Generac EK100 Gas Generator Engine Parts Manual

HINO EK100 GAS

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REPAIR PARTS MANUAL

Generac EK100 Gas Engine Parts Email: EngineParts@HeavyEquipmentRestorationParts.com Phone: 269 673 1638 Website: www.Generac-Generator-Engine-Parts.com

NOTES

•

TABLE OF CONTENTS ENGINE SERVICE RECOMMENDATIONS GASKET SET/ QUICK REFERENCE GUIDE ENGINE ASSEMBLY CYLINDER BLOCK (MAIN MOVING PARTS) CAMSHAFT AND IDLER GEAR ASSEMBLY VALVE SYSTEM CYLINDER HEAD AND RELATED PARTS LUBRICATING SYSTEM OIL PUMP ASSEMBLY OIL FILTEA RELATED (CANISTERS) OIL FILTER RELATED (ELEMENTS AND MOUNTING OIL COOLER ASSSEMBLY COOLANT PUMP ASSEMBLY AND RELATED PARTS INTAKE AND EXHAUST MANIFOLD ASSEMBLIES TIMING GEAR COVER AND FLYWHEEL HOUSING ENGINE ACCESSORIES (STARTER SIDE) ENGINE ACCESSORIES (EXHAUST SIDE) ENGINE COOLING SYSTEM AND RELATED PARTS ELECTRICAL RELATED PARTS NATURAL GAS CARBURETOR AND RELATED PARTS LPG LIQUID CARBURETOR AND RELATED PARTS NATURAL GAS TURBOCHARGER/ CARBURETOR ASSEMBLY

RADIATOR HOSES / AFTERCOOLER HOSES

•

2 3

4.5 6-7 8

9

10-11 12-13 14 15 16

17

18

19 20-21 22·23 24-25 26-27 28·29 30·31 32-34 35-38

37-38

LEGEND "AR" AS REQUIRED Per Application .

"O.S." OVERSIZE "U.S." UNDERSIZE (STD) STANDARD SIZE

Generac EK100 Gas Engine Parts Email: EngineParts@HeavyEquipmentRestorationParts.com Phone: 269 673 1638 Website: www.Generac-Generator-Engine-Parts.com

• 1

ENGINE SERVICE RECOMMENDATIONS SPECIFICATIONS: CRANKCASE OIL CN'/ICITY: COOLING SYSTEM CN'/ICITY: REDIATOR:

7.13 U.S. GALLONS 7.7 U.S. GALLONS 2.1 U.S. GALLONS

RECOMMENDED FLUIDS: RECOMMENDED COOLANT: USE A 50/50 MIXTURE OF LOW SILICATE ETHYLENE GLYCOL BASE ANTI-FREEZE ANO SOFT WATER. (IF DESIRED, A HIGH QUALITY RUST INHIBITOR MAY BE ADDED TO THE RECOMMENDED COOLANT MIXTURE.) WHEN ADDING COOLANT, ALWAYS ADD THE RECOMMENDED 50/50 MIXTURE.

RECOMMENDED ENGINE OIL: USE A HIGH QUALITY DETERGENT OIL CLASSIFIED • FOR SERVICE SC, SD, SE, OR SF.• DETERGENT OILS KEEP THE ENGINE CLEANER AND REDUCE CARBON DEPOSITS. USE OIL HAVING THE FOLLOWING SAE VISCOSITY RATING BASED ON THE AMBIENT TEMPERATURE RANGE ANTICIPATED BEFORE THE NEXT OIL CHANGE.

I

TEMPERATURE Above 86 deg F

11

RECOMMENDED OIL GRADE SAE40

32 Thru 86 deg F

SAE30

Below 32 deg F

SAE20W

All Seasons

SAE 10W-30

PERIODIC ENGIN.E MAINTINANCE SCHEDULE: AFTER FIRST 30 HOURS OF OPERATION CHANGE ENGINE CRANKCASE OIL.

EVERY SIX MONTHS CHANGE ENGINE OIL AND FILTEA LUBRICATE ENGINE CONTROLS SERVICE ENGINE AJA FILTEA SERVICE ENGINE FUEL FILTEA INSPECT FAN BELTS CHECK ENGINE COOLANT LEVEL INSPECT ENGINE COOLING SYSTEM HOSES

2

EVERY TWO YEARS REPLACE ALL RUBBER HOSES REPLACE ENGINE FAN BELTS DRAIN, FLUSH, AND REFILL COOLING SYSTEM

I

•

•

GASKET SET# 100-84761G (GASIFIED ENGINE ONLY) DESCRIPTION

GENERAC#

QTY

CYLINDER LINER GASKET (UPPER) CYLINDER LINER GASKET (LOWER) OIL OUTLET GASKET O-RING (Ol�TICK) O-RING (CAMSHAFT COVER PLATE REAR) FRONT END PLATE GASKET TIMING GEAR CA.$E COVER GASKET O-RING (FOR TOP FLANGE) REAR MAIN OIL SEAL (CRANKSHAFT) OIL SEAL, (FRONT TIMING C�E COVER) O-RING O-RING CYLINDER HEAD GASKET CYLINDER HEAD COVER GASKET VALVE STEM OIL SEAL O-RING (OIL FILL CAP FLANGE TO VLV CVR) EXH MANIFOLD SUB ASSEMBLY GASKET SEAL, RING INTAKE MANIFOLD GASKET EXHAUST MANIFOLD GASKET OIL COOLER C�E GASKET OIL COOLER O-RINGS OIL PUMP TO PICK-UP O-RING OIL COOLER ELEMENT MTG. GASKET OIL COOLER ELEMENT MTG. O-RJNG SEAL PLATE MOUNTING O-RJNG CYLINDER LINER WATER PUMP GASKET THERMOSTAT GASKET COOLANT COCK ASSEMBLY O-RING MANIFOLD COOLANT GASKET PLATE COOLANT PUMP 0-RING WATER PUMP O-RING

