SealTEC Metallics
ERIKS Gasket Technology
SealTEC Metallics
EB161 - 1115 Sealtec Metallic Gaskets Brochure (EGT Address).indd 1
15/01/2016 11:25:25
WHY CHOOSE ERIKS? ERIKS Gasket Technology is a comprehensive and cost-effective solution for all your essential sealing and insulation applications. From design, manufacture through to supply, we offer a complete service to take care of every aspect. For over 40 years quality has been at the heart of all we do in the supply of: nn Sheet jointing materials nn Cut gaskets nn Moulded seals nn Shaped thermal insulation
components
nn Metallic gaskets
Service
Manufacture
Our unique “Full Circle Solution” philosophy aims to build long-term working relationships and we are widely trusted and relied upon to provide:
Constantly developing expertise in new fields of engineering, we are a leading exponent of waterjet technology and CNC Knife cutting.
nn Technical advice nn Design expertise nn Rapid replenishment of essential
When equipment failure is not an option We are relied upon for our technical expertise and support a range of industries including: nn Oil and Gas nn Chemical nn Petrochemical nn Pharmaceutical nn Power Generation nn Marine nn Hygiene
For both OEM and MRO applications
EB161 - 1115 Sealtec Metallic Gaskets Brochure (EGT Address).indd 2
stock
nn Efficient processing and delivery of
This technology is superior to die cutting, flame or laser methods and our machines can cut materials from wafer-thin to 150mm thick, using processes that are environmentally safe, reliable and cost-effective.
A strong commitment to all we do
Components are manufactured in accordance with all relevant British, European and American standards and our team of highly skilled and experienced engineers use an extensive range of cutting methods to craft precisely your exact requirements.
From the latest innovations through to developing and improving our efficient service we are supported by technical and on-site expertise.
Working closely with renowned brands we provide an unparalleled range of seals, gaskets and insulation components.
orders
nn Excellent customer service
Through our continuous training policy for every member of our team we are constantly striving to improve our service levels by finding solutions to our customer’s challenges.
15/01/2016 11:25:31
From standard pipe flange gaskets, to acoustic insulation panels through to precision metallic components. ERIKS Gasket Technology can cut it
Custom Design Assistance At the forefront of the latest technology, our state of the art engineering design studio has the capability and know-how to provide a comprehensive solution. So, whether you need a bespoke one-off or small order, our experienced team are on hand to offer specialist technical advice to help you select the most appropriate and cost effective solution.
Logistics
Environment
With an excess of 50 million parts dispatched each and every year, an efficient logistical system is paramount.
ERIKS Gasket Technology strive to act responsibly in environmental issues. Our written policy translates into positive action across the whole company covering:
Over 50% of our output is despatched on the same day basis; a service which is required and valued by many customers. For larger customers we operate a “Kanban” system of order processing and supply to ensure a guaranteed on-site holding of essential stock. Special “Kanban” containers are held on the customer’s site and removed, replenished and replaced, usually on a daily basis according to the agreed inventory.
nn Waste management nn Materials recycling nn Power and fuel economy
Synthetic compounds are securely stored as a matter of standard practice and where possible we use non-toxic materials.
think green... act responsibly... & think tidy is an inherent part of the daily routine for all ERIKS staff
EB161 - 1115 Sealtec Metallic Gaskets Brochure (EGT Address).indd 3
15/01/2016 11:25:34
Exclusive to ERIKS, Leader Gasket Technologies brings you product and market place experience as well as the most cost effective sealing solutions currently available.
I wish to express my thanks for the sterling effort you put into supplying us with quality gaskets this week at very short notice. Your prompt attention to our problem and understanding of our time constraints were much appreciated. You have certainly gone ‘the extra mile’ for which we are very grateful.
EB161 - 1115 Sealtec Metallic Gaskets Brochure (EGT Address).indd 4
15/01/2016 11:26:00
Knowledge and experience to rely upon Leader GT has been at the forefront of fluid sealing and gasket manufacture for over 100 years. As the original designer and developer of compressed sheet manufacturing equipment, Leader GT has continued to develop leading edge gasket and packing technology. These technologies include: nn Patented Dynagraph™ Process nn Elastagraph™ nn Graphite and Corrugated Metal
Gasket
nn CW 2000 High Temperature Packing nn Many addtitional technology driven
fluid sealing products
With extensive experience in the fluid sealing market, Leader GT is consistently setting new standards of excellence.
We achieve this through increased efficiencies, minimized downtime, on-site training and fixed equipment & piping drawing management. The primary focus of Leader GT is to bring an attitude of excellence to the manufacturing of fluid sealing, fastener and other specialty sealing products. With superior manufacturing capabilities, outstanding field technical support and engineering services, we deliver demonstrable cost savings, and measurable reliability advancements.
Saving you time and money Leader GT are working to lower the fluid sealing product “Total Installed Cost”, which allows ERIKS customers to take complete ownership and control of their fluid sealing product spend.
