CN0063 FAI Focus July 2023

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July 2023 CN0063

faiauto.com

» Contents » Ford Transit Page 4

» Mazda 3 Page 5

16.

» Part on your Radar?

14.

Page 6 - 7 O

WEE

D M M E N22/D05/E2022 K LY R E C O

Popular

» Strut Mounts Page 8 - 9

Popular

WP6324 TCK87VVT

IN KIT TIMING CHA 1.6 PETROL ENGINE: 1.4, ed To: Mainly FittA3 2003-2015 AUDI: A1, A 2009-2015 4-2014 SEAT: IBIZ IA, OCTAVIA 200SAT, FAB SKODA: GOLF, JETTA, PAS VW: EOS, 2003-2014 TOURAN AC 105209 OE Ref. 03C

P WATER PUM DIESEL ENGINE: 1.4 ed To: RA 2002> Mainly FittC2, C3, NEMO, XSA CITROEN: TA, FUSION 2002> ER 2001> FORD: FIES 207, 208, 2008, 307, BIPP PEUGEOT: 206, NA 2004> LIA : SUZUKI AYGO 2005-2010 TOYOTA: 7585 OE Ref. 114

Popular

Popular

OP336

» Timing Chain Kits Page 10 - 11

HS2256

KET SET HEAD GAS PETROL ENGINE: 1.4 CADA, ed To: Mainly Fitt HALL: ASTRA, CAS MOKKA, OPEL/VAUXIGNIA, MERIVA, CORSA, INS 0> ZAFIRA 201

OIL PUMP DIESEL (M9R) ENGINE: 2.0 I, ed To: Mainly FittPRIMASTAR, QASHQA NISSAN: 6> 14 , X-TRAIL 200: VIVARO 2006-20 , LAGUNA OPEL/VAUXESPACE, KOLEOS 5> RENAULT: SCENIC, TRAFIC 200 E, GAN ME 8 163 OE Ref. 442

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faiauto.co

OE Ref. N/A

WN2123

8.

» EOTM Mercedes M271 Page 12 - 13

» Downloads Page 14 - 15

4.

» VOTM Audi A1 2010> Page 16 - 17

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TER ylinde ection F B A l CKU , CR nt C t se C/ 0& 3 ROK aceme correc CKT LB / 0 A / l B T CS : AM ur rep or the BCH 138 s: CK LA / f o GEN BCHine Code HA / CS WA ring y below S S g C K n e / E UC NA VOL re ord mages / CK C / CS i o TB Bef k the / CK CSL A c C e / CD KUC / SLA ch BA 030 s: CD UB / C HA / C BCH e Code C / CK B / CS

38

1 BCH

Technical Bulletin

F in KT Eng TB / C FA / CN / CK A / CN E N C

Downloads!

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Introducing TCK462 Fiat, Mercedes, Nissan, Opel, Renault 1.6 D R9M TCK462 will encompass two existing kits in the FAI range: TCK119 & TCK323

• Higher Application Coverage • Lower Stock Holding & Freight Costs • Latest Specification Components • Universal kit

If you see this icon anywhere in FAI WEEKLY RECOMMENDED Focus, the document can be downloaded.

Popular Popular Superseded Kits

m .co uto

faia

=

TCK119

+

What’s available to download?

New Combined Kit

TCK462

24/04/2022

78

0 TB0

TCK357VVT

TCK323

TIMING CHAIN KIT ENGINE: 2.0 DIESEL 2014> Mainly Fitted To: JAGUAR: E-PACE, XE, XF LAND ROVER: DEFENDER, DISCOVERY, DISCOVERY SPORT, RANGE ROVER EVOQUE, RANGE ROVER SPORT,TB0077 RANGE ROVER VELAR OE Ref. LR073745

> Weekly Recommended > Technical Bulletins Popular > Product Awareness

TCK446

Please ensure that all components included in this kit are fitted. The components highlighted in green differ between applications.

TIMING CHAIN KIT ENGINE: 1.1, 1.4, 1.5, 1.6, 1.7 DIESEL Mainly Fitted To: HYUNDAI: ACCENT, ELANTRA, i10, i20, i30, i40, iX20, KONA, TUCSON 2002> faiauto.com KIA: CEE’D, CERATO, PICANTO, PRO CEE’D, SOUL, SPORTAGE, STONIC 2005> OE Ref. 24335-2A210

Popular

L a n d R o v e r S t r u t M o u n t s

Look out for our latest downloads each month and create your own library.

For full application data, please visit https://www.faiauto.com/ecat/

FAI has a comprehensive range of strut mounts in single or kit form*.

Our Chassis specialists have recently introduced parts that complement our covera of popular Land Rover applications. Please visit faiauto.com/ecat for full listings.

