Fabcon Warehouse Guide

Warehouses

Precast Concrete Guide

BUILDING SMARTER, FASTER, AND MORE EFFICIENT

Revolutionizing Warehouse Construction In today’s fast-moving warehouse and distribution market, speed, durability, and cost control are critical to keeping projects on schedule and operations running efficiently. Fabcon brings over 50 years of experience delivering optimized precast concrete solutions for developers, architects, and general contractors building modern warehouse and logistics facilities.

Our precast systems provide the strength and durability required for large-scale industrial buildings while supporting sustainable construction practices. Because components are manufactured off-site, precast reduces weather-related delays and helps keep construction moving year-round—an important advantage when schedules are tight.

With manufacturing capabilities and logistics support across the country, Fabcon creates consistency and repeatability to warehouse design and construction. Our team works closely with partners to deliver precast solutions that streamline installation, control costs, and create durable, low-maintenance building envelopes—helping warehouse projects stay on schedule and ready for operation faster.

Call (800) 727-4444 if you’re not currently working with a Regional Sales Manager.

MANUFACTURING LOCATIONS

We’ve Got You Covered

Eight locations and multiple options Our eight strategically located manufacturing facilities ensure an effective delivery span that covers most everything east of the Rockies and north of the Gulf Coast. We have delivered and installed our product all over the United States and also in four Canadian provinces.

Safe Work, Strong Results We are committed to safe workplaces. Our safety practices keep plants and jobsites protected, safeguarding our people while ensuring projects run smoothly every year.

OSHA TRIR

1.3

Total Recordable Incidents Rate (TRIR)

Construction Operations

2025 Safety Hours

Safe Work Permit (SWP) compliance

Number Of Hours Without Incident

A lower TRIR is better, as it signifies fewer safety incidents and a more effective safety program.

2025 Fabcon

97%

1.3

2024 Precast Concrete Contractor / OSHA Industry Standard

96%

2025 Milestones Without DART Incident

Hours Worked

1 MILLION

Without Lost Time Injury

2.8

Total recordable incidents in a year multiplied by 200,000 hours.

2024

2025

Construction Operations By Year

Hours Worked

1.2 MILLION

Operations reached 1 million hours w/o a DART (Days Away, Restricted or Transferred) incident in March and went over 1.2 Million hours without a Lost Time injury.

Shaping Tomorrow, Responsibly Sustainability is a foundation responsibility in the concrete industry, achieved through multiple approaches. By committing to smarter practices, we not only build durable structures today but also help preserve resources for future generations.

Proactive to acquire Fabcon specific EPDs which are more environmentally friendly than industry standards Corporate representation on PCI’s Sustainability Committee Due to cement’s impact on emissions, using supplementary materials to replace a portion of cement in mix designs to reduce our Carbon Footprint Tracking Greenhouse Gas Emissions

(Cement is responsible for 7% of the global man-made greenhouse emissions (2nd largest industrial source of CO2))

Quality At The Core Quality is our highest priority. Every one of our plants holds industry certifications, and we continually invest in advanced equipment and technologies to ensure unmatched precision and consistent results.

PCI Certified Plants

Quality Capital Improvements

Quality Continuous Improvement

All plants are Certified to PCI Architectural Category AD

Improvements in concrete batching including new mixers

Technology partnerships for admixtures and mix designs

Most plants have the additional PCI Architectural Certification AB and AC

Upgrades to casting machines

Projection lasers

Bed heat controls

VersaCore Pro upgrade

Bed quality repairs

We Make It Happen, Faster.

Great precast starts before it ever reaches the jobsite. Our in-house team owns every phase, from consultation to installation. One team. One point of accountability. Start to finish.

MANUFACTURING CAPABILITIES

Customized Turnkey Solutions You get the biggest benefit when we’re a part of your project team from the start.

From inception to installation, our solutions are designed to support structural and architectural precast solutions.

Consultation

We partner with our customers from day one, offering customized turnkey solutions that meet project demands.

Project Management Our skilled in-house team takes full responsibility for every project, guiding it through all phases from engineering through install. This comprehensive approach allows us to maintain strict control over each stage and ensure the best results.

Design

Manufacture

Logistics

Installation

Our engineering and drafting teams partner closely with the

State-of-the-art manufacturing facilities are climate-controlled

Detailed yard operations go beyond storage to include quality

Our highly trained, expert PCIcertified installers tailor installation

structural and architectural teams to ensure our designs align with project specifications.

and PCI-certified, helping ensure accuracy and quality for every project and application.

inspections, finish treatments, and delivery sequencing that help expedite project timelines.

methods to each project and site-specific needs.

INDUSTRY MARKETS

Rock-Solid Solutions For Your Next Project Fabcon’s structural precast panels offer endless rock-solid solutions for time and budgetsensitive projects. We build everything from grocery stores to corporate headquarters, manufacturing facilities to ice arenas, and car dealerships to data centers and more.

