1996-98 Aprilia RS 125

SPARE PARTS CATALOGUE

RS 125 1996-1998 (eng.122cc) Chassis prefix: ZD4MP Engine prefix:

RS 125

332T

RS 125 332T - RS 125 1996-1998 (eng.122cc)

Chassis prefix: ZD4MP Engine prefix:

Index Products..........................................................................................................................................................................................3 Part reference.................................................................................................................................................................................7 FRAME.......................................................................................................................................................................................... 12 Drawing 28.01 - Frame...........................................................................................................................................................12 Drawing 28.02 - Body.............................................................................................................................................................15 Drawing 28.03 - Handlebar - Dashboard............................................................................................................................... 24 Drawing 28.04 - Rear shock absorber....................................................................................................................................27 Drawing 28.06 - Front wheel complete................................................................................................................................. 29 Drawing 28.07 - Rear wheel...................................................................................................................................................30 Drawing 28.08 - Front fork.....................................................................................................................................................33 Drawing 28.09 - Electrical system.......................................................................................................................................... 34 Drawing 28.10 - Plate set and decal...................................................................................................................................... 36 ENGINE......................................................................................................................................................................................... 40 Drawing 29.05 - Engine.......................................................................................................................................................... 40 Drawing 29.11 - Crankcase.....................................................................................................................................................44 Drawing 29.12 - Water pump assy.........................................................................................................................................45 Drawing 29.13 - Crankshaft - Balance shaft...........................................................................................................................46 Drawing 29.14 - Cylinder - Head - Piston.............................................................................................................................. 47 Drawing 29.15 - Carburettor flange....................................................................................................................................... 49 Drawing 29.16 - Cylinder - Exhaust valve.............................................................................................................................. 50 Drawing 29.17 - Transmission 6 speed.................................................................................................................................. 51 Drawing 29.18 - Grip shift......................................................................................................................................................52 Drawing 29.19 - Clutch...........................................................................................................................................................53 Drawing 29.20 - Clutch cover.................................................................................................................................................54 Drawing 29.21 - Oil pump......................................................................................................................................................55 Drawing 29.22 - Ignition unit................................................................................................................................................. 56 SPECIAL TOOLS............................................................................................................................................................................. 57 Drawing 31.23 - Repairing tools I...........................................................................................................................................57 Drawing 31.24 - Repairing tools II..........................................................................................................................................58

07/05/2010

Page 2 / 58

Chassis prefix: ZD4MP Engine prefix:

RS 125 332T - RS 125 1996-1998 (eng.122cc)

Products Code AP66200IT01 AP66200IT02 AP66200IT03 AP66200IT04 AP66200MY05 AP66200MY06 AP66202DE01 AP66202DE03 AP66202DE04 AP66202ES03 AP66202ES04 AP66202IT01 AP66202IT02 AP66202IT03 AP66202IT04 AP66203IT01 AP66203IT02 AP66204AT01 AP66204DE01 AP66204DE02 AP66204DK01 AP66204DK02 AP66204ES01 AP66204ES02 AP66204FI01 AP66204FR01 AP66204FR02 AP66204IT01 AP66204IT02 AP66205AU01 AP66205AU02 AP66205CH01 AP66205CH02 AP66205DE01 AP66205DE02 AP66205DK01 AP66205DK02 AP66205GB01 AP66205GB02 AP66205JP01 AP66205SG01 AP66205SG02 07/05/2010

Validity

Page 3 / 58

Chassis prefix: ZD4MP Engine prefix:

RS 125 332T - RS 125 1996-1998 (eng.122cc)

Code AP66210AT01 AP66210BE01 AP66210BE03 AP66210BE04 AP66210BE05 AP66210DE01 AP66210DE02 AP66210DE03 AP66210DE04 AP66210DE05 AP66210ES01 AP66210ES02 AP66210FI01 AP66210FI02 AP66210FI03 AP66210FI04 AP66210FI05 AP66210FR01 AP66210FR02 AP66210FR03 AP66210FR04 AP66210FR05 AP66210IT01 AP66210IT02 AP66210IT03 AP66210IT04 AP66210IT05 AP66211AU01 AP66211AU02 AP66211AU03 AP66211AU04 AP66211AU05 AP66211AU06 AP66211AU07 AP66211BE01 AP66211BE03 AP66211BE04 AP66211BE05 AP66211BE06 AP66211BE07 AP66211CH01 AP66211CH02 AP66211CH03 AP66211CH04 AP66211CH05 07/05/2010

Validity

Page 4 / 58

Chassis prefix: ZD4MP Engine prefix:

RS 125 332T - RS 125 1996-1998 (eng.122cc)

Code AP66211CH06 AP66211CH07 AP66211DE01 AP66211DE02 AP66211DE03 AP66211DE04 AP66211DE05 AP66211DE06 AP66211DE07 AP66211DK01 AP66211DK02 AP66211DK04 AP66211DK05 AP66211DK06 AP66211DK07 AP66211EL01 AP66211EL02 AP66211EL03 AP66211EL04 AP66211EL05 AP66211ES01 AP66211ES02 AP66211ES03 AP66211ES04 AP66211ES05 AP66211ES06 AP66211ES07 AP66211GB01 AP66211GB02 AP66211GB03 AP66211GB04 AP66211GB05 AP66211GB06 AP66211GB07 AP66211JP01 AP66211JP03 AP66211JP04 AP66211JP05 AP66211JP06 AP66211NL01 AP66211NL02 AP66211NL03 AP66211NL04 AP66211NL05 AP66211NL06 07/05/2010

Validity

Page 5 / 58

Chassis prefix: ZD4MP Engine prefix:

RS 125 332T - RS 125 1996-1998 (eng.122cc)

Code AP66211NL07 AP66211PT01 AP66211PT02 AP66211PT03 AP66211PT04 AP66211PT05 AP66211PT06 AP66211PT07 AP66211SG01 AP66211SG03 AP66211SG04 AP7106242 AP7106280 AP7999003

07/05/2010

Validity

Page 6 / 58

Chassis prefix: ZD4MP Engine prefix:

RS 125 332T - RS 125 1996-1998 (eng.122cc)

Code 0000000 0000000 0000000 AP0210345 AP0210795 AP0211403 AP0211405 AP0211440 AP0211455 AP0215670 AP0216135 AP0216139 AP0220134 AP0220280 AP0220295 AP0220300 AP0222120 AP0222122 AP0222175 AP0222182 AP0222195 AP0222202 AP0223384 AP0223389 AP0223398 AP0223618 AP0223618 AP0223990 AP0224067 AP0224260 AP0224387 AP0224388 AP0224430 AP0227280 AP0227280 AP0227325 AP0227430 AP0227450 AP0227710 AP0227945 AP0227945 AP0228220 AP0228250 AP0229280 AP0229380 AP0229380 AP0229390 AP0230195 AP0230415 AP0230425 AP0230810 AP0230880 AP0232150 AP0232275 AP0232291 AP0232291 AP0232340 AP0232402 AP0232742 AP0232742 AP0232765 AP0234415 AP0234431 AP0234858 AP0234968 AP0234984 AP0236061

07/05/2010

Drawing Nr. 28.06 28.07 29.19 29.22 29.14 29.20 29.20 29.21 29.22 29.14 29.14 29.14 29.19 29.17 29.18 29.17 29.14 29.14 29.14 29.12 29.12 29.14 29.14 29.14 29.14 29.14 29.16 29.14 29.16 29.11 29.15 29.15 29.15 29.13 29.19 29.11 29.17 29.18 29.18 29.20 29.22 29.19 29.11 29.12 29.11 29.12 29.18 29.12 29.11 29.11 29.16 29.16 29.20 29.11 29.11 29.13 29.13 29.18 29.17 29.19 29.11 29.12 29.13 29.17 29.17 29.17 29.17

Pos. 9 12 22 17 17 1 1 10 18 17 18 18 17 8 18 1 9 9 10 1 6 12 4 4 8 2 2 2 17 3 2 2 3 13 2 21 16 22 14 6 1 18 22 4 2 11 6 2 15 10 6 5 2 4 8 10 12 2 2 4 12 7 7 12 9 11 19

Code AP0236062 AP0236063 AP0236064 AP0237912 AP0237945 AP0239052 AP0239241 AP0239252 AP0239265 AP0239270 AP0239625 AP0239907 AP0239950 AP0240081 AP0240195 AP0240820 AP0240860 AP0241236 AP0241236 AP0241270 AP0241381 AP0241770 AP0241782 AP0241791 AP0241801 AP0241821 AP0241821 AP0241930 AP0241930 AP0242091 AP0242206 AP0242206 AP0242206 AP0242211 AP0242515 AP0242515 AP0242700 AP0244100 AP0244585 AP0245570 AP0245650 AP0245650 AP0245730 AP0245790 AP0246570 AP0247555 AP0248325 AP0248365 AP0250160 AP0250205 AP0250271 AP0250280 AP0250311 AP0250311 AP0250455 AP0250521 AP0250641 AP0250890 AP0250890 AP0250975 AP0251080 AP0251850 AP0253373 AP0253465 AP0253500 AP0253722 AP0256037

Drawing Nr. 29.17 29.17 29.17 29.12 29.13 29.16 29.18 29.18 29.19 29.19 29.19 29.20 29.14 29.16 29.14 29.20 31.23 29.16 31.23 29.12 29.11 29.19 29.20 29.20 29.20 29.11 29.18 29.14 29.16 31.23 29.14 31.23 31.24 31.23 29.13 29.22 31.23 29.17 29.19 29.18 29.13 29.17 29.17 29.18 29.13 29.11 29.18 29.19 29.14 29.20 29.16 29.14 29.16 31.24 29.20 29.15 29.20 29.20 29.21 29.16 29.21 29.15 29.16 29.16 29.16 29.16 29.21

Page 7 / 58

Pos. 19 19 19 3 11 8 15 19 14 19 10 7 11 18 13 13 23 23 13 9 18 13 16 4 14 16 16 15 12 16 20 19 6 24 5 8 20 14 16 10 9 18 4 3 8 7 13 20 3 10 15 14 13 4 9 1 15 12 7 7 4 8 19 4 20 3 5

Code AP0256400 AP0256410 AP0258113 AP0258123 AP0258135 AP0258200 AP0258305 AP0259053 AP0259165 AP0259325 AP0259420 AP0259470 AP0259557 AP0259570 AP0260030 AP0260840 AP0265157 AP0265402 AP0265405 AP0265415 AP0267915 AP0267917 AP0273970 AP0276025 AP0276040 AP0276370 AP0276372 AP0276380 AP0276382 AP0276502 AP0276662 AP0276770 AP0277100 AP0277107 AP0277110 AP0277180 AP0277215 AP0277440 AP0277445 AP0277450 AP0277455 AP0277460 AP0277470 AP0277875 AP0277917 AP0277970 AP0281210 AP0293314 AP0293318 AP0293417 AP0294735 AP0294747 AP0294748 AP0294755 AP0294800 AP0294810 AP0295360 AP0295365 AP0295373 AP0295374 AP0295385 AP0295388 AP0295400 AP0295406 AP0295670 AP0295677 AP0297386

Drawing Nr. 29.21 29.21 29.18 29.18 29.18 29.18 29.18 29.19 29.19 29.20 29.19 29.19 29.19 29.19 29.21 29.22 29.22 29.22 29.22 29.22 29.15 29.15 29.16 31.24 31.23 31.23 31.23 31.23 31.23 31.23 31.24 31.23 31.24 31.24 31.24 31.23 31.23 31.23 31.23 31.23 31.23 31.23 31.23 31.23 31.24 31.23 29.17 31.24 31.24 29.12 29.21 29.14 29.14 29.14 29.22 29.22 29.22 29.22 29.13 29.13 29.11 29.11 29.19 29.19 29.22 29.22 29.11

Pos. 2 3 8 7 5 9 1 7 11 3 12 9 8 6 6 10 5 11 11 12 6 6 16 9 7 15 18 14 17 3 8 4 2 22 5 8 1 22 21 10 9 12 11 2 1 5 21 21 20 13 1 16 16 16 15 2 20 20 1 17 1 1 5 5 3 4 20

Chassis prefix: ZD4MP Engine prefix:

RS 125 332T - RS 125 1996-1998 (eng.122cc)

Code AP0297386 AP0297386 AP0297431 AP0297431 AP0297431 AP0297431 AP0297745 AP0297830 AP0427590 AP0427591 AP0427690 AP0430060 AP0430460 AP0430460 AP0430782 AP0613100 AP0632010 AP0632060 AP0634035 AP0634055 AP0634065 AP0634085 AP0634095 AP0634105 AP0634115 AP0634125 AP0634135 AP0634175 AP0640190 AP0650095 AP0650095 AP0650096 AP0650096 AP0650097 AP0650097 AP0650130 AP0827261 AP0827305 AP0827307 AP0827590 AP0827961 AP0840510 AP0840511 AP0840681 AP0840861 AP0840861 AP0840880 AP0840880 AP0840880 AP0840880 AP0841685 AP0845020 AP0847160 AP0853840 AP0860460 AP0866708 AP0876298 AP0876973 AP0897055 AP0897161 AP0897161 AP0897161 AP0897330 AP0899785 AP0899785 AP0899785 AP0899785

07/05/2010

Drawing Nr. 29.22 31.24 29.13 29.16 29.17 31.24 29.16 29.22 29.13 29.13 29.18 29.12 29.13 29.17 29.14 29.14 29.11 29.18 29.12 29.19 29.17 29.17 29.17 29.17 29.17 29.17 29.17 29.19 29.11 29.14 29.16 29.14 29.16 29.14 29.16 29.11 29.18 29.18 29.18 29.12 29.16 29.21 29.21 31.24 29.15 29.16 29.11 29.18 29.20 29.22 29.20 29.16 31.24 29.21 29.16 29.22 31.24 31.23 29.22 29.12 29.22 31.24 31.24 29.11 29.13 29.19 29.21