159-59089 113-84761 118-84761 127-84761 128-84761 135-84761 136-84761 142-84761 251-59089 252-59089 254-59089 255-59089 102-84781 118-59089 125-59089 154-59089 153-84761 352-59089 353-59089 354-59089 428-59089 163-84761 164-84761 430-59089 454-59089 555-59089 595-59089 605-59089 178-84761 663-59089 668-59089 670-59089

6 6 1 1 1 1 1 1 1 1 1 2 2 2 12 2 6 6 6 6 1 9 1 2 2 1 1 1 1 2 2 1

ENGINE TUNE-UP/ ENGINE PARTS OIL FILTER EMELENT (SMALL) OIL FILTER ELEMENT (LARGE) AIR FILTEA ELEMENT SPARK PLUGS COi IGNmON CONTROLLER IGNITION COIL MAGNETIC PICK UP (IGNmON) IGNmON WIRE ASSEMBLY V-BELT SET PISTON (STD) P1N, PISTON (STD) RETAINING RING (PISTON PIN) PISTON RING SET (STD) REAR MAIN OIL SEAL CRANKSHAFT MAIN BAG SET (STD) ROD BEARING SET (STD)

•

101-59089 102-59089 84288 74750 84206A 842068 84206C 84261 625-59089 144-84761 145-84761 308-59089 265-59089 251-59089 260-59089 143-84761

TORQUE SPECIFICATIONS CYLINDER HEAD BOLTS (16mm) CYLINDER HEAD BOLTS (12mm) ENGINE MOUNTS EXHAUST MANIFOLD BOLTS INTAKE MANIFOLD BOLTS OIL PAN BOLTS FAN MOUNTING BOLTS COOLING FAN BOLTS

196-209 ft Lbs �ft lbs 95-105 ft lbs 23-36 ft lbs 29•36ft lbs 10-13 ft lbs 26-28 ft lbs 33-36fl lbs

Generac EK100 Gas Engine Parts Email: EngineParts@HeavyEquipmentRestorationParts.com Phone: 269 673 1638 Website: www.Generac-Generator-Engine-Parts.com

3

ENGINE ASSEMBLY (CYLINDER BLOCK AND RELATED PARTS) ' •• •

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ENGINE ASSEMBLY {CYLINDER BLOCK AND RELATED PARTS} REFERENCE#

GENERAC#

DESCRIPTION

QTY

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109-84761 100-84761 110-84761 111-84761 112-84761 158-59089 159-59089 113-84761 160-59089 162-59089 163-59089 164-59089 165-59089 166-59089 167-59089 168-59089 169-59089 114-84761 171-59089 115-84761 173-59089 174-59089 208-84761 116-84761 117-84761 118-84761 119-84761 175-59089 120-84761 121-84761 122-84761 176-59089 1n-59089 178-59089 179-59089 123-84761 124-84761 181-59089 182-59089 183-59089 184-59089 185-95089 125-84761 186-59089 187-59089 126-84761 189-59089 190-59089 191-59089 192-59089 193-59089 127-84761 128-84761 195-59089 194-59089 129-84761 130-84761 131-84761 132-84761 199-59089 133-84761

PUSH ROD COVERASSEMBLY SHORT BLOCKASSEMBLY PIPE SUBASSEMBLY, OIL JET BLOCKASSEMBLY, CYLINDER PLUG, MAIN HOLE LINER, CYLINDER SIS GASKET, CYLINDER LINER GASKET, CYLINDER LINER PIPE, OIL JET BOLT, BEARING CAP CAM BEARING # 1 CAM BEARING # 2 CAM BEARING # 3 CAM BEARING # 4 CAM BEARING # 5 CAM BEARING # 6 CAM BEARING # 7 OIL PAN SUBASSEMBLY OIL LEVEL GAUGE GUIDE GASKET, OIL PAN PLATE, CAMSHAFT OIL LEVEL GAUGE SUB ASSY. OIL PRESSURE VLV SUB ASSY. OIL PIPE SUB ASSEMBLY PIPE.OIL GASKET, OIL OUTLET BOLT COLLAR FLANGE BOLT BOLT BOLT BOLT BOLT BOLT BOLT PIN, STRAIGHT PIN, STRAIGHT PIN, STRAIGHT PIN, STRAIGHT PIN, STRAIGHT PIN, STRAIGHT PLUG PLUG PLUG PLUG PLUG PLUG PLUG, EXPANSION PLUG, EXPANSION PLUG, EXPANSION O-RING O-RING WASHER, SOFT WASHER, SOFT WASHER, SOFT WASHER, SOFT WASHER, SOFT WASHER, SOFT PIPE JOINT PIPE JOINT

2 1 6 1 2 6 6 6 1 28 1 1 1 1 1 1 1 1 1 1 1 1

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CYLINDER BLOCK (MAIN MOVING PARTS) REFERENCE#

GENERAC#

DESCRIPTION

11011 11012 11701 11703 11704 11705 11706 13011 13013 13014 13015 13201 13216 13251 13260 13265 13272 13400 13407 13437A 13437B 13450 13453 13455 13470 13471 13474 13521 13531 900124 900124A 900129

258-59089 259-59089 260-59089 261-59089 262-59089 263-59089 264-59089 265-59089 267-59089 269-59089 271-59089 143-84761 144-84761 145-84761 146-84761 147-84761 148-84761 286-59089 287-59089 288-59089 289-59089 149-84761 291-59089 292-59089 293-59089 294-59089 295-59089 296-59089 297-59089 299-59089 298-59089 300-59089 302-59089 303-59089 305-59089 306-59089 307-59089 308-59089 310-59089 309-59089

CRANK THRSlWSHER SET (STD) 1 CRANK THRST WSHER SET (0.25 0.5.) AR CRANKSHAFT BAG. SET (STD) 1 AR CRANKSHAFT BAG SET (0.25 U.S.) AR CRANKSHAFT BAG SET (0.50 U.S.) CRANKSHAFT BAG SET (0.75 U.S.) AR CRANKSHAFT BAG SET (1.00 U.S.) AR RING SET, PISTON (STD) 1 AR RING SET, PISTON (0.50 O.S.) AR RING SET, PISTON (0.75 O.S.) RING SET, PISTON (1.00 0.5.)

