Page 1

Product Catalogue 2017


YOUR INDUSTRY LEADING BRANDS MULTI PROCESS WELDING & CUTTING INVERTERS

TORCHES & CONSUMABLES

SPOT WELDING EQUIPMENT COLUMN • CABLE SUSPENDED • BALANCERS

ENGINE DRIVEN WELDERS GENERATING SETS LIGHTING TOWERS

GAS EQUIPMENT

AIR COMPRESSORS SPRAY GUNS & ACCESSORIES

AIR POWER TOOLS

PIPE CUTTING SYSTEMS & ACCESSORIES

HAND TOOLS

WILKINSON WELDING ACADEMY WELDER TRAINING www.wilkinson-welding-academy.com

Wilkinson Star Ltd® own full copyright in respect of this catalogue and its reproduction. No part of this publication may be reproduced by any means: photocopying, electronic, mechanical or otherwise without the prior written permission of © Wilkinson Star Ltd®


Founded in 1983 Wilkinson Star is one of the UK’s leading importers and wholesale distributors of industrial and welding equipment. We offer a comprehensive range of welding and resistance welding equipment, welder generators, generators and lighting towers along with a comprehensive range of welding consumables, PPE equipment, gas equipment, air compressors, air accessories and air & hand tools. In our aim to provide unrivalled service and complete customer satisfaction, all our industry leading brands are supported by our world class on site Welding Training Academy/Demonstration Centre and Marketing Services Facility. Furthermore our technical expertise for product innovation and development is at the core of our Technical Support Centre and this has been further enhanced with the addition of the Inverter Technology Centre at Manchester in 2015. We have been assembling air compressors in our Manchester based Fiac Production Facility since 1991. We offer over 900 man years of knowledge in our industry, offering over 20,000 quality product lines, serving over 2,000 authorised UK outlets and export partners with a strong commitment to widen our product ranges to meet the growing demands of our partners in the years ahead. Sales & Technical Support, Ordering & Delivery Our Customer Sales & Technical Centre is open Monday to Friday 8.30am to 5.00pm. Our national sales team of Area Managers and Technical Engineers cover the whole of the UK and Eire. MAIN SALES Direct Line 0161 728 7900 Fax 0161 727 8538 Email wilkinsonstar.sales@wilkinsonstar.com

TECHNICAL SERVICE Direct Line 0161 728 7901 Fax 0161 794 9050 Email service@wilkinsonstar.com

WELDING EQUIPMENT 0161 728 7900 Fax 0161 727 8538 Email sales@wilkinsonstar.com

AIR PRODUCTS 0161 728 7911 Fax 0161 794 5924 Email fiac.sales@wilkinsonstar.com

MOSA Cramlington Direct Line 01670 590300 Fax 01670 590301

STARPARTS Direct Line 0161 728 7922 Fax 0161 794 8241

Email mosa.sales@wilkinsonstar.com

Email starparts.sales@wilkinsonstar.com

Delivery Please contact our sales team for delivery information. We offer standard, next day/timed services to suit your requirements. E & O.E


CONTENTS

Page

Multi Process Welding & Cutting Inverters

6-26

Spot Welding Column • Cable Suspended • Balancers

27-61

Engine Driven Welders, Generating Sets, Lighing Towers

63-158

Pipe Cutting Systems & Accessories

159-173

Automotive Equipment

174-179


CONTENTS

Page

Cutting Tables

180-182

Torches & Consumables • PPE

184-350

G-TECH Gas Equipment

352-362

Air Compressors, Spray Guns & Accessories

364-384

Air & Hand Tools

385-410


CONTENTS

Page

JASIC

6-26

MMA/Lift TIG Multi Process Inverters

8-11

TIG/MMA Multi Process Inverters

12-17

PLASMA Cutting Inverters

18-20

MIG MAG/MMA/Lift ARC Multi Process Inverters 21-25 Accessories

26

Welding & Cutting Inverters The power in inverter technology 6


@jasicuk

wilkinsonstar.com 0161 793 8127

@wilkinsonstaruk

7


Multi Process Inverters MMA / Lift TIG

Arc 140

Arc 160

Dual Voltage

Key Features • • • • • • • • • •

Key Features

IGBT Inverter technology - for the professional user MMA/DC Lift TIG 40Khz inverter frequency, high efficiency Self adaptive arc force Compact size, lightweight and modern design Easy arc starting, minimal spatter Stable and reliable arc Auto-compensation for voltage fluctuation Advanced single PCB construction Generator friendly

Optional Site Bag JSB-01 Shoulder Strap JSS-01 Input Voltage (V) Input Power (kVA) Current Range (A) Duty Cycle @ 40C No-Load Voltage (V) Efficiency (%) Power Factor Protection/Insulation Class Recommended Generator Size (kVA)* Dimensions (mm) Weight (Kg)

• • • • • • • • • • •

IGBT Inverter technology - for the professional user MMA/DC Lift TIG Hot start ignition, anti stick 40 Khz inverter frequency, high-efficiency Self adaptive arc force Compact size, lightweight and modern design Easy arc starting, minimal spatter Stable and reliable arc Auto-compensation for voltage fluctuation Advanced single PCB construction Generator friendly

Optional Site Bag JSB-01 Shoulder Strap JSS-01 AC 230V - 50/60Hz 6 10 -140 140A @ 35% 63 85 0.70 IP21/F 6 313 x 130 x 250 4.7

Input Voltage AC 230V - 50/60Hz AC 115V - 50/60Hz Input Power (kVA) 7.1 5 Current Range (A) 10 -160 10 -120 Duty Cycle @ 40°C 160A @ 35% 120A @ 35% No-Load Voltage (V) 63 Efficiency (%) 85 Power Factor 0.70 Protection/Insulation Class IP21/F Recommended Transformer Size (kVA)* 8 Dimensions (mm) 313 x 130 x 250 Weight (Kg) 4.7

*Generators should be AVR

*Generators should be AVR

Order Code: JA-140

Order Code: JA-160DV

8


Multi Process Inverters MMA / Lift TIG

Arc 160 PFC

Arc 180

Key Features

Key Features

• • • • • • • • • • •

• • • • • • • • • • •

Dual Voltage

Dual Voltage

IGBT Inverter technology - for the professional user MMA/DC Lift TIG Hot start ignition, anti stick 40 Khz inverter frequency, high-efficiency Self adaptive arc force Compact size, lightweight and modern design Easy arc starting, minimal spatter Stable and reliable arc Auto-compensation for voltage fluctuation Advanced single PCB construction Generator friendly

Optional Site Bag JSB-01 Shoulder Strap JSS-01

Complete with: Protective case & MMA Leads

IGBT Inverter technology - for the professional user MMA/DC Lift TIG Hot Start ignition, anti stick 40 Khz inverter frequency, high-efficiency Self adaptive arc force Compact size, lightweight and modern design Easy arc starting, minimal spatter Stable and reliable arc Auto-compensation for voltage fluctuation Advanced single PCB construction Generator friendly

Optional Site Bag JSB-01 Shoulder Strap JSS-01

Input Voltage AC 230V - 50/60Hz AC 115V - 50/60Hz Input Power (kVA) 7.1 5 Current Range (A) 10 -160 10 -120 Duty Cycle @ 40°C 160A @ 45% 125A @ 40% No-Load Voltage (V) 68 Efficiency (%) 85 Power Factor 0.99 Protection/Insulation Class IP21/F Recommended Transformer Size (kVA)* 8 Dimensions (mm) 313 x 130 x 250 Weight (Kg) 6.4

Input Voltage AC 230V - 50/60Hz AC 115V - 50/60Hz Input Power (kVA) 8 6 Current Range (A) 10 -180 10 -140 Duty Cycle @ 40°C 180A @ 30% 140A @ 35% No-Load Voltage (V) 63 Efficiency (%) 85 Power Factor 0.70 Protection/Insulation Class IP21/F Recommended Transformer Size (kVA)* 8 Dimensions (mm) 313 x 130 x 250 Weight (Kg) 4.7

*Generators should be AVR

*Generators should be AVR

Order Code: JPA-160PFC

Order Code: JA-180DV

9


Multi Process Inverters MMA / Lift TIG

Arc 200

Arc 180 SE

Key Features

Key Features • • • • • • • • • • •

IGBT Inverter technology - for the professional user MMA/DC Lift TIG Hot Start ignition, anti stick 40 Khz inverter frequency, high-efficiency Self adaptive arc force Compact size, lightweight and modern design Easy arc starting, minimal spatter Stable and reliable arc Auto-compensation for voltage fluctuation Advanced single PCB construction Generator friendly

Optional Site Bag JSB-01 Shoulder Strap JSS-01

Complete with: Protective case & MMA Leads

Input Voltage Input Power (kVA) Current Range (A) Duty Cycle @ 40°C No-Load Voltage (V) Efficiency (%) Power Factor Protection/Insulation Class Recommended Transformer Size (kVA)* Dimensions (mm) Weight (Kg)

AC 230V - 50/60Hz 8 10 -180 180A @ 35% 63 85 0.70 IP21/F 8 313 x 130 x 250 4.7

• • • • • • • • • • •

IGBT Inverter technology - for the professional user MMA/DC Lift TIG Hot start ignition, anti stick 40 Khz inverter frequency, high-efficiency Self adaptive arc force Compact size, lightweight and modern design Easy arc starting, minimal spatter Stable and reliable arc Auto-compensation for voltage fluctuation Advanced single PCB construction Generator friendly

Optional Site Bag JSB-01 Shoulder Strap JSS-01 Input Voltage Input Power (kVA) Current Range (A) Duty Cycle @ 40°C No-Load Voltage (V) Efficiency (%) Power Factor Protection/Insulation Class Recommended Generator Size (kVA)* Dimensions (mm) Weight (Kg)

*Generators should be AVR

*Generators should be AVR

Order Code: JPA-180

Order Code: JA-200

10

AC 230V - 50/60Hz 9.4 10 - 200 200A @ 35% 63 85 0.70 IP21/F 10 351 x 130 x 250 5.2


Multi Process Inverters MMA / Lift TIG

Arc 400 Key Features • • • • • • • • •

IGBT Inverter technology - for the professional user Digital amp and voltmeter Anti stick, arc force, hot start, DC Lift TIG Advanced control technology Compact size, lightweight and modern design Excellent weld characteristics Remote control options Auto-compensation for voltage fluctuation Generator friendly

JASIC is an international developer, manufacturer and supplier of welding inverters and integrated welding solutions that represent value, reliability and innovation. An international sales network in 60 countries - JASIC has a worldwide reputation for providing the best quality with exceptional service. In March 2011, JASIC was successfully launched on the Shenzhen stock exchange and now has ambitions to become the largest manufacturer of welding inverters in the world today. JASIC has a certified ISO 9001 quality management system and a product range that fully complies with CE, RoHS, C-TICK, CSA and CCC standard. We present JASIC - striking looks, simple operation with highly advanced electronics...supported by the very best after sales service in the industry... Join the Journey - Join JASIC Optional Wireless Remote JRC-WL Input Voltage (3 Phase) Fuse Rating (A) Current Range (A) Duty Cycle @ 40°C No-Load Voltage (V) Protection/Insulation Class Recommended Generator Size (kVA)* Dimensions (mm) Weight (Kg)

AC 400V - 50/60Hz 30 20 - 400 400A @ 60% 65 IP21S 15 360 x 150 x 270 19

*Generators should be AVR

Order Code: JA-401

11


Multi Process Inverters DC TIG

TIG 180

TIG 180

Dual Voltage

Key Features • • • • • • • • • •

Key Features

IGBT Inverter technology - for the professional user DC TIG/MMA Hot start, lift arc, HF arc ignition, 2T/4T Down slope & post flow High frequency inverter, high efficiency Compact size, lightweight and modern design Easy start, stable and reliable arc Auto-compensation for voltage fluctuation Advanced single PCB construction Generator friendly

• • • • • • • • • •

IGBT Inverter technology - for the professional user DC TIG/MMA Hot start, lift arc, HF arc ignition, 2T/4T Down slope & post flow High frequency inverter, high efficiency Compact size, lightweight and modern design Easy start, stable and reliable arc Auto-compensation for voltage fluctuation Advanced single PCB construction Generator friendly

Complete with • TIG torch & adaptor • Gas regulator • Work return lead & clamp

Optional Trolley JIT-01 Site Bag JSB-01 Shoulder Strap JSS-01

Optional Trolley JIT-01 Site Bag JSB-01 Shoulder Strap JSS-01

Input Voltage Input Power (kVA) Current Range (A) Duty Cycle @ 40°C No-Load Voltage (V) Efficiency (%) Power Factor Protection/Insulation Class Recommended Generator Size (kVA)* Dimensions (mm) Weight (Kg)

Input Voltage AC 230V - 50/60Hz AC 115V - 50/60Hz Input Power (kVA) MMA 7.1 TIG 5.2 Current Range (A) MMA 10 -160 MMA 10 -100 TIG 10 -180 TIG 10 -120 Duty Cycle @ 40°C 180A @ 35% 120A @ 35% No-Load Voltage (V) MMA 60 TIG 65 Efficiency (%) 85 Power Factor 0.70 Protection/Insulation Class IP21S/F Recommended Transformer Size (kVA)* 8 Dimensions (mm) 365 x 135 x 277 Weight (Kg) 5.94

AC 230V - 50/60Hz MMA 7.1 TIG 5.2 MMA 10 - 160 TIG 10 - 180 180A @ 35% MMA 60 TIG 65 85 0.70 IP21S/F 6 365 x 135 x 277 5.94

*Generators should be AVR

*Generators should be AVR

Order Code: JT-180

Order Code: JT-180DV

12


Multi Process Inverters DC TIG

TIG 180 SE

TIG 200

Key Features

Key Features

• • • • • • • • • •

• • • • • • • • • •

IGBT Inverter technology - for the professional user DC TIG/MMA Hot start, lift arc, HF arc ignition, 2T/4T Down slope & post flow High frequency inverter, high efficiency Compact size, lightweight and modern design Easy start, stable and reliable arc Auto-compensation for voltage fluctuation Advanced single PCB construction Generator friendly

Optional Site Bag JSB-01 Shoulder Strap JSS-01 Input Voltage Input Power (kVA) Current Range (A) Duty Cycle @ 40°C No-Load Voltage (V) Efficiency (%) Power Factor Protection/Insulation Class Recommended Transformer Size (kVA)* Dimensions (mm) Weight (Kg)

Complete with: • Protective case • MMA Leads • TIG torch & adaptor • Gas regulator AC 230V - 50/60Hz 7.1 10 -160 TIG 10 -180 180A @ 35% MMA 65 85 0.70 IP21S/F 8 365 x 135 x 277 5.94

IGBT Inverter technology - for the professional user DC TIG/MMA Hot start, lift arc, HF arc ignition, 2T/4T Down slope & post flow High frequency inverter, high efficiency Compact size, lightweight and modern design Easy start, stable and reliable arc Auto-compensation for voltage fluctuation Advanced single PCB construction Generator friendly

Optional Trolley JIT-01 Site Bag JSB-01 Shoulder Strap JSS-01

Input Voltage Input Power (kVA) Current Range (A) Duty Cycle @ 40°C No-Load Voltage (V) Efficiency (%) Power Factor Protection/Insulation Class Recommended Generator Size (kVA)* Dimensions (mm) Weight (Kg)

*Generators should be AVR

*Generators should be AVR

Order Code: JPT-180

Order Code: JT-200

13

Complete with • TIG torch & adaptor • Gas regulator • Work return lead & clamp

AC 230V - 50/60Hz MMA 8.2 TIG 6 MMA 10 -180 TIG 10 -200 200A @ 35% MMA 60 TIG 65 85 0.70 IP21S/F 8 365 x 135 x 277 6.12


Multi Process Inverters DC TIG

TIG 200 Pulse

TIG 400P

Dual Voltage

Key Features

Key Features • • • • • • • • • •

• • • • • • • • • • •

IGBT Inverter technology - for the professional user DC Pulse TIG/MMA Digital control, HF arc ignition, 2T/4T Down slope & post flow High frequency inverter, high efficiency Compact size, lightweight and modern design Easy start, stable and reliable arc Auto-compensation for voltage fluctuation Advanced single PCB construction Generator friendly

Industrial grade IGBT Inverter technology DC Pulse TIG/MMA with VRD function MCU chip for high accuracy, consistency and performance HF or Lift arc ignition, 2T/4T, spot-time Up/down slope, pre/post flow, crater/initial/weld current Digital panel with interface for easy software upgrades Gas test function in DC TIG mode Modular design with trolley and water-cooler included Automatic 8 channel storage of welding parameters On demand fan and water cooling Generator friendly

Complete with • TIG torch & adaptor • Gas regulator • Work return lead & clamp

Optional Trolley JIT-01 Site Bag JSB-01 Shoulder Strap JSS-01 Input Voltage AC 230V - 50/60Hz AC 115V - 50/60Hz Input Power (kVA) MMA 8.2 TIG 6 Current Range (A) MMA 10 -180 MMA 10 -100 TIG 10 - 200 TIG 10 -130 Duty Cycle @ 40°C 200A @ 35% 130A @ 35% No-Load Voltage (V) MMA 60 TIG 65 Efficiency (%) 85 Power Factor 0.70 Pulse Frequency (Hz) 0.5 - 200 Protection/Insulation Class IP21S/F Recommended Transformer Size (kVA)* 10 Dimensions (mm) 365 x 135 x 277 Weight (Kg) 6.12

Optional Foot Control Unit JFC-07 Input Voltage AC 400V - 50/60 Hz Rated Input Current (A) 25.3 Current Range (A) MMA DC 30 - 400 TIG DC 5 - 400 Duty Cycle @ 40°C MMA 400A @ 30 % TIG 400A @ 50% No-Load Voltage (V) 68 Power Factor 0.96 Pulse Frequency (Hz) 0.5 - 200 Protection/Insulation Class IP21S/F Recommended Generator Size (kVA)* 20 Dimensions (mm) 760 x 360 x 585 Weight (Kg) 32

*Generators should be AVR

*Generators should be AVR

Order Code: JT-200PDV

Order Code: JT-400P

14


Multi Process Inverters AC/DC TIG

TIG 200P AC/DC Mini Digital

TIG 200P AC/DC Analog

Key Features

Key Features

• • • • • • • • • • • • •

• • • • • • • • • •

Auto protection circuits to prolong the life of the equipment Extensive range of adjustable parameters for precise control High speed pulse welding for ultimate weld bead control Unique air channel design to give high performance and protection of the electronics High frequency AC for narrow controlled arc and deeper penetration Microprocessor control for efficient control of welding parameters Easy to use intuitive control panel Thermally controlled cooling fan Advanced arc ignition system Auto save memory function Tungsten selection system Optional remote controls Generator friendly

TIG Pulse AC/DC with analog control Peak current control, 2T/4T Pre-post flow time, up/down slope Pulse frequency, pulse duty, arc force, clean width AC function for aluminium and aluminium alloys DC TIG function for carbon steel, stainless, copper and non-ferrous metals Smooth arc and stable welding performance Remote control interface Pulse adjustment Digital display

Complete with • TIG torch & adaptor • Gas regulator • Work return lead & clamp

Optional Trolley JIT-01 Foot Control Unit JFC-05

Optional Trolley JTT-01 Foot Control Unit JFC-01

Input Voltage (Single Phase) AC 230V - 50/60Hz Recommended Input Fuse (A) 16 Current Range (A) MMA 10 -160 TIG 5 - 200 Duty Cycle @ 40°C MMA 160A @ 30% TIG 200A @ 25% No-Load Voltage (V) 56 Power Factor 0.7 Protection/Insulation Class IP21S/B Recommended Generator Size (kVA)* 8 Dimensions (mm) 435 x 160 x 340 Weight (Kg) 9

Input Voltage (Single Phase) AC 230V - 50/60Hz Rated Input Current (A) 20 Current Range (A) MMA DC 10 -185 MMA AC 20 -185 TIG DC 10 -185 TIG AC 30 -185 Duty Cycle @ 40°C 185A @ 20% No-Load Voltage (V) 70 Protection/Insulation Class IP21S/B Recommended Generator Size (kVA)* 6 Dimensions (mm) 493 x 330 x 320 Weight (Kg) 25

*Generators should be AVR

*Generators should be AVR

Order Code: JT-200DS

Order Code: JT-200A

15


Multi Process Inverters AC/DC TIG

TIG 200P AC/DC Digital

TIG 315P AC/DC Digital

Key Features

Key Features

• • • • • • • • • • •

• • • • • • • • • • • •

TIG Pulse AC/DC with digital control Easy to use, intuitive control panel Pre-post flow time, up/down slope Pulse frequency, pulse duty, arc force, clean width AC function for aluminium and aluminium alloys DC TIG function for carbon steel, stainless, copper and non-ferrous metals Smooth arc and stable welding performance Program memory storage Remote control interface Pulse adjustment Digital display

TIG Pulse AC/DC with digital control Easy to use, intuitive control panel Pre-post flow time, up/down slope Pulse frequency, pulse duty, arc force, clean width AC function for aluminium and aluminium alloys DC TIG function for carbon steel, stainless, copper and non-ferrous metals Smooth arc and stable welding performance Water connection for optional torch cooling Program memory storage Remote control interface Pulse adjustment Digital display

Complete with • TIG torch & adaptor • Gas regulator • Work return lead & clamp

Optional Trolley JTT-01 Foot Control Unit JFC-05 Water Cooling Unit JWC-01

Input Voltage (Single Phase) AC 230V - 50/60Hz Rated Input Current (A) 40 Current Range (A) MMA DC 10 - 160 MMA AC 20 - 160 TIG DC 10 - 200 TIG AC 20 - 200 Duty Cycle @ 40°C MMA 160A @ 40% TIG 200A @ 35% No-Load Voltage (V) 60 Power Factor 0.93 Protection/Insulation Class IP21S/B Recommended Generator Size (kVA)* 10 Dimensions (mm) 570 x 350 x 420 Weight (Kg) 27

Input Voltage (3 Phase) AC 400V - 50/60Hz Rated Input Current (A) 19 Current Range (A) MMA DC 10 - 250 MMA AC 20 - 250 TIG DC 10 - 320 TIG AC 30 - 320 Duty Cycle @ 40°C MMA 250A @ 40% TIG 315A @ 20% No-Load Voltage (V) 50 Power Factor 0.93 Protection/Insulation Class IP21S/B Recommended Generator Size (kVA)* 10 Dimensions (mm) 590 x 375 x 380 Weight (Kg) 33

*Generators should be AVR

*Generators should be AVR

Order Code: JT-200D

Order Code: JT-315D

16


Multi Process Inverters AC/DC TIG

TIG 500P

YEAR

Key Features • • • • • • • • • • •

TIG pulse AC/DC with digital control Program memory storage Easy to use, Intuitive control panel Pre-postflow time, up/down slope Pulse frequency, pulse duty, arc force, clean width AC function for aluminium and aluminium alloys DC TIG function for carbon steel, stainless, copper and non ferrous metals Smooth arc and stable welding performance Remote control interface Pulse adjustment Digital display

Optional Foot Control Unit JFC-06 Input Voltage Rated Input Current (A) Current Range (A) Duty Cycle @ 40°C No-Load Voltage (V) Power Factor Pulse Frequency (Hz) Protection/Insulation Class Recommended Generator Size (kVA)* Dimensions (mm) Weight (Kg)

WARRANTY

THERE IS NO COMPROMISE ON THE QUALITY OF JASIC EQUIPMENT . . . SUCH IS OUR CONFIDENCE IN THIS TECHNOLOGY WE OFFER AN UNPARALLELED 5 YEAR WARRANTY ON ALL MODELS

Complete with • TIG torch & adaptor • Gas regulator • Work return lead & clamp AC 400V - 50/60HZ 29.6 TIG 500 MMA 400 60% 68 0.85 DC - 200 AC - 70 IP21S/F 30 650 x 340 x 783 63

We are serious about product quality. Sound performance and reliability is what you can expect from our products

*Generators should be AVR

Order Code: JT-500D

17


Plasma Cutting Plasma Air Cut 25

Plasma Cut 45

with integrated compressor

Key Features

Key Features • • • •

• • • • • • •

Perfect for site maintenance work and bodyshops Single phase IGBT Plasma Inverter technology Features built in air compressor Portable, compact design

IGBT Plasma Inverter Lightweight, portable modern design Smooth precise cutting Variable cutting control LED control display Simple operation Generator friendly

Complete with • PLASMA torch • Work return lead & clamp

Ideal all in one solution for cutting • Car body panels • Sheet metal • Heating, venting and ducting Input Voltage Input Power (kVA) Input Current (A) Efficiency (%) Arc Starting Duty Cycle @ 35°C (A) Cutting Capacity (Clean Cut) Cutting Capacity (Severance Cut) Power Factor Protection/Insulation Class Recommended Generator Size (kVA)* Dimensions (mm) Weight (Kg)

Optional Shoulder Strap JSS-01

AC 230V - 50/60Hz 6 25 85 Touch/No Touch 25 4mm 6mm 0.7 IP21S/F 6 430 x 199 x 335 18

Input Voltage Input Power (kVA) Max Recommended Input Fuse (A) Efficiency (%) Current Range (A) Duty Cycle @ 40°C Cutting Capacity (Clean Cut) Cutting Capacity (Severance Cut) Power Factor Protection/Insulation Class Recommended Generator Size (kVA)* Compressed Air Requirement Dimensions (mm) Weight (Kg)

*Generators should be AVR

*Generators should be AVR

Order Code: JP-25

Order Code: JP-45P

18

AC 230V - 50/60Hz 5.1 20 85 20-45 45A @ 35% 15mm 20mm 0.99 IP21S/F 6 170 Ltr/Min @ 4.5 Bar 439 x 165 x 328 9.2


Plasma Cutting Plasma Cut 60

Plasma Cut 80

Key Features

Key Features

• • • • • • •

• • • • • • •

IGBT Plasma Inverter Lightweight, portable modern design Smooth precise cutting Variable cutting control Non HF ignition LED display Simple operation

IGBT Plasma Inverter Lightweight, portable modern design Smooth precise cutting Variable cutting control Non HF ignition LED display Simple operation

Complete with • PLASMA torch • Work return lead & clamp • Integrated air regulator

Input Voltage (3 Phase) Input Power (kVA) Recommended Input Fuse (A) Efficiency (%) Current Range (A) Duty Cycle @ 40°C Cutting Capacity (Clean Cut) Cutting Capacity (Severance Cut) Power Factor Protection/Insulation Class Recommended Generator Size (kVA)* Compressed Air Requirement Dimensions (mm) Weight (Kg)

AC 415V - 50/60Hz 7.0 15 85 20 - 60 60A @ 40% 20mm 25mm 0.7 IP21S/F 8 200 Ltr/Min @ 5 Bar 540 x 250 x 380 14.5

Input Voltage (3 Phase) Input Power (kVA) Recommended Input Fuse (A) Efficiency (%) Current Range (A) Duty Cycle @ 40°C Cutting Capacity (Clean Cut) Cutting Capacity (Severance Cut) Power Factor Protection/Insulation Class Recommended Generator Size (kVA)* Compressed Air Requirement Dimensions (mm) Weight (Kg)

*Generators should be AVR

*Generators should be AVR

Order Code: JP-60

Order Code: JP-80

19

AC 415V - 50/60Hz 12 25 85 20 - 80 80 A @ 40% 25mm 30mm 0.7 IP21S/F 12 200 Ltr/Min @ 5 Bar 540 x 250 x 380 15


Plasma Cutting Plasma Cut 100

Plasma Cut 160

Key Features • • • • • • • •

Key Features

IGBT Plasma Inverter Lightweight, portable modern design Suitable for automated cutting Smooth precise cutting Variable cutting control HF ignition LED display Simple operation

• Wheel mounted, easy to manoeuvre with modern design • Suitable for automated cutting • In-built pressure regulator • Variable cutting control • Smooth precise cutting • IGBT Plasma Inverter • Simple operation • LED display • HF ignition

Complete with • PLASMA torch • Work return lead & clamp • Integrated air regulator Input Voltage (3 Phase) Input Power (kVA) Recommended Input Fuse (A) Efficiency (%) Current Range (A) Duty Cycle @ 40°C Cutting Capacity (Clean Cut) Cutting Capacity (Severance Cut) Power Factor Protection/Insulation Class Recommended Generator Size (kVA)* Compressed Air Requirement Dimensions (mm) Weight (Kg)

AC 415V - 50/60Hz 14.3 25 90 20 - 100 100A @ 60% 30mm 35mm 0.93 IP21/F 16 220 Ltr/Min @ 5 Bar 555 x 238 x 415 26.5

Input Voltage (3 Phase) Input Power (kVA) Recommended Input Fuse (A) Efficiency (%) Current Range (A) Duty Cycle @ 40°C Cutting Capacity (Clean Cut) Cutting Capacity (Severance Cut) Power Factor Protection/Insulation Class Recommended Generator Size (kVA)* Compressed Air Requirement Dimensions (mm) Weight (Kg)

*Generators should be AVR

*Generators should be AVR

Order Code: JP-100

Order Code: JP-160

20

AC 415V - 50/60Hz 29.2 50 85 30 - 160 160A @ 60% 45mm 50mm 0.99 IP21S/F 30 220 Ltr/Min @ 5 Bar 676 x 333 x 712 55


Multi Process Inverters MIG

MIG 160 Multi Process

MIG 200 Multi Process

Key Features

Key Features

• • • • • • • • •

• • • • • • • • •

Single PCB compact welding inverter IGBT MIG/MMA Multi Process Inverter technology - for the professional user Stable arc and reliable performance Suitable for 0.6 to 1.0mm wires Compact size, lightweight and modern design Burn back control Ideal for production, site work & maintenance Reverse polarity Generator friendly

Single PCB compact welding inverter IGBT MIG/MMA Multi Process Inverter technology - for the professional user Stable arc and reliable performance Suitable for 0.6 to 1.0mm wires Compact size, lightweight and modern design Burn back control Ideal for production, site work & maintenance Reverse polarity Generator friendly

Complete with • MIG torch • Gas regulator • Work return lead & clamp

Optional Trolley JIT-01 Shoulder Strap JSS-01 Input Voltage Input Power (kVA) Voltage Adjustment Range (V) Current Range (A) No-Load Voltage (V) Duty Cycle @ 40°C Wire Spool Size Efficiency (%) Power Factor Protection/Insulation Class Recommended Generator Size (kVA)* Dimensions (mm) Weight (Kg)

Optional Trolley JIT-01 Shoulder Strap JSS-01 AC 230V - 50/60Hz 7.1 11 - 26 10 - 160 53 160A @ 35% ø 200mm 85 0.7 IP21S/F 8 485 x 185 x 370 12.5

Input Voltage Input Power (kVA) Voltage Adjustment Range (V) Current Range (A) No-Load Voltage (V) Duty Cycle @ 40°C Wire Spool Size Efficiency (%) Power Factor Protection/Insulation Class Recommended Generator Size (kVA)* Dimensions (mm) Weight (Kg)

*Generators should be AVR

*Generators should be AVR

Order Code: JM-160C

Order Code: JM-200C

21

AC 230V - 50/60Hz 9.4 11 - 28 10 - 200 53 200A @ 35% ø 200mm 85 0.7 IP21S/F 10 485 x 185 x 370 12.8


Multi Process Inverters MIG

MIG 200 Synergic Multi Process

MIG 250 Inverter Compact

Key Features

Key Features

• • • • • • • • • • •

• • • • • • • • •

Synergic control Single PCB compact welding inverter IGBT MIG/MMA/Lift TIG Multi Process synergic Inverter for the professional user Digital amp and voltmeter Stable arc and reliable performance Suitable for 0.6 to 1.0mm wires Compact size, lightweight and modern design Burn back control Ideal for production, site work & maintenance Reverse polarity Generator friendly

Multi function inverter: MIG, MMA and gasless, flux cored Stable welding arc with minimal spatter Advanced control circuitry Suitable for 0.6 to 1.0mm wires Burn back control Spool gun interface Wire inching feature High duty cycle Digital display

Complete with • MIG torch • Gas regulator • Work return lead & clamp Optional Trolley JIT-01 Shoulder Strap JSS-01 Input Voltage Input Power (kVA) Voltage Range (V) Current Range (A) No-Load Voltage (V) Duty Cycle @ 40°C Wire Spool Size Efficiency (%) Power Factor Protection/Insulation Class Recommended Generator Size (kVA)* Dimensions (mm) Weight (Kg)

Optional Spool Gun JSG-01 AC 230V - 50/60Hz 9.4 11 - 28 10 - 200 53 200A @ 35% ø 200mm 85 0.7 IP21S/F 10 485 x 185 x 370 12.8

Input Voltage Input Power (kVA) Current Range (A) MIG Voltage Range (V) No-Load Voltage (V) Duty Cycle @ 40°C Wire Spool Size Efficiency (%) Power Factor Protection/Insulation Class Recommended Generator Size (kVA)* Dimensions (mm) Weight (Kg)

*Generators should be AVR

*Generators should be AVR

Order Code: JM-200CS

Order Code: JM-250C

22

AC 230V - 50/60Hz 10.4 MMA 10 - 250 MIG 25 - 250 11 - 29 54 250A @ 35% ø 200/300mm 85 0.75 IP21S/F 15 880 x 296 x 616 47


Multi Process Inverters MIG

MIG 350 Inverter Compact

MIG 250 Multi Process Separate

Key Features

Key Features

• • • • • • • • • •

• • • • • • • • •

Multi function inverter: MIG, MMA and gasless, flux cored, lift arc TIG Stable welding arc with minimal spatter 4 roll feed drive Advanced control circuitry Suitable for 0.8 to 1.2mm wires Burn back control Spool gun interface Wire inching feature VRD on MMA setting High duty cycle

MIG MAG/MMA IGBT Inverter Digital amp and voltmeter High duty cycle Spot welding feature Suitable for 0.6 to 1.0mm wires Wire inching feature Compact portable design Includes interconnecting cable 2T/4T MMA function

Complete with • MIG torch • Gas regulator • Work return lead & clamp Optional Inverter Trolley JMT-250S

Optional Spool Gun JSG-01 Input Voltage (3 Phase) Input Power (kVA) Current Range (A) MIG Voltage Range (V) No-Load Voltage (V) Duty Cycle @ 40°C Wire Spool Size Efficiency (%) Power Factor Protection/Insulation Class Recommended Generator Size (kVA)* Dimensions (mm) Weight (Kg)

AC 400V - 50/60Hz 15 MMA 20 - 350 MIG 50 - 350 15 - 38 65 350A @ 40% ø 300mm 85 0.93 IP21S/F 15 900 x 400 x 670 54

Input Voltage (3 Phase) Input Power (kVA) Input Current (A) Current Range (A) MIG Voltage Range (V) No-Load Voltage (V) Duty Cycle @ 40°C Wire Spool Size Efficiency (%) Power Factor Protection/Insulation Class Recommended Generator Size (kVA)* Dimensions (mm) Weight: Power Source & Feeder (Kg)

*Generators should be AVR

*Generators should be AVR

Order Code: JM-350C

Order Code: JM-250S

23

Complete with: Interconnecting cable AC 400V - 50/60Hz 8.4 12.1 MMA 10 - 220 MIG 35 - 250 14 - 32 52 250A @ 60% ø 200/300mm 85 0.93 IP21S/F 10 510 x 196 x 385 25


Multi Process Inverters MIG

MIG 270 Multi Process Separate

MIG 350 Multi Process Separate

Key Features

Key Features

• Suitable for 0.6, 0.8, 1.0 and 1.2mm wire • Burn back control & wire inching • IGBT MIG MAG/MMA Inverter • High power 230V machine • Digital amp and voltmeter • Advanced control circuitry • 2T/4T trigger function • Power & status LED’s • Variable inductance • Gas check function • High duty cycle

• Suitable for 0.6, 0.8, 1.0 and 1.2mm wire • Burn back control & wire inching • IGBT MIG MAG/MMA Inverter • Digital amp and voltmeter • Advanced control circuitry • 2T/4T trigger function • Power & status LED’s • Variable inductance • Gas check function • High duty cycle Storage Box Air cooled model only replaced when fitted with optional water cooling unit

Optional Water Cooling Unit JWC-05

Optional Water Cooling Unit JWC-05

Complete with • MIG torch • Gas regulator • Work return lead & clamp • Interconnecting cable

Input Voltage (Single Phase) Input Fuse (A) Current Range (A) MIG Voltage Range (V) No-Load Voltage (V) Wire Speed Duty Cycle Efficiency (%) Power Factor Protection/Insulation Class Recommended Generator Size (kVA)* Dimensions (mm) Weight (Kg)

230V AC 50/60Hz 60 MMA 20 - 270 MIG 10 - 270 11 - 29 54 0-16 m/min 270A @ 30% 85 0.75 IP21S 20 760 x 365 x 585 29

Input Voltage (3 Phase) AC 400V - 50/60Hz Recommended Input Fuse (A) 32 Current Range (A) 50 - 350 MIG Voltage Range (V) 15 - 36 No-Load Voltage (V) 65 Wire Speed (m/min) 1 - 16 Duty Cycle @ 40°C MMA 350A @ 40% MIG 350A @ 40% Wire Spool Size ø 300mm MMA Range (A) 20 - 350 Power Factor 0.93 Protection/Insulation Class IP21S Recommended Generator Size (kVA)* 15 Dimensions (mm) 760 x 365 x 585 Weight: Power Source & Feeder (Kg) 49

*Generators should be AVR

*Generators should be AVR

Order Code: JM-272S

Order Code: JM-352S

24


Multi Process Inverters MIG

MIG 450 Multi Process Separate

MIG 350P Multi Process Separate

Key Features

Key Features

• Suitable for 0.6, 0.8, 1.0 and 1.2mm wire • Burn back control & wire inching • IGBT MIG MAG/MMA Inverter • Digital amp and voltmeter • Advanced control circuitry • 2T/4T trigger function • Power & status LED’s • Variable inductance • Gas check function • High duty cycle

• IGBT multi process inverter designed for industrial use • Easy parameter settings for the operator • Self-diagnostic protection systems provide extreme reliability • DSP digital technology for optimum welding performance • Synergic MIG/MAG, pulse, double pulse and DC MMA processes • Integrated water cooling system • 4 roll digital wire feed system • Synergic curves for common materials and wire diameters • Encoder feedback control of wire feed system

Storage Box Air cooled model only replaced when fitted with optional water cooling unit

Complete with • Trolley • Power source • Wire feed unit • 2 mtr interconnecting cable

Optional Water Cooling Unit JWC-05

Complete with • MIG torch • Gas regulator • Work return lead & clamp Input Voltage (3 Phase) AC 400V - 50/60Hz Recommended Input Fuse (A) 45 Current Range (A) 60 - 450 MIG Voltage Range (V) 15 - 40 No-Load Voltage (V) 72 Wire Speed (m/min) 1 - 18 Duty Cycle @ 40°C MMA 400A @ 80% MIG 400A @ 100% Wire Spool Size ø 300mm MMA Range (A) 30 - 400 Power Factor 0.91 Protection/Insulation Class IP21S Recommended Generator Size (kVA)* 20 Dimensions (mm) 760 x 365 x 585 Weight: Power Source & Feeder (Kg) 53

Input Voltage (3 Phase) Recommended Input Fuse (A) Current Range (A) MIG Voltage Range (V) No-Load Voltage (V) Wire Speed (m/min) Duty Cycle @ 40°C Wire Spool Size MMA Range (A) Power Factor Protection/Insulation Class Recommended Generator Size (kVA)* Dimensions (mm) Weight: Power Source & Feeder (Kg)

*Generators should be AVR

*Generators should be AVR

Order Code: JM-452S

Order Code: JM-350P

25

AC 400V - 50/60Hz 32 10 - 350 12 - 39 70 1 -18 MIG 350A @ 60% ø 300mm 10 - 350 85 IP21S 15 780 x 380 x 610 55


Accessories

JTT-01

JMT-250S

JIT-01

JFC-01 JFC-05 JFC-06 JFC-07

JRC-WL

JSG-01

JWC-01 2 Pin Plug JWC-05 5 Pin Plug

JSB-01

JSS-01

JFC-01

Foot Control Unit for Models: JT-200A / JT-200D / JT-315D

JRC-WL

Wireless Remote for Model: JA-401

JFC-05

Foot Control Unit for Model: JT-200DS

JSG-01

Spool Gun for Models: JM-250C / JM-350C

JFC-06

Foot Control Unit for Model: JT-500D

JWC-01 Water Cooler for Models: JT-200D / JT-315D

JFC-07

Foot Control Unit for Model: JT-400P

JWC-05 Water Cooler for Models: JM-272S /JM-352S / JM-452S

JTT-01

Trolley for Models: JT-200A / JT-200D / JT-315D

JMT-250S Trolley for Model: JM-250S JIT-01

Trolley for Models: JT-180 / JT-80DV / JT-200 / JT-200PDV JT-200DS / JM-160C / JM-200C / JM-200CS

JSB-01

JSS-01

Site Bag for Models: JA-140 / JA-160DV / JA-180DV JA-200 / JT-180 / JT-180DV / JT-200 / JT-200PDV Shoulder Strap for Models: JA-140 / JA-160DV JA-180DV / JA-200 / JT-180 / JT-180DV / JT-200 / JP-45P JT-200PDV / JT-200DS / JM-160C / JM-200C / JM-200CS

26


CONTENTS Page

TECNA

27-61

Automotive Spot Welding & Accessories

28-33

Industrial Spot Welding

34-47

Suspended Spot Guns

48-49

Industrial Spot Welding Accessories

50-51

Balancers

52

Arms & Electrodes

53-61

Spot Welding Equipment • Automotive • Column Cable Suspended • Balancers 27


Hand Spot Welders 7900 • 7900/110 • 7902/P • 7913

Hand Operated Spot Gun - 2 kVA

Hand Operated Spot Gun - 2.5 kVA

Key Features

Key Features

• • • • • • • • •

• • • • • • • • • • • •

Lightweight professional spot gun for car body repair Synchronous built-in electronic timer with SCR from 2 to 65 cycles Compensation circuit starts the timer only when there is a proper passage of current which enables to perform on oxidised sheets, on surfaces with paint residues or on black sheets All transformer are coated with F class insulation material that does not dry out and become brittle Tests are made using 4000V Force adjustment with scale in daN Additional arm couplings to provide larger opening between arms Supplied complete with 125mm arms Large choice of arms and electrodes

7900/110 Version * 110V Version of the Hand Operated Spot Gun - 2 kVA

Order Code: 7900

Versatile portable spot welder for auto body repair shops and maintenance shops Synchronous built-in electronic timer with SCR from 2 to 65 cycles Compensation circuit starts the timer only when there is a proper passage of current which enables to perform on oxidised sheets, on surfaces with paint residues or on black sheets Current control with phase shift adjustment to carry out difficult welds, on very thin thickness, on rods with reduced diameter, on stainless steel sheet and similar All transformers are coated with F class insulation material Test are made using 4000V Force adjustment with scale in daN Additional arm couplings to provide larger opening between arms Supplied complete with 125mm arms Large choice of arms and electrodes Pulsation weld time control Cos fi control

Order Code: 7902/P

28


Pneumatic Gyroscopic Water Cooled Spot Gun - 6 kVA Key Features • • • • • • • • • • •

Fully water cooled portable spot gun For high operating rate works in car body repair and light production works in industry Synchronous built-in electronic timer with SCR from 2 to 65 cycles Compensation circuit starts the timer only when there is a proper passage of current which enables to perform on oxidised sheets, on surfaces with paint residues or on black sheets Current control with phase shift adjustment to carry out difficult welds, on very thin thickness, on rods with reduced diameter, on stainless steel sheet and similar Balanced construction for easy operation Thread base for fixing on a bench A built-in differential pressure switch operates the timer when the electrode force is correct Additional arm couplings to provide larger opening between arms All transformer are coated with F class insulation material. Insulation test performed at 4000V To be used with arms items: 7512 - 7513 - 7514 - 7515 (on request)

Order Code: Synchronous timer with SCR Time adjustment

cycles

Current adjustment 40-100%

7900

7902

7913

• • • 2-65

2-65

2-65

-

Cooling

Air Air Water

Supply voltage 50Hz *

V

230

230

Nominal power at 50%

kVA

2

2.5

6

Maximum welding power

kVA

13

16

18

Short circuit current

kA

7.2

8.2

8.2

No load secondary voltage

V

2.3

2.5

2.7

F

F

F

Insulation class

400

Cables section for L<15 m

mm2 2.5 2.5 2.5

Delayed fuses

A

16

16

Standard arms throat depth L

mm

125

125

-

Max. electrode force w/short arms daN

120

120

120

Arms gap

mm

96

94

94

Max. electrodes stroke

mm

55

55

40

Water cooling

l/min

-

-

2.5

Water max. pressure

bar

-

-

2.5

Aerial noise produced

dB(A)

< 70

< 70

<70

Level of vibrations

m/s2

< 2.5

< 2.5

< 2.5

Welding time

cycles

14

14

6

Welding current

kA

5

5

6.1

16

Measure conditions

Working rating in welds/min

2

2

15

Mains cable length

m

3.8

3.8

3.8

Net weight with arms 125mm

Kg

10.5

11

-

Net weight with arms 150mm

Kg

-

-

16

Net weight with arms 500mm

Kg

13

13.5

19

* Different voltages & frequencies on request

Order Code: 7913

29


Multi Function Spotters 7600 • 3460N • 3464 • 3461

Star Autospotter

Multi Function Portable Spotter

Key Features

Key Features

• Mainly used in car body repair • Resistance welding of nails and washers for sheets straightening • Cuts the cost on body repairs, you do not need to remove interiors trims and fitments, double skin areas are easily repaired • Resistance welding of screws and rivets • Sheets localised heating • Available in 2 versions: 7600 - without timer 7660 - with timer • Both come complete with: Handle (item 20002) Electrodes 7602-7603-7604

• • • • • •

Extremely versatile, it is the ideal equipment for repairs in car body shops Single-spot weld rivets, screws, self-threading rivets, washers and pins It is possible to perform shrinking Quick straightening of panels can be carried out due to the 3 point star on the percussion extractor Improved versatility to allow the use of different accessories for sheet straightening Mains cable 4m

Optional Trolley 3461

(Item 3460N with optional 3461trolley)

Order Code: 7600

Order Code: 3460N

30


Universal Welding Station - 8 kVA Key Features • • • • • • • • •

Hand-operated gun, double program Simultaneous connection of two tools with automatic recall of the relevant welding program, enabling to save time, avoid errors so to have a simple and safe working process Resistance spot welding of sheets Sheet straightening with spotter (nails and washers) Localised sheets heating (carbon electrode) Screws and rivets welding Inox sheet-metal spotting Synchronous SCR welding control unit, welding time adjustment in cycles and pulses, welding current adjustment and compensation function The welding stations with epoxy-coated transformers are supplied equipped with: - 3489 - Adjustable height trolley with tray and arms holder - 3473 - Extra-flexible cables L= 1800mm, 150mm2 - 5001 - Pair of straight arms L= 107mm

Order Code:

7600

7660

Timer - • Mains voltage/frequency

230V 50/60Hz

230V 50/60Hz

Nominal power at 50%

kVA

0.8

0.8

Maximum welding power

kVA

5.2

5.2

Short circuit current

kA

2.5

2.5

No load secondary voltage

V

2.6

2.6

Fuses

A 16

Force to apply to the tool

daN

Net weight without cord

Kg

5

5

Aerial noise produced

dB(A)

< 70

< 70

Vibrations level

m/s2

< 2.5

< 2.5

Order Code:

3460N

3484

Number of programs

1

2

Mains voltage/frequency*

230V 50Hz

400V 50Hz

Phases nr.

1

3

Nominal power at 50%

kVA

5

8

Maximum welding power

kVA

20

35

Short circuit secondary current

kA

4.5

6.4

Secondary current at 100%

kA

0.63

0.8

No load secondary voltage

V

5.6

7

Delayed fuses

A

16

25

Mains cables section L=15m

mm2

2.5 x 3

6x3

15 - 25

16 15 - 25

Thermal class

F

F

Protection degree

IP21

IP21

Net weight

Kg

28

70

Gross weight

Kg

32

85

Package dimensions

cm

30 x 34 x 68

48 x 69 x 82

* Different voltages & frequencies on request

Order Code: 3484

31


Cable Spot Welding Stations

ZX3450/415 • ZX3650EVOC • ZX3650EVOCX • ZX3655E2C

Mantis Pneumatic Water Cooled

COBRA EVO

Key Features

Key Features

• • • • • • • •

• • • • •

Resistance spot welding of sheets Sheet straightening with spotter (nails or washers) Localised sheets heating (carbon electrode) Screws and rivets welding Inox sheet-metal spotting Synchronous digital welding control unit TE95 with double program, welding time adjustment in cycles and pulses, welding current adjustment and compensation function Allow simultaneous connection of two tools with automatic recall of the relevant memorized welding program, enabling to save time, avoid errors so to have a simple and safe working process The welding station with epoxy-coated transformers are supplied equipped with: - 3873 Extra-flexible welding cables L= 2000mm, 150mm2 (water cooled cables on request) - 3489 - Adjustable height trolley with tray and arms holder - Pair of standard arms L=107mm

DC current welding station featuring inverter technology USB port for upgrading and storage of welding data which can then be used on a PC Automatic proportional valve for managing the force at the electrodes New ergonomically designed trolley equipped with protected wheels providing greater stability Water cooled

ZX3650EVOC ZX3655E2C Input voltage 3 phase V Nominal power at 50% duty cycle kVA Fuse (delayed action) A Compressed air Bar Maximum secondary current kA No load secondary voltage V Weld time S Protection insulation class Weight Kg

ZX3450/415

Number of programs

2

Mains voltage/frequency*

400V 50Hz

Phases nr.

3

Nominal power at 50%

kVA

10 50

Maximum welding power

kVA

Short circuit secondary current

kA

8

Secondary current at 100%

kA

0.8

No load secondary voltage

V

8

Delayed fuses

A

25

Mains cables section L=15m

mm2

6x6

Thermal class

F

Protection degree

IP21

Net weight

Kg

105

Gross weight

Kg

120

Package dimensions with trolley

cm

59 x 68 x 92

* Different voltages & frequencies on request

Order Code: ZX3650EVOC Order Code: ZX3450/415

Order Code: ZX3655E2C

32

400 25 35 8 9 14 0.01 - 2 IP21 150

400 25 50 8 13 17 0.01 - 2 IP21 150


Cable Spot Welding Stations

ZX3655E2CX • ZX36EZ • ZX36EZ-7 • ZX3664P • ZX3664P7

RED BULL 36 EZ

RHINO

Key Features

Key Features

• • • • • • • •

• • • •

Smart mode for easy setting Water cooling system Supporting arm includes a balancer Stable, compact and ergonomic system Touch screen welding control unit Full control for expert parameter setting USB interface available to easily export all data relevant to the performed welded spots Also available with high pressure 700 daN gun

Easy basic operator adjustment Expert for full operator parameter input Smart computer adjusted parameters with minimal operator input Smart plus full computer adjusted parameters

ZX36EZ ZX36EZ-7

Input voltage 3 phase V 400 Fuse (delayed action) A 25 - 32 Maximum secondary current kA 14 Max. electrode force daN 450 Protection insulation class IP21 Weight Kg 140

400 25 - 32 14 700 IP21 140

ZX3664P ZX3664P7

Input voltage 3 phase V 400 400 Frequency Hz 50/60 50/60 Nominal power at 50% kVA 19 19 Maximum welding power kVA 60 60 Maximum secondary current kA 14 14 Thermal current 100% kA 1.8 1.8 No load secondary voltage V 8.7 8.7 Max. electrode force daN 450 700 Recognition sensor S S Protection insulation class IP21 IP21 Weight Kg 130 130 Order Code: ZX36EZ

Order Code: ZX3664P

Order Code: ZX36EZ-7

Order Code: ZX3664P7

33


Pedestal Spot Welders • 16-25 kVA 4640 • 4641 • 4642 • 4643 • 4644

The new stationary ergonomic frame designed by TECNA helps to facilitate the operator's work

The control unit has been positioned on the front of the machine to allow the operator to view the welding data even during the working cycle

Key Features • • • • • • •

Arms adjustable in length allowing a better working flexibility Chrome-copper electrode holders for long life and heavy duty service, designed for straight and angled fitting Adjustable electrode stroke Epoxy resin coated transformer Water cooled transformer, arms and electrodes Microprocessor control unit TECNA TE101 Adjustable electrode force; a microswitch starts the welding cycle when the desired pre-set value is reached. The foot pedal is adjustable in length

34


Order Code

4640

4641

4642

4643

4644

Nominal power @ 50%

kVA

16

20

20

25

25

Maximum welding power

kVA

35

48

39

68

55

No load secondary voltage

V

3.4

4

4

4.6

4.6

Maximum short circuit current

kA

12.5

14.5

12

18

14.5

Maximum welding current on light alloys

kA

-

-

-

16.3

-

Maximum welding current on steel

kA

10

11.6

9.6

14.4

11.6

Thermal current 100%

A

3300

3500

3500

3800

3800

Supply voltage 50Hz *

V

400

400

400

400

400

Cables section L=10m

mm2

6

10

10

16

16

Cables section L=30m

mm2

10

10

10

16

16

Delayed fuses

A

32

40

40

50

50

Min. throat depth

mm

230

230

380

230

380

Max. electrode force (@ 6 bar)

daN

240

240

150

240

150

Electrode stroke

mm

8 - 44

8 - 44

10 - 60

8 - 44

10 - 60

Max. electrodes throat depth

mm

550

550

700

550

700

Max. electrode force (@ 6 bar)

daN

95

95

80

95

80

Electrode stroke

mm

15 - 85

15 - 85

15 - 105

15 - 85

15 - 105

Short circuit current with L max.

kA

8.4

10

8.8

13

10.5

Arms diameter

mm

36

40

40

40

40

Electrode holders diameter

mm

19

22

22

22

22

Standard electrodes cone diameter

mm

12.7

14.8

14.8

14.8

14.8

Water cooling

I/min

2.5

3

3

3.7

3.7

Aerial noise produced

dB(A)

<70

<70

<70

<70

<70

Working stroke

mm

20

20

20

20

20

Welding time

cycles

21

17

26

14

20

Welding current

kA

9.4

11

9

13.5

11

10

10

10

10

10

Kg

135

143

146

145

148

Measure conditions

Working rating in welds/min Net weight (approximately) * Different voltages & frequencies on request

35


Pneumatic Spot Welders • 16-25 kVA 4645 • 4646 • 4647 • 4648 • 4649

The new stationary ergonomic frame designed by TECNA helps to facilitate the operator's work The pneumatic commands and the compressed air pressure gauge have been placed at the top for easier reading and adjustment

Key Features • • • • • • • • • • • • •

Arms adjustable in length allowing a better working flexibility Chrome-copper electrode holders for long life and heavy duty service, designed for straight and angled fitting Adjustable electrode stroke Epoxy resin coated transformer Water cooled transformer, arms and electrodes Microprocessor control unit TECNA TE101 The air operated lubrication free cylinder eliminates oil mist Electrode force adjustment with air filter reducer with gauge Semi-automatic drainage system Electrode speed control valves, shock absorber for cylinder's end of stroke and air discharge silencers Two-stage electric foot pedal, that besides its normal use in automatic and single spot mode, allows the operator to bring the pieces together and to weld them only when correctly positioned Pre-arrangement for the connection of a second electric two-stage foot pedal (item 70284) The addition of the second foot pedal allows the operator to recall two different adjustments of time current. This function is helpful when different kinds of welding are to be performed on the same place

36


Order Code

4645

4646

4647

4648

4649

Nominal power @ 50%

kVA

16

20

20

25

25

Maximum welding power

kVA

35

48

39

68

55

No load secondary voltage

V

3.4

4

4

4.6

4.6

Maximum short circuit current

kA

12.5

14.5

12

18

14.5

Maximum welding current on aluminium alloys

kA

-

-

-

16.3

-

Maximum welding current on steel

kA

10

11.6

9.6

14.4

11.6

Thermal current 100%

A

3300

3500

3500

3800

3800

Supply voltage 50Hz *

V

400

400

400

400

400

Cables section L=10m

mm2

6

10

10

16

16

Cables section L=30m

mm2

10

10

10

16

16

Delayed fuses

A

32

40

40

50

50

Min. throat depth

mm

230

230

380

230

380

Max. electrode force (@ 6 bar)

daN

240

240

165

240

165

Electrode stroke

mm

8 - 44

8 - 44

10 - 60

8 - 44

10 - 60

Max. electrodes throat depth

mm

550

550

700

550

700

Max. electrode force (@ 6 bar)

daN

115

115

90

115

90

Electrode stroke

mm

15 - 85

15 - 85

15 - 105

15 - 85

15 - 105

Short circuit current with L max.

kA

8.4

10

8.8

13

10.5

Arms diameter

mm

36

40

40

40

40

Electrode holders diameter

mm

19

22

22

22

22

Standard electrodes cone diameter

mm

12.7

14.8

14.8

14.8

14.8

Compressed air supply

bar

6.5

6.5

6.5

6.5

6.5

Air for 1000 spots (6 bar)

Nm3

4.3

4.3

4.3

4.3

4.3

Water cooling

I/min

2.5

3

3

3.7

3.7

Aerial noise produced

dB(A)

<70

<70

<70

<70

<70

Working stroke

mm

20

20

20

20

20

Welding time

cycles

21

17

26

14

20

Welding current

kA

9.4

11

9

13.5

11

10

10

10

10

10

133

141

144

143

146

Measure conditions

Working rating in welds/min Net weight (approximately)

Kg

* Different voltages & frequencies on request

37


Pneumatic Spot Welders • 35-50 kVA 4660 • 4661 • 4662 • 4663

The pneumatic commands and the compressed air pressure gauge have been placed at the top for easier reading and adjustment

The control unit has been positioned on the front of the machine to allow the operator to view the welding data even during the working cycle

Key Features • • • • • • • • • • •

Chrome-copper electrode holders for long life and heavy duty service, designed for straight and angled fitting Water cooled epoxy resin coated transformer Water cooled arms, electrodes and electrode holders Microprocessor control unit TECNA TE101 USB port for data storage (only with TE550) The air operated lubrication free cylinder eliminates oil mist Protected filter assembly with gauge Two stage electric foot control for clamping the welding pieces in the correct position prior to welding Pre-connected for additional electric foot pedal for the direct recalling of welding program No.2. This function is helpful when different kinds of welding are to be performed on the same piece Arms: gap 280mm, adjustable depth 320mm (Option 4638) Adjustable electrodes stroke for max. working rate

38


Order Code

4660

4661

4662

4663

Nominal power @ 50%

kVA

35

35

50

50

Maximum welding power

kVA

75

62

104

82

Maximum short circuit current

kA

17.5

14

21

16.5

Thermal current 100%

A

4500

4500

5700

5700

No load secondary voltage

V

5.4 (4)

5.4 (4)

6.1

6.1

Supply voltage 50Hz *

V

400

400

400

400

Cables section L=30m

mm2

16

16

35

35

Delayed fuses

A

63

63

100

100

F

F

F

F

Min. throat depth

mm

280

480

280

480

Max. electrode force (@ 6 bar)

daN

425

260

425

260

Electrode stroke

mm

5 - 50

5 - 75

5 - 50

5 - 75

Max. throat depth

mm

600

800

600

800

Max. electrode force (@ 6 bar)

daN

210

160

210

160

Electrode stroke

mm

5 - 95

5 - 120

5 - 95

5 - 120

Max. short circuit current with max. throat depth

kA

12.9

10.9

14.3

12.2

Gap min. (option 4638)

mm

195

195

195

195

Gap max. (option 4638)

mm

500

500

500

500

Max. short circuit current max. gap (option 4638)

kA

11

11

12.6

12.6

Arms diameter

mm

50

50

50

50

Electrode holders diameter

mm

25

25

25

25

Standard electrodes cone diameter

mm

14.8

14.8

14.8

14.8

Compressed air supply

bar

6.5

6.5

6.5

6.5

Air for 1000 spots (6 bar)

Nm3

6.2 - 4.8

6.2 - 4.5

6.2 - 4.8

6.2 - 4.5

Water cooling

I/min

4

4

4

4

Aerial noise produced

dB(A)

<70

<70

<70

<70

Working stroke

mm

20

20

20

20

Welding time

cycles

14

21

15

24

Welding current

kA

13.1

10.5

16

12.4

15

15

15

15

Kg

218

223

228

233

Insulation class

Measure conditions

Working rating in welds/min Net weight (approximately) * Different voltages & frequencies on request

39


Linear Action Pneumatic Spot Welders • 35-50 kVA 4665 • 4666 • 4667 • 4668

The new stationary ergonomic frame designed by TECNA helps to facilitate the operator's work

The pneumatic commands and the compressed air pressure gauge have been placed at the top for easier reading and adjustment

Key Features • • • • • • • • • • •

Chrome-copper electrode holders for long life and heavy duty service, designed for straight and angled fitting Water cooled epoxy resin coated transformer Water cooled arms, electrodes and electrode holders Microprocessor control unit TECNA TE101 USB port for data storage (only with TE550) The air operated lubrication free cylinder eliminates oil mist Protected filter assembly with gauge Two stage electric foot control for clamping the welding pieces in the correct position prior to welding Pre-connected for additional electric foot pedal for the direct recalling of welding program No.2. This function is helpful when different kinds of welding are to be performed on the same piece Arms: gap 280mm, adjustable depth 320mm (Option 4638) Adjustable electrodes stroke for max. working rate

40


Order Code

4665

4666

4667

4668

Nominal power @ 50%

kVA

35

50

35

50

Maximum welding power

kVA

67

84

64

84

Short circuit current

kA

15.5

17

14.5

17

Thermal current 100%

A

4500

5700

4500

5700

No load secondary voltage

V

5.4 (4)

6.1

5.4 (4)

6.1

Supply voltage 50Hz *

V

400

400

400

400

Cables section L=30m

mm2

16

35

16

35

Delayed fuses

A

63

100

63

100

F

F

F

F

Min. throat depth

mm

400

400

500

500

Max. electrode force (@ 6 bar)

daN

470

470

300

300

Electrode stroke

mm

5 - 80

5 - 80

5 - 80

5 - 80

Gap min. (option 4638)

mm

-

-

170

170

Gap max. (option 4638)

daN

-

-

500

500

Max. short circuit current with max. gap (option 4638)

mm

-

-

10

12.1

Arms diameter

mm

50

50

50

50

Electrode holders diameter

mm

25

25

25

25

Standard electrodes cone diameter

mm

14.8

14.8

14.8

14.8

Compressed air supply

bar

6.5

6.5

6.5

6.5

Air for 1000 spots (6 bar)

Nm3

5.4 - 1.7

5.4 - 1.7

5.4 - 1.7

5.4 - 1.7

Water cooling

I/min

4

4

4

4

Aerial noise produced

dB(A)

<70

<70

<70

<70

Insulation class

Measure conditions Working stroke

mm

20

20

20

20

Welding time

cycles

17

23

20

24

Welding current

kA

11.6

12.7

10.9

12.4

15

15

15

15

220

225

220

225

Working rating in welds/min Net weight (approximately)

Kg

* Different voltages & frequencies on request

41


Spot & Projection Welders • 35-80 kVA 8001N - 8009N

Industrial Line

Key Features • • • • • • • • • • • • • •

Double stroke cylinder with key control Built-in compressed air filter unit Compressed air disconnecting device Water cooled transformer, plates, electrode holders and electrodes Transformer with epoxy resin coated windings TE550 constant current control unit Cylinder with chrome plated stem for heavy duty works and long life; adjustable anti-rotation device Lubrication free pneumatic components to eliminate oil mist and to protect the environment Electrodes speed control valves, shock absorber for end stroke and air discharge silencers assuring the minimum noise Two stage electric foot control for clamping the welding pieces in the correct position prior to welding Pre-setting for additional double stage electric foot connection for the direct recalling of welding program No. 2 Synchronous SCR contactor insulated from cooling water circuit with protection thermostat Standard on all models: Two hand safety control with timer for optimum safety protection. Removable key selector. The two hand control push buttons are standard on projection models only (they are available on request on spot welder models) Emergency push button to stop the machine immediately

42


Order Code 8001N 8002N 8003N 8004N 8005N 8005N 8006N 8007N 8007N 8009N +8031 +8032 Spot / projection welder

• / -

• / -

• / -

• / -

• / •

• / •

• / -

• / •

• / •

•/•

Nominal power @ 50%

kVA 35 35 60 60 60 60 80 80 80 35

Maximum welding power

kVA

Short circuit current

kA 18 13.5 22 16 35 26 17 45 34 20

Maximum welding current on aluminium

kA

16.3

12.2

20

14.5

31.8

23.6

15.4

41

31

18

Maximum welding current on steel

kA

14.4

10.8

17.6

12.8

28

20.8

13.6

36

27

16

Thermal current 100%

A

4500 4500 5900 5900 5900 5900 6800 6800 6800 4500

No load secondary voltage

V

80

60

125

92

200

150

115

300

230

88

- - 7.1 7.1 7.1 7.1 8.3 8.3 8.3 -

… …

5.4 5.4 6.3 6.3 6.3 6.3 7.5 7.5 7.5 5.4

… …

4 4 5.6 5.6 5.6 5.6 6.7 6.7 6.7 4

… …

- - 5.0 5.0 5.0 5.0 6.1 6.1 6.1 -

Supply voltage 50Hz *

V 400 400 400 400 400 400 400 400 400 400

Cables section L=30m

mm2 25 25 35 35 50 50 70 70 70 25

Delayed fuses

A

Minimum gap

mm 170 170 190 190 140 140 190 165 165 170

Maximum gap

mm 420 420 440 440 400 400 440 400 400 420

Depth L

mm 420 800 420 800 400 500 800 400 550 500

Depth D

mm - - - - 280 380 - 280 420 380

63 63 125 125 125 125 150 150 150 63

Max. electrode force (@ 6 bar) standard daN 470 300 470 300 470 470 470 736 736 470 Maximum stroke

mm 80 80 80 80 80 80 80 100 100 80

Double stroke - standard

mm 60 60 60 60 60 60 60 60 60 60

Air consumption for 1000 spots (6 bar) bar 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5 Standard version - stroke 20mm

Nm3

2.6 1.7 2.6 1.7 2.6 2.6 2.6 4.6 4.6 2.6

Standard version - max. stroke

Nm3

8.7 5.4 8.7 5.4 8.7 8.7 8.7 15.4 15.4 8.7

Air supply hose

mm 12 12 12 12 12 12 12 12 12 12

Water cooling

I/min 4.6 4.6 4.6 4.6 4.6 4.6 5 5 5 4.6

Aerial noise produced

dB(A) <70 68 71 71 <70 <70 76 74 70 <70

Measure conditions

H=1.6 m L=0.5 m

Working stroke

mm 20 20 20 20 50 50 20 50 50 50

Welding time

cycles 13 21 15 27 15 26 32 14 20 32

Welding current

kA 13.5 10.5 16.5 12 26 19.5 13 32 25.5 15

Working rating in welds/min Net weight (approximately)

15

15

15

15

6

6

15

6

6

6

Kg 290 330 325 370 325 340 435 430 440 315

* Different voltages & frequencies on request

43


Spot & Projection Welders â&#x20AC;¢ 3 Phase 100 kVA 6101N - 6103N

Industrial Line

44


Key Features

Order Code

6101N 6102N 6103N

• Direct current 3 phase welder. In comparison with a traditional welder, it offers the following advantages: - High mains power factor - Reduced load on plant primary electrical service - Balanced load distribution on the three phases - Reduced effect of magnetic materials between arms on the welding current - Reduced installation costs • Six phase silicon rectifier with device for checking the correct diodes clamping force • Protection of the diodes against overload, over voltages and over temperatures • Complex pneumatic cycle with low force squeeze • Cylinder with chrome plated stem for heavy duty works and long life; adjustable anti-rotation device • Adjustable double stroke with key control • Lubrication free pneumatic components to eliminate oil mist and to protect the environment • Head descent without pressure for set up and service • Built-in compressed air filter unit and tank • Compressed air disconnecting device • Electrodes speed control valves, shock absorber for end of stroke and air discharge silencers assuring the minimum noise • Two stage electric foot control for clamping the welding pieces in the correct position prior to welding • Pre-setting for additional double stage electric foot connection for the direct recalling of welding program No. 2 (not on units equipped with option 6132) • Water cooled transformers, plates, electrode holders and elctrodes; transformers with epoxy resin coated windings • Flow switch makes the welder stop if the cooling water does not circulate • TE553 microprocessor control unit featuring: - Phase shift welding current adjustment and synchronous SCR contractors insulated from cooling water circuit with protection thermostat • Standard on all models: Two hand safety control with timer for optimum safety protection. Removable key selector. The two hand control push-buttons are standard on projection models only (they are available on request on spot welder models • Emergency push button to stop the machine immediately • Automatic circuit breaker for protection valve to stop the flow of the water cooling when the machine is off

Spot / projection welder • / •

• / •

•/-

Nominal power @ 50%

kVA 100 100 100

Maximum welding power

kVA 415 415 380

Short circuit current

kA 60 60 55

Max. welding current on aluminium kA 55 55 50 Max. welding current on steel

kA 48 48 44

Thermal current 100%

A

No load secondary voltage

V 6.3 6.3 6.3

11000 11000 11000

… 5.5 5.5 5.5

Supply voltage 50Hz *

V 400 400 400

Cables section L=30m

mm2 50 50 50

Delayed fuses

A

100

100

100

Minimum gap

mm

175

175

175

Maximum gap

mm

475

475

475

Depth L

mm

385

535

800

Depth D

mm

260

410

-

Max. electrode force (@ 6 bar) std.

daN

736

736

736

Max. electrode force (@ 6 bar) (option 6135)

daN 1242 1242 1242

Maximum stroke

mm 100 100 100

Double stroke - standard

mm

0 - 80

0 - 80 6.5

0 - 80

Air consumption for 1000 spots (6 bar) bar

6.5

Standard version - stroke 20mm Nm3

2.9 2.9 2.9

6.5

Standard version - max. stroke Nm3

9.2 9.2 9.2

With option 6135 - stroke 20mm Nm3

6 6 -

With option 6135 - max. stroke Nm3

15.5 15.5 -

Air supply hose

mm 16 16 16

Water cooling

I/min 12

12

12

Aerial noise produced

dB(A) 73

73

76

Measure conditions Working stroke

mm 50 50 20

Welding time

cycles 14

Welding current

kA 45 45 41

Working rating in welds/min Net weight (approximately) *Different voltages and frequencies on request Specifications subject to change without notice

45

14

8

6 6 15

Kg 650 660 710


Bench Spot Welders • 16-25 kVA 2101 • 2103

Industrial Line

46


Order Code

2101 2102 2103

Control unit

TE550 TE101 TE550

Nominal power @ 50%

kVA 16 20 25

Maximum welding power

kVA 47 62 84

Short circuit current

kA 16.5 19 22

Maximum welding current on aluminium kA 15 17.4 20

Key Features • Built-in compressed air filter unit and tank • Lubrication free pneumatic components to eliminate oil mist and to protect the environment • Chrome plated cylinder and stem for heavy duty works and long life; adjustable anti-rotation device • Water cooled transformers, plates, electrode holders and elctrodes; transformers with epoxy resin coated windings • Items 2101 and 2103: TE550 constant current microprocessor control unit features: - Phase shift welding current adjustment - Synchronous SCR contactor insulated from cooling water circuit with protection thermostat • Items 2102: TE101 microprocessor control unit features: - Phase shift welding current adjustment - Synchronous SCR contactor insulated from cooling water circuit with protection thermostat • Two stage electric foot control for clamping the welding pieces in the correct position prior to welding • Pre-setting for two hand safety control with timer for optimum safety protection. Removable key selector (only on items 2102 and 2103)

Maximum welding current on steel kA 13.2 15.2 17.6 Thermal current 100%

A 3300 3500 3800

No load secondary voltage

V 1.7 - -

3.4 4 4.6 Supply voltage 50Hz *

V 400 400 400

Cables section L=30m

mm2 10 16 16

Delayed fuses

A 32 40 50

Arms gap

mm 118 118 118

Depth L

mm 160 160 160

Max. electrode force (@ 6 bar)

daN 187 187 187

Maximum stroke

mm 50 50 50

Air consumption for 1000 spots (6 bar) bar 6.5 6.5 6.5 Stroke 20mm Nm3

1.5 1.5 1.5

Max. stroke Nm3

2.2 2.2 2.2

Air supply hose

mm 8 8 8

Water cooling

I/min 2.3

Aerial noise produced

dB(A) 68 69 71

2.7

3

Measure conditions Working stroke

mm 20 20 20

Welding time

cycles 11

Welding current

kA 13 14 16.5

7

6

Working rating in welds/min 15 15 15 Net weight (approximately) *Different voltages and frequencies on request Specifications subject to change without notice

47

Kg 76 81 86


Suspended Spot Welding Guns • 16-38 kVA 3321 • 3328

Key Features • • • • • • • • • • • • • • • •

Pneumatic operated suspended gun, with integrated TE330, TE450, TE470 or TE480 microprocessor welding control unit High productivity achieved with rational design, reduced dimensions, high welding capacity High electric efficiency Reduced installation costs Totally enclosed, rubber protected for easy and safe operation Gyro suspension on sealed bearings together with a spring balancer guarantees accurate manoeuvrability at any degree Rotation locking device Large selection of arms, enabling the welder to work in a wide range of applications Chrome-copper electrode holders for heavy duty and long life, designed for both straight and angled assembling Adjustable electrodes distance, adjustable short working stroke for heavy duty Temporary extra stroke to reach the areas to be welded Long working stroke to weld reinforcement ribs, jobs in areas difficult to be reached Water cooled transformer with epoxy resin coated windings Water cooled arms, electrode holders and electrodes Synchronous SCR contactor insulated from cooling water circuit with protection thermostat Oil free chromium plated cylinder and shaft for heavy duty operation and long life

The Standard Unit Includes: • Suspended spot gun with the chosen built-in control unit (TE470 or TE480) • Earth leakage and circuit breaker switch • Air filter-regulator unit with gauge • Supply cables and hoses 6.5m length • Voltage and frequency to be always specified Optional Extras • Arms and electrodes: according to tables (Arms not shown) • Different lengths of supply cables and hoses • Balanced equipped with rotary and insulated hook (option RI) • The balancer may be equipped with option 'B' which allows locking of position from a floor control handle, for capacity see the technical data table. • On demand, the welding machine is equipped with the sectioning device of cables and supply hoses. It allows a quick replacement of the machine on the production lines

48


Order Code

3321 3322 3323 3324 3327 3328

Gun type L L C L L L Nominal power @ 50%

kVA 16 23 23 23 38 38

Maximum welding power

kVA 37 65 63 52 110 92

Short circuit current

kA 16 21 21 16.5 27 22.5

Thermal current 100%

A 4000 4250 4250 4250 5400 5400

No load secondary voltage

V

Supply voltage 50Hz *

V 400 400 400 400 400 400

2.8

3.8

3.8

3.8

5

5

Cables section L=30m

mm2 10 16 16 16 25 25

Delayed fuses

A 32 40 40 40 80 80

Arm spacing

mm 165 165 120 225 155 280

Min. arms length

mm 190 190 - 250 250 250

Max. electrode force (@ 6 bar)

daN

286

338

300

268

695

695

Working stroke

mm

6 - 25

5 - 20

5 - 20

6 - 25

10 - 26

10 - 26

Maximum stroke

mm

30 - 48

28 - 40

35 - 50

35 - 50

45 - 60

45 - 60

Max. arms length

mm

650

800

-

650

1030

820

Max. electrode force (@ 6 bar)

daN

95

93

-

113

156

196

Working stroke

mm

18 - 72

18 - 73

-

15 - 60

40 - 100

30 - 75

Maximum stroke

mm

90 - 140

102 - 146

-

84 - 120

165 - 225

130 - 175

Compressed air supply

bar 6.5 6.5 6.5 6.5 6.5 6.5

Air consumption for 1000 spots at 5 bar

Nm3

4 4 4 4 7.5 7.5

Hose inside diameter

mm

10 10 10 10 10 10

Water cooling

I/min 7 7 8 7 8 8

Max mild steel sheet thickness With shorter arms

mm

3 + 3

4 + 4

4 + 4

3.5 + 3.5

5 + 5

5+5

With 508mm arms

mm

1.8 + 1.8

3 + 3

-

3 + 3

3.5 + 3.5

3.5 + 3.5

With longest arms

mm

1.2 + 1.2

2 + 2

-

2 + 2

2 + 2

2.5 + 2.5

Cross wire maximum diameter

mm

10 + 10

14 + 14

14 + 14

12 + 12

16 + 16

16 + 16

Spots per minute 1+1 class A 66 80 80 80 100 100 1.5+1.5 class A - 32 32 32 44 44 2+2 class A 14 16 16 16 20 20 2.5+2.5 class A - - - - 14 14 3.2+3.2 class B - - - - 8 8 Net weight including cables, hoses, gyro suspension and shorter arms Kg 46 52 53 55 76 78 Packaging: cardboard box

mm

300 x 850 x 550

Gross weight with long arm

Kg

57

63

57

330 x 1120 x 630 57.5

760 x 1050 x 500

Short arms: capacity

Kg

45 - 55

55 - 65

55 - 65

55 - 65

75 - 90

75 - 90

Long arms: capacity

Kg

55 - 65

65 - 75

-

65 - 75

95 - 105

95 - 105

119

117

Spring Balancer

49


Industrial Spot Welding Accessories 70226 • 70065 • 70009 • 70066

70226 Electrode Holder 215 x 19mm

70065 Electrode Holder 180 x 22mm

70009 Electrode Holder 295 x 19mm

70066 Electrode Holder 2295 x 22mm

Pair of Electrodes up to 20 kVA 11mm

3720TE Standard

3722 Offset

3723 Cranked

3724 Single, Flat

3725 Single, Swivel

3433 Cranked

3434 Single, Flat

3435 Single, Swivel

Pair of Electrodes up to 25 kVA 13mm

3430 Standard

3431 Offset

50


L 700mm 62mm

D 36mm Industrial Spot Welding Accessories

4506 • 4509 • 3441 • 4569

300mm L 700mm

Reduced Size Arm • L= 380 - 700 mm • D= 36mm Ø62 mm

62mm

D 36mm

300mm

Order Code: 4506

Reduced Size Arm with Frontal Electrode L 700mm

• L= 380 - 700mm • D= 36mm Ø42mm

42mm

D 36mm 300mm

Order Code: 4509

Suitable for the Following Machines:

LL 700mm 700mm

4640 • 4645

65mm 42mm

D D 36mm 40mm

Reduced Size Arm • L= 380 - 700 mm • D= 40mm Ø65 mm

L 700mm

300mm 300mm

65mm

D 40mm

300mm

Order Code: 3441

Reduced Size Arm with Frontal Electrode L 700mm

• L= 380 - 700mm • D= 40mm Ø42mm

42mm

D 40mm

Order Code: 4569

L 700mm

300mm

Suitable for the Following Machines:

42mm

D •40mm 4641 • 4642 • 4643 • 4644 • 4646 • 4647 4648 • 4649

51

300mm


Balancers TECNA balancers offer versatility for a whole range of applications It may be used for bench assembly line works and it may be suitably applied to small tools, industrial suspended welders and multiple screwdrivers etc. The balancers are produced in conformity with the DIN 15112 directive thanks to their high structural technology and their compliance with the laws in force they are BG certified by the relevant German institute for their safe use in the working environment. The new ATEX balancers are an expansion of our range that is certified and suitable for installation in potentially explosive areas.

2500mm wire 2000mm wire 1600mm wire 9311 9312 9313

0.4 - 1 Kg 1 - 2 Kg 2 - 3 Kg

9320 9321 9322 9323

1 - 2.5 Kg 2 - 4 Kg 4 - 6 Kg 6 - 8 Kg

9336 9337 9338 9339 9340

2 - 4 Kg 4 - 6 Kg 6 - 8 Kg 8 - 10 Kg 10 - 14 Kg

2000mm wire 2000mm wire 2500mm wire 9346 9347 9348 9349

2 - 4 Kg 4 - 6 Kg 8 - 10 Kg 10 - 14 Kg

9354 9355 9356 9357 9358 9359

4 - 7 Kg 7 - 10 Kg 10 - 14 Kg 14 - 18 Kg 14 - 22 Kg 22 - 25 Kg

9361 9362 9363 9364 9365 9366 9367 9368 9369

10 - 15 Kg 15 - 20 Kg 20 - 25 Kg 25 - 30 Kg 30 - 35 Kg 35 - 45 Kg 45 - 55 Kg 55 - 65 Kg 65 - 75 Kg

52

2000mm wire 9370 9371

75 - 90 Kg 90 - 105 Kg


Automotive Spot Welding Accessories Accessories for Autospotter 7600

7601

7602

7605

7606

7607

Puller

Electrode for 7602, 7603, 7604

Electrode for Washers

Outer Electrode for 7605, 7607

Electrode for Heating/Shrinking

7608

7610

7611

7612

7613

Hooks for Washers

Nails 2mm

Nails 2.5mm

Studs Threaded

Stud Trim

7614

2279

7676

7641

7642

Washers

Carbon Electrode

Triangular Puller Washer

Chuck Assembly for 7640

Hooked Washer Puller

2280

2282

2283

2284

2285

2286

2287

2305

2306

2308

Electrode, Trim Stud

Electrode, Rivets

Electrode, Nails 2/2.5mm

Electrode, Washer

Electrode, Single Side Spot

Electrode, Heat Shrink

Electrode, Patching

Stud Trim 3.2 x 3mm

Stud Trim 4.5 x 3mm

Stud Trim 10 x 5mm

2328

7640

2320

2321

2322

2323

2324

2325

Threaded Rivets M4 10mm

Threaded Rivets M4 15mm

Threaded Rivets M4 18mm

Threaded Stud 12 x 5.5mm

Threaded Stud 18 x 5.5mm

Threaded Stud 25 x 5.5mm

Threaded Side Hammer Rivets M6 Without 12mm Chuck 3481

53

7643 Washer Puller


Spot Welding Accessories

Standard Smart Gun & Arms for 3650 & EVO Accessories

Smart Gun Patented pneumatic gun with adjustable stroke and double-function trigger: 1) Only clamping 2) Welding, when the force at electrodes is correct Item 8677: 22mm arms Water cooled pneumatic gun. Electrode force 30 - 240 daN. Order Code: 8677TE

5127

5128

5187

5129

5137

Water Cooled Arms 152mm, 22mm Ø

Water Cooled Arms 232mm, 22mm Ø

Water Cooled Arms 250mm, 22mm Ø

Water Cooled Arms 332mm, 22mm Ø

Water Cooled Arms 350mm, 22mm Ø

5138

5130

5191

5192

33405

Water Cooled Arms 450mm, 22mm Ø

Water Cooled Arms 483mm, 22mm Ø

Water Cooled Arms Special 107mm, 22mm Ø

Water Cooled Arms Special 107mm, 22mm Ø

Brushing (Allows 20mm arms to be used with 3650)

Fast Gun

A

Pneumatic C-type gun water cooled:

High Pressure Fast Gun

Order Code: 8659

Arm 87mm (A) Order Code: 8685/WS

B

Arm 356mm (B) Order Code: 8686/WS

Arm 637mm (C) Order Code: 8687/WS

C Order Code: 8669TE

54


Spot Welding Accessories 8659 • 8669TE • 8679T & Accessories

Fast Gun 'C' Type for Rhino

Order Code: 8679TE

Short Arm Length = 87mm

Medium Arm

Medium Long Arm

Length = 356mm

Length = 450mm

3455

8689

Pair of Cables 2.4m for 8659 & 8669TE

Bent Short Arm L = 40mm

Long Arm Length = 637mm

8685/WS Water Cooled Short Arm L = 40mm, 16mm Caps

8685: Air Cooled

8686: Air Cooled

8688: Air Cooled

8687: Air Cooled

8685/WC: Water Cooled

8686/WC: Water Cooled

8688/WC: Water Cooled

8687/WC: Water Cooled

8684/WS

8686/WS

8688/WS

8687/WS

8690/WS

Water Cooled Medium Short Arm L = 205mm, 16mm Caps

Water Cooled Medium Arm L = 355mm, 16mm Caps

Water Cooled Medium Long Arm L = 505mm, 16mm Caps

Water Cooled Long Arm L = 635mm, 16mm Caps

Water Cooled Arm L = 305mm, 16mm Caps

55


Spot Welding Accessories 8659 â&#x20AC;˘ 8669TE â&#x20AC;˘ 8679T & Accessories

5208TE

5220TE

5220/WC

5221/1

5221/2

Electrode Cap Round

Spherical Electrode 20 x 100mm

Water Cooled Spherical Electrode 20 x 100mm

Fitting for Bent Electrode Holder 20 x 53mm

Bent Electrode Holder 20 x 72.5mm

5222TE

5222/WC

5223/WC

5224

Bent Long Electrode Holder 22 x 133mm

Water Cooled Bent Electrode Holder 22 x 133mm

Water Cooled Bent Long Electrode Holder 16mm Caps

Short Electrode Holder 22 x 102mm

5225

5226

5226/WC

5227/WC

5228

5229

Bent Electrode Holder for 8658-86-87-88 Arms

Water Cooled Bent Electrode Holder

Electrode Holder Bent 16mm Caps

Short Electrode Holder 16mm Caps

Long Electrode Holder 170mm, 16mm Caps

5230TE

5238/W

5239/W

Special Electrode Holder 16mm Caps

Special Water Cooled Fixed Electrode c/w 5218TE

Special Water Cooled Fixed Electrode

56

Long Electrode Holder 20 x 166mm


Spot Welding Accessories 8678T 'X' Gun Arms

Heavy Duty Arms with Electrodes 12mm Ø

Standard Electrodes for Heavy Duty Arms 12mm Ø

L

Straight

Straight

5260TE: Length = 120mm

7401: Length = 125mm

5261TE: Length = 155mm

7402: Length = 250mm

5262TE: Length = 255mm

7403: Length = 350mm

5263TE: Length = 355mm

7404: Length = 500mm

5264TE: Length = 505mm

7405: Length = 600mm

7451

7452

Pair Straight

Cranked Electrodes

L

Bent

Cranked

5268TE: Length = 250mm

7406: Length = 350mm

5269TE: Length = 350mm

7407: Length = 500mm

5270TE: Length = 505mm

7453

7454

Lower Electrode 12 x 45mm

Upper Electrode 12 x 250mm

*220mm Gap

5271TE

7510

7561

7554

250mm Special Arms

Arms Special

Electrode Material L= 750mm, 12mm Ø

Electrode Sharpener 12mm

57


Spot Welding Accessories Standard Arms with Electrodes 10mm Ă&#x2DC;

Electrodes for Standard Arms 10mm Ă&#x2DC;

L

Straight 3501: Length = 125mm

3521

3522

3523

Pair Straight

Pair Shaped

Pair

3524

3526

3533

Pair Shaped

Pair Shaped

Pair

3536

3552

160/1

Electrode Material 750mm

Electrode Sharpener 10mm

Electrode Sharpener 16mm Ratchet Type

3502: Length = 250mm 3503: Length = 350mm 3504: Length = 550mm

L

Cranked 3506: Length = 250mm 3506S: Length = 250mm 3507: Length = 350mm 3509: Length = 500mm

7516 Special Arms

58


Spot Welding Accessories 18mm Diameter for 3484, 7900, 7902/P Scorpion

Straight

Straight

Bent

Bent

5032: Arms 152 x 200mm

5001: Length = 107mm

5004: Length = 332mm

5021: Length = 107mm

5024TE: Length = 332mm

5033: Arms 235 x 200mm

5003: Length = 235mm

5005: Length = 483mm

5022: Length = 152mm

5025TE: Length = 483mm

5034: Arms 332 x 200mm

5022: Length = 235mm

5035: Arms 483 x 200mm

Special Air Cooled Arms - 18mm ร˜

5081

5082

5084

5085

Arms with Cap & Bent Electrode - Item 7335

Arms with Cap & Bent Electrode - Item 7335

Special Arms

Arms with Caps, Reduced Dimensions L=350mm

18mm Diameter Cap Electrodes for 3484, 7900,7902/P Scorpion

5201TE

5202

5203TE

Round Tip Cap

Conic Tip Cap

5204TE

Excentric Tip Cap

Excentric Tip Cap 12ยบ

Cap Electrodes 16mm

7351

5231

5232

Electrode Cap Round 16 mm

Electrode Cap Round 16 mm

Electrode Cap Truncated Cone 16 mm

59

5233 Electrode Cap Round 16 mm

5234 Electrode Cap Round 16 mm


Spot Welding Accessories Water Cooled Arms & Electrodes for Hand Spot Gun 7913 7512: Length = 150mm 7513: Length = 250mm 7514: Length = 350mm

L

7515: Length = 500mm

Water Cooled Heavy Duty Arms with Electrodes 20mm Diameter for 8095SG, 3450 (8672 Gun)

Bent

Bent

5121: Length = 107mm

5124: Length = 332mm

Arms of Reduced Dimensions

5134: L = 350mm H = 200mm

5122: Length = 152mm

5125: Length = 483mm

5186: Length = 250mm

5136: L = 550mm H = 200mm

Arms

5185: Length = 350mm

5181

5182

5183

5184

Arms with Electrodes & Bent Electrodes (7335)

Arms with Electrodes & Bent Electrodes (7335)

Special Arms

Arms of Redcuded Dimensions L = 350mm

Water Cooled Electrodes

5210TE

5211TE

5212TE

Round Tip Set of 12 pcs

Conic Tip Set of 12 pcs

Excentric Tip Set of 12 pcs

5213TE

Excentric Tip 12ยบ Set of 12 pcs

5214TE

5215TE

5216TE

Flat Electrode Set of 12 pcs

Reduced Dimension

Special Electrode

60


Spot Welding Accessories Suspended Gun Arms & Electrodes

Upper Arm Straight (A)

Upper Arm Angled (C)

Lower Arm Straight (B)

Lower Arm Angled (D)

4850: Length = 190mm

4851: Length = 190mm

4852: Length = 190mm

4853: Length = 190mm

4854: Length = 250mm

4855: Length = 250mm

4856: Length = 250mm

4857: Length = 250mm

4858: Length = 350mm

4859: Length = 350mm

4860: Length = 350mm

4861: Length = 350mm

4862: Length = 508mm

4863: Length = 508mm

4864: Length = 508mm

4865: Length = 508mm

4866: Length = 650mm

4867: Length = 650mm

4868: Length = 650mm

4869: Length = 650mm

Suspended Gun Arms & Electrodes

4870 (A)

4871 (C)

4872 (B)

4873 (D)

Upper Arm Straight 800mm

Upper Arm Angled 800mm

Lower Arm Straight 800mm

Lower Arm Angled 800mm

Straight Arms for Suspended Spot Gun 3327

Arms for Suspended Spot Gun 3323

4882 (F) Upper Arm

4883 (E)

4884 (G)

Lower Arm

Lower Arm with Reduced Ă&#x2DC;

Upper Arm (A)

Lower Arm (B)

4750: Length = 255mm

4752: Length = 255mm

4756/T: Length = 408mm

4758: Length = 408mm

61


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MULTI PROCESS WELDING & CUTTING INVERTERS

TORCHES & CONSUMABLES

SPOT WELDING EQUIPMENT COLUMN • CABLE SUSPENDED • BALANCERS

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WILKINSON WELDING ACADEMY WELDER TRAINING www.wilkinson-welding-academy.com

BRANDS YOU CAN TRUST


CONTENTS Page

MOSA

63-158

Portable Engine Driven Welders

64-70

Industrial Engine Driven Welders

71-80

Generating Sets

83-84

'Naked' Range Open Generating Sets

85-95

'S' Range Silenced Generating Sets

96

'SX' Range Super Silenced Generating Sets

97-108

'SX' Range 1500 rpm Super Silenced Generating Sets

109-149

PTO Genertating Sets

150

Undergear: Welder & Generating Sets

151-152

Accessories: Welder & Generating Sets

152-153

MOSALight Lighting Towers

155-157

MOSALight Kits without Generating Set

158

63


Engine Driven Welder Magicweld 150 - Petrol Key Features • • • • • • • • • • •

Arc welding source in D.C. welding Welds any type of electrode, including cellulosic High frequency control of welding current and voltage D.C. generator Chopped D.C. auxiliary current (safe for tools) - 110V Honda engine Engine shut-down (oil alert) MOSA power optimiser (patent pending) Auto idle Portable (34 Kg) Meets EC directives

D.C. Welding (Constant Current) Current range, continuous Duty cycle Open circuit voltage

30 ÷ 150A 150A - 60% 67V

A.C. Generation - 50Hz - Permanent Magnet Alternator, Self-Exciting, Brushless Single-phase power (max) Insulation class

1.5 kW / 110V / 13.6A H

Engine - Petrol, 4-Stroke, Ohv, Air Cooled Model Output * Cylinders / Displacement Speed Fuel consumption (welding 60%)

Honda GX 200 4 kW (5.5 HP) 1 / 196cm³ 4000 rpm 1.1 l/h

* Maximum output (not overloadable) according to SAE J1349

Optional • Welding parallel cables 35mm2 • Manual trolley CTM-MW • Paralleling kit

General Specifications Tank capacity Running time (welding 60%) IP protection degree Dimensions LxWxH (mm) * Dry weight * Acoustic power LwA (pressure LpA)

3.1 litres 3 hours IP 23 420 x 360 x 480 34 Kg 99 dB(A) (74 dB(A) @ 7m)

Petrol Engine

Air Cooling

Manual Recoil

Engine Shut Down (Oil)

Permanent Magnet Alternator

Welding Current Electric Regulation

Socket

Fuse

* Values shown do not include trolleys

Order Code: 35.22264

64

Auto Idle


Engine Driven Welder Magicweld 200 - Petrol Key Features • • • • • • • • • • •

Arc welding source in D.C. welding Welds any type of electrode, including cellulosic High frequency control of welding current and voltage Single-phase, 50 Hz aux current, inverter generated - 110V Honda engine Engine shut-down (oil alert) MOSA Power optimiser (patent pending) Auto idle Protective frame Portable Meets EC directives

D.C. Welding (Constant Current) Current range, continuous Duty cycle Open circuit voltage

20 ÷ 200A 200A - 60% 70V

A.C. Generation - 50Hz - Permanent Magnet Alternator, Self-Exciting, Brushless Single-phase power (Continuous) Insulation class

2.1 kVA (2.1 kW) / 110V / 18.2A H

Engine - Petrol, 4-Stroke, Ohv, Air Cooled Model Output * Cylinders / Displacement Speed Fuel consumption (welding 60%)

Honda GX 270 6.3 kW (8.5 HP) 1 / 270cm³ 3600 rpm 1.5 l/h

* Maximum output (not overloadable) according to SAE J1349

Optional • • • • •

Welding cables: 35mm2 Welding parallel cables 35mm2 Remote control: - RC2 - RC2/90 (cable 20m) - TC7 (cable 20m) Manual trolley TRM-MW200 (no. 4 foldable handles) Manual trolley CTM-MW200

Version on Request • Auxiliary output 230V c.a: 1 x 230V 16A

General Specifications Tank capacity Running time (welding 60%) IP protection degree Dimensions LxWxH (mm) * Dry weight * Acoustic power LwA (pressure LpA)

5.3 litres 3.5 hours IP 23 630 x 490 x 540 61 Kg 99 dB(A) (74 dB(A) @ 7m)

Petrol Engine

Air Cooling

Manual Recoil

Engine Shut Down (Oil)

Auto Idle

Permanent Magnet Alternator

Welding Current Electric Regulation

Socket

Electronic Protection Aux. Current

Ready for TC/RC

* Values shown do not include trolleys

Order Code: 35.22251

65


Engine Driven Welder Magicweld 200 YD - Recoil - Diesel Key Features • • • • • • • • • •

Arc welding source in D.C. welding Welds any type of electrode, including cellulosic High frequency control of welding current and voltage MOSA power optimizer (patent pending) Single-phase, 50 Hz aux current, inverter generated - 110V Protective frame Yanmar diesel engine Recoil starter Wheels and handles (optional) Meets EC directives

D.C. Welding (Constant Current) Current range, continuous Duty cycle Open circuit voltage

20 ÷ 200A 170A - 60% 70V

A.C. Generation - 50Hz - Permanent Magnet Alternator, Self-Exciting, Brushless Single-phase power Insulation class

2.1 kVA (2.1 kW) /110V /19.1A H

Engine - Diesel, 4-Stroke, Direct Injection, Air Cooled Model Output * Cylinders / Displacement Speed Fuel consumption (welding 60%)

Yanmar L70N 4.9 kW (6.7 HP) 1 / 320cm³ 3600 rpm 1.0 l/h

* Maximum output (not overloadable) according to SAE J1349

Optional • Welding cables: 35mm2 • Remote control: - RC2 - RC2/90 (cable 20m) - TC7 (cable 20m) • Welding parallel cables 35mm2 • Manual trolley TRM-MW200 (n. 4 foldable handles) • Manual trolley CTM-MW200 Version on Request • Auxiliary output 230V c.a: 1 x 230V 16A

General Specifications Tank capacity Running time (welding 60%) IP protection degree Dimensions LxWxH (mm) * Dry weight * Acoustic power LwA (pressure LpA)

3.3 litres 3.3 hours IP 23 630 x 490 x 540 72 Kg 103 dB(A) (78 dB(A) @ 7m)

Diesel Engine

Air Cooling

Manual Recoil

Permanent Magnet Alternator

Welding Current Electric Regulation

Socket

* Values shown do not include trolleys

Order Code: 35.22282

66

Electronic Protection Aux. Current

Ready for TC/RC


Engine Driven Welder Magicweld 200 YDE - E/S - Diesel Key Features • • • • • • • • • • •

Arc welding source in D.C. welding Welds any type of electrode, including cellulosic High frequency control of welding current and voltage Single-phase, 50 Hz aux current, inverter generated - 110V Yanmar diesel engine Electric starter Low oil pressure automatic engine shut down MOSA power optimiser (patent pending) Auto idle Protective frame Meets EC directives

D.C. Welding (Constant Current) Current range, continuous Duty cycle Open circuit voltage

20 ÷ 200A 170A - 60% 70V

A.C. Generation - 50Hz - Permanent Magnet Alternator, Self-Exciting, Brushless Single-phase power Insulation class

2.1 kVA (2.1 kW) / 110V / 19.1A H

Engine - Diesel, 4-Stroke, Direct Injection, Air Cooled Model Output * Cylinders / Displacement Speed

Yanmar L70N 4.9 kW (6.7 HP) 1 / 320cm³ 3600 rpm

Fuel consumption (welding 60%)

1.0 l/h

Optional • Welding cables: 35mm2 • Remote control: - RC2 - RC2/90 (cable 20m) - TC7 (cable 20m) • Welding parallel cables 35mm2 • Manual trolley TRM-MW200 (n. 4 foldable handles) • Manual trolley CTM-MW200 Version on Request • Auxiliary output 230V c.a: 1 x 230V 16A 2P + T CEE

* Maximum output (not overloadable) according to SAE J1349

General Specifications Tank capacity Running time (welding 60%) IP protection degree Dimensions LxWxH (mm) * Dry weight *

3.3 litres 3.5 hours IP 23 630 x 490 x 540 91 Kg

Acoustic power LwA (pressure LpA)

103 dB(A) (78 dB(A) @ 7m)

* Values shown do not include trolleys

Diesel Engine

Air Cooling

Electric Starter

Low Pressure Shut Down

Battery Charge Alarm

Auto Idle

Battery 12V

Permanent Magnet Alternator

Welding Current Electric Regulation

Socket

Electronic Protection Aux. Current

Ready for TC/RC

Order Code: 35.22272

67


Engine Driven Welder TS 200 BS/EL - Petrol Key Features • • • • • • • • • • • •

Arc welding source in D.C. welding Welds any type of electrode, including cellulosic Electronic regulation of welding current A.C. generator, single-phase 230V/110V Aux power also available while welding Honda engine Ground fault interruptor Sockets: 1 x 230V 16A - 1 x 110V 32A - 1 x 110V 16A 12V battery booster Engine shut-down (oil alert) Protective frame Meets EC directives

D.C. Welding (Constant Current) Current range, continuous Duty cycle Open circuit voltage

20 - 170A 170A - 60%, 140A - 100% 65V

A.C. Generation - 50Hz - Three-Phase Asynchronous Alternator, Self-Regulated, Self-Exciting, Brushless Single-phase power Single-phase power Booster - Engine starting device Insulation class

4 kVA (3.2 kW) / 230V / 17.4A 2 kVA (1.6 W) / 110V / 18.2A 170A - 12V c.c. - 24V c.c. H

Engine - Petrol, 4-Stroke, Ohv, Air Cooled Model Output* Cylinders / Displacement Speed Fuel consumption (welding 60%)

Honda GX 390 8.2 kW (11.1 HP) 1 / 389cm3 3000 rpm
 2 l/h

Optional • • • • • •

Kit exhaust extension Remote control: - TC2 (cable 20m) - TC2/50 (cable 50m) Earthing kit Welding cables: 35mm2 Welding kit (mask, gloves, etc.) Manual trolley CTM200

* Maximum output (not overloadable) according to SAE J1349

General Specifications Tank capacity Running time (welding 60%) IP protection degree Dimensions LxWxH (mm)* Dry weight* Acoustic power LwA (pressure LpA)

Petrol Engine

6.1 litres 3 hours IP 23 870 x 525 x 590 106 Kg 98 dB(A) (73 dB(A) @ 7m)

Air Cooling

Manual Recoil

Engine Shut Down (Oil)

Sockets

Ground Fault Interruptor

Asynchronous Welding Current Alternator Electric Regulation

* Values shown do not include trolleys

Order Code: 35.23202

68

Engine Booster Ready for TC/RC

Thermal Shut Off

Voltmeter


Engine Driven Welder TS 200 DES/CF - Export - Diesel Key Features • • • • • • • • • •

Arc welding source in D.C. welding Welds any type of electrode, including cellulosic Double welding output (20-100A / 90-190A) A.C. generator, 230V/110V Yanmar diesel engine Ground fault interruptor Sockets: 1 x 230V 16A - 1 x 110V 32A - 1 x 110V 16A Electric starter Protective frame Meets EC directives

D.C. Welding (Constant Current) Current range, continuous Duty cycle Open circuit voltage

20 - 100A / 90 - 190A 190A 35% - 160A 60% - 120A 100% 98V

A.C. Generation - 50Hz - Three-Phase Asynchronous Alternator, Self-Regulated, Self-Exciting, Brushless Single-phase power Single-phase power Insulation class

4 kVA (3.2 kW) / 230V / 21.7A 2.5 kVA (2.0 kW) / 110V / 22.7A H

Engine - Diesel, 4-Stroke, Ohv, Air Cooled Model Output* Cylinders / Displacement Speed Fuel consumption (welding 60%)

Yanmar L 100 N 6.5 kW (8.8 HP) 1 / 435cm³ 3000 rpm 1 l/h

* Maximum output (not overloadable) according to ISO 3046-1

Optional • • • •

Welding cables: 35mm2 Welding kit (mask, gloves, etc.) Earthing kit Manual trolley CTM6/2

General Specifications Tank capacity Running time (welding 60%) IP protection degree Dimensions LxWxH (mm)* Dry weight* Acoustic power LwA (pressure LpA) * Values shown do not include trolleys

5.5 litres 5.5 hours IP 23 900 x 550 x 620 150 Kg 99 dB(A) (74 dB(A) @ 7m)

Diesel Engine

Air Cooling

Manual Recoil

Electric Starter

Asynchronous Alternator

Sockets

Ground Fault Interruptor

Thermal Shut Off

Order Code: 35.27273PB

69

Battery 12V

Battery Charge Alarm

Low Pressure Shut Down


Engine Driven Welder TS 250 KD/EL - Export - Diesel Key Features • • • • • • • • • •

Arc welding source in D.C. welding Electronic regulation of welding current A.C. generator, single-phase and three-phase Aux power also available while welding Ground fault interruptor Sockets: 1 x 400V 16A - 1 x 230V 16A - 1 x 48V 32A 12V battery booster Electric starter Protective frame Meets EC directives

D.C. Welding (Constant Current) Current range, continuous Duty cycle Open circuit voltage

20A - 250A 250A 35% - 200A 60% 70V

A.C. Generation - 50Hz - Three-Phase Asynchronous Alternator, Self-Regulated, Self-Exciting, Brushless Three-phase power Single-phase power Single-phase power Booster - Engine starting device Insulation class

6.5 kVA (5.2 kW) / 400V / 9.4A 4.5 kVA (3.6 kW) / 230V / 19.5A 2 kVA (1.6 kW) / 48V / 41.6A 200A / 12V c.c. - 24V c.c. H

Engine - Diesel, 4-Stroke, Ohv, Air Cooled Model Output* Cylinders / Displacement Speed Fuel consumption (welding 60%)

KOHLER KD 477-2 14.9 kW (20.3 HP) 2 / 954cm3 3000 rpm 1.7 l/h

Optional • Hours-meter

* Maximum output (not overloadable) according to ISO 3046-1

General Specifications Tank capacity Running time (welding 60%) IP protection degree Dimensions LxWxH (mm)* Dry weight* Acoustic power LwA (pressure LpA)

9 litres 5.3 hours IP 23 1050 x 530 x 63 200 Kg 103 dB(A)(78 dB(A) @ 7m)

Diesel Engine

Air Cooling

Electric Starter

Ready for TC/RC Asynchronous Welding Current Electric Alternator Regulation

* Values shown do not include trolleys

Order Code: 35.12030

70

Battery 12V

Low Pressure Shut Down

Sockets

Ground Fault Interruptor

Battery Charge Engine Booster Alarm

Thermal Shut Off

Voltmeter


Engine Driven Welder CS 230 YSX-CC/CV Eco - Diesel Key Features • • • • • • • • • • • •

Arc welding source in D.C. welding SMAW: Shielded Metal Arc Welding (Stick) GTAW: Gas Tungsten Arc Welding (TIG) GMAW: Gas Metal Arc Welding (MIG) High frequency welding current and voltage control A.C. generator, single-phase 230V/110V Aux power also available while welding MOSA power optimiser (patent pending) Auto idle control Super silenced Large tank (23 litres) - 23 Hours Meets EC directives for noise and safety

C.C. Welding (Constant Current) SMAW (Stick)/GTAW (TIG) Current range Duty cycle Open circuit voltage

20 ÷ 210A 210A - 60%, 180A - 100% 65V

C.C. Welding (Constant Current) GMAW (MIG)/FCAW (Flux Cored) CV (Constant Voltage) Current range Duty cycle

15 ÷ 30V 210A - 60%, 180A - 100%

A.C. Generation - 50Hz - Three-Phase Asynchronous Alternator, Self-Regulated, Self-Exciting, Brushless Single-phase power Single-phase power Insulation class

5 kVA (4 kW) / 230V / 21.7A 2.5 kVA (2.0 kW) / 110V / 22.7A H

Optional • • • • •

Wirefeeder WF4 (for MIG welding) Remote control: TC7 Welding kit (mask, gloves, etc.) Welding cables Exhaust extension

• • • • •

Spark arrestor Chalwyn valve Earthing kit Trolley CTM2 Road trailer

Engine - Diesel, 4-Stroke, Direct Injection, Air Cooled Model Output* Cylinders / Displacement Speed Fuel consumption (welding 60%)

Yanmar L 100 N 6.5 kW (8.8 HP) 1 / 435cm³ 3000 rpm 1.0 l/h

Diesel Engine

Air Cooling

Electric Starter

Battery 12V

Battery Charge Alarm

Hours-Meter

Central Lifting-Eye

Voltage Reduction Device

Arc Control

Sockets

Ground Fault Interruptor

Thermal Shut Off

Engine Protection

Low Pressure Shut Down

Low Fuel Shut Down

* Maximum output (not overloadable) according to ISO 3046-1

General Specifications Tank capacity 23 litres Running time (welding 60%) 23 hours IP protection degree IP 23 Dimensions LxWxH (mm)* 1020 x 645 x 930 Dry weight* 230 Kg Measured acoustic power LwA (pressure LpA)** 91 dB(A) (66 dB(A) @ 7m) Guaranteed acoustic power LwA (pressure LpA) 92 dB(A) (67 dB(A) @ 7m) * Values shown do not include trolleys ** Acoustic power according to European Directive 2000/14/EC.

