035 5000

OPERATION MANUAL

035-5000

RUSTIBUS速 35 ELECTRIC

Single Phase 110 V - 50/60 Hz

Genuine Rustibus® parts only!

Machine may vary from pictures

DECLARATION OF CONFORMITY

Manufacturer: Dalseide Shipping Services AS Bekkjarviksundet 1 N-5397 BEKKJARVIK NORWAY The authorised representative In the EEA: Rustibus N.V. Noordersingel 7 B-2140 ANTWERP BELGIUM

Hereby declares that the Products specified: Rustibus® de-scaling machines series: 035-5000

Are produced in accordance to the requirements in and regulations on machinery Best. No. 522, which transpose the community legislation on machinery amended by Directive 98/37/EEC of the European parliament and of the council of 22nd June1998.

The following standards or standardized documents apply to this machine: EN 50144, EN 55014-1, EN 55014-2, EN 61000-3-2, EN 61000-3-3, in accordance with regulations 98/37/EC and 89/336/EEC

Year of CE marking: 1998

Place Signed by: Title:

Date Tore Dalseide Director

……………………………………………..

Genuine Rustibus® parts only!

Machine may vary from pictures

HOW TO RECOGNISE GENUINE SPARES!

* fig.1

* fig.1

* fig.1 GENUINE SPARE PARTS are marked with either RUSTIBUS® PATENTED (* fig.1) Genuine spares parts are marked with a genuine RUSTIBUS® logo, so look for the logo or GENUINE RUSTIBUS PARTS (* fig.2) either on the item or on the label.

* fig.2

If they are not there, they’re not GENUINE PARTS. Use only the best, don’t settle for less. RUSTIBUS® If they are not there, they´re not genuine spares. Use only the best, don´t settle for less.

Genuine RustibusÂŽ parts only!

Machine may vary from pictures

HELPFUL IDENTIFIERS In addition to information on installation and operation, this instruction manual may contain WARNINGS and CAUTIONS pertaining to user safety, and NOTES on important, useful operating guidelines.

A WARNING indicates a potentially hazardous situation, which if not avoided, could result in death or

serious injury.

A CAUTION indicates a potentially hazardous situation, which, if not avoided may result in minor or

major injury.

A NOTE is to alert the operator to important operating information.

ANSI Z535.5-1997 Definitions

IMPORTANT The safeguards and instructions in this manual cannot cover all possible conditions and situations, which may occur. As we cannot control the correct mounting, usage and utilization of this product, we can not be responsible or liable for any injuries, damages, losses or costs, which result from using our products in any way.

Do not attempt to operate this tool until you have read and understood all safety precautions and instructions listed in this manual.

Incorrect operation of this unit can cause serious injury.

Maintain your company’s fire and safety procedures while operating this tool.

Genuine Rustibus® parts only!

Machine may vary from pictures

WARNING

Rotating equipment may cause serious injury – protect hands, feet, eyes and hearing.

Debris from scraping action may be scattered.



Rustibus de-scaling Tool may produce low energy sparks.



Respiratory protection should be considered depending on material being removed.



Before starting Rustibus® de-scaling Tool, ensure that all fixing screws, bolts, clamps, fittings, chain drum and locking devices are mounted correctly and securely tensioned.

For more information, check the maintenance section of this manual.

Never attempt to de-scale areas when its mechanical integrity is in doubt, according to ASME/API specifications or other applicable codes and standards.

CAUTION

Never install, remove or perform any maintenance on the Rustibus® de-scaling Tool when the power supply is connected.



Always keep both hands on handles when operating the Rustibus® de-scaling Tool.



Never use non Ex/Atex certified machines in potentially explosive atmospheres.



Never operate the Rustibus® de-scaling tool while wearing loose hanging chains, hanging ID/security badges or garments that may be caught in the rotating parts.



On vertical sections, work with the Rustibus® de-scaling tool between knee and shoulder height to avoid strain. If used over prolonged periods for vertical work, lifting assistance should be considered to prevent accidents, fatigue etc.



Rustibus® de-scaling Tool should be properly maintained and stored when not in use to avoid damage to parts.

Genuine Rustibus® parts only!

