HITACHI EX270 Hino H06CT Engine Parts Manual by engineparts2

HITACHI EX270 EXCAVATOR HINO H06CT ENGINE PARTS CATALOG 1

HITACHI EX270 HINO H06CT TABLE OF CONTENTS

PAGES

3-4 WATER PUMP

5-6 FAN, TEMPERATURE SWITCH, TEMPERATURE SENSOR, 7 RADIATOR HOSES

8 COOLANT HOSES

9-10 OIL PUMP, OIL COOLER, OIL FILTER HOUSING, OIL PRESSURE SWITCH, OIL PRESSURE SENSOR, 11-12 OIL COOLER INTERNAL PARTS

13-14 OIL FILTER ASSEMBLY SPIN ON TYPE, LATE TYPE

15-16 OIL FILTER ASSEMBLY SPIN ON THPE, EARLY TYPE 17-18 OIL FILTER ASSEMBLY CARTRIDGE TYPE 19-20 BYPASS OIL FILTER ASSEMBLY 21-22 TURBOCHARGER MOUNTING PARTS, TURBOCHARGER OIL LINES, 23-24 EXHAUST MANIFOLD MOUNTING, INTAKE MANIFOLD MOUNTING, 25-26 EXHAUST PIPE, MUFFLER, 27 INTAKE AIR PIPES

28-29 CYLINDER HEAD PARTS, GLOW PLUGS, INJECTOR TUBES, PUSH ROD GUIDE PIPES, 30-31 CYLINDER HEAD PARTS, HEAD GASKET, VALVE COVER GASKET, HEAD BOLTS, 32-33 CRANKCASE PARTS, CYLINDER LINERS, CAM BUSHINGS, CAM END SEALS, 34-35 CRANKCASE GASKETS, OIL PAN GASKETS 36-37 FRONT TIMING COVER, FRONT CRANKSHAFT SEAL, FLYWHEEL HOUSING, REAR CRANKSHAFT SEAL, 38-39 FRONT CRANKSHAFT DAMPER, ROD BEARINGS, MAIN BEARINGS, THRUST WASHERS, PISTONS, PISTON RINGS, CONNECTING RODS, 40-41 CAMSHAFT, TIMING GEARS 42-43 VALVE TRAIN PARTS FOR SINGLE VALVE SPRING VALVE TRAIN 44-45 VALVE TRAIN PARTS FOR DOUBLE VALVE SPRING VALVE TRAIN 46 FUEL FILTER ASSEMBLY FOR SPIN ON TYPE FUEL FILTER 47-48 FUEL FILTER ASSEMBLY FOR CARTRIDGE TYPE FUEL FILTER 49 FUEL / WATER SEPARATOR ASSEMBLY 50-51-52 INJECTION SYSTEM, FUEL SYSTEM 53-54 INJECTOR AND INJECTOR INTERNAL PARTS 55-56-57-58-59-60 INJECTION PUMP PARTS 61-62-63-64-65 GOVERNOR PARTS 66-67 INJECTION PUMP DRIVE COUPLER 68-69 FUEL FEED PUMP, HAND PRIMER PUMP, 70-71THROTTLE CONTROL CABLE 72-73 FUEL SHUT OFF SOLENOIDS 76 SIDE CONSOLE ELECTRICAL PARTS 77-78 GAUGE PANEL ELECTRICAL PARTS DX 79-80 GAUGE PANEL ELECTRICAL PARTS SDX 81 MACHINE ELECTRICAL PARTS 82 ELECTRICAL PARTS LIST 83-84 ENGINE MOUNTING PARTS 85-86 INTERCOOLER PARTS 87-88-89-90-91-92 TOOLS

HitachiEX270 WATER PUMP

Water Pump 4251874

13 3

HinoH06CT

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r----------- - -------1 I I I I l I ------------------------� I I I I I I I I I I 1 I I I I I I I I I I I l I I l l I I I I I I I I _______________________________________ __________J '�.�' . - ( 1. 2. 4251223 Bolt (4) 3. 4251222 Pulley, for water pump (1) 4. 4251221 Gasket, for water pump (1) 10. 11. 13. 14. 15. 16. 17. 18. 19. 20. 21. 50. 51. 4364684 Gasket, (1) 52. 4364685 Lower Thermostat Housing 53. 4364687 Thermostat Gasket (1) 54. 4364686 Upper Thermostat housing elbow (1) 54. 4251208 Upper Thermostat housing straight (1) 55. 4285967 Overheat temperature switch (1) 56. 4364693 Hose (1) 57. 4251206 Clamp (2) 4251874 Water Pump (1) 58. 4364648 Thermo sensor, Temp gauge sensor (1) 59. 4251205 Bolt (2) 60. 4251204 Bolt (3) 61. 4251203 Bolt (1) 4251220 Pipe, water (1) 62. 4251202 Valve (1) 4251219 Bolt (2) 63. 4251185 Seal (1) 4251210 Gasket (1) 70. 4251201 Suction Fitting (1) 4251218 Valve (1) 71. 4251200 Sealing washer (1) 4251211 Pipe (1) 72. 4251195 Bracket (1) 4251217 Oring (1) 73. 4251194 Spacer (2) 4251215 Bolt (1) 4251209 Bolt (1) 4251198 Nut, (1) 100. 4364690 Cooling Fan Hitachi EX270 4251190 Lock washer (1) 101. 4364689 Spacer (1) 4251191 Washer (1) 102. 4251196 Bolts (4) 4364688 Thermostat (1) 103. 4251874R Rebuild Kit for Water Pump www.HeavyEquipmentRestorationParts.com Contact email: EngineParts@HeavyEquipmentRestorationParts.com 6

HITACHI EX270 HINO H06CT 3035485 Upper Radiator Hose 3035487 Lower Radiator Hose 4504199 Clamps, for radiator hoses 4364693 Hose, thermostat bypass hose, thermostat housing to water pump 4251206 Clamps for thermostat bypass hose www.HeavyEquipmentRestorationParts.com

HITACHI EX270

Hino H06CT Coolant Hoses to heater

01. 4208072 [21 Coolant hose to heater 02. 4507228 [4] CLAMP;HOSE 03. 4055312 [9] CLIP 04. 4190266 [2] CLIP 05. J901018 [2] BOLT 06. A590910 [2] WASHER;SPRING 07. 4209135 [2] VALVE 08. 4200787 [1] PIPE

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H06CT

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Bolt (2) 54.

Bolt

54.1

Bolt

55.

56.

56.1

Lock

57.

57.1

Bolt

4251872 Oil Pump (1) 58.

4251368 Oring, oil pump (1) 59.

4251367 Bolt, oil pump (2)

4251366 Bolt , oil pump (1)

4364676 Oil Cooler Case (1)

4364820 Oil Cooler Element EX270

84.

85.

87.

88.

89.

90.

91.

92.