Order Code: 35.37298CVE

71

Asynchronous Welding Current Alternator Electric Regulation

Voltmeter

Ready for TC/RC

CC/CV Welding Mode

Auto Idle


Engine Driven Welder TS 300 KSX/EL - Diesel Key Features • • • • • • • • • •

Arc welding source in D.C. welding Welds any type of electrode, including cellulosic Electronic regulation of welding current A.C. generator, single-phase and three-phase Aux power also available while welding Ground fault interruptor Sockets 1 x 400V 32A - 1 x 230V 32A - 2 x 110V 16A Auto idle control Electric starter Meets EC directives for noise and safety

D.C. Welding (Constant Current) Current range, continuous Duty cycle Open circuit voltage

20A - 300A 300A 60% - 250A 100% 70V

A.C. Generation - 50Hz - Three-Phase Asynchronous Alternator, Self-Regulated, Self-Exciting, Brushless Three-phase power Single-phase power Single-phase power Insulation class

10 kVA (8.0 kW) / 400V / 14.4A 5 kVA (4.0 kW) / 230V / 21.7A 2.5 kVA (2.0 kW) / 110V / 22.7A H

Engine - Diesel, 4-Stroke, Ohv, Air Cooled Model Output* Cylinders / Displacement Speed Fuel consumption (welding 60%)

KOHLER KD 477-2 14.9 kW (20.3 HP) 2 / 954cm3 3000 rpm 2.5 l/h

Optional • • • • •

MIG wire feed system Tank locking cap Remote control: - TC2 (cable 20m) - TC2/50 (cable 50m) Welding cables: 50mm2 Welding kit (mask, gloves, etc.)

• • • • • •

Earthing kit Manual trolley CTM300 Site tow CTL300 Road trailer Spark arrestor Chalwyn valve

* Maximum output (not overloadable) according to ISO 3046-1

General Specifications Tank capacity 23 litres Running time (welding 60%) 9.2 hours IP protection degree IP 23 Dimensions LxWxH (mm)* 1320 x 790 x 750 Dry weight* 375 Kg Measured acoustic power LwA (pressure LpA)** 96 dB(A) (71 dB(A) @ 7m) Guaranteed acoustic power LwA (pressure LpA)** 97 dB(A) (72 dB(A) @ 7m)

Diesel Engine

Air Cooling

Electric Starter

Battery 12V

Battery Charge Alarm

Low fuel Shut down

Hours-Meter

Central Lifting Eye

Sockets

Ground Fault Interruptor

Fuse

Voltmeter

* Values shown do not include trolleys ** Acoustic power according to European Directive 2000/14/EC.

Order Code: 35.37305

72

Engine Protection

Low Pressure Shut Down

Asynchronous Welding Current Alternator Electric Regulation

Ready for TC/RC

Auto Idle

High Temp Engine Shut Down

Arc Control


Engine Driven Welder CS 350 KSX-CC/CV VRD - Diesel Key Features • • • • • • • • • • • • • •

Arc welding source in D.C. welding SMAW: Shielded Metal Arc Welding (Stick) GTAW: Gas Tungsten Arc Welding (TIG) GMAW: Gas Metal Arc Welding (MIG) High frequency welding current and voltage control A.C. generator, single-phase and three-phase Sockets 1 x 400V 32A - 1 x 110V 32A 1 x 110V 16A - 1 x 230V 16A Aux power also available while welding MOSA power optimiser (patent pending) Large tank (38 litres) - 15 hours Bunded base Auto idle control Emergency stop button Meets EC directives for noise and safety

D.C. Welding (Constant Current) Current range Duty cycle Open circuit voltage

20 - 350A 350A - 35%, 300A - 60%, 250A - 100% 66V

A.C. Generation - 50Hz - Three-Phase Asynchronous Alternator, Self-Regulated, Self-Exciting, Brushless Three - phase Power Single-phase power Single-phase power Insulation class

10 kVA (8. kW) / 400V / 14.4A 5 kVA (4. kW) / 230V / 21.7A 2.5 kVA (2. kW) / 110V / 22.7A H

Engine - Diesel, 4-Stroke, Direct Injection, Air Cooled Model Output* Cylinders / Displacement Speed Fuel consumption (welding 60%)

Kohler KD 477.2 14.9 kW (20.3 HP) 2 / 954cm3 3000 rpm 2.5 l/h

Optional • • • •

Wire feed system WF4 Remote control: - RC2 - RC2/90° (cable 20m) - TC7 (Cable 20m) Welding cables: 50mm2 Welding kit (mask, gloves, etc.)

• • • • •

Earthing kit Site tow CTL300 Road trailer Spark arrestor Chalwyn valve

Fuel Level Gauge

Diesel Engine

Air Cooling

Electric Starter

Battery 12V

Oil Pressure Shut Down

High Temp Engine Shut Down

Shut Down Battery Charge

Low Fuel Shut Down

Asynchronous Welding Current Alternator Electric Regulation

Arc Control

Sockets

Ground Fault Interruptor

Thermal Shut Off

Voltmeter

Emergency Stop Ready for TC/RC Button

Central Lifting-Eye

Hours-Meter

Engine Protection

* Maximum output (not overloadable) according to ISO 3046-1

General Specifications Tank capacity 38 litres Running time (welding 60%) 15.2 hours IP protection degree IP 23 Dimensions LxWxH (mm)* 1230 x 690 x 925 Dry weight* 345 Kg Measured acoustic power LwA (pressure LpA)** 95 dB(A) (70 dB(A) @ 7m) Guaranteed acoustic power LwA (pressure LpA)** 95 dB(A) (70 dB(A) @ 7m) * Values shown do not include trolleys ** Acoustic power according to European Directive 2000/14/EC.

Auto Idle

Order Code: 35.37321CV

73


Engine Driven Welder TS 400 KSX/EL - Diesel Key Features • • • • • • • • • •

Arc welding source in D.C. welding Welds any type of electrode, including cellulosic Electronic regulation of welding current A.C. generator, single-phase and three-phase Aux power also available while welding Sockets 1 x 400V 32A - 1 x 230V 32A - 1 x 32A 110V Ground fault interruptor Auto idle control Electric starter Meets EC directives for noise and safety

D.C. Welding (Constant Current) Current range, continuous Duty cycle Open circuit voltage

20A - 400A 400A 35% - 300A 100% 70V

A.C. Generation - 50Hz - Three-Phase Asynchronous Alternator, Self-Regulated, Self-Exciting, Brushless Three-phase power Single-phase power Single-phase power Insulation class

13 kVA (10.4 kW) / 400V / 18.7A 7 kVA (5.6 kW) / 230V / 30.4A 3.5 kVA (2.8 kW) / 110V / 31.8A H

Engine - Diesel, 4-Stroke, Ohv, Air Cooled Model Output* Cylinders / Displacement Speed Fuel consumption (welding 60%)

KOHLER KD 625/2 18.8 kW (25.5 HP) 2 / 1248cm3 3000 rpm 3.2 l/h

Optional • • • •

Tank locking cap Remote control: - TC2 (cable 20m) - TC2/50 (cable 50m) Welding cables: 50mm2 Welding kit (mask, gloves, etc.)

• • • • •

Earthing kit Site tow CTL300 Road trailer Spark arrestor Chalwyn valve

* Maximum output (not overloadable) according to ISO 3046-1

General Specifications Tank capacity 26 litres Running time (welding 60%) 8 hours IP protection degree IP 23 Dimensions LxWxH (mm)* 1455 x 840 x 880 Dry weight* 465 Kg Measured acoustic power LwA (pressure LpA)** 96 dB(A) (71 dB(A) @ 7m) Guaranteed acoustic power LwA (pressure LpA)** 96 dB(A) (71 dB(A) @ 7m)

Engine Protection

Diesel Engine

Air Cooling

Electric Starter

Battery 12V

Shut Down Battery Charge

Low Fuel Shut Down

Hours-Meter

Central Lifting-Eye

Asynchronous Welding Current Alternator Electric Regulation

Sockets

Ground Fault Interruptor

Fuse

Voltmeter

Ready for TC/RC

* Values shown do not include trolleys ** Acoustic power according to European Directive 2000/14/EC.

Order Code: 35.37405

74

Oil Pressure Shut Down

Auto Idle

High Temp Engine Shut Down

Arc Control


Engine Driven Welder TS 400 PS-BC - Diesel Key Features • • • • • • • • • • •

Arc welding source in D.C. welding Electronic regulation of welding current Welds any type of electrode, including cellulosic Special BC (Base Current) circuit for vertical-down pipe welding Double welding range (20A-200A/20A-400A) Arc gouging dedicated socket A.C. generator also available while welding Aux power also available while welding Ground fault interruptor Super silenced Meets EC directives for noise and safety

D.C. Welding (Constant Current) Current range, continuous Duty cycle Open circuit voltage

20A - 400A 400A 60% - 350A 100% 70V

1500 RPM

A.C. Generation - 50Hz - Three-Phase Asynchronous Alternator, Self-Regulated, Self-Exciting, Brushless Three-phase power Single-phase power Single-phase power Insulation class

16 kVA (12.8 kW) / 400V / 23.1A 12 kVA (9.6 kW) / 230V / 52.2A 6 kVA (4.8 kW) / 110V / 54.4A H

Optional • Tank locking cap

Engine - Diesel, 4-Stroke, Aspirated, Indirect Injection, Water Cooled • Remote control: Model Output* Cylinders / Displacement Speed Fuel consumption (welding 60%)

Perkins 404A-22G1 20.3 kW (27.6 HP) 4 / 2216cm3 1500 rpm 3.8 l/h

- TC2 (cable 20m) - TC2/50 (cable 50m) • Welding cables: 50mm2 • Welding kit (mask, gloves, etc.)

• • • • •

Earthing kit Site tow CTL300 Road trailer Spark arrestor Chalwyn valve

* Maximum output (not overloadable) according to ISO 3046-1

General Specifications Tank capacity 60 litres Running time (welding 60%) 16 hours IP protection degree IP 23 Dimensions LxWxH (mm)* 1720 x 980 x 1110 Dry weight* 780 Kg Measured acoustic power LwA (pressure LpA)** 91 dB(A) (66 dB(A) @ 7m) Guaranteed acoustic power LwA (pressure LpA)** 92 dB(A) (67 dB(A) @ 7m)

Oil Pressure Shut Down

Diesel Engine

Water Cooled

Electric Starter

Battery 12V

Low Fuel Shut Down

Fuel Level Gauge

Warning Light for Preheating Glow Plug

Hours-Meter

Asynchronous Welding Current Alternator Electric Regulation

Base Current Diode Bridge

Sockets

Ground Fault Interruptor

Thermal Shut Off

Voltmeter

Emergency Stop Ready for TC/RC Button

Central Lifting-Eye

High Temp Engine Shut Down

Shut Down Battery Charge

* Values shown do not include trolleys ** Acoustic power according to European Directive 2000/14/EC. *** For fixed installation only in the EU market.

Order Code: 35.76440

75


Engine Driven Welder TS 600 PS-BC - Diesel Key Features • • • • • • • • • • • •

Arc welding source in D.C. welding Electronic regulation of welding current Welds any type of electrode, including cellulosic Special BC (Base Current) circuit for vertical-down pipe welding Double welding range (20A-200A/20A-600A) Arc gouging dedicated socket A.C. generator also available while welding Aux power also available while welding Ground fault interruptor Silenced Emergency stop button Meets EC directives for noise and safety

D.C. Welding (Constant Current) Current range, continuous Duty cycle Open circuit voltage

20A - 600A 600A 35% - 550A 60%-500A 100% 75V

A.C. Generation - 50Hz - Three-Phase Asynchronous Alternator, Self-Regulated, Self-Exciting, Brushless

1500 RPM

Optional

• Tank locking cap • Remote control: - RC2 - RC2/90° (cable 20m) • Welding cables: 50mm2 • Welding kit (mask, gloves, etc.) • Earthing kit Engine - Diesel, 4-Stroke, Aspirated, Indirect Injection, Water Cooled • Site tow CTL300 • Road trailer Model Perkins 1103A - 33TG1 • Spark arrestor Output* 45.6 kW (62 HP) • Chalwyn valve Cylinders / Displacement 3 / 3300cm3 Speed 1500 rpm Fuel consumption (welding 60%) 6 l/h Three-phase power Single-phase power Single-phase power Insulation class

40 kVA (32 kW) / 400V / 57.7A 15 kVA (12 kW) / 230V / 65.2A 8 kVA (6.4 kW) / 110V / 31.8A H

Optional (Factory Installed) • Ammeter/Voltmeter welding • Gauges - water temperature and oil pressure • Spark arrestor • Cold start aid • Blow-by gases oil separator filter • Oil drain pump

* Maximum output (not overloadable) according to ISO 3046-1

General Specifications Tank capacity Running time (welding 60%) IP protection degree Dimensions LxWxH (mm)* Dry weight* Acoustic power LwA (pressure LpA)

65 litres 10.5 hours IP 23 2030 x 870 x 1130 1025 Kg 97 dB(A) (72 dB(A) @ 7m)

Diesel Engine

Water Cooled

Electric Starter

Battery 12V

Fuel Level Gauge

Oil Pressure Shut Down

High Temp Engine Shut Down

Shut Down Battery Charge

Low Fuel Shut Down

Warning Light for Preheating Glow Plug

Asynchronous Welding Current Alternator Electric Regulation

Base Current Diode Bridge

Sockets

Ground Fault Interruptor

Thermal Shut Off

Voltmeter

Emergency Stop Ready for TC/RC Button

Hours-Meter

Engine Protection

* Values shown do not include trolleys

Order Code: 35.76605

Central Lifting-Eye

76


Engine Driven Welder DSP 400 YSX-CC/CV - Diesel Key Features • • • • • • • •

Arc multi-process welder: - SMAW: Shielded Metal Arc Welding (Stick) - GTAW: Gas Tungsten Arc Welding (TIG) - Contact starting - GMAW: Gas Metal Arc Welding (MIG) - FCAW: Flux Cored Arc Welding (Flux Cored) High frequency digital control of welding current and voltage Specific welding programs for cellulose electrodes Double welding range (HALF/FULL - 50%/100%) A.C. generator, single-phase and three-phase Aux power also available while welding Bunded base Meets EC directives for noise and safety

C.C. Welding (Constant Current) SMAW (Stick)/GTAW (TIG) Current range Duty cycle Open circuit voltage

10 - 400A 400A - 35%, 350A - 60%, 300A - 100% 65V

C.C. Welding (Constant Current) GMAW (MIG)/FCAW (Flux Cored) CV (Constant Voltage) Current range Duty cycle

16 - 40V 350A - 60%, 300A - 100%

A.C. Generation - 50Hz - Three-Phase Asynchronous Alternator, Self-Regulated, Self-Exciting, Brushless Three-phase power Single-phase power Single-phase power Insulation class

12 kVA (9.6 kW) / 400V / 17.3A 7 kVA (5.6 kW) / 230V / 30.4A 3.5 kVA (2.8 kW) / 110V / 31.8A H

Optional • • • • •

Wirefeeder WF4 (for MIG welding) Tank locking cap Remote control: - RC2 - RC2/90° (cable 20m) Welding cables: 50mm2 Welding kit (mask, gloves, etc.)

• • • • •

Earthing kit Site tow CTL300 Road trailer Spark arrestor Chalwyn valve

Engine - Diesel, 4-Stroke, Direct Injection, Water Cooled Model Output* Cylinders / Displacement Speed Fuel consumption (welding 60%)

Yanmar 3TNV76 16.5 kW (25.4 HP) 3 / 1116cm3 3000 rpm 3.4 l/h

Diesel Engine

Water Cooled

Electric Starter

Oil Pressure Shut Down

High Temp Engine Shut Down

Low Fuel Shut Down

Battery 12V

Fuel Level Gauge

Hours -Meter

Engine Protection

Asynchronous Alternator

Welding Digital Control

Voltmeter

Emergency Stop Button

* Maximum output (not overloadable) according to ISO 3046-1

General Specifications Tank capacity 45 litres Running time (welding 60%) 13 hours IP protection degree IP 23 Dimensions LxWxH (mm)* 1610 x 720 x 1110 Dry weight* 530 Kg Measured acoustic power LwA (pressure LpA)** 92 dB(A) (67 dB(A) @ 7m) Guaranteed acoustic power LwA (pressure LpA)** 93 dB(A) (68 dB(A) @ 7m)

Sockets

Welding Control Digital Welding Volt./Amm. Selector

* Values shown do not include trolleys ** Acoustic power according to European Directive 2000/14/EC.

Ready for TC/RC

Order Code: 35.89400

Engine Lifting Eye

Auto Idle

77

Warning Light Shut Down Battery Charge for Preheating Glow Plug

Ground Fault Interruptor

Thermal Shut Off


Engine Driven Welder DSP 500 PS-CC/CV - Diesel Key Features • Arc multi-process welder: - SMAW: Shielded Metal Arc Welding (Stick) - GTAW: Gas Tungsten Arc Welding (TIG) - Contact starting - GMAW: Gas Metal Arc Welding (MIG) - FCAW: Flux Cored Arc Welding (Flux Cored) • High frequency digital control of welding current and voltage • Specific welding programs for cellulose electrodes • Double welding range (HALF/FULL - 50%/100%) • A.C. generator, single-phase and three-phase • Aux power also available while welding • Super silenced • Meets EC directives for noise and safety C.C. Welding (Constant Current) SMAW (Stick)/GTAW (TIG) Current range Duty cycle Open circuit voltage

10 - 500A 500A - 35%, 450A - 60%, 400A - 100% 62V

C.C. Welding (Constant Current) GMAW (MIG)/FCAW (Flux Cored) CV (Constant Voltage) Current range Duty cycle

16 - 40V 450A - 60%, 400A - 100%

A.C. Generation - 50Hz - Three-Phase Asynchronous Alternator, Self-Regulated, Self-Exciting, Brushless Three-phase power Single-phase power Single-phase power Insulation class

16 kVA (12.8 kW) / 400V / 23.1A 12 kVA (9.6 kW) / 230V / 52.2A 6 kVA (4.8 kW) / 110V / 54.5A H

1500 RPM Optional • Wirefeeder WF4 (for MIG welding) • Tank locking cap • Remote control: - RC2 - RC2/90° (cable 20m) - RC1 (for vers. PL - cable 20m) • Welding cables: 50mm2

• • • • • •

Welding kit (mask, gloves, etc.) Earthing kit Site tow CTL300 Road trailer Spark arrestor Chalwyn valve

Version on Request: PL version: version with polarity change and VRD

Engine - Diesel, 4-Stroke, Indirect Injection, Water Cooled Model Output* Cylinders / Displacement Speed Fuel consumption (welding 60%)

Perkins 404D - 22G 20.3 kW (27.6 HP) 4 / 2216cm3 1500 rpm 3.8 l/h

Diesel Engine

Water Cooled

Electric Starter

Oil Pressure Shut Down

High Temp Engine Shut Down

Low Fuel Shut Down

Battery 12V

Fuel Level Gauge

Hours -Meter

Engine Protection

* Maximum output (not overloadable) according to ISO 3046-1

General Specifications Tank capacity 60 litres Running time (welding 60%) 16 hours IP protection degree IP 23 Dimensions LxWxH (mm)* 1720 x 980 x 1110 Dry weight* 750 Kg Measured acoustic power LwA (pressure LpA)** 91 dB(A) (66 dB(A) @ 7m) Guaranteed acoustic power LwA (pressure LpA)** 92 dB(A) (67 dB(A) @ 7m)

Welding Control Digital Welding Volt./Amm. Selector

* Values shown do not include trolleys ** Acoustic power according to European Directive 2000/14/EC.

Ready for TC/RC

Order Code: 35.78510

Engine Lifting Eye

78

Sockets

Warning Light Shut Down Battery Charge for Preheating Glow Plug

Ground Fault Interruptor

Thermal Shut Off

Asynchronous Welding Digital Alternator Control

Voltmeter

Emergency Stop Button


Engine Driven Welder DSP 600 PS-CC/CV - Diesel Key Features • Arc multi-process welder: - SMAW: Shielded Metal Arc Welding (Stick) - GTAW: Gas Tungsten Arc Welding (TIG) - Contact starting - GMAW: Gas Metal Arc Welding (MIG) - FCAW: Flux Cored Arc Welding (Flux Cored) • High frequency digital control of welding current and voltage • Specific welding programs for cellulose electrodes • Double welding range (HALF/FULL - 50%/100%) • Digital Ammeter/Voltmeter welding • A.C. generator, single-phase and three-phase • Aux power also available while welding • Meets EC directives for noise and safety C.C. Welding (Constant Current) SMAW (Stick)/GTAW (TIG) Current range Duty cycle Open circuit voltage

10 - 600A 600A - 35%, 550A - 60%, 500A - 100% 60V

C.C. Welding (Constant Current) GMAW (MIG)/FCAW (Flux Cored) CV (Constant Voltage) Current range Duty cycle

16 - 40V 550A - 60%, 550A - 100%

A.C. Generation - 50Hz - Three-Phase Asynchronous Alternator, Self-Regulated, Self-Exciting, Brushless Three-phase power Single-phase power Single-phase power Insulation class

30 kVA (24 kW) / 400V / 43.3A 15 kVA (12 kW) / 230V / 65.2A 8 kVA (6.4 kW) / 110V / 72.7A H

1500 RPM Optional • Wirefeeder WF4 (for MIG welding) • Tank locking cap • Remote control: - RC2 - RC2/90° (cable 20m) - RC1 (for vers. PL - cable 20m) • Welding cables: 50mm2

• • • • • •

Welding kit (mask, gloves, etc.) Earthing kit Site tow CTL300 Road trailer Spark arrestor Chalwyn valve

Version on Request: PL version: version with polarity change

Engine - Diesel, 4-Stroke, Direct Injection, Water Cooled Model Output* Cylinders / Displacement Speed Fuel consumption (welding 60%)

Perkins 1103A - 33G1 30.4 kW (41.3 HP) 3 / 3300cm3 1500 rpm 5 l/h

Diesel Engine

Water Cooled

Electric Starter

Oil Pressure Shut Down

High Temp Engine Shut Down

Low Fuel Shut Down

Battery 12V

Fuel Level Gauge

Hours -Meter

Engine Protection

* Maximum output (not overloadable) according to ISO 3046-1

General Specifications Tank capacity 65 litres Running time (welding 60%) 13 hours IP protection degree IP 23 Dimensions LxWxH (mm)* 2030 x 870 x 1130 Dry weight* 1000 Kg Measured acoustic power LwA (pressure LpA)** 94 dB(A) (69 dB(A) @ 7m) Guaranteed acoustic power LwA (pressure LpA)** 95 dB(A) (70 dB(A) @ 7m)

Welding Control Digital Welding Volt./Amm. Selector

* Values shown do not include trolleys ** Acoustic power according to European Directive 2000/14/EC.

Ready for TC/RC

Order Code: 35.78613

Central Lifting Eye

79

Sockets

Warning Light Shut Down Battery Charge for Preheating Glow Plug

Ground Fault Interruptor

Thermal Shut Off

Asynchronous Welding Digital Alternator Control

Voltmeter

Emergency Stop Button


Engine Driven Welder DSP 2X400 PSX-CC/CV - Diesel Key Features • Arc multi-process welder: - SMAW: wShielded Metal Arc Welding (Stick) - GTAW: Gas Tungsten Arc Welding (TIG) - Contact starting - GMAW: Gas Metal Arc Welding (MIG) - FCAW: Flux Cored Arc Welding (Flux Cored) • Two independent welding positions to 400A • High frequency digital control of welding current and voltage • Specific welding programs for cellulose electrodes • Double welding range (HALF/FULL - 50% / 100%) • Aux power also available while welding • Super silenced • Meets EC directives for noise and safety

1500 RPM

C.C. Welding (Constant Current) SMAW (Stick)/GTAW (TIG) Current range Duty cycle Open circuit voltage

10 - 400A 2 x 400A - 35%, 2 x 360A - 60%, 2 x 330A - 100% 68V

C.C. Welding (Constant Current) GMAW (MIG)/FCAW (Flux Cored) CV (Constant Voltage) Current range Duty cycle

16 - 36V 2 x 360A - 60%, 2 x 330A - 100%

A.C. Generation - 50Hz - Three-Phase Asynchronous Alternator, Self-Regulated, Self-Exciting, Brushless Three-phase power Single-phase power Insulation class

40 kVA (32 kW) / 400V / 57.8A 20 kVA (16 kW) / 230V / 87A H

Engine - Diesel, 4-Stroke, Indirect Injection, Water Cooled Model Output* Cylinders / Displacement Speed Fuel consumption (welding 60%)

Perkins 1103A-33TG1 45.6 kW (62 HP) 3 / 3300cm3 1500 rpm 6.7 l/h

Optional • Wirefeeder WF4 (for MIG welding) • Tank locking cap • Remote control: - RC2 - RC2/90° (cable 20m) - RC1/90° (for vers. PL - cable 20m) • Welding cables: 50mm2 • Welding kit (mask, gloves, etc.) • Earthing kit • Site tow CTL300 • Site tow (selectable height) CTLR45 • Road trailer

Optional (Factory Installed) • Gauges - water temperature and oil pressure • Main battery switch • Spark arrestor • Cold start aid • Blow-by gases oil separator filter • Oil drain pump

Version on Request: Auxiliary output 400Y/2301/1101 CTE: 2 x 400V 32A 3P + N + T CEE 1 x 230V 32A 2P + T CEE 2 x 230V 16A 2P + T CEE 1 x 110V 32A 2P + T CEE 2 x 110V 16A 2P + T CEE PL version: version with polarity change and VRD - Voltage reduction device

Diesel Engine

Water Cooled

Electric Starter

Battery 12V

Fuel Level Gauge

Oil Pressure Shut Down

High Temp Engine Shut Down

Over Speed Shut Down

Low Fuel Shut Down

Shut Down Battery Charge

Welding Control Digital Welding Volt./Amm. Selector

Sockets

Output 48V

Ground Fault Interruptor

Emergency Stop Ready for TC/RC Button

Central Lifting Eye

Hours -Meter

Engine Protection

* Maximum output (not overloadable) according to ISO 3046-1

General Specifications Tank capacity 102 litres Running time (welding 60%) 15 hours IP protection degree IP 23 Dimensions LxWxH (mm)* 2490 x 1030 x 1480 Dry weight* 1350 Kg Measured acoustic power LwA (pressure LpA)** 89 dB(A) (64 dB(A) @ 7m) Guaranteed acoustic power LwA (pressure LpA)** 90 dB(A) (65 dB(A) @ 7m) * Values shown do not include trolleys ** Acoustic power according to European Directive 2000/14/EC.

Order Code: 35.86680

80

Asynchronous Welding Digital Alternator Control

Thermal Shut Off

Voltmeter


GENERATING SETS


Legend

Generating Set

Honda Engine

GE 3500 HBM

Single-Phase

Petrol Stand-by Power (kVA)

Generating Set

Yanmar Engine

GE 6500 YDT Diesel Stand-by Power (kVA)

Valid only for 3000 rpm Models

82

Three-Phase


Generating Set GI 2000 SX Inverter (2 x 13A) - Petrol Key Features • • • • • • • • • •

Honda GX petrol engine Engine shut down for low oil level Inverter power Automatic voltage regulator "AVR" Sockets: 2 x 230V 13A Overload warning light Battery charger 12V 10 hour fuel tank Portable EC noise compliant

A.C. Generation - 50Hz - Single Phase, Brushless Alternator Stand-by single-phase power * PRP single-phase power * Power factor (cos) Battery charger Insulation class

1.7 kVA (1.7 kW) / 230V / 7.4A 1.5 kVA / 230V / 6.5A 1 12V c.c. / 8.3A H

On request other voltages and frequencies (60Hz) * Output power according to ISO 8528-1

Engine - Petrol, 4-Stroke, OHV, Air Cooled Model Output * Cylinders / Displacement Speed Fuel consumption (75% of PRP)

Honda GX 100 2.3 kW (3.1 HP) 954cm³ 4500 rpm 0.75 l/h

Optional • • • •

Earthing kit Trolley CTM7/1 (4 wheels D 100mm) Trolley CTM7/3 (2 foldable handles and 2 wheels) Carrying kit TRM7 (4 folding handles)

* Maximum output (not overloadable) according to ISO 3046/1

General Specifications Tank capacity Running time (75% Load) IP protection degree Dimensions LxWxH (mm) * Dry weight *

7.7 litres 10 hours IP 23 560 x 340 x 415 22 Kg

Noise level @ 7 metres

93 LwA 68 dB(A)

Petrol Engine

Air Cooling

Manual Recoil

Engine Shut Down (Oil)

Permanent Magnet Alternator

2 x 13A Plug Sockets

Thermal Shut Off

Battery Charger

* Dimensions and weight (Kg) are inclusive of all parts without wheels and towbar

Order Code: 35.35102

83

Automatic Voltage Reg.


Generating Set GE 2200 BI • GE 3000 BI - Petrol Key Features • • • • • • • •

Inverter generator supersilenced Automatic voltage regulator Engine shut down for low oil level (oil alert) Sockets: 2 x 230V 13A Overload shut off Battery charger with protection Power-smart function Meets EC directives

GE 2200 BI A.C. Generation - 50Hz - Single Phase, Brushless Alternator Stand-by single-phase power * PRP single-phase power * Power factor (cos) Battery charger Insulation class

2.2 kVA (2.2 kW) / 230V / 8.7A 1.7 kVA / 230V / 7.4A 1 12V c.c. H

On request other voltages and frequencies (60Hz) * Output power according to ISO 8528-1

General Specifications Tank capacity 3.8 litres Running time (75% Load) 6.5 hours IP protection degree IP 23 Dimensions LxWxH (mm) * 520 x 350 x 430 Dry weight * 24 Kg Measured acoustic power LwA (pressure LpA)* 67.4 dB(A) @ 7m Guaranteed acoustic power LwA (pressure LpA)*

68 dB(A) @ 7m

* Dimensions and weight (Kg) are inclusive of all parts without wheels and towbar

GE 3000 BI A.C. Generation - 50Hz - Single Phase, Brushless Alternator Stand-by single-phase power * PRP single-phase power * Power factor (cos) Battery charger Insulation class

3 kW / 230V / 13A 2.6 kVA / 230V / 11.3A 1 12V c.c. H

On request other voltages and frequencies (60Hz) * Output power according to ISO 8528-1

General Specifications Tank capacity 5.6 litres Running time (75% Load) 10 hours IP protection degree IP 23 Dimensions LxWxH (mm) * 660 x 350 x 530 Dry weight * 38 Kg Measured acoustic power LwA (pressure LpA)* 68 dB(A) @ 7m Guaranteed acoustic power LwA (pressure LpA)*

70 dB(A) @ 7m

c/w Integrated trolley with retractable handle

* Dimensions and weight (Kg) are inclusive of all parts without wheels and towbar

84


Generating Set GE 3500 HBM - Petrol Key Features • • • • • • • • •

Manual recoil Engine shut down for low oil level Sockets: 2 x 230V 16A Overload thermal shut off Battery charger 12V c.c with fuse protection Protective frame Silenced Portable Meets EC directives for noise and safety

A.C. Generation - 50Hz - Single Phase, Brushless Alternator Output * PRP single-phase power * Power factor (cos) Battery charger Insulation class

3.2 kVA (2.9 kW) / 230V / 13.9A 2.9 kVA (2.6 kW) / 230V / 12.6A 0.9 12V c.c H

* Output power according to ISO 8528-1

Engine - Petrol, 4-Stroke, OHV, Natural Aspirated Model Output * Cylinders / Displacement Speed Fuel consumption (75% of PRP)

Honda GX 200 3.7 kW (5 HP) 1 / 196cm³ 3000 rpm 1.1 l/h

Optional • Earthing kit • Moving trolley CM8 • 230V/110V

* Power according to SAE J1349

General Specifications Tank capacity 3.1 litres Running time (75% Load) 2.8 hours IP protection degree IP 23 Dimensions LxWxH (mm) 650 x 520 x 490 Dry weight 45 Kg Measured acoustic power LwA (pressure LpA)* 95 dB(A) (70 dB(A) Guaranteed acoustic power LwA (pressure LpA)* 96 dB(A) (71 dB(A) @ 7m)

Petrol Engine

Air Cooling

Manual Recoil

* Acoustic power according to European Directive 2000/14/EC

Order Code: 35.CJ6G6010

85

Engine Shut Down (Oil)

Sockets 230V


Generating Set GE 3500 KBM - Petrol Key Features • • • • • • • • •

Manual recoil Engine shut down for low oil level Sockets: 2 x 230V 16A Overload thermal shut off Battery charger 12V c.c with fuse protection Protective frame Silenced Portable Meets EC directives for noise and safety

A.C. Generation - 50Hz - Single Phase, Brushless Alternator Output * PRP single-phase power * Power factor (cos) Battery charger Insulation class

3.2 kVA (2.9 kW) / 230V / 13.9A 2.9 kVA (2.6 kW) / 230V / 12.6A 0.9 12V c.c H

* Output power according to ISO 8528-1

Engine - Petrol, 4-Stroke, OHV, Natural Aspirated Model Output * Cylinders / Displacement Speed Fuel consumption (75% of PRP)

Kohler H 270 command pro 3.6 kW (4.9 HP) 1 / 208cm³ 3000 rpm 1.2 l/h

Optional • Earthing kit • Moving trolley CM8 • 230V/110V

* Power according to SAE J1349

General Specifications Tank capacity 4 litres Running time (75% Load) 3.3 hours IP protection degree IP 23 Dimensions LxWxH (mm) 650 x 520 x 490 Dry weight 44 Kg Measured acoustic power LwA (pressure LpA)* 96 dB(A) (71 dB(A) Guaranteed acoustic power LwA (pressure LpA)* 96 dB(A) (71 dB(A) @ 7m)

Petrol Engine

Air Cooling

Manual Recoil

* Acoustic power according to European Directive 2000/14/EC

Order Code: 35.CJ6G5010

86

Engine Shut Down (Oil)

Sockets 230V & 100V


Generating Set GE 5000 HBM - Petrol Key Features • • • • • • • •

Manual recoil Sockets: 2 x 230V 16A Overload thermal shut off Battery charger 12V c.c with fuse protection Protective frame Silenced Portable Meets EC directives for noise and safety

A.C. Generation - 50Hz - Single Phase, Brushless Alternator Output * PRP single-phase power * Power factor (cos) Battery charger Insulation class

4.9 kVA (4.4 kW) / 230V / 21.3A 4 kVA (3.6 kW) / 230V / 17.4A 0.9 12V c.c H

* Output power according to ISO 8528-1

Engine - Petrol, 4-Stroke, OHV, Natural Aspirated Model Output * Cylinders / Displacement Speed Fuel consumption (75% of PRP)

Honda GX 270 5.7 kW (7.7 HP) 1 / 270cm³ 3000 rpm 1.6 l/h

* Power according to SAE J1349

Optional • Earthing kit • Moving trolley CM8 • 230V/110V

General Specifications Tank capacity 5.3 litres Running time (75% Load) 3.3 hours IP protection degree IP 23 Dimensions LxWxH (mm) 650 x 520 x 490 Dry weight 56 Kg Measured acoustic power LwA (pressure LpA)* 96 dB(A) (71 dB(A) Guaranteed acoustic power LwA (pressure LpA)* 97 dB(A) (72 dB(A) @ 7m)

Petrol Engine

Air Cooling

Manual Recoil

* Acoustic power according to European Directive 2000/14/EC

Order Code: 35.CJ8D7010

87

Sockets 230V


Generating Set GE 5000 BBM - Petrol

Key Features • Manual recoil • Engine shut down for low oil level • Sockets: 2 x 230V 16A • Overload thermal shut off • Battery charger 12V c.c with fuse protection • Protective frame • Portable • Meets EC directives for noise and safety A.C. Generation - 50Hz - Single Phase, Brushless Alternator Output * PRP single-phase power * Power factor (cos) Battery charger Insulation class

5 kVA (4.5 kW) / 230V / 21.7A 4 kVA (3.6 kW) / 230V / 17.4A 0.9 12V c.c H

* Output power according to ISO 8528-1

Engine - Petrol, 4-Stroke, OHV, Natural Aspirated Model Output * Cylinders / Displacement Speed Fuel consumption (75% of PRP)

B&S - XR1450 3.6 kW (4.9 HP) 1 / 306cm³ 3000 rpm 1.9 l/h

Optional • Earthing kit • Moving trolley CM8

* Power according to SAE J1349

General Specifications Tank capacity Running time (75% Load) IP protection degree Dimensions LxWxH (mm) Dry weight Acoustic power LwA (pressure LpA)*

5.3 litres 2.8 hours IP 23 650 x 520 x 490 57 Kg 99 dB(A) (74 dB(A) @ 7m)

Petrol Engine

Air Cooling

Manual Recoil

* Acoustic power according to European Directive 2000/14/EC

Order Code: 35.CJ8L0010

88

Engine Shut Down (Oil)

Sockets 230V


Generating Set GE 7000 HBM - Petrol Key Features • • • • • • • •

Manual recoil Engine shut down for low oil level Sockets: 1 x 230V 16A - 1 x 230V 32A Circuit breaker Protective frame Silenced Portable Meets EC directives for noise and safety

A.C. Generation - 50Hz - Single Phase, Brushless Alternator Output * PRP single-phase power * Power factor (cos) Insulation class

6.7 kVA (6 kW) / 230V / 29.1A 5.5 kVA (5 kW) / 230V / 23.9A 0.9 H

* Output power according to ISO 8528-1

Engine - Petrol, 4-Stroke, OHV, Natural Aspirated Model Output * Cylinders / Displacement Speed Fuel consumption (75% of PRP)

Honda - GX 390 8.2 kW (11.1 HP) 1 / 389cm³ 3000 rpm 2.4 l/h

* Power according to SAE J1349

Optional

Factory Installation Options

• Earthing kit • Moving trolley CM8

• ELCB-GFI (Ground Fault Interruptor)

General Specifications Tank capacity 6.1 litres Running time (75% Load) 2.5 hours IP protection degree IP 23 Dimensions LxWxH (mm) 770 x 650 x 520 Dry weight 76 Kg Measured acoustic power LwA (pressure LpA)* 97 dB(A) (71 dB(A) Guaranteed acoustic power LwA (pressure LpA)* 97 dB(A) (71 dB(A) @ 7m)

Petrol Engine

Air Cooling

Manual Recoil

* Acoustic power according to European Directive 2000/14/EC

Order Code: 35.CK1D9000

89

Sockets 230V


Generating Set GE 7000 BBM - Petrol Key Features • Manual recoil • Engine shut down for low oil level • Sockets: 1 x 230V 16A - 1 x 230V 32A • Circuit breaker • Protective frame • Portable • Meets EC directives for noise and safety A.C. Generation - 50Hz - Single Phase, Brushless Alternator Output * PRP single-phase power * Power factor (cos) Insulation class

6.7 kVA (6 kW) / 230V / 29.1A 5.5 kVA (5 kW) / 230V / 23.9A 0.9 H

* Output power according to ISO 8528-1

Engine - Petrol, 4-Stroke, OHV, Natural Aspirated Model Output * Cylinders / Displacement Speed Fuel consumption (75% of PRP)

B&S - XR2100 8.1 kW (11 HP) 1 / 420cm³ 3000 rpm 2.7 l/h

* Power according to SAE J1349

Optional

Factory Installation Options

• Earthing kit • Moving trolley CM8

• ELCB-GFI (Ground Fault Interruptor)

General Specifications Tank capacity 6.6 litres Running time (75% Load) 2.5 hours IP protection degree IP 23 Dimensions LxWxH (mm) 770 x 650 x 520 Dry weight 75 Kg Measured acoustic power LwA (pressure LpA)* 99 dB(A) (74 dB(A)

Petrol Engine

Air Cooling

Manual Recoil

* Acoustic power according to European Directive 2000/14/EC

Order Code: 35.CK1L1000

90

Engine Shut Down (Oil)

Sockets 230V


Generating Set GE 8000 HBT - Petrol Key Features • • • • • • • •

Manual recoil Engine shut down for low oil level Sockets: 1 x 400V 16A - 1 x 230V 16A Circuit breaker Protective frame Silenced Portable Meets EC directives for noise and safety

A.C. Generation - 50Hz - Single Phase, Brushless Alternator Output * PRP three-phase power * PRP single-phase power * Power factor (cos) Insulation class

8 kVA (6.4 kW) / 400V / 11.5A 7 kVA (5.6 kW) / 400V / 10.1A 4 kVA / 230V / 17.3A 0.8 H

* Output power according to ISO 8528-1

Engine - Petrol, 4-Stroke, OHV, Natural Aspirated Model Output * Cylinders / Displacement Speed Fuel consumption (75% of PRP)

Honda - GX 390 8.2 kW (11.1 HP) 1 / 389cm³ 3000 rpm 2.4 l/h

Optional

Factory Installation Options

• Earthing kit • Moving trolley CM8

• ELCB-GFI (Ground Fault Interruptor)

* Power according to SAE J1349

General Specifications Tank capacity 6.1 litres Running time (75% Load) 2.5 hours IP protection degree IP 23 Dimensions LxWxH (mm) 770 x 650 x 520 Dry weight 80 Kg Measured acoustic power LwA (pressure LpA)* 97 dB(A) (71 dB(A) Guaranteed acoustic power LwA (pressure LpA)* 97 dB(A) (71 dB(A) @ 7m)

Petrol Engine

Air Cooling

Manual Recoil

* Acoustic power according to European Directive 2000/14/EC

Order Code: 35.CK2D9001

91

Sockets 230V & 400V


Generating Set GE 8000 BBT - Petrol Key Features • • • • • • • •

Manual recoil Engine shut down for low oil level Sockets: 1 x 400V 16A - 1 x 230V 16A Circuit breaker Protective frame Silenced Portable Meets EC directives for noise and safety

A.C. Generation - 50Hz - Single Phase, Brushless Alternator Output * PRP three-phase power * PRP single-phase power * Power factor (cos) Insulation class

8 kVA (6.4 kW) / 400V / 11.5A 7 kVA (5.6 kW) / 400V / 10.1A 4 kVA / 230V / 17.3A 0.8 H

* Output power according to ISO 8528-1

Engine - Petrol, 4-Stroke, OHV, Natural Aspirated Model Output * Cylinders / Displacement Speed Fuel consumption (75% of PRP)

B&S - XR2100 8.1 kW (11 HP) 1 / 420cm³ 3000 rpm 2.7 l/h

* Power according to SAE J1349

Optional

Factory Installation Options

• Earthing kit • Moving trolley CM8

• ELCB-GFI (Ground Fault Interruptor)

General Specifications Tank capacity 6.6 litres Running time (75% Load) 2.5 hours IP protection degree IP 23 Dimensions LxWxH (mm) 770 x 650 x 520 Dry weight 79 Kg Measured acoustic power LwA (pressure LpA)* 99 dB(A) (74 dB(A)

Petrol Engine

Air Cooling

Manual Recoil

* Acoustic power according to European Directive 2000/14/EC

Order Code: 35.CK2L1000

92

Engine Shut Down (Oil)

Sockets 230V & 400V


Generating Set GE 4000 KDM - Diesel Key Features • • • • • • •

Manual recoil Sockets: 2 x 230V 16A Overload thermal shut off Battery charger 12V c.c with fuse protection Protective frame Portable Meets EC directives for noise and safety

A.C. Generation - 50Hz - Single Phase, Brushless Alternator Output * PRP single-phase power * Power factor (cos) Battery charger Insulation class

4 kVA (3.3 kW) / 230V / 17.4A 3.7 kVA (3.3 kW) / 230V / 16A 0.9 12V c.c H

* Output power according to ISO 8528-1

Engine - Diesel, 4-Stroke, Direct Injection, Natural Aspirated Model Output * Cylinders / Displacement Speed Fuel consumption (75% of PRP)

Kohler - KD350 4.6 kW (6.3 HP) 1 / 349cm³ 3000 rpm 1.0 l/h

* Power according to SAE J1349

Optional • Earthing kit • Moving trolley CM8 • 230V/110V

General Specifications Tank capacity Running time (75% Load) IP protection degree Dimensions LxWxH (mm) Dry weight Acoustic power LwA (pressure LpA)*

4.3 litres 4.3 hours IP 23 650 x 520 x 490 64 Kg 99 dB(A) (74 dB(A) @ 7m)

Diesel Engine

Air Cooling

Manual Recoil

* Acoustic power according to European Directive 2000/14/EC

Order Code: 35.CJ7B0011

93

Sockets 230V


Generating Set GE 6000 YDM - Diesel Key Features • • • • • • •

Manual recoil Engine shut down for low oil level Sockets: 1 x 230V 16A - 1 x 230V 32A Circuit breaker Protective frame Portable Meets EC directives for noise and safety

A.C. Generation - 50Hz - Single Phase, Brushless Alternator Output * PRP single-phase power * Power factor (cos) Insulation class

5.7 kVA (5.1 kW) / 230V / 24.7A 5 kVA (4.5 kW) / 230V / 21.7A 0.9 H

* Output power according to ISO 8528-1

Engine - Diesel, 4-Stroke, Direct Injection, Natural Aspirated Model Output * Cylinders / Displacement Speed Fuel consumption (75% of PRP)

Yanmar L 100 N 6.5 kW (8.8 HP) 1 / 435cm³ 3000 rpm 1.0 l/h

* Power according to SAE J1349

• Earthing kit • Moving trolley CM8

General Specifications Tank capacity Running time (75% Load) IP protection degree Dimensions LxWxH (mm) Dry weight Acoustic power LwA (pressure LpA)*

Optional

5.5 litres 5.5 hours IP 23 770 x 650 x 520 93 Kg 99 dB(A) (74 dB(A) @ 7m)

Diesel Engine

Air Cooling

Manual Recoil

* Acoustic power according to European Directive 2000/14/EC

Order Code: 35.CJ9E5001

94

Engine Shut Down (Oil)

Sockets 230V


Generating Set GE 6500 YDT - Diesel Key Features • • • • • •

Manual recoil Sockets: 1 x 230V 16A - 1 x 400V 16A Circuit breaker Protective frame Portable Meets EC directives for noise and safety

A.C. Generation - 50Hz - Single Phase, Brushless Alternator Output * PRP three-phase power * PRP single-phase power * Power factor (cos) Insulation class

6.5 kVA (5.2 kW) / 400V / 9.3A 5.7 kVA (4.6 kW) / 400V / 8.2A 4 kVA / 230V / 17.3A 0.8 H

* Output power according to ISO 8528-1

Engine - Diesel, 4-Stroke, Direct Injection, Natural Aspirated Model Output * Cylinders / Displacement Speed Fuel consumption (75% of PRP)

Yanmar L 100 N 6.5 kW (8.8 HP) 1 / 435cm³ 3000 rpm 1.0 l/h

* Power according to SAE J1349

General Specifications Tank capacity Running time (75% Load) IP protection degree Dimensions LxWxH (mm) Dry weight Acoustic power LwA (pressure LpA)*

5.5 litres 5.5 hours IP 23 770 x 650 x 520 97 Kg 99 dB(A) (74 dB(A) @ 7m)

Optional

Factory Installation Options

• Earthing kit • Moving trolley CM8

• ELCB-GFI (Ground Fault Interruptor)

Diesel Engine

Air Cooling

Manual Recoil

* Acoustic power according to European Directive 2000/14/EC

Order Code: 35.CK0E5000

95

Sockets 230V & 400V


Generating Sets 'S' Range Petrol & Diesel

Standard Features • • • • • • •

Silenced canopy Large 25 litre fuel tank & fuel gauge Single & three phase models Panel mounted sockets Petrol & diesel engines Recoil & electric start Digital hourmeter

Optional • Trolley kit • AVR (Automatic Voltage Regulator) • AMF (Auto Mains Failure)

Single Phase Petrol & Diesel Model GE S-5000 HBM GE S-5000 BBM GE S-5000 BBM E/S GE S-7000 HBM GE S-7000 BBM GE S-7000 BBM E/S GE S-6000 YDM GE S-6000 YDM E/S

Power KVA / KW 4.9 / 4.4 5 / 4.5 5 / 4.5 6.7 / 6 6.7 / 6 6.7 / 6 6.7 / 6 6.7 / 6

Voltage 230V 230V /110V 230V 230V /110V 230V 230V 230V 230V

Engine Honda GX270 B&S XR1450 B&S XR1450 Electric Start Honda GX390 B&S XR2100 B&S XR2100 Electric Start Yanmar L100 Recoil Yanmar L100 Electric Start

Three Phase Petrol & Diesel Model GE S-6500 YDT GE S-6500 YDT E/S GE S-8000 HBT GE S-8000 BBT GE S-8000 BBT E/S

Power KVA / KW 6.5 / 4 6.5 / 4 8/4 8/4 8/4

Voltage 400V / 230V 400V / 230V 400V / 230V 400V / 230V 400V / 230V

Engine Yanmar L100 Recoil Yanmar L100 Electric Start Honda GX390 B&S XR2100 B&S XR2100 Electric Start

96


Generating Set GE 12000 HBS - Petrol Key Features • Engine shut down for low oil level • Sockets: 1 x 400V 32A - 1 x 230V 32A 1 x 230V 16A • ELCB-GFI (Ground Fault Interruptor) • Circuit breaker • Protective frame • Meets EC directives A.C. Generation - 50Hz - Single Phase, Brushless Alternator Stand-by three-phase power * PRP three-phase power * PRP single-phase power * Power factor (cos) Insulation class

13 kVA (10.4 kW) / 400V / 18.7A 11.5 kVA (9.2 kW) / 400V / 16.6A 6 kVA / 230V / 26A 0.8 H

* Output power according to ISO 8528-1

Engine - Petrol, 4-Stroke, OHV, Air Cooled Model Output * Cylinders / Displacement Speed Fuel consumption (75% of PRP)

Honda GX 630 14.5 kW (19.7 HP) 2 / 688cm³ 3000 rpm 3.9 l/h

* Power according to SAE J1349

Optional • Earthing kit • Trolley CTM10

General Specifications Tank capacity Running time (75% Load) IP protection degree Dimensions LxWxH (mm) * Dry weight * Noise level @ 7 metres**

18 litres 4.5 hours IP 23 935 x 525 x 645 142 Kg 99 LwA 74 dB(A)

Petrol Engine

Air Cooling

Electric Starter

Battery 12V

Oil Pressure Indicator

Engine Shut Down (Oil)

Hours-Meter

Synchronous Alternator

Compound

Sockets

ELCB-GFI

Circuit Breaker

Thermal Shut Off

Voltmeter

* Dimensions and weight (Kg) without trolley/trailer ** For fixed installation only in the EU market

Order Code: 35.25930

97


Generating Set GE 12000 KD - Diesel Key Features • Electric starter • Sockets: 1 x 400V 32A - 1 x 230V 32A 1 x 230V 16A • ELCB-GFI (Ground Fault Interruptor) • Circuit breaker • Protective frame • Meets EC directives A.C. Generation - 50Hz - Single Phase, Brushless Alternator Stand-by three-phase power * PRP three-phase power * PRP single-phase power * Power factor (cos) Insulation class

12 kVA (9.6 kW) / 400V / 17.3A 11 kVA (8.8 kW) / 400V / 15.9A 6 kVA / 230V / 26A 0.8 H

* Output power according to ISO 8528-1

Engine - Diesel, 4-Stroke, Direct Injection, Air Cooled Model Output * Cylinders / Displacement Speed Fuel consumption (75% of PRP)

Kohler KD 425/2 11.5 kW (15.6 HP) 2 / 851cm³ 3000 rpm 2.2 l/h

* Power according to ISO 3046-1

Version on Request •

Optional • Earthing kit • Trolley CTM10

Engine version with oil bath air filter and engine shut down for low oil level and high temperature

General Specifications Tank capacity Running time (75% Load) IP protection degree Dimensions LxWxH (mm) * Dry weight * Noise level @ 7 metres**

18 litres 8.2 hours IP 23 1000 x 610 x 715 162 Kg 99 LwA 74 dB(A)

Diesel Engine

Air Cooling

Electric Starter

Battery 12V

Oil Pressure Indicator

Battery Charge indicator

Hours-Meter

Synchronous Alternator

Compound

Sockets

ELCB-GFI

Circuit Breaker

Thermal Shut Off

Voltmeter

* Dimensions and weight (Kg) without trolley/trailer ** For fixed installation only in the EU market

Order Code: 35.25950

98


Generating Set GE 14000 KD - Diesel Key Features • Engine shut down for low oil pressure • Sockets: 1 x 400V 32A - 1 x 230V 32A 1 x 230V 16A • ELCB-GFI (Ground Fault Interruptor) • Circuit breaker • Ready for connection to automatic transfer unit EAS • Meets EC directives A.C. Generation - 50Hz - Single Phase, Brushless Alternator Stand-by three-phase power * PRP three-phase power * PRP single-phase power * Power factor (cos) Insulation class

15 kVA (12 kW) / 400V / 21.7A 13.5 kVA (10.8 kW) / 400V / 19.5A 5 kVA / 230V / 21.7A 0.8 H

* Output power according to ISO 8528-1

Engine - Diesel, 4-Stroke, Direct Injection, Air Cooled Model Output * Cylinders / Displacement Speed Fuel consumption (75% of PRP)

Kohler KD 477/2 14.9 kW (20.3 HP) 2 / 954cm³ 3000 rpm 2.8 l/h

* Power according to ISO 3046-1

Optional • • • •

Earthing kit Trolley CTM14 Remote control TCM6 Automatic transfer unit (AMF) EAS 15-806

General Specifications Tank capacity Running time (75% Load) IP protection degree Dimensions LxWxH (mm) * Dry weight * Noise level @ 7 metres**

18 litres 6.5 hours IP 23 1000 x 610 x 750 191 Kg 105 LwA 80 dB(A)

Diesel Engine

Air Cooling

Electric Starter

Battery 12V

Oil Pressure Indicator

Battery Charge indicator

Hours-Meter

Synchronous Alternator

Compound

Sockets

ELCB-GFI

Circuit Breaker

Voltmeter

Ready for EAS/TCM

* Dimensions and weight (Kg) without trolley/trailer ** For fixed installation only in the EU market

Local/Remote Start Selector

Order Code: 35.15926

99


Generating Set GE 6000 SX - Diesel Key Features • • • • • • • • • •

Engine protection Electric starter Sockets: 230V/110V ELCB-GFI (Ground Fault Interruptor) Circuit breaker Super silenced Bunded base Ready for connection to automatic transfer unit EAS Meets EC directives for noise and safety Long run - 19 hours

A.C. Generation - 50Hz - Single Phase, Brushless Alternator Stand-by single-phase power * PRP single-phase power * Stand-by single-phase power PRP single-phase power Power factor (cos) Insulation class

5.7 kVA (5.1 kW) / 230V / 24.8A 5 kVA (4.5 kW) / 230V / 21.7A 5.7 kVA (5.1 kW) / 115V / 24.8A 5 kVA (4.5 kW) / 115V / 21.7A 0.9 H

* Output power according to ISO 8528-1

Engine - Diesel, 4-Stroke, Direct Injection, Air Cooled Model Output * Cylinders / Displacement Speed Fuel consumption (75% of PRP)

Yanmar L 100 N 6.5 kW (8.8 HP) 1 / 435cm³ 3000 rpm 1.2 l/h

Optional • • • • • •

Automatic transfer unit (AMF) EAS 15-806 Remote control TCM6 Exhaust extension Version on Request Earthing kit Trolley CTM2 • AVR (Automatic voltage regulator) Road trailer • 230V only

* Power according to ISO 3046-1

General Specifications Tank capacity Running time (75% Load) IP protection degree Dimensions LxWxH (mm) * Dry weight *

23 litres 19 hours IP 23 1020 x 645 x 930 206 Kg

Measured acoustic power LwA (pressure LpA)**

92 dB(A) (67 dB(A) @ 7m)

Guaranteed acoustic power LwA (pressure LpA)**

93 dB(A) (68 dB(A) @ 7m)

Diesel Engine

Air Cooling

Electric Starter

Battery 12V

Low Pressure Shut Down

Engine Protection

Low Fuel Indicator

Shut Down Battery Charge

Hours-Meter

Central Lifting Eye

Synchronous Alternator

Sockets

ELCB-GFI

Circuit Breaker

Thermal Shut Off

Voltmeter

Ready for EAS/TCM

Local/Remote Start Selector

* Dimensions and weight (Kg) without trolley/trailer ** Acoustic power according to European Directive 2000/14/EC

Order Code: 35.35641

100


Generating Set GE 12000 KSX - Diesel Key Features • • • • • • •

Engine protection ES Sockets: 1 x 230V 32A - 1 x 230V 16A 2 x 110V 32A - 2 x 110V 16A ELCB-GFI (Ground Fault Interruptor) Circuit breaker Super silenced Ready for connection to automatic transfer unit EAS Meets EC directives for noise and safety

A.C. Generation - 50Hz - Single Phase, Brushless Alternator Stand-by single-phase power * PRP single-phase power * Stand-by single-phase power ** PRP single-phase power ** Power factor (cos) Insulation class

13.5 kVA (12.1 kW) / 230V / 58.7A 12 kVA (10.8 kW) / 230V / 52.5A 13.5 kVA (12.1 kW) / 115V / 117.4A 12 kVA (10.8 kW) / 115V / 104.4A 0.9 H

* Output power according to ISO 8528-1 ** Not ready for connection to automatic transfer unit EAS/ without automatic voltage regulator AVR

Engine - Diesel, 4-Stroke, Direct Injection, Air Cooled Model Output * Cylinders / Displacement Speed Fuel consumption (75% of PRP)

Kohler KD 477-2 14.9 kW (20.3 HP) 2 / 954cm³ 3000 rpm 2.8 l/h

Optional

Version on Request

• • • • •

• AVR - 230V only

Locking fuel cap Earthing kit Trolley CTM300 Site tow CTL300 Road trailer

Factory Installation Options • Oil heater

* Power according to ISO 3046-1

General Specifications Tank capacity Running time (75% Load) IP protection degree Dimensions LxWxH (mm) * Dry weight * Noise level @ 7 metres**

23 litres 8.2 hours IP 23 1320 x 790 x 750 297 Kg 96 LwA 71 dB(A)

* Dimensions and weight (Kg) without trolley/trailer ** Acoustic power according to European Directive 2000/14/EC

Diesel Engine

Air Cooling

Electric Starter

Battery 12V

Low Pressure Shut Down

Engine Protection

High Temp Engine Shut Down

Shut Down Battery Charge

Low Fuel Indicator

Hours-Meter

Central Lifting Eye

Synchronous Alternator

Sockets

ELCB-GFI

Circuit Breaker

Thermal Shut Off

Voltmeter / Frequency meter

Ready for EAS/TCM

Order Code: 35.35932

101


Generating Set GE 12000 KSX-AVR - Diesel Key Features • Engine protection ES • Automatic voltage regulator (AVR) • Sockets: 1 x 230V 63A - 1 x 230V 32A 1 x 230V 16A • ELCB-GFI (Ground Fault Interruptor) • Circuit breaker • Super silenced • Ready for connection to automatic transfer unit EAS • Meets EC directive for noise and safety A.C. Generation - 50Hz - Single Phase, Brushless Alternator Stand-by single-phase power * PRP single-phase power * Power factor (cos) Insulation class

13.5 kVA (12.1 kW) / 230V / 58.7A 12 kVA (10.8 kW) / 230V / 52.5A 0.9 H

* Output power according to ISO 8528-1 ** Not ready for connection to automatic transfer unit EAS/ without automatic voltage regulator AVR

Engine - Diesel, 4-Stroke, Direct Injection, Air Cooled Model Output * Cylinders / Displacement Speed Fuel consumption (75% of PRP)

Kohler KD 477-2 14.9 kW (20.3 HP) 2 / 954cm³ 3000 rpm 2.8 l/h

* Power according to ISO 3046-1

Version on Request

Optional • • • • • • •

• Version 230V/115V Remote control TCM22 Earthing kit Trolley CTM300 Automatic transfer unit (AMF) EAS 15-806 Locking fuel cap Factory Installation Options Site tow CTL300 Road trailer • Oil heater

General Specifications Tank capacity Running time (75% Load) IP protection degree Dimensions LxWxH (mm) * Dry weight * Noise level @ 7 metres**

23 litres 8.2 hours IP 23 1320 x 790 x 750 297 Kg 96 LwA 71 dB(A)

* Dimensions and weight (Kg) without trolley/trailer ** Acoustic power according to European Directive 2000/14/EC

Diesel Engine

Air Cooling

Electric Starter

Battery 12V

Engine Protection

Low Pressure Shut Down

High Temp Engine Shut Down

Shut Down Battery Charge

Low Fuel Indicator

Hours-Meter

Central Lifting Eye

Synchronous Alternator

Automatic Voltage Reg.

Sockets

ELCB-GFI

Circuit Breaker

Thermal Shut Off

Voltmeter / Frequency meter

Ready for EAS/TCM

Local/Remote Start Selector

Order Code: 35.35934

102


Generating Set GE 6500 SX - Diesel Key Features • • • • • • • • •

Engine protection EV Electric starter Sockets: 1 x 400V 16A - 1 x 230V 16A ELCB-GFI (Ground Fault Interruptor) Circuit breaker Super silenced Bunded base Ready for connection to automatic transfer unit EAS Meets EC directives for noise and safety

A.C. Generation - 50Hz - Single Phase, Brushless Alternator Stand-by three-phase power * PRP three-phase power * PRP single-phase power * Power factor (cos) Insulation class

6.5 kVA (5.2 kW) / 400V / 9.4A 5.7 kVA (4.6 kW) / 400V / 8.2A 4 kVA / 230V / 17.4A 0.8 H

* Output power according to ISO 8528-1

Optional

Engine - Diesel, 4-Stroke, Direct Injection, Air Cooled Model Output * Cylinders / Displacement Speed Fuel consumption (75% of PRP)

Yanmar L 100 N 6.5 kW (8.8 HP) 1 / 435cm³ 3000 rpm 1.2 l/h

• • • • • •

Remote control TCM6 Earthing kit Exhaust extension Trolley CTM2 Road trailer Automatic transfer unit (AMF) EAS 15-806

* Power according to SAE J1349

General Specifications Tank capacity Running time (75% Load) IP protection degree Dimensions LxWxH (mm) * Dry weight *

23 litres 19 hours IP 23 1020 x 645 x 930 206 Kg

Measured acoustic power LwA (pressure LpA)**

91 dB(A) (66 dB(A) @ 7m)

Guaranteed acoustic power LwA (pressure LpA)**

92 dB(A) (67 dB(A) @ 7m)

Diesel Engine

Air Cooling

Electric Starter

Battery 12V

Engine Protection

Low Pressure Shut Down

Low Fuel Shut Down

Battery Charge indicator

Hours-Meter

Central Lifting Eye

Synchronous Alternator

Compound

Sockets

ELCB-GFI

Circuit Breaker

Voltmeter

* Dimensions and weight (Kg) without trolley/trailer ** Acoustic power according to European Directive 2000/14/EC

Order Code: 35.35645

103


Generating Set GE 7554 YSX-AVR IP67 - Diesel Key Features • • • • • • • • •

Engine protection EV Electric starter Automatic voltage regulator (AVR) Sockets: 1 x 400V 16A IP 67 - 2 x 230V 16A Isometer Circuit breaker Super silenced Ready for connection to automatic transfer unit EAS Meets EC directives for noise and safety

A.C. Generation - 50Hz - Single Phase, Brushless Alternator Stand-by three-phase power * PRP three-phase power * Battery charger c.c. Power factor (cos) Insulation class

7 kVA (5.6 kW) / 400V / 10.1A 6 kVA (4.8 kW) / 400V / 8.7A 5 kVA / 230V / 21.7A 0.8 H

* Output power according to ISO 8528-1

Optional

Engine - Diesel, 4-Stroke, Direct Injection, Air Cooled Model Output * Cylinders / Displacement Speed Fuel consumption (75% of PRP)

Yanmar L 100 N 6.5 kW (8.8 HP) 1 / 435cm³ 3000 rpm 1.2 l/h

• • • • • •

Remote control TCM6 Earthing kit Exhaust extension Trolley CTM2 Road trailer Automatic transfer unit (AMF) EAS 15-806

* Power according to ISO 3046-1

General Specifications Tank capacity Running time (75% Load) IP protection degree Dimensions LxWxH (mm) * Dry weight *

23 litres 19 hours IP 54 1020 x 645 x 930 215 Kg

Measured acoustic power LwA (pressure LpA)**

91 dB(A) (66 dB(A) @ 7m)

Guaranteed acoustic power LwA (pressure LpA)**

92 dB(A) (67 dB(A) @ 7m)

Diesel Engine

Air Cooling

Electric Starter

Battery 12V

Engine Protection

Low Pressure Shut Down

Low Fuel Shut Down

Battery Charge indicator

Hours-Meter

Central Lifting Eye

Synchronous Alternator

Automatic Voltage Regulator

Sockets

Isometer

Circuit Breaker

Thermal Shut Off

Voltmeter

Ready for EAS/TCM

Local/Remote Start Selector

* Dimensions and weight (Kg) without trolley/trailer ** Acoustic power according to European Directive 2000/14/EC

Order Code: 35.35649

104


Generating Set GE 14000 KSX - Diesel Key Features • Engine protection ES • Sockets: 1 x 400V 32A - 1 x 400V 16A 1 x 230V 32A - 1 x 230V 16A • ELCB-GFI (Ground Fault Interruptor) • Circuit breaker • Super silenced • Ready for connection to automatic transfer unit EAS • Meets EC directives for noise and safety A.C. Generation - 50Hz - Single Phase, Brushless Alternator Stand-by three-phase power * PRP three-phase power * PRP single-phase power * Power factor (cos) Insulation class

15 kVA (12 kW) / 400V / 21.7A 13.5 kVA (10.8 kW) / 400V / 19.5A 5 kVA / 230V / 21.7A 0.8 H

* Output power according to ISO 8528-1

Engine - Diesel, 4-Stroke, Direct Injection, Air Cooled Model Output * Cylinders / Displacement Speed Fuel consumption (75% of PRP)

Kohler KD 477-2 14.9 kW (20.3 HP) 2 / 954cm³ 3000 rpm 2.8 l/h

* Power according to ISO 3046-1

Optional • • • • • • • •

Version on Request

Remote control TCM22 • AVR Earthing kit Exhaust extension Automatic transfer unit (AMF) EAS 17-809 Locking fuel cap Trolley CTM300 Factory Installation Options Site tow CTL300 Road trailer • Oil heater

General Specifications Tank capacity Running time (75% Load) IP protection degree Dimensions LxWxH (mm) * Dry weight * Noise level @ 7 metres**

23 litres 8.2 hours IP 23 1320 x 790 x 750 315 Kg 96 dB(A) 71 dB(A)

* Dimensions and weight (Kg) without trolley/trailer ** Acoustic power according to European Directive 2000/14/EC

Diesel Engine

Air Cooling

Electric Starter

Battery 12V

Engine Protection

Low Pressure Shut Down

High Temp. Engine Shut Down

Battery Charge indicator

Low Fuel Shut Down

Hours-Meter

Central Lifting Eye

Synchronous Alternator

Compound

Sockets

ELCB-GFI

Circuit Breaker

Voltmeter/ Frequency Meter

Ready for EAS/TCM

Local/Remote Start Selector

Order Code: 35.35936

105


Generating Set GE 14000 KSX-AVR - Diesel Key Features • Engine protection ES • Automatic voltage regulator (AVR) • Sockets: 1 x 400V 32A - 1 x 400V 16A 1 x 230V 32A - 1 x 230V 16A • ELCB-GFI (Ground Fault Interruptor) • Circuit breaker • Super silenced • Ready for connection to automatic transfer unit EAS • Meets EC directives for noise and safety A.C. Generation - 50Hz - Single Phase, Brushless Alternator Stand-by three-phase power * PRP three-phase power * Battery charger c.c. Power factor (cos) Insulation class

15 kVA (12 kW) / 400V / 21.7A 13.5 kVA (10.8 kW) / 400V / 19.5A 5 kVA / 230V / 21.7A 0.8 H

* Output power according to ISO 8528-1

Engine - Diesel, 4-Stroke, Direct Injection, Air Cooled Model Output * Cylinders / Displacement Speed Fuel consumption (75% of PRP)

Kohler KD 477-2 14.9 kW (20.3 HP) 2 / 954cm³ 3000 rpm 2.8 l/h

Optional • • • • • • • •

Remote control TCM22 Earthing kit Exhaust extension Automatic transfer unit (AMF) EAS 17-809 Locking fuel cap Trolley CTM300 Factory Installation Options Site tow CTL300 Road trailer • Oil heater

* Power according to ISO 3046-1

General Specifications Tank capacity Running time (75% Load) IP protection degree Dimensions LxWxH (mm) * Dry weight * Noise level @ 7 metres**

23 litres 8.2 hours IP 23 1320 x 790 x 750 315 Kg 96 dB(A) 71 dB(A)

* Dimensions and weight (Kg) without trolley/trailer ** Acoustic power according to European Directive 2000/14/EC

Diesel Engine

Air Cooling

Electric Starter

Battery 12V

Engine Protection

Low Pressure Shut Down

High Temp. Engine Shut Down

Battery Charge indicator

Low Fuel Shut Down

Hours-Meter

Central Lifting Eye

Synchronous Alternator

Compound

Sockets

ELCB-GFI

Circuit Breaker

Voltmeter/ Frequency Meter

Ready for EAS/TCM

Local/Remote Start Selector

Automatic Voltage Regulator

Order Code: 35.35939

106


Generating Set GE 14000 YSX Water Cooled - Diesel Key Features • Water cooling • Engine protection EP6 • Sockets: 1 x 400V 32A - 1 x 400V 16A 1 x 230V 32A - 1 x 230V 16A • ELCB-GFI (Ground Fault Interruptor) • Circuit breaker • Emergency stop button • Ready for connection to automatic transfer unit EAS • Meets EC directives for noise and safety A.C. Generation - 50Hz - Single Phase, Brushless Alternator Stand-by three-phase power * PRP three-phase power * PRP single-phase power * Power factor (cos) Insulation class

14 kVA (11.2 kW) / 400V / 20.2A 13 kVA (10.4 kW) / 400V / 18.8A 5 kVA / 230V / 21.7A 0.8 H

* Output power according to ISO 8528-1

Optional

Engine - Diesel, 4-Stroke, Direct Injection, Water Cooled Model Output * Cylinders / Displacement Speed Fuel consumption (75% of PRP)

Yanmar 3 TNV 70 13.3 kW (18.1 HP) 3 / 854cm³ 3000 rpm 3.3 l/h

• • • • • •

Remote control Earthing kit Automatic transfer unit (AMF) EAS 17-809 Locking fuel cap Factory Installation Options Site tow CTL300 Road trailer • Water heater WH

* Power according to ISO 3046-1

General Specifications Tank capacity Running time (75% Load) IP protection degree Dimensions LxWxH (mm) * Dry weight *

30 litres 9 hours IP 23 1460 x 700 x 920 390 Kg

Measured acoustic power LwA (pressure LpA)**

94 dB(A) (69 dB(A) @ 7m)

Guaranteed acoustic power LwA (pressure LpA)**

96 dB(A) (71 dB(A) @ 7m)

Diesel Engine

Water Cooling

Electric Starter

Battery 12V

Fuel Level Gauge

Engine Protection

Low Pressure Shut Down (Oil)

High Water Shut Down (ºC)

Over Speed Shut Down (Hi H)

Low Fuel Shut Down

Battery Charge Alarm

Remote Starting

Rpm-Meter

Hours-Meter

Battery Voltmeter

Voltmeter

FrequencyMeter

Ammeter

Synchronous Alternator

Compound

Sockets

ELCB-GFI

Circuit Breaker

Ready for EAS/TCM

Local/Remote Start Selector

Central Lifting Eye

* Dimensions and weight (Kg) without trolley/trailer ** Acoustic power according to European Directive 2000/14/EC

Voltmeter Emergency Stop Phase Selector Button

Order Code: 35.75115

107


Generating Set GE 20000 KS - Diesel Key Features • • • • • • •

Engine protection ES Sockets: 1 x 400V 32A - 2 x 230V 32A ELCB-GFI (Ground Fault Interruptor) Circuit breaker Overload thermal shut off Ready for connection to automatic transfer unit EAS Meets EC directives

A.C. Generation - 50Hz - Single Phase, Brushless Alternator Stand-by three-phase power * PRP three-phase power * PRP single-phase power * Power factor (cos) Insulation class

20 kVA (16 kW) / 400V / 28.9A 18 kVA (14.4 kW) / 400V / 26A 9 kVA / 230V / 39.1A 0.8 H

* Output power according to ISO 8528-1

Engine - Diesel, 4-Stroke, Direct Injection, Air Cooled Model Output * Cylinders / Displacement Speed Fuel consumption (75% of PRP)

Kohler KD 625/2 18.8 kW (25.5 HP) 2 / 1248cm³ 3000 rpm 4 l/h

* Power according to ISO 3046-1

Optional • • • • • •

Remote control TCM22 Earthing kit Automatic transfer unit (AMF) EAS 28-809 Locking fuel cap Factory Installation Options Site tow CTL400 Road trailer • Oil heater

General Specifications Tank capacity Running time (75% Load) IP protection degree Dimensions LxWxH (mm) * Dry weight *

26 litres 6.5 hours IP 23 1455 x 840 x 880 420 Kg

Noise level @ 7 metres**

99 LwA 74 dB(A)

Diesel Engine

Air Cooling

Electric Starter

Battery 12V

Engine Protection

Low Pressure Shut Down

High Temp. Engine Shut Down

Battery Charge indicator

Low Fuel Shut Down

Hours-Meter

Central Lifting Eye

Synchronous Alternator

Compound

Sockets

ELCB-GFI Circuit Breaker

Thermal Shut Off

Voltmeter/ Frequency Meter

Ready for EAS/TCM

Local/Remote Start Selector

* Dimensions and weight (Kg) without trolley/trailer ** For fixed installation only in the EU market

Order Code: 35.25030

108


Generating Set GE 8 YSXC - Diesel Key Features • Engine protection EP6 • Sockets: 1 x 230V 32A - 2 x 230V 16A 1 x 230V 16A • ELCB-GFI (Ground Fault Interruptor) • Circuit breaker • Emergency stop button • Super silenced • Ready for connection to automatic transfer unit EAS • Meets EC directives for noise and safety A.C. Generation - 50Hz - Single Phase, Brushless Alternator Stand-by single-phase power * PRP single-phase power * Power factor (cos) Insulation class

8 kVA (7.2 kW) / 400V / 34.8A 7.5 kVA (6.7 kW) / 400V / 32.6A 0.9 H

* Output power according to ISO 8528-1

Engine - Diesel, 4-Stroke, Natural Aspirated , Indirect Injection, Water Cooled Model Output * Cylinders / Displacement Speed Fuel consumption (75% of PRP)

Yanmar 3TNV76 9 kW (12.2 HP) 3 / 1116cm³ 1500 rpm 1.8 l/h

Optional • • • • • •

Earthing kit Remote control TCM35 Automatic transfer unit (AMF) EAS 17-809 Locking fuel cap Factory Installation Options Site tow CTL300 Road trailer • Water heater WH

* Power according to ISO 3046-1

General Specifications Tank capacity Running time (75% Load) IP protection degree Dimensions LxWxH (mm) * Dry weight *

30 litres 16.5 hours IP 23 1460 x 700 x 920 395 Kg

Measured acoustic power LwA (pressure LpA)**

87 dB(A) (62 dB(A) @ 7m)

Guaranteed acoustic power LwA (pressure LpA)**

88 dB(A) (63 dB(A) @ 7m)

* Dimensions and weight (Kg) without trolley/trailer ** Acoustic power according to European Directive 2000/14/EC

Diesel Engine

Water Cooling

Electric Starter

Battery 12V

Engine Protection

Over Speed Shut Down (Hi H)

Low Fuel Shut Down

Battery Charge Alarm

Central Lifting Eye

Cold Start Aid

Remote Starting

Rpm-Meter

Hours-Meter

Battery Voltmeter

Voltmeter

FrequencyMeter

Ammeter

Fuel Level Gauge

Synchronous Alternator

Sockets

ELCB-GFI

Circuit Breaker Emergency Stop Local/Remote Start Selector Button

Order Code: 35.74900

109

Low Pressure High Water Shut Down (ºC) Shut Down (Oil)

Ready for EAS/TCM


Generating Set GE 10 YSXC - Diesel Key Features • Engine protection EP6 • Combined system voltage regulation: electronic AVR + Compound • Sockets: 1 x 400V 16A - 2 x 230V 16A - 1 x 230V 16A • ELCB-GFI (Ground Fault Interruptor) • Circuit breaker • Emergency stop button • Super silenced • Ready for connection to automatic transfer unit EAS • Meets EC directives for noise and safety A.C. Generation - 50Hz - Three Phase, Brushless Alternator Stand-by three-phase power * PRP three-phase power * PRP single-phase power * Power factor (cos) Insulation class

9.5 kVA (7.6 kW) / 400V / 13.7A 9 kVA (7.2 kW) / 400V / 13A 4.5 kVA / 230V / 19.5A 0.8 H

* Output power according to ISO 8528-1

Engine - Diesel, 4-Stroke, Natural Aspirated , Indirect Injection, Water Cooled Model Output * Cylinders / Displacement Speed Fuel consumption (75% of PRP)

Yanmar 3TNV76 9 kW (12.2 HP) 3 / 1116cm³ 1500 rpm 1.8 l/h

Optional • • • • • •

Automatic transfer unit (AMF) EAS 17-809 Earthing kit Remote control TCM35 Factory Installation Options Locking fuel cap • Water heater WH Site tow CTL300 • Radio control Road trailer

* Power according to ISO 3046-1

General Specifications Tank capacity Running time (75% Load) IP protection degree Dimensions LxWxH (mm) * Dry weight *

30 litres 16.5 hours IP 23 1460 x 700 x 920 410 Kg

Measured acoustic power LwA (pressure LpA)**

87 dB(A) (62 dB(A) @ 7m)

Guaranteed acoustic power LwA (pressure LpA)**

88 dB(A) (63 dB(A) @ 7m)

Diesel Engine

Water Cooling

Electric Starter

Battery 12V

Engine Protection

Over Speed Shut Down (Hi H)

Low Fuel Shut Down

Battery Charge Alarm

Central Lifting Eye

Cold Start Aid

Remote Starting

Rpm-Meter

Hours-Meter

Battery Voltmeter

Voltmeter

FrequencyMeter

Ammeter

Fuel Level Gauge

Synchronous Alternator

Sockets

ELCB-GFI

Circuit Breaker

Low Pressure High Water Shut Down (ºC) Shut Down (Oil)

* Dimensions and weight (Kg) without trolley/trailer ** Acoustic power according to European Directive 2000/14/EC

AVR + Compound (Automatic Voltage Reg)

Order Code: 35.74905

Local/Remote Start Selector

Ready for EAS/TCM

110

Emergency Stop Voltmeter Button Phase Selector


Generating Set GE 15 YSXC - Diesel Key Features • Engine protection EP6 • Combined system voltage regulation: electronic AVR + Compound • Sockets: 1 x 400V 32A - 1 x 400V 16A 2 x 230V 16A • ELCB-GFI (Ground Fault Interruptor) • Circuit breaker • Emergency stop button • Super silenced • Ready for connection to automatic transfer unit EAS • Meets EC directives for noise and safety A.C. Generation - 50Hz - Three Phase, Brushless Alternator Stand-by three-phase power * PRP three-phase power * PRP single-phase power * Power factor (cos) Insulation class

15 kVA (12 kW) / 400V / 21.6A 14 kVA (11.2 kW) / 400V / 20.2A 6.5 kVA / 230V / 28.3A 0.8 H

* Output power according to ISO 8528-1

Engine - Diesel, 4-Stroke, Natural Aspirated , Indirect Injection, Water Cooled Model Output * Cylinders / Displacement Speed Fuel consumption (75% of PRP)

Yanmar 3TNV88 13.6 kW (18.5 HP) 3 / 1642cm³ 1500 rpm 2.6 l/h

* Power according to ISO 3046-1

Optional • Automatic transfer unit (AMF) EAS 17-809 • Earthing kit • Remote control TCM35 • Locking fuel cap • Site tow CTL22 • Road trailer

Factory Installation Options • • • • •

Diesel Engine

Water Cooling

Electric Starter

Battery 12V

Engine Protection

Over Speed Shut Down (Hi H)

Low Fuel Shut Down

Battery Charge Alarm

Central Lifting Eye

Cold Start Aid

Siren

Remote Starting

Rpm-Meter

Hours-Meter

Battery Voltmeter

Voltmeter

FrequencyMeter

Ammeter

Fuel Level Gauge

Sockets

ELCB-GFI

Circuit Breaker

Voltmeter Phase Selector

General Specifications Tank capacity Running time (75% Load) IP protection degree Dimensions LxWxH (mm) * Dry weight *

60 litres 23 hours IP 23 1720 x 980 x 1110 565 Kg

Measured acoustic power LwA (pressure LpA)**

91 dB(A) (66 dB(A) @ 7m)

Guaranteed acoustic power LwA (pressure LpA)**

92 dB(A) (67 dB(A) @ 7m)

* Dimensions and weight (Kg) without trolley/trailer ** Acoustic power according to European Directive 2000/14/EC

Synchronous Alternator

Order Code: 35.74910

Water heater WH Radio control Isometer Gauges - water temp & oil press Spark arrestor

AVR + Compound (Automatic Voltage Reg)

Emergency Stop Local/Remote Button Start Selector

Ready for EAS/TCM

111

Low Pressure High Water Shut Down (ºC) Shut Down (Oil)


Generating Set GE 20 YSXC - Diesel Key Features • Engine protection EP6 • Combined system voltage regulation: electronic AVR + Compound • Sockets: 1 x 400V 32A - 1 x 400V 16A 3 x 230V 16A • ELCB-GFI (Ground Fault Interruptor) • Circuit breaker • Emergency stop button • Super silenced • Ready for connection to automatic transfer unit EAS • Meets EC directives for noise and safety A.C. Generation - 50Hz - Three Phase, Brushless Alternator Stand-by three-phase power * PRP three-phase power * PRP single-phase power * Power factor (cos) Insulation class

20 kVA (16 kW) / 400V / 28.9A 18 kVA (14.4 kW) / 400V / 26A 7 kVA / 230V / 30.4A 0.8 H

* Output power according to ISO 8528-1

Engine - Diesel, 4-Stroke, Natural Aspirated , Indirect Injection, Water Cooled Model Output * Cylinders / Displacement Speed Fuel consumption (75% of PRP)

Yanmar 4TNV88 18 kW (24.5 HP) 4 / 2190cm³ 1500 rpm 3.4 l/h

* Power according to ISO 3046-1

Optional • Automatic transfer unit (AMF) EAS 28-809 • Earthing kit • Remote control TCM35 • Locking fuel cap • Site tow CTL22 • Road trailer

Factory Installation Options • • • •

Diesel Engine

Water Cooling

Electric Starter

Battery 12V

Engine Protection

Over Speed Shut Down (Hi H)

Low Fuel Shut Down

Battery Charge Alarm

Central Lifting Eye

Cold Start Aid

Siren

Remote Starting

Rpm-Meter

Hours-Meter

Battery Voltmeter

Voltmeter

FrequencyMeter

Ammeter

Fuel Level Gauge

Sockets

ELCB-GFI

Circuit Breaker

Voltmeter Phase Selector

General Specifications Tank capacity Running time (75% Load) IP protection degree Dimensions LxWxH (mm) * Dry weight *

60 litres 17.5 hours IP 23 1720 x 980 x 1110 610 Kg

Measured acoustic power LwA (pressure LpA)**

93 dB(A) (68 dB(A) @ 7m)

Guaranteed acoustic power LwA (pressure LpA)**

94 dB(A) (69 dB(A) @ 7m)

* Dimensions and weight (Kg) without trolley/trailer ** Acoustic power according to European Directive 2000/14/EC

Synchronous Alternator

Order Code: 35.74920

Water heater WH Radio control Gauges - water temp & oil press Spark arrestor

AVR + Compound (Automatic Voltage Reg)

Emergency Stop Local/Remote Button Start Selector

Ready for EAS/TCM

112

Low Pressure High Water Shut Down (ºC) Shut Down (Oil)


Generating Set GE 10 YSX - Diesel Key Features • Engine protection EP6 • Combined system voltage regulation: electronic AVR + Compound • Sockets: 1 x 400V 16A - 2 x 230V 16A • ELCB-GFI (Ground Fault Interruptor) • Circuit breaker • Emergency stop button • Super silenced • Bunded base • Ready for connection to automatic transfer unit EAS • Meets EC directives for noise and safety A.C. Generation - 50Hz - Three Phase, Brushless Alternator Stand-by three-phase power * PRP three-phase power * PRP single-phase power * Power factor (cos) Insulation class

9.5 kVA (7.6 kW) / 400V / 13.7A 9 kVA (7.2 kW) / 400V / 13A 4.5 kVA / 230V / 19.5A 0.8 H

* Output power according to ISO 8528-1

Engine - Diesel, 4-Stroke, Natural Aspirated , Indirect Injection, Water Cooled Model Output * Cylinders / Displacement Speed Fuel consumption (75% of PRP)

Yanmar 3TNV76 9 kW (12.2 HP) 3 / 1116cm³ 1500 rpm 1.8 l/h

* Power according to ISO 3046-1

Optional • • • • • • •

Galvanized skid base frame Earthing kit Remote control TCM35 Locking fuel cap Site tow CTL15 Road trailer Automatic transfer unit (AMF) EAS 17-809

Factory Installation Options • • • • • • •

Diesel Engine

Water Cooling

Electric Starter

Battery 12V

Engine Protection

Over Speed Shut Down (Hi H)

Low Fuel Shut Down

Battery Charge Alarm

Central Lifting Eye

Cold Start Aid

Siren

Remote Starting

Rpm-Meter

Hours-Meter

Battery Voltmeter

Voltmeter

FrequencyMeter

Ammeter

Fuel Level Gauge

Sockets

ELCB-GFI

Circuit Breaker

Voltmeter Phase Selector

General Specifications Tank capacity Running time (75% Load) IP protection degree Dimensions LxWxH (mm) * Dry weight *

55 litres 30.5 hours IP 44 1680 x 770 x 1190 535 Kg

Measured acoustic power LwA (pressure LpA)**

83 dB(A) (58 dB(A) @ 7m)

Guaranteed acoustic power LwA (pressure LpA)**

84 dB(A) (59 dB(A) @ 7m)

* Dimensions and weight (Kg) without trolley/trailer ** Acoustic power according to European Directive 2000/14/EC

Synchronous Alternator

Order Code: 35.84905

Water heater WH Radio control Gauges - water temp & oil press Spark arrestor Isometer 350 litres internal tank Main battery switch

AVR + Compound (Automatic Voltage Reg)

Emergency Stop Local/Remote Button Start Selector

Ready for EAS/TCM

113

Low Pressure High Water Shut Down (ºC) Shut Down (Oil)


Generating Set GE 15 YSX - Diesel Key Features • Engine protection EP6 • Combined system voltage regulation: electronic AVR + Compound • Sockets: 1 x 400V 32A - 1 x 400V 16A 2 x 230V 16A • ELCB-GFI (Ground Fault Interruptor) • Circuit breaker • Emergency stop button • Super silenced • Bunded base • Ready for connection to automatic transfer unit EAS • Meets EC directives for noise and safety A.C. Generation - 50Hz - Three Phase, Brushless Alternator Stand-by three-phase power * PRP three-phase power * PRP single-phase power * Power factor (cos) Insulation class

15 kVA (12 kW) / 400V / 21.6A 14 kVA (11.2 kW) / 400V / 20.2A 6.5 kVA / 230V / 28.3A 0.8 H

* Output power according to ISO 8528-1

Engine - Diesel, 4-Stroke, Natural Aspirated , Direct Injection, Water Cooled Model Output * Cylinders / Displacement Speed

Yanmar 3TNV88 13.6 kW (18.5 HP) 3 / 1642cm³ 1500 rpm

Fuel consumption (75% of PRP)

2.6 l/h

Optional • • • • • • •

Galvanized skid base frame Earthing kit Remote control TCM35 Locking fuel cap Site tow CTL15 Road trailer Automatic transfer unit (AMF) EAS 17-809

Factory Installation Options • • • • • • •

Water heater WH Radio control Gauges - water temp & oil press Spark arrestor Isometer 350 litres internal tank Main battery switch

Diesel Engine

Water Cooling

Electric Starter

Battery 12V

Engine Protection

Over Speed Shut Down (Hi H)

Low Fuel Shut Down

Battery Charge Alarm

Central Lifting Eye

Cold Start Aid

Remote Starting

Rpm-Meter

Hours-Meter

Battery Voltmeter

Voltmeter

FrequencyMeter

Ammeter

Fuel Level Gauge

Synchronous Alternator

Sockets

ELCB-GFI

Circuit Breaker

* Power according to ISO 3046-1

Low Pressure High Water Shut Down (ºC) Shut Down (Oil)

General Specifications Tank capacity Running time (75% Load) IP protection degree Dimensions LxWxH (mm) * Dry weight *

55 litres 21 hours IP 44 1680 x 770 x 1190 630 Kg

Measured acoustic power LwA (pressure LpA)**

86 dB(A) (61 dB(A) @ 7m)

Guaranteed acoustic power LwA (pressure LpA)**

87 dB(A) (62 dB(A) @ 7m)

* Dimensions and weight (Kg) without trolley/trailer ** Acoustic power according to European Directive 2000/14/EC

AVR + Compound (Automatic Voltage Reg)

Order Code: 35.84910

Local/Remote Start Selector

Ready for EAS/TCM

114

Emergency Stop Voltmeter Button Phase Selector


Generating Set GE 20 YSX - Diesel Key Features • Engine protection EP6 • Combined system voltage regulation: electronic AVR + Compound • Sockets: 1 x 400V 32A - 1 x 400V 16A 2 x 230V 16A • ELCB-GFI (Ground Fault Interruptor) • Circuit breaker • Emergency stop button • Super silenced • Bunded base • Ready for connection to automatic transfer unit EAS • Meets EC directives for noise and safety A.C. Generation - 50Hz - Three Phase, Brushless Alternator Stand-by three-phase power * PRP three-phase power * PRP single-phase power * Power factor (cos) Insulation class

20 kVA (16 kW) / 400V / 28.9A 18 kVA (14.4 kW) / 400V / 26A 7 kVA / 230V / 30.4A 0.8 H

* Output power according to ISO 8528-1

Engine - Diesel, 4-Stroke, Natural Aspirated , Direct Injection, Water Cooled Model Output * Cylinders / Displacement Speed Fuel consumption (75% of PRP)

Yanmar 4TNV88 18 kW (24.5 HP) 4 / 2190cm³ 1500 rpm 3.4 l/h

* Power according to ISO 3046-1

Factory Installation Options Optional • • • • • • • •

Galvanized skid base frame 400V/230V/115V version Earthing kit Remote control TCM35 Locking fuel cap Site tow CTL20 Road trailer Automatic transfer unit (AMF) EAS 28-809

• • • • • • • •

Water heater WH Radio control Gauges - water temp & oil press Spark arrestor Isometer 350 litres internal tank Main battery switch 3-way valve fuel system with quick connection for external fuel tank supply

Diesel Engine

Water Cooling

Electric Starter

Battery 12V

Engine Protection

Over Speed Shut Down (Hi H)

Low Fuel Shut Down

Battery Charge Alarm

Central Lifting Eye

Cold Start Aid

Siren

Remote Starting

Rpm-Meter

Hours-Meter

Battery Voltmeter

Voltmeter

FrequencyMeter

Ammeter

Fuel Level Gauge

Sockets

ELCB-GFI

Circuit Breaker

Voltmeter Phase Selector

General Specifications Tank capacity Running time (75% Load) IP protection degree Dimensions LxWxH (mm) * Dry weight *

100 litres 29.5 hours IP 44 1835 x 900 x 1265 750 Kg

Measured acoustic power LwA (pressure LpA)**

88 dB(A) (63 dB(A) @ 7m)

Guaranteed acoustic power LwA (pressure LpA)**

89 dB(A) (64 dB(A) @ 7m)

* Dimensions and weight (Kg) without trolley/trailer ** Acoustic power according to European Directive 2000/14/EC

Synchronous Alternator

Order Code: 35.84920

AVR + Compound (Automatic Voltage Reg)

Emergency Stop Local/Remote Button Start Selector

Ready for EAS/TCM

115

Low Pressure High Water Shut Down (ºC) Shut Down (Oil)


Generating Set GE 20 YSX MV - Diesel Key Features • • • • • • • • • •

Engine protection EP6 Combined system voltage regulation: electronic AVR + Compound Sockets: 1 x 400V 32A - 1 x 230V 32A 2 x 115V 32A - 1 x 115V 16A ELCB-GFI (Ground Fault Interruptor) Circuit breaker Emergency stop button Super silenced Bunded base Ready for connection to automatic transfer unit EAS Meets EC directives for noise and safety Factory Installation Options

A.C. Generation - 50Hz - Three Phase, Brushless Alternator Stand-by three-phase power * PRP three-phase power * PRP single-phase power * PRP single-phase power * Power factor (cos) Insulation class

20 kVA (16 kW) / 400V / 28.9A 18 kVA (14.4 kW) / 400V / 26A 7 kVA / 230V / 30.4A 7 kVA (3.5+3.5) kVA / 115V / 60.8A 0.8 H

* Output power according to ISO 8528-1

Engine - Diesel, 4-Stroke, Natural Aspirated , Direct Injection, Water Cooled Model Output * Cylinders / Displacement Speed Fuel consumption (75% of PRP)

Yanmar 4TNV88 18 kW (24.5 HP) 4 / 2190cm³ 1500 rpm 3.4 l/h

Optional • • • • • •

Galvanized skid base frame Earthing kit Remote control TCM35 Site tow CTL20 Road trailer Automatic transfer unit (AMF) EAS 28-809

