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Spare Parts Catalogue

PERKINS ENGINE

Serial Number:

Dealer Contact Details

Date of print 3/30/2010


Table of Content

Description PERKINS ENGINE Core Unit

Page 7 9

Cylinder Block & Liners

11

CYLINDER BLOCK ASSEMBLY

13

Crankshaft, Main & Big End Bearings

15

CRANKSHAFT KIT

17

Pistons & Rings

19

PISTON AND RING KIT

21

Connecting Rods

23

CONROD KIT

25

Rear End Oil Seal

27

Cylinder Head Assembly

29

CYLINDER HEAD ASSEMBLY

31

Rocker Shaft Assembly

33

ROCKER SHAFT ASSEMBLY

35

ROCKER SHAFT ASSY - MINOR

37

ROCKER ARM ASSEMBLY

39

ROCKER ARM ASSEMBLY

41

Timing Gear & Camshaft

43

Push Rods & Tappets

45

Crankshaft, Main & Big End Bearings

47

Cylinder Head Assembly

49

Fuel Injection Equipment

51

Fuel Injection Pump

53

FUEL INJECTION PUMP

55

High Pressure Fuel Pipes

57

Atomisers

59

INJECTOR

61

Pick-Up Sensor

63

Fuel Leak-Off Pipe

65

Fuel Leak-Off Pipe

67

Fuel Injection Pump

69

FUEL INJECTION PUMP

71

High Pressure Fuel Pipes

73

Boost Control Pipe

75

Fuel Injection Equipment

77

Fuel Injection Pump

79

FUEL INJECTION PUMP

81

High Pressure Fuel Pipes

83

Atomisers

85

INJECTOR

87

Pick-Up Sensor

89

Fuel Leak-Off Pipe

91

Flywheel Housing

93


Table of Content

Description

Page

Flywheel Housing

95

Flywheel Housing

97

Flywheel Housing

99

Flywheel & Ring

101

Flywheel & Starter Ring

103

FLYWHEEL

105

Starter Motor

107

Starter Motor

109

Fan Drive

111

Fan Drive

113

Lubricating Oil Sump

115

Sump

117

SUMP

119

Dipstick & Filler Tube

121

TUBE ASSEMBLY

123

Oil Strainer

125

Lubricating Oil Filler & Breather

127

Cylinder Head Cover

129

CYL HEAD COVER ASSY

131

OIL FILLER CAP

133

Breather

135

PIPE - BREATHER

137

Blanking Plates

139

Lubricating Oil Filler & Breather

141

Cylinder Head Cover

143

CYL HEAD COVER ASSY

145

OIL FILLER CAP

147

Breather

149

PIPE - BREATHER

151

Blanking Plates

153

Lubricating Oil Filter & Integral Oil Cooler

155

Oil Cooler

157

OIL COOLER

159

Oil Cooler Connections

161

Oil Filter

163

OIL FILTER HEAD

165

Blanking Plates

167

Oil Cooler Connections

169

Lubricating Oil Filter & Integral Oil Cooler

171

Oil Cooler

173

OIL COOLER

175

Oil Cooler Connections

177

Oil Filter

179

OIL FILTER HEAD

181


Table of Content

Description

Page

Blanking Plates

183

Oil Cooler Connections

185

Lubricating Oil Filter & Integral Oil Cooler

187

Oil Filter

189

Front End Drive Input

191

Front End Drive Input

193

Water Pump & Thermostat

195

Water Pump

197

WATER PUMP KIT

199

Thermostat & Housing

201

CONNECTION

203

Water Pump

205

REPAIR KIT - WATER PUMP

207

Water Outlet / Inlet

209

Water Outlet Housing

211

CONNECTION

213

Water Outlet Housing

215

THERMOSTAT ASSEMBLY

217

Fan & Extension

219

Fan

221

Alternator & Generator

223

Alternator

225

Alternator Bracket & Fixings

227

Pulleys

229

Timing Case & Gear

231

Timing Case

233

Timing Cover

235

IDLER GEAR

237

Timing Cover

239

FRONT COVER KIT

241

Gear Driven Auxiliary Drive Options

243

Blanking Plugs

245

Lubricating Oil Pump & Delivery Housing

247

Lubricating Oil Pump & Delivery Housing

249

Joints & Gaskets - Top Service Kit

251

Top Service Kit

253

GASKET KIT - TOP

255

SEAL KIT

257

Turbocharger, Manifolds & Air Charge Cooler

259

Turbocharger

261

Feed Pipes

263

PIPE - TURBO OIL FEED

265

Leak-Off Pipes

267

Pipework & Connections

269


Table of Content

Description

Page

Exhaust Manifold

271

Air Filters

273

Pipework & Connections

275

Joints & Gaskets - Bottom Service Kit

277

Bottom Service Kit

279

BOTTOM JOINT AND GASKET KIT

281

Induction Manifold & Air Charge Cooler

283

Induction Manifold

285

Low Pressure Fuel System

287

Filter to Injection Pump Pipe

289

Injection Pump to Filter Pipe

291

Lift Pump

293

LIFT PUMP

295

FUEL FILTER ELEMENT KIT

297

MOUNTING KIT

299

Lift Pump

301

Low Pressure Fuel System

303

Filter to Injection Pump Pipe

305

PIPE - LOW PRESSURE FUEL

307

Injection Pump to Filter Pipe

309

FUEL INJ PUMP RETURN PIPE

311

Lift Pump

293

LIFT PUMP

295

FUEL FILTER ELEMENT KIT

297

MOUNTING KIT

299

Lift Pump

313

Cold Start System

315

Cold Start System

317

BAR

319

Cold Start System

321

Cold Start System

323

Cold Start System

325

Cold Start System

327

Cold Start System

329

Cold Start System

331

Engine Lifting Eyes

333

Engine Lifting Eyes

335

Mountings

337

Engine Mounts

339

Lubricating Oil Pressure Switch / Gauge

341

Lubricating Oil Pressure Switch/Gauge

343

Lubricating Oil Pressure Switch/Gauge

345

Temperature Gauge & Sender

347

Temperature Gauge & Sender

349


Table of Content

Description

Page

Applications Miscellaneous & Auxiliaries

351

Miscellaneous & Auxiliaries

353


PERKINS ENGINE DK51315

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PERKINS ENGINE DK51315 Pos. No.

Part No.

Description

ACHD0842

Core Unit

AFHD4414

Fuel Injection Equipment

AFHD4564

Fuel Injection Equipment

CDHD1091

Flywheel Housing

CDHD1124

Flywheel Housing

DDHD2089

Flywheel & Ring

EDHD0965

Starter Motor

FBHD0898

Fan Drive

GBHD2895

Lubricating Oil Sump

HBHD3180

Lubricating Oil Filler & Breather

HBHD3391

Lubricating Oil Filler & Breather

JBHD2604

Lubricating Oil Filter & Integral Oil Cooler

JBHD2606

Lubricating Oil Filter & Integral Oil Cooler

JDHD0027

Lubricating Oil Filter & Integral Oil Cooler

KBHD0106

Front End Drive Input

LBHD2272

Water Pump & Thermostat

LDHD0702

Water Outlet / Inlet

MDHD1070

Fan & Extension

NDHD2711

Alternator & Generator

QCHD0022

Timing Case & Gear

QDHD1368

Gear Driven Auxiliary Drive Options

RBHD0031

Lubricating Oil Pump & Delivery Housing

SACD0355

Joints & Gaskets - Top Service Kit

SBHD2894

Turbocharger, Manifolds & Air Charge Cooler

SGBD0379

Joints & Gaskets - Bottom Service Kit

TBHD1126

Induction Manifold & Air Charge Cooler

VBHD2178

Low Pressure Fuel System

VBHD2355

Low Pressure Fuel System

WDHD0371

Cold Start System

WDHD0374

Cold Start System

WDHD0377

Cold Start System

WDHD0385

Cold Start System

XBHD0458

Engine Lifting Eyes

ZCHD1199

Mountings

ZJHD0532

Lubricating Oil Pressure Switch / Gauge

ZLHD0360

Temperature Gauge & Sender

ZZHD1012

Applications Miscellaneous & Auxiliaries

Qty

Unit

From

To


Core Unit ACHD0842

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Core Unit ACHD0842 Pos. No.

Part No.

Description

PPL039679

Cylinder Block & Liners

PPL039681

Crankshaft, Main & Big End Bearings

PPL039682

Pistons & Rings

PPL039684

Connecting Rods

PPL039685

Rear End Oil Seal

PPL039686

Cylinder Head Assembly

PPL039687

Rocker Shaft Assembly

PPL039688

Timing Gear & Camshaft

PPL039693

Push Rods & Tappets

PPL039694

Crankshaft, Main & Big End Bearings

PPL039695

Cylinder Head Assembly

Qty

Unit

From

To


Cylinder Block & Liners PPL039679

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Cylinder Block & Liners PPL039679 Pos. No.

Part No.

Description

Qty

1

10000-00705

CYLINDER BLOCK ASSEMBLY

1

Unit

From

To


CYLINDER BLOCK ASSEMBLY 10000-00705

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CYLINDER BLOCK ASSEMBLY 10000-00705 Pos. No.

Part No.

