200 x9000

OPERATION MANUAL

200-X9000

Rustibus速 X2000 LOW AIR

Ex Certified

Genuine Rustibus® parts only!

Machine may vary from pictures

DECLARATION OF CONFORMITY

Manufacturer: Dalseide Shipping Services AS Bekkjarviksundet 1 N-5397 BEKKJARVIK NORWAY The authorised representative In the EEA: Rustibus N.V. Noordersingel 7 B-2140 ANTWERP BELGIUM

Hereby declares that the Products specified: Rustibus® specified: Rustibus® de-scaling de-scalingmachines machine:series: 200-X9000 033-3000

Are produced in accordance to the requirements in and regulations on machinery Best. No. 522, which transpose the community legislation on machinery amended by Directive 98/37/EEC of the European parliament and of the council of 22nd June1998.

The following standards or standardized documents apply to this machine: ISO 8662, ISO 15744, 89/392/1/EEC, 91/368/EEC, EN 79293/44/EEC, 93/68/EEC, EN 60 240 “Electrical equipment of industrial machines”  ATEX 94/9/EC Directive, EN 13463-1:2009 and EN 13463-5: 2003

NOTE !: It is only equipment that operates using pressurized air that complies with the EX/ATEX directives.

Year of CE marking: 1998

Place Signed by: Title:

Date Tore Dalseide Director

……………………………………………..

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How to recognise Genuine Spares!

* fig.1

* fig.1

* fig.1 GENUINE SPARE PARTS are marked with either RUSTIBUS® PATENTED (* fig.1) Genuine spares parts are marked with a genuine RUSTIBUS® logo, so look for the logo or GENUINE RUSTIBUS PARTS (* fig.2) either on the item or on the label.

* fig.2

If they are not there, they’re not GENUINE PARTS. Use only the best, don’t settle for less. RUSTIBUS® If they are not there, they´re not genuine spares. Use only the best, don´t settle for less.

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HELPFUL IDENTIFIERS In addition to information on installation and operation, this instruction manual may contain WARNINGS and CAUTIONS pertaining to user safety, and NOTES on important, useful operating guidelines.

A WARNING indicates a potentially hazardous situation, which if not avoided, could result in death or serious injury.

A CAUTION indicates a potentially hazardous situation, which, if not avoided may result in minor or major injury.

A NOTE is to alert the operator to important operating information.

ANSI Z535.5-1997 Definitions

IMPORTANT The safeguards and instructions in this manual cannot cover all possible conditions and situations, which may occur. As we cannot control the correct mounting, usage and utilization of this product, we can not be responsible or liable for any injuries, damages, losses or costs, which result from using our products in any way.

Do not attempt to operate this tool until you have read and understood all safety precautions and instructions listed in this manual.

Incorrect operation of this unit can cause serious injury.

Maintain your company’s fire and safety procedures while operating this tool.

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WARNING

Rotating equipment may cause serious injury – protect hands, feet, eyes and hearing.

The Chain drum is rotating at high RPM, show outmost care when connecting air hose or starting

machine and when operating machine. ALWAYS THINK SAFETY FIRST!

Debris from scraping action may be scattered.

Respiratory protection should be considered depending on material being removed.

Rustibus® de-scaling machine may produce low energy sparks.

Before starting Rustibus® de-scaling machine, ensure that all fixing screws, bolts, fittings, pulleys, belts and chain drum are locking devices are in safe usable condition, fitted correctly and correctly tensioned.

DO NOT USE MACHINE ON SEVERILY RUSTED STEEL PAINTED OVER WITH HIGH (10%+) ALUMINIUM CONTENT PAINT OR ON LIGHT METALS SUCH AS TITANIUM AND MAGNESIUM.

Never attempt to de-scale an area when its mechanical integrity is in doubt, according to ASME/API specifications or other applicable codes and standards.

CAUTION Never install, remove or perform any maintenance on the Rustibus® de-scaling machine when the air supply is connected.

ALWAYS lift up machine(push down the handle) in order for the chain drum to rotate freely when starting the machine.



Always keep both hands on handles when operating the Rustibus® de-scaling machine.

Never operate the Rustibus® de-scaling tool while wearing loose hanging chains, hanging ID/security badges or garments that may be caught in the rotating parts.

Never start the Rustibus® de-scaling machine before it´s cables or hoses are properly secured and safely located.



Rustibus® de-scaling Tool should be properly maintained and stored when not in use to avoid damage to parts.

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ATEX CHECK LIST EX II 2 GD c IIA T135°C -20°C < Ta < +60°C DNV 11 ATEX 95218X Complete the following check list prior to operation in a potentially hazardous area.

All actions must be completed in accordance with EX/ATEX 100a.

Read the user guide to check that the machine/tool has been designed for use in the hazardous application area you intend to use it in. * Hazardous zone * Hazardous category * Equipment group * Temperature class * Maximum surface temperatures.

Ensure the machine shows the correct info. ll Equipment group ll : Group II, Category 2 equipment 2 Equipment Category 2 G gas atmospheres: : Gas Class IIA only D Dust atmospheres c Constructional safety T Max surface temp.: +135°C Ambient range : -20°C - +60°C

Type No. Weight Year

PATENTED

X2000 LOW ....................