• Water heater WH • Radio control • Gauges - water temp & oil press • Spark arrestor • Isometer • 350 litres internal tank • Main battery switch • 3-way valve fuel system with quick connection for external fuel tank supply

Diesel Engine

Water Cooling

Electric Starter

Battery 12V

Engine Protection

Over Speed Shut Down (Hi H)

Low Fuel Shut Down

Battery Charge Alarm

Central Lifting Eye

Cold Start Aid

Siren

Remote Starting

Rpm-Meter

Hours-Meter

Battery Voltmeter

Voltmeter

FrequencyMeter

Ammeter

Fuel Level Gauge

Sockets

ELCB-GFI

Circuit Breaker

Voltmeter Phase Selector

* Power according to ISO 3046-1

Low Pressure High Water Shut Down (ºC) Shut Down (Oil)

General Specifications Tank capacity Running time (75% Load) IP protection degree Dimensions LxWxH (mm) * Dry weight *

100 litres 29.5 hours IP 44 1835 x 900 x 1265 750 Kg

Measured acoustic power LwA (pressure LpA)**

88 dB(A) (63 dB(A) @ 7m)

Guaranteed acoustic power LwA (pressure LpA)**

89 dB(A) (64 dB(A) @ 7m)

* Dimensions and weight (Kg) without trolley/trailer ** Acoustic power according to European Directive 2000/14/EC

Synchronous Alternator

Order Code: 35.84920MV

AVR + Compound (Automatic Voltage Reg)

Emergency Stop Local/Remote Button Start Selector

Ready for EAS/TCM

116


Generating Set GE 35 YSX Hardwire- Diesel Key Features • Engine protection EP6 • Combined system voltage regulation: electronic AVR + Compound • Hardwire connection • ELCB-GFI (Ground Fault Interruptor) • Circuit breaker • Emergency stop button • Super silenced • Bunded base • Ready for connection to automatic transfer unit EAS • Meets EC directives for noise and safety A.C. Generation - 50Hz - Three Phase, Brushless Alternator Stand-by three-phase power * PRP three-phase power * PRP single-phase power * Power factor (cos) Insulation class

38 kVA (30.4 kW) / 400V / 54.8A 35 kVA (28 kW) / 400V / 50.5A 12.5 kVA / 230V / 54.3A 0.8 H

* Output power according to ISO 8528-1

Engine - Diesel, 4-Stroke, Natural Aspirated , Direct Injection, Water Cooled Model Output * Cylinders / Displacement Speed Fuel consumption (75% of PRP)

Yanmar 4TNV98 34.1 kW (46.4 HP) 4 / 3319cm³ 1500 rpm 6.1 l/h

* Power according to ISO 3046-1

Factory Installation Options Optional • • • • • • •

Galvanized skid base frame 400V/230V socket version Earthing kit Remote control TCM35 Site tow CTL20 Road trailer Automatic transfer unit (AMF) EAS 42-809

• • • • • • • •

Water heater WH Radio control Gauges - water temp & oil press Spark arrestor Isometer 350 litres internal tank Main battery switch 3-way valve fuel system with quick connection for external fuel tank supply • Electronic leakage relay

Diesel Engine

Water Cooling

Electric Starter

Battery 12V

Over Speed Shut Down (Hi H)

Low Fuel Shut Down

Battery Charge Alarm

Central Lifting Eye

Remote Starting

Rpm-Meter

Hours-Meter

Battery Voltmeter

Fuel Level Gauge

Synchronous Alternator

General Specifications Tank capacity Running time (75% Load) IP protection degree Dimensions LxWxH (mm) * Dry weight * Noise level @ 7 metres**

100 litres 16.5 hours IP 44 2050 x 900 x 1420 960 Kg 91 LwA 66 dB(A)

Engine Protection

Low Pressure High Water Shut Down (ºC) Shut Down (Oil)

Emergency Stop Cold Start Aid Button

Siren

* Dimensions and weight (Kg) without trolley/trailer ** Acoustic power according to European Directive 2000/14/EC

Order Code: 35.84931

Ready for EAS/TCM

117

AVR + Compound (Automatic Voltage Reg)

Voltmeter

FrequencyMeter

Ammeter

ELCB-GFI

Circuit Breaker

Voltmeter Phase Selector


Generating Set GE 35 YSX - Diesel Key Features • • • • • • • • • •

Engine protection EP6 Combined system voltage regulation: electronic AVR + Compound Sockets: 1 x 400V 63A - 1 x 400V 32A 1 x 400V 16A - 2 x 230V 16A ELCB-GFI (Ground Fault Interruptor) Circuit breaker Emergency stop button Super silenced Bunded base Ready for connection to automatic transfer unit EAS Meets EC directives for noise and safety

A.C. Generation - 50Hz - Three Phase, Brushless Alternator Stand-by three-phase power * PRP three-phase power * PRP single-phase power * Power factor (cos) Insulation class

38 kVA (30.4 kW) / 400V / 54.8A 35 kVA (28 kW) / 400V / 50.5A 12.5 kVA / 230V / 54.3A 0.8 H

* Output power according to ISO 8528-1

Engine - Diesel, 4-Stroke, Natural Aspirated , Direct Injection, Water Cooled Model Output * Cylinders / Displacement Speed Fuel consumption (75% of PRP)

Yanmar 4TNV98 34.1 kW (46.4 HP) 4 / 3319cm³ 1500 rpm 6.1 l/h

* Power according to ISO 3046-1

Optional

Factory Installation Options

• • • • • •

• Water heater WH • Radio control • Gauges - water temp & oil press • Spark arrestor • Isometer • 350 litres internal tank • Main battery switch • 3-way valve fuel system with quick connection for external fuel tank supply • Electronic leakage relay

Galvanized skid base frame Earthing kit Remote control TCM35 Site tow CTL20 Road trailer Automatic transfer unit (AMF) EAS 42-809

Version on Request • Terminal Output with bus bar and socket 230V/16A hardwire

Diesel Engine

Water Cooling

Electric Starter

Battery 12V

Over Speed Shut Down (Hi H)

Low Fuel Shut Down

Battery Charge Alarm

Central Lifting Eye

Remote Starting

Rpm-Meter

Hours-Meter

Battery Voltmeter

Fuel Level Gauge

Synchronous Alternator

Voltmeter Phase Selector

Local/Remote Start Selector

Engine Protection

General Specifications Tank capacity Running time (75% Load) IP protection degree Dimensions LxWxH (mm) * Dry weight * Noise level @ 7 metres**

100 litres 16.5 hours IP 44 2050 x 900 x 1420 960 Kg 91 LwA 66 dB(A)

* Dimensions and weight (Kg) without trolley/trailer ** Acoustic power according to European Directive 2000/14/EC

Order Code: 35.84930

AVR + Compound (Automatic Voltage Reg)

Ready for EAS/TCM

118

Low Pressure High Water Shut Down (ºC) Shut Down (Oil)

Emergency Stop Cold Start Aid Button

Siren

Voltmeter

FrequencyMeter

Ammeter

Sockets

ELCB-GFI

Circuit Breaker


Generating Set GE 45 YSX Hardwire- Diesel Key Features • Electronic voltage regulation • Engine protection EP6 • Combined system voltage regulation: electronic AVR + Compound • ELCB-GFI (Ground Fault Interruptor) • Circuit breaker • Emergency stop button • Super silenced • Bunded base • Ready for connection to automatic transfer unit EAS • Meets EC directives for noise and safety A.C. Generation - 50Hz - Three Phase, Brushless Alternator Stand-by three-phase power * PRP three-phase power * PRP single-phase power * Power factor (cos) Insulation class

46 kVA (36.8 kW) / 400V / 66.4A 42 kVA (33.6 kW) / 400V / 60.6A 15.5 kVA / 230V / 67.4A 0.8 H

* Output power according to ISO 8528-1

Engine - Diesel, 4-Stroke, Turbo Compressor, Direct Injection, Water Cooled Model Output * Cylinders / Displacement Speed Fuel consumption (75% of PRP)

Yanmar 4TNV98T 41.9 kW (57 HP) 4 / 3319cm³ 1500 rpm 7.4 l/h

* Power according to ISO 3046-1

Optional

Factory Installation Options

• • • • • •

• • • • • • • •

Water heater WH Radio control Gauges - water temp & oil press Spark arrestor Isometer 350 litres internal tank Main battery switch 3-way valve fuel system with quick connection for external fuel tank supply • Electronic leakage relay

Galvanized skid base frame Earthing kit Remote control TCM35 Site tow CTL20 Road trailer Automatic transfer unit (AMF) EAS 42-809

Version on Request • 400V/230V Socket version

Diesel Engine

Water Cooling

Electric Starter

Battery 12V

Over Speed Shut Down (Hi H)

Low Fuel Shut Down

Battery Charge Alarm

Central Lifting Eye

Remote Starting

Rpm-Meter

Hours-Meter

Battery Voltmeter

Fuel Level Gauge

Synchronous Alternator

Local/Remote Start Selector

Ready for EAS/TCM

General Specifications Tank capacity 100 litres Running time (75% Load) 13.5 hours IP protection degree IP 44 Dimensions LxWxH (mm) * 2050 x 900 x 1420 Dry weight * 1020 Kg Measured acoustic power LwA (pressure LpA)** 90 dB(A) (65 dB(A) @ 7m) Guaranteed acoustic power LwA (pressure LpA)** 91 dB(A) (66 dB(A) @ 7m) * Dimensions and weight (Kg) without trolley/trailer ** Acoustic power according to European Directive 2000/14/EC

Order Code: 35.84941

119

AVR + Compound (Automatic Voltage Reg)

Engine Protection

Low Pressure High Water Shut Down (ºC) Shut Down (Oil)

Emergency Stop Cold Start Aid Button

Siren

Voltmeter

FrequencyMeter

Ammeter

ELCB-GFI

Circuit Breaker

Voltmeter Phase Selector


Generating Set GE 45 YSX - Diesel Key Features • • • • • • • • • • •

Electronic voltage regulation Engine protection EP6 Combined system voltage regulation: electronic AVR + Compound Sockets: 1 x 400V 63A - 1 x 400V 32A 1 x 400V 16A - 2 x 230V 16A ELCB-GFI (Ground Fault Interruptor) Circuit breaker Emergency stop button Super silenced Bunded base Ready for connection to automatic transfer unit EAS Meets EC directives for noise and safety

A.C. Generation - 50Hz - Three Phase, Brushless Alternator Stand-by three-phase power * PRP three-phase power * PRP single-phase power * Power factor (cos) Insulation class

46 kVA (36.8 kW) / 400V / 66.4A 42 kVA (33.6 kW) / 400V / 60.6A 15.5 kVA / 230V / 67.4A 0.8 H

Factory Installation Options

• • • • • •

• 50/60 Hz selector • Water heater WH • Radio control • Gauges - water temp & oil press • Spark arrestor • Isometer • 350 litres internal tank • Main battery switch • 3-way valve fuel system with quick connection for external fuel tank supply • Electronic leakage relay

Galvanized skid base frame Earthing kit Remote control TCM35 Site tow CTL20 Road trailer Automatic transfer unit (AMF) EAS 42-809

Version on Request

* Output power according to ISO 8528-1

Engine - Diesel, 4-Stroke, Turbo Compressor, Direct Injection, Water Cooled Model Output * Cylinders / Displacement Speed Fuel consumption (75% of PRP)

Optional

Yanmar 4TNV98T 41.9 kW (57 HP) 4 / 3319cm³ 1500 rpm 7.4 l/h

• Terminal output with bus bar and socket 230V/16A hardwire

Diesel Engine

Water Cooling

Electric Starter

Battery 12V

Over Speed Shut Down (Hi H)

Low Fuel Shut Down

Battery Charge Alarm

Central Lifting Eye

Remote Starting

Rpm-Meter

Hours-Meter

Battery Voltmeter

Fuel Level Gauge

Synchronous Alternator

Voltmeter Phase Selector

Local/Remote Start Selector

Engine Protection

* Power according to ISO 3046-1

Low Pressure High Water Shut Down (ºC) Shut Down (Oil)

General Specifications Tank capacity 100 litres Running time (75% Load) 13.5 hours IP protection degree IP 44 Dimensions LxWxH (mm) * 2050 x 900 x 1420 Dry weight * 1020 Kg Measured acoustic power LwA (pressure LpA)** 90 dB(A) (65 dB(A) @ 7m) Guaranteed acoustic power LwA (pressure LpA)** 91 dB(A) (66 dB(A) @ 7m)

Emergency Stop Cold Start Aid Button

Siren

Voltmeter

FrequencyMeter

Ammeter

Sockets

ELCB-GFI

Circuit Breaker

* Dimensions and weight (Kg) without trolley/trailer ** Acoustic power according to European Directive 2000/14/EC

Order Code: 35.84940

AVR + Compound (Automatic Voltage Reg)

Ready for EAS/TCM

120


Generating Set GE 22 VSX Air Cooled - Diesel Key Features • Engine protection ES • Combined system voltage regulation: electronic AVR + Compound • Sockets: 1 x 400V 32A - 1 x 230V 32A 2 x 230V 16A • ELCB-GFI (Ground Fault Interruptor) • Circuit breaker • Super silenced • Ready for connection to automatic transfer unit EAS • Meets EC directives for noise and safety A.C. Generation - 50Hz - Three Phase, Brushless Alternator Stand-by three-phase power * PRP three-phase power * PRP single-phase power * Power factor (cos) Insulation class

20 kVA (16 kW) / 400V / 28.9A 18 kVA (14.4 kW) / 400V / 26A 7 kVA / 230V / 30.4A 0.8 H

* Output power according to ISO 8528-1

Engine - Diesel, 4-Stroke, Natural Aspirated, Direct Injection, Air Cooled Model Output * Cylinders / Displacement Speed Fuel consumption (75% of PRP)

VM Sun 2105 E2 18.5 kW (25 HP) 2 / 1992cm³ 1500 rpm 4 l/h

Optional • • • • • • •

Earthing kit Remote control TCM40 Locking fuel cap Cyclone air pre-filter Site tow CTL22 Road trailer Automatic transfer unit (AMF) EAS 28-809

Factory Installation Options • Oil heater OH

* Power according to ISO 3046-1

General Specifications Tank capacity 60 litres Running time (75% Load) 15 hours IP protection degree IP 23 Dimensions LxWxH (mm) * 1720 x 980 x 1080 Dry weight * 700 Kg Measured acoustic power LwA (pressure LpA)** 93 dB(A) (68 dB(A) @ 7m) Guaranteed acoustic power LwA (pressure LpA)** 94 dB(A) (69 dB(A) @ 7m)

Diesel Engine

Air Cooling

Electric Starter

Battery 12V

Engine Protection

Low Fuel Shut Down & Fuel Level Gauge

Hours-Meter

Central Lifting Eye

Emergency Stop Button

Synchronous Alternator

Sockets

ELCB-GFI

Circuit Breaker

Voltmeter Phase Selector

Voltmeter

Low Pressure Shut Down

Battery Charge Indicator

AVR + Compound (Automatic Voltage Reg)

* Dimensions and weight (Kg) without trolley/trailer ** Acoustic power according to European Directive 2000/14/EC

Ready for EAS/TCM

Order Code: 35.34240

121

FrequencyMeter

Ammeter


Generating Set GE 33 VSX Air Cooled - Diesel Key Features • Engine protection EP5 • Combined system voltage regulation: electronic AVR + Compound • Sockets: 1 x 400V 32A - 1 x 230V 32A 2 x 230V 16A • ELCB-GFI (Ground Fault Interruptor) • Circuit breaker • Super silenced • Ready for connection to automatic transfer unit EAS • Meets EC directives for noise and safety A.C. Generation - 50Hz - Three Phase, Brushless Alternator Stand-by three-phase power * PRP three-phase power * PRP single-phase power * Power factor (cos) Insulation class

30 kVA (24 kW) / 400V / 43.3A 27 kVA (21.6 kW) / 400V / 39A 10 kVA / 230V / 43.5A 0.8 H

* Output power according to ISO 8528-1

Engine - Diesel, 4-Stroke, Natural Aspirated, Direct Injection, Air Cooled Model Output * Cylinders / Displacement Speed Fuel consumption (75% of PRP)

VM Sun 3105 E2 27.5 kW (37.5 HP) 3 / 2987cm³ 1500 rpm 5.5 l/h

Optional • • • • • • • •

Earthing kit Remote control TCM40 Locking fuel cap Cyclone air pre-filter Siren Site tow CTL22 Road trailer Automatic transfer unit (AMF) EAS 42-809

Factory Installation Options • Oil heater OH

* Power according to ISO 3046-1

General Specifications Tank capacity 68 litres Running time (75% Load) 12.5 hours IP protection degree IP 23 Dimensions LxWxH (mm) * 1940 x 850 x 1080 Dry weight * 880 Kg Measured acoustic power LwA (pressure LpA)** 95 dB(A) (70 dB(A) @ 7m) Guaranteed acoustic power LwA (pressure LpA)** 96 dB(A) (71 dB(A) @ 7m)

Diesel Engine

Air Cooling

Electric Starter

Battery 12V

Engine Protection

Low Pressure Shut Down

High Temp Oil Shut Down

Over Speed Shut Down

Battery Charge Indicator

Low Fuel Indicator

Hours-Meter

Fuel Level Gauge

Central Lifting Eye

Synchronous Alternator

Sockets

ELCB-GFI

Circuit Breaker

Voltmeter Phase Selector

Voltmeter

Emergency Stop Button

Ready for EAS/TCM

* Dimensions and weight (Kg) without trolley/trailer ** Acoustic power according to European Directive 2000/14/EC

AVR + Compound (Automatic Voltage Reg)

Ammeter

FrequencyMeter

Order Code: 35.34340

122


Generating Set GE 40 VSX Air Cooled - Diesel Key Features • • • • • • • • •

Engine protection EP5 Combined system voltage regulation: electronic AVR + Compound Sockets: 1 x 400V 63A - 1 x 230V 16A ELCB-GFI (Ground Fault Interruptor) Circuit breaker Emergency stop button Super silenced Ready for connection to automatic transfer unit EAS Meets EC directives for noise and safety

A.C. Generation - 50Hz - Three Phase, Brushless Alternator Stand-by three-phase power * PRP three-phase power * PRP single-phase power * PRP single-phase power * Power factor (cos) Insulation class

40 kVA (32 kW) / 400V / 57.8A 36 kVA (28.8 kW) / 400V / 52A 13.5 kVA / 230V / 58.7A 6.7 kVA / 230V / 58.3A 0.8 H

* Output power according to ISO 8528-1

Engine - Diesel, 4-Stroke, Turbo Charged, Direct Injection, Air Cooled Model Output * Cylinders / Displacement Speed Fuel consumption (75% of PRP)

VM Sun 3105 TE2 36.5 kW (49.6 HP) 3 / 2987cm³ 1500 rpm 7.1 l/h

* Power according to ISO 3046-1

Optional

Version on Request

• Earthing kit • Remote control TCM40 • Locking fuel cap • Cyclone air pre-filter • Siren • Site tow CTL22 • Road trailer • Automatic transfer unit (AMF) EAS 42-809

With Sockets: 1 x 400V 63A 2 x 400V 32A 1 x 230V 32A 1 x 230V 16A

Factory Installation Options • Oil heater OH

Diesel Engine

Air Cooling

Electric Starter

Battery 12V

Engine Protection

Low Pressure Shut Down

High Temp Oil Shut Down

Over Speed Shut Down

Battery Charge Indicator

Low Fuel Indicator

Hours-Meter

Fuel Level Gauge

Central Lifting Eye

Synchronous Alternator

Sockets

ELCB-GFI

Circuit Breaker

Voltmeter Phase Selector

Voltmeter

Emergency Stop Button

Ready for EAS/TCM

General Specifications Tank capacity 68 litres Running time (75% Load) 9.5 hours IP protection degree IP 23 Dimensions LxWxH (mm) * 1940 x 850 x 1080 Dry weight * 935 Kg Measured acoustic power LwA (pressure LpA)** 91 dB(A) (66 dB(A) @ 7m) Guaranteed acoustic power LwA (pressure LpA)** 92 dB(A) (67 dB(A) @ 7m) * Dimensions and weight (Kg) without trolley/trailer ** Acoustic power according to European Directive 2000/14/EC

AVR + Compound (Automatic Voltage Reg)

Ammeter

FrequencyMeter

Order Code: 35.34443

123


Generating Set GE 15 PSX - Diesel

Key Features • Engine protection EP6 • Combined system voltage regulation: electronic AVR + Compound • Sockets: 1 x 400V 32A - 1 x 400V 16A 2 x 230V 16A • ELCB-GFI (Ground Fault Interruptor) • Circuit breaker • Emergency stop button • Super silenced • Ready for connection to automatic transfer unit EAS • Meets EC directives for noise and safety A.C. Generation - 50Hz - Three Phase, Brushless Alternator Stand-by three-phase power * PRP three-phase power * PRP single-phase power * Power factor (cos) Insulation class

15 kVA (12 kW) / 400V / 21.6A 14 kVA (11.2 kW) / 400V / 20.2A 6.5 kVA / 230V / 28.3A 0.8 H

* Output power according to ISO 8528-1

Engine - Diesel, 4-Stroke, Natural Aspirated, Indirect Injection, Water Cooled Model Output * Cylinders / Displacement Speed Fuel consumption (75% of PRP)

Perkins 403A-15G1 13.3 kW (18 HP) 3 / 1496cm³ 1500 rpm 2.8 l/h

Optional • • • • • •

Earthing kit Remote control TCM40 Locking fuel cap Site tow CTL22 Road trailer Automatic transfer unit (AMF) EAS 17-809

Factory Installation Options • • • • •

Diesel Engine

Water Cooling

Electric Starter

Battery 12V

Over Speed Shut Down (Hi H)

Low Fuel Shut Down

Battery Charge Alarm

Central Lifting Eye

Remote Starting

Rpm-Meter

Hours-Meter

Battery Voltmeter

Fuel Level Gauge

Synchronous Alternator

Voltmeter Phase Selector

Local/Remote Start Selector

Water heater WH Isometer Spark arrestor Radio control Gauges - water temp & oil press

Engine Protection

* Power according to ISO 3046-1

Low Pressure High Water Shut Down (ºC) Shut Down (Oil)

General Specifications Tank capacity 60 litres Running time (75% Load) 21.5 hours IP protection degree IP 23 Dimensions LxWxH (mm) * 1720 x 980 x 1110 Dry weight * 580 Kg Measured acoustic power LwA (pressure LpA)** 90 dB(A) (65 dB(A) @ 7m) Guaranteed acoustic power LwA (pressure LpA)** 91 dB(A) (66 dB(A) @ 7m) * Dimensions and weight (Kg) without trolley/trailer ** Acoustic power according to European Directive 2000/14/EC

Order Code: 35.84255

AVR + Compound (Automatic Voltage Reg)

Ready for EAS/TCM

124

Emergency Stop Cold Start Aid Button

Siren

Voltmeter

FrequencyMeter

Ammeter

Sockets

ELCB-GFI

Circuit Breaker


Generating Set GE 20 PSX - Diesel

Key Features • Engine protection EP6 • Automatic voltage regulator (AVR) • Sockets: 1 x 400V 32A - 1 x 400V 16A 2 x 230V 16A • ELCB-GFI (Ground Fault Interruptor) • Circuit breaker • Emergency stop button • Super silenced • Ready for connection to automatic transfer unit EAS • Meets EC directives for noise and safety A.C. Generation - 50Hz - Three Phase, Brushless Alternator Stand-by three-phase power * PRP three-phase power * PRP single-phase power * Power factor (cos) Insulation class

22 kVA (17.6 kW) / 400V / 31.8A 20 kVA (16 kW) / 400V / 28.9A 7 kVA / 230V / 30.4A 0.8 H

* Output power according to ISO 8528-1

Engine - Diesel, 4-Stroke, Natural Aspirated, Indirect Injection, Water Cooled Model Output * Cylinders / Displacement Speed Fuel consumption (75% of PRP)

Perkins 404A-22G1 20.3 kW (27.6 HP) 4 / 2216cm³ 1500 rpm 4 l/h

* Power according to ISO 3046-1

Version on Request Optional • • • • • •

• 400V/230V/115V versions

Earthing kit Remote control TCM35 Locking fuel cap Site tow CTL22 Road trailer Automatic transfer unit (AMF) EAS 28-809

Factory Installation Options • • • • •

Water heater WH Isometer Spark arrestor ESB excitation boost system Gauges - water temp & oil press

Diesel Engine

Water Cooling

Electric Starter

Battery 12V

Engine Protection

Over Speed Shut Down

Low Fuel Shut Down

Battery Charge Alarm

Central Lifting Eye

Cold Start Aid

Siren

Remote Starting

Rpm-Meter

Hours-Meter

Battery Voltmeter

Voltmeter

FrequencyMeter

Ammeter

Fuel Level Gauge

Synchronous Alternator

Automatic Voltage Regulator

Sockets

ELCB-GFI

Circuit Breaker

Local/Remote Start Selector

Ready for EAS/TCM

General Specifications Tank capacity 60 litres Running time (75% Load) 15 hours IP protection degree IP 23 Dimensions LxWxH (mm) * 1720 x 980 x 1110 Dry weight * 650 Kg Measured acoustic power LwA (pressure LpA)** 90 dB(A) (65 dB(A) @ 7m) Guaranteed acoustic power LwA (pressure LpA)** 91 dB(A) (66 dB(A) @ 7m) * Dimensions and weight (Kg) without trolley/trailer ** Acoustic power according to European Directive 2000/14/EC

Order Code: 35.84215

125

Low Pressure High Water Shut Down (ºC) Shut Down (Oil)

Emergency Stop Voltmeter Button Phase Selector


Generating Set GE 20 PSX MV - Diesel Key Features • • • • • • • • • •

AC Output 22 kVA - multi voltage switched Automatic voltage regulator (AVR) Sockets: 1 x 400V - 5 x 230V - 5 x 115V ELCB-GFI (Ground Fault Interruptor) Circuit breaker Emergency stop button Super silenced canopy - lockable Ready for connection to automatic transfer unit EAS Meets EC directives for noise and safety Switched voltage output

A.C. Generation - 50Hz - Three Phase, Brushless Alternator Stand-by three-phase power * Stand-by single-phase power * Stand-by single-phase power * Duty cycle Power factor (cos) Insulation class

22/20 kVA / 400V / 31/29A 15/14 kVA / 230V / 62/59A 15/14 kVA / 115V / 130/117A 100% 0.8 H

* Output power according to ISO 8528-1

Engine - Diesel, 4-Stroke, Natural Aspirated, Direct Injection, Water Cooled Model Output * Cylinders / Displacement Speed Fuel consumption (75% of PRP)

Perkins 404C-22G 20.3 kW (27.6 HP) 4 / 2216cm³ 1500 rpm 4.1 l/h

* Power according to ISO 3046-1

Version on Request • 400V/230V Factory Installation Options

Optional • • • • •

Earthing kit Remote control TCM35 Site tow CTL22 Road trailer Automatic transfer unit (AMF) EAS 17-809

• Water heater WH • Isometer • Spark arrestor • Radio control • Gauges - water temp & oil press

1500 RPM Water Cooling

Electric Starter

Battery 12V

Engine Protection

Central Lifting Eye

Electronic Voltage Regulator

Voltage Switch

Sockets

Siren

Remote Control Socket

Hours-Meter

Voltmeter

FrequencyMeter

Ammeter

Fuel Level Gauge

ELCB-GFI

Circuit Breaker

Synchronous Alternator

Emergency Stop Button

Diesel Engine

General Specifications Tank capacity Running time (75% Load) IP protection degree Dimensions LxWxH (mm) * Dry weight * Noise level @ 7 metres**

60 litres 14.5 hours IP 23 1700 x 980 x 1110 680 Kg 92 LwA 67 dB(A)

RVT Battery Voltmeter

* Dimensions and weight (Kg) inclusive of all parts without wheels and towbar ** Acoustic power according to European Directive 2000/14/EC

Order Code: 35.84211MV

126

Standby Power

Local/Remote Start Selector

Ready for EAS/TCM


Generating Set GE 35 PSX - Diesel Key Features • Engine protection EP6 • Automatic voltage regulator (AVR) • Sockets: 1 x 400V 63A - 1 x 400V 32A 1 x 230V 32A - 2 x 230V 16A • ELCB-GFI (Ground Fault Interruptor) • Circuit breaker • Emergency stop button • Super silenced • Ready for connection to automatic transfer unit EAS • Meets EC directives for noise and safety A.C. Generation - 50Hz - Three Phase, Brushless Alternator Stand-by three-phase power * PRP three-phase power * PRP single-phase power * Power factor (cos) Insulation class

33 kVA (26.4 kW) / 400V / 47.6A 30 kVA (24 kW) / 400V / 43.3A 11 kVA / 230V / 47.6A 0.8 H

* Output power according to ISO 8528-1

Engine - Diesel, 4-Stroke, Natural Aspirated, Direct Injection, Water Cooled Model Output * Cylinders / Displacement Speed Fuel consumption (75% of PRP)

Perkins 1103A-33G 30.4 kW (41.3 HP) 3 / 3300cm³ 1500 rpm 5.4 l/h

Factory Installation Options Optional • • • • • •

Earthing kit Remote control TCM35 Locking fuel cap Site tow CTL35 Road trailer Automatic transfer unit (AMF) EAS 42-809

• • • • • • • • •

Water heater WH Isometer Spark arrestor Radio control ESB excitation boost system Gauges - water temp & oil press Cold start aid Oil drain pump Blow-by gases oil Separator filter

* Power according to ISO 3046-1

General Specifications Tank capacity 65 litres Running time (75% Load) 12 hours IP protection degree IP 23 Dimensions LxWxH (mm) * 2030 x 870 x 1130 Dry weight * 920 Kg Measured acoustic power LwA (pressure LpA)** 90 dB(A) (65 dB(A) @ 7m) Guaranteed acoustic power LwA (pressure LpA)** 91 dB(A) (66 dB(A) @ 7m)

Diesel Engine

Water Cooling

Electric Starter

Battery 12V

Engine Protection

Fuel Level Gauge

Low Pressure Shut Down (Oil)

High Water Shut Down (ºC)

Over Speed Shut Down

Low Fuel Shut Down

Battery Charge Alarm

Siren

Remote Starting

Rpm-Meter

Hours-Meter

Battery Voltmeter

Voltmeter

FrequencyMeter

Ammeter

Synchronous Alternator

Automatic Voltage Regulator

Sockets

ELCB-GFI

Circuit Breaker

Ready for EAS/TCM

Local/Remote Start Selector

* Dimensions and weight (Kg) without trolley/trailer ** Acoustic power according to European Directive 2000/14/EC

Order Code: 35.84030

Central Lifting Eye

127

Voltmeter Emergency Stop Button Phase Selector


Generating Set GE 55 PS - Diesel Key Features • • • • • • • • •

Engine protection EP6 Automatic voltage regulator (AVR) Sockets: 1 x 400V 63A - 1 x 230V 16A ELCB-GFI (Ground Fault Interruptor) Circuit breaker Emergency stop button Silenced Ready for connection to automatic transfer unit EAS Meets EC directives for noise and safety

A.C. Generation - 50Hz - Single Phase, Brushless Alternator Three-phase power (Stand-by/Prime)* Single-phase power (Stand-by/Prime)* Single-phase power (Stand-by/Prime)* Duty cycle Power factor (cos) Insulation class

22/20 kVA / 400V / 32/29A 15/14 kVA / 230V / 62/59A 15/14 kVA / 115V / 130/117A 100% 0.8 H

* Output power according to ISO 8528-1

Engine - Diesel, 4-Stroke, Water Cooled Model Output * Cylinders / Displacement Speed Fuel consumption (75% of PRP)

Perkins 404C-22G 20.3 kW (27.6 HP) 3 / 3300cm³ 1500 rpm 8.2 l/h

Factory Installation Options Optional • • • • • •

Earthing kit Remote control TCM35 Site tow CTL35 Road trailer Locking fuel cap Automatic transfer unit (AMF) EAS 76-809

• • • • • • • •

Water heater WH Isometer Spark arrestor Radio control Gauges - water temp & oil press Cold start aid Oil drain pump Blow-by gases oil separator filter

* Power according to ISO 3046-1

General Specifications Tank capacity 65 litres Running time (75% Load) 8 hours IP protection degree IP 23 Dimensions LxWxH (mm) * 2030 x 870 x 1130 Dry weight * 940 Kg Measured acoustic power LwA (pressure LpA)** 94 dB(A) (69 dB(A) @ 7m) Guaranteed acoustic power LwA (pressure LpA)** 95 dB(A) (70 dB(A) @ 7m)

Diesel Engine

Water Cooling

Electric Starter

Battery 12V

Engine Protection

Fuel Level Gauge

Low Pressure Shut Down (Oil)

High Water Shut Down (ºC)

Over Speed Shut Down (Hi H)

Low Fuel Shut Down

Battery Charge Alarm

Rpm-Meter

Hours-Meter

Battery Voltmeter

Voltmeter

FrequencyMeter

Remote Starting

Synchronous Alternator

Automatic Voltage Regulator

Sockets

ELCB-GFI

Circuit Breaker

Ammeter

Voltmeter Phase Selector

Emergency Stop Button

Ready for EAS/TCM

Central Lifting Eye

* Dimensions and weight (Kg) without trolley/trailer ** Acoustic power according to European Directive 2000/14/EC

Order Code: 35.74059

128


Generating Set GE 15 PSSX - Diesel Key Features • Engine protection EP6 • Combined system voltage regulation: electronic AVR + Compound • Sockets: 1 x 400V 32A - 1 x 400V 16A 2 x 230V 16A • ELCB-GFI (Ground Fault Interruptor) • Circuit breaker • Emergency stop button • Super silenced • Bunded base • Ready for connection to automatic transfer unit EAS • Meets EC directives for noise and safety A.C. Generation - 50Hz - Three Phase, Brushless Alternator Stand-by three-phase power * PRP three-phase power * PRP single-phase power * Power factor (cos) Insulation class

15 kVA (12 kW) / 400V / 21.6A 14 kVA (11.2 kW) / 400V / 20.2A 6.5 kVA / 230V / 28.3A 0.8 H

* Output power according to ISO 8528-1

Engine - Diesel, 4-Stroke, Natural Aspirated, Indirect Injection, Water Cooled Model Output * Cylinders / Displacement Speed Fuel consumption (75% of PRP)

Perkins 403A-15G1 13.3 kW (18 HP) 3 / 1496cm³ 1500 rpm 2.8 l/h

* Power according to ISO 3046-1

Optional • • • • • • •

Galvanized skid base frame Earthing kit Remote control TCM35 Site tow CTL15 Road trailer Locking fuel cap Automatic transfer unit (AMF) EAS 17-809

Factory Installation Options • • • • • •

Water heater WH Spark arrestor Radio control Gauges - water temp & oil press Main battery switch 350 litres internal tank

Diesel Engine

Water Cooling

Electric Starter

Battery 12V

Engine Protection

Over Speed Shut Down

Low Fuel Shut Down

Battery Charge Alarm

Central Lifting Eye

Cold Start Aid

Siren

Remote Starting

Rpm-Meter

Hours-Meter

Battery Voltmeter

Voltmeter

FrequencyMeter

Ammeter

Fuel Level Gauge

Sockets

ELCB-GFI

Circuit Breaker

Voltmeter Phase Selector

Low Pressure High Water Shut Down (ºC) Shut Down (Oil)

General Specifications Tank capacity 55 litres Running time (75% Load) 20 hours IP protection degree IP 44 Dimensions LxWxH (mm) * 1680 x 770 x 1190 Dry weight * 650 Kg Measured acoustic power LwA (pressure LpA)** 85 dB(A) (60 dB(A) @ 7m) Guaranteed acoustic power LwA (pressure LpA)** 85 dB(A) (60 dB(A) @ 7m) * Dimensions and weight (Kg) without trolley/trailer ** Acoustic power according to European Directive 2000/14/EC

Synchronous Alternator

Order Code: 35.84810

AVR + Compound (Automatic Voltage Reg)

Emergency Stop Local/Remote Button Start Selector

Ready for EAS/TCM

129


Generating Set GE 20 PSSX - Diesel Key Features • Engine protection EP6 • Automatic voltage regulator (AVR) • Sockets: 1 x 400V 32A - 1 x 400V 16A 2 x 230V 16A • ELCB-GFI (Ground Fault Interruptor) • Circuit breaker • Emergency stop button • Super silenced • Bunded base • Ready for connection to automatic transfer unit EAS • Meets EC directives for noise and safety A.C. Generation - 50Hz - Three Phase, Brushless Alternator Stand-by three-phase power * PRP three-phase power * PRP single-phase power * Power factor (cos) Insulation class

22 kVA (17.6 kW) / 400V / 31.8A 20 kVA (16 kW) / 400V / 28.9A 7 kVA / 230V / 30.4A 0.8 H

* Output power according to ISO 8528-1

Engine - Diesel, 4-Stroke, Natural Aspirated, Indirect Injection, Water Cooled Model Output * Cylinders / Displacement Speed Fuel consumption (75% of PRP)

Perkins 404A-22G1 20.3 kW (27.6 HP) 4 / 2216cm³ 1500 rpm 4 l/h

* Power according to ISO 3046-1

Factory Installation Options

Optional • • • • • •

Galvanized skid base frame Earthing kit Remote control TCM35 Site tow CTL20 Road trailer Automatic transfer unit (AMF) EAS 28-809

• • • • • • •

Water heater WH Spark arrestor Radio control Gauges - water temp & oil press Main battery switch 350 litres internal tank 3-way valve fuel system with quick connection for external fuel tank supply • ESB excitation boost system

Diesel Engine

Water Cooling

Electric Starter

Battery 12V

Engine Protection

Over Speed Shut Down (Hi H)

Low Fuel Shut Down

Battery Charge Alarm

Central Lifting Eye

Siren

Remote Starting

Rpm-Meter

Hours-Meter

Battery Voltmeter

Voltmeter

FrequencyMeter

Ammeter

Fuel Level Gauge

Synchronous Alternator

Automatic Voltage Regulator

Sockets

ELCB-GFI

Circuit Breaker

Ready for EAS/TCM

Cold Start Aid

General Specifications Tank capacity Running time (75% Load) IP protection degree Dimensions LxWxH (mm) * Dry weight * Noise level @ 7 metres**

100 litres 25 hours IP 44 1835 x 900 x 1265 800 Kg 85 LwA 60 dB(A)

Low Pressure High Water Shut Down (ºC) Shut Down (Oil)

* Dimensions and weight (Kg) without trolley/trailer ** Acoustic power according to European Directive 2000/14/EC

Order Code: 35.84820

130

Voltmeter Emergency Stop Local/Remote Phase Selector Start Selector Button


Generating Set GE 35 PSSX - Diesel Key Features • • • • • • • • • •

Engine protection EP6 Automatic voltage regulator (AVR) Sockets: 1 x 400V 63A - 1 x 400V 32A - 1 x 400V 16A 2 x 230V 16A ELCB-GFI (Ground Fault Interruptor) Circuit breaker Emergency stop button Super silenced Bunded base Ready for connection to automatic transfer unit EAS Meets EC directives for noise and safety Factory Installation Options

A.C. Generation - 50Hz - Three Phase, Brushless Alternator Stand-by three-phase power * PRP three-phase power * PRP single-phase power * Power factor (cos) Insulation class

33 kVA (26.4 kW) / 400V / 47.6A 30 kVA (24 kW) / 400V / 43.3A 11 kVA / 230V / 47.6A 0.8 H

* Output power according to ISO 8528-1

Engine - Diesel, 4-Stroke, Natural Aspirated, Direct Injection, Water Cooled Model Output * Cylinders / Displacement Speed Fuel consumption (75% of PRP)

Perkins 1103-33G 30.4 kW (41.3 HP) 3 / 3300cm³ 1500 rpm 5.4 l/h

* Power according to ISO 3046-1

Optional • • • • • •

Galvanized skid base frame Earthing kit Remote control TCM35 Site tow CTL20 Road trailer Automatic transfer unit (AMF) EAS 42-809

• • • • • • • • • •

Water heater WH Spark arrestor Radio control Gauges - water temp & oil press Main battery switch 350 litres internal tank 3-way valve fuel system with quick connection for external fuel tank supply ESB excitation boost system Electronic leakage relay Cold start aid

Diesel Engine

Water Cooling

Electric Starter

Battery 12V

Engine Protection

Tank capacity 100 litres Running time (75% Load) 18.5 hours IP protection degree IP 44 Dimensions LxWxH (mm) * 2050 x 900 x 1420 Dry weight * 960 Kg Measured acoustic power LwA (pressure LpA)** 88 dB(A) (63 dB(A) @ 7m) Guaranteed acoustic power LwA (pressure LpA)** 89 dB(A) (64 dB(A) @ 7m)

Over Speed Shut Down

Low Fuel Shut Down

Battery Charge Alarm

Central Lifting Eye

Siren

Remote Starting

Rpm-Meter

* Dimensions and weight (Kg) without trolley/trailer ** Acoustic power according to European Directive 2000/14/EC

Hours-Meter

Battery Voltmeter

Voltmeter

FrequencyMeter

Ammeter

Fuel Level Gauge

Synchronous Alternator

Automatic Voltage Regulator

Sockets

ELCB-GFI

Circuit Breaker

General Specifications

Order Code: 35.84830

Ready for EAS/TCM

131

Low Pressure High Water Shut Down (ºC) Shut Down (Oil)

Voltmeter Emergency Stop Local/Remote Phase Selector Start Selector Button


Generating Set GE 50 PSSX - Diesel Key Features • • • • • • • • • •

Engine protection EP6 Automatic voltage regulator (AVR) Sockets: 1 x 400V 63A - 1 x 400V 32A - 1 x 400V 16A 2 x 230V 16A ELCB-GFI (Ground Fault Interruptor) Circuit breaker Emergency stop button Super silenced Bunded base Ready for connection to automatic transfer unit EAS Meets EC directives for noise and safety Factory Installation Options

A.C. Generation - 50Hz - Three Phase, Brushless Alternator Stand-by three-phase power * PRP three-phase power * PRP single-phase power * Power factor (cos) Insulation class

51 kVA (40.8 kW) / 400V / 73.6A 46 kVA (36.8 kW) / 400V / 66.4A 17 kVA / 230V / 73.9A 0.8 H

* Output power according to ISO 8528-1

Engine - Diesel, 4-Stroke, Natural Aspirated, Direct Injection, Water Cooled Model Output * Cylinders / Displacement Speed Fuel consumption (75% of PRP)

Perkins 1103A-33TG1 41.3 kW (56.2 HP) 3 / 3300cm³ 1500 rpm 8.2 l/h

* Power according to ISO 3046-1

Optional • • • • • •

Galvanized skid base frame Earthing kit Remote control TCM35 Site tow Road trailer Automatic transfer unit (AMF)

• • • • • • • • • •

Water heater WH Spark arrestor Radio control Gauges - water temp & oil press Main battery switch 350 litres internal tank 3-way valve fuel system with quick connection for external fuel tank supply ESB excitation boost system Electronic leakage relay Cold start aid

Diesel Engine

Water Cooling

Electric Starter

Battery 12V

Engine Protection

Over Speed Shut Down (Hi H)

Low Fuel Shut Down

Battery Charge Alarm

Central Lifting Eye

Siren

Remote Starting

Rpm-Meter

Hours-Meter

Battery Voltmeter

Voltmeter

FrequencyMeter

Ammeter

Fuel Level Gauge

Synchronous Alternator

Automatic Voltage Regulator

Sockets

ELCB-GFI

Circuit Breaker

General Specifications Tank capacity 100 litres Running time (75% Load) 12 hours IP protection degree IP 44 Dimensions LxWxH (mm) * 2050 x 900 x 1420 Dry weight * 1100 Kg Measured acoustic power LwA (pressure LpA)** 90 dB(A) (65 dB(A) @ 7m) Guaranteed acoustic power LwA (pressure LpA)** 91 dB(A) (66 dB(A) @ 7m) * Dimensions and weight (Kg) without trolley/trailer ** Acoustic power according to European Directive 2000/14/EC

Order Code: 35.84850

Ready for EAS/TCM

132

Low Pressure High Water Shut Down (ºC) Shut Down (Oil)

Voltmeter Emergency Stop Local/Remote Phase Selector Start Selector Button


Generating Set GE 65 PSX - Diesel Key Features • • • • • • • •

Hardwire Engine protection EP6 Automatic voltage regulator (AVR) Four pole circuit breaker Super silenced Bunded base with drain plug Ready for connection to automatic transfer unit EAS Meets EC directives for noise and safety

A.C. Generation - 50Hz - Three Phase, Brushless Alternator Stand-by three-phase power * PRP three-phase power * PRP single-phase power * Power factor (cos) Insulation class

66 kVA (52.8 kW) / 400V / 95.2A 60 kVA (48 kW) / 400V / 86.6A 22 kVA / 230V / 95.6A 0.8 H

* Output power according to ISO 8528-1

Engine - Diesel, 4-Stroke, Turbo Charged, Direct Injection, Water Cooled Model Output * Cylinders / Displacement Speed Fuel consumption (75% of PRP)

Perkins 1103-33G2 59.3 kW (80.6 HP) 3 / 3300cm³ 1500 rpm 10.4 l/h

* Power according to ISO 3046-1

General Specifications Tank capacity 102 litres Running time (75% Load) 10 hours IP protection degree IP 44 Dimensions LxWxH (mm) * 2490 x 1030 x 1480 Dry weight * 1200 Kg Measured acoustic power LwA (pressure LpA)** 91 dB(A) (66 dB(A) @ 7m) Guaranteed acoustic power LwA (pressure LpA)** 92 dB(A) (67 dB(A) @ 7m)

Optional • • • • •

Earthing kit Site tow CTL45 Remote control TCM35 Road trailer Automatic transfer unit (AMF) EAS 76-809

Factory Installation Options • • • • • •

Factory Installation Options • • • • • • • •

Socket 400V 125A Electronic leakage relay Isometer Radio control Permanent magnet Cool start aid Gauges - water temp & oil press Water heater WH

Automatic fuel transfer pump Main battery switch Oil drain pump Spark arrestor Blow-by gases oil separator filter 3-way valve fuel system with quick connection for external fuel tank supply • The electrical panel with sockets CEE: 1 x 400V 125A 1 x 400V 63A 1 x 400V 32A 1 x 400V 16A 2 x 230V 16A

Diesel Engine

Water Cooling

Electric Starter

Battery 12V

Engine Protection

Fuel Level Gauge

Low Pressure Shut Down (Oil)

High Water Shut Down (ºC)

Over Speed Shut Down (Hi H)

Low Fuel Shut Down

Battery Charge Alarm

Rpm-Meter

Hours-Meter

Battery Voltmeter

Voltmeter

FrequencyMeter

Remote Starting

Synchronous Alternator

Automatic Voltage Regulator

Terminal Block

Ammeter

Siren

Ready for EAS/TCM

Local/Remote Start Selector

Central Lifting Eye

* Dimensions and weight (Kg) without trolley/trailer ** Acoustic power according to European Directive 2000/14/EC

Order Code: 35.84061

Emergency Stop Voltmeter Button Phase Selector

133


Generating Set GE 85 PSX - Diesel Key Features • • • • • • • • •

Hardwire Engine protection EP6 Automatic voltage regulator (AVR) Four pole circuit breaker Super silenced Oil drain pump Bunded base with drain plug Ready for connection to automatic transfer unit EAS Meets EC directives for noise and safety

A.C. Generation - 50Hz - Three Phase, Brushless Alternator Stand-by three-phase power * PRP three-phase power * PRP single-phase power * Power factor (cos) Insulation class

88 kVA (70.4 kW) / 400V / 127A 80 kVA (64 kW) / 400V / 115A 29 kVA / 230V / 126A 0.8 H

* Output power according to ISO 8528-1

Engine - Diesel, 4-Stroke, Turbo Aftercooler, Direct Injection, Water Cooled Model Output * Cylinders / Displacement Speed Fuel consumption (75% of PRP)

Perkins 1104-44G2 79.1 kW (107.6 HP) 4 / 4400cm³ 1500 rpm 14 l/h

* Power according to ISO 3046-1

General Specifications Tank capacity 230 litres Running time (75% Load) 16 hours IP protection degree IP 44 Dimensions LxWxH (mm) * 2740 x 1200 x 1640 Dry weight * 1655 Kg Measured acoustic power LwA (pressure LpA)** 95 dB(A) (70 dB(A) @ 7m) Guaranteed acoustic power LwA (pressure LpA)** 96 dB(A) (71 dB(A) @ 7m)

Optional • • • • •

Earthing kit Remote control TCM35 Site tow CTL115 Road trailer Automatic transfer unit (AMF) EAS 111-809

Factory Installation Options • Spark arrestor • Fuel tank 120I / 350I / 420I • 3-way valve fuel system with quick connection for external fuel tank supply • The electrical panel with sockets CEE: 1 x 400V 125A 1 x 400V 63A 1 x 400V 32A 1 x 400V 16A 2 x 230V 16A The electrical panel requires an electrical protection: electronic leakage relay or isometer

Factory Installation Options • • • • • • • • • •

Electronic leakage relay Isometer Radio control Permanent magnet Cool start aid V adjustable from control panel Gauges - water temp & oil press Water heater WH Automatic fuel transfer pump Main battery switch

Diesel Engine

Water Cooling

Electric Starter

Battery 12V

Engine Protection

Fuel Level Gauge

Low Pressure Shut Down (Oil)

High Water Shut Down (ºC)

Over Speed Shut Down (Hi H)

Low Fuel Shut Down

Battery Charge Alarm

Rpm-Meter

Hours-Meter

Battery Voltmeter

Voltmeter

FrequencyMeter

Remote Starting

Synchronous Alternator

Automatic Voltage Regulator

Circuit Breaker

Terminal Block

Ammeter

Voltmeter Phase Selector

Emergency Stop Button

Siren

Ready for EAS/TCM

Central Lifting Eye

Cold Start Aid

* Dimensions and weight (Kg) without trolley/trailer ** Acoustic power according to European Directive 2000/14/EC

Order Code: 35.84085

134


Generating Set GE 115 PSX - Diesel Key Features • • • • • • • • • •

Hardwire Electronic voltage regulation Engine protection EP6 Automatic voltage regulator (AVR) Four pole circuit breaker Super silenced Oil drain pump Bunded base with drain plug Ready for connection to automatic transfer unit EAS Meets EC directives for noise and safety

A.C. Generation - 50Hz - Three Phase, Brushless Alternator Stand-by three-phase power * PRP three-phase power * PRP single-phase power * Power factor (cos) Insulation class

110 kVA (88 kW) / 400V / 159A 100 kVA (80 kW) / 400V / 144A 36.5 kVA / 230V / 159A 0.8 H

• • • • •

Earthing kit Remote control TCM35 Site tow CTL115 Road trailer Automatic transfer unit (AMF) EAS 111-809

Factory Installation Options • • • • •

Main battery switch Oil drain pump Spark arrestor Fuel tank 120I / 350I / 420I 3-way valve fuel system with quick connection for external fuel tank supply • The electrical panel with sockets CEE: 1 x 400V 125A 1 x 400V 63A 1 x 400V 32A 1 x 400V 16A 2 x 230V 16A The electrical panel requires an electrical protection: electronic leakage relay or isometer

Factory Installation Options

* Output power according to ISO 8528-1

Engine - Diesel, 4-Stroke, Turbo Charged, Direct Injection, Water Cooled Model Output * Cylinders / Displacement Speed Fuel consumption (75% of PRP)

Optional

Perkins 1104C-44TAG2 98 kW (133.3 HP) 4 / 4400cm³ 1500 rpm 17.1 l/h

* Power according to ISO 3046-1

General Specifications Tank capacity 203 litres Running time (75% Load) 13.5 hours IP protection degree IP 44 Dimensions LxWxH (mm) * 2740 x 1200 x 1640 Dry weight * 1680 Kg Measured acoustic power LwA (pressure LpA)** 96 dB(A) (71 dB(A) @ 7m) Guaranteed acoustic power LwA (pressure LpA)** 97 dB(A) (72 dB(A) @ 7m)

• • • • • • • • • •

50/60 Hz selector Electronic leakage relay Isometer Radio control Permanent magnet V & Hz adjustable from control panel Cool start aid Gauges - water temp & oil press Water heater WH Automatic fuel transfer pump

Diesel Engine

Water Cooling

Electric Starter

Battery 12V

Engine Protection

Fuel Level Gauge

Low Pressure Shut Down (Oil)

High Water Shut Down (ºC)

Over Speed Shut Down (Hi H)

Low Fuel Shut Down

Battery Charge Alarm

Rpm-Meter

Hours-Meter

Battery Voltmeter

Voltmeter

FrequencyMeter

Remote Starting

Synchronous Alternator

Automatic Voltage Regulator

Circuit Breaker

Terminal Block

Ammeter

Voltmeter Phase Selector

Emergency Stop Button

Siren

Ready for EAS/TCM

Central Lifting Eye

Cold Start Aid

* Dimensions and weight (Kg) without trolley/trailer ** Acoustic power according to European Directive 2000/14/EC

Order Code: 35.84115

135


Generating Set GE 165 PSX - Diesel Key Features • • • • • • • • •

Hardwire Engine protection EP6 Automatic voltage regulator (AVR) Four pole circuit breaker Super silenced Oil drain pump Bunded base with drain plug Ready for connection to automatic transfer unit EAS Meets EC directives for noise and safety

A.C. Generation - 50Hz - Three Phase, Brushless Alternator Stand-by three-phase power * PRP three-phase power * PRP single-phase power * Power factor (cos) Insulation class

165 kVA (132 kW) / 400V / 238.1A 150 kVA (120 kW) / 400V / 216.5A 55 kVA / 230V / 239.1A 0.8 H

* Output power according to ISO 8528-1

Engine - Diesel, 4-Stroke, Turbo Aftercooler, Direct Injection, Water Cooled Model Output * Cylinders / Displacement Speed Fuel consumption (75% of PRP)

Perkins 1106A-70TAG2 144.9 kW (196 HP) 6 / 7010cm³ 1500 rpm 24.7 l/h

* Power according to ISO 3046-1

General Specifications Tank capacity Running time (75% Load) IP protection degree Dimensions LxWxH (mm) * Dry weight *

230 litres 9.3 hours IP 44 3400 x 1200 x 1800 2230 Kg

Measured acoustic power LwA (pressure LpA)**

94 dB(A) (69 dB(A) @ 7m)

Guaranteed acoustic power LwA (pressure LpA)**

95 dB(A) (70 dB(A) @ 7m)

Optional • Earthing kit • Remote control TCM35 • Automatic transfer unit (AMF) EAS 170-809

Factory Installation Options • Spark arrestor • Fuel tank 120I / 350I / 850I • 3-way valve fuel system with quick connection for external fuel tank supply • The electrical panel with sockets CEE: 1 x 400V 125A 1 x 400V 63A 1 x 400V 32A 1 x 400V 16A 2 x 230V 16A

Factory Installation Options • • • • • • • • •

Electronic leakage relay Isometer Radio control Permanent magnet V adjustable from control panel Gauges - water temp & oil press Water heater WH Automatic fuel transfer pump Main battery switch

Diesel Engine

Water Cooling

Electric Starter

Battery 12V

Engine Protection

Fuel Level Gauge

Low Pressure Shut Down (Oil)

High Water Shut Down (ºC)

Over Speed Shut Down (Hi H)

Low Fuel Shut Down

Battery Charge Alarm

Rpm-Meter

Hours-Meter

Battery Voltmeter

Voltmeter

FrequencyMeter

Remote Starting

Synchronous Alternator

Automatic Voltage Regulator

Circuit Breaker

Terminal Block

Ammeter

Voltmeter Phase Selector

Emergency Stop Button

Siren

Ready for EAS/TCM

Central Lifting Eye

Cold Start Aid

* Dimensions and weight (Kg) without trolley/trailer ** Acoustic power according to European Directive 2000/14/EC

Order Code: 35.84165

136


Generating Sets Three Phase Diesel 1500 rpm

Standard Features • • • • • • • • •

Manual digital control panel Four pole circuit breaker Hardwire connection AVR (Automatic Voltage Regulator) Bunded base with drain plug Central lifting eye & forklift pockets Super silenced canopy Warning siren - low fuel 230 Ltr fuel tank

Optional • • • • • • • • • •

Socket panel - 6 x sockets AMF (Auto Mains Failure) panel Automatic digital control panel Remote start/stop Permanent magnet generator 120 & 350 Litre fuel tank 3-way valve external fuel connection Battery master switch Spark arrestor GSM communication module

Three Phase Diesel Generating Sets - 1500 rpm Model Power KVA / KW GE 90 FSX 90 GE 90 FSX (stage 3A) 90 GE 110 FSX 110 GE 110 FSX (stage 3A) 110 GE 140 FSX 140 GE 140 FSX (stage 3A) 140

Dimensions (mm) 2630 x 1130 x 1750 2630 x 1130 x 1750 2630 x 1130 x 1750 2630 x 1130 x 1750 2630 x 1130 x 1750 2630 x 1130 x 1750

137

Dry Weight 1530 Kg 1580 Kg 1670 Kg 1670Kg 1700 Kg 1700 Kg


Generating Set GE 165 FSX (Stage 3A) - Diesel Key Features • • • • • • • • • • •

Common-rail engines with electronic governor Closed crankcase ventilation Engine protection EP6 Automatic voltage regulator (AVR) Four pole circuit breaker Super silenced Oil drain pump Bunded base with drain plug 2 central lifting eyes Ready for connection to automatic transfer unit EAS Meets EC directives for noise and safety

A.C. Generation - 50Hz - Three Phase, Brushless Alternator Stand-by three-phase power * PRP three-phase power * Power factor (cos) Insulation class

168 kVA (134.4 kW) / 400V / 242.5A 153 kVA (122.4 kW) / 400V / 220.8A 0.8 H

* Output power according to ISO 8528-1

Engine - Diesel, 4-Stroke, Common Rail, Turbo Aftercooler, Direct Injection, Water Cooled Model Output * Cylinders / Displacement Speed Fuel consumption (75% of PRP)

FPT (IVECO) NEF67 TE1F 145 kW (197.2 HP) 6 / 6700cm³ 1500 rpm 26.5 l/h

* Power according to ISO 3046-1

General Specifications Tank capacity 425 litres Running time (75% Load) 16 hours IP protection degree IP 44 Dimensions LxWxH (mm) 3750 x 1400 x 2030 Dry weight 2700 Kg Measured acoustic power LwA (pressure LpA)* 93 dB(A) (68 dB(A) @ 7m) Guaranteed acoustic power LwA (pressure LpA)* 94 dB(A) (69 dB(A) @ 7m)

Optional • Earthing kit • Remote control TCM35 • Automatic transfer unit (AMF) EAS 170-809 Factory Installation Options • • • • • • •

Electronic leakage relay Radio control Permanent magnet V adjustable from control panel Water heater WH Automatic fuel transfer pump Main battery switch

Factory Installation Options • Low level water radiator sensor • 3-way valve fuel system with quick connection for external fuel tank supply • The electrical panel with sockets CEE: 1 x 400V 125A 1 x 400V 63A 1 x 400V 32A 1 x 400V 16A 2 x 230V 16A

Diesel Engine

Water Cooling

Electric Starter

Battery 12V

Engine Protection

Low Pressure High Water Shut Down (ºC) Shut Down (Oil)

Over Speed Shut Down (Hi H)

Low Fuel Shut Down

Battery Charge Alarm

2 Central Lifting Eyes

Rpm-Meter

Hours-Meter

Battery Voltmeter

Voltmeter

FrequencyMeter

Remote Starting

Synchronous Alternator

Automatic Voltage Regulator

Circuit Breaker

Ammeter

Siren

Ready for EAS/TCM

Fuel Level Gauge

Oil Pressure Gauge

Water Temperature Gauge

* Acoustic power according to European Directive 2000/14/EC

Order Code: 35.85165

Emergency Stop Voltmeter Button Phase Selector

138


Generating Set GE 185 FSX - Diesel Key Features • • • • • • • • • • •

Common-rail engines with electronic governor Closed crankcase ventilation Engine protection EP6 Automatic voltage regulator (AVR) Four pole circuit breaker Super silenced Oil drain pump Bunded base with drain plug 2 central lifting eyes Ready for connection to automatic transfer unit EAS Meets EC directives for noise and safety

A.C. Generation - 50Hz - Three Phase, Brushless Alternator Stand-by three-phase power * PRP three-phase power * Power factor (cos) Insulation class

192 kVA (153.6 kW) / 400V / 277A 175 kVA (140 kW) / 400V / 252A 0.8 H

* Output power according to ISO 8528-1

Engine - Diesel, 4-Stroke, Common Rail, Turbo Aftercooler, Direct Injection, Water Cooled Model Output * Cylinders / Displacement Speed Fuel consumption (75% of PRP)

FPT (IVECO) NEF67 TM4 165 kW (224 HP) 6 / 6700cm³ 1500 rpm 24.5 l/h

* Power according to ISO 3046-1

General Specifications Tank capacity 425 litres Running time (75% Load) 17 hours IP protection degree IP 44 Dimensions LxWxH (mm) 3750 x 1400 x 2030 Dry weight 2800 Kg Measured acoustic power LwA (pressure LpA)* 93 dB(A) (68 dB(A) @ 7m) Guaranteed acoustic power LwA (pressure LpA)* 94 dB(A) (69 dB(A) @ 7m)

Optional • Earthing kit • Remote control TCM35 • Automatic transfer unit (AMF) EAS 170-809 Factory Installation Options • • • • • • •

Electronic leakage relay Radio control Permanent magnet V Adjustable from control panel Water heater WH Automatic fuel transfer pump Main battery switch

Factory Installation Options • Low level water radiator sensor • 3-way valve fuel system with quick connection for external fuel tank supply • The electrical panel with sockets CEE: 1 x 400V 125A 1 x 400V 63A 1 x 400V 32A 1 x 400V 16A 2 x 230V 16A

Diesel Engine

Water Cooling

Electric Starter

Battery 12V

Engine Protection

Low Pressure High Water Shut Down (ºC) Shut Down (Oil)

Over Speed Shut Down (Hi H)

Low Fuel Shut Down

Battery Charge Alarm

2 Central Lifting Eyes

Rpm-Meter

Hours-Meter

Battery Voltmeter

Voltmeter

FrequencyMeter

Remote Starting

Synchronous Alternator

Automatic Voltage Regulator

Circuit Breaker

Ammeter

Siren

Ready for EAS/TCM

Fuel Level Gauge

Oil Pressure Gauge

Water Temperature Gauge

* Acoustic power according to European Directive 2000/14/EC

Order Code: 35.85185

Emergency Stop Voltmeter Button Phase Selector

139


Generating Set GE 225 FSX - Diesel Key Features • • • • • • • • • • •

Common-rail engines with electronic governor Closed crankcase ventilation Engine protection EP6 Automatic voltage regulator (AVR) Four pole circuit breaker Super silenced Oil drain pump Bunded base with drain plug 2 central lifting eyes Ready for connection to automatic transfer unit EAS Meets EC directives for noise and safety

A.C. Generation - 50Hz - Three Phase, Brushless Alternator Stand-by three-phase power * PRP three-phase power * Power factor (cos) Insulation class

225 kVA (180 kW) / 400V / 324.7A 204 kVA (163 kW) / 400V / 294.4A 0.8 H

* Output power according to ISO 8528-1

Engine - Diesel, 4-Stroke, Common Rail, Turbo Aftercooler, Direct Injection, Water Cooled Model Output * Cylinders / Displacement Speed Fuel consumption (75% of PRP)

FPT (IVECO) NEF67 TE2A 193 kW (262.5 HP) 6 / 6700cm³ 1500 rpm 34 l/h

* Power according to ISO 3046-1

General Specifications Tank capacity 425 litres Running time (75% Load) 12.5 hours IP protection degree IP 44 Dimensions LxWxH (mm) 3750 x 1400 x 2030 Dry weight 2850 Kg Measured acoustic power LwA (pressure LpA)* 93 dB(A) (68 dB(A) @ 7m) Guaranteed acoustic power LwA (pressure LpA)* 94 dB(A) (69 dB(A) @ 7m)

Optional • Earthing kit • Remote control TCM35 • Automatic transfer unit (AMF) EAS 275 MTE-809 • Cyclone air pre-filter (FPT (IVECO) C87 TE1F) Factory Installation Options • • • • •

Electronic leakage relay Radio control Permanent magnet V adjustable from control panel Water heater WH

Factory Installation Options • • • •

Automatic fuel transfer pump Main battery switch Low level water radiator sensor 3-way valve fuel system with quick connection for external fuel tank supply • The electrical panel with sockets CEE: 1 x 400V 125A 1 x 400V 63A 1 x 400V 32A 1 x 400V 16A 2 x 230V 16A

Diesel Engine

Water Cooling

Electric Starter

Battery 12V

Engine Protection

Low Pressure High Water Shut Down (ºC) Shut Down (Oil)

Over Speed Shut Down (Hi H)

Low Fuel Shut Down

Battery Charge Alarm

2 Central Lifting Eyes

Rpm-Meter

Hours-Meter

Battery Voltmeter

Voltmeter

FrequencyMeter

Remote Starting

Synchronous Alternator

Automatic Voltage Regulator

Circuit Breaker

Ammeter

Siren

Ready for EAS/TCM

Fuel Level Gauge

Oil Pressure Gauge

Water Temperature Gauge

* Acoustic power according to European Directive 2000/14/EC

Order Code: 35.84206

Emergency Stop Voltmeter Button Phase Selector

140


Generating Set GE 225 FSX (Stage 3A) - Diesel Key Features • • • • • • • • • • •

Common-rail engines with electronic governor Closed crankcase ventilation Engine protection EP6 Automatic voltage regulator (AVR) Four pole circuit breaker Super silenced Oil drain pump Bunded base with drain plug 2 central lifting eyes Ready for connection to automatic transfer unit EAS Meets EC directives for noise and safety

A.C. Generation - 50Hz - Three Phase, Brushless Alternator Stand-by three-phase power * PRP three-phase power * Power factor (cos) Insulation class

225 kVA (180 kW) / 400V / 324.7A 206 kVA (163 kW) / 400V / 297.3A 0.8 H

* Output power according to ISO 8528-1

Engine - Diesel, 4-Stroke, Common Rail, Turbo Aftercooler, Direct Injection, Water Cooled Model Output * Cylinders / Displacement Speed Fuel consumption (75% of PRP)

FPT (IVECO) C87 TE1F 195 kW (265.7 HP) 6 / 8700cm³ 1500 rpm 37 l/h

* Power according to ISO 3046-1

General Specifications Tank capacity 425 litres Running time (75% Load) 11.5 hours IP protection degree IP 44 Dimensions LxWxH (mm) 3750 x 1400 x 2030 Dry weight 3220 Kg Measured acoustic power LwA (pressure LpA)* 95 dB(A) (70 dB(A) @ 7m) Guaranteed acoustic power LwA (pressure LpA)* 96 dB(A) (71 dB(A) @ 7m)

Optional • Earthing kit • Remote control TCM35 • Automatic transfer unit (AMF) EAS 275 MTE-809 • Cyclone air pre-filter (FPT (IVECO) C87 TE1F) Factory Installation Options • • • • •

Electronic leakage relay Radio control Permanent magnet V adjustable from control panel Water heater WH

Factory Installation Options • • • •

Automatic fuel transfer pump Main battery switch Low level water radiator sensor 3-way valve fuel system with quick connection for external fuel tank supply • The electrical panel with sockets CEE: 1 x 400V 125A 1 x 400V 63A 1 x 400V 32A 1 x 400V 16A 2 x 230V

Diesel Engine

Water Cooling

Electric Starter

Battery 12V

Engine Protection

Low Pressure High Water Shut Down (ºC) Shut Down (Oil)

Over Speed Shut Down (Hi H)

Low Fuel Shut Down

Battery Charge Alarm

2 Central Lifting Eyes

Rpm-Meter

Hours-Meter

Battery Voltmeter

Voltmeter

FrequencyMeter

Remote Starting

Synchronous Alternator

Automatic Voltage Regulator

Circuit Breaker

Ammeter

Siren

Ready for EAS/TCM

Fuel Level Gauge

Oil Pressure Gauge

Water Temperature Gauge

* Acoustic power according to European Directive 2000/14/EC

Order Code: 35.84207

Emergency Stop Voltmeter Button Phase Selector

141


Generating Set GE 275 FSX - Diesel Key Features • • • • • • • • • • •

Common-rail engines with electronic governor Closed crankcase ventilation Engine protection EP6 Automatic voltage regulator (AVR) Four pole circuit breaker Super silenced Oil drain pump Bunded base with drain plug 2 central lifting eyes Ready for connection to automatic transfer unit EAS Meets EC directives for noise and safety

A.C. Generation - 50Hz - Three Phase, Brushless Alternator Stand-by three-phase power * PRP three-phase power * Power factor (cos) Insulation class

275 kVA (220 kW) / 400V / 397A 250 kVA (200 kW) / 400V / 361A 0.8 H

* Output power according to ISO 8528-1

Engine - Diesel, 4-Stroke, Common Rail, Turbo Aftercooler, Direct Injection, Water Cooled Model Output * Cylinders / Displacement Speed Fuel consumption (75% of PRP)

FPT (IVECO) C87 TE1D 256 kW (348 HP) 6 / 8700cm³ 1500 rpm 41 l/h

* Power according to ISO 3046-1

General Specifications Tank capacity 425 litres Running time (75% Load) 10.4 hours IP protection degree IP 44 Dimensions LxWxH (mm) 3750 x 1400 x 2030 Dry weight 3500 Kg Measured acoustic power LwA (pressure LpA)* 95 dB(A) (70 dB(A) @ 7m) Guaranteed acoustic power LwA (pressure LpA)* 96 dB(A) (71 dB(A) @ 7m)

Optional

Factory Installation Options

• Earthing kit • Remote control TCM35 • Automatic transfer unit (AMF) EAS 275 MTE-809 • Cyclone air pre-filter

• • • •

Factory Installation Options • • • • •

Electronic leakage relay Radio control Permanent magnet V adjustable from control panel Water heater WH

Automatic fuel transfer pump Main battery switch Low level water radiator sensor 3-way valve fuel system with quick connection for external fuel tank supply • The electrical panel with sockets CEE: 1 x 400V 125A 1 x 400V 63A 1 x 400V 32A 1 x 400V 16A 2 x 230V 16A

Diesel Engine

Water Cooling

Electric Starter

Battery 12V

Engine Protection

Low Pressure High Water Shut Down (ºC) Shut Down (Oil)

Over Speed Shut Down (Hi H)

Low Fuel Shut Down

Battery Charge Alarm

2 Central Lifting Eyes

Rpm-Meter

Hours-Meter

Battery Voltmeter

Voltmeter

FrequencyMeter

Remote Starting

Synchronous Alternator

Automatic Voltage Regulator

Circuit Breaker

Ammeter

Siren

Ready for EAS/TCM

Fuel Level Gauge

Oil Pressure Gauge

Water Temperature Gauge

* Acoustic power according to European Directive 2000/14/EC

Order Code: 35.84266

Emergency Stop Voltmeter Button Phase Selector

142


Generating Set GE 275 FSX (Stage 3A) - Diesel Key Features • • • • • • • • • • •

Common-rail engines with electronic governor Closed crankcase ventilation Engine protection EP6 Automatic voltage regulator (AVR) Four pole circuit breaker Super silenced Oil drain pump Bunded base with drain plug 2 central lifting eyes Ready for connection to automatic transfer unit EAS Meets EC directives for noise and safety

A.C. Generation - 50Hz - Three Phase, Brushless Alternator Stand-by three-phase power * PRP three-phase power * Power factor (cos) Insulation class

275 kVA (220 kW) / 400V / 397A 250 kVA (200 kW) / 400V / 361A 0.8 H

* Output power according to ISO 8528-1

Engine - Diesel, 4-Stroke, Common Rail, Turbo Aftercooler, Direct Injection, Water Cooled Model Output * Cylinders / Displacement Speed Fuel consumption (75% of PRP)

FPT (IVECO) C87 TE3F 256 kW (348 HP) 6 / 8700cm³ 1500 rpm 47.5 l/h

* Power according to ISO 3046-1

General Specifications Tank capacity 425 litres Running time (75% Load) 9 hours IP protection degree IP 44 Dimensions LxWxH (mm) 3750 x 1400 x 2030 Dry weight 3500 Kg Measured acoustic power LwA (pressure LpA)* 95 dB(A) (70 dB(A) @ 7m) Guaranteed acoustic power LwA (pressure LpA)* 96 dB(A) (71 dB(A) @ 7m)

Optional • Earthing kit • Remote control TCM35 • Automatic transfer unit (AMF) EAS 275 MTE-809 • Cyclone air pre-filter (FPT (IVECO) C87 TE1F) Factory Installation Options • • • • •

Electronic leakage relay Radio control Permanent magnet V adjustable from control panel Water heater WH

Factory Installation Options • • • •

Automatic fuel transfer pump Main battery switch Low level water radiator sensor 3-way valve fuel system with quick connection for external fuel tank supply • The electrical panel with sockets CEE: 1 x 400V 125A 1 x 400V 63A 1 x 400V 32A 1 x 400V 16A 2 x 230V 16A

Diesel Engine

Water Cooling

Electric Starter

Battery 12V

Engine Protection

Low Pressure High Water Shut Down (ºC) Shut Down (Oil)

Over Speed Shut Down (Hi H)

Low Fuel Shut Down

Battery Charge Alarm

2 Central Lifting Eyes

Rpm-Meter

Hours-Meter

Battery Voltmeter

Voltmeter

FrequencyMeter

Remote Starting

Synchronous Alternator

Automatic Voltage Regulator

Circuit Breaker

Ammeter

Siren

Ready for EAS/TCM

Fuel Level Gauge

Oil Pressure Gauge

Water Temperature Gauge

* Acoustic power according to European Directive 2000/14/EC

Order Code: 35.84267

Emergency Stop Voltmeter Button Phase Selector

143


Generating Set GE 335 FSX - Diesel Key Features • • • • • • • • • • •

Common-rail engines with electronic governor Closed crankcase ventilation Engine protection EP6 Automatic voltage regulator (AVR) Four pole circuit breaker Super silenced Oil drain pump Bunded base with drain plug 2 central lifting eyes Ready for connection to automatic transfer unit EAS Meets EC directives for noise and safety

A.C. Generation - 50Hz - Three Phase, Brushless Alternator Stand-by three-phase power * PRP three-phase power * Power factor (cos) Insulation class

330 kVA (264 kW) / 400V / 476.3A 300 kVA (240 kW) / 400V / 433A 0.8 H

* Output power according to ISO 8528-1

Engine - Diesel, 4-Stroke, Common Rail, Turbo Aftercooler, Direct Injection, Water Cooled Model Output * Cylinders / Displacement Speed Fuel consumption (75% of PRP)

FPT (IVECO) C10 TE1D 290 kW (394.4 HP) 6 / 10300cm³ 1500 rpm 50.3 l/h

* Power according to ISO 3046-1

General Specifications Tank capacity 580 litres Running time (75% Load) 11.5 hours IP protection degree IP 44 Dimensions LxWxH (mm) 4100 x 1520 x 2150 Dry weight 3890 Kg Measured acoustic power LwA (pressure LpA)* 97 dB(A) (72 dB(A) @ 7m) Guaranteed acoustic power LwA (pressure LpA)* 98 dB(A) (73 dB(A) @ 7m)

Optional

Factory Installation Options

• Earthing kit • Remote control TCM35 • Automatic transfer unit (AMF) EAS 435 MTE-809

• • • •

Factory Installation Options • • • • • •

Electronic leakage lelay Radio control Permanent magnet V adjustable from control panel Water heater WH Spark arrestor

Automatic fuel transfer pump Main battery switch Low level water radiator sensor 3-way valve fuel system with quick connection for external fuel tank supply • The electrical panel with sockets CEE: 1 x 400V 125A 1 x 400V 63A 1 x 400V 32A 1 x 400V 16A 2 x 230V 16A

Diesel Engine

Water Cooling

Electric Starter

Battery 12V

Engine Protection

Low Pressure High Water Shut Down (ºC) Shut Down (Oil)

Over Speed Shut Down (Hi H)

Low Fuel Shut Down

Battery Charge Alarm

2 Central Lifting Eyes

Rpm-Meter

Hours-Meter

Battery Voltmeter

Voltmeter

FrequencyMeter

Remote Starting

Synchronous Alternator

Automatic Voltage Regulator

Circuit Breaker

Ammeter

Siren

Ready for EAS/TCM

Fuel Level Gauge

Oil Pressure Gauge

Water Temperature Gauge

* Acoustic power according to European Directive 2000/14/EC

Order Code: 35.84306

Emergency Stop Voltmeter Button Phase Selector

144


Generating Set GE 335 FSX (Stage 3A) - Diesel Key Features • • • • • • • • • • •

Common-rail engines with electronic governor Closed crankcase ventilation Engine protection EP6 Automatic voltage regulator (AVR) Four pole circuit breaker Super silenced Oil drain pump Bunded base with drain plug 2 central lifting eyes Ready for connection to automatic transfer unit EAS Meets EC directives for noise and safety

A.C. Generation - 50Hz - Three Phase, Brushless Alternator Stand-by three-phase power * PRP three-phase power * Power factor (cos) Insulation class

330 kVA (264 kW) / 400V / 476.3A 300 kVA (240 kW) / 400V / 433A 0.8 H

* Output power according to ISO 8528-1

Engine - Diesel, 4-Stroke, Common Rail, Turbo Aftercooler, Direct Injection, Water Cooled Model Output * Cylinders / Displacement Speed Fuel consumption (75% of PRP)

FPT (IVECO) C10 TE1F 290 kW (394.4 HP) 6 / 10300cm³ 1500 rpm 49.2 l/h

* Power according to ISO 3046-1

General Specifications Tank capacity 580 litres Running time (75% Load) 11.8 hours IP protection degree IP 44 Dimensions LxWxH (mm) 4100 x 1520 x 2150 Dry weight 3500 Kg Measured acoustic power LwA (pressure LpA)* 97 dB(A) (72 dB(A) @ 7m) Guaranteed acoustic power LwA (pressure LpA)* 98 dB(A) (73 dB(A) @ 7m)

Optional

Factory Installation Options

• Earthing kit • Remote control TCM35 • Automatic transfer unit (AMF) EAS 435 MTE-809

• • • •

Factory Installation Options • • • • • •

Electronic leakage relay Radio control Permanent magnet V adjustable from control panel Water heater WH Automatic fuel transfer pump

Spark arrestor Main battery switch Low level water radiator sensor 3-way valve fuel system with quick connection for external fuel tank supply • The electrical panel with sockets CEE: 1 x 400V 125A 1 x 400V 63A 1 x 400V 32A 1 x 400V 16A 2 x 230V 16A

Diesel Engine

Water Cooling

Electric Starter

Battery 12V

Engine Protection

Low Pressure High Water Shut Down (ºC) Shut Down (Oil)

Over Speed Shut Down (Hi H)

Low Fuel Shut Down

Battery Charge Alarm

2 Central Lifting Eyes

Rpm-Meter

Hours-Meter

Battery Voltmeter

Voltmeter

FrequencyMeter

Remote Starting

Synchronous Alternator

Automatic Voltage Regulator

Circuit Breaker

Ammeter

Siren

Ready for EAS/TCM

Fuel Level Gauge

Oil Pressure Gauge

Water Temperature Gauge

* Acoustic power according to European Directive 2000/14/EC

Order Code: 35.84307

Emergency Stop Voltmeter Button Phase Selector

145


Generating Set GE 385 FSX - Diesel Key Features • • • • • • • • • • •

Common-rail engines with electronic governor Closed crankcase ventilation Engine protection EP6 Automatic voltage regulator (AVR) Four pole circuit breaker Super silenced Oil drain pump Bunded base with drain plug 2 central lifting eyes Ready for connection to automatic transfer unit EAS Meets EC directives for noise and safety

A.C. Generation - 50Hz - Three Phase, Brushless Alternator Stand-by three-phase power * PRP three-phase power * Power factor (cos) Insulation class

385 kVA (308 kW) / 400V / 555.7A 350 kVA (280 kW) / 400V / 505.2A 0.8 H

* Output power according to ISO 8528-1

Engine - Diesel, 4-Stroke, Common Rail, Turbo Aftercooler, Direct Injection, Water Cooled Model Output * Cylinders / Displacement Speed Fuel consumption (75% of PRP)

FPT (IVECO) C13 TE2A 330 kW (448.8 HP) 6 / 12900cm³ 1500 rpm 53.7 l/h

* Power according to ISO 3046-1

General Specifications Tank capacity 580 litres Running time (75% Load) 10.8 hours IP protection degree IP 44 Dimensions LxWxH (mm) 4100 x 1520 x 2150 Dry weight 4050 Kg Measured acoustic power LwA (pressure LpA)* 97 dB(A) (72 dB(A) @ 7m) Guaranteed acoustic power LwA (pressure LpA)* 98 dB(A) (73 dB(A) @ 7m)

Optional • Earthing kit • Remote control TCM35 • Automatic transfer unit (AMF) EAS 435 MTE-809 Factory Installation Options • • • • • •

Electronic leakage relay Radio control Permanent magnet V adjustable from control panel Water heater WH Automatic fuel transfer pump

Factory Installation Options • Main battery switch • Low level water radiator sensor • 3-way valve fuel system with quick connection for external fuel tank supply • The electrical panel with sockets CEE: 1 x 400V 125A 1 x 400V 63A 1 x 400V 32A 1 x 400V 16A 2 x 230V 16A

Diesel Engine

Water Cooling

Electric Starter

Battery 12V

Engine Protection

Low Pressure High Water Shut Down (ºC) Shut Down (Oil)

Over Speed Shut Down (Hi H)

Low Fuel Shut Down

Battery Charge Alarm

2 Central Lifting Eyes

Rpm-Meter

Hours-Meter

Battery Voltmeter

Voltmeter

FrequencyMeter

Remote Starting

Synchronous Alternator

Automatic Voltage Regulator

Circuit Breaker

Ammeter

Siren

Ready for EAS/TCM

Fuel Level Gauge

Oil Pressure Gauge

Water Temperature Gauge

* Acoustic power according to European Directive 2000/14/EC

Order Code: 35.84356

Emergency Stop Voltmeter Button Phase Selector

146


Generating Set GE 385 FSX (Stage 3A) - Diesel Key Features • • • • • • • • • • •

Common-rail engines with electronic governor Closed crankcase ventilation Engine protection EP6 Automatic voltage regulator (AVR) Four pole circuit breaker Super silenced Oil drain pump Bunded base with drain plug 2 central lifting eyes Ready for connection to automatic transfer unit EAS Meets EC directives for noise and safety

A.C. Generation - 50Hz - Three Phase, Brushless Alternator Stand-by three-phase power * PRP three-phase power * Power factor (cos) Insulation class

382 kVA (305.6 kW) / 400V / 521.4A 346 kVA (276.8 kW) / 400V / 499.4A 0.8 H

* Output power according to ISO 8528-1

Engine - Diesel, 4-Stroke, Common Rail, Turbo Aftercooler, Direct Injection, Water Cooled Model Output * Cylinders / Displacement Speed Fuel consumption (75% of PRP)

FPT (IVECO) C13 TE1F 327 kW (444.7 HP) 6 / 12900cm³ 1500 rpm 69 l/h

* Power according to ISO 3046-1

General Specifications Tank capacity 580 litres Running time (75% Load) 8.4 hours IP protection degree IP 44 Dimensions LxWxH (mm) 4100 x 1520 x 2150 Dry weight 4100 Kg Measured acoustic power LwA (pressure LpA)* 97 dB(A) (72 dB(A) @ 7m) Guaranteed acoustic power LwA (pressure LpA)* 98 dB(A) (73 dB(A) @ 7m)

Optional • Earthing kit • Remote control TCM35 • Automatic transfer unit (AMF) EAS 435 MTE-809 Factory Installation Options • • • • • •

Electronic leakage relay Radio control Permanent magnet V adjustable from control panel Water heater WH Automatic fuel transfer pump

Factory Installation Options • Main battery switch • Low level water radiator sensor • 3-way valve fuel system with quick connection for external fuel tank supply • The electrical panel with sockets CEE: 1 x 400V 125A 1 x 400V 63A 1 x 400V 32A 1 x 400V 16A 2 x 230V 16A

Diesel Engine

Water Cooling

Electric Starter

Battery 12V

Engine Protection

Low Pressure High Water Shut Down (ºC) Shut Down (Oil)

Over Speed Shut Down (Hi H)

Low Fuel Shut Down

Battery Charge Alarm

2 Central Lifting Eyes

Rpm-Meter

Hours-Meter

Battery Voltmeter

Voltmeter

FrequencyMeter

Remote Starting

Synchronous Alternator

Automatic Voltage Regulator

Circuit Breaker

Ammeter

Siren

Ready for EAS/TCM

Fuel Level Gauge

Oil Pressure Gauge

Water Temperature Gauge

* Acoustic power according to European Directive 2000/14/EC

Order Code: 35.84357

Emergency Stop Voltmeter Button Phase Selector

147


Generating Set GE 455 FSX - Diesel Key Features • • • • • • • • • • •

Common-rail engines with electronic governor Closed crankcase ventilation Engine protection EP6 Automatic voltage regulator (AVR) Four pole circuit breaker Super silenced Oil drain pump Bunded base with drain plug 2 central lifting eyes Ready for connection to automatic transfer unit EAS Meets EC directives for noise and safety

A.C. Generation - 50Hz - Three Phase, Brushless Alternator Stand-by three-phase power * PRP three-phase power * Power factor (cos) Insulation class

450 kVA (360 kW) / 400V / 649.5A 410 kVA (328 kW) / 400V / 591.8A 0.8 H

* Output power according to ISO 8528-1

Engine - Diesel, 4-Stroke, Common Rail, Turbo Aftercooler, Direct Injection, Water Cooled Model Output * Cylinders / Displacement Speed Fuel consumption (75% of PRP)

FPT (IVECO) C13 TE3A 387 kW (526.3 HP) 6 / 12900cm³ 1500 rpm 66 l/h

* Power according to ISO 3046-1

General Specifications Tank capacity Running time (75% Load) IP protection degree Dimensions LxWxH (mm) Dry weight Noise level @ 7 metres*

580 litres 8.8 hours IP 44 4100 x 1520 x 2150 4240 Kg 97 LwA 72 dB(A)

Optional

Factory Installation Options

• Earthing kit • Remote control TCM35 • Automatic transfer unit (AMF) EAS 435 MTE-809

• • • •

Factory Installation Options • • • • • •

Electronic leakage relay Radio control Permanent magnet V adjustable from control panel Water heater WH Automatic fuel transfer pump

Main battery switch Spark arrestor Low level water radiator sensor 3-way valve fuel system with quick connection for external fuel tank supply • The electrical panel with sockets CEE: 1 x 400V 125A 1 x 400V 63A 1 x 400V 32A 1 x 400V 16A 2 x 230V 16A

Diesel Engine

Water Cooling

Electric Starter

Battery 12V

Engine Protection

Low Pressure High Water Shut Down (ºC) Shut Down (Oil)

Over Speed Shut Down (Hi H)

Low Fuel Shut Down

Battery Charge Alarm

2 Central Lifting Eyes

Rpm-Meter

Hours-Meter

Battery Voltmeter

Voltmeter

FrequencyMeter

Remote Starting

Synchronous Alternator

Automatic Voltage Regulator

Circuit Breaker

Ammeter

Siren

Ready for EAS/TCM

Fuel Level Gauge

Oil Pressure Gauge

Water Temperature Gauge

* Acoustic power according to European Directive 2000/14/EC

Order Code: 35.84406

Emergency Stop Voltmeter Button Phase Selector

148


Generating Set GE 455 FSX (Stage 3A) - Diesel Key Features • • • • • • • • • • •

Common-rail engines with electronic governor Closed crankcase ventilation Engine protection EP6 Automatic voltage regulator (AVR) Four pole circuit breaker Super silenced Oil drain pump Bunded base with drain plug 2 central lifting eyes Ready for connection to automatic transfer unit EAS Meets EC directives for noise and safety

A.C. Generation - 50Hz - Three Phase, Brushless Alternator Stand-by three-phase power * PRP three-phase power * Power factor (cos) Insulation class

440 kVA (352 kW) / 400V / 635.1A 400 kVA (320 kW) / 400V / 577.4A 0.8 H

* Output power according to ISO 8528-1

Engine - Diesel, 4-Stroke, Common Rail, Turbo Aftercooler, Direct Injection, Water Cooled Model Output * Cylinders / Displacement Speed Fuel consumption (75% of PRP)

FPT (IVECO) C13 TE2F 377 kW (512.7 HP) 6 / 12900cm³ 1500 rpm 76 l/h

* Power according to ISO 3046-1

General Specifications Tank capacity Running time (75% Load) IP protection degree Dimensions LxWxH (mm) Dry weight Noise level @ 7 metres*

580 litres 7.6 hours IP 44 4100 x 1520 x 2150 4100 Kg 97 LwA 72 dB(A)

Optional

Factory Installation Options

• Earthing kit • Remote control TCM35 • Automatic transfer unit (AMF) EAS 435 MTE-809

• • • •

Factory Installation Options • • • • • •

Electronic leakage relay Radio control Permanent magnet V adjustable from control panel Water heater WH Automatic fuel transfer pump

Main battery switch Spark arrestor Low level water radiator sensor 3-way valve fuel system with quick connection for external fuel tank supply • The electrical panel with sockets CEE: 1 x 400V 125A 1 x 400V 63A 1 x 400V 32A 1 x 400V 16A 2 x 230V 16A

Diesel Engine

Water Cooling

Electric Starter

Battery 12V

Engine Protection

Low Pressure High Water Shut Down (ºC) Shut Down (Oil)

Over Speed Shut Down (Hi H)

Low Fuel Shut Down

Battery Charge Alarm

2 Central Lifting Eyes

Rpm-Meter

Hours-Meter

Battery Voltmeter

Voltmeter

FrequencyMeter

Remote Starting

Synchronous Alternator

Automatic Voltage Regulator

Circuit Breaker

Ammeter

Siren

Ready for EAS/TCM

Fuel Level Gauge

Oil Pressure Gauge

Water Temperature Gauge

* Acoustic power according to European Directive 2000/14/EC

Order Code: 35.84407

Emergency Stop Voltmeter Button Phase Selector

149


Generating Sets P.T.O - AVR

Three-Phase AVR Model GXT AWB4-22 GXT AWB4-30 GXT AWB4-45 GXT AWB4-50 GXT AWB4-65 GXT AWB4-80

400V 230V 22 8.8 30 12 45 18 50 20 65 26 80 32

150


Welding & Generator Accessories CTL Site Tow Kits

CTM Wheels & Handles Kits

Order Code: CTM-MW

Order Code: CTL300/400

Order Code: CTM200

Order Code: CTL22 Order Code: CTM6/2

Order Code: CTL35 Order Code: CTM2

Order Code: CTL45

Order Code: CTM300

151

Order Code: CM8


Welding & Generator Accessories Roadstar Road Trailers Road Tow - Unbraked

Welder Remote Control 20m

Order Code: TC2/TC7 Order Code: RST5

Road Tow

Welder Remote Control 20m

Welder Accessory Kit

Order Code: TC4

Welding Cable Sets

Order Code: WCS

Parallel Box 2 x 300A Order Code: RST10

Order Code: RC2

Road Tow - Braked

Generator Remote Start/Stop Control 10m

Order Code: PAR600

Service Kits & Spare Parts

Order Code: RST20

Full Chassis Road Tow-Braked

Order Code: TCM

CC/CV Wire Feed Unit Order Code: 77.SKD

Order Code: RST35

Order Code: WF4

152


Factory Fitted Options

3-Way Valve Kit

24 hour Fuel Tank

Cataphoresis

Spark Arrestor

To allow fuel transfer from an external large tank

A special anti-corrosion treatment for use in harsh environments

For a very long run operating time

An anti-flame return device integrated in the engine exhaust system

153


Generator Selection Data 1

Add the wattage of each tool or appliance together to find the total number of watts (this information is normally found on the rating plate)

2

Check what, if any, additional starting power the tool or appliance requires - see load starting & appliance type guide

3

Select the generating set - Include an additional 10% power capacity for future use

Electrical equipment such as air compressors, cement mixers, pumps & refrigerators normally require 2-3 times their normal running power to Starting start (See motor starting guide) Load

Resistive loads such as lighting, kettles, heaters etc do not require additional starting power but power tools may require extra capacity when operated under full load

kW = kilowatt kVA = Kilo Volt Amp HP = Horsepower HP kW 1.0 0.75 1.5 1.12 2.0 1.49 3.0 2.24 5.0 3.73 5.5 4.10 7.5 5.59 10.0 7.46 20.0 14.91

Useful Power Conversions

Multiply by Divide by Divide by Multiply by Multiply by Multiply by

= 1.25kVA = 0.8kW = 1000W = 746W

Air Compressor 3300W** Angle Grinder: 4" to 12" 550-2500W Arc Welders: 130 to 200A 3500-7000W Cement Mixer 1000-1500W** Bench Saw Masonry: 10" to 14" 4000-7000W** Bench Saw Timber: 12" to 16" 3000-6000W** Circular Saw 1000-1500W Concrete Poker 1500W Dehumidifier 4000W Fan Heater 1000-3000W Flood Lamp 500W Electric Drill: 8mm to 23mm 350-1000W Hammer/Breaker 3000W Hot Air Gun 1500-2000W Impact Wrench 1000W Jig Saw 400W Planers 700-1000W Routers 500-1000W Sanders: (Floor) 8" 2000W Sanders (Orbital)

Motor Running Stating Size Watts Watts

Domestic/Commercial

400 600 850 1100 2200 3300

To Find 0.8 0.8 1000 0.00134 1.34 0.746

Watts calculate: Volts x Amps Amps calculate: Watts / Volts

1000W

Garden

Motor Starting Guide 1/4" HP 1/2" HP 3/4" HP 1.0 HP 2.0 HP 3.0 HP

Watts

Construction

Chain Saw: 10" to 16" Hedge Trimmer Lawn Mower: 10" Pressure Washer: 2HP Strimmer: 10"

To Convert kVA to kW kW to kVA Watts to kW Watts to HP kW to HP HP to kW

1kW 1kVA 1kW 1 HP

Appliance Type

1050 1800 2600 3300 6600 9900

1500W 350W-500W 800-1000W 2200W** 350W

Central Heating Pump 300W Colour TV 250W Computer 400-1200W Cooker 3000W-10000W** Electric Iron 1500-2000W Freezer 700-4000W** Fluorescent Lamp 60W Kettle 3000W Light Bulb 60-150W Microwave 600-2000W Photocopier 1600W Radio/HiFi 200W Refrigerator: Large 700-1500W** Tumble Dryer 2400W** Washing Machine 1000-4000W** For precise wattage refer to manufacturers rating plate **See motor starting guide

154


LIGHTING TOWERS


Lighting Towers Mini Tower Light - LED Key Features Lamp type Power Illuminated area Mast Lifting system Construction material Engine Tank capacity Running time Noise level AC output Output socket Manual trolley Tower min dimensions Tower max dimensions Dry weight Certified wind proof

LED 2 x 300W 1800m2 (21 lux average) 5.5m Manual winch Zinc plated steel Yanmar L70 diesel, electric starter 23 ltr with bunded base 44 hours 93 Lwa 68 dbA 2.8 kW - 110V 1 x 16A - 110V c/w folding handles L-1125 x W-1256 x H-2236mm L-1853 x W-1380 x H-5500mm 350 Kg Up to 50 mph

Control Panel:

Starter Key

Low Pressure Protection (Oil)

Low Fuel Protection

Circuit Breaker

Multifunction LED Display:

Order Code: 35.SL55L-110

Hours-Meter

Voltmeter

Battery Voltmeter

156

FrequencyMeter

Individual Circuit Breaker Switches for floodlights

110V Socket


Lighting Towers Mini Tower Light Kit c/w 6kVA Generating Set Key Features Lamp type Power Illuminated area Mast Lifting system Construction material Engine Tank capacity Running time Noise level AC output Output sockets Manual trolley Tower min dimensions Tower max dimensions Dry weight Certified wind proof

Metal halide (LED optional) 4 x 150W 1800m2 (18 lux average) 5.5m Manual winch Zinc plated steel Yanmar L100 diesel, electric starter 23 ltr with bunded base 19 hours 92 Lwa 67 dbA 5 kW 110V - 5 kW 230V 1 x 32A 1 x 16A 110V 1 x 32A 230V c/w folding handles L-1480 x W-1090 x H-2180mm L-1730 x W-1570 x H-5500mm 450 Kg Up to 50 mph

Control Panel:

Starter Key

Low Pressure Protection (Oil)

Low Fuel Protection

Circuit Breaker

Multifunction LED Display:

Order Code: 35.SL55G-MH4-2

Hours-Meter

Voltmeter

Battery Voltmeter

157

FrequencyMeter

Individual Circuit Breaker Switches for floodlights

230V & 110V Sockets


Lighting Towers Lighting Kit Key Features • • • • • • • • • • •

Zinc plated telescopic mast 340° manual rotation of the tower Wind proof up to 80 km/h Base with 4 x adjustable stabilisers, two extendable Three phase power supply plug CEE 32A/ 400V/ 5P Two axes manually adjustable floodlights Safety valve for lowering the tower in case of hydraulic system failure Lifting hooks and forklift pockets Switches to on/off for lamps Hydraulic raise/lower Meets EC directives

Order Code: TFCUBE

Light and Energy Hydraulic lifting with generating set Key Features • • • • • • • •

Single point lifting eye and forklift pockets Meets EC directives for noise and safety Zinc plated telescopic mast Safety valve for lowering the tower in case of hydraulic system failure Engine protection EP6 Bunded base Spark arrestor Super silenced

Order Code: TF119Y

Lighting Kit Key Features • Zinc plated telescopic mast • Manual winch raise/lower • Wind proof up to 80 km/h with generator having weight ≥ 80 Kg • Two axes manually adjustable floodlights • Trolley with wheels and handles • ON/OFF Switches one for each lamp • Two axes manually adjustable floodlights • Safety lock • Lifting hooks and forklift pockets • Frame prepared for installing a generating set from 4 to 7 kVA • Meets EC directives Order Code: TFNM5.5

158


CONTENTS

Page

EXACT

159-173

PipeCut System Machines

162-164

PipeCut & Bevel System

165

PipeBevel System

165

PipeCut System for Plastic Pipes

166

PipeCut System for Thin Wall Spiral Ducting

166

Cordless Battery Machines for Metal & Plastic 167-168 PipeBench 170 System & Accessories

168-169

Saw Blades & Diamond Discs

170-171

Accessories

172-173

Pipe Cutting Systems


Effective, safe and easy to use

- bringing pipe cutting and finishing into the 21st century EXACT PIPE CUTTING SYSTEM: USER FRIENDLY INNOVATION In 2002 Exact Tools introduced an innovative system for cutting and finishing metal, plastic and ventilation pipes. The exact pipe cutting system is revolutionising the efficiency of pipe cutting whilst at the same time increasing safety and working comfort, raising the bar for modern construction standards. RIGHT FIRST TIME AND READY FOR USE With the Exact pipe cutting system, pipe cutting is improved beyond comparison. The Exact pipe cutters complete the work in a fraction of the time taken using alternative methods. In addition, the quality of the finished cut is so clean and straight that normally no extra shaping or rework is required. The pipe cutters are light and easy to move so work can be carried out wherever it is needed. SAFETY BENEFITS ALSO ENHANCE PERFORMANCE AND PRODUCTIVITY When cutting metal pipes the Exact pipe cutters create virtually no sparks. As the cutting process is a cold cut, the cutting edge/surface does not heat up, avoiding as an example in the case of cast iron pipes the possibility of damage of the pipe or inside coating. The method is much safer for workers. It also means that the pipe can be cut at the point of installation without fear of fire hazards or of damage to other building materials.

LIGHT, FAST, EASY - PROVIDING WORKING COMFORT THAT LASTS A LIFETIME When using the Exact pipe cutting system no longer will you have to move heavy tools or pipes into all different positions. The pipe cutters require only a gentle, stable rotation. The light and comfortable system eliminates any risks to health that come from the movement of heavy tools or difficult to use equipment - major causes of physical injuries over the years.


Once youĘźve tried Exact, there is no turning back

INVEST IN COMFORT: INVEST IN YOUR HEALTH Before the introduction of the Exact pipe cutting system there had been no innovation in the practice of cutting pipes for decades. Often workers had to use an angle grinder that is not only inaccurate but also presents a fire safety hazard.

- Arttu Starkki, Plumber

Exact tools pipe saw is able to cut 10 clean pipe cuts in the same time an angle grinder produces one rough cut

SUPERIOR SPEED In normal, working environments on site the speed of the Exact pipe cutting system is revolutionary when compared to earlier pipe cutting methods. When the cutting has been finished eg. with an angle grinder, very often the pipe is still not ready to be welded or connected but a cumbersome and time consuming process of grinding the pipe must be performed. With certain Exact pipe cutting models it is possible to cut or bevel or cut and bevel at the same time, leaving a cutting surface that is straight, clean and ready to be connected. All models produce a clean cut surface. HOW DO YOU WANT TO WORK? It's a simple choice. Pipe cutting and finishing can be quick, safe and comfortable. Alternatively it can be slow heavy and, in the long run, detrimental to your health. Exact tools has given everybody the choice - so don't suffer in silence. The Exact pipe cutting system offers innovative tools for the cutting and finishing of metal, plastic and ventilation pipes. The common characteristics of all Exact tools are their quick operation, they're lightweight and they're sophisticated comfort for users.