Description

Qty

2

CYLINDER BLOCK

1

3

BEARING CAP

1

4

BEARING CAP

1

5

BEARING CAP

1

6

BEARING CAP

1

7

988-763

THIMBLE

8

8

909-262

BOLT

8

9

915-733

CAMSHAFT BUSH

1

10

915-753

PLUG

1

11

986-983

PLUG

1

12

902-107

PLUG

1

13

915-752

PLUG

2

14

915-746

PLUG

1

15

934-249

PLUG

1

16

10000-00682

WATER PIPE

1

17

915-717

PLUG

1

18

915-749

PLUG

1

19

10000-01165

PISTON COOLING JET

3

20

987-586

SCREW

3

21

915-775

BLANKING PLATE

2

22

915-792

GASKET - OIL FILTER HEAD

2

23

987-608

SCREW

8

24

986-985

PLUG

1

25

987-582

SCREW

1

26

997-128

WASHER

1

Unit

From

To


Crankshaft, Main & Big End Bearings PPL039681

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Crankshaft, Main & Big End Bearings PPL039681 Pos. No.

Part No.

Description

Qty

1

10000-00066

CRANKSHAFT KIT

1

Unit

From

To


CRANKSHAFT KIT 10000-00066

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CRANKSHAFT KIT 10000-00066 Pos. No.

Part No.

Description

Qty

(3)

936-128

MAIN BEARING KIT - U/S

1

(3)

936-126

MAIN BEARING KIT - U/S

1

(3)

936-127

MAIN BEARING KIT - U/S

1

(5)

904-053

THRUST WASHER

2

(6)

929-090

THRUST WASHER

2

CRANKSHAFT

1

2 3

936-080

MAIN BEARING KIT

1

4

10000-10855

BIG END BEARING KIT

1

5

904-015

WASHER THRUST

2

6

904-016

WASHER THRUST

2

Unit

From

To


Pistons & Rings PPL039682

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Pistons & Rings PPL039682 Pos. No.

Part No.

Description

Qty

(1)

10000-04146

PISTON AND RING KIT

3

(1)

10000-04147

PISTON AND RING KIT

3

1

10000-00266

PISTON AND RING KIT

3

Unit

From

To


PISTON AND RING KIT 10000-00266

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PISTON AND RING KIT 10000-00266 Pos. No.

Part No.

Description

Qty

2

PISTON

1

3

GUDGEON PIN

1

4

981-980

CIRCLIP

2

5

998-703

PISTON RING KIT

1

Unit

From

To


Connecting Rods PPL039684

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Connecting Rods PPL039684 Pos. No.

Part No.

Description

Qty

(1)

915-809

CON ROD ASSEMBLY

3

(1)

915-810

CON ROD ASSEMBLY

3

(1)

915-811

CON ROD ASSEMBLY

3

(1)

915-812

CON ROD ASSEMBLY

3

(1)

915-813

CON ROD ASSEMBLY

3

(1)

915-814

CON ROD ASSEMBLY

3

CONROD KIT

3

1

Unit

From

To


CONROD KIT

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CONROD KIT Pos. No.

Part No.

Description

Qty

2

CON ROD

1

3

CAP

1

4

915-732

SMALL END BUSH

1

5

915-747

CON ROD BOLT

2

Unit

From

To


Rear End Oil Seal PPL039685

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Rear End Oil Seal PPL039685 Pos. No.

Part No.

Description

Qty

1

998-712

SEAL - REOS HOUSING

1

2

915-744

METRIC BOLT

10

Unit

From

To


Cylinder Head Assembly PPL039686

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Cylinder Head Assembly PPL039686 Pos. No.

Part No.

Description

Qty

1

10000-06390

CYLINDER HEAD ASSEMBLY

1

Unit

From

To


CYLINDER HEAD ASSEMBLY 10000-06390

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CYLINDER HEAD ASSEMBLY 10000-06390 Pos. No.

Part No.

2

Description

Qty

CYLINDER HEAD

1

3

915-760

VALVE SEAT INSERT

3

4

994-275

VALVE GUIDE

3

5

915-761

VALVE SEAT INSERT

3

6

994-275

VALVE GUIDE

3

7

986-983

PLUG

3

8

909-324

PLUG

3

9

915-754

DOWEL

2

10

998-706

CYLINDER HEAD BOLT

5

11

998-707

CYLINDER HEAD BOLT

3

12

998-701

INTAKE VALVE

3

13

916-160

SEAL - VALVE STEM

3

14

998-704

VALVE SPRING

3

15

915-762

CAP

3

16

982-308

VALVE COLLET

6

17

998-702

EXHAUST VALVE

3

18

10000-00118

SEAL - VALVE STEM

3

19

998-704

VALVE SPRING

3

20

915-762

CAP

3

21

982-308

VALVE COLLET

6

22

915-756

PLUG

1

23

915-705

SEAL - SENSOR

1

24

929-400

PLUG SET CYL HEAD

2

25

929-424

PLUG

1

Unit

From

To


Rocker Shaft Assembly PPL039687

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Rocker Shaft Assembly PPL039687 Pos. No.

Part No.

Description

Qty

1

10000-00106

ROCKER SHAFT ASSEMBLY

1

Unit

From

To


ROCKER SHAFT ASSEMBLY 10000-00106

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ROCKER SHAFT ASSEMBLY 10000-00106 Pos. No.

Part No.

Description

Qty

2

10000-00107

ROCKER SHAFT ASSY - MINOR

1

5

915-816

ROCKER ARM ASSEMBLY

3

10

915-742

ROCKER SHAFT SPRING

2

11

915-817

ROCKER ARM ASSEMBLY

3

16

980-189

CIRCLIP

2

17

915-688

WASHER

2

18

915-700

SCREW

1

19

915-701

SCREW

2

Unit

From

To


ROCKER SHAFT ASSY - MINOR 10000-00107

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ROCKER SHAFT ASSY - MINOR 10000-00107 Pos. No.

Part No.

3 4

915-716

Description

Qty

ROCKER SHAFT

1

PLUG

2

Unit

From

To


ROCKER ARM ASSEMBLY 915-816

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ROCKER ARM ASSEMBLY 915-816 Pos. No.

Part No.

Description

Qty

6

ROCKER ARM

1

7

PAD

1

8

973-827

NUT

1

9

994-255

SCREW

1

Unit

From

To


ROCKER ARM ASSEMBLY 915-817

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ROCKER ARM ASSEMBLY 915-817 Pos. No.

Part No.

Description

Qty

12

ROCKER ARM

1

13

PAD

1

14

973-827

NUT

1

15

994-255

SCREW

1

Unit

From

To


Timing Gear & Camshaft PPL039688

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Timing Gear & Camshaft PPL039688 Pos. No.

Part No.

Description

Qty

1

10000-00679

CAMSHAFT

1

1

10000-10840

CAMSHAFT

1

Unit

From

To


Push Rods & Tappets PPL039693

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Push Rods & Tappets PPL039693 Pos. No.

Part No.

Description

Qty

1

907-003

PUSH ROD

6

2

10000-12163

TAPPET

6

Unit

From

To


Crankshaft, Main & Big End Bearings PPL039694

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Crankshaft, Main & Big End Bearings PPL039694 Pos. No.

Part No.

Description

Qty

1

915-736

CRANKSHAFT GEAR

1

2

929-511

KEY

1

Unit

From

To


Cylinder Head Assembly PPL039695

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Cylinder Head Assembly PPL039695 Pos. No.

Part No.

Description

Qty

1

10000-00071

GASKET - CYLINDER HEAD

1

Unit

From

To


Fuel Injection Equipment AFHD4414

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Fuel Injection Equipment AFHD4414 Pos. No.

Part No.

Description

PPL039847

Fuel Injection Pump

PPL039849

High Pressure Fuel Pipes

PPL039850

Atomisers

PPL039857

Pick-Up Sensor

PPL039860

Fuel Leak-Off Pipe

PPL039863

Fuel Leak-Off Pipe

PPL042483

Fuel Injection Pump

PPL042491

High Pressure Fuel Pipes

PPL057548

Boost Control Pipe

Qty

Unit

From

To


Fuel Injection Pump PPL039847

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Fuel Injection Pump PPL039847 Pos. No.

Part No.

Description

Qty

1

10000-00674

FUEL INJECTION PUMP

1

5

915-737

FUEL INJECTION PUMP GEAR

1

6

909-222

SCREW

3

7

915-702

WASHER

3

8

915-778

BRACKET

1

9

909-224

SCREW

1

10

973-548

NUT

1

11

973-552

SCREW

1

Unit

From

To


FUEL INJECTION PUMP 10000-00674

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FUEL INJECTION PUMP 10000-00674 Pos. No.

Part No.

2

Description

Qty

FUEL INJECTION PUMP

1

3

996-622

SOLENOID

1

4

986-164

SEAL - O RING

1

Unit

From

To


High Pressure Fuel Pipes PPL039849

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High Pressure Fuel Pipes PPL039849 Pos. No.

Part No.

Description

Qty

1

10000-00689

PIPE - FUEL INJ NO 1 CYL

1

2

10000-00690

PIPE - FUEL INJ NO 2 CYL

1

3

10000-00691

PIPE - FUEL INJ NO 3 CYL

1

4

934-175

CLIP

2

Unit

From

To


Atomisers PPL039850

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Atomisers PPL039850 Pos. No.