Lock

(2) www.HeavyEquipmentRestorationParts.com Contact email: EngineParts@HeavyEquipmentRestorationParts.com 10

4251330

4251329

(2)

4251328

(1)

4251327 Bolt (7)

4251320 Washer (2)

4251319

washer (2)

4251326 Bolt (2)

4251325

(1)

4251318 Bolt (2)

4251321 Pipe, (1)

60. 4251323 Oring, (2)

61. 4251322 Bolt (4)

80. 15607-1433 Oil Filter (1) 80.1 Blank 82. 4251324 Oring, (2)

83. 4251317 Oring (4)

4251316 Plug (1)

4251315 Sealing washer (1)

4251310 Bolt (1)

4251305 Bolt (1)

4251306 Bolt (1)

4251307 Bolt (1)

4251309 Washer (2)

4251308

washer

HinoH06CT

EX27

Hitachi

• 11

r----------- - -------1 I I I I l I ------------------------� I I I I I I I I I I 1 I I I I I I I I I I I l I I l l I I I I I I I I _______________________________________ __________J '�.�' . - ( 1. 4364676 Oil Cooler Case (1) 2. 4374693 Cover plate, oil cooler (1) 3. 4251311 Plug 3.1 4364674 Gasket (1) 3.2 4251299 Seal 4. 4364820 Oil Cooler Element EX270 5. 4364677 Gasket, oil cooler element (2) 6. 4364678 Plain washer 7. 4364679 Lock washer 8. 4364680 Nut, oil cooler element (4) 9. 4364681 Oil pipe (1) 9.1 4251311 Plug 9.2 4251298 Seal 10.4364788 Seal, oil cooler 11. 4364787 Bolt (7) 12

• HITACHI EX270 HINO H06CT OIL FILTER SPIN ON TYPE, LATE TYPE

HITACHI EX270 HINO H06CT OIL FILTER SPIN ON TYPE, LATE TYPE 3 15624-1190 Valve, oil filter safety 4 9851-18102 Seal 5 15661-1170 Spring, oil valve 6 15726-1020 Plug 7 9851-16115 Seal 8 15726-1140 Plug 9 9851-14108 Seal 10 15624-1040 Valve, oil filter safety 11 15604-1020 Valve sub assembly oil safety 12 15661-1160 Spring, oil valve 13 15660-1040 Switch, sensor, oil filter housing 14 15624-1200 Valve, oil filter safety 15 15612-1950 Base, oil filter base mount 16 15605-1100 Valve sub assembly, oil valve 17 9851-18102 Seal 18 9851-24105 Seal 21 23314-1020 Plug 22 9851-12112 Seal 29 15607-1433 Oil filter, spin on, late type, 31 9851-12102 Seal 32 9049-10105 Bolt 33 9260-10180 Washer, plain 34 9280-10250 Lock washer 35 15726-1040 Plug 36 23323-1020 Seal 14

1 15620-2010 Cap 2 15612-2170 Base, oil filter base mount 3 9851-20107 Seal 7 15661-1300 Spring, oil valve 8 15716-1070 Plug 10 9851-15101 Seal 12 15662-1290 Plug 13 15624-1230 Valve, oil filter safety 16 15661-1310 Spring, oil valve 17 9629-17106 Plug 18 15607-1602 Filter, spin on type, early type 19 15602-1100 Valve sub assembly oil pressure 20 23314-1020 Plug 21 9851-12112 Seal 22 9851-12102 Seal 23 9049-10105 Bolt 24 9280-10250 Lock washer 25 9260-10180 Washer, plain

HITACHI EX270 HINO H06CT OIL FILTER SPIN ON TYPE EARLY TYPE

2 15612-1800 Base, oil filter base mount 3 15661-1240 Spring, oil valve relief 5 15624-1200 Valve, oil filter safety 6 9629-17106 Plug 7 16724-1190 Valve, oil filter safety 8 9851-18102 Seal 9 15624-1040 Valve, oil filter safety 10 15661-1160 Spring, oil valve 11 15605-1100 Valve sub assembly, oil valve 12 9851-24105 Seal 13 15604-1020 Valve, sub assembly oil safety 14 15660-1020 Plug Assembly, oil 15 9851-20107 Seal 16 15614-1170 Canister, oil filter 17 15607-1661 Element, oil filter element 18 9851-16114 Seal 19 9851-01147 Seal 20 15629-1020 Washer 21 15651-1350 Bolt, oil filter canister 22 15615-1150 Spring, oil filter element support 23 15643-1020 Plug, oil filter canister drain 24 9851-08101 Seal 25 9851-12102 Seal 26 9049-10105 Bolt 27 9260-10180 Washer, plain 28 9280-10250 Lock washer 29 15602-1100 Valve, sub assembly, oil pressure 30 23314-1020 Plug 31. 9851-12112 Seal

HITACHI EX270 HINO H06CT Bypass Filter

Oil) 01 04 02 16 13 15 -f. - -== 14 09 3 33 34 30 33 31 32-?' 05 07 06 100 www.HeavyEquipmentRestorationParts.com 31 3 \ 34 32 Email: EngineParts@HeavyEquipmentRestorationParts.com

(Engine

Oil FIiter

10. A590110 11. A590910 12. J950010 13. 4208236 14. 4208237 15. 4208242 16. 4208243 17. 4208240 20. 4205757 21. 4205753 22. 4205755 23. 4205758 24. 4205754 25. 4205756 30. M111020 31. 4190282 32. 4200388 33. A590910 34. J901018 100. 4208243 [1] KIT; ELEMENT, BYPASS OIL FILTER www.HeavyEquipmentRestorationParts.com Email: EngineParts@HeavyEquipmentRestorationParts.com

01. 4205752 [1] BYPASS OIL FILTER ASSEMBLY 02. 4208233 [1] COVER 03. 4208238 [1] PLUG, BLEED 04. 4208239 [1] O-RING 05. 4208234 [1] CASE 06. 4208238 [1] PLUG, DRAIN PLUG 07. 4208239 [1] O-RING, SEAL FOR DRAIN PLUG, BYPASS OIL FILTER 08. 4208235 [2] BRACKET 09. J901025 [2] BOLT [2] WASHER;PLANE [2] WASHER;SPRING [2] NUT [1] CLAMP [1] BOLT [1] WASHER;PLANE [1] ELEMENT, BYPASS OIL FILTER [1] GASKET [1] HOSE, OIL LINE HOSE TO BYPASS OIL FILTER [4] WASHER, SEALING WASHER FOR BYPASS OIL FILTER [2] BOLT; JOINT, BANJO BOLT FOR BYPASS OIL FILTER [1] HOSE, OIL LINE HOSE TO BYPASS OIL FILTER [4] WASHER, SEALING WASHER FOR BYPASS OIL FILTER [2] BOLT;JOINT, BANJO BOLT FOR BYPASS OIL FILTER [4] BOLT [2] CLIP [2] CUSHION [6] WASHER;SPRING [2] BOLT 20

/ 21

31. 920008070 Nut 32. 928008200 Lockwasher 33. 241721090 Oil pipe, turbo oil return pipe 34. 941110251 Bolt, oil return pipe to turbo 35. 941110001 Bolt, oil return pipe to turbo 36. 4251133 Turbocharger Oil Return Gasket. 37. 241071320 Pipe, oil return pipe to crankcase 38. 985131103 Seal, oil return pipe to crankcase 39. 940110200 Bolt

r-----------------------HITACHI EX270

--------------------------.

