ERIKS KTM Mecafrance Ball Valves - Product Overview

KTM MECAFRANCE

BALL VALVES PRODUCT OVERVIEW KTM MECAFRANCE

BALL VALVES PRODUCT OVERVIEW

KTM Mecafrance has been recognized as a world class manufacturer of high quality and an innovative range of ball valves, which are used in the major process industries of the world.

DEPENDABLE QUALITY PRODUCTS AND PERFORMANCE In addition, unique design features add to the lifetime expectation and performance of KTM Mecafrance ball valves.

EXPERIENCE AND REPUTATION With 50 years of valve manufacturing experience, KTM Mecafrance has developed a reputation for high quality, dependable valves.

QUALITY ASSURANCE (ISO 9001: 2000) KTM Mecafrance fully complies with the global ISO 9001: 2000 quality system requirements, one of the first major ball valve manufacturers to do so. This achievement is a confirmation of the many years of commitment KTM Mecafrance has put forth towards product quality.

TOTALLY INTEGRATED MANUFACTURING FACILITY KTM Mecafrance ball valves are renowned for lasting, dependable service. Each valve is precision manufactured from foundry casting or forgings to final assembly.

Total quality control for every component is maintained from start to finish.

2 | KTM MECAFRANCE

R&D KTM Mecafrance has an elaborated engineering and R&D department dedicated to the design, development and upgrading of valves and accessories. They have the help of

modern and state of the art tools such as CAD and 3D modeling.

ADDED VALUE We add value to the supply chain through reliable logistics and IT systems, investment in inventory, repair and after sales service.

Most important of all, our dedication, technical capabilities and service are the senses of accomplishment that come with customer satisfaction and a job well done.

3 PIECE BALL VALVES SERIES RA, ISO MOUNTED VALVES

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SERIES R, MANUAL OPERATED VALVES

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SERIES CA, HIGH PRESSURE VALVES

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MICRO-CLEAN VALVES

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Note: IRU GHWDLOHG ERG\ DQG VHDW 3 7 UDWLQJ LQIRUPDWLRQ VHH SDJHV DQG BALL VALVES PRODUCT OVERVIEW | 3

3 PIECE BALL VALVES METAL SEATED VALVES

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CRYOGENIC VALVES

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ɒ ,Q FRPSOLDQFH ZLWK (1 RQ UHTXHVW

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3-WAY VALVES

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TANK BOTTOM VALVES

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Note: IRU GHWDLOHG ERG\ DQG VHDW 3 7 UDWLQJ LQIRUPDWLRQ VHH SDJHV DQG 4 | KTM MECAFRANCE

3 PIECE BALL VALVES VALVES WITH HEATING JACKET

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GRXEOH YHUVLRQV F Z SLHFH RU SLHFH MDFNHW

É’ 3LHFH MDFNHW ERG\ SLHFH RQO\ É’ 3LHFH MDFNHW ERG\ SLHFH LQFOXGLQJ HQG FRQQHFWLRQV É’ 6XLWDEOH IRU WUDFLQJ ZLWK VWHDP WKHUPDO RLO KRW ZDWHU É’ 6L]H UDQJH '1 '1 É’ 3UHVVXUH UDQJH YDOYH 31 31 $16, 3UHVVXUH UDQJH MDFNHW 31 VWDQGDUG $16, RSWLRQDO

É’ 7HPSHUDWXUH UDQJH r& WR r& For details see page 24 and 25

MICRO-CLEAN, IPC AND TRUE-TUBEâ„¢ VALVES

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2 PIECE BALL VALVES SERIES EM, FLANGED VALVES

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Note: IRU GHWDLOHG ERG\ DQG VHDW 3 7 UDWLQJ LQIRUPDWLRQ VHH SDJHV DQG BALL VALVES PRODUCT OVERVIEW | 5

SPECIAL APPLICATION VALVES AND ACTUATION VALVES WITH SECONDARY CONTAINMENT UNIT

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SERIES SG, SIGHT GLASS

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MANUAL OPERATORS

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SPRING RETURN HANDLE (DEAD MAN’S LEVER)

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For details see page 37

PNEUMATIC ACTUATORS

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Note: IRU GHWDLOHG ERG\ DQG VHDW 3 7 UDWLQJ LQIRUPDWLRQ VHH SDJHV DQG | KTM MECAFRANCE

QUALITY PACKAGES FOR TOTAL PEACE OFÂ MIND

THE KTM MECAFRANCE SOLUTION FOR ACTUATED BALL VALVE PACKAGES BALL VALVE PACKAGES FROM KTM MECAFRANCE COMBINE HIGH QUALITY VALVES WITH RELIABLE ACTUATORS AND ACCESSORIES TO PROVIDE A PRE-ASSEMBLED AND TESTED PRODUCT READY FOR ON-SITE INSTALLATION. All valves and actuators are manufactured in plants certified to ISO 9001: 2000 and comply with the most stringent requirements of the (XURSHDQ 'LUHFWLYHV DQG KDUPRQL]HG standards including Pressure (TXLSPHQW 'LUHFWLYH (& 3('

+RZHYHU WKH UHDO EHQHILWV RI VRXUFLQJ YDOYH SDFNDJHV IURP .70 0HFDIUDQFH are the savings achieved through dealing with one company able to provide a complete unit specifically designed to operate as an assembly, factory tested and ready for immediate installation and commissioning on site.

KTM Mecafrance ball valves include full and reduced bore designs with 2 and 3Â piece construction. They are available in diameters from '1b WR '1b ZLWK D IXOO UDQJH RI connections and ratings and can be supplied in carbon steel, stainless steel with special materials available on request.

GENERAL APPLICATIONS KTM Mecafrance actuated ball YDOYH SDFNDJHV DUH VXLWDEOH IRU most applications from industrial DQG XWLOLWLHV WR KHDY\ GXW\ ZRUNLQJ

conditions including corrosive or KD]DUGRXV VHUYLFHV BENEFITS É’ 6LQJOH VRXUFH RI VXSSO\ É’ 'HVLJQHG WR RSHUDWH DV DQ DVVHPEO\ É’ 0DQXIDFWXUHG LQ ,62 certified plants É’ $OO DFWXDWHG YDOYH SDFNDJHV DUH individually tested before shipping É’ 3DFNDJHV DUH VXLWDEOH IRU incorporation in assemblies requested under the Machinery 'LUHFWLYH (& 6SHFLDO (6' valves compliant with this Directive are also available.

FEATURES É’ $FWXDWRU DWWDFKPHQW IODQJHV DUH ENÂ ISO 5211 compliant É’ %UDFNHWV DQG FRXSOLQJV DUH manufactured to EN standards É’ 9DOYHV DFWXDWRUV DQG DFFHVVRULHV comply with the following standards:

ATEX 94/9/EC Potentially Explosive Antistatic devise for use on ATEX atmospheres - Valves could antistatic with $ PDUNLQJ VXLWDEOH IRU LQVWDOODWLRQ LQ DOO ]RQHV DQG ]RQHV DFFRUGLQJ WR WKH $7(; 'LUHFWLYH (& DQQH[ ,, 0D[ WHPSHUDWXUH r& É’ /DUJH UDQJH RI YDOYH GLDPHWHUV PNÂ or Class designated É’ &DUERQ VWHHO VWDLQOHVV VWHHO YDOYHV as standard, special materials on request É’ 9DOYHV VXLWDEOH IRU 2Q 2II DQG control service É’ &KRLFH RI IXOO RU UHGXFHG ERUH YDOYHV with 2 or 3 piece body construction É’ &RQWURO DFFHVVRULHV FDQ EH PRXQWHG RQ DFWXDWRU WRS ZRUNV DQG VROHQRLG connections that comply with 9', 9'(

Pressure Equipment Directive (97/23/EC PED) - Valves certified following PRGXOHb+ RI 3(' DOORZLQJ applications up to and including FDWHJRU\ ,,, KLJKHVW FDWHJRU\ IRU LQGXVWULDO YDOYHV WDEOH RI WKH 3(' DQQH[ ,,

- Actuators falling under article 3, paragraph 3 of the PED are produced in an environment certified to both ISO 9001 and 3('bPRGXOH + BALL VALVES PRODUCT OVERVIEW | 7

FUNCTION Figure 1: in the absence of pressure, a proper seal is assured in that the spring action of the seats presses the VHDOLQJ OLSV WR WKH EDOO WKH VHDOLQJ OLSVÉ‹ FRQWDFW DUHD ZLWK WKH EDOO LV the same on both the upstream and downstream sides.

BALL SEALING The principle of the ball valves lies in the use of a ported spherical plug which is rotated between two seats normally made of PTFE. The seats have flexible lips designed so that the ball, when rotated, follows the spherical contours of the port way. This floating bearing permits movement in the direction of flow, thereby ensuring optimal sealing of the port way.

Figure 2: pressure increases on the upstream side move the ball slightly towards the seat on the downstream side, increasing its pressure against the seat on the downstream side.

FIGURE 1

The seats are designed so that the increase in pressure of the ball on the downstream seat results in all increase in the service contact DUHD WKXV SUHYHQWLQJ DQ\ OHDNDJH In addition, such a pressure increase decreases the pressure against the sealing lips on the upstream side. As a result, the operating torque for the valves remains constant throughout WKH YDOYHÉ‹V HQWLUH SUHVVXUH UDQJH

FIGURE 2

Seat

Upstream side

Downstream side

Ball

SEALING THE STEM The stem of the KTM Mecafrance ball valve is fitted from inside. $bFROODU ZKLFK LV ODUJHU WKDQ WKH ERUH LQ WKH ERG\ NHHSV WKH VWHP from being pressed out even under extreme internal pressures. The seat washer inside the stem provides the primary seal. Any increase in the internal pressure automatically increases the pressure on the stem collar which, in turn, raises the pressure on the seat seal and WKH WLJKWQHVV WR WKH RXWVLGH )RU WKH GHSUHVVXUL]HG VWDWH DQG YDFXXP mode, the seals are tightened with the secured stem nut acting on %HOOHYLOOH VSULQJ ZDVKHUV DQG D VWHP VHDO IROORZHU WKLV SUHYHQWV DQ\ OHDNDJH 'XULQJ WKH YDFXXP PRGH WKH VLWXDWLRQ LV UHYHUVHG WR WKH evacuated side. Figure 3 shows the situation when both sides have been evacuated.

