Shelf Carts Catalogue

SHELF CARTS.

W W W. FL E XQUBE.C OM

WE EXIST TO MAKE OUR CUSTOMERS WORLD LEADERS IN INTRALOGISTICS.

The story of FlexQube began over 30 years ago in central Sweden when three boys developed a love for playing with Lego®. As they grew up and started their professional careers that love of being able to build something together never left them.

While working for a global manufacturer of construction equipment, one of the founders noticed that materials management wasn’t keeping up with modern demands. The industry norm of welded solutions wasn’t adaptable enough for the constant change that the industry was experiencing. The FlexQube idea was born.

FlexQube’s business idea is to develop and offer a flexible system with few standardised components for safe, ergonomic and cost-efficient logistics.

Since 2010, we’ve helped over 700 factories and manufacturers worldwide create a more productive, profitable, safe, and ergonomic material handling and flow. With innovation, dedication, and a future-proof concept, we are committed to our mission; to make our customers world leaders in intralogistics.

BENEFITS.

AVAILABLE IN ANY SIZE

MODULAR

FlexQube basic building blocks are

FlexQubes system is modular

available in a wide variety of lengths

meaning that you can mix and match

meaning you can build the cart in

a wide range of modules within

more or less any size you desire!

various categories to optimise the cart for your operations. Since the carts are bolted together it also means that you can adapt your carts incase your needs change instead of buying a completly new carts!

TRANSPORT IT ANY WAY MARKET LEADING YOU WANT WEIGHT TO LOAD RATIO FlexQubes modular system allows

All of FlexQube carts are built using

you to choose any transportation

steel components with a powder

method or a mix of transportation

coated finish. The smart design

methods. From a simple handlebar

of the building blocks means our

to a self driving eQart and anything

constructions uses a lot less steel

in between. And since the FlexQube

than a welded solution making it

system is bolted together you can

significantly lighter. When

change the transportation method

performing a test with a standard

when needed instead of buying a

US Size Pallet Cart with a 1000 kg

new cart!

weight capacity a FlexQube cart requires 30% less push/pull force than a welded cart solution!

MODULAR & ROBUST SHELF SOLUTIONS.

Shelf carts can be used to transport a wide range of materials. Most commonly that are used to transport totes, bins & containers of varrying sizes. A FlexQube shelf cart consists of three different categories of modules: 1. Shelves – When designing a shelf cart you always start with the shelves for which the following points needs to be taken into consideration: • Shelf Size: The shelves come in 7 cm increments for depth & length • Shelf Type: FlexQube offers four different shelf types which you can mix and match as you like (Flat, Flow, Extendable & Rollers) • Number & Spacing: How many shelves do you need and how much spacing do you need between them?

2. Transportation modules which can include casters, handlebars, tow bars, all the way up to our smart building blocks to create a self driving eQart.

3. The framework and shelves can be adapted and reinforced to optimise the cart for your needs. The main deciding factors are weight capacity, size and transportation method.

For example tugger carts always uses two vertical FlexBeams in each corner while most push carts use a single.

SHELVES

TRANSPORTATION MODULES

FRAMEWORK

PICKING THE RIGHT SOLUTION. ANALYSE YOUR NEEDS

Before you start the process of selecting a cart make sure to properly analyse what you need from the cart and ask yourself the following questions: • How would you like to transport the cart?

• At what frequency do you need to transport the parts?

• How many parts per cart?

• Weight of load?

NICE TO HAVE VS NEED TO HAVE

In the end cost is always a key aspect of any project and in many cases you can save both time and money by doing a proper analysis of your needs at the start of a project. Extra features are always nice but do you really need them? Do you need to be able to move the cart manually? Do you need a 1000 kg load capacity? Does the shelf need to be extendable? In the end it’s always a trade off between price and functionality and that is important to keep in mind from the get go. In the example below Cart A is about half the price of Cart B.

A

B

FUTURE PROOF!

Was there a requirement you didn’t take into consideration? Were there any unexpected issues? Did your needs change? No problem! FlexQubes modular, bolted solutions are created to solve these types of challenges! Want to upgrade your manual cart to a tugger cart? Buy a tow bar kit! Was something damaged? Buy spare parts! FlexQube carts are designed to be used in a rough and evolving environment beacuse that’s the reality of the modern factory.

SHELF CARTS. 01. FLAT SHELF PUSH CARTS 02. FLAT SHELF TUGGER CARTS 03. FLOW SHELF PUSH CARTS 04. FLOW SHELF TUGGER CARTS 05. EXTENDABLE SHELF PUSH CARTS 06. EXTENDABLE SHELF TUGGER CARTS 07. FLOW RACKS 08. FLOW RACK PUSH CARTS 09. FLOW RACK TUGGER CARTS

FLAT SHELF PUSH CARTS. The flat shelf is the most basic and popular option of our shelf carts. It is cost efficient, strong and reliable. A good option for most picking operations.