I I I I I I I I I I I I t I l I I I I I I I I I I I I I I I I I I _j ( www.HeavyEquipmentRestorationParts.com 22

HINO H06CT l 1. 4251917 Turbocharger 2. 4251131 Bolt, Turbocharger Mounting 3. 4251132 Turbocharger Mounting Gasket 4. 4251129 Turbocharger Mounting Nut Inner 5. 4251128 Turbocharger Mounting Nut Outer 6. 4251148 Mount, turbocharger to exhaust pipe connector 7. 4251138 Turbocharger Outlet Seal Hard 8. Blank 9. 4251159 Washer 10. 4251174 Bolt 15. 4251176 Connector boot, turbocharger air inlet 16. 4251177 Clamp 17. 4251180 Clamp 18. 170313450 Pipe, air intake 19. 171361512 Bracket, air intake pipe 20. 936910113 Stud 21. 920910112 Nut 22. 926010220 Washer 23. 941110251 Bolt 24. 241711620 Pipe, turbo oil feed pipe 25. 918108300 Bolt, turbo oil feed pipe to turbo 26. 4251135 Seal, turbo oil feed pipe to turbo 27. 965914104 Seal, turbo oil feed pipe 28. 901914184 Bolt I 29. 799041090 Clip L__30. 154922350 Bracket

HITACHI EX270 HINOH06CT 1 37 16 17 23

21. 4251123 Lock washer (12) I

23. 4251742 Intake Manifold Stud (12) l

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19.4251121 lntakeManifold(1) I

20. 4251122 Intake Manifold Nut (12) I

Hitachi EX270 22. 4251124 Washer (12) \

Hino H06CT 1. 4251870 Exhaust Manifold Gasket (6) 24. 4251125 Seal (1) I

2. 4251901 Exhaust Manifold Front (1) 25. 4251126 Intake elbow (1) I

3. 4251882 Exhaust Manifold Middle (1) 26. 4251871 Intake manifold gasket (6) piece type I

4. 4251902 Exhaust Manifold Rear (1) 27. 4251793 Intake manifold gasket (2) piece type I

5. 4251880 Exhaust Manifold Seal Ring Hard (4) 28. 4251127 Turbocharger Mounting Stud (3) t

6. 4251101 Exhaust Manifold Nut Outer (18) 29. 4251128 Turbocharger Mounting Nut Outer (3) l

7. 4251103 Exhaust Manifold Nut Inner (18) 30. 4251129 Turbocharger Mounting Nut Inner (3) !

8. 4251104 Exhaust Manifold Spacer (16) 31. 4251130 Spacer, Turbocharger Mounting (1) ,1 9. 4251105 Washer (2) 32. 4251131 Bolt, Turbocharger Mounting (1)

1o. 4251106 Exhaust Manifold Nut Inner (2) 33_ 4251132 Turbocharger Mounting Gasket (1) J I 11· Blank 34. 4251133 Turbocharger Oil Return Gasket (1) I 12. 4251107 Bolt (2) I(1) I I 13_ 4251108 Herisert (2) 35. 4251135 Turbocharger Oil Feed Sea 1 I 14. 4251110 Seal (1) 36. 4251138 Turbocharger Outlet Seal Hard (2) I I 15. 4251109 Nut (3) 37. 4251148 Mount, turbochargerto exhaust pipe connector (1) I

16. 4251113 Lock washer (3) 38. 4251159 Washer, (2) I

17. 4251114 Washer (3) 39. 4251174 Bolt(2)

18. 4251115 Stud (3)

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I I I I l I I I I t I I I i I I I I I I I I I I I I I I I I

r-----------------------t I t I I I

[2] [8] [1] [1] [2] [1] [2] [1] [2] [1] [1] [1] [1] [2] [2] [1] BOLT;U NUT BOLT;SEMS BOLT BOLT WASHER;SPRING NUT PIPE;EXHAUST WASHER;SPRING BRACKET MUFFLER CLAMP GASKET NUT BOLT GASKET -----------------------I I I I I I l I I I I t I I I i I I I I I I I I I I I www.HeavyEquipmentRestorationParts.com Email; EngineParts@HeavyEquipmentRestorationParts.com I I I I I L--- ----------------------------------------------...J 26

HITACHI E270 HINO H06CT Exhaust Parts Page 01. 26. 30. 30. 31. 32. 33. 34. 35. 39. 51. 66. 66A. 668. 66C. 68. 4189055 J950010 J011228 J901228 J901245 A590912 J950012 8035581 A590912 7018288 4190984 4190587 4162835 4162837 4162836 4204326

r-----------------------------------------------1 t I t I L--- ------------- --------------- 4148963 Air restriction indicator, located in air inlet tube ...i .. ( ( www.HeavyEquipmentRestorationParts.com Contact email: EngineParts@HeavyEquipmentRestorationParts.com 27 4148963 Air restriction indicator, located in air inlet tube

r-----------------------�I I HITACHI EX270 HINOH06CTI I I I I I I I I I j ((i;, 1 1 10 l �. II -----------------�-----7 IZ Uil 20 11 24 Glow plug ( I I I I I { I I I I I t I I I t I I I I I I I I I I I I I I I I 28

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104 �? 106 110 30

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r------ ---1 I I I I l I ------------------------� I I I I I I I I I I 1 I I I I I I I I I I I l I I l l I I I I I I I I _______________________________________ __________J '�.�' . - ( 1. 37. 4251718 Oil Filler Cap (1) 38. 39. 40. 4251716 Lifting Hanger (1) 4251710 Bolt (2) 4251709 Bolt, Valve Cover (14) 42.4251707 Bolt (1) 4251749 Cylinder Head 43. 4251706 Lock Washer (1) 46. Blank 51.

Valve Cover

55.

Oil

56.

Oring

57.

30. 31. 32. 4251652 Head Bolt (6) 33. 4251653 Head Bolt (6) 36. 4251840 Valve Cover Gasket (1) 105.

4251841 Head Gasket EX270 4251651 Head Bolt (20) 52.

Plate, baffle

www.HeavyEquipmentRestorationParts.com 31 4251814 Head Bolt Set 4251848 Head Gasket Set, Upper Engine Gasket and Seal Set

4251720

(1) ffle, (1)

4251703

Filler Flange (1)

4251700

(1)

4251701 Bolt (2) 104. 4251702 Hose, vent, (1)

Blank Clamp (1) 106. Blank Clamp (2) 107. 4251699 Nut (2) 108. 4251698 Plain Washer (2) 109. 4251697 Lock Washer (2) 110. 4251696 Holder (1) 111. 4251690 Spacer (1)

4251711 Breather, engine breather (1) 53. 4251705 Oring (1) 54. 4251704

(1)

:10 \ EX270 Hino H06CT 32

r----------- - -------1 I I I l I ------------------------� I I I I I I I I I I 1 I I I I I I I I I I I l I I l l I I I I I I _______________________________________ __________J '�.�' . - ( 18. 4251855 Cylinder Liner X (6) 18. I 4364698 Cylinder Liner Y (6) 20.4251759 Bushing, Shaft, (1) 21.4251650 Plug (2) 22.4251649 Plug (1) 23.4251647 Stud (2) 24.4251648 Pin (6) 25.4251646 Pin (2) 26.4251644 Pin (2) 27.4251888 Plate, Cam end (1) 28.4251889 Seal, Cam end (1) 29.4364669 Relief valve, oil (1) 30.4251885 Oil jet (6) 31.4364660 Bolt check oil jet (6) 32.4251645 Sealing washer (6) 3. 4251637 Cam Bushing (1) 4. 4251638 Cam Bushing (1) 5. 4251639 Cam Bushing (1) 6. 4251640 Cam Bushing (1) 7. 4251641 Cam Bushing (1) 8. 4251642 Cam Bushing (1) 9. 4251643 Cam Bushing (1) 10. 4251890 Soft Plug (2) 11. 4251636 Soft Plug (1) 12. 4251634 Soft Plug (4) 13. 4251635 Soft Plug (4) 14. 4251633 Soft Plug (4) 15. 4251632 Soft Plug (2) 18.4251631 Cylinder Liner W (6) 18. 4264802 Cylinder Liner Z (6) 4251856 Cam Bushing Set (6) 33 4251868 Cylinder Block Soft Plug Set