Pos. 22 18 18 24 20 14 9 14 3 3 20 8 6 17 7 8 5 4 10 15 15 7 5 6 10 3 13 1 17 1 1 1 1 1 1 14 21 11 17 5 21 8 11 13 7 22 23 12 11 6 8 11 7 9 10 13 11 6 14 12 21 15 19 24 15 21 12

Code AP0899785 AP0899785 AP0899788 AP0899788 AP0899788 AP0899788 AP0899788 AP0899788 AP0924150 AP0930675 AP0930725 AP0932028 AP0932032 AP0932588 AP0940065 AP0940235 AP0940315 AP0940315 AP0940481 AP0940590 AP0940755 AP0940786 AP0941925 AP0942671 AP0942671 AP0945635 AP0945752 AP0945754 AP0945754 AP0945758 AP0977490 AP8101106 AP8101271 AP8101284 AP8101285 AP8101341 AP8101744 AP8101744 AP8101819 AP8101910 AP8101912 AP8101916 AP8101924 AP8101944 AP8101945 AP8102080 AP8102106 AP8102112 AP8102118 AP8102223 AP8102224 AP8102228 AP8102233 AP8102296 AP8102341 AP8102361 AP8102375 AP8102432 AP8102502 AP8102512 AP8102579 AP8102603 AP8102632 AP8102633 AP8102660 AP8102682 AP8102683

Drawing Nr. 29.22 31.24 29.11 29.11 29.13 29.15 29.22 31.24 29.11 29.11 29.20 29.13 29.11 29.13 29.14 29.15 29.13 29.19 29.14 31.24 31.24 29.11 29.22 29.16 29.20 29.14 29.14 29.13 29.22 29.15 31.24 28.08 28.08 29.05 29.05 28.04 28.06 28.07 28.06 28.01 28.01 28.01 28.01 28.01 28.04 29.05 28.02 28.01 28.01 28.01 28.01 28.02 28.02 28.07 28.02 28.02 28.02 29.05 28.01 28.03 28.03 28.02 28.02 28.02 28.03 28.10 28.10

Page 8 / 58

Pos. 19 16 19 25 19 9 16 17 6 11 17 16 9 2 6 5 14 3 6 3 12 13 9 14 5 19 5 4 7 4 10 6 9 26 27 3 7 2 8 38 37 41 49 62 14 12 32 23 36 63 61 2 42 4 20 10 64 29 52 46 3 51 23 24 3 12 12

Code AP8102685 AP8102704 AP8102705 AP8102706 AP8102798 AP8102801 AP8102802 AP8102849 AP8103235 AP8106013 AP8106194 AP8106266 AP8106304 AP8106314 AP8106314 AP8106314 AP8106315 AP8106316 AP8106346 AP8106349 AP8106365 AP8106397 AP8106398 AP8106431 AP8106432 AP8106433 AP8106435 AP8106436 AP8106520 AP8106548 AP8106549 AP8106550 AP8106558 AP8107045 AP8107090 AP8107110 AP8107110 AP8107116 AP8107121 AP8107135 AP8107135 AP8107140 AP8108564 AP8108565 AP8108619 AP8108621 AP8110024 AP8110025 AP8110053 AP8110063 AP8110064 AP8110067 AP8112176 AP8112244 AP8112290 AP8112413 AP8112458 AP8112460 AP8112523 AP8112567 AP8112568 AP8112599 AP8112612 AP8112659 AP8112687 AP8112710 AP8112756

Drawing Nr. 28.10 28.01 28.02 28.02 28.01 28.02 28.02 28.10 28.08 29.05 29.05 29.15 29.05 29.05 29.05 29.05 29.05 29.05 29.05 29.05 29.14 29.05 29.05 29.14 29.14 29.14 29.05 29.05 29.05 29.05 29.05 29.05 29.05 28.07 28.07 28.07 28.07 28.07 28.07 28.07 28.07 28.07 28.06 28.07 28.06 28.07 28.08 28.08 29.05 28.04 28.04 28.04 28.09 28.09 28.09 28.09 28.09 28.09 28.09 28.09 28.09 28.09 28.09 28.09 28.09 28.03 28.09

Pos. 12 33 23 24 2 25 8 12 25 3 2 2 1 2 2 2 11 32 37 1 2 2 1 16 16 16 2 1 37 1 1 2 1 41 3 41 41 3 41 38 38 38 1 1 1 1 8 7 10 20 13 4 13 15 24 23 28 32 17 42 43 29 43 43 3 27 8

Chassis prefix: ZD4MP Engine prefix:

RS 125 332T - RS 125 1996-1998 (eng.122cc)

Code AP8112802 AP8112811 AP8112906 AP8112916 AP8112942 AP8112961 AP8113003 AP8113003 AP8113004 AP8113004 AP8113006 AP8113006 AP8113117 AP8113198 AP8113237 AP8113241 AP8113254 AP8113254 AP8113280 AP8113309 AP8113310 AP8113322 AP8113322 AP8113366 AP8113439 AP8113489 AP8113509 AP8113510 AP8113530 AP8113567 AP8113596 AP8113602 AP8113617 AP8113628 AP8113651 AP8114320 AP8114321 AP8114331 AP8114334 AP8118233 AP8118287 AP8118287 AP8118307 AP8118307 AP8118308 AP8118324 AP8118343 AP8118409 AP8118409 AP8118432 AP8118439 AP8118460 AP8118493 AP8118497 AP8119375 AP8119375 AP8119383 AP8119383 AP8119387 AP8119402 AP8119417 AP8119418 AP8119418 AP8119434 AP8119467 AP8119468 AP8119469

07/05/2010

Drawing Nr. 28.03 28.09 28.09 28.09 28.09 28.09 28.03 28.07 28.03 28.07 28.06 28.07 28.07 28.07 28.07 28.03 28.07 28.07 28.03 28.06 28.06 28.07 28.07 28.07 28.03 28.06 28.03 28.07 28.06 28.06 28.07 28.07 28.03 28.07 28.07 28.03 28.03 28.03 28.03 28.03 28.03 28.03 28.03 28.03 28.03 28.03 28.03 28.03 28.03 28.03 28.03 28.03 28.03 28.03 29.05 29.05 29.05 29.05 29.05 29.05 29.05 29.05 29.05 29.05 29.05 29.05 29.05

Pos. 10 12 21 11 14 4 13 20 14 21 12 40 39 47 18 44 42 42 44 13 15 44 44 44 39 14 15 19 11 10 35 37 16 18 36 26 22 25 21 8 5 5 4 4 9 2 1 24 24 7 6 41 4 5 22 22 23 23 37 37 22 23 23 22 22 22 36

Code AP8120030 AP8120177 AP8120218 AP8120223 AP8120275 AP8120280 AP8120405 AP8120405 AP8120422 AP8120467 AP8120485 AP8120502 AP8120508 AP8120531 AP8120557 AP8120568 AP8120569 AP8120573 AP8120582 AP8120598 AP8120670 AP8120699 AP8120702 AP8120708 AP8120708 AP8120709 AP8120712 AP8120721 AP8120748 AP8120754 AP8120754 AP8120783 AP8120786 AP8120787 AP8120790 AP8120792 AP8120793 AP8120794 AP8120796 AP8120806 AP8120807 AP8120810 AP8120812 AP8120815 AP8120852 AP8120910 AP8120946 AP8120965 AP8121058 AP8121091 AP8121114 AP8121114 AP8121118 AP8121121 AP8121133 AP8121134 AP8121135 AP8121147 AP8121147 AP8121150 AP8121156 AP8121157 AP8121163 AP8121284 AP8121284 AP8121303 AP8121672

Drawing Nr. 28.01 28.02 28.09 28.02 28.01 28.04 28.09 29.05 29.05 28.03 28.04 28.01 28.01 28.02 28.02 28.01 28.01 28.01 28.09 28.02 28.01 28.02 28.02 28.02 29.05 28.02 28.02 28.09 29.05 28.09 28.09 29.05 28.01 28.01 28.01 28.07 28.04 28.04 28.02 28.07 28.07 29.05 29.05 28.02 29.05 29.05 28.01 28.02 29.05 29.05 28.01 28.02 28.07 28.04 28.01 28.01 28.01 28.07 29.05 28.01 28.01 28.06 29.05 28.07 29.05 28.02 28.01

Page 9 / 58

Pos. 44 43 36 40 34 7 44 19 37 23 11 29 50 33 19 11 31 25 18 49 57 15 9 52 18 12 48 9 14 12 14 13 53 39 35 10 15 16 14 31 30 13 28 5 37 21 40 34 20 24 28 26 27 5 58 17 16 24 5 8 7 2 7 25 6 51 10

Code AP8121695 AP8121696 AP8121697 AP8121697 AP8121728 AP8121736 AP8121764 AP8121795 AP8121798 AP8121803 AP8121819 AP8121825 AP8121835 AP8121845 AP8121846 AP8121847 AP8121852 AP8121867 AP8121890 AP8121892 AP8121939 AP8121940 AP8123191 AP8123199 AP8123203 AP8123216 AP8123256 AP8123315 AP8123316 AP8123357 AP8123441 AP8123514 AP8123553 AP8123632 AP8123633 AP8123663 AP8123663 AP8123666 AP8123676 AP8123691 AP8123692 AP8123693 AP8123777 AP8124006 AP8124075 AP8124116 AP8124117 AP8124119 AP8124141 AP8124145 AP8124152 AP8124173 AP8124174 AP8124194 AP8124195 AP8124197 AP8124198 AP8124211 AP8124221 AP8124224 AP8124225 AP8124226 AP8124227 AP8124228 AP8124229 AP8124235 AP8124252

Drawing Nr. 28.01 28.01 28.07 29.05 28.01 28.09 28.01 28.09 28.09 28.02 28.02 29.05 28.07 28.04 28.04 28.04 28.07 28.02 29.05 28.03 28.01 28.01 28.08 28.08 28.08 28.08 28.08 28.08 28.08 28.08 28.08 28.08 28.03 28.08 28.08 28.04 28.04 28.08 28.04 28.08 28.08 28.08 28.08 28.09 28.09 28.09 28.09 28.09 28.09 28.03 28.03 28.03 28.09 28.03 28.03 28.03 28.03 28.09 29.22 28.03 28.03 28.03 28.03 28.03 28.03 28.09 28.03

Pos. 30 13 33 30 51 45 56 10 38 3 7 37 26 25 21 24 22 62 37 43 18 19 19 26 21 20 24 22 12 15 14 11 18 17 16 8 8 3 8 18 10 1 23 37 7 1 16 6 33 17 20 28 4 50 42 12 32 1 11 30 29 49 34 33 37 2 47

Chassis prefix: ZD4MP Engine prefix:

RS 125 332T - RS 125 1996-1998 (eng.122cc)

Code AP8124253 AP8124254 AP8124255 AP8124399 AP8124467 AP8124479 AP8124486 AP8124487 AP8124531 AP8125388 AP8125418 AP8125469 AP8125627 AP8125628 AP8125631 AP8125635 AP8125636 AP8125637 AP8125638 AP8125639 AP8125644 AP8125645 AP8125646 AP8125646 AP8125647 AP8125660 AP8125661 AP8125662 AP8125663 AP8125664 AP8125666 AP8125667 AP8125668 AP8125763 AP8126356 AP8126385 AP8126501 AP8126510 AP8126538 AP8126613 AP8126666 AP8126670 AP8129118 AP8129118 AP8129154 AP8129154 AP8129190 AP8129191 AP8129191 AP8129192 AP8129192 AP8129209 AP8129214 AP8129218 AP8129218 AP8129219 AP8129219 AP8129234 AP8129235 AP8129236 AP8131121 AP8131176 AP8131256 AP8131470 AP8131605 AP8131606 AP8131623

07/05/2010

Drawing Nr. 28.03 28.03 28.03 28.09 28.03 28.07 28.03 28.09 28.03 28.06 28.06 28.06 28.04 28.07 28.07 28.07 28.07 28.07 28.07 28.07 28.06 28.07 28.07 28.07 28.07 28.06 28.06 28.06 28.07 28.07 28.07 28.07 28.07 28.07 28.02 28.02 28.02 28.02 28.02 28.02 28.02 28.02 28.02 28.02 28.02 28.02 28.02 28.02 28.02 28.02 28.02 28.02 28.02 28.02 28.02 28.02 28.02 28.02 28.02 28.02 29.05 28.03 28.09 29.05 28.02 28.01 28.04

Pos. 31 48 19 19 17 32 30 22 24 3 4 6 2 11 5 7 28 9 16 15 5 13 14 46 34 5 6 2 14 46 13 16 9 6 6 47 45 41 41 41 41 41 16 16 44 44 44 17 17 17 17 16 44 17 17 17 17 17 17 16 16 35 30 17 1 46 17

Code AP8131626 AP8131733 AP8131734 AP8131739 AP8131916 AP8132634 AP8132635 AP8132720 AP8132812 AP8132869 AP8134243 AP8134250 AP8134257 AP8134260 AP8134261 AP8134262 AP8134263 AP8134263 AP8134266 AP8134272 AP8134335 AP8134348 AP8134403 AP8134429 AP8134476 AP8134512 AP8135289 AP8135307 AP8135313 AP8135362 AP8135396 AP8135403 AP8135444 AP8135445 AP8135448 AP8135464 AP8135464 AP8135492 AP8135718 AP8135719 AP8135720 AP8135726 AP8135785 AP8135786 AP8135787 AP8135858 AP8135942 AP8135961 AP8135973 AP8135973 AP8135998 AP8137626 AP8137626 AP8137627 AP8137627 AP8137646 AP8137647 AP8137735 AP8137735 AP8137877 AP8138083 AP8138085 AP8138302 AP8138303 AP8138304 AP8138460 AP8138462