EB161 - 1115 Sealtec Metallic Gaskets Brochure (EGT Address).indd 5
15/01/2016 11:26:12
SealTEC Metallic Range Spiral Wound Gaskets
Available in a full range of styles and materials, our spiral wound gaskets are manufactured in accordance with ASME B16.20 for use in all industry flanges, including ASME B16.5 and ASME B16.47, Series A & B. Leader GT assures strict adherence to these specifications as routine inspection procedures are applied throughout the manufacturing process. In addition, we maintain traceability of all materials used in our gasket construction to provide material certifications as required. Leader GT’s gaskets maintain the ISO9001 Certification as standard.
Styles nn S: Spiral Winding Only nn SI: Spiral Winding with Inner Ring nn SR: Spiral Winding with Outer Ring nn SRI: Spiral Winding with Outer Ring
Spiral Windings Only Style S consists of winding with no inner or outer ring. Available in the full range of winding metals and filler materials, style S is manufactured to meet most dimensional requirements.
and Inner Ring
Spiral Winding with Inner Ring Styles SRI and SI include a solid metal inner ring generally fabricated from the same metal as the winding. The inner ring is designed to minimize turbulence in process material flow and to prevent inward buckling of the spiral wound gasket element.
Spiral Windings with Outer Rings Style SR can be custom made to meet specified dimensions. Both standard and custom SR’s are manufactured in the full range of winding metals, filler materials and outer ring alloys.
EB161 - 1115 Sealtec Metallic Gaskets Brochure (EGT Address).indd 6
15/01/2016 11:26:18
ERIKS Gasket Technology have received numerous “Supply” Awards from customers Part Number Identifier
SRI
A
02
Example: Imperial SRIA0101GR03600I0125 Metric SRD0002PT03PN40M1000
01 GR 03 150 M 1000
Size (1 ¼” = 0125 1000mm = 1000)
Unit of Measure I = Imperial M = Metric
Class eg. 150, 600, PN16, PN40 , TABE or TABF
Outer Ring 01, 03, 04
Filler GR, PT, TH or NA
Windings 01, 02, 04, 05
Inner Ring 00, 01, 02
Specification A, B, C, D or E
Product SRI = Inner & Outer Ring SR = Outer Ring only
Specification
Class
Windings & Rings
Filler
A
B16.5
150, 300, 600, 900 &1500
00
No ring
GR
Graphite
B
B16.47 A
150, 300, 600 & 900
01
316
PT
Graphite
C
B16.47 B
150, 300 & 600
02
316L
TH
Thermiculite
D
DIN
PN6, PN10, PN16, PN25 & PN40
03
Carbon Steel
NA
Non Asbestos
E
TABLE
TABA, TABD, TABE, TABF, TABH TABJ, TABK, TABR, TABS
04
304
05
304L
EB161 - 1115 Sealtec Metallic Gaskets Brochure (EGT Address).indd 7
15/01/2016 11:26:21
SealTEC Metallic Range Camprofile Gaskets Camprofile gaskets are offered as a high quality, low emission sealing alternative. They are designed for a difficult sealing environment where performance is critical or the sealing stress is low. Camprofile gaskets consist of a metal core with concentric grooves and normally have sealing layers of either flexible graphite or PTFE. Metal cores are usually selected based on the metallurgy of the piping system and can be re-laminated with new sealing layers to give virtually endless uses.
Advantages nn Excellent sealing characteristics at a
wide range of seating stresses
nn Very forgiving of inconsistent bolt
torque or installation error
nn Applicable to almost all types of
flanges regardless of available bolt loads
nn The working thickness of sealing
layers is extremely small reducing fugitive emissions
nn Low seating stresses reduce
flange damage and gasket removal problems
nn Offers extreme temperature,
pressure and chemical resistance due to variety of materials available
Style F This profile is grooved and has covers from the ID to the OD. Its uses are similar to the spiral wound gasket profile S. It is designed for tongue and groove and male/female flanges.
Style FR This profile has a section that performs as the guide ring in a SR spiral wound gasket. It is designed for raised and flat faced flanges. The OD normally extends to the surface of the bolts.
Style FL The FL is designed with a floating guide ring to meet end user specifications in standard flanges. The guide rings can be made from a variety of metals for various service conditions.
Available Facings Graphite facings are the most common type for Camprofile gaskets. They can be used in almost all applications & temperatures. PTFE facings are also used, mostly with acids and corrosive mediums
EB161 - 1115 Sealtec Metallic Gaskets Brochure (EGT Address).indd 8
15/01/2016 11:26:33
Over 50% of output is dispatched the same day... In excess of 50 Million parts dispatched every year Elastagraph Gaskets ElastaGraph™ gaskets are made by our proprietary Dynagraph process which infuses a seamless layer of flexible graphite at varying densities and thickness’s over a corrugated metallic core. ElastaGraph utilises a unique corrugated pattern which increases the depth of the groove and the pitch at the peak of the corrugation and has a unique low density graphite inner step. This greatly improves the gasket’s seal ability over traditional corrugated designs.
nn Lower porosity and stress corrosion nn Greater unit load at initial torque nn Increased load retention nn No mylar/polyester film adhesive nn Patented
This increased pitch and groove depth increase ElastaGraph’s recovery or “spring back” and reduces the surface area of the gasket for greater unit load at initial torque as well as lower minimum seating stress.
