and changeover time and cycle time will be established with relevant sign off documentation Standard Operating Procedures will be produced for both setting up component and Operating the machine

ETG to program, set up multiple customer components, specify tooling and workholding package which is included in machine sale price. ETG to request support from tooling supplier for both ETG Wellesbourne and site support. ETG fully responsible for all Turnkey tooling. Machine pass off MQ1 at ETG Wellesbourne and repeat MQ2 machine pass off to a F.A.I.R First Article condition at both ETG Wellesbourne and Customer site with a batch run of up to 50 off parts per individual component. MQ1 and MQ2 to include Machine Capability and Machine Availability measurements to customer specified Cp, Cpk, Cm and Cmk results. Customer to provide inspection results for MQ1 and MQ2. Tool life will be established and tool life management will be documented. Surface finish capability, setup and changeover time and cycle time will be established with relevant sign off documentation Standard Operating Procedures will be produced for both setting up component and operating the machine

Included within this Option 5 package, 3 days Maintenance Training (Up to 3 people), 5 days Operator training onsite (Up to 3 people) and 5 days Programmer training at ETG Wellesbourne classroom facility (Up to 3 people)

Included within this Option 6 package, 3 days Maintenance Training (Up to 3 people), 5 days Operator training onsite (Up to 3 people) and 5 days Programmer training at ETG Wellesbourne classroom facility (Up to 3 people) To enquire on costs and qualification please contact the ETG technical department on 01926 818 418

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TRAINING SCHOOL FACILITY SYLLABUS

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2 DAY CNC TURNING COURSE

Basic 2 Axis - Fanuc Control | 2 day course Day 1

Day 2

»» Machine Specification General Layout of Machine

»» Day 1 Overview Thread Cutting, Tapping Cycle G32/G92

»» Reference Point G28

»» Threading Cycle G76

»» 2nd Reference Point G30

»» Threading Pull Out

»» G Code Description

»» Canned Cycle for Tapping G84

»» Absolute & Incremental Movements

»» M Code Explanation

»» Work Shift Setting, G10

»» Sub Programs & Nesting M98/M99

»» Work Co-Ordinates

»» Face Groove & Grooving O/D G74/G75

»» Starting A Program

»» Canned Cycles for Drilling G83

»» Inch-Metric G20/G21

»» Canned Cycles for Roughing & Facing G90/G94

»» Rapid Traverse G00

»» Cutter Compensation G41/G42

»» Linear Movements G01

»» Tool Offsets, Geometry & Wear

»» Feedrate Commands

»» Programmable Offset Input

»» Explanation of G98/G99

»» Work Co-Ordinate Selection G54-G59

»» Maximum Spindle Speeds G50/G92

»» Programming Examples

»» Circular Interpolation G02/G03

»» Introduction to Macro B

»» Multi Repetitive Cycles G70/G71/G72/G73

»» Copy, Merge & Move – Editing

»» Chamfer, Corner Radius C&R

»» Tail Stock Programming

»» C, R & A Direct Drawing Input

»» Tool Life Management

»» End of Program M30

»» Programming Examples

»» Programming Examples

»» Summary Of Course Content »» ETG Training School Facility Syllabus and Course costs

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3 DAY CNC TURNING COURSE

Basic 3 Axis - Fanuc Control | 3 day course Day 1 »» Machine Specification General Layout of Machine »» Reference Point G28 »» 2nd Reference Point G30 »» G Code Description »» Absolute & Incremental Movements »» Work Shift Setting, G10 »» Work Co-Ordinates »» Starting A Program »» Inch-Metric G20/G21

»» Rapid Traverse G00 »» Linear Movements G01 »» Feedrate Commands »» Explanation of G98/G99 »» Maximum Spindle Speeds G50/G92 »» Circular Interpolation G02/G03 »» Multi Repetitive Cycles G70/G71/G72/G73 »» Chamfer, Corner Radius C&R »» C, R & A Direct Drawing Input »» End of Program M30 »» Programming Examples