EVERYTHING YOU NEED IN ONE SHOULDER BAG

1.

The PipeCut system is supplied complete with: 1. PipeCut shoulder bag 2. Exact PipeCut pipe saw 3. Pipe supports x 4 (not included with the V1000) 4. Operating instructions manual 5. Allen keys 5mm and 2mm fitted to the machine 6. TCT blade fitted on the machine 7. DVD-video disc containing instructions and demonstrations Battery operated pipe saws also include: 2 x 18V 4.0Ah Li-ion batteries & charger

2.

4. 5.

3.

6.

7.


PipeCut System Machines PipeCut 170 & 170E

PipeCut 170

PipeCut 170E

Lightweight and handy PipeCut 170 has a wide cutting range even though it weighs only 5.7Kg. It can be used for cutting both metal and plastic pipes. It is very comfortable and light to use and it cuts pipes extremely fast.

Powerful, lightweight and handy PipeCut 170E can be used for cutting both metal and plastic pipes. Due to its adjustable speed and steady torque feature it is ideal for cutting stainless steel and cast iron pipes. It offers high end performance for pipe fabrication professionals.

Suitable For I Voltage/Power/Current II Voltage/Power/Current No-Load Speed Blade Diameter Mounting Bore Range of Use Max. Pipe Wall Weight Automatic Fuse

Suitable For I Voltage/Power/Current II Voltage/Power/Current No-Load Speed Blade Diameter Mounting Bore Range of Use Max. Pipe Wall Weight Adjustable Motor Speed

All Materials 220-240V 110-120V 4000 r/min 140mm 62mm 15 - 170mm Steel 6mm 5.7 Kg

1010W 950W

Plastic 14mm

Complete with: • PipeCut 170 Saw • TCT 140 Blade • Pipe Support x 4 • Instructions • Allen Keys 5mm & 2mm Recommended Blades/Discs: • TCT 140 • Cermet 140 Order Code: 7010462-110

4.7A 8.4A

• Shoulder Bag • DVD - video

• Diamond X140

All Materials 220-240V 1200W 110-120V 1010W 1600 - 3500 r/min 140mm 62mm 15 - 170mm Steel 8mm Plastic 14mm 5.7 Kg

Complete with: • PipeCut 170E Saw • TCT 140 Blade • Pipe Support x 4 • Instructions • Allen Keys 5mm & 2mm Recommended Blades/Discs: • TCT 140 • Cermet 140 Order Code: 7010463-110

162

5.6A 9.2A

• Shoulder Bag • DVD - video

• Diamond X140


PipeCut System Machines PipeCut 220E & 280E

PipeCut 220E

PipeCut 280E

Power, plus a wide cutting capacity with PipeCut 220E. It can be used for cutting both metal and plastic pipes; the machine has adjustable motor speed and constant torque. Due to its robust design it is ideal for use in both the workshop or on site for a multitude of different pipe applications.

Ideal for cutting metal pipes because of its two speed selection, automatic fuse and torque control. It works well even with the hardest cast iron pipes. It is also suitable for cutting plastic pipes because it can cut very thick pipe walls and it can be attached to a vacuum cleaner when cutting plastic pipe material.

Suitable For I Voltage/Power/Current II Voltage/Power/Current No-Load Speed Blade Diameter Mounting Bore Range of Use Max. Pipe Wall Weight Adjustable Motor Speed

Suitable For I Voltage/Power/Current II Voltage/Power/Current No-Load Speed Blade Diameter Mounting Bore Range of Use Max. Pipe Wall Weight Adjustable Motor Speed

All Materials 220-240V 1200W 110-120V 1010W 1600 - 3500 r/min 140mm 62mm 15 - 220mm Steel 8mm Plastic 14mm 6 Kg

Complete with: • PipeCut 220E Saw • TCT 140 Blade • Pipe Support x 4 • Instructions • Allen Keys 5mm & 2mm Recommended Blades/Discs: • TCT 140 • Cermet 140 Order Code: 7010437-110

5.6A 9.2A

• Shoulder Bag • DVD - video

• Diamond X140

All Materials 220-240V 110-120V 1 = 2900 r/min 2 = 3900 r/min 165mm 62mm 40 - 280mm Steel 10mm 9 Kg

1750W 1700W

Plastic 38mm

Complete with: • PipeCut 280E Saw • TCT 165 Blade • Pipe Support x 4 • Instructions • Allen Keys 5mm & 2mm Recommended Blades/Discs: • TCT 165 • Cermet 165 Order Code: 7010429-110

163

8A 15A

• Shoulder Bag • DVD - video

• Diamond X165


PipeCut System Machines PipeCut 360E & 410E

PipeCut 360E

PipeCut 410E

Features include two-stage motor speed control, constant torque, soft start and automatic overload protection. PipeCut 360E cuts easily even when cutting the toughest cast iron pipes. When cutting plastic pipes it can be attached to a vacuum cleaner for collection of the plastic chips at source during operation. It has a robust design and construction to withstand even the most demanding of conditions.

The largest universal pipe saw in the exact range. Features include two-stage motor speed control, constant torque, soft start and automatic overload protection. PipeCut 410E cuts easily, even when cutting the toughest cast iron pipes. When cutting plastic pipes it can be attached to a vacuum cleaner for collection of the plastic chips at source during operation. It has a robust design and construction to withstand even the most demanding of conditions.

Suitable For I Voltage/Power/Current II Voltage/Power/Current No-Load Speed Blade Diameter Mounting Bore Range of Use Max. Pipe Wall Weight Adjustable Motor Speed

Suitable For I Voltage/Power/Current II Voltage/Power/Current No-Load Speed Blade Diameter Mounting Bore Range of Use Max. Pipe Wall Weight Adjustable Motor Speed

All Materials 220-240V 110-120V 1= 2900 r/min 2= 3900 r/min 165mm 62mm 75 - 360mm Steel 10mm 13.5 Kg

1750W 1700W

Plastic 38mm

Complete with: • PipeCut 360E Saw • TCT 165 Blade • Pipe Support x 4 • Instructions • Allen Keys 5mm & 2mm Recommended Blades/Discs: • TCT 165 • Cermet 165 Order Code: 7010431-110

8A 15A

• Shoulder Bag • DVD - video

• Diamond X165

All Materials 220-240V 110-120V 1= 2900 r/min 2= 3900 r/min 165mm 62mm 75 - 410mm Steel 10mm 13.5 Kg

1750W 1700W

Plastic 38mm

Complete with: • PipeCut 410E Saw • TCT 165 Blade • Pipe Support x 4 • Instructions • Allen Keys 5mm & 2mm Recommended Blades/Discs: • TCT 165 • Cermet 165 Order Code: 7010410-110

164

8A 15A

• Shoulder Bag • DVD - video

• Diamond X165


PipeCut & Bevel System Machines PipeCut + Bevel 170E & PipeBevel 220

PipeCut + Bevel 170E

PipeBevel 220

PipeCut+Bevel170E does something that a portable power tool has never done before: cuts and bevels cast iron pipes in one process due to the cleverly designed diamond disc, you can adjust it to make correct bevels to all commonly used pipe dimensions. When you need to connect pipes with socket joints the PipeCut+Bevel 170E saves time and money and prevents any leaks in the connected pipes. It is suitable also for PVC and other plastic pipes.

Professional Pipe Beveller for on-site welding applications. Continuous good results for on-site pipe bevelling applications with Exact’s PipeBevel you can easily make fast and accurate welding bevels to pipes in a variety of materials. The user interface of the machine is similar to Exact pipe saws, which makes it easy for the operator to adapt after cutting the pipe with any Exact pipe saw. The cutting head of the beveller has 3 cutting tips, each of them having 4 cutting edges to rotate once becoming blunt, so it is economical to use. The cutting heads are available in most commonly used bevel angles (30°, 37.5° and 45°). It is also possible to make different ‘tailored’ bevel angles if required. There is also a stopper feature, that enables the operator to make similar additional bevels to the same pipe O/D.

Suitable For I Voltage/Power/Current No-Load Speed Blade Diameter Mounting Bore Range of Use Max. Pipe Wall Weight

Complete with: • PipeCut 170E Saw • Pipe Support x 4 • DVD - video

Cast Iron & Plastic 230V 1200W 1600 - 3500 r/min 140mm 62mm 15 - 170mm Steel 8mm Plastic 14mm 5.7 Kg

8A

• Cut+Bevel Diamond Blade • Shoulder Bag • Instructions • Allen Keys 5mm & 2mm

Suitable For Voltage/Power/Current No-Load Speed Blade Holder Diameter Different bevel angles Range of Use Max. Pipe Wall Weight

Steel, Stainless Steel & Aluminium 220 - 240V 1400W 6.1A 7000 - 10500 r/min 48mm 30° / 37.5° / 45° 25 - 220mm 10mm 6.7 Kg

Recommended Blades/Discs: • Cut & Bevel Diamond Blade (7048118)

Complete with: • PipeBevel Beveller • Pipe Support x 2 • Shoulder Bag • Cutting head at desired angle (30°, 37.5° or 45°) • Allen Keys 5mm • Instructions • DVD - video

Order Code: 7048119-230

Order Code: 7048119-230

165


PipeCut System Machines PipeCut P400 & V1000

PipeCut P400 - Plastics

PipeCut V1000 - Spiral Ducting

A unique method for plastic pipe installations. You just need to cut around a pipe and you get a good 15° bevel at the same time. You can also use the PipeCut P400 saw for cutting or bevelling plastics.

Exact PipeCut V1000 offers ease of use and a huge size range for cutting spiral ducts. The cut ends are straight and ready to be connected. As an optional extra we have special pipe supports for the V1000 that can hold spiral ducts from 75 - 1000mm.

Suitable For I Voltage/Power/Current II Voltage/Power/Current No-Load Speed Blade Diameter Mounting Bore Range of Use Max. Pipe Wall Weight

Plastic Only 220-240V 110-120V 4000 r/min 148 / 150mm 62mm 100 - 400mm Cut 25mm 6 Kg

1010W 950W

4.7A 8.4A

Cut & Bevel 22mm

Suitable For I Voltage/Power/Current II Voltage/Power/Current No-Load Speed Blade Diameter Mounting Bore Range of Use Max. Pipe Wall Weight

Ventilation Pipes Only 220-240V 1010W 110-120V 950W 4000 r/min 155mm 62mm 75 - 1000mm Spiral 1.5mm Seam 6mm 6 Kg

Complete with: • PipeCut P400 Saw • TCT P150 Blade • Cut & Bevel Blade • Shoulder Bag • Pipe Supports (2 single, 1 double) • Instructions • DVD - video • Allen Keys 5mm

Complete with: • PipeCut V1000 Saw • Cermet V155 Blade • Shoulder Bag • Instructions • DVD - video • Allen Keys 5mm & 2mm Optional Extra: Pipe Supports x 3

Recommended Blades/Discs: • TCT 150 • Cut & Bevel 150 (7010499)

Recommended Blades/Discs: • Cermet V155

Order Code: 7010401-110

Order Code: 7010402-110

166

4.7A 8.4A


Cordless Battery Machines PipeCut 170B & P400B

PipeCut 170B

PipeCut P400B - Plastics

Lightweight and handy the PipeCut 170 is now available also in battery version. You cannot find an easier, faster and safer way for cordless pipe cutting. The powerful 18V/4.0 Ah battery enables cutting of steel, stainless steel as well as copper and plastic pipes in any place at any time efficiently. The range of use is the same as with the AC powered model (15mm –170mm / 0.6“- 6.7“).

Cut and bevel plastic pipes on the edge of the ditch in one go. The cordless PipeCut P400 battery makes it possible. Cutting with or without bevel makes the pipe handling and installation unbelievably easy and fast. The two powerful 18V/4.0 Ah batteries guarantee that you can work a long time without the need to charge the battery. You can cut and bevel all plastic pipes ranging from 100mm OD up to 400mm OD with the PipeCut P400 battery

Suitable For Voltage No-Load Speed Blade Diameter Mounting Bore Range of Use Max. Pipe Wall Weight

Suitable For Voltage No-Load Speed Blade Diameter Mounting Bore Range of Use Max. Pipe Wall Weight

All Materials 18V / DC 3500 r/min 140mm 62mm 15 - 170mm Steel 6mm 5.2 / 6 Kg

Complete with: • PipeCut 170B Saw • Shoulder Bag • Cermet 140 Thin Blade • Allen Keys 5mm & 2mm

Plastic 14mm

• Pipe Support x 4 • Instructions • DVD - video

Plastic Only 18V / DC 3500 r/min 148/150mm 62mm 100 - 400mm Cut 25mm 6.2 / 7 Kg

Cut & Bevel 22mm

Complete with: • PipeCut P400B Saw • Shoulder Bag • Pipe Support x 4 • Cut & Bevel 150 Blade • TCT 150 Blade • Instructions • Allen Keys 5mm • DVD - video

Recommended Blades/Discs: • Cermet 140 Thin (7011102)

Recommended Blades/Discs: • TCT P150 • Cut & Bevel 150

Order Code: 7048115

Order Code: 7048117

167


Cordless Battery Machines & PipeBench System PipeCut V1000B & PipeBench 170

PipeCut V1000B - Spiral Ducting

PipeBench 170

Unique method for plastic pipe installations. You just need to cut around a pipe and you get nice 15° bevel at the same time. You can use the PipeCut P400 saw for cutting only or for just bevelling plastics.

PipeBench 170 is a real mate at renovation sites and it is also very handy for onsite pipe assembly jobs. It is lightweight and easy to carry anywhere you need to work with pipes. For use with 170, 170E, 220E models.

PipeBench 170 Cutting Set Complete with: • PipeBench 170 • Pipe Support x 4 • Tool Bag

Order Code: 7010506

PipeBench 170 Cutting & Gripping Set Complete with: • PipeBench 170 • Pipe Support x 4 • Tool Bag • Chain Vice

Order Code: 7010507

PipeBench 170 Complete Set Suitable For Voltage No-Load Speed Blade Diameter Mounting Bore Range of Use Max. Pipe Wall Weight

Ventilation Pipes Only 18V / DC 3500 r/min 155mm 65mm 75 - 1000mm Spiral 1.5mm Seam 6mm 6.2 / 7 Kg

Complete with: • PipeCut V1000B Saw • Cermet V155 Blade • Shoulder Bag • Instructions • DVD - video • Allen Keys 5mm & 2mm Optional Extra: Pipe Supports x 3 Recommended Blades/Discs: • Cermet V155 Order Code: 7048116

Complete with: • PipeBench 170 • Pipe Support x 4 • Tool Bag • Chain Vice • Work Table • Chip Tray Order Code: 7010505

Models

170, 170E, 220E

Capacity OD 15 - 170mm Max Load 100 Kg Weight 12.1 Kg Length 1180 - 2510mm Height 700mm Working Height 875 - 1030mm Material Steel, Aluminium, Plastic

168


PipeBench System Accessories

7010495

7010510

7010501

7010503

7010504

7010510

Pipe Support is intended to support the pipe properly and to let it roll when cutting. The cutting takes place in the middle of 2 pairs. Max OD 170mm

7010501

Chain Vice is used to hold the pipe firmly for example when making a thread or when welding parts together. Max OD 170mm.

7010502

Work Table is used for multiple types of work. A handy work surface you can drill holes to it to mount a vice. Dimensions: 400mm x 250mm

7010502

7010503

Chip tray is used when you do not want to mess up your working area. It collects most of the chips when sawing the pipe or making a thread.

7010504

Tool Bag allows you to store and carry all the tools you may need for pipe installations. Designed to store all of the PipeBench accessories.

169


Saw Blades & Diamond Discs

140 mm Blades & Discs for Models: 170, 170E, 170B, 170C+B, 220E

TCT Blades

Cermet Blades

Diamond Discs

Blades with tungsten carbide tips for general use. Suitable for cutting steel, copper, aluminium and plastic

Blades with ceramic tips for heavy duty applications, especially for cutting stainless steel and acid proof steel & aluminium

Heavy duty special diamond discs only to be used for cutting cast iron pipes

7010486

70104862

TCT 140

TCT Z140 - 5pk

7010496-10

7011102

Cermet 140

Cermet 140 - 5pk

Cermet 140 - 10pk

Cermet 140 - Thin

70104501

7010491

7010492

Cermet X140 (Heavy Duty)

Diamond 140

Diamond X140 (Heavy Duty)

7048118

7011100

Diamond 140 Cut & Bevel

Cermet ALU 140

70104861 TCT Z140 - 10pk

7010496-5

7010496

Ă&#x2DC;

Bore

Kerf

Body

Teeth

For Material

Suitable For

TCT140

140

62

1.8

1.5

46

Steel, Copper, Plastics

170, 170E, 200, 220E

TCT Z140

140

62

1.8

1.4

38

Steel, Copper, Plastics

170, 170E, 200, 220E

Cermet 140

140

62

1.8

1.4

46

Stainless Steel, Steel, Copper, Plastics

170, 170E, 200, 220E

Cermet X140

140

62

1.8

1.4

46

Stainless Steel, Steel, Copper, Plastics

170, 170E, 200, 220E

Cermet 140 Thin

140

62

1.4

1.2

46

Stainless Steel, Steel, Copper, Plastics

170B

Diamond X140

140

62

2.7

1.5

-

Cast Iron, Ductile (nodular cast iron)

170, 170E, 200, 220E

Alu 140

140

62

2.5

1.8

36

Aluminium

170, 170E, 200, 220E

170


Saw Blades & Diamond Discs

165 mm Blades & Discs for Models: 280E, 360E, 410E

7010487

7010497

TCT 165

Cermet 165

70104502 Cermet X165 (Heavy Duty)

Ø

Bore Kerf Body Teeth

7010493

7011101

Diamond X165 (Heavy Duty)

Alu 165

For Material

Suitable For

TCT165

165

62

1.8

1.4

52

Steel, Copper, Plastics

280E, 360E, 410E

Cermet 165

165

62

1.8

1.4

52

Stainless Steel, Steel, Copper, Plastics

280E, 360E, 410E

Cermet X165

165

62

1.8

1.4

52

Stainless Steel, Steel, Copper, Plastics

280E, 360E, 410E

Diamond X165

165

62

2.7

1.5

-

Cast Iron, Ductile (nodular cast iron)

280E, 360E, 410E

Alu 165

165

62

2.5

1.8

42

Aluminium

280E, 360E, 410E

TCT P165

165

62

1.8

1.4

40

Plastics (PE, PP, PVC etc.)

280E, 360E, 410E

7010490 TCT P165

Special Blades & Discs

for Models: P400, P400B, V1000, V1000B

7010498

7010489

7010499

Cermet V155 Spiral Duct

TCT P150 Plastics

Cut & Bevel Plastics

Ø

Bore

Kerf

Cermet V155

155

65

1.6

Body Teeth 1.4

TCT P150

150

62

1.8

1.4

Cut Bevel

148

62

2/30

58

For Material

Suitable For

Spiral Ducting

V1000, V1000B

40

Plastics (PE, PP, PVC etc.)

P400

40/8

Plastics (PE, PP, PVC etc.)

P400

171


General Accessories

7044828 Smart Charger 100 for cordless models

7010RTD

7010POS

Lithium Ion Battery 1.8V - 4.0Ah

RTD Foamcut Spray Cutting Lubricant - Alu Blades

POS Metal Display Stand

11188-10

7044829

11009-10

11191-10

Pipe Support 170

Pipe Support 220

Pipe Support 360 Single

Pipe Support 360 Double

11902-00

11903-00

11792-10

7010464

Pipe Support V1000 Adjustable

Pipe Support Complete Set ( 3pcs & Site Bag)

11605-10

Pipe Support P400 Single

Pipe Support P400 Double

Capacity Loading Capacity Weight Material Max. pipe OD

Dimensions (w x d x h) (mm)

Suitable with models 170, 170E

Pipe Support 170

170mm

190 Kg (4pcs)

0.46 Kg

Aluminium, Plastic

180 x 255 x 84

Pipe Support 280

280mm

314 Kg (4pcs)

0.83 Kg

Aluminium, Plastic

229 x 184 x 89

220, 280E

Pipe Support 360 Single

360mm

1.72 Kg

Steel, Plastic

260 x 230 x 115

360, 360E, 410E

Pipe Support 360 Double

360mm

3.19 Kg

Steel, Plastic

260 x 340 x 115

360, 360E, 410E

Pipe Support P400 Single

400mm

1.25 Kg

Steel, Plastic

300 x 210 x 132

P400

Pipe Support P400 Double

400mm

1.87 Kg

Steel, Plastic

300 x 380 x 132

P400

(Closed) 25.9 x 16.5 x 12.9 (Open) 39.4 x 25.5 x 16.4

V1000

465 Kg

Pipe Support V1000 Adjustable 1000mm 2.77 Kg Steel, Plastic

172


General Accessories

11761-10

11581-10

Nylon Site Bag 1 for PipeCut machines V1000 and P400 Dimensions (wxdxh) 400 x 250 x 260mm

Nylon Site Bag 2 for PipeCutting System 170 series Dimensions (wxdxh) 500 x 240 x 270mm

10973-11

101E3302

Nylon Site Bag 3 for Pipe Cutting System 220E, PipeCut machine 360E, Pipe Support V1000 set and PipeBench accessory Dimensions (wxdxh) 540 x 250 x 290mm

Nylon Site Bag 4 for Pipe Cutting System 280E Dimensions (wxdxh) 590 x 250 x 280mm

173


CONTENTS Page

AUTOSTAR 174-179

MIG 175-176 AC/DC TIG

177 YEAR

PLASMA 177

WARRANTY

Spot Welding Systems

178-179

On All Models


Welders Autostar MIG 160 Key Features • • • • • •

Highly portable compact MIG welder Takes 5Kg wire spools 0.6mm - 0.8mm Ideal for the bodyshop and automotive workshop as well as site work Welds steel, stainless steel, aluminium and flux cored wire Professional inverter with high duty cycle for extended use but with low input power requirement Digital control gives excellent welding conditions - very easy to set and use

Input Voltage (V) Welding Current (A) Duty Cycle @ 35% (A) Weight (Kg)

230 25 -160 160 12.5

Complete with • Euro connect MIG torch • Work return lead & clamp • Gas regulator

Optional Trolley Order Code: AS-T Trolley Order Code: JIT-01

Order Code: AS-160

Eurostar MIG 200 Key Features • • • •

The Eurostar MIG 200 with its powerful output is a rugged machine suitable for heavy use in a car repair shop or in light maintenance fields Easily moved around the work place this machine can weld steel, stainless steel, aluminium and perform MIG BRAZING The cabinet can house 5 kg or 15 kg reels of wire and is equipped with 0.6mm & 0.8mm feed rolls Electronic wire speed control - 6 voltage steps

Input Voltage (V) Welding Current (A) Duty Cycle @ 20% (A) Weight (Kg)

Order Code: Euro 200

175

230 30 - 200 180 40

Complete with • 3m Euro connect torch • Work return lead • Gas regulator


Welders Autostar MIG 200 Key Features • • • • • • •

MIG/MMA welding power source with high duty cycle for professional users MIG welding 0.6mm - 0.8mm wires - steel, stainless steel, aluminium and flux cored wire Takes 5 or 15 kg reels Stick electrode (MMA) welding rods up to 4.0mm Easily moved around the workshop or garage Ready for use with optional spool gun - great for soft wire feed and extended distance from machine Precise inverter control gives superb arc characteristics and is easy to set up and use

Optional Spool gun with 6m lead Order Code: JSG-01 3m welding lead set Order Code: JCS325

Input Voltage (V) Welding Current (A) Duty Cycle @ 35% (A) Weight (Kg)

230 25 - 200 200 45

Complete with • Euro connect MIG torch • Work return lead & clamp • Gas regulator

Order Code: AS-200

Autostar MIG 250 Key Features • • • • • • • •

High output, high performance MIG/MMA welding power source 250A from 32A 230V supply allows the welding of thick section steel quickly and for prolonged periods Professional quality inverter gives excellent low spatter output even on thin materials Takes 15 Kg spools Compact dimensions for easy movement or transport Suitable for commercial vehicles, agriculture and light fabrication Welds 1.6mm - 5.0mm electrodes in MMA Very easy to obtain high quality welding standards

Input Voltage (V) Welding Current (A) Duty Cycle @ 30% (A) Weight (Kg)

230 15-250 250 26.8

Complete with • • •

Heavy duty Euro Connect MIG torch Work return lead & clamp Gas regulator

Optional Trolley Order Code: JMT-AS 3m welding lead set Order Code: JCS325

Order Code: AS-250

176


Welders Autostar TIG AC/DC 200 Pulse Key Features • • • •

High quality IGBT inverter for reliable professional use in TIG and MMA AC and DC output with pulse + AC balance control gives great weld beads on aluminium, stainless steel and mild steels Easy to use and set up with clear controls Compact and lightweight suitable for the workshop or on the move

Input Voltage (V) Output AC or DC (A) Duty Cycle @ 25% Weight (Kg)

230 TIG 5-200 MMA 10-160 200A (TIG) 14

Optional Trolley Order Code: AS-T Trolley Order Code: JIT-01 Foot Control Order Code: JFC-05 3m welding lead set Order Code: JCS325

Complete with • Air Cooled TIG torch • Argon regulator • Work return lead & clamp Order Code: AS-200 AC/DC

Autostar Cut 40 Plasma Cutter Key Features • • • •

High quality inverter power source Compact dimensions and lightweight for easy manoeuvrability and transportation Output can be adjusted according to cut thickness or travel speed HF Pilot arc ignition

Input Voltage (V) Output Current (A) Cut Capacity in Steel (mm) Air Requirement Weight (Kg)

230 40 10 4 CFM @ 5 bar 12

Complete with • High quality PLASMA torch with safety connection system • Air regulator • Work return lead & clamp Order Code: AS-CUT40

177


Welders Spotter 3460

4500A Multi Function Spotter Key Features • • • • • • •

Supplied with 1.6m multi function gun and work return lead Single sided spot, welds rivets, screws, trim studs, washers and pins Dent pulling attachment Heat shrinking Rapid dent pulling using 3 point star directly Extremely versatile for use in car bodyshops Kit of accessories and consumables

Input Voltage (V) Nominal Power at 50% (kVA) Maximum Welding Power (kVA) Short Circuit Secondary Current (kA) Protection/Insulation Class Weight (Kg) Order Code: 3460

COBRA EVO Key Features • • • • •

DC current welding stations featuring inverter technology USB port for upgrading and storage of welding data which can then be used on a PC Automatic proportional valve for managing the force at the electrodes New ergonomically designed trolley equipped with protected wheels providing greater stability Water cooled

Input Voltage 3 Phase (V) Nominal Power at 50% Duty Cycle (kVA) Fuse (Delayed Action) (A) Compressed Air (Bar) Maximum Secondary Current (kA) No Load Secondary Voltage (V) Weld Time (S) Protection/Insulation Class Weight (Kg)

3650EVO 3655E2 400 25 35 8 9 14 0.01-2 IP21 150

400 25 40 8 12 15 0.01-2 IP21 150

Order Code: 3650EVO Order Code: 3655E2

178

230 5 20 4.5 IP21 28


Welders RED BULL 36 EZ

RHINO

Key Features

Key Features

• • • • • • • •

• • • •

Smart mode for easy setting Water cooling system Supporting arm includes a balancer Stable, compact and ergonomic system Touch screen welding control unit Full control for expert parameter setting USB interface available to easily export all data relevant to the performed welded spots Also available with high pressure 700 daN gun

36EZ

Input Voltage 3 Phase (V) Fuse (Delayed Action) (A) Maximum Secondary Current (kA) Maximum Electrode Force (daN) Protection/Insulation Class Weight (Kg)

400 25-32 14 450 IP21 140

Easy basic operator adjustment Expert for full operator parameter input Smart computer adjusted parameters with minimal operator input Smart plus full computer adjusted parameters

3664 3664P

Input Voltage 3 Phase (V) Frequency (Hz) Nominal Power at 50% (kVA) Maximum Welding Power (kVA) Maximum Secondary Current (kA) Thermal Current 100% (kA) No Load Secondary Voltage (V) Maximum Electrode Force (daN) Recognition Sensor Protection/Insulation Class Weight (Kg)

400 50/60 19 60 14 1.8 8.7 450 S IP21 130

Order Code: 3664 Order Code: 36EZ

Order Code: 3664P

179

400 50/60 19 60 14 1.8 8.7 700 S IP21 130


CONTENTS Page

Pro-Cut 1000 Plasma Cutting Tables 180-182

CNC Plasma Cutting Tables Accessories Optional Jasic Plasma Cutting Machines

181 181-182 182


Plasma Cutting Tables Specially engineered for educational sites (training centres/colleges), smaller workshops, metal fabricators, repairers and the design industry for detailed metal art

CNC Cutting Table Package

CNC Cutting Table Package with torch height control

Complete with: • Laptop (15.6” 8GB RAM) • Pre-installed software • Accessories*

Complete with: • Laptop (15.6” 8GB RAM) • Pre-installed software • Accessories*

Order Code: AT-70001

Order Code: AT-70001THC

*Accessories Included: AT-70003 AT-70004 AT-70008 AT-70009 AT-70005

181

Water tank kit Fume extraction kit 8pc spacer with locking mechanism 3pc flameproof cable sheaths Stand for laptop computer


Key Features • • • • • •

1000mm x 1000mm (cutting area) 230V 50/60 HZ single phase power supply Cutting speed - 6000mm/min Cutting table features ‘collision stop’ torch system Electronic control unit Intuitive software in 6 languages allows the user to quickly and easily create design files even with limited experience and then move on directly to the cutting phase in minimum time

AT-70005 Laptop Computer Stand

Input Voltage (single phase) 230V AC 50/60 HZ Motors 3 micro type stepping motors -3.0A Axis 2 Axis: 2 motors (Axis X) 1 motor (Axis Y) Cutting Area 1000mm x 1000mm Cutting Speed (max) 6000mm per minute Control System Laptop with USB interface Max Weight on Bed 160 Kg Torch Positioning tube with lift control for torch with rack Dimensions (L x D x H) 1400 x 1400 x 1200mm

15.6” Laptop (8GB RAM) c/w Pre-Installed Software

Optional JASIC Plasma Inverter Cutting Machine Order Code

Optional HF Shielding Controller (Required for use with HF Plasma Machines) Order Code: AT-70007

Plasma Machine Torch TM125 6m with rack Order Code: AT-70061

JP-45 JP-60 JP-80 JP-100 JP-160

Plasma Cut 45 PFC Plasma Cut 60 Plasma Cut 80 Plasma Cut 100 Plasma Cut 160

See JASIC section for more information

182


YOUR INDUSTRY LEADING BRANDS

MULTI PROCESS WELDING & CUTTING INVERTERS

TORCHES & CONSUMABLES

SPOT WELDING EQUIPMENT COLUMN • CABLE SUSPENDED • BALANCERS

ENGINE DRIVEN WELDERS GENERATING SETS LIGHTING TOWERS

GAS EQUIPMENT

AIR COMPRESSORS SPRAY GUNS & ACCESSORIES

HAND TOOLS

AIR POWER TOOLS

PIPE CUTTING SYSTEMS & ACCESSORIES

WILKINSON WELDING ACADEMY WELDER TRAINING www.wilkinson-welding-academy.com

BRANDS YOU CAN TRUST

183


CONTENTS

Page

STARPARTS MIG 184-233

Compatible Binzel MIG Torches & Consumables

186-203

Compatible Murex MIG Torches & Consumables

204-209

Compatible Tweco MIG Torches & Consumables

210-214

Compatible Bernard MIG Torches & Consumables

215-220

Compatible Tregaskiss MIG Torches & Consumables 221-225 Compatible ESAB MIG Torches & Consumables

226-229

Compatible Fronius MIG Consumables

230-231

Compatible Kemppi MIG Consumables

232-233


MIG TORCHES


Titanium MIG Welding Torch Air Cooled Model: T150

Rating 180A Co2 / 150A Mixed Gases @ 60% Duty Cycle EN60974-7 Wire Size 0.6mm to 1.0mm

Torch Packages T150-3 T150-4 T150-5 3 metre 4 metre 5 metre *Euro Fitting and Bladeswitch

1 10

3 2

4

9

5

7

13

12 11

6 8

Main Consumables

Code

Description

Pack Qty

1 2 3 4 5 6

SP1554 Swan Neck Complete SP1507 Tip Adaptor-Right Hand SP1507-LH Tip Adaptor-Left Hand SP1555 Insulation Sleeve SP1557 Shroud Spring SP1556 Insulator SP1570 Nozzle Conical SP1571 Nozzle Cylindrical SP1572 Nozzle Tapered SP1574 Spot Welding Nozzle

1 5 5 5 10 5 5 5 5 5

Contact Tips (ECU M6 x 25mm) 7

SP1506 SP1508 SP1509 SP1510

0.6mm Steel Wire 0.8mm Steel / 0.6mm Alum Wire 0.9mm Steel Wire 1.0mm Steel / 0.8mm Alum Wire

25 25 25 25

Liners (Steel Plastic Coated) 8

SP1539 SP1549 SP1559 SP2432 SP2442 SP2452

0.6 - 0.9mm x 3m - P.C Blue 0.6 - 0.9mm x 4m - P.C Blue 0.6 - 0.9mm x 5m - P.C Blue 1.0 - 1.2mm x 3m - P.C Red 1.0 - 1.2mm x 4m - P.C Red 1.0 - 1.2mm x 5m - P.C Red

1 1 1 1 1 1

Liners (PTFE)

Code

Description

SP1538T SP1548T SP1558T SP2432T SP2442T SP2452T SP1511 SP1517

0.6 - 0.8mm x 3m - P.C Blue 0.6 - 0.8mm x 4m - P.C Blue 0.6 - 0.8mm x 5m - P.C Blue 1.0 - 1.2mm x 3m - P.C Red 1.0 - 1.2mm x 4m - P.C Red 1.0 - 1.2mm x 5m - P.C Red Liner Collet Liner ‘O’ Ring

Pack Qty

1 1 1 1 1 1 5 10

Secondary Consumables 9 10 11 12 13

SP1625 SP1503 SP1504 SP1505 SP8005 SP1596 SP1597

Complete Bladeswitch Handle c/w Cable Support 1 Cable Assy 3m 1 Cable Assy 4m 1 Cable Assy 5m 1 Complete Euro Connection Kit c/w Support 1 Gun Plug ‘O’ Ring 10 Liner Retaining Nut 5

186


Titanium MIG Welding Torch Air Cooled Model: T240

Rating 250A Co2 / 220A Mixed Gases @ 60% Duty Cycle EN60974-7 Wire Size 0.8mm to 1.2mm

Torch Packages T240-3 T240-4 T240-5 3 metre 4 metre 5 metre *Euro Fitting and Bladeswitch

8

1 7 2 3

11

5

10

9

6

4

Liners (Steel Plastic Coated)

Main Consumables

Code

Description

1 2 3 4

SP2454 SP2458 SP2458W SP2481 SP2470 SP2471 SP2472

Swan Neck Complete Diffuser Black Diffuser White Tip Adaptor Nozzle Conical Nozzle Cylindrical Nozzle Tapered

Pack Qty

1 5 5 5 5 5 5

Contact Tips (ECU M6 x 28mm) 5 •

SP2408 SP2409 SP2410 SP2412

0.8mm Steel / 0.6mm Alum Wire 0.9mm Steel Wire 1.0mm Steel / 0.8mm Alum Wire 1.2mm Steel / 1.0mm Alum Wire

For specifically marked ALU Tips add 'A' after the part number eg: SP2410A

25 25 25 25

Contact Tips (CuCrZr M6 x 28mm)

SP2508 SP2509 SP2510 SP2512

0.8mm Steel / 0.6mm Alum Wire 0.9mm Steel Wire 1.0mm Steel / 0.8mm Alum Wire 1.2mm Steel / 1.0mm Alum Wire

25 25 25 25

Code

Description

6

SP1539 SP1549 SP1559 SP2432 SP2442 SP2452

0.6 - 0.9mm x 3m - P.C Blue 0.6 - 0.9mm x 4m - P.C Blue 0.6 - 0.9mm x 5m - P.C Blue 1.0 - 1.2mm x 3m - P.C Red 1.0 - 1.2mm x 4m - P.C Red 1.0 - 1.2mm x 5m - P.C Red

Pack Qty

1 1 1 1 1 1

0.6 - 0.8mm x 3m - P.C Blue 0.6 - 0.8mm x 4m - P.C Blue 0.6 - 0.8mm x 5m - P.C Blue 1.0 - 1.2mm x 3m - P.C Red 1.0 - 1.2mm x 4m - P.C Red 1.0 - 1.2mm x 5m - P.C Red Liner Collet Liner ‘O’ Ring

1 1 1 1 1 1 5 10

Liners (PTFE)

SP1538T SP1548T SP1558T SP2432T SP2442T SP2452T SP1511 SP1517

Secondary Consumables 7 8 9 10 11

SP1625 SP1503 SP1504 SP1505 SP8005 SP1596 SP1597

Complete Bladeswitch Handle c/w Cable Support 1 Cable Assy 3m 1 Cable Assy 4m 1 Cable Assy 5m 1 Complete Euro Connection Kit c/w Support 1 Gun Plug ‘O’ Ring 10 Liner Retaining Nut 5

187


Titanium MIG Welding Torch Air Cooled Model: T250

Rating 230A Co2 / 200A Mixed Gases @ 60% Duty Cycle EN60974-7 Wire Size 0.8mm to 1.2mm

Torch Packages T250-3 T250-4 T250-5 3 metre 4 metre 5 metre *Euro Fitting and Bladeswitch

1

2 3 5

8

7 11

10

9

6

4

8

Liners (Steel Plastic Coated)

Main Consumables

Code

Description

1 2 3 4

SP2554 SP2557 SP2581 SP2582 * SP2570 SP2571 SP2572 SP2574

Swan Neck Complete Shroud Spring Tip Adaptor M6 Tips Tip Adaptor M8 Tips Nozzle Conical Nozzle Cylindrical Nozzle Tapered Spot Welding Nozzle

Pack Qty

1 10 5 5 5 5 5 5

Contact Tips (ECU M6 x 28mm) 5 •

SP2408 SP2409 SP2410 SP2412

0.8mm Steel / 0.6mm Alum Wire 0.9mm Steel Wire 1.0mm Steel / 0.8mm Alum Wire 1.2mm Steel / 1.0mm Alum Wire

For specifically marked ALU Tips add 'A' after the part number eg: SP2410A

25 25 25 25

Contact Tips (CuCrZr M6 x 28mm)

SP2508 SP2509 SP2510 SP2512

0.8mm Steel / 0.6mm Alum Wire 0.9mm Steel Wire 1.0mm Steel / 0.8mm Alum Wire 1.2mm Steel / 1.0mm Alum Wire

25 25 25 25

Code

Description

6

SP1539 SP1549 SP1559 SP2432 SP2442 SP2452

0.6 - 0.9mm x 3m - P.C Blue 0.6 - 0.9mm x 4m - P.C Blue 0.6 - 0.9mm x 5m - P.C Blue 1.0 - 1.2mm x 3m - P.C Red 1.0 - 1.2mm x 4m - P.C Red 1.0 - 1.2mm x 5m - P.C Red

Pack Qty

1 1 1 1 1 1

0.6 - 0.8mm x 3m - P.C Blue 0.6 - 0.8mm x 4m - P.C Blue 0.6 - 0.8mm x 5m - P.C Blue 1.0 - 1.2mm x 3m - P.C Red 1.0 - 1.2mm x 4m - P.C Red 1.0 - 1.2mm x 5m - P.C Red Liner Collet Liner ‘O’ Ring

1 1 1 1 1 1 5 10

Liners (PTFE)

SP1538T SP1548T SP1558T SP2432T SP2442T SP2452T SP1511 SP1517

Secondary Consumables 7 8 9 10 11 •

SP1625 SP1503 SP1504 SP1505 SP8005 SP1596 SP1597

Complete Bladeswitch Handle c/w Cable Support 1 Cable Assy 3m 1 Cable Assy 4m 1 Cable Assy 5m 1 Complete Euro Connection Kit c/w Support 1 Gun Plug ‘O’ Ring 10 Liner Retaining Nut 5

For 8mm Threaded Tips Use SP38 / SP40 Series See Page 194 Item No. 6

188


Titanium MIG Welding Torch Air Cooled Model: T360

Rating 340A Co2 / 300A Mixed Gases @ 60% Duty Cycle EN60974-7 Wire Size 0.8mm to 1.6mm

Torch Packages T360-3 T360-4 T360-5 3 metre 4 metre 5 metre *Euro Fitting and Bladeswitch

8

1 7 11

10

9

2 6

3

8

5 4 Liners (Steel Plastic Coated) Main Consumables

Code

Description

1 2 3 4

SP3654 SP3658 SP3658W SP3658C SP3681 SP3683 * SP3682 SP3684 * SP3670 SP3671 SP3672 SP3673 SP3674

Swan Neck Complete Diffuser Black Diffuser White Diffuser Ceramic Tip Adaptor Short M6 Tips Tip Adaptor Short M8 Tips Tip Adaptor Long M6 Tips Tip Adaptor Long M8 Tips Nozzle Conical Nozzle Cylindrical Nozzle Tapered Nozzle Bottle Spot Welding Nozzle

Pack Qty

1 5 5 5 5 5 5 5 5 5 5 5 5

Contact Tips (ECU M6 x 28mm) 5 •

SP2408 SP2409 SP2410 SP2412 SP2414 SP2416

0.8mm Steel / 0.6mm Alum Wire 0.9mm Steel Wire 1.0mm Steel / 0.8mm Alum Wire 1.2mm Steel / 1.0mm Alum Wire 1.4mm Steel / 1.2mm Alum Wire 1.6mm Steel Wire

For specifically marked ALU Tips add 'A' after the part number eg: SP2410A

25 25 25 25 25 25

Contact Tips (CuCrZr M6 x 28mm)

SP2508 SP2509 SP2510 SP2512 SP2516

0.8mm Steel / 0.6mm Alum Wire 0.9mm Steel Wire 1.0mm Steel / 0.8mm Alum Wire 1.2mm Steel / 1.0mm Alum Wire 1.6mm Steel Wire

25 25 25 25 25

Code

Description

6

SP1539 SP1549 SP1559 SP2432 SP2442 SP2452 SP2436 SP2446 SP2456

0.6 - 0.9mm x 3m - P.C Blue 0.6 - 0.9mm x 4m - P.C Blue 0.6 - 0.9mm x 5m - P.C Blue 1.0 - 1.2mm x 3m - P.C Red 1.0 - 1.2mm x 4m - P.C Red 1.0 - 1.2mm x 5m - P.C Red 1.6mm x 3m - P.C Yellow 1.6mm x 4m - P.C Yellow 1.6mm x 5m - P.C Yellow

Pack Qty

1 1 1 1 1 1 1 1 1

0.6 - 0.8mm x 3m - Blue 0.6 - 0.8mm x 4m - Blue 0.6 - 0.8mm x 5m - Blue 1.0 - 1.2mm x 3m - Red 1.0 - 1.2mm x 4m - Red 1.0 - 1.2mm x 5m - Red 1.6mm x 3m - Yellow 1.6mm x 4m - Yellow 1.6mm x 5m - Yellow Liner Collet 0.6-1.2mm Liner Collet 1.6mm Liner ‘O’ Ring

1 1 1 1 1 1 1 1 1 5 5 10

Liners (PTFE)

SP1538T SP1548T SP1558T SP2432T SP2442T SP2452T SP2436T SP2446T SP2456T SP1511 SP1511-47 SP1517

Secondary Consumables 7 8 9 10 11

SP1625 SP1503 SP1504 SP1505 SP8005 SP1596 SP1597

Complete Bladeswitch Handle c/w Cable Support 1 Cable Assy 3m 1 Cable Assy 4m 1 Cable Assy 5m 1 Complete Euro Connection Kit c/w Support 1 Gun Plug ‘O’ Ring 10 Liner Retaining Nut 5

* For 8mm Threaded Tips Use SP38 / SP40 Series See Page 194 Item No. 6

189


Titanium MIG Welding Torch Water Cooled Model: T241

Rating 300A Co2 / 270A Mixed Gases @ 100% Duty Cycle EN60974-7 Wire Sizes 0.8mm to 1.2mm

Torch Packages T241-3 T241-4 T241-5 3 metre 4 metre 5 metre *Euro Fitting and Bladeswitch

1 7 8 2 10

3

9

5

11

4

11

13

14

6

8

12 Main Consumables

Code

Description

1 2 3 4

SP2454W SP2458 SP2458W SP2481 SP2470 SP2471 SP2472

Swan Neck Diffuser Black Diffuser White Tip Adaptor Nozzle Conical Nozzle Cylindrical Nozzle Tapered

Pack Qty

1 5 5 5 5 5 5

Contact Tips (ECU M6 x 28mm) 5 •

SP2408 SP2409 SP2410 SP2412

0.8mm Steel / 0.6mm Alum Wire 0.9mm Steel Wire 1.0mm Steel / 0.8mm Alum Wire 1.2mm Steel / 1.0mm Alum Wire

25 25 25 25

For specifically marked ALU Tips add 'A' after the part number eg: SP2410A

Contact Tips (CuCrZr M6 x 28mm)

SP2508 SP2509 SP2510 SP2512

0.8mm Steel / 0.6mm Alum Wire 0.9mm Steel Wire 1.0mm Steel / 0.8mm Alum Wire 1.2mm Steel / 1.0mm Alum Wire

25 25 25 25

Liners (Steel)

Code

Description

Pack Qty

6

SP3531 SP3541 SP3551 SP3532 SP3542 SP3552

0.8 - 1.0mm x 3m 0.8 - 1.0mm x 4m 0.8 - 1.0mm x 5m 1.2mm x 3m 1.0mm-1.2mm 1.2mm x 4m 1.0mm-1.2mm 1.2mm x 5m 1.0mm-1.2mm

1 1 1 1 1 1

Liners (PTFE) SP2432T 1.0 - 1.2mm x 3m 1 SP2442T 1.0 - 1.2mm x 4m 1 SP2452T 1.0 - 1.2mm x 5m 1 SP1511 Liner Collet 0.6mm-1.2mm 5 SP1511-47 Liner Collet 1.6mm 5 SP1517 Liner ‘O’ Ring 10

Secondary Consumables

Code

Description

7 8 9 10 11 12 13 14

SP1626 SP3503 SP3504 SP3505 SP3535 SP3545 SP3555 SP3537 SP3547 SP3557 SP3530 SP3540 SP3550 SP3533 SP3513 SP3523 SP3515 SP3526 SP8004 SP1596 SP1597

Bladeswitch Handle c/w Cable Support 1 Complete Cable Assy 3m 1 Complete Cable Assy 4m 1 Complete Cable Assy 5m 1 Power Cable Assy 3m 1 Power Cable Assy 4m 1 Power Cable Assy 5m 1 Outer Liner Assy 3m 1 Outer Liner Assy 4m 1 Outer Liner Assy 5m 1 Gas Hose 3m 1 Gas Hose 4m 1 Gas Hose 5m 1 Trigger Cable Per m 1 Canvas Cover Per m 1 Water Inlet Hose Per m 1 Water Outlet Hose 0.5m 1 Hose Nipple 10 Euro Connector Kit c/w Cable Support 1 Gun Plug ‘O' Ring 10 Liner Retaining Nut 5

190

Pack Qty


Titanium MIG Welding Torch Water Cooled Model: T401

Rating 400A Co2 / 350A Mixed Gases @ 100% Duty Cycle EN60974-7 Wire Size 0.8mm to 1.2mm

Torch Packages T401-3 T401-4 T401-5 3 metre 4 metre 5 metre *Euro Fitting and Bladeswitch

1 9 8

2 3

11

4

10

6 12 5 15

Main Consumables

Code

1 2 3 4 5

SP4054 Swan Neck SP4055 Insulating Washer SP3858 Diffuser Black SP3858W Diffuser White SP3858C Diffuser Ceramic SP4081 Tip Adaptor Short M8 Tips SP4082* Tip Adaptor M6 Tips SP4083 Tip Adaptor Long M8 Tips SP2670 Nozzle Conical SP2671 Nozzle Cylindrical SP2672 Nozzle Tapered

Description

7

SP3808 SP3809 SP3810 SP3812

1 10 5 5 5 5 5 5 5 5 5

0.8mm Steel / 0.6mm Alum Wire 0.9mm Steel Wire 1.0mm Steel / 0.8mm Alum Wire 1.2mm Steel / 1.0mm Alum Wire

25 25 25 25

For specifically marked ALU Tips add 'A' after the part number eg: SP3810A

Contact Tips (CuCrZr M8 x 30mm)

9

Pack Qty

Contact Tips (ECU M8 x 30mm) 6

12

14

SP4008 0.8mm Steel / 0.6mm Alum Wire 25 SP4010 1.0mm Steel / 0.8mm Alum Wire 25 SP4012 1.2mm Steel / 1.0mm Alum Wire 25

13 Liners (Steel)

Code

7

SP3531 SP3541 SP3551 SP3532 SP3542 SP3552

Description

Pack Qty

0.8 - 1.0mm x 3m 1 0.8 - 1.0mm x 4m 1 0.8 - 1.0mm x 5m 1 1.2mm x 3m 1.0mm-1.2mm 1 1.2mm x 4m 1.0mm-1.2mm 1 1.2mm x 5m 1.0mm-1.2mm 1

Liners (PTFE) SP2432T 1.0 - 1.2mm x 3m 1 SP2442T 1.0 - 1.2mm x 4m 1 SP2452T 1.0 - 1.2mm x 5m 1 SP1511 Liner Collet 0.6mm-1.2mm 5 SP1511-47 Liner Collet 1.6mm 5 SP1517 Liner ‘O’ Ring 10

Secondary Consumables Code

Description

8 SP1626 9 SP3503 SP3504 SP3505 SP3535 SP3545 SP3555 SP3537 SP3547 SP3557 SP3530 SP3540 SP3550 SP3533 SP3513 10 SP3523 11 SP3515 12 SP3526 13 SP8004 14 SP1596 15 SP1597

Bladeswitch Handle c/w Cable Support 1 Complete Cable Assy 3m 1 Complete Cable Assy 4m 1 Complete Cable Assy 5m 1 Power Cable Assy 3m 1 Power Cable Assy 4m 1 Power Cable Assy 5m 1 Outer Liner Assy 3m 1 Outer Liner Assy 4m 1 Outer Liner Assy 5m 1 Gas Hose 3m 1 Gas Hose 4m 1 Gas Hose 5m 1 Trigger Cable Per m 1 Canvas Cover Per m 1 Water Inlet Hose Per m 1 Water Outlet Hose 0.5m 1 Hose Nipple 10 Euro Connector Kit c/w Cable Support 1 Gun Plug ‘O’ Ring 10 Liner Retaining Nut 5

Pack Qty

* For 6mm Threaded Tips Use SP24 / SP25 Series See Page 192 Item No. 5

191


Titanium MIG Welding Torch Water Cooled Model: T501

Rating 500A Co2 / 450A Mixed Gases @ 100% Duty Cycle EN60974-7 Wire Size 1.0mm to 1.6mm

Torch Packages T501-3 T501-4 T501-5 3 metre 4 metre 5 metre *Euro Fitting and Bladeswitch

1 9 8

2 3

11

4

10

6 12 5 15

Main Consumables

Code

1 2 3 4 5

SP5054 Swan Neck SP4055 Insulating Washer SP3858 Diffuser Black SP3858W Diffuser White SP3858C Diffuser Ceramic SP4081 Tip Adaptor Short M8 Tips SP4082* Tip Adaptor M6 Tips SP4083 Tip Adaptor Long M8 Tips SP2670 Nozzle Conical SP2671 Nozzle Cylindrical SP2672 Nozzle Tapered

Description

7

SP3810 SP3812 SP3814 SP3816

1 10 5 5 5 5 5 5 5 5 5

1.0mm Steel / 0.8mm Alum Wire 1.2mm Steel / 1.0mm Alum Wire 1.4mm Alum / 1.2mm Alum Wire 1.6mm Steel Wire

For specifically marked ALU Tips add 'A' after the part number eg: SP3810A

25 25 25 25

Contact Tips (CuCrZr M8 x 30mm)

SP4008 SP4010 SP4012 SP4014 SP4016

9 13

Pack Qty

Contact Tips (ECU M8 x 30mm) 6

12

14

0.8mm Steel / 0.6mm Alum Wire 1.0mm Steel / 0.8mm Alum Wire 1.2mm Steel / 1.0mm Alum Wire 1.4mm Alum Wire 1.6mm Steel Wire

25 25 25 25 25

Secondary Consumables Liners (Steel)

Code

Description

7

SP3531 SP3541 SP3551 SP3532 SP3542 SP3552 SP3536 SP3546 SP3556

0.8 - 1.0mm x 3m 0.8 - 1.0mm x 4m 0.8 - 1.0mm x 5m 1.0mm-1.2mm x 3m 1.0mm-1.2mm x 4m 1.0mm-1.2mm x 5m 1.6mm x 3m 1.6mm x 4m 1.6mm x 5m

Pack Qty

1 1 1 1 1 1 1 1 1

Liners (PTFE) SP2432T 1.0 - 1.2mm x 3m 1 SP2442T 1.0 - 1.2mm x 4m 1 SP2452T 1.0 - 1.2mm x 5m 1 SP2436T 1.6mm x 3m 1 SP2446T 1.6mm x 4m 1 SP2456T 1.6mm x 5m 1 SP1511 Liner Collet 0.6mm-1.2mm 5 SP1511-47 Liner Collet 1.6mm 5 SP1517 Liner ‘O’ Ring 10

Code

Description

8 9 10 11 12 13 14 15

SP1626 SP3503 SP3504 SP3505 SP3535 SP3545 SP3555 SP3537 SP3547 SP3557 SP3530 SP3540 SP3550 SP3533 SP3513 SP3523 SP3515 SP3526 SP8004 SP1596 SP1597

Bladeswitch Handle c/w Cable Support 1 Complete Cable Assy 3m 1 Complete Cable Assy 4m 1 Complete Cable Assy 5m 1 Power Cable Assy 3m 1 Power Cable Assy 4m 1 Power Cable Assy 5m 1 Outer Liner Assy 3m 1 Outer Liner Assy 4m 1 Outer Liner Assy 5m 1 Gas Hose 3m 1 Gas Hose 4m 1 Gas Hose 5m 1 Trigger Cable Per m 1 Canvas Cover Per m 1 Water Inlet Hose Per m 1 Water Outlet Hose 0.5m 1 Hose Nipple 10 Euro Connector Kit c/w Cable Support 1 Gun Plug ‘O' Ring 10 Liner Retaining Nut 5

Pack Qty

* For 6mm Threaded Tips Use SP24 / SP25 Series See Page 192 Item No. 5

192


Eco MIG Welding Torch Air Cooled Model: ECO15

Rating 150A Co2 / 130A Mixed Gases @ 60% Duty Cycle EN60974-7 Wire Size 0.6mm to 1.0mm

Torch Packages EC15-3 EC15-4 EC15-5 3 metre 4 metre 5 metre *Euro Fitting and Bladeswitch

1 10

3 2

4

9

5

7

13

12 11

6 8

Main Consumables

10

Code

Description

Pack Qty

1 2 3 4 5 6

SP1554 Swan Neck Complete SP1507 Tip Adaptor-Right Hand SP1507-LH Tip Adaptor-Left Hand SP1555 Insulation Sleeve SP1557 Shroud Spring SP1556 Insulator SP1570 Nozzle Conical SP1571 Nozzle Cylindrical SP1572 Nozzle Tapered SP1574 Spot Welding Nozzle

1 5 5 5 10 5 5 5 5 5

Contact Tips (ECU M6 x 25mm) 7

SP1506 SP1508 SP1509 SP1510

0.6mm Steel Wire 0.8mm Steel / 0.6mm Alum Wire 0.9mm Steel Wire 1.0mm Steel / 0.8mm Alum Wire

25 25 25 25

Liners (PTFE)

Code

Description

SP1538T SP1548T SP1558T SP2432T SP2442T SP2452T SP1511 SP1517

0.6 - 0.8mm x 3m - P.C Blue 0.6 - 0.8mm x 4m - P.C Blue 0.6 - 0.8mm x 5m - P.C Blue 1.0 - 1.2mm x 3m - P.C Red 1.0 - 1.2mm x 4m - P.C Red 1.0 - 1.2mm x 5m - P.C Red Liner Collet Liner ‘O’ Ring

Pack Qty

1 1 1 1 1 1 5 10

Secondary Consumables Liners (Steel Plastic Coated) 8

SP1539 SP1549 SP1559 SP2432 SP2442 SP2452

0.6 - 0.9mm x 3m - P.C Blue 0.6 - 0.9mm x 4m - P.C Blue 0.6 - 0.9mm x 5m - P.C Blue 1.0 - 1.2mm x 3m - P.C Red 1.0 - 1.2mm x 4m - P.C Red 1.0 - 1.2mm x 5m - P.C Red

1 1 1 1 1 1

9 10 11 12 13

SP1625 SP1503 SP1504 SP1505 SP8005 SP1596 SP1597

Complete Bladeswitch Handle c/w Cable Support 1 Cable Assy 3m 1 Cable Assy 4m 1 Cable Assy 5m 1 Complete Euro Connection Kit c/w Support 1 Gun Plug ‘O’ Ring 10 Liner Retaining Nut 5

193


Eco MIG Welding Torch Air Cooled Model: ECO25

Rating 200A Co2 / 180A Mixed Gases @ 60% Duty Cycle EN60974-7 Wire Size 0.8mm to 1.2mm

Torch Packages EC25-3 EC25-4 EC25-5 3 metre 4 metre 5 metre *Euro Fitting and Bladeswitch

1 8 7

2 3 5

11

10

4

9

6

8

Liners (Steel Plastic Coated)

Main Consumables

Code

Description

1 2 3 4

SP2554 SP2557 SP2581 SP2582 * SP2570 SP2571 SP2572 SP2574

Swan Neck Complete Shroud Spring Tip Adapter M6 Tips Tip Adapter M8 Tips Nozzle Conical Nozzle Cylindrical Nozzle Tapered Spot Welding Nozzle

Pack Qty

1 10 5 5 5 5 5 5

Contact Tips (ECU M6 x 28mm) 5

SP2408 SP2409 SP2410 SP2412

0.8mm Steel / 0.6mm Alum Wire 0.9mm Steel Wire 1.0mm Steel / 0.8mm Alum Wire 1.2mm Steel / 1.0mm Alum Wire

• For specifically marked ALU Tips add 'A' after the part number eg: SP2410A

25 25 25 25

Contact Tips (CuCrZr M6 x 28mm)

SP2508 SP2509 SP2510 SP2512

0.8mm Steel / 0.6mm Alum Wire 0.9mm Steel Wire 1.0mm Steel / 0.8mm Alum Wire 1.2mm Steel / 1.0mm Alum Wire

25 25 25 25

Code

Description

6

SP1539 SP1549 SP1559 SP2432 SP2442 SP2452

0.6 - 0.9mm x 3m - P.C Blue 0.6 - 0.9mm x 4m - P.C Blue 0.6 - 0.9mm x 5m - P.C Blue 1.0-1.2mm x 3m - P.C Red 1.0-1.2mm x 4m - P.C Red 1.0-1.2mm x 5m - P.C Red

Pack Qty

1 1 1 1 1 1

0.6-0.8mm x 3m - Blue 0.6-0.8mm x 4m - Blue 0.6-0.8mm x 5m - Blue 1.0-1.2mm x 3m - Red 1.0-1.2mm x 4m - Red 1.0-1.2mm x 5m - Red Liner Collet Liner ‘O' Ring

1 1 1 1 1 1 5 10

Liners (PTFE)

SP1538T SP1548T SP1558T SP2432T SP2442T SP2452T SP1511 SP1517

Secondary Consumables 7 8 9 10 11

SP1627 SP2403 SP2404 SP2405 SP8005 SP1596 SP1597

Complete Bladeswitch Handle c/w Cable Support 1 Cable Assy 3m 1 Cable Assy 4m 1 Cable Assy 5m 1 Complete Euro Connection Kit c/w Support 1 Gun Plug ‘O’ Ring 10 Liner Retaining Nut 5

* For 8mm Threaded Tips Use SP38 / SP40 Series See Page 194 Item No. 6

194


Eco MIG Welding Torch Air Cooled Model: ECO36

Rating 270A Co2 / 250A Mixed Gases @ 60% Duty Cycle EN60974-7 Wire Size 0.8mm to 1.6mm

Torch Packages EC36-3 EC36-4 EC36-5 3 metre 4 metre 5 metre *Euro Fitting and Bladeswitch

1 8 7 11

10 9

2 3

6

5

4

Liners (Steel Plastic Coated)

Main Consumables

Code

Description

1 2 3 4

SP3654 SP3658 SP3658W SP3658C SP3681 SP3683 * SP3682 SP3684 * SP3670 SP3671 SP3672 SP3673 SP3674

Swan Neck Complete Diffuser Black Diffuser White Diffuser Ceramic Tip Adaptor Short M6 Tips Tip Adaptor Short M8 Tips Tip Adaptor Long M6 Tips Tip Adaptor Long M8 Tips Nozzle Conical Nozzle Cylindrical Nozzle Tapered Nozzle Bottle Spot Welding Nozzle

Pack Qty

1 5 5 5 5 5 5 5 5 5 5 5 5

Contact Tips (ECU M6 x 28mm) 5

SP2408 SP2409 SP2410 SP2412 SP2414 SP2416

0.8mm Steel / 0.6mm Alum Wire 0.9mm Steel Wire 1.0mm Steel / 0.8mm Alum Wire 1.2mm Steel / 1.0mm Alum Wire 1.4mm Steel / 1.2mm Alum Wire 1.6mm Steel Wire

• For specifically marked ALU Tips add 'A' after the part number eg: SP2410A

25 25 25 25 25 25

Contact Tips (CuCrZr M6 x 28mm)

SP2508 SP2509 SP2510 SP2512 SP2516

8

0.8mm Steel / 0.6mm Alum Wire 0.9mm Steel Wire 1.0mm Steel / 0.8mm Alum Wire 1.2mm Steel / 1.0mm Alum Wire 1.6mm Steel Wire

* For 8mm Threaded Tips Use SP38 / SP40 Series See Page 194 Item No. 6

25 25 25 25 25

Code

Description

6

SP1539 SP1549 SP1559 SP2432 SP2442 SP2452 SP2436 SP2446 SP2456

0.6 - 0.9mm x 3m - P.C Blue 0.6 - 0.9mm x 4m - P.C Blue 0.6 - 0.9mm x 5m - P.C Blue 1.0 - 1.2mm x 3m - P.C Red 1.0 - 1.2mm x 4m - P.C Red 1.0 - 1.2mm x 5m - P.C Red 1.6mm x 3m - P.C Yellow 1.6mm x 4m - P.C Yellow 1.6mm x 5m - P.C Yellow

Pack Qty

1 1 1 1 1 1 1 1 1

0.6 - 0.8mm x 3m - Blue 0.6 - 0.8mm x 4m - Blue 0.6 - 0.8mm x 5m - Blue 1.0 - 1.2mm x 3m - Red 1.0 - 1.2mm x 4m - Red 1.0 - 1.2mm x 5m - Red 1.6mm x 3m -Yellow 1.6mm x 4m -Yellow 1.6mm x 5m -Yellow Liner Collet 0.6 - 1.2mm Liner Collet 1.6mm Liner ‘O’ Ring

1 1 1 1 1 1 1 1 1 5 5 10

Liners (PTFE)

SP1538T SP1548T SP1558T SP2432T SP2442T SP2452T SP2436T SP2446T SP2456T SP1511 SP1511-47 SP1517

Secondary Consumables 7 8 9 10 11

SP1627 SP3603 SP3604 SP3605 SP8005 SP1596 SP1597

Complete Bladeswitch Handle c/w Cable Support 1 Cable Assy 3m 1 Cable Assy 4m 1 Cable Assy 5m 1 Complete Euro Connection Kit c/w Support 1 Gun Plug ‘O’ Ring 10 Linear Retaining Nut 5

195


Push Pull MIG Welding Torch Air Cooled Model: PP360

Rating 300A Co2 / 270A Mixed Gases @ 60% Duty Cycle EN60974-7 Wire Size 0.6mm to 1.2mm

Torch Packages PP360-6E PP360-8E 6 metre 8 metre *Euro Fitting and Microswitch

10

17 6

7 12

5

8

4 3

18

35

22

1

21

19

2 33

11 44 16 15

14

Main Consumables

21

Code

Description

PP3638 PP3638-45 SP3658 SP3658W SP3658C SP3681 SP3683 * SP3682 SP3684 * SP3670 SP3671 SP3672 SP3673 SP3674

Straight Neck 1 Swan Neck 45˚ 1 Diffuser Black 5 Diffuser White 5 Diffuser Ceramic 5 Tip Adaptor Short M6 Tips 5 Tip Adaptor Short M8 Tips 5 Tip Adaptor Long M6 Tips 5 Tip Adaptor Long M8 Tips 5 Nozzle Conical 5 Nozzle Cylindrical 5 Nozzle Tapered 5 Nozzle Bottle 5 Spot Welding Nozzle 5

Pack Qty

Contact Tips (ECU M6 x 28mm) 0.6mm Steel Wire 0.8mm Steel / 0.6mm Alum Wire 0.9mm Steel Wire 1.0mm Steel / 0.8mm Alum Wire 1.2mm Steel / 1.0mm Alum Wire 1.2mm Alum Wire

• For specifically marked ALU Tips add 'A' after the part number eg: SP2410A

47

13

1 2 3 4 5 6 7 8 9 10 11

SP2406 SP2408 SP2409 SP2410 SP2412 SP2414

46

20

41

43

12

30 31 32

29

9

25 25 25 25 25 25

Contact Tips (CuCrZr M6 x 28mm)

Code

Description

12

SP2508 SP2509 SP2510 SP2512

0.8mm Steel / 0.6mm Alum Wire 0.9mm Steel Wire 1.0mm Steel / 0.8mm Alum Wire 1.2mm Steel / 1.0mm Alum Wire

Pack Qty

25 25 25 25

0.6 - 0.9mm x 6m - P.C Blue 0.6 - 0.9mm x 8m - P.C Blue 1.0 - 1.2mm x 6m - P.C Red 1.0 - 1.2mm x 8m - P.C Red

1 1 1 1

Liners (Steel) 13

PP3561 PP3581 PP3562 PP3582

Liners (PTFE) 14 PP1568T 0.6 - 0.9mm x 6m - P.C Blue 1 PP1588T 0.6 - 0.9mm x 8m - P.C Blue 1 PP2462T 1.0 - 1.2mm x 6m - P.C Red 1 PP2482T 1.0 - 1.2mm x 8m - P.C Red 1 15 SP1511 Liner Collet 5 16 SP1517 Liner 'O' Ring 10

Secondary Consumables 17 18 19 20 21 22

PP3662 PP3661 PP3674 PP3672 SP3513 PP3667

Contact Tube Front Housing 5 Pin Plug Panel Socket for PP3674 Canvas Cover per m Printed Circuit Board

196

1 1 1 1 1 1


Handle & Drive Diagram

32 31 30

30 31

29

32

26 36

27

24

28

25

35

36 38 23

33

33 36

37

36

36 34 36

Code

23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38

PP3656-08 Drive Roll 0.8mm 1 PP3656-08A Drive Roll 0.8mm Alum 1 PP3656-10 Drive Roll 1.0mm 1 PP3656-10A Drive Roll 1.0mm Alum 1 PP3656-12 Drive Roll 1.2mm 1 PP3656-12A Drive Roll 1.2mm Alum 1 PP3639 Torch Body 1 PP3640 Pressure Arm 1 PP3641 Pressure Roll 1 PP3642 Inlet Guide 1 PP3643 Gas Nipple 1 PP3644 Snap On Head 1 PP3645 Ball Bearing 5 PP3646 Spring 5 PP3647 Spring Cap 1 PP3648 Handle Pair 1 PP3654 Motor 1 SP1464 Handle Trigger 1 PP3649 Assorted Screw Kit 1 PP3655 Seating 1 PP3657 Retaining Washer 1

Description

39 40 41 42 43 44 45 46 47

PP3675 PP3673 SP9007 MP2537 PP3666 SP1597 SP1594 SP1593 X6RC SP3587

Power Cable Assy 6m Power Cable Assy 8m Gas Hose per m Motor Control Cable per m Gun Plug Body Liner Retaining Nut Gun Plug Nut Gun Plug Screw Gun Plug Housing Spring Support

Cables & Housing Diagram

41

46

45

44

39

43

40 42

197

Pack Qty

1 1 1 1 1 5 1 10 1 1


Push Pull MIG Welding Torch Water Cooled

Model: PP40W Rating 450A Co2 / 400A Mixed Gases @ 100% Duty Cycle EN60974-7 Wire Size 0.6mm to 1.6mm Torch Packages PP40W-6E PP40W-8E 6 metre 8 metre *Euro Fitting and Microswitch

3 5 11 8

28 27

25 17

7

16

31 4

6

26

1

2

10 15

9

21

46

14

44

13

51 42 52

12

Code

Description

1 2 3 4 5 6 7 8 9 10

PP4051 PP4051-45 SP4055 SP3858 SP3858W SP3858C SP4081 SP4082 * SP4083 SP2670 SP2671 SP2672

Straight Neck 1 Swan Neck 45˚ 1 Insulating Washer 10 Diffuser Black 5 Diffuser White 5 Diffuser Ceramic 5 Tip Adaptor Short M8 Tips 5 Tip Adaptor M6 Tips 5 Tip Adaptor Long M8 Tips 5 Nozzle Conical 5 Nozzle Cylindrical 5 Nozzle Tapered 5

Pack Qty

Contact Tips (ECU M8 x 30mm) 11

SP3808 SP3809 SP3812 SP3812 SP3814 SP3816

0.8mm Steel / 0.6mm Alum Wire 0.9mm Steel Wire 1.0mm Steel / 0.8mm Alum Wire 1.2mm Steel / 1.0mm Alum Wire 1.4mm Steel / 1.2mm Alum Wire 1.6mm Steel Wire

• For specifically marked ALU Tips add 'A' after the part number eg: SP3810A

25 25 25 25 25 25

Contact Tips (CuCrZr M8 x 30mm) 11

SP4009 SP4010 SP4012 SP4014 SP4016

0.8mm Steel / 0.6mm Alum Wire 1.0mm Steel / 0.8mm Alum Wire 1.2mm Steel / 1.0mm Alum Wire 1.4mm Steel Wire 1.6mm Steel Wire

18

50

50 Main Consumables

18

20

19

29

25 25 25 25 25

Liners (Steel)

Code

Description

12

PP3561 PP3581 PP3562 PP3582 PP3566 PP3586

0.6 - 0.9mm x 6m - P.C Blue 0.6 - 0.9mm x 8m - P.C Blue 1.0 - 1.2mm x 6m - P.C Red 1.0 - 1.2mm x 8m - P.C Red 1.6mm x 6m - P.C Yellow 1.6mm x 8m - P.C Yellow

Pack Qty

1 1 1 1 1 1

Liners (PTFE) 13 PP1568T 0.6 - 0.9mm x 6m - P.C Blue 1 PP1588T 0.6 - 0.9mm x 8m - P.C Blue 1 PP2462T 1.0 - 1.2mm x 6m - P.C Red 1 PP2482T 1.0 - 1.2mm x 8m - P.C Red 1 PP2466T 1.6mm x 6m - P.C Yellow 1 PP2486T 1.6mm x 8m - P.C Yellow 1 Liner Collet 0.6-1.2mm 5 14 SP1511 SP1511-47 Liner Collet 1.6mm 5 15 SP1517 Liner 'O' Ring 10

Secondary Consumables 16 17 18 19 20 21

PP3661 PP3662 SP3513 PP3674 PP3672 PP3667

Front Housing Contact Tube Canvas Cover per m 5 Pin Plug Panel Socket for PP3674 Printed Circuit Board

* For 6mm Threaded Tips Use SP24 / SP25 Series See Page 192 Item No. 5

198

1 1 1 1 1 1


Handle & Drive Diagram

26 27 28

28 27

25

26

37 23

32

35

38 24 29

31

36 32 34 22

29 32

33

32

32

Code

22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38

PP3656-08 Drive Roll 0.8mm 1 PP3656-08A Drive Roll 0.8mm Alum 1 PP3656-10 Drive Roll 1.0mm 1 PP3656-10A Drive Roll 1.0mm Alum 1 PP3656-12 Drive Roll 1.2mm 1 PP3656-12A Drive Roll 1.2mm Alum 1 PP3656-16 Drive Roll 1.6mm 1 PP3656-16A Drive Roll 1.6mm Alum 1 PP4046 Torch Body 1 PP3640 Pressure Arm 1 PP3644 Snap On Head 1 PP3647 Spring Cap 1 PP3646 Spring 5 PP3645 Ball Bearing 5 PP3648 Handle Pair 1 PP3654 Motor 1 SP1464 Handle Trigger 1 PP3649 Assorted Screw Kit 1 PP3655 Seating 1 PP3657 Retaining Washer 1 PP4047 Inlet Guide 1 PP3643 Gas Connector 1 PP3641 Pressure Roll 1 PP4052 'O' Ring 10

Description

Pack Qty

30 32 53 52

Cables & Housing Diagram

44 42 45

46

39 40 41 42 43 44

PP3567 PP3587 PP3565 PP3583 SP9007 SP3523 SP3533 SP3592

50

49

47

40 49 41 39

48

Outer Liner Conduit 6m Outer Liner Conduit 8m Power Cable Assy 6m Power Cable Assy 8m Gas Hose per m Water Inlet Hose per m Switch Control Cable per m Gun Plug Housing

1 1 1 1 1 1 1 1

45 46 47 48 49 50 51 52 53

SP1593 SP1594 SP1597 SP3595 SP3528 SP3528 SP3587 SP3515 MP2537

51 43 Gun Plug Screw Gun Plug Nut Liner Retaining Nut Gun Plug Body Hose Clamp Hose Nipple Cable Support Water Outlet Hose 0.5m Motor Control Cable per m

199

10 1 5 1 10 10 1 1 1


Air Cooled Fume Extraction Torch Model: SF15

Rating 180A Co2 / 150A Mixed Gases @ 60% Duty Cycle EN60974-7 Wire Size 0.6mm to 1.2mm

Torch Packages SF15-3E SF15-4E SF15-5E 3 metre 4 metre 5 metre *Euro Fitting and Microswitch

15

17

1 16

7

25

13

14

18

2 8 23 3

5

9

4 6

20

24 21 22 11

10

Liners (PTFE)

Main Consumables

Code

Description

1 2 3 4 5 6 7

SF1501 SP1557 SP1570 SP1571 SP1572 SP1574 SF1502

Swan Neck Shroud Spring Nozzle Conical Nozzle Cylindrical Nozzle Tapered Spot Welding Nozzle Outer Fume Nozzle

Pack Qty

1 10 5 5 5 5 1

Contact Tips (ECU M6 x 25mm) 8

SP1506 SP1508 SP1509 SP1510 SP1512

0.6mm Steel Wire 0.8mm Steel / 0.6mm Alum Wire 0.9mm Steel Wire 1.0mm Steel / 0.8mm Alum Wire 1.2mm Steel / 1.0mm Alum Wire

25 25 25 25 25

Liners (Steel Plastic Coated) 9

SP1539 SP1549 SP1559 SP2432 SP2442 SP2452

0.6 - 0.9mm x 3m - P.C Blue 0.6 - 0.9mm x 4m - P.C Blue 0.6 - 0.9mm x 5m - P.C Blue 1.0 - 1.2mm x 3m - P.C Red 1.0 - 1.2mm x 4m - P.C Red 1.0 - 1.2mm x 5m - P.C Red

1 1 1 1 1 1

19

26

12

Code

Description

Pack Qty

10 SP1538T 0.6 - 0.8mm x 3m - Blue 1 SP1548T 0.6 - 0.8mm x 4m - Blue 1 SP1558T 0.6 - 0.8mm x 5m - Blue 1 SP2432T 1.0 - 1.2mm x 3m - Red 1 SP2442T 1.0 - 1.2mm x 4m - Red 1 SP2452T 1.0 - 1.2mm x 5m - Red 1 11 SP1511 Liner Collet 5 12 SP1517 Liner 'O' Ring 10

Secondary Consumables 13 14 15 16 17 18 19 20 21 22 23 24 25 26

SF1503 Fume Handle SF1504 Handle Trigger SF1506 Vent Control SF1507 Microswitch SF1510 1.5m Leather Cover SP1503 Cable Assy 3m SP1504 Cable Assy 4m SP1505 Cable Assy 5m SF1513 Flexible PVC Cover 3m SF1514 Flexible PVC Cover 4m SF1515 Flexible PVC Cover 5m SF1516 Rear Extraction Chamber SP1594 Gun Plug Nut SP1595-S Gun Plug Body c/w Spring Pins SP1597 Liner Nut SP1596 Gun Plug 'O' Ring SF1509 Front Swivel Connector SF1511 Rear Swivel Connector

200

1 1 1 1 1 1 1 1 1 1 1 1 1 1 5 10 1 1


Air Cooled Fume Extraction Torch Model: SF25

Rating 230A Co2 / 200A Mixed Gases @ 60% Duty Cycle EN60974-7 Wire Size 0.6mm to 1.2mm

Torch Packages SF25-3E SF25-4E SF25-5E 3 metre 4 metre 5 metre *Euro Fitting and Microswitch

26

16

18 17 15

8 2

14 19

1 21

3 24

9 10

5

25

4 6 Main Consumables

7

Code

Description

1 2 3 4 5 6 7 8

SF2501 SP2557 SP2581 SP2582 * SP2570 SP2571 SP2572 SP2574 SF2502

Swan Neck Shroud Spring Tip Adaptor M6 Tips Tip Adaptor M8 Tips Nozzle Conical Nozzle Cylindrical Nozzle Tapered Spot Welding Nozzle Outer Fume Nozzle

22 23 27 13 12

Pack Qty

1 10 5 5 5 5 5 5 1

Contact Tips (ECU M6 x 28mm) 9

SP2406 SP2408 SP2409 SP2410 SP2412 SP2414

0.6mm Steel Wire 0.8mm Steel / 0.6mm Alum Wire 0.9mm Steel Wire 1.0mm Steel / 0.8mm Alum Wire 1.2mm Steel / 1.0mm Alum Wire 1.2mm Alum Wire

â&#x20AC;¢ For specifically marked ALU Tips add 'A' after the part number eg: SP2410A

25 25 25 25 25 25

Contact Tips (CuCrZr M6 x 28mm) 9

SP2508 SP2509 SP2510 SP2512

0.8mm Steel / 0.6mm Alum Wire 0.9mm Steel Wire 1.0mm Steel / 0.8mm Alum Wire 1.2mm Steel / 1.0mm Alum Wire

25 25 25 25

Liners (Steel Plastic Coated) 10

SP1539 SP1549 SP1559 SP2432 SP2442 SP2452

0.6 - 0.9mm x 3m - P.C Blue 0.6 - 0.9mm x 4m - P.C Blue 0.6 - 0.9mm x 5m - P.C Blue 1.0 - 1.2mm x 3m - P.C Red 1.0 - 1.2mm x 4m - P.C Red 1.0 - 1.2mm x 5m - P.C Red

1 1 1 1 1 1

11

Liners (PTFE)

20

Code

Description

Pack Qty

11 SP1538T 0.6 - 0.8mm x 3m - Blue 1 SP1548T 0.6 - 0.8mm x 4m - Blue 1 SP1558T 0.6 - 0.8mm x 5m - Blue 1 SP2432T 1.0 - 1.2mm x 3m - Red 1 SP2442T 1.0 - 1.2mm x 4m - Red 1 SP2452T 1.0 - 1.2mm x 5m - Red 1 12 SP1511 Liner Collet 5 13 SP1517 Liner 'O' Ring 10

Secondary Consumables 14 15 16 17 18 19 20 21 22 23 24 25 26 27

SF1503 Fume Handle SF1504 Handle Trigger SF1506 Vent Control SF1507 Microswitch SF1510 1.5m Leather Cover SP2403 Cable Assy 3m SP2404 Cable Assy 4m SP2405 Cable Assy 5m SF1513 Flexible PVC Cover 3m SF1514 Flexible PVC Cover 4m SF1515 Flexible PVC Cover 5m SF1516 Rear Extraction Chamber SP1594 Gun Plug Nut SP1595-S Gun Plug Body c/w Spring Pins SP1597 Liner Nut SP1596 Gun Plug 'O' Ring SF1509 Front Swivel Connector SF1511 Rear Swivel Connector

* For 8mm Threaded Tips Use SP38 / SP40 Series See Page 194 Item No. 6

201

1 1 1 1 1 1 1 1 1 1 1 1 1 1 5 10 1 1


Air Cooled Fume Extraction Torch Model: SF36

Rating 360A Co2 / 340A Mixed Gases @ 60% Duty Cycle EN60974-7 Wire Size 0.6mm to 1.6mm

Torch Packages SF36-3E SF36-4E SF36-5E 3 metre 4 metre 5 metre *Euro Fitting and Microswitch

30

20

21 12

19

23

1 4

25

28

2

26

3

5

14

6

13 10

22

18

29

27

31 17 16

8

7

24

15

9 11

Main Consumables

Code

Description

1 2 3 4 5 6 7 8 9 10 11 12

SF3601 SP3658 SP3658W SP3658C SP3681 SP3683 * SP3682 SP3684 * SP3670 SP3671 SP3672 SP3673 SP3674 SF3602

Swan Neck Diffuser Black Diffuser White Diffuser Ceramic Tip Adapter Short M6 Tips Tip Adapter Short M8 Tips Tip Adapter Long M6 Tips Tip Adapter Long M8 Tips Nozzle Conical Nozzle Cylindrical Nozzle Tapered Nozzle Bottle Spot Welding Nozzle Outer Fume Nozzle

1 5 5 5 5 5 5 5 5 5 5 5 5 1

Contact Tips (ECU M6 x 28mm) 13

SP2406 SP2408 SP2409 SP2410 SP2412 SP2414 SP2416

0.6mm Steel Wire 0.8mm Steel / 0.6mm Alum Wire 0.9mm Steel Wire 1.0mm Steel / 0.8mm Alum Wire 1.2mm Steel / 1.0mm Alum Wire 1.4mm Steel Wire 1.6mm Steel Wire

25 25 25 25 25 25 25

• For specifically marked ALU Tips add 'A' after the part number eg: SP2410A

Liners (PTFE) Continued

Contact Tips (CuCrZr M6 x 28mm) Pack Qty

* For 8mm Threaded Tips Use SP38 / SP50 Series See Page 194 Item No. 6

Code

13 SP2508 SP2509 SP2510 SP2512 SP2516

Description

Pack Qty

0.8mm Steel / 0.6mm Alum Wire 0.9mm Steel Wire 1.0mm Steel / 0.8mm Alum Wire 1.2mm Steel / 1.0mm Alum Wire 1.6mm Steel Wire

25 25 25 25 25

0.6 - 0.9mm x 3m - P.C Blue 0.6 - 0.9mm x 4m - P.C Blue 0.6 - 0.9mm x 5m - P.C Blue 1.0 - 1.2mm x 3m - P.C Red 1.0 - 1.2mm x 4m - P.C Red 1.0 - 1.2mm x 5m - P.C Red 1.6mm x 3m - P.C Yellow 1.6mm x 4m - P.C Yellow 1.6mm x 5m - P.C Yellow

1 1 1 1 1 1 1 1 1

Liners (PTFE) 15 SP1538T SP1548T SP1558T SP2432T SP2442T SP2452T SP2436T

0.6 - 0.8mm x 3m - Blue 0.6 - 0.8mm x 4m - Blue 0.6 - 0.8mm x 5m - Blue 1.0 - 1.2mm x 3m - Red 1.0 - 1.2mm x 4m - Red 1.0 - 1.2mm x 5m - Red 1.6mm x 3m - Yellow

Code

Description

Pack Qty

15 SP2446T 1.6mm x 4m - Yellow 1 SP2456T 1.6mm x 5m - Yellow 1 16 SP1511 Liner Collet 0.6mm-1.2mm 5 SP1511-47 Liner Collet 1.6mm 5 17 SP1517 Liner ‘O' Ring 10

Secondary Consumables

Liners (Steel Plastic Coated) 14 SP1539 SP1549 SP1559 SP2432 SP2442 SP2452 SP2436 SP2446 SP2456

1 1 1 1 1 1 1

202

18 SF1503 Fume Handle 1 19 SF1504 Handle Trigger 1 20 SF1506 Vent Control 1 21 SF1507 Microswitch 1 22 SF1510 1.5m Leather Cover 1 23 SP3603 Cable Assy 3m 1 SP3604 Cable Assy 4m 1 SP3605 Cable Assy 5m 1 24 SF1513 Flexible PVC Cover 3m 1 SF1514 Flexible PVC Cover 4m 1 SF1515 Flexible PVC Cover 5m 1 25 SF1516 Rear Extraction Chamber 1 26 SP1594 Gun Plug Nut 1 27 SP1595-S Gun Plug Body c/w Spring Pins 1 28 SP1597 Liner Nut 5 29 SP1596 Gun Plug 'O' Ring 10 30 SF1509 Front Swivel Connector 1 31 SF1511 Rear Swivel Connector 1


MIG Machine Conversion Kits & Central Connector Fittings Model: CONV

7

15

8

9

1

6

11

3 4

10

2 5

12

14

Complete Conversion Kits

Code

Description

13

Machine (Euro Body) Pack Qty

SP1000 Universal Conversion Kit consists of: 1 SP2000 4 SP2010 9 SP2043 10 SP2050 15 SP2052

1

SP1001 1 4 8 11 14

Std Long Conversion Kit consists of: SP2000 SP2010 SP2041 SP2051 SP2020

1

SP1002 1 4 7 10 14

Std Short Conversion Kit consists of: SP2000 SP2010 SP2040 SP2050 SP2020

1

SP1003 3 4 10

Esab A10 Conversion Kit consists of: SP2003 SP2010 SP2050

1

Code

Description

1 2 3

SP2000 SP2001 SP2003

Standard Connection Block Side Entry Connection Block Esab A10 Connection Book

Pack Qty

1 1 1

Machine (Plastic Flanges) 4 5 6

SP2010 SP2011 SP2012

Plastic Flange 85mm Dia. Plastic Flange 50mm Dia. Square Plastic Flange

1 1 1

Brass Guides 7 SP2040 8 SP2041 9 SP2043

Standard Short Brass Guide M12x1 x M10x1 x 16mm Dia. Standard Long Brass Guide. M12x1 x16mm Dia. Threaded Brass Guide M12x1mm Threaded Bar

1 1 1

Capillary Tubes 10 SP2050 11 SP2051 12 SP2055

150mm x 5mm OD x 2mm ID Tube 300mm x 5mm OD x 2mm ID Tube 100mm x 5mm OD x 2mm ID Tube

1 1 1

Miscellaneous Parts 13 SP3529 14 SP2020 15 SP2052

Quick Disconnect Panel Mounted Connector Current Clamp Washer & Nut Pack

203

1 1 1


MIG Welding Torch Air Cooled Model: MX153

Rating 150A Co2 / 130A Mixed Gases @ 60% Duty Cycle EN60974-7 Wire Size 0.6mm to 0.8mm

Torch Packages 1415029 3 metre *Euro Fitting and Bladeswitch

2

11 12

1 3

13

6

8 18

4 5

7 17

10

9

10

15

14

16

8

Liners (Polyamide) Main Consumables

Code

Description

1 2 3 4 5

1412551 1412545 1412546 1408600 1408599 1408601

Swan Neck Neck Insulation Nozzle Holder Nozzle Conical Short 55mm Nozzle Conical Long 60mm Spot Welding Nozzle

Pack Qty

1 1 1 5 5 5

Contact Tips (ECU M6 x 31mm Hexagonal) 6

1408700 1408701

0.6mm Wire 0.8mm Wire / 0.6mm Alum

25 25

0.6-0.8mm x 3m

1

Liners (Steel) 7

1412530

Code

8 M57201 9 1412540 10 1412596

Description

0.8-1.2mm x 3.5m Liner Nipple Small 'O' Ring Liner Nipple Small

Pack Qty

1 5 10

Secondary Consumables 11 12 13 14 15 16 17 18

1415044 1412567 1413506 1412568 1412601 1412547 1408652 1412598 1408650

Handle Assembly & Switch Assy - Black Trigger & Switch Assy - Black Trigger & Switch Assy - Orange Cable Assy 3m Gun Plug Housing Cable Support Gun Plug Nut Gun Plug Body Liner Retaining Nut

204

1 1 1 1 1 1 1 1 5


MIG Welding Torch Air Cooled Model: MX203-4

Rating 200A Co2 / 150A Mixed Gases @ 60% Duty Cycle EN60974-7 Wire Size 0.6mm to 1.0mm

Torch Packages 1412501 1412502 3 metre 4 metre *Euro Fitting and Bladeswitch

12

1 13 3

14

2

7 4

9 19 11 8 18

5

10

Main Consumables

Code

Description

1 2 3 4 5 6

1412615 1412475 1412549 1412548 1408600 1408599 1408601

Swan Neck Neck Washer Gas Diffuser Nozzle Insulator Nozzle Conical Short 55mm Nozzle Conical Long 60mm Spot Welding Nozzle

1408700 1408701 1408703

Pack Qty

1 5 5 5 5 5 5

0.6mm Steel Wire 0.8mm Steel / 0.6mm Alum Wire 1.0mm Steel / 0.8mm Alum Wire

25 25 25

0.6-0.8mm x 3m 0.6-0.8mm x 4.5m 0.8-1.2mm x 3m 0.8-1.2mm x 4.5m

1 1 1 1

Liners (Steel) 8

1412530 1412531 1412532 1412533

15

9

11

Contact Tips (ECU M6 x 31mm Hexagonal) 7

16

17

6

Liners (Polyamide)

Code

Description

9 10 11

M57201 1414764 1412540 1412596

0.8-1.2mm x 3.5m 0.8-1.2mm x 4.5m Liner Nipple Small 'O' Ring Liner Nipple Small

Pack Qty

1 1 5 10

Secondary Consumables 12 13 14 15 16 17 18 19

1415044 1412567 1413506 1412569 1412570 1412605 1412601 1408652 1412598 1408650

Handle Assembly Trigger & Switch Assy - Black Trigger & Switch Assy - Orange Cable Assy 3m Cable Assy 4m Cable Support Gun Plug Housing Gun Plug Nut Gun Plug Body Liner Retaining Nut

205

1 1 1 1 1 1 1 1 1 5


MIG Welding Torch Air Cooled Model: MX253-4

Rating 250A Co2 / 175A Mixed Gases @ 60% Duty Cycle EN60974-7 Wire Size 0.6mm to 1.2mm

Torch Packages 1415030 1415031 3 metre 4 metre *Euro Fitting and Bladeswitch

1

14 15

3

2

16

4

11

9 5

21 10

13

20

6

17

18

19 7 8

12

Main Consumables

Code

1 2 3 4 5 6 7 8

1412552 Swan Neck 1413546 180Ë&#x161; Neck 1412560 Neck Washer 1418655 Gas Diffuser 1408620 Nozzle Insulator 1408602 Nozzle Conical Short 65mm 1411350 Nozzle Conical Long 70mm 1408604 Nozzle Cylindrical 70mm 1408603 Spot Welding Nozzle

Description

13

11 Pack Qty

1 1 5 5 5 5 5 5 5

1408700 1408701 1408703 1408704

0.6mm Wire 0.8mm Wire / 0.6mm Alum 1.0mm Wire / 0.8mm Alum 1.2mm Wire / 1.0mm Alum

25 25 25 25

0.6-0.8mm x 3m 0.6-0.8mm x 4.5m 0.8-1.2mm x 3m 0.8-1.2mm x 4.5m

1 1 1 1

Liners (Steel) 10

1412530 1412531 1412532 1412533

Code

Description

11 12 13

M57201 1414764 1412540 1412596

0.8-1.2mm x 3.5m 0.8-1.2mm x 4.5m Liner Nipple Small 'O' Ring Liner Nipple Small

Pack Qty

1 1 5 10

Secondary Consumables

Contact Tips (ECU M6 x 31mm Hexagonal) 9

Liners (Polyamide)

14 15 16 17 18 19 20 21

1415044 1412567 1413506 1412571 1412572 1412605 1412601 1408652 1412598 1408650

Handle Assembly Trigger & Switch Assy - Black Trigger & Switch Assy - Orange Cable Assy 3m Cable Assy 4m Cable Support Gun Plug Housing Gun Plug Nut Gun Plug Body Liner Retaining Nut

206

1 1 1 1 1 1 1 1 1 5


MIG Welding Torch Air Cooled Model: MX363-4

Rating 390A Co2 / 350A Mixed Gases @ 60% Duty Cycle EN60974-7 Wire Size 0.6mm to 1.6mm

Torch Packages 1415032 1415033 3 metre 4 metre *Euro Fitting and Bladeswitch

1 17

18

2 3

19

10

12

4

24

5 15

6 9 7 8 Main Consumables

Code

Description

1 2 3 4 5 6 7 8 9

1415049 1413540 1412563 1408621 1412490 1408605 1406336 1414717 1412488 1408606

Swan Neck Neck Washer Gas Diffuser Nozzle Insulator Nozzle Insulator - Small Bore Nozzle Conical Short 72mm Nozzle Conical Long 80mm Spray Nozzle - 80mm - Small Bore Spray Nozzle - 80mm - Large Bore Spot Welding Nozzle

11 23 22

14 16 13 15

1408710 1408712 1408713 1415251 1408714

Pack Qty

1 5 5 5 5 5 5 5 5 5

0.8mm Wire / 0.6mm Alum 1.0mm Wire / 0.8mm Alum 1.2mm Wire / 1.0mm Alum 1.4mm Wire / 1.2mm Alum 1.6mm Wire / 1.2mm Alum

25 25 25 25 25

0.8-1.2mm x 3m 0.8-1.2mm x 4.5m 1.4-2.0mm x 3m 1.4-2.0mm x 4.5m

1 1 1 1

Liners (Steel) 11

1412534 1412535 1412536 1412537

20

12

Contact Tips (ECU M8 x 33mm Hexagonal) 10

21

Liners (Polyamide)

Code

Description

12 13 14 15 16

M57201 1414764 M57251 1414765 1412540 1412542 1412596 1412597

0.8-1.2mm x 3.5m 0.8-1.2mm x 4.5m 1.2-1.6mm x 3.5m 1.2-1.6mm x 4.5m Liner Nipple Small Liner Nipple Large 'O' Ring Liner Nipple Small 'O' Ring Liner Nipple Large

Pack Qty

1 1 1 1 5 5 10 10

Secondary Consumables 17 18 19 20 21 22 23 24

1412566 1412567 1413506 1415042 1415043 1412605 1412601 1408652 1412599 1402595

Handle Assembly Trigger & Switch Assy - Black Trigger & Switch Assy - Orange Cable Assy 3m Cable Assy 4m Cable Support Gun Plug Housing Gun Plug Nut Gun Plug Body Liner Retaining Nut

207

1 1 1 1 1 1 1 1 1 5


MIG Welding Torch Air Cooled Model: MX403-4

Rating 400A Co2 / 250A Mixed Gases @ 60% Duty Cycle EN60974-7 Wire Size 0.8mm to 1.6mm

Torch Packages 1412506 1412507 3 Metre 4 Metre *Euro Fitting and Bladeswitch

1

15

16

2 3

17

8 10

4

22 13

5 6

12 7

Main Consumables

11

9 21

10

13

Liners (Polyamide) Code

Description

10 11 12 13 14

M57201 1414764 M57251 1414765 1412540 1412542 1412596 1412597

0.8-1.2mm x 3.5m 0.8-1.2mm x 4.5m 1.2-1.6mm x 3.5m 1.2-1.6mm x 4.5m Liner Nipple Small Liner Nipple Large 'O' Ring Liner Nipple Small 'O' Ring Liner Nipple Large

0.8mm Wire / 0.6mm Alum 1.0mm Wire / 0.8mm Alum 1.2mm Wire / 1.0mm Alum 1.4mm Wire / 1.2mm Alum 1.6mm Wire / 1.4mm Alum

25 25 25 25 25

Secondary Consumables

0.8-1.2mm x 3m 0.8-1.2mm x 4.5m 1.4-2.0mm x 3m 1.4-2.0mm x 4.5m

1 1 1 1

Description

1 2 3 4 5 6 7

1412476 1413540 1412563 1408621 1408605 1408606 1406336

Swan Neck Neck Washer Gas Diffuser Nozzle Insulator Nozzle Conical 72mm Spot Welding Nozzle Nozzle Conical HD Copper 80mm

Pack Qty

Contact Tips (ECU M8 x 33mm Hexagonal)

Liners (Steel) 9

1412534 1412535 1412536 1412537

18

14

Code

1408710 1408712 1408713 1415251 1408714

19

1 5 5 5 5 5 5

8

20

15 16 17 18 19 20 21 22

1412566 1412567 1413506 1412477 1412478 1412605 1412601 1408652 1412599 1412595

Handle Assembly Trigger & Switch Assy - Black Trigger & Switch Assy - Orange Cable Assy 3m Cable Assy 4m Cable Support Gun Plug Housing Gun Plug Nut Gun Plug Body Liner Retaining Nut

208

Pack Qty

1 1 1 1 5 5 10 10 1 1 1 1 1 1 1 1 1 5


MIG Welding Torch Air Cooled Model: MX503-4

Rating 500A Co2 / 325A Mixed Gases @ 60% Duty Cycle EN60974-7 Wire Size 0.8mm to 1.6mm

Torch Packages 1412515 1412516 3 metre 4 metre *Euro Fitting and Bladeswitch

1

14

15

2 3

16

7 4 21 12

5 6

11 10

8

9

12

Liners (Polyamide)

Code

Description

9 10 11 12 13

M57201 1414764 M57251 1414765 1412540 1412542 1412596 1412597

0.8-1.2mm x 3.5m 0.8-1.2mm x 4.5m 1.2-1.6mm x 3.5m 1.2-1.6mm x 4.5m Liner Nipple Small Liner Nipple Large 'O' Ring Liner Nipple Small 'O' Ring Liner Nipple Large

0.8mm Wire / 0.6mm Alum 1.0mm Wire / 0.8mm Alum 1.2mm Wire / 1.0mm Alum 1.4mm Wire / 1.2mm Alum 1.6mm Wire / 1.4mm Alum

25 25 25 25 25

Secondary Consumables

0.8-1.2mm x 3m 0.8-1.2mm x 4.5m 1.4-2.0mm x 3m 1.4-2.0mm x 4.5m

1 1 1 1

Code

Description

1 2 3 4 5 6

1412497 1413541 1408658 1408623 1408607 1412489 1408608

Swan Neck Neck Washer Gas Diffuser Nozzle Insulator Nozzle Conical 80mm Spray Nozzle - 80mm - Small Bore Spot Welding Nozzle

Pack Qty

Contact Tips (ECU M8x33mm Hexagonal)

Liners (Steel) 8

1412534 1412535 1412536 1412537

17

13

1 5 5 5 5 5 5

1408710 1408712 1408713 1415251 1408714

18

19

Main Consumables

7

20

14 15 16 17 18 19 20 21

1412566 1412567 1413506 1412498 1412499 1412605 1412601 1408652 1412599 1412595

Handle Assembly Trigger & Switch Assy - Black Trigger & Switch Assy - Orange Cable Assy 3m Cable Assy 4m Cable Support Gun Plug Housing Gun Plug Nut Gun Plug Body Liner Retaining Nut

209

Pack Qty

1 1 1 1 5 5 10 10 1 1 1 1 1 1 1 1 1 5


MIG Welding Torch Air Cooled Model: SP2

Rating 200A Co2 / 150A Mixed Gases @ 60% Duty Cycle EN60974-7 Wire Size 0.6mm to 1.2mm

Torch Packages SP2-10E SP2-12E SP2-15E 10ft 12ft 15ft *Euro Fitting and Bladeswitch SP2-10T SP2-12T SP2-15T 10ft 12ft 15ft *Tweco Fitting and Bladeswitch

1 14

16 6

7 8

9

18 19 20

5

Main Consumables

Code

Description

1 2 3 4 5 6 7 8

62J45 62J60 52-23 52 32 22-50 22-62 23-37 23-50 23-62 23-75 52FN 34CT 24CT-37S 24CT-50S 24CT-62S 24CT-75S

Conductor Tube 45˚ Metal Jacket Conductor Tube 60˚ Metal Jacket Gas Diffuser 0.6mm Wire Gas Diffuser 0.8-1.2mm Wire Nozzle Insulator - Adjustable Nozzle Adj. 12mm Bore Nozzle Adj. 16mm Bore Nozzle Self Insulated 9mm Bore Nozzle Self Insulated 12mm Bore Nozzle Self Insulated 16mm Bore Nozzle Self Insulated 19mm Bore Gas Diffuser CT Nozzles Insulator for CT Nozzles CT Nozzle 9mm Bore CT Nozzle 12mm Bore CT Nozzle 16mm Bore CT Nozzle 19mm Bore