Drawing Nr. 29.05 28.02 28.02 28.09 28.02 28.04 28.07 28.01 28.01 28.09 28.02 28.01 28.02 28.01 28.01 29.05 28.02 28.02 28.01 28.02 28.09 28.09 28.02 28.07 28.01 28.01 29.05 28.02 28.01 28.04 28.04 28.01 28.01 28.01 28.09 28.01 28.01 29.05 28.01 28.01 28.01 29.05 28.01 28.01 28.01 28.01 28.01 28.04 28.02 28.02 28.01 28.10 28.10 28.10 28.10 28.09 28.09 28.10 28.10 28.10 28.02 28.02 28.02 28.02 28.02 28.02 28.02

Page 10 / 58

Pos. 15 55 56 25 31 9 23 24 22 46 60 54 46 9 55 31 35 35 6 35 20 5 57 8 12 27 25 37 14 10 12 43 20 21 35 27 27 35 45 59 60 8 4 42 15 26 3 1 58 58 1 8 8 9 9 26 27 7 7 6 53 36 22 50 38 28 54

Code AP8138469 AP8138482 AP8138484 AP8138484 AP8138485 AP8138485 AP8138547 AP8138655 AP8138656 AP8138657 AP8138658 AP8138659 AP8138681 AP8138682 AP8138683 AP8138686 AP8138707 AP8138760 AP8139049 AP8139050 AP8139050 AP8139051 AP8139067 AP8139071 AP8139072 AP8139073 AP8139073 AP8139075 AP8139076 AP8139086 AP8139106 AP8139406 AP8139407 AP8139436 AP8139437 AP8139438 AP8139439 AP8139440 AP8139441 AP8139442 AP8139443 AP8139451 AP8139452 AP8139454 AP8139455 AP8139467 AP8139468 AP8139607 AP8146137 AP8146142 AP8147019 AP8147019 AP8147020 AP8147063 AP8147064 AP8147065 AP8147066 AP8147067 AP8147071 AP8147072 AP8147073 AP8147074 AP8147114 AP8147124 AP8147310 AP8147392 AP8147393

Drawing Nr. 28.02 28.02 28.02 28.02 28.02 28.02 28.02 28.02 28.02 28.02 28.02 28.02 28.02 28.02 28.02 29.05 28.02 28.02 28.02 28.02 28.02 28.02 28.02 28.02 28.02 28.02 28.02 28.02 28.02 28.02 28.02 28.02 28.02 28.02 28.02 28.02 28.02 28.02 28.02 28.02 28.02 28.02 28.02 28.02 28.02 28.02 28.02 28.02 28.01 28.02 28.10 28.10 28.10 28.10 28.10 28.10 28.10 28.10 28.10 28.10 28.10 28.10 28.10 28.10 28.10 28.10 28.10

Pos. 30 29 28 28 54 54 27 13 29 28 27 21 53 54 36 17 13 21 53 54 54 36 54 13 27 28 28 29 21 13 28 27 27 13 29 27 28 21 53 36 54 13 29 28 21 28 28 27 26 58 7 7 8 1 2 3 4 5 1 2 3 4 9 6 6 1 1

Chassis prefix: ZD4MP Engine prefix:

RS 125 332T - RS 125 1996-1998 (eng.122cc)

Code AP8147394 AP8147395 AP8147396 AP8147397 AP8147398 AP8147399 AP8147492 AP8147493 AP8147495 AP8147496 AP8147497 AP8147566 AP8147567 AP8147638 AP8147847 AP8147848 AP8147849 AP8147850 AP8147851 AP8147852 AP8147853 AP8147854 AP8150049 AP8150157 AP8150158 AP8150178 AP8150208 AP8150248 AP8150277 AP8150299 AP8150299 AP8150337 AP8150346 AP8150352 AP8150420 AP8150450 AP8152060 AP8152063 AP8152153 AP8152246 AP8152261 AP8152262 AP8152267 AP8152268 AP8152269 AP8152286 AP8152298 AP8152299 AP8201192 AP8201215 AP8201287 AP8201564 AP8203550 AP8203570 AP8210007 AP8210007 AP8212679 AP8212702 AP8213078 AP8213086 AP8213117 AP8218077 AP8220154 AP8220185 AP8220189 AP8220201 AP8220331

07/05/2010

Drawing Nr. 28.10 28.10 28.10 28.10 28.10 28.10 28.10 28.10 28.10 28.10 28.10 28.10 28.10 28.10 28.10 28.10 28.10 28.10 28.10 28.10 28.10 28.10 28.03 28.03 28.02 28.02 28.06 28.02 29.05 28.04 28.08 29.05 28.04 28.08 28.02 28.02 28.07 28.04 28.02 28.02 28.04 28.04 28.03 28.02 28.02 28.06 28.02 29.05 28.01 28.09 28.02 28.03 28.08 28.08 28.07 29.05 28.09 28.09 28.03 28.07 28.07 28.03 28.01 28.09 29.05 28.09 28.02

Pos. 2 2 3 3 4 4 6 6 6 8 7 10 6 11 1 1 2 2 3 3 4 4 52 51 71 67 16 69 33 6 4 37 18 2 70 72 45 19 11 68 22 23 36 66 63 17 65 37 47 40 61 45 5 13 17 9 31 41 40 29 42 11 48 47 4 34 59

Code AP8220347 AP8220421 AP8221017 AP8221035 AP8221074 AP8221106 AP8221171 AP8221176 AP8232524

Drawing Nr. 28.02 28.01 28.01 28.09 28.07 28.02 28.01 28.02 29.05

Page 11 / 58

Pos. 39 48 32 39 43 18 5 4 34

RS 125 332T - RS 125 1996-1998 (eng.122cc)

Assembly Code Description Revision

Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

Code AP8135998 AP8102798 AP8135942 AP8135785 AP8221171 AP8134266 AP8121156 AP8121150 AP8134260 AP8121672 AP8120568 AP8134476 AP8121696 AP8135313 AP8135787 AP8121135 AP8121134 AP8121939 AP8121940 AP8135444 AP8135445 AP8132812 AP8102112 AP8132720 AP8120573 AP8135858

07/05/2010

Chassis prefix: ZD4MP Engine prefix:

FRAME 28.01 Frame 1

Description Frame Clip M6 Saddle support, sand. cat.

San.cat.inst.h.frame Spacer * Lateral stand plate Bush Bush 18mm Filter housing plate Spacer * Spacer * Footrests bracket Coil pull spring * Front footrest, pair LH engine support Footrest pin Pin RH front footrest spring LH front footrest spring RH footrest support LH footrest support Rear footrests, pair Breather pipe union Footrest plate Stop ring Lateral stand

Q.ty Variants 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 2 4 1 Country:Switzerland[CH], Singapore[SGP]

Page 12 / 58

RS 125 332T - RS 125 1996-1998 (eng.122cc)

Assembly Code Description Revision

FRAME 28.01 Frame 1

Pos. 26

Code AP8146137

Lateral stand, phor.

27

AP8134512

Stand plate

27 27

AP8135464 AP8135464

Stand plate Stand plate

28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46

AP8121114 AP8120502 AP8121695 AP8120569 AP8221017 AP8102704 AP8120275 AP8120790 AP8102118 AP8101912 AP8101910 AP8120787 AP8120946 AP8101916 AP8135786 AP8135403 AP8120030 AP8135718 AP8131606

T bush * Rubber stand Coil pull spring * Chain tensioner roller Spacer * Water cooler Silent-block * Tee union Head tube union Rad cap no vent Expansion tank Expansion tank hose Pump connection hose Tee union D20 RH engine support Water cooler upper support Rubber spacer * Frame front fix. plate Oil tank

07/05/2010

Chassis prefix: ZD4MP Engine prefix:

Description

Q.ty Variants 1 Country:Austria[A], Germany[D], Denmark[DK], Spain[E], France[F], Greece[GR], Italy[I], Japan[J], Malaysia[MAL], Portugal[P], Finland[SF], Great Britain[UK] 1 year: 1998[W] Country:Austria[A], Germany[D], Denmark[DK], Spain[E], France[F], Italy[I], Japan[J], Malaysia[MAL], Finland[SF], Great Britain[UK] 1 year:1996[T], 1997[V] 1 year: 1998[W] Country:Switzerland[CH], Singapore[SGP] 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1

Page 13 / 58

Chassis prefix: ZD4MP Engine prefix:

RS 125 332T - RS 125 1996-1998 (eng.122cc)

Assembly Code Description Revision

Pos. 47 48 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63

Code AP8201192 AP8220154 AP8220421 AP8101924 AP8120508 AP8121728 AP8102502 AP8120786 AP8134250 AP8134261 AP8121764 AP8120670 AP8121133 AP8135719 AP8135720 AP8102224 AP8101944 AP8102223

07/05/2010

FRAME 28.01 Frame 1

Description Oil reserve indicator Oil filler cap Oil filler cap Drilled crow.head rivet T bush * T bush * Helmet lock cable Water cooler hose union RH front footrest guard, grey LH front footrest guard, grey Spacer * Rubber spacer * Coil compress. spring * Front RH eng. plate Front LH eng. plate Mixer oil filter 2-way union Rubber spacer *

Q.ty 1 1 year:1996[T], 1997[V] 1 year:1998[W] 1 1 2 1 1 1 1 1 1 2 1 1 1 1 1

Page 14 / 58

Variants

RS 125 332T - RS 125 1996-1998 (eng.122cc)

Assembly Code Description Revision

FRAME 28.02 Body 1

Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13

Code AP8131605 AP8102228 AP8121803 AP8221176 AP8120815 AP8126356 AP8121819 AP8102802 AP8120702 AP8102361 AP8152153 AP8120709 AP8138655

Description Fuel tank Crom.tank plug Fuel tank fastener rod Fuel tap union Fuel tank spacer Low mudguard, black Washer 6,5x12,5* Fuel cock Filler cap gasket Ring nut fuel filler cap Rear spacer Rubber spacer * Fuel tank cover, grey

13

AP8138707

Fuel tank cover, bl./gr.

13

AP8139071

Fuel tank cover, grey

13

AP8139086

Fuel tank cover, black

13

AP8139436

Fuel tank cover, blue

13

AP8139451

Fuel tank cover, black

14 15 16

AP8120796 AP8120699 AP8129118

O-ring 3050 Lat.frng fix.pipe Driver saddle, black

16

AP8129118

Driver saddle, black

07/05/2010

Chassis prefix: ZD4MP Engine prefix:

Q.ty Variants 1 1 1 1 1 1 1 1 1 1 1 2 1 year: 1996[T] Color:Mirage Grey 1996[Gr.m] 1 year: 1996[T] Color:Black 1996-1998[black] 1 year: 1997[V] Color:Silver Grey 1997[Gr.s] 1 year: 1997[V] Color:Black 1996-1998[black] 1 year: 1998[W] Color:Grey/Red/Blu Valentino Rossi 1998[rossi] 1 year: 1998[W] Color:Black 1996-1998[black] 1 2 1 year: 1996[T] Color:Mirage Grey 1996[Gr.m] 1 year: 1996[T], 1997[V], 1998[W] Color:Black 1996-1998[black]

Page 15 / 58

RS 125 332T - RS 125 1996-1998 (eng.122cc)

Assembly Code Description Revision

FRAME 28.02 Body 1

Pos. 16

Code AP8129209

Driver saddle, red

16

AP8129236

Driver saddle, red

17

AP8129191

Rear saddle, grey

17

AP8129191

Rear saddle, grey

17

AP8129192

Rear saddle, grey

17

AP8129192

Rear saddle, grey

17

AP8129218

Rear saddle, black (no belt)

17

AP8129218

Rear saddle, black (no belt)

17

AP8129219

Long rear saddle, black

17

AP8129219

Long rear saddle, black

17

AP8129234

Rear saddle, grey (no belt)

07/05/2010

Chassis prefix: ZD4MP Engine prefix:

Description

Q.ty Variants 1 year: 1997[V] Color:Silver Grey 1997[Gr.s] 1 year: 1998[W] Color:Grey/Red/Blu Valentino Rossi 1998[rossi] 1 year: 1997[V] Color: Silver Grey 1997[Gr.s] Country:Denmark[DK], Spain[E], Greece[GR], Italy[I], Malaysia[MAL], Portugal[P] 1 year: 1996[T] Color: Mirage Grey 1996[Gr.m] Country:Denmark[DK], Spain[E], Greece[GR], Italy[I], Malaysia[MAL], Portugal[P] 1 year: 1997[V] Color: Silver Grey 1997[Gr.s] Country:Germany[D] 1 year: 1996[T] Color: Mirage Grey 1996[Gr.m] Country:Germany[D] 1 year: 1996[T], 1997[V] Color: Black 1996-1998[black] Country:Denmark[DK], Spain[E], Greece[GR], Italy[I], Malaysia[MAL], Portugal[P] 1 year: 1998[W] Color: Black 1996-1998[black] Country:Austria[A], Denmark[DK], Spain[E], France[F], Italy[I], Japan[J], Malaysia[MAL], Finland[SF], Singapore[SGP], Great Britain[UK] 1 year: 1996[T], 1997[V] Color: Black 1996-1998[black] Country:Germany[D] 1 year: 1998[W] Color: Black 1996-1998[black] Country:Switzerland[CH], Germany[D] 1 year: 1998[W]

Page 16 / 58

Chassis prefix: ZD4MP Engine prefix:

RS 125 332T - RS 125 1996-1998 (eng.122cc)

Assembly Code Description Revision

Pos.