Operating limits Maximum Operating Temp
ASME Gasket Factors
ROTT Values
PH Range
1200 ºF (650 ºC) Steam
M=1.5
Gb=32 psi
0–14
850 ºF (450 ºC) Air
Y=2,000 psi
a=.718 Gs=.001 psi
This results in bolt stability and increased load retention during thermal cycling. The Dynagraph process also eliminates the mylar/polyester film adhesive used in traditional gasket designs which contributes to volume and bolt torque loss. ElastaGraph was developed specifically to solve fugitive emission and compliance problems. It also performs well in bolted joints that experience thermal cycling or limited initial bolt load. ElastaGraph is the most economical way of meeting low emission requirements.
Advantages Eco
nn Increased gasket recovery
ndly
nn Industries’ only corrugated rib pattern
frie
EB161 - 1115 Sealtec Metallic Gaskets Brochure (EGT Address).indd 9
15/01/2016 11:26:40
SealTEC Metallic Range Ring Type Joints Ring Type Joints are designed to concentrate the bolt load over a small area to produce high seating stress. They are predominately used in gas, oil, petrochemical and offshore industries – that involve high pressures and temperatures. We have a stock holding of the more commonly used sizes of Ring Type Joints in both Soft Iron and 316 Stainless Steel. All stocks are fully approved to API 6A and B16.20. Full manufacturing and material traceability is available if required in accordance with ISO9001:2000 and ISO14001.
Part Number Identifier
RTJ
OCR
11
SI
Material
SI=Soft Iron
SS=316
Size
11 to 303
In accordance with API specifications our Soft Iron joints are protected from corrosion with electroplated zinc.
Shape
OVR, OCR, RX or BX (See styles)
We can also arrange manufacture of ring type joints in other sizes and materials, ranging from various grades of stainless steel, Duplex, Inconels and Hastelloys.
Product RTJ
When requesting a quotation for ring type joints – please specify the following: nn Ring Type Joint Style e.g. R, RX, BX
nn Material (including Hardness if specific)
nn Ring No, Size and pressure rating
nn Flange Standard ASME/ANSI B16.5
Ring Type Joint Styles Style R Octagonal Section - For use with ASME and API flanges with flat bottomed groove
Style R Oval Section - For use with ASME and API flanges with flat bottomed or oval groove
Style RX Asymmetric Octagonal Section - For use in ASME and API flat bottomed grooves
Style BX Square Octagonal Section For use in API BX flanges
EB161 - 1115 Sealtec Metallic Gaskets Brochure (EGT Address).indd 10
15/01/2016 11:26:48
ERIKS Gasket Technology are fast, efficient, reliable and renown for quality Metallic Shims Metallic Shims are used to fill small gaps or spaces between objects. They provide dimensional adjustment within a mechanical assembly to compensate for: nn Tolerance build up nn Alignment issues nn Compensation due to wear
Shims can also be used to isolate different materials when assembling components and structures together and are usually manufactured in solid or laminated formats. ERIKS Gasket Technology manufactures shims in all sizes and profiles from both metallic and nonmetallic materials (plastic).
nn Chemical Resistance nn Exposure to corrosive media nn Properties of adjoining materials nn Dielectric strength
Studbolts & Fasteners ERIKS Gasket Technology and ERIKS Industrial Services offer an extensive range of studbolts and special sizes can be manufactured to order, all supplied with 3.1b certification.
We offer a wide range of finishes including PTFE, zinc plated, galvanised and heat treated. Fin Fan Header plugs, Collar bolts and Engineering Studs are also available.
Bespoke Metallic Gaskets We custom manufacture a wide range of metals into customer specific designs for many applications across all industries, contact us for further information.
All material grades used in the petrochemical industry are catered for and are usually available to both ASTM and ASME Standards.
Typically we can cut 304 and 316 stainless steel ranging from 0.05mm to 5mm thick in house. We also work with reliable proven partners that allow us to cut thicker material and offer numerous other grades of metallic options.
Choice of Material Type When selecting appropriate materials to produce shims the following areas need to be considered: nn Cost nn Sensitivity to weight nn Thermal properties
EB161 - 1115 Sealtec Metallic Gaskets Brochure (EGT Address).indd 11
15/01/2016 11:26:56
© ERIKS Industrial Services, all rights reserved.
ERIKS Gasket Technology | Barnsley
+44 (0)1226 329200 sales@eriksgaskets.co.uk ERIKS Gasket Technology | Glasgow
EB161/1115
+44 (0)141 810 1160 egt.scotland@eriksgaskets.co.uk
eriksgaskets.co.uk
ERIKS UK
0845 006 6000 www.eriks.co.uk
ERIKS Dublin
ERIKS Cork
ERIKS Belfast
00353 1856 8540
00353 21 4232204
02890 612416
Amber Way, Halesowen, West Midlands, B62 8WG
knowhow.eriks.co.uk
twitter.com/eriks_uk
facebook.com/eriksuk
ERIKS UK
EB161 - 1115 Sealtec Metallic Gaskets Brochure (EGT Address).indd 12
UNREGISTERED
15/01/2016 11:26:59