Machine may vary from pictures

PLEASE READ THE WARNINGS BEFORE OPERATION

WARNINGS: When connecting, changing, or repairing the Rustibus® 35, the power supply MUST ALWAYS be disconnected.

IMPORTANT: Do not push down on your machine. This only damages the tool, it does not improve results.

• If the chain link system is damaged, some vibration may occur.

• Ear & face protection should be used for your own safety.

It is recommended to use a safety screen when operating the Rustibus® 35.

Wear protective gloves and safety shoes.

WORKING SAFELY WITH THIS MACHINE IS POSSIBLE ONLY WHEN THE OPERATING AND SAFETY INFORMATION ARE READ COMPLETELY AND THE INSTRUCTIONS CONTAINED THEREIN ARE STRICTLY FOLLOWED. IN ADDITION, THE GENERAL SAFETY INSTRUCTIONS IN THE ENCLOSED BOOKLET MUST BE FOLLOWED. BEFORE USING FOR THE FIRST TIME, TAKE A LOOK AT THE MACHINE TO UNDERSTAND THE PRACTICAL WORKINGS OF IT.

Genuine Rustibus® parts only!

Machine may vary from pictures

INSTALLATION AND SETUP RUSTIBUS® 35 ELECTRIC 110V

Before you begin.

Step 1: VERIFY THE COMPLETENESS OF YOUR RUSTIBUS® 35.

• Check that all components are attached properly and in a proper / safe working order.

(Check that there are no loose guards or parts on the machine) Step 2: ASSOCIATED EQUIPMENT. • Ensure that you have the required power source available The electric Rustibus® 35 machine can only be connected to an AC Single Phase 110-120V (60Hz) outlet!

This tool should be grounded to protect the operator from electric shock. The Rustibus®35 is equipped with a three-conductor cord and three-prong grounding type plug to fit the proper grounding type receptacle. The green (green/yellow) conductor in the cord is the grounding wire.

• Ensure that you have available necessary length of power lead to use with the machine.

• If working outdoors it is recommended that you connect the Rustibus® 35 using power leads intended for use in that area.

Step 3: BEFORE COMMENCING THE OPERATION. • Locate the section to be cleaned / de-scaled and determine if the area needs to be cleaned. Excessive grease, dirt and other hazardous material may need to be cleaned from the surface area before operation of the Rustibus® machine.

• Ensure Chain Drum is properly connected to motor • The Chain drum rotates at high RPM, show utmost care when connecting power lead and when operating machine. ALWAYS THINK SAFETY FIRST! • Connect your machine to its power source.

• Make sure the power lead is properly connected and safely located for your operation.

• Start and Stop the machine and check that rotation is correct according to marking on machine.

Step 4: OPERATION OF RUSTIBUS® MACHINE. • For the best results from your Rustibus® machine you should run the machine forward and backward over the area until the appropriate result is achieved • Do not run the machine over sharp edges, but along them. Your machine will last longer if operated with care.

• DO NOT FORCE YOUR MACHINE DOWNWARDS! This does not improve the result, it only damages the machine.

Step 5: MAINTENANCE OF RUSTIBUS® MACHINE. • ALWAYS stop the machine and disconnect it from its power source before carrying out any maintenance on the machine.

• To maintain your Rustibus® 35 in a good working order the machine and motor should be cleaned after use. The ventilation slots of the motor must be kept clear at all times. When the machine is due for storage, please clean and check the machine for damage or wear and tear.

Genuine Rustibus® parts only!

Machine may vary from pictures

OPERATING THE RUSTIBUS® 35 The Rustibus® 35 is easy to operate and leaves

the surface clean to St 3 +++(SP11 +++).

The RPM of your Rustibus® 35 electric unit is adjustable. But for optimal results and to avoid excessive strain on the motor and/or

damage on the chain drum, we recommend you set the speed control on level 4.

x

The Rustibus® 35 unit uses a Disposable Chain Drum. This Chain Drum is designed for one-time-use only and does not require any spares replacement. Simply use the Chain Drum until it is completely destroyed and then replace it with a new one.

This makes the Rustibus fast and efficient!

x

In the de-scaling process it is quite normal that chain links are lost. Should this create an unbalance in the rotation, simply remove the

chain or rivet on the opposite side of the broken one to restore the balance.