100kg/220lbs 201....

II 2 GD c IIA T135°C -20 °C < Ta < +60°C DNV 11 ATEX 95218X

Dalseide Shipping Services AS MADE IN NORWAY

Special conditions for safe use: · Only to be used by trained personnel. · Shall not be used on paint systems with and aluminium contend greater than 10% of its dry film thichkness · Shall not be used on light metals such as titanium and magnesium. · Maximum work pressure of 8 bar. · The equipment must be properly earthed/grounded before use. · Only original Rustibus® replacement spare parts are to be used. * Check the area/surface for potentially explosive oils, acids, gases, vapors or radiation.

Before operation the area should have be prepared properly for surface preparation to be carried out.

Free from contaminants. * Check the ambient temperature of the site /surface and the ability to maintain the proper ambient temperature.

Ambient range: * Normal conditions: 1°C to 121°C * Hazardous conditions: 1°C to 60°C

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GENERAL SAFETY AND AWARENESS

! THIS MACHINE IS DESIGNED AND INTENDED ONLY FOR NORMAL USE IN NORMAL AREAS IN ACCORDANCE TO THE SPCECIFICATIONS AND GUIDELINES, SPECIFIED BY THE VESSELS CLASSIFICATION SOCIETY FOR THAT VESSEL TYPE AND THE PAINT SYSTEM SPECIFICATIONS FOR THE ‘CLASS’ OF THAT VESSEL . USE OF MACHINE ON A PAINT SYSTEM THAT IS OUTSIDE OR IN BREACH OF THE VESSELS ‘CLASS’ RULES IS DEEMED A MISUSE OF THE EQUIPMENT. ! THIS MACHINE MUST NOT BE USED BE USED ON PAINT SYSTEMS WITH AN ALUMINIUM CONTENT GREATER THAN 10% OF ITS DRY FILM THICKNESS. AS THIS WILL BE A MISUSE OF THE EQUIPMENT. ! FOR THE SAKE OF SAFETY AND TO REMOVE THE RISK OF STATIC DISCHARGE ALL PLASTIC AND RUBBER ITEMS ON THIS MACHINE ARE MADE OF ANTISTATIC AND CONDUCTIVE MATERIAL.

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MISUSE OF THE EQUIPMENT

THE FOLLOWING LIST COMPRISES POINTS THAT ARE CONSIDERED A MISUSE OF THIS EQUIPMENT IN RELATION TO USE IN ATEX (Ex) AREAS AND MUST BE AVOIDED! ! USE OF MACHINE WITHOUT HAVING READ AND UNDERSTOOD MANUAL/ USER INSTRUCTIONS ! USE OF POOR AIR QUALITY TO POWER MACHINE. ! NON-LUBRICATION OF MOTOR/MACHINE ! NON-FILTERATION OF AIR TO MACHINE ! USE OF MACHINE WITHOUT CARRYING OUT PRE-START CHECKS AND ENSURING MACHINE INTEGRITY. ! USE OF MACHINE ON LIGHT METAL SURFACES (SUCH AS TITAINIUM, MAGNESIUM…) ! USE OF MACHINE ON AREAS THAT ARE PAINTED WITH A PAINT SYSTEM THAT DOES NOT COMPLY WITH THE SPECIFICATIONS AND GUIDELINES AS SPECIFIED BY THE VESSELS/INSTALLATIONS CLASSIFICATION SOECITY AND CLASS. ! USE OF MACHINE ON PAINT SYSTEMS WITH ALUMINIUM CONTENT GREATER THAN 10%. ! USE OF MACHINE ON HEAVIERLY RUSTED STEEL PAINTED OVER WITH HIGH ALUMINIUM CONTENT PAINT. ! USE OF NON GENUINE RUSTIBUS SPARES ON ANY PART OF THE MACHINE. ! REMOVAL OR ALTERATION OF SAFETY FEATURES OR RESTRICTIONS THAT ARE FITTED TO ENSURE ATEX COMPLIANCE. ! NEVER USE ITEMS WITH MAGNETS ON OR TOGETHER WITH THIS MACHINE. ! Leaving machine to run on the spot for prelongED periods.

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SAFETY CONSIDERATIONS The machine is intended to be operated by qualified personnel who are familiar with relevant safety requirements. Safety equipment necessary for the prevention of accidents at the mounting and operation of machine shall be applied at all times.

It is the duty of the safety officers in charge to make sure that all personnel operating the machine meet these demands.

The machine operates using air power. The transmission of these powers to the mechanical drum represents a certain danger and must be maintained continuously.

• It is advised to wear ear protection when operating machine.

• It is advised to use air filters and lubricators on the air supply when applicable.

• Always make sure the equipment on machine is in good condition.

• Always disconnect the air supply when maintaining or working on the machine.

• Use only original Rustibus®spare parts on the machine.

• Always think safety first when operating machine.