Part No.

Description

Qty

1

10000-02546

INJECTOR

3

6

915-797

INJECTOR CLAMP

3

7

915-699

SCREW

3

Unit

From

To


INJECTOR 10000-02546

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INJECTOR 10000-02546 Pos. No.

Part No.

2

Description

Qty

INJECTOR NOZZLE HOLDER

1

3

10000-02563

INJECTOR NOZZLE

1

4

10000-00097

SEAL - INJECTOR

1

5

988-957

INJECTOR WASHER

1

Unit

From

To


Pick-Up Sensor PPL039857

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Pick-Up Sensor PPL039857 Pos. No.

Part No.

Description

Qty

1

990-660

PLUG

1

Unit

From

To


Fuel Leak-Off Pipe PPL039860

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Fuel Leak-Off Pipe PPL039860 Pos. No.

Part No.

Description

Qty

1

915-728

HOSE

2

2

915-725

CAP

1

Unit

From

To


Fuel Leak-Off Pipe PPL039863

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Fuel Leak-Off Pipe PPL039863 Pos. No.

Part No.

Description

Qty

1

10000-00060

BRACKET

1

2

973-664

SCREW

1

3

936-017

CLIP

1

Unit

From

To


Fuel Injection Pump PPL042483

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Fuel Injection Pump PPL042483 Pos. No.

Part No.

Description

Qty

1

10000-02791

FUEL INJECTION PUMP

1

5

915-737

FUEL INJECTION PUMP GEAR

1

6

909-222

SCREW

3

7

915-702

WASHER

3

Unit

From

To


FUEL INJECTION PUMP 10000-02791

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FUEL INJECTION PUMP 10000-02791 Pos. No.

Part No.

2

Description

Qty

FUEL INJECTION PUMP

1

3

996-622

SOLENOID

1

4

10000-00096

SEAL - O RING

1

Unit

From

To


High Pressure Fuel Pipes PPL042491

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High Pressure Fuel Pipes PPL042491 Pos. No.

Part No.

Description

Qty

1

10000-00084

PIPE - FUEL INJ NO 1 CYL

1

2

10000-00085

PIPE - FUEL INJ NO 2 CYL

1

3

10000-00086

PIPE - FUEL INJ NO 3 CYL

1

4

934-175

CLIP

2

Unit

From

To


Boost Control Pipe PPL057548

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Boost Control Pipe PPL057548 Pos. No.

Part No.

Description

Qty

1

929-424

PLUG

1

Unit

From

To


Fuel Injection Equipment AFHD4564

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Fuel Injection Equipment AFHD4564 Pos. No.

Part No.

Description

PPL044410

Fuel Injection Pump

PPL044412

High Pressure Fuel Pipes

PPL044413

Atomisers

PPL044420

Pick-Up Sensor

PPL044423

Fuel Leak-Off Pipe

Qty

Unit

From

To


Fuel Injection Pump PPL044410

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Fuel Injection Pump PPL044410 Pos. No.

Part No.

Description

Qty

1

10000-02791

FUEL INJECTION PUMP

1

5

915-737

FUEL INJECTION PUMP GEAR

1

6

909-222

SCREW

3

7

915-702

WASHER

3

Unit

From

To


FUEL INJECTION PUMP 10000-02791

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FUEL INJECTION PUMP 10000-02791 Pos. No.

Part No.

2

Description

Qty

FUEL INJECTION PUMP

1

3

996-622

SOLENOID

1

4

10000-00096

SEAL - O RING

1

Unit

From

To


High Pressure Fuel Pipes PPL044412

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High Pressure Fuel Pipes PPL044412 Pos. No.

Part No.

Description

Qty

1

10000-00084

PIPE - FUEL INJ NO 1 CYL

1

2

10000-00085

PIPE - FUEL INJ NO 2 CYL

1

3

10000-00086

PIPE - FUEL INJ NO 3 CYL

1

4

934-175

CLIP

2

Unit

From

To


Atomisers PPL044413

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Atomisers PPL044413 Pos. No.

Part No.

Description

Qty

1

10000-02546

INJECTOR

3

6

915-797

INJECTOR CLAMP

3

7

915-699

SCREW

3

Unit

From

To


INJECTOR 10000-02546

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INJECTOR 10000-02546 Pos. No.

Part No.

2

Description

Qty

INJECTOR NOZZLE HOLDER

1

3

10000-02563

INJECTOR NOZZLE

1

4

10000-00097

SEAL - INJECTOR

1

5

988-957

INJECTOR WASHER

1

Unit

From

To


Pick-Up Sensor PPL044420

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Pick-Up Sensor PPL044420 Pos. No.

Part No.

Description

Qty

1

990-660

PLUG

1

Unit

From

To


Fuel Leak-Off Pipe PPL044423

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Fuel Leak-Off Pipe PPL044423 Pos. No.

Part No.

Description

Qty

1

915-728

HOSE

2

2

915-725

CAP

1

Unit

From

To


Flywheel Housing CDHD1091

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Flywheel Housing CDHD1091 Pos. No.

Part No.

Description

PPL038813

Flywheel Housing

Qty

Unit

From

To


Flywheel Housing PPL038813

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Flywheel Housing PPL038813 Pos. No.

Part No.

Description

Qty

1

996-612

FLYWHEEL HOUSING

1

2

986-869

PLATE

1

3

987-615

SCREW

2

4

987-896

SEAL

1

5

995-158

PLUG

1

6

987-020

PLUG

3

7

10000-05651

DOWEL

2

8

987-629

SCREW

6

9

987-631

SCREW

2

10

987-015

PLUG

2

Unit

From

To


Flywheel Housing CDHD1124

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Flywheel Housing CDHD1124 Pos. No.

Part No.

Description

PPL064324

Flywheel Housing

Qty

Unit

From

To


Flywheel Housing PPL064324

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Flywheel Housing PPL064324 Pos. No.

Part No.

Description

Qty

1

10000-10847

FLYWHEEL HOUSING

1

2

987-629

SCREW

6

3

10000-05651

DOWEL

2

4

987-631

SCREW

2

5

987-015

PLUG

2

6

987-896

SEAL

1

Unit

From

To


Flywheel & Ring DDHD2089

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Flywheel & Ring DDHD2089 Pos. No.

Part No.

Description

PPL040143

Flywheel & Starter Ring

Qty

Unit

From

To


Flywheel & Starter Ring PPL040143

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Flywheel & Starter Ring PPL040143 Pos. No.

Part No.

Description

Qty

1

10000-00080

FLYWHEEL

1

4

909-251

BOLT

6

5

989-216

WASHER

6

6

10000-00073

DOWEL

1

Unit

From

To


FLYWHEEL 10000-00080

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FLYWHEEL 10000-00080 Pos. No.

Part No.

2 3

930-775

Description

Qty

FLYWHEEL

1

STARTER RING GEAR

1

Unit

From

To


Starter Motor EDHD0965

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Starter Motor EDHD0965 Pos. No.

Part No.

Description

PPL070898

Starter Motor

Qty

Unit

From

To


Starter Motor PPL070898

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Starter Motor PPL070898 Pos. No.

Part No.

Description

Qty

1

10000-16477

STARTER MOTOR

1

2

973-851

STUD

3

3

986-013

NUT

3

Unit

From

To


Fan Drive FBHD0898

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Fan Drive FBHD0898 Pos. No.

Part No.

Description

PPL039845

Fan Drive

Qty

Unit

From

To


Fan Drive PPL039845

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Fan Drive PPL039845 Pos. No.

Part No.

Description

Qty

1

915-808

FAN DRIVE HOUSING

1

2

973-550

SCREW

4

3

987-163

FAN DRIVE PULLEY

1

4

981-209

BELT

1

Unit

From

To


Lubricating Oil Sump GBHD2895

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Lubricating Oil Sump GBHD2895 Pos. No.

Part No.

Description

PPL038792

Sump

PPL038793

Dipstick & Filler Tube

PPL038795

Oil Strainer

Qty

Unit

From

To


Sump PPL038792

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Sump PPL038792 Pos. No.

Part No.

Description

Qty

1

10000-00113

SUMP

1

4

929-276

PLUG

1

5

902-104

O RING

1

6

10000-00114

GASKET - SUMP

1

7

909-224

SCREW

12

8

987-601

SCREW

4

9

987-608

SCREW

2

10

915-777

BRIDGE PIECE

1

11

987-571

SCREW

2

Unit

From

To


SUMP 10000-00113

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SUMP 10000-00113 Pos. No.

Part No.

2 3

930-788

Description

Qty

SUMP

1

INSERT

1

Unit

From

To


Dipstick & Filler Tube PPL038793

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Dipstick & Filler Tube PPL038793 Pos. No.

Part No.

Description

Qty

1

973-041

TUBE ASSEMBLY

1

4

986-219

OLIVE

1

5

10000-00072

DIPSTICK

1

Unit

From

To


TUBE ASSEMBLY 973-041

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TUBE ASSEMBLY 973-041 Pos. No.

Part No.

2 3

995-388

Description

Qty

TUBE

1

NUT

1

Unit

From

To


Oil Strainer PPL038795

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Oil Strainer PPL038795 Pos. No.

Part No.