Data Center Office Entertainment Manufacturing Retail Warehouse Community / Public Education

INDUSTRY MARKETS

FABCON ADVANTAGE

The Go-To Choice For Warehouse and Distribution Facilities We're not just a precast supplier. We're the partner developers and contractors trust when timelines are tight and performance can't slip. Five decades of warehouse and distribution expertise back every panel we make.

FABCON ADVANTAGE

01

Faster Construction Timelines

With over 20 million square feet of precast panels produced annually, we have the expertise and capacity to fast-track your project. Our panels arrive on time, ready to install, helping keep warehouse and distribution projects moving and accelerating time to occupancy.

02

Consistent Quality & Controlled Manufacturing

Our state-of-the-art manufacturing process guarantees high standards with minimal on-site errors and rework.

This ensures repeatable results, reduces risk, and minimizes delays and cost overruns.

04

Versatile & Durable Solutions

Fabcon tailors its precast concrete panels to meet the demands of modern warehouse facilities—from lightweight panels that reduce structural loads to heavy-duty panels designed for durability, long spans, and long-lasting performance in high-use industrial environments.

03

Unmatched Reliability & Experience

With over 50 years of experience collaborating with developers, general contractors, architects, and design teams, we’ve built a strong reputation for delivering warehouse and distribution facilities that consistently meet demanding schedules and performance expectations.

05

Superior Energy Efficiency & Thermal Performance

Our Thermo Dynamic Insulated Wall Panels help meet energy code requirements and provide strong thermal performance in a variety of climates — supporting efficient warehouse operations and reducing long-term energy costs.

TYPES OF WALLS

Walls Panel Types Architectural

Structural

Insulated

Elevator / Stair Shaft

Shear Walls

Architectural Precast Wall Panels are secured into the building ’s super-structure and offer a wide range of decorative finishes.

Structural Precast Wall Panels are built to resist and stabilize roof, floor, and lateral building loads.

Insulated Precast Wall Panels feature both structural properties and architectural abilities which include a thermal insulation layer between the interior and exterior concrete wythe.

Elevator / Stair Shaft Precast Wall Panels are used with stairs, landings, and openings for quick and efficient installation, offering a time saving alternative over masonry or wood based products.

Shear Precast Wall Panels provide the structures with lateral load stability.

TYPES OF WALLS

A TOTAL SOLUTION

Total Precast The elements of the building, including walls, floors, columns, beams, and even façade panels, are manufactured off-site in a controlled environment. Precast elements are then transported to the construction site and assembled. The integration of precast components offers many advantages, such as accelerated construction timelines, enhanced durability, and consistent quality. The modular nature allows for customization in design, enabling you to explore innovative aesthetics while adhering to structural requirements.

TOTAL PRECAST COMPONENTS

Double Tee

Hollowcore

Solid Wall Panel

Insulated Wall Panel

Stadia

Beams

Stairs

Architectural Wall Panel

Columns

Your Finish, Your Way Our precast panels are available in a multitude of colors and finishes for your exteriors. Your imagination is the only limitation when considering the scope of naturally occurring aggregates, pigments, and custom imprint capabilities.

FINISHES

Painted

Exposed Aggregate

Formliner

Cast-in Brick

Sandblast

Acid Etch

For more details, see our Finishes and Capabilities Guide. Finishes may vary by location.

Fabcon Projects

FABCON PROJECTS

863 200 Warehouse Projects in the Last 5 years

Warehouse Projects in the Last 2 Years

12M 90% SQFT of Warehouse Wall Panels in the Last 2 Years

90% of Buildings are Installed by Fabcon

We build with the same principals as you – speed and performance, creating the structural enclosure that secures what matters most to your business.

We Know the Challenges.

Let’s Build Smarter.

47 Total Number Of States Where We Have Built

35 Average Number Of States We Ship To Each Year

100

20M+

2K Fabcon Field Installation Crews (Approximately 400 Employees)

Approximate Total Employees

SQFT Of Wall Panels/Year Over The Last 5 Years

300

250

30

General Contractors

Architecture Firms

End Markets Served

Avg number of unique GC’s we work with/year

Avg number of unique architecture firms/year

Number of end markets we serve/year

On-Time Delivery

Proven Track Record

Certainty and Peace of Mind

We know deadlines matter. Our streamlined manufacturing process and efficient logistics system ensure that your panels arrive exactly when you need them. This allows for quick installation & eliminating project delays.

We’ve worked with leading hyperscalers and co-locators to deliver data centers of all sizes and complexities. Our vast experience means we can handle any challenge & deliver solutions that meet your specific needs.

When you partner with Fabcon, you’re getting more than just precast panels.

You’re getting a team that is committed to delivering on time, within budget and without surprises. We eliminate the guesswork & keep your project on track.

BUILT STRONG AND BUILT TO LAST

Get Fabcon Involved Early – Save Time, Save Money Ready to transform your warehouse construction process? Our team of experts and our cutting-edge precast solutions are here to help you build faster, smarter, and with more confidence. fabconprecast.com / 800-727-4444 All Rights Reserved. ©2025 Fabcon Precast.