AR CON-ROD BEARING SET (STD) 1 6 PISTON (STD) PIN, PISTON (STD) 6 CONNECTING ROD ASSEMBLY 6 CONNECTING ROD BOLT 12 CON ROD REPAIR BUSHING (STD) 6 1 CRANKSHAFT ASSEMBLY 1 CRANK DAMPER SUB ASSEMBLY 1 SLEEVE 1 SLEEVE 1 FLYWHEEL 1 GEAR, FLYWHEEL (137 TOOTH) FLYWHEEL BOLT 8 1 CRANKSHAFT PULLEY ASSEMBLY 1 CRANKSHAFT PULLEY 1 CRANKSHAFT P[ULLEY SLINGER 1 CRANKSHAFT GEAR 1 OIL PUMP DRIVE GEAR 6 BOLT 1 BOLT 1 COLLAR 1 PIN, STRAIGHT 2 PIN, STRAIGHT 1 KEY 1 KEY PLUG 6 RING, RETAINER OR SPRING 12 1 O-RING 1 O-RING

9504

9504A 9533 9533A 9629 9819 9851 9851A

QTY

• 7

CAMSHAFT AND IDLER GEAR ASSEMBLY

1269

900116 900124

8

9019

900116A

REFERENCE#

GENERAC#

DESCRIPTION

13505 13511 13523 13571 13580 900116 900116A 900124 9019 9269 9401 9503 9534 9867

QTY

311-59089 312-59089 313-59089 314-59089 315-59089 317-59089 318-59089 319-59089 320-59089 321-59089 322-59089 323-59089 324-59089 325-59089

IDLE GEAR SUB ASSEMBLY CAMSHAFT CAMSHAFT GEAT CAMSHAFT THRUST PLATE IDLE GEAR SHAFT ASSEMBLY SPACER SPACER BOLT BOLT WASHER, PLAIN BOLT PIN, STRAIGHT KEY, WOODRUFF BUSHING

1 1 1 1 1 1 1 1 1 1 4 1 1 2

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Generac EK100 Gas VALVE SYSTEM

900124

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REFERANCE#

GENERAC#

DESCRIPTION

QTY

13708 13711 13715 13731 13734 13735 13739 13750 13787 13830 13831 13840 13951 900124 900126 9219 9269 9812

326-59089 150-84761 151-84761 329-59089 330-59089 331-59089 332-59089 333-59089 334-59089 335-59089 336-59089 337-59089 338-59089 339-59089 340-59089 341-59089 342-59089 343-59089

ROD VALVE SUB ASSEMBLY PUSH INTAKE VALVE (STD) EXHAUST VALVE (STD) VALVE SPRING, OUTER VALVE SPRING SEAT, LOWER VALVE SPRING SEAT, UPPER VALVE STEM CAP VALVE LIFTER ASSEMBLY VALVE ADJUSTING SCREW ROCKER ARM ASSEMBLY (INTAKE) ROCKER ARM BUSHING ROCKER ARM ASSEMBLY (EXHAUST) VALVE ROCKER SUPPORT' BOLT VALVE SPRING RETAINER LOCK NUT WASHER, PLAIN RETAJNR RING

12 6

Generac EK100 Gas Engine Parts Email: EngineParts@HeavyEquipmentRestorationParts.com Phone: 269 673 1638 Website: www.Generac-Generator-Engine-Parts.com

6

12 12 12 12 12 12 6 12

6

6 6 24 12 12 12

9

Generac EK100 Gas CYLINDER HEA D RELATED PARTS

11143

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•

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Generac EK100 Gas CYLINDER HEAD RELATED PARTS REFERENCE#

GENERAC#

DESCRIPTION

QTY

11110 11115 11122A 11131 11135 11143 11185D 11185A 11185B 11185C 11211 11213 11243 12161 12161 12161 12210 12281 12281A 13719 15492 900116 900116A 900236 9191 9191A 9200 9201 9201A 9209 9209A 9260 9260A 9280 9280A 9280B 9341 9351 9369 9369A 9411 9504 9639 9639A 9639B 9639C 96390 9639E 9766 9769 9851

101-84761 102-84761 109-59089 110-59089 111-59089 112-59089 116-59089 103-84761 115-59089 104-84761 105-84761 118-59089 119-59089 12o-59089 121-59089 121-59089A 106-84761 123-59089 124-59089 125-59089 126-59089 127-59089 128-59089 129-59089 130-59089 131-59089 132-59089 133-59089 134-59089 135-59089 136-59089 137-59089 138-59089 139-59089 14o-59089 141-59089 142-59089 143-59089 144-59089 145-59089 146-59089 147-59089 107-84761 145-59089 108-84761 149-59089 1S0-59089 151-59089 152-59089 153-59089 154-59089 117-59089

CYLINDER HEAD ASSEMBLY INTAKE VALVE GUIDE BUSHING EXHAUST VALVE GUIDE BUSHING INTAKE VALVE SEAT EXHAUST VALVE SEAT PIPE, CYLINDER HEAD BLIND BOLT, CYLINDER HEAD BOLT, CYLINDER HEAD BOLT, CYLINDER HEAD BOLT, CYLINDER HEAD COVER, CYLINDER HEAD GASKET, CYLINDER HEAD COVER PLATE.BAFFLE PIPE, OIL FILTEA OIL FILLER CN' (PUSH IN STYLE) OIL FILLER CN' (THREADED STYLE) VENTILATOR ASSEMBLY HANGER, ENGINE HANGER, ENGINE SEAL, VALVE STEM OIL HOLDER, CLIP SPACER SPACER HOSE, VENT BOLT BOLT NUT NUT NUT NUT NUT WASHER. PLAIN WASHER. PLAIN LOCKWASHER LOCKWASHER LOCKWASHER STUD STUD STUD STUD BOLT PIN, STRAIGHT PLUG, EXPANSION PLUG, EXPANSION PLUG, EXPANSION PLUG, EXPANSION PLUG, EXPANSION PLUG, EX(ANSION CLAMP CLAMP 0-RING HEAD BOLT SET EK100 EK130

