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Product.Focus - Sept 11

28/9/11

SEPTEMBER 2011

12:51

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SPARE & WEAR PARTS

FOCUS

CMB International Limited New & Used Quarry Plant • Spares • Refurbishment

Tel: 01530 563600 www.cmb.uk.com For more information or to book an advertisement in the next feature please contact: Telephone: 0845 680 0024 www.hub-4.com


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CMB International Limited

CMB International Ltd, supplier of quality products and solutions for crushing and screening equipment, provide a comprehensive range of heavy duty equipment for customers to maximise their potential outputs for quality products and minimum waste. The philosophy of CMB International has always been and remains customer driven, acknowledging that customers are more interested in crushed rock rather than rock crushers. Continually evolving over the last 15 years, CMB meet and aim to exceed the requirements and expectations of the customer, providing a level of support aimed at helping the customer get the most out of their equipment, long term. CMB's comprehensive stock of replacement parts for cones, jaw crushers and screens, enables them to respond immediately when problems occur. Since the company was founded in 1996 CMB have developed excellent and long lasting working relationships with Lafarge Aggregates, Hanson, Aggregate Industries, Tarmac, and Cemex to name a few. We continue to grow our success, most recently providing the BX400 Rockmonster jaw crusher to a quarry site in Norway and last year signing a deal with Hartl Anlagenbau GmbH to provide 1000mm cone crushers, Hartl then joined forces with Atlas Copco to become Atlas Copco Powercrusher and have newly developed a tracked Powercrusher PC1000 using the RS150 1000mm cone developed and supplied by CMB International Ltd. CMB International is driven by customer needs and from us you can expect; • Round the clock technical support. • Trained engineers who hold CITB and all other relevant certification. • Management of lifting operations (appointed person BS7121).

• Risk assessment and method statements for safe working practice. • Reports for your reference to monitor your equipment and maintain maximum production. • Bespoke engineering. • Turnkey solutions tailored to best meet your needs. • A solution to your problem. Crusher and Screen Spares CMB International recognize that machine down-time means loss of production and customer profitability. CMB's comprehensive stock of replacement parts for cones, jaw crushers and screens, enables them to respond immediately when problems occur. CMB stock manganese wear parts and machine spares to suit cones, jaw crushers, screens and mobile plant. We hold a wide variety of parts to suit many popular machines including Terex-Pegson, Metso, Sandvik, Symonds, Nordberg, Parker, Niagara and Terex Finlay. No part is too big or small. Having achieved ISO standard to 9000: 2008 certification, CMB are committed to providing parts that are of the highest quality. Tel: 01530 563600 www.cmb.uk.com

CMB International Limited New & Used Quarry Plant • Spares • Refurbishment

www.hub-4.com/directory/185

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Spare & Wear Parts

Product.Focus - Sept 11


Product.Focus - Sept 11

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SCG Supplies Ltd SCG Supplies Ltd, the UK's leading independent supplier of spare and ware parts to the worldwide Crushing, Screening, Recycling and Shredding industries. As well as offering a wide network of Used Equipment from across the UK. Having the right spare parts for your crusher, screener, shredder, wash plant or conveyor is necessary to ensure maximum productivity. In a world where downtime severely affects profitability, speedy delivery of spare parts is crucial to maintain the bottom line. We handle every enquiry we get with the same level of professionalism, and dedication to getting the customer the right part. From a smaller company operation one screening machine, to nationwide quarry operations, and multinational quarry operators. We know that any downtime means you are losing money and therefore we do our best every time to ensure your downtime is minimised.

So Far 2011 has seen us grow our entire operation. We have relocated our offices and head depot whilst keeping our old unit for stock purposes, this 4 year old company now boasts over 2000 sq feet of dedicated stock floor space and a bigger office with a new body in it. We also have our own fork truck to handle the increasing amounts of stock we are turning around every week. As well as handling the increased number of palletised exports we have been sending in the last 6 months. More recently this growth has been reflected in the re-launch of our website. From the very basic snapshot of our work that our previous website gave, our new site is designed to illustrate every part we stock and can supply. Enabling the user to know that what we have on the shelf is exactly the part that they need. This new site also aims to bring the spares market into the 21st Century. Making the process of locating a part for crusher or screener as easy as looking for a car part, which it should be. The new website also provides a database of Used Equipment that our dedicated used machinery experts have located from reliable end users that are looking to sell, either within the UK or abroad our plant sales teams are willing to discuss any of the plant for sale on our site, or any plant you are looking to sell. With first-class service, extensive experience and a complete range of all spare parts SCG Supplies aims to bring you the right part, at the right time, for the right price. If you can't find the part you are looking for, contact us and we can source it for you.

