1995-97 Aprilia RS 250

SPARE PARTS CATALOGUE

RS 250 1995-1997 Chassis prefix: ZD4LD0 Engine prefix:

RS 250

380T

Chassis prefix: ZD4LD0 Engine prefix:

RS 250 380T - RS 250 1995-1997

Index Products..........................................................................................................................................................................................3 Part reference.................................................................................................................................................................................5 FRAME.......................................................................................................................................................................................... 10 Drawing 28.01 - Frame...........................................................................................................................................................10 Drawing 28.02 - Foot rests - Lateral stand............................................................................................................................ 11 Drawing 28.03 - Fuel tank...................................................................................................................................................... 13 Drawing 28.04 - Front body I................................................................................................................................................. 15 Drawing 28.05 - Rear body.................................................................................................................................................... 17 Drawing 28.06 - Dashboard....................................................................................................................................................20 Drawing 28.07 - Controls........................................................................................................................................................22 Drawing 28.08 - Rear shock absorber....................................................................................................................................24 Drawing 28.09 - Air box......................................................................................................................................................... 26 Drawing 28.10 - Exhaust pipe................................................................................................................................................ 28 Drawing 28.11 - Front wheel................................................................................................................................................. 29 Drawing 28.12 - Rear wheel...................................................................................................................................................31 Drawing 28.13 - Rear brake caliper........................................................................................................................................32 Drawing 28.14 - Lights............................................................................................................................................................34 Drawing 28.15 - Electrical system.......................................................................................................................................... 35 Drawing 28.16 - Front fork.....................................................................................................................................................36 Drawing 28.17 - Plate set and decal...................................................................................................................................... 38 ENGINE......................................................................................................................................................................................... 40 Drawing 29.18 - Crankcase.....................................................................................................................................................40 Drawing 29.19 - Water pump................................................................................................................................................ 42 Drawing 29.20 - Oil pump......................................................................................................................................................43 Drawing 29.21 - Drive shaft................................................................................................................................................... 44 Drawing 29.22 - Horizontal cylinder assembly.......................................................................................................................45 Drawing 29.23 - Vertical cylinder assembly........................................................................................................................... 47 Drawing 29.24 - Valves assembly I.........................................................................................................................................49 Drawing 29.25 - Valves assembly II........................................................................................................................................50 Drawing 29.26 - Ignition unit................................................................................................................................................. 51 Drawing 29.27 - Gear control assembly I.............................................................................................................................. 52 Drawing 29.28 - Gear control assembly II............................................................................................................................. 53 Drawing 29.29 - Primary gear shaft....................................................................................................................................... 54 Drawing 29.30 - Driven shaft................................................................................................................................................. 55 Drawing 29.31 - Clutch...........................................................................................................................................................57 Drawing 29.32 - Starter assembly.......................................................................................................................................... 58 Drawing 29.33 - Carburettor flange....................................................................................................................................... 59 Drawing 29.34 - Carburettor I................................................................................................................................................ 60 Drawing 29.35 - Carburettor II............................................................................................................................................... 61 Drawing 29.36 - Carburettor III.............................................................................................................................................. 62

07/05/2010

Page 2 / 62

Chassis prefix: ZD4LD0 Engine prefix:

RS 250 380T - RS 250 1995-1997

Products Code AP66400AT05 AP66400BE05 AP66400BE06 AP66400DE01 AP66400DE03 AP66400DE04 AP66400DE05 AP66400DE06 AP66400DK05 AP66400DK06 AP66400EL05 AP66400ES01 AP66400ES04 AP66400ES05 AP66400ES06 AP66400FR01 AP66400FR02 AP66400FR03 AP66400FR04 AP66400FR05 AP66400FR06 AP66400GB01 AP66400GB02 AP66400GB03 AP66400GB04 AP66400GB05 AP66400GB06 AP66400IT01 AP66400IT02 AP66400IT03 AP66400IT04 AP66400IT05 AP66400IT06 AP66400JP01 AP66400JP02 AP66400JP03 AP66400JP04 AP66400JP05 AP66400JP06 AP66400NL01 AP66400NL03 AP66400NL04 07/05/2010

