EMAG Richardon en

OUR DRIVE. YOUR GAIN.

RICHARDON

INNOVATION IS OUR PASSION

Richardon was founded by its owner, Günter Richardon in 1974. The company’s initial areas of business were repairs and renovations of gear cutting machines of all makes, particularly the modernization of old gear hobbing machines. Soon, it became obvious that the mechanical construction of these machines imposed major limitations to their possible modernization.

In 1997, Mr. Richardon decided to design and build a completely new machine. From the very beginning, the Richardon manufacturing company has focused on providing maximum flexibility to meet each customer’s unique needs. Following direct dialogue with the customer - unique, customized manufacturing solutions are created which satisfy the highest quality requirements, particularly in regards to capacity and accuracy. Once the machine has been developed, software for the machine based on the practical requirements of the consumer is then developed in-house and installed.

Richardon has been part of the EMAG Group since May 2017 and as EMAG Richardon it plays a role in the development of multitechnological manufacturing solutions. As a specialist in the manufacture of gear cutting systems with large modulus sizes using gear hobbing and hob peeling, Richardon has significantly extended the range of technologies within the EMAG Group.

and

From

we get

RICHARDON

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THE BASIS FOR HIGH-PERFORMANCE GEAR CUTTING

Main modules A heavy, high-quality cast iron machine base with thick ribs provides a reduction in vibration and an ability to remain stable in all temperatures. An oil tank is also integrated in the machine base.

Machine benches Since 2000, Richardon has used torque motors which have zero wear, backlash and maintenance on its workpiece benches as direct drives with a torque of up to 11,400 Nm. Machines also feature maintenance-free YRT roller bearings with lifetime lubrication and increased accuracy, as well as positioning monitoring using a direct, high-resolution measuring system.

Guides Richardon machines feature hardened, ground V slide guides. To create the perfect form-ďŹ tting connection, geometry and damping, these slides are molded directly onto the guides. With their generous dimensions, this guarantees an extremely long service life.

Milling spindles Backlash-free friction gear drive with hardened, precision-ground gear wheels. High drive ratings of up to 52 kW or 5600 Nm.

User-friendly User-focused operating software tested in practical conditions. The workpiece and tool data are entered into a dialogue box that includes support graphics. As a standard, this software includes a plausibility test, diagnostic software and more. Richardon supplies the most extensive software package even for basic manufacturing systems.

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MULTITALENTED MACHINES IN USE

Agco Fendt | Marktoberdorf 2 x R 125 duoMobil 2 x R 300 duoMobil 2 x R 300 Shobber

Atlanta | Bietigheim-Bissingen 1 x R 125 duoMobil 1 x R 200 2 x R 300 1 x “Mikron” retrofi t

DANA | Bruges 2 x R 300 duoMobil + deburring

Framo Morat | Eisenbach 1 x R 200 duoMobil + brushing 1 x R 300 duoMobil + brushing/grinding

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Kaeser Kompressoren | Coburg 1 x R 400 duoMobil 1 x R 600

Kessler+Co | Abtsgmünd 2 x R 400 duoMobil + deburring

Rollstar | Egliswil 1 x R 300 duoMobil 1 x R 400 duoMobil 1 x deburring machine with gantry

Senkromec | Izmir 2 x R 200 3 x R 200 duoMobil 1 x R 300 duoMobil 4 x Retrofi t

ZF Friedrichshafen AG | Passau 2 x R 200 duoMobil 3 x R 300 duoMobil 1 x R 400 duoMobil 2 x R 400 ZF Friedrichshafen AG | Thyrnau 1 x R 300 duoMobil ZF Steyr Präzisionstechnik Ges.m.b.H. | Steyr 6 x R 300 duoMobil

ZF Lenksysteme GmbH | Schwäbisch Gmünd 1 x R 300 1 x “PE500” retrofi t Kordel | Dülmen and Jawor 1 x R 200 1 x R 200 duoMobil 1 x R 400 2 x R 400 duoMobil

SPN | Nördlingen 1 x R 400 1 x R 300 duoMobil

ZF Commercial Vehicle Steering (Shandong) Co. Ltd. | Jinan 1 x R 300 with gantry

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YOUR BENEFITS, IN DETAIL

Milling heads » Hardened, high-precision ground spur gear drives the tool spindle » Backlash-free due to prestressed braking wheel » Torques of up 5,600 Nm » Cast construction » Double V guides » High-precision spindle bearings

Machine bases » » » »

Sophisticated, ribbed cast construction Stable regardless of temperature and vibration-damping Double V guides Smart cutting oil supply up to 1,000 l

Stands » Sophisticated, ribbed cast construction » Stable regardless of temperature and vibration-damping » Double V guides » Axial travel distances between 500 mm and 1,000 mm

