0D5825 Diesel Generator Engine Parts Manual

3.9

LITER

0D5825 DIESEL ENGINE

GENERAC 0D5825 DIESEL GENERATOR Engine Parts Contact email: EngineParts@HeavyEquipmentRestorationParts.com Phone: 269 673 1638 Website: www.Diesel-Generator-Engine-Parts.com www.HeavyEquipmentRestorationParts.com

PARTS MANUAL

3.9L DIESEL TABLE OF CONTENTS QUICK REFERENCE GUIDE .............................................................................................................................. 2 SERVICE RECOMMENDATIONS ........................................................................................................................ 4 ENGINE OVERHAUL GASKET KIT ......................................................................................................................8 SHORT ENGINE ASSEMBLY ................................................................................................................................9 CYLINDER HEAD ASSEMBLY ............................................................................................................................10 CYLINDER BLOCK ASSEMBLY ..........................................................................................................................11 LINER AND PISTON KIT ......................................................................................................................................12 CRANKSHAFT ASSEMBLY..................................................................................................................................13 ROCKER COVER AND BREATHER ....................................................................................................................14 CYLINDER HEAD ................................................................................................................................................15 CYLINDER BLOCK ..............................................................................................................................................16 OIL PAN AND GAUGE ........................................................................................................................................18 FLYWHEEL AND HOUSING ................................................................................................................................19 PISTON AND CONNECTING ROD ......................................................................................................................20 CAMSHAFT AND VALVE......................................................................................................................................21 TIMING GEAR ......................................................................................................................................................22 ATTACHING PARTS ............................................................................................................................................23 ENGINE MOUNTING & SUPPORT ......................................................................................................................24 OIL PUMP AND STRAINER ................................................................................................................................25 OIL FILTER ..........................................................................................................................................................26 OIL COOLER ........................................................................................................................................................27 OIL LINE ..............................................................................................................................................................28 FUEL FILTER AND HOSE ....................................................................................................................................29 FUEL INJECTION PUMP GENERAL ..................................................................................................................30 FUEL INJECTION PUMP......................................................................................................................................31 INJECTION PUMP GOVERNOR..........................................................................................................................34 FUEL FEED PUMP ..............................................................................................................................................38 COUPLING............................................................................................................................................................39 INJECTION PIPE & NOZZLE ..............................................................................................................................40 FUEL RETURN HOSE..........................................................................................................................................41 WATER PUMP AND BELT....................................................................................................................................42 WATER PIPE AND THERMOSTAT ......................................................................................................................43 MANIFOLDS & TURBOCHARGER ......................................................................................................................44 STARTER, GLOW PLUGS & ALTERNATOR ......................................................................................................45 ENGINE COMMON PARTS..................................................................................................................................46 RADIATOR ............................................................................................................................................................48 ELECTRONIC GOVERNOR ................................................................................................................................50 EXHAUST ............................................................................................................................................................51 WATER SEPARATOR ..........................................................................................................................................52 BLOCK HEATER ..................................................................................................................................................53

LEGEND “AR” AS REQUIRED ( S T D ) S TA N D A R D S I Z E “O.S.” OVERSIZE “U.S.” UNDERSIZE NOTICE! THE INFORMATION IN THIS MANUAL IS KNOWN TO BE ACCURATE AS OF THE DATE OF RELEASE SHOWN ON THE COVER. HOWEVER, ENGINEERING CHANGES CAN OCCUR WITHOUT NOTICE. TO OBTAIN THE PROPER PARTS, PLEASE BE SURE TO USE THE MODEL NUMBER OF THE UNIT BEING SERVICED WHEN ORDERING FROM THIS MANUAL.

1

3.9L DIESEL QUICK REFERENCE GUIDE SPECIFICATIONS: CRANKCASE OIL CAPACITY: COOLING SYSTEM CAPACITY:

6.0 U.S. GALLONS (22.7 LITERS) 11.2 U.S. GALLONS (42.4 LITERS)

RECOMMENDED FLUIDS COOLANT: USE A 50/50 MIXTURE OF LOW SILICATE ETHYLENE GLYCOL BASE ANTI-FREEZE AND SOFT WATER. (IF DESIRED, A HIGH QUALITY RUST INHIBITOR MAY BE ADDED TO THE RECOMMENDED COOLANT MIXTURE.) WHEN ADDING COOLANT, ALWAYS ADD THE RECOMMENDED 50/50 MIXTURE.

ENGINE OIL: USE A HIGH QUALITY DETERGENT OIL HAVING AAPI CLASSIFICATION “FOR SERVICE CC OR CD.” THE SAE VISCOSITY RATING OF THE OIL SHOULD BE CAREFULLY SELECTED, BASED ON THE PREVAILING AMBIENT TEMPERATURE RANGE ANTICIPATED BEFORE THE NEXT OIL CHANGE. RECOMMENDED SAE VISCOSITY GRADES ARE AS FOLLOWS:

TEMPERATURE

RECOMMENDED OIL GRADE

ABOVE 90°F

SAE 40

32°F TO 90°F

SAE 30

12°F TO 32°F

SAE 20

2

3.9L DIESEL QUICK REFERENCE GUIDE QUICK REFERENCE ENGINE PARTS PART NUMBER

DESCRIPTION

0D58250105 0D58250103 0D58250139 0D58250142 0D58250211 0D58250227 0D58250250 0D58250261 0D58250448 0D58250476 0D58250619 0D58250495 0D58250628 090635 0D58250629

GASKET KIT, ENG OVERHAUL SLEEVE & PISTON KIT (FOR ONE ENGINE) BEARING SET, CRKSHFT OIL SEAL, CRKSHFT, RR OIL PUMP ASY, ENG OIL FILTER FUEL FILTER 1 PUMP ASY, INJ PUMP FUEL FEED NOZZLE & HOLDER ASY, FUEL, INJ WATER PUMP BELT SET, ALTERNATOR WATER PUMP FAN GLOW PLUG THERMOSTAT KIT AIR CLEANER, 7-3/4 OIL PAN GASKET GENERAC 3.9 LITER DIESEL ENGINE

GENERAC DIESEL GENERATOR Engine Parts Contact email: EngineParts@HeavyEquipmentRestorationParts.com Phone: 269 673 1638 Website: www.Diesel-Generator-Engine-Parts.com www.HeavyEquipmentRestorationParts.com

3

QTY 1 1 1 1 1 1 1 4 1 1 4 1 1 1

3.9L DIESEL SERVICE RECOMMENDATIONS 40 KW - 400 KW STANDBY DIESEL ENGINE DRIVEN GENERATOR SETS Following is a recommended maintenance schedule for Generac standby diesel engine driven generator sets from 40 kW to 400 kW in size. The established intervals in the schedule are the maximum recommended when the unit is used in an average service application. They will need to be decreased (performed more frequently) if the unit is used in a severe application. Use the unit hour meter or calendar time, whichever occurs first, from the previous maintenance interval to determine the next required maintenance interval.

Service Maintenance Interval Information: The various service maintenance intervals are designated by interval numbers as follows: 1 An early inspection of the generator set to insure it is ready to operate when required and to identify any potential problem areas.

Performed monthly or following each 10 hours of operation of the unit and requires approximately .5 man-hours per unit to complete.

This inspection may be performed by the end user providing the following safety steps are taken to prevent the engine from starting automatically without warning: To prevent injury, perform the following steps in the order indicated before starting any maintenance: • Disable the generator set from starting and/or connecting to the load by setting the control panel Auto-Off-Manual switch to the “OFF” position.

• Remove the control panel fuse.

• Turn off the battery charger.

• Remove the negative battery cable.

The battery charger must be turned off BEFORE removing the battery cable to prevent an over current condi ion from burning out sensitive control panel components and circuits.

Following all maintenance, reverse these steps to insure the unit is returned to standby setup for normal operation when required.

2 A break-in service inspection of the generator set to insure it is ready to operate and carry the load when required, and to identify any potential problem areas.