Validity

Page 3 / 62

Chassis prefix: ZD4LD0 Engine prefix:

RS 250 380T - RS 250 1995-1997

Code AP66400PT05 AP66400SG03 AP66401IT01 AP66401IT02 AP66401IT03 AP66401IT04 AP7999025

07/05/2010

Validity

Page 4 / 62

Chassis prefix: ZD4LD0 Engine prefix:

RS 250 380T - RS 250 1995-1997

Code 0000000 0000000 AP8101106 AP8101272 AP8101527 AP8101744 AP8101744 AP8101819 AP8101944 AP8102120 AP8102179 AP8102223 AP8102224 AP8102341 AP8102351 AP8102357 AP8102360 AP8102375 AP8102375 AP8102376 AP8102418 AP8102418 AP8102420 AP8102423 AP8102429 AP8102430 AP8102431 AP8102435 AP8102458 AP8102459 AP8102503 AP8102504 AP8102509 AP8102525 AP8102526 AP8102535 AP8102544 AP8102567 AP8102580 AP8102580 AP8102593 AP8102603 AP8102648 AP8102705 AP8102706 AP8102801 AP8102880 AP8103235 AP8105103 AP8106273 AP8106341 AP8106342 AP8106417 AP8107095 AP8107096 AP8107113 AP8107114 AP8108582 AP8108583 AP8110010 AP8110024 AP8110050 AP8110053 AP8110066 AP8110070 AP8110074 AP8110075

07/05/2010

Drawing Nr. 28.11 28.12 28.16 28.16 28.09 28.11 28.12 28.11 28.09 28.09 28.01 28.09 28.09 28.04 28.09 28.05 28.03 28.04 28.06 28.15 29.24 29.25 29.33 29.35 28.08 28.10 28.03 28.03 28.09 28.09 28.03 28.03 28.09 28.03 28.03 28.03 28.01 28.12 28.07 28.07 28.05 28.04 28.07 28.04 28.04 28.04 28.05 28.16 28.02 29.32 29.36 29.36 29.35 28.12 28.12 28.12 28.12 28.11 28.12 28.16 28.16 28.12 28.02 28.08 28.08 28.02 28.08

Pos. 1 1 6 8 10 7 5 18 15 9 10 17 16 18 2 19 2 15 18 10 26 26 1 1 7 6 5 17 8 7 9 10 14 14 13 13 9 22 21 21 13 24 21 5 6 17 36 13 22 11 3 2 17 21 7 15 7 2 2 7 5 4 26 4 2 14 9

Code AP8110076 AP8112413 AP8112710 AP8112802 AP8112916 AP8112961 AP8112962 AP8112966 AP8112996 AP8112998 AP8113003 AP8113003 AP8113004 AP8113004 AP8113058 AP8113230 AP8113230 AP8113241 AP8113288 AP8113353 AP8113353 AP8113359 AP8113498 AP8113499 AP8113500 AP8113501 AP8113503 AP8113505 AP8113506 AP8113507 AP8113522 AP8113539 AP8113578 AP8113585 AP8113586 AP8113587 AP8113588 AP8113589 AP8113598 AP8113665 AP8113666 AP8114285 AP8114286 AP8114287 AP8114288 AP8114305 AP8114306 AP8114307 AP8114308 AP8117100 AP8117102 AP8117104 AP8117105 AP8118287 AP8118308 AP8118348 AP8118364 AP8118366 AP8118379 AP8118417 AP8118419 AP8119331 AP8119332 AP8119333 AP8119384 AP8119391 AP8119392

