EAO_BR_US_Programmable_Network_Keypads

EAO – Your Expert Partner for Human Machine Interfaces

Programmable Network Keypads Human Machine Interfaces innovative ¡ reliable ¡ intuitive ¡

EAO – Your Expert Partner for Human Machine Interfaces

Programmable network keypads to fit your application needs Ruggedized intelligent keypads and digital switching technology offer the latest benefits in end user controls. EAO includes more than 60 years of intuitive, ground-breaking Human Machine Interface (HMI) advancements and is recognized as one of the leading expert partners for HMI. Companies around the world benefit from superior design and from the reliability, quality, and durability of both EAO products and systems.

These products and technology are used and applied for both efficient and effective control within applications ranging from transportation, heavy-duty and specialized vehicles, lifting and moving equipment, to machinery and more, EAO specializes in aligning the equipment to the task at hand, thus enabling users and technologies to work in complete harmony. This results in interfaces that are of superior quality, more functional, and easier to use.

From initial concept to production With EAO as an expert partner, customers benefit from years of experience and extensive knowledge focusing on design and production:

HMI System design and layout that is functional and intuitive

Ability to harmonize overall system ergonomics, functionality and appearance

Compliance with all relevant safety and operational industry standards

Use of cost-effective quality components

As a developer and manufacturer of high-quality HMI components and systems, EAO’s expertise in prototyping, tooling, plastics molding, plating, electrical design and automation is unsurpassed. Highly qualified and motivated employees ensure that clients and business partners are satisfied.

Quality assurance and testing EAO has a total quality management (TQM) system that covers all business aspects. The system is certified according to ISO 9001, ISO 140001 and IRIS. EAO products undergo rigorous testing on a regular basis to assure reliability, repeatability, and long product life cycles. Strict implementation of TQM and the compliance of international standards ensure that EAO will remain a leading global partner for the planning, design, and manufacturing of HMI Systems.

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Flexible

Smart

Rugged

Changing your layout? Changing your function? Not a problem. EAO’s networked keypads satisfy the design requirements for every industry – from an entire fleet of industrial vehicles or the needs of a oneoff machine builder. Flexibility to transform a standard unit with re-legendable keys, reconfigurable layouts, and various choices of illumination can be simply performed.

EAO network capable devices can easily facilitate communication between the end user HMI and many other types of monitoring and control devices. To accomplish this, users are not limited to a single addressable protocol.

Designed to withstand the harshest conditions, these sealed units can withstand the cleaning force of pressure washers and hold an IP67/NEMA6 rating. This ability makes these keypads virtually immune to water, mud, salt, sand, oil, chemicals, or anything else they are exposed to.

Completely custom units can be defined to meet the needs of a specific requirement in order to produce a hassle-free, efficient solution.

Fully customized solutions involve;

Layout definition

Mold development

PCB assembly Metal stamping

Vacuum potting

Electronic calibration

Complete panel integration

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Omni-BUSTM communication technology addresses common industry device protocols such as:

CANopen

J1939/J1939-11

RS485

Often found within market segment applications including:

Transportation

Heavy-duty and specialty vehicles

Lifting and moving equipment

Machinery.

Often, improper selection of HMI controls can result in costly machine failure, equipment downtime, or unsafe and poor system performance. As a direct link to the user, HMIs directly represent the core system’s quality and value. These application types require tough, reliable, rugged, and dependable HMIs.

Standard PowerKey Pro Keypads Flexible, smart, and rugged. The PowerKey family is versatile, intelligent, and affordable for any industry. With insertable legends, LED illumination, and availability in varying sizes and configurations, these sealed units easily adapt to your application requirements.