PARTS LIST No. 3

7

9 10 13 | KTM MECAFRANCE

Description Stem Stem seal 6WHP SDFNLQJ 6WHP SDFNLQJ IROORZHU Belleville washer /RFN ZDVKHU Stem nut

FIGURE 3

Kv VALUES AND PRESSURE LOSSES FOR 2-WAY VALVES

)ORZ UDWH P3 K

Kv YDOXH P3 K

DN

250

DN D

200

0

-15

25 N1

DN

100

'1

'1

DN DN DN DN

DN

50 40 32 25

20

'1

3UHVVXUH GLIIHUHQWLDO EDU

BALL VALVES PRODUCT OVERVIEW | 9

PRESSURE/TEMPERATURE SEAT RATINGS PTFE FOR MOST INDUSTRIAL APPLICATIONS

PTFE CARBON FILLED (TF4215)® )25 +,*+ 7(03(5$785( $1' &5<2*(1,& $33/,&$7,216

'1 '1 DQG '1 '1

'1 '1 DQG '1 '1

PN100

'1 '1 DQG '1 '1

'1 '1 DQG '1 '1

'1 '1 DQG '1 '1

PN100

' 1 '1 DQG '1 '1

'1 '1 DQG '1 '1 DQG '1 '1 DQG '1

31 #300

'1 '1 DQG '1

PN40

'1 DQG '1

PN25 #150 31 PN10

31 #300 PN40

'1 DQG '1

PN25 #150 31 PN10

PTFE 50% STAINLESS STEEL FILLED PTFE 15% GLASS FILLED '1 '1 DQG '1 '1 '1 '1 DQG '1 '1

'1 DQG '1 PN100

'1 '1 DQG '1 '1

DN 40 - DN 50 and '1 '1 PN100

'1 '1 DQG '1 '1 31 #300

'1 '1 DQG '1 '1 DQG '1

PN40

'1 DQG '1

PN25 #150 31 PN10

'1 '1 DQG '1 '1 31 #300

'1 '1 DQG '1 '1 DQG '1

PN40

'1 DQG '1

PN25 #150 31 PN10

PEEK FOR ELEVATED TEMPERATURE APPLICATIONS DELRIN® )25 +,*+ 35(6685( $33/,&$7,216 '1 '1 DQG '1 '1

'1 '1 DQG '1 '1 '1 DQG '1

'1 DQG '1

DN 40 - DN 50 and '1 '1

'1 DQG '1 DQG '1 DQG '1

PN100 '1 '1 DQG '1 '1 '1 '1 DQG '1 '1 DQG '1 '1 DQG '1

'1 DQG '1 &6 31 #300 PN40 PN25 #150 31 PN10

10 | KTM MECAFRANCE

'1 DQG '1 '1 DQG '1 66

PN100

31 #300 PN40 PN25 #150 31 PN10

PRESSURE/TEMPERATURE SEAT RATINGS POLYETHYLENE

'1 '1 DQG '1 '1

0D[LPXP ZRUNLQJ SUHVVXUH LQ EDU

0D[LPXP ZRUNLQJ SUHVVXUH LQ EDU

PTFE 25% GLASS FILLED

'1 DQG '1

'1 '1 DQG '1 '1 PN100

'1 '1 DQG '1 '1

31 Class 300

'1 '1 DQG '1 '1 DQG '1

PN40

'1 DQG '1

'1 '1 DQG '1 '1 PN100

'1 '1 DQG '1 '1 31 '1 '1 DQG '1 '1

Class 300

'1 DQG '1

PN40 PN25 Class 150 31 PN10

PN25 Class 150 31 PN10

0D[LPXP ZRUNLQJ WHPSHUDWXUH LQ r&

0D[LPXP ZRUNLQJ WHPSHUDWXUH LQ r&

NOTES )XOO ERUH - Please always verify maximum body ratings as each above mentioned diagram presents data for the seat material only - For other material options, please contact your nearest KTM Mecafrance representative

BODY RATINGS (bar) DN Valve type 3 Piece valves R, RA, CA, and 3 way valve 9HUVLRQ +3

RA, CA

Flange connection Butt weld 6RFNHW ZHOG 7KUHDGHG Flanged PN10 - PN100 )ODQJHG $16, 31

)ODQJHG $16, 31

)ODQJHV $16, 31

Butt weld

6RFNHW ZHOG 7KUHDGHG 2 Piece valves EM Flanged PN10 - PN40

FTF (1)

RB FB

15 10

20 15

25 20

32 25

40 32

50 40

8

65 50

80 65

100 80

125 -

150 100

200 150

250 200

Series 1 Series 1 Series 1 Series 4 -

FB and RB FB and RB FB and RB FB and RB FB and RB FB and RB FB and RB

100 100 220

100 100 100

220

100 100 100 20 50 50 220

100 100 100 20 50 50 220

20 50 50 150

70 70

20 50 50 200

70 70

20 50 50 150

50 50 40 20 50 50 90

220

220

220

220

150

200

150

90

50 50 40 20 50 50 70 70

50 50 40 20 50 50 -

40 40 20 -

40 40 20 -

30

20 -

20

20 -

-

FB and RB

Series 1

FB only

-

-

40

40

40

40

40

-

-

-

NOTES

DFFRUGLQJ WR (1

KLJK SUHVVXUH YHUVLRQ ZLWK 'HOULQÂŽ seats

IRU FDUERQ VWHHO ERGLHV EDU IRU VWDLQOHVV VWHHO ERGLHV )7) )DFH WR )DFH 5% UHGXFHG ERUH )% IXOO ERUH

QRW DYDLODEOH

'1 UHGXFHG ERUH RQO\

BALL VALVES PRODUCT OVERVIEW | 11

BODY SEALS DETAILS, OPERATING TORQUES BODY SEAL A specially formed PTFE ring, the ERG\ JDVNHW SURYLGHV WKH VHDO WR WKH RXWVLGH EHWZHHQ WKH ERG\ JDVNHWV DQG the opposing flange.

&KDPEHUHG -'

PTFE body seal

Graphite body seal FIRE SAFE

VALVE BREAK AWAY TORQUES (Nm) DN RB 15 20 25 32 40 50

100

200 250

FB

15 20 25 32 40 50

100 150 200

6 5

11

24 30

95 155 215

64

17 19 27 40 35 140 215 275 -

100

27 30

55

-

100 31 32

43

72 -

Cryogenic PTFE seats â&#x2C6;&#x2020;p (bar) 10 16 25 40 7 7 7 14 10 10 10

17 17 17 20

32

54 90 100

154 144 155

235 235 250 270 325 325 345

450 575 595

755

1150

-

100 40 41

54

-

DN

10 5

11

24 30

95 155 215

720

PTFE seats â&#x2C6;&#x2020;p (bar) 16 25 5 5

11 11

24 24 30 30

105 120

230 250 400 420

0 5

11

24 30

95 155 215 325 420

40 9 10 13 22 30 35 102 155 215 300 505 -

RB 15 20 25 32 40 50

100

200 250

FB

15 20 25 32 40 50

100 150 200

0

7 13 22 29

72 115

250 370

PTFE/GFK, HT, HP (DelrinÂŽ), CI, PEEK seats â&#x2C6;&#x2020;p (bar) 6 10 16 25 40 64

11 19 7 7 7 7 13 20 13 13 13 13 17 24 22 22 22 22

34 29 29 29 29

43 55 72 72

94 122 170 115 115 125 145 190

190 210 250 315 250 250

290 350 415 450

550

970 -

DN RB 15 20 25 32 40 50

100

200 250

FB

15 20 25 32 40 50

100 150 200

0 7 10 17

90 144 235 325

6 7 10 17

90 144 235 325 540 720

12 | KTM MECAFRANCE

64 24

29 42

210 320 410 -

The KTM Mecafrance fire-safe design use a tongue and groove connection sealed with temperature-resistant JUDSKLWH PDWHULDO +LJK WHPSHUDWXUHV FDXVH WKH 37)( VHDW WR YDSRUL]H this, in turn, causes the floating ball to be pressed against the sealing lip GXULQJ SUHVVXUH HTXDOL]DWLRQ 7KLV results in a metallic linear seal of very high specific are pressure and great reliability. The stem, which has been fitted from inside, is prevented from being pushed out by means of its collar. Even if the PTFE steam seals are completely destroyed, the collar is still pressed against the turned face in the duct, and the tightness increases as the pressure rises.

Both the ball and the stem are sealed off by a metal-to-metal seal if the valve is closed in case of a fire.

NOTES 5% UHGXFHG ERUH )% IXOO ERUH - Operating torque in Nm, in clean water at room temperature - For the actuator torque, multiply above value by 1.5 - For non lubricating media, please add 20% to the torques specified

BODY BOLTING PATTERN, FLANGE BOLTING TORQUES, PACKINGÂ TORQUES Body bolting pattern in case blind flanges are required

VERSION D VERSION C

VERSION B VERSION A

DIMENSIONS FOR MASTER GAUGE FOR HOLES (mm) DN

RB

FB

Ã&#x2DC;D

Ã&#x2DC; dk

Screws

Series

Version

15 20 25 32 40 50

15 20 25 32 40 50

10.5 10.5 13.0

45.0 53.1

94.2 114.0 [1]

[ 0 [ 0 [ 0 [ 0 4 x M10 4 x M10 [ 0

5 5$ &$ 5 5$ &$ 5 5$ &$ 5 5$ &$ 5 5$ &$ 5 5$ &$ 5 5$

A A A A A A B

100

200 250

100 150 200

13.0 15.0 15.0 19.0 22.0

119.5 [2] 140.0 175.0

314.0

[ 0 [ 0 [ 0 [ 0 10 x M20

5 5$ 5 5$ 5 5$ 5 5$ 5 5$

C C C C D

TORQUE SERIES R/RA/CA

Body screws and nuts DN RB* FB* Thread

0 15 10 0 20 15 0 25 20 0 32 25 0 40 32 M10 50 40 M10

50 M12

M12 100

M14 100 M14 200 150 0 250 200 M20

TORQUE SERIES EM Md (Nm) 11-13 11-13

27-33 27-33

243-297

Body screws and nuts DN FB* Thread 15 0 20 M10 25 M10 32 M10 40 M12 50 M12

M12

0 100 0 150 0

TORQUE SERIES R/RA/CA AND EM Md (Nm)

27-33 27-33 27-33

Stem nuts** DN RB*

FB*

[3]

200 250

50 [3]

150 200

Md (Nm)

14 20 39

200 270

37)( *). DQWLVWDWLF SDFNLQJ DVVHPEO\

NOTES - Direct from the factory, body screws are tightened with the indicated torques. These torques are for undamaged threads, direct from the factory.

- After tightening the stem nut with the specified torque, the FRUUHFW SRVLWLRQ RI WKH ORFN ZDVKHU DFFRUGLQJ WR RXU DVVHPEO\ and maintenance instructions has been ensured.

- Indicated torques are applied during the assembly process.

5% UHGXFHG ERUH VWDQGDUG )% IXOO ERUH > @ VWDLQOHVV VWHHO > @ FDUERQ VWHHO > @ UHLQIRUFHG YHUVLRQ VWHP PP

BALL VALVES PRODUCT OVERVIEW | 13

EXPLODED VIEW 3 PIECE BALL VALVES SERIES RA %$// 9$/9( 2) 6(5,(6 5$ :,7+ 5('8&(' %25( '1 '1 &%6

Please follow assembly and maintenance instructions carefully.

%$// 9$/9( 6(5,(6 5$ :,7+ 5('8&(' %25( '1 '1 &%)

PARTS LIST No. 1 2 3 4 5

7

9 10 11 12 13 14

17

19 27

Description Body Ball Stem %RG\ JDVNHW Seat Stem seal 6WHP SDFNLQJ 6WHP SDFNLQJ IROORZHU Belleville washer /RFN ZDVKHU %ROW %RG\ EROW Nut Stem nut Sleeve End connection Flange end +DQGOH /RFN ZDVKHU Travel stop

Please follow assembly and maintenance instructions carefully.

14 | KTM MECAFRANCE

EXPLODED VIEW 3 PIECE BALL VALVES SERIES R %$// 9$/9( 2) 6(5,(6 5 :,7+ 5('8&(' %25( 67$1'$5' 9(56,21

'1 '1 (;$03/( 6+2:1 6(5,(6 5 '1

Please follow assembly and maintenance instructions carefully.

%$// 9$/9( 6(5,(6 5 :,7+ 5('8&(' %25( '1 '1

PARTS LIST No. 1 2 3 4 5

7

9 10 11 12 13 15

19 20 23 24

Description Body Ball Shaft %RG\ JDVNHW Seat Shaft seal 6KDIW SDFNLQJ 6KDIW SDFNLQJ IROORZHU Belleville washer /RFN ZDVKHU Tie rod Nut Shaft nut Centering ring End connection +DQGOH /RFN ZDVKHU Stop Washer Fixing screw

Please follow assembly and maintenance instructions carefully.