Website: www.scgsupplies.co.uk T: 0845 257 6500 F: 0845 257 6400 email: sales@scgsupplies.co.uk www.hub-4.com/directory/10151

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Product.Focus - Sept 11

Blue Spares Ltd Blue Spares part of the Blue Group of companies, is committed to providing continued customer support long after plant has been delivered, installed and commissioned. From a single service control point, we offer a rapid response spare parts supply service, dedicated to maximising equipment availability and optimising operational performance. From our two strategically placed depots in Stirling and Warrington, Blue Spares have a stockholding of over ÂŁ1.5 million, ensuring a fast and reliable service to our large customer base. Because we understand your business and the need for your machinery to reliably perform at optimum capacity every single day, we dont compromise on the quality of spare parts supplied. When you order from Blue Spares, you receive genuine, original OEM stock parts that support your investment for the long term future of your machine. With state of the art IT systems for stock control, we can react quickly to customers needs and most parts can be supplied same day - we also offer a 24/7 service. Our staff will do whatever it takes to get parts delivered on time to minimise your downtime. As an authorised OEM dealer for key equipment manufacturers Powerscreen, Terex Pegson and Doppstadt, Blue Spares has a wealth of expertise and knowledge to give you the support you need for all your crusher parts, shredder spares and screening needs. As part of the Blue Group, Blue Spares are able to offer a "Supply and Fit Service" that will involve not only the supply of Genuine OEM parts, but also OEM trained engineers with many years of experience to safely fit them

Website: www.bluegroup.co.uk Phone: 0845 130 0669

www.hub-4.com/directory/2260


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Worldwide suppliers of premium quality wear parts Our extensive range includes wear parts for the following mobile equipment manufacturers:

• • • • • • • •

Extec Sandvik Kue Ken Nordberg Metso Parker Finlay Kleeman

0845 505 0060


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Crusher Manganese Steels Limited Manufacturer & Supplier of Premium Crusher Spare Parts Crusher Manganese Steels Limited, founded in 1989 has successfully grown into Europe's leading aftermarket manufacturer and supplier of precision crusher spare parts, premium manganese wear parts and service to the Mining, Quarrying, Demolition and Recycling Industries worldwide. Known as CMS Cepcor, we are recognised as the genuine alternative to the original equipment manufacturer offering cost effective solutions along with improved performance gained through continual research, development and innovation. Our Headquarters are centrally located in Leicestershire, United Kingdom enabling the immediate despatch of crusher replacement part orders worldwide from our extensive stock inventory. Whilst CMS Cepcor is Europe's largest aftermarket supplier, it remains at essence, a family run business with traditional values, committed to investment in employees, suppliers & customers alike.

CMS Cepcor premium manganese steel & alloy wear parts are independently proven in mining & aggregate production to achieve and often exceed the performance of the equivalent original equipment manufacturers castings.

An extensive range of Spares:

Available in M14%, M18% and M21% manganese steel we have a cost effective solution to your specific requirements.

• Primary gyratory parts

Following the completion of the acquisition of Goodwin Barsby by CMS Cepcor from Metso Minerals in 2006, CMS Cepcor is the only aftermarket supplier that also incorporates one of the most reputable and long standing Original Equipment Manufacturers; their appreciation of original factory tolerances and material specifications are second to none.

• Jaw crusher parts • Impactor parts

The current product range includes new Goodwin Barsby Mark 5 range of single toggle crushers, mark 5 granulators, vibrating grizzly feeders and Vitex vibrating screens. Other services offered: • Precision spare parts • On-site supply & fit, maintenance & repairs • Fully equipped machine shop • OEM accredited crusher repair facilities

Leading Brands: • Extec

• Goodwin Barsby

• Kue Ken

• Metso Nordberg

• Parker

• Pegson

• Sandvik

• Symons

• Telsmith + many more premium manganese wear parts

Website: www.cmscepcor.com

www.hub-4.com/directory/1761

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Goodwin Barsby Crushing & Screening Plant

• Cone crusher parts


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Product.Focus - Sept 11

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Instant Crusher Spares Instant Crusher Spares was established in 1991 and has since earned the respect of the quarrying and cement production industries as one of the leading suppliers of quality crusher wear parts. We offer a comprehensive range of crusher wear parts and a range of used crushing machines which is available on our website.