Q-Number

Q-100-4926

Max Load Capacity

400 kg

Shelf Load Capacity 100 kg Caster Config.

4 Swivel

Caster Type

PP 200 mm

Transportation

Manual

Cart Weight

135 kg

Q-Number

Q-100-4927

Max Load Capacity 400 kg Shelf Load Capacity 100 kg Caster Config.

2 Fixed, 2 Swivel

Caster Type

PP 200 mm

Transportation

Manual

Cart Weight

143 kg

FLAT SHELF TUGGER CARTS.

Q-Number

Q-100-4928

Max Load Capacity

540 kg

Shelf Load Capacity

135 kg

Caster Config.

2 Fixed, 4 Swivel

Caster Type

PU 200 mm

Transportation

Tugger

Max Speed

6 km/h

Towing Capacity

6000 kg

Cart Weight

193 kg

Q-Number

Q-100-4929

Max Load Capacity

540 kg

Shelf Load Capacity

135 kg

Caster Config.

2 Fixed, 4 Swivel

Caster Type

PU 200 mm

Transportation

Manual / Tugger

Max Speed

6 km/h

Towing Capacity

6000 kg

Cart Weight

202 kg

FLOW SHELF PUSH CARTS. A flow shelf cart uses gravity to aid in the flow of materials, stored within totes, bins, and boxes. You are able to store the same amount of boxes and bins in a smaller amount of space. Your operators can use a FIFO system (first in, first out) for more natural material rotation. Flow racks are ideal for use in a manufacturing supermarket and make picking your components much easier.

Q-Number

Q-100-4930

Max Load Capacity

400 kg

Shelf Load Capacity

100 kg

Caster Config.

4 Swivel

Caster Type

PP 200 mm

Transportation

Manual

Cart Weight

139 kg

Q-Number

Q-100-4931

Max Load Capacity

400 kg

Shelf Load Capacity

100 kg

Caster Config.

2 Fixed, 2 Swivel

Caster Type

PP 200 mm

Transportation

Manual

Cart Weight

146 kg

FLOW SHELF TUGGER CARTS.

Q-Number

Q-100-4932

Max Load Capacity

540 kg

Shelf Load Capacity

135 kg

Caster Config.

2 Fixed, 4 Swivel

Caster Type

PU 200 mm

Transportation

Tugger

Max Speed

6 km/h

Towing Capacity

6000 kg

Cart Weight

198 kg

Q-Number

Q-100-4933

Max Load Capacity

540 kg

Shelf Load Capacity

135 kg

Caster Config.

2 Fixed, 4 Swivel

Caster Type

PU 200 mm

Transportation

Manual / Tugger

Max Speed

6 km/h

Towing Capacity

6000 kg

Cart Weight

208 kg

EXTENDABLE SHELF PUSH CARTS.

An extendable shelf gives the operator better access to the material and can make the picking process a lot more efficient. Another benefit of the extendable shelf is that you can space the shelves tighter since you don’t need to take the shelf above in to consideration when taking the materials out. The top shelf is usually fixed since there is no need to have it extendable in most cases.

Q-Number

Q-100-4934

Max Load Capacity

535 kg

Flat Shelf Load Cap.

135 kg

Ext. Shelf Load Cap.

100 kg

Caster Config.

4 Swivel

Caster Type

PP 200 mm

Transportation

Manual

Cart Weight

172 kg

Q-Number

Q-100-4935

Max Load Capacity

535 kg

Flat Shelf Load Cap.

135 kg

Ext. Shelf Load Cap.

100 kg

Caster Config.

2 Fixed, 2 Swivel

Caster Type

PP 200 mm

Transportation

Manual

Cart Weight

181 kg

EXTENDABLE SHELF TUGGER CARTS.

Q-Number

Q-100-4936

Max Load Capacity

435 kg

Flat Shelf Load Cap.

135 kg

Ext. Shelf Load Cap.

100 kg

Caster Config.

2 Fixed, 4 Swivel

Caster Type

PU 200 mm

Transportation

Tugger

Max Speed

6 km/h

Towing Capacity

6000 kg

Cart Weight

212 kg

Q-Number

Q-100-4937

Max Load Capacity

435 kg

Flat Shelf Load Cap.

135 kg

Ext. Shelf Load Cap.

100 kg

Caster Config.