2 6 6 6 6 6 2 20 2 6 2 2 1 1 1 1 1 1 1 12 1 2 4 1

3

16 12 1 2 12 12 12 1 1 12 2 2 12 12 4 4 12 6 2 6 6 4 4 1 2 2 1

Generac EK100 Gas Engine Parts Email: EngineParts@HeavyEquipmentRestorationParts.com Phone: 269 673 1638 Website: www.Generac-Generator-Engine-Parts.com

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•

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LUBRICATING SYSTEM REFERENCE#

GENERAC#

DESCRIPTION

QTY

15110 15116 15141 15418 15431 15600 15671 15710 15715 15800 76581 9181 9181A 9191 9191A 9401 9401A 94018 9411 9411A 9411B 9411C 9419 9419A 9609 9644 9644A 9659

158-84761 417-59089 418-59089 419-59089 159-84761 421-59089 160-84761 161-84761 428-59089 431-59089 432-59089 434-59089 435-59089 436-59089 437-59089 441-59089 442-59089 443-59089 444-59089 445-59089 446-59089 447-59089 448-59089 449-59089 162-84761 163-84761 164-84761 165-84761

PUMP ASSEMBLY, OIL IJ STRAINER SCREEN, OIL STRAINER STRAINER, OIL PIPE, OIL FILTEA INLET PIPE, OIL FEED FILTER ASSEMBLY, OIL BRACKET, OIL FILTEA COOLER ASSEMBLY, OIL GASKET, OIL COOLER CASE FILTEA ASSEMBLY, OIIL PLATE, CAUTION BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT PLUG O-RING O-RING WASHER, SOFT

1 2 4 2 14 2 1 2 2 3 1 2 2 1 2 1 9 1 1

• 13

OIL PUMP ASSEMBLY

10

1

REFERENCE#

GENERAC#

DESCRIPTION

QTY

15110 1 1.1 2 2.1

166-84761 167-84761 168-84761 169-84761 170-84761 458-59089 459-59089 460-59089 171-84761 173-84761 174-84761 175-84761

PUMPASSEMBLY, OIL USTRAJNER BODY SUBASSEMBLY, OIL PUMP COLLAR COVERASSEMBLY, OIL PUMP PIN, STRAIGHT BOLT GEAR SUBASSEMBLY, OIL PUMP VAJ...VE,SAFETY SPRING, OIL PUMP RELIEF VAJ...VE SEAT SPRING, OIL.PUMP RING, RETAINER SHIM

1 1 2 1 1 1 1 1 1

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OIL FILTER RELATED(CANISTERS)

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REFERENCE#

GENERAC#

DESCRIPTION

1

379-5909 380-59089 381-59089 382-59089 383-59089 384-59089 387-59089 391-59089

CVR, OIL FILTEA (SECONDARY) 1 CVR, OIL FILTEA (PRIMARY) 1 BOLT, SECONDARY OIL FIL TEA CVR. 1 BOLT, PRIMARY OIL FILTEA COVER 1 PLUG, OIL FILTEA DRAIN 2 O-RING (OIL FILTEA DRAIN PLUG) 2 O-RING (INCLUDED WITH �Y# 10) 1 O-RJNG (INCLUDED WITH �Y# 16)

2

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3 4

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QTY

15

OIL FILTER RELATED(ELEMENTS AND MOUNTING) 44

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REFERENCE#

GENERAC#

DESCRIPTION

QTY

15600 7 9 10 13 14 15 16 18

421-59089 385-59089 386-59089 102-59089 388-59089 389-59089 390-59089 101-59089 392-59089 393-59089 394-59089 395-59089 396-59089 397-59089 398-59089 399-59089 400-59089 401-59089 402-59089 403-59089 404-59089 405-59089 406-59089 407-59089 408-59089 409-59089 410-59089 411-59089 412-59089 413-59089 414-59089 415-59089

FILTEA ASSEMBLY, OIL SPRING, OIL FILTEA ELEMENT SUPT. SEAT, SUB />SY ELEMENT SPRING ELEMENT, OIL FILTEA SECONDARY O-AING O-RING O-RING I ELEMENT, OIL FIL TEA PRIMARY Wf>SHER O-RING CAP ASSEMBLY, OIL FILTEA COVER, OIL FIL TEA ELEMENT VPJ..VE, FILTEA SAFETY VPJ..VE, SUB ASSEMBLY OIL SAFETY SPRING, OIL VPJ..VE PLUG ASSEMBLY, '.OIL O-RING PLUG O-RING CAP ASSEMBLY, OIL FILTEA COVER, OIL FIL TEA ELEMENT VPJ..VE SUB ASSEMBLY, OIL CHECK I O-RING PLUG O-RING STUD WASHER, PLAIN LOCKW/>SHER NUT O-RING O-RING O-RING

1 2 1 1 1 1 1 1 1

20

21 21.1

22

23 24 25 25.1 27 28 30 30.1 31

35

38

39

40 41 542 43 44

45 46

16

1 1 1 1 1 1 1 1 1 1 4 4 4 4 1 2

•

Generac EK100 Gas OIL COOLER ASSEMBLY

9

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REFERENCE#

GENERAC#

DESCRIPTION

15710 1 S2 S3 S4 5 5.1 5.2 6 7 8 9 S11

161-84761 426-59089 438-59089 439-59089 440-59089 423-59089 429-59089 452-59089 425-59089 453-59089 427-59089 430-59089 454-59089

COOLER A.SSEMBLY, OIL ELEMENT, OIL COOLER NUT WASHER, PLAIN LOCK WASHER CASE SUB A.SSEMBLY, OIL COOLER PLUG, VAJ....VE SPRING O-RING CASE, OIL COOLER O-RING VAJ....VE,SAFETY GASKET, OIL COOLER ELEMENT O-RING (OIL COOLER MOUNTING )