Performed ONLY ONCE following the first three months or the first 30 hours of operation after purchase of the unit and requires approximately 2.5 man-hours per unit to complete.

This inspection contains some maintenance tasks which require special tools, equipment, and/or knowledge to accomplish and should be performed only by an authorized Generac Service Dealer.

3 An operational inspection of the generator set to insure it is ready to operate and carry the load when required, and to identify any potential problem areas.

Performed semi-annually or following each 50 hours of operation of the unit and requires approximately 1.5 man-hours per unit to complete.

This inspection contains some maintenance tasks which require special tools, equipment, and/or knowledge to accomplish and should be performed only by an authorized Generac Service Dealer.

4 A mid-level inspection of the generator set to insure it is ready to operate and carry the load when required, and to identify any potential problem areas.

Performed annually or following each 100 hours of operation of the unit and requires approximately 5.0 man-hours per unit to complete.

This inspection contains some maintenance tasks which require special tools, equipment, and/or knowledge to accomplish and should be performed only by an authorized Generac Service Dealer.

NOTE: Add 20% to all times for 8 cylinder or larger engines.

4

3.9L DIESEL SERVICE RECOMMENDATIONS

GENERAC POWER SYSTEMS, INC. RECOMMENDED SCHEDULED MAINTENANCE PROGRAM SERVICE WORK TO BE PERFORMED BY FACTORY-TRAINED PERSONNEL ONLY.

OWNER INFORMATION

DEALER INFORMATION NAME: ADDRESS:

NAME: ACCOUNT #: ADDRESS:

SITE: PHONE:

PHONE: TECHNICIAN: SIGNATURE:

SIGNATURE:

PURCHASE DATE: APPLICATION:

START-UP DATE: Standby Power

Prime Power

Rental/Trailerized

GENERATOR & TRANSFER SWITCH INFORMATION GENERATOR

TRANSFER SWITCH

MODEL NUMBER: SERIAL NUMBER:

MODEL NUMBER: SERIAL NUMBER:

HOUR METER READING at Completion of the Inspection:

!

WARNING!

!

To prevent injury, perform the following steps in the order indicated before starting any maintenance: • Disable the generator set from starting and/or connecting to the load by setting the control panel Auto-Off-Manual switch to the “OFF” position.

• Remove the control panel fuse.

• Turn off the battery charger.

• Remove the negative battery cable.

NOTE: The battery charger must be turned off BEFORE removing the battery cable to prevent an over current condition from burning out sensitive control panel components and circuits.

Following all maintenance, reverse these steps to insure the unit is returned to standby setup for normal operation when required.

5

3.9L DIESEL SERVICE RECOMMENDATIONS Maintenance Tasks

Level 1 Recommended to be done monthly/ 10 hrs.

Level 2 Task Comp.

(DateInitials)

Required to be done 3 months/ Break-in 30 hrs.

1. Disable the unit from operating per the first page warning.

2. Check the engine oil level.

Adjust as necessary.

3. Check the engine coolant level. Adjust as necessary.

4. Check the engine coolant thermal protection level.

Correct as necessary.

5. Check the diesel fuel supply level. Fill as necessary.

6. Drain water and sediment from the diesel fuel tank.

7. Drain water from the fuel line water separator if the unit is equipped with one.

8. Check the air inlets and outlets for debris. Clean as necessary.

9. Check the battery electrolyte level if accessible. Adjust as necessary.

10. Check the battery posts, cables, and charger for loose connections, corrosion, and proper operation. Correct as necessary.

11. Check the unit wiring for loose connections, corrosion, and damage.

Correct as necessary.

12. Check the engine accessory drive belts for wear, weather cracking, and damage. Replace as necessary.

13. Visually inspect the unit looking for leaks, wear or damage, loose connections or components, and corrosion. Correct as necessary.

14. Test the engine and transfer switch safety devices. Correct and/or adjust as necessary.

6

Level 3 Task Comp.

(DateInitials)

Required to be done Semiannually/ 50 hrs.

Level 4 Task Comp.

(DateInitials)

Required to be done Annually/ 100 hrs.

Task Comp.

(DateInitials)

3.9L DIESEL SERVICE RECOMMENDATIONS Maintenance Tasks

Level 1 Recommended to be done monthly/ 10 hrs.

Level 2 Task Comp.

(DateInitials)

Required to be done 3 months/ Break-in 30 hrs.

15. Initiate an automatic start and transfer of the unit to site load and exercise it for at least 1 hour looking for leaks, loose connections or components, and abnormal operating conditions.

Correct as necessary.

16. Start and exercise the unit at full rated load (use a load bank if the site load is not enough) for at least 2 hours looking for leaks, loose connections or components, and abnormal operating conditions.

Correct as necessary.

17. Change the engine oil.

18. Replace the engine oi filter(s).

19. Replace the engine fuel filter(s) and re-prime the fuel system.

20. Replace the engine air filter(s).

21. Perform a 5 minute no-load operational run of the unit looking for any post service problems.

22. Return the unit to standby setup for operation when required.

7

Level 3 Task Comp.

(DateInitials)

Required to be done Semiannually/ 50 hrs.

Level 4 Task Comp.

(DateInitials)

Required to be done Annually/ 100 hrs.

Task Comp.

(DateInitials)

3.9L DIESEL — ENGINE OVERHAUL GASKET KIT

ITEM

PART NUMBER

DESCRIPTION

01070

0D58250105

GASKET KIT, ENG OVERHAUL

GENERAC DIESEL GENERATOR Engine Parts Contact email: EngineParts@HeavyEquipmentRestorationParts.com Phone: 269 673 1638 Website: www.Diesel-Generator-Engine-Parts.com www.HeavyEquipmentRestorationParts.com 8

QTY 1

3.9L DIESEL — SHORT ENGINE ASSEMBLY

ITEM

PART NUMBER

DESCRIPTION

01010A

0D58250100

ENGINE ASSY, SHORT

9

QTY 1

3.9L DIESEL — CYLINDER HEAD ASSEMBLY

ITEM

PART NUMBER

DESCRIPTION

01200A

0D58250101

HEAD ASSY, ENG CYLINDER

10

QTY 1

3.9L DIESEL — CYLINDER BLOCK ASSEMBLY

ITEM

PART NUMBER

DESCRIPTION

01300A

0D58250102

BLOCK ASSY, CYLINDER

11

QTY 1

3.9L DIESEL — LINER AND PISTON KIT

ITEM

PART NUMBER

DESCRIPTION

01350

0D58250103

SLEEVE & PISTON KIT (FOR ONE ENGINE)

12

QTY 1

3.9L DIESEL — CRANKSHAFT ASSEMBLY

ITEM

PART NUMBER

DESCRIPTION

03000A

0D58250104

CRANKSHAFT ASSY

13

QTY 1

3.9L DIESEL — ROCKER COVER AND BREATHER

ITEM

PART NUMBER

DESCRIPTION

01100 01110 01134 01182B 01198B 01951 01987 04903A

0D58250106 0D58250107 0D57030110 0D57030111 0D58250108 0D58250109 0D58250110 0D57030121

COVER, ROCKER GASKET, ROCKER COVER SEAL, RUBBER WASHER BOLT HOSE, 31, 4 X 725 CLIP, ENG BREATHER CAP ASY, ENG OIL FILLER

GENERAC DIESEL GENERATOR Engine Parts Contact email: EngineParts@HeavyEquipmentRestorationParts.com Phone: 269 673 1638 Website: www.Diesel-Generator-Engine-Parts.com www.HeavyEquipmentRestorationParts.com 14

QTY 1 1 2 2 2 1 1 1

3.9L DIESEL — CYLINDER HEAD

GENERAC DIESEL GENERATOR Engine Parts Contact email: EngineParts@HeavyEquipmentRestorationParts.com Phone: 269 673 1638 Website: www.Diesel-Generator-Engine-Parts.com www.HeavyEquipmentRestorationParts.com ITEM