Drawing Nr. 28.12 28.15 28.05 28.05 28.14 28.14 28.14 28.06 28.15 28.15 28.11 28.13 28.11 28.13 28.07 28.11 28.13 28.13 28.13 28.11 28.13 28.13 28.07 28.07 28.11 28.11 28.13 28.13 28.11 28.11 28.07 28.11 28.11 28.11 28.11 28.11 28.07 28.07 28.07 28.11 28.11 28.06 28.07 28.07 28.07 28.07 28.07 28.07 28.07 28.10 28.10 28.10 28.10 28.07 28.07 28.07 28.07 28.07 28.07 28.07 28.07 28.10 28.10 28.10 28.10 28.10 28.10

Page 5 / 62

Pos. 16 8 14 15 12 10 13 1 4 5 21 16 22 17 3 16 11 5 13 15 10 12 1 7 9 10 1 2 11 19 6 24 23 12 13 14 2 4 9 10 11 2 23 24 25 26 27 28 29 17 20 19 18 11 18 16 13 14 19 15 22 3 1 2 3 1 2

Code AP8119399 AP8120001 AP8120030 AP8120177 AP8120311 AP8120340 AP8120531 AP8120531 AP8120531 AP8120542 AP8120573 AP8120591 AP8120591 AP8120591 AP8120638 AP8120699 AP8120806 AP8120807 AP8120837 AP8120838 AP8120846 AP8120869 AP8120872 AP8120893 AP8120894 AP8120895 AP8120902 AP8120910 AP8120912 AP8120912 AP8120913 AP8120914 AP8120947 AP8120948 AP8120949 AP8120950 AP8120951 AP8120968 AP8120976 AP8120976 AP8121134 AP8121712 AP8121716 AP8121764 AP8121764 AP8121842 AP8121856 AP8121867 AP8121884 AP8121885 AP8121898 AP8121899 AP8121901 AP8121917 AP8121918 AP8121919 AP8121920 AP8121921 AP8121923 AP8121925 AP8121939 AP8121940 AP8121942 AP8121948 AP8121950 AP8121960 AP8121961

Drawing Nr. 28.10 28.15 28.15 28.05 28.03 28.08 28.04 28.04 28.08 28.16 28.02 28.04 28.04 28.05 28.10 28.04 28.12 28.12 28.09 28.08 28.08 28.03 28.08 28.03 28.03 28.02 29.18 28.01 28.02 28.13 28.03 28.03 28.10 28.10 28.12 28.09 28.15 28.11 28.07 28.13 28.02 28.02 28.10 28.03 28.05 28.13 28.13 28.04 28.08 28.08 28.08 28.08 28.11 28.02 28.02 28.08 28.08 28.11 28.08 28.08 28.02 28.02 28.13 29.18 29.18 28.02 28.01

Pos. 4 11 12 21 11 8 14 27 33 9 5 19 23 31 8 11 23 24 6 28 22 12 6 3 4 15 2 11 27 19 7 8 13 15 14 11 9 25 8 21 6 21 7 21 11 14 20 12 3 15 16 26 20 10 9 14 27 8 5 18 17 16 18 3 6 29 6

Chassis prefix: ZD4LD0 Engine prefix:

RS 250 380T - RS 250 1995-1997

Code AP8121962 AP8121963 AP8123199 AP8123203 AP8123206 AP8123331 AP8123332 AP8123333 AP8123346 AP8123360 AP8123413 AP8123553 AP8123562 AP8123563 AP8123566 AP8123567 AP8123568 AP8123569 AP8123570 AP8123571 AP8123572 AP8123573 AP8123574 AP8123575 AP8123576 AP8123577 AP8123578 AP8123579 AP8123580 AP8123581 AP8123777 AP8124006 AP8124052 AP8124054 AP8124075 AP8124080 AP8124139 AP8124140 AP8124141 AP8124172 AP8124174 AP8124191 AP8124192 AP8124193 AP8124194 AP8124195 AP8124196 AP8124197 AP8124198 AP8124199 AP8124200 AP8124201 AP8124203 AP8124251 AP8124252 AP8124253 AP8124254 AP8124255 AP8124330 AP8124331 AP8124466 AP8124477 AP8125644 AP8125651 AP8125652 AP8125653 AP8125654

