IFI Magazine Oct Nov 2013 live

e

v

VOL ONE

Peterson ad 10.2012_Layout 1 30/10/2012 16:30 Page 1

IFI_PG01_Contents_01 30/10/2013 13:33 Page 1

36

CONTENTS

Harvester Heads

OCTOBER/NOVEMBER 2013

Cut-to-length processing head manufacturers have put power back at the forefront of the harvesting business

50 30

18

18 Prime Movers & Mulcher Attachments:

56 High Profile:

The next generation of mulchers will last longer and be more powerful, according to suppliers International Forest Industries spoke to for this year’s mulching technology review

30 Shifting & Sorting: Packaging, handling and sorting of wood products through the sawline and into the woodyard is keeping pace with major advances elsewhere in the sawmill

R EG U L A R F E AT U R E S

60

50 Tyres & Chains:

International Forest Industries Editor, Chris Cann, chatted with recently appointed Log Max Chief Executive, Tom Sarin, about the direction of the company and the importance of reliability in forest machines and airports

4 Sawpoints

12 World Markets

Durability and low ground pressure are the drivers of tyre and chain manufacturers, particularly in areas where warmer climates are producing softer soils

60 Operation focus – Ecuador: The southern US-style roadside system finds its way to the highlands of Ecuador.

By Paul Iarocci

68 Cutting Edge

72 Advertising Index

COVER: Komatsu Forest’s new C93 head Komatsu Forest’s new C93 head is perfect for thinning forests. Compared to the previous Komatsu 350.1, the head follows the trunk more closely. This enables the C93 to better handle crooked trees. Other features are a new saw unit that is even more reliable and safe than predecessors. The consistent cutting speed automatically adjusts throughout the cutting

process at 40 m/s), to avoid chain break.

The C93 has three manoeuvrable knives and two fixed knives. In a length measurement system with few moving parts, a signal from the measuring wheel to the pulse sensor is transferred via a magnetic field. www.komatsuforest.com OCTOBER/NOVEMBER 2013 | International Forest Industries 1

IFI_PG02_Ed Comment_01 30/10/2013 13:34 Page 2

OPERATION FOCUS ISSUE 36 OCTOBER/NOVEMBER 2013

SUBSCRIPTIONS Tel: +44 (0)1442 877 583 emma@internationalforestindustries.com Annual Subscription UK and Europe £160, €230 Rest of the world US$270 EDITORIAL T: +44 (0)1442 877 583 F: +44 (0)1442 870 617 www.internationalforestindustries.com 2 Claridge Court, Lower Kings Road Berkhamsted, Herts. HP4 2AF, UK Editorial Director John Chadwick john@internationalforestindustries.com Editor Chris Cann chris@internationalforestindustries.com Editorial Board Dr Patrick Moore – Chairman and Chief Scientist of Greenspirit (Canada) Darren Oldham – Managing Director Söderhamn Eriksson (UK) Allan Hansard – Chief Executive of the National Association of Forest Industries (Australia) Professor Piotr Paschalis-Jakubowicz – Warsaw Agricultural University (Poland) Andre de Freitas Forest Stewardship Council Head of Operations Eduardo Morales South American Forestry Consultant ADVERTISING AND PROMOTIONS Lansdowne Media Services Ltd Advertising Manager Phil Playle phil@internationalforestindustries.com Group Advertising Manager David Lansdowne david@internationalforestindustries.com +44 (0)1442 87 77 77 Design & Production CSDA – csims@nildram.co.uk Associate Editor Robin Peach robin@internationalforestindustries.com Advertising Production Enquiries Emma Smith emma@internationalforestindustries.com International Forest Industries is published

by International Forest Industries Ltd, 2 Claridge Court, Lower Kings Road Berkhamsted, Herts. HP4 2AF, UK International Forest Industries (ISSN 1755-6732) is published monthly by International forest Industries Ltd GBR and distributed in the USA by SPP, 17B S Middlesex Ave, Monroe NJ 08831. Periodicals postage paid at New Brunswick, NJ. Postmaster: send address changes to International Forest Industries, 17B S Middlesex Ave, Monroe NJ 08831. © International Forest Industries Ltd 2007 – 2012 IFI uses, as preference, SI units throughout.

All dollars are US unless otherwise stated.

EDITOR’S COMMENT

Time to act he world is a changeable place and has been much more so over the five-year period marked by the financial crisis and its hesitant recovery. Economic meltdown in the West has faced off against growth in emerging markets. In the past year, the sub-group of emerging markets has faced internal division as China and other Southeast Asian countries push forward, looking to rebalance economic drivers, while others such as Brazil and India struggle to arrive at sustainable economic policy.

Forestry companies responded predictably to the events of 2008 with increased conservatism. Over the past eighteen months, companies have been given assurances from various corners of the globe that the worst is behind us. Still, many continue to follow a conservative, costcutting approach to business.

This is not a difficult stance to understand.

Despite shows of recovery from different regions at different times, continuity and essential reliability have eluded the world economy. Major markets are in turmoil. The world’s biggest economy, the US, now seems to be in a constant state of flux following a six-month period of pleasing growth numbers and apparent stability. Europe is dragging itself from the mire but still faces danger on several fronts. South America, a widely identified growth market for foresters, is suffering as its flagship economy, Brazil, battles inflation and outflows of capital.

In World Markets this edition, we see several contradictions that highlight the continued theme of volatility. The concentration of power in Europe has moved as the centre-west gives up much of its consumption and production of logs and sawnwood products to the centre-east. Pulp mills are expected to benefit from reduced chip prices yet Stora Enso has placed a pulp mill in Uruguay that is 92% complete on the backburner.

International Forest Industries understands that this volatility makes investing difficult.

However we would argue that while markets are still choppy, as they were in 2009, today they are dynamic and moving forward. In such conditions it is vital that companies think strategically and move with their chosen markets to avoid being left behind.

T

2 International Forest Industries | OCTOBER/NOVEMBER 2013

While IFI would not claim to hold a crystal ball when it comes to predicting the markets that will falter and those that will find strength, we are connected to a huge number of far more intelligent and wellconnected individuals whose ideas we are happy to reproduce for our readers: There are three key markets international forestry groups of all sizes should consider when they’re considering how best to approach the current period of volatility and opportunity – Scandinavia, the US, and Russia.

• Scandinavia should be part of any discussion for its role as the banker.

Throughout the economic crisis, Sweden in particular but also Norway and Finland have been resolute as economic strongholds. Sweden and Finland rely heavily on forestry, which has been strong relative to global markets • The problems in the US cannot persist. The wrath of the American people (and the global population for that matter) is coming to bear on Republican politicians who are likely to tread more carefully in the next round of debt ceiling negotiations early next year. Loose monetary policy will continue and help shore up the recovery in what is, after all, the biggest forestry market on the planet • Russia is still the timber bank. As more companies set themselves up in Russia, the mysteries of operating there become less mysterious and the opportunities more obvious. Still risky, but a must for any truly international company set on growth.

Companies should also keep an eye on South America and China/Southeast Asia for future investment. Forestry development in South America has come a long way and what’s been invested there should not be abandoned, while Southeast Asia will become a huge market in the mid-term but is not quite developed enough at this stage to warrant the risk.

Enjoy Chris Cann E D I TO R

Tigercat 08.2013_Layout 1 29/08/2013 12:10 Page 1

IFI_PG04_11 Sawpoints_01 30/10/2013 14:27 Page 4

SAWPOINTS

Lucidyne’s Gradescan makes further inroads ucidyne’s GradeScan system was installed in Anthony Timberland’s, Bearden, Arkansas, mill in January of 2013. The project moved the mill from partial auto-grading with a linear geometric-only grading system to total automated grading.

The company ordered a second scanner for its Malvern, Arkansas, site in May. Its production results while operating the scanner during such a brief time period were so positive that management elected to move quickly toward getting a second system installed.

According to Dan Gibbs, Vice President of Technical Services: “The opportunity cost was too high to not buy another scanner.”

The company’s second GradeScan is scheduled for a January 2014 start-up.

Anthony Timberlands produces a wide variety of southern yellow pine lumber products, including 50 mm (2 in) and 100 mm (4 in) dimension, commons, decking, and timbers.

Meanwhile, Gradescan has also made an impact at Collum’s Lumber in Allendale, South Carolina. Collum’s Lumber has been plagued by the challenge of producing lumber without above and below grade

L

issues for the last few years. Over a long July fourth holiday, the company installed Lucidyne’s GradeScan automated lumber grading system in the hope that these problems would go away.

Much of the lumber produced includes highquality appearance grades with very little wane or small knots.

This means that just a small measurement GradeScan’s first day in production behind Collum’s planer at Allendale, SC variation in knots or some other defect will nudge the lumber from one grade to the next.

Collum’s has found that its new GradeScan has the capability to see what is needed to do the job; and it comes with all the “knobs” the mill needs to control all its SYP products, and design new ones. From day one with GradeScan, the mill has had no below-grade problems and has seen consistency in their ‘commons’ and ‘dimension’ products.

Collum’s now looks forward to its inspector’s visits to help management continue to “dial in” the system because it has the power to GradeScan installed in line after Anthony’s separately control the above and planer at Bearden, Arkansas below grade allowances – and keep them stable.

New bioheating plant relies on UPM Korkeakoski sawmill A new bioheating plant that uses bark alone for heat energy generation has been instigated at the UPM Korkeakoski sawmill in Finland. The plant improves the sawmill’s energy efficiency in an environmentally responsible way by using bark that is left over from the sawing process.

The former heating plant at the Korkeakoski sawmill was closed down when the new plant came into operation. The old plant also used bark but fossil fuels were needed for additional heat energy.

4 International Forest Industries | OCTOBER/NOVEMBER 2013

With the new bio heating plant up and running, those fossil fuels are no longer required for heat energy generation, which means no more fuel transportation at the site. In addition, byproduct and waste transportation has decreased substantially with all the bark consumed for heat energy generation.

“Kilning of sawn timber requires a lot of heat energy,” Sami Kotivuori, Mill Director at UPM’s Korkeakoski sawmill, said. “It is important that we are able to generate it efficiently without burdening the environment.

“We are now fully selfsufficient in heat energy generation as the bioheating plant generates all the heat and steam needed at the Korkeakoski sawmill from its own side products.”

The UPM Korkeakoski sawmill produces redwood sawn timber from Finnish pine. The annual production capacity of the sawmill is around 300 000 m3. The majority of the production is exported to Asia, Europe and North Africa. The sawmill employs around 80 people and indirectly a number of harvesting and transportation entrepreneurs.

IFI_PG04_11 Sawpoints_01 30/10/2013 14:27 Page 5

IFI_PG04_11 Sawpoints_01 30/10/2013 14:27 Page 6

SAWPOINTS

Wood: fastest growing heating fuel in America Recently released statistics from the US Census Bureau reveal that wood or wood pellets are again the fastest growing heating fuel in America. In 2012, 63,566 more families used wood or pellets as a primary heating fuel, a 2.6% increase over 2011.

Wood and pellet home heating grew by 34% in 10 years (20002010), “faster than any other of the fossil fuels, including solar and natural gas”, the US Census said. Moreover, oil and propane use continuously declined since 2010.

At the present, 2.5 million American households use wood as

a primary heating fuel. Compared with 500,000 that use solar panels and only 50,000 that use solar

termal heating, wood is by far the most used renewable energy in the United States.

Two point one percent of Americans use wood or wood pellets as a primary heating fuel (2000: 1.6%) and 7.7% US households use it as a secondary heating fuel, according to the 2009 EIA Renewable Energy Consumption Survey.

The US Census Bureau started recording heating data in 1950.

Since then, wood heating has had some discordant fluctuations: in 1950, 10% of the US population was using wood as a heating method; to drop at 1.3% in 1970 at an all-time low. By 1990, this percentage went up to 3.9%, to drop again at 1.6% in 2000.

RusForest invests in 100,000 t pellet plant in Russia RusForest, a Swedish forestry company with operations in Russia, has secured bank financing for a wood pellet plant under construction in Arkhangelsk.

As previously disclosed, RusForest has engaged AS Hekotek, a mechanical engineering company, to build a wood pellet production facility at

the company’s LDK-3 sawmill in Arkhangelsk. The pellet facility will have an annual capacity of up to 100,000 t and will allow RusForest to monetise its sawmill by-products by exporting wood pellets to Europe. Total investment for the pellet plant is estimated to be approximately €12 million, including value added tax, with approximately 70 % financed by

local bank facilities.

RusForest has now secured financing from CentroCredit, a Russian bank, in order to purchase the pellet equipment and finance construction and installation. The financing consists of two tranches.

The first tranche amounts to €4.9 million and carries an effective annual interest rate of 7 %. The second tranche amounts to €4

million and carries an effective annual interest rate of 13.5 %.

Both tranches have a 5-year maturity.

The company expects the pellet plant to be operational during the first quarter of 2014.

movements manually. By eliminating unnecessary extra movements, this system increases the durability of boom structures and hydraulic cylinders. These features significantly improve an operator's working speed, resulting in higher overall productivity and lower costs.

The IBC system can also accelerate the learning curve for

operators. Intuitive and easy to learn to use, the technology reduces the amount of time it takes to become a skilled operator, resulting in less training time and greater productivity.

John Deere's 1210E and 1510E Forwarders with the IBC option are now available in North America.

For more information, visit www.JohnDeere.com.

John Deere’s Intelligent Boom Control makes North American debut In a milestone for forestry equipment technology, John Deere introduced its Intelligent Boom Control (IBC) option for its forwarders at Elmia Wood in Sweden on June 5-8, 2013. A feature the industry has anticipated for over 30 years, IBC is now offered as an option on all of John Deere's 1210E and 1510E Forwarders in North America. This technological breakthrough significantly increases forwarder productivity and efficiency, while providing best possible fuel economy and boom lifetime.

"At John Deere, our goal is to

offer products and solutions that give our customers the best possible performance and productivity," said Cliff Caudill, product marketing manager. "We do so by creating intelligent solutions and services, like Intelligent Boom Control, that are born of a genuine desire to understand their business and long-term needs."

With the IBC system, the boom is accurate, fast and easy to operate, as the operator now controls the boom tip directly instead of controlling each of the independent boom joint

6 International Forest Industries | OCTOBER/NOVEMBER 2013

IFI_PG04_11 Sawpoints_01 30/10/2013 14:27 Page 7

IFI_PG04_11 Sawpoints_01 30/10/2013 14:27 Page 8

SAWPOINTS

Plum Creek enters into agreement to supply pellet manufacturers Plum Creek Timber Company, Inc. has entered into a 10-year fibre supply and services agreement with The Enova Group, an independent bioenergy firm headquartered in Atlanta. Plum Creek will deliver up to 3 mtly of sustainably-managed wood fibre to three pellet manufacturing locations that will be constructed in the Southeastern United States.

Approximately 500,000 tons will

originate from Plum Creek’s timberlands with the remaining 2.5 million t to be sourced and delivered from third party landowners, the company announced in a press release.

Enova will construct mills to convert wood fibre into pellets to serve global biomass markets.

Pellet shipments are expected to begin in 2015.

“This agreement highlights the

value of the consistent and reliable supply chain services that Plum Creek provides to our wood fiber customers,” CEO Rick Holley, said. “Plum Creek looks forward to working with Enova as it develops renewable energy projects in the Southeast. Further growth in bioenergy markets means cleaner energy, attractive returns for our investors and new jobs for those in the communities where we work

and live.”

Plum Creek is among the largest and most geographically diverse private landowners in the nation with approximately 6.3 ma of timberlands in major timber producing regions of the United States and wood products manufacturing facilities in the Northwest.

Prefabricated construction rising in Germany In January-July 2013, the German prefabricated construction industry recorded stronger growth than the private housing construction in general, according to Dirk-Uwe Klaas, chief executive of the Association of German Prefabricated Building Manufacturers (BDF).

In the first seven months of 2013, a total of 9,341 building permits were issued for single-and two-family prefabricated houses,

which corresponds to an increase of 9.6% over the previous year. A total of 59,867 new homes were approved during this period, which corresponds to a growth of 3.3%.

In a recent industry survey of BDF, two-thirds of the prefabricated house manufacturers assess the current economic situation as well, and expect that this will remain so in the coming months of the year.

The turnover of 45 member companies of the association, which cover about 90% of the West German market, amounted €1.71 billion last year. For 2013, the association expects an increase of 2.7% to €1.76 billion.

The industry has approximately 8,900 employees.

In 2013, the private housing development in Germany has been satisfactory: after about 97,000 one-and two-family homes

approved in 2012, for the current year, with a further increase, prefabricated houses will jump over the 100,000 mark, the manufacturers expect.

Currently, 15.6% of all private homes are built in prefabricated construction. Almost all manufactured homes are now considered eligible and particularly energy-saving.

Forestry show springs up in Quebec Quebec will play host to Quebec Forestry & Construction Expo in 2014 (Image: Martin St-Amant) A new forestry and construction event, Quebec Forestry & Construction Expo, will take place in Quebec City, from April 25-26 next year. Hosted by Master Promotions and Salon CAM Quebec, Canadian Forest Industries and Opérations Forestières will be the media partners for the event.

“These two events are a perfect combination and offer up a huge opportunity for exhibiting companies to broaden their customer base with the creation of this super-event,” National Show Manager Mark Cusack said. “The

trucking industry works closely with the forestry and road building industry, and this natural partnership will produce a onestop shopping experience for the many products, services and technology common to both.”

This industry showcase is modelled off the recent success of the Canada North Resources Expo in Prince George, British Columbia, the Atlantic Heavy Equipment Show in New Brunswick and Expo Grands Travaux in Montreal, Quebec. The formula works and the timing is right for an event of this nature in Quebec. Combined, these

8 International Forest Industries | OCTOBER/NOVEMBER 2013

two events will have the potential to showcase 60,000 m2 of exhibit space and offer solid sales opportunities to exhibiting companies.

The Quebec Forestry & Construction Expo will cater to those in forestry, construction, heavy equipment owners/operators, municipal workers and other facets of these industries. Salon CAM Québec will draw buyers from the trucking, logging, road building and other related industries from all over Quebec.

Trucks are a ‘driving force’ in the

forestry, construction and road building industries. This makes it a natural fit to share the venue and audience with the Quebec Forestry & Construction Expo. The buyers for these industries will be common to both events.

Salon CAM Québec will have a strong emphasis on trucks from the class 5-8 market, which includes transport trucks, logging trucks, fuel trucks, dump trucks and other big rigs. The event will also showcase trucks from the lighter duty market, including pickup trucks, utility vans and city delivery trucks.

IFI_PG04_11 Sawpoints_01 30/10/2013 14:27 Page 9

IFI_PG04_11 Sawpoints_01 30/10/2013 14:27 Page 10

SAWPOINTS

Gilbert sticks a foot in the Aussie door In May this year, Gilbert sold its first Gilbert Planer to Australia. The sawmill supplier, along with its partner Acora, delivered a high speed planer to Carter Holt Harvey in Caboolture, Queensland.

All three companies were glad to meet at the Wood Expo 2013 event in Albury, South Australia, and used the

opportunity to underline the first planer delivery in Australia.

“Gilbert is very thankful and enthusiastic to work with CHH on a first Gilbert Planer project,” declared Heidi Danbrook, Sales Manager at Gilbert.

“We look forward to a very successful start-up.”

Carter Holt Harvey Project Manager Mike Bitzer, Gilbert Sales Manager Heidi Danbrook, and Acora Managing Director Roger Timms

Local staff to sow 8.5 million seeds More than 8 million seeds will be sown over 35 days at Blowering Nursery in Tumut, NSW’s largest radiata pine seedling production nursery. Forestry Corporation of NSW’s Mark Stretch, Blowering Nursery Manager, said 16 casual staff would be brought on to sow around 250,000 seeds/day, seven days a week over five weeks.

“Sowing season is a crucial time of year for us,” Stretch said.

“The seeds we’re sowing have been produced by specialist tree breeders in New Zealand, and over the next five weeks, we’ll sow

each one into an individual container where it can be cultivated into a seedling to be dispatched to a plantation.

“Using a sophisticated mechanised production line, we will fill more than 8 million

individual containers with soil, accurately deposit a seed in each container at the right depth, and cover each seed with vermiculite and controlled release fertiliser added before rolling the containers onto storage benches.

“Then, over the next eight to 11 months, each container will be carefully hand weeded, fertilised and watered in line with a customised schedule that takes into account weather and location on the storage tray. This will be the second year that the Blowering nursery has sown only

containerised seedlings, after a substantial investment of over three million dollars on the site.

Manager Strategy and Risk Gavin Jeffries: “Forestry Corporation is the largest producer of plantation-grown radiata pine in Australia, managing more than 200,000 ha of plantations around the state and producing enough timber to construct about a quarter of the houses built in Australia each year.”

Söderhamn Eriksson announces new global installations Söderhamn Eriksson has highlighted three separate orders that show its global influence in the sawmilling sector, starting with Drenagh Sawmills from Northern Ireland, which is upgrading its edger electronics, reducer discs and feedworks to the AKE bandsaws.

The edger upgrade will mean the mill has the latest electronics and software available. The new system is called Edge-IT and provides the user with a more user friendly interface, improved programs for wane rules and better scanning, amongst other benefits.

