GENERAC SD20 SD020 20KW DIESEL GENERATOR 0C2920 ENGINE PARTS MANUAL

GENERAC SD20 SD020 20KW DIESEL 0C2920 PARTS MANUAL

D 0 0

0 0 3

K B P

3.0

LITER

030000DPBK PARTS MANUAL

GENERAC 0C2920 Diesel 3.0 Liter Generator Engine Parts Manual Engine Parts for GENERAC 0C2920 3.0 Liter Diesel Generators contact: EngineParts@HeavyEquipmentRestorationParts.com www.Generac-Generator-Engine-Parts.com

KIA DIESEL

ENGINE PARTS MANUAL Phone: 2696731638

3.0L DIESEL TABLE OF CONTENTS TABLE OF CONTENTS / LEGEND .................................................................................................................... 1 ENGINE SERVICE RECOMMENDATIONS ...................................................................................................... 2 QUICK REFERENCE ENGINE PARTS .............................................................................................................. 3 CYLINDER HEAD AND COVER ............................................................................................................................4 CYLINDER BLOCK ................................................................................................................................................6 OIL PAN AND TIMING COVER ..............................................................................................................................8 PISTON, CRANKSHAFT AND FLYWHEEL ..........................................................................................................10 VALVE SYSTEM ..................................................................................................................................................12 INTAKE AND EXHAUST SYSTEM ......................................................................................................................14 FUEL SYSTEM ....................................................................................................................................................16 OIL PUMP AND FILTER ......................................................................................................................................18 COOLING SYSTEM..............................................................................................................................................20 MISCELLANEOUS ENGINE PARTS ....................................................................................................................22 ELECTRICAL SYSTEM ........................................................................................................................................24 ENGINE COMMON PARTS — NATURALLY ASPIRATED UNITS ......................................................................26 ENGINE COMMON PARTS — TURBOCHARGED UNITS ..................................................................................28 AIR INTAKE FOR TURBOCHARGED UNITS ......................................................................................................30 ALPHA NUMERIC PARTS INDEX ........................................................................................................................32

LEGEND “AR” AS REQUIRED ( S T D ) S TA N D A R D S I Z E “O.S.” OVERSIZE “U.S.” UNDERSIZE

NOTICE! THE INFORMATION IN THIS MANUAL IS KNOWN TO BE ACCURATE AS OF THE DATE OF RELEASE SHOWN ON THE COVER. HOWEVER, ENGINEERING CHANGES CAN OCCUR WITHOUT NOTICE. TO OBTAIN THE PROPER PARTS, PLEASE BE SURE TO USE THE MODEL NUMBER OF THE UNIT BEING SERVICED WHEN ORDERING FROM THIS MANUAL.

1

3.0L DIESEL QUICK REFERENCE GUIDE ◆ ENGINE OIL RECOMMENDATIONS The unit has been filled with “break in” engine oil at the factory. Use a high-quality detergent oil classified “For Service CC, SD, SE or SF.” Detergent oils keep the engine cleaner and reduce carbon deposits. Use oil having the following SAE viscosity rating, based on the ambient temperature range anticipated before the next oil change:

Do not remove the radiator pressure cap while the engine is hot or serious burns from boiling liquid or steam could result.

Ethylene glycol base antifreeze is poisonous. Do not use your mouth to siphon coolant from the radiator, recovery bottle or any container. Wash your hands thoroughly after handling. Never store used antifreeze in an open container because animals are attracted to the smell and taste of antifreeze even though it is poisonous to them.

Engine Lubrication System: Crankcase Oil Capacity ................................................6.0 L (6.3 U.S. qts.)

Temperature Above 80º F (27º C) 30º to 80º F (-1º to 27º C) Below 32º F (0º C)

Oil Grade (Recommended) SAE 30W or 15W-40 SAE 20W-20 or 15W-40 SAE 10W or 15W-40

Do not use any chromate base rust inhibitor with ethylene glycol base antifreeze, or chromium hydroxide (“green slime”) will form and cause overheating. Engines that have been operated with a chromate base rust inhibitor must be chemically cleaned before adding ethylene glycol base antifreeze. Using any high silicate antifreeze boosters or additives also will cause overheating.

We also recommend that you DO NOT use any soluble oil inhibitor for this equipment.

◆ COOLANT Use a mixture of half low silicate, ethylene glycol base antifreeze and half soft water. Use only soft water and only low silicate antifreeze. If desired, you may add a high quality rust inhibitor to the recommended coolant mixture. When adding coolant, always add the recommended 50-50 mixture.

Cooling System: Coolant Capacity System ......................................................................8.5 L (2.0 U.S. gal.)

Engine........................................................................3.4 L (0.9 U.S. gal.)