Description

Qty

1

932-310

SUCTION PIPE

1

2

984-292

GASKET

1

3

909-222

SCREW

2

Unit

From

To


Lubricating Oil Filler & Breather HBHD3180

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Lubricating Oil Filler & Breather HBHD3180 Pos. No.

Part No.

Description

PPL038830

Cylinder Head Cover

PPL038832

Breather

PPL038833

Blanking Plates

Qty

Unit

From

To


Cylinder Head Cover PPL038830

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Cylinder Head Cover PPL038830 Pos. No.

Part No.

Description

Qty

1

10000-16270

CYL HEAD COVER ASSY

1

Unit

From

To


CYL HEAD COVER ASSY 10000-16270

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CYL HEAD COVER ASSY 10000-16270 Pos. No.

Part No.

2 3

10000-00105

4

Description

Qty

CYLINDER HEAD COVER

1

GASKET - CYL. HEAD COVER

1

SCREW

8

5

915-803

CAP

1

6

934-079

SCREW

4

7

10000-00065

COVER

1

8

10000-00098

SEAL - O RING

1

9

973-824

OIL FILLER CAP

1

Unit

From

To


OIL FILLER CAP 973-824

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OIL FILLER CAP 973-824 Pos. No.

Part No.

10 11

997-125

Description

Qty

OIL FILLER CAP

1

SEAL - O RING

1

Unit

From

To


Breather PPL038832

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Breather PPL038832 Pos. No.

Part No.

Description

Qty

1

10000-01164

PIPE - BREATHER

1

5

987-589

SCREW

2

6

930-409

HOSE CLIP

1

7

981-661

SUPPORT BRACKET

1

8

10000-00088

HOSE

1

8

10000-00273

HOSE

1

9

994-248

SPRING

1

10

994-167

CLIP

1

11

973-664

SCREW

1

Unit

From

To


PIPE - BREATHER 10000-01164

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PIPE - BREATHER 10000-01164 Pos. No.

Part No.

2

Description

Qty

BREATHER PIPE

1

3

915-703

SEAL - O RING

1

4

10000-01166

SEAL - O RING

1

Unit

From

To


Blanking Plates PPL038833

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Blanking Plates PPL038833 Pos. No.

Part No.

Description

Qty

1

915-720

PLUG

1

2

915-719

PLUG

1

Unit

From

To


Lubricating Oil Filler & Breather HBHD3391

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Lubricating Oil Filler & Breather HBHD3391 Pos. No.

Part No.

Description

PPL050208

Cylinder Head Cover

PPL050210

Breather

PPL050211

Blanking Plates

Qty

Unit

From

To


Cylinder Head Cover PPL050208

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Cylinder Head Cover PPL050208 Pos. No.

Part No.

Description

Qty

1

10000-16270

CYL HEAD COVER ASSY

1

Unit

From

To


CYL HEAD COVER ASSY 10000-16270

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CYL HEAD COVER ASSY 10000-16270 Pos. No.

Part No.

2 3

10000-00105

4

Description

Qty

CYLINDER HEAD COVER

1

GASKET - CYL. HEAD COVER

1

SCREW

8

5

915-803

CAP

1

6

934-079

SCREW

4

7

10000-00065

COVER

1

8

10000-00098

SEAL - O RING

1

9

973-824

OIL FILLER CAP

1

Unit

From

To


OIL FILLER CAP 973-824

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OIL FILLER CAP 973-824 Pos. No.

Part No.

10 11

997-125

Description

Qty

OIL FILLER CAP

1

SEAL - O RING

1

Unit

From

To


Breather PPL050210

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Breather PPL050210 Pos. No.

Part No.

Description

Qty

1

10000-01164

PIPE - BREATHER

1

5

987-589

SCREW

2

6

991-043

CLIP HOSE 2481863

1

7

981-661

SUPPORT BRACKET

1

8

10000-07370

HOSE

1

9

994-248

SPRING

1

10

994-167

CLIP

1

11

973-664

SCREW

1

Unit

From

To


PIPE - BREATHER 10000-01164

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PIPE - BREATHER 10000-01164 Pos. No.

Part No.

2

Description

Qty

BREATHER PIPE

1

3

915-703

SEAL - O RING

1

4

10000-01166

SEAL - O RING

1

Unit

From

To


Blanking Plates PPL050211

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Blanking Plates PPL050211 Pos. No.

Part No.

Description

Qty

1

915-720

PLUG

1

2

915-719

PLUG

1

Unit

From

To


Lubricating Oil Filter & Integral Oil Cooler JBHD2604

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Lubricating Oil Filter & Integral Oil Cooler JBHD2604 Pos. No.

Part No.

Description

PPL035911

Oil Cooler

PPL035913

Oil Cooler Connections

PPL035914

Oil Filter

PPL035916

Blanking Plates

PPL035918

Oil Cooler Connections

Qty

Unit

From

To


Oil Cooler PPL035911

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Oil Cooler PPL035911 Pos. No.

Part No.

Description

Qty

1

10000-00670

OIL COOLER

1

6

10000-06288

SEAL

1

Unit

From

To


OIL COOLER 10000-00670

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OIL COOLER 10000-00670 Pos. No.

Part No.

2

Description

Qty

OIL COOLER

1

3

10000-00671

ADAPTOR

1

4

10000-00667

GASKET

1

5

915-279

SEAL - O RING

1

Unit

From

To


Oil Cooler Connections PPL035913

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Oil Cooler Connections PPL035913 Pos. No.

Part No.

Description

Qty

1

10000-00697

ADAPTOR

1

2

10000-00695

GASKET

1

3

973-288

SCREW

2

4

909-222

SCREW

4

Unit

From

To


Oil Filter PPL035914

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Oil Filter PPL035914 Pos. No.

Part No.

Description

Qty

1

10000-00099

OIL FILTER HEAD

1

3

915-792

GASKET - OIL FILTER HEAD

1

4

915-757

PLUG

1

5

915-707

SEAL - O RING

1

6

987-609

SCREW

4

Unit

From

To


OIL FILTER HEAD 10000-00099

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OIL FILTER HEAD 10000-00099 Pos. No. 2

Part No.

Description

Qty

CONNECTION

1

Unit

From

To


Blanking Plates PPL035916

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Blanking Plates PPL035916 Pos. No.

Part No.

Description

Qty

1

915-775

BLANKING PLATE

1

2

915-792

GASKET - OIL FILTER HEAD

1

3

987-608

SCREW

4

Unit

From

To


Oil Cooler Connections PPL035918

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Oil Cooler Connections PPL035918 Pos. No.

Part No.

Description

Qty

1

10000-00686

HOSE

1

2

930-409

HOSE CLIP

2

3

994-167

CLIP

1

4

973-664

SCREW

1

5

10000-00685

HOSE

1

6

930-409

HOSE CLIP

2

Unit

From

To


Lubricating Oil Filter & Integral Oil Cooler JBHD2606

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Lubricating Oil Filter & Integral Oil Cooler JBHD2606 Pos. No.

Part No.

Description

PPL039705

Oil Cooler

PPL039707

Oil Cooler Connections

PPL039708

Oil Filter

PPL039710

Blanking Plates

PPL039711

Oil Cooler Connections

Qty

Unit

From

To


Oil Cooler PPL039705

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Oil Cooler PPL039705 Pos. No.

Part No.

Description

Qty

1

10000-00670

OIL COOLER

1

6

10000-06288

SEAL

1

Unit

From

To


OIL COOLER 10000-00670

This page intentionally left free


OIL COOLER 10000-00670 Pos. No.

Part No.

2

Description

Qty

OIL COOLER

1

3

10000-00671

ADAPTOR

1

4

10000-00667

GASKET

1

5

915-279

SEAL - O RING

1

Unit

From

To


Oil Cooler Connections PPL039707

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Oil Cooler Connections PPL039707 Pos. No.

Part No.

Description

Qty

1

10000-00697

ADAPTOR

1

2

10000-00695

GASKET

1

3

973-288

SCREW

2

4

909-222

SCREW

4

Unit

From

To


Oil Filter PPL039708

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Oil Filter PPL039708 Pos. No.

Part No.

Description

Qty

1

10000-00099

OIL FILTER HEAD

1

3

915-792

GASKET - OIL FILTER HEAD

1

4

915-757

PLUG

1

5

915-707

SEAL - O RING

1

6

987-609

SCREW

4

Unit

From

To


OIL FILTER HEAD 10000-00099

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OIL FILTER HEAD 10000-00099 Pos. No. 2

Part No.

Description

Qty

CONNECTION

1

Unit

From

To


Blanking Plates PPL039710

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Blanking Plates PPL039710 Pos. No.

Part No.

Description

Qty

1

915-775

BLANKING PLATE

1

2

915-792

GASKET - OIL FILTER HEAD

1

3

987-608

SCREW

4

Unit

From

To


Oil Cooler Connections PPL039711

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Oil Cooler Connections PPL039711 Pos. No.

Part No.

Description

Qty

1

10000-00687

HOSE - COOLANT

1

2

930-409

HOSE CLIP

1

3

930-409

HOSE CLIP

1

4

10000-00688

HOSE - COOLANT

1

5

930-409

HOSE CLIP

1

6

930-409

HOSE CLIP

1

7

994-167

CLIP

1

8

973-664

SCREW

1

Unit

From

To


Lubricating Oil Filter & Integral Oil Cooler JDHD0027

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Lubricating Oil Filter & Integral Oil Cooler JDHD0027 Pos. No.