FRAME 28.02 Body 1

Code

Description

Q.ty

17

AP8129235

Long rear saddle, grey

1

18 19 20 21

AP8221106 AP8120557 AP8102341 AP8138659

Rear brake lever bush Tank rubber Mirror joint cup Rear fairing, m.grey

1 1 2 1

21

AP8138760

Rear fairing, black

1

21

AP8139076

Rear fairing, s. grey

1

21

AP8139440

Rear fairing, grey/blue

1

21

AP8139455

Rear fairing, black

1

22 23 23 24 24 25 26 27

AP8138302 AP8102632 AP8102705 AP8102633 AP8102706 AP8102801 AP8121114 AP8138547

RH air duct RH rearview mirror RH rearview mirror LH rearview mirror LH rearview mirror Mirror insertion kit T bush * RH side panel, black

1 1 1 1 1 1 1 1

27

AP8138658

RH side panel, m.grey

1

07/05/2010

Page 17 / 58

Variants Color: Grey/Red/Blu Valentino Rossi 1998[rossi] Country:Austria[A], Denmark[DK], Spain[E], France[F], Italy[I], Japan[J], Malaysia[MAL], Finland[SF], Singapore[SGP], Great Britain[UK] year: 1998[W] Color: Grey/Red/Blu Valentino Rossi 1998[rossi] Country:Switzerland[CH], Germany[D]

year: 1996[T] Color:Mirage Grey 1996[Gr.m] year: 1996[T], 1997[V] Color:Black 1996-1998[black] year: 1997[V] Color:Silver Grey 1997[Gr.s] year: 1998[W] Color:Grey/Red/Blu Valentino Rossi 1998[rossi] year: 1998[W] Color:Black 1996-1998[black] year:1998[W] year:1996[T], 1997[V] year:1998[W] year:1996[T], 1997[V]

year: 1996[T], 1997[V] Color:Black 1996-1998[black] year: 1996[T] Color:Mirage Grey 1996[Gr.m]

RS 125 332T - RS 125 1996-1998 (eng.122cc)

Assembly Code Description Revision

FRAME 28.02 Body 1

Pos. 27

Code AP8139072

RH side panel, s.grey

27

AP8139406

RH hol.pun.panel, black

27

AP8139407

RH hol.pun.panel, red

27

AP8139438

RH side panel, red

27

AP8139607

RH side panel, black

28

AP8138460

LH hol.pun.panel, black

28

AP8138484

LH side panel, black

28

AP8138484

LH side panel, black

28

AP8138657

LH side panel, m.grey

07/05/2010

Chassis prefix: ZD4MP Engine prefix:

Description

Q.ty Variants 1 year: 1997[V] Color:Silver Grey 1997[Gr.s] 1 year: 1998[W] Color: Black 1996-1998[black] Country:Switzerland[CH], Singapore[SGP] 1 year: 1998[W] Color: Grey/Red/Blu Valentino Rossi 1998[rossi] Country:Switzerland[CH], Singapore[SGP] 1 year: 1998[W] Color: Grey/Red/Blu Valentino Rossi 1998[rossi] Country:Austria[A], Germany[D], Denmark[DK], Spain[E], France[F], Italy[I], Japan[J], Malaysia[MAL], Poland[PL], Finland[SF], Great Britain[UK] 1 year: 1998[W] Color: Black 1996-1998[black] Country:Austria[A], Germany[D], Denmark[DK], Spain[E], France[F], Italy[I], Japan[J], Malaysia[MAL], Poland[PL], Finland[SF], Great Britain[UK] 1 year: 1996[T] Color: Black 1996-1998[black] Country: Italy[I] Technical Specifications:Sport Production version[s.p.]

1 year: 1996[T], 1997[V] Color: Black 1996-1998[black] Country:Germany[D], Denmark[DK], Spain[E], Greece[GR], Malaysia[MAL], Portugal[P] 1 year: 1996[T], 1997[V] Color: Black 1996-1998[black] Country: Italy[I] Technical Specifications:11Kw power[11Kw], Full Power Version[f.p.]

1 year: 1996[T] Color: Mirage Grey 1996[Gr.m] Country:Germany[D], Denmark[DK], Spain[E], Greece[GR], Italy[I], Malaysia[MAL], Portugal[P] Page 18 / 58

RS 125 332T - RS 125 1996-1998 (eng.122cc)

Assembly Code Description Revision

FRAME 28.02 Body 1

Pos. 28

Code AP8139073

LH side panel, s.grey

28

AP8139073

LH side panel, s.grey

28

AP8139106

LH hol.pun.panel, grey

28

AP8139439

LH side panel, red

28

AP8139454

LH side panel, black

28

AP8139467

LH hol.pun.panel, red

28

AP8139468

LH hol.pun.panel, black

29

AP8138482

Front fairing, black

29

AP8138656

Front fairing, m.grey

29

AP8139075

Front fairing, s.grey

07/05/2010

Chassis prefix: ZD4MP Engine prefix:

Description

Q.ty Variants 1 year: 1997[V] Color: Silver Grey 1997[Gr.s] Country:Germany[D], Denmark[DK], Spain[E], Greece[GR], Malaysia[MAL], Portugal[P] 1 year: 1997[V] Color: Silver Grey 1997[Gr.s] Country: Italy[I] Technical Specifications:11Kw power[11Kw], Full Power Version[f.p.]

1 year: 1997[V] Color: Silver Grey 1997[Gr.s] Country: Italy[I] Technical Specifications:Sport Production version[s.p.]

1 year: 1998[W] Color: Grey/Red/Blu Valentino Rossi 1998[rossi] Country:Austria[A], Germany[D], Denmark[DK], Spain[E], France[F], Italy[I], Japan[J], Malaysia[MAL], Finland[SF], Great Britain[UK] 1 year: 1998[W] Color: Black 1996-1998[black] Country:Austria[A], Germany[D], Denmark[DK], Spain[E], France[F], Italy[I], Japan[J], Malaysia[MAL], Finland[SF], Great Britain[UK] 1 year: 1998[W] Color: Grey/Red/Blu Valentino Rossi 1998[rossi] Country:Switzerland[CH], Singapore[SGP] 1 year: 1998[W] Color: Black 1996-1998[black] Country:Switzerland[CH], Singapore[SGP] 1 year: 1996[T], 1997[V] Color:Black 1996-1998[black] 1 year: 1996[T] Color:Mirage Grey 1996[Gr.m] 1 year: 1997[V]

Page 19 / 58

Chassis prefix: ZD4MP Engine prefix:

RS 125 332T - RS 125 1996-1998 (eng.122cc)

Assembly Code Description Revision

Pos.

FRAME 28.02 Body 1

Code

Description

Q.ty

29

AP8139437

Front fairing, blue/grey

1

29

AP8139452

Front fairing, black

1

30 31 32 33 34 35

AP8138469 AP8131916 AP8102106 AP8120531 AP8120965 AP8134263

Water cooler shield, black Windshield Toolkit Rubber w/ insert * O-ring 2018 Lower plate fairing

1 1 1 2 1 1

35

AP8134263

Lower plate fairing

1

35

AP8134272

Lower plate fairing

1

36

AP8138085

Centr.saddle sup cov., black

1

36

AP8138683

Centr.saddle sup cov., grey

1

36

AP8139051

Centr.saddle sup cov.,s.grey

1

36 37 38 39 40 41

AP8139442 AP8135307 AP8138304 AP8220347 AP8120223 AP8126510

Centr.saddle sup cov., grey Fuel tank union Low.front fairing lockup RH mirror rubber Rubber spacer * Front mudguard, black

1 1 1 1 4 1

07/05/2010

Page 20 / 58

Variants Color:Silver Grey 1997[Gr.s] year: 1998[W] Color:Grey/Red/Blu Valentino Rossi 1998[rossi] year: 1998[W] Color:Black 1996-1998[black]

year: 1996[T], 1997[V] Country:Germany[D], Denmark[DK], Spain[E], Greece[GR], Italy[I], Malaysia[MAL], Portugal[P] year: 1998[W] Country:Austria[A], Germany[D], Denmark[DK], Spain[E], France[F], Italy[I], Japan[J], Malaysia[MAL], Finland[SF], Great Britain[UK] year: 1998[W] Country:Switzerland[CH], Singapore[SGP] year: 1996[T], 1997[V] Color:Black 1996-1998[black] year: 1996[T] Color:Mirage Grey 1996[Gr.m] year: 1997[V] Color:Silver Grey 1997[Gr.s] year:1998[W] Country:Austria[A], Switzerland[CH]

year: 1996[T], 1997[V]

Chassis prefix: ZD4MP Engine prefix:

RS 125 332T - RS 125 1996-1998 (eng.122cc)

Assembly Code Description Revision

Pos.

FRAME 28.02 Body 1

Code

Description

Q.ty

41

AP8126538

Front mudguard, m. grey

1

41

AP8126613

Front mudguard, s.grey

1

41

AP8126666

Front mudguard, cos. blue

1

41

AP8126670

Front mudguard, black

1

42 43 44

AP8102233 AP8120177 AP8129154

Filler cap Headlight supp.snap Seat cushion

1 1 1

44

AP8129154

Seat cushion

1

44

AP8129190

Seat cushion

1

44

AP8129214

Seat cushion, grey

1

45 46 47 48 49

AP8126501 AP8134257 AP8126385 AP8120712 AP8120598

N.plate holder/glove comp.

N.plate support Rear extension Rubber spacer Rubber spacer *

1 1 1 1 1

07/05/2010

Page 21 / 58

Variants Color:Black 1996-1998[black] year: 1996[T] Color:Mirage Grey 1996[Gr.m] year: 1997[V] Color:Silver Grey 1997[Gr.s] year: 1998[W] Color:Grey/Red/Blu Valentino Rossi 1998[rossi] year: 1998[W] Color:Black 1996-1998[black]

year: 1996[T], 1997[V] Color: Black 1996-1998[black] Country:Denmark[DK], Spain[E], Greece[GR], Italy[I], Malaysia[MAL], Portugal[P] year: 1996[T] Color: Mirage Grey 1996[Gr.m] Country:Denmark[DK], Spain[E], Greece[GR], Italy[I], Malaysia[MAL], Portugal[P] year: 1998[W] Country:Austria[A], Denmark[DK], Spain[E], France[F], Italy[I], Japan[J], Malaysia[MAL], Finland[SF], Singapore[SGP], Great Britain[UK] year: 1997[V] Color: Silver Grey 1997[Gr.s] Country:Denmark[DK], Spain[E], Greece[GR], Italy[I], Malaysia[MAL], Portugal[P]

Country:Switzerland[CH], Germany[D], Singapore[SGP]

RS 125 332T - RS 125 1996-1998 (eng.122cc)

Assembly Code Description Revision

FRAME 28.02 Body 1

Pos. 50 51 51 52 53

Code AP8138303 AP8102603 AP8121303 AP8120708 AP8138083

Description LH air duct Rivet, anodized blu 5x10 Rivet, anodized nat. 5x10 Cable-guide RH saddle sup cov., black

53

AP8138681

RH saddle sup cov., m.grey

53

AP8139049

RH saddle sup cov., s.grey

53 54

AP8139441 AP8138462

RH saddle sup cov., grey LH hol.pun.s.sup c., black

54

AP8138485

LH saddle sup cov., black

54

AP8138485

LH saddle sup cov., black

54

AP8138682

LH saddle sup cov., m.grey

54

AP8139050

LH saddle sup cov., s.grey

54

AP8139050

LH saddle sup cov., s.grey

07/05/2010

Chassis prefix: ZD4MP Engine prefix:

Q.ty Variants 1 7 year:1996[T], 1997[V] 7 year:1998[W] 1 1 year: 1996[T], 1997[V] Color:Black 1996-1998[black] 1 year: 1996[T] Color:Mirage Grey 1996[Gr.m] 1 year: 1997[V] Color:Silver Grey 1997[Gr.s] 1 year:1998[W] 1 year: 1996[T] Color: Black 1996-1998[black] Country: Italy[I] Technical Specifications:Sport Production version[s.p.]

1 year: 1996[T], 1997[V] Color: Black 1996-1998[black] Country: Italy[I] Technical Specifications:11Kw power[11Kw], Full Power Version[f.p.]

1 year: 1996[T], 1997[V] Color: Black 1996-1998[black] Country:Germany[D], Denmark[DK], Spain[E], Greece[GR], Malaysia[MAL], Portugal[P] 1 year: 1996[T] Color:Mirage Grey 1996[Gr.m] 1 year: 1997[V] Color: Silver Grey 1997[Gr.s] Country:Germany[D], Denmark[DK], Spain[E], Greece[GR], Malaysia[MAL], Portugal[P] 1 year: 1997[V] Color: Silver Grey 1997[Gr.s] Country: Italy[I]

Page 22 / 58

Chassis prefix: ZD4MP Engine prefix:

RS 125 332T - RS 125 1996-1998 (eng.122cc)

Assembly Code Description Revision

Pos.

Code

FRAME 28.02 Body 1

Description

Q.ty

54

AP8139067

LH hol.pun.s.sup c., grey

1

54 55 56 57 58 58

AP8139443 AP8131733 AP8131734 AP8134403 AP8135973 AP8135973

LH saddle sup cov., grey RH side panel guard LH side panel guard Handle support Pillion grab bar, cat.

Pillion grab bar, cat.

1 1 1 1 1 1

58

AP8146142

Pillion grab bar, grey cat.

1

59 60 61 62 63 64 65 66 67 68 69 70 71 72

AP8220331 AP8134243 AP8201287 AP8121867 AP8152269 AP8102375 AP8152298 AP8152268 AP8150178 AP8152246 AP8150248 AP8150420 AP8150158 AP8150450

Rubber spacer * Upper RH fair.supp. plate Split pin Special bush * Hex socket screw M5x20* Clip M5 Screw w/ flange M5x16 Hex socket screw M5x16* Washer 6,4x12,5* Screw w/ flange M6x16* Washer 5,5x15x1,6 Self-tapping screw * Washer 4,3x9x0,8* Washer for shafts D5

1 1 2 2 9 10 8 2 6 4 2 10 6 5

07/05/2010

Page 23 / 58

Variants Technical Specifications:11Kw power[11Kw], Full Power Version[f.p.] year: 1997[V] Color: Silver Grey 1997[Gr.s] Country: Italy[I] Technical Specifications:Sport Production version[s.p.] year:1998[W]

year:1996[T], 1997[V] year: 1998[W] Color:Black 1996-1998[black] year: 1998[W] Color:Grey/Red/Blu Valentino Rossi 1998[rossi]

Chassis prefix: ZD4MP Engine prefix:

RS 125 332T - RS 125 1996-1998 (eng.122cc)

Assembly Code Description Revision

Pos.