PERIODIC MAINTENANCE SCHEDULE: ◆ AUTHORIZED OPERATOR MAINTENANCE FUNCTIONS

Every Six Months or Every 200 Hours (whichever comes first)

• • • • • • • • • • • • • • •

Every Month or 100 Hours (whichever comes first)

• • • • • • •

Test standby generator system.

Inspect battery and cables.

Check engine oil level.

Check gearbox oil level (if so equipped).

Check engine coolant level.

Check generator ground connections.

Test/inspect starting aids.

Every Three Months or Every 120 Hours (whichever comes first)

• Inspect and test fuel system and connections.

• Inspect exhaust system.

• Inspect/test fuel supply system.

◆ AUTHORIZED SERVICE TECHNICIAN MAINTENANCE FUNCTIONS After First 30 Hours of Operation • • • •

Inspect wiring.

Change engine crankcase oil and oil filter.

Inspect engine fan belts.

Inspect battery and cables.

2

Change engine oil and filter.

Lubricate engine controls.

Service engine air cleaner.

Service engine fuel filter.

Inspect AC generator.

Test engine safety controls.

Inspect fan belts.

Check engine coolant level.

Inspect engine cooling system hoses.

Check optional starting aids.

Check battery.

Check engine compression.

Check electrical connections.

Check/test annunciator panel.

Perform operational test.

QUICK REFERENCE GUIDE Annually or Every 600 Hours

Every 1,000 Operating Hours

(whichever comes first)

• • • • •

• • • • • • • •

Check engine valve clearance.

Test fuel injection nozzles.

Test injection timing.

Inspect all wiring.

Test engine starter operation.

Drain water from fuel tank.

Retorque fan bolts.

Drain and refill gearbox (if so equipped)

Inspect engine DC alternator.

Inspect engine starter.

Retorque engine mounting brackets.

Remove/test fuel injection pump.

Remove/test cooling system thermostat.

As Required • Bleed engine fuel system.

Every Two Years • • • •

Replace all rubber hoses.

Replace engine fan belts.

Inspect the Standby Generator System.

Drain, flush, refill cooling system.

QUICK REFERENCE ENGINE PARTS PART NUMBER

DESCRIPTION

QTY

0C3427 098110 098110S 0C29200215 096701 0C29200268 0C6960 0C29200166 0C29200233 0C29200235 0C29200240 0C29200241 0C29200245 0C29200309 0C29200310 0C29200311 0C29200312

AIR CLEANER FUEL FILTER/WATER SEPARATOR ASSEMBLY FUEL FILTER/WATER SEPARATOR CARTRIDGE ONLY OIL FILTER CARTRIDGE, NATURALLY ASPIRATED UNITS OIL FILTER CARTRIDGE, TURBOCHARGED UNITS THERMOSTAT GASKET, THERMOSTAT GLOW PLUG ALTERNATOR STARTER WATER PUMP ASSEMBLY WATER PUMP GASKET UPPER RADIATOR HOSE LOWER RADIATOR HOSE THERMOSTAT BYPASS HOSE AIR INTAKE ELBOW, FOR NONTURBO ENGINES AIR INTAKE HOSE, FOR NONTURBO ENGINES

Engine Parts for GENERAC SD20 SD020 20KW DIESEL 0C2920 3.0 Liter Generators contact: EngineParts@HeavyEquipmentRestorationParts.com www.Generac-Generator-Engine-Parts.com

3

1 1 1 1 1 1 2 4 1 1 1 1

Phone: 2696731638

3.0L DIESEL CYLINDER HEAD AND COVER

4

3.0L DIESEL CYLINDER HEAD AND COVER ITEM

PART NUMBER

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

0C29200216 0C29200217 0C29200153 0C29200178 0C29200218 0969540105 0C29200103 0969540107 0C29200104 0C29200236 0969540110 0C29200188 0C29200105 0C29200106 0969540119 0969540120 0C29200146 0C29200219 0969540123 0C29200179 0C29200201 0C29200189 0C29200202 0C29200220 0C29200161 0C29200258 0969540178 0C29200119 0C29200120 0969540133 0C29200246 0C29200311

LABEL, ENGINE EMISSION HEAD ASSY, CYLINDER PIPE, SEAL STUD, ROCKER BRACKET INSERT, COMB. CHAMBER CAP, SEALING WELCH WASHER INSERT PLUG, OIL HOSE BOLT, CYLINDER HEAD BOLT, CYLINDER HEAD WASHER, PLAIN STUD, EXH. MANIFOLD STUD, EXH. MANIFOLD JOINT, THERMO CASE PLATE, CYLINDER HEAD RR JOINT, CYLINDER HEAD PLATE HANGER, ENGINE COVER ASSY, HEAD GASKET, CYLINDER HEAD COVER WASHER, SEALING CAP ASSY, OIL FILLER PIPE ASSY, BREATHER HOSE, BREATHER GASKET, CYLINDER HEAD HANGER, ENGINE BOLT BOLT BOLT BOLT BOLT CASE, ASSY, THERMO CYLINDER HEAD SOFT PLUG SET

NOTE:

See Appendix on page 32 for listing and description of items shown with Alph-Numeric reference numbers.