BEFORE STARTING THE OPERATION Congratulations on your new Rustibus® de-scaling machine. In order to ensure your full benefit and safety of operation we recommend you to read this operation manual carefully before starting. Always lift up machine in order for chain drum to rotate freely when starting the machine.

(i) Make sure all safety measurements are being considered. (ii) Confirm correct air pressure before connecting hose to supply. (iii) Check oil level container for the air powered machine if applicable. (iv) Start and stop the machine and check that rotation is correct according to marking on machine. (v) Make sure the air hose is properly connected and safely located for your operation. (vi) Scaling can start. Run machine forward and backward to achieve the best result. (vii) Do not run machine over sharp edges, but along these. The chain drum will last longer by working the machine with care. (viii) When only two links are left on the chains, the drum should be removed from machine for replacement of chains.

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INSTALLATION AND SETUP Rustibus® X2000 LOW air Before you begin.

Step 1: VERIFY THE COMPLETENESS OF YOUR RUSTIBUS® MACHINE. • Check that all components are attached properly and in a proper / safe working order.

(Check that there are no loose wires, guards or parts on the machine) Step 2: ASSOCIATED EQUIPMENT. • Ensure that you have available required Air Pressure & volume.

(212CFM /6 m 3/min //6-8 BAR/87-116psi) • Ensure that you have available Air tool oil to fill the Lubricator to the required level.

Step 3: BEFORE COMMENCING THE OPERATION. • Locate the section to be cleaned / de-scaled and determine if the area needs to be cleaned. Excessive grease, dirt and other hazardous material should be cleaned from the surface area before operation of the Rustibus® machine.

• Check the site to ensure the air motor of the machine/tool will be adequately ventilated and that there is no external heat input (e.g. couplings). The cooling air may not exceed 60°C • Check that the air motor of the machine/tool is not damaged. And that the machine /tool itself is not damaged in anyway that may effect its EX/ATEX compliance • Confirm the correct air pressure before connecting hose supply.

• Check oil level container and fill with air tool oil as required (Only fill to 75%) • The Chain drum is rotating at high RPM, show outmost care when connecting Air hose and when operating machine. ALWAYS THINK SAFETY FIRST! • Connect your machine to its power source.

• Make sure the air hose is properly connected and safely located for your operation. Apply safety wire on hose.

• ALWAYS lift up machine (push down the handle) in order for the chain drum to rotate freely when starting the machine.

• Start and Stop the machine and check that rotation is correct according to marking on machine.

Step 4: OPERATION OF RUSTIBUS® MACHINE. • For the best results from your Rustibus® machine you should run the machine forward and backward over the area until appropriate result is achieved • Do not run the machine over sharp edges, but along them. Your machine will last longer if operated with care.

• Operate the machine for approximately 2 hours at the maximum desired load. Measure the surface temperatures of the motor casting opposite the ports / or above the main and measure the surface temperature of the bearings on the chain drum on the outside. Re Check with Pre-Start checks.

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INSTALLATION AND SETUP Step 5: MAINTENANCE OF RUSTIBUS® MACHINE. • ALWAYS stop the machine and disconnect it from its air power source before carrying out any maintenance on the machine.

• When only two links are left on the chains, the drum should be removed from machine for replacement of the chains.

• Never use a hammer on the shaft, body or connections of the motor or any other part of the machine.

• When the machine is stowed away after use, the motor should be filled with 0,1 litre (3.38 US fl oz) of lube oil to ensure functionality upon next time of use. On upright machine fill at filling cap. On the LOW machine, place machine on its right side, detach air hose connection from motor and fill the motor.

On both machines you should turn the motor twice to circulate the oil.

• All maintenance on the machine/tool should be carried out in an area/environment that is safe /free from potentially explosive oils, acids, gases, vapors or radiation. Only conduct maintenance on your machine in an area that is safe to do so.

• THE BEARINGS TO THE CHAIN DRUM (ITEM NUMBERS 200-0170 AND 200-0180) MUST BE REPLACED AFTER EVERY TENTH (10TH) CHAIN DRUM (200-0156) IS USED. • Use only Rustibus Anti-static Belts with < 10⁹ electrical leakage resistance to prevent static electrical issues.

• ALL SPARE PARTS INTENDED FOR USE ON THIS RUSTIBUS MACHINE MUST BE GENUINE RUSTIBUS SPARES TO MAINTAIN THE ATEX (Ex) CERTIFICATIONS. • USE OF NON GENUINE RUSTIBUS SPARES WILL BE CONSIDERED A MISUSE AND IN BREACH OF THE ATEX REGULATIONS AND A BREACH OF GUARNTEE/WARRENTY. Ensure that the Rustibus® is Earthed Attach an earthing cable to the machine by securing it in position on the earth connection: positioned and marked on the handle of the machine. This will ensure proper contact with the body of the tool.

Then attach/secure the opposite end of your earthing cable to a solid and grounded structure, ensuring proper contact.

THE EARTHING OF THE TOOL SHOULD BE CHECKED, TESTED AND ASSURED BY A PERSON WHO IS QUALIFIED TO DO SO!

