1999 Aprilia RSV 1000 SP

SPARE PARTS CATALOGUE

RSV 1000 SP 1999 Chassis prefix: ZD4MED Engine prefix:

RSV 2 1000

391X

Chassis prefix: ZD4MED Engine prefix:

RSV 2 1000 391X - RSV 1000 SP 1999

Index Finished products........................................................................................................................................................................... 4 Alphanumeric index....................................................................................................................................................................... 5 FRAME.......................................................................................................................................................................................... 11 Table 28.01 - Frame I............................................................................................................................................................. 11 Table 28.02 - Frame II............................................................................................................................................................ 13 Table 28.03 - Foot rests - Lateral stand................................................................................................................................. 14 Table 28.04 - Steering............................................................................................................................................................ 15 Table 28.05 - Front fork..........................................................................................................................................................16 Table 28.06 - Swing arm.........................................................................................................................................................17 Table 28.07 - Connecting rod - rear shock abs...................................................................................................................... 19 Table 28.08 - Front body - Front fairing.................................................................................................................................20 Table 28.09 - Front body - Duct.............................................................................................................................................21 Table 28.10 - Front body - Front mudguard.......................................................................................................................... 22 Table 28.11 - Central body - Upper fairings...........................................................................................................................23 Table 28.12 - Central body - Lower fairings...........................................................................................................................24 Table 28.13 - Fuel tank...........................................................................................................................................................25 Table 28.14 - Saddle............................................................................................................................................................... 26 Table 28.15 - Rear body - Rear fairing................................................................................................................................... 27 Table 28.16 - Rear body - Undersaddle................................................................................................................................. 28 Table 28.17 - Dashboard........................................................................................................................................................ 29 Table 28.18 - Handlebar......................................................................................................................................................... 30 Table 28.19 - Clutch pump..................................................................................................................................................... 31 Table 28.20 - Front master cilinder........................................................................................................................................32 Table 28.21 - Cooling system................................................................................................................................................. 33 Table 28.22 - Water coolers................................................................................................................................................... 34 Table 28.23 - Expansion tank................................................................................................................................................. 35 Table 28.24 - Oil tank............................................................................................................................................................. 36 Table 28.25 - Air box.............................................................................................................................................................. 38 Table 28.26 - Fuel pump I...................................................................................................................................................... 39 Table 28.27 - Fuel pump II..................................................................................................................................................... 40 Table 28.29 - Exhaust pipe..................................................................................................................................................... 41 Table 28.30 - Front wheel...................................................................................................................................................... 42 Table 28.31 - Front brake caliper........................................................................................................................................... 43 Table 28.32 - Rear wheel....................................................................................................................................................... 44 Table 28.33 - Rear master cylinder........................................................................................................................................ 45 Table 28.34 - Rear brake caliper............................................................................................................................................ 46 Table 28.35 - Lights................................................................................................................................................................ 47 Table 28.36 - Front electrical system..................................................................................................................................... 48 Table 28.37 - Central electrical system.................................................................................................................................. 49 Table 28.38 - Rear electrical system...................................................................................................................................... 50 Table 28.39 - Lock hardware kit.............................................................................................................................................51 Table 28.40 - Decal and plate set.......................................................................................................................................... 52 ENGINE......................................................................................................................................................................................... 53 13/06/2011

Page 2 / 75

Chassis prefix: ZD4MED Engine prefix:

RSV 2 1000 391X - RSV 1000 SP 1999

Table 29.28 - Engine............................................................................................................................................................... 53 Table 29.42 - Crankcases I......................................................................................................................................................54 Table 29.43 - Crankcases II.....................................................................................................................................................55 Table 29.44 - Oil pump...........................................................................................................................................................57 Table 29.45 - Crankshaft I...................................................................................................................................................... 58 Table 29.46 - Crankshaft II..................................................................................................................................................... 59 Table 29.47 - Cylinder head I................................................................................................................................................. 60 Table 29.48 - Cylinder headII................................................................................................................................................. 61 Table 29.49 - Valves pads.......................................................................................................................................................63 Table 29.50 - Front cylinder timing system............................................................................................................................65 Table 29.51 - Rear cylinder timing system.............................................................................................................................66 Table 29.52 - Gear box selector............................................................................................................................................. 67 Table 29.53 - Gear box........................................................................................................................................................... 68 Table 29.54 - Clutch................................................................................................................................................................69 Table 29.55 - Water pump..................................................................................................................................................... 70 Table 29.56 - Ignition unit...................................................................................................................................................... 71 Table 29.57 - Throttle body....................................................................................................................................................72 Table 29.58 - Sealing and lubricating agents......................................................................................................................... 73 ACCESSORIES................................................................................................................................................................................ 74 Table 30.41 - Completing part............................................................................................................................................... 74 Table 30.59 - Acc. - Mechanics anti-theft.............................................................................................................................. 75

13/06/2011

Page 3 / 75

Chassis prefix: ZD4MED Engine prefix:

RSV 2 1000 391X - RSV 1000 SP 1999

Finished products Code AP66901DE01 AP66901GB01 AP66901IT01 AP66901NL01

13/06/2011

Validity

Page 4 / 75

Chassis prefix: ZD4MED Engine prefix:

RSV 2 1000 391X - RSV 1000 SP 1999

Code 0000000 0000000 0000000 0000000 0000000 AP0211641 AP0211650 AP0211756 AP0211766 AP0211776 AP0216240 AP0219350 AP0219360 AP0219365 AP0220375 AP0220390 AP0220400 AP0220410 AP0220435 AP0220437 AP0220455 AP0220690 AP0220690 AP0220700 AP0220700 AP0220710 AP0220720 AP0222500 AP0222511 AP0224090 AP0224650 AP0227180 AP0227442 AP0227685 AP0227714 AP0227716 AP0229301 AP0229301 AP0229385 AP0229385 AP0230415 AP0230415 AP0232430 AP0232430 AP0232625 AP0232730 AP0232970 AP0233711 AP0233740 AP0233741 AP0233743 AP0233745 AP0233746 AP0233748 AP0233780 AP0233790 AP0233791 AP0233793 AP0233820 AP0233822 AP0236252 AP0236366 AP0236370 AP0236440 AP0236440 AP0236450 AP0236450

13/06/2011

No. table 28.30 28.32 29.58 29.58 29.58 29.55 29.56 29.51 29.50 29.55 29.46 29.45 29.45 29.45 29.45 29.53 29.53 29.55 29.52 29.52 29.54 29.50 29.51 29.50 29.51 29.44 29.51 29.55 29.55 29.48 29.47 29.54 29.52 29.55 29.52 29.52 29.42 29.56 29.42 29.52 29.43 29.55 29.44 29.55 29.43 29.44 29.44 29.42 29.42 29.42 29.42 29.42 29.42 29.42 29.55 29.55 29.55 29.55 29.42 29.42 29.48 29.52 29.43 29.50 29.51 29.50 29.51

Pos. 7 5 6 7 9 9 8 13 4 24 5 4 12 8 15 1 10 4 26 1 18 13 6 12 5 1 1 18 19 17 9 24 20 6 27 11 4 16 6 14 25 23 13 5 6 2 4 9 8 8 8 7 7 7 11 10 10 10 9 9 14 22 18 5 23 6 25

Code AP0236460 AP0238060 AP0239247 AP0239370 AP0239390 AP0239420 AP0239430 AP0239445 AP0239450 AP0239480 AP0240036 AP0240150 AP0240275 AP0240327 AP0240331 AP0240400 AP0240580 AP0241081 AP0241261 AP0241501 AP0241531 AP0241541 AP0241630 AP0241650 AP0241700 AP0241782 AP0241811 AP0241811 AP0241816 AP0241821 AP0241821 AP0241821 AP0241852 AP0241932 AP0241932 AP0242175 AP0242175 AP0242175 AP0242626 AP0242874 AP0242940 AP0242950 AP0242990 AP0244020 AP0244211 AP0244340 AP0244620 AP0244630 AP0244630 AP0244640 AP0244645 AP0244660 AP0244661 AP0245330 AP0245436 AP0245440 AP0245815 AP0245830 AP0245840 AP0245860 AP0246570 AP0247940 AP0247970 AP0247980 AP0247980 AP0248375 AP0249110

No. table 29.47 29.48 29.52 29.54 29.54 29.52 29.52 29.44 29.52 29.54 29.54 29.48 29.51 29.46 29.55 29.50 29.56 29.43 29.43 29.43 29.43 29.56 29.56 29.44 29.43 29.43 29.55 29.56 29.56 28.19 29.43 29.44 29.43 29.43 29.52 29.47 29.50 29.51 29.48 29.45 29.45 29.54 29.48 29.54 29.52 29.43 29.48 29.50 29.51 29.48 29.48 29.47 29.47 29.44 29.46 29.52 29.53 29.54 29.45 29.45 29.45 29.52 29.54 29.50 29.51 29.52 29.48

Page 5 / 75

Pos. 14 6 13 8 6 16 15 10 23 21 23 26 17 7 21 1 12 26 21 22 10 6 9 11 2 28 14 15 11 22 20 12 29 3 9 17 19 26 13 16 14 15 11 22 10 12 3 16 10 12 10 19 19 15 6 18 4 14 13 10 5 17 9 17 15 12 22

Code AP0250015 AP0250140 AP0250450 AP0250640 AP0251190 AP0251200 AP0251830 AP0253645 AP0253974 AP0253975 AP0253976 AP0253977 AP0253978 AP0253979 AP0253980 AP0253981 AP0253982 AP0253983 AP0253984 AP0253985 AP0253986 AP0253987 AP0253988 AP0253990 AP0254030 AP0254031 AP0254032 AP0254033 AP0254034 AP0254035 AP0254036 AP0254037 AP0254038 AP0254039 AP0254040 AP0254041 AP0254042 AP0254043 AP0254232 AP0254242 AP0254250 AP0254260 AP0256187 AP0256495 AP0256510 AP0256527 AP0256700 AP0258310 AP0258322 AP0258350 AP0258360 AP0258375 AP0258380 AP0258382 AP0259500 AP0259515 AP0259520 AP0259530 AP0259580 AP0260870 AP0260890 AP0265660 AP0265670 AP0265750 AP0265755 AP0267200 AP0267210

No. table 29.43 29.56 29.43 29.48 29.48 29.48 29.48 29.48 29.49 29.49 29.49 29.49 29.49 29.49 29.49 29.49 29.49 29.49 29.49 29.49 29.49 29.49 29.49 29.48 29.49 29.49 29.49 29.49 29.49 29.49 29.49 29.49 29.49 29.49 29.49 29.49 29.49 29.49 29.48 29.48 29.48 29.48 29.43 29.43 29.44 29.43 29.44 29.52 29.52 29.52 29.52 29.52 29.52 29.52 29.43 29.54 29.54 29.54 29.54 29.56 29.54 28.36 28.38 28.36 28.36 29.48 29.48

Pos. 27 21 16 20 24 31 32 8 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 9 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 4 7 30 11 9 13 3 6 8 4 3 5 2 28 19 19 13 3 10 13 26 17 27 19 20 28 30

Chassis prefix: ZD4MED Engine prefix:

RSV 2 1000 391X - RSV 1000 SP 1999

Code AP0268757 AP0274010 AP0274020 AP0274030 AP0274040 AP0274050 AP0274070 AP0281222 AP0281240 AP0294352 AP0294356 AP0295690 AP0295750 AP0295760 AP0295760 AP0295765 AP0295765 AP0295770 AP0295780 AP0295780 AP0295790 AP0295830 AP0296180 AP0296301 AP0296310 AP0297386 AP0297433 AP0297434 AP0297945 AP0297955 AP0297955 AP0427106 AP0430623 AP0430782 AP0440260 AP0442130 AP0610090 AP0610100 AP0610110 AP0613270 AP0613281 AP0613291 AP0627120 AP0627132 AP0627140 AP0627190 AP0627190 AP0627200 AP0627210 AP0627220 AP0627230 AP0627260 AP0627270 AP0627280 AP0627380 AP0627385 AP0627410 AP0627420 AP0632010 AP0632010 AP0632070 AP0632124 AP0632130 AP0632161 AP0632161 AP0632240 AP0634470

13/06/2011

No. table 29.43 29.57 29.57 29.57 29.48 29.57 29.47 29.53 29.57 29.56 29.56 29.57 29.45 29.45 29.51 29.45 29.50 29.45 29.45 29.54 29.54 29.56 29.57 29.42 29.46 29.58 29.58 29.58 29.56 29.50 29.51 29.53 29.48 29.56 29.45 29.54 29.43 29.44 29.44 29.46 29.47 29.47 29.53 29.53 29.54 29.50 29.51 29.45 29.52 29.54 29.54 29.54 29.56 29.54 29.47 29.47 29.47 29.51 29.42 29.55 29.53 29.43 29.54 29.50 29.51 29.51 29.44