RECOGNIZE A RUSTIBUS® 35 (035-5156) CHAIN DRUM. The Rustibus® 35 Chain Drum (035-5156) is the main spare component for your Rustibus® 35 machine.

The chain drum is a disposable spare; intended for use until it is entirely worn out and then disposed of in a responsible manner. IT MUST BE NOTED, that the Rustibus® 35 chain drum has a WHITE PLUG fitted into one side of it spindle. This plug ensures that you cannot mount the chain drum incorrectly. Should the WHITE PLUG be missing for any reason it should be noted that for the Rustibus® 35 the correct direction to mount the chain drum is with the longer length of the spindle OUT towards the SCREEN; otherwise the screen of your machine can be severely damaged by the rotation of the chain drum.

Genuine Rustibus速 parts only!

Machine may vary from pictures

REPLACING THE CHAIN DRUM

To replace the Chain Drum on the machine, open the protective cover by unlocking the locking nut on the side.

To remove the Drum from the shaft, block

the shaft by pressing the button on the gear

house. Turn the Chain Drum anticlockwise to remove it from the shaft.

When replacing the Chain Drum or Wire Brush,

it is important that it is replaced with the correct side outwards. This is clearly marked on

the Chain Drum, in that it can only be attached from one side

x

Always disconnect the power supply before dismantling the Rustibus速 machine.

WARNING When connecting, changing, or repairing the Rustibus速 angle de-scaler, the power supply must always be disconnected.

REPLACING THE CARBON BRUSHES (035-5132)

x

x

1) Open the Brush Holder Caps (035-5543) on both sides of the machine.

(Both Carbon Brushes are to be replaced at the same time) 2) Take the Carbon Brushes (035-5542) out.

3) Place new Carbon Brushes (035-5542) into the Brush Holder.

4) Close both Brush Holder Caps (035-5543). The machine is now ready for use again.

Genuine Rustibus速 parts only!

Machine may vary from pictures

PARTS AND SPARES WHEN CONNECTING, CHANGING, OR REPAIRING THE RUSTIBUS速 35, THE POWER SUPPLY MUST ALWAYS BE DISCONNECTED.

RUSTIBUS速 35 ELECTRIC 110V CONSUMABLES 035-5156: R35 Chain Drum

035-5202: R35 Wire Brush

GENERAL OVERVIEW 035-5000 Rustibus速 35 ELECTRIC 110V

Single Phase 110/120V, 60Hz

Incl. Chain Drum (installed on machine)

035-5001

035-5010 035-5156

035-5001 R35 Electro Motor 110V 035-5010 R35 Screen incl. cover 035-5011 R35 Cover only

035-5011

Genuine Rustibus速 parts only!

Machine may vary from pictures

MOTOR PARTS - RUSTIBUS速 35 ELECTRIC 110V PARTS TO RUSTIBUS速 35 035-5501 R35 Support Assembly 035-5502 R35 Electric Field 110V 035-5503 R35 Baffle Plate 035-5504 R35 Bearing 608LLB 035-5505 R35 Insulated Washer 035-5506 R35 Armature Assembly 035-5507 R35 Fan 035-5508 R35 Bearing Retainer 035-5509 R35 Bearing 6201LLB 035-5510 R35 Retaining Ring 035-5511 R35 Screw 5x35 035-5514 R35 Pin Cap 035-5515 R35 Compression Spring 8 035-5516 R35 Screw M5x16 035-5517 R35 Screw M5x12 035-5518 R35 Gear House 035-5519 R35 Pin 035-5520 R35 Lead Unit 035-5521 R35 Screw M4x8 035-5523 R35 Screw 5x70 035-5524 R35 Magnet Sleeve 035-5525 R35 Stop Ring 035-5526 R35 Rivet 035-5527 R35 Compression Spring3 035-5529 R35 Handle Set 035-5530 R35 Power Cord 035-5531 R35 Cord Guard 035-5532 R35 Strain Relief 035-5533 R35 Screw 4x18 035-5534 R35 Terminal Block 035-5535 R35 Screw 4x18 035-5536 R35 Screw M4x8 035-5537 R35 Switch 110V 035-5538 R35 Speed Controller 035-5539 R35 Dial For Controller 035-5540 R35 Motor Housing 035-5542 R35 Carbon BrushSet 035-5543 R35 Brush Holder Cap 035-5545 R35 Gear 035-5546 R35 Retaining Ring 035-5547 R35 Bearing 6201LLB 035-5548 R35 Bearing Housing 035-5549 R35 Spindle 035-5550 R35 Handle

Genuine Rustibus速 parts only!