Day 2

Day 3

»» Day 1 Overview

»» Day 1 & 2 Overview Introduction to Macro B

»» Thread Cutting, Tapping Cycle G32/G92

»» Copy, Merge & Move – Editing

»» Threading Cycle G76

»» Tail Stock Programming

»» Threading Pull Out

»» Tool Life Management

»» Canned Cycle for Tapping G84

»» Programming Examples

»» M Code Explanation

»» Polar Co-Ordinates G112/G113

»» Sub Programs & Nesting M98/M99

»» Cylindrical Interpolation R, I & K Using G02/G03

»» Face Groove & Grooving O/D G74/G75

»» Plane selection G17/G18/G19 With Explanation

»» Canned Cycles for Drilling G83

»» Summary Of Course Content

»» Canned Cycles for Roughing & Facing G90/G94 »» Cutter Compensation G41/G42 »» Tool Offsets, Geometry & Wear »» Programmable Offset Input »» Work Co-Ordinate Selection G54-G59 »» Programming Examples

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4 DAY CNC TURNING COURSE

C Axis & Y Axis Milling | Fanuc Controls | 4 day course Day 1

»» Rapid Traverse G00

»» Machine Specification General Layout of Machine »» Reference Point G28

»» Linear Movements G01 »» Feedrate Commands »» Explanation of G98/G99

»» 2nd Reference Point G30

»» Maximum Spindle Speeds G50/G92

»» G Code Description »» Absolute & Incremental Movements »» Work Shift Setting, G10

»» Circular Interpolation G02/G03 »» Multi Repetitive Cycles G70/G71/G72/G73 »» Chamfer, Corner Radius C&R

»» Work Co-Ordinates

»» C, R & A Direct Drawing Input

»» Starting A Program

»» End of Program M30

»» Inch-Metric G20/G21

»» Programming Examples

Day 2

Day 3

»» Day 1 Overview

»» Day 1 & 2 Overview Introduction to Macro B

»» Thread Cutting, Tapping Cycle G32/G92

»» Copy, Merge & Move – Editing

»» Threading Cycle G76

»» Tail Stock Programming

»» Threading Pull Out

»» Tool Life Management

»» Canned Cycle for Tapping G84

»» Programming Examples

»» M Code Explanation »» Sub Programs & Nesting M98/M99 »» Face Groove & Grooving O/D G74/G75

Day 4

»» Canned Cycles for Drilling G83

»» Day 1, 2 & 3 Overview

»» Canned Cycles for Roughing & Facing G90/G94

»» Polar Co-Ordinates G112/G113

»» Cutter Compensation G41/G42

»» Cylindrical Interpolation R, I & K using G02/G03

»» Tool Offsets, Geometry & Wear »» Programmable Offset Input

»» Plane selection G17/G18/G19 With Explanation Drilling on Main Spindle using Y Axis Program

»» Work Co-Ordinate Selection G54-G59

»» Milling on Main Spindle using Y Axis Program

»» Programming Examples

»» Summary Of Course Content

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3 DAY CNC MILLING COURSE

Basic 3 Axis VMC | Heidenhain iTNC 530/620/640 | 3 day course Day 1

Day 2

»» Introduction

»» Day 1 Overview

»» General Layout of Machine

»» FK Programming

»» Axis Configuration

»» Parametric Programming

»» Explanation of Keyboard and Software

»» Cycle Programs Using Labels

»» Power Up/Power Down & Safe Procedure

»» Tool Def

»» Referencing

»» Tool Call

»» Control System

»» Label Call

»» Screen Layout, Operation Mode

»» Cycle Def

»» Handling Files & Program Management

»» M Code Explanation

»» Safe Start

»» Optional Stop & Program Stop

»» Making A Program

»» Editing Programs

»» Contour Functions

»» Programming Examples

»» Canned Cycles »» FMAX/Feed Rate Commands »» Feed/Rev & Feed/Mm »» Absolute & Incremental Programming »» Clockwise/Counter Clockwise Movements »» Polar Commands »» Helical Interpolation »» End Program »» Setting Work Data »» Setting Tool Data »» Programming Examples