Pos. 24 6 8 5 19 12 18 19 2 20 19 1 1 2 19 7 9 9 11 4 5 2 7 1 2 8 10 4 23 3 22 16 15 10 3 28 31 5 8 4 1 2 3 6 7 7 21 17 24 12 25 1 7 27 8 22 10 9 2 7 7 7 20 8 20 2 6

Code AP0634470 AP0634483 AP0634490 AP0634500 AP0634500 AP0634595 AP0634600 AP0634610 AP0634620 AP0634640 AP0634655 AP0634660 AP0634670 AP0634680 AP0634695 AP0634700 AP0634710 AP0634720 AP0634740 AP0635080 AP0635080 AP0635090 AP0640620 AP0640630 AP0640635 AP0640650 AP0640660 AP0640665 AP0640670 AP0640700 AP0640900 AP0640900 AP0640911 AP0640922 AP0641590 AP0650240 AP0650310 AP0650320 AP0650330 AP0650340 AP0650370 AP0650390 AP0650500 AP0650860 AP0650870 AP0650880 AP0650890 AP0650895 AP0650900 AP0650905 AP0650910 AP0650920 AP0650925 AP0650930 AP0650970 AP0659110 AP0659120 AP0661010 AP0827110 AP0827800 AP0832144 AP0832144 AP0832160 AP0832160 AP0840512 AP0840681 AP0840861

No. table 29.54 29.44 29.55 29.45 29.55 29.56 29.56 29.45 29.53 29.53 29.53 29.53 29.53 29.53 29.53 29.53 29.53 29.53 29.56 29.50 29.51 29.51 29.51 29.42 29.42 29.47 29.48 29.42 29.47 29.48 29.50 29.51 29.47 29.55 29.56 29.55 29.55 29.43 29.55 29.56 29.55 29.46 29.43 29.47 29.48 29.47 29.47 29.47 29.48 29.48 29.47 29.47 29.43 29.48 29.43 29.56 29.56 29.57 29.53 29.48 29.43 29.52 29.47 29.51 29.48 29.55 29.43

Page 6 / 75

Pos. 2 14 3 19 2 1 17 18 17 9 11 5 13 14 2 15 8 12 18 14 7 8 12 13 12 15 18 11 21 16 15 11 11 25 5 20 12 17 8 14 13 3 32 12 5 23 5 7 21 27 13 20 1 23 14 3 4 4 18 25 5 19 6 3 29 15 23

Code AP0840861 AP0840882 AP0841590 AP0841841 AP0845030 AP0845030 AP0845455 AP0850050 AP0874320 AP0897161 AP0897651 AP0899788 AP0929500 AP0929500 AP0929650 AP0929650 AP0929930 AP0929930 AP0929930 AP0932335 AP0932335 AP0932428 AP0932585 AP0940046 AP0940046 AP0940580 AP0940590 AP0940631 AP0940631 AP0940637 AP0940741 AP0944033 AP0945665 AP0946015 AP0950141 AP0956169 AP0956275 AP0960111 AP0960121 AP0960122 AP8101372 AP8101595 AP8101595 AP8101744 AP8101744 AP8101916 AP8101927 AP8101927 AP8101968 AP8101985 AP8102159 AP8102239 AP8102239 AP8102341 AP8102349 AP8102375 AP8102375 AP8102375 AP8102375 AP8102375 AP8102375 AP8102376 AP8102376 AP8102376 AP8102376 AP8102376 AP8102377

No. table 29.55 29.56 29.47 29.55 29.50 29.51 29.51 29.43 29.57 29.58 29.58 29.58 29.42 29.51 29.42 29.47 29.42 29.45 29.55 29.43 29.52 29.43 29.43 29.50 29.51 29.54 29.50 29.50 29.51 29.46 29.52 29.47 29.52 29.45 29.55 29.55 29.44 29.57 29.57 29.57 28.22 28.16 28.25 28.30 28.32 28.21 28.21 28.23 28.33 28.12 28.27 28.26 28.27 28.08 28.24 28.01 28.02 28.09 28.15 28.16 28.39 28.01 28.02 28.16 28.35 28.39 28.25

Pos. 22 22 4 16 10 18 4 15 10 3 1 2 3 14 10 16 5 20 1 9 7 8 4 18 24 11 2 11 16 1 25 3 21 6 17 26 7 9 11 3 15 14 13 1 7 5 8 5 9 10 12 16 16 7 18 8 8 10 9 16 18 9 9 12 23 19 11

Chassis prefix: ZD4MED Engine prefix:

RSV 2 1000 391X - RSV 1000 SP 1999

Code AP8102378 AP8102431 AP8102504 AP8102504 AP8102524 AP8102544 AP8102544 AP8102610 AP8102612 AP8102613 AP8102614 AP8102615 AP8102618 AP8102619 AP8102626 AP8102627 AP8102677 AP8102731 AP8102732 AP8102741 AP8102763 AP8102764 AP8102764 AP8102765 AP8102766 AP8102786 AP8102787 AP8102828 AP8102829 AP8102873 AP8102880 AP8102880 AP8102883 AP8102884 AP8102895 AP8102896 AP8102897 AP8102902 AP8102902 AP8102909 AP8102911 AP8102911 AP8102912 AP8102912 AP8102913 AP8102913 AP8102914 AP8102914 AP8104097 AP8104097 AP8104178 AP8106379 AP8106381 AP8106382 AP8106384 AP8106385 AP8106386 AP8106387 AP8106389 AP8106441 AP8106441 AP8106443 AP8106444 AP8106577 AP8106578 AP8106633 AP8106634

13/06/2011

No. table 28.23 28.21 28.08 28.12 28.03 28.01 28.02 28.25 28.22 28.22 28.21 28.23 28.24 28.24 28.27 28.26 28.21 28.24 28.23 29.28 28.25 28.21 28.27 28.26 28.25 28.24 28.18 28.24 28.27 28.27 28.36 28.39 28.08 28.08 28.40 28.40 30.41 28.01 28.02 28.08 28.15 28.39 28.13 28.39 28.15 28.39 28.15 28.39 28.21 28.22 28.39 29.28 28.19 28.19 28.19 28.26 28.26 28.24 28.24 28.26 28.27 28.27 28.27 29.28 29.28 29.54 29.54

Pos. 3 1 5 8 24 18 18 1 2 3 15 16 2 3 11 8 4 24 4 13 12 14 5 15 23 20 1 12 18 20 16 5 8 9 1 2 3 29 27 10 1 2 4 3 7 7 8 6 3 1 1 3 13 24 9 9 1 29 31 5 10 1 2 1 2 16 17

Code AP8106643 AP8106672 AP8106712 AP8106726 AP8106806 AP8106935 AP8107118 AP8107122 AP8107136 AP8107137 AP8108675 AP8108676 AP8110065 AP8110068 AP8110074 AP8110078 AP8110079 AP8110081 AP8112176 AP8112599 AP8112599 AP8112600 AP8112795 AP8112811 AP8112832 AP8112927 AP8112939 AP8112940 AP8112996 AP8113003 AP8113004 AP8113004 AP8113241 AP8113288 AP8113324 AP8113499 AP8113553 AP8113553 AP8113598 AP8113607 AP8113607 AP8113612 AP8113717 AP8113719 AP8113719 AP8113721 AP8113722 AP8113723 AP8113751 AP8113752 AP8113753 AP8113754 AP8113755 AP8113756 AP8113756 AP8113757 AP8113758 AP8113759 AP8113760 AP8113761 AP8113762 AP8113763 AP8113764 AP8113764 AP8113764 AP8113765 AP8113766

No. table 28.24 28.19 28.08 28.25 28.32 28.19 28.32 28.32 28.32 28.32 28.30 28.32 28.07 28.07 28.18 28.06 28.06 28.32 28.36 28.17 28.35 28.22 28.36 28.38 28.37 28.38 28.21 28.38 28.37 28.24 28.24 28.29 28.33 28.33 28.33 28.20 28.19 28.33 28.20 28.30 28.31 28.34 28.20 28.19 28.20 28.31 28.31 28.31 28.34 28.34 28.34 28.31 28.31 28.31 28.34 28.20 28.19 28.19 28.19 28.19 28.19 28.20 28.19 28.20 28.33 28.33 28.19

Page 7 / 75

Pos. 14 10 14 5 19 25 1 2 25 25 9 3 2 11 9 11 1 23 8 2 18 12 5 21 4 12 17 23 2 7 6 15 1 6 7 3 23 2 2 8 9 2 6 12 8 6 7 8 8 9 10 3 4 5 11 5 7 8 5 6 4 4 15 18 3 4 3

Code AP8113766 AP8113766 AP8113771 AP8113773 AP8113774 AP8113775 AP8113776 AP8113873 AP8113874 AP8114342 AP8114343 AP8114359 AP8116067 AP8116071 AP8117033 AP8117033 AP8117033 AP8117125 AP8117127 AP8117129 AP8117130 AP8117131 AP8117132 AP8117133 AP8117160 AP8117172 AP8118470 AP8118478 AP8118492 AP8118501 AP8118502 AP8118503 AP8118508 AP8118561 AP8118562 AP8119482 AP8119483 AP8119486 AP8119497 AP8119539 AP8119551 AP8119552 AP8120001 AP8120030 AP8120030 AP8120030 AP8120030 AP8120030 AP8120030 AP8120116 AP8120178 AP8120178 AP8120190 AP8120190 AP8120196 AP8120218 AP8120218 AP8120253 AP8120285 AP8120354 AP8120355 AP8120428 AP8120428 AP8120446 AP8120446 AP8120531 AP8120531

No. table 28.20 28.34 28.20 28.19 28.31 28.31 28.34 28.34 28.20 28.18 28.18 28.18 29.58 28.05 28.06 28.23 28.38 28.14 28.13 28.10 28.11 28.11 28.12 28.12 28.13 30.41 28.18 28.04 28.18 28.18 28.18 28.18 28.04 28.18 28.18 28.29 28.29 28.29 28.29 30.41 28.29 28.29 28.16 28.01 28.13 28.20 28.22 28.24 28.25 29.28 28.18 28.33 28.18 28.24 28.24 28.37 28.38 28.25 28.27 28.23 28.23 28.04 28.39 28.24 29.28 28.11 28.23

Pos. 10 5 19 14 1 2 7 6 1 16 17 18 5 6 27 12 2 2 2 3 7 8 5 11 16 6 14 2 21 8 19 20 19 2 3 3 4 2 14 4 6 5 15 25 9 14 14 4 21 11 10 10 23 11 27 1 1 22 19 13 10 23 15 17 12 2 2

Chassis prefix: ZD4MED Engine prefix:

RSV 2 1000 391X - RSV 1000 SP 1999

Code AP8120573 AP8120615 AP8120622 AP8120754 AP8120876 AP8120912 AP8120912 AP8120952 AP8120952 AP8120965 AP8120978 AP8120979 AP8120981 AP8120985 AP8120986 AP8120987 AP8120988 AP8120990 AP8120991 AP8120992 AP8120993 AP8120995 AP8121014 AP8121075 AP8121135 AP8121201 AP8121202 AP8121204 AP8121207 AP8121212 AP8121213 AP8121221 AP8121221 AP8121222 AP8121223 AP8121224 AP8121225 AP8121226 AP8121231 AP8121234 AP8121261 AP8121262 AP8121276 AP8121277 AP8121293 AP8121321 AP8121322 AP8121325 AP8121342 AP8121343 AP8121344 AP8121345 AP8121346 AP8121348 AP8121349 AP8121350 AP8121351 AP8121352 AP8121358 AP8121359 AP8121360 AP8121361 AP8121362 AP8121364 AP8121365 AP8121375 AP8121401

13/06/2011

No. table 28.03 28.25 28.11 28.38 28.25 28.33 29.28 28.16 28.23 29.57 28.21 28.21 28.22 28.06 28.06 28.25 28.23 28.26 28.26 28.27 28.26 28.06 28.03 28.06 28.03 28.06 28.06 28.06 28.04 28.32 28.32 28.33 29.28 28.33 28.33 28.03 28.32 28.32 28.29 28.34 28.18 28.18 28.06 28.06 28.19 28.02 28.11 28.02 28.04 28.02 28.02 28.06 28.04 28.06 28.06 28.07 28.07 28.01 28.02 28.02 28.02 28.02 28.01 28.04 28.04 28.03 28.18

Pos. 4 6 6 22 15 11 4 20 11 13 6 7 4 3 4 24 15 7 14 17 11 22 16 32 2 6 7 15 4 22 21 12 5 8 13 3 8 9 1 1 6 4 28 30 20 26 3 10 14 21 19 5 8 29 8 12 10 27 25 24 23 2 26 7 1 25 7