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PRESTART CHECKS

Pre-start check, to ensure that your machine is in a condition to be operated in the area you intend.

Check your machines integrity to ensure nothing is damaged, missing or loose; nor that there is any damage that can result in heat build-up or (if applicable) cause the drive belts to have become damage, slack, loose or out of line.

Checking the Belts and Pulleys.

Check to ensure belt tightness buy squeezing the belts halfway along their length. As shown in photo.

Also inspect general condition of belts.

With only slight pressure applied, the belts should not be less than 100mm apart. they are to loose and must be tightened or replaced.

Less then that and

These belts are the correct tension. These belts are too loose and must be tightened or replaced.

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PRESTART CHECKS

Check to ensure pulley alignment.

The chain drum pulley should be flush with the end of the shaft of the chain drum Fig. 1. Using a STRAIGHT EDGE or LEVEL placed across the drum shaft and pulley Fig.2, the pulley and bush of the motor should be inline with the STRAIGHT EDGE Fig.3. Any MISALIGNMENT will be visible between the motor pulley and the Straight edge. Fig.4.

FIG.1 FIG.2

FIG.3 FIG.4

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AIR QUALITY, LUBRICTION AND FILTRATION

THE RUSTIBUS TOOL/MACHINE CAN OPERATE IRRISPECTIVE OF CLIMATIC CONDITIONS. PROVIDED THE AIR SUPPLIED TO OPERATE THE TOOL/MACHINE IS OF A SUITABLE QUALITY TO DO SO. Ensure that your machine is always run with air that is properly filtered for moisture and particles and to a quality that is suitable for use with pneumatic motors of its type. The motor of your machine must be kept lubricated.

For non-incorporated air filtration systems, ensure the machine is connected to a system comprising the following points: 1.

Air /moisture filter/separation unit 2.

Air pressure regulation unit 3.

Air lubrication unit 4. Shut off valve.

5. Use of the correct hose dimension.

6.

Regular check and refilling of air tool oil for correct lubrication.

7.

Correctly dimensioned connections, and safety features.

WHEN STORING YOUR MACHINE, YOU MUST ENSURE THAT ENOUGH LUBRICATION IS PRESENT/ADDED TO ENSURE THAT NO CORROSION OF AIR MOTOR CAN OCCUR BETWEEN OPERATIONS

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Rustibus® X2000 LOW air version

Before use, the Lubricator (200-3014) must be filled with air tool oil.

Disconnect the air pressure!

To fill, remove the lower section of the Lubricator by pressing in the black button on the side of the lubricator and turning it to one side, until it becomes free.

Fill the lubricator housing up to 75% full.

Replace the lubricator by setting in place and turning until the black button on the side, ‘clicks’ into place.

The lubricator should be set to approx. 10 drops of oil pr. min.

(Adjustment screw is located on top of the lubricator) When using the machine make sure that the lubricator is always filled with air tool oil.

Refill when necessary.

The air filter will separate water from the pressured air and collect water in filter tank. The water must be drained from the air filter tank when required. Empty the tank by pushing the knob sideways at the tank bottom.

If the oil tank/air filter is to be dismantled, unscrew the black cover in front of the lubricator/air filter before being able to remove the tank.

When the Rustibus® X2000 LOW Air is stowed away after use, it should be filled with 0,1 litres of lube oil to ensure functionality upon next time of use. See spare part drawing for further details.

CAUTION! Disconnect the air pressure supply hose when maintenance or service is to be carried out on the machine.

• All maintenance on the machine/tool should be carried out in an area/environment that is safe /free from potentially explosive oils, acids, gases, vapors or radiation. Only conduct maintenance on your machine in an area that is safe to do so.

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Power Weight Unit For Rustibus® X2000 Low Information guide for use and installation of system THINK: SAFETY FIRST! For SAFETY reasons we recommend that you don’t lift your machine with the Power Weight still mounted on the machine ! The Weight Unit on your Rustibus® X2000 Low should ALWAYS BE REMOVED when you transport or lift your machine!!

The rotation unit to the Rustibus® X2000 Low can now be even more efficient with the addition of the Power Weight Unit. This new one-piece unit is delivered complete and is simple to install on your Rustibus® X2000 Low machine. Simply lift it on to the front of your machine and secure it.

a.

locked

b.

c.

unlocked

When attaching the Power Weight Unit you should: * Firstly using the mounting hook (pic. 1 / B.) place the Extra Weight over the handle on the front of your Rustibus® X2000 Low. (pic. 1 /A.) There is a handle on the Weight Unit to help you. (Pic.2 /C.) * Secondly, on the Weight Unit there are two (2) Locking Bolts (Pic.3 / D.) These bolts need to be tightened in to place! ( See Pic. 4) THINK: SAFETY FIRST!

d.

Item Numbers: 200- 4001 – Power Weight Unit for Rustibus® X2000 Low Models. Weight 15.5 kg /34 lbs

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Air Hose Connections On all Air Hose Connections there are holes to allow you to attach a safety pin through both sections.

Holes for Safety pin

Safety pin

! HIGHLY RECOMMENDED

It is also HIGHLY RECOMMENDED that you use a safety line / wire, between the two hose connections!