11

Pack Qty

1 1 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5

Contact Tips (ECU Standard & Heavy Duty)

14-23 14-30 14-35 14-40 14-45 14H30

17

12

3

4

9 10

15

2

10 10

13

Standard Ecu 0.6mm Wire Standard Ecu 0.8mm Wire Standard Ecu 0.9mm Wire Standard Ecu 1.0mm Wire Standard Ecu 1.2mm Wire Heavy Duty Ecu 0.8mm Wire

25 25 25 25 25 25

17

Contact Tips (ECU Standard & Heavy Duty)(Continued)

Code

Description

14H35 14H40 14H45

Heavy Duty Ecu 0.9mm Wire Heavy Duty Ecu 1.0mm Wire Heavy Duty Ecu 1.2mm Wire

Pack Qty

25 25 25

Liners (Steel & PTFE) 11 12

42-23-15 42-3035-15 42-4045-15 42N-3035-15 42N-4045-15

Steel 0.6mm x 15ft Steel 0.8-0.9mm x 15ft Steel 1.0-1.2mm x 15ft PTFE 0.6-0.9mm x 15ft PTFE 1.0-1.2mm x 15ft

1 1 1 1 1

Secondary Consumables 13 82 14 92 15 SP1702 16 152 17 200-10E 200-12E 200-15E 200-10 200-12 200-15 18 TW8001 19 174EX-1C 20 SP1596

Handle c/w Screws & Nuts Trigger Spring Support with Ball Joint Gun Hanger Cable Assy 10ft for Euro Cable Assy 12ft for Euro Cable Assy 15ft for Euro Cable Assy 10ft for Tweco Cable Assy 12ft for Tweco Cable Assy 15ft for Tweco Complete Euro Connection Kit c/w Spring Support Liner Nut Gun Plug 'O' Ring

210

1 1 1 1 1 1 1 1 1 1 1 1 10


MIG Welding Torch Air Cooled Model: SP3

Rating 300A Co2 / 250A Mixed Gases @ 60% Duty Cycle EN60974-7 Wire Size 0.6mm to 1.6mm

Torch Packages SP3-10E SP3-12E SP3-15E 10ft 12ft 15ft *Euro Fitting and Bladeswitch SP3-10T SP3-12T SP3-15T 10ft 12ft 15ft *Tweco Fitting and Bladeswitch

1 13

15 3 9

2

9

14 16

11 17

19

8

6 7

18

12

10

5

11 4 Contact Tips (ECU Heavy Duty)

Main Consumables

Code

Description

1 2 3 4 5 6 7

63J45 63J60 54A 34A 24A50 24A62 24A75 23-37 23-50 23-62 23-75 34CT 24CT-37S 24CT-50S 24CT-62S 24CT-75S

Conductor Tube 45˚ Metal Jacket Conductor Tube 60˚ Metal Jacket Gas Diffuser Nozzle Insulator - Adjustable Nozzle Adj. 12mm Bore Nozzle Adj. 16mm Bore Nozzle Adj. 19mm Bore Nozzle Self Insulated 9mm Bore Nozzle Self Insulated 12mm Bore Nozzle Self Insulated 16mm Bore Nozzle Self Insulated 19mm Bore Insulator for CT Nozzles CT Nozzle 9mm Bore CT Nozzle 12mm Bore CT Nozzle 16mm Bore CT Nozzle 19mm Bore

Pack Qty

1 1 5 5 5 5 5 5 5 5 5 5 5 5 5 5

Contact Tips (ECU Standard) 8

14-23 14-30 14-35 14-40 14-45 14-52 14-116

Standard Ecu - 0.6mm Wire Standard Ecu - 0.8mm Wire Standard Ecu - 0.9mm Wire Standard Ecu - 1.0mm Wire Standard Ecu - 1.2mm Wire Standard Ecu - 1.3mm Wire Standard Ecu - 1.6mm Wire

25 25 25 25 25 25 25

Code

Description

9

14H30 14H35 14H40 14H45 14H52 14H116

Heavy Duty Ecu - 0.8mm Wire Heavy Duty Ecu - 0.9mm Wire Heavy Duty Ecu - 1.0mm Wire Heavy Duty Ecu - 1.2mm Wire Heavy Duty Ecu - 1.3mm Wire Heavy Duty Ecu - 1.6mm Wire

Pack Qty

25 25 25 25 25 25

Liners (Steel & PTFE) 10 11

44-3545-15 44-116-15 44N-3545-15 44N-116-15

Steel 0.9-1.2mm x 15ft Steel 1.6mm x 15ft PTFE Liner 0.9-1.2mm x 15ft PTFE Liner 1.6mm x 15ft

1 1 1 1

Secondary Consumables 12 83 13 92 14 SP1702 15 152 16 300-10E 300-12E 300-15E 300-10 300-12 300-15 17 TW8001 18 174EX-1C 19 SP1596

Handle c/w Screws & Nuts Trigger Spring Support with Ball Joint Gun Hanger Cable Assy 10ft for Euro Cable Assy 12ft for Euro Cable Assy 15ft for Euro Cable Assy 10ft for Tweco Cable Assy 12ft for Tweco Cable Assy 15ft for Tweco Complete Euro Connection Kit c/w Spring Support Liner Nut Gun Plug 'O' Ring

211

1 1 1 1 1 1 1 1 1 1 1 1 10


MIG Welding Torch Air Cooled Model: SP4

Rating 400A Co2 / 350A Mixed Gases @ 60% Duty Cycle EN60974-7 Wire Size 0.6mm to 2.0mm

Torch Packages SP4-10E SP4-12E SP4-15E 10ft 12ft 15ft *Euro Fitting and Bladeswitch SP4-10T SP4-12T SP4-15T 10ft 12ft 15ft *Tweco Fitting and Bladeswitch

1

2

9

6

15

3

8

12

13

14 11

18

8

16

10 7

17

19

4

11

5 Contact Tips (ECU Heavy Duty) Main Consumables

Code

Description

1 2 3 4 5 6 7

64J45 64J60 64J80 64J180 54A 34A 24A50 24A62 24A75 24AH-50 24AH-62 24AH-75 34CT 24CT-37S 24CT-50S 24CT-62S 24CT-75S

Conductor Tube 45˚ Metal Jacket 1 Conductor Tube 60˚ Metal Jacket 1 Conductor Tube 80˚ Metal Jacket 1 Conductor Tube 180˚ Metal Jacket 1 Gas Diffuser 5 Nozzle Insulator - Adjustable 5 Nozzle Adj. 12mm Bore 5 Nozzle Adj. 16mm Bore 5 Nozzle Adj. 19mm Bore 5 Nozzle Adj. Heavy Duty 12mm Bore 5 Nozzle Adj. Heavy Duty 16mm Bore 5 Nozzle Adj. Heavy Duty 19mm Bore 5 Insulator for CT Nozzles 5 CT Nozzle 9mm Bore 5 CT Nozzle 12mm Bore 5 CT Nozzle 16mm Bore 5 CT Nozzle 19mm Bore 5

Pack Qty

Contact Tips (ECU Standard) 8

14-23 14-30 14-35 14-40 14-45 14-52 14-116 14-564

Standard Ecu 0.6mm Wire Standard Ecu 0.8mm Wire Standard Ecu 0.9mm Wire Standard Ecu 1.0mm Wire Standard Ecu 1.2mm Wire Standard Ecu 1.3mm Wire Standard Ecu 1.6mm Wire Standard Ecu 2.0mm Wire

16

25 25 25 25 25 25 25 25

Code

Description

9

14H30 14H35 14H40 14H45 14H52 14H116 14H564

Heavy Duty Ecu 0.8mm Wire Heavy Duty Ecu 0.9mm Wire Heavy Duty Ecu 1.0mm Wire Heavy Duty Ecu 1.2mm Wire Heavy Duty Ecu 1.3mm Wire Heavy Duty Ecu 1.6mm Wire Heavy Duty Ecu 2.0mm Wire

Pack Qty

25 25 25 25 25 25 25

Liners (Steel & PTFE) 10 11

44-3545-15 44-116-15 44-564-15 44N-3545-15 44N-116-15

Steel 0.9-1.2mm x 15ft Steel 1.6mm x 15ft Steel 2.0mm x 15ft PTFE 0.9-1.2mm x 15ft PTFE 1.6mm x 15ft

1 1 1 1 1

Secondary Consumables 12 84A 13 94R 14 SP1703 15 154 16 400-10E 400-12E 400-15E 400-10 400-12 400-15 17 TW8001 18 174EX-1C 19 SP1596

Handle c/w Screws & Nuts Trigger Spring Support with Ball Joint Gun Hanger Cable Assy 10ft for Euro Cable Assy 12ft for Euro Cable Assy 15ft for Euro Cable Assy 10ft for Tweco Cable Assy 12ft for Tweco Cable Assy 15ft for Tweco Complete Euro Connection Kit c/w Spring Support Liner Nut Gun Plug 'O' Ring

212

1 1 1 1 1 1 1 1 1 1 1 1 10


MIG Welding Torch Air Cooled Model: SP5

Rating 500A Co2 / 400A Mixed Gases @ 60% Duty Cycle EN60974-7 Wire Size 0.9mm to 2.8mm

Torch Packages SP5-10E SP5-12E SP5-15E 10ft 12ft 15ft *Euro Fitting and Bladeswitch

1

SP5-10T SP5-12T SP5-15T 10ft 12ft 15ft *Tweco Fitting and Bladeswitch

10

11

12

5

15

16 7

14

17 9

3 4 Main Consumables

Code

Description

1 2 3 4

65J45 65J60 65J80 65J180 55SW 55 55H 35CT 25CT-50 25CT-62 25CT-75

Conductor Tube 45˚ Metal Jacket Conductor Tube 60˚ Metal Jacket Conductor Tube 80˚ Metal Jacket Conductor Tube 180˚ Metal Jacket Gas Diffuser 0.9-1.6mm Wire Gas Diffuser 2.0mm Wire Gas Diffuser 2.4-2.8mm Wire Insulator for CT Nozzles CT Nozzle 12mm Bore CT Nozzle 16mm Bore CT Nozzle 19mm Bore

8

Pack Qty

1 1 1 1 5 5 5 5 5 5 5

Contact Tips (ECU Standard) 5

15H35 15H40 15H45 15H52 15H116 15H564 15H332 15H764

Standard Ecu 0.9mm Wire Standard Ecu 1.0mm Wire Standard Ecu 1.2mm Wire Standard Ecu 1.3mm Wire Standard Ecu 1.6mm Wire Standard Ecu 2.0mm Wire Standard Ecu 2.4mm Wire Standard Ecu 2.8mm Wire

25 25 25 25 25 25 25 25

Contact Tips (ECU Flux Cored) 6

15HFC-45 15HFC-52 15HFC-116 15HFC-564 15HFC-332 15HFC-764

14

8 2

6

13

Flux Cored Ecu 1.2mm Wire Flux Cored Ecu 1.3mm Wire Flux Cored Ecu 1.6mm Wire Flux Cored Ecu 2.0mm Wire Flux Cored Ecu 2.4mm Wire Flux Cored Ecu 2.8mm Wire

25 25 25 25 25 25

Liners (Steel & PTFE For Euro Terminations Only)

Code

Description

7 8

44-3545-15 44-116-15 44-564-15 44N-3545-15 44N-116-15

Steel 0.9-1.2mm x 15ft Steel 1.6mm x 15ft Steel 2.0mm x 15ft PTFE 0.9-1.2mm x 15ft PTFE 1.6mm x 15ft

Pack Qty

1 1 1 1 1

Liners (Steel & PTFE For Tweco Terminations Only) 9 9

45-3545-15 45-116-15 45-564-15 45H-332-15 45H-764-15 45N-3545-15 45N-116-15

Steel 0.9-1.2mm x 15ft Steel 1.6mm x 15ft Steel 2.0mm x 15ft Steel 2.4mm x 15ft Steel 2.8mm x 15ft PTFE 0.9-1.2mm x 15ft PTFE 1.6mm x 15ft

1 1 1 1 1 1 1

Secondary Consumables 10 85 11 94R 12 SP1703 13 154 14 500-10E 500-12E 500-15E 500-10 500-12 500-15 15 TW8001 16 174EX-1C 17 SP1596

Handle c/w Screws & Nuts Trigger Spring Support with Ball Joint Gun Hanger Cable Assy 10ft for Euro Cable Assy 12ft for Euro Cable Assy 15ft for Euro Cable Assy 10ft for Tweco Cable Assy 12ft for Tweco Cable Assy 15ft for Tweco Complete Euro Connection Kit c/w Spring Support Liner Nut Gun Plug 'O' Ring

213

1 1 1 1 1 1 1 1 1 1 1 1 10


Optional Compatible Tweco Terminations Model: OP-TW For Models SP1 to 4 & SP5

1 3

6

7

4 5 2 8

Case For Connector Blocks

Code

1 TW185 2 104

Description

Case for Connector Block c/w Screws Connector Block c/w Spacer

Tab Connector Pack Qty

172 174 175 224 225

Description

194

Tab Connector

Cable Support

1

6

232-12 234-12 235-12

For Model SP1 & 2 For Model SP3 & 4 For Model SP5

c/w 'O' Rings - Model SP1 & SP2 c/w 'O' Rings - Model SP3 & SP4 c/w 'O' Rings - Model SP5

1 1 1

Gas Hose Nipples

For 172 & 174 Connector For 175 Connector

10 10

Separator

‘O’ Rings 4

Code

5

1

Connector Plugs 3

7

62N 64N 65N

8 114

Pack Qty

1 1 1 1

For Models SP1 & 2 For Models SP3 & 4 For Models SP5

1 1 1

Separator

1

214


MIG Welding Torch Air Cooled Model: SP202

Rating 200A Co² / 150A Mixed Gases @ 60% Duty Cycle EN60974-7 Wire Size 0.6mm to 1.2mm

Torch Packages 2-4210AE 2-4212AE 2-4215AE 10ft 12ft 15ft *Euro Fitting and Bladeswitch

17

15

5

1

16

17

17

18

2 3 14

4 10 11

19

12

9

13

7

20

6

14

8

Contact Tips (ECU Standard Short, Long & Pipeline) Main Consumables

Code

Description

1 2 3 4 5 6 7 8 9

4786 R4323-R R4323 4335 4235 B4780 4391 4392 4295 4394 4393

Body Tube Cap Rubber Cap Phenolic Head Assy for Short Tips Head Assy for Long Tips Insulator for Hexagonal Nut Nozzle Brass 5/8" Bore Nozzle Brass 1/2" Bore Pipeline Nozzle Nozzle Copper 1/2" Bore Nozzle Copper 5/8" Bore

Pack Qty

1 5 5 5 5 5 5 5 5 5 5

Contact Tips (ECU Standard Short, Long & Pipeline) 10 11

7497 7488 7489 7496 7490 7498 1597 1588 1589 1596

Short 31mm - 0.6mm Wire Short 31mm - 0.8mm Wire Short 31mm - 0.9mm Wire Short 31mm - 1.0mm Wire Short 31mm - 1.2mm Wire Short 31mm - 1.3mm Wire Long 50mm - 0.6mm Wire Long 50mm - 0.8mm Wire Long 50mm - 0.9mm Wire Long 50mm - 1.0mm Wire

10 10 10 10 10 10 10 10 10 10

Code

Description

12

1590 1598 4285 4281 4296 4282 4283

Long 50mm - 1.2mm Wire Long 50mm - 1.3mm Wire Pipeline 0.8mm Wire Pipeline 0.9mm Wire Pipeline 1.0mm Wire Pipeline 1.2mm Wire Pipeline 1.3mm Wire

Pack Qty

10 10 10 10 10 10 10

Liners (Steel & PTFE) 13 14

43010 43015 43110 43115 43115X

Steel 0.6-0.8mm Wire x 10ft Steel 0.6-0.8mm Wire x 15ft Steel 0.9-1.2mm Wire x 10ft Steel 0.9-1.2mm Wire x 15ft PTFE 0.9-1.2mm x 15ft

1 1 1 1 1

Secondary Consumables 15 1780006 16 5662 17 1880004 18 SP1704 19 4261TE 4262TE 4265TE 20 BE8001

Handle Trigger Handle Screw Kit Spring Support Cable Assy 10ft Cable Assy 12ft Cable Assy 15ft Complete Euro Connection Kit c/w Spring Support

215

1 1 1 1 1 1 1 1


MIG Welding Torch Air Cooled Model: SP302 & SP302E

SP302 300A Co2/250A Mixed Gases @ 60% Duty Cycle EN60974-7 Wire Sizes 0.6mm to 1.2mm SP302E 200A Co2/150A Mixed Gases @ 60% Duty Cycle EN60974-7 Wire Sizes 0.6mm to 1.2mm

Torch Packages 2-4310AE 2-4312AE 2-4315AE 10ft 12ft 15ft

5

18

18

1

4E310AE 4E312AE 4E315AE 10ft 12ft 15ft *Euro Fitting and Bladeswitch

16 18

17

2

3

15

4

11

19

20 14

12

21

13 7

15

6 9 10

8

Main Consumables

Code

Description

1 2 3 4 5 6 7 8 9 10

4786 R4323-R R4323 4335 4235 B4780 4391 4392 4295 4394 4393

Body Tube Cap Rubber Cap Phenolic Head Assy for Short Tips Head Assy for Long Tips Insulator for Hexagonal Nut Nozzle Brass 5/8" Bore Nozzle Brass 1/2" Bore Pipeline Nozzle Nozzle Copper 1/2" Bore Nozzle Copper 5/8" Bore

Contact Tips (ECU Standard Short, Long & Pipeline) Pack Qty

1 5 5 5 5 5 5 5 5 5 5

Contact Tips (ECU Standard Short, Long & Pipeline) 11 12

7497 7488 7489 7496 7490 7498 1597 1588 1589 1596 1590 1598

Short 31mm - 0.6mm Wire Short 31mm - 0.8mm Wire Short 31mm - 0.9mm Wire Short 31mm - 1.0mm Wire Short 31mm - 1.2mm Wire Short 31mm - 1.3mm Wire Long 50mm - 0.6mm Wire Long 50mm - 0.8mm Wire Long 50mm - 0.9mm Wire Long 50mm - 1.0mm Wire Long 50mm - 1.2mm Wire Long 50mm - 1.3mm Wire

10 10 10 10 10 10 10 10 10 10 10 10

Code

13 4285 4281 4296 4282 4283

Description

Pipeline 0.8mm Wire Pipeline 0.9mm Wire Pipeline 1.0mm Wire Pipeline 1.2mm Wire Pipeline 1.3mm Wire

Pack Qty

10 10 10 10 10

Liners (Steel & PTFE) 14 15

43010 43015 43110 43115 43115X

Steel 0.6-0.8mm Wire x 10ft Steel 0.6-0.8mm Wire x 15ft Steel 0.9-1.2mm Wire x 10ft Steel 0.9-1.2mm Wire x 15ft PTFE Liner 0.9-1.2mm x 15ft

1 1 1 1 1

Secondary Consumables 16 1780006 17 5662 18 1880004 19 SP1704 20 4261TE 4262TE 4265TE 4361TE 4362TE 4365TE 21 BE8001

Handle Trigger Handle Screw Kit Spring Support Cable Assy 10ft for SP202 & SP302E Cable Assy 12ft for SP202 & SP302E Cable Assy 15ft for SP202 & SP302E Cable Assy 10ft for SP302 Cable Assy 12ft for SP302 Cable Assy 15ft for SP302 Complete Euro Connection Kit c/w Spring Support

216

1 1 1 1 1 1 1 1 1 1 1


MIG Welding Torch Air Cooled Model: SP352

Rating 350A Co2 / 250A Mixed Gases @ 60% Duty Cycle EN60974-7 Wire Size 0.6mm to 1.6mm

17

Torch Packages 2-43510AE 2-43512AE 2-43515AE 10ft 12ft 15ft *Euro Fitting and Bladeswitch

17

5

1

15

16

2

3

18

14

4

10

19

11

13 12

7

17

20

6

14 9 8

Main Consumables

Code

Description

1 2 3 4 5 6 7 8 9

4790 R4423-R R4423 4435 4635 B4780 4491 4492 4591 4592

Body Tube Cap Rubber Cap Phenolic Head Assy for Short Tips Head Assy for Long Tips Insulator for Hexagonal Nut Nozzle Brass 3/4" Bore Nozzle Brass 1/2" Bore Nozzle Copper 3/4" Bore Nozzle Copper 1/2" Bore

Contact Tips (ECU Standard Short, Long & Pipeline) Pack Qty

1 5 5 5 5 5 5 5 5 5

Contact Tips (ECU Standard Short, Long & Pipeline) 10 11

7497 7488 7489 7496 7490 7498 7491 1597 1588 1589 1596 1590

Short 31mm - 0.6mm Wire Short 31mm - 0.8mm Wire Short 31mm - 0.9mm Wire Short 31mm - 1.0mm Wire Short 31mm - 1.2mm Wire Short 31mm - 1.3mm Wire Short 31mm - 1.6mm Wire Long 50mm - 0.6mm Wire Long 50mm - 0.8mm Wire Long 50mm - 0.9mm Wire Long 50mm - 1.0mm Wire Long 50mm - 1.2mm Wire

10 10 10 10 10 10 10 10 10 10 10 10

Code

Description

12

1598 1591 4285 4281 4296 4282 4283

Long 50mm - 1.3mm Wire Long 50mm - 1.6mm Wire Pipeline 0.8mm Wire Pipeline 0.9mm Wire Pipeline 1.0mm Wire Pipeline 1.2mm Wire Pipeline 1.3mm Wire

Pack Qty

10 10 10 10 10 10 10

Liners (Steel & PTFE) 13 14

43010 43015 43110 43115 43115X

Steel 0.6-0.8mm Wire x 10ft Steel 0.6-0.8mm Wire x 15ft Steel 0.9-1.2mm Wire x 10ft Steel 0.9-1.2mm Wire x 15ft PTFE Liner 0.9-1.2mm x 15ft

1 1 1 1 1

Secondary Consumables 15 1780006 16 5662 17 1880004 18 SP1704 19 4361TE 4362TE 4365TE 20 BE8001

Handle Trigger Handle Screw Kit Spring Support Cable Assy 10ft Cable Assy 12ft Cable Assy 15ft Complete Euro Connection Kit c/w Spring Support

217

1 1 1 1 1 1 1 1


MIG Welding Torch Air Cooled Model: SP402 & SP402E

SP402 400A Co2/320A Mixed Gases @ 60% Duty Cycle EN60974-7 Wire Sizes 0.6mm to 2.0mm SP402E 350A Co2/250A Mixed Gases @ 60% Duty Cycle EN60974-7 Wire Sizes 0.6mm to 2.0mm

Torch Packages 2-4410AE 2-4412AE 2-4415AE 10ft 12ft 15ft *Euro Fitting and Bladeswitch

5

1

17

4E410AE 4E412AE 4E415AE 10ft 12ft 15ft *Euro Fitting and Bladeswitch

2

17

18

14

4

10

13

11

20

12

7

19

14

6 9

8

Main Consumables

Code

Description

1 2 3 4 5 6 7 8 9

4790 R4423-R R4423 4435 4635 B4780 4491 4492 4591 4592

Body Tube Cap Rubber Cap Phenolic Head Assy for Short Tips Head Assy for Long Tips Insulator for Hexagonal Nut Nozzle Brass 3/4" Bore Nozzle Brass 1/2" Bore Nozzle Copper 3/4" Bore Nozzle Copper 1/2" Bore

Contact Tips (Pipeline) Pack Qty

1 5 5 5 5 5 5 5 5 5

Contact Tips (ECU Standard Short & Long) 7497 7488 7489 7496 7490 7498 7491 7492 1597 1588 1589 1596 1590 1598 1591 1592

15

16

3

10 11

17

31mm - 0.6mm Wire 31mm - 0.8mm Wire 31mm - 0.9mm Wire 31mm - 1.0mm Wire 31mm - 1.2mm Wire 31mm - 1.3mm Wire 31mm - 1.6mm Wire 31mm - 2.0mm Wire 50mm - 0.6mm Wire 50mm - 0.8mm Wire 50mm - 0.9mm Wire 50mm - 1.0mm Wire 50mm - 1.2mm Wire 50mm - 1.3mm Wire 50mm - 1.6mm Wire 50mm - 2.0mm Wire

10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10

Code

Description

12

4285 4281 4296 4282 4283

Pipeline 0.8mm Wire Pipeline 0.9mm Wire Pipeline 1.0mm Wire Pipeline 1.2mm Wire Pipeline 1.3mm Wire

Pack Qty

10 10 10 10 10

Liners (Steel & PTFE) 13 14

44110 44115 44210 44215 44310 44315 43115X 44215X

Steel 0.9-1.2mm Wire x 10ft Steel 0.9-1.2mm Wire x 15ft Steel 1.2-1.6mm Wire x 10ft Steel 1.2-1.6mm Wire x 15ft Steel 2.0mm Wire x 10ft Steel 2.0mm Wire x 15ft PTFE 0.9-1.2mm x 15ft PTFE 1.6mm x 15ft

1 1 1 1 1 1 1 1

Secondary Consumables 15 1780006 16 5662 17 1880004 18 SP1704 19 4361TE 4362TE 4365TE 4461TE 4462TE 4465TE 20 BE8002

Handle Trigger Handle Screw Kit Spring Support Cable Assy 10ft for SP352 & SP402E Cable Assy 12ft for SP352 & SP402E Cable Assy 15ft for SP352 & SP402E Cable Assy 10ft for SP402 Cable Assy 12ft for SP402 Cable Assy 15ft for SP402 Complete Euro Connection Kit c/w Spring Support

218

1 1 1 1 1 1 1 1 1 1 1


MIG Welding Torch Air Cooled Model: SP502

Rating 500A Co2 / 375A Mixed Gases @ 60% Duty Cycle EN60974-7 Wire Size 0.8mm to 2.8mm

Torch Packages 2-4510E 2-4512E 2-4515E 10ft 12ft 15ft *Euro Fitting and Microswitch

17 17 1

5

17

2

3

11 12

7

19 14

9

8

Main Consumables

Code

Description

1 2 3 4 5 6 7 8 9

4794 R4423-R R4423 4435 4635 B4780 4491 4492 4591 4592

Body Tube Cap Rubber Cap Phenolic Head Assy for Short Tips Head Assy for Long Tips Insulator for Hexagonal Nut Nozzle Brass 3/4" Bore Nozzle Brass 1/2" Bore Nozzle Copper 3/4" Bore Nozzle Copper 1/2" Bore

Pack Qty

1 5 5 5 5 5 5 5 5 5

Contact Tips (ECU Standard Short & Long) 7488 7489 7496 7490 7498 7491 7492 7493 7494 1588 1589 1596 1590 1598 1591 1592 1593 1594

18

13

6

10 11

17

14

4

10

15

16

Short 31mm - 0.8mm Wire Short 31mm - 0.9mm Wire Short 31mm - 1.0mm Wire Short 31mm - 1.2mm Wire Short 31mm - 1.3mm Wire Short 31mm - 1.6mm Wire Short 31mm - 2.0mm Wire Short 31mm - 2.4mm Wire Short 31mm - 2.8mm Wire Long 50mm - 0.8mm Wire Long 50mm - 0.9mm Wire Long 50mm - 1.0mm Wire Long 50mm - 1.2mm Wire Long 50mm - 1.3mm Wire Long 50mm - 1.6mm Wire Long 50mm - 2.0mm Wire Long 50mm - 2.4mm Wire Long 50mm - 2.8mm Wire

10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10

Contact Tips (Pipeline)

Code

Description

12

4285 4281 4296 4282 4283

Pipeline 0.8mm Wire Pipeline 0.9mm Wire Pipeline 1.0mm Wire Pipeline 1.2mm Wire Pipeline 1.3mm Wire

Pack Qty

10 10 10 10 10

Liners (Steel & PTFE) 13 14

44110 44115 44210 44215 44310 44315 45410 45415 45610 45615 43115X 44215X

Steel 0.9-1.2mm Wire x 10ft Steel 0.9-1.2mm Wire x 15ft Steel 1.2-1.6mm Wire x 10ft Steel 1.2-1.6mm Wire x 15ft Steel 2.0mm Wire x 10ft Steel 2.0mm Wire x 15ft Steel 2.4mm Wire x 10ft Steel 2.4mm Wire x 15ft Steel 2.8mm Wire x 10ft Steel 2.8mm Wire x 15ft PTFE 0.9-1.2mm x 15ft PTFE 1.6mm x 15ft

1 1 1 1 1 1 1 1 1 1 1 1

Secondary Consumables 15 4408 16 4422 17 4426 18 4561TE 4562TE 4565TE 19 BE8002

Handle Trigger Handle Screw Kit Cable Assy 10ft Cable Assy 12ft Cable Assy 15ft Complete Euro Connection Kit c/w Spring Support

219

1 1 1 1 1 1 1


MIG Welding Torch Air Cooled Model: SP602E

500A Co2/375A Mixed Gases @ 60% Duty Cycle EN60974-7 Wire Sizes 0.8mm to 2.4mm

Torch Packages 4E610E 4E612E 4E615E 10ft 12ft 15ft *Euro Fitting and Microswitch

5

17

17

1 17

16

18 14

4

19

11 12

7

17

2

3 10

15

13

18

6 14

9 8 Main Consumables

Code

Description

1 2 3 4 5 6 7 8 9

4794 R4423-R R4423 4435 4635 B4780 4491 4492 4591 4592

Body Tube Cap Rubber Cap Phenolic Head Assy for Short Tips Head Assy for Long Tips Insulator for Hexagonal Nut Nozzle Brass 3/4" Bore Nozzle Brass 1/2" Bore Nozzle Copper 3/4" Bore Nozzle Copper 1/2" Bore

Pack Qty

1 5 5 5 5 5 5 5 5 5

Contact Tips (ECU Standard Short & Long) 10 11

7488 7489 7496 7490 7498 7491 7492 7493 1588 1589 1596 1590 1598 1591 1592 1593

Short 31mm - 0.8mm Wire Short 31mm - 0.9mm Wire Short 31mm - 1.0mm Wire Short 31mm - 1.2mm Wire Short 31mm - 1.3mm Wire Short 31mm - 1.6mm Wire Short 31mm - 2.0mm Wire Short 31mm - 2.4mm Wire Long 50mm - 0.8mm Wire Long 50mm - 0.9mm Wire Long 50mm - 1.0mm Wire Long 50mm - 1.2mm Wire Long 50mm - 1.3mm Wire Long 50mm - 1.6mm Wire Long 50mm - 2.0mm Wire Long 50mm - 2.4mm Wire

10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10

Contact Tips (Pipeline)

Code

Description

12

4285 4281 4296 4282 4283

Pipeline 0.8mm Wire Pipeline 0.9mm Wire Pipeline 1.0mm Wire Pipeline 1.2mm Wire Pipeline 1.3mm Wire

Pack Qty

10 10 10 10 10

Liners (Steel & PTFE) 13 14

44110 44115 44210 44215 44310 44315 45410 45415 43115X 44215X

Steel 0.9-1.2mm Wire x 10ft Steel 0.9-1.2mm Wire x 15ft Steel 1.2-1.6mm Wire x 10ft Steel 1.2-1.6mm Wire x 15ft Steel 2.0mm Wire x 10ft Steel 2.0mm Wire x 15ft Steel 2.4mm Wire x 10ft Steel 2.4mm Wire x 15ft PTFE 0.9-1.2mm x 15ft PTFE 1.6mm x 15ft

1 1 1 1 1 1 1 1 1 1

Secondary Consumables 15 4408 16 4422 17 4426 18 4561TE 4562TE 4565TE 19 BE8002

Handle Trigger Handle Screw Kit Cable Assy 10ft Cable Assy 12ft Cable Assy 15ft Complete Euro Connection Kit c/w Spring Support

220

1 1 1 1 1 1 1


MIG Welding Torch Air Cooled Model: T150

Rating 150A @ 60% Duty Cycle Co2 Gases EN60974-7 Wire Size 0.6mm to 1.2mm

Torch Packages T1510E T1512E T1515E 10ft 12ft 15ft *Euro Fitting and Bladeswitch

14

1 2

15

12

13

16

5 4 3

8

11

9

7 6

17 11

Main Consumables

Code

Description

1 R155-45 45˚ Gooseneck R155-60 60˚ Gooseneck 2 R152 Shock Washer 3 R154 Retaining Head 4 R154-1 Retaining Ring 5 R402-6 'O' Ring for Retaining Head 6 R151-1-38 Nozzle 3/8" - 9mm Bore R151-1-50 Nozzle 1/2" - 12mm Bore R151-1-62 Nozzle 5/8" - 16mm Bore

10

Pack Qty

1 1 5 5 10 10 5 5 5

Contact Tips (ECU Standard & Tapered) 7 8

R403-23 R403-30 R403-35 R403-1.0 R403-45 R403-2-23 R403-2-30 R403-2-35 R403-2-1.0 R403-2-45

Std Ecu - 0.6mm Wire Std Ecu - 0.8mm Wire Std Ecu - 0.9mm Wire Std Ecu - 1.0mm Wire Std Ecu - 1.2mm Wire Tapered Ecu - 0.6mm Wire Tapered Ecu - 0.8mm Wire Tapered Ecu - 0.9mm Wire Tapered Ecu - 1.0mm Wire Tapered Ecu - 1.2mm Wire

10 10 10 10 10 10 10 10 10 10

Liners (Steel & PTFE)

Code

Description

9 10 11

R415-23-15 R415-30-15 R415-35-15 R415-116-15 R415-32-2 R415-116-2 R415-1

Steel 0.6mm x 15ft Steel 0.8mm x 15ft Steel 0.9-1.0mm x 15ft Steel 1.6mm x 15ft PTFE 0.8-1.0mm x 15ft PTFE 1.2-1.6mm x 15ft Conduit Liner 'O' Ring

Pack Qty

1 1 1 1 1 1 10

Secondary Consumables 12 R210-5K 13 5662 14 1880004 15 R213-2 16 R213-10E R213-12E R213-15E 17 TR8001

Handle c/w Switch Switch Handle Screw Kit Front Cable Support Spring Cable Assy 10ft Cable Assy 12ft Cable Assy 15ft Euro Connection Kit

221

1 1 1 1 1 1 1 1


MIG Welding Torch Air Cooled Model: T200

Rating 200A @ 100% Duty Cycle Co2 Gases EN60974-7 Wire Size 0.6mm to 1.2mm

Torch Packages T2010E T2012E T2015E 3 metre 4 metre 5 metre *Euro Fitting and Bladeswitch

16 1 2 6

15

7 5

11

9 8

13

Main Consumables

Code

12

Description

Pack Qty

1 R205-45 45˚ Gooseneck R205-60 60˚ Gooseneck 2 R402-7 Shock Washer - Standard 3 R402-5 Shock Washer - Heavy Duty 4 R404 Gas Diffuser 5 R402-3 Nozzle Retainer 6 R402-4 Retaining Ring 7 R402-6 'O' Ring for Retaining Head 8 R401-4-38 Nozzle 3/8" - 9mm Bore R401-4-50 Nozzle 1/2" - 12mm Bore R401-4-62 Nozzle 5/8" - 16mm Bore R401-4-75 Nozzle 3/4" - 19mm Bore

1 1 5 5 5 5 10 10 5 5 5 5

Contact Tips (ECU Standard & Tapered) 9 10

R403-23 R403-30 R403-35 R403-1.0 R403-45 R403-2-23 R403-2-30 R403-2-35 R403-2-1.0 R403-2-45

18

19

3

4

10

17

14

Std Ecu - 0.6mm Wire Std Ecu - 0.8mm Wire Std Ecu - 0.9mm Wire Std Ecu - 1.0mm Wire Std Ecu - 1.2mm Wire Tapered Ecu - 0.6mm Wire Tapered Ecu - 0.8mm Wire Tapered Ecu - 0.9mm Wire Tapered Ecu - 1.0mm Wire Tapered Ecu - 1.2mm Wire

10 10 10 10 10 10 10 10 10 10

Liners (Steel & PTFE)

Code

Description

11 12 13

R415-23-15 R415-30-15 R415-35-15 R415-116-15 R415-32-2 R415-116-2 R415-1

Steel 0.6mm x 15ft Steel 0.8mm x 15ft Steel 0.9-1.0mm x 15ft Steel 1.6mm x 15ft PTFE 0.8-1.0mm x 15ft PTFE 1.2-1.6mm x 15ft Conduit Liner 'O' Ring

Pack Qty

1 1 1 1 1 1 10

Secondary Consumables 14 R210-5K 15 5662 16 1880004 17 R213-2 18 R213-10E R213-12E R213-15E 19 TR8001

Handle c/w Switch Switch Handle Screw Kit Front Cable Support Spring Cable Assy 10ft Cable Assy 12ft Cable Assy 15ft Complete Euro Connection Kit

222

1 1 1 1 1 1 1 1


MIG Welding Torch Air Cooled Model: T300

Rating 300A @ 100% Duty Cycle Co2 Gases EN60974-7 Wire Size 0.6mm to 1.6mm

Torch Packages T3010E T3012E T3015E 10ft 12ft 15ft *Euro Fitting and Bladeswitch

1 20

2 6 5 17

15

19

22

7 4

3 14

21

18

23 16

13

11

9 13

10 8 Main Consumables

Code

Description

12

Contact Tips (ECU Standard, Heavy Duty & Tapered) (Continued)

Pack Qty

1 R305-45 45˚ Gooseneck 1 R305-60 60˚ Gooseneck 1 2 R402-5 Shock Washer 5 3 R404 Gas Diffuser - Std Tips 5 R404-10 Gas Diffuser c/w Screw - Std Tips 5 R404-1 Gas Diffuser - HD Tips 5 R404-11 Gas Diffuser c/w Screw - HD Tips 5 4 R402-3 Nozzle Retainer - Std 5 5 R404-3 Nozzle Retainer - H.Duty 5 R404-13 Nozzle Retainer - H.Duty c/w Screw 5 6 R402-4 Retaining Ring 10 7 R402-6 'O' Ring for Retaining Head 10

Nozzles (Standard & Heavy Duty) 8 R401-4-38 3/8" - 9mm Bore-Flush Tip 5 9 R401-4-50 1/2" - 12mm Bore-1/8" recess 5 R401-4-62 5/8" - 16mm Bore-1/8" recess 5 R401-4-75 3/4" - 19mm Bore-1/8" recess 5 R401-5-50 H. Duty 1/2"-12mm Bore-1/4" recess 5 R401-5-62 H. Duty 5/8"-16mm Bore-1/4" recess 5 R401-5-75 H. Duty 3/4"-19mm Bore-1/4" recess 5 R401-6-50 H. Duty 1/2"-12mm Bore-1/8" recess 5 R401-6-62 H. Duty 5/8"-16mm Bore-1/8" recess 5 R401-6-75 H. Duty 3/4"-19mm Bore-1/8" recess 5 10 R401-7-62 H. Duty 5/8"-16mm Bore-1/4" recess 5 R401-7-87 H. Duty 7/8"-22mm Bore-1/4" recess 5

Liners (Steel & PTFE)

Code

Description

Pack Qty

11 R415-23-15 Steel 0.6mm x 15ft R415-30-15 Steel 0.8mm x 15ft R415-35-15 Steel 0.9-1.0mm x 15ft R415-116-15 Steel 1.6mm x 15ft 12 R415-32-2 PTFE 0.8-1.0mm x 15ft R415-116-2 PTFE 1.2-1.6mm x 15ft 13 R415-1 Conduit Liner 'O' Ring

1 1 1 1 1 1 10

Contact Tips (ECU Standard, Heavy Duty & Tapered) 14 R403-23 R403-30 R403-35 R403-1.0 R403-45 R403-52 R403-116 15 R403-1-30 R403-1-35 R403-1-1.0 R403-1-45 R403-1-52 R403-1-116

Std Ecu - 0.6mm Wire Std Ecu - 0.8mm Wire Std Ecu - 0.9mm Wire Std Ecu - 1.0mm Wire Std Ecu - 1.2mm Wire Std Ecu - 1.4mm Wire Std Ecu - 1.6mm Wire H Duty Ecu - 0.8mm Wire H Duty Ecu - 0.9mm Wire H Duty Ecu - 1.0mm Wire H Duty Ecu - 1.2mm Wire H Duty Ecu - 1.4mm Wire H Duty Ecu - 1.6mm Wire

10 10 10 10 10 10 10 10 10 10 10 10 10

Code

R403-1-364 R403-1-18 16 R403-2-23 R403-2-30 R403-2-35 R403-2-1.0 R403-2-45 17 R403-3-30 R403-3-35 R403-3-1.0 R403-3-45 R403-3-52 R403-3-116

Description

Pack Qty

H Duty Ecu - 1.2mm Alum. Wire H Duty Ecu - 1.6mm Alum. Wire Tapered Ecu - 0.6mm Wire Tapered Ecu - 0.8mm Wire Tapered Ecu - 0.9mm Wire Tapered Ecu - 1.0mm Wire Tapered Ecu - 1.2mm Wire H Duty Tapered Ecu - 0.8mm Wire H Duty Tapered Ecu - 0.9mm Wire H Duty Tapered Ecu - 1.0mm Wire H Duty Tapered Ecu - 1.2mm Wire H Duty Tapered Ecu - 1.4mm Wire H Duty Tapered Ecu - 1.6mm Wire

10 10 10 10 10 10 10 10 10 10 10 10 10

Secondary Consumables 18 R410 Handle 19 R411-1 Switch 20 R411-2 Switch Housing c/w Screws 21 R413-2 Front Cable Support Spring 22 R313-10E Cable Assy 10ft R313-12E Cable Assy 12ft R313-15E Cable Assy 15ft 23 TR8002 Euro Connection Kit

223

1 1 1 1 1 1 1 1


MIG Welding Torch Air Cooled Model: T400 & T400A

Rating 400A @ 100% Duty Cycle Co2 Gases EN60974-7 Wire Size 0.6mm to 2.0mm

Torch Packages T4010E T4012E T4015E 10ft 12ft 15ft *Euro Fitting and Bladeswitch T4010A T4012A T4015A 10ft 12ft 15ft *Euro Fitting and Automatic

1 22

2

17

5

4

8

Code

19 25 13

16

11

9

Main Consumables

7

3

15 14

10

Description

20

1

6

13

12 Contact Tips (ECU Standard, Heavy Duty & Tapered) (Continued)

Pack Qty

1 R405-45 45˚ Gooseneck (Hand & Auto) 1 R405-60 60˚ Gooseneck (Hand & Auto) 1 R405-22 22˚ Gooseneck (Hand & Auto) 1 R405-180 180˚ Gooseneck (Hand & Auto) 1 2 R402-5 Shock Washer 5 3 R404 Gas Diffuser - Std Tips 5 R404-10 Gas Diffuser c/w Screw - Std Tips 5 R404-1 Gas Diffuser - HD Tips 5 R404-11 Gas Diffuser c/w Screw - HD Tips 5 4 R402-3 Nozzle Retainer - Std 5 5 R404-3 Nozzle Retainer - H Duty 5 R404-13 Nozzle Retainer - H Duty c/w Screw 5 6 R402-4 Retaining Ring 10 7 R402-6 'O' Ring for Retaining Head 10

Nozzles (Standard & Heavy Duty) 8 R401-4-38 3/8" - 9mm Bore - Flush Tip R401-4-50 1/2" - 12mm Bore - 1/8" recess R401-4-62 5/8" - 16mm Bore - 1/8" recess R401-4-75 3/4" - 19mm Bore - 1/8" recess 9 R401-5-50 H D 1/2" - 12mm Bore - 1/4" recess R401-5-62 H D 5/8" - 16mm Bore - 1/4" recess R401-5-75 H D 3/4" - 19mm Bore - 1/4" recess R401-6-50 H D 1/2" - 12mm Bore - 1/8" recess R401-6-62 H D 5/8" - 16mm Bore - 1/8" recess R401-6-75 H D 3/4" - 19mm Bore - 1/8" recess 10 R401-7-62 H D 5/8" - 16mm Bore - 1/4" recess R401-7-87 H D 7/8" - 22mm Bore - 1/4" recess

24

23

18

21

5 5 5 5 5 5 5 5 5 5 5 5

Liners (Steel & PTFE)

Code

Description

Pack Qty

11 R415-23-15 Steel 0.6mm x 15ft R415-30-15 Steel 0.8mm x 15ft R415-35-15 Steel 0.9-1.0mm x 15ft R415-116-15 Steel 1.6mm x 15ft R415-564-15 Steel 2.0mm x 15ft 12 R415-32-2 PTFE 0.8-1.0mm x 15ft R415-116-2 PTFE 1.2-1.6mm x 15ft 13 R415-1 Conduit Liner 'O' Ring

1 1 1 1 1 1 1 10

Contact Tips (ECU Standard, Heavy Duty & Tapered) 14 R403-23 R403-30 R403-35 R403-1.0 R403-45 R403-52 R403-116 15 R403-1-30 R403-1-35 R403-1-1.0 R403-1-45 R403-1-52 R403-1-116 R403-1-564

Std Ecu - 0.6mm Wire 10 Std Ecu - 0.8mm Wire 10 Std Ecu - 0.9mm Wire 10 Std Ecu - 1.0mm Wire 10 Std Ecu - 1.2mm Wire 10 Std Ecu - 1.4mm Wire 10 Std Ecu - 1.6mm Wire 10 H Duty Ecu - 0.8mm Wire 10 H Duty Ecu - 0.9mm Wire 10 H Duty Ecu - 1.0mm Wire 10 H Duty Ecu - 1.2mm Wire 10 H Duty Ecu - 1.4mm Wire 10 H Duty Ecu - 1.6mm Wire 10 H Duty Ecu - 2.0mm Wire 10

Code

Description

16 17

R403-1-364 R403-1-18 R403-2-23 R403-2-30 R403-2-35 R403-2-1.0 R403-2-45 R403-3-30 R403-3-35 R403-3-1.0 R403-3-45 R403-3-52 R403-3-116

H Duty Ecu - 1.2mm Alum. Wire 10 H Duty Ecu - 1.6mm Alum. Wire 10 Tapered Ecu - 0.6mm Wire 10 Tapered Ecu - 0.8mm Wire 10 Tapered Ecu - 0.9mm Wire 10 Tapered Ecu - 1.0mm Wire 10 Tapered Ecu - 1.2mm Wire 10 H Duty Tapered Ecu - 0.8mm Wire 10 H Duty Tapered Ecu - 0.9mm Wire 10 H Duty Tapered Ecu - 1.0mm Wire 10 H Duty Tapered Ecu - 1.2mm Wire 10 H Duty Tapered Ecu - 1.4mm Wire 10 H Duty Tapered Ecu - 1.6mm Wire 10

Pack Qty

Secondary Consumables 18 19 20 21 22 23 24 25

224

R410 Handle Hand Torch R410-10 Handle Automatic Torch R410-11 Screws for Automatic Handle R411-1 Switch R411-2 Switch Housing c/w Screws R413-2 Front Cable Support Spring R413-10E Cable Assy 10ft R413-12E Cable Assy 12ft R413-15E Cable Assy 15ft TR8002 Euro Connection Kit

1 1 10 1 1 1 1 1 1 1


MIG Welding Torch Air Cooled Model: T500 & T500A

Rating 500A @ 100% Duty Cycle Co2 Gases EN60974-7 Wire Size 0.6mm to 2.4mm

Torch Packages T5010E T5012E T5015E 10ft 12ft 15ft *Euro Fitting and Bladeswitch T5010A T5012A T5015A 10ft 12ft 15ft *Euro Fitting and Automatic

1 22 2 6

17

5

8

Code

1 R505-45 R505-60 R505-22 R505-180 2 R402-5 3 R404 R404-10 R404-1 R404-11 4 R402-3 5 R404-3 R404-13 6 R402-4 7 R402-6

Description

19 25

16

13

9

Main Consumables

11 13

Pack Qty

45˚ Gooseneck (Hand & Auto) 1 60˚ Gooseneck (Hand & Auto) 1 22˚ Gooseneck (Hand & Auto) 1 180˚ Gooseneck (Hand & Auto) 1 Shock Washer 5 Gas Diffuser - Std Tips 5 Gas Diffuser c/w Screw - Std Tips 5 Gas Diffuser - HD Tips 5 Gas Diffuser c/w Screw - HD Tips 5 Nozzle Retainer - Std 5 Nozzle Retainer - Heavy Duty 5 Nozzle Retainer - Heavy Duty c/w Screw 5 Retaining Ring 10 'O' Ring for Retaining Head 10

Nozzles (Standard & Heavy Duty) 8 R401-4-38 3/8" - 9mm Bore - Flush Tip R401-4-50 1/2" - 12mm Bore - 1/8" recess R401-4-62 5/8" - 16mm Bore - 1/8" recess R401-4-75 3/4" - 19mm Bore - 1/8" recess 9 R401-5-50 H D 1/2" - 12mm Bore - 1/4" recess R401-5-62 H D 5/8" - 16mm Bore - 1/4" recess R401-5-75 H D 3/4" - 19mm Bore - 1/4" recess R401-6-50 H D 1/2" - 12mm Bore - 1/8" recess R401-6-62 H D 5/8" - 16mm Bore - 1/8" recess R401-6-75 H D 3/4" - 19mm Bore - 1/8" recess 10 R401-7-62 H D 5/8" - 16mm Bore - 1/4" recess R401-7-87 H D 7/8" - 22mm Bore - 1/4" recess

24

20

3

15 14

10

21 1

7 4

23

18

5 5 5 5 5 5 5 5 5 5 5 5

Liners (Steel & PTFE)

Code

Description

12

Pack Qty

11 R415-23-15 Steel 0.6mm x 15ft R415-30-15 Steel 0.8mm x 15ft R415-35-15 Steel 0.9-1.0mm x 15ft R415-116-15 Steel 1.6mm x 15ft R415-564-15 Steel 2.0mm x 15ft R415-332-15 Steel 2.4mm x 15ft 12 R415-32-2 PTFE 0.8-1.0mm x 15ft R415-116-2 PTFE 1.2-1.6mm x 15ft 13 R415-1 Conduit Liner 'O' Ring

1 1 1 1 1 1 1 1 10

Contact Tips (ECU Standard, Heavy Duty & Tapered) 14 R403-23 R403-30 R403-35 R403-1.0 R403-45 R403-52 R403-116 15 R403-1-30 R403-1-35 R403-1-1.0 R403-1-45 R403-1-52 R403-1-116 R403-1-564 R403-1-332

Std Ecu - 0.6mm Wire 10 Std Ecu - 0.8mm Wire 10 Std Ecu - 0.9mm Wire 10 Std Ecu - 1.0mm Wire 10 Std Ecu - 1.2mm Wire 10 Std Ecu - 1.4mm Wire 10 Std Ecu - 1.6mm Wire 10 H Duty Ecu - 0.8mm Wire 10 H Duty Ecu - 0.9mm Wire 10 H Duty Ecu - 1.0mm Wire 10 H Duty Ecu - 1.2mm Wire 10 H Duty Ecu - 1.4mm Wire 10 H Duty Ecu - 1.6mm Wire 10 H Duty Ecu - 2.0mm Wire 10 H Duty Ecu - 2.4mm Wire 10

Contact Tips (ECU Standard, Heavy Duty & Tapered) (Continued)

Code

16 17

R403-1-364 H Duty Ecu - 1.2mm Alum. Wire R403-1-18 H Duty Ecu - 1.6mm Alum. Wire R403-2-23 Tapered Ecu - 0.6mm Wire R403-2-30 Tapered Ecu - 0.8mm Wire R403-2-35 Tapered Ecu - 0.9mm Wire R403-2-1.0 Tapered Ecu - 1.0mm Wire R403-2-45 Tapered Ecu - 1.2mm Wire R403-3-30 H Duty Tapered Ecu - 0.8mm Wire R403-3-35 H Duty Tapered Ecu - 0.9mm Wire R403-3-1.0 H Duty Tapered Ecu - 1.0mm Wire R403-3-45 H Duty Tapered Ecu - 1.2mm Wire R403-3-52 H Duty Tapered Ecu - 1.4mm Wire R403-3-116 H Duty Tapered Ecu - 1.6mm Wire

Description

Pack Qty

10 10 10 10 10 10 10 10 10 10 10 10 10

Secondary Consumables 18 19 20 21 22 23 24 25

225

R410 Handle Hand Torch R410-10 Handle Automatic Torch R410-11 Screw for Automatic Handle R411-1 Switch R411-2 Switch Housing c/w Screws R513-2 Front Cable Support Spring R513-10E Cable Assy 10ft R513-12E Cable Assy 12ft R513-15E Cable Assy 15ft TR8002 Euro Connection Kit

1 1 10 1 1 1 1 1 1 1


MIG Welding Torch Air Cooled Model: PSF160

Rating 160A @ 60% Duty Cycle Mixed Gases EN60974-7 Wire Size 0.6mm to 1.0mm

Torch Packages ES160-3E ES160-4E 3 metre 4 metre *Euro Fitting and Microswitch ES160-3 ES160-4 3 metre 4 metre *A10 Fitting and Microswitch

10

7 1 3 11

13 2

4

12

9

8

14

5 9

6

12 12

Main Consumables

Code

9

366-549-882 366-549-883 366-549-884 366-549-885 366-550-882 366-550-883 366-550-884 366-550-885 366-550-886 366-550-887

0.6mm 0.8mm 0.9mm 1.0mm

10 10 10 10

Secondary Consumables

0.6mm 0.8mm 0.9mm 1.0mm

10 10 10 10

Code

Description

1 2 3 4 5 6 7

366-324-880 469-249-001 192-086-006 366-397-001 366-396-001 366-854-880 366-946-880 366-974-880

Swan Neck PSF160 Tip Adaptor Neck Insulation Sleeve Insulation - Diffuser Nozzle Insulator Nozzle 13mm Bore c/w Insulator Nozzle 11mm Bore c/w Insulator Locking Nut

Pack Qty

Contact Tips (ECU)

Size

8 153-500-001 M6x30mm 153-500-002 M6x30mm 153-500-003 M6x30mm 153-500-004 M6x30mm

Wire Size

Contact Tips (CuCrZr)

468-500-001 M6x27mm 468-500-003 M6x27mm 468-500-004 M6x27mm 468-500-005 M6x27mm

Liners (Steel & PTFE)

1 5 1 5 5 5 5 1

Description

10 156-436-002 11 366-980-880 12 ES1603 ES1604 13 ES8000 14 ES8002

Steel 0.6-0.8mm x 3m Steel 0.6-0.8mm x 4.5m Steel 0.9-1.0mm x 3m Steel 0.9-1.0mm x 4.5m PTFE 0.8mm x 3m PTFE 0.8mm x 4.5m PTFE 0.9-1.0mm x 3m PTFE 0.9-1.0mm x 4.5m PTFE 1.2mm x 3m PTFE 1.2mm x 4.5m Handle Complete Microswitch Cable Assy 3m Cable Assy 4m Complete Euro Connection Kit c/w Support Complete A10 Connection Kit c/w Support

226

Pack Qty

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1


MIG Welding Torch Air Cooled Model: PSF250

Rating 225A @ 60% Duty Cycle Mixed Gases EN60974-7 Wire Size 0.6mm to 1.0mm

Torch Packages ES250-3E ES250-4E 3 metre 4 metre *Euro Fitting and Microswitch ES250-3 ES250-4 3 metre 4 metre *A10 Fitting and Microswitch

10 1 3

2

7

11 13 12

4 9

8

14

5

12

9

6

12 Liners (Steel & PTFE)

Main Consumables

Code

Description

1 5 1 5 5 5 5 1

9

366-549-882 366-549-883 366-549-884 366-549-885 366-550-882 366-550-883 366-550-884 366-550-885 366-550-886 366-550-887

Steel 0.6-0.8mm x 3m Steel 0.6-0.8mm x 4.5m Steel 0.9-1.0mm x 3m Steel 0.9-1.0mm x 4.5m PTFE 0.8mm x 3m PTFE 0.8mm x 4.5m PTFE 0.9-1.0mm x 3m PTFE 0.9-1.0mm x 4.5m PTFE 1.2mm x 3m PTFE 1.2mm x 4.5m

0.6mm 0.8mm 0.9mm 1.0mm 1.2mm

10 10 10 10 10

Secondary Consumables

0.6mm 0.8mm 0.9mm 1.0mm 1.2mm

10 10 10 10 10

Code

Description

1 2 3 4 5 6 7

366-315-880 366-314-001 192-086-006 366-397-001 366-396-002 366-854-881 366-946-881 366-974-880

Swan Neck PSF250 Tip Adaptor Neck Insulation Sleeve Insulation - Diffuser Nozzle Insulator Nozzle 14mm Bore c/w Insulator Nozzle 12mm Bore c/w Insulator Locking Nut

Contact Tips (ECU)

Size

8 153-500-001 M6x30mm 153-500-002 M6x30mm 153-500-003 M6x30mm 153-500-004 M6x30mm 153-500-005 M6x30mm

Pack Qty

Wire Size

Contact Tips (CuCrZr)

468-500-001 M6x27mm 468-500-003 M6x27mm 468-500-004 M6x27mm 468-500-005 M6x27mm 468-500-007 M6x27mm

10 156-436-002 11 366-980-880 12 ES2503 ES2504 13 ES8000 14 ES8002

Handle Complete Microswitch Cable Assy 3m Cable Assy 4m Complete Euro Connection Kit c/w Support Complete A10 Connection Kit c/w Support

227

Pack Qty

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1


MIG Welding Torch Air Cooled Model: PSF315

Rating 285A @ 60% Duty Cycle Mixed Gases EN60974-7 Wire Size 0.6mm to 1.2mm

Torch Packages ES315-3E ES315-4E 3 metre 4 metre *Euro Fitting and Microswitch ES315-3 ES315-4 3 metre 4 metre *A10 Fitting and Microswitch

1 3

2

7

10

11/11a

13

9

4

12

8

14 5

9

12

6

12

Liners (Steel & PTFE)

Main Consumables

Code

Description

1 2 3 4 5 6 7

366-388-880 366-394-001 192-086-001 366-397-002 366-396-003 366-854-882 366-946-882 156-614-001

Swan Neck PSF315 Tip Adaptor Neck Insulation Sleeve Insulation - Diffuser Nozzle Insulator Nozzle 16mm Bore c/w Insulator Nozzle 13mm Bore c/w Insulator Locking Nut

Contact Tips (ECU)

8

Size

153-500-001 M6x30mm 153-500-002 M6x30mm 153-500-003 M6x30mm 153-500-004 M6x30mm 153-500-005 M6x30mm 153-500-006 M6x30mm

Pack Qty

1 5 1 5 5 5 5 1

Wire Size

0.6mm 0.8mm 0.9mm 1.0mm 1.2mm 1.4mm

10 10 10 10 10 10

0.6mm 0.8mm 0.9mm 1.0mm 1.2mm 1.4mm

10 10 10 10 10 10

Contact Tips (CuCrZr)

468-500-001 M6x27mm 468-500-003 M6x27mm 468-500-004 M6x27mm 468-500-005 M6x27mm 468-500-007 M6x27mm 468-500-008 M6x27mm

Code

Description

9

366-549-882 366-549-883 366-549-884 366-549-885 366-549-886 366-549-887 366-549-888 366-549-889 366-550-882 366-550-883 366-550-884 366-550-885 366-550-886 366-550-887 366-550-890 366-550-891

Steel 0.6-0.8mm x 3m Steel 0.6-0.8mm x 4.5m Steel 0.9-1.0mm x 3m Steel 0.9-1.0mm x 4.5m Steel 1.2mm x 3m Steel 1.2mm x 4.5m Steel 1.4mm x 3m Steel 1.4mm x 4.5m PTFE 0.8mm x 3m PTFE 0.8mm x 4.5m PTFE 0.9-1.0mm x 3m PTFE 0.9-1.0mm x 4.5m PTFE 1.2mm x 3m PTFE 1.2mm x 4.5m PTFE 1.6 x 3m PTFE 1.6 x 4.5m

Pack Qty

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Secondary Consumables 10 366-853-880 11 366-840-880 11a 341-934-880 12 ES3153 ES3154 13 ES8000 14 ES8002

Handle Complete Trigger Complete Microswitch Cable Assy 3m Cable Assy 4m Complete Euro Connection Kit c/w Support Complete A10 Connection Kit c/w Support

228

1 1 1 1 1 1 1


MIG Consumables Model: Compatible Esab

PSF 400 & 500

1 4 5 6 3

7

2 8

Swan Necks

Code

Description

1 366-389-880 PSF400 366-390-880 PSF500

Pack Qty

1 1

Gas Nozzles & Nozzle Insulator 2 3

366-854-883 366-854-884 366-396-004 366-396-005

PSF400 - 17mm Bore PSF500 - 18mm Bore PSF400 - Nozzle Insulator PSF500 - Nozzle Insulator

5 5 5 5

Gas Diffusers & Insulation 4 5

366-394-002 366-395-001 366-397-002 366-397-003

PSF400 - M8 Diffuser PSF500 - M8 Diffuser PSF400 - Diffuser Insulator PSF500 - Diffuser Insulator

Contact Tips (ECU) Code Size

Wire Size

6 153-502-009 M8x40mm 153-502-001 M8x40mm 153-502-002 M8x40mm 153-502-003 M8x40mm 153-502-004 M8x40mm 153-502-006 M8x40mm 153-502-007 M8x40mm

0.8mm 0.9mm 1.2mm 1.4mm 1.6mm 2.0mm 2.4mm

5 5 5 5

Pack Qty

10 10 10 10 10 10 10

Contact Tips (CuCrZr) Code Size

Wire Size

6 468-502-003 468-502-004 468-502-005 468-502-006 468-502-007 468-502-008 468-502-009

0.8mm 0.9mm 1.0mm 1.1mm 1.2mm 1.4mm 1.6mm

Liners (Steel)

M8x37mm M8x37mm M8x37mm M8x37mm M8x37mm M8x37mm M8x37mm

Pack Qty

10 10 10 10 10 10 10

Code

Description

Pack Qty

7

366-549-882 366-549-883 366-549-884 366-549-885 366-549-886 366-549-887 366-549-888 366-549-889 366-549-890 366-549-891

0.6-0.8mm x 3m 0.6-0.8mm x 4.5m 0.9-1.0mm x 3m 0.9-1.0mm x 4.5m 1.2mm x 3m 1.2mm x 4.5m 1.4mm x 3m 1.4mm x 4.5m 1.6mm x 3m 1.6mm x 4.5m

1 1 1 1 1 1 1 1 1 1

0.8mm x 3m 0.8mm x 4.5m 0.9-1.0mm x 3m 0.9-1.0mm x 4.5m 1.2mm x 3m 1.2mm x 4.5m 1.6mm x 3m 1.6mm x 4.5m

1 1 1 1 1 1 1 1

Liners (PTFE) 8

366-550-882 366-550-883 366-550-884 366-550-885 366-550-886 366-550-887 366-550-890 366-550-891

229


MIG Consumables Model: Compatible Fronius

AL & AW Series

1

1

1

2

2

2

3

3

3 4

6 AL2300 / AW2500

Code

Description

Insulator Tip Adaptor M6 Contact Tip 0.6mm-M6 x 33mm Contact Tip 0.8mm-M6 x 33mm Contact Tip 1.0mm-M6 x 33mm Contact Tip 1.2mm-M6 x 33mm Nozzle 12mm c/w Insulator

5 5 10 10 10 10 5

Insulator Gas Diffuser Tip Adaptor M6 Contact Tip 0.6mm-M6 x 33mm Contact Tip 0.8mm-M6 x 33mm Contact Tip 1.0mm-M6 x 33mm Contact Tip 1.2mm-M6 x 33mm Nozzle 14mm

5 5 5 10 10 10 10 5

Insulator Gas Diffuser Tip Adaptor M10 Contact Tip 0.8mm-M10 x 40mm Contact Tip 1.0mm-M10 x 40mm Contact Tip 1.2mm-M10 x 40mm Contact Tip 1.4mm-M10 x 40mm Contact Tip 1.6mm-M10 x 40mm Contact Tip 2.0mm-M10 x 40mm Nozzle 17mm Nozzle 17mm Heavy Duty

5 5 5 10 10 10 10 10 10 5 5

Pack Qty

AL262 / AW352

AL372 / AW502 42.0100.0230 42.0100.0134 42.0001.2696 42.0001.1576 42.0001.1577 42.0001.1578 42.0001.1930 42.0001.1579 42.0001.2314 44.0350.0632 44.0350.0634

2

3

AL262 AW352

42.0100.0225 42.0001.1718 42.0001.0052 42.0001.0053 42.0001.0054 42.0001.0055 44.0350.0610

1 2 3 4 5

2

5

5

1 2 3 4

42.0100.0167 42.0100.0233 42.0001.1748 42.0001.0052 42.0001.0053 42.0001.0054 42.0001.0055 44.0350.0624

1

4

5

1 2 3 4 5

AL4000 AW5000

5

AL372 AW502 AL225 / AW252

1

4

5 AL225 AW252

1

3

4

4

AL3000 AW4000

2

3

4

AL2300 AW2500

Code

Description

1 2 3 4 5

42.0100.0167 42.0001.5171 42.0001.1718 42.0001.0052 42.0001.0053 42.0001.0054 42.0001.0055 42.0001.5173

Insulator Nozzle Holder Tip Adaptor M6 Contact Tip 0.6mm- M6 x 33mm Contact Tip 0.8mm-M6 x 33mm Contact Tip 1.0mm-M6 x 33mm Contact Tip 1.2mm-M6 x 33mm Nozzle 12mm c/w Insulator

Pack Qty

5 1 5 10 10 10 10 5

AL3000 / AW4000 1 2 3 4 5

42.0100.1010 42.0001.2930 42.0001.5084 42.0001.2911 42.0001.2912 42.0001.2913 42.0001.5096 42.0001.5269 42.0001.5151

Insulator Nozzle Holder Tip Adaptor M8 Tip 0.8mm-M8 x 35mm CuCrZr Tip 1.0mm-M8 x 35mm CuCrZr Tip 1.2mm-M8 x 35mm CuCrZr Nozzle 13mm c/w Insulator Nozzle 15.2mm c/w Insulator Nozzle 11mm c/w Insulator

5 1 5 10 10 10 5 5 5

AL4000 / AW5000 1 2 3 4 5 6

42.0100.1018 42.0100.1016 42.0001.2970 42.0001.5122 42.0100.1007 42.0001.1576 42.0001.1577 42.0001.1578 42.0001.1930 42.0001.1579 42.0001.2314 42.0001.5128 42.0001.5129

Insulator - AL4000 Insulator - AW5000 Nozzle Holder Tip Adaptor M10 Gas Diffuser Contact Tip 0.8mm-M10 x 40mm Contact Tip 1.0mm- M10 x 40mm Contact Tip 1.2mm- M10 x 40mm Contact Tip 1.4mm-M10 x 40mm Contact Tip 1.6mm- M10 x 40mm Contact Tip 2.0mm- M10 x 40mm Nozzle 17mm Nozzle 15mm

230

5 5 1 5 5 10 10 10 10 10 10 5 5


MIG Consumables Model: Compatible Fronius

ROBACTA 300, 500 & 5000

1

1

1 2

2

2 3 4

3 3

5

4 ROBACTA 300

4 ROBACTA 500

6 ROBACTA 5000

Robacta 300

Code

1 2 3 4

42.0001.2930 Nozzle Holder 42.0100.0425 Insulator 42.0001.2931 Nozzle 13mm 42.0001.2933 Nozzle 15.2mm 42.0001.2911 Tip 0.8mm-M8 x 35mm CuCrZr 42.0001.2912 Tip 1.0mm-M8 x 35mm CuCrZr 42.0001.2913 Tip 1.2mm-M8 x 35mm CuCrZr

Description

Pack Qty

1 5 5 5 10 10 10

Robacta 500 1 2 3 4

42.0001.2970 Nozzle Holder 42.0100.0432 Insulator 42.0001.2968 Nozzle 17mm 42.0001.1576 Contact Tip 0.8mm-M10 x 40mm 42.0001.1577 Contact Tip 1.0mm-M10 x 40mm 42.0001.1578 Contact Tip 1.2mm-M10 x 40mm 42.0001.1930 Contact Tip 1.4mm- M10 x 40mm 42.0001.1579 Contact Tip 1.6mm-M10 x 40mm 42.0001.2314 Contact Tip 2.0mm-M10 x 40mm

1 5 5 10 10 10 10 10 10

Robacta 5000

Code

1 2 3 4 5 6

42.0100.1016 Insulator 42.0001.2970 Nozzle Holder 42.0001.5122 Tip Adaptor M10 42.0100.1007 Gas Diffuser 42.0001.5128 Nozzle 17mm 42.0001.5129 Nozzle 15mm 42.0001.1576 Contact Tip 0.8mm-M10 x 40mm 42.0001.1577 Contact Tip 1.0mm-M10 x 40mm 42.0001.1578 Contact Tip 1.2mm-M10 x 40mm 42.0001.1930 Contact Tip 1.4mm-M10 x 40mm 42.0001.1579 Contact Tip 1.6mm-M10 x 40mm 42.0001.2314 Contact Tip 2.0mm-M10 x 40mm

Description

231

Pack Qty

5 1 5 5 5 5 10 10 10 10 10 10


MIG Consumables

Model: Compatible Kemppi MT/PMT25 - PMT30/40/50 - PMT27/30/32W - PMT42W

1

MT/PMT25

Code

Description

1 2 3

9580101 9591010 9876634 9876635

Gas Nozzle Conical 13.5mm Nozzle Insulator Contact Tip M6 - 0.6mm Wire Contact Tip M6 - 0.8mm Wire

2

Pack Qty

5 5 10 10

Code

Description

Pack Qty

1 4270290 Insulator 2 4269640 Contact Tip Adaptor M8 3 4248710 Nozzle Insulator 4 4255530 Gas Nozzle Conical 16.5mm

5 5 5 5

Code

Description

4 5

9876636 9876637 9580173 9591079

Contact Tip M6 - 1.0mm Wire Contact Tip M6 - 1.2mm Wire Contact Tip Adaptor M6 Locking Ring

PMT27/30/32W

Code

Description

Code

Description

5

9580122 9580123 9580124 9580125 9580126

Contact Tip M8 - 0.8mm Wire Contact Tip M8 - 1.0mm Wire Contact Tip M8 - 1.2mm Wire Contact Tip M8 - 1.4mm Wire Contact Tip M8 - 1.6mm Wire

3

Pack Qty

1 4294880 Diffuser 2 4295740 Contact Tip Adaptor M8 3 4295760 Gas Nozzle Conical 14mm

5 5 5

Code

2

Code

Description

4

9580122 9580123 9580124 9580125 9580126

Contact Tip M8 - 0.8mm Wire Contact Tip M8 - 1.0mm Wire Contact Tip M8 - 1.2mm Wire Contact Tip M8 - 1.4mm Wire Contact Tip M8 - 1.6mm Wire

3

4 PMT42W

Description

Pack Qty

1 4298290 Diffuser 2 4295740 Contact Tip Adaptor M8 3 4300260 Gas Nozzle Conical 16mm 4300260C Gas Nozzle Tapered 13mm

5 5 5 5

Pack Qty

2

5

4

5

4

3

4 PMT30/40/50

3

2

Code

Description

4

9580122 9580123 9580124 9580125 9580126 9580124 9580125 9580126

Contact Tip M8 - 0.8mm Wire Contact Tip M8 - 1.0mm Wire Contact Tip M8 - 1.2mm Wire Contact Tip M8 - 1.4mm Wire Contact Tip M8 - 1.6mm Wire Contact Tip M8 - 1.2mm Wire Contact Tip M8 - 1.4mm Wire Contact Tip M8 - 1.6mm Wire

232

10 10 5 5

1 Pack Qty

10 10 10 10 10

1 Pack Qty

10 10 10 10 10

1 Pack Qty

10 10 10 10 10 10 10 10


MIG Consumables

Model: Compatible Kemppi PMT51W - PMT52W - Liners

3

4

PMT51W

Code

Description

1 2 3 4

9580265 9580261 9591049 4247200

PTFE Ring Contact Tip Adaptor M8 Nozzle Insulator Gas Nozzle Conical 17.5mm

Pack Qty

5 5 5 5

Code

Description

5

9580122 9580123 9580124 9580125 9580126

Contact Tip M8 - 0.8mm Wire Contact Tip M8 - 1.0mm Wire Contact Tip M8 - 1.2mm Wire Contact Tip M8 - 1.4mm Wire Contact Tip M8 - 1.6mm Wire

3

PMT52W

Code

Description

1 4298300 Diffuser 2 4300390 Contact Tip Adaptor M8 3 4300380 Gas Nozzle Conical 18mm

5 5 5

Code

Description

4

9580122 9580123 9580124 9580125 9580126

Contact Tip M8 - 0.8mm Wire Contact Tip M8 - 1.0mm Wire Contact Tip M8 - 1.2mm Wire Contact Tip M8 - 1.4mm Wire Contact Tip M8 - 1.6mm Wire

Liners

1

2

3

1

Pack Qty

2

4

Pack Qty

2

5

10 10 10 10 10

1

Pack Qty

10 10 10 10 10

Code

Description

1

4188571 4188572 4188577

0.6-0.8mm Wire 3.46m - White 0.6-0.8mm Wire 4.9m - White 0.6-0.8mm Wire 4.4m - White

1 1 1

2

4188581 4188582 4188587

0.9-1.2mm Wire 3.46m - Red 0.9-1.2mm Wire 4.9m - Red 0.9-1.2mm Wire 4.4m - Red

1 1 1

3

4188591 4188592

1.4-1.6mm Wire 3.46m - Yellow 1.4-1.6mm Wire 4.9m - Yellow

1 1

233

Pack Qty


CONTENTS

Page

STARPARTS TIG 234-281

Compatible Weldcraft TIG Torches & Consumables

236-271

Compatible Murex TIG Torches & Consumables

272-274

Compatible Interlas TIG Torches & Consumables

275-278

Miscellaneous TIG

279-281

234


TIG TORCHES


Titanium TIG Welding Torch Air Cooled Model: T9

Rating 125A DC, 100A AC @ 60% Duty Cycle EN60974-7 • 0.5mm to 2.4mm Electrodes

7 5

6 26

21

8

20

8

8

25

10

12

1

19

9

27

11

13

27

17 14

18

22

25

25

25

23 4

3 2 28

15 16

Torches - Switched & Sheathed Code

Length

T9-12SP 12.5ft T9-25SP 25ft T9F-12SP 12.5ft T9F-25SP 25ft

31

29

30 Head Style

Rigid Rigid Flexible Flexible

Optional Two Piece Cables Available At No Extra Cost For Lug Termination Add -2 to Part Number Eg: T9-12-2SP For Dinse Termination Add -2D to Part Number Eg: T9-12-2DSP

32

Torch Package Contents Switch & Sheathed Package Head • Back Cap • Ergonomic Handle • Cables • Momentary Switch c/w 5 Core Cable • Soft Leather Cover first 800mm & Neoprene Standard Cable Fittings Mono Cable 3/8” Bsp Right Hand Female

*Please specify size of dinse plug required

236


Consumables Model: T9

Main Consumables

Pack Qty

Gas Lens Cups

Code

Description

Code

Description

1 2 3 4 5 6 7 8

WP9 WP9F WP9FV WP9V 41V33 41V35 41V24 98W77

Rigid Torch Body Flexible Torch Body Flexible Torch Body c/w Argon Valve Torch Body c/w Argon Valve Short Back Cap Medium Back Cap Long Back Cap Back Cap ‘O’ Ring

1 1 1 1 1 1 1 10

17 18

53N58 53N59 53N60 53N61 53N61-S 57N75 57N74 53N88 53N87

Standard Cup 1/4" Bore Standard Cup 5/16" Bore Standard Cup 3/8" Bore Standard Cup 7/16" Bore Standard Cup 1/2" Bore Large Dia Cup 3/8" Bore Large Dia Cup 1/2" Bore Large Dia Cup 5/8" Bore Large Dia Cup 3/4" Bore

Standard .020" (0.5mm) Standard .040" (1.0mm) Standard 1/16" (1.6mm) Standard 5/64" (2.0mm) Standard 3/32" (2.4mm) Gas Lens .020" (0.5mm) Gas Lens .040" (1.0mm) Gas Lens 1/16" (1.6mm) Gas Lens 3/32" (2.4mm)

5 5 5 5 5 5 5 5 5

Secondary Consumables

.020" (0.5mm) .040" (1.0mm) 1/16" (1.6mm) 5/64" (2.0mm) 3/32" (2.4mm)

5 5 5 5 5

Collets 9 10

13N20 13N21 13N22 13N22M 13N23 13N20L 13N21L 13N22L 13N23L

Collet Bodies 11

13N25 13N26 13N27 13N27M 13N28

Gas Lens Bodies 12 13

45V41 45V42 45V43 45V46 45V44 45V0204S 45V116S 45V64S

Standard .020" (0.5mm) Standard .040" (1.0mm) Standard 1/16" (1.6mm) Standard 5/64" (2.0mm) Standard 3/32" (2.4mm) Large Dia .020"-.040" (0.5 - 1.0mm) Large Dia 1/16" (1.6mm) Large Dia 3/32" (2.4mm)

1 1 1 1 1 1 1 1

Standard Cup 1/4" Bore Standard Cup 5/16" Bore Standard Cup 3/8" Bore Standard Cup 7/16" Bore Standard Cup 1/2" Bore Standard Cup 5/8" Bore Long Cup 3/16" Bore Long Cup 1/4" Bore Long Cup 5/16" Bore Long Cup 3/8" Bore X - Long Cup 3/16" Bore X - Long Cup 1/4" Bore X - Long Cup 5/16" Bore X - Long Cup 3/8" Bore

10 10 10 10 10 10 10 10 10 10 10 10 10 10

19 20 21 22 23 24 25 26 27 28 29 30 31 32

SP9110 SP9111 SP9120 SP9121 SP9122 SP9123 SP9128 SP9129 SP9113 SP9116 SP9118 598882 54N63-20 VS-2 0315071 SP9002 SP9126 SP9127 57Y01 57Y03 57Y01-2D 57Y03-2D

LH & RH Handle Shell Handle Screw Single Button Switch 2 Button Switch 5K Potentiometer Switch 10K Potentiometer Switch 47K Potentiometer Switch 4 Button Switch Handle Ball Joint Leather Cover 800mm Cable Cover Joint (not illustrated) Standard Heat Shield Large Gas Lens Heat Shield Valve Stem WP9V Head Insulation Boot Neoprene Protective Cover 4m Switch Cable c/w 5 Pin Receptacle 8m Switch Cable c/w 5 Pin Receptacle Mono Power Cable Assy 12.5ft - 3/8" Bsp Mono Power Cable Assy 25ft - 3/8" Bsp 2 Piece Power Cable Assy 12.5ft - Dinse / 3/8" Bsp 2 Piece Power Cable Assy 25ft - Dinse / 3/8" Bsp

Ceramic Cups 14 15 16

13N08 13N09 13N10 13N11 13N12 13N13 796F70 796F71 796F72 796F73 796F74 796F75 796F76 796F77

237

Pack Qty

10 10 10 10 10 5 5 5 5 1 1 1 1 1 1 1 1 1 1 1 1 1 1 5 1m 1 1 1 1 1 1


Titanium TIG Welding Torch Air Cooled Model: T17

Rating 150A DC, 115A AC @ 60% Duty Cycle EN60974-7 • 0.5mm to 3.2mm Electrodes

7

5 8

8

8 31

30

9

9

14

6

13

29

25 1

9

23

10

32

17

15 21

18

2

32

3

20

19

27

29

29

12

11

24 26

4 35

29 33

36

16 22 37

Torches - Switched & Sheathed Optional Two Piece Cables Available At No Extra Cost For Lug Termination Add -2 to Part Number Eg: T17-12-2SP For Dinse Termination Add -2D to Part Number Eg: T17-12-2DSP

Code

Length

T17-12SP 12.5ft T17-25SP 25ft T17F12SP 12.5ft T17F-25SP 25ft

34

*Please specify size of dinse plug required

Torch Package Contents Switch & Sheathed Package Head • Back Cap • Ergonomic Handle • Cables • Momentary Switch c/w 5 Core Cable • Soft Leather Cover first 800mm & Neoprene Standard Cable Fittings Mono Cable 3/8” Bsp Right Hand Female

238

Head Style

Rigid Rigid Flexible Flexible


Consumables Model: T17

Main Consumables

Code

Description

Pack Qty

1 2 3 4 5 6 7 8

WP17 WP17F WP17FV WP17V 57Y04 300M 57Y02 98W18

Rigid Torch Body Flexible Torch Body Flexible Torch Body c/w Argon Valve Torch Body c/w Argon Valve Short Back Cap Medium Back Cap Long Back Cap Back Cap 'O' Ring

1 1 1 1 1 1 1 10

Standard .020" (0.5mm) Standard .040" (1.0mm) Standard 1/16" (1.6mm) Standard 5/64" (2.0mm) Standard 3/32" (2.4mm) Standard 1/8" (3.2mm) Stubby .020" (0.5mm) Stubby .040" (1.0mm) Stubby 1/16" (1.6mm) Stubby 3/32" (2.4mm) Stubby 1/8" (3.2mm)

5 5 5 5 5 5 5 5 5 5 5

Standard .020" (0.5mm) Standard .040" (1.0mm) Standard 1/16" (1.6mm) Standard 5/64" (2.0mm) Standard 3/32" (2.4mm) Standard 1/8" (3.2mm) Stubby .020"- 1/8" (0.5 - 3.2mm)

5 5 5 5 5 5 5

Collets 9 10

10N21 10N22 10N23 10N26 10N24 10N25 10N21S 10N22S 10N23S 10N24S 10N25S

Collet Bodies 11 12

10N29 10N30 10N31 10N31M 10N32 10N28 17CB20

Gas Lens Bodies 13 14

45V29 45V24 45V25 45V25M 45V26 45V27 45V0204 45V116 45V64 995795

Standard .020" (0.5mm) Standard .040" (1.0mm) Standard 1/16" (1.6mm) Standard 5/64" (2.0mm) Standard 3/32" (2.4mm) Standard 1/8" (3.2mm) Large Dia .020"-.040" (0.5 - 1.0mm) Large Dia 1/16" (1.6mm) Large Dia 3/32" (2.4mm) Large Dia 1/8" (3.2mm)

1 1 1 1 1 1 1 1 1 1

Standard Cup 1/4" Bore Standard Cup 5/16" Bore Standard Cup 3/8" Bore Standard Cup 7/16" Bore Standard Cup 1/2" Bore Standard Cup 5/8" Bore Standard Cup 3/4" Bore Long Cup 1/4" Bore Long Cup 5/16" Bore Long Cup 3/8" Bore Long Cup 7/16" Bore

10 10 10 10 10 10 10 10 10 10 10

Ceramic Cups 15 16

10N50 10N49 10N48 10N47 10N46 10N45 10N44 10N50L 10N49L 10N48L 10N47L

Gas Lens Cups

Code

Description

17 18 19

54N18 54N17 54N16 54N15 54N14 54N19 54N17L 54N16L 54N15L 54N14L 57N75 57N74 53N88 53N87

Standard Cup 1/4" Bore Standard Cup 5/16" Bore Standard Cup 3/8" Bore Standard Cup 7/16" Bore Standard Cup 1/2" Bore Standard Cup 11/16" Bore Long Cup 5/16" Bore Long Cup 3/8" Bore Long Cup 7/16" Bore Long Cup 1/2" Bore Large Dia Cup 3/8" Bore Large Dia Cup 1/2" Bore Large Dia Cup 5/8" Bore Large Dia Cup 3/4" Bore

Pack Qty

10 10 10 10 10 10 10 10 10 10 5 5 5 5

Ceramic Cups for use with item 12 20 21 22

13N08 13N09 13N10 13N11 13N12 13N13 796F70 796F71 796F72 796F73 796F74 796F75 796F76 796F77

Standard Cup 1/4" Bore Standard Cup 5/16" Bore Standard Cup 3/8" Bore Standard Cup 7/16" Bore Standard Cup 1/2" Bore Standard Cup 5/8" Bore Long Cup 3/16" Bore Long Cup 1/4" Bore Long Cup 5/16" Bore Long Cup 3/8" Bore X - Long Cup 3/16" Bore X - Long Cup 1/4" Bore X - Long Cup 5/16" Bore X - Long Cup 3/8" Bore

10 10 10 10 10 10 10 10 10 10 10 10 10 10

Secondary Consumables 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37

SP9110 SP9111 SP9120 SP9121 SP9122 SP9123 SP9128 SP9129 SP9113 SP9116 SP9118 18CG 54N01 54N63 VS-2 57Y01 57Y03 57Y01-2D 57Y03-2D 0315071 SP9002 SP9126 SP9127

LH & RH Handle Shell Handle Screw Single Button Switch 2 Button Switch 5K Potentiometer Switch 10K Potentiometer Switch 47K Potentiometer Switch 4 Button Switch Handle Ball Joint Leather Cover 800mm Cable Cover Joint (not illustrated) Standard Heat Shield Gas Lens Heat Shield Large Gas Lens Insulator Valve Stem WP17V & WP17FV Head Mono Power Cable Assy 12.5ft - 3/8" Bsp Mono Power Cable Assy 25ft - 3/8" Bsp 2 Piece Power Cable Assy 12.5ft - Dinse / 3/8" Bsp 2 Piece Power Cable Assy 25ft - Dinse / 3/8" Bsp Insulation Boot Neoprene Protective Cover 4m Switch Cable c/w 5 Pin Receptacle 8m Switch Cable c/w 5 Pin Receptacle

239

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 5 1m 1 1


Titanium TIG Welding Torch Water Cooled Model: T18

Rating 350A DC, 260A AC @ 100% Duty Cycle EN60974-7 • 0.5mm to 4.0mm Electrodes

6

5 7

7

7 30

29

28

8

8

8

12

13 16

18

4 24 1

23 25 22 26

31

9

3

10

11

28 28

19

14

2

20 17

15 21

Torches - Switched & Sheathed Code

Length

Head Style

T18-12SP 12.5ft T18-25SP 25ft T18F-12SP 12.5ft T18F-25SP 25ft

Rigid Rigid Flexible Flexible

36

Cable Terminations

34

35 33 32

37

Torch Package Contents Switch & Sheathed Package Head • Back Cap • Ergonomic Handle • Cables • Momentary Switch c/w 5 Core Cable • Soft Leather Cover first 800mm & Neoprene Standard Cable Fittings 3/8” Bsp Right Hand Female Connections On Power - Argon & Water in Cables

240


Consumables Model: T18

Main Consumables

Code

Description

Pack Qty

1 2 3 4 5 6 7

WP18 WP18F WP18V 57Y04 300M 57Y02 98W18

Rigid Torch Body Flexible Torch Body Torch Body c/w Argon Valve Short Back Cap Medium Back Cap Long Back Cap Back Cap 'O' Ring

1 1 1 1 1 1 10

Standard .020" (0.5mm) Standard .040" (1.0mm) Standard 1/16" (1.6mm) Standard 5/64" (2.0mm) Standard 3/32" (2.4mm) Standard 1/8" (3.2mm) Standard 5/32" (4.0mm) Stubby .020" (0.5mm) Stubby .040" (1.0mm) Stubby 1/16" (1.6mm) Stubby 3/32" (2.4mm) Stubby 1/8" (3.2mm)

5 5 5 5 5 5 5 5 5 5 5 5

Standard .020" (0.5mm) Standard .040" (1.0mm) Standard 1/16" (1.6mm) Standard 5/64" (2.0mm) Standard 3/32" (2.4mm) Standard 1/8" (3.2mm) Standard 5/32" (4.0mm) Stubby .020"- 1/8" (0.5 - 3.2mm)

5 5 5 5 5 5 5 5

Collets 8 9

10N21 10N22 10N23 10N26 10N24 10N25 54N20 10N21S 10N22S 10N23S 10N24S 10N25S

Collet Bodies 10 11

10N29 10N30 10N31 10N31M 10N32 10N28 406488 17CB20

Gas Lens Bodies 12 13

45V29 45V24 45V25 45V25M 45V26 45V27 45V28 45V0204 45V116 45V64 995795 45V63

Standard .020" (0.5mm) Standard .040" (1.0mm) Standard 1/16" (1.6mm) Standard 5/64" (2.0mm) Standard 3/32" (2.4mm) Standard 1/8" (3.2mm) Standard 5/32" (4.0mm) Large Dia .020"-.040" (0.5 - 1.0mm) Large Dia 1/16" (1.6mm) Large Dia 3/32" (2.4mm) Large Dia 1/8" (3.2mm) Large Dia 5/32" (4.0mm)

1 1 1 1 1 1 1 1 1 1 1 1

Standard Cup 1/4" Bore Standard Cup 5/16" Bore Standard Cup 3/8" Bore Standard Cup 7/16" Bore Standard Cup 1/2" Bore Standard Cup 5/8" Bore Standard Cup 3/4" Bore Long Cup 1/4" Bore Long Cup 5/16" Bore Long Cup 3/8" Bore Long Cup 7/16" Bore

10 10 10 10 10 10 10 10 10 10 10

Ceramic Cups 14 15

10N50 10N49 10N48 10N47 10N46 10N45 10N44 10N50L 10N49L 10N48L 10N47L

Gas Lens Cups

Code

Description

16 17 18

54N18 54N17 54N16 54N15 54N14 54N19 54N17L 54N16L 54N15L 54N14L 57N75 57N74 53N88 53N87

Standard Cup 1/4" Bore Standard Cup 5/16" Bore Standard Cup 3/8" Bore Standard Cup 7/16" Bore Standard Cup 1/2" Bore Standard Cup 11/16" Bore Long Cup 5/16" Bore Long Cup 3/8" Bore Long Cup 7/16" Bore Long Cup 1/2" Bore Large Dia Cup 3/8" Bore Large Dia Cup 1/2" Bore Large Dia Cup 5/8" Bore Large Dia Cup 3/4" Bore

Pack Qty

10 10 10 10 10 10 10 10 10 10 5 5 5 5

Ceramic Cups for use with item 11 19 20 21

13N08 13N09 13N10 13N11 13N12 13N13 796F70 796F71 796F72 796F73 796F74 796F75 796F76 796F77

Standard Cup 1/4" Bore Standard Cup 5/16" Bore Standard Cup 3/8" Bore Standard Cup 7/16" Bore Standard Cup 1/2" Bore Standard Cup 5/8" Bore Long Cup 3/16" Bore Long Cup 1/4" Bore Long Cup 5/16" Bore Long Cup 3/8" Bore X - Long Cup 3/16" Bore X - Long Cup 1/4" Bore X - Long Cup 5/16" Bore X - Long Cup 3/8" Bore

10 10 10 10 10 10 10 10 10 10 10 10 10 10

Secondary Consumables 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37

SP9110 SP9111 SP9120 SP9121 SP9122 SP9123 SP9128 SP9129 SP9114 SP9117 SP9119 18CG 54N01 54N63 VS-1 40V64 41V29 45V07 45V08 40V74 41V32 0315071 6091 SP9126 SP9127

LH & RH Handle Shell Handle Screw Single Button Switch 2 Button Switch 5K Potentiometer Switch 10K Potentiometer Switch 47K Potentiometer Switch 4 Button Switch Handle Ball Joint Leather Cover 800mm Cable Cover Joint (not illustrated) Standard Heat Shield Gas Lens Heat Shield Large Gas Lens Insulator Valve Stem WP18V Power Cable Assy 12.5ft - 3/8" Bsp Power Cable Assy 25ft - 3/8" Bsp Argon Hose Assy 12.5ft - 3/8" Bsp Argon Hose Assy 25ft - 3/8" Bsp Water Hose Assy 12.5ft - 3/8" Bsp Water Hose Assy 25ft - 3/8" Bsp Insulation Boot Neoprene Protective Cover 4m Switch Cable c/w 5 Pin Receptacle 8m Switch Cable c/w 5 Pin Receptacle

241

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 5 1m 1 1


Titanium TIG Welding Torch Water Cooled Model: T20

Rating 250A DC, 190A AC @ 100% Duty Cycle EN60974-7 • 0.5mm to 3.2mm Electrodes

5 4

3

24

6

6

6

23

10

8

7 15

11

1

9

19

18 20 17

21 2

23

12

16

13 14

Torches - Switched & Sheathed Code

Length

Head Style

T20-12SP 12.5ft T20-25SP 25ft T20F-12SP 12.5ft T20F-25SP 25ft

Rigid Rigid Flexible Flexible

28

Cable Terminations

Torch Package Contents

27

26 26

25

29

Switch & Sheathed Package Head • Back Cap • Ergonomic Handle • Cables • Momentary Switch c/w 5 Core Cable • Soft Leather Cover first 800mm & Neoprene Standard Cable Fittings 3/8” Bsp Right Hand Female Connections On Power - Argon & Water in Cables

242


Consumables Model: T20

Main Consumables

Code

Description

Pack Qty

1 2 3 4 5 6

WP20 WP20F 41V33 41V35 41V24 98W77

Rigid Torch Body Flexible Torch Body Short Back Cap Medium Back Cap Long Back Cap Back Cap 'O' Ring

1 1 1 1 1 10

Standard .020" (0.5mm) Standard .040" (1.0mm) Standard 1/16" (1.6mm) Standard 5/64" (2.0mm) Standard 3/32" (2.4mm) Standard 1/8" (3.2mm) Gas Lens .020" (0.5mm) Gas Lens .040" (1.0mm) Gas Lens 1/16" (1.6mm) Gas Lens 3/32" (2.4mm) Gas Lens 1/8" (3.2mm)

5 5 5 5 5 5 5 5 5 5 5

.020" (0.5mm) .040" (1.0mm) 1/16" (1.6mm) 5/64" (2.0mm) 3/32" (2.4mm) 1/8" (3.2mm)

5 5 5 5 5 5

Collets 7 8

13N20 13N21 13N22 13N22M 13N23 13N24 13N20L 13N21L 13N22L 13N23L 13N24L

Collet Bodies 9

13N25 13N26 13N27 13N27M 13N28 13N29

Gas Lens Bodies 10 11

45V41 45V42 45V43 45V46 45V44 45V45 45V0204S 45V116S 45V64S 995795S

Standard .020" (0.5mm) Standard .040" (1.0mm) Standard 1/16" (1.6mm) Standard 5/64" (2.0mm) Standard 3/32" (2.4mm) Standard 1/8" (3.2mm) Large Dia .020"-.040" (0.5 - 1.0mm) Large Dia 1/16" (1.6mm) Large Dia 3/32" (2.4mm) Large Dia 1/8" (3.2mm)

1 1 1 1 1 1 1 1 1 1

Ceramic Cups

Code

Description

12 13 14

13N08 13N09 13N10 13N11 13N12 13N13 796F70 796F71 796F72 796F73 796F74 796F75 796F76 796F77

Standard Cup 1/4" Bore Standard Cup 5/16" Bore Standard Cup 3/8" Bore Standard Cup 7/16" Bore Standard Cup 1/2" Bore Standard Cup 5/8" Bore Long Cup 3/16" Bore Long Cup 1/4" Bore Long Cup 5/16" Bore Long Cup 3/8" Bore X - Long Cup 3/16" Bore X - Long Cup 1/4" Bore X - Long Cup 5/16" Bore X - Long Cup 3/8" Bore

Pack Qty

10 10 10 10 10 10 10 10 10 10 10 10 10 10

Gas Lens Cups 15 16

53N58 53N59 53N60 53N61 53N61-S 57N75 57N74 53N88

Standard Cup 1/4" Bore Standard Cup 5/16" Bore Standard Cup 3/8" Bore Standard Cup 7/16" Bore Standard Cup 1/2" Bore Large Dia Cup 3/8" Bore Large Dia Cup 1/2" Bore Large Dia Cup 5/8" Bore

10 10 10 10 10 5 5 5

Secondary Consumables 17 18 19 20 21 22 23 24 25 26 27 28 29

SP9110 SP9111 SP9120 SP9121 SP9122 SP9123 SP9128 SP9129 SP9113 SP9116 SP9118 598882 54N63-20 45V03 45V04 45V07 45V08 0315071 SP9002 SP9126 SP9127

LH & RH Handle Shell Handle Screw Single Button Switch 2 Button Switch 5K Potentiometer Switch 10K Potentiometer Switch 47K Potentiometer Switch 4 Button Switch Handle Ball Joint Leather Cover 800mm Cable Cover Joint (not illustrated) Standard Heat Shield Large Gas Lens Heat Shield Power Cable Assy 12.5ft - 3/8" Bsp Power Cable Assy 25ft - 3/8" Bsp Water / Argon Hose Assy 12.5ft - 3/8" Bsp Water / Argon Hose Assy 25ft - 3/8" Bsp Insulation Boot Neoprene Protective Cover 4m Switch Cable c/w 5 Pin Receptacle 8m Switch Cable c/w 5 Pin Receptacle

243

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 5 1m 1 1


Titanium TIG Welding Torch Air Cooled Model: T26

Rating 200A DC, 150A AC @ 60% Duty Cycle EN60974-7 • 0.5mm to 4.0mm Electrodes

7 6 8

8 30

29

9

9

31 9 14 19

13

17

5

8

25 1

23

27 32

29

12

29

2

32

20

3 4

21 18

26

10

11 15

24

35

29

16

33

36

22 37

Optional Two Piece Cables Available At No Extra Cost For Lug Termination Add -2 to Part Number Eg: T26-12-2SP For Dinse Termination Add -2D to Part Number Eg: T26-12-2DSP

Torches - Switched & Sheathed Code

Length

T26-12SP 12.5ft T26-25SP 25ft T26F-12SP 12.5ft T26F25SP 25ft

Head Style

Rigid Rigid Flexible Flexible

34 Torch Package Contents

*Please specify size of dinse plug required

Switch & Sheathed Package Head • Back Cap • Ergonomic Handle • Cables • Momentary Switch c/w 5 Core Cable • Soft Leather Cover first 800mm & Neoprene Standard Cable Fittings Mono Cable 3/8” Bsp Right Hand Female Connections

244


Ceramic Cups (continued)

Consumables Model: T26

Main Consumables

Code

Description

1 2 3 4 5 6 7 8

WP26 WP26F WP26FV WP26V 57Y04 300M 57Y02 98W18

Rigid Torch Body Flexible Torch Body Flexible Torch Body c/w Argon Valve Torch Body c/w Argon Valve Short Back Cap Medium Back Cap Long Back Cap Back Cap 'O' Ring

Pack Qty

1 1 1 1 1 1 1 10

Standard .020" (0.5mm) Standard .040" (1.0mm) Standard 1/16" (1.6mm) Standard 5/64" (2.0mm) Standard 3/32" (2.4mm) Standard 1/8" (3.2mm) Standard 5/32" (4.0mm) Stubby .020" (0.5mm) Stubby .040" (1.0mm) Stubby 1/16" (1.6mm) Stubby 3/32" (2.4mm) Stubby 1/8" (3.2mm)

5 5 5 5 5 5 5 5 5 5 5 5

Standard .020" (0.5mm) Standard .040" (1.0mm) Standard 1/16" (1.6mm) Standard 5/64" (2.0mm) Standard 3/32" (2.4mm) Standard 1/8" (3.2mm) Standard 5/32" (4.0mm) Stubby .020"- 1/8" (0.5 - 3.2mm)

5 5 5 5 5 5 5 5

Collets 9 10

10N21 10N22 10N23 10N26 10N24 10N25 54N20 10N21S 10N22S 10N23S 10N24S 10N25S

Collet Bodies 11 12

10N29 10N30 10N31 10N31M 10N32 10N28 406488 17CB20

Gas Lens Bodies 13 14

45V29 45V24 45V25 45V25M 45V26 45V27 45V28 45V0204 45V116 45V64 995795 45V63

Standard .020" (0.5mm) Standard .040" (1.0mm) Standard 1/16" (1.6mm) Standard 5/64" (2.0mm) Standard 3/32" (2.4mm) Standard 1/8" (3.2mm) Standard 5/32" (4.0mm) Large Dia .020"-.040" (0.5 - 1.0mm) Large Dia 1/16" (1.6mm) Large Dia 3/32" (2.4mm) Large Dia 1/8" (3.2mm) Large Dia 5/32" (4.0mm)

1 1 1 1 1 1 1 1 1 1 1 1

Standard Cup 1/4" Bore Standard Cup 5/16" Bore Standard Cup 3/8" Bore Standard Cup 7/16" Bore Standard Cup 1/2" Bore Standard Cup 5/8" Bore Standard Cup 3/4" Bore

