CN0062 FAI Focus June 2023

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June 2023 CN0062

faiauto.com

» Contents » Alfa Romeo Giulietta Page 4

» Ford Ranger Page 5

16.

» Part on your Radar?

14.

Page 6 - 7 O

WEE

D M M E N22/D05/E2022 K LY R E C O

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» Toyota Wheel Bearings Page 8 - 9

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WP6324 TCK87VVT

IN KIT TIMING CHA 1.6 PETROL ENGINE: 1.4, ed To: Mainly FittA3 2003-2015 AUDI: A1, A 2009-2015 4-2014 SEAT: IBIZ IA, OCTAVIA 200SAT, FAB SKODA: GOLF, JETTA, PAS VW: EOS, 2003-2014 TOURAN AC 105209 OE Ref. 03C

P WATER PUM DIESEL ENGINE: 1.4 ed To: RA 2002> Mainly FittC2, C3, NEMO, XSA CITROEN: TA, FUSION 2002> ER 2001> FORD: FIES 207, 208, 2008, 307, BIPP PEUGEOT: 206, NA 2004> LIA : SUZUKI AYGO 2005-2010 TOYOTA: 7585 OE Ref. 114

Popular

Popular

OP336

» Timing Chain Kits Page 10 - 11

HS2256

KET SET HEAD GAS PETROL ENGINE: 1.4 CADA, ed To: Mainly Fitt HALL: ASTRA, CAS MOKKA, OPEL/VAUXIGNIA, MERIVA, CORSA, INS 0> ZAFIRA 201

OIL PUMP DIESEL (M9R) ENGINE: 2.0 I, ed To: Mainly FittPRIMASTAR, QASHQA NISSAN: 6> 14 , X-TRAIL 200: VIVARO 2006-20 , LAGUNA OPEL/VAUXESPACE, KOLEOS 5> RENAULT: SCENIC, TRAFIC 200 E, GAN ME 8 163 OE Ref. 442

m

faiauto.co

OE Ref. N/A

WN2123

8.

» VOTM Mercedes C-Class Page 12 - 13

» Downloads Page 14 - 15

4.

» EOTM Fiat 1.3 JTD Page 16 - 17

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TER ylinde ection F B A l CKU , CR nt C t se C/ 0& 3 ROK aceme correc CKT LB / 0 A / l B T CS : AM ur rep or the BCH 138 s: CK LA / f o GEN BCHine Code HA / CS WA ring y below S S g C K n e / E UC NA VOL re ord mages / CK C / CS i o TB Bef k the / CK CSL A c C e / CD KUC / SLA ch BA 030 s: CD UB / C HA / C BCH e Code C / CK B / CS

38

1 BCH

Technical Bulletin

F in KT Eng TB / C FA / CN / CK A / CN E N C

Downloads!

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Introducing TCK462 Fiat, Mercedes, Nissan, Opel, Renault 1.6 D R9M TCK462 will encompass two existing kits in the FAI range: TCK119 & TCK323

• Higher Application Coverage • Lower Stock Holding & Freight Costs • Latest Specification Components • Universal kit

If you see this icon anywhere in FAI WEEKLY RECOMMENDED Focus, the document can be downloaded.

Popular Popular Superseded Kits

m .co uto

faia

=

TCK119

+

What’s available to download?

New Combined Kit

TCK462

24/04/2022

78

0 TB0

TCK357VVT

TCK323

TIMING CHAIN KIT ENGINE: 2.0 DIESEL 2014> Mainly Fitted To: JAGUAR: E-PACE, XE, XF LAND ROVER: DEFENDER, DISCOVERY, DISCOVERY SPORT, RANGE ROVER EVOQUE, RANGE ROVER SPORT,TB0077 RANGE ROVER VELAR OE Ref. LR073745

> Weekly Recommended > Technical Bulletins Popular > Product Awareness

TCK446

Please ensure that all components included in this kit are fitted. The components highlighted in green differ between applications.