QTY 4 4 4 1 2

2 1 1 1 2 2

17

Generac EK100 Gas WATER PUMP ASSEMBLY AND RELATED PARTS

9

8 4

3

12

6

REFERENCE#

GENERAC#

DESCRIPTION

QTY

16100 1

596-59089 676-59089 sn-59089 678-59089 181-84761 680-59089 681-59089 682-59089 182-84761 684-59089 685-59089 686-59089 687-59089 688-59089 689-59089

COOLANT PUMP A.5SEMBL Y CASE, COOLANT P.UMP COOLANT PUMP SHAFT SUB-ASY. VANE, COOLANT �MP SEAL, COOLANT PUMP SUB-ASY. SPACER BEARING, BALL SEAL.OIL RETAINER, COOLANT PUMP BEARING BOLT LOCKWASHER COVER, COOLANT PUMP GASKET, COOLANT PUMP CASE PIN, STRAIGHT BOLT

1 1 1

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3 4 4.1 5 6 7 S8 S9 10 11 S12 S13

18

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4 1 1 2 3

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INTAKE AND EXHAUST MANIFOLD ASSEMBLIES

17041

17141

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17110

17104 17171

REFERENCE#

GENERAC#

DESCRIPTION

QTY

17041 17104 17110 17141 17141A 17141B 17153 17153A 17155 17171 900113 900113A 900115 900211 9191 9219 9260 9321

152-84761 153-84761 345-59089 347-59089 154-84761 155-84761 156-84761 351-59089 352-59089 353-59089 358-59089 359-59089 360-59089 361-59089 363-59089 366-59069 157-84761 373-59089

INSULATOR SUB-A.SY. ( EXHAUST) GASKET SUB-A.SY . (EXH MANIFOLD) INTAKE MANIFOLD ASSEMBLY EXH. MANIFOLD SUB-A.SY (CENTER) EXH. MANIFOLD SUB-A.SY (FRONT) EXH. MANIFOLD SUB-A.SY (REAR) BRACKET, INSULATOR BRACKET, INSULATOR SEAL, RING GASKET, INTAKE MANIFOLD HELISERT HELISERT GASKET FLANGE BOLT NUT WA.SHER, PLAIN STUD

1 6 1 1 1 1 1 1 6 6 2 2 1 1 2 4 4 2

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TIMING GEAR COVER AND FLYWHEEL HOUSING REFERENCE#

GENERAC#

DESCRIPTION

11306A 113066 11311 11312 11320 11329 11351 11380 11391 12301 12302 900111 900111 900111 900113 900113A 900124 900211 900212 900212 900212 9181 9191 9191A 9191B 9201 9201A 9260 9280 9280A

134-84761 201-59089 202-59089 135-84761 204-59089 136-84761 137-84761 136-84761 139-84761 213-59089 214-59089 216-59089 217-59089 218-59089 219-59089 220-59089 222-59089 223-59089 224-59089 225-59089 226-59089 228-59089 229-59089 230-59089 231-59089 232-59089 233-59089 234-59089 235-59089 236-59089 237-59089 238-59089 140-84761 240-59089 242-59089 243-59089 141-84761 247-59089 248-59089 142-84761 251-59089 252-59089 254-59089 255-59089

COVER SUB-ASY. F/H DUST COVER SUB-ASY. F/H DUST PLATE, FRONT END GASKET, FRONT END PLATE 1 COVER ASY. TIMING GEAR CASE 1 GASKET, TIMING GEAR CASE COVER 1 HOUSING, FLYWHEEL 1 RETAINER ASSEMBLY, OIL SEAL 1 POINTER, TIMING 1 FRONT ENGINE MOUNTING BRACKET 1 FRONT L.H. ENGINE MTG. BRACKET 1 AR SHIM O.OS AR SHIM 0.10 AR SHIM 0.20 16 HELISERT 8 HELISERT 2 BOLT 1 FLANGE AR PIN, BOLT AR PIN, BOLT AR PIN, BOLT 2 BOLT 6 BOLT 5 BOLT 2 BOLT 3 NUT 3 NUT WASHER, PLAIN 3 1 LOCKWASHER 3 LOCKWASHER 5 LOCKWASHER 1 STUD 2 STUD 3 STUD 10 BOLT 3 BOLT 10 BOLT BOLT 8 4 BOLT 1 O-RING 1 SEAL.OIL SEAL, OIL 1 O-RING 1 2 O-RING

9290

9341 9341A 9351 9401 9401A 9401B 9411 9411A 9644

9828 9828A 9851 9851A

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• 21

ENGINE ACCESSORIES (STARTER SIDE)

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ENGINE ACCESSORIES (STARTER SIDE) REFERENCE#

•

1 4 5 7 8 9 11 12 13 14 15 16 18 19 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 38 40 41 42 43 44 45 46

GENERAC# 84761 58917 79921 51548 59975 53667 46526 55934D 57823 59967 59963 26307 265n 59687 61569 86743 45757 22097 43146 59962 53966 42568 52857 53965 69921 22129 59057 59059 65807 81098 47527 57642 36918 38150 22264 22471 49813

