EVERLOY SPRAY NOZZLES
for Pollution Control
Leading green, EVERLOY
In various countries, more and more protective measures to preserve the environment on this planet are being taken. A serious social issue is treating and disposing of ever-increasing waste materials, which may emit the harmful dioxin to the atmosphere. To tackle such problems, we have come up with Everloy spray nozzle that are highly rated and in very wide use.
Incineration flow
With long years of achievements and top-notch analysis equipment, we are committed to developing and supplying better spray nozzle.
Deodorizing nozzles
Rubbish pit
Stoker
Boiler (SNCR)
Gas cooling tower Nozzles for gas cooling tower
Chemical spray nozzles
Waste liquid spray nozzles
Urea/ammonia spray nozzles
Selective Non-Catalytic Reduction (SNCR) flow
Bag filter Stack
Scrubber
Desulfurization nozzles
Urea/ammonia
Boiler Pump
Urea/ammonia
Thermal power plant flow
Cement plant flow
Cooling tower Condenser
Full-cone nozzles
Nozzles for gas cooling tower Steam generator (SNCR) Urea/ammonia spray nozzles Urea/ammonia spray nozzles
Gas cooling tower
Stack ESP or Bag filter
Clinker cooler
Rotary kiln
Preheater
Boiler Raw mill
Urea/ammonia
Urea/ammonia spray nozzles
Features
Simple structure minimizes clogging.
Small mean particle size and less discrepancy.
Water flow rate: 30-500 L/h
Spray pattern: flat pattern, full-cone pattern(Both patterns are interchangeable)
Flat spray type : KSAMM
Full-cone spray type : KSAMD
Model number list *The criterion water flow rate is a value of air pressure 0.3 MPa or less, water pressure 0.3 MPa or less, and air-water volume ratio 150.
13X8-60
KSAMM 09137¼ KSAMD 13X8-90
¼ KSAMM 1848 ¼ KSAMD 16X8-30 ¼ A35 ¼ W19
KSAMM 1483 ¼ KSAMD 16X8-60
¼ KSAMM 2230 ¼ KSAMD 21X8-30
KSAMM 2081 ¼ KSAMD 21X8-60
¼ KSAMM 12119 ¼ KSAMD 16X8-90 150 22.5120150180
KSAMM 22125¼ KSAMD 21X8-90
22X8-30
A42 ¼ W23
300 45 240300372
400 60 312400500
500 75 378500600
⅜ KSAMM 37108⅜ KSAMD 27X8-90
5828
⅜ KSAMM 5865
⅜ KSAMM 54115
KSAMM 6929
KSAMM 6965
KSAMM 61115
Shapes
spray type : KSAMM (with flange)
spray type : KSAMD (with protective pipe and flange)
*Overall length and flange size can be customized based on customer’s applications. The materials of the nozzle tip such as C-22, SUS310S, or others are available based on customer’s applications.
*Dimension L is to be specified by the customer. *NPT thread is also available.
Flat
Full-cone
Characteristic curves
50 0.280.287.5 50150
100 0.280.2815.0100150
500270 1,000450 2,000750 3,000950
500580 1,000850 2,0001,000 3,000-
5001,000 1,0001,550 2,0002,300 3,000-
500270 1,000450 2,000800 3,0001,000
500580 1,000850 2,0001,100 3,0001,400
5001,000 1,0001,500 2,0002,500 3,0003,500 200 0.280.2830.0200150
500270 1,000450 2,000800 3,0001,000
500580 1,000850 2,0001,100 3,0001,400
5001,000 1,0001,500 2,0002,500 3,0003,500 Flat spray type : KSAMM
300 0.280.2845300150
400 0.280.2860400150
500 0.280.2875500150
500580 1,000850 2,0001,000 3,0001,400
5001,000 1,0001,500 2,0002,500 3,0003,500
1,000450 2,000800 3,0001,000
500580 1,000850 2,0001,100 3,0001,400
5001,000 1,0001,500 2,0002,500 3,0003,500
500270 1,000450 2,000800 3,0001,000
500580 1,000850 2,0001,100 3,0001,400
5001,000 1,0001,500 2,0002,500 3,0003,500
Full-cone spray type : KSAMD
50 0.280.287.550150
100 0.280.2815.0100150
500300 1,000450 2,000750 3,0001,000
500550 1,000700 2,0003,000-
5001,000 1,0002,0003,000-
500300 1,000450 2,000750 3,0001,000
500550 1,000700 2,0001,000 3,0001,200
5001,000 1,0001,100 2,0001,300 3,0001,500 200 0.280.2830.0200 150
500300 1,000450 2,000750 3,0001,000
500550 1,000700 2,0001,000 3,0001,200
5001,000 1,0001,100 2,0001,300 3,0001,500
Urea/ammonia spray nozzles
Automatic sliding device
This device is for NOx removal nozzle and can protect the nozzle by sliding it to the outside of furnaces.
