Turnkey solutions for glass processing
keraglass.com
design. technology. global support.
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TURNKEY SOLUTIONS FOR THE GLASS INDUSTRY
THE COMPANY
From design to installation, with a single technology partner.
Keraglass designs and manufactures complete lines for flat and curved glass processing, offering bespoke, turnkey solutions tailored to meet a range of production requirements. Drawing on extensive experience and continuous investments in research and development, the company provides reliable and technologically advanced systems. Keraglass provides comprehensive support to the customer at every stage of the project lifecycle: from initial design and construction to installation to machine commissioning. The systems guarantee high productivity, process quality and consistent results over time, ensuring operational efficiency, precision and durability.
10,000 m²
27,000 m²
5
global
HEAD OFFICE AND SHOWROOM
PRODUCTION AREA
FACILITIES
PRESENCE
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CORE BUSINESS
An overview that makes all the difference.
Keraglass's comprehensive approach to the glass industry distinguishes it as a global leader, enabling the company to offer innovative, functional and targeted solutions. These solutions are the result of practical and direct analysis, and the company has a comprehensive range across the main areas of glass processing.
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automation
tempering
lamination
decoration
process management and control
mechanical and thermal resistance
superior safety and performance
customisation and finishes
HEADQUARTERS Baiso · Reggio Emilia · Italy
The headquarters in Baiso (Reggio Emilia, Italy), covering an area of 10,000 m², comprises executive offices, an R&D department and a technological showroom dedicated to Keraglass technologies. The company has achieved significant milestones that have enabled the opening of a second, third, fourth and fifth plant. This strategic expansion has led to a substantial increase in production, workforce and floor space, which now spans 27,000 m².
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CORE COMPETENCIES
Why choose Keraglass?
Integrated design
Advanced automation
Global support
Complete plant development, from mechanical and electrical design to process integration.
Highly automated systems for precision, operational continuity and high quality standards.
Qualified technical support before, during and after installation, with fast response times worldwide.
Customised solutions
Global presence
Research and development
Systems tailored to the specific production and application requirements of each customer.
An active sales and service network in the main global markets.
Ongoing investment in innovation to deliver reliable, cutting-edge technologies.
THE METHOD
“Turnkey solution”: from project design to comprehensive support.
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Customer requirement analysis
Solution analysis in collaboration with the customer
Project definition
Software integration and automation
Providing the solution
Installation, training and commissioning
BENEFIT Customised solutions
Maximum efficiency
Advanced technology
Total control
Guaranteed reliability
Ongoing support
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PROCESSING AREAS
Comprehensive coverage of the production process.
The various areas are integrated into a single, fully automated production line, optimised to meet the production requirements of each customer.
CUTTING
KLASS SORTING SYSTEM
LAMINATING
KLASS SORTING SYSTEM
MILLING OR DRILLING
WASHING
KLASS SORTING SYSTEM
KLASS SORTING SYSTEM TEMPERING
DOUBLE GLAZING 6
DECORATION OR SCREEN PRINTING
SECTORS
Application sectors and dedicated solutions Architecture
Household appliances
Refrigeration
Facades, structural glazing, balustrades
Ovens, hobs
Refrigerated doors and display cabinets
Solar
Automotive
Shower enclosures
Interior design
Glass for photovoltaic applications
Vehicle glass
Shower systems and enclosures
Furnishings and decoration and interior design
EXAMPLES OF SOLUTIONS Keraglass develops fully integrated turnkey solutions, designed to optimise the entire production process through the integration of technologies, automation and materialhandling systems. Each configuration is designed to meet the specific needs of the sector in which it is applied and can be customised to suit the customer’s production and operational requirements.
KEY BENEFITS • •
High productivity
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Finished product consistent quality
Continuity and repeatability of the process
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Operational safety
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Reduction in operating costs
Optimisation of production spaces
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HOUSEHOLD APPLIANCES
A fully integrated turnkey project for the production of glass for the household appliances industry. The solution integrates automation, material handling and intelligent production planning to ensure high productivity, consistent quality and full traceability, while minimising the need for manual operations. All configurations can be customised to meet specific operational and production requirements.
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6,700 m
2
production area
25/28 operators per shift
Integrated turnkey factory large
medium
small
Average 600x600 3-mm screen-printed in 2 or 3 colours pcs/shift 17,600 m2per shift 6,300
Average 600x600 6-mm screen-printed in 2 or 3 colours pcs/shift 9,400 m2per shift 3,400
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HOUSEHOLD APPLIANCES 3-mm, 5,600 pieces per shift pcs/shift 5,800 m2per shift 2,100
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6-mm screen-printed in 2 or 3 colours pcs/shift 3,500 m2per shift 1,200
6,500 m
2
8/10 operators per shift
production area
Integrated turnkey factory large
medium
small
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ARCHITECTURE/CONSTRUCTION FIELD
A fully integrated turnkey project for the production of glass for architectural and construction applications. The integration of processes and intelligent production planning optimises the workflow, ensuring production continuity, flexibility in handling different formats and high quality standards. All configurations can be customised to meet specific operational and production requirements.