BALL VALVES PRODUCT OVERVIEW | 15

MATERIAL SPECIFICATION No Description 1 Body 2 3 4

Ball Stem %RG\ JDVNHW

5

Seat

Stem seal

7

6WHP SDFNLQJ DQWLVWDWLF

9 10 11 12 13 14 15

6WHP SDFNLQJ IROORZHU Belleville washer /RFN ZDVKHU %RG\ VFUHZ EROWV Nut Stem nut Sleeve Centering ring

End connection ZHOGHGbRUbWKUHDGHG

Flange end Lever

17

19 20 23 24

/RFN ZDVKHU Stop Washer Fixing screw Sight glass Protective screen Chain Sealing cap Stem extension

| KTM MECAFRANCE

Valves of carbon steel DIN AISI/ASTM

$ $ :&% 3 *+ 3 *+

/ 37)( 37)( VWDLQOHVV 37)( 37)( VWDLQOHVV 37)( JUDSKLWH 7) ÂŽ 37)( JUDSKLWH 7) ÂŽ JUDSKLWH 3((.

JUDSKLWH 3((.

SRO\HWK\OHQH 3&7)( SRO\HWK\OHQH 3&7)( )30 7)0 )30 7)0 37)( 37)( 37)( JUDSKLWH 7) ÂŽ 37)( JUDSKLWH 7) ÂŽ 37)( JODVV ILOOHG 37)( JODVV ILOOHG 37)( VWDLQOHVV VWHHO ILOOHG 37)( VWDLQOHVV VWHHO ILOOHG 3((.

3((.

DelrinÂŽ DelrinÂŽ SRO\HWK\OHQH SRO\HWK\OHQH 7)0 7)0 metal metal 37)( JODVV UHLQIRUFHG 37)( JODVV UHLQIRUFHG 37)( JUDSKLWH 3( 37)( JUDSKLWH 3( 1LWUDORQ +3 7)0 1LWUDORQ +3 7)0 37)( WUDPH LQR[ 37)( WUDPH LQR[ JUDSKLWH 3((.

JUDSKLWH 3((. )30 3&7)( )30 3&7)( 37)( *). DQWLVWDWLF 37)( *). DQWLVWDWLF 37)( JUDSKLWH 37)( JUDSKLWH PTFE FPMÂŽ PTFE FPMÂŽ 7)0 SRO\HWK\OHQH 7)0 SRO\HWK\OHQH 37)( WUDPH LQR[ 37)( WUDPH LQR[ JUDSKLWH 3((.

JUDSKLWH 3((. )30 3&7)( )30 3&7)( 1.4301 304 1.431 302

304L

A 193 B 7

$ + 1.0715 115 PTFE PTFE 37)( JODVV UHLQIRUFHG 37)( JODVV UHLQIRUFHG VWDLQOHVV VWHHO VWDLQOHVV VWHHO polyethylene polyethylene

A105

37)( 37)( VWDLQOHVV 37)( JUDSKLWH 7) ÂŽ JUDSKLWH 3((.

SRO\HWK\OHQH 3&7)( )30 7)0 37)( 37)( JUDSKLWH 7) ÂŽ 37)( JODVV ILOOHG 37)( VWDLQOHVV VWHHO ILOOHG 3((.

DelrinÂŽ SRO\HWK\OHQH 7)0 metal 37)( JODVV UHLQIRUFHG 37)( JUDSKLWH 3( 1LWUDORQ +3 7)0 37)( WUDPH LQR[ JUDSKLWH 3((. )30 3&7)( 37)( *). DQWLVWDWLF 37)( JUDSKLWH PTFE FPMÂŽ 7)0 SRO\HWK\OHQH 37)( WUDPH LQR[ JUDSKLWH 3((. )30 3&7)( 1.4301 1.431

A 2-70 A 2-70 1.4301 PTFE 37)( JODVV UHLQIRUFHG VWDLQOHVV VWHHO polyethylene 1.4404

/ &) 0 / 37)( 37)( VWDLQOHVV 37)( JUDSKLWH 7) ÂŽ JUDSKLWH 3((.

SRO\HWK\OHQH 3&7)( )30 7)0 37)( 37)( JUDSKLWH 7) ÂŽ 37)( JODVV ILOOHG 37)( VWDLQOHVV VWHHO ILOOHG 3((.

DelrinÂŽ SRO\HWK\OHQH 7)0 metal 37)( JODVV UHLQIRUFHG 37)( JUDSKLWH 3( 1LWUDORQ +3 7)0 37)( WUDPH LQR[ JUDSKLWH 3((. )30 3&7)( 37)( *). DQWLVWDWLF 37)( JUDSKLWH PTFE FPMÂŽ 7)0 SRO\HWK\OHQH 37)( WUDPH LQR[ JUDSKLWH 3((. )30 3&7)( 304 302 304L $ % $ 304 PTFE 37)( JODVV UHLQIRUFHG VWDLQOHVV VWHHO polyethylene /

& stainless steel

Cast iron 1.4301 1.4301 Borosilicate glass 1.4301 6WHHO VWDLQOHVV VWHHO 3(

& stainless steel

1.4301 1.4301 Borosilicate glass 1.4301 6WHHO VWDLQOHVV VWHHO 3(

/ &) 0 $ stainless steel 304L &) 304 304 Borosilicate glass 304 6WHHO VWDLQOHVV VWHHO 3( &) 0 A312

$ $ :&% $ stainless steel 304L Cast iron 304 304 Borosilicate glass 304 6WHHO VWDLQOHVV VWHHO 3( &) 0 A312

DIN

Valves of stainless steel AISI/ASTM / &) 0

SERIES RA 3,(&( %$// 9$/9(6 :,7+ ,62 723 )/$1*( '1 '1 %877 :(/' 7+5($'(' 62&.(7 :(/' $1' )/$1*(' 9(56,21

5$ &%6 '1 '1 '1

DN 32 - DN 50 5$ &%) '1

AVAILABLE END CONNECTION OPTIONS:

Butt weld: CBS

6RFNHW ZHOG &%6:

Flanged: CBF &DVW YHUVLRQV DYDLODEOH RQ UHTXHVW

Threaded: CBG

DESIGN FEATURES ɒ ,62 WRS IODQJH DFFRUGLQJ ',1 ,62 ',1 DYDLODEOH with or without handle ɒ (DV\ LQVWDOODWLRQ RI DOO W\SHV RI DFWXDWRUV ɒ 6ZLQJ RXW ERG\ IRU HDV\ PDLQWHQDQFH ɒ )OH[LEOH LQVWDOODWLRQ IHDWXUHV GXH WR PRGXODU GHVLJQ ɒ 5HGXFHG DQG IXOO ERUH RSWLRQV DYDLODEOH ɒ &DUERQ VWHHO DQG VWDLQOHVV VWHHO ERG\ VWDLQOHVV VWHHO WULP ɒ )RUJHG HQG FRQQHFWLRQV ɒ &DVW ERG\ PDWHULDOV ɒ :LGH YDULHW\ RI VHDW PDWHULDO RSWLRQV DYDLODEOH

DETAILED TECHNICAL INFORMATION ɒ 7KUHDGHG HQGV %633 %637 DFFRUGLQJ WR ,62 %633 DFFRUGLQJ WR ,62b ',1 &%% 137 DFFRUGLQJ $16, % ɒ 6RFNHG ZHOG &%6: )HPDOH VRFNHW ZHOG $16, % ɒ %XWW ZHOG &%6 ,62 ',1 $60( 2' H[WHQGHG 2' ɒ )ODQJHG &%) &DVW DQG IRUJHG GHVLJQ (1 6WDQGDUG )DFH WR )DFH DFFRUGLQJ (1 VHULHV ɒ 'HVLJQ FRGHV ',1 (1 ɒ 6SHFLDO HQG FRQQHFWLRQV DUH DYDLODEOH RQ UHTXHVW ɒ 3UHVVXUH UDWLQJ 31 31

DIMENSIONS (mm)

DN

10 15 20 25 32 40 50

ISO 5211 L F03

F03

F03

F03 72.5 F04

F04 99.3 F05 110.4 F05

L1 20.4 20.4 20.4 24.5 31.4 41.3

L2

72.5

99.3 110.4

L3 series 1 130 130 150

200 230

H1 10 10 10 10 15 22 29 30

H4 30 30 30 32

42

H5 7 7 7 7 12 12

øE 45 45 45 52

øD 90 95 105 115 140 150

øD2 25 25 25 25 30 30 35 35

øD3

42 42 50 50

D4 M5 M5 M5 M5 M5 M5 0 0

øD5 22 22 22 22 25 25 30 30

øD6 13.5 17.2 21.3

33.7 42.4

D7 ¼” ⅜” ½” ¾” 1” 1¼” 1½” 2”

øD8 14.2

27.4 34.2 43.0 49.0

A 9.5 9.5 9.5 9.5 11.1 11.1 14.3 14.3

B 5.4 5.4 5.4 5.4 7.5 7.5

Weight (kg) Ball CBSW bore CBS CBG CBF 11.1 0.5 0.5 11.1 0.5 0.5 2.2 11.1 0.5 0.5 2.3 14.2 0.9 3.0 1.1 1.3

25.4 1.7 1.9

31.7 2.7 2.7 7.3

4.1 10.0

NOTES

- All dimensions are related to reduced bore valves. For full bore valves please apply the dimensions of the next diameter H[FHSW / ' ' ' DQG ' ZKLFK LV LGHQWLFDO LQ ERWK LQVWDQFHV

BALL VALVES PRODUCT OVERVIEW | 17

SERIES RA 3,(&( %$// 9$/9(6 :,7+ ,62 723 )/$1*( '1 '1 %877 :(/' 7+5($'(' 62&.(7 :(/' $1' )/$1*(' 9(56,21

5$ &%) '1 '1 '1 '1

AVAILABLE END CONNECTION OPTIONS:

Flanged: CBF &DVW YHUVLRQV DYDLODEOH RQ UHTXHVW

Butt weld: CBS

6RFNHW ZHOG &%6:

Threaded: CBG

APPROVALS AND CERTIFICATES É&#x2019; 7$ /XIW DFFRUGLQJ 9', É&#x2019; )LUH WHVWHG DFFRUGLQJ WR (1 ,62 $3, WK (G $3,b )$ UG (G É&#x2019; /OR\GV UHJLVWHU W\SH DSSURYDO É&#x2019; 7ž $** DQG 7Â&#x17E;9 $ W\SH DSSURYDO

3(' PRGXOH + XS WR FDWHJRU\ ,,,

DIMENSIONS (mm)

DN

ISO 5211

L

100 125 150 200 250

F07 F07 F10 F10 F10 F12 F14

214.0 277.0 307.0 409.0

L1

L2

71.4

214 -

L3 series 1

H1

H4

H5

øD PN16 øD1 øD2 øD3

290 310 350 400

730

54 54 54 54 72 77

70 99 114

17 17 17 17

200 220 250

340 405

143

234 234 345

55 55 70 70 70

100

70 70 102 102 102 125 140

D4

øD5

0 0 M10 M10 M10 M12 0

45 45

-

øD6

D7

øD8

2½â&#x20AC;? 77.0 3â&#x20AC;?

90.0 114.3 4â&#x20AC;?