The AKE reducer bandsaw quad will have new Combi Spiral discs

installed along with new feedworks that have extension rollers added to them. The extension rollers hold and support the log for a longer time as it is chipped and sawn, thus increasing accuracy. The discs will reduce knife changing time and will also require less power to run, resulting in savings in time and electricity consumption.

“These upgrades show Drenagh Sawmills’ commitment to continuous improvement by keeping abreast of the latest developments available within their particular applications,” management said. The Installation was to begin last month.

In Russia, sawmilling company

10 International Forest Industries | OCTOBER/NOVEMBER 2013

IP Mamaev from Ust-Ilimsk in the Irkutsk region has also opted for equipment from Söderhamn Eriksson. The order from IP Mamaev comprises a straight Eurosaw circular-saw line and a Catech edger optimiser.

The plant will have an annual production capacity of about 350,000 m3 logs in a two-shift operation. Delivery from Söderhamn Eriksson’s manufacturing facilities is scheduled for February 2014.

And finally, Maderas Martin from Constitucion, Chile, is investing in a state-of-the-art and highly efficient Söderhamn Eriksson sawline. The ‘Super Saver’ sawline comprises a 3D

Söderhamn Eriksson has won three contracts recently covering the UK, South America and Russia scanner with optimisation, log infeed, reducer bandsaw quad and a twin resaw type AKE Millmaster.

The delivery also includes an SE Catech 4000 TS4, Söderhamn Eriksson’s latest edger optimiser development, as well as a Cambio debarking line.

The new plant is to process 150,000 m3 logs/y. Maderas Martin said it chose technology from Söderhamn Eriksson to “obtain the highest possible flexibility and sawing yield”. Startup is scheduled for the second quarter of 2014.

IFI_PG04_11 Sawpoints_01 30/10/2013 14:27 Page 11

SAWPOINTS

German Pellets gains market shares in 2013 erman Pellets Group continued growth in the first six months of this year.

The positive business development is based on the growing demand for wood pellets in almost all Western European countries. Crucial to the sales development of the German Pellets Group has been the expanding distribution network, trading business and increasing sales prices. At the same time, higher raw material costs had to be absorbed.

German Pellets has achieved for the first half the year, a turnover of €266 million. This is an increase of €48 million as compared to the same period last year. Earnings before interest, taxes, depreciation and amortization (EBITDA), in the first half of the year, was around €19 million (previous year: €18.4 million).

G

Independence through US imports The first half of 2013 was marked by the completion of a plant in the US state of Texas, with an annual capacity of 578,000 t. The commissioning was completed in August. Currently, the first pellets from the plant in Woodville will be shipped to Europe via the newly built warehouse and logistics facility in Port Arthur (Texas), which has a capacity around 80,000 t. At the beginning of the second half, the construction of a new plant in the US state of Louisiana began, with an annual capacity of 1.1 mt.

The US plants will help German Pellets to become independent of

fluctuations in the availability of raw materials in Europe and related price adjustments. "If the local forest owners do not provide sufficient raw materials, this would jeopardize the development of the whole wood pellet market.

Pellet imports will provide consumers a safe and inexpensive fuel in the future. Thus, German Pellets has initiated

countermeasures that will allow the market to develop positively.

This represents a competitive advantage over German Pellets’s competitors, Peter Leibold, Managing Partner of German Pellets GmbH. said.

Expanded distribution and logistics The long winter, the good supply situation within German Pellets Group and the acquisition of additional distributors for direct sales of the brands FireStixx or Hot'ts has led the group, in the first half, to a volume and market share increase in all major Western European markets.

Pellet market could grow stronger when ...

The European pellet market is still characterised by growth. In

Germany, more than 300,000 pellet stoves were in function in the first half, an increase of about 20,000 units.

But the growth in the German pellet market could be much higher.

The heating market offers the highest potential for CO2 reduction. In contrast to the rising price of electricity, consumers can save per household, in a switch from oil or gas to wood pellets, €1,000 – €2,500/y. Even against the background of the current report of the IPCC, which warns of an even faster rise in sea level, the heat market needs to be quickly rebuilt. The growth rates in Italy, the largest market in Europe for pellet stoves, are still high. Since the end of 2012, about 1.7 million pellet stoves were installed in Italy.

The market driver is the price advantage of wood pellets compared to fossil fuels. Wood pellets are at least 35 – 40 %

cheaper than heating oil in Europe. In countries such as Austria, Denmark and Italy, the heat supply with oil is up to 150% more expensive.

Long-term contracts with current customers In the electricity market, the conversion of other European power plants from coal to wood pellets, or announcements of such changes, has led to a further increase in demand for large volumes of wood pellets. German Pellets has long-term supply contracts of about 1.5 mt of pellets per year, including contracts with major European utilities of over one mt.

Source: IHB The Timber network http://www.ihb.de/wood/alloffers-and-requests.html

OCTOBER/NOVEMBER 2013 | International Forest Industries 11

IFI_PG12_17 World Markets_01 30/10/2013 13:36 Page 12

WORLD MARKETS

Lower input costs help pulp producers Wood chip and pulplog prices fell in many regions of the world the second quarter, with the biggest declines occurring in Japan, Brazil and Spain, according to the Wood Resource Quarterly. Lower fibre costs and higher pulp prices have increased profitability for many pulp mills during the first half of 2013

L

ower prices for pulplogs and wood chips in some major markets, and a strengthening US dollar resulted in lower wood fibre price indices in the second quarter of 2013, according to the Wood Resource Quarterly (WRQ).

Over the past two years, hardwood fibre costs for the pulp industry have declined more than softwood fibre prices. The Hardwood Wood Fibre Price Index (HFPI) has fallen every quarter except one, during this period. In the second quarter of this year, the HFPI was $100.46, which was 3.1% lower than the previous quarter and 14.8% below the all-time high

back in the third quarter of 2011.

The biggest price declines since the first quarter of 2013 have occurred in France, Japan, Australia, Russia and Germany.

Comparing wood fibre costs for the global pulp industry, which typically ranges between 50-70% of the production costs, reveals that since 2011, pulp mills in Japan, Brazil and Spain have seen their fibre costs come down the most of the major hardwood pulpproducing countries in the world.

The Softwood Wood Fibre Price Index (SFPI) was also down in the second term, but the decline the past two years has been less dramatic than that of HFPI. In the

June quarter, the SFPI was $97.75, down 2.2% from previous quarter, with the biggest price reductions seen in Norway, Japan, France and Australia.

The trend in many regional pulp markets during the second quarter of 2013 was for higher market pulp prices and lower wood fibre costs, indicating improved profitability as compared to the previous two quarters since other costs for the manufacturing of wood pulp have not changed substantially the past year. Note that the wood fibre cost is the highest cost component when manufacturing pulp.

The wood costs as a percentage

of market pulp prices fell for the third consecutive quarter for all three major pulp grades in the second quarter. The most dramatic decline has been for eucalyptus pulp (EucBK), with the percentage having plunged from 36% in the fourth quarter of 2011 to 24.4% in the June quarter this year, according to the WRQ (www.woodprices.com).

The decline in the relative wood fibre cost for northern bleach softwood kraft pulp (NBSK) and southern bleach softwood kraft pulp (SBSK) has been relatively less than that for EucBK the past year.

EU production and consumption move east Timber harvests, wood consumption, log trade and sawlog prices in Central Europe have seen substantial change during the past 10 years with a shift in log production and consumption from western regions to countries in the east, as reported in the Wood Resource Quarterly. These developments have resulted in changes in log flows and a trend towards equalized sawlog prices in the region Harvests of timber in Europe have remained practically unchanged for three years at around 370 million m3/y, according to the UNECE. A closer look at the timber harvest trends for Central Europe the past 10 years reveals the interesting development that the average annual harvests in the Central West region (Austria, Germany, Italy and Switzerland) were 15% higher in the five years between 2003 through 2007 than between 2008 and 2012. During the same period, the timber removals in the Central East region (Bosnia-Herzegovina, Croatia, Czech Republic, Hungary,

Poland, Serbia, Slovakia and Slovenia) increased 4%, and this region now harvests more than the “Central West�, a reversal from the historical position when more timber was removed in the western countries, according to the WRQ. Not only has log production fallen in the Central West region the past five years, but so has log consumption by the forest industry, which was down on average 9% during the 2008-2012 period as compared to 2003-2007.

In the Central East, log consumption fell only 2% during the same time period.

12 International Forest Industries | OCTOBER/NOVEMBER 2013

The log trade flow in Central Europe has changed the past decade with the Central West region having become a larger net importer of logs the past five years as compared to the previous five-year period, and the Central East region exporting more logs the past few years than prior to this time. The biggest change occurred in Germany, which traditionally had been a net exporter of logs, but became a net importer in 2009. During the first five months of 2013, Germany was a net importer of 2 million m3 of softwood logs, which can be compared to net exportation of 1.6

million m3 just five years ago.

Sawlog prices in Germany and the neighbouring Czech Republic have followed each other fairly closely the past 15 years, however at different levels, according to the WRQ. In the 1990s, average sawlog prices in the Czech Republic were approximately 60% of the German prices, while during the past few years this level has reached 80%.

IFI_PG12_17 World Markets_01 30/10/2013 13:36 Page 13

WORLD MARKETS

Stora Enso: lower sales due to paper segment

S

tora Enso has released its financial report on the third quarter of 2013. The company's sales reached €2,556 million, €138 million lower than a year ago as sales of paper products declined. Operational EBIT was €184 million.

Lower volumes and lower sales prices in local currencies for paper grades decreased operational EBIT

by EUR 25 million and EUR 28 million, respectively. Higher volumes in packaging improved operational EBIT by €15 million.

Paper and board production was curtailed by 8% (8%) and sawnwood production by 1% (10%) to manage inventories, the company said in a press release.

Overall variable costs were €28 million lower, mainly due to lower prices for wood raw material and pulp. Fixed costs were reduced by €26 million.

The average number of employees at 28,300 was 870 lower than a year ago. The number of employees decreased mainly in Sweden and Finland due to closures and restructurings. The average number of employees increased by 410 in China.

The group recorded nonrecurring items (NRI) with a negative net impact of approximately €23 million on operating profit and a positive impact of approximately €3 million on income tax in its third quarter 2013 results. The NRI are related to restructuring provisions due to the

streamlining and structure simplification project announced on 23 April 2013, and release of provisions recorded in previous periods.

Stora Enso CEO, Mr Jouko Karvinen commented on third quarter 2013 results: “The third quarter ended with the operational profitability just slightly up year on year. Nevertheless, it was a very different quarter than a year ago, with 5% lower sales for the group and significantly rebalanced contributions from the segments.

However, most importantly lower sales were compensated by lower

fixed and variable costs.

Segmentally, there was a strong performance in Renewable Packaging and continued costdriven turnaround in Building and Living. The good news was balanced by Printing and Reading continuing to contend with a weak market environment, and Biomaterials facing exchange-raterelated challenges as well as onetime costs from Veracel. In summary, it was a better than expected quarter that underlined the importance of our cost focus.

Outlook In Q4/2013 sales are expected to be lower than the E2 727 million and operational EBIT clearly lower than the EUR 158 million in Q4/2012. Renewable Packaging and Building and Living are expected to experience usual seasonal weakness in operational EBIT in Q4/2013. Historically, Renewable Packaging has typically generated around 85% of its operational EBIT during the first three quarters of the year. The weak demand and price situation in European paper markets is expected to continue in Q4/2013.

New US wood pellet plant ready to ship 400,000 tons of pellets to the EU BlueFire Renewables has announced (2 October) that the company has integrated a wood pellet production plant to its facility in Fulton, Mississippi. The reconfigured design will be a 9 million gallon/y ethanol plant integrated with a 400,000 ton/y wood pellet plant. The pellets will be sold under long term contracts into the European mandated renewable energy market.

During this year, two other companies announced similar projects. UK's Drax started construction of two pellet plants (one in Louisiana and the other in Mississippi) with a joint capacity of 900,000 tons per year. Also, Viridis

Energy, a Canadian company, already started pellet production in August at its facility in Middle Musquodoboiin/Canada. The production will reach 120,000 tons of pellets t/y.

The European use of renewable energy is on a continuously increasing trend, thus the demand for pellets is setting new records every year. In response, US and Canada have expanded their production capacities, gaining some important shares on the European pellet market. Their combined market share has jumped from 28% in 2011 to 37% in 2012, reaching an all-time record of 44% in the first half of

2013.

But clearly the US exports are rising at a higher pace than the Canadian ones. Last year, the US almost doubled its pellet deliveries to Europe becoming, in just one year, EU's main source of wood pellets. Moreover, in the first six months of 2013, US pellet shipments to EU rose massively by 83% over the same period of 2012, totaling 1,4 mt.

With recent new pellet plants construction announced in the US, some EU official reports estimate that by 2014, the US will cover more than half of all European pellet imports.

OCTOBER/NOVEMBER 2013 | International Forest Industries 13

IFI_PG12_17 World Markets_01 30/10/2013 13:36 Page 14

WORLD MARKETS

The 9,000th PONSSE machine built in Vieremä

P

onsse’s factory in Vieremä has now manufactured 9,000 PONSSE forest machines. Ponsse Plc delivered the 9,000th forest machine to its Canadian customer, Entreprises Forestières Lemieux & Girard Inc., on 10 October 2013.

PONSSE forest machines have been manufactured in Vieremä since 1970. In total, approximately 7,000 machines are currently in active use at logging sites around the world. PONSSE forest machines are being used in all the world's important industrial timber harvesting areas- nearly 40 countries.

Ponsse Plc delivered the

9,000th forest machine to a Canadian timber harvesting company, Entreprises Forestières Lemieux & Girard Inc. The company is headquartered in Labrecque, Quebec. The owner of the family business, Réjean Girard, together with his sons Christopher and Andy Girard received the PONSSE ElephantKing forwarder .

The family’s third son, Bryan, also works in the company as a forest machine operator. Réjean Girard’s wife Kathy Lemieux handles administrative tasks within the company.

Entreprises Forestières Lemieux & Girard Inc. handles both hardwood and softwood

harvesting contracts in the Lac-StJean area in Quebec. The company’s machines include both forwarders and harvester heads delivered by Ponsse. The PONSSE ElephantKing forwarder, which was introduced last year, has been tested and specifically designed for the challenging timber harvesting conditions found in Canada: the deep snow, heavy loads, steep slopes and long driving distances.

The largest forwarder model manufactured by Ponsse has an impressive carrying capacity of 20t, 24t of traction power and a load space of 6.25 m².

In the Quebec region, where the

Canadian customer, Entreprises Forestières Lemieux & Girard Inc

Stora Enso mill on ice Stora Enso’s 50/50 joint venture pulp mill project with Arauco in Uruguay that was scheduled to begin commissioning in September has been delayed with no new timetable set.

The mill site is 92% complete and the commissioning of certain areas has already begun. However, the main technology contractors have said they would not be able to complete the project on time.

Original plans called for the start-up of the 1.3 Mtpa pulp mill outlined a commissioning date in the first quarter of this year. The operational EBIT impact of the delay for Stora Enso during 2013 is estimated to be €7 million.

14 International Forest Industries | OCTOBER/NOVEMBER 2013

annual harvesting volume is 35 million m3, Ponsse’s machines are sold and serviced by Hydromec Inc. Entreprises Forestières Lemieux & Girard Inc bought its first PONSSE machine from Hydromec in 2007.

“Entreprises Forestières Lemieux & Girard Inc. is an exemplary company in many ways.

It is a determined and active forerunner in the timber harvesting field. The company’s operations are guided by a positive attitude and high quality – the customer can always count on the schedules and excellent results of Lemieux & Girard. The industrious and positive attitude towards the work has been passed on to the next generation, and the company’s future looks good,” says Jean Trottier, managing director of Hydromec Inc. “This machine deal was the quickest ever in Hydromec’s history. Our customer made the decision on the purchase in eight minutes after hearing of the possibility of getting the 9,000th PONSSE,” Trottier says.

At the same time, the personnel of Ponsse’s factory also gathered together to celebrate the automation prize awarded to PONSSE Scorpion. At the beginning of October, Scorpion received the Viva Automation! prize for the comprehensive and innovative utilisation of automation technology in a new harvester model.

Chinese: wood demand expected to rise 50% by 2015 Official statistics from the Chinese customs show a 11.34% increase in log imports in the first six months of 2013, over the same period of 2012, muyezhan.com reports.

Overall, China imported 25 million cbm of logs, in the period mentioned above, at a value of $5 billion.

Softwood timber imports are also on an upward trend. In the first half, China purchased 9,1% more softwood timber, especially from Canada and Russia, woodmarkets.com reported.

Moreover, European countries made a breach on the Chinese market: according to Eurostat figures, Chinese imports of softwood timber from the European Union almost tripled in January-June 2013, reaching a value €107 million.

In the following years, Chinese demand of logs and softwood timber is expected to further rise and by 2015, the Chinese State Bureau of Forestry estimates a 50% increase of wood supply deficit.

IFI_PG12_17 World Markets_01 30/10/2013 13:36 Page 15

WORLD MARKETS

Decline in wood chip prices a boon for North American pulpmills During much of the past seven years, wood costs have been substantially higher for pulpmills in western US than they have for pulpmills in the southern states, according to the North American Wood Fibre Review. However, sharply falling wood chip prices in the West during 2012 and 2013 have improved the competitiveness of the region’s pulp mills

W

ood costs account for between 50-55% of the production costs for pulpmills in the US. Historically these costs have often been substantially lower in the southern states than in the northwest, the two major pulpproducing regions of the country.

However, this has been changing with the most dramatic regional price movements in North America happening in the US northwest, where prices for softwood chips, the major fibre source for the region’s pulp mills, have fallen for five consecutive quarters. Chip prices in the second quarter were down by a third from early 2012,

according to the North American Wood Fiber Review (www.woodprices.com).

In contrast, softwood residual chip prices in the US south have remained practically unchanged for over three years, even though the supply of wood chips has increased as the result of higher lumber production in the region.

Wood chip prices in the US south are still lower than in the western states, but pulpmills in the southern states are consuming a higher percentage of higher-cost wood fibre in the form of roundwood, making the total average fibre costs in the south only slightly lower than in the west.

Just a few years ago, the average softwood fibre costs for pulp mills in the west were more than 50% higher than those in the south. Southern prices for both softwood and hardwood pulplogs in the June quarter of this year were unchanged from the previous quarter, after isolated price spikes during the always volatile winter season, as reported in NAWFR. However, pulpmills typically take spring maintenance outages, which reduces demand for wood fibre, resulting in downward prices pressure on logs. The fact that both softwood and hardwood roundwood prices remained unchanged this spring indicates

additional demand is being felt from other sources, i.e. pellet and OSB mills in some regions, and that harvest levels have picked up after the housing recession.

Prices for pulplogs, which are the major fibre source for pulp mills in the south, have slowly trended upward the past two years and are expected to continue this trend during the rest of 2013. Since June, heavy amounts of rainfall have begun to cause challenges for wood supply deliveries, and there are early indications that wood prices in the south climbed as figures trickle in from the last quarter.

OCTOBER/NOVEMBER 2013 | International Forest Industries 15

IFI_PG12_17 World Markets_01 30/10/2013 13:36 Page 16

WORLD MARKETS

NZ shipped logs nudge another record

I

n August, New Zealand shipped log volumes reached 1.54 Mm3, which was slightly ahead of the previous record in March 2013 of 1.539 Mm3, delivering a remarkable figure for mid-winter, according to the TPT Forests Export Market Report. Inventories at New Zealand ports dropped c.150,000 m3 compared with the end of July, so production is still running at the 1.2-1.3 Mm3/month level.

Initial figures show Pacrim roundwood equivalent softwood volumes hit 5.33 Mm3 in August, which if confirmed are a 5-year record.

YTD volumes are running at 11.4% above the same period in 2012. Vessel congestion was an issue at most New Zealand ports during August and it is logical to assume that this will continue throughout the spring and summer as NZ production typically increases.

Several other dry bulk commodities contend with congestion as a cost of doing business.

This has not been part of the landscape for logs until the last three-to-four months but is quickly becoming the norm, especially in New Zealand where it is now common to incur waiting time at both load and discharge ports.

After months of strong export volumes from New Zealand, freight rates are starting to strengthen, with monthly vessel requirements

lifting from what has been 40-45, to the current 50/month. In the log markets CNF prices increased during the month as elevated Chinese usage made a positive impact on inventories enabling small domestic price increases to be achieved. The Chinese market has continued with its improving usage trend which commenced mid-August and is performing on average better than expected.

Buyers are reasonably positive about prospects for the balance of the year, underpinned by a rebounding property market.

However with house prices on the rise again in the majority of Chinese cities there is mounting concern about the much discussed Chinese property bubble.

There is more positive news coming out of the Chinese economy again in the last month with industrial output, investment, retail activity and job growth all up on expectations and several concerning downwards trends have been reversed. This is all good news for the forest products sector as strong demand is needed to keep up with mounting supply pressure.

Other export markets are not performing as well and are getting dragged up in pricing terms to keep up with China. A ‘two speed’ market is

now evolving. Conditions in India remain challenging as the general economy is heading for a hard landing. The non-residential housing sectors of the Japanese market are finding trading conditions difficult. Korea is performing reasonably well assisted by supplier supported low in-market inventory levels.

The US domestic lumber price continues rise with the Random Lengths Composite price now at $373 Mbf. The US domestic lumber market is starting to have a positive impact on the Asian log markets again, with some domestic sawmillers in Washington and Oregon State now paying above export AWG prices to ensure they can build log inventory going into winter.