DESCRIPTION

QTY

ENGINE LITER NAT GAS 1 GASKET, EXHAUST 1 STUD, M12-1.75 (HIGH TEMP) 3 NUT, HEXM12-1.75 6 ADAPTER, WATER TEMP SENDER 1 WATER TEMPERATURE SENDER 1 WASHER. LOCK (M10) 1 CL.AMP, HOSE 1 CL.AMP, HOSE 4 FITTING, BARBED314" X 314" 3 ADAPTER, COOLANT RETURN 1 O -RING (INCLUDED WITH ENGINE) 1 ELBOW, 90 deg314" NPT 2 BUSHING, REDUCER 1" X314" NPT 2 HEATER, ENGINE COOLANT 1 BRACKET, ENGINE COOLANT HEATER 1 1 RELAY, 15A / 24 VOLT DC CAPSCREW, HEX HD M6-1.00 X 25mm 4 WASHER, LOCK M6 3 CAPSCREW, HEX HD M6-1.00 X 10mm 4 FITTING, ENGINE COOLANT SUPPLY 1 BOX, TRICKLE CHARGER 1 CAPSCREW, HEX HD MG-1. 00 X 20mm 2 NUT, FLANGED LOCK M6-1.00 4 COVER, TRICKLE CHARGER 1 CAPSCREW, HX HD M12-1.75X 40mm 1 WASHER, LOCK MS 4 HOSE 314" 1.0. X 23" LONG HOSE 314" I.D. X 28" LONG 1 EXHAUST, FLEXIBLE SPACER 2 FITTING, BARBED 314" X 1/2" NPT 1 HHCS M10-1.5X 40mm 1 2 PPHMS 8-32X 1/2LONG 2 FLAT WASHER# 8 OCKWASHER # 8M4 2 2 HEX NUT# 8-32 1 HEX NUT M6-1.0

Generac EK100 Gas Engine Parts Email: EngineParts@HeavyEquipmentRestorationParts.com Phone: 269 673 1638 Website: www.Generac-Generator-Engine-Parts.com

• 23

ENGINE ACCESSORIES (EXHAUST SIDE)

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ENGINE ACCESSORIES (EXHAUST SIDE) REFERENCE# 1 2 3 4 5 6 7 8 9 10 11 12 12 13 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 44 45 46 47 48 49

GENERAC# 842068 84261 84750 82593 82590 84751 82594 85129 84752 84753 84754 84756 84756A 56739 82982 35430 42574 60108 53666 8TT19 84206C 43107 49541 51756 46526 45757 38750 22097 22473 49813 85130 36409 39253 22129 22145 40948 49815 23897 49226 51716 101-59089 102-59089 82130D 82130D 84206A 70007 86197 22127 22287 40479

DESCRIPTION

QTY

COIL, IGNITION 6 ASSEMBLY, PLUG WIRE 6 SPARK PLUG 6 IGNmON COIL MOUNTING BRACKET 2 1 INTAKE ADAPTOR, CARBURETOR 1 GASKET, INTAKE ADAPTOR BRACKET, GOVERNOR MOUNTING 1 ACTUATOR, GOVERNOR 2 LBs 1 CONTROLLER, GOVERNOR 1 LEVER, CLAMP 1 ROD END BEARINGS, 1/4-28 2 1 HARNESS, ENGINE 125 KW 1 HARNESS, ENGINE 150-200 KW SOLENOID, STARTER (SILVER) 12V 1 SOLENOID, STARTER (SILVER) 24V 1 TEE 1 1 ADAPTER 1 SWITCH, OIL PRESSURE SENDER, OIL PRESSURE 1 1 BRACKET, MPU MOUNTING 1 MPU, IGNITION CAPSCREW, HEXHD MS-1.25 X25mm 24 CAPSCREW, HEX HD M10-1.5 X35mm 4 CAPSCREW, HEXHD M10-1.5 X20mm 4 8 WASHER, LOCK M10 CAPSCREW, HEX HD. MS-1.00 X25mm 8 CAPSCREW, HEXHD. MS-1.00 X30mm 4 18 WASHER, LOCK MS 6 WASHER, FLAT MS 6 NlJT, HEXMS-1.0 1 ROD, THREADED 1/4' -28 X8 1/2" 2 NlJT, HEX, 1/4'•28 CAPSCREW, HEXHD. MS-1.25 X20mm 12 37 WASHER, LOCK MS 36 WASHER, FLAT MB SCREW, SOCKET HD MS-1.25 X16mm 1 CAPSCREW, HEX HD M5-0.8 X16mm 4 4 WASHER, FLAT MS 4 WASHER, LOCK MS 4 NlJT, HEXMS-0.8 1 OIL FILTER (SMALL) 1 OIL FILTEA (LARGE) 1 MPU, GOVERNOR CONTROLLER MPU, SPEED SENSOR (RPM) CDI IGNITION CONTROLLER 4 WASHER, FLAT MS CAPSCREW SKT HD MB-1.25 X76mm 1 NlJT, HEX1/4'·20 4 4 CAPSCREW HEXHD 1/4'•20 X3/4' DAMPENER, VIBRATION 4

• 25

ENGINE COOLING SYSTEM AND RELATED PARTS

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GENERAC# 595-59089 596-59089 597-59089 598-59089 599-59089 600-59089 601-59089 602-59089 603-59089 604-59089 605-59089 606-59089 607-59089 608-59089 609-59089 610-59089 611-59089 612-59089 613-59089 614-59089

DESCRIPTION

QTY

GASKET, CYLINDER LINER PUMP ASSEMBLY, COOLANT PLATE, COOLANT PUMP COOLANT COCK ASSEMBLY COOLANT COCK VPJ..VE PIPE COOLANT BY�PASS COOLANT MANIFOLD SUB·ASY. FAN SUB ASY, COOLING CASE, THERMOSTAT COVER, THERMOSTAT CASE GASKET, THERMOSTAT ANIFOLD, COOLANT PULLEY, FAN HOLDER, FAN DRIVE HOLDER, FAN DRIVE SPACER, FAN PULLEY SPACER, FAN PULLEY PULLEY ASY, BELT TENSIONER BRACKET, TENSION PULLEY BRACKET, TENSION PULLEY

1 1 1 1 1 1

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ENGINE COOLING SYSTEM AND RELATED PARTS REFERENCE# 16383 16384

16387 16391 16900 900111 900111 900116

900146 900149 900234 900234A 9002348 9181 9191

9201 9201A 9209

9210

9210A 9260 9260A

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9262 9262A 9279 9279A 9280 9280A