115.5 139.7

219.1 273.0 -

A

B

14.3 22.5 22.5 22.5 22.5 35.0

19.0 19.0 19.0 19.0

30.0

Weight (kg) Ball CBSW bore CBS CBG CBF 50.0

23.0 100.0 37.0 100.0 40.0 150.0 200.0 150.0

NOTES - All dimensions are related to reduced bore valves. For full bore valves please apply the dimensions of the next diameter H[FHSW / Â&#x161;' Â&#x161;' ' DQG Â&#x161;' ZKLFK LV LGHQWLFDO LQ ERWK LQVWDQFHV

| KTM MECAFRANCE

13.0 23.0 -

34 47

133 200

SERIES R 3,(&( %$// 9$/9(6 :,7+ ,17(*5$7(' +$1'/( '1 '1 %877 :(/' 7+5($'(' 62&.(7 :(/' $1' )/$1*(' 9(56,21

5 &%6 '1 5 &%) '1

'1 '1

DN 32 - DN 50

AVAILABLE END CONNECTION OPTIONS:

Butt weld: CBS

6RFNHW ZHOG &%6:

Flanged: CBF &DVW YHUVLRQV DYDLODEOH RQ UHTXHVW

Threaded: CBG

DESIGN FEATURES ɒ 6ZLQJ RXW ERG\ IRU HDV\ PDLQWHQDQFH ɒ )OH[LEOH LQVWDOODWLRQ IHDWXUHV GXH WR PRGXODU GHVLJQ ɒ 5XJJHG GHVLJQ ɒ 5HGXFHG DQG IXOO ERUH RSWLRQV DYDLODEOH ɒ &DUERQ VWHHO DQG VWDLQOHVV VWHHO ERG\ VWDLQOHVV VWHHO WULP ɒ )RUJHG HQG FRQQHFWLRQV ɒ &DVW DQG IRUJHG ERG\ PDWHULDOV ɒ :LGH YDULHW\ RI VHDW PDWHULDO RSWLRQV DYDLODEOH

DETAILED TECHNICAL INFORMATION ɒ 7KUHDGHG HQGV &%* &%* DFFRUGLQJ ,62 &%* FRQLFDO DFFRUGLQJ ISO 7 and NPT according ANSI B 1.20 ɒ 6RFNHG ZHOG &%6: )HPDOH VRFNHW ZHOG $16, % ɒ %XWW ZHOG &%6 ,62 ',1 $60( 2' H[WHQGHG 2' ɒ )ODQJHG &%) &DVW DQG IRUJHG GHVLJQ (1 (1 6WDQGDUG )DFH WR )DFH DFFRUGLQJ (1 VHULHV ɒ 'HVLJQ FRGHV ',1 (1 ɒ '1 '1 )RUJHG ERGLHV IRUJHG XS WR '1 RQ UHTXHVW /DUJHU VL]HV in cast body material. ɒ 6SHFLDO HQG FRQQHFWLRQV DUH DYDLODEOH RQ UHTXHVW ɒ 3UHVVXUH UDWLQJ 31 31

DIMENSIONS (mm)

DN

10 15 20 25 32 40 50

L

72.5

99.3 110.4

L1 20.4 20.4 20.4 24.5 31.4 41.3

L2

72.5

99.3 110.4

L3 series 1 130 130 150

200 230

L4 140 140 140 140

200 200

H2 53 53 53

73

90 95

øE 45 45 45 52

øD 90 95 105 115 140 150

øD6 13.5 17.2 21.3

33.7 42.4

D7 ¼” ⅜” ½” ¾” 1” 1¼” 1½” 2”

øD8 14.2

27.4 34.2 43.0 49.0

Ball bore 11.1 11.1 11.1 14.2

25.4 31.7

Weight (kg) CBSW CBS CBG CBF 0.5 0.5 0.5 0.5 2.2 0.5 0.5 2.2

0.9 3.1 1.3 1.4 3.9 1.9 1.9

7.4 3.9 4.1 10.0

NOTES - All dimensions are related to reduced bore valves For full bore valves please apply the dimensions of the next diameter H[FHSW / ' ' ' DQG ' ZKLFK LV LGHQWLFDO LQ ERWK LQVWDQFHV

BALL VALVES PRODUCT OVERVIEW | 19

SERIES R 3,(&( %$// 9$/9(6 :,7+ ,17(*5$7(' +$1'/( '1 '1 %877 :(/' 7+5($'(' 62&.(7 :(/' $1' )/$1*(' 9(56,21

5 &%6 '1 '1 '1 '1

AVAILABLE END CONNECTION OPTIONS:

Flanged: CBF &DVW YHUVLRQV DYDLODEOH RQ UHTXHVW

Butt weld: CBS

6RFNHW ZHOG &%6:

Threaded: CBG

APPROVALS AND CERTIFICATES É&#x2019; 7$ /XIW DFFRUGLQJ 9', É&#x2019; )LUH WHVWHG DFFRUGLQJ WR (1 ,62 $3, WK (G $3,b )$ UG (G É&#x2019; /OR\GV UHJLVWHU W\SH DSSURYDO É&#x2019; ',1 7ž $** 7Â&#x17E;9 $ W\SH DSSURYDO

3(' PRGXOH + XS WR FDWHJRU\ ,,,

DIMENSIONS (mm)

DN

L

L1

L2

L3 series 1

100 125 150 200 250

214.0 277.0 307.0 409.0

71.4

214 -

290 310 350 400

730

L4 250

720

H2

øD PN16

øD1

øD6

D7

171.5

310.0

200 220 250

340 405

143

234 234 345

114.3 139.7

219.1 273.0

2½â&#x20AC;?

3â&#x20AC;?

4â&#x20AC;?

-

øD8

Ball bore

Weight (kg) CBSW CBS CBG CBF

77.0 90.0 115.5 -

50.0

100.0 100.0 150.0 200.0

13 23 37 40

150

NOTES - All dimensions are related to reduced bore valves. For full bore valves please apply the dimensions of the next diameter H[FHSW / Â&#x161;' Â&#x161;' ' DQG Â&#x161;' ZKLFK LV LGHQWLFDO LQ ERWK LQVWDQFHV

20 | KTM MECAFRANCE

13.0 23.0 -

34 47

134 200

SERIES CA 3,(&( +,*+ 35(6685( %$// 9$/9(6 :,7+ ,62 723 )/$1*( '1 '1 %877 :(/' 7+5($'(' 62&.(7 :(/' $1' )/$1*(' 9(56,21

&$ &%) '1 DN 32 - DN 50

'1 '1

&$ &%6 '1

AVAILABLE END CONNECTION OPTIONS:

Butt weld: CBS

6RFNHW ZHOG &%6:

Flanged: CBF &DVW YHUVLRQV DYDLODEOH RQ UHTXHVW

Threaded: CBG

DESIGN FEATURES É&#x2019; 3UHVVXUH UDWLQJ ZLWK ZHOGHG HQGV EDU IRU '1 '1 UHGXFHG ERUH DQG '1 '1 IXOO ERUH - 150 bar for DN 32 - DN 50 reduced bore and DN 25 - DN 40 full bore É&#x2019; 3UHVVXUH UDWLQJ ZLWK GRXEOH IODQJHV 31 IRU '1 '1 UHGXFHG ERUH DQG '1 '1 IXOO ERUH 31 IRU '1 '1 UHGXFHG ERUH DQG '1 '1 IXOO ERUH É&#x2019; 'HOULQÂŽ seats on high pressure É&#x2019; ,QWHJUDWHG ,62 WRS IODQJH IRU HDV\ DXWRPDWLRQ É&#x2019; %RG\ LQFRUSRUDWHV WKUHDGHG HQG SLHFH FRQQHFWLRQ KROHV É&#x2019; &DUERQ VWHHO DQG VWDLQOHVV VWHHO ERG\ VWDLQOHVV VWHHO WULP É&#x2019; )LUH WHVWHG DFFRUGLQJ WR (1 ,62 $3, WK (G $3,b )$b UG (G É&#x2019; :LGH YDULHW\ RI VHDW PDWHULDO RSWLRQV DYDLODEOH

DETAILED TECHNICAL INFORMATION É&#x2019; 7KUHDGHG HQGV %633 DFFRUGLQJ WR ,62 %637 FRQLFDO according to ISO 7 and NPT ANSI B1.20 É&#x2019; 6RFNHW ZHOG &%6: )HPDOH VRFNHW ZHOG $16, % É&#x2019; %XWW ZHOG &%6 ,62 ',1 $60( 2' H[WHQGHG 2' É&#x2019; )ODQJHG &%) &DVW DQG IRUJHG GHVLJQ (1 (1 6WDQGDUG )DFH WR )DFH DFFRUGLQJ (1 VHULHV É&#x2019; 'HVLJQ FRGH (1 É&#x2019; )RUJHG ERGLHV É&#x2019; 6SHFLDO HQG FRQQHFWLRQV DUH DYDLODEOH RQ UHTXHVW

3(' PRGXOH + XS WR FDWHJRU\ ,,,

DIMENSIONS (mm)

DN

ISO 5211

L

L1

10 15 20 25 32 40 50

F03 F03 F03 F03 F04 F04 F05 F05

72.5

99.3 110.4

20.4 20.4 20.4 24.5 31.4 41.3

L2

L3 series 1

H1

H4

H5

øE

øD

øD2

øD3

D4

øD5

øD6

D7

øD8

A

B

72.5

99.3 110.4

130 130 150

200 230

10 10 10 10 15 22 29 30

30 30 30 32

42

7 7 7 7 12 12

45 45 45 52

90 95 105 115 140 150

25 25 25 25 30 30 35 35

42 42 50 50

M5 M5 M5 M5 M5 M5 0 0

22 22 22 22 25 25 30 30

13.5 17.2 21.3

33.7 42.4

Âźâ&#x20AC;? â&#x2026;&#x153;â&#x20AC;? ½â&#x20AC;? žâ&#x20AC;?

1â&#x20AC;?

1Âźâ&#x20AC;?

1½â&#x20AC;?

2â&#x20AC;?

14.2

27.4 34.2 43.0 49.0

9.5 9.5 9.5 9.5 11.1 11.1 14.3 14.3

5.4 5.4 5.4 5.4 7.5 7.5

Weight (kg) Ball CBSW bore CBS CBG CBF 11.1 11.1 11.1 14.2

25.4 31.7

0.9 1.4 2.0 3.0 4.2

1.0

2.2 3.1 4.5

2.3 2.4 3.2 4.0

10.5

NOTES - All dimensions are related to reduced bore valves. For full bore valves please apply the dimensions of the next diameter H[FHSW / Â&#x161;' Â&#x161;' ' DQG Â&#x161;' ZKLFK LV LGHQWLFDO LQ ERWK LQVWDQFHV

- D dimensions are indicated for PN40. For other ratings please see EN 1092-1 or EN 1759-1 )RU KLJK SUHVVXUH YDOYHV ! '1 SOHDVH FKHFN 5$ GDWD BALL VALVES PRODUCT OVERVIEW | 21

SECONDARY CONTAINMENT UNIT 7+,6 %2/7 ,1 6(&21'$5< 6+$)7 6($/,1* 81,7 &$1 %( %2/7(' ',5(&7/< 21 $// .70 0(&$)5$1&( 6(5,(6 5$ &$ $1' (0 9$/9(6 ,1 7+,6 :$< 7+( 35,0$5< 6+$)7 6($/,1* &$1 %( 021,725('

FEATURES É&#x2019; 1R PRGLILFDWLRQV DUH QHHGHG É&#x2019; 6HFRQGDU\ VKDIW VHDO

É&#x2019; 6XSSRUWLQJ ULQJ

É&#x2019; 5REXVW VWDLQOHVV VWHHO KRXVLQJ

É&#x2019; ([DFW FHQWHULQJ IHDWXUH WKUX VSLJRW

É&#x2019; $GGLWLRQDO 37)( VHDOLQJ

É&#x2019; 2SWLRQDO OHDN GHWHFWLRQ SRUW

É&#x2019; 2QH SLHFH VWDLQOHVV VWHHO VKDIW

É&#x2019; ,62 WRS IODQJH

6L]H UDQJH VHULHV 5$ &$ (0 '1 '1

ADVANTAGES É&#x2019; 1R SURGXFW OHDNDJH QRU VSLOODJH É&#x2019; ,QFUHDVHG SODQW DQG HQYLURQPHQW VDIHW\ É&#x2019; ,Q FRPSOLDQFH ZLWK FXUUHQW DQG IXWXUH JRYHUQPHQW UHJXODWLRQV Valves are in compliance with TA-Luft and Clean Air Acts