Engine Parts for GENERAC SD20 SD020 20KW DIESEL 0C2920 3.0 Liter Generators contact: EngineParts@HeavyEquipmentRestorationParts.com www.Generac-Generator-Engine-Parts.com Phone: 2696731638

5

QTY 1 1 4 2 4 3 4 1 13 7 20 6 2 1 1 1 1 1 1 4 1 1 1 1 1 4 4 1 2 4 1

3.0L DIESEL CYLINDER BLOCK

6

3.0L DIESEL CYLINDER BLOCK ITEM

PART NUMBER

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

0C29200104 0969540110 0C29200250 0C29200238 0969540140 0C29200107 0969540143 0C29200156 0C29200108 0969540145 0969540146 0969540147 0C29200109 0969540149 0C29200237 0C29200257 0C29200312

BOLT, CYLINDER HEAD WASHER, PLAIN STUD BLOCK ASSY, CYLINDER PLUG PLUG, CAMSHAFT PLUG, CYLINDER BLOCK CYLINDER LINER THIMBLE PIN PLUG BLIND PLUG DOWEL PIN, END PLATE STUD, IDLER GEAR BOLT, BEARING CAP BOLT, CYLINDER BLOCK STUD CYLINDER BLOCK SOFT PLUG SET

NOTE:

See Appendix on page 32 for listing and description of items shown with Alph-Numeric reference numbers.

Engine Parts for GENERAC SD20 SD020 20KW DIESEL 0C2920 3.0 Liter Generators contact: contact: EngineParts@HeavyEquipmentRestorationParts.com www.Generac-Generator-Engine-Parts.com Phone: 2696731638

7

QTY 2 10 2 1 1 1 3 4 2 1 2 2 2 8 1 1

3.0L DIESEL OIL PAN AND TIMING COVER

8

3.0L DIESEL OIL PAN AND TIMING COVER ITEM

PART NUMBER

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

0C29200255 0C29200274 0C29200157 0C29200158 0C29200110 0C29200111 0C29200203 0C29200204 0C29200196 0C29200205 0C29200206 0C29200197 0C29200198 0C29200159 0C29200221 0C29200222 0C29200207 0C29200160 0C29200149 0C29200208 0C29200112 0C29200209 0C29200185 0969540169 0C29200256 0969540172 0C29200113 0C29200223 0C29200114 0C29200253 0C29200119 0C29200120 0969540272

PAN ASSY, OIL PLUG GASKET, OIL PAN, LH GASKET, OIL PAN, RH GASKET, OIL PAN, FR GASKET, OIL PAN, RR STIFFENER, FR, LH STIFFENER, FR, RH STIFFENER, RR, LH STIFFENER, REAR, LH STIFFENER, CENTER, RH BOLT, OIL PAN BOLT HOLDER, OIL GAGE PIPE PIPE ASSY, OIL LEVEL GAGE ASSY, OIL LEVEL CASE, TIMING GEAR STUD STUD, FUEL PUMP STUD JOINT, TIMING CASE COVER, TIMING CASE SEAL, OIL STUD, GEAR COVER JOINT, TIMING CASE COVER, FUEL PUMP GEAR JOINT, GEAR COVER HOUSING ASSY, FLYWHEEL PIN, TOP INDICATOR COVER, SUB ASSY, FLYWHEEL BOLT BOLT NUT

NOTE:

See Appendix on page 32 for listing and description of items shown with Alph-Numeric reference numbers.

9

QTY 1 1 1 1 1 1 1 1 1 1 1 18 2 1 1 1 1 1 2 5 1 1 1 2 1 1 1 1 1 1 7 7 8

3.0L DIESEL PISTON, CRANKSHAFT AND FLYWHEEL

10

3.0L DIESEL PISTON, CRANKSHAFT AND FLYWHEEL ITEM

PART NUMBER

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14

0C29200162 0C29200115 0C29200147 0C29200163 0C29200273 0C29200270 0C29200142 0C29200116 0C29200271 0C29200184 0969540192 0969540193 0969540194 0C29200269 0C29200187 0C29200239 0C29200224 0C29200143 0C29200117 0C29200254 0C29200247 0C29200248 0C29200173 0C29200174 0C29200175 0C29200176 0C29200177 0C29200190 0C29200191 0C29200192 0C29200193 0C29200194 0C29200168 0C29200169 0C29200170 0C29200171 0C29200172