Code AP8121405 AP8121406 AP8121413 AP8121414 AP8121678 AP8121678 AP8121728 AP8121731 AP8121773 AP8121837 AP8121862 AP8121890 AP8121915 AP8121915 AP8121915 AP8121927 AP8121995 AP8121996 AP8121997 AP8123500 AP8123501 AP8123641 AP8123642 AP8123643 AP8123789 AP8123851 AP8123852 AP8123975 AP8123976 AP8123977 AP8124094 AP8124260 AP8124261 AP8124262 AP8124266 AP8124267 AP8124269 AP8124269 AP8124273 AP8124274 AP8124277 AP8124283 AP8124286 AP8124287 AP8124288 AP8124289 AP8124293 AP8124294 AP8124297 AP8124300 AP8124335 AP8124398 AP8124439 AP8124514 AP8124528 AP8124529 AP8124548 AP8124548 AP8124548 AP8124558 AP8124559 AP8124560 AP8124561 AP8124562 AP8124563 AP8124564 AP8124565

No. table 28.07 28.07 28.04 28.04 28.04 28.39 28.10 28.24 28.29 28.21 28.24 28.06 28.19 28.20 28.34 28.33 28.02 28.02 28.02 28.05 28.05 28.04 28.04 28.04 28.07 28.04 28.04 28.05 28.05 28.05 28.03 28.18 28.18 28.35 28.38 28.37 28.37 28.38 28.38 28.36 28.36 28.35 28.35 28.35 28.20 28.38 28.36 28.17 28.26 28.09 28.22 28.19 28.38 28.35 28.34 28.27 28.36 28.37 28.38 28.35 28.35 28.35 28.35 28.35 28.35 28.35 28.35

Page 8 / 75

Pos. 8 9 10 18 24 16 9 22 13 2 9 9 2 9 4 14 17 16 14 1 2 11 5 6 4 20 3 3 4 5 14 15 13 9 8 7 11 15 20 7 9 1 7 8 21 14 11 1 13 2 5 21 5 9 3 13 3 3 6 2 3 4 5 6 11 12 13

Code AP8124566 AP8124567 AP8124568 AP8124569 AP8124570 AP8124571 AP8124572 AP8124573 AP8124574 AP8124575 AP8124748 AP8124944 AP8124944 AP8125687 AP8125727 AP8125728 AP8125729 AP8125730 AP8125731 AP8125732 AP8125733 AP8125737 AP8125763 AP8125773 AP8125777 AP8125778 AP8125779 AP8125786 AP8125787 AP8125788 AP8126591 AP8126650 AP8126682 AP8126701 AP8126702 AP8126775 AP8127309 AP8129169 AP8129204 AP8134186 AP8134370 AP8134373 AP8134378 AP8134380 AP8134383 AP8134384 AP8134385 AP8134394 AP8134396 AP8134399 AP8134415 AP8134419 AP8134436 AP8134437 AP8134438 AP8134443 AP8134448 AP8134479 AP8134480 AP8134541 AP8134541 AP8134547 AP8134549 AP8134551 AP8134558 AP8134559 AP8134574

No. table 28.35 28.35 28.35 28.17 28.17 28.17 28.17 28.17 28.17 28.17 28.38 28.36 28.39 28.06 28.30 28.30 28.32 28.32 28.32 28.32 28.32 28.30 28.06 28.30 28.30 28.30 28.30 28.32 28.32 28.32 28.16 28.16 28.10 28.14 28.14 28.16 28.36 28.14 28.14 28.01 28.13 28.03 28.29 28.02 28.20 28.33 28.34 28.19 30.41 28.25 28.33 28.13 28.01 28.25 28.20 28.34 28.16 28.29 28.36 28.01 28.03 28.02 28.25 28.39 28.01 28.01 28.01

Pos. 14 15 16 4 5 6 10 9 8 7 3 1 4 17 6 2 12 11 6 24 4 3 13 10 11 12 13 15 16 17 6 2 1 15 10 1 4 1 6 15 1 17 10 12 11 25 17 1 1 8 24 11 5 9 12 14 3 17 6 7 1 11 7 17 1 2 22

Chassis prefix: ZD4MED Engine prefix:

RSV 2 1000 391X - RSV 1000 SP 1999

Code AP8134599 AP8134600 AP8134602 AP8134645 AP8134645 AP8135897 AP8135909 AP8135910 AP8135915 AP8135918 AP8135924 AP8135925 AP8135999 AP8136368 AP8138554 AP8138556 AP8138596 AP8138624 AP8138776 AP8138947 AP8139344 AP8139346 AP8139515 AP8139517 AP8139521 AP8139522 AP8139528 AP8139529 AP8139530 AP8139531 AP8139532 AP8139534 AP8139535 AP8139537 AP8139793 AP8144003 AP8144005 AP8144006 AP8144007 AP8144008 AP8144010 AP8144011 AP8144015 AP8144015 AP8144032 AP8144033 AP8144034 AP8144038 AP8144045 AP8144046 AP8144047 AP8144048 AP8144059 AP8144061 AP8144062 AP8144063 AP8144069 AP8144071 AP8144081 AP8144081 AP8144083 AP8144090 AP8144092 AP8144093 AP8144094 AP8144109 AP8144109

13/06/2011

No. table 28.22 28.24 28.01 28.04 28.39 28.02 28.03 28.03 28.03 28.06 28.07 28.33 28.03 28.12 28.25 28.23 28.38 28.26 28.38 28.14 28.06 28.10 28.13 28.08 28.09 28.09 28.09 28.09 28.12 28.12 28.10 28.14 28.14 28.15 28.14 28.26 28.06 28.06 28.33 28.24 28.26 28.26 28.24 29.28 28.23 28.21 28.21 28.25 28.38 28.38 28.27 28.06 28.24 28.24 28.13 28.25 28.27 28.29 28.12 28.14 28.18 28.24 28.21 28.21 28.21 28.08 28.12

Pos. 16 32 12 22 9 13 7 8 22 10 1 23 6 1 3 14 11 12 10 3 23 7 5 3 1 7 12 11 2 3 6 7 8 4 5 17 16 12 15 28 6 10 13 10 8 9 10 14 19 9 8 14 8 19 10 4 15 11 4 11 5 30 11 12 13 4 7

Code AP8144153 AP8144158 AP8144188 AP8144229 AP8144230 AP8144236 AP8144284 AP8144302 AP8144305 AP8144317 AP8144318 AP8144318 AP8144322 AP8144323 AP8146091 AP8146098 AP8146122 AP8146123 AP8146151 AP8146154 AP8146163 AP8146171 AP8146205 AP8146261 AP8147576 AP8147577 AP8147802 AP8147841 AP8147843 AP8148263 AP8148350 AP8148351 AP8148353 AP8148354 AP8148355 AP8148356 AP8148427 AP8148548 AP8148640 AP8148658 AP8148660 AP8150011 AP8150013 AP8150014 AP8150014 AP8150015 AP8150015 AP8150018 AP8150020 AP8150020 AP8150021 AP8150021 AP8150026 AP8150026 AP8150026 AP8150026 AP8150044 AP8150044 AP8150045 AP8150048 AP8150086 AP8150137 AP8150156 AP8150159 AP8150159 AP8150177 AP8150195

No. table 28.25 28.19 28.25 28.21 28.21 28.21 28.06 28.04 28.08 30.41 28.04 28.39 28.36 30.41 28.01 28.01 28.03 28.03 28.01 28.06 28.07 28.03 30.41 28.07 28.40 28.40 28.40 28.40 28.40 28.15 28.09 28.09 28.11 28.11 28.10 28.16 28.24 28.08 28.25 28.08 28.38 28.22 28.34 28.13 28.36 28.01 28.03 28.29 28.02 28.33 28.10 28.16 28.22 28.33 28.37 28.38 28.33 29.28 28.01 28.02 28.02 28.24 28.36 28.35 28.38 28.16 28.32

Page 9 / 75

Pos. 10 19 25 16 18 19 31 17 13 5 21 8 21 7 3 13 9 10 4 2 5 5 2 3 4 5 3 6 7 10 4 5 4 5 5 8 1 12 2 11 4 9 15 13 14 23 12 12 20 16 10 22 11 17 8 16 18 9 11 3 4 23 18 19 25 9 20

Code AP8150220 AP8150277 AP8150277 AP8150285 AP8150285 AP8150292 AP8150292 AP8150333 AP8150334 AP8150340 AP8150349 AP8150382 AP8150403 AP8150413 AP8150413 AP8150413 AP8150413 AP8150413 AP8150413 AP8150421 AP8150421 AP8150429 AP8150429 AP8150429 AP8150431 AP8150431 AP8150436 AP8150450 AP8150450 AP8150453 AP8150453 AP8150454 AP8150454 AP8150459 AP8150462 AP8150462 AP8150463 AP8150468 AP8150468 AP8150469 AP8150472 AP8150480 AP8152040 AP8152043 AP8152181 AP8152184 AP8152184 AP8152246 AP8152246 AP8152246 AP8152246 AP8152246 AP8152246 AP8152246 AP8152267 AP8152267 AP8152272 AP8152272 AP8152272 AP8152272 AP8152273 AP8152273 AP8152273 AP8152273 AP8152273 AP8152273 AP8152274

No. table 29.28 28.29 28.33 28.15 28.39 28.02 28.03 28.29 28.06 28.16 28.04 28.37 28.33 28.09 28.14 28.25 28.26 28.35 28.38 28.26 28.36 28.01 28.03 28.38 28.04 28.39 28.32 28.08 28.12 28.13 28.39 28.13 28.39 28.13 28.33 29.28 28.32 28.06 28.16 28.01 28.18 28.03 28.18 28.22 28.24 28.22 28.27 28.02 28.08 28.10 28.12 28.14 28.16 28.25 28.06 28.16 28.01 28.20 28.27 28.34 28.19 28.23 28.25 28.26 28.33 28.37 28.27

Pos. 8 8 27 3 11 6 19 7 19 7 16 9 26 6 13 18 3 20 24 2 10 6 11 17 25 20 10 6 9 7 13 6 14 14 19 6 18 18 13 14 22 23 11 8 25 6 6 7 2 2 6 12 10 20 26 5 10 13 9 16 16 1 19 4 20 6 14

Chassis prefix: ZD4MED Engine prefix:

RSV 2 1000 391X - RSV 1000 SP 1999

Code AP8152277 AP8152277 AP8152277 AP8152277 AP8152277 AP8152277 AP8152277 AP8152277 AP8152278 AP8152278 AP8152278 AP8152278 AP8152278 AP8152278 AP8152278 AP8152278 AP8152278 AP8152278 AP8152278 AP8152278 AP8152279 AP8152279 AP8152279 AP8152279 AP8152279 AP8152279 AP8152279 AP8152279 AP8152279 AP8152279 AP8152279 AP8152279 AP8152280 AP8152280 AP8152280 AP8152281 AP8152282 AP8152285 AP8152285 AP8152286 AP8152286 AP8152286 AP8152288 AP8152298 AP8152298 AP8152298 AP8152298 AP8152298 AP8152299 AP8152299 AP8152299 AP8152299 AP8152299 AP8152299 AP8152299 AP8152299 AP8152300 AP8152301 AP8152301 AP8152302 AP8152302 AP8152302 AP8152305 AP8152306 AP8152306 AP8152320 AP8152322

13/06/2011

No. table 28.03 28.10 28.19 28.20 28.22 28.24 28.27 28.37 28.01 28.01 28.02 28.13 28.15 28.16 28.23 28.24 28.27 28.35 28.38 28.39 28.01 28.03 28.09 28.14 28.22 28.23 28.24 28.25 28.33 28.34 28.35 28.36 28.13 28.20 28.36 28.04 28.37 28.24 28.36 28.30 28.34 28.34 28.03 28.08 28.09 28.10 28.16 28.35 28.01 28.13 28.16 28.17 28.18 28.20 28.24 28.35 28.29 28.02 28.07 28.06 28.11 28.15 28.06 28.16 28.19 28.03 28.07

Pos. 20 8 18 20 10 15 7 5 16 19 15 3 5 19 7 26 3 21 7 10 20 13 3 4 7 9 16 17 22 13 17 12 15 15 15 13 10 10 13 14 12 18 18 1 8 4 11 24 17 12 18 3 24 16 21 22 9 1 7 25 1 6 20 21 17 21 6

Code AP8152323 AP8152323 AP8152324 AP8152335 AP8152353 AP8152354 AP8152355 AP8152355 AP8152356 AP8152383 AP8152384 AP8152388 AP8157450 AP8201301 AP8201358 AP8201539 AP8201539 AP8201727 AP8201727 AP8201755 AP8212469 AP8212588 AP8212603 AP8212680 AP8213057 AP8213057 AP8213057 AP8220150 AP8220238 AP8220269 AP8220269 AP8220283 AP8220349 AP8221023 AP8221023 AP8221023 AP8221023 AP8221023 AP8221046 AP8221128 AP8221129 AP8221129 AP8221145 AP8221145 AP8221197 AP8234020 AP8720115 AP8720116 AP8720117 AP8720118 B044207