22 | KTM MECAFRANCE

9 1 2 7 6

3 4 5

SERIES EM 3,(&( &$67 %$// 9$/9(6 :,7+ ,62 723 )/$1*( '1 '1 FULL BORE, FLANGED VERSION

EM DN 15 flanges

DN 15 - DN 40

'1 '1

APPROVALS AND CERTIFICATES É&#x2019; 7$ /XIW DFFRUGLQJ 9', É&#x2019; )LUH WHVWHG DFFRUGLQJ WR (1 ,62 $3, WK (G $3, )$ UG (G É&#x2019; /OR\GV UHJLVWHU W\SH DSSURYDO É&#x2019; 6WDQGDUG IRU 31 31 (1 )DFH WR )DFH VHULHV DFFRUGLQJ (1 É&#x2019; )XOO ERUH É&#x2019; &DUERQ VWHHO DQG VWDLQOHVV VWHHO WULPV É&#x2019; 3UHVVXUH UDQJH 31 31 É&#x2019; 7HPSHUDWXUH UDQJH r& WR r&

3(' PRGXOH + XS WR FDWHJRU\ ,,,

DIMENSIONS (mm) DN

ISO 5211

L3 series 1

L4

H1

H2

H4

H5

øD PN10 to 40

øD2

øD3

D4

øD5

A

B

Ball bore

Weight (kg) CBF

15 20 25 32 40 50

100

F03 F04 F04 F05 F05 F07 F07 F10 F10

130 150

200 230 290 310 350

140

200 200 250

10.5 22.0 22.0 29.0 29.5

54.0 54.0 54.0

91 110 115 135 140 155

190

31.0

42.0

70.0 99.0 114.0

12.0 12.0

17.0 17.0 17.0

95 105 115 140 150

200 220

25 30 30 35 35 55 55 70 70

42 42 50 50 70 70 102 102

M5 M5 M5 0 0 0 0 M10 M10

22 25 25 30 30 45 45

9.5 11.1 11.1 14.3 14.3 14.3 22.5 22.5 22.5

5.4 7.5 7.5

19.0 19.0 19.0

14.2

25.4 31.7

50.0

100.0

2.4 3.4 4.2 5.5

12.0 15.0 29.5 40.0

BALL VALVES PRODUCT OVERVIEW | 23

VALVES WITH SINGLE HEATING JACKET 3,(&( %$// 9$/9(6 :,7+ ,62 723 )/$1*( '1 '1 )8// %25( '1 '1 5('8&(' %25( 6(5,(6 &$ )25 '1 '1 6(5,(6 5$ )25 '1 '1

'28%/( )/$1*(' %877 :(/' 9(56,21 :,7+ +($7,1* -$&.(7 21 %2'< 6(&7,21

Series CA DN 15 - DN 50, butt weld

6HULHV 5$ '1 '1 EXWW ZHOG

&$ '1 IODQJHG VLQJOH MDFNHW

TECHNICAL DETAILS É&#x2019; 6WDLQOHVV VWHHO YHUVLRQV RQO\ É&#x2019; )RU IXUWKHU GHWDLOV RQ HQG FRQQHFWLRQV DQG WRS IODQJH YDULDWLRQV see valve details Series CA and RA É&#x2019; 2SWLRQDO PHWDO VHDWHG YHUVLRQ IRU KLJK WHPSHUDWXUH DQG DEUDVLYH applications

É&#x2019; -DFNHW SDUDPHWHUV VWDQGDUG 31 UDWLQJ RSWLRQDO 31 PD[LPXP WHPSHUDWXUH r& É&#x2019; 7UDFLQJ ZLWK VWHDP WKHUPDO RLO RU KRW ZDWHU É&#x2019; 2SWLRQDO MDFNHW FRQQHFWLRQV DUH PDOH RU IHPDO WKUHDGHG IODQJHG ZHOGLQJ QHFN RU EXWW ZHOG

3(' PRGXOH + XS WR FDWHJRU\ ,,,

DIMENSIONS (mm) DN

ISO 5211

L

L1

L5

H1

H4

H5

øE

E2

øD1

øD2

øD3

D4

øD5

øD9

A

B

Ball bore

10 15 20 25 32 40 50

100 125 150 200

F03 F03 F03 F03 F04 F04 F05 F05 F07 F07 F10 F10 F10 F12

72.5

99.3 110.4

214.0 277.0 307.0 409.0

20.4 20.4 20.4 24.5 31.4 41.3

71.4

112.0 112.0 112.0 127.0

194.0 202.0 224.0 214.0 245.0 277.5

302.0

10 10 10 10 15 22 29 30

54 54 54 54 72

30 30 30 32

42

70 99 114

7 7 7 7 12 12

17 17 17 17

45 45 45 52

-

77

94 102 114 -

143

234 234 345

25 25 25 25 30 30 35 35 55 55 70 70 70

42 42 50 50 70 70 102 102 102 125

M5 M5 M5 M5 M5 M5 0 0 0 0 M10 M10 M10 M12

22 22 22 22 25 25 30 30 45 45

13.5 13.5 13.5 13.5 17.2 21.3 21.3 21.3 21.3 21.3 21.3 21.3 21.3 21.3

9.5 9.5 9.5 9.5 11.1 11.1 14.3 14.3 14.3 22.5 22.5 22.5 22.5 35.0

5.4 5.4 5.4 5.4 7.5 7.5

19.0 19.0 19.0 19.0

11.1 11.1 11.1 14.2

25.4 31.7

50.0

100.0 100.0 150.0

24 | KTM MECAFRANCE

VALVES WITH 3 PIECE HEATING JACKET 3,(&( %$// 9$/9(6 :,7+ ,62 723 )/$1*( '1 '1 )8// %25( '1 '1 5('8&(' %25( 6(5,(6 &$ )25 '1 '1 6(5,(6 5$ )25 '1 '1

+($7,1* -$&.(7 21 %2'< $1' (1' &211(&7,216 FLANGED VERSION DN 15 - DN 50

'1 '1

TECHNICAL DETAILS É&#x2019; 6WDLQOHVV VWHHO YHUVLRQV RQO\ É&#x2019; )RU IXUWKHU GHWDLOV RQ HQG FRQQHFWLRQV DQG WRS IODQJH YDULDWLRQV see valve details Series CA and RA É&#x2019; 2SWLRQDO PHWDO VHDWHG YHUVLRQ IRU KLJK WHPSHUDWXUH DQG RU abrasive applications É&#x2019; )RU MDFNHWHG SLHFH EDOO YDOYHV SOHDVH FRQWDFW \RXU ORFDO KTMÂ Mecafrance representative DIMENSIONS (mm) DN 10 15 20 25 32 40 50

100 125 150 200

ISO 5211 F03 F03 F03 F04 F04 F05 F05 F07 F07 F10 F10 F10 F12

L3 series 1 130 130 150

200 230 290 310 350 400

M 33 33

44 51

95 110 130 150 190

J 55

70

95 105 110 120 135 155

K 115 115 120 125 145 150

150

200 200 240

H1 10 10 10 15 22 29 30

54 54 54 54 72

H4 30 30 32

42

70 99 114

H5 7 7 7 12 12

17 17 17 17

5$ '1 SLHFH MDFNHW

É&#x2019; -DFNHW SDUDPHWHUV VWDQGDUG 31 UDWLQJ RSWLRQDO 31 PD[LPXP WHPSHUDWXUH r& É&#x2019; 7UDFLQJ ZLWK VWHDP WKHUPDO RLO RU KRW ZDWHU É&#x2019; 2SWLRQDO MDFNHW FRQQHFWLRQ DUH PDOH RU IHPDO WKUHDGHG IODQJHG ZHOGLQJ QHFN RU EXWW ZHOG

3(' PRGXOH + XS WR FDWHJRU\ ,,,

øD PN16 90 95 105 115 140 150

200 220 250

340

øD2 25 25 25 30 30 35 35 55 55 70 70 70

øD3

42 42 50 50 70 70 102 102 102 125

D4 M5 M5 M5 M5 M5 0 0 0 0 M10 M10 M10 M12

øD5 22 22 22 25 25 30 30 45 45

øD9 10.2 13.5 13.5 13.5 13.5 13.5 13.5 21.3 21.3 21.3 21.3 21.3 21.3

A 9.5 9.5 9.5 11.1 11.1 14.3 14.3 14.3 22.5 22.5 22.5 22.5 35.0

B 5.4 5.4 5.4 7.5 7.5

19.0 19.0 19.0 19.0

Ball bore 11.1 11.1 14.2

25.4 31.7

50.0

100.0 100.0 150.0

BALL VALVES PRODUCT OVERVIEW | 25

METAL SEATED 2 AND 3 PIECE BALL VALVES '1 '1 )8// %25( '1 '1 5('8&(' %25(

(0 &%) 31 PHWDO VHDOLQJ V\VWHP

Metal seat type RA DN 40 with metal seats

KTM MECAFRANCE METAL SEALING SYSTEM AND THE GRAPHITE SEALING SYSTEMS ARE FULLY INTERCHANGEABLE WITH THE STANDARD PTFE SYSTEMS OF THE VALVE SERIES R, RA, CA AND EM. NO FURTHER MODIFICATIONS TO THE VALVE BODY OR ENDS PIECES ARE REQUIRED MAKING THESE DESIGNS EXTREMELY VERSATILE. METAL SEALING SYSTEM For the metal sealing system Tungsten Carbides are sprayed with ultrasonic speeds, in cold condition, on the surfaces of the ball and seats. As no catalysts or additives are applied the surface layer is of a 100% homogeneous structure, resulting in an optimum protection of the under laying materials. Seats and ball are then ground, polished and lapped for a perfect match. Ball and seats are a complete set and do not have to be exchanged by an other ball or seats. The seats are loaded with graphite Belleville washers ensuring a bi-directional tight shut off performance.

| KTM MECAFRANCE

This unique, high quality sealing system can be applied on all abrasive applications such as granulate transport, water JODVV 37)( SRZGHU WUDQVSRUW SXOS KDQGOLQJ SRO\PHUL]LQJ MMA, phosphate powder transport, French fries production, sugar beet handling, and wet steam.

METAL SEATED 2 AND 3 PIECE BALL VALVES '1 '1 )8// %25( '1 '1 5('8&(' %25(

Metal sealing system

TECHNICAL DETAILS É&#x2019; )RU GLPHQVLRQDO GHWDLOV UHIHU WR 5 5$ &$ DQG (0 YDOYHV ZLWK FDUERQ DQG PHWDO VHDOLQJ V\VWHPV É&#x2019; 6WDLQOHVV VWHHO DQG FDUERQ VWHHO ERGLHV É&#x2019; 0HWDO VHDOLQJ V\VWHP 7LWDQLXP VWDELOL]HG VWDLQOHVV VWHHO EDOO DQG VHDWV ',1

- Tungsten Carbide layers applied on ball and seat surfaces - Seats are axially compressed with graphite washers 0D[LPXP WHPSHUDWXUH r& IRU KLJKHU WHPSHUDWXUHV FRQWDFW \RXU ORFDO .70 0HFDIUDQFH UHSUHVHQWDWLYH

0D[LPXP SUHVVXUH UDWLQJ 31 LQ IXQFWLRQ RI WHPSHUDWXUH DQG YDOYH VL]H - Bi-directional gas tight shut off performance due to optional lapping process - Can be installed in standard KTM Mecafrance ball valves: No modifications required - Excellent chemical and abrasion resistance É&#x2019; 7KH XQLTXH VHDOLQJ V\VWHP FDQ EH LQVWDOOHG LQ DOO VWDQGDUG .70 0HFDIUDQFH SLHFH DQG SLHFH EDOO YDOYHV ZLWKRXW modifying the end pieces or body. In this way standard PTFE seats can be replaced with this solution.