PART NUMBER

DESCRIPTION

01207D 01210 01282B 01296B 01296C 01296D 01296E 01298B 01298C 03407 03411 03460 03470

0D58250111 0D58250112 0D58250113 0D58250114 0A53990114 0D58250115 0A53990113 0D58250116 0D58250117 0D58250118 0D58250119 0D57030132 0D57030133

DIRECTOR, CYL HEAD WATER GASKET, CYL HEAD STUD, 10 X 48 CAP, SEALING, CAP, SEALING, CAP, SEALING, CAP, SEALING, HEAD BOLT, HEAD BOLT, SEAT, EXHAUST VALVE SEAT, INLET VALVE GUIDE, INLET VALVE GUIDE, EXHAUST VALVE

15

QTY 1 1 8 4 7 6 4 12 5 4 4 4 4

3.9L DIESEL — CYLINDER BLOCK

16

3.9L DIESEL — CYLINDER BLOCK ITEM

PART NUMBER

DESCRIPTION

01305 01325 01355 01381 01386M 01386N 01387H 01387K 01387M 01387N 01395H 01395HB 01395J 01395K 01395N 01396B 01396C 01396D 01396E 01396F 01397K 01397M 01397N 02027 03034 03040 03044 03061 03080

0D58250120 0D58250121 0D58250122 0D58250123 0D57030143 0D58250124 0D57030145 0D57030146 0D58250125 0D58250126 0D58250127 0D58250128 0A53990114 0D58250115 0D58250129 0D58250130 0D58250131 0D58250132 0D58250133 0D58250134 0D57030175 0D58250135 0D58250136 0D58250137 0D58250138 0D58250139 0D58250140 0D58250141 0D58250142

CHECK VALVE GASKET, CYL BLOCK FR PLATE SLEEVE, CYLINDER, STD OIL JET, CYL BLOCK SPRING PIN, 4X10 SPRING PIN, 6X16 PIN, DOWEL, 12X17 PIN, DOWEL, 12X34 PIN, DOWEL,, 12X24 PIN, DOWEL, 10X16 CAP, SEALING, CAP, SEALING, CAP, SEALING, CAP, SEALING, CAP, SEALING, BUSHING, CYL BLOCK BUSHING, CYL BLOCK BUSHING, CYL BLOCK BUSHING, CYL BLOCK BUSHING, CYL BLOCK BOLT, FLANGE, BOLT, FLANGE, BOLT, PLATE, CYL BLOCK, FR OIL SLINGER, REAR BEARING SET, CRKSHFT PLATE, CRKSHFT THRUST SEAL, RUBBER REAR OIL SEAL, CRKSHFT, RR

Standard Main Bearing Set 03040 0D58250139 .010" Undersize Main Bearing Set 03040A 0D58250139A .020" Undersize Main Bearing Set 03040B 0D58250139B .030" Undersize Main Bearing Set 03040C 0D58250139C .040" Undersize Main Bearing Set 03040D 0D58250139D

GENERAC DIESEL GENERATOR Engine Parts Contact email: EngineParts@HeavyEquipmentRestorationParts.com Phone: 269 673 1638 Website: www.Diesel-Generator-Engine-Parts.com www.HeavyEquipmentRestorationParts.com

17

QTY 4 1 4 4 6 2 1 1 1 4 6 1 2 3 2 1 1 1 1 1 5 7 10 1 1 1 3 2 1

3.9L DIESEL — OIL PAN AND GAUGE

----- 01501

ITEM

PART NUMBER

DESCRIPTION

01500 01521 01597 01598 01598B 01598C 04911 04912 04956 04999 01501

0D58250143 0A53990146 0D57030276 0A53990147 0D58250144 0A53990468 0D58250145 0D58250146 0D57030115 0D58250148 0D58250629

OIL PAN, ENG GASKET, ENG OIL PAN DRN PLUG BOLT, FLANGE, 8X12 PLUG, SCREW, 18 PLUG, SCREW, 14 PLUG, SCREW, 16 GAUGE, ENG OIL LEVEL GUIDE, ENG OIL LEVEL GAUGE BOLT, FLANGE, 10X16 O-RING, 11 OIL PAN GASKET GENERAC 3.9 LITER DIESEL ENGINE

18

QTY 1 1 25 1 1 1 1 1 1 1 1

3.9L DIESEL — FLYWHEEL AND HOUSING

ITEM

PART NUMBER

DESCRIPTION

02100A 02116 02179 02185B 02192 02192B 03030A 03035 03045 03057 03797

0D58250149 0A53990432 0D58250150 0A53990468 0D58250152 0D58250153 0D58250154 0D58250155 0D58250156 0D57030198 0D58250157

HOUSING ASY, FLYWHEEL GASKET, FLYWHEEL HOUSING STUD, PLUG, SCREW, BOLT, FLANGE, BOLT, FLANGE, FLYWHEEL ASY BEARING, FLYWHL DRIVE PINION PLATE, FLYWHEEL BOLT LOCK RING GEAR, FLYWHEEL BOLT,

19

QTY 1 1 1 1 12 2 1 1 3 1 6

3.9L DIESEL — PISTON AND CONNECTING ROD

ITEM

PART NUMBER

DESCRIPTION

03006 03010A 03016 03036 03037 03047 03050 03060 03772 03785 03788 03789 03798

0D57030205 0D58250158 0D58250159 0D58250160 0D58250161 0D58250162 0D58250163 0D58250164 0D57030219 0D58250165 0D57030202 0D58250166 0D58250167

BOLT, CONNECTING ROD CONNECTING ROD ASY BUSHING, CONNECTING ROD PIN, PISTON PISTON, STD PULLEY, CRANKSHAFT BEARING SET, CONNECTING ROD RING SET, PISTON, STD PIN, DOWEL, 4X10 NUT, FLANGE, 24 PIN, DOWEL, 14X28 KEY, WOODRUFF, 7X22 SNAP RING, PISTON

Standard Rod Bearing Set 03050 0D58250163 .010" Undersize Rod Bearing Set 03050A 0D58250136A .020" Undersize Rod Bearing Set 03050B 0D58250136B .030" Undersize Rod Bearing Set 03050C 0D58250136C .040" Undersize Rod Bearing Set 03050A 0D58250136D

GENERAC DIESEL GENERATOR Engine Parts Contact email: EngineParts@HeavyEquipmentRestorationParts.com Phone: 269 673 1638 Website: www.Diesel-Generator-Engine-Parts.com www.HeavyEquipmentRestorationParts.com 20

QTY 8 4 4 4 4 1 1 1 8 1 1 2 8

3.9L DIESEL — CAMSHAFT AND VALVE

ITEM

PART NUMBER

DESCRIPTION

03100 03136 03146 03172 03194 03196 03198 03266 03268B 03269 03275 03276 03277 03299 03300 03302B 03302C 03302D 03302E 03316 03323 03356 03405 03410 03416 03417 03420 03440 03450

0D58250168 0D58250169 0D58250170 0D58250171 0A45310163 0D58250166 0D57030175 0D58250172 0D58250173 0D58250174 0D58250175 0D58250176 0D57030114 0D58250177 0D58250178 0D58250179 0D58250180 0D58250181 0D58250182 0D58250183 0D58250184 0D58250185 0D57030247 0D58250186 0D58250187 0D58250188 0D58250189 0D57030252 0D57030253

CAMSHAFT GEAR, CAMSHAFT PLATE, CAMSHAFT THRUST TAPPET, LIFTER, VALVE PLUG, CAMSHAFT KEY, WOODRUFF, 7X22 BOLT, FLANGE, SCREW, PLUG, EXPANSION, SPRING PIN, CAP, VALVE GEAR TRAIN BUSHING, VALVE GEAR TRAIN BOLT, FLANGE, NUT, JAM SHAFT, ROCKER ARM BRACKET, ROCKER SHAFT BRACKET, ROCKER SHAFT BRACKET, ROCKER SHAFT BRACKET, ROCKER SHAFT PUSH ROD, ROCKER ARM ROCKER ARM, INLET & EXH VALVE SPRING, ROCKER SHAFT RETAINER, VALVE SPRING VALVE, INLET SPRING, VALVE, INR SPRING, VALVE, OTR VALVE, EXHAUST SEAL, VALVE STEM LOCK, VALVE SPRING RETAINER

