The Right Valve Selection:

• Valve selection could be daunting. But this stage is the make-or-break stage. If you scrimp on the selection process, you might choose the improper valve. This could mean a potential loss.

• One of the major causes of leakage is the wrong valve design or material concerning the media. In the long run, the wrong valve would lose its optimal performance. That would mean a loss to you.

• Check the label on your valves to know valve specifications, including the type of system the particular valve should be used for.

Proper Installation and Maintenance:

• Proper installation begins in the upkeep of the valves after these are delivered. Valves can get damaged from corrosion caused by negligence, especially when the valves are left uncovered in the elements. Another common issue among valve technicians is the removal of end caps that act as protection for the internal valve parts.

• For valves to last longer, it is imperative that these should be cleaned at least once a year or if needed, especially when the plant area is dirty. Use proper equipment such as cloth, lubricant or wire brushes to clean the valve body and components such as the stem threads, studs, nuts and the like.

It is also important that the valves are properly cleaned before installing them into the pipe system. This way, the valves do not contain contaminants that might harm not only the valve but also the media that would flow through it.

• If the valves are not corrosive resistant, use products that should prevent the onset of corrosion that could potentially damage the valve. A simple monthly application of a general-purpose lubricant can do wonders and potentially increase the valve life span. However, take note of the lubricant to use as suggested by valve manufacturers.

• There should be regular tests conducted so that there is early detection of possible leakages and the like. While this may be viewed as a costly endeavor, one of the best ways to increase the lifespan of industrial valves is to conduct leakage tests.

The Bottom Line :

• Cost savings result from education, experience, and research. Manufacturers and vendors should provide consistent education and training opportunities.

• End users should contact the manufacturer with questions and visit the manufacturer’s website to review the cut sheets. Industry veterans can mentor newcomers to pass on their vast knowledge and ensure their legacy.