Overall the export log markets are reasonably balanced for now, with the outlook for the remainder of 2013 looking better expected given the recent high shipped volumes, but at these elevated supply levels, actually discharging the volume being produced on a monthly basis will continue to be problematic. While CNF prices are strengthening, it appears that both freight and foreign exchange markets will impact at-wharfgate (AWG) returns more over the balance of the year than they have so far this year.

JoeScan nets record 2013 sales Vancouver-based JoeScan, a leading manufacturer of 3-D laser scan heads for sawmills, has registered record sales in 2013, with the third quarter representing the strongest sales period in the company’s 14-year history.

“Sales quadrupled compared to the year-ago quarter,” JoeScan President and Founder, Joey Nelson, said. “Our long-standing reputation for quality, reliability and support is validated by JoeScan’s success. We continue to gain market share, as evidenced by record growth over the past four years.”

In the sawmill industry, it is vitally important to optimise board cutting decisions and maximise yield, according to Nelson. He said

Joe Scan’s products had been successful because of their ease of use, stability, and fiveyear warranty.

“JoeScan scanners have proven to be an integral component in sawmill operations throughout the world,” Nelson said. “In addition to the value that JoeScan scanners add to sawmill operations, we offer optimisation vendors a level of engineering support and customisable solutions that differentiate us in the marketplace.”

Following its record sales year, JoeScan has received glowing endorsements from its clients based on product dependability and ease-ofuse.

David Richbourg, Plant Manager at H.W. Culp

16 International Forest Industries | OCTOBER/NOVEMBER 2013

Lumber: “JoeScan scanners are reliable, stable and have a long life. Those qualities, combined with the practical application and the result to our mill, set their scanners apart from the competition. We have had zero issues with JoeScan scanners, and you cannot say that about any other brand of systems we have.”

Nelson plans to sustain growth through his dedication to quality and reliability.

“I want to continue building JoeScan’s quality culture of engineering solid, dependable products,” he said. At the same time, he values innovation and creativity. “Balancing innovation with our quality culture is key to JoeScan’s future success.”

IFI_PG12_17 World Markets_01 30/10/2013 13:36 Page 17

WORLD MARKETS

Södra reports good earnings despite weak economy and strong Swedish krona

S

ödra has released its financial interim report for JanuarySeptember 2013. As a general conclusion, the company says that in spite of a continued weak economy, Södra has grown underlying earnings significantly over the first three quarters compared to the same period last year.

Net revenue was SEK12,436 million (€ 1,4 billion), which represents a drop of 4 %. This drop is primarily due to a fall in sales of electricity certificates and the closing of the CTMP mill at Follafoss, Norway. Operating profit, excluding restructuring costs, rose

by SEK780 million (€88,4 million) compared to the same period last

year and totalled SEK 190 million (€21,5 million).

In July, Södra decided to close the pulp mill in Tofte, Norway.

Restructuring costs are SEK 896 million (EUR 101 million) and are accounted for separately in the results.

Lars Idermark Group President and CEO at Södra commented: ''We can see that our markets continue to be characterised by the weak economy and the strong Swedish krona. Despite this, our earning capacity grew over the year. The change when looking at the trend over recent months is particularly evident. Operating profit, excluding restructuring

Unit: SEK million

Jan-Sep 2013

Jan-Sep 2012

Net revenue

12,436

12,968

-532

Operating expenses

11,543

12,733

-1,190

703

825

Operating profit

190

-590

Restructuring costs

896

Results of operating activities

-706

-590

-116

Financial income and expenses

-19

1

-20

Depreciation/

Change

-122

Amortisation and impairment +780 +896

Profit/loss after financial income and expenses costs in the third quarter of this year, was SEK221 million (€25 million). This is SEK608 million (€68,9 million) above the same period last year,” the CEO said.

For sawn timber products, the market has gradually strengthened over the year, albeit from a low

level. The market is currently characterised by stable demand and unchanged prices. Södra Timber's production over the first nine months rose to 1.085 Mm3 up from 1.001 Mm3 for the same period last year.

Canadian forest industry welcomes trade deal with Europe The Forest Products Association of Canada (FPAC) has expressed its support for the agreement in principle for a Comprehensive Economic and Trade Agreement (CETA) between Canada and the European Union. One of its measures will result in the elimination of quotas and tariffs of up to 10% on imports of wood based panels.

“We welcome this trade deal and

appreciate the government’s strong push in the area of freer trade,” said the President and CEO of FPAC, David Lindsay. “The prosperity of the forest products industry relies on strong exports.”

Last year the Canadian forest sector exported more than $1 billion of wood, pulp and paper products to the EU member states. This is 4% of total exports of Canadian forest products making Europe the 3rd

largest international market for the sector. The largest importers of Canadian forest products in Europe are the United Kingdom followed by Italy, Germany, the Netherlands and France.

“The forest products industry is aiming to increase its revenues by $20 billion through new markets and new innovations as part of our Vision2020 initiative,” says Lindsay.

“The sector is working hard to

diversify its markets beyond the United States and we encourage the government to continue advocating for increased trade in regions such as Europe and Asia.

These areas provide good market opportunities for our industry’s traditional and future products.”

FPAC also urges speedy ratification by governments and prompt implementation of this landmark deal.

OCTOBER/NOVEMBER 2013 | International Forest Industries 17

IFI_PG18_29 Mulchers_03 30/10/2013 14:30 Page 18

Fecon FTX128L

Power, durability for next generation mulchers

The next generation of mulchers will last longer and be more powerful, according to suppliers International Forest Industries spoke to for this year’s mulching technology review 18 International Forest Industries | OCTOBER/NOVEMBER 2013

IFI_PG18_29 Mulchers_03 30/10/2013 14:30 Page 19

PRIME MOVERS & MULCHER ATTACHMENTS

FTX128L features

NEW! Fecon launch their FTX128L

T

his year’s theme for mulchers is clear – power and durability. Suppliers to the mulching trade have spent their R&D capital giving their machines more grunt, though not necessarily increasing their size.

This advancement gives greater productivity with added manoeuvrability.

Stronger chassis and bulkier components have also been targeted. Suppliers are looking to give their customers peace of mind that when a machine is purchased for a tough job, that machine will be up to the task. Part of the package is increased ease of maintenance.

• Skid steer attachment versatility • In-cab hydraulic flow adjustment • Unmatched front, rear and side visibility • Exceptional service access • Corner entry cab with 4-point egress • Strong track power with low ground pressure.

The FTX128L is the latest release in the Fecon mulching fleet and features “unmatched service and accessibility” for daily service checks and cleaning, as well as opening up for periodic scheduled maintenance, according to the manufacturer. All service checks can be made from ground level within an easy reach.

OCTOBER/NOVEMBER 2013 | International Forest Industries 19

IFI_PG18_29 Mulchers_03 30/10/2013 14:30 Page 20

PRIME MOVERS & MULCHER ATTACHMENTS

The swing out hydraulic cooler design allows for complete cleaning of both sides of the cooler. The FTX128L offers more efficient maintenance to reduce service time and increase production on the job.

Meanwhile, the FTX600 remains the flagship of the Fecon tractor fleet. “With an advanced blend of innovation, technology, power and performance, the FTX600 is the tractor for high demand, high production work,” the manufacturer states. “To stay ahead of the pipeline crews, the power line crews and the tightest industry schedules, power, performance and reliability are keys.”

Power from the 600 hp Cummins QSX15 Tier III engine – combined with Sauer hydraulic pumps controlled by Fecon’s Power Management System and an IQAN machine operating system – makes this tractor a leader in its field.

The production level achieved by combining an oscillating allsteel undercarriage and selectable float control, along with the Fecon BH300 hydraulic Bull Hog mulching head, sets an extremely high standard.

The operators cab is designed for long, high production days. An air-ride seat and the filtered and pressurised climate controlled cab keep the operator’s performance and comfort at a high level. Tinted polycarbonate windows all around and a rear view camera with a large screen, maximise the visibility on this primary ROW performer.

Features of the FTX600 service oriented design include easy reaching service points (all from ground level), large compartment doors, and field service designed component positioning.

“Keeping downtime and PM service time to a minimum and top production performance in a mulching tractor, is how we define reliability.”

Bull Hog mulchers Fecon offers a full line of hydraulic Bull Hog mulchers for skid steer carriers. These mulchers are ideal for high flow skid steers to clear brush, trees and stumps down to ground level. Standing trees 100-

Fecon FTX600 fitted with FMA8039 hydraulic powered milling attachment

Fecon Bull Hog 150 mm (4-6 in) in diameter can be quickly mulched and intermittently trees up to 150-200 mm (6-8 in) can be processed.

The Bull Hog for skid steers comes standard with the HDT system that includes a counter comb design (to improve material sizing), a staggered tool design (for lower resistance and increased cutting force), reinforced curved skid shoes to help reduce material build up and a uniquely designed push bar (multiple options).This HDT system also offers four different tooling options a knife tool, a single carbide, a double carbide and a stone tool.

Fecon hydraulic attachment Fecon recently introduced the FMA8039 hydraulic powered

20 International Forest Industries | OCTOBER/NOVEMBER 2013

milling attachment rated at 260550 hp, to process soil, stumps, and roots up to 500 mm (20 in) below grade. A massive weight of approximately 5 t (11,000 lb) keeps the attachment engaged as carbide tools cut through a 2 m (80 in) wide path of material. The 8039 is ideally suited for treating land already cleared of standing vegetation, often through logging, mulching, or traditional land clearing methods. Applications include pipeline construction, commercial tree farm construction and preparation planting, converting land into tillable acreage, or land clearing for new construction.

A 975 mm x 2 m (39 in x 80 in) large diameter rotor has an innovative structural design and abrasion resistant steel for

durability and performance across a wide range of soil conditions.

Sixty-four carbide cutting tools provide a balance of performance, wear life, and impact strength in sub-soil applications. Dual hydraulic motors deliver power to the belt-over-gear box driveline to slow the rotor speed, reduce abrasion, and multiply torque to power through material. The standard trap door can be used to help contain and direct material downward, or an optional compacting roller can smooth out and compact the finely milled material.

The FMA8039 milling attachment can be configured with custom mounts, hydraulic motors, and belt ratios to fit many brands of track or wheeled carriers including Fecon’s FTX400 and FTX600 track carriers.

The new multifunctional tiller/crusher Starsoil completes the range of soil tillers made by Italian manufacturer, Seppi M. This machine is a combined stone crusher, forestry mulcher and soil tiller for 150-250 hp tractors.

It tills soil and gravel roads up to 400 mm (16 in) in depth. It crushes stones up to 300 mm (12 in) and mulches wood up to 400 mm (16 in) in diameter.

“This places the Starsoil perfectly among the

IFI_PG18_29 Mulchers_03 30/10/2013 14:30 Page 21

IFI_PG18_29 Mulchers_03 30/10/2013 14:30 Page 22

PRIME MOVERS & MULCHER ATTACHMENTS The Starsoil graveling a road

Power, wear resistance and the highest efficiency – these are the defining qualities of our multifunctional soil tillers – Seppi M

Other features of the Starsoil Cat 3 ISO 3-point linkage 1,000 rpm gearbox with integrated torque limiter Hydraulically operated hood Hardox made chassis with exchangeable wear plates A double heavy chain line protects the surroundings from material throughout Starsoil has a new transmission with integrated cooling circuit multifunctional soil tiller Multiforst and its big brother Supersoil, which is still more powerful,” the company said. “The advantage of the Starsoil now lays in its power, its working depth and relatively light weight.”

Typical operational areas are the maintenance of gravel roads, the elimination of debris and old, simple asphalt layers, the preparation of agricultural land, the elimination of residual stumps and roots in orchards, as well as forestry jobs.

The chassis made of Hardox’ wear resistant steel and the new generation of patented rotors, along with the combination of knives with tungsten carbide tips and holders made of hard metal, guarantee long durability.

The patented self-alignment system ‘ADAMTM’ helps the machine follow the contours of the ground and at the same time

protects the PTO shaft and the tractor output shaft from overstressing. The degree of crushing and mulching may be adjusted through the crushing bar and crushing grid. Other advantages of this special soil tiller are to be found in the new transmission with integrated cooling circuit.

“There is a wide range of use for these multipurpose soil tillers: reclaiming land, site preparation, clearing industrial land, maintaining river banks and road sides, power and gas lines, creating new gravel roads and preparing road foundations,” Seppi M reiterated. “For an ideal result, the Starsoil may be fitted with an optional compacting roller and a grader blade, both with hydro-pneumatic levelling”.

“Power, wear resistance and the highest efficiency – these are the defining qualities of our

22 International Forest Industries | OCTOBER/NOVEMBER 2013

The average working speed is 0.5 to 2 km/h, depending on the task Available working widths: 1,750 mm, 2,000 mm, 2,250 mm, and 2,500 mm. multifunctional soil tillers,” Seppi M stated. “Versatility is given by the possibility of crushing stones up to 30 cm in diameter and wood up to 50 cm in diameter and to till the soil of up to 35 cm depth.”

The range is available for tractor, excavator or skid steer mounting.

construction make it ideal for the conditions under which it must work.

Different rotor choices allow the H-SMWA-K to operate in grass, brush or wood. The reinforced construction and wear resistant materials give longevity equal to any of its rivals.

The new tools: SMW DUO allows the rotor to be operated in both directions, increasing the range of materials that the machine will cut. The new hammer is based on the hugely successful SMW hammer and will cut grass, hedges and bushes. With the standard rotor, the SMW DUO hammer will cut grass and bushes up to 50 mm (2 in). In conjunction with the forestry rotor the SMW Forst hammer will cut and mulch material up to 120 mm (5 in). The fixed knife forestry rotor fitted with Mini Blade or Mini Duo hammer will achieve the same result.

H-SMWA-K hydraulic drive mulcher The H-SMWA-K hydraulic drive mulcher – an attachment for excavators or hydraulic tractors and prime mowers – is designed for professional use. Its compact design and wear resistant

H-SMO-B with hydraulic mower

IFI_PG18_29 Mulchers_03 30/10/2013 14:30 Page 23

PRIME MOVERS & MULCHER ATTACHMENTS

Features of the H-SMWA-K Mulches grass and brush up to 50 mm (2 in) with standard rotor; 120 mm (5 in) with forestry rotor For excavators from 2-8 t (4,400-16,000 lb) Transmission with hydraulic motor O Attachment for tractor, excavator or hydraulic prime mower Indirect transmission with four belts Adjustable hood manually operated Adjustable support roller, reinforced S Standard rotor SMW Duo flails.

Rotor-shaft with new tools – SMW Duo

H-SMO-B with excavator

In response to increasing demand for specialty land clearing equipment, Bandit Industries has enhanced its line of track carriers.

Leading the charge is the all-new Model 3750.

Designed to operate with extremely low ground pressure, this all-new machine can be equipped with either a mulching forestry mower head, or a hydrostatic stump grinding head.

The Model 3750 combines the smaller size and lighter weight of the Model 3500 with the larger cab and forestry mower head of the Model 4000, and it rides on a

Cat 315 undercarriage with 800 mm-wide pads. This gives the Model 3750 a ground pressure of just 3.9 PSI. “We’ve had requests from numerous customers for a highpowered forestry mower that can better traverse soft and sensitive ground,” Jason Morey, Bandit Sales Manager, said. “The Model 3750 was built precisely for this purpose, but it’s also proven to be an excellent machine for generalpurpose land clearing thanks to the wide tracks and lower weight.”

The Model 3750 is available with up to 275 hp and features an

2,100 mm (84 in) wide Banditdesigned forestry mower than can mulch up to a height of 1,800 mm (72 in). Like all Bandit track carriers, the Model 3750 features a deluxe operators cab that includes a six-way adjustable seat, electronic controls with state-of-the-art monitoring systems, rear-view cameras, onboard audio systems, and full climate control for operator comfort in all environments. The Model 3750 cab tilts forward for convenient access to vital hydraulic systems, allowing for easy maintenance. An

interchangeable 1,000 mm (40 in) diameter stump grinder wheel is also available.

The Model 3750 joins an expanding line of dedicated land clearing machines from Bandit.

“After an extensive period of field evaluation, the compact Model 3000 is also gaining considerable popularity as a lightweight, highly mobile land clearing machine ideally suited for construction site and right-of-way clearing where space is limited,” Morey said. “Featuring up to 142 hp, a dedicated 1,800 mm (72 in) wide forestry mower and a Cat 307

OCTOBER/NOVEMBER 2013 | International Forest Industries 23

IFI_PG18_29 Mulchers_03 30/10/2013 14:30 Page 24

PRIME MOVERS & MULCHER ATTACHMENTS The Bandit 3750 tracked carrier for ground clearance

steel-track undercarriage, the Model 3000 can easily power through material while reaching areas difficult to access with larger machines.

“What we’ve been hearing most on the Model 3000 is its usable power and capability compared to its size,” he said. “Most machines using a mulching head of this size have less HP. With the Cat undercarriage and available power, there really isn’t any other clearing machine in the same category as the Model 3000.”

The Model 3000 and Model 3750 join the Model 3500, Model 4000 and Model 5000 in Bandit’s track carrier line-up. All are ROPS/FOPS/OPS certified and feature Cat steel-track undercarriages. Intermediatescale land clearing operations are ideal for the Model 3000 and Model 3500, while the Model 4000 and Model 5000 specialise

in large scale clearing operations.

The Model 3750 fits neatly in the middle, delivering a perfect combination of power, productivity, manoeuvrability and “class-leading” flotation to land clearing professionals.

The highest standards are maintained to produce “perfectly coordinated, environmentally sustainable, complete solutions in vegetation management and biomass processing,” Prinoth said of its mulching line-up. “Our machines are built for extreme operating conditions and regions.”

Through a strategic alliance

A tough exterior doesn’t mean a lack of comfort inside the Raptor 800 with AHWI, Prinoth has extended its activities to a third sphere of industry. In addition to the snow grooming and tracked utility vehicles sector, Prinoth has branched into vegetation management.

Tailor-made solutions for vegetation management needs – Agritechnica 2013 Prinoth will present its line-up for vegetation management needs at the Agritechnica show in Hannover under the banner: innovative mulchers, mechanical drive line for the best power, and productivity in the land clearing business.

“In the same way that Prinoth clears the path through dense and rugged terrain, we lead the way in performance, safety and innovation with up to 640 hp,” the company stated. “We are very proud to invite you to discover our tracked utility vehicles and our wide range of mulching attachments and carriers at Agritechnica.”

Combining Innovation and Performance – The Raptor 800 Specially developed for the most

24 International Forest Industries | OCTOBER/NOVEMBER 2013

difficult tasks such as heavy land clearing, right-of-way maintenance and re-cultivation tasks in professional plantation and forestry, the Raptor 800 perfectly combines performance and functionality. “Everything is designed for durability, ease of maintenance and a high level of efficiency, down to the tiniest detail,” Prinoth said.

RT 200 – The professional mulching system With a track width of only 1.5 m (overall width 1.85), the crawler tractor RT 200 is the perfect work machine for use in row crops, for line maintenance and for fire prevention in forested areas.

Despite its compact dimensions, it is extremely robust and powerful.

The convenient dimensions make this “power package” very agile and extremely manoeuvrable.

Difficult terrain is its terrain of choice. It “effortlessly masters” gradients of up to 45° and lateral inclines up to 30° with full work performance.

FM 450H mulching attachment for excavators The FM 450H offers pinpoint accuracy and 42 carbide tipped

IFI_PG18_29 Mulchers_03 30/10/2013 14:31 Page 25

PRIME MOVERS & MULCHER ATTACHMENTS

Our machines are built for extreme operating conditions and regions – Prinoth

Prinoth vegetation clearance units are designed for durability and ease of maintenance tools. Prinoth professional mulching attachments are allpurpose, economically efficient, and maintain the ecological balance when clearing up large areas of vegetation.

Amongst a range of products, RWF Bron produces a large line of forestry mulchers – the 275 mulcher is the most interesting innovation at present.

“Bron builds mulchers up to 700 hp,” explained President Robert Hall. “Our customers love the performance power of our 300, 440 and 540 hp mulchers on dry soil conditions, however, we saw a need for contractors working on soft, wet ground needing powerful mulching at lower ground pressure.”

“The Bron 275 mulcher was

designed for this purpose,” Sales Manager Mark Odorico said. “The 275 mulcher has an oscillating front axle that promotes a longer undercarriage life and improves stability while maintaining a constant ground pressure.

“The cab also tilts to allow full access for servicing, which is an important feature to our customers. The 275 has been in production for three years and it has been received very well with our mulching contractors.

Designed specifically for low ground pressure and easy transportation, the new Bron 275 gives contractors all the strength of a Bron mulcher in the smaller, compact size they need. Built on a D3 undercarriage, the 275 has a low ground pressure rating (3.5 psi). For rocky ground conditions,

contractors have the option to upgrade to a D4 sized undercarriage.

Fully hydrostatic, Bron’s 275 mulcher is powered by a Cat C7 engine, producing 275 hp, from which it takes its name. Even working at a fast pace, it provides plenty of power to the mulching head, easily grinding trees and undergrowth into fine mulch. “The Bron 275 helps keep transportation costs low and the operating weight and size make it possible to haul two power units together on one trailer,” Odorico said.