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Workpiece benches » In the year 2000, Richardon was the first company in the field to use the revolutionary technology that uses only torque motors to drive machine tables (i.e. without worm or worm gears). » Strong, vibration-damping, symmetrical cast construction » High-precision roller bearings on the workpiece spindle » Almost zero wear on the mechanical structure » Maximum part accuracy thanks to Heidenhain measuring system » Maximum speeds with torques of up to 11,400 Nm

duoMobil loader Sophisticated, ribbed cast construction Vibration-damping Double V guides Two NC loading axes One NC axis for the retainer slide movement Travel distances of 800 mm The most innovative loading system for gear hobbing machines » Retainer pressure can be adjusted up to 1,500 kg » » » » » » »

Retainers Sophisticated, ribbed cast construction Vibration-damping Double V guides Retainer slide with hydraulic activation Option: Designed as an NC axis » Retainer arm can be swiveled Option: Motorized swiveling » Travel distances of 1,000 mm » Retainer pressure can be adjusted up to 3,000 kg » » » »

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HOB PEELING

RICHARDON R-WSM This continuous cutting process competes with gear shaping. It can handle both internal and external gearing, angled and straight gearing, gearing against a collar and hard peeling.

Your benefits at a glance: » Short machining times (~1/6 that of gear shaping) » High quality and productivity on a single machine - Initial & finish machining - Internal & external gearing » Profile and flank line modification - Crowned - Conical - Left/right profile can be corrected independently We would be happy to check your parts for feasibility and potential savings!

Annulus gear m3 z = 61 W = 30 mm 42CrMo4 t = 3.3 min.

DIN Q6

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ECONOMICAL – PRODUCTIVE – FAST

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SATISFYING INDIVIDUAL REQUIREMENTS

Worm milling head Expansion module for gear hobbing machines » Short set-up times » Complete, powerful worm gear machining » Backlash-free friction gear drive

Deburring device Deburring without aff ecting the machining time using: » Turbo deburrer » Deburring disc » Deburring knife Positioning on the workpiece completed by hydraulic axes

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Brushing station Design versions: » Stand-alone or linked » Automated or manual loading

Deburring station Design versions: » Stand-alone or linked » Automated or manual loading » CNC-controlled or manual setting

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DUOMOBIL LOADER

duoMobil loader » » » » »

Two independent servo-drive controlled axes Workpiece weight of 150 kg Short tool change distances (~70°) = Short changing times Emergency mode possible with just one gripper Optional additional station can be integrated

Universal workpiece supply: » Shaft parts » Drilling parts » Worm gears / Rotors » Bevel gears

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Integrated additional station: » Various processes can be implemented: - Deburring - Brushing - Drilling - Centrifuging / Blowing

» » » »

Three servo-drive controlled axes (X10, Z10, C10) Operation parallel to the machining process Short set-up times High repeat accuracy by filing the data in the workpiece job

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CONTROL CONCEPT: INTELLIGENT AND SAFE

From the very beginning, Richardon has developed practical machine control concepts featuring intuitive data input options and versatility.

Time and again, this control concept surprises customers and machine operators because of its ease of use thanks to graphics-supported logic and clear text dialogue for every conceivable machining task. No programming skills are required to operate the machine, and future machine operators can be trained in just a few hours!

We can satisfy customer requirements very quickly thanks to our in-house program development!

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Workpiece: Spur gear, worm gear

Workpiece: Worm gear, rotor

Workpiece: Bevel gear

Multiple gear cutting

FAST AND VERSATILE

Tool: Milling cutter

Tool: Side-milling cutter

Machine configuration: Retainer

Machine configuration: duoMobil

Spur gears:

Crowning Conical hobbing Crowning + conical hobbing Hollow hobbing (up to three recesses/workpiece) » Single indexing (with side-milling cutter) » 1/2/3 cutting cycles method » Skiving » » » »

Worm gears:

» Radial method » Radial-tangential method » Radial high-performance machining

Worms:

» With milling head

Rotors:

» Male and female rotor

Bevel gears:

» Straight toothing » Crowning

For all technologies: » Degressive and progressive entry/exit control (speed and feed) Visual program management Multiple gear cutting operations Fully automatic centering Flexible automation solutions (duoMobil, robots, etc.)

Integrated brushing, deburring, centrifuging, etc.

Remote maintenance system included SIEMENS SINUMERIK® 840D solution line SIEMENS SINUMERIK® SINAMICS S120 drives SIEMENS SINUMERIK® Safety Integrated SIMOTICS and SINUMERIK are registered trade names of Siemens AG. They must not be used without authorization.

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CONTROL CONCEPT: INTELLIGENT AND SAFE

Top milling capacity with maximum flexibility and product variety

Stacked gears m 4.2 and m 3.1 t = 5.9 min.

Stacked gears m 1.5 and 2 x m 3.15 t = 48 sec.

Spur gear m6 z = 56 t = 5.8 min.

Clutch body m7 z = 40 t = 4.6 min.

High crown

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We would be happy to create precise milling time calculations for you.

Worm gear m 5.1 5 threads t = 6.8 min.