No. table 28.30 28.32 28.32 28.30 28.29 28.07 28.04 28.18 28.31 28.04 28.04 28.01 28.40 28.33 28.27 28.01 28.16 28.01 28.02 28.06 28.38 28.36 28.16 28.35 28.19 28.20 28.33 28.38 28.14 28.02 28.09 28.38 28.14 28.13 28.20 28.22 28.24 28.25 29.28 28.01 28.15 28.39 28.14 28.23 28.03 28.06 30.59 30.59 30.59 30.59 28.30

Page 10 / 75

Pos. 4 14 13 5 16 13 12 12 10 9 15 28 8 21 4 21 17 30 22 21 13 2 4 10 11 7 5 26 16 5 9 18 14 8 17 13 5 16 7 24 2 12 9 6 15 24 1 2 3 4 8

Chassis prefix: ZD4MED Engine prefix:

RSV 2 1000 391X - RSV 1000 SP 1999

Group Code Description Service

Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

Code AP8134558 AP8134559 AP8146091 AP8146151 AP8134436 AP8150429 AP8134541 AP8102375 AP8102376 AP8152272 AP8150045 AP8134602 AP8146098 AP8150469 AP8134186 AP8152278 AP8152299 AP8102544 AP8152278 AP8152279 AP8201539 AP8134574 AP8150015 AP8221128 AP8120030 AP8121362 AP8121352 AP8152388

13/06/2011

FRAME 28.01 Frame I 1

Description Expansion tank support Oil tank support Instrum.holder frame Saddle support Fairing connecting plate Spring washer 6,4x11x0,5* Fairing fixing plate Clip m5 Clip M6 Screw w/ flange M5x12 Hex socket screw Fairing fixing plate Frame Hex socket screw M10x30 Cable-guide Screw w/ flange M6x16 Self-locking nut M6 Threaded rivet M6 Screw w/ flange M6x16 Screw w/ flange M6x20 Hose clamp Coil support plate Washer 6,6x18x1,6* T bush 8,5x10,7x12 Rubber spacer * Pin Bush Low nut M18x1,5

Qty 1 1 1 1 2 8 1 2 2 1 4 1 1 4 1 4 7 2 20 3 1 1 2 2 3 2 1 1

Page 11 / 75

Variants

Chassis prefix: ZD4MED Engine prefix:

RSV 2 1000 391X - RSV 1000 SP 1999

Group Code Description Service

Pos. 29 30

Code AP8102902 AP8201727

13/06/2011

FRAME 28.01 Frame I 1

Description

Qty 2 1

Hex threaded insert Black cable guide

Page 12 / 75

Variants

Chassis prefix: ZD4MED Engine prefix:

RSV 2 1000 391X - RSV 1000 SP 1999

Group Code Description Service

Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

Code AP8152301 AP8121361 AP8150048 AP8150086 AP8220269 AP8150292 AP8152246 AP8102375 AP8102376 AP8121325 AP8134547 AP8134380 AP8135897 AP8121997 AP8152278 AP8121996 AP8121995 AP8102544 AP8121344 AP8150020 AP8121343 AP8201727 AP8121360 AP8121359 AP8121358 AP8121321 AP8102902

13/06/2011

FRAME 28.02 Frame II 1

Description Self-locking nut RH Front spacer Hex socket screw Hex socket screw Cable-guide Curved spring washer * Screw w/ flange Clip m5 Clip M6 Engine front. Fixing insert Lower water cooler support Water cooler upper support Frame Lower adjustment bush Screw w/ flange M6x16 Upper adjustment bush Eng.connect.elem.ring nut Threaded rivet M6 T bush Washer 10,5x21x2* T bush Black cable guide LH Front spacer Engine lower fixing pin Engine upper fixing pin Engine rear fixing insert Hex threaded insert

Qty 2 1 2 2 1 6 2 2 2 4 1 1 1 1 4 1 2 10 1 6 1 2 1 1 1 4 2

Page 13 / 75

Variants

Chassis prefix: ZD4MED Engine prefix:

RSV 2 1000 391X - RSV 1000 SP 1999

Group Code Description Service

Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

Code AP8134541 AP8121135 AP8121224 AP8120573 AP8146171 AP8135999 AP8135909 AP8135910 AP8146122 AP8146123 AP8150429 AP8150015 AP8152279 AP8124094 AP8221197 AP8121014 AP8134373 AP8152288 AP8150292 AP8152277 AP8152320 AP8135915 AP8150480 AP8102524 AP8121375

13/06/2011

FRAME 28.03 Foot rests - Lateral stand 1

Description Fairing fixing plate Footrest pin Footrest return spring Stop ring Front footrest, pair Stand cpl.

RH front footrest bracket LH front footrest bracket RH front footrest guard, carb.

LH front footrest guard, carb.

Spring washer 6,4x11x0,5* Washer 6,6x18x1,6* Screw w/ flange M6x20 Rotary switch Lateral stand spring Coil pull spring * Stand plate Screw w/ flange Curved spring washer * Screw w/ flange M6x12 Screw w/ flange Lateral stand Low self-locking nut M10x1,25 Stand spring protection Central stand fixing screw

Qty 2 2 2 2 1 1 1 1 1 1 4 1 1 1 1 1 1 4 2 6 2 1 1 1 1

Page 14 / 75

Variants

Chassis prefix: ZD4MED Engine prefix:

RSV 2 1000 391X - RSV 1000 SP 1999

Group Code Description Service

Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

Code AP8121365 AP8118478 AP8123852 AP8121207 AP8123642 AP8123643 AP8121364 AP8121346 AP8152383 AP8121413 AP8123641 AP8152355 AP8152281 AP8121342 AP8152384 AP8150349 AP8144302 AP8121414 AP8118508 AP8123851 AP8144318 AP8134645 AP8120428 AP8121678 AP8150431

13/06/2011

FRAME 28.04 Steering 1

Description Lower stem bush cpl.

Fork upper plate Stem base Steering security plate Ring nut Return ring nut Upper stem bush cpl.

Upper plate fixing bush Hex socket screw M6x60 T bush Dust cover ring Screw w/ flange M8x35 Screw w/ flange T bush Stem plug washer Special screw M8x15 O-ring 3x10 T bush Commutator support Steering shock absorber Rubber spacer * Commutator fixing pin Cable-guide Bush Low nut M8

Qty 1 1 1 1 1 1 1 1 2 1 2 6 2 1 1 2 2 1 1 1 4 2 1 1 2

Page 15 / 75

Variants

Chassis prefix: ZD4MED Engine prefix:

RSV 2 1000 391X - RSV 1000 SP 1999

Group Code Description Service

Pos. 1 2 3 4 5 6

Code AP8123500 AP8123501 AP8123975 AP8123976 AP8123977 AP8116071

13/06/2011

FRAME 28.05 Front fork 1

Description RH hub LH hub Front fork revision kit Spring Plug cpl.

Front fork oil 1 lt.

Qty 1 1 1 2 2 1

Page 16 / 75

Variants

Chassis prefix: ZD4MED Engine prefix:

RSV 2 1000 391X - RSV 1000 SP 1999

Group Code Description Service

Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

Code AP8110079 AP8146154 AP8120985 AP8120986 AP8121345 AP8121201 AP8121202 AP8121349 AP8121890 AP8135918 AP8110078 AP8144006 AP8125763 AP8144048 AP8121204 AP8144005 AP8125687 AP8150468 AP8150334 AP8152305 AP8201755 AP8120995 AP8139344 AP8234020 AP8152302 AP8152267 AP8117033 AP8121276

13/06/2011

FRAME 28.06 Swing arm 1

Description Ball bearing Rear swing arm pin RH chain guide plate LH chain guide plate Adjustment bush Swing arm ring nut Internal spacer Rear int.sw.arm piv.bush Rear stand bush Swing arm Needle bearing Gasket ring Rear wheel spindle nut O-ring 134 Inside circlip d37 Gasket ring Wheel pin washer Screw M6x40 Nut Chain tens.adjuster screw Threaded rivet Chain guide plate Chain guard, carb.

Cup for shoe Screw w/ flange M5x12 Hex socket screw Adhesive sponge RH swing arm insert

Qty 2 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 2 2 2 2 1 1 2 2 2 2 1

Page 17 / 75

Variants

Chassis prefix: ZD4MED Engine prefix:

RSV 2 1000 391X - RSV 1000 SP 1999

Group Code Description Service

Pos. 29 30 31 32

Code AP8121348 AP8121277 AP8144284 AP8121075

13/06/2011

FRAME 28.06 Swing arm 1

Description Rear swin.arm pin sp.

LH swing arm insert Chain guide plate T bush *

Qty 1 2 1 1

Page 18 / 75

Variants

Chassis prefix: ZD4MED Engine prefix:

RSV 2 1000 391X - RSV 1000 SP 1999

Group Code Description Service

Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13

Code AP8135924 AP8110065 AP8146261 AP8123789 AP8146163 AP8152322 AP8152301 AP8121405 AP8121406 AP8121351 AP8110068 AP8121350 AP8152354

13/06/2011

FRAME 28.07 Connecting rod - rear shock abs.

1

Description Double connecting rod pin L40 Needle bearing Single conrod comp.

Shock absorber Double conrod Screw w/ flange M10x65 Self-locking nut T bush * T bush * T bush Oil seal D18x24x3 Double connecting rod pin Hex socket screw M10x130

Qty 3 6 1 1 2 4 5 1 1 2 6 1 1

Page 19 / 75

Variants

Chassis prefix: ZD4MED Engine prefix:

RSV 2 1000 391X - RSV 1000 SP 1999

Group Code Description Service

Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14

Code AP8152298 AP8152246 AP8139517 AP8144109 AP8102504 AP8150450 AP8102341 AP8102883 AP8102884 AP8102909 AP8148658 AP8148548 AP8144305 AP8106712

13/06/2011

FRAME 28.08 Front body - Front fairing 1

Description Screw w/ flange M5x16 Screw w/ flange Windshield Fixing pin Rubber spacer Washer for shafts D5 Mirror joint cup RH rearview mirror, black LH rearview mirror, black Mirror insertion kit Front fairing, black/white Front fairing-dashboard lockup Front fairing gasket Staple

Qty 6 5 1 8 8 8 2 1 1 2 1 1 1 1

Page 20 / 75

Variants

Chassis prefix: ZD4MED Engine prefix:

RSV 2 1000 391X - RSV 1000 SP 1999

Group Code Description Service

Pos. 1 2 3 4 5 6 7 8 9 10 11 12

Code AP8139521 AP8124300 AP8152279 AP8148350 AP8148351 AP8150413 AP8139522 AP8152298 AP8220269 AP8102375 AP8139529 AP8139528

13/06/2011

FRAME 28.09 Front body - Duct 1

Description RH int.air duct, black Air temp. Sensor Screw w/ flange M6x20 Air intake grid, RH Air intake grid, LH Self-tap screw 3,9x14 LH int.air duct, black Screw w/ flange M5x16 Cable-guide Clip m5 LH ext.air duct, black RH ext.air duct, black

Qty 1 1 4 1 1 16 1 2 2 2 1 1

Page 21 / 75

Variants

Chassis prefix: ZD4MED Engine prefix:

RSV 2 1000 391X - RSV 1000 SP 1999

Group Code Description Service

Pos. 1 2 3 4 5 6 7 8 9 10

Code AP8126682 AP8152246 AP8117129 AP8152298 AP8148355 AP8139532 AP8139346 AP8152277 AP8121728 AP8150021

13/06/2011

FRAME 28.10 Front body - Front mudguard 1

Description Front mudguard, carb.

Screw w/ flange Spoiler heat protection Screw w/ flange M5x16 Pillar, fluo red Cooler spoiler, grey Front fairing lower lockup Screw w/ flange M6x12 T bush * Ext. notched washer

Qty 1 5 1 4 1 1 1 3 3 4

Page 22 / 75

Variants

Chassis prefix: ZD4MED Engine prefix:

RSV 2 1000 391X - RSV 1000 SP 1999

Group Code Description Service

Pos. 1 2 3 4 5 6 7 8

Code AP8152302 AP8120531 AP8121322 AP8148353 AP8148354 AP8120622 AP8117130 AP8117131

13/06/2011

FRAME 28.11 Central body - Upper fairings 1

Description Screw w/ flange M5x12 Rubber w/ insert * Fixing pin RH lat.fairing, black LH lat.fairing, black Front dust cover ring Acoustic insul. panel, RH up.

Acoustic insul. panel, LH up.

Qty 4 2 10 1 1 20 1 1

Page 23 / 75

Variants

Chassis prefix: ZD4MED Engine prefix:

RSV 2 1000 391X - RSV 1000 SP 1999

Group Code Description Service

Pos. 1 2 3 4 5 6 7 8 9 10 11

Code AP8136368 AP8139530 AP8139531 AP8144081 AP8117132 AP8152246 AP8144109 AP8102504 AP8150450 AP8101985 AP8117133

13/06/2011

FRAME 28.12 Central body - Lower fairings 1

Description RH low.fairing support frame RH lower fairing, fluo red LH lower fairing, fluo red Rubber spacer Acoustic insul. panel, RH low.