Part No.

Description

PPL042029

Oil Filter

Qty

Unit

From

To


Oil Filter PPL042029

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Oil Filter PPL042029 Pos. No.

Part No.

Description

Qty

1

901-102

ELEMENT OIL

1

Unit

From

To


Front End Drive Input KBHD0106

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Front End Drive Input KBHD0106 Pos. No.

Part No.

Description

PPL040319

Front End Drive Input

Qty

Unit

From

To


Front End Drive Input PPL040319

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Front End Drive Input PPL040319 Pos. No.

Part No.

Description

Qty

1

10000-00678

CRANKSHAFT PULLEY

1

2

981-247

BLOCK

1

3

909-264

BOLT

3

Unit

From

To


Water Pump & Thermostat LBHD2272

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Water Pump & Thermostat LBHD2272 Pos. No.

Part No.

Description

PPL029841

Water Pump

PPL029842

Thermostat & Housing

PPL031915

Water Pump

Qty

Unit

From

To


Water Pump PPL029841

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Water Pump PPL029841 Pos. No.

Part No.

Description

Qty

1

10000-00119

WATER PUMP KIT

1

4

994-963

SCREW

2

5

909-220

SCREW

2

6

987-601

SCREW

5

Unit

From

To


WATER PUMP KIT 10000-00119

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WATER PUMP KIT 10000-00119 Pos. No.

Part No.

2 3

915-785

Description

Qty

WATER PUMP

1

GASKET - WATER PUMP

1

Unit

From

To


Thermostat & Housing PPL029842

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Thermostat & Housing PPL029842 Pos. No.

Part No.

Description

Qty

1

10000-00703

CONNECTION

1

5

909-224

SCREW

2

Unit

From

To


CONNECTION 10000-00703

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CONNECTION 10000-00703 Pos. No.

Part No.

2

Description

Qty

CONNECTION

1

3

915-709

SEAL - O RING

1

4

915-710

SEAL - O RING

1

Unit

From

To


Water Pump PPL031915

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Water Pump PPL031915 Pos. No.

Part No.

Description

Qty

1

10000-00550

REPAIR KIT - WATER PUMP

1

Unit

From

To


REPAIR KIT - WATER PUMP 10000-00550

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REPAIR KIT - WATER PUMP 10000-00550 Pos. No.

Description

Qty

2

IMPELLER

1

3

ROLLER BEARING

1

4

BEARING

1

5

OIL SEAL

1

6

SEAL

1

7

CIRCLIP

1

8

CIRCLIP

1

GASKET - WATER PUMP

1

DRIVE SHAFT

1

GASKET - WATER PUMP

1

9

Part No.

916-574

10 11

915-785

Unit

From

To


Water Outlet / Inlet LDHD0702

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Water Outlet / Inlet LDHD0702 Pos. No.

Part No.

Description

PPL030348

Water Outlet Housing

PPL037455

Water Outlet Housing

Qty

Unit

From

To


Water Outlet Housing PPL030348

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Water Outlet Housing PPL030348 Pos. No.

Part No.

Description

Qty

1

915-823

CONNECTION

1

5

909-222

SCREW

2

Unit

From

To


CONNECTION 915-823

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CONNECTION 915-823 Pos. No.

Part No.

2

Description

Qty

CONNECTION

1

3

998-698

THERMOSTAT

1

4

915-706

SEAL - WATER OUTLET

1

Unit

From

To


Water Outlet Housing PPL037455

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Water Outlet Housing PPL037455 Pos. No.

Part No.

Description

Qty

1

936-038

THERMOSTAT ASSEMBLY

1

5

909-222

SCREW

2

Unit

From

To


THERMOSTAT ASSEMBLY 936-038

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THERMOSTAT ASSEMBLY 936-038 Pos. No.

Description

Qty

2

CONNECTION

1

3

THERMOSTAT

1

SEAL - THERMOSTAT HOUSING

1

4

Part No.

936-016

Unit

From

To


Fan & Extension MDHD1070

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Fan & Extension MDHD1070 Pos. No.

Part No.

Description

PPL034342

Fan

Qty

Unit

From

To


Fan PPL034342

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Fan PPL034342 Pos. No.

Part No.

Description

Qty

1

982-652

EXTENSION

1

2

988-582

STUD

4

3

930-536

NUT

4

Unit

From

To


Alternator & Generator NDHD2711

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Alternator & Generator NDHD2711 Pos. No.

Part No.

Description

PPL029866

Alternator

PPL029868

Alternator Bracket & Fixings

PPL029900

Pulleys

Qty

Unit

From

To


Alternator PPL029866

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Alternator PPL029866 Pos. No.

Part No.

Description

Qty

1

915-730

ALTERNATOR

1

Unit

From

To


Alternator Bracket & Fixings PPL029868

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Alternator Bracket & Fixings PPL029868 Pos. No.

Part No.

Description

Qty

1

915-807

ALTERNATOR BRACKET

1

2

987-620

SCREW

2

3

934-092

SCREW

1

4

930-536

NUT

1

5

934-339

LEVER

1

6

909-222

SCREW

1

7

973-854

WASHER

1

8

915-698

SCREW

1

9

986-013

NUT

1

10

988-228

SPACER

1

Unit

From

To


Pulleys PPL029900

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Pulleys PPL029900 Pos. No.

Part No.

Description

Qty

1

915-735

ALTERNATOR PULLEY

1

Unit

From

To


Timing Case & Gear QCHD0022

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Timing Case & Gear QCHD0022 Pos. No.

Part No.

Description

PPL030254

Timing Case

PPL030255

Timing Cover

PPL030256

Timing Cover

Qty

Unit

From

To


Timing Case PPL030254

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Timing Case PPL030254 Pos. No.

Part No.

Description

Qty

1

10000-07372

TIMING CASE

1

2

10000-04364

FRONT OIL SEAL

1

3

909-224

SCREW

8

4

987-609

SCREW

4

5

10000-05411

GASKET - TIMING CASE

1

Unit

From

To


Timing Cover PPL030255

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Timing Cover PPL030255 Pos. No.

Part No.

Description

Qty

1

10000-00090

IDLER GEAR

1

4

10000-15130

HUB

1

5

10000-07373

PLATE

1

6

973-991

SCREW

3

7

915-738

CAMSHAFT GEAR

1

8

929-511

KEY

1

9

989-232

WASHER

1

10

929-506

PIN

1

11

915-734

THRUST WASHER

1

12

987-632

SCREW

1

Unit

From

To


IDLER GEAR 10000-00090

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IDLER GEAR 10000-00090 Pos. No.

Part No.

Description

Qty

2

IDLER GEAR

1

3

BUSH

1

Unit

From

To


Timing Cover PPL030256

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Timing Cover PPL030256 Pos. No.

Part No.

Description

Qty

1

936-039

FRONT COVER KIT

1

4

973-664

SCREW

9

5

987-601

SCREW

5

Unit

From

To


FRONT COVER KIT 936-039

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FRONT COVER KIT 936-039 Pos. No.

Part No.

2 3

915-783

Description

Qty

TIMINGGEAR COVER

1

GASKET - TIMING CASE COVER

1

Unit

From

To


Gear Driven Auxiliary Drive Options QDHD1368

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Gear Driven Auxiliary Drive Options QDHD1368 Pos. No.

Part No.

Description

PPL030322

Blanking Plugs

Qty

Unit

From

To


Blanking Plugs PPL030322

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Blanking Plugs PPL030322 Pos. No.

Part No.

Description

Qty

1

987-582

SCREW

1

2

997-128

WASHER

1

Unit

From

To


Lubricating Oil Pump & Delivery Housing RBHD0031

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Lubricating Oil Pump & Delivery Housing RBHD0031 Pos. No.

Part No.

Description

PPL029803

Lubricating Oil Pump & Delivery Housing

Qty

Unit

From

To


Lubricating Oil Pump & Delivery Housing PPL029803

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Lubricating Oil Pump & Delivery Housing PPL029803 Pos. No.

Part No.

Description

Qty

1

10000-00551

OIL PUMP

1

2

987-621

SCREW

5

Unit

From

To


Joints & Gaskets - Top Service Kit SACD0355

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Joints & Gaskets - Top Service Kit SACD0355 Pos. No.

Part No.

Description

PPL039220

Top Service Kit

Qty

Unit

From

To


Top Service Kit PPL039220

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Top Service Kit PPL039220 Pos. No.

Part No.

Description

Qty

1

10000-00116

GASKET KIT - TOP

1

Unit

From

To


GASKET KIT - TOP 10000-00116

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GASKET KIT - TOP 10000-00116 Pos. No.

Part No.

Description

Qty

2

10000-00071

GASKET - CYLINDER HEAD

1

3

10000-00105

GASKET - CYL. HEAD COVER

1

4

936-016

SEAL - THERMOSTAT HOUSING

1

5

10000-00077

GASKET - EXHAUST MANIFOLD

1

6

984-365

GASKET

3

7

988-957

INJECTOR WASHER

3

8

995-410

GASKET - TURBOCHARGER

1

9

915-789

GASKET

1

10

915-790

GASKET

1

11

10000-00092

GASKET - IND MANIFOLD

1

12

10000-00117

SEAL KIT

1

Unit

From

To


SEAL KIT 10000-00117

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SEAL KIT 10000-00117 Pos. No.