9280B 9339 9341 9341A

9401

9401A

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9411B 9411C 9419 9419A

9534

9609 9609A 9626 9644 9654

9669 9764 9764A 9800 9802

•

9802A 9851 9851A 990 990A

990B 990C

GENERAC#

DESCRIPTION

625-59089 626-59089 627-59089

SHAFT, TENSION PULLEY PULLEY, TENSION COVER, TENSION PULLEY SHAFT, FAN DRIVE DRIVE ASSEMBLY, COOLING FAN SHIM 0.10 SHIM 0.30 SPACER THERMOSTAT V-BELT SET HOSE,WATER HOSE.WATER

632-59089 633-59089 634-59089

BOLT BOLT NUT NUT NUT

615-59089 616-59089 617-59089 618-59089 619-59089 620-59089

621-59089

623-59089 624-59089

628-59089 630-59089 631-59089

635-59089 636-59089

637-59089 638-59089 639-59089 640-59089 641-59089 642-59089 643-59089 644-59089 645-59089 646-59089 647-59089

648-59089

649-59089 650-59089 651-59089 652-59089 653-59089 654-59089 655-59089 656-59089 657-59089 658-59089 659-59089 660-59089

661-59089

177-84761 662-59089 178-84761 179-84761 663-59089 664-59089 665-59089 666-59089 667-59089 180-84761 668-59089 670-59089 671-59089 672-59089 673-59089 674-59089

HOSE.WATER

NUT, LOCK NUT

WA.5HER, PLAIN WA.5HER, PLAIN WA.5HER, PLAIN WA.5HER, PLAIN WASHER, LOCK WA.5HER, LOCK WASHER, LOCK WA.5HER, LOCK WA.5HER, LOCK STUD STUD STUD BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT KEY, WOODRUFF PLUG PLUG PLUG O-RING WA.5HER, SOFT GA.5KET, FLANGE CLAMP CLAMP BALL.STEEL FITTING, LUBRICATION FITTING, LUBRICATION O-RING O-RING BEARING, BALL BEARING, BALL BEARING, BALL BEARING, BALL

QTY

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GENERAC# 691-59089 692-59089 693-59089 694-59089 183-84761 696-59089 697-59089 698-59089 699-59089 700-59089 701-59089 702-59089 703-59089 704-59089 184-84761 706-59089 708-59089 185-84761 710-59089 711-59089 712-59089 714-59089 715-59089 186-84761 716-59089

DESCRIPTION

QTY

BRACKET.GENERATOR BRACKET,GENERATOR BRACE DISTANCE PIECE, GENERATOR ALTERNATOR ASY W / REGULATOR STARTER �EMBLY GAUGE W / WATER TEMP SENSOR SWITCH �EMBLY, TEMPERATURE GAUGE ASY. OIL PRESSURE SWITCH ASY. OIL PRESSURE SPACER V-BELT STRAP, BAND STRAP, BAND BOLT BOLT BOLT NUT WASHER, PLAIN WASHER, PLAIN WASHER, PLAIN LOCK WASHER BOLT WASHER, SOFT WASHER, SOFT JOINT, PIPE

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 1 1 1 1

Generac EK100 Gas Engine Parts Email: EngineParts@HeavyEquipmentRestorationParts.com Phone: 269 673 1638 Website: www.Generac-Generator-Engine-Parts.com

• 29

NATURAL GAS CARBURETOR AND RELATED PARTS

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NATURAL GAS CARBURETOR AND RELATED PARTS REFERENCE#

GENERAC#

DESCRIPTION

1 2 3 4 5 6 7 B · 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

84251 90027 62091 36434 36449 84252 76050 61900 84721 70303 30132 82592 84725 9002\ 84289 84288 90029 90030 58612 57648 861338 43107 22145 22129 45771 49814 22131 46526 45772 22259 42909

1-1/2" FUEL SHUT OFF SOLENOID 1 PIPE NIPPLE 1-1/2" X 6.5 " LONG 1 ELBOW, 90 deg 1-1/2" NPT 1 U-BOLT 2" 2 SADDLE 2 FUEL, REGULATOR 1-1/2" 1 90deg ELBOW, 1 NIPPLE, CLOSE 2 HOSE, 19" CONNECTOR ,HOSE 2 ELBOW, STREET 1 CARBURETOR 1 CONNECTOR, HOSE , 1 1 AIR INTAKE TUBE CLAMPS, AIR CLEANER MOUNTING 2 CLEANER, AIR 1 BRACKET, AIR CLEANER BRACKET, 1 1 FUEL SUPPLY 2 CLAMP, HOSE# 80 1 CLAMP, HOSE# 64 2 CLSMP, HOSE HI-TORQUE CAPSCREW, HEX HD. MB-1.25 X25mm 8 16 WASHER, FLAT MB 16 WASHER, LOCK MB 8 NUT, HEX MBX1.25 CAPSCREW, HEX HD M10-1.5 X .25mm 4 4 WASHER, FLAT M10 4 WASHER, LOCK M10 4 NUT, HEX M10-1.5 4 NUT, HEX 5/16'·18 CAPSCREW, HEX HD MB-1.25 X 30mm 4

QTY

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• 31

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GENERAC#

DESCRIPTION

82592 30132 70303 86133B 84721 55504 88903 84251

CARBURETOR 1 ELBOW, 1 CONNECTOR, HOSE 2 HS CLAMP, HOSE 2 HOSE, 20· REGULATOR, FUEL 1 BUSHING, RED 1 FUEL SHUT OFF, SOLENOID 1 NIPPLE, PIPE 1-1/2" X3" 1 TEE, 1 NIPPLE, PIPE 1 COUPLING, PIPE 1 PLUG, PIPE 1 BUSHING, RED 1 NIPPLE, PIPE 1 CONNECTOR, HOSE 2 FUEL LINE, LPG 1 1 ELBOW, 90 deg,PIPE 1/4" NPT 1 NIPPLE, 1/4" NPT XCLOSE PIPE FUEL LOCKOFF,VACUUM BRACKET,FUEL LOCKOFF FUEL LINE, LPG ADAPTOR, BULK HEAD PLUG, PIPE 1 STRAIGHT FITTING 1/4" 1.0. X1/8" NPT 1 2 CLAMP, HOSE 67.5" HOSE, 1/4" 1.0. VACUUM 1 90 deg BRBD 1/4" 1.0. X 1/8" NPT 1 BRACKET.REGULATOR FITTING, BARBED 90 deg. ELBOW 3/8" 2 NPT X5/8" HOSE 8 CLAMP, HOSE HOSE, HEATER 5/8" 1.0. so.5" 110.0· HOSE,HEATER 5/8" 1.0.