Female rotor Size 64 OD 91.2 6 threads t = 14.8 min.

Bevel gear m 2.5 z = 29 Crowned 0.03 mm t = 2.8 min.

NE W !

HOB G P E E L IN

Annulus gear m3 z = 61 42CrMo4 t = 3.3 min.

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TECHNICAL DATA

Technical parameters

Unit

R 125 | R 200

Max. modulus*

6

Workpiece diameter

mm

10 – 300

Radial axis spacing

mm

0 – 200

Axial milling distance

mm

500 (1,000)

Tangential shift distance

mm

250 (350)

Degrees

+/- 45

Workpiece bench speed

rpm

210 (500)

Workpiece bench diameter

mm

Milling head swiveling motion

Workpiece bench load

|

220

kg

1,200

Tool speed

rpm

900 (2,000)

Tool drive

kW

11 (14)

Tool diameter

mm

150

Tool length

mm

270 (370)

Milling cutter arbor taper

Machine weight

( ) Optional * To order, larger moduli can be machined in two - three cutting cycles

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120

SK 40

kg

12,000

R 300 | R 400 | R 500

R 300 rotor

R 69

R-WSM

8 (12)

16 (25)

16 (25)

5

30 – 500 (700)

30 – 300

40 – 1000

20 – 350

30 – 450

40 – 400

40 – 690

0 – 200

500 (1,000)

500 (1,000)

1,000

500

250 (350)

300

425

200

+/- 45

+150 / -50

+/- 45

+/- 30

120 (230)

75

60

3,000

420

520

200

1,600

1,600

4,500

600

850 (1,500)

440 (730)

440 (730)

5,000

14 (29)

29 (42)

29 (42)

32

180

300

300

-----

270 (370)

320

450

-----

SK 50

HSK-B125

HSK-B125

HSK-B100

16,000

18,000

27,000

11,000

320 |

420

| 520

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At home all over the world.

EMAG Salach GmbH Salach Austrasse 24 73084 Salach Germany Phone: +49 7162 17-0 Fax: +49 7162 17-4027 E-mail: info@salach.emag.com

Munich Zamdorferstrasse 100 81677 München Germany Phone: +49 89 99886-250 Fax: +49 89 99886-160 E-mail: info@muenchen.emag.com

Frankfurt Martin-Behaim-Strasse 12 63263 Neu-Isenburg Germany Phone: +49 6102 88245-0 Fax: +49 6102 88245-412 E-mail: info@frankfurt.emag.com

Austria Glaneckerweg 1 5400 Hallein Austria Phone: +43 6245 76023-0 Fax: +43 6245 76023-20 E-mail: info@austria.emag.com

Leipzig Pittlerstrasse 26 04159 Leipzig Germany Phone: +49 341 4666-0 Fax: +49 341 4666-114 E-mail: info@leipzig-emag.com

Denmark Horsvangen 31 7120 Vejle Ø Denmark Phone: +45 75 854854 Fax: +45 75 816276 E-mail: info@daenemark.emag.com Sweden Glasgatan 19B 73130 Köping Sweden Phone: +46 221 40305 E-mail: info@sweden.emag.com

Hungary Gerenda 10 1163 Budapest Hungary Phone: +36 30 9362-416 E-mail: lbujaki@emag.com Czech Republic Lolkova 766 103 00 Praha 10 – Kolovraty Czech Republic Phone: +420 731 476070 E-mail: mdelis@emag.com Poland ul. Krzycka 71A / 6 53-020 Wrocław Poland Phone: +48 728 389 989 Fax: +48 601 371 353 E-mail: info@poland.emag.com Turkey Sanayi Cad. No.: 44 Nish İstanbul Sitesi D Blok D: 155 Yenibosna – Istanbul Turkey Phone: +90 532 694 54 44 E-mail: ckoc@emag.com

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AMERICA

ASIA

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EMAG L.L.C. USA 38800 Grand River Avenue Farmington Hills, MI 48335 USA Phone: +1 248 477-7440 Fax: +1 248 477-7784 E-mail: info@usa.emag.com

NODIER EMAG INDUSTRIE 2, Parc des Fontenelles 78870 Bailly France Phone: +33 130 8047-70 Fax: +33 130 8047-69 E-mail: info@nodier.emag.com

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EMAG (China) Machinery Co., Ltd. Building A3 & B7 Cangneng Europe & America Technology Park No. 8 Loujiang Rd. (N.) 215400 Taicang Jiangsu, China Phone: +86 512 5357-4098 Fax: +86 512 5357-5399 E-mail: info@emag-china.com

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EMAG KOREA Ltd. Rm204, Biz center, SKn Technopark, 124 Sagimakgol-ro, Sangdaewon-dong, Jungwon-gu, Seongnam City, Gyeonggi-do, 462-721 South Korea Phone: +82 31 776-4415 Fax: +82 31 776-4419 E-mail: info@korea.emag.com

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