In addition, remotely controlled, the nozzle is inserted into the furnace in spraying, and slid back outside in not spraying.
Features
With/without protective pipe is available.
The position of the nozzle can be checked by control panel.
Easy to maintain due to simple structure.
The stroke length is adjustable. (Standard: 300mm)
Purge air specification
Air pressure : 0.5-1.0 kPa
Shapes
Operation
Spraying:
Slide the nozzle to the specified position for spraying.
Automatic sliding device specification
Working air pressure: 0.3 - 0.7 MPa
Working voltage: 24V DC
Stroke speed: up to approximately 650 mm/s (adjustable)
Stopping:
After stopping spray, nozzle returns to original position.
Nozzle
Nozzle
Nozzles for gas cooling tower KAMX nozzle
Features
Light weight and compact design.
Spray angle capacity from 40° to 80°.
Prevention of dust adhesion by reducing large droplets in the spray periphery even at a low air-water volume ratio(air-water volume ratio:100).
Material
Principal parts: Stainless steel (standard: SUS316L)
Shapes
Spray pattern
Straight Type
Elbow Type
Model number list
Performance data
Particle size and velocity
Nozzles for gas cooling tower
KAMX nozzle (High-capacity type)
Features
Light weight and compact design.
Spray angle capacity from 40° to 80°.
Material
Principal parts: Stainless steel (standard: SUS316L)
Shapes
Spray pattern
Model number: KAMX 2300
Straight Type
Elbow Type (with protective pipe)
Model number: KAMX 2300
Nozzles for gas cooling tower
QC nozzle (Standard type)
Features
Spray flow rate can be controlled within the range of 10:1 by controlling return pressure with the constant supply pressure. The lower spray flow rate, the smaller droplets, with constant supply pressure.
Material
Principal parts: Stainless steel(standard: SUS316)
Shapes
Spray pattern (at supply pressure P1 of 2MPa)
Model number list (at supply pressure P1 of 2MPa)
Nozzles for gas cooling tower
QC nozzle (High-capacity type)
Features
Spray flow rate can be controlled within the range of 10:1 by controlling return pressure with the constant supply pressure. Only one can spray high flow rate , for huge cooling tower.
Material
Principal parts: Stainless steel(standard: SUS316)
The orifice parts: Stainless steel, cemented carbide, ceramic.
Shapes
Spray pattern (at supply pressure of 3.5MPa)
Model number list (at supply pressure of 3.5MPa)
*Supply flow rate is required 1.3 times against spray flow rate at least [L/h]. The available flow rate capacity is 3,000 - 40,000 L/h. Please contact Everloy representative for the flow rate.
Model No.
Desulfurization nozzle
Full-cone nozzle
Features
Full-circle spray pattern. Relatively small droplet. Various flow rates and spray angles available.
Material
Stainless steel(standard: SUS316), Brass, Nickel alloy, Plastics(PTFE,PVC,PP), Ceramics
Principal parts: Stainless steel (standard:SUS316L)
Shapes
Model number list
1¼ KSFI
1½ KSFS
1½ KSFI
The stainless steel-made models are listed for reference in the table below.