Day 3 »» Day 1 & 2 Overview »» Decimal Entry Values, Binary/Hexadecimal »» Data Communications »» Logbook »» Ethernet Connection »» TNC Remo Data Software »» Backup & Restore with TND Remo »» Access & Interpretation »» Programming Examples »» Summary Of Course Content

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4 DAY CNC MILLING COURSE

4 & 5 Axis Machining Centres | Heidenhain iTNC 530/620/640 | 4 day course Day 1

»» Contour Functions »» Canned Cycles

»» Introduction

»» FMAX/Feed Rate Commands

»» General Layout of Machine

»» Feed/Rev & Feed/Mm

»» Axis Configuration »» Explanation of Keyboard and Software »» Power Up/Power Down & Safe Procedure »» Referencing

»» Absolute & Incremental Programming »» Clockwise/Counter Clockwise Movements »» Polar Commands »» Helical Interpolation

»» Control System

»» End Program

»» Screen Layout, Operation Mode »» Handling Files & Program Management »» Safe Start

»» Setting Work Data »» Setting Tool Data »» Programming Examples

»» Making A Program

Day 2

Day 3

»» Day 1 Overview

»» Day 1 & 2 Overview

»» FK Programming

»» Decimal Entry Values, Binary/Hexadecimal

»» Parametric Programming

»» Data Communications

»» Cycle Programs Using Labels

»» Logbook

»» Tool Def

»» Ethernet Connection

»» Tool Call

»» TNC Remo Data Software

»» Label Call

»» Backup & Restore with TND Remo

»» Cycle Def

»» Access & Interpretation

»» M Code Explanation

»» Programming Examples

»» Optional Stop & Program Stop »» Editing Programs

Day 4

»» Programming Examples

»» Day 1, 2 & 3 Overview »» Axis Configuration X, Y, Z, A, B & C »» Tilt Working Plane »» 4th & 5th Axis Programming »» Programming Examples

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5 DAY CNC TURNING COURSE

Including C Axis Milling & Y Axis Machines & Sub Spindle | Fanuc Control 5 day course Day 1

Day 2

»» Machine Specification

»» Day 1 Overview

»» General Layout of Machine

»» Thread Cutting, Tapping Cycle G32/G92

»» P.M.C Keyboard Explanation

»» Threading Cycle G76

»» Axes Configuration

»» Threading Pull Out

»» Reference Point G28

»» Canned Cycle for Tapping G84

»» 2nd Reference Point G30 & G130

»» M Code Explanation

»» Absolute & Incremental Movements

»» Sub Program Call & Nesting M98/M99

»» Work Shift Setting, G10

»» Face Groove & Grooving O/D G74/G75

»» Work Co-Ordinates G54-G59 & G10 Usage

»» Canned Cycles for Drilling G83

»» Starting A Program

»» Canned Cycles for Roughing and Facing G90/G94

»» Inch-Metric G20/G21

»» Cutter Compensation G41/G42 & Tool Points

»» G Code Description Type A, B & C

»» Tool Offset, Geometry & Wear

»» Memory Arrangement & Size Calculation

»» Programmable Offset Input

»» Rapid Traverse G00

»» Work Co-Ordinate Selection G54-G59

»» Linear Movements G01

»» Manual Guide Use & Fixed Forms

»» Feedrate Commands

»» Stored Stroke Procedure G22/G23

»» Explanation of G98/G99

»» Programming Examples

»» Clamping Maximum Spindle Speeds G50/G92 »» Circular Interpolation G02/G03 Using R, I & K »» Multi Repetitive Cycles G70/G71/G72/G73 »» Chamfer, Corner Radius C & R »» C, R & A Direct Drawing Input »» End of Program M30 »» Programming Examples