FRAME 28.03 Handlebar - Dashboard 1

1 2 3 3 4 4

Code AP8118343 AP8118324 AP8102579 AP8102660 AP8118307 AP8118307

Right half handlebar Left half handlebar Anti.v weight, black Anti.v weight, grey Throttle+hand grip Throttle+hand grip

Q.ty 1 1 2 2 1 1

4

AP8118493

Throttle+hand grip

1

5 5

AP8118287 AP8118287

Handgrip - pair Handgrip - pair

1 1

5

AP8118497

Handgrip pair, yellow

1

6 7 8 9 10 11 12 13 14 15 16 17 17 18 19

AP8118439 AP8118432 AP8118233 AP8118308 AP8112802 AP8218077 AP8124197 AP8113003 AP8113004 AP8113509 AP8113617 AP8124145 AP8124467 AP8123553 AP8124255

Clutch control complete Clutch lever Clutch lever adjuster Starter lever Commutator wiring Clutch lever U-bolt Tachometer support Oil pipe screw * Washer 10x14x1,6* Front brake hose Front master cilinder Dashboard complete Dashboard complete Plug screw Rubber tachometer

1 1 1 1 1 1 1 1 2 1 1 1 1 1 2

07/05/2010

Description

Page 24 / 58

Variants

year:1997[V], 1998[W] year:1996[T] year:1996[T], 1997[V] year: 1998[W] Color:Black 1996-1998[black] year: 1998[W] Color:Grey/Red/Blu Valentino Rossi 1998[rossi] year:1996[T], 1997[V] year: 1998[W] Color:Black 1996-1998[black] year: 1998[W] Color:Grey/Red/Blu Valentino Rossi 1998[rossi]

year:1996[T] year:1997[V], 1998[W]

RS 125 332T - RS 125 1996-1998 (eng.122cc)

Assembly Code Description Revision

FRAME 28.03 Handlebar - Dashboard 1

Pos. 20 21 22 23 24 24

Code AP8124152 AP8114334 AP8114321 AP8120467 AP8118409 AP8118409

Description Chronometer button Odometer cable Clutch cable Clutch adjuster sleeve Start pushbutton Start pushbutton

24

AP8124531

RH lights selector

25 26 27 28 29 30 30 31 32 33 34 35 36 37 39 40 41 42

AP8114331 AP8114320 AP8112710 AP8124173 AP8124225 AP8124224 AP8124486 AP8124253 AP8124198 AP8124228 AP8124227 AP8131176 AP8152267 AP8124229 AP8113439 AP8213078 AP8118460 AP8124195

Choke cable Throttle cable w/ splitter Main switch - steering lock LH lights sel. w/wiring Tachometer Speedometer Speedometer Sponge fixing bush Sponge gasket Speedometer cable Tachometer supp.

Reset button Hex socket screw M5x12* Tachometer cable-multif.

Front pump rev. kit U-bolt Front brake lever Multif.device plug

07/05/2010

Chassis prefix: ZD4MP Engine prefix:

Q.ty Variants 1 1 1 1 1 year:1996[T], 1997[V] 1 year: 1998[W] Country:Austria[A], Switzerland[CH], Germany[D], Denmark[DK], Spain[E], France[F], Italy[I], Malaysia[MAL], Finland[SF], Singapore[SGP], Great Britain[UK] 1 year: 1998[W] Country:Japan[J] 1 1 1 1 1 1 year:1996[T] 1 year:1997[V], 1998[W] 1 1 1 1 1 2 1 1 1 1 1

Page 25 / 58

Chassis prefix: ZD4MP Engine prefix:

RS 125 332T - RS 125 1996-1998 (eng.122cc)

Assembly Code Description Revision

Pos. 43 44 44 45 46 47 48 49 50 51 52

Code AP8121892 AP8113241 AP8113280 AP8201564 AP8102512 AP8124252 AP8124254 AP8124226 AP8124194 AP8150157 AP8150049

07/05/2010

FRAME 28.03 Handlebar - Dashboard 1

Description Oil brake tank supp.

Brake oil tank complete Brake oil tank complete Saddle lock Lock hardware kit Speedometer gasket Rubber speedometer Multifun. device Window Hex socket screw M6x60 Screw M10x60

Q.ty 1 1 year:1996[T] 1 year:1997[V], 1998[W] 1 1 1 1 1 1 2 2

Page 26 / 58

Variants

RS 125 332T - RS 125 1996-1998 (eng.122cc)

Assembly Code Description Revision

Pos.

FRAME 28.04 Rear shock absorber 1

1 2 3 4 5 6 7 8

Code AP8135961 AP8125627 AP8101341 AP8110067 AP8121121 AP8150299 AP8120280 AP8123663

Description Pulish.swing arm Rear swing arm pin Clearance washer Needle bearing 22x28x16 Rear sw.arm piv.bush Ring nut M17x1 O-ring 4087 Shock absorber

8 8

AP8123663 AP8123676

Shock absorber Shock absorber

9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

AP8132634 AP8135362 AP8120485 AP8135396 AP8110064 AP8101945 AP8120793 AP8120794 AP8131623 AP8150346 AP8152063 AP8110063 AP8121846 AP8152261 AP8152262 AP8121847

Single conrod Double conrod Gasket ring Brake supp. plate pin Roller cage Key for ring nut M17x1 Upper chain guide plate Lower chain guide plate Chain guard, black Hex socket screw M12x78.5 Washer 17x30x3* Roller cage Double connecting rod pin Chain tensioner screw Low nut M8* Double connecting rod pin

07/05/2010

Chassis prefix: ZD4MP Engine prefix:

Q.ty Variants 1 1 6 2 2 1 4 1 year: 1996[T], 1997[V] Technical Specifications:11Kw power[11Kw], 80Km/h speed[80], Full Power Version[f.p.]

1 year:1998[W] 1 year: 1996[T], 1997[V] Technical Specifications:Sport Production version[s.p.]

1 1 4 1 1 1 1 1 1 1 1 2 1 2 2 1

Page 27 / 58

Chassis prefix: ZD4MP Engine prefix:

RS 125 332T - RS 125 1996-1998 (eng.122cc)

Assembly Code Description Revision

Pos. 25

Code AP8121845

07/05/2010

FRAME 28.04 Rear shock absorber 1

Description

Q.ty 1

Piston pin L=50

Page 28 / 58

Variants

RS 125 332T - RS 125 1996-1998 (eng.122cc)

Assembly Code Description Revision

Pos.

FRAME 28.06 Front wheel complete 1

1

Code AP8108564

Front wheel, black

1 2

AP8108619 AP8121157

Front wheel(complete) Front RH whe.ou.spacer

2 3 4 5

AP8125662 AP8125388 AP8125418 AP8125644

Front RH whe.ou.spacer Front wheel spindle Wheel spindle screw Front wheel bear.

5 6

AP8125660 AP8125469

Front wheel bear.

Spacer

6 7 8 9 10 11 12 13 14 15 16 17

AP8125661 AP8101744 AP8101819 0000000 AP8113567 AP8113530 AP8113006 AP8113309 AP8113489 AP8113310 AP8150208 AP8152286

Internal spacer Tubeless tyre valve Odometer gear Tyre 110/90" Front brake disc D320 Front brake caliper, gold Air bleed valve Front brake caliper rev. kit Front pads pair I/D452 Brake caliper cover Washer 15x28x2,5* Screw w/ flange M8x20

07/05/2010

Chassis prefix: ZD4MP Engine prefix:

Description

Q.ty Variants 1 Technical Specifications:11Kw power[11Kw], 80Km/h speed[80], Full Power Version[f.p.]

1 Technical Specifications:Sport Production version[s.p.]

1 Technical Specifications:11Kw power[11Kw], 80Km/h speed[80], Full Power Version[f.p.]

1 Technical Specifications:Sport Production version[s.p.]

1 1 1 Technical Specifications:11Kw power[11Kw], 80Km/h speed[80], Full Power Version[f.p.]

1 Technical Specifications:Sport Production version[s.p.]

1 Technical Specifications:11Kw power[11Kw], 80Km/h speed[80], Full Power Version[f.p.]

1 Technical Specifications:Sport Production version[s.p.]

1 1 1 1 1 1 1 1 1 1 1

Page 29 / 58

RS 125 332T - RS 125 1996-1998 (eng.122cc)

Assembly Code Description Revision

Pos.

FRAME 28.07 Rear wheel 1

1

Code AP8108565

Rear wheel, black

1 2 3

AP8108621 AP8101744 AP8107090

Rear wheel(complete) Tubeless tyre valve Chain ring Z=39

3

AP8107116

Chain ring Z=40

4 5 6 7 8 9

AP8102296 AP8125631 AP8125763 AP8125635 AP8134429 AP8125637

Snap ring Rear wheel spindle Rear wheel spindle nut Hex screw M8x25 Brake hanger plate Circlip chain ring

9 10 11 12 13

AP8125668 AP8120792 AP8125628 0000000 AP8125645

Circlip chain ring Flexible coupling rubber Crown holder Tyre 110/90" Rear wheel ins.spacer

13 14

AP8125666 AP8125646

Rear wheel ins.spacer Rear wheel bear.

14 15 16

AP8125663 AP8125639 AP8125638

Rear wheel bear.

LH wheel ou.spacer RH wheel ou.spacer

16 17

AP8125667 AP8210007

RH wheel ou.spacer RH ball joint M6

07/05/2010

Chassis prefix: ZD4MP Engine prefix:

Description

Q.ty Variants 1 Technical Specifications:11Kw power[11Kw], 80Km/h speed[80], Full Power Version[f.p.]

1 Technical Specifications:Sport Production version[s.p.]

1 1 Technical Specifications:11Kw power[11Kw], 80Km/h speed[80] 1 Technical Specifications:Full Power Version[f.p.], Sport Production version[s.p.]

1 1 1 5 1 1 Technical Specifications:11Kw power[11Kw], 80Km/h speed[80], Full Power Version[f.p.]

1 Technical Specifications:Sport Production version[s.p.]

1 1 1 1 Technical Specifications:11Kw power[11Kw], 80Km/h speed[80], Full Power Version[f.p.]

1 Technical Specifications:Sport Production version[s.p.]

2 Technical Specifications:11Kw power[11Kw], 80Km/h speed[80], Full Power Version[f.p.]

2 Technical Specifications:Sport Production version[s.p.]

1 1 Technical Specifications:11Kw power[11Kw], 80Km/h speed[80], Full Power Version[f.p.]

1 Technical Specifications:Sport Production version[s.p.]

1

Page 30 / 58

RS 125 332T - RS 125 1996-1998 (eng.122cc)

Assembly Code Description Revision

FRAME 28.07 Rear wheel 1

Pos. 18 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38

Code AP8113237 AP8113628 AP8113510 AP8113003 AP8113004 AP8121852 AP8132635 AP8121147 AP8121284 AP8121835 AP8121118 AP8125636 AP8213086 AP8120807 AP8120806 AP8124479 AP8121697 AP8125647 AP8113596 AP8113651 AP8113602 AP8107135

Description Rear brake disc Rear brake disc Rear brake hose Oil pipe screw * Washer 10x14x1,6* Washer 20x30x1 Rear brake lever Spacer * Brake lever pin Springs fixing pin Coil pull spring * Self-locking nut M8 Oil tank RH chain guide plate, br.

LH chain guide plate, br.

Brake light switch Belleville spring Rear wheel oil seal Rear brake caliper, gold Pads pair Fixing pin Connecting link

38

AP8107135

Connecting link

07/05/2010

Chassis prefix: ZD4MP Engine prefix:

Q.ty Variants 1 year:1996[T] 1 year:1997[V], 1998[W] 1 1 2 1 1 1 1 1 1 5 1 1 1 1 1 2 1 1 1 1 Country: Switzerland[CH], Denmark[DK], Spain[E], Greece[GR], Italy[I], Japan[J], Malaysia[MAL], Holland[NL], Portugal[P], Poland[PL], Finland[SF], Singapore[SGP], Great Britain[UK] Technical Specifications:11Kw power[11Kw], Full Power Version[f.p.]

1 Country: Germany[D] Technical Specifications:11Kw power[11Kw], 80Km/h speed[80]

Page 31 / 58

RS 125 332T - RS 125 1996-1998 (eng.122cc)

Assembly Code Description Revision

FRAME 28.07 Rear wheel 1

Pos. 38 39 40 41 41

Code AP8107140 AP8113117 AP8113006 AP8107045 AP8107110

Connecting link Brake caliper cover Air bleed valve Chain cpl conn.link Chain cpl conn.link

41

AP8107110

Chain cpl conn.link

41

AP8107121

Chain cpl conn.link

42

AP8113254

Rear master cyl.w/out tank

42 42

AP8113254 AP8213117

Rear master cyl.w/out tank Rear master cylinder

43 44 44

AP8221074 AP8113322 AP8113322

Rear master cyl.rod Rear pump rev. kit Rear pump rev. kit

44

AP8113366

Rear pump rev. kit

45 46

AP8152060 AP8125646

Hex socket screw M6x20 Rear wheel bear.

46 47

AP8125664 AP8113198

Rear wheel bear.

Brake caliper rev. kit

07/05/2010

Chassis prefix: ZD4MP Engine prefix:

Description

Q.ty Variants 1 Country:France[F] 1 1 1 Country:France[F] 1 Country: Switzerland[CH], Denmark[DK], Spain[E], Greece[GR], Italy[I], Japan[J], Malaysia[MAL], Holland[NL], Portugal[P], Poland[PL], Finland[SF], Singapore[SGP], Great Britain[UK] Technical Specifications:11Kw power[11Kw], Full Power Version[f.p.]