TIMING CHAIN KIT ENGINE: 1.1, 1.4, 1.5, 1.6, 1.7 DIESEL Mainly Fitted To: HYUNDAI: ACCENT, ELANTRA, i10, i20, i30, i40, iX20, KONA, TUCSON 2002> faiauto.com KIA: CEE’D, CERATO, PICANTO, PRO CEE’D, SOUL, SPORTAGE, STONIC 2005> OE Ref. 24335-2A210

Popular

L a n d R o v e r S t r u t M o u n t s

Look out for our latest downloads each month and create your own library.

For full application data, please visit https://www.faiauto.com/ecat/

FAI has a comprehensive range of strut mounts in single or kit form*.

Our Chassis specialists have recently introduced parts that complement our covera of popular Land Rover applications. Please visit faiauto.com/ecat for full listings.

OIL CONTROL VALVE ENGINE: 1.4, 1.6 PETROL 2003> Mainly Fitted To: PART APPLICATION DESCRIPTION AUDI: A1, A3 SEAT: ALTEAS, IBIZA, LEON, TOLEDO DISCOVERY SPORT (L550) Rolling bearing Strut Mount SS8042 SKODA: FABIA, OCTAVIA, RAPID, SUPERBRANGE ROVER EVOQUE (L538) Front LH / RH VW: EOS, GOLF, JETTA, PASSAT, POLO, SCIROCCO, TIGUAN, TOURAN

OE Ref. N/A

OE Ref. 03C906455

CS1002

OCV011

CONVERSION SET ENGINE: 2.2, 2.4 HDi (P22DTE) 2003> Mainly Fitted To: CITROEN, FIAT, FORD, JAGUAR, LAND ROVER, MAZDA, PEUGEOT

SS8200

DISCOVERY SPORT (L550) Strut Mount Front Kit LH / FREELANDER 2 (L359) RH RANGE ROVER EVOQUE (L538)

All our fitment documents are linked to the relevant parts on the FAI eCat. RANGE ROVER III (L322) faiauto.com SS11097

Strut Mount Kit Rear LH / RH

SS11116 DISCOVERY III / IV (L319)

Strut Mount Front Kit LH / RH

SS11117 DISCOVERY III / IV (L319)

Strut Mount Rear Kit LH / RH

SPORT (Ll320)

WN1723

SS11118

RANGE ROVER IV (L405) SPORT II (L494)

SS11134

FREELANDER 2 (L359) Strut Mounting Kit Rear RANGE ROVER EVOQUE (L538) LH / RH

Technical Bulletin

Strut Mount Rear LH / RH

*Supplied in kit form when applicable

PA0103

Technical Bulletin Introducing TCK462 Fiat, Mercedes, Nissan, Opel, Renault 1.6 D R9M TCK462 will encompass two existing kits in the FAI range: TCK119 & TCK323

• Higher Application Coverage • Lower Stock Holding & Freight Costs • Latest Specification Components • Universal kit Superseded Kits

TCK119

+

TCK323

Pr

faiauto.com

BCH030 & BCH138 VOLKSWAGEN: AMAROK, CRAFTER 2.0L DIESEL 2010> Before ordering your replacement Cylinder Head, be sure to check the images below for the correct selection.

BCH030

Engine Codes: CDBA / CDCA / CKTB / CKTB / CKTC / CKUB / CKUC / CNEA / CNFA / CNFB / CSHA / CSLA

BCH138

Engine Codes: CKTB / CKTC / CKUB / CKUC / CSHA / CSLA / CSLB / CSLC / CSNA

Qui

ck

New Combined Kit

TCK462

=

BFS

Please ensure that all components included in this kit are fitted. The components highlighted in green differ between applications.

faiauto.com

faiauto.com

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refe Fitt e ren Dim d to V ce WG e n gui s Ple de ase ions: roup, 3 for refe 5m Ford mD BFS r to a FAI iam nd Vo the 66S sto ete FAI lv ck a , BF r eCa , 26 o. ll va S mm t fo rian r spe Hig ts i ht. cifi ssu c ed s.