_,102 100 103 101 41 155 150 ( 44 40A 431 [k� ,s � 46 • /'---.__ 46 ,,, / --..____ 49 r �.48 (, 200 160 159 156 62· I 57

34 43

Hitachi EX2

Hino H06CT

66. 4251600 Sealing washer (1) 100. 4251466 Cover, Crankcase (1) 101. 4251467 Gasket (1) 102. 4251470 Bolt (10) 103. 4251468 Bolt (2) 150. 4364671 Oil Pan (1) 152. 4251464 Sealing Washer, oil drain (1) 153. 4251460 Oil drain plug (1) 154. 4251459 Plug, sealing washer, (1) 155. 4251463 Oil pan gasket (1) 156. 4251462 Cover (1) 157. 4251461 Bolts, oil pan (24) 158. 4251458 Bolts, oil pan ( 4 or 6 ) 159. 4251456 Bolts, oil pan cover (2) 160. 4251457 Bolts, oil pan (4) 161. 4251454 Bolts, oil pan (4) 162. 4251455 Bolts, oil pan (2) 200. 4251469 Dipstick (1) 201. 4251453 Tube, dipstick (1) 202. 4251450 Gasket, dipstick tube (1) 206. 4251551 Bolts, (2) 4251441

4251849 Lower Engine Gasket and Seal Set

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53.

55.

56.

57.

58.

59.

60.

61.

Bolt

62.4251613

62.1

63.

1.4251630 Block Crankcase Series 1 1.4251724 Block Crankcase Series 2 1. 4364803 Block Crankcase Series 3 40.4251639 Plate (1) 41.4251638 Gasket (1) 43.4251635 Coolant Drain (1) 44.4251636 Sealing Washer (1) 45.4251634 Gasket (1) 46.4251632 Bracket and Tube (1) 47.4251633 Bracket, Injection Pump Mount (1) 48.4251631 Side Cover, Water jacket (1) 49.4251622 Gasket (1) 50.4251620 Gasket (1) 51.4251621 Plate (1) 52.4251623 Oring (1) 35

4251619 Bolt (2)

4251617 Bolt (2)

4251618 Bolt (2)

4251616 Nut (2)

4251614 Lock washer (2)

4251610 Plain washer (2)

4251611 Plain washer (2)

4251612

(20)

Bolt (1)

4251609 Bolt (1)

4251606 Bolt (1) 64. 4251607 Bolt (2) 65. 4251601 Plug, threaded (1)

70� 5o__;G. 71 73 �7472):1"' �1;6 4 109 108 13 110 111 HITACHI EX270 Hino

H06CTI

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j"\ • • 38

Hino H06CT

• HITACHI EX270

1. 4251396 Camshaft, series 1 (1) 1. 4251843 Camshaft series 2 (1) 23. 4251389 Pin, (2) 24. 4251388 Pin, (2) 25. 4251387 Bolt (3) 26. 4251386 Lockwasher (3) 27. 4251380 Thrust plate, idler gear (1) 29. 4251391 Bolt (1) 4364668 31. 4364649 Crankshaft gear (1) 32. 4251379 Oil pump drive gear (1)

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1. 4364815 Camshaft series 3 (1) 4251395 Camshaft gear (1) 3. 4251394 Woodruff key (1) 4. 4251393 Nut, camshaft (1) 5. 4251392 Collar, washer (1) 6. 4251755 Camshaft thrust plate (1) 7. 4251391 Bolt (4) 20. 4364672 Idler gear (1) 21. 4251844 Idler gear bushing (1) 22. 4251390 Shaft, Idler gear (1) 28. 4251385 Thrust plate, idler gear (1) www.HeavyEquipmentRestorationParts.com Contact email: EngineParts@HeavyEquipmentRestorationParts.com 41

Single Valve SpringValve Train (fordoublespringvalvetrainseenextsection)

22 32 •• 42

1. 4251801 Intake valve, single spring (6) 2. 4251802 Exhaust valve, single spring (6) 3. 4251816 Cap, valve stem (12) 4. 4251809 Valve spring, single spring (12) 6. 4251812 Upper spring retainer (12) 7. 4251828 Lower spring retainer (12) 8. 4251813 Keeper, cotter, (24) 9. 4251808 Valve stem seal exhaust (6) 10. 4251829 Tappet, lifter (12) 11. 4251817 Push rod (12) 12. 4251808 Valve stem seal intake (6) 20. 4251819 Rocker arm intake (6) 21. 4251378 Bushing, intake rocker arm (6) 22. 4251820 Rocker arm exhaust (6) 23. 4251378 Bushing, exhaust rocker arm (6) 24. 4251821 Valve lash adjusting screw (12) 25. 4251822 Valve lash adjusting nut (12) 26. 4251818 Rocker shaft support (6) 27. 4251825 Washer (11) 28. 4251377 Spacer (1) 29. 4251824 Rocker shaft (1) 30. 4251376 Plug (2) 31. 4251826 Spring, rocker shaft, (5) 32. 4251827 Snap ring (2) 33. 4251823 Bolt 33.1 4251374 Bolt www.HeavyEquipmentRestorationParts.com

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Contact email: EngineParts@HeavyEquipmentRestorationParts.com

Double Valve Spring Valve Train

( for single spring valve train see previous section )

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4206090 Fuel Filter Assembly, base with spinontypefuelfilter www.HeavyEquipmentRestorationParts.com }-=·'-------'-------------,.,,_..,...-......---·•·-•--- 46 1 4206090 Fuel Filter Assembly, base with spin on type fuel filter 2 23316-1210 Plug, air bleed 3 23364-1040 Seal 4 23401-1373 Fuel filter, spin on

HITACHI EX270 HINO H06CT FUEL FILTER CARTRIDGE TYPE 23300-1790 FUEL FILTER ASSEMBLY, CARTRIDGE TYPE

HITACHI EX270 HINO H06CT FUEL FILTER CARTRIDGE TYPE

23300-1790 FUEL FILTER ASSEMBLY, CARTRIDGE TYPE

1 23310-1350 Base assembly, fuel filter mount base, for cartridge type

2 23311-1220 Base, fuel filter mount base, for cartridge type

3 23316-1040 Plug, air bleed plug

5 23321-1210 Canister, lower fuel filter canister

6 23401-1033 Fuel filter element set, element with seals, for cartridge type fuel filter

7 23312-1030 Gasket seal, fuel filter

8 23312-1060 Gasket seal, fuel filter

9 9851-15112 Seal

10 23329-1050 Bolt, center bolt for fuel filter canister

11 23322-1070 Plug, fuel drain plug

12 23333-1100 Spring, fuel element support spring

13 9851-06109 Seal

14 23334-1020 Plate, fuel filter element support

5 8 49

4206085 Fuel Water Seperator Assembly, Hino Includes items 1 through 11 7 www.HeavyEquipmentRestorationParts.com

HitachiEX270 HinoH06CT I� 128127. ��100 75 126 \ -----• ..::.::!.·"·,,'..--..-,-�-----;·.-..;..;,;_,-1· -�-----·-------- ------�--·- . -. "-· \ ·w 125 148 147 140 . 146 ---- 145 :,<:-it;;i,,,,-...� ..0 _.,...,..,_,_.,,..� --.. •• •• - ( 50