“While running the machine the operator is kept safe in an engineered cab, providing ROPS, FOPS and OPS certification. The

cab is also climate controlled, improving operator comfort that increases productivity.”

The Bron 275 offers all the features and benefits of Bron’s reputation for heavy duty and powerful mulchers at a size built to maximise efficiency where low ground pressure is a must.

Bron mulchers are used for site preparation as well as power line maintenance, pipeline right-ofways, fire fighting and seismic line applications. Bron will supply or custom fit any manufacturer’s head to its Prime mover range.

The PrimeTech brand was created in 2005 within the Italian FAE Group, from which it inherits 20 years of experience in the design

Bron 275 OCTOBER/NOVEMBER 2013 | International Forest Industries 25

IFI_PG18_29 Mulchers_03 30/10/2013 14:31 Page 26

PRIME MOVERS & MULCHER ATTACHMENTS

The PrimeTech PT-175 completes the already broad PrimeTech prime mover range

and construction of professional mulchers applicable to tractors, skid-steer loaders, excavators and special built carriers (prime movers).

Since then PrimeTech has been constructing tracked prime movers that, depending on the FAE head attached, are used in forestry applications as well as soil stabilisation and land conversion, even deep below the surface.

The PrimeTech tracked prime mover range was recently expanded to include the new PT-175 – the most compact and lightweight vehicle of the PT range, designed for operators already familiar with compact vehicles (such as skid-steer loaders) but who require a more powerful and productive alternative for expanding their operating options.

“PT-175 features the same technology and components as other models of range, though it encompasses a series of improved features and solutions that turn it into an even more advanced vehicle,” the manufacturer stated.

Cutting-edge technology and easy access “Perfect accessibility to the machine and its components, both for daily checks and for

more thorough maintenance interventions, is an advantage that only PT-175 can offer,” Primetech claimed, “as it is the only vehicle on the market with the following features.”

• A hood that opens completely and tilting cabin driven by an electric pump, which allows inspecting all components in the engine compartment and beneath the cabin • Hinged side doors that can be effortlessly opened for daily maintenance of the vehicle • Rear winch and hinged radiator guards that can be opened for quicker and easier radiator cleaning.

Extreme comfort The operator is at the centre of every action and manoeuvre. An operator who loves his work and can perform his tasks in optimal conditions is a better operator. This has a direct, instant impact on operating costs, onsite safety and environmental protection. PT175 is distinguished by: • Perfect control and manoeuvrability thanks to the vehicle's optimal balancing, ideal weight distribution, reduced dimensions and low centre of gravity • The roomy, soundproof driving cabin features excellent operating visibility

26 International Forest Industries | OCTOBER/NOVEMBER 2013

IFI_PG18_29 Mulchers_03 30/10/2013 14:31 Page 27

PRIME MOVERS & MULCHER ATTACHMENTS

like a Barko. Demo one! You can actually feel the difference.

The Barko 930 Industrial Tractor is powered by a Cummins QSC 8.3 L engine delivering 2305 hp (227 Kw) at 2200 rpm. This is a 6 cylinder unit fed by a 126 gal (477 L) fuel tank.

Our customers love the performance power of our 300, 440 and 540 hp mulchers on dry soil conditions, however, we saw a need for contractors working on soft, wet ground needing powerful mulching at lower ground pressure – Mark Orodico, Bron

coupled with a minimal level of perceived vibrations • The functions and controls are clear and easy to use.

Fields of application PT-175 is designed to perform light to medium duty work in the forestry sector. One of its strong points lies in its dimensions, which enable it to work on sites with width restrictions (≥1,750 mm). PT-175 is mainly used for vegetation management, for cleaning undergrowth, cutting and eliminating bushes and shrubs and for cutting seismic lines.

An increasingly varied offer With its 160 HP power, PT-175 completes the PrimeTech prime mover range, which also includes the 275 HP PT-300, the 415 HP PT400 and the powerful 600 HP PT600. “With these four models, the PT range by PrimeTech is capable of satisfying the needs and an increasingly numerous and

tractors, industrial crawlers and mulchers) continue to lead the industry due to expert engineering and design, superior quality and the ability to deliver a lower total cost of ownership than competitors. Tough, dependable and powerful, Barko’s industry innovations have become standard equipment designs worldwide and the equipment of choice among customers. As Barko continues to grow and expand, the company continues to maintain the core family values that it began with almost 50 years ago.

demanding clientele.”

Barko 930 Industrial Tractor Founded in Duluth, Minnesota in 1963, Barko Hydraulics has led the industry with innovative solutions that meet the needs of operators in a variety of applications worldwide.

Barko began as a merger between two family-owned businesses from Minnesota – Ramey Manufacturing & Engineering, a producer of pulpwood loaders, and Lake Shore Body Company, a custom truck body company. After Ramey Manufacturing declared bankruptcy in 1962, Lake Shore Body Company seized the opportunity to combine the two product lines and provide a new service to the industry. Owned by the Bartell family, the name Barko Hydraulics was soon introduced.

Today, Barko’s line of material handlers (knuckleboom loaders) and land clearing and land preparation equipment (industrial

The Barko 930 Industrial Tractor delivers far more power (hydraulic HP) to the mulcher head than any other product on the market. From day one, this BEAST was built to “tear-it-up”, ripping its’ way through the most demanding right-of-way land clearing and site prep. With a highly maneuverable carrier built to withstand extreme stress and tough terrain, the 930 is the top mulcher for large commercial and municipal applications. It also provides the best fuel efficiency, increased work productivity, and the lowest total cost of operation than any other product on the market.

Equipped with more standard features and higher quality components than its competitors, the Barko 930 Industrial Tractor lasts longer, performs harder, and delivers the results you expect, all while using less fuel and providing more comfort. Nothing performs

Operators Cab • Excellent visibility, ergonomically designed layout for operator comfort and ease of control, sound insulation, defroster, air conditioning, deluxe adjustable bucket seat with 4 point harness, tinted lexan windows, three front mounted cab lights, two front side mounted cab lights, two rear mounted cab lights, two rear side mounted cab lights, AM/FM radio, cd player, and fire extinguisher. Air Knife on front windshield for dust and debris removal. Sealed and pressurized with cyclonicfilter • Left hand joystick for steering with 5 push buttons • Right hand joystick for lift and tilt with 5 pushbuttons • Buttons for horn, front differential lock, low lock, float on/off, float override, gate, push bar, plus 1 extra button can be arranged to suit the end user • Pilot operated double foot pedal for travel • Foot operated hydraulic service, emergency brake • Electronic hydraulic pressure diagnostics on the cab instrument panel Service Features • Grouped single point remote grease fittings for steering cylinders and axles • Side panels are lockable and removable • Brake and transmission side, front and bottom covers are removable for ease of service • Weight without attachment 30,000 lbs

OCTOBER/NOVEMBER 2013 | International Forest Industries 27

IFI_PG18_29 Mulchers_03 30/10/2013 14:31 Page 28

PRIME MOVERS & MULCHER ATTACHMENTS

NEW FROM TIGERCAT Introducing the new 470 mulcher, the latest offering in Tigercat’s line of land clearing and vegetation management equipment.

Equipped with a Tigercat FPT C87 Tier 4i 245 kW (328 hp) engine, the 470 is an agile, low ground pressure machine best suited to tough terrain and sensitive site ROW, pipeline maintenance and exploration projects.

Key Benefits • Extremely low ground pressure 20,9 kPa (3 psi).

• Efficient, high capacity cooling system with variable speed fan and automatic reversing cycle • Electronic joystick steering.

• Counter-rotate function (CRF) for 'on a dime' at the touch of a button.

• Dedicated attachment pump.

• Highly refined closed loop track drive system.

• High-lift boom geometry for improved performance on sloped terrain.

• Tigercat build quality for fulltime forest duty cycle.

• Heavy duty steel engine enclosure, exhaust and precleaner guard. No need for a visibility impairing canopy.

• Forest duty undecarriage.

M726E Mulcher Overview The Tigercat M726E mulcher has been upgraded to 300 hp. The M726E mulcher is designed for right-of-way, vegetation management, land improvement and commercial land clearing applications.

470 mulcher powered by Tigercat-FPT

Narrow overall width

The long wheel base adds stability and provides a tight turning radius for selective clearing applications.

The rear chassis is compartmentalized with the high capacity cross-flow cooling system, engine and hydraulic components separated in three sections.

An optional multi-function hydraulic system and quick attach boom adapter allows the machine to be quickly and easily switched

The Tigercat M726E Mulcher will be boosted with an FPT state-of-the-art FPT Tier 4 diesel engines in NA and Europe 28 International Forest Industries | OCTOBER/NOVEMBER 2013

Tigercat M718E

IFI_PG18_29 Mulchers_03 30/10/2013 14:31 Page 29

PRIME MOVERS & MULCHER ATTACHMENTS

from a mulcher to a feller buncher for increased versatility.

Key Benefits • Cross-flow cooling. Automatic variable speed for improved fuel efficiency with reversing cycle to clean the coolers without exiting the cab.

The M718E is standard equipped with boom float system -- the mulching attachment automatically follows terrain contours.

The component arrangement provides quick access to daily service points for quicker and more effective maintenance

routines. Hydraulic pumps and filters are easily accessed through the swing-out rear door. Operators find that they are able to perform daily service quickly and easily because all service points are easy to reach, The quiet, climate controlled operator’s station is insulated and

isolation mounted with a high output heater and A/C and a comfortable, extreme duty suspension seat. The cab affords excellent visibility in all directions.

IFI

• 2-speed gearbox or optional Tigercat wide-range transmission with infinitely variable speed control for more flexibility and higher working travel speeds.

• High lift boom geometry • 4-year - 8,000 hour centre joint warranty.

• Heavy duty front frame and axle.

• Compartmentalized rear frame separates the cooling system, engine house and hydraulic components.

• Strong centre section, constructed with thick steel plate, large diameter pins and tapered roller bearings.

• Optional multi-function mulcher/feller buncher hydraulic system and quick attach boom adapter for increased versatility.

Tigercat M718E Mulcher Tigercat is now offering the M718E, an ideal for small scale land clearing and ROW maintenance projects. The M718E can be equipped with various horizontal drum mulching attachments requiring up to 170 hp.

For transmission line ROW maintenance, the M718E is an ideal carrier. It is light, compact, agile and easy to transport, yet it is a purpose- built, severe duty off road carrier with extremely durable construction throughout and a heavy duty front chassis and boom system The hydraulic system is optimized for the high duty cycle application of mulching with a large attachment pump and high flow to the head. The high capacity cooling system, essential in mulching applications, uses a variable pitch fan with reversing cycle for improved fuel economy and better performance in high ambient temperatures and extremely dusty conditions.

OCTOBER/NOVEMBER 2013 | International Forest Industries 29

IFI_PG30_35_Shifting & Sorting_03 30/10/2013 13:38 Page 30

SHIFTING & SORTING

A soft touch Packaging, handling and sorting of wood products through the sawline and into the woodyard is keeping pace with major advances elsewhere in the sawmill

I

t’s a traditionally under-rated part of the sawmill. The technologies involved are not as fascinating as the scanning systems or as powerful as debarking and canting units. But the technology and logistic systems involved in the shifting and sorting of intermediary wood products and the end sawn wood products can determine the profitability of a sawmill.

In this year’s Shifting & Sorting feature, International Forest Industries takes a look at a revolutionary lumber handling system for North American mills and a packaging solution that is being rolled out worldwide.

“Packaging systems need to be ergonomic and efficient,” leading sawmill and woodyard logistics manufacturer, Springer, told IFI. To meet these demands, the Austrian group offers

The Springer PASCAL 1200 strapping and pressing unit is designed for ergonomic and efficient sawnwood packaging reliable transport and packaging systems of “distinguished quality”.

The PASCAL 1200 strapping and pressing unit for sawn timber is an essential part of Springer’s package transport systems. The unit has been developed to ensure ergonomic and efficient wrapping of sawn timber packages. It is the fastest strapping and pressing unit currently on the market with an average

Packaging systems need to be ergonomic and efficient – Springer

Technical features of the PASCAL 1200 Pressing power:

up to 8 t

Minimum package cross section:

800 x 450 mm (width x height)

Maximum package cross section:

1,300 x 1,300 mm (width x height)

Minimum package length:

1,800 mm

Minimum package height:

300 mm (without edge protectors)

Beam guiding:

linear

Plastic or steel strap:

16/19/32 mm

Scantling laying module:

up/down

Edge protector feed module:

up/down

Press drive: Strapping distance:

hydraulic cylinder 150mm (from the front edge of the package to the first strap; and from back edge to the last strap)

30 International Forest Industries | OCTOBER/NOVEMBER 2013

working cycle of 1 minute/package. Special modules such as a squared timber insertion unit or an edge protection device can be incorporated as an option. The system can also be equipped with an automatic film dispenser that places the film on the package and cuts it to the required length.

Meanwhile, PASCAL COMPACT packages of sawn timber are strapped in an ergonomic and efficient manner with a pressing power of up to 6.5 t.

“The Springer COMPACT series is a synonym for slim technology and functional design with

IFI_PG30_35_Shifting & Sorting_03 30/10/2013 13:38 Page 31

IFI_PG30_35_Shifting & Sorting_03 30/10/2013 13:38 Page 32

SHIFTING & SORTING

a reduced number of cycles,” the manufacturer said.

Springer’s export rate is 80% of sales and the company is already delivering the PASCAL 1200 and COMPACT all over the world, though the main markets remain Austria, Germany and France. Russia and Scandinavia have a growing presence on the Springer books. Several systems have been installed successfully in South America and Australia, as well.

Springer is one of Europe’s leading manufacturers of machines and conveyor systems for the timber industry with focus on the manufacturing of logyards, sorting lines for sawn timber, planer mills and mechanising solutions for the woodworking industry.

With over 10 systems sold, USNR’s MyMill is catching on as a time and money saving solution for streamlining mill sorting operations. This mobile machine control tool offers all the functionality that is typically available through a stationary HMI screen at a fraction of the cost.

MyMill is a software suite developed by USNR that enables mill personnel to control and monitor mill equipment using mobile devices, like iPads and iPods. MyMill replicates, in a mobile device, all of the functionality that is typically available through a stationary HMI touchscreen.

Advantages • Real time data in the palm of your hand • Mobile machine monitoring and control

The MyMill interface allows mill personnel to make machine adjustments ‘on the fly’, from the most convenient location • Powerful information and communications capability • Replaces consoles, reduces capital cost • Easier troubleshooting and maintenance • Reduces downtime • Built-in safety features • Dedicated wireless infrastructure, on secure in-plant network • Available as an upgrade to USNR controls systems or with new installations. systems or with new installations “Imagine having the freedom to move about the mill, carrying with you the tools and information you need to do your job from wherever you happen to be,” USNR said. “Not only can you be more productive, but you will also be more efficient. Processing corrections are much faster, resulting in improvements to recovery and value of the final product.”

Sorter application – how it works The first installation of the MyMill system was on a sorter at a lumber operation in the US

The mill’s sorter operation is fully controlled using iPads and iPods

32 International Forest Industries | OCTOBER/NOVEMBER 2013

southeast. To meet the mill’s requirements USNR supplied five mobile devices, two iPads and three iPods, that are loaded with the MyMill interface software. These devices completely replace the 11 consoles that would have been needed in a conventional supply.

Also included is a full-size HMI screen located at the stacker operator’s area, and another in the control room. The sorter operator carries an iPad and is able to control all of the sorter functionality remotely.

The sorter operator can choose which bins to dump in several modes: • Full auto – the system selects bins in ascending or descending order • Selectable auto – operator selects bins to dump and sets dump order • Manual – operator directly controls bin equipment, floor chains.

The system can be monitored by anyone else who carries one of the MyMill interface devices.

Operation at the sorter has become much more efficient. An operator can access all sorter functions from a convenient location.

Management of bins is enhanced because the operator can access bin functions from the floor chain elevation, where he can also manage the discharge decks. The operator has the ability to discharge any number of bins while standing adjacent to the floor chains, rather than having to be at one of the consoles on the walkway above. This also improves package staging to the stacker.

Safety features have been addressed in the implementation. To perform a function such as jogging the discharge deck, the operator must hold his finger on a button on the screen until the desired jog is accomplished. If he removes his finger, the deck stops. Also, if communications from a device are lost even momentarily, the PLC immediately disregards all inputs from that device. That way, if there should be a drop in the signal for any reason, the device in question cannot inadvertently control the sorter’s functions.

The mobile devices also provide a powerful

IFI_PG30_35_Shifting & Sorting_03 30/10/2013 13:38 Page 33

SHIFTING & SORTING

communications tool so that anyone with a device can tell at a glance the status of any of the functions of the sorter, and of its components. From one worker to another, the devices provide reliable information and messages through the message centre.

Personnel can create and view messages, and from one shift to another, communication about current issues is easily accessed without need for handwritten notes.

Troubleshooting with the mobile functionality is much easier. At the sorter, service or maintenance personnel can actuate bins, diverters and live bin walls without having to get someone else to actuate them at the console. This also facilitates a safe working environment for making repairs or maintaining equipment.

The MyMill system operates on a dedicated wireless infrastructure

on a secure in-plant network. The wireless access point allows a range of more than 200 m (700 ft), so a whole mill could be networked with a single wireless access point and several repeaters.

The stationary HMI screens and PDAs running the MyMill interface access the PLC independently, and provide the same machine control functionality. The difference is the mobility of the PDAs and the millwide accessibility to actuate or monitor any number of machine centres.

The MyMill suite is not limited to sorter functionality. Use MyMill for operation, maintenance, quality control and monitoring of virtually any machine centres in the mill.

Dieffenbacher, a manufacturer of plants for the wood based panel industry, has formed an alliance with Holtec to cover woodyard

technology. This new strategic alliance has been named the ‘Logyard Alliance’.

With this step, Dieffenbacher extends its product portfolio and now offers complete system solutions for the wood-based panel industry from the log to the board. Holtec contributes many years of know-how in log handling.

“With the design and manufacturing of complete wood yards with log conditioning, debarking as well as strander and chippers, customers now get the complete solution from a single source,” Holtec said of the merger.

“Our individual strengths complete the planning of tailormade solutions precisely to the customers’ requirements.

“From the chipper line to the complete OSB wood yard, from the complete foundation plan to the safety systems.”

The first projects under the

alliance have already started. The latest project in the new alliance is the supply of a complete frontend for the new Swedspan mill in Malacky (Slovakia). Dieffenbacher will supply the complete package, while Holtec supplies the log handling including debarker and handling system for feeding the strander.

Another large-scale project is the supply of a complete OSB plant for the Kronospan site Mogilev (Belarus). Dieffenbacher will supply a complete mill for producing OSB boards, while Holtec is tackling woodyard supply and is responsible for integrating the state-of-the-art log conditioning system.

Dieffenbacher is an international company developing and producing press systems and complete production systems for the wood-based panel industry, the automotive industry and industry suppliers. Meanwhile,

OCTOBER/NOVEMBER 2013 | International Forest Industries 33

IFI_PG30_35_Shifting & Sorting_03 30/10/2013 13:38 Page 34

IFI_PG30_35_Shifting & Sorting_03 30/10/2013 13:38 Page 35

SHIFTING & SORTING

Holtec has had more than 40 years of experience in plant manufacturing for the wood industry. More than 300 log processing plants have been supplied to the timber industry and the wood-based panel industry over this period. eanwhile, Holtec is preparing to assist with the relocation of a sorting line that it has helped install over a series of steps starting back in 2007.

Five years ago, French wood products group, Seignol, was planning to build a new sawmill with a bar sorting line.

Planning permission for the mill would not come through until 2012 but Seignol did not wait, in any case. Rather than wait for the green light from the planning committee, the company went ahead with its expansion using and old part of the sawmill. In 2010, some components of the sorting line were already being installed.

Holtec supplied a “highly flexible” bar sorting line for bars of pallet wood. The line included a debarker and measurement was realised as a partial investment. A sorting carriage from Baljer & Zembrod with enlarged cabine not only served to manipulate the bars to the sawmill infeed – the cabine acted as the control desk for the whole plant, central location for the electronic equipment and office building for the log yard.

The operator does not only reach the boxes with the gripper, but can also manipulate the separation, if necessary.

The electronics from Jörg detects all the bars and sorts them according to certain criteria for the sawmill or respectively according to orders. Non-compliant bars are sorted out separately and listed.

“The problems when sorting freshly debarked pine bars are well known,” Holtec explained. “We delivered therefore variable steel boxes, which allow a quick and safe manipulation of the bars by the sorting carriage. The annual output is about 70,000 fm/day over 7 h/day. This results in a manipulation time of about 1.5 fm/minute at the logyard, and that includes the sawmill infeed.”

The infeed and separation is carried out traditionally using a cross conveyor and a step separator. The infeed conveyor to the debarker serves as a measuring conveyor as well and will also transfer the bars to the reducing by-pass in the second expansion stage. A sorting box before the debarker accepts the noncompliant bars.

Great diligence has been paid to the waste evacuation and residual separation at Seignol. The accruing bark, sand, limbs

M

and residuals from the separation are evacuated by a scraper conveyor below the conveying systems. The bark from the debarker is evacuated separately and finds another use.