Screw w/ flange Fixing pin Rubber spacer Washer for shafts D5 Special clip Acoustic insul. panel, LH low.

Qty 1 1 1 1 1 4 12 12 12 10 1

Page 24 / 75

Variants

Chassis prefix: ZD4MED Engine prefix:

RSV 2 1000 391X - RSV 1000 SP 1999

Group Code Description Service

Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Code AP8134370 AP8117127 AP8152278 AP8102912 AP8139515 AP8150454 AP8150453 AP8221023 AP8120030 AP8144062 AP8134419 AP8152299 AP8150014 AP8150459 AP8152280 AP8117160

13/06/2011

FRAME 28.13 Fuel tank 1

Description Tank support F.Tank acoustic insul. Panel Screw w/ flange M6x16 Fuel filler cap Fuel tank, black Hex socket screw M5x16 Hex socket screw M5x30 T bush * Rubber spacer * Tank rubber Fuel tank bush Self-locking nut M6 Washer 6,4x12,5* Hex screw M6x90 Screw w/ flange M6x25 Heat protection panel kit

Qty 1 1 4 1 1 4 3 2 2 2 1 1 1 1 2 1

Page 25 / 75

Variants

Chassis prefix: ZD4MED Engine prefix:

RSV 2 1000 391X - RSV 1000 SP 1999

Group Code Description Service

Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Code AP8129169 AP8117125 AP8138947 AP8152279 AP8139793 AP8129204 AP8139534 AP8139535 AP8221145 AP8126702 AP8144081 AP8152246 AP8150413 AP8220349 AP8126701 AP8220238

13/06/2011

FRAME 28.14 Saddle 1

Description Driver saddle, black Adhesive sponge Saddle cover access door Screw w/ flange M6x20 Saddle cover, black Saddle cover base RH side panel, carb.

LH side panel, carb.

T bush * Rubber spacer Rubber spacer Screw w/ flange Self-tap screw 3,9x14 Rubber spacer Saddle rubber Rubber spacer

Qty 1 2 1 2 1 1 1 1 2 2 3 4 6 4 6 2

Page 26 / 75

Variants

Chassis prefix: ZD4MED Engine prefix:

RSV 2 1000 391X - RSV 1000 SP 1999

Group Code Description Service

Pos. 1 2 3 4 5 6 7 8 9 10

Code AP8102911 AP8221129 AP8150285 AP8139537 AP8152278 AP8152302 AP8102913 AP8102914 AP8102375 AP8148263

13/06/2011

FRAME 28.15 Rear body - Rear fairing 1

Description Saddle lock cpl.

Bush Hex socket screw Light supp.rear fair., grey Screw w/ flange M6x16 Screw w/ flange M5x12 Pass.saddle connecting plate Saddle release cable Clip m5 Rear fairing, black/red

Qty 1 2 2 1 2 10 1 1 8 1

Page 27 / 75

Variants

Chassis prefix: ZD4MED Engine prefix:

RSV 2 1000 391X - RSV 1000 SP 1999

Group Code Description Service

Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

Code AP8126775 AP8126650 AP8134448 AP8212603 AP8152267 AP8126591 AP8150340 AP8148356 AP8150177 AP8152246 AP8152298 AP8102376 AP8150468 AP8101595 AP8120001 AP8102375 AP8201539 AP8152299 AP8152278 AP8120952 AP8152306 AP8150021

13/06/2011

FRAME 28.16 Rear body - Undersaddle 1

Description Number plate support Rear mudguard, carb.

Reflector support Rear reflector, red Hex socket screw Number-plate extension Hex socket screw Saddle supp.low. lockup, red Washer 5,3x10x1* Screw w/ flange Screw w/ flange M5x16 Clip M6 Screw M6x40 Hose clamp D10,1* Rubber spacer Clip m5 Hose clamp Self-locking nut M6 Screw w/ flange M6x16 Fuel pipe 5,5x10 Self-locking nut m5 Ext. notched washer

Qty 1 1 1 1 2 1 Country:Germany[D] 2 1 2 4 4 1 2 2 2 8 1 6 6 1 1 4

Page 28 / 75

Variants

Chassis prefix: ZD4MED Engine prefix:

RSV 2 1000 391X - RSV 1000 SP 1999

Group Code Description Service

Pos. 1 2 3 4 5 6 7 8 9 10

Code AP8124294 AP8112599 AP8152299 AP8124569 AP8124570 AP8124571 AP8124575 AP8124574 AP8124573 AP8124572

13/06/2011

FRAME 28.17 Dashboard 1

Description Dashboard complete Rubber spacer * Self-locking nut M6 Lampholder, complete Lampholder, complete Lampholder, complete 12V-3W Dashboard piston Dashboard rubber Up. Dashboard cover screw

Qty 1 3 3 5 3 2 5 1 1 8

Page 29 / 75

Variants

Chassis prefix: ZD4MED Engine prefix:

RSV 2 1000 391X - RSV 1000 SP 1999

Group Code Description Service

Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

Code AP8102787 AP8118561 AP8118562 AP8121262 AP8144083 AP8121261 AP8121401 AP8118501 AP8110074 AP8120178 AP8152040 AP8152355 AP8124261 AP8118470 AP8124260 AP8114342 AP8114343 AP8114359 AP8118502 AP8118503 AP8118492 AP8150472 AP8120190 AP8152299

13/06/2011

FRAME 28.18 Handlebar 1

Description Anti.v weight, black Right half handlebar Left half handlebar Anti v. weight shaft Rubber spacer Anti vib.weight trailing Steering lock spacer Handgrip pair, black Roller D4x19,8 O-ring OR112 Hex socket screw Screw w/ flange M8x35 LH lights selector Choke control Engine stop-start device Gas trasmission delivery Gas trasmission return Choke cable Front gas lever U-bolt Rear gas lever U-bolt Cap screw TSPEI inox screw M3x20 O-ring 3075 Self-locking nut M6

Qty 2 1 1 2 2 2 2 1 2 2 2 2 1 1 1 1 1 1 1 1 2 2 2 2

Page 30 / 75

Variants

Chassis prefix: ZD4MED Engine prefix:

RSV 2 1000 391X - RSV 1000 SP 1999

Group Code Description Service

Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

Code AP8134394 AP8121915 AP8113766 AP8113762 AP8113760 AP8113761 AP8113758 AP8113759 AP8106384 AP8106672 AP8213057 AP8113719 AP8106381 AP8113773 AP8113764 AP8152273 AP8152306 AP8152277 AP8144158 AP8121293 AP8124398 AP0241821 AP8113553 AP8106382 AP8106935

13/06/2011

FRAME 28.19 Clutch pump 1

Description Oil tank plate Gasket Bored screw Bored screw Bleed valve cap Air bleed valve Clutch lever U-bolt Clutch pump Clutch pipe Rear brake pump union Lever pin Clutch command cylinder pipe Hose clamp Screw w/ flange Self-locking nut m5 Screw w/ flange M6x12 Rubber spacer Fairing rubber spacer Clutch switch+harness Hex socket screw M6x45 Tank cap Oil tank Gasket

Qty 1 4 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1

Page 31 / 75

Variants

Chassis prefix: ZD4MED Engine prefix:

RSV 2 1000 391X - RSV 1000 SP 1999

Group Code Description Service

Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

Code AP8113874 AP8113598 AP8113499 AP8113763 AP8113757 AP8113717 AP8213057 AP8113719 AP8121915 AP8113766 AP8134383 AP8134438 AP8152272 AP8120030 AP8152280 AP8152299 AP8221023 AP8113764 AP8113771 AP8152277 AP8124288

13/06/2011

FRAME 28.20 Front master cilinder 1

Description Front brake hose Pil brake tank plug Brake oil tank Front master cilinder Front brake lever U-bolt Rear brake pump union Lever pin Gasket Bored screw Oil tank plate Brake hose hanger Screw w/ flange M5x12 Rubber spacer * Screw w/ flange M6x25 Self-locking nut M6 T bush * Hose clamp pipe Screw w/ flange M6x12 Brake light switch

Qty 1 1 1 1 1 1 1 1 6 3 1 1 1 1 1 1 1 2 1 1 1

Page 32 / 75

Variants

Chassis prefix: ZD4MED Engine prefix:

RSV 2 1000 391X - RSV 1000 SP 1999

Group Code Description Service

Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Code AP8102431 AP8121837 AP8104097 AP8102677 AP8101916 AP8120978 AP8120979 AP8101927 AP8144033 AP8144034 AP8144092 AP8144093 AP8144094 AP8102764 AP8102614 AP8144229 AP8112939 AP8144230 AP8144236

13/06/2011

FRAME 28.21 Cooling system 1

Description 3-way union Aluminium washer Hose clamp Three-way manifold Tee union D20 Water hose manifold/cooler Engine-manifold pipe Hose clip D23,5x8* Thermostat-pump pipe Thermostat-cooler pipe Manifold breather pipe Manifold-union breather pipe Union-manifold breather pipe White hose clip d.13x6 Thermostat valve set Thermostat-engine pipe Thermal switch Three way manifold/joint Engine pipe/'T' joint

Qty 1 1 6 1 1 1 1 8 1 1 1 1 1 6 1 1 1 1 1

Page 33 / 75

Variants

Chassis prefix: ZD4MED Engine prefix:

RSV 2 1000 391X - RSV 1000 SP 1999

Group Code Description Service

Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Code AP8104097 AP8102612 AP8102613 AP8120981 AP8124335 AP8152184 AP8152279 AP8152043 AP8150011 AP8152277 AP8150026 AP8112600 AP8221023 AP8120030 AP8101372 AP8134599

13/06/2011

FRAME 28.22 Water coolers 1

Description Hose clamp Water cooler, RH grey Water cooler, LH grey Water hose coolers Fan Washer 6,4x12* Screw w/ flange M6x20 Hex socket screw M4x10 Washer 4,3x12x1* Screw w/ flange M6x12 Nut Rubber spacer * T bush * Rubber spacer * Silent-block Fan support

Qty 2 1 1 1 2 2 2 6 6 6 4 2 2 2 4 2

Page 34 / 75

Variants

Chassis prefix: ZD4MED Engine prefix:

RSV 2 1000 391X - RSV 1000 SP 1999

Group Code Description Service

Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Code AP8152273 AP8120531 AP8102378 AP8102732 AP8101927 AP8221145 AP8152278 AP8144032 AP8152279 AP8120355 AP8120952 AP8117033 AP8120354 AP8138556 AP8120988 AP8102615

13/06/2011

FRAME 28.23 Expansion tank 1

Description Screw w/ flange Rubber w/ insert * Hose clamp D11,3 Hose clamp 17-25 Hose clip D23,5x8* T bush * Screw w/ flange M6x16 Pump-Inlet pipe Screw w/ flange M6x20 Oil plug gasket Fuel pipe 5,5x10 Adhesive sponge Cover Expansion tank Filler cap Cover

Qty 1 1 3 1 1 3 2 1 1 1 1 1 1 1 1 1

Page 35 / 75

Variants

Chassis prefix: ZD4MED Engine prefix:

RSV 2 1000 391X - RSV 1000 SP 1999

Group Code Description Service

Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

Code AP8148427 AP8102618 AP8102619 AP8120030 AP8221023 AP8113004 AP8113003 AP8144059 AP8121862 AP8152285 AP8120190 AP8102828 AP8144015 AP8106643 AP8152277 AP8152279 AP8120446 AP8102349 AP8144061 AP8102786 AP8152299 AP8121731 AP8150137 AP8102731 AP8152181 AP8152278 AP8120196 AP8144008

13/06/2011

FRAME 28.24 Oil tank 1

Description Oil tank Oil filler cap Oil cooler, grey Rubber spacer * T bush * Washer 10x14x1,6* Oil pipe screw * Oil level pipe Washer D8x16x1,5 Screw w/ flange O-ring 3075 Oil filter cpl.