1 Country: Germany[D] Technical Specifications:11Kw power[11Kw] 1 Country: Germany[D] Technical Specifications:80Km/h speed[80] 1 year: 1997[V], 1998[W] Technical Specifications:Full Power Version[f.p.]

1 year:1996[T] 1 year: 1997[V], 1998[W] Technical Specifications:11Kw power[11Kw], 80Km/h speed[80] 1 1 year:1996[T] 1 year: 1997[V], 1998[W] Technical Specifications:Full Power Version[f.p.]

1 year: 1997[V], 1998[W] Technical Specifications:11Kw power[11Kw], 80Km/h speed[80] 5 1 Technical Specifications:11Kw power[11Kw], 80Km/h speed[80], Full Power Version[f.p.]

1 Technical Specifications:Sport Production version[s.p.]

1 Page 32 / 58

Chassis prefix: ZD4MP Engine prefix:

RS 125 332T - RS 125 1996-1998 (eng.122cc)

Assembly Code Description Revision

Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

Code AP8123693 AP8150352 AP8123666 AP8150299 AP8203550 AP8101106 AP8110025 AP8110024 AP8101271 AP8123692 AP8123514 AP8123316 AP8203570 AP8123441 AP8123357 AP8123633 AP8123632 AP8123691 AP8123191 AP8123216 AP8123203 AP8123315 AP8123777 AP8123256 AP8103235 AP8123199

07/05/2010

FRAME 28.08 Front fork 1

Description Front fork Plug Fork upper plate Ring nut M17x1 Steering washer Gasket ring Ball bearing Roller bearing Lower dust cover ring Red sleeve plug O-ring Stem base Screw M8x30 Half ring Ring spring Hub+LH fork leg Hub+RH fork leg Sleeve, black Seal washer Screw M10x30 Sliding bush Spacer Dust cover + spring Circlip Gasket ring Stop ring

Q.ty 1 1 1 1 1 1 1 1 1 2 2 1 2 4 2 1 1 2 2 2 2 2 2 2 2 2

Page 33 / 58

Variants

RS 125 332T - RS 125 1996-1998 (eng.122cc)

Assembly Code Description Revision

Pos.

FRAME 28.09 Electrical system 1

1

Code AP8124116

Main wiring harness

1 2 3 4

AP8124211 AP8124235 AP8112687 AP8112961

Main wiring harness Flasher unit 12V 10+10W Turn indicator Headlight

4 5 6 7 8 9 10 11 12 12 13 14 14 15 16 17 18 19 20 21 22

AP8124174 AP8134348 AP8124119 AP8124075 AP8112756 AP8120721 AP8121795 AP8112916 AP8112811 AP8120754 AP8112176 AP8112942 AP8120754 AP8112244 AP8124117 AP8112523 AP8120582 AP8124399 AP8134335 AP8112906 AP8124487

Headlight -UKCoil support plate Relay-starter motor cable Headlight wiring w/harness Turn indicator lens Black adh.cable guide T bush * Rear reflector Rubber fuse box Rubber fuse box Fuse 15A Rubber fuse box Rubber fuse box Fuse 7,5A Fuse block support Starter relay Cable-guide Brake light switch Rear headlight supp.

Voltage regulator Thermistor

07/05/2010

Chassis prefix: ZD4MP Engine prefix:

Description

Q.ty Variants 1 Technical Specifications:11Kw power[11Kw], 80Km/h speed[80], Full Power Version[f.p.]

1 Technical Specifications:Sport Production version[s.p.]

1 1 1 Country:Austria[A], Switzerland[CH], Germany[D], Denmark[DK], Spain[E], France[F], Greece[GR], Italy[I], Malaysia[MAL], Portugal[P], Finland[SF] 1 Country:Japan[J], Singapore[SGP], Great Britain[UK] 1 1 1 4 1 4 0 3 year:1996[T], 1997[V] 3 year:1998[W] 1 1 year:1998[W] 1 year:1996[T], 1997[V] 1 1 1 1 1 1 1 1

Page 34 / 58

Chassis prefix: ZD4MP Engine prefix:

RS 125 332T - RS 125 1996-1998 (eng.122cc)

Assembly Code Description Revision

Pos. 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 43 43 44 45 46 47

Code AP8112413 AP8112290 AP8131739 AP8137646 AP8137647 AP8112458 AP8112599 AP8131256 AP8212679 AP8112460 AP8124141 AP8220201 AP8135448 AP8120218 AP8124006 AP8121798 AP8221035 AP8201215 AP8212702 AP8112567 AP8112568 AP8112612 AP8112659 AP8120405 AP8121736 AP8132869 AP8220185

07/05/2010

FRAME 28.09 Electrical system 1

Description Horn Battery Tens. regulator guard Upper light guard decal Lower light guard decal Battery negative leads Rubber spacer * Battery holder Taillight lens Relay-motor cable Taillight wiring harn.

Rubber spacer * Battery holder supp. plate Terminal cap Taillight Coil compress. spring * Screw M4x78* Clip M4* Number-plate light Rave cont.solenoid Rave ECU Rave ECU Rave ECU Rubber spacer * T bush Solenoid supp. plate Dashboard bush

Q.ty 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1

Page 35 / 58

Variants

Technical Specifications:Full Power Version[f.p.]

Technical Specifications:Full Power Version[f.p.]

Country:Switzerland[CH] Technical Specifications:Sport Production version[s.p.]

Technical Specifications:Full Power Version[f.p.]

Technical Specifications:Full Power Version[f.p.]

Technical Specifications:Full Power Version[f.p.]

Technical Specifications:Full Power Version[f.p.]

RS 125 332T - RS 125 1996-1998 (eng.122cc)

Assembly Code Description Revision

Pos.

FRAME 28.10 Plate set and decal 1

1

Code AP8147063

Tank decal set

1

AP8147071

Tank decal set

1

AP8147392

Tank decal set

1

AP8147393

Tank decal set

1

AP8147847

Tank decal set

1

AP8147848

Tank decal set

2

AP8147064

Fairing decal set

2

AP8147072

Fairing decal set

2

AP8147394

Fairing decal set

2

AP8147395

Fairing decal set

2

AP8147849

Fairing decal set

2

AP8147850

Fairing decal set

3

AP8147065

Front fairing decal set

3

AP8147073

Front fairing decal set

3

AP8147396

Front fairing decal set

3

AP8147397

Front fairing decal set

07/05/2010

Chassis prefix: ZD4MP Engine prefix:

Description

Q.ty Variants 0 year: 1996[T] Color:Mirage Grey 1996[Gr.m] 0 year: 1996[T] Color:Black 1996-1998[black] 0 year: 1997[V] Color:Black 1996-1998[black] 0 year: 1997[V] Color:Silver Grey 1997[Gr.s] 1 year: 1998[W] Color:Grey/Red/Blu Valentino Rossi 1998[rossi] 1 year: 1998[W] Color:Black 1996-1998[black] 0 year: 1996[T] Color:Mirage Grey 1996[Gr.m] 0 year: 1996[T] Color:Black 1996-1998[black] 0 year: 1997[V] Color:Black 1996-1998[black] 0 year: 1997[V] Color:Silver Grey 1997[Gr.s] 1 year: 1998[W] Color:Grey/Red/Blu Valentino Rossi 1998[rossi] 1 year: 1998[W] Color:Black 1996-1998[black] 0 year: 1996[T] Color:Mirage Grey 1996[Gr.m] 0 year: 1996[T] Color:Black 1996-1998[black] 0 year: 1997[V] Color:Black 1996-1998[black] 0 year: 1997[V] Color:Silver Grey 1997[Gr.s]

Page 36 / 58

RS 125 332T - RS 125 1996-1998 (eng.122cc)

Assembly Code Description Revision

Pos.

FRAME 28.10 Plate set and decal 1

3

Code AP8147851

Description Front fairing decal set

3

AP8147852

Front fairing decal set

4

AP8147066

Rear fairing decal set

4

AP8147074

Rear fairing decal set

4

AP8147398

Rear fairing decal set

4

AP8147399

Rear fairing decal set

4

AP8147853

Rear fairing decal set

4

AP8147854

Rear fairing decal set

5 6 6

AP8147067 AP8137877 AP8147124

Technical decal set Constructor dataplate Constructor dataplate -D-

6

AP8147310

Constructor dataplate -D-

6

AP8147492

Constructor dataplate

6 6 6 7

AP8147493 AP8147495 AP8147567 AP8137735

Constructor dataplate Constructor dataplate Constructor dataplate Name plate ECE

7 7

AP8137735 AP8147019

Name plate ECE Name plate ECE

07/05/2010

Chassis prefix: ZD4MP Engine prefix:

Q.ty Variants 1 year: 1998[W] Color:Grey/Red/Blu Valentino Rossi 1998[rossi] 1 year: 1998[W] Color:Black 1996-1998[black] 0 year: 1996[T] Color:Mirage Grey 1996[Gr.m] 0 year: 1996[T] Color:Black 1996-1998[black] 0 year: 1997[V] Color:Black 1996-1998[black] 0 year: 1997[V] Color:Silver Grey 1997[Gr.s] 1 year: 1998[W] Color:Grey/Red/Blu Valentino Rossi 1998[rossi] 1 year: 1998[W] Color:Black 1996-1998[black] 0 0 Technical Specifications:11Kw power[11Kw] 0 Country: Germany[D] Technical Specifications:80Km/h speed[80] 0 year: 1996[T], 1997[V] Technical Specifications:Full Power Version[f.p.]

1 year: 1998[W] Technical Specifications:Full Power Version[f.p.]

1 Country:Switzerland[CH] 1 Country:France[F] 1 Country:Singapore[SGP] 0 Country: Italy[I], Japan[J], Malaysia[MAL] Technical Specifications:Full Power Version[f.p.]

0 Technical Specifications:Sport Production version[s.p.]

0 year: 1996[T], 1997[V]

Page 37 / 58

Chassis prefix: ZD4MP Engine prefix:

RS 125 332T - RS 125 1996-1998 (eng.122cc)

Assembly Code Description Revision

Pos.

FRAME 28.10 Plate set and decal 1

Code

Description

Q.ty

7

AP8147019

Name plate ECE

1

7

AP8147497

ECE dataplate

1

8

AP8137626

Name plate CEE

0

8 8

AP8137626 AP8147020

Name plate CEE Name plate CEE

0 0

8 9

AP8147496 AP8137627

Name plate CEE DGM dataplate

1 0

9 9 10

AP8137627 AP8147114 AP8147566

DGM dataplate Name plate DGM Engine dataplate -SGP-

0 1 1

11

AP8147638

Tamperproof dataplate

1

12

AP8102682

Operator's handbook -D-F-UK-

1

12

AP8102683

Operator's handbook -E-P-NL-

1

12

AP8102685

Operator's handbook -I-

1

07/05/2010

Page 38 / 58

Variants Technical Specifications:11Kw power[11Kw], 80Km/h speed[80] year: 1998[W] Technical Specifications:11Kw power[11Kw], 80Km/h speed[80] year: 1998[W] Country: Austria[A], Switzerland[CH], Germany[D], Denmark[DK], Spain[E], Great Britain[UK] Technical Specifications:Full Power Version[f.p.] year: 1996[T], 1997[V] Country: Italy[I], Japan[J], Malaysia[MAL] Technical Specifications:Full Power Version[f.p.]

Technical Specifications:Sport Production version[s.p.] year: 1998[W] Technical Specifications:11Kw power[11Kw], 80Km/h speed[80] Country:Switzerland[CH] Country: Italy[I], Malaysia[MAL] Technical Specifications:Full Power Version[f.p.]

Technical Specifications:Sport Production version[s.p.]

Technical Specifications:11Kw power[11Kw] year: 1998[W] Country:Singapore[SGP] year: 1998[W] Country:France[F] year: 1998[W] Country:Austria[A], Switzerland[CH], Germany[D], France[F], Japan[J], Malaysia[MAL], Finland[SF], Singapore[SGP], Great Britain[UK] year: 1998[W] Country:Spain[E] year: 1998[W] Country:Italy[I]

Chassis prefix: ZD4MP Engine prefix:

RS 125 332T - RS 125 1996-1998 (eng.122cc)

Assembly Code Description Revision

Pos. 12

Code AP8102849

07/05/2010

FRAME 28.10 Plate set and decal 1

Description Operator's handbook -DK-

Q.ty 1 year: 1998[W] Country:Denmark[DK]

Page 39 / 58

Variants

RS 125 332T - RS 125 1996-1998 (eng.122cc)

Assembly Code Description Revision

Pos.

ENGINE 29.05 Engine 1

1

Code AP8106304

Description Engine 122 STRADA 95

1 1 1

AP8106349 AP8106398 AP8106436

Engine 122 SPORT PRO 95 Engine 122 11KW 96 Engine 122 11kw 80km/h -D-

1

AP8106548

Engine 122 STRADA -D-

1 1

AP8106549 AP8106558

Engine 122 STRADA -CHEngine 122 STRADA -SGP-

2 2

AP8106194 AP8106314

Carburettor phbH 28-Rd Carburettor VHSB 34 Ld

2

AP8106314

Carburettor VHSB 34 Ld

2

AP8106314

Carburettor VHSB 34 Ld

2 2

AP8106397 AP8106435

Carburettor phbH 28-Bd Carburettor phbL 24

2

AP8106550

Carburettor phbh 28-bd

3 4 5

AP8106013 AP8220189 AP8121147

Gear lever Rubber spacer Spacer *

07/05/2010

Chassis prefix: ZD4MP Engine prefix:

Q.ty Variants 1 Country: France[F], Italy[I], Japan[J], Malaysia[MAL], Finland[SF] Technical Specifications:Full Power Version[f.p.]

1 Technical Specifications:Sport Production version[s.p.]

1 Technical Specifications:11Kw power[11Kw] 1 Country: Germany[D] Technical Specifications:80Km/h speed[80] 1 Country: Germany[D], Denmark[DK], Spain[E], Great Britain[UK] Technical Specifications:Full Power Version[f.p.]