The plant was in full operation for more than a year before the relocation to the approved site began this year. Despite incurring double the costs for foundations and dislocation, the investment in the new bar processing system has paid off. IFI

Holtec provided the bar sorting line for the expansion at Seignol

OCTOBER/NOVEMBER 2013 | International Forest Industries 35

IFI_PG36-49_Harvester Heads_02 30/10/2013 14:32 Page 36

The Komatsu 370.2 36 International Forest Industries | OCTOBER/NOVEMBER 2013

IFI_PG36-49_Harvester Heads_02 30/10/2013 14:32 Page 37

HARVESTER HEADS

Processing power

Cut-to-length processing head manufacturers have put power back at the forefront of the harvesting business

OCTOBER/NOVEMBER 2013 | International Forest Industries 37

IFI_PG36-49_Harvester Heads_02 30/10/2013 14:32 Page 38

HARVESTER HEADS

V

ersatility remains a virtue for head manufacturers, as does fuel efficiency and ease of maintenance. But the headlining feature for several suppliers was an increase in throughput and power.

SP Maskiner’s SP 761 LF was presented for the first time at the Elmia Wood exhibition earlier this year, just a 45 minute drive from the company’s home town. From all reports, the new head was very well received from customers and dealers from around the world.

The SP 761 LF is a new compact and heavy duty harvester head designed to handle a variety of different and demanding applications. It reaches top productivity in tree sizes ranging from 250-500 mm (10-20 in). With a weight of 1,600 kg, it is a perfect choice for larger wheel-based carriers, 20-25 t excavator carriers, and mid-size-to-large purposebuilt tracked harvesters.

“It is designed according to the LF principle for minimum friction during the feeding, resulting in maximum productivity as well as lowest possible energy consumption on the carrier,” SP said.

Topping saw and specially designed processor knives are available as an option for increased performance and productivity when processing decked wood out of a pile. Other important features include the special expander pins to ensure long life and low maintenance, as well as the computer controlled proportional pressure for knives and feed rollers, which have different settings available to suit the relevant species.

“The SP 761 LF is currently being tested in various markets and on different carrier types with very good results,” SP said. “It will be showcased at a number of exhibitions over the remainder of 2013 and over 2014, as well.” The official sales launch is planned for the first quarter of next year.

When it comes to reliability and performance in the manufacture of harvester heads, Swedish group Log Max is clearly one of the industry’s leaders. “Increasing technical demands of modern forest industry have brought Log

The SP 761 LF has a topping saw and specially designed processor knivesi

It is designed according to the LF principle for minimum friction during the feeding, resulting in maximum productivity as well as lowest possible energy consumption on the carrier – SP Maskiner

Max heads, control system and head accessories to an

Log Max at Elmia this year

38 International Forest Industries | OCTOBER/NOVEMBER 2013

unprecedented level of reliability and comfort of use,” Thomas

Jenkins from Log Max told IFI. “By continually improving our extensive range of application specific harvesting heads and accessories, the trust and confidence our customers is based on the continued improved performance of generations of Log Max products. This success is achieved thanks to close relationships with our engineers on the ground and all the teams working closely together at the production site.”

Events such as ElmiaWood 2013 allow the company to gauge the interest in Log Max products, which is clearly growing.

Technological advancements such Active Friction Control combined with Log Mate 500, or the new multi-stemming accumulation kit available for the Log Max 6000, are some of the latest upgrades users have been waiting for.

“Log Max harvesting heads are built from only the best quality materials and components enabling high performances in whatever climate or terrain condition,” Jenkins said. “For the toughest conditions, the XT series reinforces our product line for those who need to tackle large trees in remote places, where reliability and dependability are absolute must haves.”

Fourteen Log Max harvesting head models and numerous optional equipment allow the company to cover an array of

IFI_PG36-49_Harvester Heads_02 30/10/2013 14:32 Page 39

IFI_PG36-49_Harvester Heads_02 30/10/2013 14:32 Page 40

HARVESTER HEADS

Log Max harvesting heads are built from only the best quality materials and components enabling high performances in whatever climate or terrain condition – Thomas Jenkins, Log Max

The Rottne 595 head on its H14B harvester applications. The smaller heads are best suited to thinning operations and multi-stemming, though perfectly able to perform a final cut with ease. Larger heads needed for felling larger trees or processing at the landing are generally mounted on excavators, while tree species specific heads provide the ideal solution for companies targeting just one tree – the E6 for eucalyptus or the 6000Twin for low branched trees are prime examples.

The 7000XT Fixed Head can perform controlled felling and bunching as well as effective processing up to 710 mm (28 in) in diameter.

Rottne’s EGS 405 is a well-tested harvester head used on the Rottne H8. The head has two feed rollers of steel or, for sensitive wood, made of solid rubber. Two pairs of moving delimbing knives and a saw unit with automatic chain tension complete the unit.

“The compact design and low weight make it ideal for use in all types of thinning stand,” the company stated. “The head has a short frame, the ability to control

the upper and lower knives and wheels separately, and a high tractive force. Together these provide excellent conditions for processing bent and difficult hardwood.”

Diameter measurement is The EGS 405 Cutting diameter Limbing diameter Knives

450 mm 40-400 mm

1 fixed + 4 movable

Feeding speed Tractive force Feeding rollers

4 m/s 14.3 kN

performed using sensors in the lower knives and length measurement by a separate freerunning measuring wheel. Colour marking, stump spray and multitree handling are available options.

The EGS 595 is a harvester head designated for Rottnes H14 or H20 harvester models. The head has three feed rollers – two located in supporting wheel arms that push the stem in towards the third feed roller. Using this principle, the stem is held in a

2

The Rottne 405 head on its H8 harvester

40 International Forest Industries | OCTOBER/NOVEMBER 2013

The EGS 595 Cutting diameter Limbing diameter Knives

720 mm 50-600 mm

1 fixed + 4 movable

Feeding speed

4 m/s

Tractive force

25 kN

Feeding rollers

3

steady grip supported by the rollers instead of the limbing knives. This allows the knife pressure to be lowered, which reduces the friction and consequently ensures better use of the feed force.

The upper and lower limbing knives and wheel arms can either jointly or individually be operated.

As with the 405, diameter measurement is performed using sensors in the lower knives and length measurement by a separate free-running measuring wheel.

And finally, the EGS 705. This is a high speed harvester head designated for Rottne’s massive H20 harvester. It has a cutting diameter of 750 mm and 3-speed, hydraulic-controlled, tree feeding.

“This is a stable harvester head with significant power resources, which is required when handling heavy final felling,” Rottne said.

IFI_PG36-49_Harvester Heads_02 30/10/2013 14:32 Page 41

IFI_PG36-49_Harvester Heads_02 30/10/2013 14:32 Page 42

HARVESTER HEADS

The EGS 705 Cutting diameter Limbing diameter Knives

750 mm 50-700 mm

1 fixed + 4 movable

Feeding speed

5.7 m/s

Tractive force

31.6 kN

Feeding rollers

5

The Rottne 705 head on its H20B harvester The head has five feed rollers, two in the supporting wheel arms and three in the frame. This give the same advantages as in EGS 595 – the operator can run with lower knife pressure to reduce friction and better use the feeding force. As with the other heads, the upper and lower limbing knives and wheel arms can either jointly or individually be operated.

Diameter measurement is performed with sensors in the lower knives and length measurement by a separate freerunning measuring wheel.

Lako Forest is a privately owned Finnish forest machine manufacturing company. With almost 35 years’ experience, Lako Forest designs and manufactures harvesting heads and operates in co-operation with a worldwide dealer and importer network. Lako launched one of the first felling harvesting head – so called dangle head – in the world back in 1982.

Since that time, Lako has been one of the leading harvester head manufacturers in the market. The Lako operating philosophy is to produce heads that will endure the harsh conditions of forest harvesting all over the world.

Today, there are three different series in the Lako product range: the “legendary” 3-series (43, 53 and 63 models), the largest 5series (65, 75 and 85 models) and recently developed 2-series (42

This is a stable harvester head with significant power resources, which is required when handling heavy final felling – Rottne

and 52 models). All Lako heads are developed as an attachment for both track and wheel-based machines. The most common base machine for Lako heads is a converted hydraulic excavator but they can be attached to almost any carrier equipped with a strong harvester boom.

“Lako heads feature a unique stem handling geometry, proportional clamping force, very powerful feed, proven delimbing quality and extremely accurate length and diameter measurement,” the manufacturer stated.

“The main benefit of Lako heads compared to our competitors is a very efficient hydraulic system with low pressure losses and operation temperature, which together means very good fuel economy of the complete harvester machine.”

The versatility of the Lako heads makes it a popular brand.

Modular construction allows the head to be customised according to the customer’s needs and conditions.

42 International Forest Industries | OCTOBER/NOVEMBER 2013

Besides normal CTL operation, Lako heads can be used in TL harvesting operations and at roadside processing sites for both softwood and hardwood. A debarking roller set is available for Lako heads. By changing the feeding rollers, the head is ready to debark hardwood. These rollers have cutting edges running at an

oblique angle for a spiral feed of the stem.

Lako Forest has a specially equipped harvesting head that can debark eucalyptus, acacia and other tropical hardwood species at the forest site or even in the forest. When operating in the forest, the Lako head normally first fells the tree and right after felling does the debarking and cutting to length. Then the logs are ready to be picked up by a forwarder or a skidder.

The Lako 2-series – development of a new product range The starting point for developing the Lako 2-series was customer

The Lako 42 model is part of the 2-series

IFI_PG36-49_Harvester Heads_02 30/10/2013 14:32 Page 43

IFI_PG36-49_Harvester Heads_02 30/10/2013 14:32 Page 44

HARVESTER HEADS

The Lako 52 model is another from the new 2-series feedback. Anticipating future requirements is the benchmark for designing Lako’s innovative modular structure.

The Lako 2-series harvesting heads are suitable for all kind of thinnings, energy wood processing and also final felling.

Even clearing of young forests or loading the timber can be done using the 2-series heads.

Wide-ranging, asymmetric

sawbar is possible using a special saw solution without compromising the harvesting head’s normal cutting properties.

Lako has

Lako heads feature a unique stem handling geometry, proportional clamping force, very powerful feed, proven delimbing quality and extremely accurate length and diameter measurement – Lako Forest

feeding unit geometry combines the benefits from 2-roller, 3-roller, and 4-roller harvesting heads and it is also suited to handling and hardwood debarking of multiple trees. A floating top blade adapts to the contours of different-sized trees. The grapple geometry enables the collecting and loading of timber optionally.

Brush cutting and clearing using the standard harvester

spent plenty of time on the efficiency of the hydraulic system to increase the fuel economy. The main feed motors are high pressure piston motors with exceptionally high hydraulic oil flow rate. The shape and diameter of the feed rollers, as well as their locations in respect of the motor flange and bearings, have been optimised to minimise the loads.

The upper and lower main feed

44 International Forest Industries | OCTOBER/NOVEMBER 2013

cylinder with integrated adjustable port relief function, which follows continuously the working pressure of each individual arm cylinder. This feature gives the structure of the harvesting head optimal protection and feeding is smooth and productive. Also, the damage and markings to the The Lako 63HD head on a Cat forestry carrier surface of the tree are minimal. This new motor hydraulic circuits are valve bench is also available now connected in series, while the for the 2-series and 5-series as mounting of the motor to the well for the Lako 43HD R. roller arm is elastic, featuring The hydraulic cylinders are on unique feed roller arm geometry. the HD model. The delimbing and The new Power Boost 19 ccm saw collecting arm cylinders feature an motor has been chosen for the 2integrated linear transducer for series, seeing that it has measuring positions. There are significantly better efficiency and only three different cylinders in better cutting power than a the 2-series harvesting heads. traditional motor. As an option, instead of the 0.404-in pitchsaw, a 5-series developments There is now an alternative twin heavier chainsaw with a ¾-in pitch cylinder driven tilt system to a using 30 ccm motor, fitted with a high torque hydraulic actuator reliable hydraulic Lako chain (helical piston system) for the 5tightener, can be used. series heads.

After much consideration, the This new twin-tilt cylinder high-tech valve block tailored to system is similar to the new 2the harvesting head has been series tilt but it has double chosen as the hydraulic valve. This cylinders. It is made for heavy valve features exceptionally low duty forest operations, especially flow losses and one valve package when the tilt system of the head includes all the functions needed. has to carry very high axial forces, There are individual pressure like from lifting the track carrier control valves for each arm

IFI_PG36-49_Harvester Heads_02 30/10/2013 14:32 Page 45

HARVESTER HEADS

A SAT322 on a Cat 320D FM carrier side up by supporting it by boom and head.

Both hydraulic actuator and twin tilt cylinder systems can be used when moving the tilt articulation position, being the centre of gravity, which ensures that each version of the harvesting head is always optimally balanced regardless of the optional equipment.

As an option, instead of the 404-in pitch butt saw, there is available a heavier chain saw with a ¾-in chain pitch. A 5series with fixed tilt is also available for North America.

Lako has two varieties of control and measuring systems. Besides the wellknown Motomit computer, which was originally designed for Lako heads, Lako offers the

user-a new friendly Logger computer family, which consists of three different versions: simple eLogger, reliable Logger and advanced xLogger.

AFM manufactures 12 harvester/processor heads, two combi heads, an energywood head and a felling head.

With the combi head the operator can harvest, process, sort and load logs with just one head and base machine.

Reliability and universally used components within all AFM heads mean they are designed for demanding operations with low maintenance costs. AFM heads work with all harvester bases and most measuring systems

An AFM 60 carried by a Logman 821

with solutions for softwood and hardwood species for harvesting or processing.

Feeding speeds up to 6 m/s (20 ft/s) and force deliver high production. The high-strength steel delimbing knives improve durability. An exceptional three-roller non-sliding feeding system, with proportional pressure on roller arms and knives, reduces fibre damage. Timber-friendly steel rollers conserve the quality and structure of the timber.

Accurate measuring by constantly centring the stem and the diameter is complemented by contributing measurements from either rollers or knives. Simple and long-lasting block-type hydraulics are well-protected and centrally located.

“AFM heads are easy to install and service due to simple, service-friendly construction,” the manufacturer said.

“Installation and training support have been made a priority by the company.”

Caterpillar Forest Products now offers a full line of processing heads designed and manufactured by SATCO. Caterpillar will offer the line and provide parts and support through select Cat dealers and

OCTOBER/NOVEMBER 2013 | International Forest Industries 45

IFI_PG36-49_Harvester Heads_02 31/10/2013 14:36 Page 46

HARVESTER HEADS

A SAT214 on a Cat 501HD is the exclusive distributor worldwide except in Australia, New Zealand and Brazil, where SATCO products will be offered both through SATCO’s distributors and Cat dealers.

Komatsu 340 is a new and reliable shortcut to increased productivity.

Nimble and light, yet compact and powerful – and offering unmatched capacity. This may sound too good to be true, but this is the very combination that distinguishes our new harvesting head, the Komatsu 340. A

combination that makes it supremely effective for demanding thinning in thick forests.

The Komatsu 340 is easy to manoeuvre regardless of spatial constraints, working at its best in stands with a DBH of 10-25 cm (410”). Much of the secret is down to the low weight and compact design, enabling you to maintain maximum productivity. Moreover, the choice of materials and the designs of the frame, delimbing knives, and other critical components are optimised for maximum service life and

reliability: Take, for instance, the robust Komatsu rotator and ORFS couplings, which ensure reliability while reducing environmental impact. The extremely high productivity is explained by the gentle yet effective feed, made possible by the semi-automatic anti-slip functions of the head and the Maxi control system. Knives with long cutting edges also provide good delimbing and gentle tree handling.

hydraulics and compact hydraulic valves minimize hosing • Accurate length measurement even with crooked trunks thanks to high-pressure length measurement unit and highly mobile measurement wheel • Optimal delimbing thanks to unique opposing radii of the lower knives • Durable delimbing knives with long cutting edges and a moving upper knife for fast and reliable delimbing.

The Komatsu 340, highlights • Highly reliable thanks to ORFS couplings and more • Komatsu rotator, solidly protected hose connections, and moving connectors for hose feeds • Gentle trunk feed runs at optimal speed thanks to proportional pressure geared to tree species and diameter • Weather-sealed main hood folds back for quick and simple service • Streamlined design with no fragile components minimizes downtime • Highly-effective low-loss

The Komatsu 370.2 (see opening spread) is nimble and easy to handle, even in really dense, thick forests with heavily branched trees. This sums up the advantages of the Komatsu 370.2 harvesting head, an excellent choice for heavy and demanding final logging.

What’s more, this is a very reliable power pack, with features that include optimised hose routing and sturdy mounts for motors and all moving parts.

Together with fast and powerful feeding, delimbing, and crosscutting, this makes the Komatsu 370.2 an extremely productive workmate.

It’s unusually intelligent, as well. The integrated Maxi computer provides you with everything from award-winning length measurement to the accurate crosscutting of every trunk. Every harvest is optimised, in terms of both value and quality.

Every day, every shift.

Komatsu 370.2, highlights • Sturdy design for great reliability • High productivity in final logging • High measurement accuracy • Powerful saw unit • Cam-controlled feed rollers for optimal grip • Sturdy motor mounts • Powerful slew ring rotator for greater reliability • Patented cam wheel-controlled feed rollers for better trunk grip • Saw unit with patented chain tensioning/bar holder Fell/cut diam., theor. max.: 27.6 in (700 mm) The Komatsu 365.1 is an excellent, new, all round head even higher productivity, quality and reliability.

The explanation is in a multitude

Komatsu 901TX with 340 harvester head 46 International Forest Industries | OCTOBER/NOVEMBER 2013

IFI_PG36-49_Harvester Heads_02 30/10/2013 14:33 Page 47

HARVESTER HEADS

Komatsu 931 with 365.1 harvester head

The Komatsu C93 harvester head of significant improvements and new features.

Komatsu 365.1, highlights • New feed rollers and body roller that increase productivity and reduce fuel consumption • New cast delimbing knives for increased durability • Strong and robust frame construction that provides high net lifting power • High net pulling power thanks to three feed wheels • Four moving knives • Extra wide tilting angle • New, unique accurate length measuring • New cast measuring wheel arm for improved durability and less downtime • Excellent trunk gripping • Well-protected saw unit • Easily accessible service points • Felling diameter, theor. max:650 mm

New from Komatsu The Komatsu C93 is new a highly productive, allround head for thinning that provides you with extra benefits through industryleading experience and innovation.

The C93 namely has a chassis construction like the popular 365, which ensures high fundamental quality and dependability.

Moreover, there are a number of new productivity-raising enhancements.

One of these is the new Constant Cut cutting unit with a fixed chain speed of 40 m/s that both speeds up cutting and minimises risks for chain shot and splitting. An excellent refinement is the new design of the rollers, which provides high feed pressure without compromising smooth operation.

Moreover, the multi- tree properties have been optimised thanks to the new rollers and the body roller in combination. Also significant is the raised body roller that enables more efficient handling of crooked trunks. Yet another new enhancement is the wide tilt angle of 400, which provides the fastest possible feed start and is easy on both the chassis and operator. Other significant benefits are patented length measuring, the improved energy efficiency of the hydraulics system, due to among other things, an actively controlled counterpressure valve, as well as the excellent ease of service with centralised lubrication points.

• new, smoother-running feed rollers make feed and multi-tree handling more efficient • Centralised body roller optimises handling of crooked trunks • tilt angle of 400 enables faster feed start/increased productivity • three hydraulic delimbing knives, with the two at the front providing more efficient delimbing of trees that are difficult to delimb • Patented length measuring with exact measurement accuracy and high reliability thanks to non-contact signal transmission • new hydraulic valve with improved access • Hydraulics system with higher energy efficiency due to among other things, a new actively controlled feed-pressure valve • safe and simple service, improved access around the valve assembly, centralised lubrication points • Delimbing diameter, tip-to-tip: 400 mm The Waratah 200-Series two-roller harvester heads are adaptable machines that are built to work in more sensitive applications. The small-profile head is excellent for

tighter areas and thinning applications, while the lighterweight construction allows for use with smaller carriers and longer reach booms. The wide-feed rollers allow for multiple diameter applications, while high-feed force and speed ensure productivity for multiple stem sizes. These twowheel-drive harvesters provide a large contact area with reduced friction allowing efficient feeding and highly effective processes.

Lastly, new wheel profile options are now available to suit various applications.

The 400-Series is the next generation of Waratah harvester heads; building on the features of the 200-Series, while increasing power with additional feed rollers.

Continuous four-wheel drive rollers allow slip-free, fast feeding for additional delimbing capability with greater traction. The 400Series heads combine maneuverability and excellent stem control for safety.

Through specialist engineering and purpose built heavy-duty forestry equipment design, automation, and specialised hydraulics – the foundation of the Waratah heavy-duty attachments known today as the 600 series

A new model in the 600 series line-up is the HTH625C harvester head Komatsu C93 highlights • new Constant Cut saw unit, new saw motor and new saw bar mount • Constant Cut with constant 40 m/s chain speed – increases productivity and minimises risks for chain shot and splitting • integrated saw valve enables exact control of the saw motor's flow needs

48 International Forest Industries | OCTOBER/NOVEMBER 2013

This year, the 2000th 622B harvester head rolled off the assembly line, a major milestone that’s indicative of the popularity of the 600 series model

IFI_PG36-49_Harvester Heads_02 31/10/2013 14:37 Page 49

HARVESTER HEADS heads began.