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ndMa n l Can ufact ike Ca ur rb be use ed to on Co d to the a rep lates ting (D lac e B t OE s LC) / 2 FS6 p 6S ecific Sprin gs atio and BFS n B 1 F S10 s.

Hea 01S 1S. Can t Trea te be use d oil b d to as rep ed co lac e B ating FS6 / 2 6S. Spri ngs .

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Alfa Giulietta Steering & Suspension SS5712

SS7305

SS7306

Link Rod Front

Tie Rod End LH

Tie Rod End RH

SS7309

SS7310

SS7311

Link Rod Front

Link Rod Rear LH

Link Rod Rear RH

SS7434

SS7438

SS7764

Ball Joint Lower

Rack End

Wishbone LH

SS7765

SS10293

SS10294

Wishbone RH

Strut Mount LH

Strut Mount RH

4 4

FAIFocus FocusJuly June 2023 FAI 2018

Ford Ranger SS7699

SS7700

SS7701

Tie Rod End LH

Tie Rod End RH

Tie Rod End LH

SS7702

SS7703

SS7704

Tie Rod End RH

Rack End

Link Rod Front LH

SS7705

SS7706

SS10027

Link Rod Front RH

Ball Joint Lower

Link Rod Front

SS10615

SS10616

SS10650

Wishbone LH

Wishbone RH

Ball Joint Upper

FAI Focus FAI Focus July June 2018 2023

5 5

Parts on your Radar?

6 6

HG1002

HG1010

HS1002NH

Head Gasket

Head Gasket

Head Set

FORD 2.0 / 2.2 TDCi 2000> TRANSIT

FORD 2.4 TDCi 2000> TRANSIT

FORD 2.0 / 2.4 TDCi 2000> TRANSIT

B1008

FS1693

HG888

Head Bolt Set

Head Gasket Set

Head Gasket

FORD 2.0 / 2.4 TDCi 2000> TRANSIT

OPEL 1.2 / 1.4i 2009> ADAM, CORSA, MERIVA

RENAULT 1.9 F9Q 2000> MEGANE, SCENIC, TRAFFIC

FAI Focus June 2023

SS10769 MERCEDES

SS11214 FORD

SS10971 LAND ROVER

Rack End

Front Track Control Arm LH & RH

Wishbone

SPRINTER 2019>

FOCUS IV 2019>

DISCOVERY SPORT 2015>

SS11024 MITSUBISHI

SS11025 MITSUBISHI

SS10691 VW

Wishbone Front Lower Left

Wishbone Front Lower Right

Control Arm Bush Front Lower Rearward

L200 (KJ) 2015>

L200 (KJ) 2015>

CRAFTER 2016>

FAI Focus June 2023

7 7

Toyota Wheel Bearings Aygo 02/2005 > FHBK1050 Hub Bearing Kit Rear - Without ABS Sensor