1 Country:Switzerland[CH] 1 Country: Singapore[SGP] Technical Specifications:Full Power Version[f.p.]

1 Country:Switzerland[CH] 1 year: 1998[W] Country: France[F], Japan[J], Malaysia[MAL], Finland[SF] Technical Specifications:Full Power Version[f.p.]

1 year: 1996[T], 1997[V] Country: Italy[I], Malaysia[MAL] Technical Specifications:Full Power Version[f.p.]

1 year: 1996[T] Technical Specifications:Sport Production version[s.p.]

1 Technical Specifications:11Kw power[11Kw] 1 Country: Germany[D] Technical Specifications:80Km/h speed[80] 1 year: 1998[W] Country: Germany[D], Denmark[DK], Spain[E], Singapore[SGP], Great Britain[UK] Technical Specifications:Full Power Version[f.p.]

1 1 1

Page 40 / 58

Chassis prefix: ZD4MP Engine prefix:

RS 125 332T - RS 125 1996-1998 (eng.122cc)

Assembly Code Description Revision

ENGINE 29.05 Engine 1

Pos. 6 7 8 9 10 11 12 13 13 14 15 16 17 17

Code AP8121284 AP8121163 AP8135726 AP8210007 AP8110053 AP8106315 AP8102080 AP8120783 AP8120810 AP8120748 AP8131626 AP8131121 AP8131470 AP8138686

Description Brake lever pin Gearbox linkage rod Gearbox connecting rod RH ball joint M6 Left ball joint M6 Sprocket cover, grey Air filter Intake hose Intake hose Intake hose Filter housing base Filter guard Filter housing cover Filter housing cover

Q.ty 1 1 1 1 1 1 1 1 1 1 1 2 1 1

18 19 20 21 22 22

AP8120708 AP8120405 AP8121058 AP8120910 AP8119375 AP8119375

Cable-guide Rubber spacer * Spacer * Silent-block Exhaust pipe Exhaust pipe

1 1 1 1 1 1

22

AP8119417

Exhaust pipe

1

22

AP8119434

Exhaust pipe 80KM/H-D-

1

07/05/2010

Page 41 / 58

Variants

Technical Specifications:Open hole[FC] Technical Specifications:Closed hole[FA]

Country:Switzerland[CH] Country:Austria[A], Germany[D], Denmark[DK], Spain[E], France[F], Greece[GR], Italy[I], Japan[J], Malaysia[MAL], Portugal[P], Finland[SF], Singapore[SGP], Great Britain[UK]

Technical Specifications:Sport Production version[s.p.]

Country: France[F], Italy[I], Japan[J], Malaysia[MAL], Finland[SF] Technical Specifications:Full Power Version[f.p.]

Country: Germany[D], Denmark[DK], Spain[E], France[F], Greece[GR], Italy[I], Portugal[P], Poland[PL], Finland[SF] Technical Specifications:11Kw power[11Kw] Country: Germany[D] Technical Specifications:80Km/h speed[80]

RS 125 332T - RS 125 1996-1998 (eng.122cc)

Assembly Code Description Revision

ENGINE 29.05 Engine 1

Pos. 22

Code AP8119467

Exhaust pipe -D-

22

AP8119468

Exhaust pipe -A-

23 23

AP8119383 AP8119383

Silencer Silencer

23 23

AP8119418 AP8119418

Silencer Silencer

24 25 26 27 28 29 30 31 32 33 34 35 36 37 37 37 37

AP8121091 AP8135289 AP8101284 AP8101285 AP8120812 AP8102432 AP8121697 AP8134262 AP8106316 AP8150277 AP8232524 AP8135492 AP8119469 AP8106346 AP8106520 AP8119387 AP8119402

Coil pull spring * Exhaust pipe support Washer 22x30* Silent-block * Silencer gasket Silencer clip Belleville spring Silencer plate Carburettor adjuster Hex socket screw M8x50* Exhaust pipe prot., chr.black Exaust pipe support Cat.exhaust pipe -CHIntake manifold Carburettor phbH 28-Bd Exhaust pipe sport-pro Exhaust flange cpl.

07/05/2010

Chassis prefix: ZD4MP Engine prefix:

Description

Q.ty Variants 1 Country: Germany[D], Denmark[DK], Spain[E], Great Britain[UK] Technical Specifications:Full Power Version[f.p.]

1 Country: Austria[A] Technical Specifications:11Kw power[11Kw] 1 Technical Specifications:Sport Production version[s.p.]

1 Country: France[F], Italy[I], Japan[J], Malaysia[MAL], Finland[SF] Technical Specifications:Full Power Version[f.p.]

1 Technical Specifications:11Kw power[11Kw] 1 Country: Germany[D], Denmark[DK], Spain[E], Greece[GR], Italy[I], Portugal[P] Technical Specifications:80Km/h speed[80] 2 1 2 1 1 1 1 1 1 1 Country:Switzerland[CH], Singapore[SGP] 1 Country:Switzerland[CH], Singapore[SGP] 1 Country:Switzerland[CH], Singapore[SGP] 1 Country:Switzerland[CH], Singapore[SGP] 1 Technical Specifications:Sport Production version[s.p.]

1 Technical Specifications:Sport Production version[s.p.]

1 Technical Specifications:Sport Production version[s.p.]

1 Technical Specifications:Sport Production version[s.p.]

Page 42 / 58

Chassis prefix: ZD4MP Engine prefix:

RS 125 332T - RS 125 1996-1998 (eng.122cc)

Assembly Code Description Revision

Pos. 37 37 37 37 37 37

Code AP8120422 AP8120852 AP8121825 AP8121890 AP8150337 AP8152299

07/05/2010

ENGINE 29.05 Engine 1

Description Black hose 98x2* Carburettor protection Clearance washer Rear stand bush Screw M6x55 Self-locking nut M6*

Q.ty 1 1 1 1 1 1

Page 43 / 58

Variants Technical Specifications:Sport Production version[s.p.]

Technical Specifications:Sport Production version[s.p.]

Technical Specifications:Sport Production version[s.p.]

Technical Specifications:Sport Production version[s.p.]

Technical Specifications:Sport Production version[s.p.]

Technical Specifications:Sport Production version[s.p.]

Chassis prefix: ZD4MP Engine prefix:

RS 125 332T - RS 125 1996-1998 (eng.122cc)

Assembly Code Description Revision

Pos. 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

Code AP0295385 AP0295388 AP0229380 AP0224260 AP0232275 AP0632010 AP0924150 AP0247555 AP0232291 AP0932032 AP0230425 AP0930675 AP0232765 AP0940786 AP0650130 AP0230415 AP0241821 AP0640190 AP0241381 AP0899788 AP0297386 AP0227325 AP0228250 AP0840880 AP0899785 AP0899788

07/05/2010

ENGINE 29.11 Crankcase 1

Description Crankcase assy Crankcase assy Pin 6x40 Pipe Roller cage 8x12x8 Pin M8x12 Brass union Bush Bearing 6302 Bearing 6203 Oil seal 28x38x7 Oil seal 25x38x7 Bearing 6205 Stud bolt M8x57/20 Gasket 6x10 Gasket ring 6x10 Hex socket screw M6x45 Sensor M10 Stud bolt M8x28x20 Loctite (green) 648 5gr.

Silastic 732 Rtv 100 gr.

Plug Kikst. coupling stop Hex socket screw M6x30 Loctite (violet) 221 10cc.

Loctite (green) 648 5gr.

Q.ty 1 1 1 1 1 4 1 2 1 2 2 1 2 2 1 1 10 1 2 1 1 1 1 1 1 1

Page 44 / 58

Variants year:1996[T] year:1997[V], 1998[W]

Technical Specifications:Sport Production version[s.p.]

Technical Specifications:Sport Production version[s.p.]

Technical Specifications:Sport Production version[s.p.]

Technical Specifications:Sport Production version[s.p.]

Technical Specifications:Sport Production version[s.p.]

Chassis prefix: ZD4MP Engine prefix:

RS 125 332T - RS 125 1996-1998 (eng.122cc)

Assembly Code Description Revision

Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13

Code AP0222182 AP0230195 AP0237912 AP0229280 AP0827590 AP0222195 AP0234415 AP0430060 AP0241270 AP0634035 AP0229380 AP0897161 AP0293417

07/05/2010

ENGINE 29.12 Water pump assy 1

Description Water pump casing Oil seal 10x26x7 Water pump shaft assy.

Pin 4x16 Thrust washer 10,1/17/1 Impeller Water pump pinion Z=16 O-ring 26,7x1,8 Screw w/ flange M5x25 Idle gear Z=28/13 Pin 6x40 Molykote 111 100gr.

Water pump assy

Q.ty 1 2 1 2 1 1 1 2 1 1 1 1 1

Page 45 / 58

Variants

Chassis prefix: ZD4MP Engine prefix:

RS 125 332T - RS 125 1996-1998 (eng.122cc)

Assembly Code Description Revision

Pos. 1 2 3 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Code AP0295373 AP0932588 AP0427590 AP0427591 AP0945754 AP0242515 AP0430460 AP0234431 AP0246570 AP0245650 AP0232291 AP0237945 AP0232340 AP0227280 AP0940315 AP0899785 AP0932028 AP0295374 AP0297431 AP0899788

07/05/2010

ENGINE 29.13 Crankshaft - Balance shaft 1

Description Crankshaft cpl. 54,5mm Bearing 6206 Spacer D50x62x0,1 Spacer D50x62x0,3 Break washer A12 Nut M12x1 O-ring 18x3,5 Balance shaft gear Z=27 Transmission key 4x5 Circlip AV 20 Bearing 6302 Balance shaft Ball bearing 6005 Thrust washer Screw M5x12 Loctite (violet) 221 10cc.

Roller cage 15x19x20 Connecting rod cpl.

Loctite Anti Seize 10 GR. Loctite (green) 648 5gr.

Q.ty 1 2 1 1 1 1 1 2 2 2 1 1 1 1 1 1 1 1 1 1

Page 46 / 58

Variants

RS 125 332T - RS 125 1996-1998 (eng.122cc)

Assembly Code Description Revision

Pos.

ENGINE 29.14 Cylinder - Head - Piston 1

1 1 1 2

Code AP0650095 AP0650096 AP0650097 AP0223618

Gasket 0,3 Gasket 0,5 Gasket 0,8 Cylinder 9 holes

2

AP0223990

Cylinder 7 holes

2 3 4 4 5 6 6

AP8106365 AP0250160 AP0223384 AP0223389 AP0945752 AP0940065 AP0940481

Worked cylinder O-ring 64x2 Cylinder head Cylinder head Break washer A8 Stud bolt Round screw M8x30

7 8 8 9 9

AP0430782 AP0223398 AP0613100 AP0222120 AP0222122

O-ring 23,3x2,4 Cylinder head cover Cylinder head cover Thermostat Thermostat 70째

10 11 12 13 14 15 16

AP0222175 AP0239950 AP0222202 AP0240195 AP0250280 AP0241930 AP0294747

Thermostat holder Spring Thermostat bow Special cap screw M4x8 O-ring 105x2,5 Hex socket screw M6x20 Piston assy 53,98 mm

07/05/2010

Chassis prefix: ZD4MP Engine prefix:

Description

Q.ty Variants 1 1 1 1 Technical Specifications:11Kw power[11Kw], 80Km/h speed[80], Full Power Version[f.p.]

1 Country: Switzerland[CH] Technical Specifications:Full Power Version[f.p.]

1 Technical Specifications:Sport Production version[s.p.]

1 1 year:1997[V], 1998[W] 1 year:1996[T] 5 5 Technical Specifications:Sport Production version[s.p.]

5 Technical Specifications:11Kw power[11Kw], 80Km/h speed[80], Full Power Version[f.p.]

1 1 year:1996[T] 1 year:1997[V], 1998[W] 1 Technical Specifications:Sport Production version[s.p.]

1 Technical Specifications:11Kw power[11Kw], 80Km/h speed[80], Full Power Version[f.p.]

1 1 1 2 1 4 1 Technical Specifications:11Kw power[11Kw], 80Km/h speed[80], Full Power Version[f.p.]

Page 47 / 58

RS 125 332T - RS 125 1996-1998 (eng.122cc)

Assembly Code Description Revision

ENGINE 29.14 Cylinder - Head - Piston 1

Pos. 16

Code AP0294748

Description Piston assy 53,99 mm

16

AP0294755

Piston assy 54,00 mm

16 16 16 17 17

AP8106431 AP8106432 AP8106433 AP0210795 AP0215670

Piston assy 54,00 Piston 53,99 Piston 53,98 Ring 1 mm Ring d54

18 18

AP0216135 AP0216139

Piston pin Piston pin

19 20

AP0945635 AP0242206

Stop ring D15 Nut M8

07/05/2010

Chassis prefix: ZD4MP Engine prefix:

Q.ty Variants 1 Technical Specifications:11Kw power[11Kw], 80Km/h speed[80], Full Power Version[f.p.]

1 Technical Specifications:11Kw power[11Kw], 80Km/h speed[80], Full Power Version[f.p.]

1 Technical Specifications:Sport Production version[s.p.]

1 Technical Specifications:Sport Production version[s.p.]

1 Technical Specifications:Sport Production version[s.p.]

2 Technical Specifications:Sport Production version[s.p.]

2 Technical Specifications:11Kw power[11Kw], 80Km/h speed[80], Full Power Version[f.p.]

1 Technical Specifications:Sport Production version[s.p.]

1 Technical Specifications:11Kw power[11Kw], 80Km/h speed[80], Full Power Version[f.p.]

2 5 Technical Specifications:Sport Production version[s.p.]

Page 48 / 58

RS 125 332T - RS 125 1996-1998 (eng.122cc)

Assembly Code Description Revision

Pos.