0D[LPXP ZRUNLQJ SUHVVXUH EDU

METAL SEAT

'1

'

'1 DQG '1

'1 D

'1

QG '1

' 1

'1

1 D

QG '

'1

DQG

'1

'

1

1 ' 1

DQ G '1 '1

DQG ' '1 1

'1

D

QG '1

' 1

PN40 PN25 31 Class 150 PN10

0D[LPXP ZRUNLQJ WHPSHUDWXUH r&

NOTES )XOO ERUH - Please always verify maximum body ratings as each above mentioned diagram presents data for the seat material only - For other material options, please contact your nearest KTM Mecafrance representative

BALL VALVES PRODUCT OVERVIEW | 27

CRYOGENIC VALVES DN 8 -DN 40 FULL BORE / DN 15 - DN 50 REDUCED BORE 3,(&( %$// 9$/9(6 :,7+ ,62 723 )/$1*( 6(5,(6 &$ &5<2 %877 :(/' 7+5($'(' 62&.(7 :(/' $1' )/$1*(' 9(56,21 &$ &%6 '1

'1 '1

DN 32 - DN 50

&$ &%6 '1

AVAILABLE END CONNECTION OPTIONS:

Butt weld: CBS

6RFNHW ZHOG &%6:

DESIGN FEATURES

ɒ '1 '1 LQ FRPSOLDQFH ZLWK (1 RQ UHTXHVW

ɒ &U\R H[WHQVLRQV WR EH PRXQWHG XQLTXHO\ YHUWLFDOO\ ɒ 3UHVVXUH UDWLQJ PD[LPXP 31 LQ IXQFWLRQ RI YDOYH VL]H DQG seat material selection ɒ 9DOYH GHVLJQ DFFRUGLQJ (1 ɒ 9DOYHV DUH GHJUHDVHG DFFRUGLQJ (1 ɒ 9DOYHV DUH LQGLYLGXDOO\ SDFNHG LQ SRO\HWK\OHQH EDJV ɒ 6L]H UDQJH '1 '1 &$ YHUVLRQ

'1 '1 5$bYHUVLRQ

ɒ 5HGXFHG DQG IXOO ERUH RSWLRQV DYDLODEOH ɒ 6WDLQOHVV VWHHO WULP ɒ )RUJHG HQG FRQQHFWLRQV ɒ ,QWHJUDWHG ,62 WRS IODQJH IRU HDV\ DXWRPDWLRQ ɒ :LGH YDULHW\ RI VHDW PDWHULDO RSWLRQV DYDLODEOH ɒ 7HPSHUDWXUH UDQJH r& WR r& ɒ 3UHVVXUH EDODQFLQJ KROH LQ XSVWUHDP VLGH RI WKH EDOO ɒ 6FDOORSHG VHDW GHVLJQ DIMENSIONS (mm) DN

10 15 20 25 32 40 50

ISO 5211 F03 F03 F03 F03 F04 F04 F05 F05

L

72.5

99.3 110.4

L1 20.4 20.4 20.4 24.5 31.4 41.3

L3 L2 series 1

130

130 72.5 150

99.3

110.4 200

230

H1 10.5 10.5 10.5 10.5 22.0 22.0 29.0 29.0

Flanged: CBF &DVW YHUVLRQV DYDLODEOH RQ UHTXHVW

Threaded: CBG

H4 30 30 30 32

42

H5 7 7 7 7 12 12

øE 45 45 45 52

øE1 45 45 45 45 45 45 52 52

øD 90 95 105 115 140 150

øD2 25 25 25 25 30 30 35 35

øD3

42 42 50 50

D4 M5 M5 M5 M5 M5 M5 0 0

øD5 22 22 22 22 25 25 30 30

øD6 13.5 17.2 21.3

33.7 42.4

D7 ¼” ⅜” ½” ¾” 1” 1¼” 1½” 2”

øD8 14.2

27.4 34.2 43.0 49.0

A 9.5 9.5 9.5 9.5 11.1 11.1 14.3 14.3

NOTES - All dimensions are related to reduced bore valves. For full bore valves please apply the dimensions of the next diameter H[FHSW / ' ' ' DQG ' ZKLFK LV LGHQWLFDO LQ ERWK LQVWDQFHV

| KTM MECAFRANCE

B 5.4 5.4 5.4 5.4 7.5 7.5

Ball bore 11.1 11.1 11.1 14.2

25.4 31.7

CRYOGENIC VALVES SERIES DN 65 - DN 150 3,(&( %$// 9$/9(6 :,7+ ,62 723 )/$1*( 6(5,(6 5$ &5<2 %877 :(/' 7+5($'(' 62&.(7 :(/' $1' )/$1*(' 9(56,21

'1

PTFE cryo seats VFDOORSHG

'1 '1

Grease-free wrapping in polyethylene bags

AVAILABLE END CONNECTION OPTIONS:

Butt weld: CBS

6RFNHW ZHOG &%6:

Threaded: CBG

Flanged: CBF

APPROVALS AND CERTIFICATES É&#x2019; 7$ /XIW DFFRUGLQJ 9', É&#x2019; )RU ZD\ YDOYH YHUVLRQ SOHDVH FRQWDFW \RX ORFDO KTMÂ Mecafrance representative

3(' PRGXOH + XS WR FDWHJRU\ ,,,

DIMENSIONS (mm) DN

ISO 5211

100 125 150

F07 F07 F10 F10 F10

L

L1

71.4

214.0 277.0 307.0

L2

L3 series 1

H1

H4

H5

øE1

øD PN16

øD1

øD2

øD3

D4

øD5

øD6

D7

øD8

A

B

Ball bore

214 -

290 310 350 400

35 54 54 54 54

70 99 114

21.5

90

125 125 125

200 220 250

143

234 234

55 55 70 70 70

70 70 102 102 102

0 0 M10 M10 M10

45 45

114.3 139.7

2½â&#x20AC;?

3â&#x20AC;?

4â&#x20AC;?

-

77.0 90.0 115.5 -

22.5 22.5 22.5 22.5

12 19 19 19 19

50.0

100.0 100.0

NOTES - All dimensions are related to reduced bore valves. For full bore valves please apply the dimensions of the next diameter H[FHSW / Â&#x161;' Â&#x161;' ' DQG Â&#x161;' ZKLFK LV LGHQWLFDO LQ ERWK LQVWDQFHV

BALL VALVES PRODUCT OVERVIEW | 29

MICRO-CLEAN 3,(&( %$// 9$/9(6 :,7+ ,62 723 )/$1*( '1 '1 )25 +<*,(1,& $1' 6$1,7$5< $33/,&$7,216

R DN 25, CBK Tri-Clamp

5$ '1 &%. 7UL &ODPS ZLWK extension and round handwheel

Series RA, full bore, OD tubing for orbital welding

Series RA, reduced bore, CBS butt weld

DESIGN FEATURES É&#x2019; )RU GLPHQVLRQDO GHWDLOV VHH VHULHV 5$ É&#x2019; 9DOYHV DUH GHJUHDVHG DFFRUGLQJ (1 É&#x2019; 9DOYHV DUH LQGLYLGXDOO\ SDFNHG LQ SRO\HWK\OHQH EDJV É&#x2019; (OHFWUR SROLVKHG LQWHUQDO H[WHUQDO VXUIDFH RSWLRQDO

É&#x2019; )RUJHG ERG\ PDWHULDO DYDLODEOH XS WR '1 &$ ERG\

É&#x2019; &DYLW\ ILOOHUV RSWLRQDO

É&#x2019; ([WHUQDO SROLVKLQJ RSWLRQDO

É&#x2019; )'$ DSSURYDO RQ FRPSRQHQWV PARTS LIST Parts no.

1 2 3 4 5 É&#x2039;

7

9 10 11 12 13 14

19

Description Body Ball Stem Body seal Seat Cavity filler Stem seal 6WHP SDFNLQJ 6WHP SDFNLQJ IROORZHU Belleville washer /RFN ZDVKHU %RG\ VFUHZ EROWLQJ Nut Stem Nut Sleeve End connections Lever /RFN ZDVKHU

30 | KTM MECAFRANCE

APPLICATIONS É&#x2019; 3KDUPDF\ É&#x2019; %LRWHFKQRORJ\ É&#x2019; 3KRWRPHFKDQLFDO LQGXVWU\ É&#x2019; )RRG LQGXVWU\ É&#x2019; 0DQXIDFWXULQJ RI PLFURFKLSV É&#x2019; %HYHUDJH

3(' PRGXOH + XS WR FDWHJRU\ ,,,

Ball valve Body, internal Ball, internal Ball, external

Standard version Standard processing wP wP wP

Micro-Clean version wP wP wP

Butt weld end

wP

wP

MICRO-CLEAN 3,(&( %$// 9$/9(6 :,7+ ,62 723 )/$1*( '1 '1 )25 +<*,(1,& $1' 6$1,7$5< $33/,&$7,216

THIS UNIQUE KTM MECAFRANCE BALL VALVE RANGE IS EXTREMELY SUITABLE FOR SANITARY AND HYGIENIC APPLICATIONS AS ITS CONSTRUCTION CAN BE FULLY CLEANED. The surface cleaning is guaranteed as WKH 0LFUR &OHDQÉ&#x2039;V LQWHUQDO VXUIDFHV of the ball, body and the ends are mechanically machined and polished XSRQ UHTXHVW GRZQ WR w $IWHU the polishing these components are electro-polished. This refined process does smoothen the shape of the surface so that potential pollutions or sources for contamination can not get trapped in the surface.

The picture below clearly explain the advantages of the electro-polishing process.

The internal cavity cleaning is obtained either by applying external CIP nipples, or by using the unique and patented KTM Mecafrance IPC technology as described elsewhere in this brochure. In addition, cavity fillers are installed on request, thus reducing WKH É&#x160;GHDG DUHDÉ&#x2039; LQVLGH WKH YDOYHV WR DQ DEVROXWH PLQLPXP WKH QXPEHU RI ILOOHUV YDULHV SHU YDOYH W\SH DQG VL]H

Micro-Clean valves are applied worldwide successfully into the food and beverage industry, and into numerous pharmaceutical and biotechnological applications.

Micro-Clean valves can be provided with most common flange ends, but also with Tri-Clamps connections, or extended OD-tubing for orbital welding robots.

After assembly and testing, all Micro-Clean valves are degreased according EN 1300 and wrapped individually in polyethylene bags.