CONN ROD ASSY BOLT, CONN ROD NUT, CONN ROD CRANKSHAFT PILOT BEARING, CRANK COVER ASSY, REAR BOLT GEAR, CRANKSHAFT GASKET, REAR COVER DEFLECTOR, OIL KEY, CRANK GEAR BOLT, CRANKSHAFT WASHER SEAL, OIL (PYUNG HWA) SEAL OIL (KOREAN FRENCH) PULLEY, CRANKSHAFT FLYWHEEL ASSY GEAR, RING BOLT, LOCK WASHER, FLYWHEEL PISTON SET RING SET METAL SET, MAIN BEARING, STD METAL SET, MAIN BEARING, O.S. 0.25 METAL SET, MAIN BEARING, O.S. 0.50 METAL SET, MAIN BEARING, O.S. 0.75 METAL SET, MAIN BEARING, O.S. 1.00 T/METAL SET, STD T/METAL SET, O.S. 0.25 T/METAL SET, O.S. 0.50 T/METAL SET, O.S. 0.75 T/METAL SET, O.S. 1.00 METAL SET, CONN ROD, STD METAL SET, CONN ROD, O.S. 0.25 METAL SET, CONN ROD, O.S. 0.50 METAL SET, CONN ROD, O.S. 0.75 METAL SET, CONN ROD, O.S. 1.00

15 16 17 18 19 20 21 22

23

24

NOTE:

QTY 4 8 8 1 1 1 8 1 1 1 1 1 1 1 1 1 1 1 6 1 4 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

See Appendix on page 32 for listing and description of items shown with Alph-Numeric reference numbers.

Engine Parts for GENERAC SD20 SD020 20KW DIESEL 0C2920 3.0 Liter Generators contact: EngineParts@HeavyEquipmentRestorationParts.com www.Generac-Generator-Engine-Parts.com Phone: 2696731638

11

3.0L DIESEL VALVE SYSTEM

Engine Parts for GENERAC 0C2920 3.0 Liter Diesel Generators contact: EngineParts@HeavyEquipmentRestorationParts.com www.Generac-Generator-Engine-Parts.com Phone: 2696731638 12

3.0L DIESEL VALVE SYSTEM ITEM

PART NUMBER

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

0969540117 0969540178 0969540228 0969540230 0C29200122 0C29200123 0C29200124 0969540235 0969540237 0C29200125 0C29200199 0C29200186 0C29200126 0969540242 0969540243 0969540244 0C29200127 0C29200128 0969540247 0969540248 0C29200129 0C29200130 0C29200131 0C29200132 0C29200133 0C29200134 0C29200148 0C29200212 0C29200213 0C29200251 0C29200102 0969540272 0C29200135

SEAL, VALVE BOLT VALVE, INLET CAP, VALVE VALVE SPRING, OUTER VALVE SPRING, INNER WASHER, VALVE SPRING CAP, VALVE VALVE, EXHAUST COTTER ARM ASSY, ROCKER BUSH, ROCKER LEVER SCREW, TAPPET ADJUST SHAFT ASSY, ROCKER BRACKET, ROCKER SHAFT BRACKET, ROCKER SHAFT SPRING, ROCKER SHAFT WASHER, WAVE BRACKET, ROCKER SHAFT NUT PUSH ROD IDLE GEAR ASSY SPINDLE, IDLE GEAR THRUST PLATE, IDLER GEAR, CAMSHAFT KEY, CAM GEAR WASHER, PLAIN CAMSHAFT THRUST PLATE, CAM BOLT, CAMSHAFT TAPPET NUT NUT

NOTE:

See Appendix on page 32 for listing and description of items shown with Alph-Numeric reference numbers.

13

QTY 8 2 4 8 8 8 8 8 4 16 8 8 8 1 2 3 6 2 2 2 8 1 1 1 1 1 1 1 1 1 8 2 8

3.0L DIESEL INTAKE AND EXHAUST SYSTEM

Engine Parts for GENERAC SD20 SD020 20KW DIESEL 0C2920 3.0 Liter Generators contact: EngineParts@HeavyEquipmentRestorationParts.com www.Generac-Generator-Engine-Parts.com Phone: 2696731638 14

3.0L DIESEL INTAKE AND EXHAUST SYSTEM ITEM

PART NUMBER

DESCRIPTION

1 2 3 4 5 6 7 8

0969540265 0969540272 0C29200225 0969540264 0C29200226 0969540269 0969540270 0969540268

WASHER, PLAIN NUT MANIFOLD, INTAKE JOINT, INTAKE MANIFOLD EXHAUST MANIFOLD ASSY GASKET, EXHAUST MANIFOLD NUT, EXHAUST MANIFOLD STUD, EXHAUST PIPE

NOTE:

See Appendix on page 32 for listing and description of items shown with Alph-Numeric reference numbers.