07/05/2010

Drawing Nr. 28.01 28.01 28.16 28.16 28.16 28.16 28.08 28.16 28.16 28.16 28.16 28.06 28.16 28.16 28.16 28.16 28.16 28.16 28.16 28.16 28.16 28.16 28.16 28.16 28.16 28.16 28.16 28.16 28.16 28.16 28.16 28.14 28.07 28.15 28.14 28.09 28.14 28.14 28.14 28.06 28.14 28.06 28.06 28.06 28.06 28.06 28.06 28.06 28.06 28.06 28.06 28.06 28.06 28.14 28.06 28.06 28.06 28.06 28.07 28.07 28.06 28.06 28.11 28.08 28.11 28.11 28.12

Pos. 7 8 12 15 35 1 12 2 18 11 3 14 28 25 32 22 16 17 19 20 21 23 24 27 30 31 33 34 26 4 14 7 31 13 11 13 4 3 9 1 10 3 4 5 8 7 6 9 13 10 11 12 3 13 20 15 21 17 12 20 1 3 4 1 5 6 6

Code AP8125655 AP8125656 AP8125657 AP8125658 AP8125686 AP8125687 AP8125718 AP8125719 AP8126415 AP8126416 AP8126417 AP8126490 AP8126505 AP8126537 AP8126614 AP8127286 AP8129136 AP8129137 AP8131905 AP8131906 AP8131907 AP8131908 AP8131909 AP8131910 AP8131912 AP8131916 AP8131919 AP8131921 AP8131923 AP8131925 AP8131926 AP8131932 AP8134257 AP8134277 AP8134283 AP8134310 AP8134322 AP8134328 AP8134332 AP8134334 AP8134355 AP8134464 AP8134464 AP8135494 AP8135495 AP8135508 AP8135509 AP8135513 AP8135514 AP8135516 AP8135517 AP8135518 AP8135617 AP8135628 AP8135734 AP8135735 AP8135781 AP8135788 AP8135789 AP8135801 AP8135803 AP8135808 AP8135811 AP8135842 AP8135844 AP8135860 AP8135861

Drawing Nr. 28.12 28.12 28.12 28.12 28.12 28.12 28.11 28.12 28.05 28.04 28.05 28.05 28.04 28.04 28.04 28.15 28.05 28.05 28.09 28.09 28.09 28.05 28.09 28.05 28.05 28.04 28.04 28.04 28.04 28.08 28.03 28.04 28.05 28.13 28.07 28.07 28.03 28.01 28.04 28.10 28.10 28.12 28.13 28.01 28.01 28.08 28.08 28.02 28.02 28.13 28.02 28.02 28.02 28.02 28.14 28.05 28.02 28.02 28.02 28.05 28.08 28.01 28.01 28.02 28.02 28.02 28.02

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Pos. 9 8 10 11 12 13 3 3 24 16 22 26 16 16 16 1 8 9 3 4 5 25 12 1 2 1 2 3 4 21 1 10 23 4 10 30 6 5 9 12 9 25 4 3 4 11 13 20 24 3 13 25 11 12 6 7 23 4 3 12 10 2 1 1 2 7 8