FWBK1075 Wheel Bearing Kit Front - With ABS Sensor

Auris 10/2006 > FHBK1113 Hub Bearing Kit Rear - With ABS Sensor Origin: Japan

FHBK1152 Hub Bearing Kit Rear - With ABS Sensor Origin: UK

FHBK1147 Hub Bearing Kit Front - With ABS Sensor

Corolla 01/2001 > FHBK1112 Hub Bearing Kit Front - With ABS Sensor

FHBK1152 Hub Bearing Kit Rear - With ABS Sensor

8 8

FAI Focus June 2023

GT 86 03/2012 > FHBK1045 Hub Bearing Kit Rear - Without ABS Sensor

Hiace / Hilux 1995 > FWBK1076 Wheel Bearing Kit Front - Without ABS Sensor

FHBK1148 Hub Bearing Kit Front - With ABS Sensor

FWBK1132 Wheel Bearing Kit Front - Without ABS Sensor 2015>

Rav4 06/2005 > FHBK1112 Hub Bearing Kit Front - With ABS Sensor

FHBK1147 Hub Bearing Kit Front - With ABS Sensor

FHBK1150 Hub Bearing Kit Rear - With ABS Sensor

FHBK1151 Hub Bearing Kit Rear - With ABS Sensor

Yaris 01/1999 >

FHBK1051 Hub Bearing Kit Rear - With ABS Sensor 99-05

FHBK1052 Hub Bearing Kit Rear - Without ABS Sensor

FHBK1053 Hub Bearing Kit Front - With ABS Sensor 2005>

FWBK1077 Hub Bearing Kit Front - With ABS Sensor 05-12

FAI Focus June 2023

9 9

Timing Chain Kits FIAT / MITSUBISHI 2.4 D 2016>

TCK410WO TCK360VVT

Applications

Full Load L200, Pajero Engine: 4N15

10

FAIFocus FocusJuly June 2023 FAI 2018

MG 1.5i 2011>

TCK387

Applications

MG3, MG ZS Engine: 15S4U

FAI Focus FAI Focus July June 2018 2023

11

Vehicle of the Month Mercedes C-Class 2014-2018 The fourth generation C-Class was faced with stiff competition from other German brands along with the Jaguar XE, announced early 2014. The W205 also had the job of dispelling the myth that Mercedes was for the mature generation; trying to tease away those that traditionally opted for a 3 Series.

Standard Mercedes Saloons have never matched the competition in outright handling and driver involvement but instead cater for the 90% of the time. Comfort, plush interiors and beautiful styling embodied what the C-Class was all about. Who needs ‘fun’ when you’re cruising up and down the motorway!?

And for those who only used the back seats for their laptop bag, you could opt for the Coupe, which still looks that part compared to new models released this year. Or, if you’re the sort of person that only carries small flat items, the convertible was also an option.

With shared components between all but the AMG variants and over 200 thousand sold in the UK alone, stocking these references makes sense!

CS1908

Conversion Set 2.1 CDi

HG1902

Head Gasket 2.1 CDi

HS1903 Head Set 2.1 CDi

12

FAI Focus June 2023

OP351

LP147

TCK227

Oil Pump 1.8 / 2.1 CDi

Lucas Glow Plug 2.1 CDi

Timing Chain Kit 1.8 / 2.1 CDI (See eCat)

OS1903

RC1903S

TCK394WO

Oil Seal 2.1 CDi

Rocker Gasket

Timing Chain Kit 1.8 / 2.1 CDI (See eCat)

SS8105

Rack End

SS8124 & SS8125

SS8935 & SS8936

Link Rod Rear LH & RH

Tie Rod End LH & RH

SS9161 & SS9162

SS10282

SS10007

Upper Control Arm LH & RH

Lower Ball Joint

FAI Focus June 2023

Control Arm Front Lower Forward

13

Get The Download!

Missed any of these Weekly Recommended? - Click to Download

WEEKLY RECOMMENDED

WEEKLY RECOMMENDED

02/05/2023

09/05/2022

Popular

Popular

Popular

Popular

INNER TIE ROD Front Axle Left and Right Mainly Fitted To: MERCEDES: SPRINTER (Various) 2006> VW: CRAFTER (Various) 2006-2016

TIMING CHAIN KIT ENGINE: 1.6 DIESEL 2013> Mainly Fitted To: OPEL/VAUX: ASTRA (Mk VI, Mk VII), INSIGNA (Mk I, Mk II), MERIVA (Mk II), MOKKA/MOKKA X, ZAFIRA (Mk III)