15

QTY 8 8 1 4 1 4 8 4

3.0L DIESEL FUEL SYSTEM

16

3.0L DIESEL FUEL SYSTEM ITEM

PART NUMBER

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

0969540272 0969540273 0969540274 0C29200137 0C29200154 0C29200155 0969540278 0C29200227 0C29200228 0C29200229 0C29200230 0C29200231 0969540287 0969540310 0C29200263 0969540292 0C29200232 0C29200267 0C29200150 0C29200151 0969540300 0C29200152 0C29200264 0C29200249 0C29200145 0969540308 0C29200272

NUT INJECTOR ASSY, WASHER, NOZZLE GASKET WASHER, CORRUGATE HEAT SHIELD, NOZZLE PIPE, FUEL LEAK PIPE, FUEL INJECTION PIPE, FUEL INJECTION PIPE, FUEL INJECTION PIPE, FUEL INJECTION PIPE, FUEL INJECTION CLIP, INJECTION PIPE BOLT CLIP, INJECTION PIPE INJECTION PUMP NUT STAY ASSY, F.I.P. PACKING, FUEL PUMP WASHER, PLAIN STAY ASSY, F.I.P. GEAR, F.I.P. FILTER, FUEL CLIP HOSE, FUEL HOSE, FUEL

NOTE:

See Appendix on page 32 for listing and description of items shown with Alph-Numeric reference numbers.

Engine Parts for GENERAC SD20 SD020 20KW DIESEL 0C2920 3.0 Liter Generators contact: EngineParts@HeavyEquipmentRestorationParts.co m www.Generac-Generator-Engine-Parts.com Phone: 2696731638

17

QTY 2 4 4 4 4 4 1 1 1 1 1 2 2 2 2 1 1 1 1 2 1 1 1 2 1 1

3.0L DIESEL OIL PUMP AND FILTER

18

3.0L DIESEL OIL PUMP AND FILTER ITEM

PART NUMBER

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14

0C29200118 0C29200210 0C29200211 0C29200214 0C29200164 0C29200138 0C29200165 0C29200276 0C29200195 0C29200180 0C29200181 0C29200182 0C29200183 0C29200215

15

096701

16

096765

17

0C5489

18

057822

19

065386

20

065386

BOLT BOLT BOLT PUMP ASSY, OIL STRAINER ASSY, OIL JOINT, OIL STRAINER PIPE, ASSY, OIL JOINT, OIL PIPE FLANGE FILTER ASSY, OIL (SEE NOTE) GA1SKET, OIL FILTER BOLT BOLT BOLT CARTRIDGE, OIL FILTER (NATURALLY ASPIRATED UNITS) CARTRIDGE, OIL FILTER (TURBOCHARGED UNITS) OIL COOLER (TURBOCHARGED UNITS) CONNECTOR, OIL COOLER (TURBOCHARGED UNITS) HOSE CLAMP #8 (TURBOCHARGED UNITS) HOSE, 21” LONG (TURBOCHARGED UNITS) HOSE, 38” LONG (TURBOCHARGED UNITS)

QTY 4 2 2 1 1 1 1 2 1 1 2 1 1 1 1 1 1 2 1 1

NOTE: TO REPLACE THE OIL FILTER ASSEMBLY ON NATURALLY ASPIRATED UNITS, PURCHASE ITEM 9 AS WELL AS ANY NECESSARY HARDWARE FROM THE EXPLODED VIEW. TO REPLACE THE OIL FILTER ASSEMBLY ON TURBOCHARGED UNITS, PURCHASE ITEMS 9, 15, 16 & 17 AS WELL AS ANY NECESSARY HARDWARE. THE OIL FILTER CARTRIDGE THAT COMES AS PART OF ITEM 9 IS REPLACED BY ITEM 15.

NOTE:

See Appendix on page 32 for listing and description of items shown with Alph-Numeric reference numbers.