QTY 1 1 1 8 1 1 2 8 2 2 8 8 2 8 1 1 2 1 1 8 8 4 8 4 8 8 4 8 16

GENERAC DIESEL GENERATOR Engine Parts Contact email: EngineParts@HeavyEquipmentRestorationParts.com Phone: 269 673 1638 Website: www.Diesel-Generator-Engine-Parts.com www.HeavyEquipmentRestorationParts.com

3.9L DIESEL — TIMING GEAR

ITEM

PART NUMBER

DESCRIPTION

02003A 02034B 02036 02982 02992 02993B 02993C 02993D 02993E 03026 03033 03107B 03132A 03145 03155B 03298E

0D58250190 0D58250191 0D58250192 0D58250125 0A53990114 0D58250193 0D57030362 0D57030444 0D58250194 0D58250195 0D58250196 0D58250197 0D58250198 0D58250199 0D58250200 0D58250201

CASE ASY, TIMING GEAR POINTER, FRONT CRANKSHAFT OIL SEAL, PIN, DOWEL, CAP, BOLT, FLANGE, BOLT,FLANGE, BOLT,FLANGE, BOLT, FLANGE, GEAR, CRANKSHAFT OIL SLINGER, FRONT BUSHING, TIMING GEAR TRAIN GEAR ASY, CAM IDLER PLATE, CAM IDLER GEAR THRUST SHAFT, CAM IDLER GEAR BOLT, FLANGE,

22

QTY 1 2 1 1 1 2 4 7 6 1 1 1 1 1 1 2

3.9L DIESEL — ATTACHING PARTS

ITEM

PART NUMBER

DESCRIPTION

01385B 01385C 01395B 01395D 01399D 02200 02200C 02299B 02299C

0D58250202 0D58250203 0D57030154 0D58250204 0A53990432 0D58250205 0D58250206 0D57030228 0D58250207

PLUG, SCREW, 16 PLUG, TAPER, 1/8 CAP, SEALING, CAP, SEALING, GASKET, CYLINDER BLOCK ENGINE HANGER ENGINE HANGER BOLT, FLANGE, BOLT, FLANGE,

23

QTY 1 2 1 1 1 1 1 2 2

3.9L DIESEL — ENGINE MOUNTING & SUPPORT

ITEM

PART NUMBER

DESCRIPTION

02101 02804 02880 02899

0D58250208 0D58250209 0D58250207 0D58250207

BRACKET, FLYWHL HSG ENG MTG BRACKET, CYL BLOCK ENG MTG BOLT, FLANGE, BOLT, FLANGE,

24

QTY 2 2 8 8

3.9L DIESEL — OIL PUMP AND STRAINER

ITEM

PART NUMBER

DESCRIPTION

04000A 04005 04007 04016 04033 04042 04046 04083 04088 04088B 04096 04098 04098B 04124 04175 04178 04178B

0D58250211 0D58250212 0D58250213 0D58250214 0D58250215 0D58250216 0D58250217 0D58250218 0D58250219 0D58250220 0D58250221 0D58250222 0D58250223 0D58250224 0D58250219 0D58250226 0D57030303

OIL PUMP ASY, ENG GEAR & CASE KIT, ENG OIL PUMP COVER, ENG OIL PUMP GEAR, ENG OIL PUMP DRIVEN SEAT, ENG OIL PUMP RELIEF VALVE SPRING, ENG OIL PUMP RELIEF VALVE VALVE, ENG OIL PUMP RELIEF SNAP RING, ENG OIL PUMP INR O-RING, O-RING, BOLT, FLANGE, BOLT, BOLT, STRAINER, ENG OIL PAN O-RING, BOLT, FLANGE, BOLT, FLANGE,

QTY 1 1 1 1 1 1 1 1 1 1 2 2 2 1 1 2 2

GENERAC DIESEL GENERATOR Engine Parts Contact email: EngineParts@HeavyEquipmentRestorationParts.com Phone: 269 673 1638 Website: www.Diesel-Generator-Engine-Parts.com www.HeavyEquipmentRestorationParts.com 25

3.9L DIESEL — OIL FILTER

ITEM

PART NUMBER

DESCRIPTION

04150

0D58250227

OIL FILTER

26

QTY 1

3.9L DIESEL — OIL COOLER

ITEM

PART NUMBER

DESCRIPTION

04300A 04301A 04309B 04322 04334 04338 04338B 04338C 04346B 04346C 04353 04377 04379C 04379F 04381 04385 04385B 04399 04399B 04399C 04399D

0D58250228 0D58250229 0D58250230 0D58250231 0D58250232 0D58250233 0D58250234 0D58250235 0D58250236 0D58250237 0D58250238 0D58250239 0A53990239 0D58250240 0D58250241 0D57030322 0D58250242 0D57030438 0D58250243 0D58250221 0D58250244

OIL COOLER ASSY, ENG BODY ASY, ENG OIL COOLER CLIP, ENG OIL COOLER ELEMENT, ENG OIL COOLER GASKET, ENG OIL COOLER COVER PLUG, ENG OIL COOLER PLUG, TAPER, 3/8 PLUG, DRAIN, 16 SPRING, ENG OIL COOLER BYPASS VLV SPRING, ENG OIL COOLER BYPASS VLV VALVE, ENG OIL COOLER BY-PASS NUT O-RING, O-RING, GASKET, ENG OIL COOLER PLUG, ENG OIL COOLER INR PLUG, ENG OIL COOLER INR BOLT, FLANGE, BOLT, FLANGE, BOLT, FLANGE, BOLT, FLANGE,

QTY 1 1 1 1 1 2 1 1 1 1 2 4 2 2 2 2 1 8 2 6 2

GENERAC DIESEL GENERATOR Engine Parts Contact email: EngineParts@HeavyEquipmentRestorationParts.com Phone: 269 673 1638 Website: www.Diesel-Generator-Engine-Parts.com www.HeavyEquipmentRestorationParts.com 27

3.9L DIESEL — OIL LINE

ITEM

PART NUMBER

DESCRIPTION

04925B 04974 04978 04994 04996 04996B 04996C 04997B 04997C 04997D 04997F 04998D 12537 12617 12621

0D58250245 0D58250246 0D58250247 0D58250248 0D58250249 0D58250381 0D57030344 0D57030228 0D57030276 0D57030114 0D58250496 0A53990255 0D58250497 0D58250498 0D58250499

TUBE, ENGINE OIL LINE SPACER, ENG OIL LINE O-RING, ENG OIL LINE CLAMP, ENG OIL LINE EYEBOLT, ENG OIL LINE EYEBOLT, ENG OIL LINE EYEBOLT, ENG OIL LINE BOLT, ENG OIL LINE BOLT, ENG OIL LINE BOLT, ENG OIL LINE BOLT, ENG OIL LINE GASKET, ENG OIL LINE GASKET, T/C OIL RETURN TUBE TUBE, T/C OIL FEED TUBE, T/C OIL RETURN

28

QTY 1 1 1 2 1 2 1 1 1 2 1 8 1 1 1

3.9L DIESEL — FUEL FILTER AND HOSE

ITEM

PART NUMBER

DESCRIPTION

05300 05300A 05302 05314 05392 05394B 05394C 05398 05399 05399B 05480M 05480N 05491

0D58250250 0D58250251 0D58250252 0D58250253 0D58250254 0A53990247 0A53990246 0A53990248 0D57030360 0D58250255 0D58250256 0D58250257 0D58250258

FUEL FILTER FUEL FILTER ASY BRACKET, FUEL FILTER HEAD, FUEL FILTER PLUG, SCREW, GASKET GASKET EYEBOLT, BOLT, FLANGE, BOLT, FLANGE, TUBE, FUEL LINE TUBE, FUEL LINE JOINT, FUEL LINE