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Average 1,200 m2 windows/shift 550 m2per shift 1,600 m2per month × 1 shift 35,000
11,000 m
2
25/28 operators per shift
production area
Integrated turnkey factory large
medium
small
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ARCHITECTURE/ CONSTRUCTION FIELD large
production area medium
7,500 m
²
small
operators per shift
20/25
m2per shift 1,800 m2per month × 1 shift 40,000 P
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3,500 m
2
production area
16/20 operators per shift
Integrated turnkey factory large
medium
small
m2per shift 900 m2per month × 1 shift 20,000
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ARCHITECTURE/ CONSTRUCTION FIELD
production area large
medium
12,000 m
²
small
operators per shift
20/30
Average 1,200 m2 panels/shift 500 m2per shift 1,400 m2per month × 1 shift 31,600
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8,100 m
2
production area
20/30 operators per shift
Integrated turnkey factory large
medium
small
Average 1,200 m2 panels/shift 250 m2per shift 720 m2per month × 1 shift 15,800
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INTERIOR DESIGN
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Integrated turnkey factory
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INTERIOR DESIGN
production area large
medium
4,500 m
²
small
operators per shift
SOL1 m2per shift 500
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10/12
4,500 m
2
8/9 operators per shift
production area
Integrated turnkey factory large
medium
small
SOL2 m2per shift 500
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PANORAMIC GLAZING FIELD
A fully integrated turnkey project for the production of panoramic glazing systems. Automated management of production flows and material handling optimises the processing of large-format materials, ensuring operational continuity, efficiency and high-quality of the finished product. All configurations can be customised to meet specific operational and production requirements.
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4600 m
2
7/9 operators per shift
production area
Integrated turnkey factory large
medium
small
Average 10-mm tempered 2,500 m2 m2per shift 800 pieces per shift 320
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ARMOURED GLASS FIELD
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6,500 m
2
production area
Integrated turnkey factory
10 operators per shift
Average kits per shift 15 Kits per month x 1 shift 700 A fully integrated turnkey project for the production of flat and curved laminated armoured glass for the automotive and armoured vehicle sectors. The automation of the processing and handling stages guarantees maximum process precision, consistent quality and full traceability, ensuring production reliability and reducing the need for manual operations. All configurations can be customised to meet specific operational and production requirements. 25
GLASS FOR FURNITURE AND SHOWER ENCLOSURES
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3000 m
2
production area
14/16 operators per shift
Integrated turnkey factory large
medium
small
Average 1,500 m² 8-mm m2per shift x 8 hours 2,200 m2per month × 1 shift 47,500 pieces per shift 1,440 units/month × 1 shift 31,680
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↓ AUTOMATED FACTORY ↓
PROCESS DATA 01. Order Progress → 02. Rack Optimizer → 03. Production Plan Control → 04. Energy Consumption Data
DOUBLE GLAZING AREA
LAMINATING AREA
ERP
ODP
OFFICE
PRODUCTION ORDER
KERASOFT
TEMPERING AREA
STORAGE
PROCESS MANAGEMENT — INDUSTRIA 4.0
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CUTTING
MULTIPROCESSING
AND BREAKOUT AREA
AREA
SORTING SYSTEM
AUTOMATION & SOFTWARE
Production total monitoring.
Smart production lines, ready for Industry 4.0 and 5.0.
Real time production monitoring
Integration with ERP and customer management systems
Smart planning of orders
Product traceability
Diagnostics and technical support provided remotely
Centralised supervision of the entire system
Management of production priorities
Kerasoft: the brain behind production Kerasoft is Keraglass’s proprietary MES software, developed to coordinate and optimise every stage of the production process. Integrated with the company business management system, it automatically captures orders, plans production according to priorities, manages the flow of glass between the various processing stages and intelligently organises the automated warehouse. Kerasoft improves production efficiency, reduces the need for manual operations, and ensures operational continuity and maximum reliability thanks to realtime monitoring, full product traceability and centralised system supervision.
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CUSTOMISATION
Every line is unique.
Every Keraglass product line is designed to meet the customer’s specific requirements. Each system can be designed based on a customised layout, optimised for the available space, production volumes and operational requirements. The flexibility in the layout of the modules and the integration of processes enables the creation of efficient, safe and fully automated production lines that can be adapted to changes in production.
CUSTOM-DESIGNED BASED ON:
SUPPORT AND SERVICES
Available spaces
Type of glass
layout optimised for the actual floor plan
configuration for flat or curved glass
Production volumes
Level of automation
sizing based on capacity and cycles
desired level of integration
A partner you can rely on over the long term.
Installation and commissioning
Scheduled maintenance
Installation and commissioning provided by our technicians.
Dedicated plans for business continuity and consistent performance.
Your project, the Keraglass solution 30
Spare parts Availability and prompt supply of genuine parts.
By choosing Keraglass, you can be confident that you have selected a partner who can turn your production requirements into a reliable and efficient turnkey solution.
Global technical support Expert support in the main international markets.
14 BRANDS, TOGETHER TOWARDS EXCELLENCE
keraglass.com The product data, descriptions and illustrations appearing in this catalogue are shown for advertising purposes; they are given as examples only, and shall not be binding on the manufacturer or the vendor under any circumstances. For marketing reasons, products may be reproduced or portrayed with non-standard configurations, colours or optional extras, in older versions or withspecial customisations or different technical characteristics, possibly for supervening manufacturing reasons. The manufacturer and the vendor reserve the right to make any modification whatsoever to the products. Please contact the sales personnel if you have any queries. © Voilàp S.p.A. - October 2026 - All rights reserved