10 10 10 10 10 10 10

Ceramic Cups 15

10N50 10N49 10N48 10N47 10N46 10N45 10N44

Code

Description

16

10N50L 10N49L 10N48L 10N47L

Long Cup 1/4" Bore Long Cup 5/16" Bore Long Cup 3/8" Bore Long Cup 7/16" Bore

Pack Qty

10 10 10 10

Gas Lens Cups 17 18 19

54N18 54N17 54N16 54N15 54N14 54N19 54N17L 54N16L 54N15L 54N14L 57N75 57N74 53N88 53N87

Standard Cup 1/4" Bore Standard Cup 5/16" Bore Standard Cup 3/8" Bore Standard Cup 7/16" Bore Standard Cup 1/2" Bore Standard Cup 11/16" Bore Long Cup 5/16" Bore Long Cup 3/8" Bore Long Cup 7/16" Bore Long Cup 1/2" Bore Large Dia Cup 3/8" Bore Large Dia Cup 1/2" Bore Large Dia Cup 5/8" Bore Large Dia Cup 3/4" Bore

10 10 10 10 10 10 10 10 10 10 5 5 5 5

Ceramic Cups for use with item 12 20 21 22

13N08 13N09 13N10 13N11 13N12 13N13 796F70 796F71 796F72 796F73 796F74 796F75 796F76 796F77

Standard Cup 1/4" Bore Standard Cup 5/16" Bore Standard Cup 3/8" Bore Standard Cup 7/16" Bore Standard Cup 1/2" Bore Standard Cup 5/8" Bore Long Cup 3/16" Bore Long Cup 1/4" Bore Long Cup 5/16" Bore Long Cup 3/8" Bore X - Long Cup 3/16" Bore X - Long Cup 1/4" Bore X - Long Cup 5/16" Bore X - Long Cup 3/8" Bore

10 10 10 10 10 10 10 10 10 10 10 10 10 10

Secondary Consumables 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37

SP9110 SP9111 SP9120 SP9121 SP9122 SP9123 SP9128 SP9129 SP9114 SP9117 SP9119 18CG 54N01 54N63 VS-1 46V28 46V30 46V28-2D 46V30-2D 0315071 6091 SP9126 SP9127

LH & RH Handle Shell Handle Screw Single Button Switch 2 Button Switch 5K Potentiometer Switch 10K Potentiometer Switch 47K Potentiometer Switch 4 Button Switch Handle Ball Joint Leather Cover 800mm Cable Cover Joint (not illustrated) Standard Heat Shield Gas Lens Heat Shield Large Gas Lens Insulator Valve Stem WP26V & WP26FV Mono Power Cable Assy 12.5ft - 3/8" Bsp Mono Power Cable Assy 25ft - 3/8" Bsp 2 Piece Power Cable Assy 12.5ft - Dinse / 3/8" Bsp 2 Piece Power Cable Assy 25ft - Dinse / 3/8" Bsp Insulation Boot Neoprene Protective Cover 4m Switch Cable c/w 5 Pin Receptacle 8m Switch Cable c/w 5 Pin Receptacle

245

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 5 1m 1 1


TIG Welding Torch Air Cooled Models: WP9, WP9F, WP9FV, WP9P, WP9V

8

7

6

23 9

1

10

13

11

22

9

9

24

Rating 125A DC, 100A AC @ 60% Duty cycle EN60974-7 • 0.5mm to 2.4mm Electrodes

21

20

25 23

12 14

18

25

15

2

23

19

5

23 16 17

4

23

28

3

29

26 Torches - Basic Code Length

Head Style

WP9-12 12.5ft Rigid WP9-25 25ft Rigid WP9F-12 12.5ft Flexible WP9F-25 25ft Flexible WP9FV-12 12.5ft Flexible/Valve WP9FV-25 25ft Flexible/Valve WP9P-12 12.5ft Pencil WP9P-25 25ft Pencil WP9V-12 12.5ft Valve WP9V-25 25ft Valve WP9AK Accessory Kit for: WP9, WP9F, WP9V, WP9FV Optional Two Piece Cables Available At No Extra Cost For Lug Termination Add -2 to Part Number Eg: WP9-12-2SP For Dinse Termination Add -2D to Part Number Eg: WP9-12-2DSP

27

Torches - Switched & Sheathed Code Length

Head Style

WP9-12SP WP9-25SP WP9F-12SP WP9F-25SP WP9P-12SP WP9P-25SP WP9V-12SP WP9V-25SP WP9PAK

12.5ft 25ft 12.5ft 25ft 12.5ft 25ft 12.5ft 25ft Accessory Kit for: WP9P

Rigid Rigid Flexible Flexible Pencil Pencil Valve Valve

Torch Package Contents Basic Package Head • Back Cap • Handle • Cables Switch & Sheathed Package Head • Back Cap • Handle • Cables • Bulbous Style Microswitch c/w 2 Core Cable • Switch Retaining Boot & Zipper Cover Standard Mono Cable Fittings 3/8” Bsp Right Hand Female Optional 2 Piece Cable Fittings 3/8” Bsp Right Hand Female On Gas - Dinse Plug On Power

*Please specify size of dinse plug required

246


Consumables Models: WP9, WP9F, WP9FV, WP9P, WP9V

Main Consumables

Code

Description

Pack Qty

1 2 3 4 5 6 7 8 9

WP9 WP9F WP9P WP9V WP9FV 41V33 41V35 41V24 98W77

Rigid Torch Body Flexible Torch Body Pencil Torch Body Torch Body c/w Argon Valve Torch Body c/w Argon Valve Short Back Cap Medium Back Cap Long Back Cap Back Cap ‘O’ Ring

1 1 1 1 1 1 1 1 10

Standard .020" (0.5mm) Standard .040" (1.0mm) Standard 1/16" (1.6mm) Standard 5/64" (2.0mm) Standard 3/32" (2.4mm) Gas Lens .020" (0.5mm) Gas Lens .040" (1.0mm) Gas Lens 1/16" (1.6mm) Gas Lens 3/32" (2.4mm)

5 5 5 5 5 5 5 5 5

.020" (0.5mm) .040" (1.0mm) 1/16" (1.6mm) 5/64" (2.0mm) 3/32" (2.4mm)

5 5 5 5 5

Collets 10 11

13N20 13N21 13N22 13N22M 13N23 13N20L 13N21L 13N22L 13N23L 13N25 13N26 13N27 13N27M 13N28

Gas Lens Bodies 13 14

45V41 45V42 45V43 45V46 45V44 45V0204S 45V116S 45V64S

Code

Description

18 19

53N58 53N59 53N60 53N61 53N61-S 57N75 57N74 53N88 53N87

Standard Cup 1/4" Bore Standard Cup 5/16" Bore Standard Cup 3/8" Bore Standard Cup 7/16" Bore Standard Cup 1/2" Bore Large Dia Cup 3/8" Bore Large Dia Cup 1/2" Bore Large Dia Cup 5/8" Bore Large Dia Cup 3/4" Bore

Standard .020" (0.5mm) Standard .040" (1.0mm) Standard 1/16" (1.6mm) Standard 5/64" (2.0mm) Standard 3/32" (2.4mm) Large Dia .020"-.040" (0.5 - 1.0mm) Large Dia 1/16" (1.6mm) Large Dia 3/32" (2.4mm)

1 1 1 1 1 1 1 1

Standard Cup 1/4" Bore Standard Cup 5/16" Bore Standard Cup 3/8" Bore Standard Cup 7/16" Bore Standard Cup 1/2" Bore Standard Cup 5/8" Bore Long Cup 3/16" Bore Long Cup 1/4" Bore Long Cup 5/16" Bore Long Cup 3/8" Bore X - Long Cup 3/16" Bore X - Long Cup 1/4" Bore X - Long Cup 5/16" Bore X - Long Cup 3/8" Bore

10 10 10 10 10 10 10 10 10 10 10 10 10 10

20 21 22 23 24 25 26 27 28 29

105Z55 53N06 607664 950/M 950/F 950-40 950-80 950F-40 950F-80 598882 54N63-20 VS-2 57Y01 57Y03 57Y01-2D 57Y03-2D 0315071 ZC917-10B ZC917-22B

Handle - Push On Handle - Screw On Old Style Switch Retaining Boot - BS1 Microswitch - Bulbous Button SW1 Microswitch - Flat Button SW1-F Bulbous Microswitch c/w 4mt Cable Bulbous Microswitch c/w 8mt Cable Flat Microswitch c/w 4m Cable Flat Microswitch c/w 8m Cable Standard Heat Shield Large Gas Lens Heat Shield Valve Stem WP9V Head Mono Power Cable Assy 12.5ft - 3/8" Bsp Mono Power Cable Assy 25ft - 3/8" Bsp 2 Piece Power Cable Assy 12.5ft - Dinse / 3/8" Bsp 2 Piece Power Cable Assy 25ft - Dinse / 3/8" Bsp Insulation Boot 10ft Zipper Cover 22ft Zipper Cover

Ceramic Cups 15 16 17

13N08 13N09 13N10 13N11 13N12 13N13 796F70 796F71 796F72 796F73 796F74 796F75 796F76 796F77

Pack Qty

10 10 10 10 10 5 5 5 5

Secondary Consumables

Collet Bodies 12

Gas Lens Cups

247

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 5 1 1


TIG Welding Torch Water Cooled Model: WP12

Rating 500A DC, 300A AC @ 100% Duty Cycle EN60974-7 • 1.6mm to 6.4mm Electrodes

3

2 12/13

4 1

11

15 14

16

7 5

22

17

9 6

10

8

Torch Package Contents

Torches - Basic Code

Length

Head Style

WP12-12 WP12-25

12.5ft 25ft

Rigid Rigid

Basic Package Head • Back Cap • Handle • Cables Switch & Sheathed Package Head • Back Cap • Handle • Cables • Lever Style Microswitch c/w 2 Core Cable • Neoprene Cover Standard Cable Fittings 3/8” Bsp Right Hand Female Connections On Power / Water Drain - Argon & Water in Cables

Torches - Switched & Sheathed WP12-12SP WP12-25SP

12.5ft 25ft

Rigid Rigid

Cable Terminations

22 20

21 19 18

248


Consumables Model: WP12

Main Consumables

Code

Description

Pack Qty

1 2 3 4

WP12 56Y45 56Y44 85W50

Rigid Torch Body Short Back Cap Long Back Cap Back Cap 'O' Ring

1 1 1 10

Standard 1/16" (1.6mm) Standard 3/32" (2.4mm) Standard 1/8" (3.2mm) Standard 5/32" (4.0mm) Standard 3/16" (4.8mm) Standard 1/4" (6.4mm)

2 2 2 2 2 2

1/16" to 1/4" (1.6mm - 6.4mm)

2

Collets 5

85Z14 85Z15 85Z16 85Z17 85Z18 85Z19

Collet Bodies 6

11WP65

Gas Lens Bodies 7

11GL16 11GL32 11GL18 11GL53 11GL36

1/16" (1.6mm) 3/32" (2.4mm) 1/8" (3.2mm) 5/32" (4.0mm) 3/16" (4.8mm)

1 1 1 1 1

Standard Cup 1/4" Bore Standard Cup 5/16" Bore Standard Cup 3/8" Bore Standard Cup 7/16" Bore Standard Cup 1/2" Bore Standard Cup 5/8" Bore Standard Cup 3/4" Bore Long Cup 1/4" Bore Long Cup 5/16" Bore Long Cup 3/8" Bore Long Cup 7/16" Bore Long Cup 1/2" Bore

10 10 10 10 10 10 10 10 10 10 10 10

Ceramic Cups 8

14N57 14N58 14N59 14N60 14N61 14N61-10 14N61-12 14N68 14N69 14N70 14N71 14N72

Gas Lens Cups

Code

Description

9 10

57N75 57N74 53N88 53N87 53N89 86Z01 86Z02 86Z03 86Z06

Large Dia Cup 3/8" Bore Large Dia Cup 1/2" Bore Large Dia Cup 5/8" Bore Large Dia Cup 3/4" Bore Large Dia Cup 15/16" Bore Short Length Metal Cup 3/8" Bore Metal Cup 1/2" Bore Metal Cup 5/8" Bore Metal Cup 3/4" Bore

Pack Qty

5 5 5 5 5 1 1 1 1

Secondary Consumables 11 12 13 14 15 16 17 18 19 20 21 22

85WP13 950/L 950L-40 950L-80 12NG 12GLG 12MNG 85Z99 40V84R 40V84RL 40V82R 40V82RL 40V83R 40V83RL 0315071 6091

Handle - Push On Lever Microswitch Lever Switch c/w 4m Cable Lever Switch c/w 8m Cable Nozzle Gasket Gas Lens Gasket Metal Nozzle Gasket Insulator Sleeve for Metal Nozzles Power Cable Assy - 12.5ft - 3/8" Bsp Power Cable Assy - 25ft - 3/8" Bsp Argon Hose Assy - 12.5ft - 3/8" Bsp Argon Hose Assy - 25ft - 3/8" Bsp Water Hose Assy - 12.5ft - 3/8" Bsp Water Hose Assy - 25ft - 3/8" Bsp Insulation Boot Neoprene Protective Cover

249

1 1 1 1 1 1 1 1 1 1 1 1 1 1 5 1m


TIG Welding Torch Air Cooled

Models: WP17, WP17F, WP17FV, WP17V Rating 150A DC, 115A AC @ 60% Duty Cycle EN60974-7 • 0.5mm to 3.2mm Electrodes

7

6

5 8

8 27

8 28

26

9

1

9

14

20

17

29 26 2

26 29

3 4

26

15

32

19

21

18 16

Torches - Basic

23

12

11

24

10

9 13

25

30

33

22

Code

Length

WP17-12 WP17-25 WP17F-12 WP17F-25 WP17FV-12 WP17FV-25 WP17V-12 WP17V-25 WP17AK

12.5ft 25ft 12.5ft 25ft 12.5ft 25ft 12.5ft 25ft Accessory Kit

Head Style

Rigid Rigid Flexible Flexible Flexible/Valve Flexible/Valve Valve Valve

Optional Two Piece Cables Available At No Extra Cost For Lug Termination Add -2 to Part Number Eg: WP17-12-2SP For Dinse Termination Add -2D to Part Number Eg: WP17-12-2DSP

31

Torches - Switched & Sheathed Code

Length

Head Style

WP17-12SP WP17-25SP WP17F-12SP WP17F-25SP WP17FV-12SP WP17FV-25SP WP17V-12SP WP17V-25SP

12.5ft 25ft 12.5ft 25ft 12.5ft 25ft 12.5ft 25ft

Rigid Rigid Flexible Flexible Flexible/Valve Flexible/Valve Valve Valve

Torch Package Contents Basic Package Head • Back Cap • Handle • Cables Switch & Sheathed Package Head • Back Cap • Handle • Cables • Bulbous Style Microswitch c/w 2 Core Cable • Switch Retaining Boot & Zipper Cover Standard Mono Cable Fittings 3/8” Bsp Right Hand Female Optional 2 Piece Cable Fittings 3/8” Bsp Right Hand Female On Gas - Dinse Plug On Power

*Please specify size of dinse plug required

250


Consumables

Models: WP17, WP17F, WP17FV, WP17V Main Consumables

Code

Description

Pack Qty

1 2 3 4 5 6 7 8

WP17 WP17F WP17FV WP17V 57Y04 300M 57Y02 98W18

Rigid Torch Body Flexible Torch Body Flexible Torch Body c/w Argon Valve Torch Body c/w Argon Valve Short Back Cap Medium Back Cap Long Back Cap Back Cap 'O' Ring

1 1 1 1 1 1 1 10

Standard .020" (0.5mm) Standard .040" (1.0mm) Standard 1/16" (1.6mm) Standard 5/64" (2.0mm) Standard 3/32" (2.4mm) Standard 1/8" (3.2mm) Stubby .020" (0.5mm) Stubby .040" (1.0mm) Stubby 1/16" (1.6mm) Stubby 3/32" (2.4mm) Stubby 1/8" (3.2mm)

5 5 5 5 5 5 5 5 5 5 5

Standard .020" (0.5mm) Standard .040" (1.0mm) Standard 1/16" (1.6mm) Standard 5/64" (2.0mm) Standard 3/32" (2.4mm) Standard 1/8" (3.2mm) Stubby .020"- 1/8" (0.5 - 3.2mm)

5 5 5 5 5 5 5

Collets 9 10

10N21 10N22 10N23 10N26 10N24 10N25 10N21S 10N22S 10N23S 10N24S 10N25S

Collet Bodies 11 12

10N29 10N30 10N31 10N31M 10N32 10N28 17CB20

Gas Lens Bodies 13 14

45V29 45V24 45V25 45V25M 45V26 45V27 45V0204 45V116 45V64 995795

Standard .020" (0.5mm) Standard .040" (1.0mm) Standard 1/16" (1.6mm) Standard 5/64" (2.0mm) Standard 3/32" (2.4mm) Standard 1/8" (3.2mm) Large Dia .020"-.040" (0.5 - 1.0mm) Large Dia 1/16" (1.6mm) Large Dia 3/32" (2.4mm) Large Dia 1/8" (3.2mm)

1 1 1 1 1 1 1 1 1 1

Standard Cup 1/4" Bore Standard Cup 5/16" Bore Standard Cup 3/8" Bore Standard Cup 7/16" Bore Standard Cup 1/2" Bore Standard Cup 5/8" Bore Standard Cup 3/4" Bore Long Cup 1/4" Bore Long Cup 5/16" Bore Long Cup 3/8" Bore Long Cup 7/16" Bore

10 10 10 10 10 10 10 10 10 10 10

Ceramic Cups 15 16

10N50 10N49 10N48 10N47 10N46 10N45 10N44 10N50L 10N49L 10N48L 10N47L

Gas Lens Cups

Code

Description

17 18 19

54N18 54N17 54N16 54N15 54N14 54N19 54N17L 54N16L 54N15L 54N14L 57N75 57N74 53N88 53N87

Standard Cup 1/4" Bore Standard Cup 5/16" Bore Standard Cup 3/8" Bore Standard Cup 7/16" Bore Standard Cup 1/2" Bore Standard Cup 11/16" Bore Long Cup 5/16" Bore Long Cup 3/8" Bore Long Cup 7/16" Bore Long Cup 1/2" Bore Large Dia Cup 3/8" Bore Large Dia Cup 1/2" Bore Large Dia Cup 5/8" Bore Large Dia Cup 3/4" Bore

Pack Qty

10 10 10 10 10 10 10 10 10 10 5 5 5 5

Ceramic Cups for use with item 12 20 21 22

13N08 13N09 13N10 13N11 13N12 13N13 796F70 796F71 796F72 796F73 796F74 796F75 796F76 796F77

Standard Cup 1/4" Bore Standard Cup 5/16" Bore Standard Cup 3/8" Bore Standard Cup 7/16" Bore Standard Cup 1/2" Bore Standard Cup 5/8" Bore Long Cup 3/16" Bore Long Cup 1/4" Bore Long Cup 5/16" Bore Long Cup 3/8" Bore X - Long Cup 3/16" Bore X - Long Cup 1/4" Bore X - Long Cup 5/16" Bore X - Long Cup 3/8" Bore

10 10 10 10 10 10 10 10 10 10 10 10 10 10

Secondary Consumables 23 24 25 26 27 28 29 30 31 32 33

105Z55 607664 950/M 950/F 950-40 950-80 950F-40 950F-80 18CG 54N01 54N63 VS-2 57Y01 57Y03 57Y01-2D 57Y03-2D 0315071 ZC917-10B ZC917-22B

Handle - Push On Switch Retaining Boot - BS1 Microswitch - Bulbous Button SW1 Microswitch - Flat Button SW1-F Bulbous Microswitch c/w 4mt Cable Bulbous Microswitch c/w 8mt Cable Flat Microswitch c/w 4m Cable Flat Microswitch c/w 8m Cable Standard Heat Shield Gas Lens Heat Shield Large Gas Lens Insulator Valve Stem WP17V & WP17FV Head Mono Power Cable Assy 12.5ft - 3/8" Bsp Mono Power Cable Assy 25ft - 3/8" Bsp 2 Piece Power Cable Assy 12.5ft - Dinse / 3/8" Bsp 2 Piece Power Cable Assy 25ft - Dinse / 3/8" Bsp Insulation Boot 10ft Zipper Cover 22ft Zipper Cover

251

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 5 1 1


TIG Welding Torch Water Cooled

Models: WP18, WP18F, WP18V Rating 350A DC, 260A AC @ 100% Duty Cycle EN60974-7

6

5

4

7

7

24

23

1 7

26

25

8

8

27

• 0.5mm to 4.0mm Electrodes

34

22 28 9

8 12

11

10

13 16

25

19

14

3

25

2

18

20 17

15

Torches - Basic

21

Code

Length

WP18-12 WP18-25 WP18F-12 WP18F-25 WP18V-12 WP18V-25 WP18AK

12.5ft 25ft 12.5ft 25ft 12.5ft 25ft Accessory Kit

Head Style

Rigid Rigid Flexible Flexible Valve Valve

32 30

Code

Length

Head Style

WP18-12SP WP18-25SP WP18F-12SP WP18F-25SP WP18V-12SP WP18V-25SP

12.5ft 25ft 12.5ft 25ft 12.5ft 25ft

Rigid Rigid Flexible Flexible Valve Valve

33

Cable Terminations

31

Torches - Switched & Sheathed

29

24

Torch Package Contents Basic Package Head • Back Cap • Handle • Cables Switch & Sheathed Package Head • Back Cap • Handle • Cables • Bulbous Style Microswitch c/w 2 Core Cable • Switch Retaining Boot & Zipper Cover Standard Cable Fittings 3/8” Bsp Right Hand Female Connections On Power - Argon & Water in Cables

252


Consumables

Models: WP18, WP18F, WP18V Main Consumables

Code

Description

Pack Qty

1 2 3 4 5 6 7

WP18 WP18F WP18V 57Y04 300M 57Y02 98W18

Rigid Torch Body Flexible Torch Body Torch Body c/w Argon Valve Short Back Cap Medium Back Cap Long Back Cap Back Cap 'O' Ring

1 1 1 1 1 1 10

Standard .020" (0.5mm) Standard .040" (1.0mm) Standard 1/16" (1.6mm) Standard 5/64" (2.0mm) Standard 3/32" (2.4mm) Standard 1/8" (3.2mm) Standard 5/32" (4.0mm) Stubby .020" (0.5mm) Stubby .040" (1.0mm) Stubby 1/16" (1.6mm) Stubby 3/32" (2.4mm) Stubby 1/8" (3.2mm)

5 5 5 5 5 5 5 5 5 5 5 5

Standard .020" (0.5mm) Standard .040" (1.0mm) Standard 1/16" (1.6mm) Standard 5/64" (2.0mm) Standard 3/32" (2.4mm) Standard 1/8" (3.2mm) Standard 5/32" (4.0mm) Stubby .020"- 1/8" (0.5 - 3.2mm)

5 5 5 5 5 5 5 5

Collets 8 9

10N21 10N22 10N23 10N26 10N24 10N25 54N20 10N21S 10N22S 10N23S 10N24S 10N25S

Collet Bodies 10 11

10N29 10N30 10N31 10N31M 10N32 10N28 406488 17CB20

Gas Lens Bodies 12 13

45V29 45V24 45V25 45V25M 45V26 45V27 45V28 45V0204 45V116 45V64 995795 45V63

Standard .020" (0.5mm) Standard .040" (1.0mm) Standard 1/16" (1.6mm) Standard 5/64" (2.0mm) Standard 3/32" (2.4mm) Standard 1/8" (3.2mm) Standard 5/32" (4.0mm) Large Dia .020"-.040" (0.5 - 1.0mm) Large Dia 1/16" (1.6mm) Large Dia 3/32" (2.4mm) Large Dia 1/8" (3.2mm) Large Dia 5/32" (4.0mm)

1 1 1 1 1 1 1 1 1 1 1 1

Standard Cup 1/4" Bore Standard Cup 5/16" Bore Standard Cup 3/8" Bore Standard Cup 7/16" Bore Standard Cup 1/2" Bore Standard Cup 5/8" Bore Standard Cup 3/4" Bore Long Cup 1/4" Bore Long Cup 5/16" Bore Long Cup 3/8" Bore Long Cup 7/16" Bore

10 10 10 10 10 10 10 10 10 10 10

Ceramic Cups 14 15

10N50 10N49 10N48 10N47 10N46 10N45 10N44 10N50L 10N49L 10N48L 10N47L

Gas Lens Cups

Code

Description

16 17 18

54N18 54N17 54N16 54N15 54N14 54N19 54N17L 54N16L 54N15L 54N14L 57N75 57N74 53N88 53N87

Standard Cup 1/4" Bore Standard Cup 5/16" Bore Standard Cup 3/8" Bore Standard Cup 7/16" Bore Standard Cup 1/2" Bore Standard Cup 11/16" Bore Long Cup 5/16" Bore Long Cup 3/8" Bore Long Cup 7/16" Bore Long Cup 1/2" Bore Large Dia Cup 3/8" Bore Large Dia Cup 1/2" Bore Large Dia Cup 5/8" Bore Large Dia Cup 3/4" Bore

Pack Qty

10 10 10 10 10 10 10 10 10 10 5 5 5 5

Ceramic Cups for use with item 11 19 20 21

13N08 13N09 13N10 13N11 13N12 13N13 796F70 796F71 796F72 796F73 796F74 796F75 796F76 796F77

Standard Cup 1/4" Bore Standard Cup 5/16" Bore Standard Cup 3/8" Bore Standard Cup 7/16" Bore Standard Cup 1/2" Bore Standard Cup 5/8" Bore Long Cup 3/16" Bore Long Cup 1/4" Bore Long Cup 5/16" Bore Long Cup 3/8" Bore X - Long Cup 3/16" Bore X - Long Cup 1/4" Bore X - Long Cup 5/16" Bore X - Long Cup 3/8" Bore

10 10 10 10 10 10 10 10 10 10 10 10 10 10

Secondary Consumables 22 23 24 25 26 27 28 29 30 31 32 33 34

10N15 607663 950/M 950/F 950-40 950-80 950F-40 950F-80 18CG 54N01 54N63 VS-1 40V64 41V29 45V07 45V08 40V74 41V32 0315071 6091 ZC1826-10B ZC1826-22B

Handle - Push On Switch Retaining Boot - BL1 Microswitch - Bulbous Button SW1 Microswitch - Flat Button SW1-F Bulbous Microswitch c/w 4m Cable Bulbous Microswitch c/w 8m Cable Flat Microswitch c/w 4m Cable Flat Microswitch c/w 8m Cable Standard Heat Shield Gas Lens Heat Shield Large Gas Lens Insulator Valve Stem WP18V Power Cable Assy 12.5ft - 3/8" Bsp Power Cable Assy 25ft - 3/8" Bsp Argon Hose Assy 12.5ft - 3/8" Bsp Argon Hose Assy 25ft - 3/8" Bsp Water Hose Assy 12.5ft - 3/8" Bsp Water Hose Assy 25ft - 3/8" Bsp Insulation Boot Neoprene Protective Cover 10ft Zipper Cover 22ft Zipper Cover

253

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 5 1m 1 1


TIG Welding Torch Water Cooled

Model: WP18P Rating 350A DC, 260A AC @ 100% Duty Cycle EN60974-7 • 0.5mm to 4.0mm Electrodes

1 19

5

5 9

10

13

15

2

20

21

4

5 7

6 8 27

16

11 17

14

4

3

26

12 18

Torches - Basic Code

Length

Head Style

WP18P-12 WP18P-25 WP18PAK

12.5ft 25ft Accessory Kit

Machine Machine

Cable Terminations Torch Package Contents Basic Package Head • Back Cap • Handle • Cables Standard Cable Fittings 3/8” Bsp Right Hand Female Connections On Power/ Water Drain - Argon & Water in Cables

25

24 23

22

254


Consumables Model: WP18P

Main Consumables

Code

Description

Pack Qty

1 2 3 4

WP18P 18PB 18R32 18R-1

Machine Torch Body Barrel Rack 32 DP Screw for 18R32

1 1 1 2

Standard .020" (0.5mm) Standard .040" (1.0mm) Standard 1/16" (1.6mm) Standard 5/64" (2.0mm) Standard 3/32" (2.4mm) Standard 1/8" (3.2mm) Standard 5/32" (4.0mm) Stubby .020" (0.5mm) Stubby .040" (1.0mm) Stubby 1/16" (1.6mm) Stubby 3/32" (2.4mm) Stubby 1/8" (3.2mm)

5 5 5 5 5 5 5 5 5 5 5 5

Standard .020" (0.5mm) Standard .040" (1.0mm) Standard 1/16" (1.6mm) Standard 3/32" (2.4mm) Standard 1/8" (3.2mm) Standard 5/32" (4.0mm) Stubby .020"- 1/8" (0.5 - 3.2mm)

5 5 5 5 5 5 5

Collets 5 6

10N21 10N22 10N23 10N26 10N24 10N25 54N20 10N21S 10N22S 10N23S 10N24S 10N25S

Collet Bodies 7 8

10N29 10N30 10N31 10N32 10N28 406488 17CB20

Gas Lens Bodies 9 10

45V29 45V24 45V25 45V26 45V27 45V28 45V0204 45V116 45V64 995795 45V63

Standard .020" (0.5mm) Standard .040" (1.0mm) Standard 1/16" (1.6mm) Standard 3/32" (2.4mm) Standard 1/8" (3.2mm) Standard 5/32" (4.0mm) Large Dia .020"-.040" (0.5 - 1.0mm) Large Dia 1/16" (1.6mm) Large Dia 3/32" (2.4mm) Large Dia 1/8" (3.2mm) Large Dia 5/32" (4.0mm)

1 1 1 1 1 1 1 1 1 1 1

Standard Cup 1/4" Bore Standard Cup 5/16" Bore Standard Cup 3/8" Bore Standard Cup 7/16" Bore Standard Cup 1/2" Bore Standard Cup 5/8" Bore Standard Cup 3/4" Bore Long Cup 1/4" Bore Long Cup 5/16" Bore Long Cup 3/8" Bore Long Cup 7/16" Bore

10 10 10 10 10 10 10 10 10 10 10

Ceramic Cups 11 12

10N50 10N49 10N48 10N47 10N46 10N45 10N44 10N50L 10N49L 10N48L 10N47L

Gas Lens Cups

Code

Description

13 14 15

54N18 54N17 54N16 54N15 54N14 54N19 54N17L 54N16L 54N15L 54N14L 57N75 57N74 53N88 53N87

Standard Cup 1/4" Bore Standard Cup 5/16" Bore Standard Cup 3/8" Bore Standard Cup 7/16" Bore Standard Cup 1/2" Bore Standard Cup 11/16" Bore Long Cup 5/16" Bore Long Cup 3/8" Bore Long Cup 7/16" Bore Long Cup 1/2" Bore Large Dia Cup 3/8" Bore Large Dia Cup 1/2" Bore Large Dia Cup 5/8" Bore Large Dia Cup 3/4" Bore

Pack Qty

10 10 10 10 10 10 10 10 10 10 5 5 5 5

Ceramic Cups for use with item 8 16 17 18

13N08 13N09 13N10 13N11 13N12 13N13 796F70 796F71 796F72 796F73 796F74 796F75 796F76 796F77

Standard Cup 1/4" Bore Standard Cup 5/16" Bore Standard Cup 3/8" Bore Standard Cup 7/16" Bore Standard Cup 1/2" Bore Standard Cup 5/8" Bore Long Cup 3/16" Bore Long Cup 1/4" Bore Long Cup 5/16" Bore Long Cup 3/8" Bore X - Long Cup 3/16" Bore X - Long Cup 1/4" Bore X - Long Cup 5/16" Bore X - Long Cup 3/8" Bore

10 10 10 10 10 10 10 10 10 10 10 10 10 10

Secondary Consumables 19 20 21 22 23 24 25 26 27

18CG 54N01 54N63 40V64 41V29 45V07 45V08 40V74 41V32 0315071 6091 ZC1826-10B ZC1826-22B

Standard Heat Shield Gas Lens Heat Shield Large Gas Lens Insulator Power Cable Assy 12.5ft - 3/8" Bsp Power Cable Assy 25ft - 3/8" Bsp Argon Hose Assy 12.5ft - 3/8" Bsp Argon Hose Assy 25ft - 3/8" Bsp Water Hose Assy 12.5ft - 3/8" Bsp Water Hose Assy 25ft - 3/8" Bsp Insulation Boot Neoprene Protective Cover 10ft Zipper Cover 22ft Zipper Cover

255

1 1 1 1 1 1 1 1 1 5 1m 1 1


TIG Welding Torch Water Cooled Model: WP18SC

Rating 400A DC, 300A AC @ 100% Duty Cycle EN60974-7 • 0.5mm to 4.8mm Electrodes

3

2 14

15

4

1

13

12

20

5 6

9 7

11

8

10

Torch Package Contents

Torches - Basic Code

Length

WP18SC-12 WP18SC-25 WP18SCAK

12.5ft 25ft Accessory Kit

Basic Package Head • Back Cap • Handle • Cables Switch & Sheathed Package Head • Back Cap • Handle • Cables • Bulbous Style Microswitch c/w 2 Core Cable • Switch Retaining Boot & Zipper Cover Standard Cable Fittings 3/8” Bsp Right Hand Female Connections On Power / Water Drain - Argon & Water In Cables

Head Style

Rigid Rigid

Torches - Switched & Sheathed WP18SC-12SP WP18SC-25SP

12.5ft 25ft

Rigid Rigid

Cable Terminations

19

18 17

16

14

256


Consumables Model: WP18SC

Main Consumables

Code

Description

Pack Qty

1 2 3 4

WP18SC 57Y04 57Y02 98W18

Rigid Torch Body Short back Cap Long Back Cap Back Cap 'O' Ring

1 1 1 10

Standard .020" (0.5mm) Standard .040" (1.0mm) Standard 1/16" (1.6mm) Standard 5/64" (2.0mm) Standard 3/32" (2.4mm) Standard 1/8" (3.2mm) Standard 5/32" (4.0mm) Heavy Duty 1/8" (3.2mm) Heavy Duty 5/32" (4.0mm) Heavy Duty 3/16" (4.8mm)

5 5 5 5 5 5 5 5 5 5

Standard Nose Collet Body Heavy Duty Nose Collet Body

1 1

Collets 5 6

10N21 10N22 10N23 10N26 10N24 10N25 54N20 10N25HD 54N20HD 18C36

Collet Bodies 7 8

NCB-53 NCB-36

Gas Lens Bodies 9

18GL02 18GL04 18GL16 18GL32 18GL18 18GL53 18GL36

Standard .020" (0.5mm) Standard .040" (1.0mm) Standard 1/16" (1.6mm) Standard 3/32" (2.4mm) Standard 1/8" (3.2mm) Standard 5/32" (4.0mm) Standard 3/16" (4.8mm)

2 2 2 2 2 2 2

Ceramic Cups

Code

Description

10 11

54N18 54N17 54N16 54N15 54N14 54N19 54N17L 54N16L 54N15L 54N14L

Standard Cup 1/4" Bore Standard Cup 5/16" Bore Standard Cup 3/8" Bore Standard Cup 7/16" Bore Standard Cup 1/2" Bore Standard Cup 11/16" Bore Long Cup 5/16" Bore Long Cup 3/8" Bore Long Cup 7/16" Bore Long Cup 1/2" Bore

Pack Qty

10 10 10 10 10 10 10 10 10 10

Secondary Consumables 12 13 14 15 16 17 18 19 20

10N15 607663 950/M 950/F 950-40 950-80 950F-40 950F-80 18NG 40V64 41V29 45V07 45V08 40V74 41V32 0315071 ZC1826-10B ZC1826-22B

Handle - Push On Switch Retaining Boot - BL1 Microswitch - Bulbous Button SW1 Microswitch - Flat Button SW1-F Bulbous Microswitch c/w 4m Cable Bulbous Microswitch c/w 8m Cable Flat Microswitch c/w 4m Cable Flat Microswitch c/w 8m Cable Nozzle Gasket Power Cable Assy 12.5ft - 3/8" Bsp Power Cable Assy 25ft - 3/8" Bsp Argon Hose Assy 12.5ft - 3/8" Bsp Argon Hose Assy 25ft - 3/8" Bsp Water Hose Assy 12.5ft - 3/8" Bsp Water Hose Assy 25ft - 3/8" Bsp Insulation Boot 10ft Zipper Cover 22ft Zipper Cover

257

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 5 1 1


TIG Welding Torch Water Cooled

Models: WP20, WP20F, WP20P, WP25 Rating 250A DC, 190A AC @ 100% Duty Cycle EN60974-7 • 0.5mm to 3.2mm Electrodes

7

6

23

8

8

19 22

10 13

5

8

12

21

20

27

1

9

22

11

2

17 14

18 15

22

3

16

4 22

Torches - Basic Code

Length

Head Style

WP20-12 WP20-25 WP20F-12 WP20F-25 WP20P-12 WP20P-25 WP25-12 WP25-25 WP20AK

12.5ft Rigid 25ft Rigid 12.5ft Flexible 25ft Flexible 12.5ft Pencil 25ft Pencil 12.5ft Flexible Pencil 25ft Flexible Pencil Accessory Kit for: WP20, WP20F & WP25

Torches - Switched & Sheathed Code

Length

WP20-12SP WP20-25SP WP20F-12SP WP20F-25SP WP20P-12SP WP20P-25SP WP25-12SP WP25-25SP WP20PAK

12.5ft 25ft 12.5ft 25ft 12.5ft 25ft 12.5ft 25ft Accessory Kit for WP20P

26 25

Rigid Rigid Flexible Flexible Pencil Pencil Flexible Pencil Flexible Pencil

Torch Package Contents

Cable Terminations

25

Head Style

24

21

Basic Package Head • Back Cap* • Handle • Cables Switch & Sheathed Package Head • Back Cap* • Handle • Cables • Bulbous Style Microswitch c/w 2 Core Cable • Switch Retaining Boot & Zipper Cover Standard Cable Fittings 3/8” Bsp Right Hand Female Connections On Power - Argon & Water in Cables *Excluding Pencil Style

258


Consumables

Models: WP20, WP20F, WP20P, WP25 Main Consumables

Code

Description

Pack Qty

1 2 3 4 5 6 7 8

WP20 WP20F WP20P WP25 41V33 41V35 41V24 98W77

Rigid Torch Body Flexible Torch Body Pencil Torch Body Flexible Pencil Torch Body Short Back Cap Medium Back Cap Long Back Cap Back Cap 'O' Ring

1 1 1 1 1 1 1 10

Standard .020" (0.5mm) Standard .040" (1.0mm) Standard 1/16" (1.6mm) Standard 5/64" (2.0mm) Standard 3/32" (2.4mm) Standard 1/8" (3.2mm) Gas Lens .020" (0.5mm) Gas Lens .040" (1.0mm) Gas Lens 1/16" (1.6mm) Gas Lens 3/32" (2.4mm) Gas Lens 1/8" (3.2mm)

5 5 5 5 5 5 5 5 5 5 5

.020" (0.5mm) .040" (1.0mm) 1/16" (1.6mm) 5/64" (2.0mm) 3/32" (2.4mm) 1/8" (3.2mm)

5 5 5 5 5 5

Collets 9 10

13N20 13N21 13N22 13N22M 13N23 13N24 13N20L 13N21L 13N22L 13N23L 13N24L

Collet Bodies 11

13N25 13N26 13N27 13N27M 13N28 13N29

Gas Lens Bodies 12 13

45V41 45V42 45V43 45V46 45V44 45V45 45V0204S 45V116S 45V64S 995795S

Standard .020" (0.5mm) Standard .040" (1.0mm) Standard 1/16" (1.6mm) Standard 5/64" (2.0mm) Standard 3/32" (2.4mm) Standard 1/8" (3.2mm) Large Dia .020"-.040" (0.5 - 1.0mm) Large Dia 1/16" (1.6mm) Large Dia 3/32" (2.4mm) Large Dia 1/8" (3.2mm)

1 1 1 1 1 1 1 1 1 1

Ceramic Cups

Code

Description

14 15 16

13N08 13N09 13N10 13N11 13N12 13N13 796F70 796F71 796F72 796F73 796F74 796F75 796F76 796F77

Standard Cup 1/4" Bore Standard Cup 5/16" Bore Standard Cup 3/8" Bore Standard Cup 7/16" Bore Standard Cup 1/2" Bore Standard Cup 5/8" Bore Long Cup 3/16" Bore Long Cup 1/4" Bore Long Cup 5/16" Bore Long Cup 3/8" Bore X - Long Cup 3/16" Bore X - Long Cup 1/4" Bore X - Long Cup 5/16" Bore X - Long Cup 3/8" Bore

Pack Qty

10 10 10 10 10 10 10 10 10 10 10 10 10 10

Standard Cup 1/4" Bore Standard Cup 5/16" Bore Standard Cup 3/8" Bore Standard Cup 7/16" Bore Standard Cup 1/2" Bore Large Dia Cup 3/8" Bore Large Dia Cup 1/2" Bore Large Dia Cup 5/8" Bore

10 10 10 10 10 5 5 5

Gas Lens Cups 17 18

53N58 53N59 53N60 53N61 53N61-S 57N75 57N74 53N88

Secondary Consumables 19 20 21 22 23 24 25 26 27

105Z55 53N06 607664 950/M 950/F 950-40 950-80 950F-40 950F-80 598882 54N63-20 45V03 45V04 45V07 45V08 0315071 ZC917-10B ZC917-22B

Handle - Push On Handle - Screw On Old Style Switch Retaining Boot - BS1 Microswitch - Bulbous Button SW1 Microswitch - Flat Button SW1-F Bulbous Microswitch c/w 4m Cable Bulbous Microswitch c/w 8m Cable Flat Microswitch c/w 4m Cable Flat Microswitch c/w 8m Cable Standard Heat Shield Large Gas Lens Heat Shield Power Cable Assy 12.5ft - 3/8" Bsp Power Cable Assy 25ft - 3/8" Bsp Water / Argon Hose Assy 12.5ft - 3/8" Bsp Water / Argon Hose Assy 25ft - 3/8" Bsp Insulation Boot 10ft Zipper Cover 22ft Zipper Cover

259

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 5 1 1


TIG Welding Torch Water Cooled

Models: WP22A, WP22B Rating 250A DC,190A AC @ 100% Duty Cycle EN60974-7 • 0.5mm to 3.2mm Electrodes

4

17

24

1

4 5

3

15

6

18 17 20 19

19

7 10

11

12

WP22A Torches

2

16

8

9

13

14

25

Code

Length

Head Style

WP22A-3 WP22A-12 WP22A-25

3ft 12.5ft 25ft

7" Barrel 7" Barrel 7" Barrel

WP22B Torches Code

Length

Head Style

WP22B-3 WP22B-12 WP22B-25

3ft 12.5ft 25ft

3" Barrel 3" Barrel 3" Barrel

Cable Terminations Torch Package Contents

22

Head • Collet Knob • Handle • Cables Standard Cable Fittings 3/8” Bsp Right Hand Female Connections On Power / Water Drain - Argon & Water in Cables

23 22

21

260


Consumables

Models: WP22A, WP22B Main Consumables

Code

Description

1 2 3 4

WP22A WP22B 22-7 98W77

Torch Body - 7" Long Torch Body - 3" Long Collet Knob c/w 'O' Ring 'O' Ring

Pack Qty

1 1 1 10

Collets Standard 5

22N20A 22N20B 22N21A 22N21B 22N22A 22N22B 22N23A 22N23B 22N24A 22N24B

Standard .020" (0.5mm) - WP22A Standard .020" (0.5mm) - WP22B Standard .040" (1.0mm) - WP22A Standard .040" (1.0mm) - WP22B Standard 1/16" (1.6mm) - WP22A Standard 1/16" (1.6mm) - WP22B Standard 3/32" (2.4mm) - WP22A Standard 3/32" (2.4mm) - WP22B Standard 1/8" (3.2mm) - WP22A Standard 1/8" (3.2mm) - WP22B

2 2 2 2 2 2 2 2 2 2

Collets Gas Lens 6

22N20AL 22N20BL 22N21AL 22N21BL 22N22AL 22N22BL 22N23AL 22N23BL 22N24AL 22N24BL

Gas Lens .020" (0.5mm) - WP22A Gas Lens .020" (0.5mm) - WP22B Gas Lens .040" (1.0mm) - WP22A Gas Lens .040" (1.0mm) - WP22B Gas Lens 1/16" (1.6mm) - WP22A Gas Lens 1/16" (1.6mm) - WP22B Gas Lens 3/32" (2.4mm) - WP22A Gas Lens 3/32" (2.4mm) - WP22B Gas Lens 1/8" (3.2mm) - WP22A Gas Lens 1/8" (3.2mm) - WP22B

2 2 2 2 2 2 2 2 2 2

Collet Bodies 7

13N25 13N26 13N27 13N28 13N29

.020" (0.5mm) .040" (1.0mm) 1/16" (1.6mm) 3/32" (2.4mm) 1/8" (3.2mm)

5 5 5 5 5

Gas Lens Bodies 8 9

45V41 45V42 45V43 45V44 45V45 45V0204S 45V116S 45V64S 995795S

Standard .020" (0.5mm) Standard .040" (1.0mm) Standard 1/16" (1.6mm) Standard 3/32" (2.4mm) Standard 1/8" (3.2mm) Large Dia .020"-.040" (0.5 - 1.0mm) Large Dia 1/16" (1.6mm) Large Dia 3/32" (2.4mm) Large Dia 1/8" (3.2mm)

1 1 1 1 1 1 1 1 1

Ceramic Cups

Code

Description

10 11 12

13N08 13N09 13N10 13N11 13N12 13N13 796F70 796F71 796F72 796F73 796F74 796F75 796F76 796F77

Standard Cup 1/4" Bore Standard Cup 5/16" Bore Standard Cup 3/8" Bore Standard Cup 7/16" Bore Standard Cup 1/2" Bore Standard Cup 5/8" Bore Long Cup 3/16" Bore Long Cup 1/4" Bore Long Cup 5/16" Bore Long Cup 3/8" Bore X - Long Cup 3/16" Bore X - Long Cup 1/4" Bore X - Long Cup 5/16" Bore X - Long Cup 3/8" Bore

Pack Qty

10 10 10 10 10 10 10 10 10 10 10 10 10 10

Standard Cup 1/4" Bore Standard Cup 5/16" Bore Standard Cup 3/8" Bore Standard Cup 7/16" Bore Standard Cup 1/2" Bore Large Dia Cup 3/8" Bore Large Dia Cup 1/2" Bore Large Dia Cup 5/8" Bore Large Dia Cup 3/4" Bore Large Dia Cup 5/16" Bore Short Length

10 10 10 10 10 5 5 5 5 5

Gas Lens Cups 13 14

53N58 53N59 53N60 53N61 53N61-S 57N75 57N74 53N88 53N87 53N89

Secondary Consumables 15 16 17 18 19 20 21 22 23 24 25

22-8A 22-8B 22-9 18R-1 22-10 54N63-22 45V03HD-3 45V03HD 45V04HD 45V07HD-3 45V07HD 45V08HD 0315071 SP9002 ZC917-2B ZC917-10B ZC917-22B

7" Barrel 3" Barrel Insulating Boot Barrel Retaining Screw Cup Gasket Large Dia Gas Lens Heat Shield Power Cable Assy 3ft - 3/8" Bsp Power Cable Assy 12.5ft - 3/8" Bsp Power Cable Assy 25ft - 3/8" Bsp Water / Argon Hose Assy 3ft - 3/8" Bsp Water / Argon Hose Assy 12.5ft - 3/8" Bsp Water / Argon Hose Assy 25ft - 3/8" Bsp Insulation Boot Neoprene Protective Cover 2ft Zipper Cover 10ft Zipper Cover 22ft Zipper Cover

261

1 1 1 2 1 1 1 1 1 1 1 1 5 1m 1 1 1


TIG Welding Torch Air Cooled

Model: WP24 Rating 80A DC, 50A AC @ 60% Duty Cycle EN60974-7 • 0.5mm to 1.6mm Electrodes

11

13

12

1

10

16

9

2 3

4

5 6 7

8

Torches - Basic Code

Length

WP24-12 WP24-25 WP24AK

12.5ft 25ft Accessory Kit

Head Style

Rigid Rigid

Torches - Switched & Sheathed WP24-12SP WP24-25SP

12.5ft 25ft

Rigid Rigid

Cable Terminations

16

15 14

11

Torch Package Contents Basic Package Head • Handle • Cables Switch & Sheathed Package Head • Handle • Cables • Bulbous Style Microswitch c/w 2 Core Cable • Switch Retaining Boot & Zipper Cover Standard Cable Fittings 3/8” Bsp Right Hand Female

262


Consumables Model: WP24

Main Consumables

Code

Description

Pack Qty

1

WP24

Rigid Torch Body

1

Standard .020" (0.5mm) Standard .040" (1.0mm) Standard 1/16" (1.6mm)

5 5 5

Collets 2

53N15 53N16 53N14

Collets Gas Lens 3

53N62 53N63 53N64

Gas Lens .020" (0.5mm) Gas Lens .040" (1.0mm) Gas Lens 1/16" (1.6mm)

5 5 5

.020" (0.5mm) .040" (1.0mm) 1/16" (1.6mm

5 5 5

Collet Bodies 4

53N17 53N18 53N19

Gas Lens Bodies 5

45V41 45V42 45V43

Standard .020" (0.5mm) Standard .040" (1.0mm) Standard 1/16" (1.6mm)

1 1 1

Standard Cup .165" Bore Standard Cup 1/4" Bore Standard Cup 5/16" Bore Standard Cup 3/8" Bore Long Cup 1/4" Bore Long Cup 3/8" Bore

10 10 10 10 10 10

Ceramic Cups 6 7

53N23 53N24 53N25 53N27 53N26 53N28

Gas Lens Cups

Code

Description

8

53N58 53N59 53N60 53N61 53N61-S

Standard Cup 1/4" Bore Standard Cup 5/16" Bore Standard Cup 3/8" Bore Standard Cup 7/16" Bore Standard Cup 1/2" Bore

Pack Qty

10 10 10 10 10

Secondary Consumables 9 10 11 12 13 14 15 16

105Z55 607664 950/M 950/F 950-40 950-80 950F-40 950F-80 53N22 53N66 56Y38 56Y97 0315071 ZC917-10B ZC917-22B

Handle - Push On Switch Retaining Boot - BS1 Microswitch - Bulbous Button SW1 Microswitch - Flat Button SW1-F Bulbous Microswitch c/w 4m Cable Bulbous Microswitch c/w 8m Cable Flat Microswitch c/w 4m Cable Flat Microswitch c/w 8m Cable Standard Heat Shield Gas Lens Heat Shield Mono Power Cable Assy 12.5ft - 3/8" Bsp Mono Power Cable Assy 25ft - 3/8" Bsp Insulation Boot 10ft Zipper Cover 22ft Zipper Cover

263

1 1 1 1 1 1 1 1 1 1 1 1 5 1 1


TIG Welding Torch Water Cooled

Model: WP24W Rating 180A DC, 135A AC @ 100% Duty Cycle EN60974-7 • 0.5mm to 2.4mm Electrodes

11

10

17

12 1

13

9

2 3

4

5 6 7

8

Torch Package Contents

Torches - Basic Code

Length

WP24W-12 WP24W-25 WP24AK

12.5ft 25ft Accessory Kit

Basic Package Head • Handle • Cables Switch & Sheathed Package Head • Handle • Cables • Bulbous Style Microswitch c/w 2 Core Cable • Switch Retaining Boot & Zipper Cover Standard Cable Fittings 3/8” Bsp Right Hand Female Connections On Power/Water Drain - Argon & Water in Cable

Head Style

Rigid Rigid

Torches - Switched & Sheathed WP24W-12SP WP24W-25SP

12.5ft 25ft

Rigid Rigid

Cable Terminations

16 15 15

14

11

264


Consumables Model: WP24W

Main Consumables

Code

Description

1

WP24W

Rigid Torch Body

Pack Qty

1

Collets (Standard) 2

53N15 53N16 53N14 24C332

Standard .020" (0.5mm) Standard .040" (1.0mm) Standard 1/16" (1.6mm) Standard 3/32" (2.4mm)

5 5 5 5

Collets (Gas Lens) 3

53N62 53N63 53N64 53N64S 24GLC332

Gas Lens .020" (0.5mm) Gas Lens .040" (1.0mm) Gas Lens 1/16" (1.6mm) Gas Lens 3/32" (2.4mm) Gas Lens 3/32" (2.4mm)

5 5 5 5 5

.020" (0.5mm) .040" (1.0mm) 1/16" (1.6mm) 3/32" (2.4mm)

5 5 5 5

Collet Bodies 4

53N17 53N18 53N19 24CB332

Gas Lens Bodies 5

45V41 45V42 45V43 45V44

Standard .020" (0.5mm) Standard .040" (1.0mm) Standard 1/16" (1.6mm) Standard 3/32" (2.4mm)

1 1 1 1

Standard Cup .165" Bore Standard Cup 1/4" Bore Standard Cup 5/16" Bore Standard Cup 3/8" Bore Long Cup 1/4" Bore Long Cup 3/8" Bore

10 10 10 10 10 10

Gas Lens Cups

Code

Description

8

53N58 53N59 53N60 53N61 53N61-S

Standard Cup 1/4" Bore Standard Cup 5/16" Bore Standard Cup 3/8" Bore Standard Cup 7/16" Bore Standard Cup 1/2" Bore

53N23 53N24 53N25 53N27 53N26 53N28

10 10 10 10 10

Secondary Consumables 9 10 11 12 13 14 15 16 17

105Z55 607664 950/M 950/F 950-40 950-80 950F-40 950F-80 53N22 53N66 45V03 45V04 45V07 45V08 0315071 ZC917-10B ZC917-22B

Handle - Push On Switch Retaining Boot - BS1 Microswitch - Bulbous Button SW1 Microswitch - Flat Button SW1-F Bulbous Microswitch c/w 4m Cable Bulbous Microswitch c/w 8m Cable Flat Microswitch c/w 4m Cable Flat Microswitch c/w 8m Cable Standard Heat Shield Gas Lens Heat Shield Power Cable Assy 12.5ft - 3/8" Bsp Power Cable Assy 25ft - 3/8" Bsp Water / Argon Hose Assy 12.5ft - 3/8" Bsp Water / Argon Hose Assy 25ft - 3/8" Bsp Insulation Boot 10ft Zipper Cover 22ft Zipper Cover

Ceramic Cups 6 7

Pack Qty

265

1 1 1 1 1 1 1 1 1 1 1 1 1 1 5 1 1


TIG Welding Torch Air Cooled

Models: WP26, WP26F, WP26FV, WP26V Rating 200A DC, 150A AC @ 60% Duty Cycle EN60974-7 • 0.5mm to 4.0mm Electrodes

7

8

6

9

9

26

9 28

29 10

10

15 20

27

14 18

10 12

1

25

34

24 27

11

27

13

2 3

30

21

16

5

27 22

19 17

27

Code

Length

WP26-12 WP26-25 WP26F-12 WP26F-25 WP26FV-12 WP26FV-25 WP26V-12 WP26V-25 WP18AK

12.5ft 25ft 12.5ft 25ft 12.5ft 25ft 12.5ft 25ft Accessory Kit

33

4

23 Torches - Basic

30

Head Style

Rigid Rigid Flexible Flexible Flexible/Valve Flexible/Valve Valve Valve

Torches - Switched & Sheathed Code

Length

Head Style

WP26-12SP WP26-25SP WP26F-12SP WP26F-25SP WP26FV-12SP WP26FV-25SP WP26V-12SP WP26V-25SP

12.5ft 25ft 12.5ft 25ft 12.5ft 25ft 12.5ft 25ft

Rigid Rigid Flexible Flexible Flexible/Valve Flexible/Valve Valve Valve

Optional Two Piece Cables Available At No Extra Cost For Lug Termination Add -2 to Part Number Eg: WP26-12-2SP For Dinse Termination Add -2D to Part Number Eg: WP26-12-2DSP

32

34

31

Torch Package Contents Basic Package Head • Back Cap • Handle • Cables Switch & Sheathed Package Head • Back Cap • Handle • Cables • Bulbous Style Microswitch c/w 2 Core Cable • Switch Retaining Boot & Zipper Cover Standard Cable Fittings 3/8” Bsp Right Hand Female

*Please specify size of dinse plug required

266


Consumables

Models: WP26, WP26F, WP26FV, WP26V Main Consumables

Ceramic Cups (continued) Code Description

Code

Description

Pack Qty

1 2 3 4 5 6 7 8 9

WP26 WP26F WP26FV WP26P WP26V 57Y04 300M 57Y02 98W18

Rigid Torch Body Flexible Torch Body Flexible Torch Body c/w Argon Valve Pencil Torch Body Torch Body c/w Argon Valve Short Back Cap Medium Back Cap Long Back Cap Back Cap 'O' Ring

1 1 1 1 1 1 1 1 10

Standard .020" (0.5mm) Standard .040" (1.0mm) Standard 1/16" (1.6mm) Standard 5/64" (2.0mm) Standard 3/32" (2.4mm) Standard 1/8" (3.2mm) Standard 5/32" (4.0mm) Stubby .020" (0.5mm) Stubby .040" (1.0mm) Stubby 1/16" (1.6mm) Stubby 3/32" (2.4mm) Stubby 1/8" (3.2mm)

5 5 5 5 5 5 5 5 5 5 5 5

Standard .020" (0.5mm) Standard .040" (1.0mm) Standard 1/16" (1.6mm) Standard 5/64" (2.0mm) Standard 3/32" (2.4mm) Standard 1/8" (3.2mm) Standard 5/32" (4.0mm) Stubby .020"- 1/8" (0.5 - 3.2mm)

5 5 5 5 5 5 5 5

Collets 10 11

10N21 10N22 10N23 10N26 10N24 10N25 54N20 10N21S 10N22S 10N23S 10N24S 10N25S

Collet Bodies 12 13

10N29 10N30 10N31 10N31M 10N32 10N28 406488 17CB20

Gas Lens Bodies 14 15

45V29 45V24 45V25 45V25M 45V26 45V27 45V28 45V0204 45V116 45V64 995795 45V63

Standard .020" (0.5mm) Standard .040" (1.0mm) Standard 1/16" (1.6mm) Standard 5/64" (2.0mm) Standard 3/32" (2.4mm) Standard 1/8" (3.2mm) Standard 5/32" (4.0mm) Large Dia .020"-.040" (0.5 - 1.0mm) Large Dia 1/16" (1.6mm) Large Dia 3/32" (2.4mm) Large Dia 1/8" (3.2mm) Large Dia 5/32" (4.0mm)

1 1 1 1 1 1 1 1 1 1 1 1

Standard Cup 1/4" Bore Standard Cup 5/16" Bore Standard Cup 3/8" Bore Standard Cup 7/16" Bore Standard Cup 1/2" Bore Standard Cup 5/8" Bore Standard Cup 3/4" Bore

10 10 10 10 10 10 10

Ceramic Cups 16

10N50 10N49 10N48 10N47 10N46 10N45 10N44

17

10N50L 10N49L 10N48L 10N47L

Pack Qty

Long Cup 1/4" Bore Long Cup 5/16" Bore Long Cup 3/8" Bore Long Cup 7/16" Bore

10 10 10 10

Standard Cup 1/4" Bore Standard Cup 5/16" Bore Standard Cup 3/8" Bore Standard Cup 7/16" Bore Standard Cup 1/2" Bore Standard Cup 11/16" Bore Long Cup 5/16" Bore Long Cup 3/8" Bore Long Cup 7/16" Bore Long Cup 1/2" Bore Large Dia Cup 3/8" Bore Large Dia Cup 1/2" Bore Large Dia Cup 5/8" Bore Large Dia Cup 3/4" Bore

10 10 10 10 10 10 10 10 10 10 5 5 5 5

Gas Lens Cups 18 19 20

54N18 54N17 54N16 54N15 54N14 54N19 54N17L 54N16L 54N15L 54N14L 57N75 57N74 53N88 53N87

Ceramic Cups for use with item 12 21 22 23

13N08 13N09 13N10 13N11 13N12 13N13 796F70 796F71 796F72 796F73 796F74 796F75 796F76 796F77

Standard Cup 1/4" Bore Standard Cup 5/16" Bore Standard Cup 3/8" Bore Standard Cup 7/16" Bore Standard Cup 1/2" Bore Standard Cup 5/8" Bore Long Cup 3/16" Bore Long Cup 1/4" Bore Long Cup 5/16" Bore Long Cup 3/8" Bore X - Long Cup 3/16" Bore X - Long Cup 1/4" Bore X - Long Cup 5/16" Bore X - Long Cup 3/8" Bore

10 10 10 10 10 10 10 10 10 10 10 10 10 10

Secondary Consumables 24 25 26 27 28 29 30 31 32 33 34

10N15 607663 950/M 950/F 950-40 950-80 950F-40 950F-80 18CG 54N01 54N63 VS-1 46V28 46V30 46V28-2D 46V30-2D 0315071 ZC1826-10B ZC1826-22B

Handle - Push On Switch Retaining Boot - BL1 Microswitch - Bulbous Button SW1 Microswitch - Flat Button SW1-F Bulbous Microswitch c/w 4m Cable Bulbous Microswitch c/w 8m Cable Flat Microswitch c/w 4m Cable Flat Microswitch c/w 8m Cable Standard Heat Shield Gas Lens Heat Shield Large Gas Lens Insulator Valve Stem WP26V & WP26FV Mono Power Cable Assy 12.5ft - 3/8" Bsp Mono Power Cable Assy 25ft - 3/8" Bsp 2 Piece Power Cable Assy 12.5ft - Dinse / 3/8" Bsp 2 Piece Power Cable Assy 25ft - Dinse / 3/8" Bsp Insulation Boot 10ft Zipper Cover 22ft Zipper Cover

267

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 5 1 1


TIG Welding Torch Water Cooled

Models: WP27A, WP27B Rating 500A DC, 300A AC @ 100% Duty Cycle EN60974-7 • 1.0mm to 6.4mm Electrodes

10 20 10

12

19

2 3 13 11

9 1

9a 1a

5

12

6 4

14 13

WP27A Torches

7

Code

Length

Head Style

WP27A-3 WP27A-12 WP27A-25

3ft 12.5ft 25ft

9" Barrel 9" Barrel 9" Barrel

8

WP27B Torches Code

Length

Head Style

WP27B-3 WP27B-12 WP27B-25

3ft 12.5ft 25ft

20" Barrel 20" Barrel 20" Barrel

Cable Terminations Torch Package Contents Head • Collet Knob • 32 DP Rack • Handle • Cables Standard Cable Fittings 3/8” Bsp Right Hand Female Connections On Power/Water Drain - Argon & Water in Cables

18

17 16

15

268


Consumables

Models: WP27A, WP27B Main Consumables

Code

Description

Pack Qty

1 1a 2 3 4

WP27A WP27B 27-13A 27-13B 57N76

Torch Body - 9" Long Torch Body - 20" Long Shaft Assy for 9" Body Shaft Assy for 20" Body Metal Nozzle Adaptor

1 1 1 1 1

.040" (1.0mm) 1/16" (1.6mm) 3/32" (2.4mm) 1/8" (3.2mm) 5/32" (4.0mm) 3/16" (4.8mm) 1/4" (6.4mm)

2 2 2 2 2 2 2

Collets 5

57N45 57N46 57N47 57N48 57N49 57N50 57N51

Gas Lens Bodies 6

49V22 49V23 49V24 49V25 49V26 49V27 49V28

.040" (1.0mm) 1/16" (1.6mm) 3/32" (2.4mm) 1/8" (3.2mm) 5/32" (4.0mm) 3/16" (4.8mm) 1/4" (6.4mm)

1 1 1 1 1 1 1

Secondary Consumables

Code

Description

9 27-10A 9a 27-10B 10 27-12 11 27R32 27R24 12 18R-1 13 27-OR 14 57N56 15 40V84R-3 40V84R 40V84RL 16 40V82R-3 40V82R 40V82RL 17 40V83R-3 40V83R 40V83RL 18 0315071 19 6091 20 ZC1826-2B ZC1826-10B ZC1826-22B

9" Barrel Assy 20" Barrel Assy Insulating Boot 32 DP Rack for B Type 24 DP Rack for B Type Barrel Retaining Screw 'O' Ring Kit Gasket Power Cable Assy 3ft - 3/8" Bsp Power Cable Assy 12.5ft - 3/8" Bsp Power Cable Assy 25ft - 3/8" Bsp Argon Hose Assy 3ft - 3/8" Bsp Argon Hose Assy 12.5ft - 3/8" Bsp Argon Hose Assy 25ft - 3/8" Bsp Water Hose Assy 3ft - 3/8" Bsp Water Hose Assy 12.5ft - 3/8" Bsp Water Hose Assy 25ft - 3/8" Bsp Insulation Boot Neoprene Protective Cover 2ft Zipper Cover 10ft Zipper Cover 22ft Zipper Cover

Ceramic & Metal Cups 7 8

57N75 57N74 53N88 53N87 53N89 57N78 57N77

Large Dia Cup 3/8" Bore Large Dia Cup 1/2" Bore Large Dia Cup 5/8" Bore Large Dia Cup 3/4" Bore Large Dia Cup 15/16" Bore Short Length Metal Cup 5/8" Bore Metal Cup 3/4" Bore

5 5 5 5 5 1 1

269

Pack Qty

1 1 1 1 1 2 1 5 1 1 1 1 1 1 1 1 1 5 1m 1 1 1


TIG Welding Torch Air Cooled Models WP30 Original Starparts

Rating 350A DC, 200A AC @ 60% Duty Cycle EN60974-7 • 1.6mm to 4.0mm Electrodes

2 8

7

1 9

11

6 10

3 5

10

4

8

Torch Package Contents

Torches - Basic Code

Length

WP30-12 WP30-25 WP30AK

12.5ft 25ft Accessory Kit

Head Style

Rigid Rigid

Torches - Switched & Sheathed WP30-12SP WP30-25SP

12.5ft 25ft

Rigid Rigid

Basic Package Head • Back Cap • Handle • Cables Switch & Sheathed Package Head • Back Cap • Handle • Cables • Bulbous Style Microswitch c/w 2 Core Cable • Switch Retaining Boot & Zipper Cover Standard 2 Piece Cable Fittings 3/8” Bsp Right Hand Female On Gas - Dinse Termination On Power

270

11


Consumables Model: WP30

Main Consumables

Code

Description

Pack Qty

1 2

WP30 WP3001

Rigid Torch Body Back Cap

1 1

1/16" (1.6mm) 5/64" (2.0mm) 3/32" (2.4mm) 1/8" (3.2mm) 5/32" (4.0mm)

5 5 5 5 5

Standard Cup 3/8" Bore Standard Cup 1/2" Bore Standard Cup 5/8" Bore Heavy Duty 3/8" Bore Heavy Duty 1/2" Bore Heavy Duty 5/8" Bore

10 10 10 10 10 10

Collets 3

WP3016 WP3020 WP3024 WP3032 WP3040

Ceramic Cups 4* 5*

WP3006 WP3008 WP3010 WP3006HD WP3008HD WP3010HD

Secondary Consumables

Code

6 WP3004 7 607663 8 950/M 950/F 950-40 950-80 950F-40 950F-80 9 WP3003 10 WP3012 WP3025 11 6091

Description

Handle - Push On Switch Retaining Boot - BL1 Microswitch - Bulbous Button SW1 Microswitch - Flat Button SW1-F Bulbous Microswitch c/w 4m Cable Bulbous Microswitch c/w 8m Cable Flat Microswitch c/w 4m Cable Flat Microswitch c/w 8m Cable Standard Heat Shield 2 Piece Power Cable Assy 12.5ft - Dinse Plug 5070 / 3/8" Bsp 2 Piece Power Cable Assy 25ft - Dinse Plug 5070 / 3/8" Bsp Neoprene Protective Cover

* Use Standard Ceramics up to 200 Amps Use Heavy Duty Ceramics above 200 Amps

271

Pack Qty

1 1 1 1 1 1 1 1 1 1 1 1m


TIG Welding Torch Water Cooled Models: SP450, 451, 452, Compatible Murex / BOC

Rating 450A DC, 340A AC @ 100% Duty Cycle EN60974-7 • 1.2mm to 6.4mm Electrodes

2

4

3 16

22

9 11

1

8

6

14

15

5

12

7

10 13

Torches - Basic Code

Length

Head Style

1402225 1402226 607583 606180 606193

4 m 8 m Standard Accessory Kit Gas Lens Accessory Kit MK2A Nozzle Adaptor Kit

Phenolic Phenolic

Cable Terminations

19 20 23

22

21 18

17

Torch Package Contents Head • Back Cap • Handle • Cables 1/8” Collet • Collet Body • 1/2” Standard Ceramic Cup • 1/8” 2% Thor. Electrode • Bulbous Style Microswitch c/w 2 Core Cable • Switch Retaining Boot & Zipper Cover Standard Cable Fittings 3/8” Bsp Right Hand Female Connections On Power / Water Drain - Water in Cables 1/4” Bsp Right Hand Female Connections On Argon Cable (Fitted with 608382 1/4” to 3/8” Adaptor)

272


Consumables

Models: SP450, 451, 452 Main Consumables

Code

1 609041 2 607758 3 607756 4 889692 5 606090 6* 606187 7 606194

Description

Pack Qty

Rigid Torch Body Short Back Cap Long Back Cap 'O' Ring Kit Collet Body MK2A Cup Adaptor Gas Lens Body *For use with Items 9, 11 & 12

1 1 1 1 1 1 1

Standard 3/64" (1.2mm) Standard 1/16" (1.6mm) Standard 3/32" (2.4mm) Standard 1/8" (3.2mm) Standard 5/32" (4.0mm) Standard 3/16" (4.8mm) Standard 1/4" (6.4mm) MK2A Adaptor 1/16" (1.6mm) MK2A Adaptor 3/32" (2.4mm) MK2A Adaptor 1/8" (3.2mm) *For use with Items 6, 11 & 12

5 5 5 5 5 5 5 5 5 5

Collets 8 889796 889797 889683 889684 889685 889686 889687 9* 889702 889703 889704

Secondary Consumables

Code

14 15 16 17 18 19 20 21 22 23

608811 607663 950/M 950/F 950-40 950-80 950F-40 950F-80 1402239 1402240 1402237 1402238 1402232 1402233 0315071 6091 608382

Description

Handle - Screw On Switch Retaining Boot - BL1 Microswitch - Bulbous Button SW1 Microswitch - Flat Button SW1-F Bulbous Microswitch c/w 4m Cable Bulbous Microswitch c/w 8m Cable Flat Microswitch c/w 4m Cable Flat Microswitch c/w 8m Cable Power Cable Assy 4m - 3/8" Bsp Power Cable Assy 8m - 3/8" Bsp Argon Hose Assy 4m - 1/4" Bsp Argon Hose Assy 8m - 1/4" Bsp Water Hose Assy 4m - 3/8" Bsp Water Hose Assy 8m - 3/8" Bsp Insulation Boot Neoprene Protective Cover Adaptor 1/4" Bsp to 3/8" Bsp

Ceramic Cups

10 889688 889689 889690 11* 889705 889706 12* 889707 889708 13 889699 889700 889701

Standard Cup 3/8" Bore Standard Cup 1/2" Bore Standard Cup 5/8" Bore Long Cup 1/4" Bore x 2.5/8" Long Cup 3/8" Bore x 2.5/8" Standard Cup 1/4" Bore x 1.5/8" Standard Cup 3/8" Bore x 1.5/8" *For use with Items 6 & 9 Gas Lens Cup 3/8" Bore Gas Lens Cup 1/2" Bore Gas Lens Cup 5/8" Bore

10 10 10 10 10 10 10 10 10 10

273

Pack Qty

1 1 1 1 1 1 1 1 1 1 1 1 1 1 5 1m 1


TIG Welding Torch Air Cooled Model: MK2A Compatible Murex / BOC

Rating 200A DC, 150A AC @ 60% Duty Cycle EN60974-7 • 1.2mm to 3.2mm Electrodes

4

3

16 11 1

9

5

10 13 2

6 8

7

14

17

15

12 14 Torches - Basic Code

Length

Head Style

112621 112621V 607834 607834V 600282

15ft 15ft 15ft 15ft Accessory Kit

Rigid Valve Rigid Valve

Torch Package Contents Basic Package Head • Back Cap • Handle • Cables • 1/16” Collet • Collet Holder • 3/8” x 1.5/8” Ceramic Cup • 1/16” 2% Thor. Electrode Switch & Sheathed Package Head • Back Cap • Handle • Cables • 1/16” Collet • Collet Holder • 3/8” x 1.5/8” Ceramic Cup • 1/16” 2% Thor. Electrode • Bulbous Style Microswitch c/w 2 Core Cable • Switch Retaining Boot & Zipper Cover Standard 2 Piece Cable Fittings 3/8” Bsp Right Hand Female Connections On Argon & Dinse Plug On Power (Optional Socket Fitting)

Torches - Switched & Sheathed 112621SP 112621VSP 607834SP 607834VSP

15ft 15ft 15ft 15ft

Main Consumables

Rigid Valve Rigid Valve

Code

Description

1 2 3 4 5

112701 112701V 112602 112698 889902

Rigid Torch Body Torch Body c/w Argon Valve Short Back Cap Long Back Cap Collet Holder & Washer

Pack Qty

1 1 1 1 1

Standard 3/64" (1.2mm) Standard 1/16" (1.6mm) Standard 3/32" (2.4mm) Standard 1/8" (3.2mm)

5 5 5 5

Standard Cup 1/4" Bore x 1.5/8" Standard Cup 3/8" Bore x 1.5/8" Long Cup 1/4" Bore x 2.5/8" Long Cup 3/8" Bore x 2.5/8"

10 10 10 10

Collets 6

889898 889899 889900 889901

Ceramic Cups 7 8

889707 889708 889705 889706

Secondary Consumables

Code

Description

9 608811 10 607663 11 950/M 950/F 12 950-50 950F-50 13 VS-3 14 SP2ACD SP2ACC 15 6091 16 ZC1826-14B 17 606403

Handle - Screw On Switch Retaining Boot - BL1 Microswitch - Bulbous Button SW1 Microswitch - Flat Button SW1-F Bulbous Microswitch c/w 5m Cable Flat Microswitch c/w 5m Cable Valve Stem 112701V 2 Piece Power Cable Assy 15ft - Dinse / 3/8" Bsp 2 Piece Power Cable Assy 15ft - CC18 Socket / 3/8" Bsp Neoprene Protective Cover 14ft Zipper Cover CC18 Socket

274

Pack Qty

1 1 1 1 1 1 1 1 1 1m 1 1


TIG Welding Torch Air Cooled Model: SP121 Compatible Interlas

Rating 160A DC, 120A AC @ 60% Duty Cycle EN60974-7• 1.0mm to 3.2mm Electrodes

3

2

17 12

4 5

11

18

1 10 14

6

7

16

9

18 15

19

8 13 Torches - Basic Code

Main Consumables

Code

Description

1 2 3 4 5

0315048 0315041 0315042 0315049 0315079

Rigid Torch Body Short Back Cap Long Back Cap Standard Seal Washers Gas Lens Seal Washers

Pack Qty

0315020 0315021 0315022 0315023 0316024 0316025 0316026 0316027

1 1 1 10 5

Collet .040" (1.0mm) Collet 1/16" (1.6mm) Collet 3/32" (2.4mm) Collet 1/8" (3.2mm) Gas Lens Body .040" (1.0mm) Gas Lens Body 1/16" (1.6mm) Gas Lens Body 3/32" (2.4mm) Gas Lens Body 1/8" (3.2mm)

5 5 5 5 1 1 1 1

Standard Cup 1/4" Bore x 1.1/2" Standard Cup 1/4" Bore x 1.13/16" Standard Cup 1/4" Bore x 2.5/8" Standard Cup 5/16" Bore x 1.1/2" Standard Cup 3/8" Bore x 1.1/4" Standard Cup 3/8" Bore x 1.13/16" Standard Cup 7/16" Bore x 1.1/4" Standard Cup 7/16" Bore x 1.13/16" Gas Lens Cup 1/4" Bore Gas Lens Cup 5/16" Bore Gas Lens Cup 3/8" Bore Gas Lens Cup 7/16" Bore Gas Lens Cup 1/2" Bore Gas Lens Cup 11/16" Bore

10 10 10 10 10 10 10 10 10 10 10 10 10 10

Ceramic Cups 8 9

0315030 0315031 0315032 0315033 0315034 0315035 0315036 0315037 0315080 0315081 0315082 0315083 0315084 0315085

Head Style Code

0315120 3.5m Rigid 0315250 7m Rigid 0315001 Partial Accessory Kit

0315120SP 0315250SP 0315047

Length

Head Style

3.5m Rigid 7m Rigid Complete Accessory Kit

Torch Package Contents Basic Package Head • Back Cap • Seal Washers • Handle • Cables Switch & Sheathed Package Head • Back Cap • Seal Washers • Handle • Cables • Bulbous Style Microswitch c/w 2 Core Cable • Switch Retaining Boot & Zipper Cover Standard Mono Cable Fittings 3/8” Bsp Right Hand Female

Collets & Gas Lens Bodies 6 7

Torches - Switched & Sheathed

Length

Secondary Consumables

Code

Description

10 11 12 13 14 15 16 17 18 19

0315050 607663 950/M 950/F 950-40 950-80 950F-40 950F-80 0315012 0315004 0315005 0315068 0315071 6091 ZC1826-10B ZC1826-22B 0315070

Handle - Push On Switch Retaining Boot - BL1 Microswitch - Bulbous Button SW1 Microswitch - Flat Button SW1-F Bulbous Microswitch c/w 4m Cable Bulbous Microswitch c/w 8m Cable Flat Microswitch c/w 4m Cable Flat Microswitch c/w 8m Cable A600 Adaptor Lug to 3/8" x 3/8" Bsp Cable Assy 3.5m Cable Assy 7m 7m Extension Cable Assy Insulation Boot Neoprene Protective Cover 10ft Zipper Cover 22ft Zipper Cover 3/8" Bsp Equal Coupler

275

Pack Qty

1 1 1 1 1 1 1 1 1 1 1 1 5 1m 1 1 1


TIG Welding Torch Water Cooled Model: SP301 Compatible Interlas

Rating 350A DC, 200A AC @ 100% Duty Cycle EN60974-7 • 1.0mm to 4.0mm Electrodes

3

2

12 4 5 7

1

17

11

10

6 17

9 8

Torch Package Contents

Torches - Basic Code

Length

Basic Package Head • Back Cap • Seal Washers • Handle • Cables Switch & Sheathed Package Head • Back Cap • Seal Washers • Handle • Cables • Bulbous Style Microswitch c/w 2 Core Cable • Switch Retaining Boot & Zipper Cover Standard Cable Fittings 3/8” Bsp Right Hand Female Connections On Power / Water Drain - Water In & Argon Cables

Head Style

0315121 3.5m 0315251 7m 0315001 Partial Accessory Kit

Rigid Rigid

Torches - Switched & Sheathed 0315121SP 3.5m 0315251SP 7m 0315055 Complete Accessory Kit

Rigid Rigid

Extension Cable Terminations

Standard Cable Terminations

15

18 14

16 14

19 14

13 12

19 19

276


Consumables Model: SP301

Main Consumables

1 2 3 4 5

Code

0315100 0315041 0315042 0315049 0315079

Description

Pack Qty

0315020 0315021 0315022 0315023 0315024 0316024 0316025 0316026 0316027 0316028 0315030 0315031 0315032 0315033 0315034 0315035 0315036 0315037

Description

Gas Lens Cup 1/4" Bore Gas Lens Cup 5/16" Bore Gas Lens Cup 3/8" Bore Gas Lens Cup 7/16" Bore Gas Lens Cup 1/2" Bore Gas Lens Cup 11/16" Bore

1 1 1 10 5

Standard .040" (1.0mm) Standard 1/16" (1.6mm) Standard 3/32" (2.4mm) Standard 1/8" (3.2mm) Standard 5/32" (4.0mm)

5 5 5 5 5

Secondary Consumables

Standard .040" (1.0mm) Standard 1/16" (1.6mm) Standard 3/32" (2.4mm) Standard 1/8" (3.2mm) Standard 5/32" (4.0mm)

1 1 1 1 1

Standard Cup 1/4" Bore x 1.1/2" Standard Cup 1/4" Bore x 1.13/16" Standard Cup 1/4" Bore x 2.5/8" Standard Cup 5/16" Bore x 1.1/2" Standard Cup 3/8" Bore x 1.1/4" Standard Cup 3/8" Bore x 1.13/16" Standard Cup 7/16" Bore x 1.1/4" Standard Cup 7/16" Bore x 1.13/16"

10 10 10 10 10 10 10 10

Ceramic Cups 8

Code

0315080 0315081 0315082 0315083 0315084 0315085

Rigid Torch Body Short Back Cap Long Back Cap Standard Seal Washers Gas Lens Seal Washers

Gas Lens Bodies 7

9

Collets 6

Ceramic Cups (Continued)

10 11 12 13 14 15 16 17 18 19

0315050 607663 950/M 950/F 950-40 950-80 950F-40 950F-80 0315012 0315064 0315065 0315069 0315071 6091 ZC1826-10B ZC1826-22B 0315070

Handle - Push On Switch Retaining Boot - BL1 Microswitch - Bulbous Button SW1 Microswitch - Flat Button SW1-F Bulbous Microswitch c/w 4m Cable Bulbous Microswitch c/w 8m Cable Flat Microswitch c/w 4m Cable Flat Microswitch c/w 8m Cable A600 Adaptor Lug to 3/8" x 3/8" Bsp Cable Assy 3.5m Cable Assy 7m 7m Extension Cable Assy Insulation Boot Neoprene Protective Cover 10ft Zipper Cover 22ft Zipper Cover 3/8" Bsp Equal Coupler

277

Pack Qty

10 10 10 10 10 10 1 1 1 1 1 1 1 1 1 1 1 1 5 1m 1 1 1


TIG Welding Torch Water Cooled Model: SP401 Compatible Interlas

4

Rating 400A DC, 300A AC @ 100% Duty Cycle EN60974-7 • 1.2mm to 6.4mm Electrodes

3

2

12

1 7

17

11

10

18

5 6

8 9

19

16

14

15 19

14

13

14 Torches - Basic Code

Length

0314121 3.5m 0314251 7m 0314501 Standard Accessory Kit 0314502 Gas Lens Accessory Kit

19 Head Style

Silicone Silicone

Torch Package Contents Basic Package Head • Back Cap • Handle • Cables • 1/8” Collet • Collet Body • 1/2” Standard Ceramic Cup • 1/8” 2% Thor. Electrode Switch & Sheathed Package Head • Back Cap • Handle • Cables • 1/8” Collet • Collet Body • 1/2” Standard Ceramic Cup • 1/8” 2% Thor. Electrode • Bulbous Style Microswitch c/w 2 Core Cable • Switch Retaining Boot & Zipper Cover Standard Cable Fittings 3/8” Bsp Right Hand Female Connections On Power / Water Drain - Water In & Argon Cables

Torches - Switched & Sheathed 0314121SP 0314251SP

3.5 m 7 m

Main Consumables

Silicone Silicone

Code

Description

1 2 3 4 5 6

0314001 0314004 0314003 0314007 0314200 0314300

Rigid Torch Body Short Back Cap Long Back Cap 'O' Ring Kit Collet Body Gas Lens Body

Pack Qty

1 1 1 1 1 1

Standard 3/64" (1.2mm) Standard 1/16" (1.6mm) Standard 3/32" (2.4mm) Standard 1/8" (3.2mm) Standard 5/32" (4.0mm) Standard 3/16" (4.8mm) Standard 1/4" (6.4mm)

5 5 5 5 5 5 5

Standard Cup 3/8" Bore Standard Cup 1/2" Bore Standard Cup 5/8" Bore Gas Lens Cup 3/8" Bore Gas Lens Cup 1/2" Bore Gas Lens Cup 5/8" Bore

10 10 10 10 10 10

Collets 7

0314100 0314101 0314102 0314103 0314104 0314105 0314106

Ceramic Cups 8 9

0314201 0314202 0314203 0314301 0314302 0314303

Secondary Consumables

Code

Description

10 11 12 13 14 15 16 17 18 19

0314002 607663 950/M 950/F 950-40 950-80 950F-40 950F-80 0315012 0314005 0314006 0315069 0315071 6091 ZC1826-10B ZC1826-22B 0315070

Handle - Push On Switch Retaining Boot - BL1 Microswitch - Bulbous Button SW1 Microswitch - Flat Button SW1-F Bulbous Microswitch c/w 4m Cable Bulbous Microswitch c/w 8m Cable Flat Microswitch c/w 4m Cable Flat Microswitch c/w 8m Cable A600 Adaptor Lug to 3/8" x 3/8" Bsp Cable Assy 3.5m Cable Assy 7m 7m Extension Cable Assy Insulation Boot Neoprene Protective Cover 10ft Zipper Cover 22ft Zipper Cover 3/8" Bsp Equal Coupler

278

Pack Qty

1 1 1 1 1 1 1 1 1 1 1 1 5 1m 1 1 1


Miscellaneous TIG Switches & Housings

8

1

14 15

9

2

16 3

10 17

4 11

18

5 19 12 6

20

7

21

13

Microswitches

Code

Description

1 2 3 4 5 6 7

950/MB 950/FB 950/M 950/F P4195 953 950/L

Microswitch Bulbous Button SW-1 Microswitch Flat Button SW-1F Microswitch Bulbous Button SW-1 Microswitch Flat Button SW-1F On Off Switch SW2 2 Pole Switch Lever Switch

Pack Qty

1 1 1 1 1 1 1

Housings & Retaining Boots 8 9 10 11 12 13

607664 BM-1 607663 RDZ0591 RDZ0590 SP9093

Switch Retaining Boot Small - BS-1 Switch Retaining Boot Medium Switch Retaining Boot Large - BL-1 Snap On Housing Small Snap On Housing Large Switch Housing c/w Lever for use with 950/F only

1 1 1 1 1 1

Titanium TIG Handle & Switch Options

Code

Description

14 15 16 17 18 19 20 21

SP9110 SP9120 SP9121 SP9122 SP9123 SP9124 SP9128 SP9129

LH & RH Handle Shell Single Button Switch 2 Button Switch 5K Potentiometer Switch 10K Potentiometer Switch Blanking Plate 47K Potentiometer Switch 4 Button Switch

279

Pack Qty

1 1 1 1 1 1 1 1


Miscellaneous TIG Dinse & Central Connectors

TIG Dinse 35-95 Style Connectors

1

Code

2 3

TIG Central Connectors

Code

Description

1 2 3

C534 C570 C554 C579

TIG Central Connector - Air Cooled c/w 5 Pins TIG Central Connector - Water Cooled c/w 5 Pins Machine Side TIG Central Connector - Air Cooled Machine Side TIG Central Connector - Water Cooled

Pack Qty

1 1 1 1

5

Power Conn. A

Hose Conn. B

Length C

Pack Qty

3/8" Bsp 3/8" Bsp 3/8" Bsp 3/8" Bsp 3/8" Bsp 3/8" Bsp 3/8" Bsp 3/8" Bsp 1/4" Bsp 1/4" Bsp 1/4" Bsp 1/4" Bsp 1/4" Bsp 1/4" Bsp 1/4" Bsp 1/4" Bsp

3/8" Bsp M12x1 M14x1 1/4" Bsp M10x1 Blank SP3526 Blank 3/8" Bsp M12x1 M14x1 1/4" Bsp M10x1 Blank SP3526 Blank

0.5m 0.5m 0.5m 0.5m 0.5m 0.5m 0.5m 2m 0.5m 0.5m 0.5m 0.5m 0.5m 0.5m 0.5m 2m

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

D3595-1-1 D3595-1-2 D3595-1-3 D3595-1-4 D3595-1-5 D3595-1-10 D3595-1-QD D3595-1-EXT D3595-14-1 D3595-14-2 D3595-14-3 D3595-14-4 D3595-14-5 D3595-14-10 D3595-14-QD D3595-14-EXT

TIG Lug Style Connectors

Code

Description

6

0315012 45V11 105Z57 45V62 53N43

A600 Lug Adaptor c/w 3/8" Bsp Connectors 7/8" Unf LH x 5/8" Unf LH 3/8" Unf RH Female x 5/8" Unf RH 7/8" Unf RH x 5/8" Unf RH 3/8" Unf RH Male x 5/8" Unf LH

Pack Qty

1 1 1 1 1

C C

4

A

5

6 B

B

TIG Dinse 16-25 Style Connectors

Code

4

D1625-1-1 D1625-1-2 D1625-1-3 D1625-1-4 D1625-1-5 D1625-1-10 D1625-1-QD D1625-1-EXT D1625-14-1 D1625-14-2 D1625-14-3 D1625-14-4 D1625-14-5 D1625-14-10 D1625-14-QD D1625-14-EXT

B

Power Conn. A

Hose Conn. B

Length C

Pack Qty

3/8" Bsp 3/8" Bsp 3/8" Bsp 3/8" Bsp 3/8" Bsp 3/8" Bsp 3/8" Bsp 3/8" Bsp 1/4" Bsp 1/4" Bsp 1/4" Bsp 1/4" Bsp 1/4" Bsp 1/4" Bsp 1/4" Bsp 1/4" Bsp

3/8" Bsp M12x1 M14x1 1/4" Bsp M10x1 Blank SP3526 Blank 3/8" Bsp M12x1 M14x1 1/4" Bsp M10x1 Blank SP3526 Blank

0.5m 0.5m 0.5m 0.5m 0.5m 0.5m 0.5m 2m 0.5m 0.5m 0.5m 0.5m 0.5m 0.5m 0.5m 2m

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

8

A

7

C Power Conn. A

7 DS1625-1-1

3/8"

Hose Conn. B

3/8"

TIG Dinse 35-95 Style Swivel Gas Fitting Code

Power Conn. A

8 DS3595-1-1

280

A

C

TIG Dinse 16-25 Style Swivel Gas Fitting Code

B

3/8"

Hose Conn. B

3/8"

Length C

0.5m Length C

0.5m

Pack Qty

1 Pack Qty

1


Miscellaneous TIG Fittings & Couplers

1

11 8

2

12

3 9

4

13

5 10

6

14

7 Hose Nipples

Code

Description

Pack Qty

1 2 3 4 5 6 7

0315014 0315014-L 030015-NI 11N22 SP9042 SP9056 SP9068

Hose Nipple 3/8" Bsp x 3/16" Tail Hose Nipple 3/8" Bsp x 3/16" Tail Long Hose Nipple 1/4" Bsp x 3/16" Tail Hose Nipple 5/8" Unf x 3/16" Tail Hose Nipple M12 x 5mm" Tail Hose Nipple M10 x 5mm" Tail Hose Nipple M14 x 5mm" Tail

10 10 10 10 10 10 10

Adaptors

Code

Description

8 9 10 11 12 13 14

608382 608538 C581 0315070 SA-RH SA-LH SP9054

1/4" Bsp M to 3/8" Bsp F Adaptor 3/8" Bsp M to 1/4" Bsp F Adaptor 1/8" Bsp to M14x1 Adaptor 3/8" Bsp Equal Couple 3/8" Bsp to 5/8" Unf RH Adaptor 3/8" Bsp to 5/8" Unf LH Adaptor 1/8" Bsp to 1/4" Bsp Adaptor

Quick Release Fittings

16

15

17

Code

15 RDZ1344 16 SP3526 17 SP3529

Nuts

18 22

19 23

21

20 24

25

26

Description

Migatronic Gas Nipple 5mm Tail Quick Disconnect Nipple Quick Disconnect Panel Mounted

Code

Description

18 19 20 21 22 23 24 25 26

48N22 136Z08 11N83 10N18 0315011 030015 SP9067 SP9041 SP9055

7/8" Unf RH Male Nut 5/8" Unf RH Male Nut 5/8" Unf LH Male Nut 7/8" Unf LH Male Nut 3/8" Bsp RH Female Nut 1/4" Bsp RH Female Nut M14x1 RH Female Nut M12x1 RH Female Nut M10x1 RH Female Nut

281

Pack Qty

1 1 1 1 1 1 1

Pack Qty

5 10 1

Pack Qty

5 5 5 5 10 10 5 5 5


CONTENTS

Page

STARPARTS PLASMA

282-321

Compatible Cebora PLASMA Torches & Consumables

284-289

Compatible Trafimet PLASMA Torches & Consumables

290-294

Hypertherm PLASMA Torches & Consumables

295-303

ESAB/Victor PLASMA Torches & Consumables

304

Compatible Thermal Dynamics PLASMA Torches & Consumables

305-308

PT Series PLASMA Torches & Consumables

309-311

Compatible SAF PLASMA Torches & Consumables

312-314

Compatible ESAB/L-TEC PLASMA Consumables

315

Compatible Miller PLASMA Consumables

316

Compatible Lincoln PLASMA Torches & Consumables

317-318

Unitorch PLASMA Torches & Consumables

319-320 321

Circle Cutting Kits

282


PLASMA


Compatible Cebora Consumables Model: CP40

4

1

2

3

5 CP-40

Code

Description

Pack Qty

1 C1359 Torch Head 2 C1516 Electrode 3 C1507 Swirl Ring

1 5 1

4 5

C1290 C1906

Cutting Tip 0.7 Nozzle Retaining Cap

5 1

Model: Prof 35HF • Prof 50 Gas: Single • Air Flow: 120 Litres Per Min • Rating: 50A @ 60% Duty Cycle • EN60974-7 • Cutting Capacity: 12mm Max Most Materials

1

1

2 12

8 10

12

3 4

9

5

6

13

7 11 14 Torch Packages

Code Description

C1526 C1574 C1526LT C1574LT

Hand Torch c/w 6m Cables 1/8" Bsp Connections Hand Torch c/w 6m Cables Central Connection LT-50 Hand Torch c/w 6m Cables 1/8" Bsp Connections LT-50 Hand Torch c/w 6m Cables Central Connection

Main Consumables

Code

Description

1 2 3 4 5 6

C1352 01001 C3160067 C1521 C1510 C1304 C1305

Torch Head LT-50 Torch Head 'O' Ring - Torch Head Electrode Hafnium Swirl Ring Cutting Tip 1.0mm - Flat Cutting Tip 1.0mm - Conical

Pack Qty

1 1 10 5 1 5 5

Main Consumables (continued)

Code

Description

7 8 9 10 11

C5.710.121 C1518 C1370 C1306 051965

Nozzle Retaining Cap Extended Electrode Hafnium Extended Tip 1.0mm - Flat Extended Tip 1.0mm - Conical Shield Cap for Extended Tips

Pack Qty

1 5 5 5 1

Secondary Consumables 12 13 14

C1356 09606 C1344 C534

Handle c/w Switch LT-50 Handle c/w Switch 6m Complete Cable Assy 1/8" Bsp Fitting Cent Adaptor 6 Pins Complete

284

1 1 1 1


Compatible Cebora Model: Prof 70

Gas: Single • Air Flow: 180 Litres Per Min • Rating: 70A @ 60% Duty Cycle • EN60974-7 • Cutting Capacity: 20mm Max Most Materials

2

19

1

1

3 18

4 5

9 10

18

20

6 7 8

11 13

21 24

12

16

23

15 17

14

22

Torch Packages

Code Description

C1564 C1573 C1573.20 C1563 C1566 C1566.20 C1564LT C1573LT C1573.20LT

Hand Torch 6m 1/8" Bsp Fitting Hand Torch 6m Central Fitting Hand Torch 12m Central Fitting Machine Torch 6m 1/8" Bsp Fitting Machine Torch 6m Central Fitting Machine Torch 12m Central Fitting LT-70 Hand Torch 6m 1/8" Bsp Fitting LT-70 Hand Torch 6m Central Fitting LT-70 Hand Torch 12m Central Fitting

Main Consumables

Code

Main Consumables (continued)

Code

Description

13 14 15 16 17

C1405 051970 C1019 060382 060383

Double Pointed Spacer Shield Cup for Extended Tips Spacer for Contact Cut Ext. Consumables Spacer c/w Stand of Springs Spacer Springs

Pack Qty

1 1 1 1 5

Secondary Consumables

Description

Pack Qty

1 C1351 Torch Head - Hand 01071 LT-70 Torch Head 2 C1349 Torch Head - Machine Torch 3 C3160067 'O' Ring - Torch Head 4 C3065204 Diffuser 5 C1402 Electrode 6 C1510 Swirl Ring 7 C1309 Tip 0.9 - 35A C1396 Tip 1.0 - 50A C1308 Tip 1.2 - 70A 8 C1305 Conical Tip 1.0 - Lo Amp 9 C1368 Extended Electrode Hafnium 10 C1366 Extended Tip 0.9 - 35A C1395 Extended Tip 1.0 - 50A C1395/L Extended Tip 1.2 - 70A 11 C5.710.171 Nozzle Retaining Cap 12 C1397 Spacer Spring

1 1 1 10 1 5 1 5 5 5 5 5 5 5 5 1 5

18 19 20 21 22 23 24

C1356 09606 C3055623 C3045012 C1344 C1344.20 C1346 C1346.20 C534 C539 C540

Handle c/w Switch - Hand Torch LT-70 Handle c/w Switch Handle Machine Torch Wrench for Electrode 6m Comp Cable Assy 1/8" Bsp Hand Torch 12m Comp. Cable Assy 1/8" Bsp Hand Torch 6m Comp. Cable Assy 1/8" Bsp Mach. Torch 12m Comp. Cable Assy 1/8" Bsp Mach. Torch Central Connector c/w 6 Pins Plastic Locking Ring Adaptor Housing

1 1 1 1 1 1 1 1 1 1 1

Miscellaneous Parts (not illlustrated)

C536 C537 C538 C541 C542 C543 C544

Adaptor 1/8" to 1/4" Adaptor Body Only Pin for Switch & Safety Cable Socket for Pilot Cable Adaptor Housing Screw Switch & Safety Pin Central Connection Pilot Pin Male to Male

285

1 1 5 5 5 5 5


Compatible Cebora Model: CP90 • 91

Gas: Single • Air Flow: 160 Litres Per Min • Rating: 90A @ 60% Duty Cycle • EN60974-7 Cutting Capacity: 30mm Max Most Materials

11 1

12 1 3

14

11 4 13

5 6

2 3

7

4

14

8

9

15

10

17 16

Torch Packages

Code Description

C1215 C1214 C1214.20 C1218 C1218.20 C1215LT C1214LT C1214.20LT

Secondary Consumables

Hand Torch 6m 1/8" Bsp Fitting Hand Torch 6m Central Fitting Hand Torch 12m Central Fitting Machine Torch 6m Central Fitting Machine Torch 12m Central Fitting LT-90 Hand Torch 6m 1/8" Bsp Fitting LT-90 Hand Torch 6m Central Fitting LT-90 Hand Torch 12m Central Fitting

Main Consumables

Code

1 2 3 4 5 6 7 8 9 10

C1358 Torch Head - Hand 01091 LT-90 Torch Head C1348 Torch Head - Machine Torch C3160067 'O' Ring - Torch Head C0109042 Diffuser C1368 Electrode Hafnium C1510 Swirl Ring C1847SP Tip 1.0 - 20-50A * only use with C1901SP C1848SP Tip 1.2 - 50-70A * only use with C1901SP C1849SP Tip 1.3 - 70-90A * only use with C1901SP C1901SP Nozzle Retaining Cap C1945SP Shield c/w Spacer for Contact Cutting

Description

Pack Qty

1 1 1 10 1 5 1 5 5 5 1 1

Code

Description

11 12 13 14 15 16 17

C910 09606 C3055623 C3045012 C03240 C03093 C03193 C03493 C03593 C534 C539 C540

Handle c/w Switch - Hand Torch LT-90 Handle c/w Switch Handle Machine Torch Wrench for Electrode 6m Comp Cable Assy 1/8" Bsp Hand Torch 6m Comp Cable Assy Cent. Conn Hand Torch 12m Comp Cable Assy Cent. Conn Hand Torch 6m Comp Cable Assy Cent. Conn Mach Torch 12m Comp Cable Assy Cent. Conn Mach Torch Central Connector c/w 6 Pins Plastic Locking Ring Adaptor Housing

Pack Qty

1 1 1 1 1 1 1 1 1 1 1 1

Miscellaneous Parts (not illustrated)

C536 C537 C538 C541 C542 C543 C544

Adaptor 1/8" to 1/4" Adaptor Body Only Pin for Switch & Safety Cable Socket for Pilot Cable Adaptor Housing Screw Switch & Safety Pin Central Connection Pilot Pin Male to Male

286

1 1 5 5 5 5 5


Compatible Cebora Model: P150

Gas: Single â&#x20AC;˘ Air Flow: 220 Litres Per Min Rating: 150A @ 60% Duty Cycle â&#x20AC;˘ EN60974-7 Cutting Capacity: 35mm Most Materials

32

1

1

3

35

32 5

11

4 6 7

12 13

34

8

14

10

9

28

35

31

36 3 2

15 27

5

25

17 22 18

26 Hand Torch 6m 1/8" Bsp Fitting Hand Torch 12m 1/8" Bsp Fitting Hand Torch 6m Central Fitting Hand Torch 12m Central Fitting Machine Torch 6m 1/8" Bsp Fitting Machine Torch 12m 1/8" Bsp Fitting Machine Torch 6m Central Fitting Machine Torch 12m Central Fitting LT-150 Hand Torch 6m 1/8" Bsp Fitting LT-150 Hand Torch 12m 1/8" Bsp Fitting LT-150 Hand Torch 6m Central Fitting LT-150 Hand Torch 12m Central Fitting