OIL CONTROL VALVE ENGINE: 1.3, 1.4 PERTOL 2004> Mainly Fitted To: OPEL/VAUX: ADAM, AGILA, ASTRA (Mk V, VI), COMBO (Mk II), CORSA (Mk II, III, IV), INSIGNIA (Mk I), MERIVA (Mk II), MOKKA, TIGRA, ZAFIRA (Mk II)

OE Ref. 2E0713491

WISHBONE BUSH Front Axle;Rear;Right;Lower & Front Axle;Rear;Left;Lower Mainly Fitted To: AUDI: A3 2003-2013 SEAT: ALTEA, LEON, TOLEDO 2004> SKODA: OCTAVIA, SUPERB, YETI 2004-2020 VW: CADDY, EOS, GOLF, SCIROCCO 2004> OE Ref. 1K0199232H & 1K0199231H

OE Ref. 55495936

OE Ref. 1235022 & 1235023

Popular

Popular

Popular

Popular

WHEEL HUB BEARING Front Axle Mainly Fitted To: OPEL/VAUX: ASTRA K 2015>

WISHBONE LEFT AND RIGHT Front Axle;Left;Lower & Front Axle;Right;Lower Mainly Fitted To: FORD: TRANSIT (Various) 2000-2014

HEAD GASKET ENGINE: 2.4 DIESEL 2000-2016 Mainly Fitted To: FORD: TRANSIT (various) LAND ROVER: DEFENDER

OIL SEAL ENGINE: 2.0, 2.2, 2.4, 3.2 DIESEL 2006> Mainly Fitted To: CITROEN: JUMPER FIAT: DUCATO FORD: MONDEO III, RANGER, TRANSIT LAND ROVER: DEFENDER PEUGEOT: BOXER

OE Ref. 13510543

OE Ref. 1553251 & 1553246

OE Ref. 1096230

OE Ref. 1117435

To be used together

faiauto.com

WN1823

WN1823

faiauto.com

WN1923

WN1923

O

WEEKLY RECOMMENDED

WEEKLY RECOMMENDED

22/05/2022

15/05/2023

Popular

Popular

Popular

Popular

TCK87VVT

WP6324

LINK STABILISER Front Axle Left and Right Mainly Fitted To: HONDA: CR-V (III, IV) 2006>

WISHBONE LEFT & RIGHT Front Axle Left;Lower & Front Axle Right;Lower Mainly Fitted To: CITROEN: BERLINGO, C4 2004> PEUGEOT: 307, PARTNER 2002>

WATER PUMP ENGINE: 1.4 DIESEL Mainly Fitted To: CITROEN: C2, C3, NEMO, XSARA 2002> FORD: FIESTA, FUSION 2002> PEUGEOT: 206, 207, 208, 2008, 307, BIPPER 2001> SUZUKI: LIANA 2004> TOYOTA: AYGO 2005-2010 OE Ref. 1147585

OE Ref. 51320STKA01

OE Ref. 3520TO & 3521G8

TIMING CHAIN KIT ENGINE: 1.4, 1.6 PETROL Mainly Fitted To: AUDI: A1, A3 2003-2015 SEAT: IBIZA 2009-2015 SKODA: FABIA, OCTAVIA 2004-2014 VW: EOS, GOLF, JETTA, PASSAT, TOURAN 2003-2014 OE Ref. 03C105209AC

Popular

Popular

Popular

Popular

HS2256

OP336

TIE END ROD LEFT & RIGHT Front Axle Left and Right Mainly Fitted To: HYUNDAI: ELANTRA, i30, VELOSTER 2010> KIA: CEE’D, PRO CEE’D, SOUL II 2012>

WISHBONE LEFT & RIGHT Front Axle Left & Right Mainly Fitted To: SKODA: SUPERB, YETI 2008-2017 VW: CADDY 2004>

HEAD GASKET SET ENGINE: 1.4 PETROL Mainly Fitted To: OPEL/VAUXHALL: ASTRA, CASCADA, CORSA, INSIGNIA, MERIVA, MOKKA, ZAFIRA 2010>