Waratah 600-Series threewheeled harvesters are tough machines with superior grab arms, body design, and now with 360 rotate making them an effective head for processing decked wood, TL felling or CTL applications. This year, the 2000th 622B harvester head rolled off the assembly line, a major milestone that’s indicative of the popularity of the 600 series model.

The 600-Series hydraulic design has a basic and efficient approach.

It features a synchronized threewheel design that provides the traction and stem alignment needed without slipping or damaging valuable wood fibres.

These heads come standard with thumbnail steel drive wheels or, for sensitive applications, Waratah also offers rubber wheels with steel chains, and other wheel options to suit your needs.

A new model in the 600 series line-up is the HTH625C harvester head. This head was designed with input from real-world loggers.

This high performance harvester

head can delimb an area in timber from 20cm - 60cm in diameter with a single pass, and handle large wood with ease. Some new innovative features have been added that boost tree control when felling and processing including heavy duty hanging bracket, available with full 360 degree rotation option, standard twin lower delimb arms, and innovative knife designs to name a few. A new ¾” main saw with auto tension, ¾” topsaw option, and smart maintenance features reducing customer downtime.

Delimbing Waratah harvester heads have seen recent improvements with reductions in delimbing effort with an improved profile. These attachments feature delimbing knives shaped for quality delimbing of various-sized stems.

Knife geometry and long cutting edges provide excellent delimbing quality for multiple diameters while minimizing damage to the stem. State-of-the-art proportional hydraulic control quickly adapts

the positioning of the knives to the diameter of the stem.

Hydraulic pressure adjustments can easily be made from the cab with the Waratah automation and control system, ensuring fuel efficient and precise hydraulic control at all times. The wide opening of the knives allows fast grabbing for the felling cut, reducing processing time and improving productivity.

Cutting Waratah harvester heads are equipped with the SuperCut 100 saw unit that efficiently manages the frequent cross-cutting of stems required in CTL logging. The latest sensor technology together with the TimberRite control system provides outstanding pressure control and an array of settings throughout the treediameter range. The saw unit’s automatic chain tensioning reduces maintenance efforts and prolongs the life of the bar and chain improving productivity all while extending the life of the components. Fully integrated

chain lubrication is economical, ensuring low operating costs. The patented chain catcher is a standard safety feature of all Waratah harvester heads. The saw unit can be customized with a variety of options, including Parker or Buncher saw motors, bar and chain kits and several types of lubrication pumps.

A new ¾ Auto tension saw is also available on some of the head models for automatic chain tensioning, reducing servicing and increasing productivity.

Harvesting and Processing Waratah offers a multi-tree handling (MTH) option which provides superior bundle feeding and precise delimbing. This MTH configuration can be especially useful in thinning and regeneration, as well as in energy wood harvesting applications.

They also have developed a MultiTree Processing (MTP) option for the HTH616C, HTH622B head types which increases productivity and sawlog accuracy when processing multiple stems.

IFI

OCTOBER/NOVEMBER 2013 | International Forest Industries 49

IFI_PG50-53 Tyres & Chains_01 30/10/2013 13:40 Page 50

Fighting for traction G

round pressure issues have preoccupied the tyre and chain industry for the past decade as climate change has increased the percentage of forests with soggy and delicate soils. This is still a concern for contractors, but returning as a major theme in this year’s Tyres & Chains technology review has been a focus on traction and durability.

These are the core values that contractors hold dear and it likely that their re-emergence as the drivers behind R&D efforts signal a technology achievement by suppliers. That is, after a decade of innovation, modern tyres are much better suited to softer soils, which has allowed manufacturers to shift their efforts.

Forest King F2 delivers traction and grip for demanding forestry use

boxes. This reduces the risk of breaking for both the tyres and journal boxes, especially under difficult conditions. The puncture protection of the tyre has been further improved by increasing the material strength on the tyre shoulders.

The F2 also introduces a completely new tyre size – 780/5028.5 PR 24 – for forestry machines.

The rim diameter has been expanded to 28.5 in to fit with match the increased pulling power of machines and to prevent the tyre from spinning on the rim. The increased tyre diameter allows for a high load-bearing capacity at similar inflation pressures and it improves the traction and off-road abilities of the machine.

“The new tyre size is a reliable solution for the heaviest forestry machines weighing over 20 t,” Heinämäki said.

Nokian’s Forest King F2 provides tested, better track grip for demanding forestry. During product development, special attention has been paid to making the tyre work well with tracks.

“The Forest King F2 offers perfect track support at every point, keeping the track links straight on the surface of the tyre,” Heinämäki said. “The grip between the tyre and track has been improved by increasing the straight section of the ribs and the grooves on the centre part. Together with the shape of the shoulders, the new pattern improves support for the tracks and helps them stay on.”

The high-grip pattern means that the track does not need to be tensed too much, which reduces the stress on the tyres and journal

The Nokian Forest King TRS2 is a new traction pattern tyre for forestry forwarders and harvesters up to 15 t in weight. This addition to the Nokian Forest King family has new features like a fresh shoulder design for better lateral grip and unique ‘Super Shovel’ design lugs that improves traction.

“The basis for Nokian Forest King TRS2 design was that the tyre must have supreme grip and durability and that it must work with and without tracks,” Teemu Vainionpää, Product Range Development in Nokian Heavy Tyres, said. “We have enhanced the lateral grip by designing the shoulder to be sharper and with new lug design.

“Our new ‘Super Shovel’ lug design improves traction and at the

50 International Forest Industries | OCTOBER/NOVEMBER 2013

The Nokian F2 is now a more durable tyre and is available in a new size – 780/50-28.5

Nokian Forest King F2 features Track grip like never before Improved puncture resistance Entirely new tyre size, 780/5028.5 PR 24, for heavy-duty forestry machine tyres.

IFI_PG50-53 Tyres & Chains_01 30/10/2013 13:40 Page 51

TYRES & CHAINS

OCTOBER/NOVEMBER 2013 | International Forest Industries 51

IFI_PG50-53 Tyres & Chains_01 30/10/2013 13:40 Page 52

TYRES & CHAINS The Nokian TRS2 has a new shoulder design for better grip, amongst other features

Nokian Forest King TRS2 features New traction pattern tyre for forestry forwarders and harvesters up to 15 t New shoulder design for better lateral grip Unique Super Shovel – design lugs which improves traction New bead area with high resistance to rim slip Wider lugs for better track support Straight sidewalls improve puncture resistance Higher groove bottom on the shoulder area gives more support to track paws and adds puncture resistance.

same time gives more support to tracks. The Forest King TRS2 also has straight sidewalls for better puncture resistance and the bead area is re-designed so that it is very resistant to rim slip.”

The TRS2 is designed to be used with compatible tracks (e.g.

Tracks which are designed for Nokian Forest King TRS-tyres)).

This is beneficial when driving in terrain that does not require tracks but at the same time it is possible to put tracks on for the more demanding environment.

This new tyre will soon be available in three sizes, starting with 710/45-26.5 later this quarter. Following soon after will be 600/55-26.5 and 710/40-24.5 early in 2014. Key markets for this latest addition to Forest King family are likely to be in Central Europe.

Continuous development generates world class tyres for forestry use For decades Nokian Heavy Tyres has been an industry pioneer in making forestry tyres.

“This calls for a sensitive feel, passion and presence in authentic but same time very demanding operating environment,” Jarkko Heinämäki, Forestry Tyres Product Manager, said. “Although the Nokian Heavy Tyres product range is wide in the forestry segment, the R&D team is working hard to

develop even better tyres for the professional forestry entrepreneurs.

“We are listening and talking with the end-users of the forestry machines all the time. From this dialogue, we try to iterate the things for product development. Our sole purpose is to bring the best tyres for forestry use to the market. This is also the story behind our new TRS2.”

Developing industry leading forestry tyres requires a good understanding of end-user application and environment but it is also critical to know what this means in relation to the tyre.

Tread pattern shape, tread compound, carcass, suitability to tracks are only a handful of the things that need to be addressed during development.

A market leader and pioneer Since the 1960s, Nokian has been designing special tyres for Nordic Cut-to-Length machines. Today, the selection offers forestry machine tyres both for the CTL method machines and Full Tree (FT) method machines, such as skidders. The selection also covers special tyres for tractors that are partly or mainly used for forestry.

The products are known for their extremely high quality that provides the user with many operating hours and reliable functionality in varying forestry conditions.

Nokian is also proud of its work in developing environmentally sound designs. The company was the first to remove hazardous oils from its production process and switch to purified oils. “Eco-

52 International Forest Industries | OCTOBER/NOVEMBER 2013

friendliness is a central principle of the product development philosophy,” Heinämäki said. The rubber compounds, treads, and structures of these special tyres can withstand extensive wear, which provides the users with plenty of functional operating hours. The lightly rolling tyres will also reduce fuel consumption and carbon dioxide emissions. One of the challenges of product development is also to continuously reduce vibration and tyre noise.

Nokian introduces wider and efficient Forest King TRS LS-2 tyre for skidders Nokian have introduced the 35.5L32 Nokian Forest King TRS LS-2 tyre to complement the tyre selection for skidder equipment.

“We had been lacking a tyre of the size 35.5L-32,” Heinämäki said. “It is a common size, however, and they are especially sold to North America and South America.”

The new tyre is 150 mm (5 in) wider than before, and when the diameter is 2,010 mm, the total weight amounts to about 600 kg.

The load-bearing capacity is high, meaning that the tyre meets today’s standards.

Size is not the only new feature of the latest Forest King. The tread pattern has been developed for even greater traction.

“The tread is now straighter than before, creating traction across the entyre surface,” Project Manager Teemu Vainionpää said.

“At the same time, the tyre shoulders have been strengthened. We have also paid more attention to rim protection and the design prevents wood from penetrating between tyre

The Nokian Forest King TRS LS-2 has been engineered especially for skidders

Nokian Forest King TRS LS-2 features Tyres for log skidders, wide tread with high traction lugs Special cut and crack resistant compound Steel fortification against punctures bead and rims flange. We have also improved chain use by structural means, as the use of chains is very common in tyres of this type.”

According to Vainionpää, the product development of CTL harvester tyres is also continuously evolving and new products are to be expected in the near future.

Scandinavia's rocky, rugged soils and Central Europe’s slopes and muddy soil have shaped Gunnebo Industries’ tyre chains to become a favourite among Europe's forest contractors.

To meet the demands of different terrain, machine size, and accommodating various requests from drivers, Gunnebo has developed a flexible range of

IFI_PG50-53 Tyres & Chains_01 30/10/2013 13:40 Page 53

TYRES & CHAINS The Gunnebo Megastud LS

products from differing spikes varieties and patterns, along with a chain dimension range from 1019 mm. All chains are made of boron alloyed steel, which is case hardened to an extremely high hardness, up to 900 Vickers.

Megastud is an example of one such flexible customisation.

Megastud 160TS, protects the tyres from damage from stumps and rocks with its tight pattern and has an incredible grip with its twin, wide U- studs.

“It is a superb chain for medium and large harvesters and forwarders,” Gunnebo said.

For large skidders, Megastud LS is the first choice. It has a more open pattern to suit the sticky clay soils skidders often work in. For medium skidders, Superstud 160 is the natural choice.

Ease of fitting is important for customers who have to mount chains on and off regularly and for this purpose Gunnebo’s Skogsgrip is very popular due to its quick and easy locking.

Known for good fit All forest machine operators know that it's important that a chain fits correctly. Gunnebo chains meet

this demand, which is one of the main reasons for their popularity.

A good fit is achieved through Gunnebo's wealth of experience combined with careful drawing and testing work.

Good fit is especially important for tyres with low profile height.

During the life of the chain both the chain and the tyre wears, which causes the need to adjust the chain during its service life.

Gunnebo chains therefore are easily adjustable and on the website there are full downloadable instructions.

Multistud for rocky ground New this year is the Multistud 160TS, which is a further development of the popular Superstud. Multistud has a combination of U and standing studs and is intended for very rocky ground, in particular for Norway and Sweden. At Elmia Wood, Gunnebo also unveiled the

new chain concept Flexistud, which has extremely rough studs.

Flexistud’s final tests are due to be completed over the current season in several countries.

Tellefsdal has a long tradition of tyre chains and also for premium forestry chain. Tellefsdal U-Grip is the original forestry chain, featuring U-shape studs welded beneath the chain link, which prevents the chain link twisting. UGrip 13 is constructed using 13 mm chain links and a 16 mm connection ring, while U-Grip 16 features 16 mm chain links and a 19 mm ring.

U-Grip has been designed for very demanding logging conditions ensuring excellent traction with U-studs and also standing studs welded to the links. All U-studs have been welded by robot, resulting in a consistently high quality product for tough conditions. U-Grip 16

OCTOBER/NOVEMBER 2013 | International Forest Industries 53

IFI_PG50-55 Tyres & Chains_01 31/10/2013 14:37 Page 54

TYRES & CHAINS

benefits from a three-diamond pattern and has tension chain as standard.

U-Grip was developed in Norway for extreme climates and icy, rocky and steep slopes.

Nowadays U-Grip is chosen when quality and premium chain performance is needed to ensure high productivity of forest machines on challenging logging sites.

“U-Grip 19 is the perfect tyre chain for heavy, high HP skidders working in mud, deep snow or hard rocky grounds,” Tellefsdal said. “The protective net pattern

The U-Grip 16 on a Ponsse forestry machine

prolongs tyres lifetime and keeps lifetime costs under control.”

All Tellefsdal U-Grip chains are manufactured from high quality boron steel, sourced in the EU and case hardened up to 900 Vickers through a special production process at our Nordic production facility.

Clark Tracks has appointed Wallingford's as its representative in the US forestry market.

Wallingford's is an international wholesaler of tyre chain, logging and industrial supplies – the largest of its kind in North

54 International Forest Industries | OCTOBER/NOVEMBER 2013

America. Since 1975, recognising industry needs has been a core strength of Wallingford's and its experienced management and sales team continues to follow the domestic and international markets to understand the trends and discover the demand for new products and services.

The sales and marketing offices are in a modern facility in Oakland, Maine, USA, with a state-of-the art distribution, assembly, and administrative facility in New Hampton, New Hampshire, USA. The distribution centres are in Edmonton, Canada

and Hoofddorp, The Netherlands.

Meanwhile Clark Tracks has been a manufacturer of Forest Machine Tracks for 25 years and currently supplies many of the world’s largest forest machine manufacturers. Based in southwest Scotland, Clark Tracks became part of the Gunnebo Industries Group in January 2007.

All Clark forest machine tracks are manufactured from special boron alloy steel, which is heattreated for maximum hardness and toughness through a special induction heating processes.

Specifically designed and manufactured steel sections and forgings are used to give high performance combined with maximum working life. Each set of tracks is specifically manufactured for use with tyres for which it is intended in order to ensure total tyre-track compatibility.

“Two of the biggest names in the industry teaming up to bring machine tracks to the US is very exciting,” Shawn Grant, Director of Marketing Wallingford's, said.

“With Wallingford's vast

IFI_PG50-53 Tyres & Chains_01 30/10/2013 13:40 Page 55

TYRES & CHAINS

Clark Track’s Terra TL85 tracks feature a unique double grouser track plate offering exceptional grip and traction in most ground conditions

experience in traction products and Clark's long history of manufacture of quality tracks, this is a perfect fit for both companies.

“We couldn’t be more excited about this opportunity.”

Wallingford's began implementation of its marketing plan immediately and the first tracks were in stock in October.

Stewart Kelly, Product Manager, Clark Tracks believes that this move will benefit everyone involved, but most of all the loggers.

“Clark Tracks has recently invested heavily in developing capacity at its production facility in Scotland,” he said. “This additional capacity has allowed us to appoint Wallingford’s as the distributor for the United States of America.

“This appointment gets Clark Tracks the market knowledge and experience required for operations in the USA, Wallingford’s gets a quality track product in its portfolio, and Loggers get choice and competition for high quality band tracks.”

OFA specialises in the manufacture of tyre chains. At OFA’s state-of-the-art factory in Finland, special Boron alloy steel is converted into the highest quality tyre chain. Prior to painting and packing, the chains are casehardened in a special process which makes the products extremely durable with high surface hardness and provides excellent fatigue strength and a resilient core.

Over the years, OFA has grown to be a market leader in professional traction chains. The

company’s tyre chains are known for long life, easy mounting, and good tyre fit. OFA’s best-selling forestry chain is the Matti W – a universal chain for all forestry machine applications.

“OFA has the industry’s widest range of tyre chain models with different sizes and patterns,” the company claimed. “Thanks to the modern manufacturing, comprehensive central warehouse and global dealer network, OFA products are always available wherever professional loggers need them.”

The Craftec +16 is a new product from OFA for operations where mounting and unmounting of chains is frequent

The OFA Matti W 19 3ST is ideal when extra protection is needed

and F19 flat-bar-lug chains is that lugs are always in the optimal direction of travel and therefore traction is improved in mud and deep snow compared to traditional lug ring chains,” the manufacturer said. “F16 and F19 are available with or without standing round studs and feature the best attributes from the traditional lug ring chain and Matti W net chain.”

where chains must be mounted and unmounted on a regular basis. Cratec+ 16 is constructed using 16 mm chain links and needs no tools for the mounting process because of slanted gap couplings, which are easy to join.

Craftec+ 16 is designed for soft ground when self-cleaning is needed. This product is available for all common CTL machines tyre sizes and also for skidder tyre sizes. It features 13 mm chain links and suitable for small and medium size forest machines.

The Craftec+ 16 Craftec+ 16 is a product that has been developed for operations

IFI

Matti W 3ST – super tight protection For larger machines, like forwarders with payload capacity greater than 18 t, Matti W 19 is the right choice. It is also a durable chain for large size skidders giving excellent traction and ensuring long service life. Where extra tyre protection is needed, then Matti W 16 3ST or Matti W 19 3ST is the ideal choice, where its super tight chain pattern protects tyres against rocks, stumps and even sharp icy sticks. 3ST model is OFA’s heavy duty chain and its lifetime is enormous with ultimate grip.

Extra grip for mud and deep snow OFA chains are available for flat bars welded to the butterfly links to give extra grip. Protec F16 has 50 mm flat bars and is suited to medium size machines. Matti W F19 is a bigger model with flat bar lugs and is an innovative alternative for traditional skidder lug ring chains.

“One major benefit from the F16

OCTOBER/NOVEMBER 2013 | International Forest Industries 55

IFI_PG56_59_High Profile_01 30/10/2013 13:53 Page 56

HIGH PROFILE

Log Max’s new man International Forest Industries Editor, Chris Cann, chatted with recently appointed Log Max Chief Executive, Tom Sarin, about the direction of the company and the importance of reliability in forest machines and airports

International Forest Industries: How did you get involved in the forestry business?

Tom Sarin: In a way, it was a family connection. My dad had a lumber yard when I was a kid so I used to work there over the summer and on holidays. But then I went to school, a business school, and majored in accounting. At that point I didn’t really have any preferences on the type of industry that I would like to get involved in or should be involved in. So when I got a phone call from an old friend who worked for a Finnish firm called Partek Corporation in the accounting department I was happy to get my start.

That company actually acquired another Finnish company in 1997 called Sisu, which had the Valmet forestry company as one of its subsidiaries. Valmet nowadays of course is part of the Komatsu Forestry group and formed the mainstay of its cut-to-length business in Europe, primarily in Scandinavia. I was at the business development for Partek and then later moved into investor relations. It was really through these roles that I fully came to appreciate all the different parts within a forestry supplying company. And that really, besides the early days in the woodyard, was my introduction to the forestry sector at a professional level.

IFI: Did the woodyard background help with your decision to pursue forestry further?

TS: Actually it did.

56 International Forest Industries | OCTOBER/NOVEMBER 2013

I didn’t know all the ins and outs of the forestry business but it helped to know enough in the early stages to be able to speak with investors and specifically analysts. In 2001, I actually told the corporation then that if there was an opportunity to work for the group outside Finland then I would like to grab that opportunity – they provided me with that chance almost immediately and that same year I relocated to the UK. I worked with a sales company just outside Carlisle, Cumbria, as the finance manager for about a year. In 2002, they asked if I’d go to the US and I said: “Yeah, why not?!”. So I moved to the US with my family in 2002 and worked as the CFO for another forestry subsidiary for three or four years before becoming the plant manager. Then finally I became the President of the North American operations when the company by that point had been bought by Komatsu.

After the US, I came back to Sweden in 2009 to be the Managing Director for the Swedish sales company for Komatsu.

IFI: Has the family always been happy to travel with you?

TS: When I was in the UK they were actually still back in Helsinki so I was going between the places on the weekends and weekdays. That post was supposed to be a shorter assignments but, as always projects take longer than you anticipate, and so it was almost a year.

IFI_PG56_59_High Profile_01 30/10/2013 13:53 Page 57

HIGH PROFILE

In 2002, they asked if I’d go to the US and I said: ‘Yeah, why not!’

IFI: Why move across to Log Max? TS: Komatsu acquired Log Max at the end of last year and immediately started to scout for a new chief executive. The head of Komatsu Forest approached me over the Spring and asked if it was a role that appealed to me. He thought that my background and experience in finance, production, sales, and my international exposure would fit well with what they had in mind for the Log Max brand. Part of that role is to make sure that Log Max is operating to the level expected of Komatsu subsidiaries, which in turn means that I must ensure that Log Max has full access to the Komatsu resources.