ENGINE 29.15 Carburettor flange 1

1 2

Code AP0250521 AP0224387

Gasket Reed valve assy

2 2 3 4 5 6 6 7 8 9

AP0224388 AP8106266 AP0224430 AP0945758 AP0940235 AP0267915 AP0267917 AP0840861 AP0251850 AP0899788

Reed valve assy Blade C40 Reed valve assy Break washer A4 Round screw M4x8 Carburettor flange Carburettor flange 28 MM Hex socket screw M6x25 Hose clamp 51 Loctite (green) 648 5gr.

07/05/2010

Chassis prefix: ZD4MP Engine prefix:

Description

Q.ty Variants 1 1 Technical Specifications:11Kw power[11Kw], 80Km/h speed[80], Full Power Version[f.p.]

1 Technical Specifications:Sport Production version[s.p.]

1 Technical Specifications:Sport Production version[s.p.]

2 6 6 1 Technical Specifications:Full Power Version[f.p.]

1 Technical Specifications:80Km/h speed[80] 5 1 1

Page 49 / 58

Chassis prefix: ZD4MP Engine prefix:

RS 125 332T - RS 125 1996-1998 (eng.122cc)

Assembly Code Description Revision

Pos. 1 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

Code AP0650095 AP0650096 AP0650097 AP0223618 AP0253722 AP0253465 AP0230880 AP0230810 AP0250975 AP0239052 AP0297745 AP0860460 AP0845020 AP0241930 AP0250311 AP0942671 AP0250271 AP0273970 AP0224067 AP0240081 AP0253373 AP0253500 AP0827961 AP0840861 AP0241236 AP0297431

07/05/2010

ENGINE 29.16 Cylinder - Exhaust valve 1

Description Gasket 0,3 Gasket 0,5 Gasket 0,8 Cylinder 9 holes Exhaust valve Valve body O-ring 13,3x2,4 Valve stem seal Gasket 0,8 Spring Elect.rave valve cable Rubber cap Spring washer B6 Hex socket screw M6x20 Washer 8,4 Nut M8 Gasket Exhaust flange cpl.

Butt strap Hex socket screw M8x25 Exhaust valve Fixing plate Washer 6,4 Hex socket screw M6x25 Hex socket screw M6x16 Loctite Anti Seize 10 GR.

Q.ty 1 1 1 1 1 1 1 1 1 1 1 1 2 2 4 4 1 1 2 2 1 1 1 1 2 1

Page 50 / 58

Variants

Technical Specifications:Full Power Version[f.p.]

Technical Specifications:Full Power Version[f.p.]

Technical Specifications:Full Power Version[f.p.]

Technical Specifications:Full Power Version[f.p.]

Technical Specifications:Full Power Version[f.p.]

Technical Specifications:Full Power Version[f.p.]

Technical Specifications:Full Power Version[f.p.]

Technical Specifications:Full Power Version[f.p.]

Technical Specifications:80Km/h speed[80] Technical Specifications:80Km/h speed[80] Technical Specifications:80Km/h speed[80] Technical Specifications:80Km/h speed[80] Technical Specifications:80Km/h speed[80]

Chassis prefix: ZD4MP Engine prefix:

RS 125 332T - RS 125 1996-1998 (eng.122cc)

Assembly Code Description Revision

Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 19 19 19 20 21

Code AP0220300 AP0232742 AP0634125 AP0245730 AP0634095 AP0634105 AP0634085 AP0220280 AP0234968 AP0634115 AP0234984 AP0234858 AP0634135 AP0244100 AP0634065 AP0227430 AP0430460 AP0245650 AP0236061 AP0236062 AP0236063 AP0236064 AP0297431 AP0281210

07/05/2010

ENGINE 29.17 Transmission 6 speed 1

Description Primary gear shaft Z=10 Roller cage 21x25x10 Gear Z=22 Circlip 25x2 Gear Z=17/19 Gear Z=21 2nd pinion gear Z=14 Driven shaft Gear Z=29 Gear Z=24 Gear Z=27 Gear Z=25 Gear Z=23 Thrust washer 21,2/30/1 Gear Z=30 Thrust washer 17,2/30/1 O-ring 18x3,5 Circlip AV 20 Pinion Z=14 Pinion Z=15 Pinion Z=16 Pinion Z=17 Loctite Anti Seize 10 GR. Gear box assy 6 v.ta'

Q.ty 1 6 1 5 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Page 51 / 58

Variants

Chassis prefix: ZD4MP Engine prefix:

RS 125 332T - RS 125 1996-1998 (eng.122cc)

Assembly Code Description Revision

Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

Code AP0258305 AP0232402 AP0245790 AP0632060 AP0258135 AP0229390 AP0258123 AP0258113 AP0258200 AP0245570 AP0827305 AP0840880 AP0248325 AP0227710 AP0239241 AP0241821 AP0827307 AP0220295 AP0239252 AP0427690 AP0827261 AP0227450

07/05/2010

ENGINE 29.18 Grip shift 1

Description Shift cam Bearing 6001 Circlip Ball bearing 61804 Fork 5-6 V.ta' Pin M6x70 Fork 2-3 speed Fork 1-4 v.ta' Fork shaft Circlip 8x0,8 Washer 6,2x18x2 Hex socket screw M6x30 Index assy. lever Bush Index spring Hex socket screw M6x45 Washer 6,2x18x0,5 Gearshift shaft+pawl assy Spring Washer 13 Thrust washer 12,5/21,5 Thrust washer 12,5/21,5/0,5

Q.ty 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Page 52 / 58

Variants

Chassis prefix: ZD4MP Engine prefix:

RS 125 332T - RS 125 1996-1998 (eng.122cc)

Assembly Code Description Revision

Pos.

ENGINE 29.19 Clutch 1

1 2 3 4 5 5

Code AP0634175 AP0227280 AP0940315 AP0232742 AP0295400 AP0295406

Description Idle gear Z=26 Thrust washer Screw M5x12 Roller cage 21x25x10 Primary transm.

Primary transm.

Q.ty 1 1 1 2 1 1

6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

AP0259570 AP0259053 AP0259557 AP0259470 AP0239625 AP0259165 AP0259420 AP0241770 AP0239265 AP0634055 AP0244585 AP0220134 AP0228220 AP0239270 AP0248365 AP0899785 0000000

Springholder plate Lined clutch disc 3,1 MM Clutch disc 1 MM Clutch hub Clutch spring 34,1 MM Pressure plate cpl.

Springs plate guide Hex screw M5x25 Kickstarter spring Kick-start assy.gear Z=23 Washer 17,5/24/1 Starting shaft Kick-start coupling Spring 42 Kick-start lever Loctite (violet) 221 10cc.

Tyre 110/90"

1 6 6 1 6 1 1 6 1 1 2 1 1 1 1 1 1

07/05/2010

Page 53 / 58

Variants Technical Specifications:Sport Production version[s.p.]

Technical Specifications:Sport Production version[s.p.]

Technical Specifications:Sport Production version[s.p.]

Technical Specifications:Sport Production version[s.p.]

Technical Specifications:11Kw power[11Kw], 80Km/h speed[80], Full Power Version[f.p.]

Technical Specifications:Sport Production version[s.p.]

Technical Specifications:Sport Production version[s.p.]

Technical Specifications:Sport Production version[s.p.]

Technical Specifications:Sport Production version[s.p.]

Technical Specifications:Sport Production version[s.p.]

Technical Specifications:Sport Production version[s.p.]

Technical Specifications:Sport Production version[s.p.]

Technical Specifications:Sport Production version[s.p.]

RS 125 332T - RS 125 1996-1998 (eng.122cc)

Assembly Code Description Revision

Pos.

ENGINE 29.20 Clutch cover 1

1

Code AP0211403

Clutch cover

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

AP0211405 AP0232150 AP0259325 AP0241791 AP0942671 AP0227945 AP0239907 AP0841685 AP0250455 AP0250205 AP0840880 AP0250890 AP0240820 AP0241801 AP0250641 AP0241782 AP0930725

Clutch cover Ball 12 MM Cam lever Screw M8x16 Nut M8 Thrust washer 8,1/15 Leaf spring Screw w/ flange M5x10 Oil seal 12x22x7 Gasket Hex socket screw M6x30 O-ring 3771 Oil level screw M18x1,5 Plastic plug M18x1,5 Gasket ring 12x18 Magnetic drain plug M12x1,5 Oil seal 17x28x7

07/05/2010

Chassis prefix: ZD4MP Engine prefix:

Description

Q.ty Variants 1 Technical Specifications:11Kw power[11Kw], 80Km/h speed[80], Full Power Version[f.p.]

1 Technical Specifications:Sport Production version[s.p.]

3 1 1 1 1 1 1 1 1 9 3 1 2 1 1 1 Technical Specifications:Sport Production version[s.p.]

Page 54 / 58

Chassis prefix: ZD4MP Engine prefix:

RS 125 332T - RS 125 1996-1998 (eng.122cc)

Assembly Code Description Revision

Pos. 1 2 3 4 5 6 7 8 9 10 11 12

Code AP0294735 AP0256400 AP0256410 AP0251080 AP0256037 AP0260030 AP0250890 AP0840510 AP0853840 AP0211440 AP0840511 AP0899785

07/05/2010

ENGINE 29.21 Oil pump 1

Description Oil pump assy.

Hose clamp Pipe 350 MM Hose clamp 8 Pipe 850 MM Rubber, wire cover O-ring 3771 Hex socket screw M5x16 Hose clamp 35553 Oil pump cover Hex socket screw M5x16 Loctite (violet) 221 10cc.

Q.ty 1 1 1 1 1 1 1 2 1 1 3 1

Page 55 / 58

Variants

RS 125 332T - RS 125 1996-1998 (eng.122cc)

Assembly Code Description Revision

ENGINE 29.22 Ignition unit 1

Pos. 1 2 3 4 5 6 7 8 9 10 11 11

Code AP0227945 AP0294810 AP0295670 AP0295677 AP0265157 AP0840880 AP0945754 AP0242515 AP0941925 AP0260840 AP0265402 AP0265405

Description Thrust washer 8,1/15 Gear cpl.

Stator cpl.

Cdi magneto assy Ext. pick-up Hex socket screw M6x30 Break washer A12 Nut M12x1 Special TE screw M5x16 Rubber, wire cover Digital ECU Analog control unit

11 12 13 14 14 15 16 17 18 19 20 20

AP8124221 AP0265415 AP0866708 AP0297830 AP0897055 AP0294800 AP0899788 AP0210345 AP0211455 AP0899785 AP0295360 AP0295365

ECU HT coil Sparkplug cap, black Spark plug BR10EG Spark plug 14 NGK BR8 Starter motor Loctite (green) 648 5gr.

Starter motor cover Flywheel cover Loctite (violet) 221 10cc.

Ignition unit Ignition unit cpl.

21 22

AP0897161 AP0297386

Molykote 111 100gr.

Silastic 732 Rtv 100 gr.

07/05/2010

Chassis prefix: ZD4MP Engine prefix:

Q.ty Variants 1 1 1 1 1 11 1 1 2 1 1 Technical Specifications:Full Power Version[f.p.]

1 Technical Specifications:11Kw power[11Kw], 80Km/h speed[80] 1 Technical Specifications:Sport Production version[s.p.]

1 1 1 Technical Specifications:Full Power Version[f.p.]

1 Technical Specifications:80Km/h speed[80] 1 1 1 1 1 1 Technical Specifications:Sport Production version[s.p.]

1 Technical Specifications:11Kw power[11Kw], 80Km/h speed[80], Full Power Version[f.p.]

1 1

Page 56 / 58

Chassis prefix: ZD4MP Engine prefix:

RS 125 332T - RS 125 1996-1998 (eng.122cc)

Assembly Code Description Revision

Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

Code AP0277215 AP0277875 AP0276502 AP0276770 AP0277970 AP0876973 AP0276040 AP0277180 AP0277455 AP0277450 AP0277470 AP0277460 AP0241236 AP0276380 AP0276370 AP0242091 AP0276382 AP0276372 AP0242206 AP0242700 AP0277445 AP0277440 AP0240860 AP0242211

07/05/2010

SPECIAL TOOLS 31.23 Repairing tools I 1

Description Insertion jig Insertion jig assy.

Insertion jig assy.

Insertion jig assy.

Spring guide bush Piston ring spanner 54 MM Clutch key 11 MM Bearing extractor kit Puller plate Puller plate Sheath Puller screw Hex socket screw M6x16 Threaded pin M10 Bush Nut M10 Threaded pin Bush Nut M8 Nut M8 Exhaust valve puller cpl.

Exhaust valve puller cpl.

Hex screw M6x60 Nut M6

Q.ty 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 2 1 1 1 1 1 1 2 2

Page 57 / 58

Variants

Chassis prefix: ZD4MP Engine prefix:

RS 125 332T - RS 125 1996-1998 (eng.122cc)

Assembly Code Description Revision

Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

Code AP0277917 AP0277100 AP0940590 AP0250311 AP0277110 AP0242206 AP0847160 AP0276662 AP0276025 AP0977490 AP0876298 AP0940755 AP0840681 AP0297431 AP0897161 AP0899785 AP0899788 AP0297386 AP0897330 AP0293318 AP0293314 AP0277107

07/05/2010

SPECIAL TOOLS 31.24 Repairing tools II 1

Description Engine support cpl.

Adapter cpl Hex screw M8x20 Washer 8,4 Threaded pin Nut M8 Spacer 10,5/24/15 Bush Half ring Ring Puller cpl.

Hex screw M16x145 Hex socket screw M8x40 Loctite Anti Seize 10 GR. Molykote 111 100gr.

Loctite (violet) 221 10cc.

Loctite (green) 648 5gr.

Silastic 732 Rtv 100 gr.

Lithium-Base grease 250gr.

Cylinder set gasket Engine set gasket Tool kit

Q.ty 1 1 1 2 1 1 1 1 2 1 1 1 4 1 1 1 1 1 1 1 1 1

Page 58 / 58

Variants