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General

The Rustibus® machines are simple to use and simple to operate. When being well maintained a machine can be of operational standard for many years.

The Rustibus® X2000 LOW series is easy to maintain.

SPARES AND REPLACMENT PARTS. • ALL SPARE PARTS INTENDED FOR USE ON THIS RUSTIBUS MACHINE MUST BE GENUINE RUSTIBUS SPARES TO MAINTAIN THE EX/ATEX CERTIFICATIONS. USE OF NON GENUINE RUSTIBUS SPARES WILL BE CONSIDERED A MISUSE AND IN BREACH OF THE ATEX REGULATIONS AND A BREACH OF GUARNTEE/WARRENTY. • THE BEARINGS TO THE CHAIN DRUM (ITEM NUMBERS 200-0170 AND 200-0180) MUST BE REPLACED AFTER EVERY TENTH (10TH) CHAIN DRUM (200-0156) IS USED.

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Rustibus速 disposable Chain drum

Rustibus速 X2000 LOW unit uses Disposable Chain Drums.

The Chain Drums is designed for one-time-use

only and does not require any spares replacement.

Simply use the Chain Drums until they are completely

destroyed and then replace them with new ones.

This makes the Rustibus速 X2000 LOW fast and efficient!

x

x

If one of the pins on the Disposable Chain Drums

should brake, it might create an unbalance in the rotation. To calibrate/repair the balance, the pin

opposite to the broken one should be removed.

Item : 200-0156 Disposable Chain Drum - Set Weight: 19 kg / 42 lbs IMPA: 59.12.09

Item: 200-0151 Disposable Chain Drum Assembly Incl.: - Disposable Chain Drum Set (200-0156) - 17mm Bearing (200-0170) - 20mm Bearing (200-0180) - Shaft for Head (200-2300) Weight: 22,5 kg / 50 lbs

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SPARE PARTS FOR CHAIN DRUM SYSTEM

Item : 200-2300 Shaft to Chain Drum and Wire Brush Weight: 1,1 Kg /2,4 lbs ISSA: 55.306.14

* REPLACE AFTER USE OF 10 CHAIN DRUMS.

Item : 200-0170 * Bearing 17mm (Incl. Casing) Weight: 0,235 Kg / 0,51 lbs ISSA: 55.306.03

Item : 200-2220 Pulley - w/Bush Weight: 2 kg / 5 lbs ISSA: 55.306.12 For use on shaft to chain drum and wire brush.

There are a series of select Pulleys / Bushes available to fit each type of power unit.

Item : 200-0180 * Bearing 20mm (Incl. casing) Weight: 0,615 Kg / 1,35 lbs ISSA: 55.306.04

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BUILDING A DISPOSABLE CHAIN DRUM FROM SCRATCH Disposable Chain Drum for Rustibus® X2000 Information guide for use and installation of the system.

The rotation unit to the Rustibus® X2000 LOW is now more efficient with the new Disposable Chain Drum system.

This new one-piece unit is delivered complete and therefore does not require further replacement of spare parts.

Simply use it until it is totally destroyed and then replace it with a new one.

The Rustibus® X2000 LOW should only be used on a flat horizontal surfaces. All sorts of obstacles should be avoided at all times such as sockets,edges etc. De-scaling should be done along side weldings NOT across. If one of the chain links / pins should brake and create an unbalance in the machine, simply cut the chain links on the opposite side of the broken one.

1.

2.

3.

C. C.

B.

A. Part Numbers: 200- 0156 - Disposable Chain Drum Set 200- 2300 - Shaft for Head (Incl.Washer & Nuts)

4.

Firstly place one of the Chain Cassettes on the shaft until it contacts with the shaft base (A)

5.

The next step is to place the other Disposable Chain Cassettes on the shaft, making sure the rivet heads (B) are facing in the same direction towards the base and that the Cleft sections (C) line up with each other accordingly.

6.

D.

When mounting the Chain cassettes on the shaft make sure that the rivets of each cassette are in contact with those of the next, this ensures that ALL the chain links are free and not caught between the Chain Cassette sections.

You are then able to fasten it all in place with the TWO nuts and washer. First place the washer (D).

We recommend that you use Loctite.

- The order of assembly is clearly shown in pictures 1 – 6.

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Removing the chain drum removing the disposable Chain Drum

Information guide on how to remove the Chain Drum.

1.Removing the Chain Drum from Rustibus速 2000 Series is the same for all types : low, standard, electric, pneumatic and our Atex/Ex Certified machines.

2.Remove belt cover

3. Lay down machine like the picture so the chain drum is free to rotate.

(On the LOW machine you have to put the machine in a upright position (on the power weight/flat front) so the chain drum is free to rotate).

4. With use of a screw driver and rotating the chain drum with your hand you 5. Put the machine on a support can remove both belts. Do not put your fingers in between! that stops the chain drum rotating.

Remove pulley (see explanation on the next page how to) Watch your fingers!

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Removing the chain drum removing the PULLEY

Information guide on how remove the Pulley.