Code

Description

1 2 3 4 5 6 7

C1353 Torch Head - Hand 02001 LT-150 Torch Head C1354 Torch Head - Machine Torch C1398 'O' Ring - Torch Head C1378 Diffuser C1017 Front Insulator - Vespel C1376 Electrode Hafnium C1377 Swirl Ring Vespel

19

Pack Qty

1 1 1 10 1 1 5 1

Main Consumables (continued)

20

23

Code Description

Main Consumables

21

Main Consumables (continued)

Torch Packages C1571 C1525 C1576 C1578 C1529 C1532 C1577 C1579 C1571LT C1525LT C1576LT C1578LT

24

16

29 30

33

Code

8 C1371 C1372 C1373 C1374 C1375 9 C1389 10 C1390 C1391 C1392 11 C1018 12 C1517 13 C1369 14 C1001 C1002 C1003 15 C1393 C1006 16 C1007 17 C1008 18 C1009 19 C1010 C1011

Description

Pack Qty

Cutting Tip 1.1 Cutting Tip 1.35 Cutting Tip 1.6 Cutting Tip 1.8 Gouging Tip 3.0 Nozzle Retaining Cap Contact Cutting Tip 1.35 Contact Cutting Tip 1.6 Contact Cutting Tip 1.8 Extended Diffuser Extended Electrode Extended Contact Cutting Tip- 50A Extended Tip 1.35 - 90A Extended Tip 1.6 - 120A Extended Tip 1.8 - 150A Contact Nozzle Retaining Cap Contact Nozzle Ret cap - Long Life Spring Holder Protection Nut Spacer Springs for C1007 Gouging Spacer Spacer for Contact Cutting - Hand Use with items 8, 15 & 24 Spacer for Contact Cutting - Hand Use with items 10, 15 & 24

10 10 10 10 10 1 10 10 10 1 5 5 5 5 5 1 1 1 5 1 1 1

Code

C1394 20 C1012 C1013 21 C1014 22 C1015 23 C1020 24 C1016 25 C1004 26 C1005 27 C1386 28 C1408 29 C1409 30 C1406 31 C1509

Description

Pack Qty

Spacer for Contact Cutting - Hand Use with items 10, 15 & 24 Spacer - Machine Use with items 8, 15 & 24 Spacer - Machine Use with items 10, 15 & 24 Shield Cup - Hand Max 50A Spacer for Contact Cutting - Hand Spacer for Extended Tips High Amp Locking Nut Spacer c/w Springs Spacer Springs Stand Off Spring Double Pointed Spacer Crown Spacer Gouging Spacer Extractor for Swirl Ring

1 1 1 1 1 1 1 1 5 5 1 1 1 1

Secondary Consumables 32 C910 09706 33 C3055623 34 C3045012 35 C970 C980 C04320 C04330 36 C534

287

Handle c/w Switch - Hand Torch LT-150 Handle c/w Switch Handle Machine Torch Wrench for Electrode 6m Cable Assy Hand Torch 12m Cable Assy Hand Torch 6m Cable Assy Machine Torch 12m Cable Assy Machine Torch Central Connector c/w 6 Pins

1 1 1 1 1 1 1 1 1


Compatible Cebora Model: CP160

Gas: Single • Air Flow: 220 Litres Per Min • Rating: 150A @ 60% Duty Cycle • EN60974-7 • Cutting Capacity: 35mm Most Materials

1 3

32 5 4

11

34

6

12 13

35

31

7

5

8

14

3 2

10

33

9 15

28

27 24

16

29

17 22

30 25

18

21

19

36 20

23

26

Main Consumables (continued) Main Consumables (continued)

Torch Packages

Code Description

C1226 C1226.20 C1228 C1228.20

Hand Torch 6m Central Fitting Hand Torch 12m Central Fitting Machine Torch 6m Central Fitting Machine Torch 12m Central Fitting

Main Consumables

Code

1 2 3 4 5 6 7 8 9

C1353 Torch Head - Hand C1354 Torch Head - Machine Torch C1398 'O' Ring - Torch Head C1378 Diffuser C1017 Front Insulator - Vespel C1376 Electrode Hafnium C1377 Swirl Ring Vespel C1371 Cutting Tip 1.1 C1372 Cutting Tip 1.35 C1373 Cutting Tip 1.6 C1374 Cutting Tip 1.8 C1375 Gouging Tip 3.0 C1389 Nozzle Retaining Cap

Description

Pack Qty

1 1 10 1 1 5 1 10 10 10 10 10 1

Code

10 C1390 C1391 C1392 11 C1018 12 C1517 13 C1369 14 C1001 C1002 C1003 15 C1393 C1006 16 C1007 17 C1008 18 C1009 19 C1010 C1011 C1394 20 C1012

Description

Pack Qty

Contact Cutting Tip 1.35 Contact Cutting Tip 1.6 Contact Cutting Tip 1.8 Extended Diffuser Extended Electrode Extended Contact Cutting Tip-50A Extended Tip 1.35 - 90A Extended Tip 1.6 - 120A Extended Tip 1.8 - 150A Contact Nozzle Retaining Cap Contact Nozzle Ret cap - Long Life Spring Holder Protection Nut Spacer Springs for C1007 Gouging Spacer Spacer for Contact Cutting - Hand Use with items 8, 15 & 24 Spacer for Contact Cutting - Hand Use with items 10, 15 & 24 Spacer for Contact Cutting - Hand Use with items 10, 15 & 24 Spacer - Machine Use with items 8, 15 & 24

10 10 10 1 5 5 5 5 5 1 1 1 5 1 1 1 1 1

Code

C1013 21 C1014 22 C1015 23 C1020 24 C1016 25 C1004 26 C1005 27 C1386 28 C1408 29 C1409 30 C1406 31 C1509

Description

Pack Qty

Spacer - Machine Use with items 10, 15 & 24 1 Shield Cup - Hand Max 50A 1 Spacer for Contact Cutting - Hand 1 Spacer for Extended Tips High Amp 1 Locking Nut 1 Spacer c/w Springs 1 Spacer Springs 5 Stand Off Spring 5 Double Pointed Spacer 1 Crown Spacer 1 Gouging Spacer 1 Extractor for Swirl Ring 1

Secondary Consumables 32 33 34 35 36

C910 C3055623 C3045012 C970 C980 C04320 C04330 C534

288

Handle c/w Switch - Hand Torch Handle Machine Torch Wrench for Electrode 6m Cable Assy Hand Torch 12m Cable Assy Hand Torch 6m Cable Assy Machine Torch 12m Cable Assy Machine Torch Central Connector c/w 6 Pins

1 1 1 1 1 1 1 1


Compatible Cebora Model: CP200

200A @ 60% Duty Cycle â&#x20AC;˘ EN60974-7

1

1A

3 2A

4 2

5

6 Torch Packages

Main Consumables

Code

Description

C1232 C1232.10 C1235 C1234 C1234.10

1 1A 2 2A 3 4 5 6

C1355 04280/C C1357 01815 C1367 C1842 C1843 C1844 C1845 C1905 C1386

Torch Head - Hand Handle c/w Switch Torch Head - Machine Machine Handle Electrode 200A Tip 1.0mm 20-50A Tip 1.3mm 40-90A Tip 1.6mm 80-120A Tip 1.8mm 110-150A Nozzle Holder Spacer Spring

Code Description

Hand Torch 6m Central Connection 7 Pins Hand Torch 9m Central Connection 7 Pins Machine Torch 4m Central Connection 7 Pins Machine Torch 6m Central Connection 7 Pins Machine Torch 9m Central Connection 7 Pins

289

Pack Qty

1 1 1 1 5 1 1 1 1 1 1


Compatible Trafimet Torches & Consumables Models: S25 • 25K • 30 • 35K • 45 EN60974-7

10 9 1

2

3

4 5 6

Main Consumables

7

8 Compatible S25 • 25K • 30 • 35K • 45 Torch Packages Code Description

09622 09623 09620 09632 09634 09635

Hand Torch PT-20C, 4m, Size B Hand Torch PT-20C, 4m, Size A Hand Torch PT-20C, 4m, Size A Hand Torch PT-40, 4m, 1/4G, Size C Hand Torch PT-40, 6m, 1/4G, Size D Hand Torch PT-40, 6m, Central Connection

5 8

7

6

3

Code

1 PR105 2 PR106 3 PE106 4 PD102 5 PD103-09 PD103 6 PC115 7 CV33 8 CV28

Description

Electrode Extended Electrode Swirl Ring Tip 1.0mm Extended Tip 0.9 Extended Tip 1.0 Nozzle Retaining Cap - S54 Crown Shield Spacer Spring

Description

Pack Qty

Electrode Electrode Extended Electrode Swirl Ring Tip 1.0mm Tip Conical 0.65 - S25K Tip Conical 0.8 - 20-30A Tip Conical 0.9 S25 Extended Tip 0.65 - S25K Extended Tip 0.9 Nozzle Retaining Cap Nozzle Retaining Cap - S25K Nozzle Retaining Cap 4 Hole - S35K Torch Head PT-20C Torch Head PT-40C Handle c/w Switch

5 5 5 1 10 10 10 10 10 10 1 1 1 1 1 1

2 2

1

4 Compatible A53 • S54

Code

1 PR105 2 PR110 3 PR106 4 PE106 5 PD102 6 PD116-06 PD116-08 PD116-09 7 PD103-65 PD103-09 8 PC116 PC117 PC135 9 09600 09602 10 09605

Compatible A60 Pack Qty

5 5 1 10 10 10 1 1 5

Code

1 2

PE107 Swirl Ring PD105 Tip 1.0mm PD105-11 Tip 1.1mm

Description

290

1

Pack Qty

1 10 10


Compatible Trafimet Model: A80 • A81 • P80

Gas: Air/Nitrogen • Air Flow: 155 Litres Per Min • Rating: 80A @ 60% Duty Cycle • EN60974-7

14

3

2

13 1

1 3

13

15

4 6 7

5

9

8 15

11 12

16

10

15

Hand Torch Package

Main Consumables (continued)

Code

Description

PA170 PA1402 PA170LT PA1402LT

7 8 9 10 11 12

PD105 PD105-12 PD106 PD106-12 PC115 CV201 CV33 CV28

Tip 1.0 - 50A Tip 1.2 - 80A Extended Tip 1.0 - 50A Extended Tip 1.2 - 80A Nozzle Retaining Cap Spacer for Contact Cutting Crown Spacer Spacer Springs

Code Description

Hand Torch c/w 6m Cables 3/8" Bsp Connection Hand Torch c/w 6m Cables Central Connection LT-81 Hand Torch c/w 6m Cables 3/8" Bsp Connection LT-81 Hand Torch c/w 6m Cables Central Connection

Machine Torch Package PA180 PA181

Machine Torch c/w 6m Cables 3/8" Bsp Connection Machine Torch c/w 6m Cables Central Connection

Main Consumables

Code

Description

1 2 3 4 5 6

PF119 06802 PF120 EA125 PR109 PR115 PE107

Torch Head - Hand LT-81 Torch Head Torch Head - Machine Torch 'O' Ring - Torch Head Electrode Hafnium - Long Life Extended Electrode - Long Life Swirl Ring

Secondary Consumables Pack Qty

1 1 1 10 5 5 1

Code

Description

13 14 15 16

C1356 09706 TP61 PH130 PH132 FY23

Handle c/w Switch - Hand Torch LT-81 Handle c/w Switch Handle Machine Torch 6m Comp Cable Assy 3/8" Bsp 6m Comp Cable Assy 1/4" Bsp for Cent. Conn Central Connector Kit c/w 4 Pins

291

Pack Qty

10 10 10 10 1 1 1 5 Pack Qty

1 1 1 1 1 1


Compatible Trafimet Model: A90 • A101 • P90

Gas: Single • Air Flow: 180 Litres Per Min • Rating: 90A @ 60% Duty Cycle • EN60974-7

26

1 3 5 7 11

10

21

28

4 6 8 9

31 32

28

12

30

13 20 14 15 19

22

16 Hand Torch Package

1

26

17

29 18

25

24

3

27 2

23

Code Description

PA109 PA213 PA1450 PA1452

Hand Torch c/w 6m Cables M14x1 Metric Connection Hand Torch c/w 6m Cables Central Connection LT-101 Hand Torch c/w 6m Cables M14x1 Metric Connection LT-101 Hand Torch c/w 6m Cables Central Connection

Machine Torch Package PA110 PA111

Machine Torch c/w 6m Cables M14x1 Metric Connection Machine Torch c/w 6m Cables Central Connection

Main Consumables

Code

1 PF109 06001 2 PF115 3 EA131 4 FH562 5 06005 6 PR101 7 PR116T 8 PE101 9 PD101-11 PD101-14 PD101-17 10 PD111 11 PD117-14 PD117-17 12 PC109 PC111

Description

Torch Head - Hand LT-101 Torch Head Torch Head - Machine Torch 'O' Ring - Torch Head Diffuser Extended Diffuser Electrode Hafnium Extended Electrode - Threaded Swirl Ring Tip 1.1 Tip 1.4 Tip 1.7 Extended Tip Max 50A Extended Tip 1.4 Extended Tip 1.7 Nozzle Retaining Cap Nozzle Retaining Cap - Long Life

Pack Qty

1 1 1 10 1 1 5 5 1 10 10 10 10 10 10 1 1

Main Consumables (continued)

Code

13 PC113 PC130 14 C1007 15 C1008 16 CV23 17 CV39 18 CV8 19 CV9 20 CV11 21 CV12 22 CV14 23 C1010 24 C1012 25 C1016

Description

Contact Nozzle Retaining Cap Contact Nozzle Retaining Cap Long Life Spring Holder Protection Nut Spacer Springs for C1007 Spacer for Contact Cutting Large Spacer for Contact Cutting Spacer c/w Nut for Contact Cutting - Max 50A Spacer c/w Nut for Contact Cutting Stand Off Spring Double Pointed Spacer Crown Spacer Spacer for Contact Cutting - Hand Use with Items 9, 13 & 25 Spacer - Machine Use with Items 9, 13 & 25 Locking Nut

Pack Qty

1 1 1 5 1 1 1 1 5 1 1 1 1 1

Secondary Consumables 26 27 28 29 30 31 32

TP10 09706 03310 PH142 PH143 FY23 SP01 GR60

Handle c/w Switch - Hand Torch LT-101 Handle c/w Switch Handle Machine Torch 6m Comp Cable Assy M14x1 Metric 6m Comp Cable Assy 1/4" Bsp for Cent. Conn Central Connector Kit c/w 4 Pins Wrench for Electrode Extractor for Swirl Ring

292

1 1 1 1 1 1 1 1


Compatible Trafimet Model: A140 • A141 • P140

Gas: Single • Air Flow: 100 Litres Per Min • Rating: 140A @ 60% Duty Cycle • EN60974-7

1

27 1

3 5

4

32

6 8 9

7 11

27

10

29 33

12 21

31

13

20

30

14 15 19

22

18

23 16

26 25

17

3 2

28

24

Hand Torch Package Code Description

PA101 PA214 PA102 PA219 PA1500 PA1504

Torch 6m Cables M14x1 Fitting Torch 6m Cables Central Fitting Torch 12m Cables M14x1 Fitting Torch 12m Cables Central Fitting LT-141 Torch 6m Cables M14x1 Fitting LT-141 Torch 6m Cables Central Fitting

Machine Torch Package PA103 PA145 PA104 PA146

Torch 6m Cables M14x1 Fitting Torch 6m Cables Central Fitting Torch 12m Cables M14x1 Fitting Torch 12m Cables Central Fitting

Main Consumables

Code

1 2 3 4 5 6 7 8

PF101 Torch Head - Hand 06201 LT-141 Torch Head PF102 Torch Head - Machine Torch EA131 'O' Ring - Torch Head C1378 Diffuser C1018 Extended Diffuser PR101 Electrode Hafnium PR116T Extended Electrode - Threaded PE101 Swirl Ring

Description

Pack Qty

1 1 1 10 1 1 5 5 1

Main Consumables (continued) Main Consumables (continued)

Code

9 PD101-11 PD101-14 PD101-17 PD101-19 PD101-30 10 PD111 11 PD117-14 PD117-17 PD117-19 12 PC101 PC102 13 PC103 PC131 14 C1007 15 C1008 16 CV23 17 CV39 18 CV8 19 CV9 20 CV11

Description

Pack Qty

Tip 1.1 10 Tip 1.4 10 Tip 1.7 10 Tip 1.9 10 Gouging Tip 3.0 10 Extended Tip Max 50A 10 Extended Tip 1.4 10 Extended Tip 1.7 10 Extended Tip 1.9 10 Nozzle Retaining Cap 1 Nozzle Retaining Cap - Long Life 1 Contact Nozzle Retaining Cap 1 Contact Nozzle Cap - Long Life 1 Spring Holder Protection Nut 1 Spacer Springs for C1007 5 Spacer for Contact Cutting 1 Large Spacer for Contact Cutting 1 Spacer c/w Nut for Contact Cutting - Max 50A 1 Spacer c/w Nut for Contact Cutting 1 Stand Off Spring 5

Code

21 CV12 22 CV14 23 CV13 24 C1010 25 C1012 26 C1016

Description

Pack Qty

Double Pointed Spacer Crown Spacer Gouging Shield Spacer for Contact Cutting - Hand Use with Items 9, 13 & 26 Spacer - Machine Use with Items 9, 13 & 26 Locking Nut

1 1 1 1 1 1

Secondary Consumables 27 TP10 09706 28 03310 29 PH148 PH150 30 PH149 PH151 31 FY23 32 SP01 33 GR60

293

Handle c/w Switch - Hand Torch LT-141 Handle c/w Switch Handle Machine Torch 6m Cable Assy M14x1 Metric 12m Cable Assy M14x1 Metric 6m Cable Assy 1/4" Bsp for Central Connector 12m Cable Assy 1/4" Bsp for Central Connector Central Connector Kit c/w 4 Pins Wrench for Electrode Extractor for Swirl Ring

1 1 1 1 1 1 1 1 1 1


Compatible Trafimet Model: R145 • R145P • A151

Gas: Single • Air Flow: 100 Litres Per Min • Rating: 150A @ 60% Duty Cycle • EN60974-7

21 1

3

3

1

21

5 9

2

4 22

6

8

7 23

13

10

13

14 11 12

15

25

18 19 20

Hand Torch Package

24

16 17

Main Consumables (continued)

Code Description

PA129 PA250 PA130 PA251 PA1550 PA1554

Torch 6m Cables M14x1 Fitting Torch 6m Cables Central Fitting Torch 12m Cables M14x1 Fitting Torch 12m Cables Central Fitting LT-151 Torch 6m Cables M14x1 Fitting LT-151 Torch 6m Cables Central Fitting

Machine Torch Package Code Description

PA127 PA252 PA128 PA253

Torch 6m Cables M14x1 Fitting Torch 6m Cables Central Fitting Torch 12m Cables M14x1 Fitting Torch 12m Cables Central Fitting

Main Consumables

Code

Description

1 2 3 4 5 6 7

PF112 06901 PF111 EA131 PR111 PR116 PE103 PD109-14 PD109-16 PD109-18 PD109-30

Torch Head - Hand LT-151 Torch Head Torch Head - Machine Torch ‘O’ Ring - Torch Head Electrode Hafnium Extended Electrode Swirl Ring Tip 1.4 Tip 1.6 Tip 1.8 Gouging Tip 3.0

Pack Qty

1 1 1 10 5 5 1 10 10 10 10

Code

8 PD111 9 PD117-14 PD117-17 PD117-19 10 PC120 11 BW139 12 CV1105 13 PC103 PC131 14 C1007 15 C1008 16 CV8 17 CV9 18 C1016 19 C1010 20 C1012

Description

Pack Qty

Extended Tip Max 50A Extended Tip 1.4 Max 90A Extended Tip 1.7 Max 120A Extended Tip 1.9 Max 150A Nozzle Retaining Cap Nozzle Shield Contact Cutting Attachment Contact Nozzle Retaining Cap Contact Retaining Cap - Long Life Spring Holder Protection Nut Spacer Springs for C1007 Spacer c/w Item 18 for Contact Cutting - Max 50A Spacer c/w Item 18 for Contact Cutting Locking Nut Spacer for Contact Cutting - Hand Use with Items 7, 13, & 18 Spacer - Machine Use with Items 7, 13, & 18

10 10 10 10 1 1 1 1 1 1 5 1 1 1 1 1

Secondary Consumables 21 22 23 24 25

07301 09706 03310 PH148 PH150 PH149 PH151 FY23

Handle c/w Switch Hand Torch LT-151 Handle c/w Switch Handle Machine Torch 6m Comp Cable Assy M14x1 Metric 12m Comp Cable Assy M14x1 Metric 6m Comp Cable Assy 1/4” Bsp for Cent. Conn 12m Comp Cable Assy 1/4” Bsp for Cent. Conn Central Connector Kit c/w 4 Pins

294

1 1 1 1 1 1 1 1


Compatible Hypertherm Powermax 1000 • T60 • T60M Powermax 1250 • T80 • T80M Powermax 1650 • T100 • T100M EN60974-7

1 2

3 5

6

Powermax 1000 T60/T60M • Powermax 1250 T80/T80M Torches Code Description

03820CX-HY 03825CX-HY 03830CX-HY 03835CX-HY

4

ST-120 Hand Torch 7.5m ST-120 Hand Torch 15m STM-120 Machine Torch 7.5m STM-120 Machine Torch 15m

Powermax 1650 T100/T100M

Main Consumables

Code

Description

1 2 3 4 5 6

03800 09705 03810 07216 60495 60496

ST-120 Hand Torch Head Handle c/w Switch STM-120 Machine Torch Head Positioning Tube with Rack Retaining Cap 40-80A Reataining Cap 100A

Pack Qty

1 1 1 1 1 1

Code Description

03821CX-HY 03826CX-HY 03831CX-HY 03836CX-HY

ST-120 Hand Torch 7.5m ST-120 Hand Torch 15m STM-120 Machine Torch 7.5m STM-120 Machine Torch 15m

60495/60496 Retaining Caps for use with our torch heads only. For retaining cap to suit OEM torch heads and tips/electrodes/swirl rings/shields to suit ours and OEM see next page

295


Compatible Hypertherm Consumables Powermax 1000 • T60 • T60M Powermax 1250 • T80 • T80M Powermax 1650 • T100 • T100M Powermax 1100 • RT80 • RT80M RT60 • RT60M

Powermax

40-80A 24

4

19

5

4

3

2

1

11

10

9

8

7

6

4A

3

2

1

12

10A

9

8

7

15

4

14

13

1

18

10

17

16

7

24

4

24

10

40-80A

100A

40-80A

100A

40-80A

100A

2

40-80A

100A

22

2

21 20

23

8

1

Code

1 120925 2 120926 3 120932 120931 120927 4 120928 4A 220061 5 120929 6 120930 7 220051 8 220037 9 220011 10 220048 10A 220206 11 220065 12 220047 13 52675L 14 51405L.10 51405L.12 51405L.14 15 60505L 16 52676L 17 51406L.15 18 51983L 19 220329 20 220006 21 220007 22 120980 23 220064 24 120979

Description

Swirl Ring Max Life 40/80A Electrode 40-80A Tip 40A Shielded Tip 60A Shielded Tip 80A Shielded Retaining Cap 40/80A Retaining Cap 40/80A OHMIC Hand Shield 40/80A Machine Shield 40/80A Swirl Ring Max Life 100A Electrode 100A Tip 100A Shielded Retaining Cap 100A Retaining Cap 100A OHMIC Hand Shield 100A Machine Shield 100A Extended Electrode 40-80A Extended Tip 40A Shielded Extended Tip 60A Shielded Extended Tip 80A Shielded Extended Shield 40-80A Extended Electrode 100A Extended Tip 100A Shielded Extended Shield 100A Tip 30-50A Precision Cut Tip 40A Unshielded Tip 60A Unshielded Tip 80A Unshielded Tip 100A Unshielded Deflector

1

7

296

Pack Qty

1 5 10 10 10 1 1 1 1 1 5 10 1 1 1 1 5 5 5 5 1 1 1 1 10 10 10 10 10 1


Compatible Hypertherm Torch Head Kits & Consumables 1

2

3

4

Powermax 45 • H45 • M45

Code

Description

1 2

228346 228320

H-45 Hand Torch Head w/ Handle M-45 Machine Torch Head w/ Handle

Pack Qty

1 1

Code

Description

3 4

60305T 60305TH

Retaining Cap Retaining Cap OHMIC

Pack Qty

1 1

60305T/60305TH Retaining Caps for use with our torch heads only. For retaining cap to suit OEM torch heads and tips/electrodes/swirl rings/shields to suit ours and OEM see below

Powermax 45

Code

1 220669 2 220670 3 220671 4 220713 5 220719 6 220674 7 51924G 8 220673 9 52574L 10 51206L 11 51923L

6 Description

Pack Qty

Electrode Swirl Ring Max Life Tip 45A Retaining Cap Retaining Cap OHMIC Hand Shield Gouging Shield Machine Shield Extended Electrode Extended Tip Extended Hand Shield

4

5 1 10 1 1 1 1 1 5 10 1

7 3 8

1

2

5

11

4

10

2

9

Powermax 65 • H65 • M65 / 85 • H85 • M85 / 105 • H105 • M105 / 1000 • 1250 • 1650

1

3

2

4

6

Code

Description

1 2 3 4

228714 228716 07218 058519

H105 Torch Head c/w Handle M105 Torch Head c/w Handle M105 Handle c/w Rack & Spring 'O' Ring

8

7 Pack Qty

1 1 1 10

Code

5 6 7 8 9

52677 60309TA 60309TB 60309THA 60309THB

9

Description

Electrode 45-105A Retaining Cap 45-85A Retaining Cap 105A Retaining Cap 45-85A OHMIC Retaining Cap 105A OHMIC

5 Pack Qty

5 1 1 1 1

52677 electrode & 60309TA/60309TB/60309THA/60309THB retaining caps for use with our torch heads only. For retaining caps to suit OEM torch heads and tips/swirl rings/shields to suit ours and OEM see next page

297


Compatible Hypertherm Consumables Powermax 65 • H65 • M65 Powermax 85 • H85 • M85 Powermax 105 • H105 • M105 Powermax 1000 • 1250 • 1650 • HRTT • MRT Retrofit Torch

Powermax

Precision Cut 45A

3

1

12

8

13

8

4

1

14

9

5

2

15

9

6

1

15

8

7

2

16

10

4

1

17

11

5

2

45-85A

105A

Gouging 65-85A

Gouging 105A

45-85A

Code

1 220857 2 220994 3 220930 4 220941 220819 220816 5 220990 6 51417G 7 51418G 8 220854/85 9 220854/105 10 220953/85 11 220953/105 12 220955 13 220818 14 220992 15 51927G 16 220817 17 220993

Description

Swirl Ring 45-85A Max Life Swirl Ring 105A Max Life Tip 45A Precision Cut Tip 45A Tip 65A Tip 85A Tip 105A Tip 65-85A Gouging Tip 105A Gouging Retaining Cap 45-85A Retaining Cap 105A Retaining Cap 45-85A OHMIC Retaining Cap 105A OHMIC Deflector Hand Shield 45-85A Hand Shield 105A Gouging Shield Machine Shield 45-85A Machine Shield 105A

105A

298

Pack Qty

1 1 10 10 10 10 10 10 10 1 1 1 1 1 1 1 1 1 1


Compatible Hypertherm Consumables

4

Max 20 • PAC 110

Code

Description

1 2

020239 020382

Swirl Ring Extended Electrode

Pack Qty

1 5

4

Powermax 350 • 380 & PAC 110 • 110T

Code

Description

1 2

020382 220013

Extended Electrode Swirl Ring

8

2

3

Code

Description

3 4

020381 020218

Extended Tip 0.73 - .029 Nozzle Retaining Cap

5 1

Code

Description

3 4

120504 220016

Extended Tip 0.81 - .032 Nozzle Retaining Cap

3 7

Code

1 120576 2 120573 3 120826 4 120574 5 120606

Description

Swirl Ring Electrode Tip 40A Extended Electrode Extended Tip 35A

10 1

Pack Qty

10 1

2

6

1 5

9

Powermax 600 • PAC 123 T/M

Pack Qty

1

2

3

Pack Qty

1

4

Pack Qty

1 5 10 5 10

Code

6 120600 7 120303 8 120828 9 120827

Description

Nozzle Retaining Cap Deflector Shield - Hand Torch Shield - Machine Torch

299

Pack Qty

1 1 1 1


Compatible Hypertherm Consumables

3 1 4

6

5

2

Powermax 800 • PAC 121TS/M • Max 42/43/40CS • PAC 121PT/M

Code

Description

Pack Qty

1 020361/N Swirl Ring 2 120573 Electrode 3 120574 Extended Electrode

1 5 5

Code Description Pack Qty

4 5 6

120301SP Retaining Cap 120283SP Shield - Hand Torch 120326SP Shield - Machine Torch

1 1 1

7 4

5 8

1

6 2

3 9

Powermax 900 • PAC125T/M

Code

1 120576 2 120573 3 120577 4 120574

Description

Swirl Ring Electrode Tip 55A - Shielded Extended Electrode

Pack Qty

1 5 10 5

Code

5 120606 120578 6 120600 7 120601 8 120602 9 120303

Description

Extended Tip 35A Extended Pipe Saddle Tip 55A Retaining Cap Shield - Hand Torch Shield - Machine Torch Deflector

300

Pack Qty

10 10 1 1 1 1


Compatible Hypertherm Plasma Cutting Torch Models: Max 40 • PAC 140 • HT40

Gas: Air/Nitrogen • Air Flow: 127 Litres Per Min • Rating: 40A @ 60% Duty Cycle • EN60974-7

12

1 3 13

15 6 8

4 9

5

14

2

7 10 11

3

15 Hand Torch Package

Code Description

057112 057113

Hand Torch c/w 25ft Cables 1/2” - 20 Connection Hand Torch c/w 50ft Cables 1/2” - 20 Connection

Machine Torch Package Code Description

057053 057054

Machine Torch c/w 25ft Cables 1/2” - 20 Connection Machine Torch c/w 50ft Cables 1/2” - 20 Connection

Main Consumables

Code

Description

1 2 3 4 5 6 7 8 9 10 11

057114 020114 026016 020103 020467 020101 020115 020131 020102 020466 020104

Torch Head - Hand Torch Head - Machine ‘O’ Ring - Torch Head Electrode Extended Electrode Swirl Ring Tip - Hand Torch Pipe Saddle Tip - Machine Torch Tip - Machine Torch Extended Tip Nozzle Retaining Cap

Secondary Consumables Pack Qty

1 1 10 5 5 1 10 10 10 10 1

Code

12 07301 13 07301.20 14 020206 15 07380 07390 07385 07395

Description

Handle c/w Switch - Hand Torch Switch Handle - Machine Torch 25ft Complete Cable Assy Hand Torch 25ft Complete Cable Assy Machine Torch 50ft Complete Cable Assy Hand Torch 50ft Complete Cable Assy Machine Torch

301

Pack Qty

1 1 1 1 1 1 1


Compatible Hypertherm Plasma Cutting Torch Models: Max 80 • 100 • PAC130

Gas: Air/Nitrogen • Air Flow: 200 Litres Per Min • Rating: 100A @ 60% Duty Cycle • EN60974-7

16

1 3 17

4

19

5 2

6 3

7 10

18

9 8

20

14 15

12 13 11

19

Hand Torch Package

Code Description

059076 059077

Torch 25ft Cables 1/2” - 20 Connection Torch 50ft Cables 1/2” - 20 Connection

Machine Torch Package 059008 059009

Main Consumables (continued)

Torch 25ft Cables 1/2” - 20 Connection Torch 50ft Cables 1/2” - 20 Connection

Main Consumables

Code

Description

1 2 3 4 5 6 7 8 9

020189 020201 026018 060080 120433 020194 020203 020345 020195 020184 020396 020397 020337

Torch Head - Hand Torch Head - Machine ‘O’ Ring - Torch Head Front Insulator Electrode Swirl Ring Tip 1.0 - .038 - 40A Tip 1.3 - .052 - 80A Tip 1.5 - .059 - 100A Nozzle Retaining Cap Contact Cut Tip 1.0 - .038 - 40A Contact Cut Tip 1.3 - .052 - 80A Contact Cut Tip 1.5 - .059 - 100A

Pack Qty

1 1 5 1 5 1 10 10 10 1 10 10 10

Code

10 020336 11 020333 12 020335 13 020334 14 051980 15 051959

Description

Contact Nozzle Retaining Cap Deflector Spacer for Contact Cut - Hand Torch Shield Cup - Machine Torch Spacer for Contact Cutting for Ext Tip - Hand Locking Nut

Secondary Consumables

Code

16 07301 17 07301.20 18 020245 19 07480 07490 07485 07495 20 C1509

Description

Handle c/w Switch- Hand Torch Switch Handle - Machine Torch 25ft Complete Cable Assy Hand Torch 25ft Complete Cable Assy Machine Torch 50ft Complete Cable Assy Hand Torch 50ft Complete Cable Assy Machine Torch Extractor for Swirl Ring

302

Pack Qty

1 1 1 1 1 1 Pack Qty

1 1 1 1 1 1 1 1


Compatible Hypertherm Consumables 2 5

3

1

7 4

6

Max 200

Code

Description

Pack Qty

1 2 3

120547 120667 020415 020689 020616 020611

Electrode O2/Air c/w O Ring 100A Electrode O2/Air c/w O Ring 200A Electrode Ar/H c/w O Ring 200A Nozzle .038 Air 40A Nozzle .055 O2 100A (Max 200) Nozzle .059 Air, N2, Ar/H 100A

1 1 1 1 1 1

Code

Description

4 5 6 7

020608 020605 020690 020615 020423 120837 020448 020424

Nozzle .086 Air, N2, Ar/H 200A Nozzle .082 O2 200A Nozzle .055 O2 100A (HT2000) Nozzle Gouging Air 200A Retaining Cap Retaining Cap OHMIC Shield Cap Air, N2, Ar/H, 100A Shield Cap O2, Air, N2, Ar/H, 200A

Pack Qty

1 1 1 1 1 1 1 1

130A

7

6

5

4

3

2

1

260A

7

12

5

11

10

9

8

HPR 130260

Code

Description

1 2 3 4 5 6

220700TD Cooling Tube 130A 220649TD Electrode 220179 Swirl Ring 130A 220646 Nozzle 130A 220603 Retaining Cap 130/260A 220645 Shield 130A

HD 1070 â&#x20AC;¢ HD 3070

Code

Description

1 2 3 4 5 6 7 8

120112 120410 020789 020637 020647 120272 020796 120273

Electrode 70A Electrode 100A Swirl Ring 70A Swirl Ring 100A Tip 70A Tip 100A Shield 70A Shield 100A

13 Pack Qty

1 5 1 10 1 1

Pack Qty

5 5 1 1 10 10 1 1

Code

Description

7 8 9 10 11 12 13

220398 220398L 220571 220541TD 220436 220542 220545 220545R

Shield Cap - High Quality 130/260A Shield Cap -130/260A Cooling Tube 260A Electrode 260A Swirl Ring 260A Nozzle 260A Shield Cap for 260A Ring for Retaining Cap 130/260A

Pack Qty

1 1 1 5 1 10 1 1

7

5

3

1

8

6

4

2

303


Plasma Cutting Torch Models: SL60 • SL100

Gas: Single • Air Flow: 142-235 Litres Per Min • Rating: 30-100A @ 100% Duty Cycle • EN60974-7

1 2 3

13 & 13a

12

4 5 6

14 RPT Connection

7

8 9

10

15 ATC Connection

11

Hand Torch Package

Code Description

7-5200 7-5201 7-5204 7-5205

Torch 6m Cables RPT Fittings Torch 15m Cables RPT Fittings Torch 6m Cables ATC Fittings Torch 15m Cables ATC Fittings

Main Consumables (continued)

Machine Torch Package 7-5202 7-5203 7-5206 7-5208

Torch 6m Cables RPT Fittings Torch 15m Cables RPT Fittings Torch 6m Cables ATC Fittings Torch 15m Cables ATC Fittings

Main Consumables

Code

Description

1 2 3 4 5 6

9-8219 8-3487 8-3486 9-8215 9-8213 9-8205 9-8206 9-8207 9-8208 9-8209 9-8210 9-8231 9-8211 9-8212 9-8225 9-8226 9-8227 9-8228

Torch Head 'O' Ring - Torch Head - Large 'O' Ring - Torch Head - Small Electrode Maximum Life Start Cartridge Tip 20A - Drag Tip 30A - Drag Tip 40A - Drag Tip 40A - Cutting Tip 50/55A - Cutting Tip 60A - Cutting Tip 70A - Cutting Tip 80A - Cutting Tip 90/100A - Cutting Tip 40A Tip 60A Tip 80A Tip 100A

Code

Description

7 8 9 10 11

9-8218 9-8237 9-8244 9-8235 9-8236 9-8241 9-8243

Shield Cup Shield Cup Maximum Life Shield Cap Drag - 40A Shield Cap Drag - 50/60A Shield Cap Drag - 70/100A Shield Cap Gouging Shield Cap Deflector

Pack Qty

1 1 1 1 1 1 1

Secondary Consumables Pack Qty

1 10 10 5 1 5 5 5 5 5 5 5 5 5 5 5 5 5

12 9-7030 13 9-7034 13a 9-7031 14 4-7830 4-7831 4-7832 4-7833 15 4-7834 4-7835 4-7836 4-7837

Handle c/w Switch Trigger Assy Kit Only Microswitch Only (2 Required) SL60 6m Cable Assy RPT Fitting SL60 15m Cable Assy RPT Fitting SL100 6m Cable Assy RPT Fitting SL100 15m Cable Assy RPT Fitting SL60 6m Cable Assy ATC Fitting SL60 15m Cable Assy ATC Fitting SL100 6m Cable Assy ATC Fitting SL100 15m Cable Assy ATC Fitting

1 1 1 1 1 1 1 1 1 1 1

Miscellaneous Parts (not illustrated)

7-7501 7-7507 7-8911 9-1260 9-1270 9-1280

Roller Radius Kit Single Stage Air Filter Straight Line Cutting Guide Leather Cover 20ft (6.1m) Leather Cover 25ft (7.6m) Leather Cover 50ft (15.2m)

304

1 1 1 1 1 1


Compatible Thermal Dynamics Plasma Cutting Torch Models: PCH-25/26/28/38 • PCH/M-35/40

1 2 10 11 13

12

6 3

7 8

4

5

9

14

Main Consumables

Code

Description

1 2 3 4 5 6 7 8

9-5807X 8-4305X 8-0533X 8-0532X 9-8073X 9-7833X 9-6007X 9-6006X 9-6000X 9-6002X

70˚ Torch Head Handgrip c/w Microswitch 'O' Ring - Handle 'O' Ring - Shield Cup Torch Head - Machine Machine Handle Gas Distributor Electrode HF Tip 35A - Air Tip Gouging - Groove Air

Pack Qty

1 1 10 10 1 1 1 5 10 5

Main Consumables (continued)

Code

Description

9 10 11 12 13 14

9-6001X 9-6507X 9-6506X 9-6500X 9-6501X 9-6003X

Tip - Drag Cut Air Gas Distributor (Long Life) Electrode HF (Long Life) Tip Standoff (Long Life) Tip Drag (Long Life) Shield Cup Std

305

Pack Qty

10 1 5 10 10 5


Compatible Thermal Dynamics Plasma Cutting Torch Model: PCH/M-60 • 75 • 76 • 80

1 3

2

6 7 8

10

15 14

9

3

4

5

11 16

17

12

18 13

Main Consumables

Code

Description

1 2 3 4 5 6 7 8

9-8075X 9-8066X 8-0533X 8-0532X 9-8073X 9-7833X 8-7502X 8-7501X 8-7503X 8-7504X 9-7728X

Hand Torch Head 70˚ Handgrip c/w Microswitch 'O' Ring - Handle 'O' Ring - Shield Cup Torch Head - Machine Machine Handle Electrode (Long Life) Gas Distributor (Cutting) Tip (Cutting) 35A Tip (Cutting) 55A Tip (Cutting) 80A

Pack Qty

1 1 10 10 1 1 5 1 10 10 10

Main Consumables (continued)

Code

Description

9 10 11 12 13 14 15 16 17 18

8-7508X 8-7506X 9-7501X 8-7500X 8-7575X 8-7496X 8-7498X 8-7497X 8-7507X 8-7499X

Gas Distributor (Gouging) Tip (Gouging) Coil (Spring) Shield Cup Double Pointed Spacer Shield Cup (Long Life) Shield Cup Body Heat Shield (Copper) Crown Shield Cup Assy Crown Shield Cup (Copper)

306

Pack Qty

1 10 1 1 1 1 1 1 1 1


Compatible Thermal Dynamics Plasma Cutting Torch Model: PCH/M-51 EN60974-7

1 3 2 6 7 9

8

2

4

5

10

11

Hand Torch Package

Main Consumables (continued)

Code

Description

Code

Description

Hand Torch c/w 7.5m Cable Hand Torch c/w 15m Cable

7 8 9 10

9-5718X 9-5631X 8-3321X 9-5724X 9-5630X 8-2159X 8-5526X

Tip (Cutting) 10-40A Tip (Cutting) 10-60A Tip (Cutting) 65A Tip (Gouging) Shield Cup (Ceramic) Shield Cup (Phenolic - Std) Shield Cup (Crown - Ceramic)

Secondary Consumables

2-2860X 2-2861X

Main Consumables

Code

Description

1 2 3 4 5 6

9-5635X 8-5525X 9-5636X 8-0533X 9-5634X 9-5637X 9-5633X 9-5720X

Hand Torch Head 70Ë&#x161; 'O' Ring - Shield Cup Handgrip c/w Microswitch 'O' Ring - Handle Torch Head - Machine Machine Handle Electrode (Long Life) Electrode 4X1

Pack Qty

1 10 1 10 1 1 5 5

11 4-5030X 4-5031X

Air & Power Cable 7.5m (Hand Torch) Air & Power Cable 15m (Hand Torch)

307

Pack Qty

10 10 10 10 1 1 1 1 1


Compatible Thermal Dynamics Plasma Cutting Torch Model: PCH/M-52 EN60974-7

3

1 2 6

2

4

5

7 10

8

9

11

Main Consumables (continued) Hand Torch Package Code

Description

2-2936X 2-2937X

Hand Torch c/w 7.5m Cable Hand Torch c/w 15m Cable

Main Consumables

Code

Description

1 2 3 4 5 6

9-5642X 8-5525X 9-5644X 8-0536X 9-5643X 9-7833X 8-3331X 9-5619X

Hand Torch Head 70Ë&#x161; 'O' Ring - Shield Cup Handgrip c/w Microswitch 'O' Ring - Handle Torch Head - Machine Machine Handle Electrode Air (Long Life) Electrode Air (Plated - Long Life)

Pack Qty

1 10 1 10 1 1 5 5

Code

Description

7 8 9 10

9-5702X 9-5618X 9-5707X 9-5782X 9-5708X 9-5694X 9-5781X 9-5617X

Tip (Cutting) 35A Tip (Cutting) 45-55A Tip (Cutting) 60-70A Tip (Cutting) 80A Tip (Cutting) 105A Shield Cup (Crown - Ceramic) Shield Cup (Phenolic - Std) Shield Cup Std (Ceramic)

Pack Qty

10 10 10 10 10 10 10 10

Secondary Consumables 11 4-5034X 4-5035X

Air & Power Cable 7.5m (Hand Torch) Air & Power Cable 15m (Hand Torch)

308

1 1


Plasma Cutting Torch • PT Series Model: PT-60

Current: 10-60A • Duty Cycle: 60A @ 80% • EN60974-7 • Gas: Air / N2 • Gas Pressure: 65-75 psi (4.4-5.0 Bar) • Gas Flow: 230scfh (110 lpm)

2 1A

1 3

8

4 6

7

5

10

9

11

12

Torch Package

Main Consumables & Spare Parts (continued)

Code Description

09637/LG

6m Cable Central Connection

Main Consumables & Spare Parts

Code

Description

1 1A 2 3 4 5 6

09603 51620.60 09605 52582 60028 51313P.10 51313P.11 51318.06 51318.08

PT60 Torch Head 'O' Ring Handle c/w Switch Electrode - Back Striking Gas Distributor Flat Cutting Tip 1.0 40-50A Back Striking Flat Cutting Tip 1.1 50-60A Back Striking Tip Contact Cutting 0.65 10-20A Back Striking Tip Contact Cutting 0.8 20-30A Back Striking

Pack Qty

1 5 1 5 1 10 10 10 10

Code

7 51312P.09 8 52583 9 51318L.06 51318L.08 10 51314.09 11 60389 12 60432 13 51866

Description

Tip Contact Cutting 0.9 30-40A Back Striking Extended Electrode Back Striking Extended Tip Contact Cutting 0.65 10-20A Back Striking Extended Tip Contact Cutting 0.8 20-30A Back Striking Extended Tip Contact Cutting 0.9 30-40A Back Striking Retaining Cap 6 Holes Double Pointed Spacer (For use with items 5 & 6 Only) Circle Cutting Attachment (Not Illustrated)

309

Pack Qty

10 5 10 10 10 1 1 1


Plasma Cutting Torch • PT Series Model: PT-80

Current: 30-80A • Duty Cycle: 80A @ 60 % • EN60974-7 • Gas: Air / N2 • Gas Pressure: 65-75 psi (4.4-5.0 Bar) • Gas Flow: 340scfh (160 lpm)

3 1A

1 2 4 5

6

7

8

9

10

11

12

13

11

14

Torch Package

Code Description

09821/LG

PT-80 Torch 6m Central Connection

Main Consumables & Spare Parts

Code

Description

1 1A 2 3 4 5 6 7

09800 51620.60 09800.42 09705 52558 60027 51310.09 51311.10 51311.11 51311.12 51311.13

Hand Torch Head 'O' Ring Cooling Tube Handle c/w Switch Electrode - Back Striking Swirl Ring Contact Cutting tip 0.9 30-40A Back Striking Cutting Tip 1.0 40-50A Back Striking Cutting Tip 1.1 50-60A Back Striking Cutting Tip 1.2 60-70A Back Striking Cutting Tip 1.3 70-80A Back Striking

Pack Qty

1 5 1 1 5 1 10 10 10 10 10

Main Consumables & Spare Parts (continued)

Code

Description

8 9 10 11 12 13 14 15

60510 60434 51311S.10 51311S.11 51311S.12 51311S.13 60511 60504 51311G.16 60508 51851

Retaining Cap Double Pointed Spacer Contact Tip 1.0 40-50A Back Striking Contact Tip 1.1 50-60A Back Striking Contact Tip 1.2 60-70A Back Striking Contact Tip 1.3 70-80A Back Striking Shield Cup Body Shield Cap Hand Tip, Gouging 80A Back Striking Shield Cap, Gouging Circle Cutting Attachment (not illustrated)

310

Pack Qty

1 1 10 10 10 10 1 1 10 1 1


Plasma Cutting Torch • PT Series Model: PT-100

Current: 30-100A • Duty Cycle: 100A @ 60 % • EN60974-7 • Gas: Air / N2 • Gas Pressure: 70-80 psi (4.6-5.0 Bar) • Gas Flow: 420scfh (200 lpm)

2 1A 1 3 4 6

5 7

8

9

10

11

12

Torch Package Code Description

09721/LG

6m Cable Central Connection

Main Consumables & Spare Parts (continued)

Main Consumables & Spare Parts

Code

Description

1 1A 2 3 4 5 6 7

09700 51190.41 09705 09700.48 52556 60025 60026 51245.09

PT100 Torch Head 'O' Ring Handle c/w Switch Cooling Tube Electrode - Back Striking Gas Distributor 30-70A Gas Distributor 80-100A Tip Contact Cutting 0.9mm 30-40A Back Striking

Pack Qty

1 5 1 1 5 1 1 10

Code

8 51246.10 51246.11 51246.12 9 51248.14 51248.15 10 60500 11 60501 12 60444 13 51864

Description

Tip Cutting 1.0mm 40-50A Back Striking Tip Cutting 1.1mm 50-60A Back Striking Tip Cutting 1.2mm 60-70A Back Striking Tip Cutting 1.4mm 80-90A Back Striking Tip Cutting 1.5mm 100A Back Striking Retaining Cap 30-70A Retaining Cap 80-100A Double Pointed Spacer (For use with items 8 & 9 Only) Circle Cutting Attachment (Not Illustrated)

311

Pack Qty

10 10 10 10 10 1 1 1 1


Compatible SAF Consumables

3

6 5 CPM-15

Code

Description

1 2 3 4 5

0409-1204 0409-1205 0409-1206 20592.41 07100.47

Electrode Air Electrode - N2 Electrode - Ar/H 'O' Ring Nitrile Black 'O' Ring Silicone Red

1

2 4

5

Pack Qty

5 5 5 5 5

Code

Description

6

0409-1210 0409-1212 0409-1216 0409-1218

Tip 40A Tip 60A Tip 100A Tip 150A

Pack Qty

5 5 5 5

2 1

3

CPM-200 • 201 • 250 • 300 • 601 • 720

Code

Description

1 2

0408-1482 0409-2095 0408-1283

Electrode - 90/120A Electrode - H25 120/240A ‘O’ Ring - Nitrile

Pack Qty

5 5 5

Code Description

Pack Qty

3

Tip 90A O2 Tip 120A O2 Tip 150A O2 Tip 180A O2 Tip 240A O2 Tip 320A N2 Tip 500A N2 Tip 640A N2

0409-2073 0409-2076 0409-1278 0409-1279 0409-1280 0409-1350 0409-1351 0409-1352

312

5 5 5 5 5 5 5 5


Compatible SAF Consumables 9

5

11

6

8

7

10 OCP-150 for use with N2 or Ar/H2 Gases

3

Code

Description

Pack Qty

1 2 3 4 5

0409-2194 Electrode - N2 / Ar/H2 0409-2295 Use 0409-2194 0409-2285 Use 0409-2194 0408-1283 'O' Ring Nitrile Black 0409-2209 Diffuser 0409-2168 'O' Ring Nitrile Black 0409-2231 Tip 15A , (N15) N2 0409-2233 Tip 30A, (N30) N2 0409-2234 Tip 40A, (N40) N2 0409-2236 Tip 60A, (N60) N2

5 5 5 5 1 5 5 5 5 5

11

4

Code

Description

6 7 8 9 10 11

0409-2239 0409-2240 0409-2249 0409-2250 0409-2210 0409-2187 0409-2188 0409-2189

Tip 90A, (N90) N2 Tip 120A, (N120) N2 Tip 90A, (A90) Ar/H2 Tip 120A, (A120) Ar/H2 Nozzle Retaining Cap 'O' Ring EPDM Black 'O' Ring Nitrile Black 'O' Ring Nitrile Black

10

OCP-150 for use with O2 Gases Code

Description

Pack Qty

1 2 3 4 5 6 7

0409-2184 Electrode - O2 0409-2185 Electrode - HX5 0409-2195 Use 0409-2185 0408-1283 'O' Ring - Electrode 0409-2154 Diffuser 0408-1238 'O' Ring Nitrile Small 0408-1282 'O' Ring Nitrile Large 0408-1284 'O' Ring Nitrile Medium

5 5 5 5 1 5 5 5

1

3 4

5

5 5 5 5 1 5 5 5

2

9

6

Pack Qty

4

8

12

7

1

2

Code

Description

8 9 10 11 12

0409-2170 0409-2169 0409-2168 0409-2173 0409-2174 0409-2176 0409-2183 0409-2186 0409-2166 0409-2167

Swirl Ring OCP VD6, 60A Swirl Ring OCP VD15, 120A 'O' Ring - Nitrile Black Tip 30A Tip 40A Tip 60A Tip 90A Tip 120A Nozzle Retaining Cap 'O' Ring - Nozzle Retaining Cap

313

Pack Qty

1 1 5 5 5 5 5 5 1 5


Compatible SAF Models: CP40R • CP100R

Gas: Single • Air Flow: 130 Litres Per Min • Rating: 40A @ 60% Duty Cycle • EN60974-7 • Cutting Capacity: 30mm Max Most Materials

15

1

11

2 3

7

4

6

9

5 8

10

12 13

14

Torch Package Code

Description

0408-2050

Hand Torch c/w 6m Cables M14x1 Metric Connection

Main Consumables

Code

Description

1 0408-2056 Torch Head 2 0408-2381 Plunger 3 0408-2051 Electrode Zirconium 0408-2404 Electrode Hafnium 4 0408-2261 Cutting Tip 1.0mm 0408-2262 Cutting tip 1.2mm 0408-2385 Cutting tip 1.6mm 5 0408-2267 Protective Nozzle Guide - TN 6 0408-2405 Ceramic Assy c/w Boss 7 0408-2268 Ceramic Guide - TI 8 0408-2053 Guide Spring

Pack Qty

1 3 5 5 10 10 10 1 1 1 5

Secondary Consumables

Code

9 RDZ0592 10 0408-0928 0408-2192 0408-2128 11 0408-1015 12 0408-2057 13 0408-2058 14 0408-2059 15 0408-2106

Description

Plunger Removal Tool Protective Neoprene Sheath 6m Protective Neoprene Sheath 10m Protective Neoprene Sheath 15m Handle Electric Arc Cable Switch Cable c/w Switch Pilot Arc Cable Trigger Housing

314

Pack Qty

1 1 1 1 1 1 1 1 1


Compatible ESAB / L-TEC Consumables Models: PT-23/27 • PT-20 • PT-31/31XL

5

PT-23/27

Code

1 33366 2 33367 3 21616

PT-20

Code

1 21150 2 21330 21329 21328

Description

3

4

Pack Qty

Electrode Swirl Baffle Shield Cup (PT27)

5 1 1

Description

2

Code

Description

4 5

33368 33369 33418 21420LT

Tip 0.93 - .037 - 30A Tip 1.16 - .046 - 50A Tip 1.32 - .052 - 80A Double Pointed Spacer

1

Pack Qty

5 5 5 1

Pack Qty

Electrode Tip 1.0 - .039 - 50A Tip 1.3 - .051 - 70A Tip 1.5 - .059 - 100A

5 5 5 5

2

1

3

2

1

6

4

5

7

PT-31/31XL

Code

Description

1 2 3 4

18205 18785 18866 20463

Electrode Zirconium Swirl Baffle 4 Holes Tip 1.0 - .039 - 30A Swirl Baffle 6 Holes

Pack Qty

5 5 5 1

Code

Description

5 6 7

20862 20860 21008 20861 18204

Electrode Hafnium Tip 0.96 - .038 - 30A Tip 1.07 - .042 - 40A Tip 1.17 - .046 - 50A Shield Cup

315

Pack Qty

5 5 5 5 5


Compatible Miller Consumables

Models: ICE-25C • ICE-27C • ICE-50C • ICE-55C • 55CM • Miller Apt 5000 • 7000-OTC D-7000-A50 • A70

4 ICE-25C • SPECTRUM 375

Code

1 176-655 2 176-657

Description

Pack Qty

Electrode Swirl Ring

5 1

4 ICE-27C • SPECTRUM 375 CUTMATE

Code

1 176-655 2 202-809

Description

Electrode Swirl Ring

ICE-50C • SPECTRUM 701

Code

1 177-886 2 177-875T 3 177-890 4 180-340T 5 177-876

Description

Swirl Ring Electrode Tip Standard Extended Electrode Extended Tip

ICE-55C • 55CM • SPECTRUM 625 • SPECTRUM 2050

Code

1 192-049 2 192-047 3 192-051 4 192-048 5 192-056 192-052

Description

Swirl Ring Electrode Tip Standard Extended Electrode Extended Tip 55A Extended Tip 35A

Miller Apt 5000 • 7000-OTC • D-7000 • A50 • A70

Code

Description

1 2 3

123-899 H669G11 123-898 H669G06 134-338 H669G05 123-897 H669G04 80058

Electrode - Miller Electrode - OTC Tip 1.0 50A - Miller Tip S - 50A - OTC Tip 1.2 70A - Miller Tip H - 70A - OTC Shield Cup APT 5000 Shield Cup D - 7000 Shield Cup A50/A70

2

3

Code

Description

3 4

176-656 176-658

Tip 0.75 - .030 Nozzle Retaining Cap

5 1

Pack Qty

1 5 5 5 5

Pack Qty

Pack Qty

10 1

2

3 Pack Qty

1

1

Code

Description

3 4

176-656 202-808

Tip 0.75 - .030 Nozzle Retaining Cap

Pack Qty

10 1

4

5

1 3

2

4

5

1 5 10 5 10 10

1 3

2

Pack Qty

5 5 5 5 5 5 5 5 5

1

3

2

316


Compatible Lincoln Models: T70/MT70 for PC40/60

Gas: Single • Air Flow: 110 Litres Per Min • Rating: 30A @ 60% Duty Cycle • EN60974-7

2

19

1 3 18

4 9

21

5 6

10

20

7 11

13

22

8

21 12 15 16

14

17 Torch Package

Main Consumables (continued)

Code

Description

Code

Description

W0400047 W0400046

Hand Torch 6m Central Fitting Machine Torch 6m Central Fitting

10 11 12 13 14 15 16 17

WB300236 WB300111 WB300237 WB300112 WB300109 WB300113 WB300114 WB300238 WB300239 WB300240 WB300241

Extended Tip 0.9 - 35A Extended Tip 1.0 - 50A Extended Tip 1.1 - 60A Extended Tip 1.2 - 70A Nozzle Retaining Cap Spacer Spring Double Pointed Spacer Shield Cup for Extended Tips Spacer for Ext. Consumables Spacer c/w Stand off Springs Spacer Springs

Main Consumables

Code

1 W0300262 2 W0300148 3 WB300101 4 WB300104 5 WB300105 6 WB300106 7 WB300155 WB300107 WB300108 WB300149 WB300150 8 WB300151 WB300152 9 WB300110

Description

Torch Head - Hand Torch Head - Machine Torch 'O' Ring - Torch Head Diffuser Electrode Swirl Ring Tip 0.9 - 35A - Hand Tip 1.0 - 50A - Hand Tip 1.2 - 70A - Hand Tip 1.0 - 50A Flat - Machine Tip 1.2 - 70A Flat - Machine Conical Tip 1.0 - Lo Amp Conical Tip 1.2 - Lo Amp Extended Electrode Hafnium

Pack Qty

1 1 20 10 10 5 10 10 10 10 10 10 10 5

Pack Qty

5 5 5 5 1 5 3 1 1 1 5

Secondary Consumables 18 19 20 21 22

W0300172 W0300144 W0300119 W0300242 03321 W0300117

Handle c/w Switch - Hand Torch Handle Machine Torch Wrench for Electrode 6m Comp Cable Assy Hand Torch 6m Comp. Cable Assy Machine Torch Central Connector Complete

317

1 1 1 1 1 1


Compatible Lincoln Models: T100/MT100 for PC 100

Gas: Single • Air Flow: 220 Litres Per Min • Rating: 150A @ 60% Duty Cycle • EN60974-7 • Cutting Capacity: 35mm Most Materials

1 3

30

33

5 4 6

11 12 14

32 29

7 8

13

33

10

9

26

15 25

27

16

23

3

31

2

22

28 24

34

17

21 20

19

18

Torch Package Code

Description

W0400048 W0400037 W0400045 W0400035

Hand Torch 6m Central Fitting Hand Torch 12m Central Fitting Machine Torch 6m Central Fitting Machine Torch 12m Central Fitting

Main Consumables

Code

1 2 3 4 5 6 7 8 9 10 11 12 13 14

W0300263 Torch Head - Hand W0300143 Torch Head - Machine Torch WB300121 'O' Ring - Torch Head WB300122 Diffuser WB300264 Front Insulator - Vespel WB300123 Electrode Hafnium WB300124 Swirl Ring Vespel WB300125 Cutting Tip 1.1 (Replaces WB300173) WB300126 Cutting Tip 1.35 (Replaces WB300174) WB300175 Cutting Tip 1.6 (Replaces WB300127) WB300128 Gouging Tip 2.4 WB300129 Nozzle Retaining Cap WB300135 Contact Cutting Tip 1.35 WB300137 Contact Cutting Tip 1.6 WB300177 Extended Diffuser WB300133 Extended Electrode WB300134 Ext. Cont. Cutting Tip - Max 50A WB300178 Extended Tip 1.35 - 90A WB300179 Extended Tip 1.6 - 120A

Description

Main Consumables (continued)

Pack Qty

1 1 20 10 3 5 5 5 5 5 5 1 10 10 5 5 5 5 5

Code

15 WB300138 16 WB300244 17 WB300245 18 WB300180 19 WB300181 20 WB300182 21 WB300183 22 WB300184 23 WB300187 24 WB300188 25 WB300130 26 W0300131 27 W0300177 28 WB300132 29 WB300142

Description

Contact Nozzle Retaining Cap Spring Holder Protection Nut Spacer Springs for WB300244 Spacer for Contact Cutting - Hand Use with items 8, 15 & 21 Spacer - Machine Use with items 8, 15 & 21 Spacer for Cont. Cutting - Max 50A Spacer for Contact Cutting - Hand Locking Nut Spacer c/w Springs Spacer Springs Stand Off Spring Double Pointed Spacer Crown Spacer Gouging Spacer Extractor for Swirl Ring

Pack Qty

1 3 5 3 3 2 2 3 1 5 5 1 1 1 1

Secondary Consumables 30 31 32 33 34

W0300260 W0300144 W0300119 W0300140 W0300189 W0300117

Handle c/w Switch - Hand Torch Handle Machine Torch Wrench for Electrode 6m Comp Cable Assy Hand Torch 6m Comp Cable Assy Machine Torch Central Connector Complete

318

1 1 1 1 1 1


Unitorch EL-120 Retrofit Model: EL120H

A Single RPT Torch For Any Plasma System From 30 to 120A • EN60974-7

1 2

20

3 4

7 13

10

15

6

11 16

17

12

5

8 9

18

14

21 21

15 19

22

Torch Packages

Code Description

09000 09001 09010 09011 09000HF 09001HF 09010HF 09011HF

Non HF c/w 6m Cables 9/16" Fitting Non HF c/w 6m Cables Central Fitting Non HF c/w 12m Cables 9/16" Fitting Non HF c/w 12m Cables Central Fitting With HF c/w 6m Cables 9/16" Fitting With HF c/w 6m Cables Central Fitting With HF c/w 12m Cables 9/16" Fitting With HF c/w 12m Cables Central Fitting

Main Consumables

Code

Description

1 2 3 4 5 6 7 8 9 10 11 12

07920 07300.60 07920.60 52600 52603 07923 07924 60060 60061 51470 51471 51472 51474 51475 51476 51477 51478 60442 60480 60481 60444

Torch Head 'O' Ring - Torch Head Outer 'O' Ring - Torch Head Inner Electrode Air / N2 Extended Electrode Air / N2 Start Cartridge - Non HF Insulator - HF Gas Distributor 30/60A Gas Distributor 60/120A Cutting Tip 30A Cutting Tip 40A Cutting Tip 50/60A Cutting Tip 60A Cutting Tip 70A Cutting Tip 80A Cutting Tip 90/100A Cutting Tip 120A Coil Spring Std Shield Cup 30/60A c/w item 10 Std Shield Cup 60/120A c/w item 10 Double Pointed Spacer

Main Consumables (continued)

Pack Qty

1 10 10 5 5 1 1 2 2 10 10 10 10 10 10 10 10 5 1 1 2

Code

Description

13 14 15 16 17 18 19

51480 51481 51482 51484 51485 51486 51487 51488 51490 51491 51492 51493 51494 51495 51496 51497 60482 60483 60485 60486 60490 60491

Contact Cutting Tip 30A Contact Cutting Tip 40A Contact Cutting Tip 50/60A Contact Cutting Tip 60A Contact Cutting Tip 70A Contact Cutting Tip 80A Contact Cutting Tip 90/100A Contact Cutting Tip 120A Extended Contact Cutting Tip 30A Extended Contact Cutting Tip 40A Extended Contact Cutting Tip 50/60A Extended Contact Cutting Tip 60A Extended Contact Cutting Tip 70A Extended Contact Cutting Tip 80A Extended Contact Cutting Tip 90/100A Extended Contact Cutting Tip 120A Contact Shield Cup 30/60A c/w item 10 Contact Shield Cup 60/120A c/w item 10 Shield Cap 30/60A Shield Cap 60/120A Extended Shield Cap 30/60A Extended Shield Cap 60/120A

Pack Qty

10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 1 1 2 2 2 2

Secondary Consumables 20 21 22

07106E 09080 09085 C534-4

Handle c/w Switch 6m Comp Cable Assy 9/16” Std Connection 12m Comp Cable Assy 9/16” Std Connection Central Connection Kit c/w 4 Pins

319

1 1 1 1


Unitorch EL-120 Retrofit Model: EL120M

A Single RPT Torch For Any Plasma Systems From 30 to 120A • EN60974-7

22 3

2 1

19 20

21 4 7 8

12

10

14

9

5 23

13

11 15

23

6

14

16 17

24

18

Torch Packages

Main Consumables (continued)

Code

Description

09020 09021 09030 09031 09020HF 09021HF 09030HF 09031HF

12 13 14 15 16 17 18

51480 51481 51482 51484 51485 51486 51487 51488 51490 51491 51492 51493 51494 51495 51496 51497 60482 60483 60487 60488 60490 60491

Contact Cutting Tip 30A Contact Cutting Tip 40A Contact Cutting Tip 50/60A Contact Cutting Tip 60A Contact Cutting Tip 70A Contact Cutting Tip 80A Contact Cutting Tip 90/100A Contact Cutting Tip 120A Extended Contact Cutting Tip 30A Extended Contact Cutting Tip 40A Extended Contact Cutting Tip 50/60A Extended Contact Cutting Tip 60A Extended Contact Cutting Tip 70A Extended Contact Cutting Tip 80A Extended Contact Cutting Tip 90/100A Extended Contact Cutting Tip 120A Contact Shield Cup 30/60A c/w item 10 Contact Shield Cup 60/120A c/w item 10 Shield Cap 30/60A Shield Cap 60/120A Extended Shield Cap 30/60A Extended Shield Cap 60/120A

Code Description

Non HF c/w 6m Cables 9/16" Fitting Non HF c/w 6m Cables Central Fitting Non HF c/w 12m Cables 9/16" Fitting Non HF c/w 12m Cables Central Fitting With HF c/w 6m Cables 9/16" Fitting With HF c/w 6m Cables Central Fitting With HF c/w 12m Cables 9/16" Fitting With HF c/w 12m Cables Central Fitting

Main Consumables

1 2 3 4 5 6 7 8 9 10 11

Code 07921 07300.60 07920.60 52600 52603 07923 07924 60060 60061 51470 51471 51472 51474 51475 51476 51477 51478 60442 60480 60481

Description Torch Head 'O' Ring - Torch Head Outer 'O' Ring - Torch Head Inner Electrode Air / N2 Extended Electrode Air / N2 Start Cartridge - Non HF Insulator - HF Gas Distributor 30/60A Gas Distributor 60/120A Cutting Tip 30A Cutting Tip 40A Cutting Tip 50/60A Cutting Tip 60A Cutting Tip 70A Cutting Tip 80A Cutting Tip 90/100A Cutting Tip 120A Coil Spring Std Shield Cup 30/60A c/w item 10 Std Shield Cup 60/120A c/w item 10

Pack Qty 1 10 10 5 5 1 1 2 2 10 10 10 10 10 10 10 10 5 1 1

Pack Qty

10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 1 1 2 2 2 2

Secondary Consumables 19 20 21 22 23 24

07215 07217 07216 7-2827 09090 09095 C534-4

Positioning Tube Mounting Block Positioning Tube with Rack Pinion Assy 6m Comp Cable Assy 9/16” Std Connection 12m Comp Cable Assy 9/16” Std Connection Central Connection Kit c/w 4 Pins

320

1 1 1 1 1 1 1


Plasma Circle Cutting Kits & Attachments Complete Kit see Column A

5

4

Guide Only see Column B

3

2

1

6 Complete Circle Cutting Kits COLUMN A Part No Complete Kit

COLUMN B Part No Guide Only

CA1 CA50 CA2 CA51 CA3 CA52 CA4 CA53 CA5 CA54 CA6 CA55 CA7 CA56 CA8 CA57 CA9 CA58 CA10 CA59 CA11 CA60 CA12 CA61 CA13 CA62 CA14 CA63 CA15 CA64 CA17 CA66 CA18 CA67 CA19 CA68 CA20 CA71 CA21 CA70 CA22 CA69 CA23 CA72 CA24 CA73 CA25 CA74 51866 51851 51864

Description

CEBORA P35 & P50 CEBORA P90, P120 & P150 HYPERTHERM MAX 80 &100 - MILLER ICE 70 & 100 HYPERTHERM MAX 40 & 42 BINZEL PSB30 BINZEL PSB 31 & 31KK BINZEL PSB 60, 80 & 121 THERMAL DYNAMICS PCH51 THERMAL DYNAMICS PCH52 & 53 THERMAL DYNAMICS PCH 100 SAF CP40R & 100R MESSER GRIESHEIM PHC60 WTC AIRCRAFTER 90/100 ( 20-120 ) MUREX / TELWIN PCA30, 50 & 90 AUTOGEN RITTER PHB120 & 15063.18 TRAFIMET A90, 140, R145, ERGOCUT A101/141 & 151 TRAFIMET A53, S54, A60, A80 & A81 WTC 150 THERMAL DYNAMICS PCH10, 25, 25-38, 26, 28, 35, 40, 60, 75, 76, 80 & 100XL CEBORA CP90 CEBORA P70 HYPERTHERM POWERMAX 45-85-105 / 600 / 800 / 900 / 1000 & 1650, MILLER ICE 50C & 55C THERMAL DYNAMICS PCH 120 CEBORA CP40 PT-60 PT-80 PT-100

Attachments for Circle Cutting Kits

Code

Description

1 2

CA87 CA88 CA84 CA89

Magnetic Base 17mm Magnetic Base 22mm Free Centring Pin 17mm Free Centring Pin 22mm

Pack Qty

1 1 1 1

Code

Description

3 4 5 6

CA83 CA91 CA80 CA81 CA85

Locking Pin 17mm Locking Pin 22mm Radius Bar 250mm Radius Bar 400mm Allen Key

321

Pack Qty

1 1 1 1 1


CONTENTS

Page

STARPARTS ANCILLARY & PPE 322-350

Cable Connectors 324 Earth Clamps & Electrode Holders

325

Cable, Cable Lugs, Wire Brushes & Chipping Hammers 326 Carbon ARC Gouging Torches

327

Carbons, Xcalibur Anti Spatter, Tip Dip Gel & Weld Crack Detection

328

Tungsten Electrodes

329

Lenses

330

Goggles & Water Cooling Units

331

Welding Jackets, Trousers, Aprons & Hoods

333-336

Gloves & Gauntlets

337-339

Welding Helmets

340-347

Welding Curtains

348

Welding Blankets

349

Protective Eyewear & Face Protection 350

322


Ancillary & PPE 323


Cable Connectors Cable Plugs

Panel Sockets

Cable Sockets

Panel Plugs

CP1625

PS25

CS1625

PP25

10-25 Cable Plug

10-25 Panel Socket

10-25 Cable Socket

10-25 Panel Plug

CP3550

PS3550

CS3550

PP3550

35-50 Cable Plug

35-50 Panel Socket

35-50 Cable Socket

35-50, 50-70 Panel Plug

CP5070

PS5070

50-70 Cable Plug

50-70 Panel Socket

CS5070

PP7095

50-70 Cable Socket

70-95 Panel Plug

CP7095

PS7095

CS7095

70-95 Panel Socket

70-95 Cable Socket

70-95 Cable Plug

324


Earth Clamps & Electrode Holders Crocodile Earth Clamps

Screw Type Earth Clamps

Twist Type Electrode Holders

Crocodile Type Electrode Holders

EC200

SC600

V400-2

EH200

200A Crocodile

600A Screw Type

400A Twist Type

200A Economy

EC400

SC700

V600-2

EH400

400A Crocodile

700A Screw Type

600A Twist Type

400A Economy

Optimus Style Electrode Holders

EC500 500A Crocodile

M400E 400A Twist Type

OP300-1 300A Optimus Style

M600E

OP400-2

600A Twist Type

400A Optimus Style

325


Cable, Cable Lugs, Wire Brushes, Chipping Hammers Orange Double Insulated

Black Single Insulated Code

Description Coil Size

S16 16mm² S25 25mm² S35 35mm² S50 50mm² S70 70mm² S95 95mm² S120 120mm²

Cable Lug Hammer On

Code LUG35KO 35mm LUG70KO 70mm LUG95KO 95mm

Pack Qty 1 1 1

100m 100m 100m 100m 50m 50m 50m

Cable Lug Crimp On

Code LUG16 16mm LUG25 25mm LUG35 35mm LUG50 50mm LUG70 70mm

Pack Qty 1 1 1 1 1

Stainless Steel Wire Brush

Re-useable Cable Lug

Code

Description Coil Size

S16DI S25DI S35DI S50DI S70DI S95DI

16mm² 25mm² 35mm² 50mm² 70mm² 95mm²

D.I. D.I. D.I. D.I. D.I. D.I.

100m 100m 100m 100m 50m 50m

French Chalk & Holder

Pack Qty

LUG16RU 16mm LUG25RU 25mm LUG35RU 35mm LUG50RU 50mm

1 1 1 1

Chalk (Box 144 pcs)

Holder

Order Code: 5703

5704

Mild Steel Wire Brush

Code Description Pack Qty 8977 8976 8975

Code

4 Row 3 Row 2 Row

1 1 1

Code

Description Pack Qty

8971 8972 8973

4 Row 3 Row 2 Row

Chipping Hammers

Spring Handle Chipping Hammer

Black Handle Chipping Hammer

Green Handle Chipping Hammer

Wooden Handle Chipping Hammer

Order Code: SPCH

Order Code: ROCH

Order Code: GHCH

Order Code: WHCH

326

1 1 1


Carbon ARC Gouging Torches

Process Description

600 Amps Max 360˚ Swivel Cable Straight Head Carbon Range: 4mm - 10mm Pressure 80 psi

• An electric arc is generated between the tip of a carbon electrode and the workpiece • The metal becomes molten and a high velocity air jet streams down the electrode to blow it away leaving a clean groove • The process is simple to apply, has a high metal removal rate and gouge profile can be closely controlled • Typical applications include back gouging, removal of surface and internal defects, removal of excess weld metal and preparation of bevel edge for welding

Order Code: SPK3

1000 Amps Max 360˚ Swivel Cable 15˚ Angle Head Carbon Range: 4mm - 13mm Pressure 80 psi

Order Code: SPK4000

1200 Amps Max 360˚ Swivel Cable Straight Head Carbon Range: 4mm - 16mm Pressure 80 psi

Order Code: SPK5

327


Carbons, Xcalibur Anti Spatter, Tip Dip Gel & Weld Crack Detection Gouging Electrodes

DC Jointed Carbons

Standard all purpose Gouging Electrodes available in sizes 4 to 13mm

Jointed Electrodes have a male stub and female socket to allow continuous electrode feed and eliminate stub loss

GCP13X305

13 x 305mm (1/2 x 12”)

Pack Qty 50

GCP10X305

10 x 305mm (3/8 x 12”)

Pack Qty 50

GCJ16X430

16 x 430mm (5/8 x 17”)

Pack Qty 20

GCP8X305

8 x 305mm (5/16 x 12”)

Pack Qty 50

GCJ13X430

13 x 430mm (1/2 x 17”)

Pack Qty 30

GCP6X305

6.4 x 305mm (1/4 x 12”)

Pack Qty 50

GCJ10X430

10 x 430mm (3/8 x 17”)

Pack Qty 50

GCP5X305

5 x 305mm (3/16 x 12”)

Pack Qty 100

GCJ8X430

8 x 430mm (5/16 x 17”)

Pack Qty 50

GCP4X305

4 x 305mm (5/32 x 12”)

Pack Qty 100

Current Requirements Carbon Diameter

4mm (5/32”)

Min Amps Max Amps

5mm (3/16”)

6.4mm (1/4”)

8mm (5/16”)

10mm (3/8”)

13mm (1/2”)

16mm (5/8”)

90 200 300 350 450 800 1000 150 250 400 450 600 1000 1250

Anti Spatter Over 3 times the life of conventional aerosols 300ml Pack Qty: 12 • • • • •

Dicloromethane free No liquid gas in contents No problems with paint, galvanising, powder coating and other after painting processes Effective and economical Vegetable oil based

Order Code: 8900

500ml High Performance Pack Qty: 12 • • • • • • • • •

Dicloromethane free Virtually no spatter adhesion No fuming, no odour No scraping or chipping No problems painting etc. Hugely reduced dressing times Constant 360˚ spray Bag on valve, comp air system Vegetable oil based 5 Kg

Order Code: 8908

25 Kg

Order Code: 8906

Order Code: 8907

Weld Crack Detection

Tip Dip Gel

300ml Cleaner Pack Qty: 12

400gms Developer Pack Qty: 12

300ml Penetrant Pack Qty: 12

500ml Pack Qty: 12

Order Code: 8902

Order Code: 8903

Order Code: 8904

Order Code: 8905

328


Tungsten Electrodes

2% Thoriated, 0.8% Zirconiated, 1% Lanthanum, 1.5% Lanthanum, 2% Lanthanum, 2% Ceriated

Electrode Size

2% 0.8% 1% 1.5% 2% 2% Thoriated Zirconiated Lanthanum Lanthanum Lanthanum Ceriated

0.040" (1.0mm) 3/64" (1.2mm) 1/16" (1.6mm) 3/32" (2.4mm) 1/8" (3.2mm) 5/32" (4.0mm) 3/16" (4.8mm) 1/4" (6.4mm)

TE2-1.0mm TEZ-1.0mm TE2-3/64 TEZ-3/64 TE2-1/16 TEZ-1/16 TE2-3/32 TEZ-3/32 TE2-1/8 TEZ-1/8 TE2-5/32 TEZ-5/32 TE2-3/16 TEZ-3/16 TE2-1/4 TEZ-1/4

TEL-1.0mm TEL-3/64 TEL-1/16 TEL-3/32 TEL-1/8 TEL-5/32 TEL-3/16 TEL-1/4

TEG-1.0mm TEG-3/64 TEG-1/16 TEG-3/32 TEG-1/8 TEG-5/32 TEG-3/16 TEG-1/4

Tungsten Electrode Colour Codes European Green Pure Yellow 1%Thoriated Red 2% Thoriated White Zirconiated Black 1% Lanthanum Gold 1.5% Lanthanum Blue 2% Lanthanum Grey Ceriated

329

TEB-1.0mm TEB-3/64 TEB-1/16 TEB-3/32 TEB-1/8 TEB-5/32 TEB-3/16 TEB-1/4

TEC-1.0mm TEC-3/64 TEC-1/16 TEC-3/32 TEC-1/8 TEC-5/32 TEC-3/16 TEC-1/4


Lenses

Shaded Filter Lenses

Imperial Size

Metric Size

Code

Imperial Size

Metric Size

S-33 S-43 S-53 S-63 S-103

2” Round 2” Round 2” Round 2” Round 2” Round

(50mm) (50mm) (50mm) (50mm) (50mm)

3 4 5 6 10

S-95 S-105 S-115 S-125 S-135

4.5” x 5.25” 4.5” x 5.25” 4.5” x 5.25” 4.5” x 5.25” 4.5” x 5.25”

(114 x 133mm) (114 x 133mm) (114 x 133mm) (114 x 133mm) (114 x 133mm)

S-51 S-81 S-91 S-101 S-111 S-121 S-131 S-141

4.25” x 2” 4.25” x 2” 4.25” x 2” 4.25” x 2” 4.25” x 2” 4.25” x 2” 4.25” x 2” 4.25” x 2”

(108 x 50mm) (108 x 50mm) (108 x 50mm) (108 x 50mm) (108 x 50mm) (108 x 50mm) (108 x 50mm) (108 x 50mm)

5 8 9 10 11 12 13 14

Glass Lenses

S-82 S-92 S-102 S-112 S-122 S-132 S-142

4.25” x 3.25” 4.25” x 3.25” 4.25” x 3.25” 4.25” x 3.25” 4.25” x 3.25” 4.25” x 3.25” 4.25” x 3.25”

(108 x 83mm) (108 x 83mm) (108 x 83mm) (108 x 83mm) (108 x 83mm) (108 x 83mm) (108 x 83mm)

8 9 10 11 12 13 14

CR39 Anti Spatter Lenses

(110 x 60mm) (110 x 60mm) (110 x 60mm) (110 x 60mm) (110 x 60mm)

9 10 11 12 13

S-93 S-1003 S-113 S-123 S-133 S-94 S-104 S-114 S-124 S-134

(110 x 90mm) (110 x 90mm) (110 x 90mm) (110 x 90mm) (110 x 90mm)

Shade

Shaded Filter Lenses (Continued)

Code

9 10 11 12 13

Code

Imperial Size

GL01 2” Round GL02 4.25” x 2” GL03 4.25” x 3.25” GL04 GL05 GL06 4.5” x 5.25”

Code

Imperial Size

CR01 2” Round CR02 4.25” x 2” CR03 4.25” x 3.25” CR05 CR06 4.5” x 5.25” CR07 CR08

Shade 9 10 11 12 13

Metric Size

Type

(50mm) (108 x 50mm) (108 x 83mm) (110 x 60mm) (110 x 90mm) (114 x 133mm)

Glass Glass Glass Glass Glass Glass

Metric Size

Type

(50mm) (108 x 50mm) (108 x 83mm) (110 x 90mm) (114 x 133mm) (110 x 60mm) (110 x 90mm)

CR39 CR39 CR39 CR39 CR39 CR39 CR39 1B

Polycarbonate Lenses

Code

Imperial Size

CP01 4.25” x 2” CP02 4.25” x 3.25” CP03 CP04 CP05 4.5” x 5.25” CP06 2” Round

330

Metric Size (108 x 50mm) (108 x 83mm) (110 x 60mm) (110 x 90mm) (114 x 133mm) (50mm)

Type Polycarbonate Polycarbonate Polycarbonate Polycarbonate Polycarbonate Polycarbonate


Goggles & Water Cooling Units

Clear Goggle Direct Vent

Premium Gas Welding Goggle Shade 5

Flip Front Gas Welding Goggle Shade 5

Order Code: 8698

Order Code: 8691CE

Order Code: 8692

Water Cooling Units • • • • • •

Corrosion free No priming required Quick fill & drain Low & easy maintenance Carrying handle for portability Ideal for MIG, TIG, Plasma & Spot welding equipment

Input 240V 50/60 Hz Motor 260W Cooling Capacity 1.6 kW (1 Ltr/Min) Duty Cycle 100% Max. Pressure 3 Bar Tank Capacity 9 Ltr Flow Rate 8.5 Ltr/Min Operating Temp. Range -20 ~ 60°C Dimensions 400 x 260 x 310mm Net Weight 15.9 Kg Protection IP21

Order Code: WRC-300

Input 240V 50/60 Hz Motor 260W Cooling Capacity 2.4 kW (1 Ltr/Min) Duty Cycle 100% Max. Pressure 3 Bar Tank Capacity 26 Ltr Flow Rate 8.5 Ltr/Min Operating Temp. Range -20~60°C Dimensions 690 x 390 x 520mm Net Weight 32.5 Kg Protection IP21 Order Code: WRC-500

331

• • • • • • • •

Corrosion free No priming required Quick fill & drain Low & easy maintenance Wheel mounted for portability Ideal for MIG, TIG, Plasma & Spot welding equipment Quick release fittings standard Optional 3/8” BSP connection Kit provided with unit


PERSONAL PROTECTIVE EQUIPMENT 332


Leather Welders Jacket Texas Leather Welders Jacket Starparts leather protective clothing offers the welder stylish workwear which gives maximum comfort, fit and durability for daily work demand The leather range includes Jackets • Trousers • Sleeves • Hoods • Aprons Key Features • • • • • •

High quality leather 1.3mm thick split cow hide Stand up collar Adjustable wrists Inside pocket Button fastening Kevlar® stitched

Order Code GJMED GJLGE GJXLGE

Medium Large X-Large

40” – 41” 42” – 44” 46” – 48”

100cm – 104cm 108cm – 112cm 116cm – 120cm

Also Available

Texas Leather Sleeves

Texas Leather Head Protection

Texas Leather Apron

Premium Gold Gauntlet 16”

333


Leather Welders Jacket & Trousers Dakota Leather Welders Jacket Key Features • • • •

High quality leather 1.3mm thick split cow hide Stand up collar Outside pocket Velcro & button fastening

Order Code CJMED CJLGE CJXLGE

Medium Large X-Large

40” – 41” 42” – 44” 46” – 48”

100cm – 104cm 108cm – 112cm 116cm – 120cm

Dakota Leather Welders Trousers Key Features • High quality leather 1.3mm thick split cow hide • Velcro & button fastening

Order Code CLTMED CLTLGE CLTXLGE

Medium Large X-Large

40” – 41” 42” – 44” 46” – 48”

100cm – 104cm 108cm – 112cm 116cm – 120cm

The sizing of these trousers allows for them to be worn over existing garment. Also Available

Dakota Leather Sleeves

334

Dakota Leather Apron


Leather Aprons Texas Leather Welders Apron Gold c/w Buckles, Straps & Ties Key Features • • • •

High quality leather 1.3mm thick split cow hide Kevlar® stitched Leather strap with plastic buckle Strong cotton webbing

Order Code: GLA

Dakota Leather Welders Apron Chrome c/w Buckles Straps & Ties Key Features • High quality leather 1.3mm thick split cow hide • Leather strap with plastic buckle

Order Code: CLA

335


Head Protection Hoods Texas Leather Head Protection Hood Image also shows Texas Leather Welders Jacket, V1 Plus Helmet & Leather Welders Gauntlets

Key Features • High Quality cow split leather • Kevlar® stitched • Front velcro fastening

Order Code: GLHP

Flame Retardant Hood Key Features • • • •

100% cotton fabric with flame retardant treatment Velcro front fastening Long cape Kevlar® stitched

Order Code: CFRH

336


Leather Welders Sleeves & Gauntlets Texas Leather Premium Welders Sleeves

Dakota Leather Welders Sleeves

Key Features

Key Features

• • • •

• Cow split leather • Elasticated cuff • Length 18”/45cm

High quality cow split leather Elasticated cuff Kevlar® stitched Length 18”/45cm

Order Code: GLS18

Order Code: CLS18

Leather Premium Gold Welders Gauntlets

Leather Red Welders Gauntlets

Key Features

Key Features

• • • • •

• Cow split leather • One piece back • Fully lined and fully welted

Premium cow split leather Double Kevlar® stitched Reinforced palm & thumb Fully lined and fully welted Extra length cuff (16”)

Order Code: PGW16

Order Code: RWG

Leather Premium Red Welders Gauntlets Key Features • • • •

Premium cow split leather Double Kevlar® stitched Reinforced palm & thumb Fully lined and fully welted

Order Code: PRWG

337


Leather Rigger Gloves

EN 388: 2003

EN 12477: 2001

Protection against Mechanical Damage

Welding Gloves Thermal Resistance

• Abrasion resistance • Blade cut resistance • Tear resistance • Puncture resistance

• Burning behaviour • Contact heat • Convective heat • Small splashes of molten metal

EN 420: 2003

EN 340

European Standard

European Standard • Standard defining the general requirements of protective gloves

• Standard defining the general requirements of protective gloves since 2003

Black Premium Leather Rigger Gloves

Leather Power Riggers Gloves

Key Features

Key Features

• • • • • •

• • • •

Premium cow split leather Hard wearing double layer palm & thumb Reinforced cuff incorporating vein patch High visibility strip on knuckle protection Cotton back Inside lining for extra comfort

Order Code: BPRG

Cow split leather Rubberised cuff Elasticated back Fully lined for extra comfort

Order Code: PRG

338


Leather Rigger / Drivers / TIG Welders Gloves

Canadian Double Palm Leather Rigger Gloves

Nappa Soft Quality Leather Drivers Gloves

Key Features

• • •

• • •

Cow split leather Hard wearing double layer palm, thumb & forefinger Cotton back

Key Features Inside lining for added comfort Winged thumb offering flexibility & extra movement Elasticated back

Order Code: DPRG

Order Code: DGL

Classic TIG Gloves

Finger Tip Sensitivity TIG Gloves

Key Features

Key Features

• • •

• • •

Goat skin with 15cm cow split extra long leather cuff Reinforced thumb Suitable for all TIG applications

Order Code: TG

Goat skin with 15cm cow split extra long leather cuff Reinforced thumb Reinforced wrist patch

Order Code: FSTG

339


Airfed Grinding System

Storage Bag included with each system

Navitek® Grinding Visor

Airkos® Blower Unit

Key Features

Key Features

• • • • •

• • • • • • • • • •

Lightweight shell and longitudinal adjustment headgear Large viewing area Conforms to EN175B & EN166B Weight: 328g 1 Year Warranty

Accessories Order Code

Description

AX3415 Clear Lens for Navitek Grinding Visor AX1140 Sweatband CR7001 Airkos Belt CR7010 Airkos Hose CR7012 Airkos Hose Cover CR7020 Airkos Standard Battery CR7021 Airkos H/D Battery CR7023 Airkos Charger CR7025 Headgear CR7032 Face Seal CR7050 Airkos Filter CR7060 Airkos Pre Filter

Pack Qty 1 1 1 1 1 1 1 1 1 1 1 1

2 Airflow speeds 180 & 220 litres per minute Audible and visual clogged filter alarm Audible and visual low battery alarm Rechargeable 4 cell Lithium-ion battery with 10 hrs running time supplied as standard Optional 6 cell heavy duty Lithium-ion battery available with 14 hrs running time Airkos® supplied with main filter & pre filter Filtration: PRSLTH2 Conforms to EN12941 Weight: 1.18 Kg 1 Year Warranty (6 months on Lithium-ion battery)

System Order Code: CR7700

340


Airfed Welding System

Storage Bag included with each system

Kapio® Matt Black S2 Auto Darkening Helmet

Airkos® Blower Unit

Key Features • • • • • • • •

Key Features

Dark Shade: DIN 9-13 • Clear Shade: DIN 4 • Switching Speed: 0.3ms • Arc Sensors: 2 • Viewing Area: 90 x 35mm • Optical Classes: 1/1/1/2 • Technology: Twisted Nematic Conforms to EN166B, 175B, 379

Power: Solar Controls: Stepless Sensitivity & Delay: Yes Grinding: No Total Weight: 460g Warranty: 2 Years

Accessories Order Code

Description

Pack Qty

AX4000 110 x 97 x 1.5mm Cover Lens AX2240 Inner Lens 94 x 40 x 1mm AX1140 Sweatband CR7001 Airkos Belt CR7010 Airkos Hose CR7012 Airkos Hose Cover CR7020 Airkos Standard Battery CR7021 Airkos H/D Battery CR7023 Airkos Charger

10 10 1 1 1 1 1 1 1

• • • • • • • •

2 Airflow speeds 180 & 220 litres per minute Audible and visual clogged filter alarm Audible and visual low battery alarm Rechargeable 4 cell Lithium-ion battery with 10 hrs running time supplied as standard Optional 6 cell heavy duty Lithium-ion battery available with 14 hrs running time Airkos® supplied with main filter & pre filter Filtration: PRSLTH2 Conforms to EN12941

Order Code

Description

CR7025 Headgear CR7032 Face Seal CR7050 Airkos Filter CR7060 Airkos Pre Filter

System Order Code: CR05S2

341

Pack Qty 1 1 1 1


Airfed Welding & Grinding System

Storage Bag included with each system

Kapio® Red Side Vision S4 Auto Darkening Helmet

Airkos® Blower Unit

Key Features

Key Features

• Dark Shade: DIN 9-13 • • Clear Shade: DIN 4 • • Switching Speed: 0.2ms • • Arc Sensors: 4 • • Viewing Area: 93 x 43mm • • 160˚ Side Vision • • Optical Classes: 1/1/1/2 • Technology: Twisted Nematic • Conforms to EN166B, 175B, 379

Power: Solar Controls: Stepless Sensitivity & Delay: Yes Grinding: Yes - EN175B Total Weight: 458g Warranty: 2 Years

Accessories Order Code

Description

Pack Qty

AX4000 110 x 97 x 1.5mm Cover Lens AX2250 Inner Lens 98 x 47 x 1mm AX1140 Sweatband CR7001 Airkos Belt CR7010 Airkos Hose CR7012 Airkos Hose Cover CR7020 Airkos Standard Battery CR7021 Airkos H/D Battery CR7023 Airkos Charger

10 10 1 1 1 1 1 1 1

• • • • • • • • • •

2 Airflow speeds 180 & 220 litres per minute Audible and visual clogged filter alarm Audible and visual low battery alarm Rechargeable 4 cell Lithium-ion battery with 10 hrs running time supplied as standard Optional 6 cell heavy duty Lithium-ion battery available with 14 hrs running time Airkos® supplied with main filter & pre filter Filtration: PRSLTH2 Conforms to EN12941 Weight: 1.18 Kg 1 Year Warranty (6 months on Lithium-ion battery)

Order Code

Description

CR7025 Headgear CR7032 Face Seal CR7050 Airkos Filter CR7060 Airkos Pre Filter System Order Code: CR28S4

342

Pack Qty 1 1 1 1


Airfed Welding & Grinding System

Storage Bag included with each system

Navitek® Red Side Vision S4 Auto Darkening Helmet

Airkos® Blower Unit

Key Features

Key Features

• Dark Shade: DIN 9-13 • • Clear Shade: DIN 4 • • Switching Speed: 0.2ms • • Arc Sensors: 4 • • Viewing Area: 93 x 43mm • • 160˚ Side Vision • • Optical Classes: 1/1/1/2 • Technology: Twisted Nematic • Conforms to EN166B, 175B, 379

Power: Solar Controls: Stepless Sensitivity & Delay: Yes Grinding: Yes - EN175B Total Weight: 581g Warranty: 2 Years

• • • • • • • • • •

Accessories Order Code

Description

AX4000 110 x 97 x 1.5mm Cover Lens AX2250 Inner Lens 98 x 47 x 1mm AX3415 Clear Lens for Navitek Grinding Visor AX1140 Sweatband CR7001 Airkos Belt CR7010 Airkos Hose CR7012 Airkos Hose Cover CR7020 Airkos Standard Battery CR7021 Airkos H/D Battery

Pack Qty 10 10 1 1 1 1 1 1 1

2 Airflow speeds 180 & 220 litres per minute Audible and visual clogged filter alarm Audible and visual low battery alarm Rechargeable 4 cell Lithium-ion battery with 10 hrs running time supplied as standard Optional 6 cell heavy duty Lithium-ion battery available with 14 hrs running time Airkos® supplied with main filter & pre filter Filtration: PRSLTH2 Conforms to EN12941 Weight: 1.18 Kg 1 Year Warranty (6 months on Lithium-ion battery)

Order Code

Description

CR7023 Airkos Charger CR7025 Headgear CR7032 Face Seal CR7050 Airkos Filter CR7060 Airkos Pre Filter System Order Code: CR58S4

343

Pack Qty 1 1 1 1 1


Airfed Welding & Grinding System Navitek® Black Edition Flip Visor Helmet

Kapio® Black Edition S2 Auto Darkening Helmet

• • • • •

• • • • • •

Key Features

Full clear visor - Clear polycarbonate DIN 5 flip visor Suitable for grinding, cutting and plasma cutting PRSL filtration 180 l/m airflow auto regulation Sound alarm filter/low battery

System Order Code: CRBK7705

Key Features

Dark Shade: DIN 9-13 Sensitivity and delay adjustment Two independent arc sensors Suitable for MIG, TIG and MMA PRSL filtration Sound alarm filter/low battery

System Order Code: CRBK05S2

Navitek® Black Edition Flip Visor Helmet Key Features • • • • • •

Full clear visor - Clear polycarbonate Certified EN166B - EN175B Suitable for grinding PRSL filtration 180 l/m airflow auto regulation Sound alarm filter/low battery Comes with Airkos blower unit

Airkos Blower Unit included with each system

Storage Bag included with each system

Airkos® Blower Unit Key Features

System Order Code: CRBK7700

• • • • • • •

Certified EN 12941 Provide purified air inside the helmet Filtration of solid and liquid particles Audible and visual alarm for low battery and clogged filter Airflow speed 180 litres per minute Rechargeable Lithium-Ion battery with 4 hrs running time 12 month warranty (6 months on Lithium-Ion battery)

344


Passive Welding Helmets Passive Welding Helmet Flip Front Key Features • • • • • •

4 1/4" x 2'' passive flip front helmet Filter size 108 x 51 x 3mm (4 1/4" x 2'') Helmet supplied ready to weld with shade 11 Lens Viewing area 98 x 41mm Weight 445g Helmet shell and flip combined approved to EN175 F

System Order Code: WH01-1012

Fixed Shade 11 ADF 4 1/4” X 2” Transforms the passive WH01-1012 helmet into a fixed shade 11 auto darkening helmet. Simply remove the mineral glass from the flip front and insert the SF11 ADF

Order Code: SF11

Accessories Order Code

Description

Pack Qty

TK03 Headgear Complete SB Sweatband

Passive Welding Helmet Large Viewing Area Key Features • • • •

5 1/4'' x 4 1/2'' passive helmet with large viewing area Filter size 133 x 114 x 3mm (5 1/4'' x 4 1/2'') Helmet supplied ready to weld with shade 11 lens Approved to EN175B

Order Code: WH03P

345

1 2


Auto Darkening Welding Helmets Auto Darkening Black Welding Helmet Shade 9-13 Variable Key Features • • • • • • • •

Lightweight nylon shell Variable shade ADF 4-9/13 with external control Internal sensitivity - variable and delay - variable 0.1 to 0.8S 95 x 39mm viewing area 2 arc sensors Switching time: 0.3ms Operating temperature range: -5 to +55˚C Conforms to EN175 B & EN379 with 1/1/1/2 classification

Order Code: WH04B

Accessories Order Code

Description

CR08 110 x 90mm Cover Lens 1B BL04 97 x 45mm Backing Lens TK03 Headgear Complete SB Sweatband

Pack Qty 10 10 1 2

Auto Darkening Flame Welding Helmet Shade 9-13 Variable Large Viewing Area Key Features • • • • • • • • • • •

Lightweight nylon shell with high gloss finish paint and flame decals Premium longitudinal adjust ratchet headgear Variable shade ADF 4-9/13 with external control Internal sensitivity - variable and delay variable 0.1 to 0.8S Grind mode 100 x 50mm large viewing area 2 arc sensors Switching time: 0.1ms Operating temperature range: -5 to +55 ºC 2 x CR2032 replaceable batteries and a low battery LED Conforms to EN175 B & EN379 with 1/1/1/2 classification

Order Code: WH04FL

Accessories Order Code

Description

CR08 110 x 90mm Cover Lens 1B BL07 105.4 x 53mm Backing Lens TK04 Headgear Complete SB Sweatband

346

Pack Qty 10 10 1 2


Auto Darkening Welding Helmets Hawki-Vision

Filter Dimensions 110 x 90 x 8.5mm Viewing Area 96 x 42mm Light State DIN 4 UV/IR Protection up to DIN 15 Switching Time 0.1ms Variable Shade Adjustment DIN 9-13 Time from Dark to Light 0.1-0.9 Sec Adjustable Sensitivity: Adjustable Helmet Shell and Cover Lens 1B Impact rated for Grinding Power Supply: Solar Cells with 2 Lithium Batteries 2 Year Warranty On Cartridge

Accessories Order Code

Description

CR08 BL06 V1 PLUS-HG HAWKI-SCK

110 x 90mm Cover Lens 1B Impact Rated 103.5 x 47mm Backing Lens Headgear Complete Shade Control Knob

Pack Qty 10 10 1 1

Order Code: HAWKI-VISION

Solid Blue Order Code: BETA-B

Solid Red

Solid Silver

Order Code: BETA-R

Sensor 2 Optical Sensors Dimensions 110 x 90 x 10mm Viewing Area 98mm x 46mm Reaction Time 1/20,000S Power 3V x 2 Battery (CR 2032) Plus Solar Cell Normal Shade Din # 3.5 Dark Shade Din # 9 ~ 13, Variable Operating Temperature 140ºF (-10˚ ~ 60˚C) Sensitivity Low ~ High Delayed Min ~ Max Auto On/Off

Order Code: BETA-S Low Battery Signal Weight Warranty

Light On 602 g 18 months

Accessories Order Code Description BE 002 Front Shield BE 004 107 x 51mm Backing Lens BHG Headgear Complete BE 005 Lens Holders (Pair) BE 003 Battery

347

Pack Qty 1 10 1 1 1


Welding Curtains, Frames & Rings Detroit Welding Curtains Key Features • • • •

15 oz canvas Low visibility green canvas With eyelets 3 sizes available

Detroit Welding Curtain Rings

Order Code CC6X4 CC6X6 CC8X6

6 x 4ft 6 x 6ft 8 x 6ft

Canvas Curtain Canvas Curtain Canvas Curtain

Small Medium Large

20 Eyelets 24 Eyelets 28 Eyelets

Order Code: CR

Detroit Welding Curtain Frames Order Code CF6X4 CF6X6 CF8X6

348

6 x 4ft 6 x 6ft 8 x 6ft

Curtain Frame Curtain Frame Curtain Frame


Welding Blankets Fibreglass Welding Blanket • 0.75mm Thickness • Perfect for any garage or workshop • Can be used as a thermal wrap for exhausts or other hot areas

Order Code

Description

WB0551 WB0552 WB0553 WB0554 WB0557

Fibreglass (550˚C) 1x1m Fibreglass (550˚C) 1x2m Fibreglass (550˚C) 2x2m Fibreglass (550˚C) 2x3m Fibreglass (550˚C) 1x25m Roll

Pack Qty 1 1 1 1 1

Fibreglass Welding Blanket • PU Coated • 0.7mm Thickness

• Perfect for any garage or workshop • PU coated to resist grease and liquids

Order Code Description WB0551PU WB0552PU WB0553PU WB0554PU WB0557PU

Fibreglass Welding Blanket, Black

Silica Welding Blanket

• Heavier fabric weight 1020g/m2 • Vermiculate coated for higher temperature and better abrasion resistance

• • •

• Vermiculate Weight 1020g/m²

Order Code Description WB0851 WB0852 WB0853 WB0854 WB0857

Fibreglass Black Vermiculate (750˚C) 1x1m Fibreglass Black Vermiculate (750˚C) 1x2m Fibreglass Black Vermiculate (750˚C) 2x2m Fibreglass Black Vermiculate (750˚C) 2x3m Fibreglass Black Vermiculate (750˚C) 1x25m Roll

Pack Qty 1 1 1 1 1

Pack Qty

Fibreglass PU Coated (550˚C) 1x1m Fibreglass PU Coated (550˚C) 1x2m Fibreglass PU Coated (550˚C) 2x2m Fibreglass PU Coated (550˚C) 2x3m Fibreglass PU Coated (550˚C) 1x25m Roll

1 1 1 1 1

• 0.6mm Thickness

High silica blankets are very soft and flexible making drapeability easy and ideal for automotive repair applications The material is far less likely to mark interior and exterior surfaces Superb to hold/insulate hot components or isolate hot areas up to 900˚C to allow them to cool

Order Code Description WB1301 WB1302 WB1303 WB1304 WB1307

Silica (1100˚C) 1x1m Silica (1100˚C) 1x2m Silica (1100˚C) 2x2m Silica (1100˚C) 2x3m Silica (1100˚C) 1x25m Roll

349

Pack Qty 1 1 1 1 1


Protective Eyewear & Face Protection Safety Spectacles

Clear Grinding Visor

Key Features

Key Features

• • • • • • • • •

• • • •

99.99% UV protection Optically correct High velocity impact & high mass resistant Meets ANSI Z87.1 & CE EN166 standards Optical class 1 Anti scratch Ratchet adjustable temples Soft nose piece for snug fit One piece 9 base lens-fully wraparound

SA0116N-CL

SA0116N-S5

Clear

Shade 5

High velocity impact & high mass resistant Meets ANSI Z87.1 & CE EN166B standards 99.99% UV protection Optically correct

Order Code: BG8785M-CL

Accessories Order Code

Description

Pack Qty

BG8785M PC85M I-1IR5

Brow Guard Clear Visor Shade 5 Visor

1 1 1

Shade 5 Visor SA0116N-SM

SA0116N-AM

Smoke Mirror

Amber

Key Features • • • • • • •

The most common spectacle sold in the UK 99.99% UV protection Optically correct High velocity impact & high mass resistant Meets ANSI Z87.1 & CE EN166 standards Optical class 1 Anti scratch

S0101 Clear

Key Features • • • •

High velocity impact & high mass resistant Meets ANSI Z87.1 & CE EN166B standards 99.99% UV protection Optically correct

Order Code: BG8785M-S5

350


Starparts is a division of Wilkinson Star Limited. Wilkinson Star Limited is a manufacturer/wholesaler of quality welding products. Starparts/Wilkinson Star Limited is in no way affiliated with the manufacturers mentioned in this directory/price list. The parts indicated herein are not of original equipment manufacturers origin. All trademarks listed herein are registered trademarks and are the property of the following manufacturers: AUTOGEN RITTER®, BERNARD®, BINZEL®, BOC®, CEA®, CEBORA®, DINSE®, ESAB®, FRONIUS®, HYPERTHERM®, INTERLAS®, KEMPPI®, LINCOLN®, L-TEC®, MESSER GREISHEM®, MIGATRONIC®, MILLER®, MUREX®, OPTIMUM®, OTC®, SAF®, TELWIN®, THERMAL DYNAMICS®, THERMADYNE®, TRAFIMET®, TREGAKISS®, TWECO®, VICTOR®, VICTORY®, WELDCRAFT®, WTC® References to the original equipment manufacturers part numbers are for your convenience only.