Machine may vary from pictures

Machine may vary from pictures

Genuine Rustibus® parts only!

ADDITIONAL FEATURES RUSTIBUS® 35 MAGNO ROLLER The Rustibus® Magno Rollers are a magnetised wheelbase for the Rustibus® 30 Series.

They use a powerful magnet to support the entire Rustibus® hand tool which makes them perfect for use on angled steel surfaces.The Rustibus® Magno Roller will enhance safety and operator comfort.

Perfect for use in Ballast tanks!

Because of the strong magnetic field it can not be operated by persons fitted with cardiac pacemakers.

Item : 035-6500

R35 Magno Roller Weight: 0,82 kg / 1,8 lbs

Machine may vary from pictures

Genuine Rustibus® parts only!

RUSTIBUS® 30 MODELS AVAILABLE 032-2000 Rustibus® 32 Electric 220V, Complete

033-3000

Rustibus® 33 Air, Complete

033-X3000 Rustibus® X33 Air (EX), Complete

035-5000 Rustibus® 35 Electric 110V, Complete

Genuine Rustibus® parts only!

RUSTIBUS ANGLE DE-SCALER WARRANTY/REPLACEMENT PLAN DALSEIDE SHIPPING SERVICES WILL REPLACE OR REPAIR ANY TOOL OR COMPONENT THAT FAILS DUE TO DEFECTS IN MATERIAL OR WORKMANSHIP FOR A PERIOD OF ONE (1) YEAR (12 MONTHS) FROM THE DATE OF SHIPMENT OF THIS PRODUCT FROM OUR FACILITY. A WARRANTY CLAIM WILL NOT BE HONOURED IF DEFECTS ARE NOT REPORTED WITHIN THE WARRANTY PERIOD, OR IF DALSEIDE SHIPPING SERVICES DETERMINES THAT DEFECTS OR DAMAGES ARE DUE TO NORMAL WEAR, MISAPPLICATION, LACK OF MAINTENANCE, ABUSE, IMPROPER INSTALLATION, ALTERATION, OR ABNORMAL CONDITIONS.

Dalseide Shipping Services is the original owner and manufacturer of Rustibus® We deliver GENUINE Rustibus® PARTS ONLY!

Dalseide Shipping Services cannot be held liable for any damages (to Rustibus® machines or personnel) as a result of use of non genuine parts. We reserve the right to refuse any claims on parts or Rustibus® machinery unless it can be proven that genuine parts only have been used on Rustibus® machines.

Dalseide Shipping Services will always seek to improve the Rustibus® machines design, specifications and production. Therefore, alterations may take place at any time. While every effort is made to produce up-todate literature, the descriptions, specifications, illustrations and photographs in this manual should not be regarded as the definitive guide to current specifications; though all manuals are considered concise at the time of their production.

Genuine Rustibus速 parts only!

CONTACT INFORMATION

NORWAY: Dalseide Shipping Services AS

Bekkjarviksundet 1

NO - 5397 Bekkjarvik Norway

Tel: + 47 5618 1200

Fax: + 47 5618 1201 E-mail: bergen@rustibus.com

ANTWERP: Rustibus N.V. Noordersingel 7 2140 Antwerpen Belgium

Tel: + 32 3227 2096

Fax: + 32 3227 2097 E-mail: antwerp@rustibus.com

SINGAPORE: Rustibus PTE LTD 18 Boon Lay Way #08-145 TradeHub 21 Singapore 609966

Phone: +65 62 62 52 26

Fax: +65 62 66 69 55 E-mail: singapore@rustibus.com

HOUSTON TX: Rustibus INC.

2901 West Sam Houston Pkwy North Suite E-325 Houston, TX 77043 USA

Tel: + 1 832 203 7170

Fax: + 1 832 203 7171 E-mail: houston@rustibus.com

sales@rustibus.com

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