Keep Your Downtime to a Minimum We provide on site support including routine machinery inspections, installation upgrades and servicing. Our engineers are skilled and trained in welding, machining and fabricating. All ICS engineers carry a SPA Quarry Passport and are trained in health & safety. We also provide a 24 hour call out for breakdown repairs. Although the onsite service and maintenance remains a significant part of the company's business, our business also includes: • Agents for ARJA Horizontal Impact Crushers • Agents for Rollier Screens • Production of new Swing Hammer Impact Crushers. • Reconditioning, Servicing and Maintenance of Hammer Mills, Impactors, Jaw & Cone Crushers. • Hiring of Mobile Crushers and Screens to suit all applications. • Supply of wear resistant castings to suit all crushing and cement applications. Here at ICS we can evaluate your requirements and produce a tailor made package to suit your project. Due to our extensive knowledge we will find an effective solution to even the most exceptional requests. You can be sure of a reliable and efficient services that will give you value for money and peace of mind.

www.instantcrusherspares.co.uk www.hub-4.com/directory/442

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Wear and Spare Parts Ltd Formed by the owners of the hugely successful Blue Group, Wear and Spare Parts mission is to provide the very best quality wear parts to the ever growing quarrying and recycling sectors both here in the UK and worldwide. Drawing on the experience, expertise and financial stability of this highly successful organisation, Wear and Spare Parts aim to provide a growing customer base with an even greater after-sales choice for the complete spectrum of crushing plant and equipment available on the market today. Through the recruitment of highly experienced staff, Wear and Spare Parts are able to source and provide compatible high quality crusher spares and wearparts for all leading mobile crushing and screening equipment at highly competitive prices.

Our extensive range of premium Wear Parts includes Manganese Steel Jaw Plates, concaves, mantles, liner plates and blow bars, which have been developed over many years with our foundry partner to develop the best possible crushing performance for your Extec, Nordberg, Sandvik, Kleeman, McLoskey, Brown Lennox and Kue Ken Crushers. The inception of Wear and Spare Parts enables full market coverage, meaning all customers can now experience the fantastic service levels experienced by existing Blue Spares customers. Additionally the company will put a great emphasis on export and can source bespoke parts where required, so all enquiries are welcomed. www.wearandspareparts.com

www.hub-4.com/directory/12847

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Product.Focus - Sept 11


Product.Focus - Sept 11

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Ensure maximum efficiency from your sand washing plant When comparing Hydrocyclone based washing plants there are a number of key factors which should be considered to ensure minimum wear and maximum production efficiency. The benefits of replacing inefficient bucket wheel systems with Hydrocyclone washing plants have been well documented. However, these operational efficiencies can be further enhanced by considering a number of key factors which will reduce operating costs. Vertical versus Inclined Cyclone Configuration Plants which include an inclined Hydrocyclone generate excess wear on one side of the cyclone which results in increased costs of spare parts and unnecessary plant downtime. This can be avoided by employing a plant with a vertical Hydrocyclone arrangement. Consideration should also be given to the extent of rubber lining within the Hydrocyclone as this is key to ensuring maximum wear resistance. Our experience of sand washing throughout the world has led us to the conclusion that a 10mm rubber lined cyclone offers the best solution. Cyclone Discharge & Feedbox A large rubber lined feed box positioned to ensure the cyclone underflow is discharged across the full width of the dewatering screen maximises the screening area and ensures high efficiency dewatering of your sand. It is also helpful to allow for this feed box to be opened to monitor the cyclone discharge onto the dewatering screen. If the feed box is too small it will result in excess wear on the feed box as well as the dewatering screen. This will occur as all of the discharge impacts on the centre of the screen rather than being spread across its full width. Discharging the cyclone underflow onto the centre of the screen means you are not using the full screening area which results in your sand product having a higher moisture content than should be the case. Dewatering Screen While Polyurethane screen media is accepted as the only sensible choice when it comes to sand washing plants it is important to consider the type of polyurethane that is selected as well as the setup of the screening panels. There is often an assumption that all polyurethane is of the same quality no matter what supplier it has come from and this is not the case. There are many polyurethane screen media suppliers on the market and all of the products they offer are different. Consider also how the dewatering screen panels will be secured in place. When using panels that have to be bolted into place it is important to take into account the reduction in screening area that this results in as well as the increase in maintenance time when the panels need to be replaced. By selecting modular non-bolted panels maintenance time can be significantly reduced. Another factor to consider is the wear protection offered to the screen - are there polyurethane side panels included which offer this additional protection? Given its wear resistance properties polyurethane is once again the best option here. Finally, as with any dewatering operation the longer the material can be held on the screen the more efficient the dewatering that will take place. You should look at how the design of the sand washing plant ensures this objective is being met. The introduction of a dam bar at the end of the dewatering screen allows this to happen. Sand washing plants that do not have a means of retaining the sand on the screen for the longest possible time will deliver washed sand with a higher moisture content than should be the case.