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120. 4206123 Injection Line #1 ( from fan end of engine ) 121. 4206124 Injection Line #2 122. 4206125 Injection Line #3 123. 4206126 Injection Line #4 124. 4206127 Injection Line #5 125. 4206131 Injection Line #6 126. 4206132 Clip (16) 127. 4206133 Clip (4) 128. 4206140 Lock washer (10) 129. 4206141 Nut (10) 140. 4206134 Fuel Return Pipe (1) 141. 4206135 Fuel Pipe (1) 142. 4206136 Clip 143. 4206142 Fuel Pipe (1) 145. 4206137 Bracket (1) 146. 4206143 Fuel Line Connector (1) 147. 4206138 Lock washer (1) 148. 4206139 Nut (1)

80. 4206090 Fuel Filter Assembly 81. 4206086 Bolt (2) 90. 4206085 Fuel Separator Water 91. 4206084 Bracket 92. 4206100 Washer (3) 93. 4206102 Lock washer (3) 94. 4206103 Nut (3) 95. 4206110 Banjo bolt (1) 96. 4206112 Sealing washer (2) 97. 4206113 Sealing washer (2) 100. 4206114 Fuel Hose (1) 101. 4206120 Fuel Hose (1) 102. 4206115 Banjo bolt (1) 102.1 4206116 Sealing washer (4) 103. 4206121 Fuel Pipe (1) 104. 4206117 Fuel Hose (1) 105. 4206122 Clip 106. 4206118 Fuel Pipe 52

Hitachi EX270 HinoH06CT :·-· 11 / t2 � �-10 1. InjectorAssembly Includes: 2,4,5,6,7,8,9,9,10,11,12,13, 2. Nozzle, forinjector 3 Rebuild Kit forinjector Includes: 2,5,9,9,13,14, 53

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H�tachiEX270 Hmo H06CT 107 �95 ft 97 .!t-96 131A 133A l/40A 55

Hitachi EX270 Hino Injection Pump 4364667

4364822 Injection Pump Case EX270

1/22. 4251139 Capsule (1)

1/30. 4251140 Stud (3)

1/35. 4251141 Cap (1)

1/40. 4251142 Adapter (1)

1/40A. 4251143 Adapter (1)

1/50A. 4251144 Spacer Ring (1) 4251145 Cover (1)

2/2. 4251147 Gasket (1) 4251150 Screw (2)

5. 4251151 Gasket (2)

16. 4251152 Cap (6) 21. 4251153 Nut (3) 23. 4251157 Oring (1)

30. 4364833 Plunger and Barrel Assembly EX270 (6)

36. 4364834 Delivery Valve Assembly EX270 (6) I I37. 4364835 Spring EX270 (6) I

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40. 4251093 Gasket (6)

41. 4251094 Fitting, Injector Line (6) 42. 4251095 Stopper (6) 45. 4251096 Plate (3) 49. 4251097 Oring (6)

55. 4251070 Tappet (6)

55/2. 4251081 Bearing Pin (6) 55/3. 4251071 Roller (6) 55/4. 4251072 Bushing (6)

55/5. 4251073 Slider (6)

56/1. 4251074 Shim 0.30 56/1. 4251075 Shim 0.40 56/1. 4251076 Shim 0.50 56/1. 4251077 Shim 0.60 56/1. 4251078 Shim 0.70 56/1. 4251080 Shim 0.80 56/1. 4251081 Shim 0.90 56/1. 4251082 Shim 1.00 56/1. 4251083 Shim 1.10 56/1. 4251084 Shim 1.20 56/1. 4251085 Shim 1.30 56/1. 4251086 Shim 1.40

56/1. 4251087 Shim 0.55 56/1. 4251088 Shim 0.65 56/1. 4251089 Shim 0.75 56/1. 4251090 Shim 0.85 56/1. 4251091 Shim 0.95 56/1. 4251092 Shim 1.05 56/1. 4251093 Shim 1.15 56/1. 4251094 Shim 1.25 56/1. 4251095 Shim 1.50 56/1. 4251096 Shim 1.60 56/1. 4251097 Shim 0.20 56/1. 4251099 Shim 0.25 56/1. 4250200 Shim 0.35 56/1. 4250204 Shim 0.45 56/1. 4250205 Shim 1.35 56/1. 4250206 Shim 1.45 56/1. 4250207 Shim 1.55 61.4250208 Spring (6)

63.4250210

67.4250211 Control Rack (1) 68.4250223 Screw (1) 76. 4250227 Pinion (6) 77. 4250212 Control Sleeve (6) 78. 4250213 Screw (6) 58

62.4250209 Slotted Washer (6)

Slotted Washer (6)

93/1. 4250030 Shim 0.70

93A/1. 4250031 Shim 0.10 93A/1. 4250032 Shim 0.12 93A/1. 4250034 Shim 0.14 93A/1. 4250035 Shim 0.16 93A/1. 4250037 Shim 0.18 93A/1. 4250040 Shim 0.50 93A/1. 4250041 Shim 1.00 93A/1. 4250042 Shim 0.30 93A/1. 4250043 Shim 0.70 93A/1. 4250044 Shim 1.40 93A/1. 4250046 Shim 2.40 95. 4250047 Bearing Shell 96. 4250048 Screw (2) 97. 4250049 Washer (2) 100.4250050 Packing Ring (1) 101.4250051 Cover (1) 104. 4250052 Screw (4) 106.4250053 Oring (1) 107.4250054 Coupling Plate (1) 110.4250066 Nut (1) 111. 4250067 Locking Washer (1) 112. 4250068 Woodruff Key (1)

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Hitachi EX270 Hino H06CT Governor ? 65 15 I ��I �54 lq 174 175� i 100 61

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FLAT-HEAD

51. 4250159 BLEEDER SCREW (2) 53. 4250181

SCREW (1) 54. 4250182 UNION NUT (1) 56. 4250183 BLEEDER SCREW (4) 65. 4250160 STOPPING DEVICE (1) 80. 4250161 COVER (1) 82. 4250162 BLEEDER SCREW (1) 83. 4250184 BLEEDER SCREW (1) 84. 4250185 BLEEDER SCREW (6) 86. 4250186 BLEEDER SCREW (1) 100. 4250163 FLYWEIGHT ASSEMBLY (1) 101. 4250164 WOODRUFF KEY (1) 102. 4250187 LOCKING WASHER (1) 103. 4250188 UNION NUT (1) 117. 4250165 SLIDING PIECE (1) 118/1. 4250189 SHIM 0.20 118/1. 4250190 SHIM 0.30 118/1. 4250191 SHIM 0.40 118/1. 4250192 SHIM 1.00 118/1. 4250194 SHIM 0.50 118/1. 4250195 SHIM 1.50 118/1. 4250196 SHIM 2.00 118/1. 4250197 SHIM 3.00 118/1. 4250198 SHIM 4.0 130. 4250166 GOVERNOR SPRING (1)

132. 4250167 COILED SPRING (1) 135. 4250168 HEADLESS SCREW (1) 136. 4250169 UNION NUT (1) 137. 4250170 GASKET (2) 138. 4250171 CAP NUT (1) 140. 4250172 HEADLESS SCREW (1) 141. 4250173 UNION NUT (1) 150. 4290202 SWIVELLING LEVER (1) 151. 4290203 BUSHING (1) 152. 4290204 O-RING (2) 152. 4290205 O-RING (2) 153. 4250174 LOCKING WASHER (2) 153. 4250176 LOCKING WASHER (2) 154. 4290210 PACKING RING (1) 155. 4290211 SHIM (1) 156. 4290212 SHIM 0.5 157. 4290206 BUSHING (1) 159. 4290209 WOODRUFF KEY (1) 160. 4290208 BUSHING (1) 161. 4290207 PLAIN WASHER 170. 4290225 FORK LEVER (1)