29

QTY 1 1 1 1 1 1 4 2 2 2 1 1 1

3.9L DIESEL — FUEL INJECTION PUMP GENERAL

ITEM

PART NUMBER

DESCRIPTION

03118 07000A 07010A 07011B 07040A 07329S 07338 07339B 07347

0D58250259 0D58250260 0D58250261 0D58250262 0D58250266 0D58250269 0D58250270 0D57030326 0D58250207

GEAR, INJ PUMP DRIVE PUMP ASY, FUEL INJ PUMP ASY, INJ PUMP FUEL FEED BRACKET, INJ PUMP GOVERNOR ASY, INJ PUMP WASHER, PLAIN, O-RING, NUT, FLANGE, BOLT, FLANGE,

GENERAC DIESEL GENERATOR Engine Parts Contact email: EngineParts@HeavyEquipmentRestorationParts.com Phone: 269 673 1638 Website: www.Diesel-Generator-Engine-Parts.com www.HeavyEquipmentRestorationParts.com

30

QTY 1 1 1 1 1 1 1 1 2

3.9L DIESEL — FUEL INJECTION PUMP

ITEM

PART NUMBER

DESCRIPTION

07102B 07102C 07104B 07109 07113A 07113B 07113C 07117 07117C 07119 07119B 07119C 07119E 07119F 07119H 07122 07123 07125B 07126B

0D58250277 0D58250278 0D58250279 0D58250280 0D58250281 0D58250282 0D58250283 0D58250284 0D58250285 0D58250286 0D58250287 0D58250288 0D58250289 0D58250290 0D58250291 0D58250292 0D58250293 0D58250294 0D58250295

BEARING, INJ PUMP BODY BEARING, INJ PUMP BODY BOLT, WASHER ASY, D, 6X20 CAMSHAFT, INJ PUMP BODY COVER ASY, INJ PUMP BODY COVER, INJ PUMP BODY COVER, INJ PUMP BODY EYEBOLT EYEBOLT GASKET, INJ PUMP BODY GASKET, INJ PUMP BODY GASKET, INJ PUMP BODY GASKET, INJ PUMP BODY GASKET GASKET, INJ PUMP BODY HOLDER, INJ PUMP BODY HOUSING, INJ PUMP BODY NUT, 6 O-RING

Mitsubishi Diesel Engine Parts Contact email: EngineParts@HeavyEquipmentRestorationParts.com Phone: 269 673 1638 Website: www.HeavyEquipmentRestorationParts.com

QTY 1 1 4 1 1 1 1 1 1 1 2 4 1 4 2 4 1 3 1

3.9L DIESEL — FUEL INJECTION PUMP (CONT’D)

ITEM

PART NUMBER

DESCRIPTION

07126C 07131 07134 07135 07136A 07138 07141C 07141D 07143B 07143C 07143D 07144B 07144C

0D58250296 0D58250297 0D58250298 0D58250299 0D58250300 0D58250301 0D58250302 0D58250303 0D58250304 0D58250305 0D58250306 0D58250307 0D58250308

O-RING PINION, INJ PUMP BODY PLATE, INJ PUMP BODY PLUG PLUNGER ASY, INJ PUMP BODY RACK, INJ PUMP BODY RING, INJ PUMP BODY RING, INJ PUMP BODY SCREW SCREW SCREW SEAT, INJ PUMP BODY SEAT, INJ PUMP BODY

32

QTY 4 4 2 3 4 1 1 1 2 1 4 4 4

3.9L DIESEL — FUEL INJECTION PUMP (CONT’D) ITEM

PART NUMBER

DESCRIPTION

07146B

0D58250309 0D58250310 0D58250311 0D58250312 0D58250313 0D58250314 0D58250315 0D58250316 0D58250317 0D58250318 0D58250319 0D58250320 0D58250321 0D58250322 0D58250323 0D58250324 0D58250325 0D58250326 0D58250327 0D58250328 0D58250329 0D58250330 0D58250331 0D58250332 0D58250333 0D58250334 0D58250335 0D58250336 0D58250337 0D58250338 0D58250339 0D58250340 0D58250341 0D58250342 0D58250343 0D58250344 0D58250345 0D58250346 0D58250347 0D58250348 0D58250349 0D58250350 0D58250351 0D58250352 0D58250353 0D58250354

SHIM, T=0.10 SHIM, T=0.13 SHIM, T=0.15 SHIM, T=0.20 SHIM, T=0.30 SHIM, T=0.40 SHIM, T=0.50 SHIM, T=0.60 SHIM, T=0.70 SHIM, T=0.80 SHIM, T=0.90 SHIM, T=1.00 SHIM, T=1.10 SHIM, T=1.20 SHIM, T=1.30 SHIM, T=1.40 SHIM, T=0.03 SHIM, T=0.10 SHIM, T=0.12 SHIM, T=0.14 SHIM, T=0.16 SHIM, T=0.18 SHIM, T=0.30 SHIM, T=0.50 SHIM, T=1.00 SHIM, T=1.50 SHIM, T=0.03 SHIM, T=0.10 SHIM, T=0.12 SHIM, T=0.14 SHIM, T=0.16 SHIM, T=0.18 SHIM, T=0.30 SHIM, T=0.50 SHIM, T=1.00 SHIM, T=1.50 SHIM, T=2.00 SLEEVE, INJ PUMP BODY SPRING, INJ PUMP BODY SPRING, INJ PUMP BODY STOPPER, INJ PUMP BODY TAPPET ASY, INJ PUMP BODY VALVE, INJ PUMP BODY VALVE, INJ PUMP BODY WASHER PICKUP, INJ PUMP BODY

07146C

07146D

07147C 07149B 07149C 07151 07154A 07155B 07155C 07156B 07157

GENERAC DIESEL GENERATOR Engine Parts Contact email: EngineParts@HeavyEquipmentRestorationParts.com Phone: 269 673 1638 Website: www.Diesel-Generator-Engine-Parts.com www.HeavyEquipmentRestorationParts.com 33

QTY AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR 4 4 4 4 4 4 1 3 1

3.9L DIESEL — INJECTION PUMP GOVERNOR

34

3.9L DIESEL — INJECTION PUMP GOVERNOR ITEM

PART NUMBER

DESCRIPTION

07040A 07205 07207BE 07207FB 07207FC 07207G 07207H 07207J 07207N 07207P 07207PB 07211B 07221C 07211D 07213C 07217 07217A 07217FB 07217FC 07221B 07221D 07221E 07226A 07227B 07227C 07227D 07227E 07227K 07232A 07235B 07235C 07236A 07236B 07236C 07236D 07236F 07236FB 07236K 07236M 07239 07243C 07243D 07243E 07243F 07243FB 07243G 07243H 07243J 07243K 07243M 07244B 07244C 07244D

0D58250266 0D58250355 0D58250356 0D58250357 0D58250358 0D58250359 0D58250360 0D58250361 0D58250500 0D58250362 0D58250273 0D58250363 0D58250502 0D58250364 0D58250365 0D58250366 0D58250367 0D58250368 0D58250369 0D58250501 0D58250370 0D58250371 0D58250372 0D58250373 0D58250374 0D58250375 0D58250503 0D58250376 0D58250377 0D58250378 0D58250379 0D58250380 0D58250381 0D58250382 0D58250383 0D58250384 0D58250385 0D58250386 0D58250504 0D58250387 0D58250505 0D58250388 0D58250389 0D58250390 0D58250391 0D58250506 0D58250507 0D58250392 0D58250393 0D58250394 0D58250395 0D58250396 0D58250397