19

3.0L DIESEL COOLING SYSTEM

Engine Parts for GENERAC SD20 SD020 20KW DIESEL 0C2920 3.0 Liter Generators contact: EngineParts@HeavyEquipmentRestorationParts.co m www.Generac-Generator-Engine-Parts.com Phone: 2696731638

20

3.0L DIESEL COOLING SYSTEM ITEM

PART NUMBER

DESCRIPTION

1 2 3 4 5 6 7 8 9 11 12 13 14

*** 0C29200240 0C29200260 0C29200241 0C29200259 0C29200242 0C29200243 0C29200261 0C29200244 0C29200268 0C29200266 *** 0C29200262

SEE NOTE PUMP ASSY, WATER JOINT, WATER PUMP JOINT, WATER PUMP BOLT, WATER BYPASS BODY, WATER PUMP HOUSING ASSY, WATER PUMP BEARING GASKET, WATER PUMP PULLEY, WATER PUMP THERMOSTAT COVER, THERMO CASE SEE NOTE BOLT, HOSE, TYPE A

***NOTE:

NOTE:

QTY 1 1 1 2 1 1 1 1 1 1 3

SEE EXPLODED VIEW OF ENGINE COMMON PARTS ON PAGES 28-33.

See Appendix on page 32 for listing and description of items shown with Alph-Numeric reference numbers.

21

3.0L DIESEL MISCELLANEOUS ENGINE PARTS

22

3.0L DIESEL MISCELLANEOUS ENGINE PARTS ITEM

PART NUMBER

DESCRIPTION

1 2 3 4 5 6 7

0C29200277 0C29200278 0C29200279 0C29200280 0C29200281 0C29200282 0C29200283

RING, SEAL RELAY, GLOW UNIT, CONTROL NUT WASHER, SPRING NUT, ALTERNATOR NUT, STARTER

23

QTY 1 1 1 4 4 1 1

3.0L DIESEL ENGINE ELECTRICAL SYSTEM

24

3.0L DIESEL ENGINE ELECTRICAL SYSTEM ITEM

PART NUMBER

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14

0C29200119 0C29200121 0969540272 0C29200136 0C29200166 0C29200167 0C29200252 0C29200234 0C29200144 0C29200101 0C29200275 0C29200200 0C29200233 0C29200235

BOLT BOLT NUT NUT PLUG, GLOW CONNECTOR, GLOW PLUG STRAP, ALTERNATOR BRACKET, ALTERNATOR BELT, FAN O-RING BOLT SENSOR, WATER THERMO (NOT USED) ALTERNATOR STARTER

NOTE:

See Appendix on page 32 for listing and description of items shown with Alph-Numeric reference numbers.

NOTE:

See pages 22 and 23 for alternator and starter nuts.

Engine Parts for GENERAC SD20 SD020 20KW DIESEL 0C2920 3.0 Liter Generators contact: EngineParts@HeavyEquipmentRestorationParts.co m www.Generac-Generator-Engine-Parts.com Phone: 2696731638

25

QTY 1 2 2 2 4 3 1 1 1 1 1 1 1 1

3.0L DIESEL ENGINE COMMON PARTS — NATURALLY ASPIRATED UNITS

Engine Parts for GENERAC SD20 SD020 20KW DIESEL 0C2920 3.0 Liter Generators contact: EngineParts@HeavyEquipmentRestorationParts.co m www.Generac-Generator-Engine-Parts.com Phone: 2696731638 26

3.0L DIESEL ENGINE COMMON PARTS — NATURALLY ASPIRATED UNITS ITEM

PART NUMBER

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

0C2920 0C2947 022302 022315 0C3426 095262 0C6889 022145 022129 039253 0C2917 035578 035430 053666 0A8584 061012 * 0C6902 022131 022237 060619 0C2948 0C2919 022241 0C3917 098110 098110S 035472 052221 0C3427 039294 0C3759 031919 035606 053667 057522 022473 022097 051751 097921 0A8240 052647 022250 097256 0C6960 062963 046525 082130D

ENGINE, 3.0L KIA FOOT, ENGINE MOUNTING LOCK WASHER 7/16" HEX NUT 7/16"-20 FAN SPACER, 3L HA FAN, COOLING 18" DIA. SHCS, 5/16"-24 X 1.25" LONG FLAT WASHER 5/16"-M8 LOCK WASHER 5/16"-M8 HHCS, M8-1.25 X 20 LONG FLYWHEEL, MACHINED 3L HA PIPE NIPPLE 1/8" NPT PIPE TEE 1/8" NPT SENDER, OIL PRESSURE SWITCH, OIL PRESSURE PIPE PLUG, SOCKET HEAD 1/8" NPT ROLL PIN M12 X 30 LONG FLAT WASHER 3/8"-M10 LOCK WASHER 3/8"-M10 SHCS M10-1.5 X 40 LONG SHCS M10-1.25 X 50 LONG ADAPTER, FLYWHEEL 3L HA HEX NUT 3/8-16 BRACKET, FUEL FILTER 3L HA FUEL FILTER/WATER SEPERATR/HAND PUMP REPLACEMENT CARTRIDGE FOR FUEL FILTER HOSE CLAMP #6 HOSE 5/16' I.D. AIR CLEANER 3L HA HOSE CLAMP #44 ADAPTER, THERMOSTAT 3L HA PIPE PLUG, SOCKET HEAD 3/8" NPT SWITCH, COOLANT TEMPERATURE SENDER, COOLANT TEMPERATURE SWITCH, COOLANT LEVEL FLAT WASHER 1/4"-M6 LOCK WASHER 1/4"-M6 HHCS M6-1.0 X 50 LONG ADAPTER, EXHAUST FLEX PLATE SHCS M10-1.5 X 25 LONG FLAT WASHER 7/16" GASKET, EXHAUST MANIFOLD GASKET, THERMOSTAT HHCS, M10-1.25 X 30 LONG HEX NUT M10-1.25 MAGNETIC PICK UP ASSEMBLY 72"