174. 4290213 STRAP (1) 175. 4290214 LOCKING WASHER (1) 181. 4290226 TENSIONING LEVER (1) 182. 4290230 BEARING PIN (1) 190. 4290228 CONTROL LEVER (1) 191. 4290227 CONTROL LEVER (1) 192. 4290224 BLEEDER SCREW (1) 195. 4290223 COILED SPRING (1) 201. 4290220 O-RING (1) 203. 4290222 CAP (1) 207. 4290221 CONTROL LEVER (1) 208. 4290219 COILED SPRING (1) 211/1. 4290240 SHIM 0.20 211/1. 4290241 SHIM 0.25 211/1. 4290242 SHIM 0.30 211/1. 4290243 SHIM 0.35 211/1. 4290244 SHIM 0.40 211/1. 4290245 SHIM 0.50 236. 4290231 GASKET (1) 237. 4290235 GASKET (1) 238. 4290232 O-RING (1) 335. 4290233 GASKET (2) 336. 4290236 CAP NUT (1) 400. 4290234 BRACKET (1) 401. 4290237 LOCKING WASHER (1) 402. 4290246 UNION NUT (1)

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Injection Pum HitachiEX270 HinoH06CT p Drive Coupler4251830 2 12 11 17 18 16 20 7 4 66

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HitachiEX270 4364694 HinoH06CT 32 Fuel Feed Pump Assembly 36 6 8 7 FUELINLET SCREENIN BANJOBOLT 4218068TF Threadedtype 4218068SF Nonthreadedtype 68

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HITACHI EX270 EX270LC HINO H06CT ENGINE THROTTLE CONTROL CABLE 00. 4093764 (1) CABLE CONTROL, ENGINE THROTTLE CONTROL CABLE 01. 4056016 (2) JOINT;BALL 02. A590905 (2) WASHER;SPRING 03. M500504 (4) NUT 06. A590914 (1) WASHER;SPRING 07. J952014 (1) NUT 10. 4203300 (1) ROD 12. 4056017 (2) JOINT;BALL 13. M500605 (4) NUT 14. A590906 (2) WASHER;SPRING 17. 4190276 (2) CLIP 18. J901018 (2) BOLT 19. A590910 (2) WASHER;SPRING 51. 7018259 (1) LEVER 52. 8038497 [1] LEVER I 8044341 52. 8044341 (1) LEVER 53. 4173387 (2) BUSHING 54. 4188374 (1) PIN 55. A590114 (2) WASHER 56. 991337 (1) RING;RETAINING 57. 4188376 (2) ADJUSTER 58. 4122395 [ NUT 59. 4188375 (1) SPRING;TENSION 59. 4216154 (1) SPRING;TENSION

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HitachiEX270 FUEL SHUTOFF

) -�•··---· '"' --•---+--Motor Type 4251839 ) Fuel Shutoff Solenoid Type 4364821 • --------·�,1 ) 72

HinoH06CT

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HITACHI EX270 HINO H06CT ELECTRICAL PARTS

1. 4285972 Starter with solenoid

2. 4285968 Alternator

3. 82064-1400 Harness sub assy, wire harness, alternator

4. 9008-03106 Strap, band, grounding

5. 4285965 Switch, low oil pressure sensor switch

5.1 4251335 Sensor oil pressure sensor,

6. 4251338 Oil Pressure Switch

7. 4251334 Connector, oil

8. 4251336 Seal, oil

9. 4251334 Connector, Banjo Bolt

10. 4285967 Overheat temperature switch

11. 4364648 Thermo sensor, Temperature gauge se

S11. 4251185 Seal, coolant

12. 9411-12402 Bolt starter

13.4251440 Stud, starter

S13. 9201-12100 Nut, starter S14. 9280-12300 Lock washer, starter S15. 9260-12240 Washer, starter

16. 4285966 Switch; Sensor low oil level in engine oil pan

S17. 9659-22104 Washer, soft, sealing washer,

18. 4364866 Relay, for glow plugs

S19. 9191-06162 Bolt, relay holder

20.15492-1032 Holder clip, wire harness to glow plugs

21.79904-1100 Clip

S22. 9762-16220 Clip

S23. 9679-10114 Grommet, wire harness

S24. 9260-08180 Washer

S25. 9280-08200 Lock washer

S26. 9200-08070 Nut 27. 4362706 Wire harness to glow plugs 28.285211020 Sensor, glow plug current S29. 930106300 Stud 30.285221010 Insulator, glow plug current 31.285221030 Insulator, glow plug current S32. 920106050 Nut, S33. 928006150 Lockwasher S34. 926006180 Washer, plain 35.19111-1130 Connector, glow plug 36.79904-1290 Clip S37. 9260-08180 Washer plain S38. 9280-08200 Lock washer S39. 9200-08070 Nut 40. 4364819 Glow Plug 41. 4251364 Connector, glow plug 42.4251363 Connector, glow plug 43.4285977 Bracket, alternator mount 44.4285978 Tensioner brace, alternator, 45.4206088 V-belt set, Fan belt set, two belt set S46. 940210350 Bolt with washer, flange bolt S47. 901160451 Bolt, alternator S48. 903110450 Bolt, alternator S49. 926010220 Washer S50. 940110250 Bolt S51. 928010250 Lock washer S52. 926010220 Washer S53. 928010250 Lock washer S54. 920110080 Nut

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1.4186745 Switch assembly, start 1.4186743 Switch assembly, start 51. 4038459 Relay, hour meter 66.4205750 Timer, Preheat timer, Glow plug timer, 69. 4205751 Relay, engine stop relay 78. 4191772 Resister with 4204811 screw 81. 4211194 Switch, fast idle, throttle control 85. 4192489 Diode

HITACHI EX270 HINO H06CT 76

HITACHI EX270 HINO H06CT GAUGE PANEL DX SERIES

www.HeavyEquipmentRestorationParts.com

DX SERIES 77

PART NAME

NO. 01~40 4198552 01 4208843 02 4208844 03 4208845

·MASK LENS;WARNING MASK HOUSING;LAMP 1 10 4208852 ·BRACKET 1

···

························

4208859 4208860 4208861 4208862 4208863 4208864 4208864 4208865 4208866 4208867 4208868 A590903

M500303 WASHER WASHER; 8

~D89/03 I 4208864 2 D89/04~

··························· ···········•················•··•···········•· ··············································· ········· ··········•·········-········ · 30 4208871 6 31 4208872 6 32 4208873

CLIP

ITEM PART

ICA PART NO. O'TY

···· ······················ ····································-·········· ····························· ········-··· ··········

PANEL;GAUGE ASS'Y 1 1 ·COVER ·HOUSING;UPPER 1 ·SWITCH (BUZZER CANCEL) 1 4210973 CAP 1 •·······················- ··························•··•·············· ··············•·························-····-- ········· ·························