Take off the pulley: loosen the ‘umbrako-bolts’ (* fig.2) in the Bush. (See picture below) Place one of these bolts in the ‘Third hole’ (* fig.1)and tighten up the bolt until the Pulley is loose. Pull off the pulley by hand or use light tools.

Do not use an Adjustable Bearing Puller to do this!

*fig.2 *fig.2

NOTES ON BELT REMOVAL.

*fig.1

Taking off and reinstalling the Belts can be done by turning the chain drum and using a screwdriver to lever off the belts.

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Removing the chain drum removing the disposable Chain Drum

Information guide on how to remove the Chain Drum.

6. Remove bolts and take out the “key” .

*fig.1

7. Remove bolts on the other side of the chassis and loosen the allen screw (*fig.1) like picture above.

8. Remove Chain drum.

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Replacing the chain drum replacing the disposable Chain Drum Information guide on how to replace the Chain Drum.

*fig.1

*fig.1

1.Replacing the Chain Drum on RustibusÂŽ 2000 Series is the same for all types : low, standard, electric, pneumatic and our Atex/Ex Certified machines.

2. Make sure that the grease nipple (*fig.1) is poiting down when you are putting the chain drum inside the chassis.

3. Make sure that the square bearing is on the inside and the round bearing is on the outside.

4. Put on the bolts but don´t fasten them more then necessary.

5. Go on the other side of the chassis and make sure the round bearing is on the correct spot.

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Replacing the chain drum replacing the disposable Chain Drum Information guide on how to replace the Chain Drum.

*fig.2

6. Put on the bolts, but don´t fasten them more then necessary aswell.

7. Now fasten the bolts on the square 8. Go back and fasten the round beraing tight. bearing completely. Also the allen screw (*fig.2).

*fig.1

* 9.Position the *key*(*fig.1) on the shaft with the square bearing.

*

10.Put on the Pulley and make sure its level. Cross thight the pulley in the 2 *umbrako-holes.

11. Lay down machine like the picture so the chain drum is free to rotate.

(On the LOW machine you have to put the machine in a upright position (on the power weight/flat front) so the chain drum is free to rotate).

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Replacing the chain drum replacing the disposable Chain Drum Information guide on how to replace the Chain Drum.

12.Put on the first belt .To get it in the track closest to the chassis use a screwdriver while you rotate the chain drum. Put then on the second belt using your hands. Do not put your fingers in between!

Watch your fingers!

13. Then put the belt cover back on.

Ready for use.

Machine may vary from pictures

2L -304 200

1L -304

4

200

-300 200

5 -302 200

01 -X30 200

1 -115 200

200

-001

0L

Genuine Rustibus速 parts only!

200-X3003-1 200-3035

200-3009 200-3011 200-3014

200-X3016L 200-X0090

Item:200-0158 Replacement Wire Brush (Brush Only) Weight: 16 kg / 35 lbs ISSA: 55.315.04

Item : 200-0155 Wire Brush Assembly Incl.: - Replacement Wire Brush(200-0158) - 17mm Bearing (200-0170) - 20mm Bearing (200-0180) - Shaft for Head ( 200-2300) - Weight: 20,0 kg / 44,0 lbs - ISSA: 55.315.02

Machine may vary from pictures

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Rustibus速 2000 LOW Air, Air system

-302 2 200 -E30 11 200 -302 2 200 -302 1

0L

200

90

-011 200

200

200

-X00

01 -X30

1 -115 200

10L -X00 200

200

-X01

17

200-3025L 200-3025

200-3034 200-2220

200-3018 200-3005 200-3004 200-X3016L

200-3041L

200-3004 200-3005 200-3037L

200-X3003-1

200-X3002

200-X0011L

4 -301 200

-301 1 200 -301 200 -3012 0

200

0 -301 200

200 -3 200 009 -303 3

-300 5-1 200 -300 6 200 200 3007 -303 5 200 -304 2L

200

200

-X00

11L

200-0012

Genuine Rustibus® parts only!

Machine may vary from pictures

Spare part list – Rustibus® 2000-X9000 PARTS TO CHASSIS UNIT 200-X0010L CHASSIS X2000 - LOW PCS 200-X0011L HANDLE X2000 LOW PCS 200-0012 PLASTIC GRIPS FOR HANDLE(2 PCS) SET 200-X0117 BELTS 1000 (2 PCS) Low X2000 SET 200-X0060 DUST COLLECTOR PCS 200-0062 WATER NOZZLE SYSTEM (OPTIONAL EXTRA) PCS 200-X0090 WHEELS (2 PCS) SET 200-0110L COVER FOR BELTS SET 200-1151 ADJUSTMENT SCREW PCS PARTS TO HEAD (ROTATION PART) UNIT 200-0151 DISPOSABLE CHAIN DRUM ASSEMBLY SET 200-0155 WIRE BRUSH – COMPLETE. PCS 200-0156 DISPOSABLE CHAIN DRUM (SET) SET 200-0157 DISPOSABLE CHAIN CASSETTE (1 PCS) PCS 200-0158 REPLACEMENT WIRE BRUSH PCS 200-0170 BEARING 17MM INCL. CASING PCS 200-0180 BEARING 20MM INCL. CASING PCS 200-0211 WASHER FOR SHAFT PCS 200-2220 PULLEY SPZ 132-2 w/BUSH 20mm PCS 200-2221 BUSH 20mm PCS 200-2300 SHAFT FOR CHAIN DRUM AND WIRE BRUSH(INCL. WASHER + BOLT) PCS PARTS FOR “RUSTIBUS X2000 - AIR” UNIT 200-X3001 AIR MOTOR X2000 PCS 200-X3002 HOSE COUPLINGS PCS