OIL CONTROL VALVE ENGINE: 1.4, 1.6 PETROL 2003> Mainly Fitted To: PART APPLICATION DESCRIPTION AUDI: A1, A3 SEAT: ALTEAS, IBIZA, LEON, TOLEDO DISCOVERY SPORT (L550) Rolling bearing Strut Mount SS8042 SKODA: FABIA, OCTAVIA, RAPID, SUPERBRANGE ROVER EVOQUE (L538) Front LH / RH VW: EOS, GOLF, JETTA, PASSAT, POLO, SCIROCCO, TIGUAN, TOURAN

OE Ref. N/A

OE Ref. 03C906455

CS1002

OCV011

CONVERSION SET ENGINE: 2.2, 2.4 HDi (P22DTE) 2003> Mainly Fitted To: CITROEN, FIAT, FORD, JAGUAR, LAND ROVER, MAZDA, PEUGEOT

SS8200

DISCOVERY SPORT (L550) Strut Mount Front Kit LH / FREELANDER 2 (L359) RH RANGE ROVER EVOQUE (L538)

All our fitment documents are linked to the relevant parts on the FAI eCat. RANGE ROVER III (L322) faiauto.com SS11097

Strut Mount Kit Rear LH / RH

SS11116 DISCOVERY III / IV (L319)

Strut Mount Front Kit LH / RH

SS11117 DISCOVERY III / IV (L319)

Strut Mount Rear Kit LH / RH

SPORT (Ll320)

WN1723

SS11118

RANGE ROVER IV (L405) SPORT II (L494)

SS11134

FREELANDER 2 (L359) Strut Mounting Kit Rear RANGE ROVER EVOQUE (L538) LH / RH

Technical Bulletin

Strut Mount Rear LH / RH

*Supplied in kit form when applicable

PA0103

Technical Bulletin Introducing TCK462 Fiat, Mercedes, Nissan, Opel, Renault 1.6 D R9M TCK462 will encompass two existing kits in the FAI range: TCK119 & TCK323

• Higher Application Coverage • Lower Stock Holding & Freight Costs • Latest Specification Components • Universal kit Superseded Kits

TCK119

+

TCK323

Pr

faiauto.com

BCH030 & BCH138 VOLKSWAGEN: AMAROK, CRAFTER 2.0L DIESEL 2010> Before ordering your replacement Cylinder Head, be sure to check the images below for the correct selection.

BCH030

Engine Codes: CDBA / CDCA / CKTB / CKTB / CKTC / CKUB / CKUC / CNEA / CNFA / CNFB / CSHA / CSLA

BCH138

Engine Codes: CKTB / CKTC / CKUB / CKUC / CSHA / CSLA / CSLB / CSLC / CSNA

Qui

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New Combined Kit

TCK462

=

BFS

Please ensure that all components included in this kit are fitted. The components highlighted in green differ between applications.

faiauto.com

faiauto.com

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3

Ford Transit Chassis FHBK1161

FWBK1145

SS2250 (OE= 1370709)

Wheel Bearing Hub Kit

Wheel Bearing Kit

Rack End

SS2253

SS2254 (OE= 1370710)

SS9381

Link Stabiliser

Rack End

Wishbone LH

SS9382

SS9744K (ID= 31mm)

SS9745K (ID= 24mm)

Wishbone RH

Anti-roll Bar Bush Kit Rear

Anti-roll Bar Bush Kit Rear

SS9746 (Lower Rearward)

SS9747 (Lower Forward)

SS9748K (Upper)

Control Arm Bush Front L/R

Control Arm Bush Front L/R

Control Arm Bush Front L/R

4 4

FAI Focus July 2023 FAI Focus July 2018

Mazda 3 Chassis FHBK1093 (ID=82.88)

FHBK1138 (ID=90.8)

SS7140

Wheel Bearing Hub Kit

Wheel Bearing Hub Kit

Control Arm Bush Front L/R

SS8879

SS9141

SS9554

Link Stabiliser

Rack End

Control Arm Bush Front L

SS9555

SS10594 (Front Lower)

SS10595 (Front Lower)

Control Arm Bush Front R

Control Arm Bush Front L

Control Arm Bush Front R

SS10643

SS10644

SS10780 (Rear Axle)

Rear Lateral Arm Lower L

Rear Lateral Arm Lower R

Track Control ArmL/R

FAI Focus July 2023 FAI Focus July 2018

5 5

Parts on your Radar?