GOVERNOR ASY, INJ PUMP BEARING, INJ PUMP GOVERNOR BOLT, WASHER ASY, D, 6X18 BOLT, 6X29.6 BOLT, L=8 BOLT, WASHER ASY, D, 6X40 BOLT, WASHER ASY, D, 6X50 BOLT, WASHER ASY, D, 6X12.5 BOLT, INJ PUMP GOV BOLT, WASHER ASY, D, 6X22 BOLT, WASHER ASY, D, 6X16 BUSHING, INJ PUMP GOVERNOR DAMPER, INJ PUMP GOV BUSHING, INJ PUMP GOVERNOR CAP, INJ PUMP GOVERNOR COVER, INJ PUMP GOVERNOR COVER ASY, INJ PUMP GOVERNOR COVER, INJ PUMP GOVERNOR COVER, INJ PUMP GOVERNOR DAMPER, INJ PUMP GOV DAMPER, INJ PUMP GOVERNOR DAMPER, INJ PUMP GOVERNOR FLYWEIGHT ASY, INJ PUMP GOVERNOR GASKET, INJ PUMP GOVERNOR GASKET, INJ PUMP GOVERNOR GASKET, INJ PUMP GOVERNOR GASKET, INJ PUMP GOV GASKET, INJ PUMP GOVERNOR HOUSING ASY, INJ PUMP GOVERNOR KEY, INJ PUMP GOVERNOR KEY, INJ PUMP GOVERNOR LEVER ASY, INJ PUMP GOVERNOR LEVER, INJ PUMP GOVERNOR LEVER, INJ PUMP GOVERNOR LEVER, INJ PUMP GOVERNOR LEVER, INJ PUMP GOVERNOR LEVER, INJ PUMP GOVERNOR LEVER, INJ PUMP GOVERNOR LEVER, INJ PUMP GOV LEVER, INJ PUMP GOVERNOR NUT, INJ PUMP GOV NUT NUT NUT NUT NUT, INJ PUMP GOV NUT, INJ PUMP GOV NUT NUT NUT O-RING, 15.8 O-RING O-RING, D=12.3

35

QTY 1 1 1 3 3 4 2 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 3 1 1 1 1 1 2 1 1

3.9L DIESEL — INJECTION PUMP GOVERNOR (CONT’D)

36

3.9L DIESEL — INJECTION PUMP GOVERNOR (CONT’D) ITEM

PART NUMBER

DESCRIPTION

07244E 07245B 07247 07247B 07247C 07248B 07248C 07249B 07249C 07249F 07255B 07255C 07255D 07262B 07264D

0D58250398 0D58250399 0D58250400 0D58250401 0D58250402 0D58250403 0D58250404 0D58250405 0D58250406 0D58250407 0D58250408 0D58250409 0D58250409 0D58250410 0D58250411 0D58250412 0D58250413 0D58250414 0D58250415 0D58250416 0D58250417 0D58250508 0D58250418 0D58250509 0D58250419 0D58250420 0D58250421 0D58250422 0D58250423 0D58250424 0D58250510 0D58250426

O-RING, 9 OIL SEAL PIN PIN PIN, SPLIT, 2X10 PLATE, INJ PUMP GOVERNOR PLATE, INJ PUMP GOVERNOR PLUG PLUG PLUG SCREW SCREW, 8X57 SCREW, 8X57 SHAFT, INJ PUMP GOVERNOR SHIM, T=0.10 SHIM, T=0.20 SHIM, T=0.30 SHIM, T-0.40 SHIM, T=1.00 SHIM, T=0.4 SLEEVE, INJ PUMP GOVERNOR SLIDER, INJ PUMP GOV SNAP RING, 15 SNAP RING, INJ PUMP GOV SPRING, INJ PUMP GOVERNOR SPRING, INJ PUMP GOVERNOR SPRING, 3.6 SPRING, 6.6 SPRING, 8.6 WASHER, SPRING, T=2.50 WASHER, INJ PUMP GOV SOLENOID ASY, INJ PUMP GOVERNOR

07264E 07265 07266 07267B 07267C 07269D 07269H 07269J 07269K 07269M 07277C 07277G 07284A

GENERAC DIESEL GENERATOR Engine Parts Contact email: EngineParts@HeavyEquipmentRestorationParts.com Phone: 269 673 1638 Website: www.Diesel-Generator-Engine-Parts.com www.HeavyEquipmentRestorationParts.com

37

QTY 1 1 1 1 1 1 1 2 1 1 1 1 1 1 AR AR AR AR AR 1 1 1 2 1 1 1 1 1 1 1 1 1

3.9L DIESEL — FUEL FEED PUMP

ITEM

PART NUMBER

DESCRIPTION

07010 07010A 07302 07305B 07305C 07306 07307B 07307C 07307D 07309 07312 07314 07315 07316B 07317 07318 07321 07322B 07322C 07323 07325 07326

0D58250427 0D58250261 0D58250428 0D58250429 0D58250284 0D58250430 0D58250431 0D58250432 0D58250290 0D58250433 0D58250434 0D58250435 0D58250436 0D58250437 0D58250438 0D58250439 0D58250440 0D58250441 0D58250442 0D58250443 0D58250444 0D58250445

PUMP, INJ PUMP FUEL FEED PUMP ASY, INJ PUMP FUEL FEED BLOCK, INJ PUMP FUEL FEED PUMP EYEBOLT EYEBOLT FILTER, INJ PUMP FUEL FEED PUMP GASKET, T=1.00 GASKET, INJ PUMP FUEL FEED PUMP GASKET, INJ PUMP FUEL FEED PUMP HOUSING, INJ PUMP FUEL FEED PUMP NIPPLE, INJ PUMP FUEL FEED PUMP PIN PISTON, INJ PUMP FUEL FEED PUMP PLUG PUSH ROD, INJ PUMP FUEL FEED PUMP ROLLER, INJ PUMP FUEL FEED PUMP SNAP RING SPRING SPRING SUPPORT, INJ PUMP FUEL FEED PUMP TAPPET, INJ PUMP FUEL FEED PUMP VALVE, INJ PUMP FUEL FEED PUMP

38

QTY 1 1 2 1 1 1 1 2 4 1 1 1 1 1 1 1 1 2 1 1 1 2

3.9L DIESEL — COUPLING

ITEM

PART NUMBER

DESCRIPTION

03118 07020 07020A 07181B 07183B 07185B 07185C

0D58250511 0D58250512 0D58250513 0D58250514 0D58250515 0D58250446 0D58250447

GEAR, INJ PUMP DRIVE COUPLING, INJ PUMP COUPLING ASSY, INJ PUMP BOLT, INJ PUMP COUPLING NUT, INJ PUMP COUPLING WASHER, INJ PUMP COUPLING WASHER, INJ PUMP COUPLING

GENERAC DIESEL GENERATOR Engine Parts Contact email: EngineParts@HeavyEquipmentRestorationParts.com Phone: 269 673 1638 Website: www.Diesel-Generator-Engine-Parts.com www.HeavyEquipmentRestorationParts.com

39

QTY 1 1 1 4 1 1 1

3.9L DIESEL — INJECTION PIPE & NOZZLE

ITEM

PART NUMBER

DESCRIPTION

07400A 07402 07405 07410A 07416 07420 07429

0D58250448 0D58250449 0D58250450 0D58250451 0D58250452 0D58250453 0D58250516 0D58250454 0D58250455 0D58250456 0D58250457 0D58250458 0D58250459 0D58250460 0D58250461 0D58250462 0D58250463 0D58250464 0D58250465 0D58250466 0D58250467 0D58250468 0D58250469 0D58250470 0D58250471 0D57030363 0D57030407 0D57030409

NOZZLE & HOLDER ASY, FUEL, INJ BRIDGE, FUEL INJ NOZZLE GASKET, FUEL, INJ NOZZLE HOLDER ASY, FUEL INJ NOZZLE SEAT, FUEL INJ NOZZLE HOLDER NOZZLE, FUEL INJECTION TUBE, FUEL INJ NO. 1 TUBE, FUEL INJ, 6.35X1.8X590, NO.2 TUBE, FUEL INJ, 6.35X1.8X590, NO.3 TUBE, FUEL INJ, 6.35X1.8X590, NO.4 SHIM, T=0.100 SHIM, T=0.200 SHIM, T=0.300 SHIM, T=0.400 SHIM, T=0.500 SHIM, T=0.520 SHIM, T=0.540 SHIM, T=0.560 SHIM, T=0.580 SPRING, FUEL INJ NOZZLE HOLDER SPACER, FUEL INJ NOZZLE PIN, FUEL INJ NOZZLE O-RING, D=15 NUT BOLT, WASHER ASY, D, 10X50 NUT, FLANGE, 6 CLAMP, D=6X2 CLAMP, D=6X3