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Day 3

Day 4

»» Day 1 & 2 Overview

»» Day 1, 2 & 3 Overview

»» Introduction to Macro B »» Copy, Move & Merge – Editing

»» Polar Co-Ordinate Rotation to Mill on Front Face Using G112 & G113

»» Tail Stock Programming (If Needed)

»» Milling on Side Using Cylindrical Interpolation G107

»» Tool Life Management

»» Circular Interpolation R, I & K Using G02 & G03

»» Program Input/output Through RS232C

»» Plane Selection G17/G18/G19

»» C Axis Drilling on Z Axis Front Face G83-G85

»» Using Manual Guide on C Axis

»» C Axis Drilling on X Axis Cross Plane G87-G89

»» Fanuc Control Training Module

»» Using Rigid Tapping Function with Driven Tooling

»» Y Axis Program Drilling on Main Spindle

»» Programming Examples Using C Axis

»» Y Axis Program Milling on Main Spindle

»» M Code Explanation to The Machine

»» Plane Selection G17/G19

»» Setting Fixed Forms

»» Thread Milling

»» Programming Manual Guide

»» Fixed Forms & Manual Guide

»» Programming Examples

»» Sub Spindle & Y Axis Training Module »» Program Examples

Day 5 »» Day 1, 2, 3 & 4 Overview »» M Codes & Spindle Control »» Program Passover »» Synchronising Spindles »» Soft Push G131 & Soft Pull G133 »» Use of Work Co-Ordinates G54/G55 »» Cutter Compensation & Tool Offsets »» Programming Towards Sub Spindle »» Orientation of Spindles for C Axis Work »» Milling on Sub Spindle »» Programming Y Axis Drilling »» Programming Examples »» Summary Of Course Content

sales@engtechgroup.com

01926 818 418

339


FANUC CUSTOM MACRO B

2 day course Day 1

Day 2

»» Introduction.

»» Conversion BCN to BIN, & BIN to BCN.

»» Usage of Macro Function & Data Requirements.

»» Discard Fractions, Raising Up Fractions (Rounding Off).

»» M98-M99 Sub Program Call & Use. »» Macro call statements.

»» Combination of Arithmetic calculations, Modification of Arithmetic sequences.

»» G65, G66 & G67 including G, T, & M Code.

»» Control Commands & Branching.

»» Program Protection & Display and Parameter adjustments.

»» Conditional expressions, Conditional & Unconditional Diversions, Iteration.

»» Variables. »» Local Variables (1-33). »» Common Variables (100-530). »» System Variables (1000-20000), i.e.: Tool Offsets, Work Offsets and Alarm Generation.

»» Custom Macro Body. »» Creation & Examples. »» Making your own canned cycles using Custom Macro B. »» System Alarms.

»» Clock Timers, Function Suppression. Function Inhibit. Modal & Positional information.

»» Parameters related to the Use of Custom Macro Alarms.

»» Arithmetic and Trigonometric Functions.

»» Using Dprint, Bprint statements.

»» Definition, Addition, Subtraction, Multiplication, Division.

»» Data Backup for Control Settings

»» Sine, Co-Sine, Tangent, Arctangent, Square-root, Absolute Values.

»» Examples

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»» Output of Data through RS232.

Making Engineers Champions...

engtechgroup.com


CNC TURNING TRAINING COURSE

Fanuc Control | Twin Spindle, Twin Turret with Upper Rotating B Axis | 3 days course Day 1

Day 3

»» Tool Offset & Cutter Compensation on Main & Sub Spindle using Lower Turret.

»» 3 Dimensional Co-Ord Rotation G368 on Main & Sub Spindle using Upper B Axis Turret.

»» Using Wait Codes M100-M199.

»» Orientation of Spindle on Upper Turret.

»» Spindle Control & M codes.

»» B Axis Drilling Co-Ord Rotation G368 on Main & Sub Spindle using Upper B Axis Turret.

»» Passover Program OR Tailstock Use. »» Synchronise Spindles for Support or Steady. »» G131 Soft Push & G300 Soft Pull. »» G54-G59 Use of Work Co-ordinates.