6 6

SS1212

SS1330

SS2190K

Link Stabiliser

Inner Tie Rod

Anti-roll Bar Bush

AUDI A3 (8L) 1996-2006

AUDI A3 (8L) 1996-2006

AUDI A3 (8L) 1996-2006

SS4538

SS6419

SS7549

Wishbone LH & RH

Track Control Arm

Top Strut Mount

AUDI A3 (8L) 1996-2006

AUDI A3 (8P) 2003-2013

AUDI A3 (8P) 2003-2013

FAI Focus July 2023

SS7767

SS9887

SS10047

Track Control Arm

Control Arm Bush LH & RH;Upper

Control Arm Bush Rear Axle LH and RH;Lower;Inner

AUDI A3 (8L) 1996-2006

AUDI A3 (8P) 2003-2013

AUDI A3 (8P) 2003-2013

SS10521

SS10522

SS10582

Control Arm Bush Front Axle LH and RH;Lower;Rear

Control Arm Bush Rear Axle LH and RH;Lower

Hub Carrier Bush Rear Axle LH and RH

AUDI A3 (8P) 2003-2013

AUDI A3 (8V) 2012>

AUDI A3 (8V) 2012>

SS11145

Tie Rod End Front Axle LH

AUDI A3 (8Y) 2019>

FAI Focus July 2023

7 7

Strut Mounts SPRINTER (901) 1995-2006 SS3128 STRUT MOUNT FRONT

C-CLASS (204) 2007-2014 SS7909 STRUT MOUNT KIT

E-CLASS (212) 2009-

SS7914 STRUT MOUNT KIT

A-CLASS (176) 2012-

SS10564 STRUT MOUNT KIT

C-CLASS (204) 2007-2014 SS10565 STRUT MOUNT KIT

E-CLASS (211) 2002-2009 SS3126 STRUT MOUNT FRONT

A-CLASS (169) 2004-2012 SS7892 STRUT MOUNT KIT

VITO (639) 2003-

SS7922 BEARING ONLY

SPRINTER (906) 2006-2014 SS7931 STRUT MOUNT FRONT

C CLASS (205) 2013-

SS10892 STRUT MOUNT ONLY

8 8

FAI Focus July 2023

Mercedes

BMW 1 SERIES (F20) 2010-

SS10309 STRUT MOUNT FRONT

5 SERIES (F10) 2009-2016 SS10318 STRUT MOUNT KIT

5 SERIES (F10) 2009-2016 SS10319 STRUT MOUNT REAR

X3 (F25) 2010-2017 SS10325 STRUT MOUNT

1 SERIES (F20) 2010-

SS10524 STRUT MOUNT REAR

5 SERIES (F10) 2009-2016

SS11126 STRUT MOUNT KIT FRONT

1 SERIES (E81) 2004-2011

SS11127 STRUT MOUNT KIT REAR

1 SERIES (F40) 2019- (ID= 14mm) SS11129 STRUT MOUNT KIT FRONT

1 SERIES (F40) 2019- (ID= 16mm) SS11130 STRUT MOUNT KIT FRONT

X3 (F25) 2010-2017 SS8243 BEARING ONLY

FAI Focus July 2023

9 9

Timing Chain Kits JAGUAR / LAND ROVER 2.0i 2017>

TCK430WO TCK360VVT

Applications E-Pace, F-Pace, F-Type, XE, XF Defender, Discovery, Discovery Sport, Range Rover, Evoque, Sport, Velar Engine: AJ20P4, PT204

10

FAI Focus July 2023 FAI Focus July 2018

TOYOTA 1.3, 1.5i 2000>

TCK454

Applications

Auris, Corolla, Echo, Porte, Prius, Verso, Yaris Engine: 1NZ-FE, 1NZ-FXE, 2NZ-FE

FAI Focus July 2023 FAI Focus July 2018

11

Engine of the Month Mercedes M271 Kompressor 2002-2007

12

IV95177

EV95178

FVD1066

Inlet Valve

Exhaust Valve

Vibration Damper

HG1465

HS1465

HS1470

Head Gasket

Head Gasket Set

Head Gasket Set

VC008

VC022

OS1783

Valve Cover

Valve Cover

Oil Seal

FAI Focus July 2023

R205S

RC1465S

WP6368

Rocker Arm

Gasket Rocker Cover

Water Pump

WP6620

TCK102

TCK101VVT

Water Pump

Timing Chain Kit

Timing Chain Kit

TCK380VVT

TCK101NG

OS493

Timing Chain Kit

Timing Chain Kit

Oil Seal

IV95106

EV95107

R206S

Inlet Valve

Exhaust Valve

Rocker Arm

FAI Focus July 2023

13

Get The Download!

Missed any of these Weekly Recommended? - Click to Download

14

WN2223

WN2323

WN2423

WN2523 FAI Focus July 2023

Technical Bulletin Mitsubishi 4D56/T Valve Clearance:

Essential adjustment between valve and rocker arm.

In older applications that do not have a self-adjusting hydraulic tappet / lifter, such as the 4D56, manual adjustment between the rocker arm and valve is a necessity.

When rebuilding the rocker shaft, please adhere to the manufacturer clearance specifications.