IFI: What are you plans for Log Max? TS: We know the value of Log Max and, particularly, we appreciate the value of the Log Max brand, which is very well known around the world and respected – that is something that we don’t want to mess with. So Log Max will remain as independent as possible, though while still benefiting from being part of a big corporation. We will be able to sell to anybody, not just Komatsu, and will continue to push to have our products integrated into the machines of OEMs from across the world. The distribution networks for Log Max and Komatsu branded equipment will remain completely independent.

On the other hand, we of course we want to grow the company in line with the Komatsu strategy. In

most countries we will have Komatsu dealers with Komatsu heads as well as Log Max dealers that will trade the Log Max heads separately.

IFI: How important are international markets to the traditional Log Max market mix?

TS: The Swedish markets is the Log Max home market, really, and it will continue to be very important market for the company.

It is not just that it is the home market, but it is also the largest CTL market in the world so it would naturally be important in any case.

But, generally, there will be changes in our market mix when we look to the future. I think Russia will be a much bigger player for Log Max, as will South America and Southeast Asia, Indonesia in particular. Part of that growth will come from our

We appreciate the value of the Log Max brand, which is very well known around the world and respected – that is something that we don’t want to mess with

ability to leverage off the Komatsu international network.

IFI: Have you been at the company long enough to get your head around the next level of technology that Log Max plans to release?

TS: The only thing I can say is that we will be continuing to work tirelessly, as both the teams at Log Max and Komatsu have always done, to develop new technologies that line up with our customer needs.

IFI: Can you give us an idea of the areas that you are specifically targeting for those improvements and new technologies?

TS: There are several things that are important at the moment, but the standout right now for our customers is greater uptime.

Uptime of course consists of several different things, most notably reliability – staying out in the forest as long as possible.

Then the other key aspect is the serviceability and the availability

OCTOBER/NOVEMBER 2013 | International Forest Industries 57

IFI_PG56_59_High Profile_01 30/10/2013 13:53 Page 58

HIGH PROFILE of engineers and parts so if something was to happen, the heads are not out of action for very long – they’re back out in the forest as soon as possible, making money for the operator. We’re working on these things.

Training is also another important piece of the puzzle. Operators that can use these machines with minimal fuel consumption will be of huge value to operations, as will operators properly trained to do the daily servicing requirements on heads. Another area for the future that relates to this is preventative maintenance. This is not just the head, it’s a whole concept for the overall machine and head combined and so that is something that we will be looking at with Komatsu.

IFI: How does the relationship with Komatsu work?

TS: Right now, Log Max is only very new in the Komatsu family so there hasn’t been a huge amount of integration as yet. That is part of my job and so now that I am on board we will be able to start looking at the areas where sharing of resources and expertise can maximise the performance of Log Max, and hopefully also Komatsu. We will of course take advantage of the Komatsu resources but only in a way that maintains our independence. Sourcing is one obvious area to start – if we can find parts or

58 International Forest Industries | OCTOBER/NOVEMBER 2013

IFI_PG56_59_High Profile_01 30/10/2013 13:53 Page 59

In the US, I would have to say that O’Hare is usually a mess – there are always a lot of cancelled flights because there seems to be a lot of sensitivity surrounding wind and rain

distributors in common we can order larger volumes for a discount. Log Max will also have access to finance and IT from the Komatsu parent and those are two areas where I’m sure there will be some cooperation. In the long-run, I’m sure R&D and technology will share experiences between the two companies.

IFI: How important is the financing resource for Log Max? TS: This is extremely important for customers today. Log Max doesn’t offer own its customer financing. Customers usually work with local banks and finance companies.

IFI: What your are favourite and least favourite airports?

TS: For the past four years I’ve been travelling around Sweden because that was my area for sales but prior to that I was travelling the UK and North America. In the US, I would have to say that O’Hare is usually a mess. There are always a lot of cancelled flights because there seems to be a lot of sensitivity surrounding wind and rain. I used

Detroit airport a lot around the same time and it was far more reliable for whatever reason. So I guess that would be my favourite airport, Detroit, purely because I could rely on the flights. Flights out of Stockholm also always seem to work very well.

For me, airports need to be easy to get to and have a minimum amount of lining up for security, check-in etc. And if there are lines, and I understand there may often be lines, they need to at least flow well so you’re not standing still wondering what is going on.

IFI: Do you get a chance to take holidays very often?

TS: I try to take Summer holiday each year and we try to go every year to Finland to visit our families. We also went to Spain this Summer to make sure we had some sun because the Scandinavian Summer can be a little bit unreliable. It isn’t always Spain, we try out lots of different places. When we were in the US we travelled a lot there, too. We like to see different places.

IFI

OCTOBER/NOVEMBER 2013 | International Forest Industries 59

IFI_PG60-63_Tigercat OP Focus_02 30/10/2013 13:42 Page 60

OPERATION FOCUS – TIGERCAT

In the shadow of the volcano

The southern US-style roadside system finds its way to the highlands of Ecuador.

By Paul Iarocci

L

ocated in the Andes Mountains, about 70 km south of Quito, the capital city of Ecuador, is Cotopaxi – a striking volcano. At once glacial and equatorial, Cotopaxi reaches a height of nearly 6,000 m (19,500 ft). The cone rises from a large, 23 km base in the Ecuadorian highlands at 3,800 m (12,500 ft).

Aglomerados Cotopaxi, founded in 1978, manufactures lumber and engineered wood products. Sensitive from the very beginning that the raw material must be sustainable, renewable and local, Cotopaxi initially purchased a 7,000 ha (17,000 acre) pine plantation. Since then, the company has added to its land holdings with a total of 14,000 ha.

60 International Forest Industries | OCTOBER/NOVEMBER 2013

About 20% of the land base is allocated to protected areas for conservation of the native ecosystems and watersheds. Eleven thousand ha are planted with radiata and patula pine.

Most of the Cotopaxi’s land holdings are around the base of the volcano. Soil conditions are excellent with good drainage and rich nutrients, so despite the high elevation and cool year-round temperatures, rotations average 20 years with a single thinning at eight to 12 years. Sebastián Garzón, an engineer and head of supply with Cotopaxi, explains that the soil is very durable. Soft soil conditions and difficulties arising from ground compaction are not significant issues for the harvesting division.

IFI_PG60-63_Tigercat OP Focus_02 30/10/2013 13:42 Page 61

Tigercat 5702 Felling Saw on L870C Feller Buncher

OPERATION FOCUS

Whereas in previous years operations were focused on the lower quality legacy stands and the ratio of clear felling to thinning was very high, these days as the stands continue to improve, there has been much more thinning activity – averaging 600 ha/y

A Tigercat 604C skidder operates in the row thinning operation

The final fell mechanical harvesting operation is relatively new. Started in February 2010, it replaced a fully manual system with hand fallers, infield manual bucking and delimbing, manual stacking and cable skidding. Trucks were loaded with Bell threewheelers. The new system consists of a Tigercat L870C feller buncher, a 620D skidder and a T234 loader equipped with a pull-through delimber and ground saw slasher.

The L870C buncher is equipped

with a 110° wrist and a 5702 head.

The machine is currently used for only four to six hours/day and stays ahead of the rest of the system by a three-day margin.

Rodolfo Almache, the feller buncher operator, also acts as crew supervisor. His additional responsibilities involve looking after the needs of the crew members, auditing log quality and measurements and planning the next harvest block. In the future, as the industry capacity grows,

the plan is to improve the balance of the system by adding skidding and processing capacity so that the buncher can be more fully utilised.

The 620D skidder operates on a schedule of two eight hour shifts/day and averages 300 m skid distances but it is the merchandising and loading function that is taxed the most.

The radiata does not grow very tall, especially in proportion to its diameter and is extremely ‘limby’ with the branches starting right at the base of the tree. In 2009, during the period in which the Cotopaxi harvesting operations team was researching different mechanised harvesting models,

Executive Director Federico Arteta and Sub-Manager of Forestry Supply Jorge Carrasco visited some plantation operations in Georgia with Juan Manual Durnini, the General Manager of Ecuador’s Tigercat dealer, Efocol. It was there that they saw firsthand the pull through delimber and slasher merchandising model working.

Although the tree profile in southern US plantations is quite different to the radiata growing in the highlands of Ecuador (mature trees are generally taller with very few branches in the US south), this is the system that Cotopaxi settled on.

To compensate for the added difficulties resulting from the high

OCTOBER/NOVEMBER 2013 | International Forest Industries 61

IFI_PG60-63_Tigercat OP Focus_02 30/10/2013 13:42 Page 62

OPERATION FOCUS – TIGERCAT One 620D skidder works two eight hour shifts/day

branch count, a couple of adjustments were made. First off, the bottom 2 m of the tree are manually pruned. Another adjustment was made at the opposite end of the tree and the process. It was observed that the loader was spending too much

time trying to remove the last few branches from the top of the tree.

To compensate, the operator no longer delimbs all the way to the top of the tree. He tops the trees to 140 mm (5.5 in) diameter with the ground saw slasher and stacks the tops. The skidder takes the

The delimbing function is severe duty on account of the heavily limbed radiata pine tops back to a secondary deck during the return trip into the cut block. The tops are manually debranched and the logs are then shuttled back to roadside, finally making their way into the particle board sort. This adjustment has

The Cotopaxi harvesting team. Mechanisation has increased the employee skill level, improved productivity and reduced workplace injuries 62 International Forest Industries | OCTOBER/NOVEMBER 2013

The trees are topped at 140 mm diameter, skidded to a secondary deck, manually delimbed, then returned to roadside. This takes pressure off the loader and adds 50-70 t to daily production

IFI_PG60-63_Tigercat OP Focus_02 30/10/2013 13:42 Page 63

OPERATION FOCUS

Rodolfo Almache, operates the L870C feller buncher operator 4-6 h/day and also acts in the capacity of crew supervisor

reduced the drag on the loader function and added 50-70 t to overall daily production.

Cotopaxi has three main finished products. The sawmill accepts 2.18 m and 2.55 m logs and multiples to 7.3 m. The MDF board plant accepts logs from 1.80-2.55 m. The particle board line accepts lengths from 1.1-2.6 m. Tolerances for branch removal are very strict for the sawlogs and MDF logs, less so for the particle board logs. The resulting number of sorts plus the tough delimbing duty cycle warrant two eight-hour loader shifts. Current daily clear fell production is pegged at 250 t/day.

In addition to the mechanised

clear fell side is a manual thinning crew, focused around a new Tigercat 604C cable skidder. The trees are hand falled manually and bucked, limbed and stacked manually infield. The 604C hauls the short wood bundles to roadside where a Bell three-wheel loader loads trucks.

With careful planning, the harvesting department attempts to keep the thinning and clear fell crews close together so they can borrow equipment from one another if necessary. There is no operator redundancy because the crew members are cross-trained to work on different machines if required.

Cotopaxi, which also

undertakes site prep and planting, has been working to improve stand quality. Whereas in previous years operations were focused on the lower quality legacy stands and the ratio of clear felling to thinning was very high, these days as the stands continue to improve, there has been much more thinning activity – averaging 600 ha/y. When the thinning crew is operating, daily production is about 160 m3.

Henry Cuichan, who completed a 15-day training program at the Tigercat factory, is in charge of maintenance for all Tigercat machines. He handles all daily maintenance and small scale repairs. Efocol’s technical manager

Santiago Neira works with Henry on larger issues.

Garzón explains with pride that the company has worked hard to improve safety on the job through mechanisation and by moving people on the ground to safer jobs. This shift has occurred without reducing the workforce.

The new system has greatly improved productivity while improving safety and reducing the incidence of workplace injuries.

IFI This article first appeared in ‘Between the Branches’ The official publication of Tigercat Industries Inc.

OCTOBER/NOVEMBER 2013 | International Forest Industries 63

IFI_PG64-67_Wapres_02 30/10/2013 14:40 Page 64

Electric Blue

WA Plantation Resources (WAPRES) has a large and secure share of the woodfibre industry in Western Australia (WA) - it exports around one million tonnes of woodchips to Japan every year and manages thousands of hectares of sustainable bluegum plantations across the South West of WA.

64 International Forest Industries | OCTOBER/NOVEMBER 2013

WAPRES is at the forefront of the industry in all phases of the woodfibre production chain - its seed orchard, nursery, managed plantations, harvesting operations, woodchipping facilities and port operations are managed by an experienced, professional team.

IFI_PG64-67_Wapres_02 31/10/2013 14:39 Page 65

OPERATION FOCUS – MANJIMUP

International Forest Industries teamed up with Gary Carstairs from Nilsen maintenance group based in Perth, Western Australia, to visit WAPRES Diamond mill, a chipping mill in Manjimup.

The mill is part of WAPRES group operations in the region, which have managed to remain viable despite the strength of the Australian dollar the tsunami disaster – WAPRES supplies pulp chips to Japan – and various political issues.

The mill owners wanted to further protect the mill’s electrical supply and Carstairs was the man for the job. After IFI had completed a tour of the mill operations in the company of Site Manager, Chris Bachos, Carstairs entered into negotiations with Mark Robinson the Resident Site Engineer.

OCTOBER/NOVEMBER 2013 | International Forest Industries 65

Chris Bachos explains the key element of producing high quality graded chips is constant knife sharpening and refurbishment

Mark Robinson, Gary Carstairs and Chris Bachos Utilising the services of a company like Nilsen (part of the global TEGG group) is a competitive way to protect an industrial operation, whatever the size, from disruptions or failure of power suppliers.

Nilsen works to: • Eliminate power interruptions • Optimise energy efficiency and or reduce power costs

66 International Forest Industries | OCTOBER/NOVEMBER 2013

• Extend the usable life of electrical infrastructure • Save on ‘capex’ costs • Minimise safety risks.

Carstairs got his deal and IFI got to witness first hand a chipping operation deep in the Australian bush.

IFI_PG64-67_Wapres_02 31/10/2013 14:39 Page 67

DIAMOND MILL’S Main Sub Station – this is the Low Voltage Main Board showing the Mill’s primary isolation points for their LV reticulation feeders, which serves the whole of the Mill operations and motor control centres

One of Diamond Mills Oil Filled (ONAN) 1MVa Transformers

Nilsen TEGG Service for inspection, testing and maintenance of HV & LV Electrical Infrastructure Nilsen operates its electrical maintenance, inspection and testing service through our TEGG Service Group. The service provides your business with a thorough and comprehensive maintenance program utilising leading investigatory technologies and providing our clients with a complete inventory assessment suitable for Audit and Certification purposes. The TEGG Service program includes: • • • • • •

Ultrasonic inspection & testing Infrared thermography imaging De-energised servicing Voltage & current diagnostics Power quality analysis Electronic asset documentation

Our maintenance, inspection and testing work is carried out under license from TEGG Service in North America, which is now operated through-out the world with participating Electrical Service Contractors in Europe, the UK and North America with Nilsen being the exclusive contractor for Australia. When we perform our electrical maintenance service on your electrical infrastructure the benefits are: One of Diamond Mills main LV ACBs – this is a Nilsen NAB1 2000A Air Circuit Breaker, these disconnectors have been updated with Nilsen NABPRO retrofit kit, allowing us to bring these older breakers with a newer on-board Protection Unit

• • • • •

Reduction/elimination of power interruptions Optimise energy efficiency/reduce power cost Extend useable life of electrical infrastructure Save on ‘capex’ costs Minimise safety risks

Nilsen (WA) Pty. Ltd Bibra Lake, 12 Efficiency Way, Cockburn Commercial Park, Bibra Lake, WA 6163 +61 (08) 9434 2311 nilsenwa@nilsen.com.au www.nilsen.com.au

Transformers – 1 x 1MVa and 1 x 3MVa ONAN Txs”

TEGG ® 501 Technology Drive, Suite 3000 Canonsburg, PA 15317 Phone: 724-873-2940 Fax: 724-746-1443 www.tegg.com

OCTOBER/NOVEMBER 2013 | International Forest Industries 67

IFI_PG68-71 Cutting Edge_01 30/10/2013 13:43 Page 68

CUTTING EDGE

Komatsu 845

Komatsu Forest launches small, gentle, but tough forwarder

V

isitors to Elmia Wood trade fair were able to get a quick glimpse. Now everyone can take a closer look at the Komatsu 845, the latest addition to Komatsu Forest's forwarder lineup.

The new Komatsu 845 forwarder has been designed to meet the toughest demands expected of smaller forwarders. As such, it's nimble, compact, and gentle yet productive. With a new chassis, a new engine, a new crane, and a new bunk, the Komatsu 845 is a completely new versatile forwarder.

The Komatsu 845 has a new split frame design with a selfbearing axle and a new frame-axle interface. The underside of the frame is designed to facilitate mobility in difficult terrain.

Together with the 26.5" wheels, ground clearance is high and ground pressure is low.

A new hydrostatic transmission system optimizes power usage. The system rapidly adapts when the load changes depending on the terrain, obstacles, inclines, and crane loads. The good interaction between the crane functions and the transmission enables the machine to operate without disruptive drops in hydraulic capacity.

The Komatsu 845 has a new four-cylinder 4.9-liter engine with high torque at low engine speeds.

The new engine complies with the tough environmental requirements of Euromot Stage IV/EPA Tier 4 Final that come into effect in 2014.

The crane on the Komatsu 845 has a long reach, up to 33 feet (10 m), and a combi outer boom with a ProTec link, internal hose routing that protects hosing and hydraulics in dense stands. High working pressure makes it

Komatsu 855.1 forwarder

68 International Forest Industries | OCTOBER/NOVEMBER 2013

efficient and together with the larger capacity hydraulic lines on the crane ensures the speed is there when needed.

The cab interior offers plenty of space in all directions. The cab features really good visibility all around and upward. The cab environment is also very quiet.

Better cab isolation blocks open channels for noise and a noise shield between the engine and the cab prevents engine noise from entering the cab. The cab has an ergonomically designed seat developed specially for forest machines.

Another new feature of the Komatsu 845 is the flexible gate, FlexGate, which moves up and down if the crane strikes it. This provides better visibility and better protection. The bunk

features a flexible load space, with width and height adjustment.

... And New upgraded Komatsu 855.1 forwarder Forest launches a new upgraded forwarder – the Komatsu 855.1 – offering greater traction, a new bunk, and a refined power train.

High productivity is an important characteristic of any forest machine, regardless of whether it is a forwarder or a harvester. As such, the new Komatsu 855.1 features improvements that primarily deliver higher productivity, combined with better performance, a greater load capacity, and increased reliability.

The Komatsu 855.1 boasts a bunk with a 14 t load capacity. In order to utilize the entire load capacity, the bunk is about 10% larger.

Traction on the new Komatsu 855.1 is 182 kN (20.5 tonf ), which is 11% more than its predecessor.

The power train also features new components to further increase reliability. The bogie axles now have a reinforced differential and dual bogie bearings. What's more, the Komatsu 855.1's transmission provides higher gearing.

The new bogie axles mean that the rear frames have been updated to models suitable for bogie stops. The new dual bearings on the bogie axles also increase the distance between the wheels and the frame by 33 mm (1.3 inches) on both sides, providing more space for bogie tracks. www.komatsuforest.com

IFI_PG68-71 Cutting Edge_01 30/10/2013 13:43 Page 69

CUTTING EDGE

Bandit dealer meeting recognises growth

O

ver 250 dealer representatives from 19 countries assembled for the Bandit Industries 2013 dealer meeting, held August 13-15 at Bandit’s headquarters near Mount Pleasant, Michigan. Usually scheduled every three years, this meeting was organised after just two years due to exponential growth and considerable product development for Bandit since the previous event in 2011. The 2013 Bandit dealer meeting also coincided with Bandit’s 30th anniversary.

The last three years have seen Bandit's global workforce and sales volume double in size. The company's dealer network now spans more than 160 dealers worldwide, with 25 dealers joining in just the last two years. A vast majority of Bandit’s dealer network was represented at the meeting.

“We are very grateful for the hard work our dealers do in representing Bandit and serving our customers,” Bandit Industries President Jerry Morey said. “It’s not enough to just have a good product. We have built a reputation over the last 30 years for taking care of our customers, and that would be impossible to do without a strong dealer network. We will continue to provide on going support for our current dealers as we expand,

working with them and our customers to continually improve the Bandit ownership experience.”

In addition to sales and service seminars, the three-day event gave dealers a behind-the-scenes look at the Bandit manufacturing process, as well as hands-on experience with equipment and a preview of new machines and technologies. The company was also honoured Thursday morning with speeches from Michigan 99th District Representative Kevin Cotter and State Senator Judy Emmons, who recognised Bandit for 30 years of success as a Michigan company.

“We have invested considerable resources over the past two years to expand our dealer network, while expanding our lines of equipment and available options for customers in numerous industries,” Morey said. “Our customers have really noticed our efforts, and they have responded by purchasing Bandit machines in record numbers. Working closely with our dealer network, we are looking forward to an even brighter future with continued expansion and innovative products, all backed by the best customer service in the industry.”

Highlights of the new equipment and technologies displayed at Bandit’s 2013 dealer meeting include:

The 2013 Bandit dealer meeting

New chipping drum option for XP-Series Beast recyclers Designed for companies that want to convert their Beast into a whole tree chipper, the new chipping drum option replaces the traditional Beast cuttermill with a Bandit whole tree-style chipping drum. This allows Beast users to have the best of both worlds – high quality, screened dimensional wood chips from a traditional whole tree chipping drum. Because of the large infeed opening in the Beast it can better process large, bulky material that would be difficult for whole tree chippers to handle. Chipping drums can be ordered on new Model 2680XP, 3680XP, and 4680XP Beast recyclers, or retrofitted to older units.