Technical Data

Standard features Reconfigurable keys

Silicone rubber with polyurethane hard coat

Relegendable buttons

Mechanical Life: 3 million operations

LED state & status configurable

Supply Voltage: 12-24 VDC Nominal

Vertical or horizontal, flush or front mounting

Standby Current: <50mA

LED backlit icons

Operating Temp: -40oC to +85oC

Multi-color indicator ring

Storage Temp: -40oC to +85oC

RS485, CANopen, J1939/J1939-11

UV Protection: UVB 400 hours

2x2 Format

Thermal Shock: -40oC to +72oC @ 4o C/Min

Sealing: IP67/NEMA6, salt spray per ASTMB117

All components encased in electronics grade epoxy

Possible Configurations

Typical Configurations

PKP2200

PKP2400 2x4 Format

PKP2600

PKP3400

PKP1400

PKP1500

2x6 Format

3x4 Format

1x4 Format

1x5 Format

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Semi-Custom PowerKey Keypads Intelligent switching systems have never been easier to understand and operate. These rugged customizable networked keypads are manufactured from durable, high-quality silicone. They support laser etched legends, text or company logos, offer LED indicators, backlit illumination of legends for night viewing, and are completely sealed (IP67) to withstand harsh environments often found within commercial and industrial applications.

Technical Data

Advantages

Ergonomically styled to provided intuitive HMI controls

Silicone rubber with polyurethane hard coat

Eliminates need for heavy discrete wiring

Mechanical Life: 3 million operations

Adds functionality to operator controls dynamic feedback

Supply Voltage: 12-24 VDC Nominal (8-32VDC)

Supports serial BUS communications CAN, J1939

Standby Current: <50mA

Illumination: LED, amber (1500mcd)

Operating/Storage Temp: -40OC to +85OC

UV Protection: UVB 400 hours

Sealing: IP67, salt spray per ASTMB117

RS485 or CAN

Typical configurations Basic Start/Stop Keypad For applications where minimally trained operators need quick visual reference and easy-to-recognize user commands. Start, Stop, and up to 4 user-definable keys.

Multi-Function Keypad For applications where more advanced operators need the flexibility of increased functionality by way of additional features. Up to 10 user-definable keys.

Full Function Keypad For applications where advanced operators need access and control to multiple functions throughout operating unit. Up to 14 user-definable keys.

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Custom PowerKey Keypads Fully, customized keypads are available to fit design requirements from any industry. Keypads can be designed and built to accommodate limited panel space and house multi-functionality all while maintaining the look and feel of your equipment.

Capabilities

Features

Mold development

Choice of integrated communication protocol

Plastic part design and injection molding

Auxiliary I/O connections to discreet components

PCB development assembly

Auxiliary RS232 communications port

Metal stamping

Multiple spot colors

Coil winding

Multiple mounting styles and layout configurations

Vacuum potting

Raised keys

Electronic calibration

Embedded numeric LED display modules

Firmware development

Advanced finishing options to match application environment

Integrated HMI as part of “mixed technology” approach

LED Back-lit legends and multicolor indicators

Dimmable, sunlight readable illumination

Example Configurations

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omni-BusTM Gateway EAO’s control modules are designed with simple interfaces (J1939, CANopen, RS232/485) and ultimately provide a low cost and effective communication solution for command and control.

While you are able to enjoy the benefits of remote input/output management, the versatility of these devices allow for easy implementation and interfacing to a multitude of possible HMI controls – from networked keypads to discrete switching components which can be tailored to your application requirements by including independent pushbuttons, indicators, emergency stops, keylocks, rotary switches, selectors, and more. These fully networked remote I/O modules can interconnect simplified user controls to familiar onboard equipment such as lighting, engine functions, auxiliary power capabilities, and emission monitoring equipment often implemented to meet Tier 4 Standards.

PowerGate 2000

PowerGate 1000

Remote module

Protocol translator module

Wide voltage range (8-32VDC)

Wide voltage range (8-32VDC)

10 discrete inputs that detect open, switch to ground, or battery voltage

2 communication ports available in multiple protocols

Firmware programmable to handle cross-communication traffic

10 discrete indicator outputs @ 170mA

Provides instant CAN connectivity to non-CAN devices

1 output that drives 10 indicator backlights

Completely sealed to handle aggressive application environments

1 communication port available in multiple protocols

Connectors molded into unit

Connector specified at time of order

Connectors specified at time of order

Operating Temp: -40 C to +85 C

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EAO – Your Expert Partner for Human Machine Interfaces Meeting the demands of industry with our unique Mixed Technology HMITM approach The HMI Systems supplied by EAO are designed and custom built for individual applications by a team of in-house experts. A typical HMI System utilizes a “Mixed Technologies” approach that might include a functional combination of several interfaces such as a touchscreen or display, industrial PC, membrane keypad, discrete pushbuttons and emergency stop functions all while possibly having to be connected through an appropriate serial bus.