2 KSFI
2 KSF···F
65°70°70°65° 90120W 112°123°120°113°
5.9 46.362.484.1100125144168 65°70°70°65° 100120W 112°123°120°113°
6.6 57.978.0105125156180210 65°70°70°65° 125120W 112°125°120°109° 15070 7.2 69.593.6126150187216252 67°72°70°67° 150120W 115°128°120°110°
7.8 81.1109147175218252294 67°72°70°67° 175120W 115°128°120°110° 20070 8.4 92.6125168200249288336 67°72°70°67° 200120W 118°131°120°111°
25070 9.4 116156210250312360420 67°72°70°67° 250120W 118°131°120°111°
30070 10.3 139187252300374432504 67°74°70°67°
300120W 121°134°120°112°
45070 12.6 208281378450561648756 67°74°70°67° 450120W 121°134°120°112°
50070 13.3 232312420500623720840 67°76°70°67° 500120W 123°136°120°113°
60070 14.5 2783745046007488641,008 67°76°70°67°
600120W 123°136°120°113°
70070 15.7 3244375887008731,0081,176 67°76°70°67° 700120W 123°136°120°113°
80070 16.8 3714996738009971,1531,344 67°76°70°67° 800120W 123°136°120°113°
KSFS KSFI
KSF···F
Model number list
5
6
8 KSFI
88°90°88°83° 4000120W 119°120°113°103°
8 KSF···F 500090 41 1,8592,3162,6763,1203,7144,2035,000 90°90°88°82°
*Method to calculate spray angles
data
50120W
100120W
1,126-9011,040-832949-759809-647676-541652-522 200120W
1,189-1,0311,191-9531,086-869926-741774-619746-597 300120W
1,529-1,2231,412-1,1301,287-1,0301,098-879917-734885-708 500120W
1,788-1,4301,652-1,3211,506-1,2051,285-1,0281,073-8581,035-828 800120W
Desulfurization nozzle
Spiral nozzle
Features
Highly resistant to clogging. Large flow rate with compact size is available.
Material
Stainless steel Ceramics(SiSiC)
Shapes
Desulfurization nozzle
Whirl spray nozzle (Flange type)
Features Material
Ceramics Nearly uniform flow distribution in the circumferential direction. No part inside the nozzle ensuring clog-free operation.
Shapes
Performance data
Model number list
Model
Waste liquid spray nozzle
PAW nozzle
Features Material
Relatively small droplet even when high flow rate. Large orifice diameter.
Wide-angle full-cone spray pattern.
Principal parts: Stainless steel (standard: SUS316L)
Shapes
Spray pattern
0.042,8001,4001,8001,100
0.022,8001,8001,200800 0.032,8001,4001,200800 0.042,8001,3001,100800
0.023,0001,6001,2001,000 0.033,0001,6001,4001,000 0.043,0001,4001,2001,000
Model number list
Model number: PAW-B-47S
Chemical spray nozzle/Deodorizing nozzle
Mini mist nozzle (Internal mixing type)
Features
Flow rate controllable within a wide range, from very small to relatively large.
Compact design for connection in a limited space.
Quick-drying mist.
Simple structure for resistance to clogging and for overhaul cleaning with ease.
Material
Standard materials: Stainless steel (SUS303) or brass.
0.222069290663506438862800900900 0.317697252963189537293700800900 0.4132123213123283121345119600800900 0.589149176146249146313145600800900
Features
Soft spraying of fine droplets. Fine droplets with no air injection. Interchangeable nozzle tips.
Material
Standard materials: Stainless steel (SUS303)
008800.60.460.650.801.031.221.461.7964°80°85°88°88° 01800.60.580.821.001.291.531.832.2066°80°85°88°88° 015800.80.871.221.501.942.302.703.4067°80°85°88°88° 02800.91.151.632.002.603.103.704.5067°80°85°88°88°
Chemical spray nozzle/Deodorizing nozzle
Mini atomizing nozzle
Features
Small particles.
Minimal flow rate misting is possible.
Clog-resistant, large diameter discharge port.
Misting is possible through syphoning highly viscous liquids.
No dripping when used in syphon mode.
Material
Principal parts: Stainless steel (standard: SUS316L)
Other materials available upon request.
Shapes
Simple flow rate control type with ON/OFF Valve Precise flow rate control type with ON/OFF Valve
Model number list *Water flow is adjustable by using regulation valve.
Test equipment and analysis Simulation of gas flow in gas cooling tower
Test equipment and analysis
Flow distribution measurement system
This system measures the distribution of spray flow density using an acrylic container grid, on which a liquid is sprayed, and the amounts of deposits are measured. It is also capable of measurement results in a flow distribution graph. Data is used for evaluation of distribution shape.
Test equipment and analysis
Particle size measurement system
1. Phase doppler method
This system is a particle analyzer making use of the phase doppler principle of the laser doppler system to simultaneously measure the velocity and size of a particle. PDPA (using the phase doppler method) measures the particle size of a continuous spray without interference with the spray. It is capable of sampling many particles instantaneously and has become the dominant technology in particle size analysis. PDPA is suitable for the measurement of relatively small particles.
2. Image analysis method
This system determines average particle size by measurements incorporating image analysis using a stroboscope and a CCD camera as basic devices.It measures particle size regardless of the shape of particles (spherical or aspherical) and type (clear or opaque).This system is suitable for measuring relatively large particles.
ISO 9001/14001 certification