Part No.

Description

Qty

13

10000-00118

SEAL - VALVE STEM

4

14

916-160

SEAL - VALVE STEM

4

Unit

From

To


Turbocharger, Manifolds & Air Charge Cooler SBHD2894

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Turbocharger, Manifolds & Air Charge Cooler SBHD2894 Pos. No.

Part No.

Description

PPL069861

Turbocharger

PPL069863

Feed Pipes

PPL069864

Leak-Off Pipes

PPL069867

Pipework & Connections

PPL069868

Exhaust Manifold

PPL069869

Air Filters

PPL069871

Pipework & Connections

Qty

Unit

From

To


Turbocharger PPL069861

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Turbocharger PPL069861 Pos. No.

Part No.

Description

Qty

1

10000-06394

TURBOCHARGER

1

2

995-410

GASKET - TURBOCHARGER

1

3

988-595

STUD

4

4

929-518

NUT

4

5

10000-00091

GASKET - EXHAUST OUTLET

1

6

10000-00680

SCREW

3

Unit

From

To


Feed Pipes PPL069863

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Feed Pipes PPL069863 Pos. No.

Part No.

Description

Qty

1

10000-00702

PIPE - TURBO OIL FEED

1

Unit

From

To


PIPE - TURBO OIL FEED 10000-00702

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PIPE - TURBO OIL FEED 10000-00702 Pos. No.

Part No.

2

Description

Qty

TURBO FEED PIPE

1

3

915-751

BANJO BOLT

1

4

915-686

WASHER

1

5

915-686

WASHER

1

6

915-751

BANJO BOLT

1

7

915-686

WASHER

1

8

915-686

WASHER

1

Unit

From

To


Leak-Off Pipes PPL069864

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Leak-Off Pipes PPL069864 Pos. No.

Part No.

Description

Qty

1

10000-00693

PIPE - TURBO OIL DRAIN

1

2

915-789

GASKET

1

3

915-790

GASKET

1

4

994-151

SCREW

2

5

909-224

SCREW

2

Unit

From

To


Pipework & Connections PPL069867

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Pipework & Connections PPL069867 Pos. No.

Part No.

Description

Qty

1

10000-00692

PIPE - AIR

1

2

10000-00684

HOSE

1

3

10000-02781

HOSE CLIP

1

4

10000-02781

HOSE CLIP

1

5

10000-00092

GASKET - IND MANIFOLD

1

6

987-609

SCREW

4

Unit

From

To


Exhaust Manifold PPL069868

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Exhaust Manifold PPL069868 Pos. No.

Part No.

Description

Qty

1

10000-00549

EXHAUST MANIFOLD

1

2

10000-00077

GASKET - EXHAUST MANIFOLD

1

3

915-750

SCREW

6

4

10000-00699

ELBOW

1

5

10000-00694

GASKET - EXHAUST

1

6

988-595

STUD

4

7

929-518

NUT

4

Unit

From

To


Air Filters PPL069869

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Air Filters PPL069869 Pos. No.

Part No.

Description

Qty

1

10000-00701

SUPPORT BRACKET

1

2

973-552

SCREW

2

Unit

From

To


Pipework & Connections PPL069871

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Pipework & Connections PPL069871 Pos. No.

Part No.

Description

Qty

1

10000-00698

EXHAUST OUTLET ELBOW

1

2

10000-02833

SUPPORT BRACKET

1

3

10000-00683

ADAPTOR

1

4

909-221

SCREW

3

5

10000-10846

HEATSHIELD

1

6

988-575

STUD

2

7

986-013

NUT

2

8

10000-00091

GASKET - EXHAUST OUTLET

1

9

973-851

STUD

3

10

929-518

NUT

3

Unit

From

To


Joints & Gaskets - Bottom Service Kit SGBD0379

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Joints & Gaskets - Bottom Service Kit SGBD0379 Pos. No.

Part No.

Description

PPL031876

Bottom Service Kit

Qty

Unit

From

To


Bottom Service Kit PPL031876

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Bottom Service Kit PPL031876 Pos. No.

Part No.

Description

Qty

1

10000-00058

BOTTOM JOINT AND GASKET KIT

1

Unit

From

To


BOTTOM JOINT AND GASKET KIT 10000-00058

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BOTTOM JOINT AND GASKET KIT 10000-00058 Pos. No.

Part No.

Description

Qty

2

10000-00114

GASKET - SUMP

1

3

902-104

O RING

1

4

984-292

GASKET

1

5

915-773

GASKET - TIMING CASE

1

6

915-774

GASKET - TIMING CASE

1

7

915-783

GASKET - TIMING CASE COVER

1

8

986-164

SEAL - O RING

1

9

915-792

GASKET - OIL FILTER HEAD

2

10

915-793

GASKET - OIL FILTER HEAD

1

11

915-785

GASKET - WATER PUMP

1

12

915-789

GASKET

1

13

915-790

GASKET

1

Unit

From

To


Induction Manifold & Air Charge Cooler TBHD1126

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Induction Manifold & Air Charge Cooler TBHD1126 Pos. No.

Part No.

Description

PPL042579

Induction Manifold

Qty

Unit

From

To


Induction Manifold PPL042579

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Induction Manifold PPL042579 Pos. No.

Part No.

Description

Qty

1

915-770

PLATE

1

2

984-365

GASKET

1

3

987-608

SCREW

4

Unit

From

To


Low Pressure Fuel System VBHD2178

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Low Pressure Fuel System VBHD2178 Pos. No.

Part No.

Description

PPL030340

Filter to Injection Pump Pipe

PPL030343

Injection Pump to Filter Pipe

PPL044143

Lift Pump

PPL044144

Lift Pump

Qty

Unit

From

To


Filter to Injection Pump Pipe PPL030340

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Filter to Injection Pump Pipe PPL030340 Pos. No.

Part No.

Description

Qty

1

10000-00284

PIPE - LOW PRESSURE FUEL

1

Unit

From

To


Injection Pump to Filter Pipe PPL030343

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Injection Pump to Filter Pipe PPL030343 Pos. No.

Part No.

Description

Qty

1

10000-00675

PIPE - LOW PRESSURE FUEL

1

2

915-798

CONNECTION

1

3

10000-00059

BRACKET

1

Unit

From

To


Lift Pump PPL044143

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Lift Pump PPL044143 Pos. No.

Part No.

Description

Qty

1

10000-07538

LIFT PUMP

1

8

10000-00094

MOUNTING KIT

1

Unit

From

To


LIFT PUMP 10000-07538

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LIFT PUMP 10000-07538 Pos. No.

Part No.

2

Description

Qty

LIFT PUMP

1

3

10000-00339

FUEL FILTER ELEMENT KIT

1

6

10000-10839

BOWL

1

7

10000-04150

DRAIN PLUG

1

Unit

From

To


FUEL FILTER ELEMENT KIT 10000-00339

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FUEL FILTER ELEMENT KIT 10000-00339 Pos. No.

Part No.

Description

Qty

4

FUEL FILTER ELEMENT

1

5

O RING

1

Unit

From

To


MOUNTING KIT 10000-00094

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MOUNTING KIT 10000-00094 Pos. No.

Part No.

Description

Qty

9

MOUNTING

6

10

SPACER

3

11

10000-00108

SCREW

3

12

915-687

WASHER

3

Unit

From

To


Lift Pump PPL044144

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Lift Pump PPL044144 Pos. No.

Part No.

Description

Qty

1

915-799

CONNECTION

1

2

10000-00696

SPACER

1

3

909-224

SCREW

3

Unit

From

To


Low Pressure Fuel System VBHD2355

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Low Pressure Fuel System VBHD2355 Pos. No.

Part No.

Description

PPL038749

Filter to Injection Pump Pipe

PPL038750

Injection Pump to Filter Pipe

PPL044143

Lift Pump

PPL044147

Lift Pump

Qty

Unit

From

To


Filter to Injection Pump Pipe PPL038749

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Filter to Injection Pump Pipe PPL038749 Pos. No.

Part No.

Description

Qty

1

10000-00101

PIPE - LOW PRESSURE FUEL

1

6

909-222

SCREW

1

7

10000-00112

SPACER

1

Unit

From

To


PIPE - LOW PRESSURE FUEL 10000-00101

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PIPE - LOW PRESSURE FUEL 10000-00101 Pos. No.

Part No.

2

Description

Qty

PIPE - FILTER TO PUMP

1

3

929-286

NUT

1

4

929-739

OLIVE

1

5

10000-00064

CLIP

1

Unit

From

To


Injection Pump to Filter Pipe PPL038750

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Injection Pump to Filter Pipe PPL038750 Pos. No.

Part No.

Description

Qty

1

10000-00082

FUEL INJ PUMP RETURN PIPE

1

2

10000-00083

FUEL INJ PUMP RETURN PIPE

1

6

915-798

CONNECTION

1

7

10000-00052

BANJO BOLT

1

8

934-893

WASHER

1

9

934-893

WASHER

1

Unit

From

To


FUEL INJ PUMP RETURN PIPE 10000-00083

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FUEL INJ PUMP RETURN PIPE 10000-00083 Pos. No.