07433B

07434B 07486 07491 07492 07493B 07494 07497 07498 07498D

QTY

Mitsubishi Diesel Engine Parts Contact email: EngineParts@HeavyEquipmentRestorationParts.com Phone: 269 673 1638 Website: www.HeavyEquipmentRestorationParts.com www.Diesel-Generator-Engine-Parts.com

4 4 4 4 4 4 1 1 1 1 AR AR AR AR AR AR AR AR AR 4 4 8 4 4 4 2 2 2

3.9L DIESEL — FUEL RETURN HOSE

ITEM

PART NUMBER

DESCRIPTION

05473C 07511 07512

0D58250473 0D58250474 0D58250475

CLIP, D=12 TUBE, INJ PUMP FUEL RETURN TUBE, FUEL INJ NOZZLE FUEL RETURN

GENERAC DIESEL GENERATOR Engine Parts Contact email: EngineParts@HeavyEquipmentRestorationParts.com Phone: 269 673 1638 Website: www.Diesel-Generator-Engine-Parts.com www.HeavyEquipmentRestorationParts.com

41

QTY 1 1 1

3.9L DIESEL — WATER PUMP AND BELT

ITEM

PART NUMBER

DESCRIPTION

10000A 10040 10071 10088B 10088C 10534

0D58250476 0D58250619 0D58250478 0D57030302 0D58250243 0D58250479

WATER PUMP BELT SET, ALTERNATOR FAN WATER PUMP O-RING, BOLT, FLANGE, BOLT, FLANGE, PULLEY, COOLING FAN

42

QTY 1 1 1 2 2 1

3.9L DIESEL — WATER PIPE AND THERMOSTAT

ITEM

PART NUMBER

DESCRIPTION

10100 10106 10110 10146 10177B 10177C 10177D 10199

0E2423 0D58250480 0D58250628 0D58250482 0D57030302 0A53990179 0D58250483 0D58250517

CASE, THERMOSTAT COVER, THERMOSTAT CASE THERMOSTAT KIT PIPE, THERM WATER BY-PASS BOLT, FLANGE, BOLT, FLANGE, BOLT, FLANGE, O-RING, COOLING WATER LINE

GENERAC DIESEL GENERATOR Engine Parts Contact email: EngineParts@HeavyEquipmentRestorationParts.com Phone: 269 673 1638 Website: www.Diesel-Generator-Engine-Parts.com www.HeavyEquipmentRestorationParts.com

43

QTY 1 1 1 1 3 2 2 2

3.9L DIESEL — MANIFOLDS & TURBOCHARGER

ITEM

PART NUMBER

DESCRIPTION

11400 11410 11424 11442C 12000 12010 12089 12094B 12096 12500A 12501 12505 12506

0D58250484 0D58250485 0D58250486 0D58250487 0D58250488 0D58250489 0D57030449 0D58250490 0D57030450 0D58250491 0D58250617 0D58250616 0D58250618

MANIFOLD, INLET GASKET, INLET MANIFOLD BOLT, FLANGE, STUD, MANIFOLD, EXHAUST GASKET, EXHAUST MANIFOLD STUD, SPACER, T=21 NUT, SELF LOCKING, FLANGE, TURBO CHARGER ASY GASKET, TURBO TO EXHAUST MANIFOLD GASKET, TURBO TO EXHAUST PIPE NUT, TURBO MOUNTING

GENERAC DIESEL GENERATOR Engine Parts Contact email: EngineParts@HeavyEquipmentRestorationParts.com Phone: 269 673 1638 Website: www.Diesel-Generator-Engine-Parts.com www.HeavyEquipmentRestorationParts.com

44

QTY 1 2 8 2 1 4 4 8 8 1 1 1 4

3.9L DIESEL — STARTER, GLOW PLUGS & ALTERNATOR

ITEM

PART NUMBER

DESCRIPTION

14000A 14195B 14199 14615 14650 14200A 02014 14216 14248 14277 14384D 14384E 14384G 14788B 14788C 14788D 14788H 14799E 14799F 14799G 14799H

0D58250492 0D58250518 0D58250153 0D58250519 0D58250495 0D58250494 0D58250493 0D58250520 0D58250521 0D58250522 0D58250523 0D57030184 0D58250525 0D57030472 0D57030466 0A53990186 0D57030326 0D57030474 0D58250207 0D58250524 0D57030360

STARTER ASY NUT, STARTER BOLT, STARTER PLATE, GLOW PLUG CONNECTING GLOW PLUG ALTERNATOR ASSY COVER BRACE, ALT ADJUSTING COVER, ALT PULLEY SHAFT, ALT ADJUSTING WASHER, ALT WASHER, ALT WASHER, ALT NUT, ALT NUT, ALT NUT, ALT NUT, ALT BOLT, ALT BOLT, ALT BOLT, ALT BOLT, ALT

45

QTY 1 1 2 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1

3.9L DIESEL — ENGINE COMMON PARTS

46

3.9L DIESEL — ENGINE COMMON PARTS ITEM

PART NUMBER

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13

0D5825 0E1142 0A8240 098184 0D9220 0E2911 049721 022097 049811 097474 0E3171 055596 0D2244N

14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47

0E3101 044117 065317 0D4739 G053666 053666SRV 029612 035483 042574 035430 G0A8584 046526 048527 071623 064416 022131 043107 022129 022145 046579 0E2463 0E2464 053668 0D9380 G0A6751 0E3093 082507 0E2907 049954 047411 022473 036409 049813 051756 0E2423

ENGINE 3.9L MITSUBISHI ADAPTER FLYWHEEL HSG. MACHINED FLEX PLATE FAN COOLING SPACER FAN 3.9L 100K ARM THROTTLE CONTROL SCREW HHC M6-1.0 X 35 G8.8 BLK WASHER LOCK M6-1/4 WASHER FLAT M6 BANJO ASSY M14-1.5 ADAPTER FUEL RETURN FITTING BARBED STR 3/8 NPT X 3/8 ASSY MAGPICKUP (ELECTRONIC GOVERNOR) ASSY MAGPICKUP STANDARD GOVERNOR) ADAPTER MAG PICK UP BARBED STR 3/8 NPT X 5/8 FITTING OIL DRAIN M18-1.5 WASHER FLAT SENDER OIL PRESSURE COUPLING FULL 1/8-27 NIPPLE PIPE 1/8 NPT X 1-1/2 ADAPTOR 1/8 NPTF TO 1/8-28 PIPE TEE 1/8 NPT SWITCH OIL PRESSURE WASHER LOCK M10 SCREW SHC 3/8-16 X 3/4 G8.8 NZ SCREW SHC M10-1.5 X 55 G12.9 SCREW HHC M10-1.5 X 45 G8.8 WASHER FLAT 3/8-M10 ZINC SCREW HHC M8-1.25 X 25 G8.8 WASHER LOCK M8-5/16 WASHER FLAT 5/16-M8 ZINC SCREW SHC M8-1.25 X 60 G12.9 GASKET THERMOSTAT CASE GASKET THERMOSTAT COVER SENDER WATER TEMP ADAPTER 1/8 NPT TO M16-1.5 SWITCH TEMPERATURE SOLENOID ASSY 24V SEALED CONN STGHT TYP SWVL .25-28 BRACKET MOUNTING SHUT-DN SOLND BALL JOINT 1/4-28 R/H SCREW HHC M6-1.0 X 16 G8.8 WASHER FLAT 1/4-M6 ZINC NUT HEX 1/4-28 STEEL NUT HEX M6 X 1.0 G8 YEL CHR SCREW HHC M10-1.5 X 20 G8.8 THERMOSTAT HSG REWORKED 3.9L