OIL PUMP ENGINE: 2.0 DIESEL (M9R) Mainly Fitted To: NISSAN: PRIMASTAR, QASHQAI, X-TRAIL 2006> OPEL/VAUX: VIVARO 2006-2014 RENAULT: ESPACE, KOLEOS, LAGUNA, MEGANE, SCENIC, TRAFIC 2005>

OE Ref. 568203X000 & 568203X090

OE Ref. 1K0407151BB & 1K0407152BB

OE Ref. N/A

OE Ref. 4421638

faiauto.com

faiauto.com WN2123

WN2023

WN2023 14

WN2123 FAI Focus June 2023

Technical Bulletin Mitsubishi 4D56/T Valve Clearance:

Essential adjustment between valve and rocker arm.

In older applications that do not have a self-adjusting hydraulic tappet / lifter, such as the 4D56, manual adjustment between the rocker arm and valve is a necessity.

When rebuilding the rocker shaft, please adhere to the manufacturer clearance specifications.

Step 1. With engine at operating temperature. Ensure timing marks are aligned correctly by rotating the crank manually.

Step 2. When done correctly you will see that following valves in the raised position: Cylinder 1: Inlet & Exhaust Cylinder 2: Inlet Cylinder 3: Exhaust Adjust clearances according to these steps: Release tension on the rocker nut in preparation for the gauge.

Place the correct feeler gauge between the valve and rocker (size specified by the manufacturer).

Begin tightening the screw whilst ensuring that the feeler gauge is met but not pinched. Tighten nut to secure setting.

Remove feeler gauge, then reinsert it to check there is a slight interference between the valve and the rocker arm.

Step 3. Manually turn the crankshaft 360 degrees clockwise.

Now repeat the method of step 2 whilst focusing on: Cylinder 4: Inlet & Exhaust Cylinder 2: Exhaust Cylinder 3: Intake Step 4. To ensure the correct clearances are set and maintained, please follow these steps: Replace rocker cover Run the engine for 10 minutes Remove rocker cover and check tolerances are still correct using the same gauge(s).

If necessary, repeat steps 1 to 3.

faiauto.com TB0080

FAI Focus June 2023

15

Engine of the Month FIAT 1.3 JTD City cars such as the Alfa Mito, Fiat 500 and Opel Corsa were compact to suit their environment so needed an equally compact diesel unit to fit their tiny engine bay; the 1.3 D that Fiat had already developed was the obvious candidate.

The first generation of MultiJet engine was produced in huge quantities, fitted over dozens of manufacturers and models. A class leader, it even won the International Engine of the Year.

In 2009, Fiat reworked the first generation with a new injection system that was capable of delivering 8 injections per combustion cycle at a pressure of 1400 bar (20000 PSI). These upgrades boosted power, and made it more efficient than ever, complying with Euro V emissions standard; which resulted in a further increase in application.

The 1.3 JTD will go down as one of the biggest collaborations amongst manufacturers as used by: Alfa Romeo, Chevrolet, Chrysler, Citroen, Fiat, Ford, Opel, Peugeot and Suzuki. Don’t you just love it when a single part fits 25 models?

16

FAI Focus June 2023

BCH067

HG1618 / A / B

HS1619NH

Cylinder Head

Head Gasket

Head Set

B1321

TCK6ST

OP308

Head Bolt Set

Timing Chain Kit

Oil Pump

CSK1005

FVD1031

31-04289-000 / 040

Camshaft Kit

Vibration Damper

Yenmak Piston Kit

BM1021-STD / 025

BB2022-STD / 025 / 050

91-09282-000

Main Bearing Set

Big End Bearing Set

FAI Focus June 2023

Yenmak Piston Ring Kit

17

E N G I N E

S E A L I N G

How important is a perfect seal? faiauto.com