Part No.

3

Description

Qty

FUEL INJ PUMP RETURN PIPE

1

4

929-286

NUT

1

5

929-739

OLIVE

1

Unit

From

To


Lift Pump PPL044147

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Lift Pump PPL044147 Pos. No.

Part No.

Description

Qty

1

915-799

CONNECTION

1

2

10000-00115

SUPPORT BRACKET

1

3

909-224

SCREW

3

4

10000-00059

BRACKET

1

Unit

From

To


Cold Start System WDHD0371

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Cold Start System WDHD0371 Pos. No.

Part No.

Description

PPL029917

Cold Start System

Qty

Unit

From

To


Cold Start System PPL029917

This page intentionally left free


Cold Start System PPL029917 Pos. No.

Part No.

Description

Qty

1

10000-05749

INSULATOR

1

2

994-151

SCREW

1

3

10000-02401

TERMINAL

1

4

10000-10850

BAR

1

7

998-699

GLOWPLUG

3

8

986-012

NUT

1

9

10000-10819

WASHER

1

10

911-017

WASHER

1

Unit

From

To


BAR 10000-10850

This page intentionally left free


BAR 10000-10850 Pos. No.

Part No.

5 6

936-017

Description

Qty

BAR

1

CLIP

1

Unit

From

To


Cold Start System WDHD0374

This page intentionally left free


Cold Start System WDHD0374 Pos. No.

Part No.

Description

PPL043004

Cold Start System

Qty

Unit

From

To


Cold Start System PPL043004

This page intentionally left free


Cold Start System PPL043004 Pos. No.

Part No.

Description

Qty

1

10000-01660

BAR

1

2

998-699

GLOWPLUG

3

Unit

From

To


Cold Start System WDHD0377

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Cold Start System WDHD0377 Pos. No.

Part No.

Description

PPL038743

Cold Start System

Qty

Unit

From

To


Cold Start System PPL038743

This page intentionally left free


Cold Start System PPL038743 Pos. No.

Part No.

Description

Qty

1

10000-06972

PLUG

3

Unit

From

To


Cold Start System WDHD0385

This page intentionally left free


Cold Start System WDHD0385 Pos. No.

Part No.

Description

PPL050350

Cold Start System

Qty

Unit

From

To


Cold Start System PPL050350

This page intentionally left free


Cold Start System PPL050350 Pos. No.

Part No.

Description

Qty

1

998-699

GLOWPLUG

3

2

10000-01660

BAR

1

3

10000-02401

TERMINAL

1

Unit

From

To


Engine Lifting Eyes XBHD0458

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Engine Lifting Eyes XBHD0458 Pos. No.

Part No.

Description

PPL029906

Engine Lifting Eyes

Qty

Unit

From

To


Engine Lifting Eyes PPL029906

This page intentionally left free


Engine Lifting Eyes PPL029906 Pos. No.

Part No.

Description

Qty

1

915-772

LIFTING BRACKET

1

2

973-552

SCREW

2

3

915-776

LIFTING BRACKET

1

4

973-552

SCREW

2

Unit

From

To


Mountings ZCHD1199

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Mountings ZCHD1199 Pos. No.

Part No.

Description

PPL034863

Engine Mounts

Qty

Unit

From

To


Engine Mounts PPL034863

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Engine Mounts PPL034863 Pos. No.

Part No.

Description

Qty

1

10000-00061

BRACKET

1

2

10000-00062

BRACKET

1

3

10000-00110

SCREW

2

4

10000-00111

SCREW

2

5

994-161

NUT

2

Unit

From

To


Lubricating Oil Pressure Switch / Gauge ZJHD0532

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Lubricating Oil Pressure Switch / Gauge ZJHD0532 Pos. No.

Part No.

Description

PPL031450

Lubricating Oil Pressure Switch/Gauge

PPL031454

Lubricating Oil Pressure Switch/Gauge

Qty

Unit

From

To


Lubricating Oil Pressure Switch/Gauge PPL031450

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Lubricating Oil Pressure Switch/Gauge PPL031450 Pos. No.

Part No.

Description

Qty

1

915-755

PLUG

1

2

915-704

SEAL - O RING

1

Unit

From

To


Lubricating Oil Pressure Switch/Gauge PPL031454

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Lubricating Oil Pressure Switch/Gauge PPL031454 Pos. No.

Part No.

Description

Qty

1

986-985

PLUG

1

Unit

From

To


Temperature Gauge & Sender ZLHD0360

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Temperature Gauge & Sender ZLHD0360 Pos. No.

Part No.

Description

PPL029913

Temperature Gauge & Sender

Qty

Unit

From

To


Temperature Gauge & Sender PPL029913

This page intentionally left free


Temperature Gauge & Sender PPL029913 Pos. No.

Part No.

Description

Qty

1

915-756

PLUG

1

2

915-705

SEAL - SENSOR

1

Unit

From

To


Applications Miscellaneous & Auxiliaries ZZHD1012

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Applications Miscellaneous & Auxiliaries ZZHD1012 Pos. No.

Part No.

Description

PPL030013

Miscellaneous & Auxiliaries

Qty

Unit

From

To


Miscellaneous & Auxiliaries PPL030013

This page intentionally left free


Miscellaneous & Auxiliaries PPL030013 Pos. No.

Part No.

Description

Qty

1

929-400

PLUG SET CYL HEAD

1

2

929-400

PLUG SET CYL HEAD

1

3

929-400

PLUG SET CYL HEAD

1

Unit

From

To


Index

Description

Part No.

Page

Description

Part No.

Page

CON ROD ASSEMBLY

915-809

24

EXHAUST OUTLET ELBOW

10000-00698

276

CON ROD ASSEMBLY

915-810

24

EXTENSION

982-652

222

CON ROD ASSEMBLY

915-811

24

FAN DRIVE HOUSING

915-808

114

CON ROD ASSEMBLY

915-812

24

FLYWHEEL HOUSING

996-612

96

CON ROD ASSEMBLY

915-813

24

FLYWHEEL HOUSING

10000-10847

100

CON ROD ASSEMBLY

915-814

24

FUEL INJ PUMP RETURN PIPE

10000-00082

310

PISTON AND RING KIT

10000-04146

20

GASKET - CYLINDER HEAD

10000-00071

50, 256

PISTON AND RING KIT

10000-04147

20

GLOWPLUG

998-699

332, 324, 318

MAIN BEARING KIT - U/S

936-128

18

HOSE

915-728

66, 92

MAIN BEARING KIT - U/S

936-126

18

HOSE

10000-00686

170

MAIN BEARING KIT - U/S

936-127

18

HOSE - COOLANT

10000-00687

186

THRUST WASHER

904-053

18

INSULATOR

10000-05749

318

THRUST WASHER

929-090

18

LIFTING BRACKET

915-772

336

ADAPTOR

10000-00697

162, 178

OIL PUMP

10000-00551

250

ALTERNATOR

915-730

226

PIPE - AIR

10000-00692

270

ALTERNATOR BRACKET

915-807

228

PIPE - FUEL INJ NO 1 CYL

10000-00689

58

ALTERNATOR PULLEY

915-735

230

PIPE - FUEL INJ NO 1 CYL

10000-00084

74, 84

BAR

10000-01660

324, 332

PIPE - LOW PRESSURE FUEL

10000-00284

290

BLANKING PLATE

915-775

168, 184, 14

PIPE - LOW PRESSURE FUEL

10000-00675

292

BRACKET

10000-00060

68

PIPE - TURBO OIL DRAIN

10000-00693

268

BRACKET

10000-00061

340

PLATE

915-770

286

CAMSHAFT

10000-00679

44

PLUG

990-660

64, 90

CAMSHAFT

10000-10840

44

PLUG

929-424

76, 32

CONNECTION

915-799

302, 314

PLUG

915-720

140, 154

138, 152, 26, 166, 182, 204, 214, 218, 18, 14, 32, 132, 146, 106, 56, 72, 82, 238, 208, 62, 88, 296, 160, 176, 308, 22, 120, 242, 124, 266, 200, 312, 38, 298, 320, 40, 300, 134, 148, 42

PLUG

10000-06972

328

PLUG

915-755

344

PLUG

986-985

346, 14

PLUG

915-756

350, 32

PLUG SET CYL HEAD

929-400

354, 32

PUSH ROD

907-003

46

SCREW

987-582

246, 14

SEAL - REOS HOUSING

998-712

28

STARTER MOTOR

10000-16477

110

SUCTION PIPE

932-310

126

SUPPORT BRACKET

10000-00701

274

TIMING CASE

10000-07372

234

TURBOCHARGER

10000-06394

262

981-247

194

BREATHER PIPE, CON ROD, CONNECTION, CRANKSHAFT, CYLINDER BLOCK, CYLINDER HEAD, CYLINDER HEAD COVER, FLYWHEEL, FUEL INJECTION PUMP, IDLER GEAR, IMPELLER, INJECTOR NOZZLE HOLDER, LIFT PUMP, OIL COOLER, PIPE - FILTER TO PUMP, PISTON, SUMP, TIMINGGEAR COVER, TUBE, TURBO FEED PIPE, WATER PUMP, BEARING CAP, BUSH, CAP, FUEL INJ PUMP RETURN PIPE, GUDGEON PIN, ROCKER SHAFT, ROLLER BEARING, THERMOSTAT, BEARING, FUEL FILTER ELEMENT, SCREW, BAR, O RING, OIL SEAL, ROCKER ARM, SEAL, CIRCLIP, PAD, MOUNTING, DRIVE SHAFT, OIL FILLER CAP, SPACER CRANKSHAFT GEAR

915-736

48

BLOCK

CRANKSHAFT PULLEY

10000-00678

194

BRACKET

10000-00062

340

ELEMENT OIL

901-102

190

CAP

915-725

66, 92

EXHAUST MANIFOLD

10000-00549

272

CONNECTION

915-798

292, 310


Index

Description

Part No.