Oil pipe 6x12 Oil pipe Screw w/ flange M6x12 Screw w/ flange M6x20 Hose clip, green D11x6,6x1 White hose clip D17,5x8 Silent-block Hose clip 20x8 Self-locking nut M6 T bush * Hex socket screw Hose clamp Washer 6,4x15x1 Screw w/ flange M6x16 O-ring 3056 O-ring 115

Qty 1 1 1 4 3 4 2 1 1 1 2 1 1 1 1 3 2 4 2 2 3 1 4 1 2 1 1 1

Page 36 / 75

Variants

Chassis prefix: ZD4MED Engine prefix:

RSV 2 1000 391X - RSV 1000 SP 1999

Group Code Description Service

Pos. 29 30 31 32

Code AP8106387 AP8144090 AP8106389 AP8134600

13/06/2011

FRAME 28.24 Oil tank 1

Description Oil pipe Oil pipe Oil pipe 12x19 Oil tank low.support clamp

Qty 1 1 1 1

Page 37 / 75

Variants

Chassis prefix: ZD4MED Engine prefix:

RSV 2 1000 391X - RSV 1000 SP 1999

Group Code Description Service

Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

Code AP8102610 AP8148640 AP8138554 AP8144063 AP8106726 AP8120615 AP8134549 AP8134399 AP8134437 AP8144153 AP8102377 AP8102763 AP8101595 AP8144038 AP8120876 AP8221023 AP8152279 AP8150413 AP8152273 AP8152246 AP8120030 AP8120253 AP8102766 AP8120987 AP8144188

13/06/2011

FRAME 28.25 Air box 1

Description Air filter Upper side filter case Lower side filter case O-ring 159 Intake opening Gasket D3 Filter case front. supp.

Reduction diaphragm Plate Intake hose Hose clamp D9,1* Hose clamp 100-120 Hose clamp D10,1* Fuel pipe 6x10 Plug T bush * Screw w/ flange M6x20 Self-tap screw 3,9x14 Screw w/ flange Screw w/ flange Rubber spacer * Spacer * Hose clamp pipe 9x14 Intake hose gasket

Qty 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 2 2 7 7 6 2 6 2 1 2

Page 38 / 75

Variants

Chassis prefix: ZD4MED Engine prefix:

RSV 2 1000 391X - RSV 1000 SP 1999

Group Code Description Service

Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

Code AP8106386 AP8150421 AP8150413 AP8152273 AP8106441 AP8144010 AP8120990 AP8102627 AP8106385 AP8144011 AP8120993 AP8138624 AP8124297 AP8120991 AP8102765 AP8102239 AP8144003

13/06/2011

FRAME 28.26 Fuel pump I 1

Description Fuel pump flange Self-tap screw 2,9x12 Self-tap screw 3,9x14 Screw w/ flange Fuel pump cpl.

O-ring 199 Fuel pipe pump-filter Fuel filter Fuel pump O-ring 3125 Breather pipe 7,5x12,5 Fuel pump support Level sensor Fuel pipe 7,5x14,5 White hose clip D.13,5x6 Hose clamp 12,5x8 Fuel pump rubber

Qty 1 2 1 3 1 1 1 1 1 1 1 1 1 1 4 4 1

Page 39 / 75

Variants

Chassis prefix: ZD4MED Engine prefix:

RSV 2 1000 391X - RSV 1000 SP 1999

Group Code Description Service

Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Code AP8106443 AP8106444 AP8152278 AP8201358 AP8102764 AP8152184 AP8152277 AP8144047 AP8152272 AP8106441 AP8102626 AP8102159 AP8124529 AP8152274 AP8144069 AP8102239 AP8120992 AP8102829 AP8120285 AP8102873

13/06/2011

FRAME 28.27 Fuel pump II 1

Description Bored screw Gasket 18x12,2x1,5 Screw w/ flange M6x16 Hose clamp D 11,9 White hose clip d.13x6 Washer 6,4x12* Screw w/ flange M6x12 Tank breather pipe Screw w/ flange M5x12 Fuel pump cpl.

2-way union Hose clamp Fuel pump wiring Screw w/ flange M5x20 Fuel pipe 6x13 Hose clamp 12,5x8 Fuel pipe Union O-ring 123 Union

Qty 2 4 3 2 2 2 1 2 2 1 1 1 1 8 1 1 1 1 1 1

Page 40 / 75

Variants

Chassis prefix: ZD4MED Engine prefix:

RSV 2 1000 391X - RSV 1000 SP 1999

Group Code Description Service

Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

Code AP8121231 AP8119486 AP8119482 AP8119483 AP8119552 AP8119551 AP8150333 AP8150277 AP8152300 AP8134378 AP8144071 AP8150018 AP8121773 AP8119497 AP8113004 AP8152353 AP8134479

13/06/2011

FRAME 28.29 Exhaust pipe 1

Description Exhaust pipes spring Exhaust pipe gasket Front. Exhaust pipe Rear exhaust pipe Central exhaust manifold Exhaust pipe Serpress nut Hex socket screw Self-locking nut M8 Silencer fixing bush Rubber exhaust Washer Spacer * CO intake screw Washer 10x14x1,6* Screw M8x30 Exhaust pipe support clamp

Qty 4 2 1 1 1 1 8 1 1 1 2 2 1 2 2 2 1

Page 41 / 75

Variants

Chassis prefix: ZD4MED Engine prefix:

RSV 2 1000 391X - RSV 1000 SP 1999

Group Code Description Service

Pos. 1 2 3 4 5 6 7 8 8 9 10 11 12 13 14

Code AP8101744 AP8125728 AP8125737 AP8152323 AP8152335 AP8125727 0000000 AP8113607 B044207 AP8108675 AP8125773 AP8125777 AP8125778 AP8125779 AP8152286

13/06/2011

FRAME 28.30 Front wheel 1

Description Tubeless tyre valve Front RH whe.ou.spacer Front LH whe.ou.spacer Washer 25,2x36x1 Wheel spindle nut Front wheel spindle Tyre 110/90" Disco freno nero [...]

Front wheel, grey Gasket ring 30x47x7 Ball bearing 25x47x12 Internal spacer Circlip Screw w/ flange M8x20

Qty 1 1 1 1 1 1 1 2 2 1 2 2 1 1 12

Page 42 / 75

Variants

Chassis prefix: ZD4MED Engine prefix:

RSV 2 1000 391X - RSV 1000 SP 1999

Group Code Description Service

Pos. 1 2 3 4 5 6 7 8 9 10

Code AP8113774 AP8113775 AP8113754 AP8113755 AP8113756 AP8113721 AP8113722 AP8113723 AP8113607 AP8152356

13/06/2011

FRAME 28.31 Front brake caliper 1

Description RH front brake caliper, red LH front brake caliper, red Pads pair Air bleed valve Bleed valve cap 20 pc.

Pin+split pin Spring Split pin Disco freno nero Screw w/ flange M10x1,25

Qty 1 1 2 2 2 2 2 2 2 4

Page 43 / 75

Variants

Chassis prefix: ZD4MED Engine prefix:

RSV 2 1000 391X - RSV 1000 SP 1999

Group Code Description Service

Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 25

Code AP8107118 AP8107122 AP8108676 AP8125733 0000000 AP8125731 AP8101744 AP8121225 AP8121226 AP8150436 AP8125730 AP8125729 AP8152324 AP8152323 AP8125786 AP8125787 AP8125788 AP8150463 AP8106806 AP8150195 AP8121213 AP8121212 AP8110081 AP8125732 AP8107136 AP8107137

13/06/2011

FRAME 28.32 Rear wheel 1

Description Chain cpl conn.link Chain ring Z=42 Rear wheel, grey Rear wheel spring drive holder Tyre 110/90" Flexible coupling rubber Tubeless tyre valve Rear wheel spacer Spring drive fixing bush Low self-locking nut Crown holder cpl.

Rear wheel spindle Wheel spindle nut M25x1,5 Washer 25,2x36x1 Gasket ring 38x52x7 Spacer Circlip Pin 10x20 Bearing 6205-2rs1 25x52x15 Hex socket screw M10x30 Gasket ring 38x55x7 Inside circlip d55 Bearing 30x55x13 Spring drive spacer Connecting link Connecting link

Qty Variants 1 1 1 1 1 5 1 2 5 5 1 1 1 1 1 1 1 1 2 5 1 1 2 2 1 Technical Specifications:For chain with D.I.D.sign[DID] 1 Technical Specifications:For chain with R.K.sign[RK]

Page 44 / 75

Chassis prefix: ZD4MED Engine prefix:

RSV 2 1000 391X - RSV 1000 SP 1999

Group Code Description Service

Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

Code AP8113241 AP8113553 AP8113764 AP8113765 AP8213057 AP8113288 AP8113324 AP8121222 AP8101968 AP8120178 AP8120912 AP8121221 AP8121223 AP8121927 AP8144007 AP8150020 AP8150026 AP8150044 AP8150462 AP8152273 AP8201301 AP8152279 AP8135925 AP8134415 AP8134384 AP8150403 AP8150277

13/06/2011

FRAME 28.33 Rear master cylinder 1

Description Brake oil tank complete Tank cap Hose clamp Rear brake hose Rear brake pump union Rubber bellows Rear master cylinder Master cylinder rod Fork O-ring OR112 Lever rubber Brake lever pin Rear brake lever pin Rear brake lever spring O-ring 11,11x1,78 Washer 10,5x21x2* Nut Hex socket screw M6x20 Circlip d9 Screw w/ flange Gear selector fork clips Screw w/ flange M6x20 Rear brake lever Brake lever support Rear master cyl.support Hex socket screw Hex socket screw

Qty 1 1 2 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 2 1 1 1 1 3

Page 45 / 75

Variants

Chassis prefix: ZD4MED Engine prefix:

RSV 2 1000 391X - RSV 1000 SP 1999

Group Code Description Service

Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

Code AP8121234 AP8113612 AP8124528 AP8121915 AP8113766 AP8113873 AP8113776 AP8113751 AP8113752 AP8113753 AP8113756 AP8152286 AP8152279 AP8134443 AP8150013 AP8152272 AP8134385 AP8152286

13/06/2011

FRAME 28.34 Rear brake caliper 1

Description Brake supp. plate pin Rear brake disc Speedometer sensor cpl.

Gasket Bored screw Rear brake hose Rear brake caliper, red Pads pair Pin+split pin Air bleed valve Bleed valve cap 20 pc.

Screw w/ flange M8x20 Screw w/ flange M6x20 Rear brake hose support Washer 5,5x15x1,6* Screw w/ flange M5x12 Brake hanger plate Screw w/ flange M8x20

Qty 1 1 1 4 2 1 1 1 1 1 1 2 1 1 2 2 1 5

Page 46 / 75

Variants

Chassis prefix: ZD4MED Engine prefix:

RSV 2 1000 391X - RSV 1000 SP 1999

Group Code Description Service

Pos. 1 2 3 4 5 6 7 8 9 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

Code AP8124283 AP8124558 AP8124559 AP8124560 AP8124561 AP8124562 AP8124286 AP8124287 AP8124262 AP8124514 AP8212680 AP8124563 AP8124564 AP8124565 AP8124566 AP8124567 AP8124568 AP8152279 AP8112599 AP8150159 AP8150413 AP8152278 AP8152299 AP8102376 AP8152298

13/06/2011

FRAME 28.35 Lights 1

Description Taillight Taillight lens N.plate light window Rubber spacer Special screw 3,5x20 Taillight wiring harn.

RH front/LH rear turn indic.

LH front/RH rear turn indic.

Headlight Headlight Turn indicator lens screw 3,5x30 Adjuster screw Adjuster screw Spring Headlight wiring+boots Lampholder Screw w/ flange M6x20 Rubber spacer * Washer 4,3x16* Self-tap screw 3,9x14 Screw w/ flange M6x16 Self-locking nut M6 Clip M6 Screw w/ flange M5x16

Qty Variants 1 2 1 2 4 1 2 2 1 Country:Germany[D], Spain[E], Italy[I], Holland[NL] 1 Country:Great Britain[UK] 4 4 2 1 2 1 1 2 2 2 2 2 4 2 3

Page 47 / 75

Chassis prefix: ZD4MED Engine prefix:

RSV 2 1000 391X - RSV 1000 SP 1999

Group Code Description Service

Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

Code AP8124944 AP8212588 AP8124548 AP8127309 AP8112795 AP8134480 AP8124274 AP8112176 AP8124277 AP8150421 AP8124293 AP8152279 AP8152285 AP8150014 AP8152280 AP8102880 AP0265660 AP8150156 AP0265750 AP0265755 AP8144322

13/06/2011

FRAME 28.36 Front electrical system 1

Description Main switch - steering lock Diode Main wiring harness Horn Flasher unit Fuses hook Fuse holder box Fuse 15A Relay Self-tap screw 2,9x12 Relais support Screw w/ flange M6x20 Screw w/ flange Washer 6,4x12,5* Screw w/ flange M6x25 Aprilia milled key HT coil Hex socket screw M4x25 Front. Cylinder sparkplug cap Rear cylinder sparkplug cap pipe 8x10

Qty 1 1 1 1 1 1 1 8 3 2 1 3 1 2 1 1 2 8 1 1 1

Page 48 / 75

Variants

Chassis prefix: ZD4MED Engine prefix:

RSV 2 1000 391X - RSV 1000 SP 1999

Group Code Description Service

Pos. 1 2 3 4 5 6 7 8 9 10 11

Code AP8120218 AP8112996 AP8124548 AP8112832 AP8152277 AP8152273 AP8124267 AP8150026 AP8150382 AP8152282 AP8124269

13/06/2011

FRAME 28.37 Central electrical system 1

Description Terminal cap clutch switch Main wiring harness Ground-battery lead Screw w/ flange M6x12 Screw w/ flange Voltage regulator Nut Washer 15x5,5X1,2* Screw w/ flange M6x35 Relay-starter motor cable

