Optimizing conveyor performance with indurad technologies

Conveyor belts are crucial in bulk material handling, ensuring the smooth flow of commodities. However, challenges like misalignment, chute blockage, wear, and inaccuracies in belt scales can lead to maintenance costs, unplanned downtime, and production loss. indurad’s solutions comprehensively address these issues, optimizing conveyor belt operations and reducing associated risks for a more efficient material handling process.

indurad’s iBelt is a contactless, off-the- shelf solution addressing challenges in various bulk commodities, including iron ore, copper ore, sulphur, potash, etc. The 2D radar scanner, mounted above the conveyor, scans material cross-sections, providing real-time volumetric flow measurements based on a fixed speed value or in conjunction with indurad’s speed radar. Customers can incorporate fixed or dynamic density inputs to archive gravimetric measurements (e.g. tonnes per hour). Dual 1D radar scanners on each side of the belt ensure precise belt alignment measurements and freeboard for operator intervention, preventative maintenance, and process optimization. iBelt offers configurability for customers to tailor the system to their needs by selecting specific sensors and features. In addition, advanced features like centre of gravity determination, material height distribution analysis, and freeboard measurement are available through sophisticated software algorithms.

The system’s readings are accessible through a user-defined PLC interface, ensuring seamless integration with existing systems. Users can also access information via indurad’s web-based interface from laptops and mobile devices, providing real-time insights and control over critical parameters. iBelt’s flexibility and accessibility underscore its adaptability to diverse operational environments.

Installation and commissioning are typically done within a single customer shift. indurad facilitates a smooth experience by providing all necessary manuals, instructions, and drawings, simplifying the process and significantly reducing costs by minimizing installation, travel, and commissioning times.

Unlike belt scales, iBelt operates maintenance-free and proves resilient in various environmental conditions, including dense fog, dust, rain, or snow. This durability sets it apart from other optical systems like lasers or lidars. Additionally, iBelt seamlessly integrates with other indurad solutions, enhancing capabilities for inventory measurement and stacker/ reclaimer optimization.

Currently, over 250 iBelts operate worldwide, from the Arctic Circle to the desert. Just recently, a major global fertilizer producer employs more than 30 self-calibrating iBelt units in their underground mines. Positioned on main conveyors, these units provide real-time measurement of mined material volume flow, effectively preventing spillage and avoiding conveyor overloading. The customer took charge of installing and commissioning these units with the use of virtualized processing machines, showcasing a proactive embrace of cutting-edge technology for optimized mining operations.

Remaining at the forefront of the industry, indurad upholds its competitiveness through a commitment to innovation in both commercial and technical realms. indurad’s DNA includes continuous software and radar sensor development, ensuring our solutions stay at the cutting edge. indurad is evolving with industry demands by introducing new business models such as Software as a Service and OPEX models, aligning with the evolving needs of the mining and bulk material handling sector. This strategic approach reflects our commitment to sustainability and the pursuit of efficient production practices.