2 Fixed, 4 Swivel

Caster Type

PU 200 mm

Transportation

Manual / Tugger

Max Speed

6 km/h

Towing Capacity

6000 kg

FLOW RACKS. Just like the flow shelf carts, a flow rack uses gravity to aid in the flow of material but can only be used for totes, bins, boxes or parts with a flat surface that can rest against the rollers. However, it is much more efficient when the cart or rack needs more depth since there is no friction between the rollers and the boxes.

Q-Number

Q-100-5254

Max Load Capacity

400 kg

Shelf Load Capacity

100 kg

Rack Weight

86 kg

Q-Number

Q-100-5253

Max Load Capacity

600 kg

Shelf Load Capacity

150 kg

Rack Weight

112 kg

FLOW RACK PUSH CARTS.

Q-Number

Q-100-5252

Max Load Capacity

400 kg

Shelf Load Capacity

100 kg

Caster Config.

4 Swivel

Caster Type

PP 200 mm

Transportation

Manual

Cart Weight

106 kg

Q-Number

Q-100-5251

Max Load Capacity

600 kg

Shelf Load Capacity

150 kg

Caster Config.

2 Fixed, 2 Swivel

Caster Type

PP 200 mm

Transportation

Manual

Cart Weight

138 kg

FLOW RACK TUGGER CARTS.

Q-Number

Q-100-5249

Max Load Capacity

600 kg

Shelf Load Capacity

150 kg

Caster Config.

2 Fixed, 4 Swivel

Caster Type

PU 200 mm

Transportation

Tugger

Max Speed

6 km/h

Towing Capacity

6000 kg

Cart Weight

169 kg

Q-Number

Q-100-5250

Max Load Capacity

600 kg

Shelf Load Capacity

150 kg

Caster Config.

2 Fixed, 4 Swivel

Caster Type

PU 200 mm

Transportation

Manual / Tugger

Max Speed

6 km/h

Towing Capacity

6000 kg

Cart Weight

176 kg

ADDONS.

CASTER OPTIONS. POLYURETHANE (PU) Surface Material

Polyurethane

Core Material

Aluminium

Available Sizes

125 / 200 mm

Available Types

Fixed, Swivel, Swivel w.Brake

Load Capacity

400 / 700 kg at 4 km/h

Attachment

105 x 80 mm

NYLON (PP) Surface Material

Nylon

Core Material

Nylon

Available Sizes

200 mm

Available Types

Fixed, Swivel, Swivel w.Brake

Load Capacity

400 kg at 4 km/h

Attachment

105 x 80 mm

NYLON / POLYURETHANE (PP/PU) Surface Material

Polyurethane

Core Material

Nylon

Available Sizes

125 mm

Available Types

Fixed, Swivel, Swivel w.Brake

Load Capacity

200 kg at 4 km/h

Attachment

80 x 60 mm

TOW BAR OPTIONS. TONGUE & HITCH Available Lengths

660 / 800 mm

Available Lip Sizes

28 / 40 / 63,5 mm

Towing Capacity

6000 kg

Spring Loaded

Yes

ERGO. RELEASE Available Lengths

660 / 800 mm

Available Pin Sizes

28 mm

Towing Capacity

6000 kg

Spring Loaded

Yes

LIGHT DUTY

Available Lengths

500 mm

Available Lip Sizes

28 mm

Towing Capacity

2000 kg

Spring Loaded

Yes

HANDLEBAR OPTIONS. HANDLEBAR – BENT TOP Attached to

Platform

Available Heights 420 - 890 mm Available Widths

350 - 700 mm

Tube Diameter

35 mm

Removable

Yes

BRIDGE HANDLES Attached to

Top Structure

Available Heights N/A Available Widths

140, 210 mm

Removable

No

TUBE HANDLEBARS Attached to

Top Structure

Available Heights N/A Available Widths

70 – 1540 mm

Removable

No

FORK LIFT & ORDER PICKER OPTIONS. FORK POCKETS Profile Size

200 x 70 x 100 mm

FORK TUNNELS Available Lengths

420 – 1610 mm

Profile Size

200 x 100 mm

ORDER PICKER ATTACHMENT Profile Size

44 x 102 mm

PROTECTION. RUBBER EDGE TRIM Used On

Shelf Edges

Material

PVC / Steel

ANTI-SLIP RUBBER Used On

Shelves

Material

Neoprene Rubber

CONTACT.

NORTH AMERICA FLEXQUBE INC. 317 Tucapau Rd Duncan, SC 29334 USA EUROPE FLEXQUBE AB (HQ) Aminogatan 20 431 53 Mölndal Sweden

sales@flexqube.com

W W W. FL E XQUBE.C OM