»» B Axis Milling Co-Ord Rotation G368 on Main & Sub Spindle using Upper B Axis Turret. »» Y Axis Thread Milling on Main & Sub Spindle

»» Orientation of Spindles for C Axis Work. »» C Axis Drilling on Main & Sub Spindle using Lower Turret. »» C Axis Milling on Main & Sub Spindle using Lower Turret. »» Program Examples using the above information.

Day 2 »» Tool Offset Comp on Main & Sub Spindle using Upper B Axis Turret. »» Using a Multi Turret on Upper B Axis Turret. »» G41 & G42 Tool Cutter Radius Comp on Main & Sub Spindle using Upper B Axis Turret. »» Orientation of Spindle on Upper B Axis Turret. »» C Axis Drilling on Main & Sub Spindle using Upper B Axis Turret. »» C Axis Milling on Main & Sub Spindle using Upper B Axis Turret. »» Y Axis Drilling on Main & Sub Spindle using Upper B Axis Turret. »» Y Axis Thread Milling on Main & Sub Spindle using Upper B Axis Turret. »» Program Examples using the above information.

sales@engtechgroup.com

01926 818 418

341


ETG DIGITAL

Keep In Touch With ETG In A Number Of Ways...

ETG Marketing

ETG maintains very high levels of communication with its customers. As well as communicating via newsletters and regular updates, ETG maintains social media links using Facebook, Twitter and Instagram. The website engtechgroup.com – is one of the best in the business and as well as news and product updates offers a unique machine selector and custom machine builder facility to enable us to quote the precise specification to suit your application. There is detailed information which is downloadable as data sheets or manufacturer’s brochures and, for ETG customers, there is the all important Customer Service Portal, generating high levels of data relating to specific Machine activity, maintenance regimes and the Joblogic service system.

ETG utilises the services of it’s technical partner Formation Media Ltd. As a digital marketing agency, Formation have a proven reputation for making things happen. They specialise in the engineering sector and are solely responsible for ETG’s marketing and PR activities. For any queries or requests for ETG marketing material, contact a dedicated Formation account handler today on: 01926 298 777.

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formationmedia.co.uk

Making Engineers Champions...

engtechgroup.com


ETG - SHOWROOMS

Wellesbourne, UK

Newbridge, Ireland

ETG has two permanent showrooms showcasing our CNC machines, one in the UK and the other in Ireland, both available for demonstrations, customer trials and application work.

ETG Ireland’s showroom features up to half a dozen machines, again representative of a cross section of those on offer from our associates. Its close proximity to the Training area also means that customer engineers on training courses can transfer programmes and projects from a training exercise directly to a machine for proving out.

In Wellesbourne there are a dozen machine tools representing key products from ETG’s associates. The machines are programmed with demonstrations but ETG engineers are always happy to work with customers and set up specific machining operations to highlight a machine’s capabilities.

Technical Academies The Engineering Technology Group (ETG) has invested £6m into creating a network of Technical Academies located across the UK and Ireland. Working in partnership with leading training provider InComm, we have developed 15 state-of-the-art facilities that will give companies and individuals access to world class training on the latest CNC machine tools and precision technology.

sales@engtechgroup.com

01926 818 418

343


Making Engineers Champions...

+44 (0)1926 818 418

THE ENGINEERING TECHNOLOGY GROUP

engtechgroup.com

Wellesbourne Distribution Park, Unit 16 Loxley Road, Wellesbourne, Warwickshire, CV35 9JY

sales@engtechgroup.com

+353 (0)45 435457 etgireland.ie

THE ENGINEERING TECHNOLOGY GROUP - IRELAND

salesireland@engtechgroup.com

+44 (0)24 7699 3153 hyfore.com

HYFORE WORKHOLDING

sales@hyfore.com

+44 (0)1926 818 418 technicalacademies.co.uk

ETG TECHNICAL ACADEMIES

info@technicalacademies.co.uk

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