Qty 1 1 1 1 1 1 1 1 1 2 1

Page 49 / 75

Variants

Chassis prefix: ZD4MED Engine prefix:

RSV 2 1000 391X - RSV 1000 SP 1999

Group Code Description Service

Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

Code AP8120218 AP8117033 AP8124748 AP8148660 AP8124439 AP8124548 AP8152278 AP8124266 AP8144046 AP8138776 AP8138596 AP8112927 AP8212469 AP8124289 AP8124269 AP8150026 AP8150429 AP8220283 AP8144045 AP8124273 AP8112811 AP8120754 AP8112940 AP8150413 AP8150159 AP8220150 AP0265670

13/06/2011

FRAME 28.38 Rear electrical system 1

Description Terminal cap Adhesive sponge Battery YTX12-BS Battery fixing plate Ground-battery lead Main wiring harness Screw w/ flange M6x16 Inclination sensor Rubber sensor support ECU prot.box ECU box cover Relay 12V-150A Relay 12V/20A Diods Relay-starter motor cable Nut Spring washer 6,4x11x0,5* Rubber spacer * Battery support rubber Fuse 30a Rubber fuse box Rubber fuse box Positive pole cap Self-tap screw 3,9x14 Washer 4,3x16* Rubber spacer * ECU

Qty 2 1 1 1 1 1 1 1 1 1 1 1 2 1 1 2 2 3 1 3 1 2 1 3 3 3 1

Page 50 / 75

Variants

Chassis prefix: ZD4MED Engine prefix:

RSV 2 1000 391X - RSV 1000 SP 1999

Group Code Description Service

Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Code AP8104178 AP8102911 AP8102912 AP8124944 AP8102880 AP8102914 AP8102913 AP8144318 AP8134645 AP8152278 AP8150285 AP8221129 AP8150453 AP8150454 AP8120428 AP8121678 AP8134551 AP8102375 AP8102376 AP8150431

13/06/2011

FRAME 28.39 Lock hardware kit 1

Description Lock hardware kit Saddle lock cpl.

Fuel filler cap Main switch - steering lock Aprilia milled key Saddle release cable Pass.saddle connecting plate Rubber spacer * Commutator fixing pin Screw w/ flange M6x16 Hex socket screw Bush Hex socket screw M5x30 Hex socket screw M5x16 Cable-guide Bush Comp.lockup plate Clip m5 Clip M6 Low nut M8

Qty 1 1 1 1 1 1 1 4 2 2 2 2 3 4 1 1 1 2 4 2

Page 51 / 75

Variants

Chassis prefix: ZD4MED Engine prefix:

RSV 2 1000 391X - RSV 1000 SP 1999

Group Code Description Service

Pos. 1 2 3 4 5 6 7 8

Code AP8102895 AP8102896 AP8147802 AP8147576 AP8147577 AP8147841 AP8147843 AP8157450

13/06/2011

FRAME 28.40 Decal and plate set 1

Description Toolkit Operator's handbook-I-D-E-UKTamperproof dataplate CEE dataplate ECE dataplate DGM dataplate Constructor dataplate Decal set

Qty 1 1 1 1 1 1 Country:Italy[I] 1 1

Page 52 / 75

Variants

Chassis prefix: ZD4MED Engine prefix:

RSV 2 1000 391X - RSV 1000 SP 1999

Group Code Description Service

Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13

Code AP8106577 AP8106578 AP8106379 AP8120912 AP8121221 AP8150462 AP8221046 AP8150220 AP8150044 AP8144015 AP8120116 AP8120446 AP8102741

13/06/2011

ENGINE 29.28 Engine 1

Description Engine 990 Sport Production Sprocket cover, black Gear lever Lever rubber Brake lever pin Circlip d9 Spacer D6x8x13,5* Hex socket screw M6x30 Hex socket screw M6x20 Oil pipe 6x12 3-way union Hose clip, green D11x6,6x1 Anti-return valve

Qty 1 1 1 1 1 1 3 3 2 1 1 6 1

Page 53 / 75

Variants

Chassis prefix: ZD4MED Engine prefix:

RSV 2 1000 391X - RSV 1000 SP 1999

Group Code Description Service

Pos. 1 2 3 4 5 6 7 7 7 8 8 8 9 9 9 10 11 12 13

Code AP0296301 AP0632010 AP0929500 AP0229301 AP0929930 AP0229385 AP0233745 AP0233746 AP0233748 AP0233740 AP0233741 AP0233743 AP0233711 AP0233820 AP0233822 AP0929650 AP0640665 AP0640635 AP0640630

13/06/2011

ENGINE 29.42 Crankcases I 1

Description Crankcase assy Pin M8x12 Pin 10x8 Pin M6x50 Pin Pin Bushing half-shell, blue Bushing half-shell, red Bushing half-shell, yellow Bushing half-shell, blue Bushing half-shell, red Bushing half-shell, yellow Bushing half-shell, blue Bushing half-shell, red Bushing half-shell, yellow Pin 5x10 Stud bolt Stud bolt m10x180 Stud bolt m10x174

Qty 1 5 2 2 1 1 3 3 3 1 1 1 4 4 4 4 4 4 4

Page 54 / 75

Variants

Chassis prefix: ZD4MED Engine prefix:

RSV 2 1000 391X - RSV 1000 SP 1999

Group Code Description Service

Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

Code AP0650925 AP0241700 AP0241932 AP0932585 AP0832144 AP0232625 AP0632124 AP0932428 AP0932335 AP0241531 AP0256495 AP0244340 AP0256527 AP0650970 AP0850050 AP0250450 AP0650320 AP0236370 AP0259500 AP0241821 AP0241261 AP0241501 AP0840861 AP0268757 AP0230415 AP0241081 AP0250015 AP0241782

13/06/2011

ENGINE 29.43 Crankcases II 1

Description O-ring 11x2 Plug screw m12x1,5 Hex socket screw Ball bearing 6206 Ball bearing 6304 Bearing 6003 Angular bearing 3206 Ball bearing 6205 Ball bearing 16101 Short head screw Oil strainer Oilguide Oil sprayer pipe Gasket Oil seal 40x47x7,5 Oil seal 12x28x7 Oil seal 11x22x7 Chain guide Clutch disengagement flange Hex socket screw M6x45 Hex socket screw Hex socket screw M6x80 Hex socket screw M6x25 Jet 75 Gasket ring 6x10 Hex socket screw M6x10 Gasket 12x18 Magnetic drain plug M12x1,5

Qty 1 1 5 1 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 8 13 1 1 1 2 1 2 1

Page 55 / 75

Variants

Chassis prefix: ZD4MED Engine prefix:

RSV 2 1000 391X - RSV 1000 SP 1999

Group Code Description Service

Pos. 29 30 31 32

Code AP0241852 AP0256187 AP0610090 AP0650500

13/06/2011

ENGINE 29.43 Crankcases II 1

Description

Qty 1 1 1 1

Contact screw Oil filter Oil filter cover O-ring 59,52x2,62

Page 56 / 75

Variants

Chassis prefix: ZD4MED Engine prefix:

RSV 2 1000 391X - RSV 1000 SP 1999

Group Code Description Service

Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Code AP0220710 AP0232730 AP0256700 AP0232970 AP0610100 AP0634470 AP0956275 AP0610110 AP0256510 AP0239445 AP0241650 AP0241821 AP0232430 AP0634483 AP0245330

13/06/2011

ENGINE 29.44 Oil pump 1

Description Oil pump shaft assy.

Pin 4x15,8 Internal and external rotor Pin 4x25,8 Oil pressing pump casing Oil pump gear z=42 Internal and external rotor Oil pump cover Pressure adj. piston Spring Valve closer screw m12x1,5 Hex socket screw M6x45 Pin Oil pump gear Circlip 10x1

Qty 1 2 1 2 1 1 1 1 1 1 1 4 1 1 1

Page 57 / 75

Variants

Chassis prefix: ZD4MED Engine prefix:

RSV 2 1000 391X - RSV 1000 SP 1999

Group Code Description Service

Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Code AP0295750 AP0295760 AP0440260 AP0219350 AP0246570 AP0946015 AP0295765 AP0219365 AP0295770 AP0245860 AP0295780 AP0219360 AP0245840 AP0242940 AP0220375 AP0242874 AP0627200 AP0634610 AP0634500 AP0929930

13/06/2011

ENGINE 29.45 Crankshaft I 1

Description Crankshaft cpl.

Timing system gear cpl.

Hex socket screw Clutch side counterweight Transmission key 4x5 Transmission key 6x9 Timing system gear cpl.

Ext.wheel side counterweight Balance shaft gear cpl.

Spring washer Primary drive gear Int.wheel side counterweight Spring washer Nut m33x1,5 Lower balance shaft Nut Washer 24x54x2 Water pump gear Idle gear Pin

Qty 1 1 1 1 3 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1

Page 58 / 75

Variants

Chassis prefix: ZD4MED Engine prefix:

RSV 2 1000 391X - RSV 1000 SP 1999

Group Code Description Service

Pos. 1 2 3 4 5 6 7

Code AP0940637 AP0296310 AP0650390 AP0613270 AP0216240 AP0245436 AP0240327

13/06/2011

ENGINE 29.46 Crankshaft II 1

Description Screw w/ flange Piston assy 100 mm Cylinder base gasket Cylinder Piston pin 22x14x55 Stop ring 22 Screw w/ flange m8x53,5

Qty 6 2 2 2 2 4 2

Page 59 / 75

Variants

Chassis prefix: ZD4MED Engine prefix:

RSV 2 1000 391X - RSV 1000 SP 1999

Group Code Description Service

Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 19 20 21 22 23

Code AP0613281 AP0613291 AP0944033 AP0841590 AP0650890 AP0832160 AP0650895 AP0627380 AP0224650 AP0627410 AP0640911 AP0650860 AP0650910 AP0236460 AP0640650 AP0929650 AP0242175 AP0274070 AP0244660 AP0244661 AP0650920 AP0640670 AP0627385 AP0650880

13/06/2011

ENGINE 29.47 Cylinder head I 1

Description Front cylinder head cpl.

Rear cylinder head cpl.

Washer 8,5x14x1 Hex socket screw M8x35 O-ring 54,6x2,4 Ball bearing 6203 O-ring 37,1x1,6 Cover Breather nipple plate screw Cylinder head gasket Gasket 1,8 mm Chain guide Cap head screw Pin 5x10 Nut Camshaft sensor cpl.

Spacer 0,15 mm Spacer 0,3 mm O-ring 15,1x1,6 Hex socket screw Plug O-ring 23x1,5

Qty 1 1 16 16 1 1 1 1 1 1 4 2 1 2 8 4 8 1 1 1 1 6 4 4

Page 60 / 75

Variants

Chassis prefix: ZD4MED Engine prefix:

RSV 2 1000 391X - RSV 1000 SP 1999

Group Code Description Service

Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

Code AP0254232 AP0254242 AP0244620 AP0254250 AP0650870 AP0238060 AP0254260 AP0253645 AP0253990 AP0244645 AP0242990 AP0244640 AP0242626 AP0236252 AP0430623 AP0640700 AP0224090 AP0640660 AP0274040 AP0250640 AP0650900 AP0249110 AP0650930 AP0251190 AP0827800 AP0240150 AP0650905 AP0267200

13/06/2011

ENGINE 29.48 Cylinder headII 1

Description Exhaust valve 35 mm Intake valve 40,5 mm Washer 12,9x28x2,00-2,12 Valve spring plate Valve stem seal Valve spring Valve spring plate Valve half-cone Valve lifter bucket Washer 10x19x3,5 Flang.dodecagon nut 3/8"-24 Washer 6,6x13x2,5 Nut Chain tensioner assy.