05 4210974 1 07 08 4210976 4210977 1 1 09 4208851

11 4208853 1 12 4364801 1 13 4208855 1 14 4208856 1 15 4210975 1

· 16 4210978 1 17 18 19 20 21 21 22 23 24 25 26 27

33 4208874 - ·CLIP

34 4213161 CLIP 2 ·················-········· ············································· ··············································· ················ · 35 4210979 1 36 4208877 3 37 4208878 14 38 40 4208879 4252141

TEMPERATURE

BRACKET METER;TEMP. ·METER;FUEL METER;HOUR BOARD;METER ·BOARD;CONTROL BRACKET HOUSING;LOIJJER BUZZER COVER SCREW;TAPPING SCREW;TAPPING SCREW;TAPPING SCREW;TAPPING SCREW;TAPPING SCREW · 4208861 Buzzer, Audible warning alarm, low oil pressure, high temperature,

1 1 1 1 2 2 2 10 2 5 8 8 78

4208870 SCREW 6

WASHER SCREW SCREW 3

SCREW;TAPPING BULB SOCKET;BULB COVER 14 1 05561~

GAUGE FUEL GAUGE HOUR METER

SPRING NUT HITACHI EX270 HINO H06CT GAUGE PANEL DX SERIES

HITACHI EX270 HINO H06CT GAUGE PANEL SDX SERIES

01.4208843 01-40.4187102 02.4208844 03.4208845 04.4208846 05.4208847 06.4208848 07.4208849 08.4208850 09.4208851 10.4208852 11.4208853 12.4208854 13.4208855 14.4208856 15.4208857 16.4208858 17.4208859 18.4208860 19.4208861

[1] COVER [1] PANEL;GAUGE ASS'Y

[1] HOUSING;UPPER

[1] SWITCH (BUZZER CANCEL)

[1] SWITCH (LEVEL CHECK)

[1] MASK

[1] BOARD Light assembly, four indicator lights on gauge panel

[1] LENS;WARNING [1] CLOCK [1] HOUSING;LAMP [1] BRACKET

[1] BRACKET

[1] METER;TEMP. TEMPERATURE GAUGE

[1] METER;FUEL FUEL GAUGE

[1] METER;HOUR HOUR MOTOR

[1] BOARD;METER

[1] BOARD;CONTROL [1] BRACKET

[1] HOUSING;LOWER

[1] BUZZER Audible warning alarm, low oil pressure, high temperature, 20.4208862[1]COVER 21.4208863[2]SCREW;TAPPINGI 4208864 21.4208864[2]SCREW;TAPPING 22.4208864[2]SCREW;TAPPING 23.4208865[12]SCREW;TAPPING 24.4208866[2]SCREW;TAPPING 25.4208867[5]SCREW 26.4208868[8]WASHER 27.A590903[8]WASHER;SPRING 28.M500303 [8]NUT 29.4208870[6]SCREW 30.4208871[6]WASHER 31.4208872[6]SCREW 32.4208873[3]SCREW 33.4208874[1]CLIP 34.4213160[1]CLIP 35.4208876[1]CLIP 36.4208877[3]SCREW;TAPPING 37.4208878[15]BULB 38.4208879[15]SOCKET;BULB 39.4213161[1]CLIP 40.4252141[1]COVER 41.J900820[4]BOLT 42.A590108[4]WASHER

63.4205749 RELAY SAFETY 64.4172004 REGULATOR 65.4167794 RELAY EMERGENCY 66.4168218 RELAY BATTERY 67.4187223 TEMPERATURE SENDING UNIT 73.4164304 PACKING, SEAL FOR TEMPERATURE SENDING UNIT 77.4148963 Air restriction indicator, located in air inlet tube 87.4151888 SWITCH OIL LEVEL HYDRAULIC OIL TANK FLOAT 105.4191038 FUSIBLE LINK – electrical connector with built in fuse 106.4191773 FUSIBLE-LINK electrical connector with built in fuse HITACHI EX270 HINO H06CT Engine Parts www.HeavyEquipmentRestorationParts.com Email: engineparts2@gmail.com Phone: 269 673 1638

EX270 EX270LC H06CT Engine Electrical Parts

15660-1040 Switch, sensor, in oil filter housing 4364819 Glow Plug EX270 EX270LC 4251363 Connector EX270 EX270LC glow plugs 4251364 Connector EX270 EX270LC glow plugs 4364866 Relay, for glow plugs 4251424 Revolution Sensor RPM Crankshaft Speed Sensor 4251338 Oil Pressure Switch 4251335 Sensor oil pressure sensor, use with 4364825 oil pressure gauge 4364825 oil pressure gauge 4285965 Switch, low oil pressure sensor switch 4285967 Overheat temperature switch, in thermostat housing 4362707 Wire Harness for 4285967 4364648 Thermo switch, Temperature gauge sensor, use with 4364801 temperature gauge in dash 4364801 Temperature Gauge in dash panel 4364666 Thermo switch, Temperature gauge sensor, use with 4208854 temperature gauge in dash 4208854 Temperature Gauge in dash panel 4187223 Sender, Unit TEMPERATURE SENDING UNIT 4208861 Buzzer, Audible warning alarm, low oil pressure, high temperature, 4208879 Warning light socket (with 4208878 bulb) 4208848 Light assembly, four indicator lights on dash 4205751 Relay, engine stop 4364821 Fuel shutoff Solenoid Type 4251839 Fuel shutoff Motor Type 4285966 Switch; Sensor low oil level in engine oil pan 4208846 Switch, fluid level check 4285968 Alternator 4285972 Starter with solenoid 4285976 Solenoid for starter 4168218 Relay, battery 4205749 Relay, safety 4191038 Fusible Link – electrical connector with built in fuse 4191773 Fusible Link – electrical connector with built in fuse 4172004 Regulator 4148963 Air restriction indicator, located in air inlet tube 4205750 Timer, Preheat timer, Glow plug timer, www.HeavyEquipmentRestorationParts.com Email: EngineParts@HeavyEquipmentRestorationParts.com

HITACHI EX270 HINO H06CT www.HeavyEquipmentRestorationParts.com 83

00 HINO H06CT ENGINE 1

00A 4206088 . FAN BELT SET (2 PIECES) 1

00B 15607-1433 . FILTER; OIL (MAIN) SPIN ON LATE TYPE 1

00C 4208243 . FILTER; OIL (BYPASS) 1

00D 23401-1373 . FUEL FILTER; SPIN ON FUEL FILTER 1

00E 4285966 . SWITCH; LOW OIL LEVEL IN ENGINE OIL PAN 1

00F 4285965 . SWITCH; LOW ENGINE OIL PRESSURE SWITCH . 1

00G 4285967 . SWITCH; THERMO HIGH ENGINE TEMPERATURE SWITCH 1

00G 4285967 . SWITCH; THERMO HIGH ENGINE TEMPERATURE SWITCH

00G 4364648 . SWITCH; TEMPERATURE GAUGE SENDER SENSOR 1

00H 4285970 . SEALING WASHER (SWITCH; THERMO) 1

00I 4285968 . ALTERNATOR 1

00J 4285969 WATER VALVE (HEATER) 1

01 J222012 WASHER 8 02 J222018 WASHER, BOLT MOTOR MOUNT 8 03 8048774 BRACKET, MOTOR MOUNT 1 05 4261541 BOLT 8 06 4189018 FLANGE WASHER MOTOR MOUNT BOLT 8 07 4256313 CUSHION, MOTOR MOUNT 4 09 J931806 BOLT MOTOR MOUNT 4 10 J951018 NUT, MOTOR MOUNT 4 11 4189017 SQUARE PLATE, MOTOR MOUNT 2 12 4256314 CUSHION MOTOR MOUNT 4 36 J011035 BOLT 5 41 7023520 BRACKET 1 42 4362707 HARNESS; WIRE 1