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Rubber Springs It is important to consider the means of ensuring the vibration from the screen is transferred to the material to ensure it is dewatered most effectively. Rubber springs transfer 10% - 15% more energy to the screen than systems which employ steel springs. This results in better dewatering of your material and also protects the screen frame from the kind of vibration likely to lead to plant failure. Systems which employ steel springs transfer a lot of vibration to the screen frame relative to rubber springs. More often than not in our experience the result of this is damage to the frame which means increased costs and downtime. Protecting the Slurry Pump Protecting the slurry pump in the sump area reduces the risk of damage to the pump and ultimately plant failure due to rogue aggregates from the sand washing phase. Although a small step, it can offer significant advantages for operators. Plants which include an integrated pump ensure that the pump is protected from damage by rogue aggregates by means of a polyurethane pump protection mat. Alighnment of Cyclone and Dewatering Screen Specification Aligning the capacity of the cyclone and the dewatering screen ensures optimum performance of your sand washing plant. If the screen is too small to manage the volume of material coming from the cyclone this results in excess wear on the screen and can result in cracking on the screen due to the overload. This also means the sand is not dewatered as effectively as it should be. Sump Float The purpose of a float in the sand plant sump is to maintain the required water level within the sump even if there are variations in the slurry feed rate. This also ensures the sump is never overflowing leading to the loss of fine sand to ponds Key factors to consider with a Hydrocyclone system: • Maximising the rubber lining within the Hydrocyclone is a key factor to ensuring maximum wear resistance. • Positioning a feed box to ensure the cyclone underflow is discharged across the full width of the dewatering screen will maximise the screening area • The longer the material can be held on the screen the more efficient the dewatering process can be - consider a dam bar at the end of the screen to aid this. • It is important to consider the type of polyurethane that is selected as well as the setup of the screening panels. • Aligning the capacity of the cyclone and the dewatering screen ensures optimum performance of your sand washing plant.

www.cdeglobal.com www.hub-4.com/directory/163

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Product.Focus - Sept 11


Product.Focus - Sept 11

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Quarry Manufacturing and supplies Ltd Founded in 1980 and has since grown to become Europe's premier manufacturer of after-market wear parts and internal crusher spares. We supply high quality components for the worldwide quarry, mining, recycling and demolition industries, combining the highest quality engineering standards with genuine value for money. QMS are the genuine alternative to the OEM. Our extensive purpose built facilities, coupled with a dedicated team of professionals, ensure that every QMS product is designed, manufactured and tested to a precise set of specifications. When you purchase from QMS you can be guaranteed the best quality at the highest standards. QMS offer an unrivalled selection of aftermarket cone and jaw crusher wear and spare parts. Demanded by customers worldwide, QMS spares are the highest quality, most cost effective alternative to OEM brands.

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We have developed an extensive range to support all models including: • Metso Minerals / Nordberg, Lokomo, GP,HP,MP,C series, LT • Svedala / Sandvik - Hydrocone & Superior, CH & CS, Jaw Master JM & CJ • Terex Pegson - Autocones, Autosand, Metrotrak, Premiertrak • Symons - 2ft - 7ft • Kue-Ken / Brown Lennox 35-200 • Fintec 1080, 1107 • Finlay 1540, 1175 Crusher Backing QMS are official dealers for Micor Crusher Backing. This is 100% solids epoxy resin compound formulated for backing wear metal in all types of crushing and grinding mills. Micro backing combines high-impact, resistance, superior compressive strength, non-flammability, high stability and low shrinkage all in one system. Cone Crushers QMS manufacture a comprehensive range of cone crushers specially designed to cope with the world's toughest aggregates, QMS machines deliver really significant benefits over and above those of your existing equipment. They are designed, developed and manufactured by QMS in the UK. They offer class leading performance, dependability and ease of operation all backed by an excellent after sales service. B-Series crushers combine robust design and high performance. A combination of high motor power, large throw and higher speed in most cases gives these crushers capacities greater than other crushers of comparable size. QMS crushers meet exacting production quality demands, they produce material of excellent shape and high quality.

www.qmsupplies.co.uk www.hub-4.com/directory/701


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