NOTE:

* E-OPTION CONTROL PANEL ONLY.

16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45

27

QTY 1 2 6 6 1 1 4 4 4 4 1 1 1 1 1 1 2 9 19 5 2 1 4 1 1 1 2 12" 1 1 1 1 1 1 1 3 3 3 1 2 8 6 1 1 2 2 1

3.0L DIESEL ENGINE COMMON PARTS — TURBOCHARGED UNITS

Engine Parts for GENERAC 0C2920 3.0 Liter Diesel Generators contact: EngineParts@HeavyEquipmentRestorationParts.com www.Generac-Generator-Engine-Parts.com 28 Phone: 2696731638

3.0L DIESEL ENGINE COMMON PARTS — TURBOCHARGED UNITS ITEM

PART NUMBER

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

0C2920 0C2947 022302 022315 0C3426 095262 0C6889 022145 022129 039253 0C2917 035483 062158 053666 0A8584 061012 * 0C6902 022131 022237 060619 0C2948 0C2919 046525 0C3917 098110 098110S 035472 052221 0C3759 031919 035606 053667 057522 022473 022097 051751 0A8240 052647 0C5489 096765 022250 057822 065386 065386 097256 0C6960 096701 062963 082130D

ENGINE, 3.0L KIA HA FOOT, ENGINE MOUNTING LOCK WASHER 7/16" HEX NUT 7/16"-20 FAN SPACER, 3L HA FAN, COOLING 18" DIA. SHCS 5/16"-24 X 1.25" LONG FLAT WASHER 5/16"-M8 LOCK WASHER 5/16"-M8 HHCS M8-1.25 X 20 LONG FLYWHEEL, MACHINED 3L HA PIPE NIPPLE 1/8" NPT X 1-1/2" LONG PIPE CROSS 1/8" NPT FEMALE SENDER, OIL PRESSURE SWITCH, OIL PRESSURE PIPE PLUG, SOCKET HEAD 1/8" NPT ROLL PIN M12 X 30 LONG FLAT WASHER 3/8"-M10 LOCK WASHER 3/8"-M10 SHCS M10-1.5 X 40 LONG SHCS M10-1.25 X 50 LONG ADAPTER, FLYWHEEL 3L HA HEX NUT M10-1.5 BRACKET, FUEL FILTER 3L HA FUEL FILTER / WATER SEPERATOR KIA REPLACEMENT CARTRIDGE FOR FUEL FILTER HOSE CLAMP #6 HOSE 5/16' I.D. ADAPTER, THERMOSTAT 3L HA PIPE PLUG, SOCKET HEAD 3/8" NPT SWITCH, COOLANT TEMPERATURE SENDER, COOLANT TEMPERATURE SWITCH, COOLANT LEVEL FLAT WASHER 1/4"-M6 LOCK WASHER 1/4"-M6 HHCS M6-1.0 X 50 LONG FLEX PLATE SHCS M10-1.5 X 25 LONG CONNECTOR, OIL COOLER (M20 X 1.5) OIL COOLER, FILTER STYLE FLAT WASHER 7/16" HOSE CLAMP #8 HOSE, SAE (100 RG.) 5/8" I.D. X 21" LONG HOSE, SAE (100 RG.) 5/8" I.D. X 38" LONG GASKET, EXHAUST MANIFOLD GASKET, THERMOSTAT OIL FILTER HHCS M10-1.25 X 30 LONG MAGNETIC PICK-UP ASSEMBLY 72"

16 17 18 19 20 21 22 23 24 25 26 29 30 31 32 33 34 35 36 38 39 40 41 42 43 44 45 46 47 48 49 50

Engine Parts for GENERAC 0C2920 3.0 Liter Diesel Generators contact: EngineParts@HeavyEquipmentRestorationParts.com www.Generac-Generator-Engine-Parts.com Phone: 2696731638 29