HINO H06CT ENGINE PARTS

CONTACT EMAIL: EngineParts@HeavyEquipmentRestorationParts.com

Alternate EMAIL: engineparts2@gmail.com Phone 269 673 1638 Text 269 760 8652 Website: www.HeavyEquipmentRestorationParts.com

Part No Part Name

Qty. Price request

Hitachi EX270 Hino H06CT Intercooler Parts 85

30 4251901 Exhaust manifold front

31 4251882 Exhaust manifold center

32 4251902 Exhaust manifold rear

33 4251880 Seal ring, hard, exhaust manifold

S34 4251104 Spacer, exhaust manifold

S35 4251105 Washer, exhaust manifold

S36 4251101 Nut, exhaust manifold outer nut

S37 4251103 Nut, exhaust manifold inner nut

S38 4251106 Nut, exhaust manifold inner

39 4251870 Gasket, exhaust manifold to cylinder head

S40 4251127 Stud, turbocharger to exhaust manifold

50 4374824 Intercooler Assembly

51 4374826 Intake Manifold, for use with intercooler

S51 9001-13120 Helisert, threaded insert

S52 9001-13130 Helisert, threaded instert

S53 9310-08220 Stud

S54 9310-08300 Stud

S55 9310-08450 Stud

57 4251881 Gasket, intercooler

58 4251883 Gasket, intercooler, 24314-1120

59 4374827 Gasket, intercooler

60 24310-1010 Cover, intercooler

S60 9001-13120 Helisert, threaded insert

S61 9002-11295 Flange, coolant connection

S62 9002-11302 Flange, coolant connection

63 24314-1110 Gasket, intercooler

S64 92010-08070 Nut, coolant connection

S64-W 9260-08180 Washer, flat

S64-L 9280-08200 Lock washer

S65 9001-16219 Spacer, coolant connection

66 16185-1110 Plug, drain plug

67 16188-1020 Connector, drain plug

S68 9191-08951 Bolt, intercooler housings

S75 9199-08116 Bolt, intercooler

S76 9199-08121 Bolt, intercooler

77 4521871 Gasket, intake manifold, six piece type

77 4251793 Gasket, intake manifold, two piece type

S78 4251122 Nut, intake manifold to cylinder head

S78-W 4251124 Washer

S78-L 4251123 Lockwasher

S79 9320-08300 Stud

S80 9320-08350 Stud

S81 9321-08500 Stud

S82 9200-08070 Stud

S82-W 9260-08140 Washer

S82-L 9280-08200 Lock washer

S82-S 9310-08160 Stud

S83 9301-06300 Stud

84 17137-1620 Bracket, intercooler support

85 17137-1610 Bracket, intercooler support

S86 9191-08301 Bolt

S87 9191-08551 Bolt, intercooler support

S88 9191-08510 Bolt

90 17113-3610 Air Intake Housing

91 4251900 Gasket, air intake housing to intercooler

S92 9604-10110 Plug

S92-S 9659-10105 Seal

S93 9191-08510 Bolt, air intake housing to intercooler

S94 9002-33452 Hose, air intake connector to turbocharger

S95 9769-75103 Clamp

S96 9622-33190 Plug, air intake connector

99 24316-1030 Pipe, coolant connector to intercooler

S100 4251884 Seal, coolant connector to intercooler

S101 9191-08201 Bolt, coolant connector to intercooler

S102 9191-08501 Bolt, coolant connector to intercooler

103 24316-1040 Pipe, coolant connector to intercooler

S105 9191-08251 Bolt, coolant connector to intercooler

S106 9002-34401 Hose, coolant, intercooler to thermostat housing

S107 9765-03020 Clamp

S108 9002-34404 Hose, coolant, intercooler to water pump

www.HeavyEquipmentRestorationParts.com 86

Hitachi EX270 Hino H06CT Intercooler Parts

HITACHI EX270 HINO H06CT TOOLS HITACHI EX270

HINO H06CT TOOLS 09442-1061 09553-1010 09470-1022 09420-1442 09482-1320 09411-1070 For removing 4251875 injector assembly tool 09462-1130 adapter Tool for installing 4251833 Push Rod Guide Pipe s 4251651 Head Bolt (20) 4251652 Head Bolt (6) 4251653 Head Bolt (6) www.HeavyEquipmentRestorationParts.com Contact email: EngineParts@HeavyEquipmentRestorationParts.com

HITACHI EX270 HINO H06CT TOOLS

www.HeavyEquipmentRestorationParts.com Contact email: EngineParts@HeavyEquipmentRestorationParts.com 88

09482-1550 9851-36104 09420-1490 09444-1290 9001-24262 09472-1620 4251756 Sleeve 9851-36104 4251756 Sleeve 09482-1550 4251756 Sleeve 4251885 Oil jet 4251885 Oil jet 4251885 Oil jet

4251855 4251905 4251904 4251855

www.HeavyEquipmentRestorationParts.com Contact email: EngineParts@HeavyEquipmentRestorationParts.com

HITACHI EX270 HINO H06CT TOOLS

09552-1030 09420-1240 09402-1340 09402-1210 09480-1040 09441-1101 89

09482-1090 09420-1070 09482-1400 09420-1420 09431-1010 09819-3003

4251660 4251904 4364664 4364664

www.HeavyEquipmentRestorationParts.com Contact email: EngineParts@HeavyEquipmentRestorationParts.com

HITACHI EX270 HINO H06CT TOOLS

HITACHI EX270 HINO H06CT TOOLS 09433-1060 09472-1210 > Updated tool 094721211A includes ball 9800-06100 09408-1010 09462-1130 09472-1781 Tool f 4251804 Injector Tube u 9800-06100 Tool f 4251804 Injector Tube 094721211A tool removing 4251875 Injector Assembly 09420-1442 tool s 4251808 www.HeavyEquipmentRestorationParts.com Contact email: EngineParts@HeavyEquipmentRestorationParts.com 91

09444-1210

4206088 V-belt set, Fan belt set, two belt set 09503-1080

www.HeavyEquipmentRestorationParts.com

Contact email: EngineParts@HeavyEquipmentRestorationParts.com

HITACHI EX270 HINO H06CT TOOLS

HITACHI EX270 Hino H06CT Engine Parts Manual

HITACHI EX270 HINO H06CT TABLE OF CONTENTS

HITACHI EX270

Hino H06CT Coolant Hoses to heater

HinoH06CT

Hino H06CT

Double Valve Spring Valve Train

( for single spring valve train see previous section )

HITACHI EX270 HINO H06CT ELECTRICAL PARTS

EX270 EX270LC H06CT Engine Electrical Parts

Articles inside

GAUGE PANEL ELECTRICAL PARTS SDX

CRANKCASE GASKETS, OIL PAN GASKETS

CAMSHAFT, TIMING GEARS

CRANKCASE PARTS, CYLINDER LINERS, CAM BUSHINGS, CAM END SEALS

INTAKE AIR PIPES

FRONT CRANKSHAFT DAMPER, ROD BEARINGS, MAIN BEARINGS THRUST WASHERS, PISTONS, PISTON RINGS, CONNECTING RODS,

MACHINE ELECTRICAL PARTS

CYLINDER HEAD PARTS, HEAD GASKET, VALVE COVER GASKET, HEAD BOLTS