Gasket ring 16x22 Plug screw m16x1,5 pipe Stud bolt Temp. Sensor Gasket ring 12x18 O-ring 25,1x1,6 Bush Shaped seal 24x26,5x4 Support plate Washer a5,5 Hex socket screw M5x14 O-ring 3771 Intake flange

Qty 4 4 8 8 8 8 8 16 8 8 8 4 4 2 2 2 2 8 2 2 2 2 2 1 4 4 2 2

Page 61 / 75

Variants

Chassis prefix: ZD4MED Engine prefix:

RSV 2 1000 391X - RSV 1000 SP 1999

Group Code Description Service

Pos. 29 30 31 32

Code AP0840512 AP0267210 AP0251200 AP0251830

13/06/2011

ENGINE 29.48 Cylinder headII 1

Description

Qty 8 2 2 2

Hex socket screw Intake hose Hose clamp 76 Hose clamp 65

Page 62 / 75

Variants

Chassis prefix: ZD4MED Engine prefix:

RSV 2 1000 391X - RSV 1000 SP 1999

Group Code Description Service

Pos. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Code AP0253974 AP0253975 AP0253976 AP0253977 AP0253978 AP0253979 AP0253980 AP0253981 AP0253982 AP0253983 AP0253984 AP0253985 AP0253986 AP0253987 AP0253988 AP0254030 AP0254031 AP0254032 AP0254033 AP0254034 AP0254035 AP0254036 AP0254037 AP0254038 AP0254039 AP0254040 AP0254041 AP0254042

13/06/2011

ENGINE 29.49 Valves pads 1

Description

Qty 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Pad 2,3 Pad 2,35 Pad 2,4 Pad 2,45 Pad 2,5 Pad 2,55 Pad 2,6 Pad 2,65 Pad 2,7 Pad 2,75 Pad 2,8 Pad 2,85 Pad 2,9 Pad 2,95 Pad 3,00 Pad 2,325 Pad 2,375 Pad 2,425 Pad 2,475 Pad 2,525 Pad 2,575 Pad 2,625 Pad 2,675 Pad 2,725 Pad 2,775 Pad 2,825 Pad 2,875 Pad 2,925

Page 63 / 75

Variants

Chassis prefix: ZD4MED Engine prefix:

RSV 2 1000 391X - RSV 1000 SP 1999

Group Code Description Service

Pos. 1

Code AP0254043

13/06/2011

ENGINE 29.49 Valves pads 1

Description

Qty 1

Pad 2,975

Page 64 / 75

Variants

Chassis prefix: ZD4MED Engine prefix:

RSV 2 1000 391X - RSV 1000 SP 1999

Group Code Description Service

Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Code AP0240400 AP0940590 AP0297955 AP0211766 AP0236440 AP0236450 AP0627190 AP0632161 AP0295765 AP0845030 AP0940631 AP0220700 AP0220690 AP0635080 AP0640900 AP0244630 AP0247980 AP0940046 AP0242175

13/06/2011

ENGINE 29.50 Front cylinder timing system 1

Description Hex socket screw Hex screw M8x20 Camshaft chain Bearings support Plate Chain guide Chain guide Washer 16,7x29x1 Roller cage 16x22x10 Timing system gear cpl.

Spring washer b8 Hex screw Exhaust camshaft Intake camshaft Timing system gear Hex socket screw Washer 6,4x12x2 Bush 8,2x12x25 screw Nut

Qty 1 1 1 1 1 1 1 2 1 2 1 1 1 2 6 6 1 1 1

Page 65 / 75

Variants

Chassis prefix: ZD4MED Engine prefix:

RSV 2 1000 391X - RSV 1000 SP 1999

Group Code Description Service

Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

Code AP0220720 AP0632240 AP0832160 AP0845455 AP0220700 AP0220690 AP0635080 AP0635090 AP0627420 AP0244630 AP0640900 AP0640620 AP0211756 AP0929500 AP0247980 AP0940631 AP0240275 AP0845030 AP0295760 AP0632161 AP0627190 AP0297955 AP0236440 AP0940046 AP0236450 AP0242175

13/06/2011

ENGINE 29.51 Rear cylinder timing system 1

Description Upper balance shaft Roller bearing 16x22x16 Ball bearing 6203 Seeger 17 Exhaust camshaft Intake camshaft Timing system gear Gear Pick-up plate Washer 6,4x12x2 Hex socket screw Hex socket screw Roller cage plate Pin 10x8 Bush 8,2x12x25 Hex screw Hex screw Spring washer b8 Timing system gear cpl.

Roller cage 16x22x10 Washer 16,7x29x1 Camshaft chain Chain guide screw Chain guide Nut

Qty 1 1 1 1 1 1 2 1 1 3 3 3 1 2 1 1 2 3 1 2 1 1 1 1 1 1

Page 66 / 75

Variants

Chassis prefix: ZD4MED Engine prefix:

RSV 2 1000 391X - RSV 1000 SP 1999

Group Code Description Service

Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

Code AP0220437 AP0258380 AP0258360 AP0258350 AP0258375 AP0258310 AP0932335 AP0258322 AP0241932 AP0244211 AP0227716 AP0248375 AP0239247 AP0229385 AP0239430 AP0239420 AP0247940 AP0245440 AP0832144 AP0227442 AP0945665 AP0236366 AP0239450 AP0627210 AP0940741 AP0220435 AP0227714 AP0258382

13/06/2011

ENGINE 29.52 Gear box selector 1

Description Gear shaft+spring cpl.

Fork shaft Fork Fork Fork Index washer Ball bearing 16101 Shift cam Hex socket screw Washer 6,4 Washer Index assy. lever Index spring Pin Spring Pin spring Bush Circlip Ball bearing 6304 Washer 20,2x27,5 Circlip 20x1,75 Rubbered pinion Spring washer 34x16,3 Washer Hex screw Gear shaft+ratchet gear cpl.

Washer Fork shaft

Qty 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Page 67 / 75

Variants

Chassis prefix: ZD4MED Engine prefix:

RSV 2 1000 391X - RSV 1000 SP 1999

Group Code Description Service

Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Code AP0220390 AP0634695 AP0627120 AP0245815 AP0634660 AP0627132 AP0632070 AP0634710 AP0634640 AP0220400 AP0634655 AP0634720 AP0634670 AP0634680 AP0634700 AP0427106 AP0634620 AP0827110 AP0281222

13/06/2011

ENGINE 29.53 Gear box 1

Description Primary gear shaft assy.

5th pinion gear Washer 29,2x33,5 Circlip 28x2 3rd-4th pinion gear Washer 25,35x34,5 Roller cage 25x29x13 6th pinion gear 2nd pinion gear Driven shaft 2nd wheel gear 6th wheel gear 4th wheel gear 3rd wheel gear 5th wheel gear Washer 25,3x33,5 1st wheel gear Washer 20,5x37x1 Gear box cpl.6 speed

Qty 1 1 2 6 1 4 4 1 1 1 1 1 1 1 1 1 1 1 1

Page 68 / 75

Variants

Chassis prefix: ZD4MED Engine prefix:

RSV 2 1000 391X - RSV 1000 SP 1999

Group Code Description Service

Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

Code AP0627260 AP0634470 AP0259530 AP0295780 AP0295790 AP0239390 AP0627140 AP0239370 AP0247970 AP0259580 AP0940580 AP0627220 AP0259520 AP0245830 AP0242950 AP8106633 AP8106634 AP0220455 AP0259515 AP0632130 AP0239480 AP0244020 AP0240036 AP0227180 AP0627230 AP0260890 AP0627280 AP0442130

13/06/2011

ENGINE 29.54 Clutch 1

Description Washer 30,2x50 Oil pump gear z=42 Clutch drum Primary drive gear Primary transm.

Spring washer 68x52x1,2 Washer 52x62x1 Spring Bush Springholder plate screw Washer 25x44,4x5 Clutch hub Spring washer 24,5x40 Nut m24x1,5 Steel clutch discs 10 pc.

Lined clutch discs 9 pc.

Clutch shaft cpl.

Springholder plate cpl.

Ball bearing 16004 Clutch spring Washer d6,5 Hex screw Washer 12,2x32x2 Support disc Diaphragm Pressure plate Nut m12

Qty 1 1 1 1 1 1 1 6 12 1 3 1 1 1 1 1 1 1 1 1 6 6 6 2 1 1 1 1

Page 69 / 75

Variants

Chassis prefix: ZD4MED Engine prefix:

RSV 2 1000 391X - RSV 1000 SP 1999

Group Code Description Service

Pos. 1 2 3 4 5 6 7 8 9 10 10 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

Code AP0929930 AP0634500 AP0634490 AP0220410 AP0232430 AP0227685 AP0632010 AP0650330 AP0211641 AP0233790 AP0233791 AP0233793 AP0233780 AP0650310 AP0650370 AP0241811 AP0840681 AP0841841 AP0950141 AP0222500 AP0222511 AP0650240 AP0240331 AP0840861 AP0230415 AP0211776 AP0640922 AP0956169

13/06/2011

ENGINE 29.55 Water pump 1

Description Pin Idle gear Water pump gear Water pump shaft assy.

Pin Washer 10,1x22x1 Pin M8x12 Gasket Clutch cover Bushing half-shell, blue Bushing half-shell, red Bushing half-shell, yellow Bearing half-shell 20x24x16 Oil seal 10x25x5 Pump mechanical seal Hex socket screw Hex socket screw M8x40 Hex socket screw Gasket ring 8x13 Impeller Water pump casing Gasket Hex socket screw Hex socket screw M6x25 Gasket ring 6x10 Diaphragm disc cpl.

Screw w/ flange Oil pressure switch

Qty 1 1 1 1 1 1 2 1 1 2 2 2 2 1 1 11 3 1 1 1 1 1 3 1 1 1 8 1

Page 70 / 75

Variants

Chassis prefix: ZD4MED Engine prefix:

RSV 2 1000 391X - RSV 1000 SP 1999

Group Code Description Service

Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

Code AP0634595 AP0295830 AP0659110 AP0659120 AP0641590 AP0241541 AP0627270 AP0211650 AP0241630 AP0430782 AP0241816 AP0240580 AP0260870 AP0650340 AP0241811 AP0229301 AP0634600 AP0634740 AP0294356 AP0294352 AP0250140 AP0840882 AP0297945

13/06/2011

ENGINE 29.56 Ignition unit 1

Description Sprag clutch gear z=64 Ignition unit 12V-380W Sprag clutch Sprag clutch housing Hex socket screw Hex socket screw m16x30 Washer a17 Ignition cover Cover m24x1,5 O-ring 23,3x2,4 Hex socket screw M6x40 Screw w/ flange Cable protection Gasket Hex socket screw Pin M6x50 Idle gear Double gear Starter motor cpl.

Starter motor revision kit O-ring 24,4x3,1 Hex socket screw Spark plug 10

Qty 1 1 1 1 3 1 1 1 1 1 3 2 1 1 12 2 1 1 1 1 1 2 2

Page 71 / 75

Variants

Chassis prefix: ZD4MED Engine prefix:

RSV 2 1000 391X - RSV 1000 SP 1999

Group Code Description Service

Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13

Code AP0295690 AP0281240 AP0960122 AP0661010 AP0274030 AP0274010 AP0296180 AP0274020 AP0960111 AP0874320 AP0960121 AP0274050 AP8120965

13/06/2011

ENGINE 29.57 Throttle body 1

Description Throttle body cpl.

Throttle body revision kit Sensor pipe 110mm Throttle cable supp.plate cpl.

Throttle body sensor Injection valve cpl.

Gasket set Fuel pressure regulator Sensor pipe 95mm 3-way union Sensor pipe 30mm Pressure sensor O-ring 2018

Qty 1 1 1 1 1 2 1 1 2 1 1 1 1

Page 72 / 75

Variants

Chassis prefix: ZD4MED Engine prefix:

RSV 2 1000 391X - RSV 1000 SP 1999

Group Code Description Service

Pos. 1 2 3 4 5 6 7 8 9 10

Code AP0897651 AP0899788 AP0897161 AP0297434 AP8116067 0000000 0000000 AP0297386 0000000 AP0297433

13/06/2011

ENGINE 29.58 Sealing and lubricating agents 1

Description Loctite (blue) 243 10cc.

Loctite (green) 648 5gr.

Molykote 111 100gr.

Loctite Anti Seize 50ml.15378 Loctite 8150 Tyre 110/90" Tyre 110/90" Silastic 732 Rtv 100 gr.

Tyre 110/90" Molykote G-N 50gr.

Qty 1 1 1 1 1 1 1 1 1 1

Page 73 / 75

Variants

Chassis prefix: ZD4MED Engine prefix:

RSV 2 1000 391X - RSV 1000 SP 1999

Group Code Description Service

Pos. 1 2 3 4 5 6 7

Code AP8134396 AP8146205 AP8102897 AP8119539 AP8144317 AP8117172 AP8144323

13/06/2011

ACCESSORIES 30.41 Completing part 1

Description Fuel tank support rod Rear stand Bike cover Racing exhaust unit Racing air box base Racing air filter Air filter housing seal

Qty 1 1 1 1 1 1 1

Page 74 / 75

Variants

Chassis prefix: ZD4MED Engine prefix:

RSV 2 1000 391X - RSV 1000 SP 1999

Group Code Description Service

Pos. 1 2 3 4

Code AP8720115 AP8720116 AP8720117 AP8720118

13/06/2011

ACCESSORIES 30.59 Acc. - Mechanics anti-theft 1

Description Iron Guard 10x150 mm Iron Guard 8x120 mm Iron Guard Disk 5 mm Easy Guard 150 mm

Qty 1 1 1 1

Page 75 / 75

Variants Technical Specifications:A[A] Technical Specifications:A[A] Technical Specifications:A[A] Technical Specifications:A[A]