Page

Description

Part No.

Page

FRONT OIL SEAL

10000-04364

234

CLIP

994-167

GASKET

984-292

126, 282

170, 186, 136, 150

GASKET

10000-00695

162, 178

DOWEL

10000-05651

100, 96

GASKET

915-789

268, 256, 282

FAN DRIVE PULLEY

987-163

114

GASKET

984-365

286, 256

GASKET

915-790

268, 256, 282

GASKET - EXHAUST MANIFOLD

10000-00077

272, 256

GASKET - CYL. HEAD COVER

10000-00105

132, 146, 256

GASKET - TIMING CASE COVER

915-783

242, 282

GASKET - WATER PUMP

915-785

200, 208, 282

HOSE CLIP

10000-02781

270

INJECTOR NOZZLE

10000-02563

62, 88

INSERT

930-788

120

LIFTING BRACKET

915-776

336

MAIN BEARING KIT

936-080

18

NUT

986-013

110, 276, 228

NUT

995-388

124

NUT

930-536

222, 228

NUT

929-286

308, 312

O RING

902-104

282, 118

PIPE - FUEL INJ NO 3 CYL

10000-00691

58

PIPE - FUEL INJ NO 3 CYL

10000-00086

74, 84

SCREW

987-615

96

SCREW

909-222

126, 162, 178, 212, 216, 54, 70, 80, 228, 306

SCREW

973-288

162, 178

SCREW

987-608

168, 184, 286, 118, 14

SCREW

934-092

228

SCREW

909-224

234, 302, 314, 202, 268, 118, 54

SCREW

915-750

272

SCREW

10000-00110

340

SEAL - O RING

915-703

138, 152

SEAL - O RING

915-709

204

SOLENOID

996-622

56, 72, 82

STARTER RING GEAR

930-775

106

STUD

988-595

262, 272

TERMINAL

10000-02401

318, 332

THERMOSTAT

998-698

214

VALVE SEAT INSERT

915-760

32

BELT

981-209

114

GASKET - OIL FILTER HEAD

915-792

168, 184, 164, 180, 282, 14

GASKET - SUMP

10000-00114

282, 118

GASKET - TURBOCHARGER

995-410

262, 256

HOSE

10000-00684

270

HOSE CLIP

930-409

170, 186, 136

KEY

929-511

48, 236

METRIC BOLT

915-744

28

PIPE - FUEL INJ NO 2 CYL

10000-00690

58

PIPE - FUEL INJ NO 2 CYL

10000-00085

74, 84

PLATE

986-869

96

PLUG

915-719

140, 154

SCREW

973-664

68, 170, 240, 186, 136, 150

SCREW

987-629

100, 96

SCREW

973-550

114

SCREW

987-620

228

SCREW

987-621

250

SCREW

973-552

274, 336, 54

SCREW

994-151

318, 268

SEAL - O RING

915-704

344

SEAL - SENSOR

915-705

350, 32

SPACER

10000-00696

302

STUD

973-851

110, 276

STUD

988-582

222

SUPPORT BRACKET

10000-02833

276

SUPPORT BRACKET

10000-00115

314

TAPPET

10000-12163

46

WASHER

997-128

246, 14

ADAPTOR

10000-00671

160, 176

ADAPTOR

10000-00683

276

BANJO BOLT

915-751

266

BOLT

909-264

194

BRACKET

10000-00059

292, 314

CLIP

936-017

68, 320


Index

Description

Part No.

Page

Description

Part No.

Page

BIG END BEARING KIT

10000-10855

18

HEATSHIELD

10000-10846

276

BOLT

909-251

104

HOSE

10000-00685

170

CIRCLIP

981-980

22

INJECTOR WASHER

988-957

62, 88, 256

CLIP

934-175

58, 74, 84

LEVER

934-339

228

ELBOW

10000-00699

272

NUT

994-161

340

GASKET

10000-00667

160, 176

PISTON RING KIT

998-703

22

HOSE - COOLANT

10000-00688

186

PLATE

10000-07373

236

HUB

10000-15130

236

PLUG

995-158

96

NUT

929-518

262, 272, 276

PLUG

987-015

100, 96

OLIVE

986-219

122

SCREW

987-589

136, 150

OLIVE

929-739

308, 312

SCREW

909-220

198

PLUG

915-716

38

SCREW

987-601

240, 198, 118

PLUG

929-276

118

SEAL - O RING

915-279

160, 176

PLUG

915-757

164, 180

SEAL - O RING

915-707

164, 180

SCREW

987-631

100, 96

VALVE SEAT INSERT

915-761

32

SCREW

994-963

198

WASHER

989-216

104

SCREW

987-609

234, 164, 180, 270

WASHER THRUST

904-015

18

BOWL

10000-10839

296

SCREW

909-221

276

CLIP HOSE 2481863

991-043

150

SCREW

10000-00111

340

DOWEL

10000-00073

104

SEAL

987-896

96, 100

GASKET - TIMING CASE

915-774

282

SEAL - INJECTOR

10000-00097

62, 88

INJECTOR CLAMP

915-797

60, 86

SEAL - O RING

986-164

56, 282

PLUG

987-020

96

SEAL - O RING

10000-00096

72, 82

SCREW

934-079

132, 146

SEAL - O RING

10000-01166

138, 152

SCREW

973-991

236

SEAL - O RING

915-710

204

SCREW

10000-00680

262

SEAL - THERMOSTAT HOUSING

936-016

218, 256

SEAL

10000-06288

158, 174

SEAL - WATER OUTLET

915-706

214

STUD

988-575

276

SMALL END BUSH

915-732

26

WASHER THRUST

904-016

18

VALVE GUIDE

994-275

32

BANJO BOLT

10000-00052

310

WASHER

915-686

266

CAMSHAFT GEAR

915-738

236

CAP

915-803

132, 146

COVER

10000-00065

132, 146

CLIP

10000-00064

308

DRAIN PLUG

10000-04150

296

CON ROD BOLT

915-747

26

PLUG

986-983

32, 14

DIPSTICK

10000-00072

122

SCREW

915-699

60, 86

FUEL INJECTION PUMP GEAR

915-737

54, 70, 80

SPACER

10000-00112

306

GASKET - EXHAUST

10000-00694

272

SUPPORT BRACKET

981-661

136, 150

GASKET - EXHAUST OUTLET

10000-00091

262, 276

THIMBLE

988-763

14

GASKET - IND MANIFOLD

10000-00092

270, 256

WASHER

915-702

54, 70, 80

GASKET - TIMING CASE

10000-05411

234

WASHER

973-854

228

GASKET - TIMING CASE

915-773

282

BOLT

909-262

14


Index

Description

Part No.

Page

Description

Part No.

Page

BRACKET

915-778

54

PLUG

934-249

14

HOSE

10000-00088

136

CIRCLIP

980-189

36

HOSE

10000-00273

136

VALVE COLLET

982-308

32

HOSE

10000-07370

150

WATER PIPE

10000-00682

14

NUT

973-827

40, 42

EXHAUST VALVE

998-702

32

NUT

986-012

318

PLUG

915-717

14

PLUG

909-324

32

WASHER

915-688

36

SCREW

915-698

228

PLUG

915-749

14

SEAL - O RING

10000-00098

132, 146

SCREW

915-700

36

WASHER

934-893

310

PISTON COOLING JET

10000-01165

14

CAMSHAFT BUSH

915-733

14

SCREW

915-701

36

DOWEL

915-754

32

SCREW

987-586

14

GASKET - WATER PUMP

916-574

208

SCREW

994-255

40, 42

SPRING

994-248

136, 150

WASHER

989-232

236

WASHER

10000-10819

318

BRIDGE PIECE

915-777

118

CYLINDER HEAD BOLT

998-706

32

GASKET - OIL FILTER HEAD

915-793

282

NUT

973-548

54

PIN

929-506

236

PLUG

915-753

14

ROCKER SHAFT SPRING

915-742

36

SPACER

988-228

228

WASHER

911-017

318

CYLINDER HEAD BOLT

998-707

32

SCREW

987-571

118

SCREW

10000-00108

300

SEAL - O RING

997-125

134, 148

THRUST WASHER

915-734

236

INTAKE VALVE

998-701

32

PLUG

902-107

14

SCREW

987-632

236

WASHER

915-687

300

PLUG

915-752

14

SEAL - VALVE STEM

916-160

32, 258

SEAL - VALVE STEM

10000-00118

258, 32

PLUG

915-746

14

VALVE SPRING

998-704

32

CAP

915-762

32


FG WILSON XP55E1