INCL. HOSE CLIP 200-X3003-1 HOSE (INCL. HOSE COUPLING) PCS 200-3004 HOSE CLIP PCS 200-3005 HOSE FITTING PCS 200-3005-1 ATEX HOSE FITTING PCS 200-3006 BRACKET PCS 200-3007 VALVE PCS 200-3009 AIR FILTER PCS 200-3010 NIPPEL PCS 200-3011 AIR REGULATOR 2000 (INLET) PCS 200-3011E AIR REGULATOR 2000 (EXHAUST) PCS 200-3012 GAUGE PCS 200-3014 AIR LUBRICATOR 2000 PCS

Genuine Rustibus® parts only!

Machine may vary from pictures

Spare part list – Rustibus® 2000-X9000 200-X3016L HOSE PCS 200-3018 ELBOW PCS 200-3021 ELBOW EX PCS 200-3022 NIPPLE EX PCS 200-3025 EXHAUST BOX PCS 200-3025L ORIFICE TO EXHAUST BOX PCS 200-3030 SERVICE KIT FOR FILTER SET

INCL. BOWL, METAL BOWL AND “O” RING 200-3031 SERVICE KIT FOR REGULATOR SET

INCL. MEMBRANE , SPRING AND GASKET 200-3032 SERVICE KIT FOR LUBRICATOR SET

INCL. BOWL “O” RING 200-3033 AUTO DRAIN PCS 200-3034 PULLEY W/BUSH FOR AIR MOTOR (SPZ 95-2 w/BUSH1 1/8”) PCS 200-3035 SAFETY LINE PCS 200-3037L NIPPLE PCS 200-3041L BRACKET NT PCS 200-3042L STEEL PIPE CONNECTION 140 mm PCS 200-3043 BUSH FOR AIR MOTOR ( 1 1/8”) PCS 200-X4001 POWER WEIGHT PCS PARTS TO X2000 AIR MOTOR UNIT 200-3100 SERVICE KIT SET INCL.

200-3150 LOCK WASHER (2 PCS)

200-3160 BEARING, DRIVE END (1 PCS)

200-3120 SEAL (1 PCS)

200-3130 “O” RING (2 PCS)

200-3240 PUSH PIN (3 PCS)

200-3250 VANE SPRING (6 PCS)

200-3260 VANE (6 PCS)

200-3200 BODY SPACER GASKET (2 PCS)

200-3280 BEARING DEAD END (1 PCS) 200-3110 END CAP, DRIVE PCS 200-3120 SEALING PCS 200-3130 “O” RING PCS 200-3140 LOCKNUT PCS 200-3150 LOCK WASHER PCS 200-3160 BEARING, DRIVE END PCS 200-3170 SPACER PCS 200-3180 END PLATE, DRIVE PCS 200-3190 DOWEL PIN PCS 200-3200 BODY SPACER GASKET PCS 200-3210 BODY PCS 200-3220 DRIVE KEY PCS 200-3230 ROTOR ASSEMBLY PCS 200-3240 PUSH PIN (3 PCS) SET

Genuine Rustibus® parts only!

Machine may vary from pictures

Spare part list – Rustibus® 2000-X9000 200-3250 VANE SPRING (6 PCS) SET 200-3260 VANE (6 PCS) SET 200-3270 END PLATE, DEAD PCS 200-3280 BEARING, DEAD END PCS 200-3300 END CAP GASKET PCS 200-3310 END CAP, DEAD PCS

PARTS TO AIR MOTOR

Genuine Rustibus® parts only!

SCENARIOS

POTENTIAL REASONS

Machine may vary from pictures

SOLUTIONS

part list – Rustibus® 2000-3000.

- Spare Dirt, foreign materials 1)Check that there are no restrictions on - Internal corrosion / rust the hose.

- Misalignment 2) Check the PSI meter on the Air Lubriction - Poor lubrication System for adequate pressure.

- Jammed machine 3) Check air supply.

4) Disconnect air power supply from Rustibus® machine - Dirt, foreign materials machine / tool, remove the screen and runs at reduced - Internal corrosion / rust chain Drum unit from Machine / tool and speed.

- Misalignment check if main drive shaft rotates freely.

- Insufficient air pressure / flow - Air hose or compressor is to small 5) Too much dust may have accumulated in the tool. Clean the tool.

- Restricted exhaust 6) Check the bearings to make sure they are - Poor lubrication spinning freely in their track.