New card breaker system for drum-style hand-fed and whole tree chippers Bandit’s card breaker system operates similar to a screening system in that it helps eliminate oversize chips to deliver a uniform, more desirable endproduct. The card breaker installs in the discharge of the machine and catches larger sized chips exiting the drum housing.

size as they flow through the discharge chute. The Card Breaker does not reduce the throwing power of the machine, and it can be added to any Bandit drum-style whole tree chipper.

The Model 3750 track carrier/forestry mower en route The Model 3750 is designed for operators needing a relatively compact machine with superior flotation for delicate surfaces.

Based on the Model 3500, the Model 3750 features a larger 2,100 mm (84 in) wide forestry mower attachment and a Cat 315 steel track undercarriage with ultra-wide 800 mm pads. In this configuration, the Model 3750 will crawl with an estimated ground pressure of just 3.9 PSI. Engine options up to 275 HP are available, and it features a deluxe, state-of-the-art operators cab with full climate control, external video cameras, fingertip joystick controls and electronic monitoring systems.

Model 2650 stump grinder also on the way Filling the gap between Bandit’s popular Model 2550 and 2900 stump grinders, the Model 2650 offers engine options to 61 HP. It rides on an expandable track undercarriage or all-terrain flotation tires, and features beltless hydrostatic direct drive for reduced maintenance costs. It comes standard with manual controls and the Bandit Revolution cutter wheel, with wireless remote control an option. www.banditindustries.com

Because of the extreme chip velocity produced by Bandit chippers, the larger chips striking the card breaker are reduced in

OCTOBER/NOVEMBER 2013 | International Forest Industries 69

IFI_PG68-71 Cutting Edge_01 30/10/2013 13:43 Page 70

CUTTING EDGE

Tigercat joins forces with FPT Tigercat and FPT Industrial have formed an alliance for the supply of state-of-the-art FPT Tier 4 diesel engines

T

he FPT Tier 4i 6.7 L engine will be the first to appear in Tigercat machines. The new E-series skidders, including the 620E, 630E and 635E will all be powered by this engine. In addition, the 726E feller buncher and M726E mulcher will be equipped with the FPT Tier 4i 8.7 L engine. These machines were initiated last month.

The engines supplied by FPT Industrial meet the stringent Tier 4 emission levels without the need for variable geometry turbochargers, an EGR system, a higher capacity cooling system, an intake throttle body or a diesel particulate filter. Furthermore, they offer improved reliability and lower long-term maintenance costs. Most of the new emission equipment is found in the exhaust or aftertreatment system. The key is the selective catalyst reduction (SCR) which converts the harmful components of the exhaust gas stream into water, nitrogen, and carbon dioxide.

For the operator, other than refilling Diesel Exhaust Fluid or DEF tank, (DEF is commonly known as urea) no other action is required for the SCR system to function.

The biggest benefit for Tigercat machine owners is that the FPT engine series is fully supported by Tigercat, including all parts, service, warranty and technical support.

Thanks to its European roots, FPT Industrial has been able to gather significant know-how on emissions reduction, starting to work on this issue as early as 1995 and having produced over 350,000 engines equipped with its own patented SCR technology.

FPT Industrial is a company of FIAT Industrial dedicated to the design, production and sale of powertrains for on/off-road vehicle, marine and power generation applications. The company employs approximately 8,000 people worldwide, in ten plants and six R&D centres. FPT Industrial’s sales network consists of 100 dealers and over 1,300 service centres in about 100

The Tigercat 726E feller buncher will be boosted with an FPT state-of-the-art FPT Tier 4 diesel engines countries. A wide range of products (five engine ranges from 31 to 740 kW and transmissions with

maximum torque of 300 to 500 Nm) and a close focus on R&D activities make FPT Industrial a

world leader in industrial powertrains. www.tigercat.com

Deere ups learning capacity in Dakota In partnership with RDO Equipment Co, John Deere plans to expand its C&F Tech initiative to include North Dakota State College of Science in Wahpeton, North Dakota. The John Deere dealer technician job training program is a two-year associate’s degree that enables students to troubleshoot, service, repair, and rebuild diesel equipment used by customers nationwide.

“The world’s growing population calls for an even greater need of infrastructure equipment and those who can keep them running,” John Deere Construction & Forestry Division Manager Jeff Kraft said. “This new college will provide the knowledge and skills needed for a successful and rewarding career at a John Deere dealership and help resolve technician shortages.”

70 International Forest Industries | OCTOBER/NOVEMBER 2013

The C&F Tech program is a partnership between John Deere, its dealers, and select community colleges across the country.

Students are sponsored by Deere dealers to attend a participating college. These students are able to apply knowledge developed through dealership work experience, along with the college curriculum, and graduate with a two-year AAS degree in Diesel Technology or equivalent.

“Qualified technicians are integral in keeping our customers’ equipment up and running,” RDO Equipment Executive Vice President for Organisational Development, Jean Zimmerman, said. “We invest in technicians because they are the best in the industry and we’re excited to work closely with NDSCS to provide

successful graduates the opportunity to work at a John Deere dealership.”

The C&F Tech Initiative expands the John Deere commitment at NDSCS, building on the success of the existing John Deere Ag & Turf Technician program.

“The expansion of our privatepublic partnership with John Deere and RDO fills a critical need, especially in this region,” NDSCS President John Richman said. “And the benefit to our students is more than the access to the most up-todate technology and equipment.

Ultimately, this partnership launches very successful careers with RDO for our students.”

IFI_PG68-71 Cutting Edge_01 31/10/2013 15:00 Page 71

CUTTING EDGE

Morbark hosts Fall Demo Days

M

orbark, Inc., opened its seventh Demo Days event — it’s second of the year — with current and potential customers and members of their authorized industrial dealer network in attendance for factory tours, networking opportunities, vendor booths, an informational seminar, and the first Boxer Rodeo Team Leader Competition. The final event concluded with demonstrations of equipment for the forestry and recycling markets.

Thursday’s seminar featured Aaron Cozart from Cummins Bridgeway, Steve Kimbell of Superior Diesel, Inc. (John Deere), and Shane Patzer of Michigan CAT, speaking on the upcoming Tier 4 Final engine standards.

The Boxer Rodeo showcased Morbark’s newest equipment line, the Boxer compact utility loaders, as staff members raced the mini-skid steers while performing a variety of tasks. Mike Hadanek, Morbark Research and Development Specialist, won the competition. After the race, attendees had the opportunity to try out the machines.

Approximately 150 people from eight countries attended the 2013 Fall Demo Days.

The highlight of the event was the equipment demonstrations. Morbark listened to customer feedback when choosing the equipment to run, which

included the 2755 Flail Chiparvestor® as well as the new 40/36 Whole Tree MicroChipper, which debuted in May. The MicroChipper is designed to produce superior microchips for use by pellet mills and as supplemental fuel for cogeneration at coal facilities.

Another product first shown in May is the 3200 Wood Hog horizontal grinder, created to fill the gap between Morbark’s 2600 and 3800 Wood Hogs for the recycling market and mulch producers.

Completing the demonstration lineup were: the Beever™ M20R Forestry chipper, the 50/48 NCL Whole Tree Drum Chipper, the 6600 Track Wood Hog horizontal grinder, and the 1600 Tub Grinder. www.morbark.com

New Peterson 4300B drum chipper launched The new Peterson 4300B drum chipper has been updated for 2014 with new features that high-volume biomass chippers demand. The 4300B can be equipped with either a 6-pocket (to make standard biomass chips) or 12-pocket (to make microchips) drum depending on your material needs. www.petersoncorp.com

Peterson Hosts Demo Day The demo day featured stations showcasing the 16 pieces of equipment on display.

Guests started at different sections and had a set time to view the machinery, assisted by at least two members of Peterson's personnel. The types of equipment on display included 5710C, 2710C, 4700B, horizontal grinders; 4300B, 4310B drum chippers; 4800F, 5900E disc chippers/flail; BTR70 blower trailer; DS6162 screens; and the new Terra Select S6-E star screen.

OCTOBER/NOVEMBER 2013 | International Forest Industries 71

IFI_PG72_ADV INDEX_HR 30/10/2013 13:44 Page 1

ADVERTISERS INDEX SALES OFFICES UK, Europe, South Africa, US East Coast

ADVERTISERS INDEX Agri Technica . . . . . . . . . . . . . . . . . . . . . . . . . . 16 www.agritechnica.com

Nokian . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

AHWI Prinoth . . . . . . . . . . . . . . . . . . . . . . . . . . 24 www.ahwi.com

OFA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

Bandit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 www.banditchippers.com

Peterson . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IFC

or david@internationalforestindustries.com

Prime Tech . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Japan

Barko . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 www.barko.com

CONTACT: Phil Playle or David Lansdowne

www.nokianheavytyres.com

Lansdowne Media Services Ltd Tel: +44 (0)1442 877 777 Fax: +44 (0)1442 870 617 Email: phil@internationalforestindustries.com

CONTACT: Yuko Ishihara Japan Advertising Communications, Inc.

BRON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 www.rwfbron.com

Star Bldg., 3-10-3 Kanda Jimbocho Chiyoda-ku, Tokyo 101-0051 Tel: 81-3-3261-4591 Fax: 81-3-3261-6126 Email: ishihara@media-jac.co.jp

Western USA (AZ, CA, NV, UT) Australia, & New Zealand CONTACT: George Roman Roy McDonald Associates, Inc 4779 Luna Ridge Court,

CONEXPO – CON /AGG . . . . . . . . . . . . . . . . . IBC www.conexpoconagg.com Clark Tracks . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 www.clarktracks.com CLEANFIX . . . . . . . . . . . . . . . . . . . . . . . . . . 44/65 www.cleanfix.org Fecon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 www.fecon.com Halco Software Systems . . . . . . . . . . . . . . . . . 17 www.halcosoftware.com

Las Vegas NV 89129, USA Tel: +1 (702) 515 7247 Fax: +1 (702) 515 7248 Email: george@roymcdonald.com

Western USA (MT, ID, OR,WA) & Canada CONTACT: Bob Warren Lansdowne Media Services Ltd Tel: +44 (0)1442 877 777 Fax: +44 (0)1442 870 617 Email: bob@internationalforestindustries.com

US Mid-West, Central & Mountain

Indexator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 www.indexator.se

www.ofachain.net

www.petersoncorp.com

www.prime-tech.com Rottne Industri AB . . . . . . . . . . . . . . . . . . . . . 47 www.rottne.com Select Sawmill Co . . . . . . . . . . . . . . . . . . . . . . 13 www.selectsawmill.com Seppi M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 www.seppi.com Serra . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 www.serra-sawmill.com Soderhamn . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 www.se-saws.com Springer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 www.springer.eu SP Maskiner . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 www.spmaskiner.com

Komatsu . . . . . . . . . . . . . . . . . . . . . . . . . . . FC/43 www.komatsuforest.com

Tamtron . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Lako Forest Oy . . . . . . . . . . . . . . . . . . . . . . . . 49 www.lakoforest.fi.

Tigercat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Lucidyne Technologies Inc . . . . . . . . . . . . . . . 31 www.lucidyne.com

USNR . . . . . . . . . . . . . . . . . . . . . . . . . . 34 & OBC

Logmax . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 www.logmax.com

Ventura . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Morbark . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 www.morbark.com

Wood-Mizer . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

CONTACT: Kevin Lapham J.P.Media Inc 1163 E.Ogden Ave, Ste. 705-359 Naperville IL 60563, USA Tel: +1 (630) 420 9752 Fax: +1 (630) 420 9763 Email: lapham@jpmediainc.com

South America CONTACT: Ricardo Cortés Editec S.A. Avda del Cóndor 844 Of. 205, Cuidad Empresarial Huechuraba, Santiago, Chile Tel: +56 2 757 4200 Fax: +56 2 757 4201 Email: rcortes@editec.cl

72 International Forest Industries | OCTOBER/NOVEMBER 2013

www.tamtron.fi

www.tigercat.com

www.usnr.com

www.venturamaq.com

www.woodmizer.com

2014 IFI SHOW DIRECTORY MAY 21 – 23, 2014 Mogi Guaçu | São Paulo State, Brazil

Join us at Expo Forest 2014

IFI Web Video Directory

Forestry

lumber processing

Can Your Tractor Do This in 10 mins?

Fecon, Inc FTX600

Introducing Fecon’s all-new “FTX 128L High Performance” forestry mulcher! Visit http://fecon.com or call 1-800-528-3113 for more information. This 128 horsepower mulching machine was designed and built from the ground up right here at our Lebanon, Ohio, USA factory to deliver the highest performance and greatest fuel efficiency in its class.

The FTX600 is Fecon’s flagship tractor. This tractor brings the best combination of cutting performance, track power, ground pressure and serviceability in the 600hp class of mulching machines.

FTX148L Forestry Mulcher - Mulching Machine - Fecon - Bull Hog

RTC22/500-8 - Pine Trees

Attached to a Fecon FTX148 Mulching Machine, the Bull Hog Forestry Mulcher is perfect for clearing trees and brush. Bull Hog attachments excel at clearing right-of-way, lines of site, invasive species and fire breaks as well as many other in Forest applications.

Fecon’s® RTC22 is a purpose built mobile chipping system like no other. This dedicated carrier is specifically designed for chipper weight, center of gravity, and serviceability. The high mobility of the RTC22 is welcomed on remote jobsites that could be hard to get to with other vehicles. With a top speed of 12 miles per hour, the RTC22 is three times faster to the job.

You will find unmatched versatility, power, and durability from the FeconFTX 148 Mulching Machine. Jobs normally requiring 2 or 3 pieces of equipment can now be completed with just one due to the machines’ high versatility and rate of production.

www.fecon.com

Bandit visits R.J. Nathe & Sons

Parker Kligerman visits Bandit 2013

Bandit visits R.J. Nathe & Sons on a job site near Ocala, Florida to see how their Bandit Whole Tree Chipper Model 3590 is working for them.

NASCAR Nationwide Series Driver Parker Kligerman visits Bandit Industries and gets behind the wheel of a few other machines.

Bandit Model 2400 XP (24” Disc-Style) Whole Tree Chipper

Operations looking for a high production chipper with a large chipping capacity should take a look at the Model 2400. The Model 2400 is designed for those land clearing operations whose main goal is production, and those loggers looking to produce a high quality, dimensional chip. Like the Model 1900, the 2400 features a five feed wheel system that gives this unit unmatched crushing and pulling power. To aid in this capability, the 2400 features a Caterpillar or Cummins 700 horsepower engine.

Revolution Cutter Wheel

The Bandit Revolution stump grinder cutter wheel is now standard issue for all new Bandit stump grinders, and it’s available as a retrofit for older machines. Don’t have a Bandit stump grinder? No problem—this amazing wheel is also available for a wide range of other stump grinder makes and models so you too can be part of the Revolution.

www.banditchippers.com

848H Skidder

King of the Hills

With industry-leading axles, super sturdy frames, and innovative options like dual-mode steering, the H-Series skidders continue John Deere’s unwavering dedication to being the leader in the woods.

Neiman Enterprises has emerged to become the leading forest products company in the Black Hills region.

2013 John Deere 843K Feller buncher at Forestry First 05-02-13

Road Map to Success

This 2013 model Deere 843K is working in Pine Plantation.

We filmed this cutter working on a second thinning job where the stems are 6 inches or so average, many less. This feller buncher is very impressive. The owner has been pleased with fuel consumption and the speed and power of this feller buncher is more than adequate in his thinning and logging operations.

The operators are also making positive comments about the cab interior which has recently been much improved. The old steering column is gone and it opens everything up in terms of visibility and space for your legs. If you have not sat in one of these you should do yourself a favour and hop into one.

Fleet management systems have put Mid Atlantic Tree Harvesters “on the map�.

www.deere.com

6600 Track Wood Hog

Morbark 5048 Drum Chipper

Morbark 6600 Track Wood Hog. Footage taken at the 2013 Morbark Demo Days.

Morbark 5048 Drum Chipper equipped with a 10 knife Advantage 3 drum and a Cat C-27 1050hp diesel engine. Footage taken at the 2013 Morbark Demo Days.

Morbark, Inc. I Make America

3200 Wood Hog Demo Days May 2013

Aimed at wood and green waste recycling applications, the Morbark 3200 Wood Hog is a compact and aggressive unit. A smaller, lighter, and more affordable unit with all of the benefits of our larger grinders, the 3200 can handle green waste, regrind, sawmill residue, pallets, and logs up to 14� in diameter ease.

Available as a tracked unit for greater mobility or with electric power, the 3200 can be built with Morbark’s most popular options.

www.morbark.com

4300B Drum Chipper Making Micro Chips

s5710C horizontal grinder with Terra Select S6 E Star Screen

The new Peterson 4300B drum chipper has been updated for 2014 with new features that high-volume biomass chippers demand. The 4300B can be equipped with either a 6-pocket (to make standard biomass chips) or 12-pocket (to make microchips) drum depending on your material needs.

A Peterson 5710C horizontal grinder feeds ground wood pallets into a Terra-Select S6-E star screen. The three fraction Terra Select S6-E sorts the ground material into fines, accepts and overs.

Both machines are ideal for processing mulch, compost, or other organic material.

6700B Mid-Speed Grinder

5710C Pallet Grinding

This Peterson 6700B horizontal grinder is equipped with our new Mid-Speed C&D package, and is doing primary grind in surplus railroad ties. The second grinder (a Peterson 4710B) is processing the material to meet the product spec which is being used for energy production.

This Peterson 5710C horizontal grinder is grinding pallets for mulch production in Indiana. The machine uses a cross belt magnet to pull the nails from the material (watch for a follow-up video on this process soon!)

The Mid-Speed C&D package is designed for highly contaminated material and features several new innovations that have not been seen on high-speed horizontal grinders before. This operation is seeing consistent 300+ tons per hour of production in this material.

The 5710C is Peterson’s latest generation of high production track grinders. Powered by the Caterpillar C27 or C32 engine at 1050 horsepower, this grinder provides the highest power to weight ratio of any Peterson grinder. At approximately 83,000 pounds (37650 kg) the 5710C was designed for operations requiring high production and frequent moves between jobs.

www.petersoncorp.com

Tigercat Skidder - AB Equipment New Zealand

KBM, Chile: Infield chipping

A film produced by AB Equipment, Tigercat’s New Zealand distributor. It shows forestry machines and applications typical of New Zealand.

KBM, Chile infield eucalyptus chipping operation featuring a Tigercat 860C feller buncher, two Tigercat 630D skidders and a Peterson-Pacific flail/chipper. Get the full story in Between the Branches, November 2013. BTB is available online, by subscription or at your local Tigercat dealer.

880 logger in Pacific northwest

Bull Creek: LH822C

The Tigercat 880 logger in a high production shovel logging (hoe chucking) application in western Washington.

Montana-based Bull Creek Forestry operating a new Tigercat LH822C harvester in a selective felling application. Get the full story in the July 2013 issue of Between the Branches.

www.tigercat.com

Integrated Log Loader

MyMill™ - Changing the way you work

USNR’s Integrated Log Loader is positioned at the last step in the log feeder, and precisely manages the gap between logs.

MyMill is a new software suite developed by USNR that enables mill personnel to interact with mill equipment using mobile devices, such as iPads and iPods. This new mobile functionality will change the landscape of today’s modern mills.

6-Deck Jet Veneer Dryer - time lapse construction

Murray Timber 4-sided canting log breakdown line

This new 6-deck jet veneer dryer, located at Martco, Chopin, LA, is the largest dryer to date in the southern yellow pine region. This dryer will accomplish the equivalent production of two dryers, reducing labor costs by one-half. At the same time it will reduce thermal energy consumption by 10%, and exhaust fugitive emissions by 15%.

This mill is located in Ireland.

The dryer was erected off-line, and once complete it was towed into place and connected to all services under a projected expedited schedule. This allowed Martco the advantage of choosing the optimum time to disrupt its production schedule to install the additional capacity, and allowed the plant to utilize the existing building structure to house the new dryer.

www.usnr.com

Sweep reducing

Log positioning

The importance of cant positioning is often overlooked.

Only one infeed position will result in maximum product value. Deviation from this position will result in lower output. With a True Shape optimization system the best position is accurately determined.

Söderhamn Eriksson´s positioning system ensures the correct rotating position is maintained and carries out the side positioning which is calculated by the optimising system.

System Edger - versatile and reliable Bandsawing technology edger optimizer

Söderhamn Eriksson´s edging systems with high capacity and maximum yield generates the most valuable product out of each board.

Söderhamn Eriksson´s bandsaws offer the highest accuracy, very thin kerf, short built-in length, easy to set and efficient curve sawing of cants.

- Systems for all capacity requirements - Highest capacity on the market - Designs for unmanned operation - High resolution scanning on both sides of the board - Unlimited edging options - Split and reject modules

- High-strain bandsaws with high accuracy at highest feed speed - Saw kerf 3 mm or less - Reducer band saw combinations with 2,3 or 4 bands - Resaw combinations with 1 to 4 saw bands - Feed speeds up to 180 m/min

www.se-saws.com

USNR ad 08.2013_Layout 1 29/08/2013 14:22 Page 1