Mechanically machined surface

Bacteriological polluted surface

Electro-polished surface

Before the electro-polishing

After the electro-polishing

BALL VALVES PRODUCT OVERVIEW | 31

IPC VALVE (IN PLACE CLEANING)

6&+(0$7,& 29(59,(: 2) 7+( ,3& 9$/9( )81&7,21$/,7< PTFE seat CIP inlet

Flow direction

Perforated stainless steel OPEN POSITION

CLOSED POSITION

CLEANING POSITION

9DOYHV VKRZQ ZLWK HQG SLHFHV UHPRYHG

DESIGN FEATURES É&#x2019; &,3 FOHDQLQJ ZKLOVW WKH YDOYH LV VWLOO LQVWDOOHG LQOLQH É&#x2019; 1R H[WHUQDO &,3 SRUWV UHTXLUHG É&#x2019; 1R VHFRQGDU\ &,3 OLQHV UHTXLUHG É&#x2019; 6ORWWHG &,3 KROHV IRU ODUJHU IORZ DYDLODEOH É&#x2019; 6XLWDEOH IRU DFWXDWLRQ GHJUHH URWDWLRQ

É&#x2019; 7KUHDGHG HQGV %633 DFFRUGLQJ WR ,62 %637 FRQLFDO according ISO 7 and NPT according ANSI B1.20 É&#x2019; 6RFNHW ZHOG &%6: )HPDOH VRFNHW ZHOG $16, % É&#x2019; %XWW ZHOG &%6 ,62 ',1 $60( 2' H[WHQGHG 2' É&#x2019; )ODQJHG &%) &DVW DQG IRUJHG GHVLJQ (1 (1 6WDQGDUG )DFH WR )DFH DFFRUGLQJ (1 É&#x2019; 'HVLJQ FRGHV ',1 (1 É&#x2019; 6SHFLDO HQG FRQQHFWLRQV DUH DYDLODEOH RQ UHTXHVW É&#x2019; 3UHVVXUH UDQJH 31 31 PRQR GLUHFWLRQDO É&#x2019; 7HPSHUDWXUH UDQJH r& WR r& É&#x2019; )XOO ERUH 7UXH 7XEH RQ UHTXHVW

É&#x2019; 6WDLQOHVV VWHHO APPLICATIONS É&#x2019; )RRG DQG EHYHUDJH É&#x2019; 3KDUPDFHXWLFDO É&#x2019; ,Q JHQHUDO ZKHUH LQ OLQH FOHDQLQJ LV PDQGDWRU\ 9DOYH VKRZQ ZLWK HQG SLHFH UHPRYHG

32 | KTM MECAFRANCE

TRUE-TUBEâ&#x201E;˘

A NATURAL EXTENSION OF OUR STANDARD MICRO-CLEAN DESIGN IS THE KTM MECAFRANCE TRUE-TUBEâ&#x201E;˘ RANGE. This range is designed in accordance with ASME BPE-1997, Bio processing equipment. Being a truly straight through design, the True-Tubeâ&#x201E;˘ range is the ultimate choice to UHGXFH WKH ULVN RI SURGXFW FRQWDPLQDWLRQ DQG RU SUHVVXUH drops. The internal dimension of the tube type end pieces are the same. There are no lips or crevices to harbor harmful media deposits. The tube butt weld ends have a sulphur content between 0.005% and 0.017% ensuring weld quality to comparable tubing. Manual or automated, KTM Mecafrance Micro-Clean ball valves provide reliable, contaminate free, flow control in the high purity gases, fluids and vacuum services, biotechnological applications.

Details and options Port Internal surface finish designation

Body and end pieces Ball and stem Seats

-

End connections

-

9DOYH ERG\ VW\OH GHVLJQ VWDQGDUG IHDWXUH

+DQGOH RSWLRQV

-

Body seals

-

7UXH 7XEH 3RUW ,' RI WKH YDOYH PDWFKHV WKH ,' RI WKH 66 2' WXELQJ

wLQ wP 5D wLQ wP 5D RSWLRQDO RQ UHTXHVW

wLQ wP 5D RSWLRQDO RQ UHTXHVW

%RGLHV '1 '1 136 WR 136 ',1 $ /

%RGLHV '1 '1 136 136 ',1 $ &) 0

',1 /

Virgin PTFE Reinforced PTFE TF-4215ÂŽ enhanced 25% carbon filled PTFE 8+0:3( Virgin PTFE 8+0:3( TF-4215ÂŽ enhanced 25% carbon filled PTFE 2 ' WXEH 66 H[WHQGHG OHQJWK IRU DXWRPDWLF RUELWDO ZHOGLQJ '1 '1 136 WR 136 2' WXEH :7 PP É&#x17D;

'1 136 2' WXEH :7 PP É&#x17D;

Tri-Clamp style ISO 5211 flange and bolting pattern design 66 OHYHU KDQGOH H[FHSW IRU '1 136 DQG ODUJHU YDOYHV + &6 SLSH OHYHU KDQGOH

66 RYDO KDQGOH IRU '1 136 DQG VPDOOHU YDOYHV

66 URXQG KDQGOH IRU '1 136 DQG VPDOOHU YDOYHV

66 ODWFK ORFNLQJ KDQGOH IRU '1 136 DQG VPDOOHU YDOYHV

*HDU RSHUDWRU UHFRPPHQGHG IRU '1 136 YDOYHV

Code 7 7 V3 V2 V1

TF TE +7 UU T U +

TBX KCE I + O R L G

BALL VALVES PRODUCT OVERVIEW | 33

3-WAY VALVES 3,(&( %$// 9$/9(6 :,7+ ,62 723 )/$1*( '1 '1 )8// %25( '1 '1 5('8&(' %25( Ball with L-bore +RUL]RQWDO FHQWHU FRQQHFWLRQ r URWDWLRQ

Ball with L-bore Vertical center connection r URWDWLRQ

Ball with L-bore Vertical center connection r URWDWLRQ

Ball with T-bore +RUL]RQWDO FHQWHU FRQQHFWLRQ r URWDWLRQ

Ball with T-bore Vertical center connection r URWDWLRQ

DESIGN FEATURES É&#x2019; 0D[LPXP GLIIHUHQWLDO SUHVVXUH EDU É&#x2019; &DUERQ VWHHO DQG VWDLQOHVV VWHHO ERG\ VWDLQOHVV VWHHO WULP É&#x2019; 1RW VHDWHG FHQWHU FRQQHFWLRQ RI WKH EDOO ,Q FDVH RI 7 ERUHV WKH medium can flow around the ball and can exit through the center connection. The third way will not be tighted. É&#x2019; )RU YDOYH GHWDLOV VHH 5 5$ DQG &$ SDJHV

3(' PRGXOH + XS WR FDWHJRU\ ,,,

ORDERING EXAMPLE 3

6

L

H

4

1

1 Type

6LGH FRQQHFWLRQ W\SH OHIW VHH FRGH EHORZ

6LGH FRQQHFWLRQ W\SH ULJKW VHH FRGH EHORZ

&HQWHU FRQQHFWLRQ W\SH VHH FRGH EHORZ

3RVLWLRQ RI FHQWHU FRQQHFWLRQ + KRUL]RQWDO 9 YHUWLFDO

%DOO ERUH / / VKDSHG 7 7 VKDSHG

0DWHULDO FDUERQ VWHHO VWDLQOHVV VWHHO

6HULHV WKUHH ZD\ YHUVLRQ

34 | KTM MECAFRANCE

CODE FOR CONNECTION TYPE ZHOG HQGV %633 DFFRUGLQJ WR ,62 DQG %637 according to ISO 7 137 DFFRUGLQJ WR $16, % IODQJH FRQQHFWLRQ

3-WAY VALVES 3,(&( %$// 9$/9(6 :,7+ ,62 723 )/$1*( '1 '1

5 /+ '1

5 7+ '1

DN 15 - DN 200 Butt weld side connections and center connection

DN 15 - DN 100 Threaded side connections DQG VRFNHW ZHOG center connection

DN 15 - DN 200 Flanged side connections and center connection

Horizontal connection (top view)

Vertical connection (side view) %RG\ VKRZQ IRU '1 '1

DIMENSIONS (mm) DN

A

A1

L

L2

L3 series 1

L4

Ball bore

Inside diameter of center connection

10 15 20 25 32 40 50

100 125 150

54 54 54

75

90 115 175 210 -

90 90 95 100 105 115 125 145 155 175 240 240

72.5

99.3 110.4

214.0 277.0 307.0

72.5

99.3 110.4

214.0 -

130 130 150

200 230 290 310 350 400

140 140 140 140

200 200 250

11.1 11.1 11.1 14.2

25.4 31.7

50.0

100.0 100.0

10 10 10 12

25 30 35 35 [1]

NOTES - All dimensions are related to reduced bore valves. For full bore valves please apply the dimensions of the next diameter H[FHSW / ZKLFK LV LGHQWLFDO LQ ERWK LQVWDQFHV

- [1] 45 on request BALL VALVES PRODUCT OVERVIEW | 35

TANK BOTTOM VALVES 3,(&( %$// 9$/9(6 :,7+ ,62 723 )/$1*( '1 '1 )8// %25( 21/<

5$ '1 &%)& &%6

'1 '1 IXOO ERUH

DN 50, full bore

7\SH LQGLFDWLRQ &%)& &%6

7\SH LQGLFDWLRQ &%)& &%6

DESIGN FEATURES É&#x2019; 6L]H UDQJH '1 '1 É&#x2019; 7HPSHUDWXUH r& WR r& É&#x2019; ,QOHW ZHOG LQ IODQJH RXWOHW EXWW VRFNHW ZHOG WKUHDGHG RU IODQJHG É&#x2019; 6WDLQOHVV VWHHO WULP É&#x2019; 2SWLRQDO LQWHUQDO H[WHUQDO SROLVKLQJ É&#x2019; 8QREVWUXFWHG IORZ É&#x2019; )RU RWKHU GLPHQVLRQDO GHWDLOV VHH 6HULHV 5$ É&#x2019; )XOO ERUH YHUVLRQ RQO\

APPLICATIONS É&#x2019; 7DQNV DQG WDQNHUV É&#x2019; &RQWDLQHU FRQVWUXFWLRQV É&#x2019; &RPPHUFLDO FRQVWUXFWLRQ

3(' PRGXOH + XS WR FDWHJRU\ ,,,

DIMENSIONS (mm) FB* DN

ISO 5211

L

L1

H1

H4

H5

øD

øD2

øD3

D4

øD5

øD6

A

B

Ball bore

15 20 25 32 40 50

100 150

F03 F04 F04 F05 F05 F07 F07 F10 F10 F12

72.5

90.3 122.4

141.0 171.3 210.2

350.1

24.5 31.4 41.3

71.4

10 15 22 29 30

54 54 54 72

32

42

70 99 114

7 12 12

17 17 17

95.0 110.0 95.0 139.7 139.7

249.0 292.0 330.0

25 30 30 35 35 55 55 70 70

42 42 50 50 70 70 102 102 125

M5 M5 M5 0 0 0 0 M10 M10 M12

22 25 25 30 30 45 45

21.3

33.7 42.4

114.3

9.5 11.1 11.1 14.3 14.3 14.3 22.5 22.5 22.5 35.0

5.4 7.5 7.5

19.0 19.0 19.0

14.2

25.4 31.7

50.0

100.0 150.0

NOTE )% IXOO ERUH

| KTM MECAFRANCE

SPRING RETURN HANDLE (â&#x20AC;&#x2DC;DEAD MANâ&#x20AC;&#x2122;S LEVERâ&#x20AC;&#x2122;)

PARTS LIST No.