Each System is defined and designed in close collaboration with the customer to ensure complete satisfaction at every step. In order to provide an effective solution, the EAO team will work to:

Define the customer requirements

Understand the operator

Select the proper control technology(ies)

The outcome of this extensive process results in intuitive user controls that meet required industry safety, regulatory, and ergonomic standards. Combining these factors produce effective and efficient end-user operation.

EAO’s global footprint allows for a broad understanding of international market demands, rapid response time, and optimizes the ability to provide a functionally intuitive HMI System for use in the following market segments:

Public Transportation

Machinery

Rail

Special purpose (ie: CNC,etc..)

Bus

Electronics production

Coach

Food/packaging

Heavy-Duty and Specialty Vehicles

Lifting and Moving

Off-Highway

Goods

Agriculture

People

First responders (ie: fire, ambulance, police)

Robotic

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Components

Integrated Rugged Displays

Tethered Pendants

Pushbuttons, selectors, keylocks, lever switches, stop switches, emergency-stops, membranes and tact switches. Protective shrouds, flip guards and silicon covers.

Rugged displays with touchscreen interfaces and software.

Modular units allow for easy customization and are used as alternates to wireless controls.

Positioning Devices

Hidden Indicator Units

Integrated Panels

Rubberized joysticks, paddles, wheels or any other device - trackballs, rotary switches and optical encoders.

Hidden-until-lit legends in sleek modern appearance; provide quick warning recognition and increased performance benefits.

Simple, straight forward Mixed Technology HMITM design and implementation of user selected controls allow for efficient operation.

Membrane Systems

Wireless Controls

Mixed Technology HMITM

Reliable and flexible with design; ideal for low impact applications; sealing capabilities can address where environmental concerns arise.

Radio transmission, 802.11 wireless Ethernet networks, or IP-based cellular networks.

Integration of multiple interface technologies within complete, ergonomically designed assemblies; maximizes capabilities, minimizes required panel space.

Serial Bus Interfaces

Illumination and Legends

Approvals and Certificates

J1939 and CAN bus modules and drivers for vehicle interfaces. Other bus types available, e.g. DeviceNet, FoundationFieldbus, PROFIBUS, Ethernet.

Laser engraving, metal inserts, and diffused legends. Custom lighting techniques include halo, ring, animated, and sun-light readable LEDs.

Manufacturing products in accordance with ISO 9001, UL, VDE, SEV, ASE, DEMCO, SEMCO or specified standard.

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EAO – Your Expert Partner for Human Machine Interfaces

Headquarters

EAO AG Tannwaldstrasse 88 4601 Olten, Switzerland www.eao.com

Subsidiaries Europe

Phone

Fax

Phone

Fax

Phone

Fax

Phone Fax

Phone Fax

Belgium +32 3 777 82 36 +32 3 777 84 19 sales.ebl@eao.com France +33 1 64 43 37 37 +33 1 64 43 37 49 sales.ese@eao.com Germany/Austria/Poland +49 201 85 87 0 +49 201 85 87 210 sales.ede@eao.com Italy +39 035 481 0189 +39 035 481 3786 sales.eit@eao.com Netherlands +31 78 653 17 00 +31 78 653 17 99 sales.enl@eao.com

Sweden Phone +46 8 683 86 60 Fax +46 8 724 29 12 sales.esw@eao.com

Phone

Fax

Switzerland +41 62 286 95 00 +41 62 286 95 55 sales.ech@eao.com

Phone

Fax

United Kingdom +44 (0)1444 236 000 +44 (0) 1444 236 641 sales.euk@eao.com

Subsidiary North America

Phone

Fax

USA +1 203 877 4577 +1 203 877 3694 sales.eus@eao.com

Subsidiaries Asia

Phone

Fax

Phone

Fax

China +852 27 86 91 41 +852 27 86 95 61 sales.ehk@eao.com Japan +81 3 5444 5411 +81 3 5444 0345 sales.esj@eao.com

Other Countries

Phone +41 62 286 92 10

Fax +41 62 296 21 62 sales@eao.com