- Air hose between machine and Air motor failure (handle part) such as compressor is to long main gear not engaging. Contact Rustibus® machine - Dirt, foreign materials supplier for service. runs with low torque. - Internal corrosion / rust 7) Lubricate the machine and rotate the - Misalignment chain head or drive shaft in both - Insufficient air pressure / flow directions a few times.

- Poor lubrication - Jammed machine Machine reduces - Misalignment speed during opera- - Restricted exhaust tion - Jammed machine 1) Disconnect machine from air power supply and check that exhaust is not - Compressor is to small restricted.

- Air hose between machine and 2) Check air supply is not restricted and compressor is to long that it is adequate.

Not getting good - Machine running to slow 1) Check that air supply is free of enough de-scaling - Chain drum is worn out restrictions and that it has the adequate performance PSI. Rustibus® machine Does not run.

2) Disconnect the air supply and check if the chain drum is worn and replace if necessary.

Unfamiliar smells or - Misalignment sounds coming from - Poor lubrication machine.

- Jammed machine - Dirt, foreign materials

1) Disconnect machine from air power supply.

2) Carefully inspect machine / tool.

Genuine Rustibus® parts only!

Machine may vary from pictures

Rustibus® 2000 models available 200-1000 Rustibus® 2000, Complete 3X220/380/440V - 50/50/60 Hz – 5,5/5,5/6,4 kW

50 M Cable 3X2, 5 + E

200-2000

Rustibus® 2000 Diesel, Complete Dieselpower / 7,0 / 5,2 kW

200-X3000 Rustibus® X2000 Air (EX), Complete W/Air filter-Lubricator & Regulator

200-3000 Rustibus® 2000-Air, Complete W/Air filter-Lubricator & Regulator

200-4000 Rustibus® 2000 Low, Complete 3X220/380/440V - 50/50/60 Hz – 5,5/5,5/6,4 kW Incl. 50 M Cable 3X2, 5 + E

200-6000

Rustibus® 2000 Remote controlled 3X220/380/440V - 50/50/60 Hz – 5,5/5,5/6,4 kW 50 M Cable 3X2, 5 + E

200-9000 Rustibus® 2000 Low, Air driven Complete W/Air filter-Lubricator & Regulator

200-X9000 Rustibus® X2000 Low Air (EX), Complete W/Air filter-Lubricator & Regulator

Genuine Rustibus® parts only!

Machine may vary from pictures

RUSTIBUS DE-SCALER WARRANTY/REPLACEMENT PLAN DALSEIDE SHIPPING SERVICES WILL REPLACE OR REPAIR ANY TOOL OR COMPONENT THAT FAILS DUE TO DEFECTS IN MATERIAL OR WORKMANSHIP FOR A PERIOD OF ONE (1) YEAR (12 MONTHS) FROM THE DATE OF SHIPMENT OF THIS PRODUCT FROM OUR FACILITY. A WARRANTY CLAIM WILL NOT BE HONOURED IF DEFECTS ARE NOT REPORTED WITHIN THE WARRANTY PERIOD, OR IF DALSEIDE SHIPPING SERVICES DETERMINES THAT DEFECTS OR DAMAGES ARE DUE TO NORMAL WEAR, MISAPPLICATION, LACK OF MAINTENANCE, ABUSE, IMPROPER INSTALLATION, ALTERATION, OR ABNORMAL CONDITIONS.

Dalseide Shipping Services is the original owner and manufacturer of Rustibus® We deliver GENUINE Rustibus® PARTS ONLY!

Dalseide Shipping Services cannot be held liable for any damages (to Rustibus® machines or personnel) as a result of use of non genuine parts. We reserve the right to refuse any claims on parts or Rustibus® machinery unless it can be proven that genuine parts only have been used on Rustibus® machines.

Dalseide Shipping Services will always seek to improve the Rustibus® machines design, specifications and production. Therefore, alterations may take place at any time. While every effort is made to produce up-todate literature, the descriptions, specifications, illustrations and photographs in this manual should not be regarded as the definitive guide to current specifications; though all manuals are considered concise at the time of their production.

Genuine Rustibus速 parts only!

Machine may vary from pictures

contact information

NORWAY: Dalseide Shipping Services AS Bekkjarviksundet 1

NO - 5397 Bekkjarvik Norway

Tel: + 47 5618 1200

Fax: + 47 5618 1201 E-mail: bergen@rustibus.com

ANTWERP: Rustibus N.V.

Noordersingel 7 2140 Antwerpen Belgium

Tel: + 32 3227 2096

Fax: + 32 3227 2097 E-mail: antwerp@rustibus.com

SINGAPORE: Rustibus PTE LTD 18 Boon Lay Way #08-145 TradeHub 21 Singapore 609966

Phone: +65 62 62 52 26

Fax: +65 62 66 69 55 E-mail: singapore@rustibus.com

HOUSTON TX: Rustibus INC.

2901 West Sam Houston Pkwy North Suite E-325

Houston, TX 77043 USA

Tel: + 1 832 203 7170

Fax: + 1 832 203 7171 E-mail: houston@rustibus.com

sales@rustibus.com

w w w.rustibus.com