23 24

39 40 41

Qty 1 1 1

1 1 1 1

Description Lever /RFN ZDVKHU Stem nut Screw Spring Lower part of housing Upper part of housing Control shaft

RA DN 25, butt weld with spring return handle

7\SH LQGLFDWLRQ %+0

Connection details

DESIGN FEATURES É&#x2019; $FWLRQ VSULQJ WR RSHQ VSULQJ WR FORVH É&#x2019; 'RXEOH LQVLGH VWRS DYRLGV ULVN RQ LQMXU\ É&#x2019; 0DLQWHQDQFH IUHH GXH WR LQWHUQDO JUHDVH ILOOLQJ É&#x2019; &RPSDFW FORVHG KRXVLQJ JXDUDQWHHLQJ IXQFWLRQDOLW\ É&#x2019; 7R EH PRXQWHG RQ 5$ &$ DQG (0 YDOYHV É&#x2019; ,62 LQWHUIDFH HQDEOLQJ VWDQGDUG PRXQWLQJ NLWV É&#x2019; 0D[LPXP YDOYH VL]H '1 UHGXFHG ERUH DQG '1 IXOO ERUH 37)( RU 57)( VHDWV

APPLICATIONS É&#x2019; 6DIHW\ GHYLFH É&#x2019; /RDGLQJ DQG XQORDGLQJ RI GDQJHURXV PHGLD É&#x2019; 7R DYRLG XQLQWHQWLRQDO XVH RI WKH YDOYH É&#x2019; $OO YDOYHV ZKLFK DUH RSHUDWHG RQO\ IRU VKRUW SHULRG RI WLPH

ADVANTAGES OF THE SPRING RETURN HANDLE É&#x2019; 7KH ,62 LQWHUIDFH HQDEOHV WKH XVH RI VWDQGDUG PRXQWLQJ NLWV É&#x2019; 7KH WRUTXH FDQ EH FKDQJHG WKURXJK D GLIIHUHQWLDWHG pre-tensioning of the spring. In this way, the KTM Mecafrance spring return handle can be used for different nominal diameters É&#x2019; 7KH GRXEOH VWRS RQ WKH LQVLGH DYRLGV WKH ULVN RI LQMXU\ DQG through its form stability, it ensures that the switching radius of 90 is adhered to É&#x2019; $ JUHDVH ILOOLQJ LQ WKH KRXVLQJ SUHYHQWV VSULQJ FRUURVLRQ É&#x2019; 7KH FRPSDFW FORVHG KRXVLQJ UXOHV RXW WKH SRVVLELOLW\ RI DQ\ GLUW foreign particles infiltrating, which could affect the function of the KTM Mecafrance spring return handle

É&#x2019; ,W FDQ HDVLO\ EH DVVHPEOHG RQ VHULHV 5$ &$ DQG (0 KTMÂ Mecafrance ball valves - even after valve is in service É&#x2019; ,W FDQ EH XVHG LQ HLWKHU RI WKH WZR VZLWFKLQJ SRVLWLRQV É&#x160;VSULQJbWRbFORVHÉ&#x2039; RU É&#x160;VSULQJ WR RSHQÉ&#x2039; É&#x2019; 7KH VSULQJ UHWXUQ KDQGOH PXVW EH RSHUDWHG IXOO\ RSHQ RU IXOO\ close. Intermediate position can damage the seats and prevent proper operation of the spring return handle when returning to original position so they must therefore be avoided.

DIMENSIONS (mm) RB DN

FB DN

ISO 5211

L2

øD2

øD3

D4

øD6

H7

H8

15 20 25 32 40 50

15 20 25 32 40

F05 F05 F05 F05 F05 F05

200 200 200 250 250 250

35 35 35 35 35 35

50 50 50 50 50 50

0 0 0 0 0 0

117 117 117 117 117 117

50 50 50 50 50 50

95 95 95

Md (Nm) Close Open 5 5 9 15 17 20

10 10 15 25 27 30

Weight (kg) 2.3 2.3 2.3 2.5 2.5 2.5

BALL VALVES PRODUCT OVERVIEW | 37

PNEUMATIC ACTUATORS Please contact your local KTM Mecafrance representative IRU DOO DFWXDWHG YDOYH SDFNDJH Solutions with pneumatic and electrical actuators including accessories.

| KTM MECAFRANCE

SERIES SG 6,*+7 */$66(6 )25 9,68$/ &+(&.6 2) )/2:6 '1 '1 %877b:(/' b7+5($'(' 62&.(7 :(/' $1' '28%/( )/$1*(' 9(56,21 FULL BORE

SG CBS DN 50 DN 15 - DN 150

DN 15 - DN 150

Butt weld: CBS

6RFNHW ZHOG &%6:

DN 15 - DN 150

DN 15 - DN 150

Threaded: CBG Flanged: CBF DETAILED TECHNICAL INFORMATION ɒ 3UHVVXUH UDWLQJ 31 ɒ )XOO SRUW YHUVLRQ ɒ 6WDLQOHVV VWHHO RWKHU PDWHULDOV DYDLODEOH RQ UHTXHVW ɒ 37)( 7) RU SRO\HWK\OHQH VHDOV ɒ 0D[LPXP WHPSHUDWXUH r& XS WR r& GRXEOH VDIHW\ YHUVLRQ

ɒ %RURVLOLFDWH JODVV IRU H[FHOOHQW FKHPLFDO UHVLVWDQFH ɒ ,QFOXGLQJ SURWHFWLYH VFUHHQ IRU LPSDFW SURWHFWLRQ ɒ %XWW ZHOG HQGV &%6 DQG VRFNHW ZHOGHG HQGV &%6: FDQ EH welded directly to the pipes. No disassembly required ɒ ([WUHPHO\ ORZ SUHVVXUH ORVVHV ɒ 'RXEOH VDIHW\ YHUVLRQ DIMENSIONS (mm) DN 15 20 25 32 40 50

L

99.4 110.4

L2

99.4 110.4

L3 130 150

200 230 290

L1

31.4 41.4

71.4

øE 52

143

øD PN16 95 105 115 140 150

100 150

415.0

179.0 -

310 350

200 220

øD1 17 21 30 40 45

&%6

&%)

102 152

øD6 21.3

33.7 42.4

D7 ½” ¾” 1” 1¼” 1½” 2” 2½”

øD8

27.4 34.2 43.0 49.0

77.0

114.3

3” -

90.0 -

BALL VALVES PRODUCT OVERVIEW | 39

MANUAL OPERATORS For series R

For series RA, CA and EM '1 '1 ORZ SURILOH forged carbon steel handle

For series R

'1 '1 KLJK SURILOH forged carbon steel handle

For series RA, CA and EM '1 '1 KLJK SURILOH forged carbon steel handle

For series R

'1 '1 KLJK SURILOH forged stainless steel handle

For series RA, CA and EM DN 15 - DN 50, low profile pressed stainless steel handle

'1 '1 KLJK SURILOH VWDLQOHVV VWHHO ORFNDEOH KDQGOH

For series R, RA and EM '1 '1 VWUDLJKW IRUJHG FDUERQ VWHHO KDQGOH 2SWLRQ EROW RQ SDG ORFN SURYLVLRQ

For series R, RA, CA and EM DN 15 - DN 50, stainless steel H[WHQVLRQ ZLWK EDNHOLWH EDOOV type RP

For series R, RA, CA and EM DN 15 - DN 50, oval carbon steel handwheel

40 | KTM MECAFRANCE

For series R, RA, CA and EM DN 15 - DN 50, round carbon steel handwheel

For series R, RA, CA and EM DN 15 - DN 50, oval stainless steel handwheel

APPROVALS AND CERTIFICATION

KTM MECAFRANCE RETAINS THE FOLLOWING APPROVALS AND CERTIFICATES ,62 'HYHORSPHQW FRQVWUXFWLRQ SURGXFWLRQ PRXQWLQJ DQG VHUYLFH

2. Deliveries according AD 2000 – A4 3. TA-Luft according VDI 2440 7\SH DSSURYDO IRU WUDQVSRUWDWLRQ DFFRUGLQJ 7 $**

$FFHSWDQFH FULWHULD **9( 5,' **96 $'5 Test criteria: TRT 024 und TRT 224

7\SH DSSURYDO DFFRUGLQJ 7 9 $

$FFHSWDQFH FULWHULD $' 5HJHOZHUN 'UXFNEHK 92 9E) 75E) *DV +/ 92 :+*

7HVW FULWHULD ',1 7 ',1 7

7\SH DSSURYDO IRU FU\RJHQLF EDOO YDOYHV DFFRUGLQJ i RI WKH 3UHVVXUH 9HVVHO &RGH 'UXFNEHK9 L G ) GDWHG %*%O , 6

)LUH WHVWHG DFFRUGLQJ WR (1 ,62 $3, WK (G $3, )$ UG (G 7\SH DSSURYDO DFFRUGLQJ /OR\GɋV 5HJLVWHU IRU 6KLSSLQJ 2IIVKRUH ,QGXVWULDO HQYLURQPHQW 5HSRUW 1R 'HFODUDWLRQ RI FRPSOLDQFH ZLWK UHJXODWLRQ (1 PDWHULDO DQG DUWLFOHV LQWHQGHG WR FRPH LQWR FRQWDFW ZLWK IRRG 10. Anti-Static according VGF 2[\JHQ VHUYLFH DFFRUGLQJ %$0 9%* )RRG DQG 'UXJ $SSURYDO IURP WKH 'HSDUWPHQW RI +HDOWK DQG +XPDQ 6HUYLFHV 86$ 14. Type approval Nr. 3131 for the Danish gas industry &( FHUWLILFDWLRQ E\ /OR\GV 5HJLVWHU &( ɇ PRGXOH + ,62 ,62 2+6$6 BALL VALVES PRODUCT OVERVIEW | 41

APPROVALS AND CERTIFICATION

42 | KTM MECAFRANCE

APPROVALS AND CERTIFICATION

Type Approval Certificate Extension This is to certify that Certificate No. 98/20036 (E2) for the undernoted products is extended and renumbered as shown.

This certificate is issued to: PRODUCER

PENTAIR Valves & Controls Ham plant MECAFRANCE BP2 2, Rue du Marais 80400 HAM - France

DESCRIPTION

MECAFRANCE Full bore and reduced bore 3 piece ball valves type “R” (manual) and “RA” (with ISO actuator mounting plate) in carbon steel (55) and stainless steel (66) or combination of these materials (56) or (57), in normal and fire tested execution and all kind of connection ends (welded, threaded, flange, etc.).

Materials of seat and stem seals depend both on the design of the valve and customer service conditions.

TYPES

R and RA Ball valves

APPLICATION

As closing appliances for piping systems in a marine, offshore and industrial environment.

STANDARD

ISO 7, ISO 228, ANSI B1.20, DIN ISO 5211, DIN 28403, EN 558, EN 1092-1, EN 1759-1, EN ISO 10497

RATINGS

PN 10/16 to PN 25/40 DN 10 to DN 100 Temperature range : - 20°C to + 150°C

Certificate No.

98/20036 (E3)

Issue Date

29 July 2015

Expiry Date

31 May 2018

Sheet

1 of 2

Lloyd’s Register EMEA 71 Fenchurch Street, London EC3M 4BS

Torsten Schröder Hamburg Technical Support Office Lloyd’s Register EMEA Lloyd's Register EMEA Is a subsidiary of Lloyd's Register Group

Lloyd's Register Group Limited, its affiliates and subsidiaries and their respective officers, employees or agents are, individually and collectively, referred to in this clause as the 'Lloyd's Register'. Lloyd's Register assumes no responsibility and shall not be liable to any person for any loss, damage or expense caused by reliance on the information or advice in this document or howsoever provided, unless that person has signed a contract with the relevant Lloyd's Register entity for the provision of this information or advice and in that case any responsibility or liability is exclusively on the terms and conditions set out in that contract.

This is a copy of an electronic document. In the event of any conflict or ambiguity between the copy and the electronic document, which is retained and published by Lloyd's Register, the original electronic and certified version shall always prevail.

BALL VALVES PRODUCT OVERVIEW | 43

PENTAIR VALVES & CONTROLS ZZZ SHQWDLU FRP YDOYHV

$OO 3HQWDLU WUDGHPDUNV DQG ORJRV DUH RZQHG E\ 3HQWDLU SOF $OO RWKHU EUDQG RU SURGXFW QDPHV DUH WUDGHPDUNV RU UHJLVWHUHG PDUNV RI WKHLU UHVSHFWLYH RZQHUV Because we are continuously improving our products and services, Pentair reserves the right to change product designs and specifications without notice.

Pentair is an equal opportunity employer. © 2015 Pentair plc. All rights reserved.

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