GENERAC DIESEL GENERATOR Engine Parts Contact email: EngineParts@HeavyEquipmentRestorationParts.com Phone: 269 673 1638 Website: www.Diesel-Generator-Engine-Parts.com www.HeavyEquipmentRestorationParts.com 47

QTY 1 1 2 1 1 1 1 4 1 1 1 1 2 1 1 2 1 1 1 1 1 1 1 1 34 8 12 12 14 4 8 4 4 1 1 1 1 1 1 1 1 1 2 2 2 2 2 1

3.9L DIESEL — RADIATOR

48

3.9L DIESEL — RADIATOR ITEM

PART NUMBER

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 * 33 * 34 * 35 * 36 37 ** 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52

0E1411B 0A5160 0D9040A 0D9040 0D9041 049814 046526 022131 086133G 090283 059981 045772 035461 0D7872 0D9443 045757 0E2025 0D9817 G0A5260A 080773B 086133E G0E2544 0E2545 086133D 0D8518 035587 057824 047290 040173 052250 046627 0E2671 0E2673 0A2110 080723B 049811 0E2674 022097 036865 047290 0E0561 051768 0A2770 0E1972 047290 047290 071296B 086133C 051769 059980 046526 022131

RADIATOR W703 X H749 L-IN L-OUT ASSEMBLY CAC 19 CORE RADIATOR SUPPORT RH 3.9L RADIATOR SUPPORT LH VENTURI FAN 3.9 100KW SCREW HHC M10-1.5 X 25 G8.8 WASHER LOCK M10 WASHER FLAT 3/8-M10 ZINC CLAMP HI TORQUE 3.75 - 4.625 CAP RADIATOR 13 PSI SCREW HHC M10-1.5 X 30 G10.9 NUT HEX M10-1.5 G8 YEL CHR BARBED STR 1/4 NPT X 3/8 LEVEL ONE GUARDING LH SIDE GUARD FAN 3.9L SCREW HHC M6-1.0 X 25 G8.8 AIR TUBE CAC TO TURBO TUBE AIR INTAKE 3.9L HOSE HOSE RES TURBO CLAMP HI TORQUE 2.75 - 3.625 HOSE RADIATOR INLET 3.9L HOSE RADIATOR OUTLET 3.9L CLAMP HI TORQUE 2.25 - 3.125 RADIATOR HOSE TEE CONNECTOR HOSE 1IN ID CVR NEOP SAE-20R3 (48" LG) CLAMP HOSE #16 .87 - 1.50 HOSE 3/8 ID SINGLE BRAID (28" LG) CLAMP HOSE #5.5 .62 - .62 TAPE FOAM 1 X 1 (276" LG) CAP RADIATOR RH/LH SIDE AIR DUCT 3.9L MITSU TOP/BOTTOM AIR DUCT 3.9L MITSU SCREW SWAGE 1/4-20 X 1/2 Z/YC HOSE TEE DUAL NIPPLE 5/8" & 1" WASHER FLAT M6 STONE GUARD FRONT 3.9L MITSU WASHER LOCK M6-1/4 DRAINCOCK HOSE 3/8 ID SINGLE BRAID (48" LG) ASSEMBLY WATER LEVEL SENSOR SCREW HHC M12-1.75 X 25 G8.8 TANK SURGE SUPPORT SURGE TANK 4.8L HOSE 3/8 ID SINGLE BRAID (48" LG) HOSE 3/8 ID SINGLE BRAID (12" LG) HOSE 2" ID X 4.0" LG CLAMP HI TORQUE 1.75 - 2.625 WASHER LOCK M12 SCREW HHC M10-1.5 X 25 G10.9 WASHER LOCK M10 WASHER FLAT 3/8-M10 ZINC

* OPTIONAL AIR DUCT KIT (0E2676) PARTS. ** OPTIONAL STONE GUARD (0E2489) PARTS.

49

QTY 1 1 1 1 1 6 6 6 2 1 8 6 1 1 2 20 1 1 1 1 6 1 1 6 1 1 2 1 5 1 1 2 2 14 1 20 1 20 1 1 1 6 1 1 1 1 1 2 6 3 3 3

3.9L DIESEL — ELECTRONIC GOVERNOR

ITEM

PART NUMBER

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

079944 0E2670 052648 046526 022131 040945 022097 049813 022158 022152 022859 080534 090185 0A7418 023897

ACTUATOR LINEAR 24V ACTUATOR BRACKET ASSEMBLY SCREW HHC M10-1.5 X 20 G12.9 WASHER LOCK M10 WASHER FLAT 3/8-M10 ZINC SCREW SHC M6-1.0 X 20 G12.9 ZP WASHER LOCK M6-1/4 NUT HEX M6 X 1.0 G8 YEL CHR NUT HEX #10-32 STEEL WASHER LOCK #10 SCREW RHM #10-32 X 3/4 CLEVIS #10-32 ROD END 10-32 R/H STUD #10-32 X 6 F-THR WASHER FLAT #10 ZINC

50

QTY 1 1 2 2 2 4 4 4 5 4 2 1 2 1 3

3.9L DIESEL — EXHAUST

19

ITEM

PART NUMBER

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

0C9652 0E3170 0A5215C 0C2933 0C4114 0C9640 0C9645 059902 055978 053495 022145 022129 022237 0C4170 0C3094 0C3433B 042907 0C2454 0D58250616

MUFFLER DIA INLET & OUTLET EXHAUST PIPE 3.9L ENCLOSED PIPE FLEX BRACKET MOUNTING CLAMP MUFFLER BAND TUBE STRAIGHT TUBE ELBOW (90 DEG) CAP RAIN 3.00 / 3.19 BOLT U 3/8-16 X 3.25 SCREW SHC WASHER FLAT 5/16 ZINC WASHER LOCK M8-5/16 WASHER LOCK 3/8 BRACKET EXHAUST SHIELD HEAT SHIELD GEN 2 CLAMP BAND 3 DIA SCREW HHC SCREW TH-FRM M6-1 X 16 N WA Z/JS GASKET, TURBO TO EXHAUST PIPE

Mitsubishi Diesel Engine Parts Contact email: EngineParts@HeavyEquipmentRestorationParts.com Website: www.HeavyEquipmentRestorationParts.com

QTY 1 1 1 2 2 1 1 1 2 3 18 12 3 2 1 2 12 2 1

Phone: 269 673 1638

3.9L DIESEL — WATER SEPARATOR

ITEM

PART NUMBER

DESCRIPTION

1 2 3 4 5 6 7 8 9

073847A 047290 035472 031578 022131 022237 0E3236 022241 051756

FILTER-WATER SEPERATOR HOSE-3/8" I.D. x 24" LONG CLAMP, HOSE #6 .43-.78 SCREW, HHC 3/8"-16 x 1-1/2" LONG WASHER, FLAT-3/8" WASHER, LOCK-3/8" BRACKET, FUEL FILTER / HEATER HEX NUT, 3/8"-16 SCREW, HHC M10-1.5 x 20

52

QTY 1 2 4 2 6 4 1 2 2

3.9L DIESEL — BLOCK HEATER

ITEM

PART NUMBER

DESCRIPTION

1

084918A 084918B * 0E2057 050967 0A6283 057822 047411 022473 022097 049813

BLOCK HEATER 1000W 100-200V. BLOCK HEATER 1000W 200-240V. BRACKET BLOCK HEATER HOSE 5/8 ID DIA 250F (24" LG) HOSE PREFORMED BLOCK HEATER CLAMP HOSE #8 .53-1.00 SCREW HHC M6-1.0 X 16 G8.8 WASHER FLAT 1/4-M6 ZINC WASHER LOCK M6-1/4 NUT HEX M6-1.0 G8 YEL CHR

2 3 4 5 6 7 8 9

* USED ON 'R' VOLTAGE GENERATORS ONLY.

53

QTY 1 1 1 1 1 4 4 4 4 2