MULTI PROCESS WELDING & CUTTING INVERTERS

TORCHES & CONSUMABLES

SPOT WELDING EQUIPMENT COLUMN • CABLE SUSPENDED • BALANCERS

ENGINE DRIVEN WELDERS GENERATING SETS LIGHTING TOWERS

GAS EQUIPMENT

AIR COMPRESSORS SPRAY GUNS & ACCESSORIES

HAND TOOLS

AIR POWER TOOLS

PIPE CUTTING SYSTEMS & ACCESSORIES

WILKINSON WELDING ACADEMY WELDER TRAINING www.wilkinson-welding-academy.com

351


CONTENTS

Page

GTech

352-362

Gas Regulators

354

NM Cutting Torches

355

Flowmeters, Flashback Arrestors

355

Cutting & Welding Torches

356

Cased Cutting & Welding Sets

357

Cutting Nozzles

358

Double Outlet Connectors, Hose Connections & Fittings

359

Cutting & Welding Hose

360-361

Cylinder Trolleys & Accessories

362

352


353


Gas Regulators Key Features • • • • •

SSOXY2G

50mm gauges conforming to ISO 5171 Forged brass body & bonnet Colour coded knobs for ease of use & clear identification of gas type 300 bar capacity Conform to ISO 2503

SSOXYP

SSARG1GPS

Single Stage Plugged

Single Stage 1 Gauge

Single Stage 2 Gauge

Oxygen: 300 Bar Max Outlet Pressure: 10 Bar Order Code: SSOXYP

Argon: 300 Bar Max Outlet Pressure: 35 lpm flow Order Code: SSARG1G

Oxygen: 300 Bar Max Outlet Pressure: 10 Bar Order Code: SSOXY2G

Propane: 25 Bar Max Outlet Pressure: 4 Bar

Argon Pre-set 4 Bar

Argon: 300 Bar Max Outlet Pressure: 35 lpm flow

Order Code: SSPROPP

Order Code: SSARG1GPS

Order Code: SSARG2G

Acetylene: 25 Bar Max Outlet Pressure: 1.5 Bar Order Code: SSACETP

Acetylene: 25 Bar Max Outlet Pressure: 1.5 Bar Order Code: SSACE2G Carbon Dioxide: 300 Bar Max Outlet Pressure: 4 Bar Order Code: SSCO22G

Two Stage 2 Gauge Key Features • • • • • •

These 2 stage regulators are designed for use where constant pressure and flows are critical 50mm gauges conforming to ISO 5171 Colour coded knobs for ease of use & clear identification of gas type Forged brass body & bonnet 300 bar capacity Conform to ISO 2503

Oxygen: 300 Bar Max Outlet Pressure: 10 Bar

Acetylene: 25 Bar Max Outlet Pressure: 1.5 Bar

Argon: 300 Bar Max Outlet Pressure: 10 Bar

Order Code: TSOXY2G

Order Code: TSACET2G

Order Code: TSARG2G

354


NM Cutting Torches, Flowmeters & Flashback Arrestors Designed to offer the safest method of reliability and operation Key Features • • • •

Cut up to 12” (300mm) Rugged construction Different length options & head angles available Conform to ISO 5172

G-Tech everyday blowpipe with: 90° head, 18” length.

Resettable Resettable Oxygen Order Code: FBAOXRES Resettable Fuel Order Code: FBAFGRES

Key Features • Conform to EN 730-1, ISO 5175 • Stops flashback through flame arrestor (FA) • Avoids dangerous gas mixtures by a gas non return valve (NV) • A temperature sensitive cut off valve stops the gas flow when a pre-determined temperature is exceeded (TV) • Interrupts the further gas flow on pressure shocks by a resettable pressure sensitive cut-off valve (PV) • Every safety device is 100% tested • A dust filter protects the gas non return valve against contamination

Order Code: NM18/90P G-Tech premium blowpipe with: 90° head, 18” length.

Order Code: NM18/90M The G-Tech 27/90 cutting torch is an extended reach blowpipe with: 90° head, 27” length.

In Line

Order Code: NM27/90

In Line Fuel Order Code: FBAFGIL

In Line Oxygen Order Code: FBAOXIL

The G-Tech 36/90 cutting torch is an extended reach blowpipe with: 90° head, 36” length.

Key Features • Conform to EN 730-1, ISO 5175 • Avoids dangerous gas mixtures by a gas non return valve (NV) • Stops flashback through flame arrestor (FA) • A temperature sensitive cut off valve stops the gas flow when a pre-determined temperature is exceeded (TV) • Every safety device is 100% tested • A dust filter protects the gas non return valve against contamination

Order Code: NM36/90 The G-Tech 27/75 cutting torch is an extended reach blowpipe with: 75° head, 27” length. Order Code: NM27/75

Flowmeters

The G-Tech 36/75 cutting torch is an extended reach blowpipe with: 75° head, 36” length.

0-14 LPM Order Code: FLOW14

Order Code: NM36/75 NM Heating Nozzle Adaptor

NM Head Nut

Order Code: NMHA

Order Code: NMHN

0-25 LPM Order Code: FLOW25

355


Cutting and Welding Torches Type 5

Lightweight

Designed to cope with the demands of modern fabrication/welding environments. The easy adaptation of the handle makes these torches suitable for welding, cutting and heating operations.

The G-Tech Lightweight Range is designed for Automotive & Light Sheet Metal Work

Key Features

Key Features

• • •

• • •

Welds mild steel to 25mm (1”), 3/8” BSP fitting Cut to 150mm (6”) with acetylene and 76mm (3”) with propane Conform to ISO 5172

Type 5 Shank

Welds mild steel to 8mm (5/16”), cuts to 25mm (1”) 1/4” BSP fitting Conform to ISO 5172

Lightweight Shank

Order Code: T5SH

Order Code: LWSH

Type 5 Cutting Attachment

Lightweight Cutting Attachment

Order Code: T5CA

Order Code: LWCA

Type 5 Welding Mixer

Lightweight Welding Mixer

Order Code: T5WM

Order Code: LWWM

Type 5 Propane Heating Mixer

Order Code: T5PHM AHT Bent Neck 10.5” Acetylene Heating

Order Code: AHT266 Stainless Steel Bent Neck 12” Propane Heating Order Code: SSBN12

All Products supplied In full colour packaging

Stainless Steel Bent Neck 28” Propane Heating Order Code: SSBN28

356


Cased Cutting & Welding Sets Oxy/Acetylene 18/90 Cutting Set

Oxy/Propane 18/90 Cutting Set

Set Includes:

Set Includes:

SSOXYP SSACETP NM18/90M FBAOXIL FBAFGIL OX38-10M38CV AC38-10M38CV ANM132 ANM364 8921 8941

Single Stage Oxygen Plugged Regulator 300 Bar Single Stage Acetylene Plugged Regulator 25 Bar NM 18/90 Cutting Torch In Line Flashback Arrestor - Oxygen In Line Flashback Arrestor - Fuel 10mm Blue Hose 10m fitted with 3/8” Check Valve 10mm Red Hose 10m fitted with 3/8” Check Valve ANM Cutting Nozzle 1/32” ANM Cutting Nozzle 3/64” Single Flint Lighter Combination Spanner

SSBOX

Stainless Steel Tool Case

SSOXYP SSPROPP NM18/90M FBAOXIL FBAFGIL OX38-10M38CV PR38-10M38CV PNM132 PNM364 8921 8941 SSBOX

Single Stage Oxygen Plugged Regulator 300 Bar Single Stage Propane Plugged Regulator 25 Bar NM 18/90 Cutting Torch In Line Flashback Arrestor - Oxygen In Line Flashback Arrestor - Fuel 10mm Blue Hose 10m fitted with 3/8” Check Valve 10mm Orange Hose 10m fitted with 3/8” Check Valve PNM Cutting Nozzle 1/32” PNM Cutting Nozzle 3/64” Single Flint Lighter Combination Spanner Stainless Steel Tool Case

Order Code: OACS189010

Order Code: OPCS189010

Type 5 Welding & Cutting Set

Lightweight Welding & Cutting Set

Set Includes:

Set Includes:

SSOXY2G SSACET2G FBAOXIL FBAFGIL OX516-5M38CV AC516-5M38CV T5SH T5CA T5WM T5SW5 T5SW7 ANM132 ANM364 8951 8921 8941 SSBOX

Single Stage 2 Gauge Oxygen Regulator 300 Bar Single Stage 2 Gauge Acetylene Regulator 25 Bar In Line Flashback Arrestor - Oxygen In Line Flashback Arrestor - Fuel 8mm Blue Hose 5m fitted with 3/8” Check Valve 8mm Red Hose 5m fitted with 3/8” Check Valve Type 5 Shank Type 5 Cutting Attachment Type 5 Welding Mixer Swaged Welding Nozzle No.5 Swaged Welding Nozzle No.7 ANM Cutting Nozzle 1/32” ANM Cutting Nozzle 3/64” Metal Box Tip Cleaner Single Flint Lighter Combination Spanner Stainless Steel Tool Case

SSOXY2G SSACET2G FBAOXIL FBAFGIL OX14-5M14CV AC14-5M14CV LWSH LWCA LWWM LWSW3 LWSW5 AFNM132 AFNM364 8951 8921

Single Stage 2 Gauge Oxygen Regulator 300 Bar Single Stage 2 Gauge Acetylene Regulator 25 Bar In Line Flashback Arrestor - Oxygen In Line Flashback Arrestor - Fuel 6mm Blue Hose 5m fitted with 1/4” Check Valve 6mm Red Hose 5m fitted with 1/4”C heck Valve Lightweight Shank Lightweight Cutting Attachment Lightweight Mixer Lightweight Welding Nozzle No.3 Lightweight Welding Nozzle No.5 AFNM Nozzle 1/32” AFNM Nozzle 3/64” Metal Box Tip Cleaner Single Flint Lighter

8941 SSBOX

Combination Spanner Stainless Steel Tool Case

Order Code: T5WCS5

Order Code: LWWCS5

357


Cutting Nozzles Acetylene Cutting Nozzles

Propane Cutting Nozzles

ANM Cutting Nozzles (Standard length)

PNM Cutting Nozzles (Standard Length)

Lightweight / Type 5 Swaged Welding Nozzles

Order Code

Plate Thickness

Lightweight Welding Nozzles For use with Lightweight Shank & Mixer

PNM132 PNM364 PNM116 PNM564 PNM332 PNM18

3mm - 6mm 5mm - 12mm 10mm - 75mm 70mm - 100mm 90mm - 150mm 190mm - 300mm

Order Code

Plate Thickness

ANM132 ANM364 ANM116 ANM564 ANM332 ANM18

3mm - 6mm 5mm - 12mm 10mm - 75mm 70mm - 100mm 90mm - 150mm 190mm - 300mm

1/32” 3/64” 1/16” 5/64” 3/32” 1/8”

ANME Cutting Nozzles (Long length)

Order Code

Plate Thickness

ANME132 ANME364 ANME116 ANME564 ANME332 ANME1/8

3mm - 6mm 5mm - 12mm 10mm - 75mm 70mm - 100mm 90mm - 150mm 190mm - 300mm

1/32” 3/64” 1/16” 5/64” 3/32” 1/8”

1/32” 3/64” 1/16” 5/64” 3/32” 1/8”

PNME Cutting Nozzles (Long Length)

Order Code

Plate Thickness

PNME132 PNME364 PNME116 PNME564 PNME332 PNME18

3mm - 6mm 5mm - 12mm 10mm - 75mm 70mm - 100mm 90mm - 150mm 190mm - 300mm

1/32” 3/64” 1/16” 5/64” 3/32” 1/8”

VVC Cutting Nozzles Chrome Plated

AGNM Gouging Nozzles Order Code Order Code

Plate Thickness

AGNM13 AGNM19 AGNM25

3mm - 8mm 6mm - 10mm 10mm - 13mm

13 Nozzle 19 Nozzle 25 Nozzle

AFNM Cutting Nozzles

Order Code

Plate Thickness

AFNM132 AFNM364 AFNM116

3mm - 6mm 5mm - 12mm 10mm - 75mm

1/32” 3/64” 1/16”

Plate Thickness

VVC50 5/0 1.5mm VVC40 4/0 6.0mm VVC30 3/0 9.0mm VVC00 00 12.0mm VVC0 0 18.0mm VVC012 0 1/2 32.0mm VVC1 1 64.0mm VVC112 1 1/2 75.0mm VVC2 2 127mm VVC212 2 1/2 150mm VVC3 3 178mm VVC4 4 203mm VVC5 5 225mm VVC512 5 1/2 254mm

Order Code

Plate Thickness

LWSW1 No.1 0.9mm LWSW2 No.2 1.2mm LWSW3 No.3 2.0mm LWSW5 No.5 2.6mm LWSW7 No.7 3.2mm LWSW10 No.10 4.0mm LWSW13 No.13 5.0mm

Type 5 Swaged Welding Nozzles

Order Code

Plate Thickness

T5SW1 No.1 0.9mm T5SW2 No.2 1.2mm T5SW3 No.3 2.0mm T5SW5 No.5 2.6mm T5SW7 No.7 3.2mm T5SW10 No.10 4.0mm T5SW13 No.13 5.0mm T5SW18 No.18 6.5mm T5SW25 No.25 8.2mm

Propane Super Heating Nozzles

Order Code

BTU Output

H1 H2 H3 H4 H5

72,000-163,000 102,000-188,000 183,000-361,000 236,000-406,000 250,000-618,000

No. 1 No. 2 No. 3 No. 4 No. 5

ASNM Cutting Nozzle (Sheet Metal)

Acetylene Heating Nozzles

Order Code

Plate Thickness

Order Code

BTU Output

ASNM Sheet Metal Nozzle

0.8mm - 3.0mm

AHT25 AHT50 AHT100

52,000 91,000 139,000

358

No. 25 No. 50 No. 100


Double Outlet Connectors, Hose Connections & Fittings Double Outlet Connectors

Hose Nuts

• Designed to split a single gas supply to 2 outlets • valve controlled

Order Code

Description

DOVRH DOVLH

Double Outlet RH Y Piece with Valves Double Outlet LH Y Piece with Valves

Cylinder Adaptors

Order Code

Description

RHCA90 LHCA90

RH Cylinder Adaptor 90° LH Cylinder Adaptor 90°

Order Code

Description

030015 030015-LH 0315011 0315011-LH

1/4” RH Hose Nut 1/4’’ LH Hose Nut 3/8” RH Hose Nut 3/8” LH Hose Nut

Hose Tails

Order Code

Description

030015-NI 0315014 0315015 0315008 0315009

1/4” 3/8” 3/8” 3/8” 3/8”

Nut-1/4” Tail Nut-3/16” Tail Nut-1/4” Tail Nut-5/16” Tail Nut-3/8” Tail

Hose Couplers

Hose Splicers

Order Code

Description

HSP14 HSP516 HSP38

6mm (1/4”) Hose Splicer 8mm (5/16”) Hose Splicer 10mm (3/8”) Hose Splicer

Hose Check Valves

Order Code

Description

DSCV1414RH DSCV1414LH DSCV3814RH DSCV3814LH DSCV38516RH DSCV38516LH DSCV3838RH DSCV3838LH

1/4” - 1/4” RH DSC Valve 1/4” - 1/4” LH DSC Valve 3/8” - 1/4” RH DSC Valve 3/8” - 1/4” LH DSC Valve 3/8” - 5/16” RH DSC Valve 3/8” - 5/16” LH DSC Valve 3/8” - 3/8” RH DSC Valve 3/8” - 3/8” LH DSC Valve

Order Code

Description

HC14RHE HC14LHE HC1438RH HC1438LH HC38RHE HC38LHE

1/4” RH Male Equal Coupler 1/4” LH Male Equal Coupler 1/4” - 3/8” Male RH Coupler 1/4” - 3/8” Male LH Coupler 3/8” Male RH Coupler 3/8” LH Male Coupler

Hose Clamps

Order Code

Description

9-11 11-13 13-15 15-18 17-20

Double Sided O Clip 8-11mm Double Sided O Clip 11-13mm Double Sided O Clip 13-15mm Double Sided O Clip 15-17mm Double Sided O Clip 17-20mm

359


Cutting & Welding Hose Cutting & Welding Hose • All rubber hose manufactured & tested in accordance with ISO 3821: 2010 • All fitted hoses manufactured in accordance with & tested to EN1256 : 2006

Single Oxygen Fitted Hose (Blue) Order Code

Description

OX14-5M14CV OX14-10M14CV OX14-20M14CV OX14-5M38CV OX14-10M38CV OX14-20M38CV OX516-5M38CV OX516-10M38CV OX516-20M38CV OX38-5M38CV OX38-10M38CV OX38-20M38CV OX38-30M38CV

6mm 6mm 6mm 6mm 6mm 6mm 8mm 8mm 8mm 10mm 10mm 10mm 10mm

5m fitted with 1/4” Check Valve 10m fitted with 1/4” Check Valve 20m fitted with 1/4” Check Valve 5m fitted with 3/8” Check Valve 10m fitted with 3/8” Check Valve 20m fitted with 3/8” Check Valve 5m fitted with 3/8” Check Valve 10m fitted with 3/8” Check Valve 20m fitted with 3/8” Check Valve 5m fitted with 3/8” Check Valve 10m fitted with 3/8” Check Valve 20m fitted with 3/8” Check Valve 30m fitted with 3/8” Check Valve

Single Acetylene Fitted Hose (Red) Order Code

Description

AC14-5M14CV AC14-10M14CV AC14-20M14CV AC14-5M38CV AC14-10M38CV AC14-20M38CV AC516-5M38CV AC516-10M38CV AC516-20M38CV AC38-5M38CV AC38-10M38CV AC38-20M38CV AC38-30M38CV

6mm 6mm 6mm 6mm 6mm 6mm 8mm 8mm 8mm 10mm 10mm 10mm 10mm

5m fitted with 1/4” Check Valve 10m fitted with 1/4” Check Valve 20m fitted with 1/4” Check Valve 5m fitted with 3/8” Check Valve 10m fitted with 3/8” Check Valve 20m fitted with 3/8” Check Valve 5m fitted with 3/8” Check Valve 10m fitted with 3/8” Check Valve 20m fitted with 3/8” Check Valve 5m fitted with 3/8” Check Valve 10m fitted with 3/8” Check Valve 20m fitted with 3/8” Check Valve 30m fitted with 3/8” Check Valve

Single Propane Fitted Hose (Orange)

Supplied In full colour packaging

Order Code

Description

PR14-5M14CV PR14-10M14CV PR14-20M14CV PR14-5M38CV PR14-10M38CV PR14-20M38CV PR516-5M38CV PR516-10M38CV PR516-20M38CV PR38-5M38CV PR38-10M38CV PR38-20M38CV PR38-30M38CV

6mm 6mm 6mm 6mm 6mm 6mm 8mm 8mm 8mm 10mm 10mm 10mm 10mm

360

5m fitted with 1/4” Check Valve 10m fitted with 1/4” Check Valve 20m fitted with 1/4” Check Valve 5m fitted with 3/8” Check Valve 10m fitted with 3/8” Check Valve 20m fitted with 3/8” Check Valve 5m fitted with 3/8” Check Valve 10m fitted with 3/8” Check Valve 20m fitted with 3/8” Check Valve 5m fitted with 3/8” Check Valve 10m fitted with 3/8” Check Valve 20m fitted with 3/8” Check Valve 30m fitted with 3/8” Check Valve


Cutting & Welding Hose

Oxygen Welding Hose Coils (No Fittings) Order Code

Description

OX14 OX516 OX38

Oxygen Welding Hose - Blue 6mm (1/4”) Oxygen Welding Hose - Blue 8mm (5/16”) Oxygen Welding Hose - Blue 10mm (3/8”)

50m Coil 50m Coil 50m Coil

Acetylene Welding Hose Coils (No Fittings) Order Code

Description

AC14 AC516 AC38

Acetylene Welding Hose - Red 6mm (1/4”) Acetylene Welding Hose - Red 8mm (5/16”) Acetylene Welding Hose - Red 10mm (3/8”)

50m Coil 50m Coil 50m Coil

Propane Welding Hose Coils (No Fittings) Order Code

Description

PR14 PR516 PR38

Propane Welding Hose - Orange 6mm (1/4”) Propane Welding Hose - Orange 8mm (5/16”) Propane Welding Hose - Orange 10mm (3/8”)

50m Coil 50m Coil 50m Coil

Oxygen/Acetylene Twin Welding Hose Coils (No Fittings) Order Code

Description

OXAC14 OXAC516 OXAC38

Oxygen/Acetylene Twin Welding Hose - Blue & Red 6mm (1/4”) Oxygen/Acetylene Twin Welding Hose - Blue & Red 8mm (5/16”) Oxygen/Acetylene Twin Welding Hose - Blue & Red 10mm (3/8”)

50m Coil 50m Coil 50m Coil

Oxygen/Propane Twin Welding Hose Coils (No Fittings) Order Code

Description

OXPR14 OXPR38

Oxygen/Propane Twin Welding Hose - Blue & Orange 6mm (1/4”) Oxygen/Propane Twin Welding Hose - Blue & Orange 10mm (3/8”)

50m Coil 50m Coil

Clear Reinforced PVC Hose Coils (No Fittings) Order Code

Description

CRH14 CRH516 CRH38

Clear Reinforced PVC Hose - 6mm (1/4”) Clear Reinforced PVC Hose - 8mm (5/16”) Clear Reinforced PVC Hose - 10mm (3/8”)

30m Coil 30m Coil 30m Coil

Argon/Inert Welding Hose Coils (No Fittings) Order Code

Description

BAH14 BAH38

Argon/Inert Welding Hose - Black 6mm (1/4”) Argon/Inert Welding Hose - Black 10mm (3/8”)

361

50m Coil 50m Coil


Cylinder Trolleys & Accessories

07

SPKB

Cylinder Trolleys SPKB01

Order Code Description SPKB07 SPKB08 SPKB09 SPKB10 SPKB11 SPKB01 SPKB02 SPKBS03 SPKB04 SPKB05 SPKBS08 SPKB13

Single Oxygen/Acetylene 8” Wheels Single Oxygen/Acetylene 16” Pneumatic Wheels Single Oxygen/Acetylene 8” Wheels (3 Wheels) Single Propane 8” Wheels Single Propane 16” Pneumatic Wheels Twin Oxygen/Acetylene 8” Wheels Twin Oxygen/Acetylene 16” Wheels Twin Oxygen/Acetylene 8” Wheels (3 Wheels) Twin Oxygen/Propane 8” Wheels Twin Oxygen/Propane 16” Pneumatic Wheels Twin Oxygen/Propane 8” Wheels (3 Wheels) Portable Small Oxygen/Acetylene

Spanners 8942 8941

Spindle Key Combination Spanner

8911

Metal Box Tip Cleaner 8951

Metal Box Tip Cleaner

8942

Spark Lighter & Flints 8931 8911 8921 8912 8922 8923 8932 8913

Pistol Lighter Surelite Tri Flint Lighter Surelite Single Flint Lighter Surelite Tri Flint Lighter + 4 Renewals Surelite Single Flint Lighter + 5 Flints Surelite Single Flint Renewals Surelite Pistol Lighter Flints Tri Flint Renewals

8912 8941

8922

8951

8923 8931

8913 8921

362


YOUR INDUSTRY LEADING BRANDS

MULTI PROCESS WELDING & CUTTING INVERTERS

TORCHES & CONSUMABLES

SPOT WELDING EQUIPMENT COLUMN • CABLE SUSPENDED • BALANCERS

ENGINE DRIVEN WELDERS GENERATING SETS LIGHTING TOWERS

GAS EQUIPMENT

AIR COMPRESSORS SPRAY GUNS & ACCESSORIES

HAND TOOLS

AIR POWER TOOLS

PIPE CUTTING SYSTEMS & ACCESSORIES

WILKINSON WELDING ACADEMY WELDER TRAINING www.wilkinson-welding-academy.com

BRANDS YOU CAN TRUST 363


CONTENTS

FIAC

Direct Drive Air Compressors Workhorse Belt Drive Air Compressors Piston Low Noise Compressors Silver Screw Compressors

Page

364-384

366 367-371 372 373-374

Airblok Industrial Screw Compressors

375

Tundra Refrigerant Dryers

376

Air Accessories 377-382 Compressed Air Guide

383-384


Direct Drive Lubricated Key Features • • • • • •

Cast iron cylinder blocks Automatic stop/start controls - requires minimum supervision Unique soft start - low current start up Supplied with a 13A plug Filled with oil 12 months warranty

11662170000

Order Code Model HP

Tank Displacement Litres CFM

Max Pressure PSI

Weight Kg

Electrical Dimensions mm Phase LxWxH

1166217000

COSMOS 255

2.0

50

6

116

49

1

940 x 320 x 700

1129100589

VX50-360

3.0

50

12.7

145

62

1

1070 x 320 x 730

Direct Drive Oil Free Key Features • • •

• Lightweight with carry handles or wheels, makes this range of compressors convenient and easy to use • 12 months warranty

Automatic stop/start controls - requires minimum supervision All 230V models are supplied with 13A plug and cable - ready for use Motor overload protection and air receivers to 2014/29EU ensures maximum user protection

Order Code Model HP 1027990000 1028010000* 1218010000 1369430000

LEONARDO ECU FX95 FX250

1.0 1.5 1.5 2.0

Tank Displacement Max Pressure Motor Pump Weight Electrical Dimensions mm Litres CFM PSI RPM Kg Phase LxWxH 6 6 24 50

3.7 7.3 6.0 8.4

116 116 116 116

1450 2850 2850 2850

17 16 27 46

1 1 1 1

430 x 187 x 450 410 x 187 x 450 650 x 315 x 630 845 x 320 x 665

*110V Option Available

LEONARDO

ECU

FX250

FX95

366


Workhorse Belt Drive 230V

Key Features • • • • • •

• • • • •

Cast iron blocks on all models Air receivers built to latest European standards 2014/29EU Heavy duty industrial motors c/w overload protection Twin cylinder pumps Fitted aftercoolers Aerodynamic flywheels for efficient cooling

Slow running pump speeds giving lower noise levels & longer life expectancy Automatic stop/start controls Full back up by our factory trained engineers Built & tested to latest European standards in our modern production facility in Manchester, England 2 year conditional warranty

WR3HP-50P-1 Order Code HP WR3HP-50P-1 WR3HP-100P-1

3.0 3.0

WR3HP-100P-1 Tank Litres

Displacement CFM

FAD CFM

Electrical Phase

Dimensions mm LxWxH

50 100

13 13

9 9

1 1

1010 x 360 x 730 1100 x 400 x 830

WR3HP-150S-1 Order Code HP WR3HP-150S-1 WR3HP-200S-1

3.0 3.0

WR3HP-200S-1 Tank Litres

Displacement CFM

FAD CFM

Electrical Phase

Dimensions mm LxWxH

150 200

13 13

9 9

1 1

1350 x 540 x 1040 1520 x 540 x 1040

All above models 10 bar maximum pressure

367


Workhorse Belt Drive 230V • 400V

WR3HPXX-200S-1

WR3HPXX-150S-1

Order Code HP WR3HPXX-150S WR3HPXX-200S WR4HP-200S-1*

3.0 3.0 4.0

Tank Litres

Displacement CFM

FAD CFM

Electrical Phase

Dimensions mm LxWxH

150 200 200

14 14 17.7

10.7 10.7 13.2

1/3 1/3 1

1350 x 540 x 1075 1520 x 540 x 1040 1520 x 540 x 1050

*Requires 30 Amp Power Supply

Key Features • • • • • • • • • • •

Twin cylinder pumps Fitted aftercoolers Cast iron blocks on all models Automatic stop/start controls Air receivers built to latest European standards 2014/29EU Heavy duty industrial motors c/w overload protection Aerodynamic flywheels for efficient cooling Slow running pump speeds giving lower noise levels & longer life expectancy Full back up by our factory trained engineers Built & tested to latest European standards in our modern production facility in Manchester, England 2 year conditional warranty

Order Code HP WRN5.5HP-200S WRN5.5HP-270S WRN5.5HPXX-200S WRN5.5HPXX-270S

5.5 5.5 5.5 5.5

WRN5.5HP-200S

Tank Litres

Displacement CFM

FAD CFM

Electrical Phase

Dimensions mm LxWxH

200 270 200 270

21 21 23 23

17 17 18.5 18.5

3 3 3 3

1520 x 480 x 940 1600 x 500 x 1040 1520 x 480 x 975 1600 x 500 x 1075

All above models 10 bar maximum pressure

368


Workhorse Belt Drive 400V

Complete with: Star/Delta Starter

WRN7.5HP-270S

WRN10HP-270S

Order Code HP WRN7.5HP-270S WRN10HP-270S

Tank Litres

Displacement CFM

FAD CFM

Electrical Phase

Dimensions mm LxWxH

270 270

29 38.5

23 29.5

3 3

1600 x 500 x 1040 1600 x 500 x 1200

7.5 10

Workhorse Tandem Belt Drive 230 V

WRT36-250S-1 Complete with: Three position starter box

WRT28-250S-1 Order Code HP WRT28-250S-1* WRT30-250S-1* WRT36-250S-1** *Requires 30 Amp power supply

2 x 3.0 2 x 3.0 2 x 4.0

Tank Litres

Displacement CFM

FAD CFM

Electrical Phase

Dimensions mm LxWxH

250 250 250

28 28.2 36.4

18 21.4 26.4

1 1 1

1750 x 480 x 1100 1750 x 480 x 1100 1750 x 480 x 1200

**Requires 45 Amp power supply

All above models 10 bar maximum pressure

369


Belt Drive Duplex 400V

ABT500-1196

Order Code HP ABT500-1196 ABT500-1700

2 x 5.5 2 x 7.5

ABT500-1700

Tank Litres

Displacement CFM

FAD CFM

Electrical Phase

Dimensions mm LxWxH

500 500

42.4 58.6

34 47

3 3

2050 x 540 x 1170 2050 x 540 x 1170

All models maximum pressure 145 PSI / 10 Bar

Key Features • • • • • • • • •

Twin cylinder pumps Fitted aftercoolers Cast iron blocks on all models Automatic stop/start controls Air receivers built to latest European standards 2014/29EU Heavy duty industrial motors c/w overload protection Aerodynamic flywheels for efficient cooling Slow running pump speeds giving lower noise levels & longer life expectancy Full back up by our factory trained engineers

ABT900-1996 Order Code HP ABT900-1996

2 x 10.0

Tank Litres

Displacement CFM

FAD CFM

Electrical Phase

Dimensions mm LxWxH

900

75.6

59

3

2150 x 800 x 1600

370


Workhorse Belt Drive Petrol Key Features • • • • • • • •

Recoil start as standard 3 Year Engine Warranty Offering air production where covered by Honda no electricity supply is available service centres Cast iron blocks on all models throughout the UK Air receivers built to latest European Standards 2014/29EU Twin cylinder pumps Fitted aftercoolers Aerodynamic flywheels for efficient cooling Built & tested to latest European standards in our modern production facility in Manchester, England

WRP5.5HP-150S Order Code HP WRP5.5HP-50S WRP5.5HP-50P WRP5.5HP-150S

Tank Litres

Displacement CFM

50 50 150

15.6 15.6 15.6

5.5 5.5 5.5

FAD CFM

Dimensions mm LxWxH

11.2 11.2 11.2

1100 x 375 x 690 1150 x 375 x 690 1350 x 480 x 1020

Static Portable Static

Above models 10 bar maximum pressure

WRP9HPXX-150S Order Code HP WRP9HP-150S WRP9HPXX-150S WRP11HP-150S

9.0 9.0 11.0

WRP11HP-150S Tank Litres

Displacement CFM

150 150 150

21 24.9 29.8

FAD CFM

Dimensions mm LxWxH

16.5 19.9 23

1350 x 480 x 1020 1350 x 480 x 1100 1350 x 480 x 1100

Above models 10 bar maximum pressure as standard, 12 bar available to special order Electric Start option available on 9 & 11 HP Please note battery and cables not supplied

371

Static Static Static


Piston Low Noise 230V • Oil Free

Key Features • • • • •

Order Code Model

Silent air compressor Fitted thermal overload Only 57 dB(A) Oil free 13A plug

Motor HP

1703080000 Compact 106

0.75

Voltage PSI 230

116

Tank Litres

Displacement CFM

FAD CFM

Noise Level dB(A)

Dimensions mm LxWxH

6

3.64

2.6

57

615 x 340 x 570

Oil Lubricated 230V • 400V

Key Features • Belt Driven • Low noise acoustic cabinet • Heavy duty S1 electric motor • Slow running pumps c/w cast iron block • Automatic stop/start control • Hour meter • Reduced maintenance costs

SCS 598/300

SCS 415/200

Order Code Model 1680900000 1693660000 1692930000

SCS 415/200 SCS 598/300 SCS 958/300

Motor Voltage PSI HP 3.0 5.5 7.5

230 400 400

145 145 145

Tank Litres

Displacement CFM

FAD CFM

Noise Level dB(A)

Dimensions mm LxWxH

200 270 270

14.0 22.0 28.0

10.5 18.5 23.0

67 69 66

1440 x 600 x 1170 1440 x 592 x 1220 1440 x 592 x 1220

372


Silver Screw Compressors

Key Features

Key Features

• • • •

• • • • •

High efficiency direct drive motor Compact & portable Low noise level Simple maintenance

Powerful heavy duty motor Reduced maintenance costs Encapsulated air end Easy control unit Aesthetic design

Silver 3/100 Silver 10/300 Order Code Model Silver 3/100 1691250000 1682890000 1682920000 1724420000 Silver 30/500

Silver 3/100 Silver 10/300 Silver 15/300 Silver 20/300 Silver 25/500 Silver 30/500

Motor HP

CFM @ 9 bar

CFM @ 10 bar

3.0 10.0 15.0 20.0 25.0 30.0

10.6 - - - - -

- 30.4 50.5 67.1 88.3 104.9

Tank Voltage Litres 90 270 270 270 500 500

230 400 400 400 400 400

Sound Pressure Dimensions mm dB(A) LxWxH 59 67 65 67 73 74

1000 x 400 x 1114 1625 x 540 x 1250 1625 x 630 x 1300 1625 x 630 x 1300 2040 x 850 x 1770 2040 x 850 x 1770

Silver Screw Compressors c/w Refrigerated Dryer 400V

Key Features • • • • •

These silent rotary screw compressors feature an 'Easy Control' unit which manages, monitors and optimises the duty cycle of the unit Clear, immediate data readings for air pressure, oil temperature along with all protection and maintenance schedules Refrigerated dryer option for clean dry air production For applications where there is constantly high demand for air power High efficiency IE3 belt drive motors

Order Code Model 1691520000 1683010000 1683040000 1724480000 Silver D 30/500

Silver D 10/300 Silver D 15/300 Silver D 20/300 Silver D 25/500 Silver D 30/500

8 Bar machines also available

Motor HP

CFM @ 10 bar

10.0 15.0 20.0 25.0 30.0

30.4 50.5 67.1 88.3 104.9

Tank Voltage Litres 270 270 270 500 500

400 400 400 400 400

Compressors up to 100HP Available

373

Sound Pressure dB(A)

Dimensions mm LxWxH

67 65 67 73 74

1625 x 540 x 1250 1625 x 630 x 1300 1625 x 630 x 1300 2040 x 850 x 1770 2040 x 850 x 1770


Inverter Compressor

NEW Key Features • • • • • • •

High efficiency IE3 motor Encapsulated air end ABB inverter controller Integrated refrigerated dryer Automatically adjusts motor speed to the air demand Average 35% saving on energy Ready to run, fully automatic

Model Silver D 15/300 SD Silver D 20/300 SD

Motor Voltage CFM HP 15 20

400 400

10.6 - 50.5 11.3 - 67.1

Max Pressure

Tank Litres

10 Bar 10 Bar

270 270

Sound Pressure Dimensions dB(A) LxWxH 65 67

1625 x 630 x 1300 1625 x 630 x 1300

"Workhorse compressors provide more than just air...

...its dependable air delivery...

...designed & built to the highest European Standards"

Demand... a Workhorse! 374


Industrial Screw 400V

Key Features • • • • • •

Compact, totally enclosed design Vertically mounted suction valve - no oil return Microprocessor controlled - simple to programme and use with incorporated service schedule countdown and internal fault readout Models feature patented automatic belt tensioner High efficiency IE3 motors Quiet noise levels

Key Features • •

The FIAC air energy electronic control unit controls and monitors complex screw compressor installation It allows you to set the compressed air min/max pressures, standby and warning pressures along with specific functions required

Order Code Model 1705556010 1705576010 1705616010 1705636010 1705676010 1707386010 1680807000 1693577000 1680827000 1693567000 1706476010 1706386010 1706526010 1706376010 1684600000

Airblok 102 BD Airblok 102 BD Airblok 152 BD Airblok 152 BD Airblok 202 BD Airblok 202 BD Airblok 252 BD Airblok 252 BD Airblok 302 BD Airblok 302 BD Airblok 402 BD Airblok 402 BD Airblok 502 BD Airblok 502 BD Airblok 602 BD

Motor Bar CFM HP 10.0 10.0 15.0 15.0 20.0 20.0 25.0 25.0 30.0 30.0 40.0 40.0 50.0 50.0 60.0

8 10 8 10 8 10 8 10 8 10 8 10 8 10 10

42 36 58 53 85 72 101 89 119 108 169 145 200 181 219

Variable speed machines also available

375

Sound Pressure dB(A)

Dimensions mm LxWxH

65 65 67 67 68 68 66 66 67 67 65 65 65 65 65

930 x 695 x 1120 930 x 695 x 1120 930 x 695 x 1120 930 x 695 x 1120 930 x 695 x 1120 930 x 695 x 1120 870 x 1300 x 415 870 x 1300 x 415 870 x 1300 x 415 870 x 1300 x 415 1000 x 1450 x 707 1000 x 1450 x 707 1000 x 1450 x 715 1000 x 1450 x 715 1000 x 1450 x 778


Tundra Refrigerant Dryers Key Features • • • • • • • • • •

Operating pressure range 2 to 16 bar Maximum inlet air temperature 60°C Ambient air temperature: 0°C to 50°C Constant +3°C dewpoint delivered at all times, unlike thermal dryers High pressure range available with pressure up to 50 bar Dewpoint indicator as standard, digital on larger models Option of zero loss or HTD condensate removal Illuminated "Power on" switch Ultra high efficiency heat exchanger Will drive down energy costs by minimising pressure drop and lowering absorbed power

Standard Reference Conditions (in accordance to ISO7183) Inlet compressed air pressure Inlet compressed air temperature Ambient air temperature Minimum pressure dew point (PDP)

7 bar g 35°C @100% RH 25°C 3°C Class 4 (ISO8573-1)

Order Code CFM m3/hr m3/min Connection TUNDRA21 TUNDRA36 TUNDRA50 TUNDRA68 TUNDRA90 TUNDRA120 TUNDRA159 TUNDRA210 TUNDRA295

21 36 50 68 90 120 159 210 295

35 62 50 68 90 120 159 210 295

583 1019 1415 1925 2548 3400 4502 5946 835

1/2" 1/2" 1/2" 3/4" 1" 1" 11/2" 11/2" 11/2"

Weight Kg

Electrical Phase

Dimensions mm LxWxH

23 26 28 37 39 43 47 90 95

1 1 1 1 1 1 1 1 1

365 x 455 x 500 365 x 455 x 500 365 x 455 x 500 410 x 560 x 550 410 x 560 x 550 350 x 540 x 1010 350 x 540 x 1010 440 x 600 x 960 440 x 600 x 960

All Tundra Refrigerant Air Dryers are also available complete with filters: For order code add /FIL

376


Air Accessories Vertical Air Receivers

Air Filtration

Key Features

25 Micron Inline Filters 1/2" BSP

• Available in 270 and 500 litre tank sizes • 11 bar maximum working pressure • Powder coated RAL5015

Order Code: F1/12

0.01 Micron Coalescing Filters 1/2" BSP Order Code: CF1/12

Complete with: • Safety valve • Pressure gauge • Drain valve • Test certificate

0.001 Carbon Filters 1/2" BSP Order Code: AF1/12

AF1/12

Filter Regulators & Filter Regulator Lubricators 1/2" BSP Order Code: FR1/12

1/2" BSP Order Code: FRL/12

FR1/12

Lubricators 1/2" BSP Order Code: L1/12

1/4" BSP Mini Inline Lubricator Order Code: MIL/14

Order Code Capacity Port Size Height mm Diameter mm V270i V500i

270 1" 1648 500 2" 2050

500 600

L1/12

377


Air Accessories Air Control

Sprayshop Filter Systems • AQUA PURGE

AQP14 AQP12 AQPR14

AQPR12

1/4" BSP Pre Filter & Coalescing Filter 1/2" BSP Pre Filter & Coalescing Filter 1/4" BSP Pre Filter Regulator c/w gauge & Coalescing Filter 1/2" BSP Pre Filter Regulator c/w gauge & Coalescing Filter

• For ultra clean compressed air • Down to 0.01 micron

Pressure Gauges 40mm or 50mm Faces, 0-300 psi, 1/8" or 1/4" BSP, bottom or centre entry

Air Transformers c/w Gauge AH100501 AH100601 AH102002

3/8" M x 1/4" Twin Outlet, Lower Air Inlet 1/2" M x 1/4" Twin Outlet, Lower Air Inlet 1/4" F x 1/4" M Regulator, Side Air Inlet

PCL Tyre Inflators & Gauges AFG4H03 AFG4H05 AFG4H04 ALG5H04

Airline Gauge, Twin Hold On, Open End Airline Gauge, Twin Clip On, Open End, 6" Hose Airline Gauge, Single Clip On, Open End Hi Pressure Gauge

PCL Tyre Gauge Accessories AQPR12

97081731

Replacement Filter Elements

CO1A03 CO3A03 CO2A03 TDG 16C04

Tyre Connector, Twin Hold On, Open End Tyre Connector, Twin Clip On, Open End Tyre Connector, Single Clip On, Open End Tyre Depth Gauge

26PC26/4/6 1/4" Waist Belt Carbon Element 26PC39/112 1/4"-3/8"-1/2" Current Carbon Element 97801731 1/4"-3/8"-1/2" Current 5 Micron

97801732

6342061

Pre-Filter Element 1/4"-3/8"-1/2" Current 25 Micron Pre-Filter Element Coalescing Element

Piston Compressor Oil - 1 Litre AH100501

Order Code: 6102250000

AFG4H03

378

CO1A03


Air Accessories

PCL Couplings & Adaptors

AC29CM

AC21CF02

AC21EF02

1/4" BSP Male

1/4" BSP Male

3/8" BSP Female

AC21JF02

AC21CM02

AC21EM02

AC21JM02

AC91CF02

1/2" BSP Female

1/4" BSP Male

3/8" BSP Male

1/2" BSP Male

1/4" BSP Female

AC91CM02

HC5656

HC1205

HC1206

HC1217

1/4" BSP Male

1/4" Bore Hose

3/16" Bore Hose

5/16" Bore Hose

3/8" Bore Hose

HC2479

ACA1793

ACA2486

ACA2487

ACA2488

1/2"Bore Hose

1/4" Bore

3/16" Bore

5/16" Bore

3/8" Bore

ACA2593

ACA6909

ACA2746

1/4" BSP Male

3/8" BSP Male

1/4" BSP Female

AC6103 Y Twin Coupling Set

379


Air Accessories PCL Standard Couplings

HC2983

HC2984

HC2985

Double Hose Tail 1/4"

Double Hose Tail 5/16"

Double Hose Tail 3/8"

HC2986

HC6889

HC6899

HC6900

Double Hose Tail 1/2"

Socket 1/4"

3/8" M x 1/4" M Union

1/2" M x 1/4" M Union

HC6901

HC5194

HC5275

HC5276

HC6895

1/2" M x 3/8" M Union

1/4" BSP Union Nut

1/4" Bore Coned Tailpiece

5/16" Bore Coned Tailpiece

3/8" M x 1/4" FR Brush

HC6896

HC6897

HC6560

HC4281

HC6898

1/2" M x 1/4" FR Brush

1/2" M x 3/8" FR Brush

1/4" Double Union

3/8" Double Union

1/2" Double Union

380


Air Accessories Spray Guns

Conventional Spray Guns

Golden Eagle

Eagle

Order Code Model P-5009 P-5010 P-5012 P-5013

Eagle Golden Eagle Osprey Kite Mini

Osprey

Kite Mini

Paint Feed

Fluid Nozzle mm

Air Input Pressure PSI

Air Consumption CFM

Recommended Compressor HP

Suction Cup Suction Cup Gravity Cup Gravity Cup

1.8 1.8 1.7 (1.4,2.0) 1.0

45-65 45-65 45-60 25-35

7-11 7-11 8-12 2.5-3

3.0 3.0 3.5 2.0

HVLP Spray Guns Water Based Drying Kit

Hawk

Falcon

Order Code Model P-5200 P-5203 P-5208

Hawk Falcon Merlin Mini

Paint Feed Suction Cup Gravity Cup Gravity Cup

Merlin Mini Fluid Nozzle Air Input Air Consumption Recommended mm Pressure PSI CFM Compressor HP 1.7 (1.4) 1.7 (1.4) 1.0

25-43 25-43 25-43

9-11 7-9 5-7

3.5 3.0 2.0

NSF2

Nylon Suction Filters

Nylon Gravity Filters

Order Code: H950WKIT

Drying Gun Only

Spray Gun Accessories

NSF1

Star Venturi Drying System

Key Features • A must for the bodyshop • Adjustable to 2.1m • Air for consumption 12 CFM per gun • Accelerates the drying time for water based paints • Gun available separately

381

Order Code: H950W


Air Accessories Air Guns

Air Hose Order Code

9400

931G

Palm Grip Blow Gun

Schutz Underseal Gun • Uses 1litre Canister • 70-80 PSI • 1/4" BSP fitting

AHR5M516 AHR10M516 AHR15M516 AHR20M516

5m x 5/16" hose 10m x 5/16" hose 15m x 5/16" hose 20m x 5/16" hose

AHR5M38 AHR10M38 AHR15M38 AHR20M38

5m x 3/8" hose 10m x 3/8" hose 15m x 3/8" hose 20m x 3/8" hose

Complete with Crimped 1/4" BSP fitting

Air Hose 100 mtr AHR100M516 100m x 5/16" bore air hose AHR100M38 100m x 3/8" bore air hose

Paint Fluid Hose 059000R

4086450000

Air powered Vacuum Gun

Electronic Auto Drain 1/2" 230V

PH5M PH10M

5m x 3/8" 10m x 3/8"

Complete with Factory crimped 3/8" BSP fitting

Paint Containers

Air Hose Balancers Order Code 9200 9201 9202

Balance Weight Kg

Cable Length mm

0.4-0.8 1350 0.75-1.5 1350 1.2-2.5 1350

Note: All with 1/4" BSP connection & 6mm ID hose

2Q

95200-33

Remote Pressure Cup • 2 litre remote pressure cup complete with hoses

Universal Syphon Cup • 1 litre universal syphon cup complete assembly

382


Compressed Air Guide Displacement (Volume)

Free Air Delivered

Pressure

This term is used to decide the theoretical volume of a compressor, i.e, the swept volume of a cylinder multiplied by the number of compressions in a minute and expressed in cubic feet per minute (CFM). This figure should not be used in calculating the size of compressor required, as it bears no relationship to the free air figure that you may require.

This measurement is the volume of air taken into a compressor and therefore describes more accurately the volume of air available for use. Expressed as CFM/FAD at a given pressure.

This is the way force, i.e, in the compressed air system is expressed and is measured in either pounds per square inch (psi) or bar.

Single Stage Compressors

Two Stage Compressors

Cost of Air Leaks

One or more cylinders producing the final pressure in one compression. Normal maximum pressure 150 psi. g.

First Stage: Air is compressed to approximately 30 psi. g, cooled then compressed to final pressure in the second stage

Hissing Sid is at work in most companies you visit. Hissing Sid is a length of air hose which has become the family 'air' loom, It must be because this hose is costing its owner a small fortune and yet to suggest replacement would be a cardinal sin. So what does Hissing Sid cost to run?

Remember: Displacement is the theory and CFM/FAD is the actual volume available.

Normal maximum pressure 200 psi. g. Note: Two stage provides more air for less energy

Pressure is important because to have too low a pressure would cause the equipment not to work correctly, too high a pressure would at best rapidly wear out the equipment, at worst it could make the equipment lethal.

Air Leak Size

CFM Lost

Energy

1.6 6.5

300W 1100W

0.75mm dia. 1.5mm dia.

Power Supply Single Phase

Three Phase

Standard supply for domestic and light industry 230V.

Main electrical supply to industry.

• 5A light circuit • 13A ring main • 45A cooker/shower

• 400V any size of compressor

not suitable for equipment Max 2.5 HP std compressor Max 3.0 HP for LC compressors Max 3.5HP compressor

Main benefit of Single Phase • Excellent second-hand resale value

Main benefits of Single Phase • Approx 2/3 cost saving over single phase • Stable supply • Longer motor life

383


Air Equipment Consumption Guide Tools FAD/CFM Pressure PSI.G 3/8" Impact Wrench 2-3 70-90 1/2" Impact Wrench 4-6 70-90 3/4" Impact Wrench 9 70-90 1" Impact Wrench 14 70-90 3/8" Ratchet Wrench 2-5 70-90 1/2" Ratchet Wrench 2-5 70-90 3/8" Drill 5 70-90 1/2" Drill 12 70-90 DA Sander (top quality) 10 70-90 DA Sander (econ. model) 20 70-90 7" Sander/Polisher 25 70-90 Zip/Impact Cutter 4-5 70-90 Cutter Shears 4-8 70-90 4" Angle Grinder 18-25 70-90 7" Angle Grinder 25-35 70-90 Tyre Inflator 2-4 150-230 Tyre Changer (Manual) 4 150 Tyre Changer (Auto) 6 150 Sand Blast Cabinet 10-50 50-100 Sand Blast Hand Gun 8-12 100 Spray Guns: Airbrush 0.25 30 Miniature 4-7 20-50 Low Pressure 1.5-4 20-40 Standard 7.14 50-60 HVLP 14-20 70-90 HA/GEO/9000 series LVLP 7-9.5 28-36 Air Fed Mask 5-6 20-40 Oil Pump 1.5 100-150 Grease Pump 4.5 100-150 Air Water Wash 10 150 Car Wash 1.5-5 70-100 Blow Gun (safety nozzle) 3 100 Spark Plug Cleaner 3 100 Underseal Gun 4 100 Rivet Gun 1.5-3 70-90 2 Ton Air/Hydraulic Lift 5-8 130-150 Brake Tester 3-7 75-100 Plasma Cutter 6-8 60-100

Note: The figures in the Air Equipment Consumption Table are only a guide, for additional information please phone our help desk on 0161 728 7911.

Correct Hose Selection

Recommended Air Hose Sizes

An air tool needs the following:

Hose 1/4" 5/16" 3/8" 1/2"

A) Correct size of compressor to ensure sufficient air available B) Correct size of air hose to ensure minimal pressure drop and air flow C) Correct pressure at tool (see chart) D) Correct type of lubricant (Not engine oil) E) Clean dry air (use filters, regulator, dryer and lubricant)

Choosing the Right Compressor Three-phase compressors are more efficient producers of compressed air than single-phase equivalent units, so where a three-phase supply is available the best option is the three-phase compressor. Single-phase compressors up to 2.5 HP can operate from a 230V 13A power supply, with the exception of the new 3HP low current models. 3.0HP and above must operate from a 230V 30A supply. Wherever possible choose a larger compressor than you require at present to allow expansion. Compressors with cast iron cylinders running slow, offer a much extended service life. 1) Bodyshop - using the air equipment consumption guide, add all the equipment consumptions together and divide by two, the resulting figure is the minimum free air you require. 2) Workshop - using the air equipment consumption guide, add all the equipment consumptions together and divide by three, the resulting figure is the minimum free air you require. Note: For calculation purposes always use free air delivered figures. Compressor Size Guide A) Ask Questions 1 What is the air to be used for? 2 What is the maximum pressure required? (see consumption guide) 3 What electricity supply is available? (single/three phase) 4 What size compressor is currently in use? (See calculation guide below) 5 How well does the existing compressor cope? 6 What are the future plans for additional staff/ equipment? B) Complete Following List 1 Number of tools and type 2 Number of users 3 Air consumption of largest tool/equipment using air 4 Complete survey form 5 Select compressor from catalogue (Use only free air figures) Note: Quick guide to CFM/FAD output (approx) of existing compressor Multiply motor HP by 3.3 = output in CFM/FAD Multiply motor kW by 4.5 = output in CFM/FAD Multiply motor kW by 2.1 = output in L/Sec /FAD

Uses Max Flow CFM Tyre inflators / Airbrush 5 Std Spray Guns / 3/8" Drill / Ratchet Wrench 15 HVLP/LVLP Spray Guns / 1/2" & 3/4" Wrenches/Sanders 25 1" Impact Wrenches 50

Note: Always keep hose length as short as practical. eg. 1/2" impact wrench with 20 metres of 1/4" bore hose will develop less than 40% of its available power!

384


CONTENTS

STANDARD POWER & CUSTOR

Page

385-410

Standard Power Professional Air Tools Impact Wrenches

386

Ratchet Wrenches

387

Screwdrivers

388

Drills

389

Grinders

390-391

Sanders

392-394

Percussive Tools

395

Fastening Tools

396

Cutting Tools

396

Impact Sockets & Utility Lights

397

Air Power & Hand Tools

Custor Professional Quality Hand Tools Tool Cabinets

398

Ratchets & Breaker Bars

399

Tool Kits

400-404

Wrench Sets

405

Screwdriver & Driver Sets

406

Plier Sets

407

Cutting File & Riveter Sets

408

Key Sets

409

Air Accessories

410

385


Impact Wrenches 3/8" Impact Wrench

3/8" Impact Wrench

1/2" Impact Wrench

1/2" Impact Wrench

• Rapid double impact • Super duty • Composite body

• Rapid double impact • Soft pistol grip for comfort

• Single impact • Ideal for tyre changing and general assembly work

• Rapid double impact • Super duty • Composite body

Order Code: AR2005PT

Order Code: TH-W11

Order Code: SP-W15

Order Code: AR-2015PT

1/2" Impact Wrench Kit

1/2" Impact Wrench

3/4" Impact Wrench

3/4" Impact Wrench

• Rapid double impact • Ideal for tyre changing and general assembly work

• Double impact

• Rapid double impact • Ideal for truck tyres and heavy equipment

Order Code: TH-W12

Order Code: SP-W25

Order Code: TH-W16

3/4" Impact Wrench

1" Impact Wrench

1" Impact Wrench

• Rapid double impact • Composite body • Super duty

• Comes with 6" anvil • Rapid double impact • Ideal for deep truck wheels

• Comes with short anvil • Rapid double impact • Ideal for deep truck wheels

Order Code: AR-2025PT

Order Code: TH-W18

Order Code: TH-W18S

• Single impact Kit Includes • • • •

10 impact sockets (9, 10, 11, 13, 14, 17, 19, 22, 24, 27mm) 125mm extension bar Mini in-line oiler Blow mould carry case

Order Code: SP-W15K

Order Code

AR-2005PT TH-W11 SP-W15 AR-2015PT TH-W12 SP-W15K SP-W25 TH-W16 AR-2025PT TH-W18 TH-W18S

Square drive 3/8" 3/8" 1/2" 1/2" 1/2" 1/2" 3/4" 3/4" 3/4" 1" 1" Max torque (Nm) 353 298 312 1015 610 312 949 1492 1356 2034 2034 Free speed (RPM) 10,000 7,200 7,000 10,000 8,000 7,000 4,800 6,500 5,500 4,000 4,000 Vibration level (m/s2) 4.2 3.1 9 5.7 9 6.7 6.9 9 6.2 18 18 Noise level (dBA) 91.5 92 91 93.1 97 91 99 98 96.3 101 101 Average CFM 4 2.8 4 6 4.2 4 7.2 9.5 8 11 11 Weight (Kg) 1.2 1.7 2.2 1.95 2.65 4 4.8 5.6 3.65 11.3 9.6

386


Ratchet Wrenches 3/8" Mini Ratchet Wrench

3/8" Short Ratchet Wrench

1/2" Short Ratchet Wrench

3/8" H.D. Mini Ratchet Wrench

• Only 130mm long

• Only 210mm long

• Only 210mm long

• 200mm long

Order Code: CA-2402

Order Code: SP-2403

Order Code: SP-2404

Order Code: SP-2302

1/2" H.D. Ratchet Wrench

1/2" Ratchet Wrench

• 370mm long

• 270mm long • Composite body

Order Code: SP-R230

Order Code: AR-1502B

Order Code

CA-2402 SP-2403 SP-2404 SP-2302 SP-R230 AR-1502B

Square drive 3/8" 3/8" 1/2" 3/8" 1/2" 1/2" Max torque (Nm) 27 68 68 90 122 68 Free speed (RPM) 240 160 160 250 150 160 Vibration level (m/s2) 3.6 1.3 1 1.1 8 3 Noise level (dBA) 99 82 82 95 103 103 Average CFM 4 3 3 2.8 4 5.3 Weight (Kg) 0.48 1 1 0.75 1.99 1.22

387


Screwdrivers 1/4" Hex Direct Drive Screwdriver

1/4" Hex Adj Clutch Screwdriver

1/4" Hex Adj Clutch Screwdriver

1/4" Hex Externally Adj Clutch Screwdriver

Order Code: SP-D131-DD

Order Code: SP-S800

Order Code: SP-S805

Order Code: SP-S808A

1/4" Straight Adj Clutch Screwdriver

1/4" Straight Adj Clutch Screwdriver

1/4" Straight Adj Clutch Screwdriver â&#x20AC;¢ Lightweight

Order Code: SP-S821

Order Code

Order Code: SP-S826

Order Code: SP-S829

SP-D131-DD SP-S800 SP-S805 SP-S808A SP-S821 SP-S826 SP-S829

Chuck size 1/4" 1/4" 1/4" 1/4" 1/4" 1/4" 1/4" Max torque (Nm) 24 5-13 5-16 5-13 5-13 5-16 1.1-3.4 Free speed (RPM) 1,800 1,800 800 1,800 1,800 800 1,500 Vibration level (m/s2) 2.5 2.5 0.9 2.5 2.5 12 0.3 Noise level (dBA) 87 85 81 80 86 93.9 80 Average CFM 4.2 4 4 4 4 4 5 Weight (Kg) 1.08 1.2 1.31 1.4 1.25 1.2 0.61

388


Drills 3/8" Angle Drill • Angled head for tight spaces • Ideal for drilling & hole sawing

3/8" Reversible Angle Drill 35

m

40m

3/8" Reversible Drill

• Low speed

• Ideal for bodyshop / workshop applications

m

m

95

m m

95 m

m

3/8" Straight Drill

Order Code: SP-D116

Order Code: SP-D117

Order Code: SP-D122

Order Code: SP-D135

3/8" Reversible Drill

3/8" Pistol Drill

3/8" Pistol Drill

1/2" Reversible Drill

• • •

Ideal for bodyshop / workshop applications Keyless chuck model Soft grip handle

Order Code: SP-D135KL

Order Code

SP-D116

• Keyless chuck model • Soft grip handle

Order Code: SP-D136

Order Code: SP-D136KL

1/2" Reversible Drill

1/2" Reversible Drill

• Keyless chuck model • Soft grip handle

• Keyless chuck model • Soft grip handle

Order Code: SP-D141KL

Order Code: AR-1513B

SP-D117

Order Code: SP-D141

SP-D122 SP-D135 SP-D135KL SPD136 SP-D136KL SP-D141 SP-D141KL AR-1513B

Free speed (RPM) 1,900 1,700 4,000 1,800 1,800 2,200 2,200 800 800 800 Capacity (mm) 10 10 10 10 10 10 10 13 13 13 Chuck size 3/8" 3/8" 3/8" 3/8" 3/8" 3/8" 3/8" 1/2" 1/2" 1/2" Vibration level (m/s2) 2.5 2.5 2.5 3.2 3.2 3.2 3.2 2.2 2.2 2.5 Noise level (dBA) 86.1 86 88 94 94 84 84 89 89 99 Average CFM 4 4 4 6.5 6.5 6.5 6.5 4 4 6.5 Weight (Kg) 0.94 0.9 0.94 1.08 1.08 1.07 1.07 1.57 1.57 1.8

389


Grinders 1/4" Die Grinder

1/4" Die Grinder Kit

1/4" Die Grinder

• •

• Five 1/4" & 1/8" mounted points • One 1/8" collet

• Other collet sizes available (1/8" - 3mm - 6mm)

Order Code: SP-G700A

Order Code: SP-G703

Order Code: AR-1503B

Order Code: AR-1504-B

6mm Die Grinder

90° Die Grinder

• Other collet sizes available (1/8" - 1/4" - 3mm)

• Other collet sizes available (1/8" - 3mm - 6mm)

1/4" Mini Angle Die Grinder

1/4" Extended Die Grinder

Order Code: SP-G706A

Order Code: SP-G707A

Order Code: AR-4527

Order Code: SP-G709

Ideal for general high speed polishing Other collet sizes available (1/8" - 3mm - 6mm)

Order Code

1/4" Extended Die Grinder • Other collet sizes available (1/8" - 3mm - 6mm)

SP-G700A SP-G703 AR-1503B AR-1504B SP-G706A SP-G707A AR-4527 SP-G709

Free speed (RPM) 20,000 Collet size 1/4" Length (mm) 174 Vibration level (m/s2) 0.7 Noise level (dBA) 94 Average CFM 4 Weight (Kg) 0.61

20,000 1/4" 174 0.7 94 4 0.61

20,000 1/4", 1/8" 175 2.5 86 3 0.70

20,000 1/4", 1/8" 310 2.5 86 3 1.03

22,000 6mm 160 2.8 88 4 0.70

390

18,000 1/4" 160 3.2 88 4.5 0.50

18,000 1/4" 160 2.5 88 4.5 0.50

25,000 1/4" 225 5 94 4.5 0.68


Grinders 1/4" Mini Die Grinder

1/8" Micro Die Grinder 4" Composite Grinder

4" Angle Grinder

• Ideal for final cleaning & polishing

Order Code: SP-G714

Order Code: SP-G715A

Order Code: SP-A2113

Order Code: SP-A2112

4 1/2" Angle Grinder

5" Angle Grinder

7" Angle Grinder

• Ideal for deburring / grinding in industry

• Ideal for deburring / grinding in industry

9" Vertical Grinder 3.0HP

Order Code: SP-A2112-41/2

Order Code: SP-A212-5

Order Code: SP-A2118

Order Code: SP-V2117

Order Code

SP-G714 SP-G715A SP-A2113 SP-A2112 SP-A2112-41/2 SP-A2112-5 SP-A2118 SP-V2117

Free speed (RPM) 25,000 Collet size 1/4" Wheel size - Length (mm) 140 Spindle - Vibration level (m/s2) 3.3 Noise level (dBA) 86 Average CFM 4.5 Weight (Kg) 0.32

54,000 1/8" - 150 - 2.5 86 4.5 0.68

11,000 - 4" - 3/8" 24 tpi 7 83 6 1.82

11,000 - 4" - M10 x 1.5 7 83 6 1.82

11,000 - 4 1/2" - M14 x 2 7 83 4 1.82

391

11,000 - 5" - M14 x 2 7 83 4 1.9

7,000 - 7" - 5/8" 11 tpi 12 106 6.2 3.2

6,000 9" 5/8" 11 tpi 15.6 95 8.7 4.97


Sanders 1" Oscillating Sander • Ideal for light sanding, removes rust & small welds

2" Random Orbital Mini Sander • • •

3" Random Orbital Mini Sander

3" Mini Sander

Lightweight & compact Built-in speed control Ideal for restricted access work

Order Code: SP-900B

Order Code: SP-900A

Order Code: SP-900C

3" Mini Sander Kit

6" Dual Action Quiet Sander

6" Dual Action Sander 6" Random Orbital Sander • Dual action • Orbit 5mm

• Dual action • Orbit 5mm

• Ideal for metal preparation & feather edging

• Easy one hand operation • Velcro pad for fine finish • Orbit 2.5mm

Order Code: SP-823AK

Order Code: SP-901

Order Code: SP-903

Order Code: SP-904

6" Dust Free Random Orbital Sander

6" Random Orbital Sander

• Accessories also available separately

• Velcro pad for fine finish • Orbit 2.5mm

Order Code: SP-905

Order Code

• • • •

Order Code: SP-823A

Protective rubber over mold for comfort and reduced vibration Recessed start lever eliminates pinch points Velcro pad for fine finish Orbit 5mm

Order Code: TS-880

SP-900B SP-900A SP-900C SP823A SP823AK SP-901 SP-903 SP-904 SP-905 TS-880

Free speed (RPM) 7,500 7,500 7,000 15,000 15,000 8,500 10,000 10,000 10,000 10,000 Pad size 1" 2" 3" 3" 3" 6" 6" 6" 6" 6" Spindle M10 x 1.25 5/16" 5/16" 5/16" 5/16" 5/16" 5/16" 5/16" 5/16" 5/16" Vibration level (m/s2) 15.8 2.5 2 2.5 2.5 5.6 7 7 7 4.1 Noise level (dBA) 76 83 80 83 83 93 94 96 96 86 Average CFM 4 4 4 4 4 4 4 4 4 10.6 Weight (Kg) 0.65 0.75 0.8 0.75 0.75 1.58 1.89 1.58 1.58 1

392


Sanders 3", 4 1/2", 5" High Speed Sander

7" Angle Polisher

7" Angle Sander

• Ideal for feather edging & rust removal • Pads available SP913-28-29-30

• • • • •

• • • • • •

Order Code: SP-913

Order Code: SP-918

Order Code: SP-922

Wet & Dry Palm Sander

Wet & Dry Palm Sander

Flat Bed Sander

• Turbine driven sander • Suitable for use under water • Oil free / rust free

• Turbine driven sander • Suitable for use under water • Oil free / rust free

• •

Order Code: SP-926

Order Code: SP-929

Order Code: SP-935

Order Code

SP-913

Free speed (RPM) 18,000 Pad size 3", 4 1/2", 5" Spindle 7/16" 20 tpi Vibration level (m/s2) 5 Noise level (dBA) 102 Average CFM 4 Weight (Kg) 1.1

Auto trigger release Supplied with dead handle Built-in power regulator Powerful 1.0HP motor Side exhaust

SP-918 2,500 7" 5/8" 11 tpi 9 105 4 2.25

SP-922 4,500 7" 5/8" 11 tpi 9 97 4 2.25

Supplied with dead handle Built-in power regulator Removes rust, sand, metal & body filler Powerful 1.0HP motor Auto trigger release Side exhaust

7" Angle Sander Variable Speed • Composite body

Order Code: SP-921

Twin piston construction produces a smooth even finish Ideal for working in narrow spaces, wood working & furniture polishing

SP-921 4,500 7" M14 x 2 9 - 3 2

SP-926 20,000 100 x 100mm - 3.1 84 4 1.36

393

SP-929 15,000 75 x 85mm - 3.5 78.7 4 1.21

SP-935 3,000 70 x 493mm 4.8 79 4 2.81


Sanders 10mm Belt Sander

20mm Belt Sander

• Ideal for the automotive industry

• Ideal for the automotive industry

Order Code: SP-936

Order Code: SP-937

Order Code: SP-938

20mm Belt Sander

30mm Belt Sander

• Ideal for heavy duty foundry work

• Ideal for heavy duty foundry work

Order Code: SP-942

Order Code: SP-944

Order Code

6mm Power Plus Belt Sander

10mm Belt Sander • Ideal for heavy duty foundry work

Order Code: SP-941

SP-936 SP-937 SP-938 SP-941 SP-942 SP-944

Free speed (RPM) 16,000 16,000 16,000 16,000 16,000 12,000 Belt size (mm) 10 x 330 20 x 520 6 x 330 10 x 330 20 x 520 30 x 540 Vibration level (m/s2) 4.2 4.3 3.8 3.8 3.1 3.1 Noise level (dBA) 83 87 80 80 85 85 Average CFM 8 9 14.2 14.4 18.4 24 Weight (Kg) 0.78 1.20 1.4 0.78 0.78 2.2

Aluminium Oxide Cloth Belts Packs of 10

Model

Belt Size

To Suit

Model

Belt Size

To Suit

Model

Belt Size

To Suit

330 x 10 P120 330 x 10 P80 330 x 10 P60 330 x 10 P40

10 x 330mm 10 x 330mm 10 x 330mm 10 x 330mm

SP-941/SP-936 SP-941/SP-936 SP-941/SP-936 SP-941/SP-936

520 x 20 P120 520 x 20 P80 520 x 20 P60 520 x 20 P40

20 x 520mm 20 x 520mm 20 x 520mm 20 x 520mm

SP-942/SP-937 SP-942/SP-937 SP-942/SP-937 SP-942/SP-937

540 x 30 P120 540 x 30 P80 540 x 30 P60 540 x 30 P40

30 x 540mm 30 x 540mm 30 x 540mm 30 x 540mm

SP-944 SP-944 SP-944 SP-944

394


Percussive Tools Straight Needle Scaler (19)

Pistol Grip Needle Scaler (19)

Off Set Handle Needle Scaler (28)

Off Set Handle Needle Scaler (35)

• Needle set SPS95-17

• Needle set SPS95-17

• Needle set SPS110-23

• Needle set SPS110-23

Order Code: SP-S95

Order Code: SP-S100

Order Code: SP-S110

Order Code: SP-S125

Straight Needle Scaler/Chipper (19)

Flux Weld Chipper

Single Headed Scaler

Medium Air Hammer - Round

• Chisel SPS136-50

• Needle set SPS95-17 • Chisel SPS136-50

• R=round 0.401" Shank Key Features • • • •

Order Code: SP-S115

Order Code: SP-S136

All impact parts are heat treated for durability Quick change retainer Lightweight General cutting, chipping & scraping

Order Code: SP-S138 Order Code: SP-504R

Order Code

SP-S95 SP-S100 SP-S110

Blows (p/min) 3,700 3,700 3,000 Needles (mm) 3 3 3 No. needles 19 19 28 Vibration level (m/s2) 15.1 16.6 23 Noise level (dBA) 97 97 100.8 Average CFM 10 10 10 Weight (Kg) 2.8 2.6 5

Medium Air Hammer Kit - Round

SP-S125 SP-S115 SP-S136 SP-S138 2,500 4,600 4,800 7,000 4 3 - 35 19 - 24.8 20 20 35.1 99 99 92.3 89.1 10 15 15 5 5 2.8 2.8 2.31

Kit Includes: • • • • • • • •

Air hammer V' chisel Punch Claw ripper Single edge cutter Cold chisel Mini in-line oiler Blow mould carry case

Bore Size 3/4" Stroke 2 5/8" Blows p/min 3,200 Shank mm 0.401"/10.2 Vibration level m/s2 27 Noise level dBA 110 Average CFM 4 Weight Kg 1.5

395

Bore size 3/4" Stroke 2 5/8" Blows p/min 3,200 Shank mm 0.401"/10.2 Vibration level m/s2 27 Noise level dBA 110 Average CFM 4 Weight Kg 1.5

Order Code: SP-510K


Fastening Tools 3/16" Air Riveter

4 riveting nozzles & 2 spanners

Vibration Noise level Average level m/s2 dBA CFM 2.5

95

1/4" Air Riveter

6 riveting nozzles & 2 spanners

Vibration Noise level Average level m/s2 dBA CFM 2.5

0.5

95

Material 5/64" 3/32" 1/8" 5/32" 3/16" 1/4"

Material 5/64" 3/32" 1/8" 5/32" 3/16" 1/4"

Rivet Mandrel 2mm 2.4mm 3.3mm 4mm 4.8mm 6.4mm Alum-Alum • • • • • Alum-Steel • • • • • Steel-Steel • • • • • S.Steel-Steel • • • • • S.Steel-S.Steel • • • •

Rivet Mandrel 2mm 2.4mm 3.3mm 4mm 4.8mm 6.4mm Alum-Alum • • • • • • Alum-Steel • • • • • • Steel-Steel • • • • • • S.Steel-Steel • • • • • • S.Steel-S.Steel • • • • •

Order Code: SP-610

Order Code: SP-611

0.5

Cutting Tools 3" Cut Off Tool

Straight Metal Shear

Pistol Metal Shear

Reciprocating Saw

• SPC006-disc 3" x 1/16" x 3/8" • Cut off mufflers & tailpipes • Disc size: 75mm

• Straight /contour cuts • Cut capacity: 1.6mm Steel, 2.0mm Alum

• Cut capacity: 1.2 mm Steel, 1.9 mm Alum

• • • •

Order Code: SP-C006

Order Code: SP-C010

Order Code: SP-C013

Order Code: SP-4110

Air body Saw Kit

Air Nibbler

Air Engraver

Punch/Toggle Tool

Kit Includes • Blades • Files • Stroke size: 10

• • • • •

Order Code: SP-6513K

Order Code: SP-521

Order Code

SP-C006

Free speed (RPM) 22,000 Vibration level (m/s2) 3.4 Noise level (dBA) 95 Average CFM 4 Weight (Kg) 0.73

Easy access to front head for quick change of punch & die Ideal for bodyshop & sheet metal work Cut capacity: 1.6mm Steel, 2.0mm Alum SP521 - 10 punch SP251-11 Die

SP-C010 2,500 3.9 83.5 4 1.18

• Capacity Gauge: 14 • Punch Hole size: 3/16"

Order Code: SP-516

SP-C013 2,500 4.4 84 6.5 1.12

SP4110.24T Blades Pk 5 SP4110.32T Blades Pk 5 Mufflers & exhaust work ideal for bodyshop repairs Cut capacity: 1.6mm Steel, 2.0mm Alum

SP-4110 9,000 15 87 8.8 0.62

SP-6513K 10,000 3 85 3.5 1.12

396

Order Code: SP-518

SP-521

SP-516

- 34,000 8.5 2.9 86 75 7 1.77 0.98 0.24

SP-518 4.2 71 4 1.27


Impact Socket Sets Model

Drive Reach Type

IMP1D-PP 3/8" IMP2S-PP 1/2" IMP4D-PP 1"

Sockets Included (mm)

Deep 7,8,9,10,11,12,13,14,15,16,17,18,19 Std 10,11,12,13,14,15,16,17,19,21,22,24,27,30 Deep 24,27,30,33,34,36,38

* Other sizes available

Utility Lights Fluorescent Inspection Lamp

60 LED Inspection Lamp

Key Features

Key Features

• • • • • • •

• • • • • • •

Superb 11 watt, 230V, AC fluorescent utility light giving excellent light transmission Impact resistant Weatherproof rubberised body with convenient switch on handle Fitted with useful swivel hang-up hook 5mtr (approx) cable Easi-grip handle Fitted with moulded 13A plug

Superb 60 LED, 230V, AC utility light giving excellent light transmission Impact resistant Weatherproof rubberised body with convenient switch on handle Fitted with useful swivel hang-up hook 5mtr (approx) cable Easi-grip handle Fitted with moulded 13A plug

Order Code: SP-WL11230

Order Code: SP-WL60230

30 LED Inspection Lamp - Rechargeable

Custorch

Key Features • • • • • • • • •

Fully rechargeable 30 LED light Ideal for use where mains power is not available or difficult to locate Useful for emergency lighting during power cuts Impact resistant Weatherproof rubberised body with convenient switch on handle 8-10 hours working time 3-4 hours re-charge 230V / AC charger 4 x Ni-MH AA batteries

Key Features • • • • • • • • •

Rechargeable LED folding light Shatterproof Waterproof Oilproof Batteries: 7.2V 1800m A/H-Ni-MH Full charging time 3-4 hours Active time 6-7 hours Magnetic

Order Code: LED-B26B

Order Code: SP-WL30230

397


Tool Cabinets 7 Drawer Tool Cabinet Key Features • • • • • • • • • •

Perfect for storing, organising & protecting your tools Extra large capacity 7 drawers Ball bearing drawer slides provide a smoother operation when fully loaded Protective anti slip drawer liner Large industrial casters 2 fixed, 2 swivel include foot operated lock Full locking mechanism Heavy duty robust steel construction with radius corner profile Robust reversible side handle Overall dimensions (mm): 880(w) x 568(d) x 990(h)

Order Code: PB9907

7 Drawer Upper Tool Box

2 Drawer Portable Tool Box

• Ball bearing drawer slides provide a smoother operation when fully loaded • Overall dimensions (mm): 805(w) x 350(d) x 495(h)

• Ball bearing drawer slides provide a smoother operation when fully loaded • Overall dimensions (mm): 435(w) x 240(d) x 245(h)

Order Code: TB-88007A

Order Code: TB-88002A

398


Ratchets & Breaker Bars

Quick Release Reversible Ratchet 72T Flexible Locking Head

Quick Release Composite Ratchet 72T

Breaker Bars

1/4" Drive 159mm long

1/4" Drive 150mm long

3/8" Drive 480mm long

Order Code: RH-C84272

Order Code: BB-03480A

3/8" Drive 242mm long

3/8" Drive 198mm long

1/2" Drive 650mm long

Order Code: RH-B83372

Order Code: RH-C84372

Order Code: BB-04850A

1/2" Drive 290mm long

1/2" Drive 225mm long

3/4" Drive 650mm long

Order Code: RH-B83472

Order Code: RH-C84472

Order Code: BB-06650A

Order Code: RH-B83272

3/8" Drive Extension Bar

1/2" Drive Extension Bar

• 38, 75, 150, 250, 450mm

• 50, 70, 125, 250, 375mm

Order Code: EB-03005A

Order Code: EB-04005A

399


Tool Kits 1/4" & 1/2" Drive Socket & Ratchet Handle Kit, 78 pc 1/4" Drive Set

1/2" Drive Set

Sockets (mm)

Sockets (mm)

4, 5, 6, 7, 8, 9, 10, 11, 12

10, 11, 12, 13, 14, 15, 17, 19, 22, 24, 27, 30, 32

Star 'T' Bits T10, T15, T20, T25, T30

Extension Bar

Slotted Bits (mm)

2 pcs 125 mm & 250 mm L

3, 4, 5, 6, 7

PH Bits PH1, PH2, PH3

Hexagon Bits (mm)

Quick Release Ratchet Combination Spanner (mm) 7, 8, 9, 10, 11, 12, 13, 14, 15, 17, 19

3, 4, 5, 6, 7, 8

Hexagon Keys (mm)

PZ Bits

2, 2.5, 3, 4, 5, 6, 8, 10

PZ1, PZ2, PZ3

Flexible Socket Wrench (mm)

Universal Joint Quick Release Ratchet Sliding 'T' Bar Spinner Handle

8x9, 10x11, 12x13, 14x15

Spark Plug Socket 21mm

Universal Joint

65mm long

Extension Bar 50 mm long

Coupler

Order Code: TK-02478K

6.5mm

1/4" & 1/2" Drive Socket & Ratchet Handle Kit, 98 pc 1/4" Drive Set

1/2" Drive Set

Sockets (mm)

PH Bits

4, 4.5, 5, 5.5, 6, 7, 8, 9, 10, 11, 12, 13

PH3, PH4

Deep Socket (mm) 6, 7, 8, 9, 10, 11, 12, 13

External Star Sockets E6, E7, E8, E10, E11

Hexagon Bit Socket (mm) 3, 4, 5, 6, 8

Hexagon Bits (mm)

Sockets (mm)

Screwdriver Bit Sockets PZ PZ1, PZ2

Deep Socket (mm)

PZ Bits

14, 15, 17, 19, 22

PZ3, PZ4

External Star Sockets

Screwdriver Bit Sockets Star 'T'

E12, E14, E16, E18, E20

T10, T15, T20, T25, T27, T30, T40

Star 'T' Bits

Universal Joint Extension Bar

T45, T50, T55

2 pcs 125 mm & 250 mm long

Slotted Bits (mm)

Universal Joint Quick Release Ratchet Spinner Handle

8mm

8, 10, 12

65mm long

Adaptor

Extension Bar

1/2" M x 3/8" F

10, 12, 14

Screwdriver Bit Sockets Slotted 4, 5.5, 6.5mm

Screwdriver Bit Sockets PH PH1, PH2

2 pcs 75mm & 150mm long

Adaptor Order Code: TK-02498K

10, 11, 12, 13, 14, 15, 17, 19, 22, 24, 27, 30, 32

1/4" M x 3/8" F

400

Quick Release Ratchet Coupler

Spark Plug Socket (mm) 16, 21


Tool Kits 1/4" Drive Socket & Ratchet Handle Kit, 17 pc

1/4" Drive Set Sockets (mm) 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14

Adaptor Sliding 'T' Bar 105mm long

Extension Bar 2 pcs 50mm & 150mm long Order Code: TK-02017S

Quick Release Ratchet Spinner Handle 65mm long

1/4" Drive Socket & Ratchet Handle Kit, 27 pc 1/4" Drive Set Sockets(mm) 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14

Hexagon Bit Sockets (mm) 3, 4, 5, 6

Sliding 'T' Bar 105mm long

Extension Bar 2 pcs 50mm & 150mm long

Screwdriver Bit Sockets Slotted 5.5mm

Screwdriver Bit Sockets PH PH2

Quick Release Ratchet Spinner Handle 65mm long

Screwdriver Bit Sockets Star 'T' Order Code: TK-02027K

T20, T25, T27, T30

Universal Joint

1/4" Drive Socket & Ratchet Handle Kit, 37 pc

1/4" Drive Set Sliding 'T' Bar

Sockets(mm) 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14

105mm long

Star 'T' Bits

Spinner Handle

T10, T15, T20, T25, T27, T30, T40

65mm long

Slotted Bits (mm)

Extension Bar

4.5, 6.5, 8

50mm & 150mm long

PH Bits

Quick Release Ratchet

PH1, PH2, PH3

Hexagon Bits (mm) 4,5,6,7,8 Order Code: TK-02037K

Coupler Universal Joint

401


Tool Kits 1/4", 3/8" & 1/2" Drive Socket & Ratchet Handle Kit, 97 pc 1/4" Drive Set

1/2" Drive Set

Sockets (mm)

Sockets (mm)

4, 5, 6, 7, 8, 9, 10, 11, 12

10, 11, 12, 13, 14, 15, 17, 19, 22, 24, 27, 30, 32

Extension Bar 50mm long

Extension Bar

Drive Bits

125mm & 250mm long

22pc 25mm long

Spark Plug Socket

Universal Joint Ratchet Handle Sliding 'T' Bar Spinner Handle Coupler

21mm

3/8" Drive Set

1/2" M x 3/8" F

Ratchet Handle Combination Spanner (mm) 7, 8, 9, 10, 11, 12, 13, 14, 15, 17, 19

Screwdrivers 2 Slotted & 2 Philips

Sockets (mm) 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22

Extension Bar 75mm & 150mm long

Universal Joint Ratchet Handle

Order Code: TK-23497C

Universal Joint Adaptor

Waterpump Plier Combination Plier Diagonal Side Cutters Engineers Hammer Punch Set 2pc

1/4" & 1/2" Combination Tool & Socket Kit, 83 pc 1/4" Drive Set

1/2" Drive Set

Sockets (mm)

Sockets (mm)

4, 4.5, 5, 5.5, 6, 7, 8, 9, 10, 11, 12, 13

13, 14, 15, 16, 17, 18, 19, 21 22, 24, 27

Star 'T' Bits T10, T15, T20, T25, T30

Extension Bar

Slotted Bits (mm)

125mm long

3, 4, 5, 6, 7

Combination Spanner (mm)

PH Bits

8, 9, 10, 11, 12, 13, 14, 15, 17, 19

PH1, PH2, PH3

Spark Plug Sockets

Hexagon Bits (mm)

16, 21mm

PZ Bits

Quick Release Ratchet Adaptor

PZ1, PZ2, PZ3

1/2" M x 3/8" F

Quick Release Ratchet Universal Joint Spinner Handle

Screwdrivers

3, 4, 5, 6, 7, 8

65mm long

3 Slotted & 3 Philips

Waterpump Plier 255mm long

1/4" M x 3/8" F

Universal Joint Pliers

Extension Bar

175mm & 200mm long

Adaptor

Order Code: TK-02483C

Tape Measure

75mm & 150mm long

Snippers

Coupler

145mm long

6.35mm

402

5m long

Engineers Hammer Multi Purpose Knife Electric Terminal Driver 110-250V/AC


Tool Kits 3/8" Drive Socket & Ratchet Handle Kit 22 pc 3/8" Drive Set

Order Code: TK-03022S

Sockets (mm) 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22 Adaptor 3/8" M x 1/2" F Universal Joint 3/8" Drive Extension Bar 2pcs 75mm & 150mm long Quick Release Ratchet 1/2" Drive 272 teeth

1/4" & 1/2" Drive Socket Ratchet Handle Kit 72 pc 1/4" Drive Set

1/2" Drive Set

Sockets (mm)

Sockets (mm)

4, 4.5, 5, 5.5, 6, 7, 8, 9, 10, 11, 12, 13

10, 11, 12, 13, 14, 15, 17, 19, 22, 24, 27, 30, 32

Deep Socket (mm) 6, 7, 8, 9, 10, 11, 12, 13

Deep Socket (mm)

Hexagon Bit Socket (mm)

14, 15, 17, 19, 22

Screwdriver Bit Sockets Slotted

Universal Joint Extension Bar

4, 5.5, 6.5mm

2 pcs 125mm & 250mm long

3, 4, 5, 6, 8

PH1, PH2

Quick Release Ratchet Adaptor

Screwdriver Bit Sockets Star 'T'

3/8" M x 1/2" F

Screwdriver Bit Sockets PH T10, T15, T20, T25, T27, T30, T40

Spark Plug Socket

Screwdriver Bit Sockets PZ

16, 21mm

PZ1, PZ2

Spinner Handle 65mm long

Extension Bar 2 pcs 50mm & 100mm long Order Code: TK-02472K

Universal Joint Quick Release Ratchet

403


Tool Kits 1/4" & 3/8" Drive Star Socket & Bit Kit 37 pc

Order Code: BS-21037K

3/8" & 1/2" Drive Power Bit Kit 44 pc

1/4" Drive Star Sockets E4, E5, E6, E7, E8 3/8" Drive Star Sockets E10, E11, E12, E14, E16, E18, E20 Adaptor 1/4" M x 3/8" F, 3/8" M x 1/2"F Sockets 1/4" x 1/4", 3/8" x 10mm 1/2" x 10mm Torx Hex Bits (1/4" x 30mm long) T9, 10, 15, 20 (10mm x 30mm long) T25, 27, 30, 40, 45, 50, 55 (10mm x 75mm long) T20, 25, 27, 30, 40, 45, 50, 55, 60 Order Code: BS-21044K

Hex Bit Adaptors 3/8" Drive x 10mm & 1/2" Drive x 10mm Slotted Bits(mm) (10 x 30 long) 8, 9 Pozi Bits (mm) (10 x 30 long) PH1, PH2, PH3 Torq Bits (mm) (10 x 30 long) T20, 25, 27, 30, 40, 45, 50, 55, 60 Star Bits( mm) (10 x 30 long) 5, 6, 8, 10, 12 Hex Bits (mm) (10 x 30 long) H4, 5, 6, 7, 8, 10, 12 (10 x 75 long) H4, 5, 6, 7, 8, 10, 12 Torq Hex Bits (mm) (10 x 30 long) T20, 25, 27, 30, 40, 45, 50, 55, 60

3/8" Drive Deep Socket Set 12pc - 12pt

1/2" Drive Deep Socket Set 13pc - 12pt

3/8" Drive Socket Set (mm) 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19 x 63 long

1/2" Drive Socket Set (mm) 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 21, 22, 24 x 77 long

Order Code: SS-03012S

Order Code: SS-04013S

1/4" Drive Star Socket & Socket Bit Set 28 pc

3/8" Drive Star Socket & Socket Bit Set 32 pc

Screwdriver Bit Sockets Slotted 5.5, 6.5mm Hexagon Bit Sockets 5, 6, 7mm Screwdriver Bit Sockets Star 'T' T10, 15, 20, 25, 27, 30, 40 Extension Bar 2 pcs 50mm & 150mm long

Screwdriver Bit Sockets Slotted 5.5, 6.6mm Hexagon Bit Sockets 5, 6, 7, 8, 10mm Screwdriver Bit Sockets Star 'T' T10, 15, 20, 25, 30, 40, 45, 50, 55 Extension Bar 2 pcs 75mm & 150mm long

Order Code: SB-02028S

Sliding 'T' Bar 1/4" Drive x 100mm long Screwdriver Bits PH, PZ & E PH1, PH2, PZ1, PZ2, E4, E5, E6, E7, E8 Universal Joint 1/4" Drive

Order Code: SB-03032S

404

Sliding 'T' Bar 3/8" Drive x 200mm long Screwdriver Bits PH, PZ & E PH1, PH2, PH3, PZ1, PZ2, E10, E11, E12, E14, E16, E18, E20

Universal Joint 3/8" Drive


Wrench Sets Double Open End Wrench Set 11 pc Metric

6 x 7mm 122mm long 8 x 9mm 140mm long 10 x 11mm 155mm long 12 x 13mm 170mm long 14 x 15mm 189mm long 16 x 17mm 203mm long

18 x 19mm 220mm long 20 x 22mm 235mm long 21 x 23mm 245mm long 24 x 27mm 262mm long 30 x 32mm 295mm long

72 Tooth Gear Ratchet Combination Wrench Set 12 pc

8 x 8mm 136mm long 9 x 9mm 143mm long 10 x 10mm 159mm long 11 x 11mm 168mm long 12 x 12mm 174mm long 13 x 13mm 180mm long

14 x 14mm 190mm long 15 x 15mm 200mm long 16 x 16mm 216mm long 17 x 17mm 233mm long 18 x 18mm 239mm long 19 x 19mm 248mm long

Order Code: WS-23211S

Order Code: WS-41912S

Extra Long Offset Ring Wrench Set 5 pc

Half Moon Ring Wrench Set 7 pc

8x 10mm 240mm long 12 x 14mm 330mm long 13 x 15mm 1364mm long

8 x 10mm 138mm long 11 x 13mm 167mm long 12 x 14mm 167mm long 13 x 15mm 190mm long

16 x 18mm 403mm long 17 x 19mm 403mm long

Order Code: WS-72405S

Order Code: WS-42007S

75° Offset Ring Wrench Set 10 pc Metric

6 x 7mm 168mm long 8 x 9mm 184mm long 10 x 11mm 202mm long 12 x 13mm 218mm long 14 x 15mm 242mm long

16 x 17mm 262mm long 18 x 19mm 298mm long 20 x 22mm 325mm long 24 x 27mm 344mm long 30 x 32mm 368mm long

Order Code: WS-53210S

405

16 x 18mm 220mm long 17 x 19mm 220mm long 19 x 22mm 255mm long


Screwdriver & Driver Sets Screwdriver Set (Slotted & Phillips) 14 pc

Insulated Screwdriver Set 8 pc

Slotted 3 x 75mm long 4 x 100mm long 5.5 x 125mm long 6.5 x 150mm long

4 x 100mm long 5.5 x 125mm long 6.5 x 150mm long 8 x 175mm long

Phillips PH0 x 60mm long PH1 x 80mm long PH2 x 100mm long PH3 x 150mm long

Order Code: SD-81214S

Order Code: SD-81908S

Hex Nut Driver Set 9 pc Metric

6 x 125mm long 7 x 125mm long 8 x 125mm long 9 x 125mm long 10 x 125mm long

11 x 125mm long 12 x 125mm long 13 x 125mm long 14 x 125mm long

Order Code: ND-81709S

406

PH1 x 80mm long PH2 x 100mm long PZ1 x 80mm long PZ2 x 100mm long


Plier Sets Plier Set 2 pc

Water Pump Curved Jaw Locking Pliers

Circlip Plier Set 4 pc

255mm long 210mm long

External Straight Internal Straight External 90째 Bent Internal 90째 Bent

1.8mm Tip Diameter 1.8mm Tip Diameter 1.8mm Tip Diameter 1.8mm Tip Diameter

Order Code: CP-10002S

Order Code: CP-06004S

Plier Set 4 pc

Long Nose & Locking Plier Set 4 pc

Combination Pliers Diagonal Side Cutter Pliers Long Nose Pliers Bent Nose Pliers

175mm long 175mm long 200mm long 200mm long

External Straight Internal Straight External 90째 Bent Internal 90째 Bent

1.8 mm Tip Diameter 1.8 mm Tip Diameter 1.8 mm Tip Diameter 1.8 mm Tip Diameter

Order Code: CP-08004S

Order Code: CP-07004S

Professional Plier Set 3 pc

Electrical Plier Set 5 pc

Water Pump Plier Adjustable Wrench Locking Plier

Order Code: CP-10003S

255mm long 200mm long 210mm long

Spring Loaded Handles

Order Code: CP-05005S

407

Side Cutter Pliers Long Nose Pliers Bent Nose Pliers End Cutters Wire Stripper

130mm long 150mm long 150mm long 120mm long 165mm long


Cutting File & Riveter Sets Cutting Tool Set 3 pc

File Set 5 pc

Saw Saw Blade Small Snippers Large Snippers

Flat File Half Round File Round File Square File Triangular File

270mm long 150mm long 180mm long 260mm long

200mm long 200mm long 200mm long 200mm long 200mm long

Order Code: CT-15003S

Order Code: FS-81005S

Hand Riveter Set

Hand Nut Riveter Set

Collets 2.4mm x 1 3.2mm x 1 4mm x 1 4.8mm x 1

Order Code: HR-67004S

Rivets 2.4mm x 25 3.2mm x 25 4mm x 25 4.8mm x 25

Collets 3mm x 1 4mm x 1 5mm x 1 6mm x 1 8mm x 1

Rivets 3mm x 10 4mm x 10 5mm x 10 6mm x 10 8mm x 10

Order Code: HR-67005S

408


Key Sets Hex Key Wrench Set 9 pc 1.5 x 46mm long 2 x 52mm long 2.5 x 58mm long 3 x 66mm long 4 x 73mm long 5 x 84mm long 6 x 94mm long 8 x 107mm long 10 x 120mm long

Hex Ball Key

Order Code: KW-63209S

Star Key Order Code: KW-63109S

Long Hex Key Wrench Set 9 pc 1.5 x 78mm long 2 x 85mm long 2.5 x 92mm long 3 x 100mm long 4 x 110mm long 5 x 123mm long 6 x 144mm long 8 x 165mm long 10 x 182mm long

Order Code: KW-63309S

Long Star Key

Order Code: KW-64309S Order Code: KW-64109S

Folding Hex Key Wrench Set 7 pc

Folding Hex Ball Key

Folding Star Key

Order Code: KW-66207S

Order Code: KW-66307S

1.5 x 108mm long 2 x 108mm long 2.5 x 108mm long 3 x 108mm long 4 x 108mm long 5 x 108mm long 6 x 108mm long

Order Code: KW-66107S

409


Air Accessories 3/8" BSP Swivel

1/4" BSP In Line Oiler

1/4" BSP In Line Regulator

Order Code: SP-1134

Order Code: SP-1137

Order Code: SP-1139

1/4" BSP Palm Blow Gun

Air Grease Gun, 400cc

Order Code: SP-1124

Order Code: AR-6001

1/4" Blow Gun

4 pc Blow Gun Kit

Order Code: SP-117

Order Code: SP-N250

410


YOUR INDUSTRY LEADING BRANDS

MULTI PROCESS WELDING & CUTTING INVERTERS

TORCHES & CONSUMABLES

SPOT WELDING EQUIPMENT COLUMN • CABLE SUSPENDED • BALANCERS

ENGINE DRIVEN WELDERS GENERATING SETS LIGHTING TOWERS

GAS EQUIPMENT

AIR COMPRESSORS SPRAY GUNS & ACCESSORIES

HAND TOOLS

AIR POWER TOOLS

PIPE CUTTING SYSTEMS & ACCESSORIES

WILKINSON WELDING ACADEMY WELDER TRAINING www.wilkinson-welding-academy.com

BRANDS YOU CAN TRUST

411


Wilkinson Star Limited Shield Drive Wardley Industrial Estate Worsley Manchester M28 2WD

0161 793 8127 @wilkinsonstaruk /wilkinsonstaruk

JASIC • TECNA • MOSA • EXACT • AUTOSTAR • PRO CUT 1000 STARPARTS • GTECH • FIAC • STANDARD POWER • CUSTOR

Wilkinson Star - Product Catalogue 2017  
Wilkinson Star - Product Catalogue 2017