QTY 1 2 6 6 1 1 4 4 4 4 1 1 1 1 1 1 2 9 15 5 2 1 2 1 1 1 2 12" 1 1 1 1 1 3 3 3 2 8 1 1 6 4 1 1 1 1 2 1

3.0L DIESEL AIR INTAKE FOR TURBOCHARGED UNITS

Engine Parts for GENERAC SD20 SD020 20KW DIESEL 0C2920 3.0 Liter Generators contact: EngineParts@HeavyEquipmentRestorationParts.co m www.Generac-Generator-Engine-Parts.com Phone: 2696731638

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3.0L DIESEL AIR INTAKE FOR TURBOCHARGED UNITS ITEM

PART NUMBER

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

064075 064093 064092 064094 064096B 065375 039253 022129 0C4351 063508 0C4159 064417 0C4347 022097 047411 035685 064085 059999G 042561 073356 039294 0C3427 073354 0C4195 051756 022131 046526 045772 057822 064948 0C4158 057759

TURBO CHARGER SEAL (COPPER WASHER) ADAPTER, 90 DEG. (M10 TO 1/8" NPT) ELBOW, 1/8" NPT X 1/2"-20 X 37 DEG. OIL SUPPLY LINE ADAPTER, STRAIGHT (1/2"-20 TO 1/8" NPT) HHCS, M8-1.25 X 20MM LONG LOCK WASHER, 5/16"-M8 SHCS, 3/8"-24 X 3/4" LONG ADAPTER, UPPER TURBOCHARGER ADAPTER, LOWER TURBOCHARGER GASKET, TURBOCHARGER OIL RETURN TUBE LOCK WASHER 1/4"-M6 HHCS, M6-1.0 X 16MM LONG CLAMP, HOSE SIZE: #28 INTAKE AIR COUPLING, TURBO IN INTAKE PIPE COUPLING TURBO AIR INLET CLAMP, HOSE SIZE: #36 TUBE, AIR CLEANER CLAMP, HOSE SIZE: #44 AIR CLEANER, ECC TYPE STRAP, AIR CLEANER MOUNTING BRACKET, AIR CLEANER HHCS, M10-1.5 X 20MM LONG FLAT WASHER, 5/8"-M10 LOCK WASHER, 5/8"-M10 HEX NUT, M10-1.5 CLAMP, HOSE SIZE: #8 REDUCER, RUBBER 5/8" TO 1/2" PIPE, AIR INTAKE ELBOW, AIR TO INTAKE MANIFOLD

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QTY 1 1 1 1 1 1 4 7 8 1 1 1 1 2 2 2 1 1 2 1 3 1 1 1 2 2 2 2 2 1 1 1

APPENDIX: ALPHA-NUMERIC PARTS INDEX REFERENCE K99082-2532 K99082-3540 K99141-3500 K99142-2500 K99201-2000 K99201-2018 K99201-2500 K99201-3000 K99201-3500 K99203-2500 K99203-2516 K99204-2500 K99226-0420 K99233-0616 K99239-0316 K99282-1801 K99283-1600 K99306-1000 K99306-2000 K99306-2500 K99306-3000 K99306-3500 K99306-4950 K99562-1000 K99564-1400 K99574-3200 K99576-1200 K99796-0610 K99796-0814 K99796-1235 K99796-1245 K99800-10120 K99801-1030 K99811-1025 K99906-0400 K99921-1000 K99940-1001 K99951-1022 K99951-1030 K99952-0400 K99971-0400 K99971-1000

DESCRIPTION Stud Stud Nut Nut Washer, Spring Bolt Washer, Spring Washer, Spring Washer, Spring Washer Nut Washer, Plain Pin, Taper Pin, Knock Key, Woodruff Clamp, Hose Clamp Cap, Sealing Cap, Sealing Cap, Sealing Cap, Sealing Cap, Sealing Cap, Sealing Packing Packing Ring, Retainer Ring, Retaining Bolt, Flange Bolt, Flange Bolt Bolt Bolt, Flange Bolt Bolt Nut Nut Nut, Flange Washer, Plain Washer Washer Washer, Spring Washer, Spring

PART NUMBER 0969540351 0C29200284 0C29200285 0969540366 0969540391 0C29200286 0969540348 0969540350 0969540388 0C29200287 0C29200288 0C29200289 0969540372 0969540357 0969540381 0969540347 0C29200290 0969540374 0C29200291 0969540355 0969540354 0C29200292 0969540358 0969540399 0C29200293 0C29200294 0969540373 0C29200295 0C29200296 0969540369 0C29200297 0C29200298 0C29200299 0C29200300 0C29200301 0C29200302 0969540400 0C29200303 0C29200304 0C29200305 0C29200306 0C29200307

NOTE: ALL QUANTITIES “AS REQUIRED”

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