Step 1. With engine at operating temperature. Ensure timing marks are aligned correctly by rotating the crank manually.

Step 2. When done correctly you will see that following valves in the raised position: Cylinder 1: Inlet & Exhaust Cylinder 2: Inlet Cylinder 3: Exhaust Adjust clearances according to these steps: Release tension on the rocker nut in preparation for the gauge.

Place the correct feeler gauge between the valve and rocker (size specified by the manufacturer).

Begin tightening the screw whilst ensuring that the feeler gauge is met but not pinched. Tighten nut to secure setting.

Remove feeler gauge, then reinsert it to check there is a slight interference between the valve and the rocker arm.

Step 3. Manually turn the crankshaft 360 degrees clockwise.

Now repeat the method of step 2 whilst focusing on: Cylinder 4: Inlet & Exhaust Cylinder 2: Exhaust Cylinder 3: Intake Step 4. To ensure the correct clearances are set and maintained, please follow these steps: Replace rocker cover Run the engine for 10 minutes Remove rocker cover and check tolerances are still correct using the same gauge(s).

If necessary, repeat steps 1 to 3.

faiauto.com TB0080

Technical Bulletin Oil Pump Identification Guide - VW Group 1.6 & 2.0 TDi Fitted to various models and engine codes.

For details please visit faiauto.com/ecat/ Before purchase, please check the design of the pump is correct for the application.

Technical Bulletin TCK129VVT

1.4i & 1.6i Citroen, DS and Peugeot (EP6).

Also fits Mini and Opel/Vauxhall

Please see below for common faults which could affect the Timing Chain Kit’s ability to operate correctly.

1- Worn camshaft oil rings/seals- leads to poor oil supply to the VVT 2- Wear/damage to the camshaft and or VVT hub mating faces- leads to poor sealing and oil supply to the VVT 3- Air locks in the VVT system

OP329 - Belt driven with 34 Teeth OE Ref: 03L115107B

OP373 - Belt driven with 33 Teeth OE Ref: 03L115105B

4- Incorrect installation/timing setup- these engines have a very particular and complex setup procedure 5- Outdated ECU software- there are many known OE concerns with the chain and VVT operating tolerances for which they have updated ECU software 6- Failure to update engine adaptions 7- Other faults with the VVT solenoids or valve actuator 8- Existing dirt contamination within the oil system- migrates to the new VVT hub and can cause it to seize/stick 9- Oil pressure issues from worn oil pumps or internal wear- results in poor oil feed to tensioner and VVT

OP310 - Chain driven with 23 Teeth OE Ref: 038115105C

10- High oil consumption- leads to low oil levels in a short period of time and causes tensioner and VVT operational problems

faiauto.com TB0083

faiauto.com TB0084

FAI Focus July 2023

15

Vehicle of the Month Audi A1 2010-2018 The Audi A1 proved to be a successful venture for Audi, seemingly undeterred by the sketchy reputation of the A2. Fundamentally the same as other super-minis in the VW group, Audi knew that they had to set the A1 apart from the Polo, Ibiza and Fabia.

FHBK1000 Wheel Bearing

The formula of a well-built interior, neat styling and refinement coined the accolade of vehicle of the year in 2011. A long-standing model, the A1 became a common sight across Europe.

Although it has obvious limitations in luggage space, the multitude of options offered to customers meant that it was seen as anything from Granny’s car to Hot-Hatch. The latest tech was handed down from the brands pricier cars from the start of production, with tweaks along the way to align with face-lift versions.

SS1325 Wishbone Bush L & R Front; Lower

Due to its popularity, sales were strong and so is Aftermarket demand – Plus component sharing throughout the VW Group means that many numbers are great to have in stock!

16

TCK87VVT

TCK208L

Timing Chain Kit 1.4 TSI

Timing Chain Kit 1.2 TSI

FAI Focus July 2023

SS7546 Strut Mount Rear

FVD1143

HG1938

BCH029

Vibration Damper 1.2 / 1.4 TSI

Head Gasket 1.2 TSI

Bare Cylinder Head 2.0 TSi

B1939

WP6445

WP6664

Head Bolt Set 1.0 / 1.2 / 1.4 TSI

Water Pump - 2.0 TFSi 8 vane impellor

Water Pump - 2.0 TFSI 7 Vane Impellor

91-09329-000

SS9797

SS9798

Yenmak Piston Head 2.0 TFSI

Control Arm Bush Rear Lower Inner

Control Arm Bush Rear Lower Outer

91-09106-000

SS9357

SS9732

Yenmak Piston Head 1.2 TSI

Rack End

FAI Focus July 2023

Hub Carrier Bush Rear Axle L & R

17

E N G I N E

S E A L I N G

How important is a perfect seal? faiauto.com