1 BARBED FITTING, STRAIGHT 1/2" NPT X5/8" 1.0.

1 ELBOW, 90deg. 1/2" NPT NIPPLE, PIPE 1/2" X2" 1 1 "Y" CONNECTOR, HOSE 4-1/2" HOSE, HEATER 3/4" 1.0.

HOSE, HEATER 3/4" 1.0.

11-1/2" 2 CAPSCREW, HEXHD. 1/4-20 X3/4" 3 CLAMP, HOSE 1 CLAMP, HOSE 1 CONNECTOR, HOSE 2 CLAMP, HOSE 1 TUBE, AIR INTAKE 1 CLEANER, AIR 2 CLAMPS, AIR CLEANER 1 BRACKET, AIR CLEANER WRAP, TIE 2 CAPSCREW, HEXHEADM10-1.5 4 X25mm LONG WASHER, FLAT M10 4 WASHER, LOCK M10 4 4 NUT, HEXHEAD M10-1.5 CAPSCREW, HEXHD MB-1.25 X25mm 5 WASHER, FLAT MB 6 WASHER, LOCK MB 6 NUT, HEXMB-1.25 5 CAPSCREW, HEXHD MB-1.25 X16mm 1

n448

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31 32 33 34

57823 50967 50967 44118

35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50

30419 39413 90165 59057 59057 22287 559340 57648 84725 58612 90028 84288 84289 90029 29333A 49814

51 52 53 54 55 56 57 58

22131 46526 45TT2 43107 22145 22129 45TT1 42907

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33

LPG LIQUID CARBURETOR AND RELATED PARTS (CONT.) REFERENCE#

GENERAC#

DESCRIPTION

QTY

59 60 61 62 63

51573 22473 22097 49813 47411

CAPSCREW, HEXHDM6-1.00X40mm WASHER, FLAT M6 WASHER,LOCKM6 NUT, HEXM6-1.0 ' CAPSCREW, HEXHDMS-1.00 X 16mm

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GENERAC#

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

64966 88937 71265 88895 88896 82592 84725 88897 84289 84288 88898 88900 62091 88903 84252 88901 35480 84251 86915 89616 64989 66730 59660 86133E 57648 58612 36291 22129 22145 22259 49814 22131 46526 45n2 42909 83089 45n1 64973 79922 88510 62303 64965 64964 55934C 57642 22500A 57192 64974 90517 88963 59995 59957 57822 55934M 52242 42914 59983 43123 90516 59660

TURBOCHARGER ADAPTER, TURBO MOUNTING 4 HOSE, TURBO CONNECTOR 1 ADAPTER, CARBURETOR MIXER 2 GASKET, CARBUR�R MIXER 1 CARBURETOR CONNECTOR, HOSE 1 TUBE, AIR CLEANER 2 CLAMPS, AIR CLEANER 1 CLEANER, AIR 1 BRACKET, AIR CLEANER PIPE, 1 ELBOW, 90 deg. T PIPE BUSHING, REDUCER 1 1 REGULATOR, FUEL; PIPE, LONG U-BOL T & SADDLE �LAMP 2 SOLENOID, FUEL SHUTOFF 1 1 BRACKET, SUPPORT 1 BRACKET, SUPPORT 1 CLAMP, MANIFOLD:V-BAND 1 CONNECTION, EXHAUST 1 ADAPTOR, OIL INLET FLANGE CLAMP, HIGH TORQUE HOSE 2 CLAMP,HOSE 1 CLAMP, HOSE 2 CAPSCREW SOC. HD. 5/16-18 X1' 4 17 WASHER, LOCK 5/16-MS WASHER, FLAT 5116- MS 13 4 NUT, HEX5/16-18 CPSCRW, HEXHD.IM10-1.5mmX25mm 8 WASHER, FLAT M10 6 WASHER, LOCK Mio 10 NUT, HEXM10 X1.5 6 CPSCAW, HEXHD.!MS-1.25 X40mm 4 4 STUD, M8•1.25 X40mm NUT, HEXMS-1.25 4 GASKET, OIL INLET FLANGE 1 STUD, M10-1.5 HIGH TEMP 8 14 NUT, HEX S.S. M10-1.5 ADAPTOR 1/4' NPT TO 3/8' NPT 1 ELBOW, 90 deg ADAPTOR 2 LINE, YURBO OIL INLET 1 CLAMP, HOSE CPSCRW, HXHD. �10-1.5 X40mm 1 SPACER 1 SOC. HD. CPSCRW M10-1.5 X30mm 2 GASKET, OIL OUTLET FLANGE 1 TUBE, TURBO OIL FLANGE 1 NIPPLE, LONG PIPE 1 FLANGE, OIL RETURN 1 FITTING, BERB STRT 3/4' NPT X3/4' 1 CLAMP, HOSE 2 CLAMP 1 SPACER 1 CPSCAW, HXHD. M8·1.25 X90mm 1 CPSCAW, HXHD M14-2.0 X110mm 2 WASHER, LOCK 2 SPACER 2 FLANGE OIL INLET 1

36

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Generac EK100 Gas - R$',$725 H26(6 $)7(5&22/(5 H26(6 3,3(6 ,7(0

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Generac EK100 Gas Engine Parts Contact email: EngineParts@HeavyEquipmentRestorationParts.com Phone: 269 673 1638 Website: www.Generac-Generator-Engine-Parts.com

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