Code AP8137315 AP8137646 AP8137647 AP8137664 AP8137665 AP8137666 AP8137668 AP8137691 AP8137692 AP8137693 AP8137695 AP8137707 AP8137736 AP8137739 AP8137892 AP8137894 AP8137895 AP8138192 AP8138194 AP8138195 AP8138231 AP8138247 AP8138249 AP8138403 AP8138420 AP8138420 AP8138421 AP8138421 AP8138422 AP8138422 AP8138444 AP8138445 AP8138446 AP8138447 AP8138448 AP8138449 AP8138450 AP8138637 AP8138638 AP8138639 AP8138640 AP8138646 AP8138647 AP8138648 AP8138678 AP8138679 AP8138680 AP8138708 AP8138957 AP8138964 AP8138965 AP8138966 AP8139052 AP8139057 AP8139059 AP8139060 AP8139061 AP8139077 AP8139078 AP8139079 AP8139080 AP8139081 AP8147021 AP8147022 AP8147023 AP8147024 AP8147025

Drawing Nr. 28.17 28.14 28.14 28.17 28.17 28.17 28.17 28.17 28.17 28.17 28.17 28.17 28.17 28.17 28.17 28.17 28.17 28.15 28.04 28.04 28.05 28.05 28.06 28.16 28.05 28.05 28.05 28.05 28.05 28.05 28.03 28.04 28.04 28.04 28.05 28.05 28.05 28.03 28.04 28.04 28.04 28.05 28.05 28.05 28.05 28.05 28.05 28.03 28.03 28.05 28.05 28.05 28.03 28.05 28.05 28.05 28.05 28.04 28.04 28.04 28.05 28.05 28.17 28.17 28.17 28.17 28.17

Pos. 1 1 2 2 2 2 6 3 4 3 4 2 4 6 2 5 1 3 7 8 20 6 16 10 3 3 4 4 5 5 1 2 3 4 1 2 6 1 2 3 4 1 2 6 3 4 5 1 1 3 4 5 1 6 3 4 5 2 3 4 1 2 7 8 9 10 11

Chassis prefix: ZD4LD0 Engine prefix:

RS 250 380T - RS 250 1995-1997

Code AP8147025 AP8147026 AP8147027 AP8147028 AP8147029 AP8147030 AP8147374 AP8147375 AP8147376 AP8147377 AP8147378 AP8147379 AP8147380 AP8147381 AP8150015 AP8150018 AP8150020 AP8150050 AP8150090 AP8150101 AP8150107 AP8150107 AP8150158 AP8150164 AP8150171 AP8150176 AP8150208 AP8150227 AP8150304 AP8150376 AP8150388 AP8150413 AP8150431 AP8150438 AP8150438 AP8150439 AP8150439 AP8150442 AP8150446 AP8150450 AP8152013 AP8152031 AP8152108 AP8152138 AP8152173 AP8152246 AP8152262 AP8152267 AP8152267 AP8152268 AP8152268 AP8152272 AP8152272 AP8152273 AP8152274 AP8152274 AP8152274 AP8152275 AP8152277 AP8152277 AP8152278 AP8152279 AP8152279 AP8152279 AP8152280 AP8152280 AP8152280

07/05/2010

Drawing Nr. 28.17 28.17 28.17 28.17 28.17 28.17 28.17 28.17 28.17 28.17 28.17 28.17 28.17 28.17 28.03 28.05 28.08 28.03 28.08 28.08 28.01 28.05 28.05 28.01 28.01 28.03 28.11 28.08 28.08 28.02 28.10 28.05 28.10 28.09 29.18 28.09 29.18 28.08 28.02 28.04 28.08 28.10 28.04 28.02 28.08 28.09 28.12 28.05 28.06 28.04 28.04 28.02 28.13 28.13 28.02 28.09 28.15 28.09 28.03 28.11 28.09 28.02 28.09 28.15 28.09 28.11 28.15

Pos. 11 7 8 9 10 11 10 10 9 9 8 8 7 7 20 35 30 15 20 29 14 28 29 16 15 16 17 19 25 19 11 33 10 18 5 19 4 17 18 22 32 16 21 30 24 28 18 30 19 20 28 31 23 24 32 26 14 27 18 26 21 33 22 16 23 27 17

Code AP8152281 AP8152281 AP8152283 AP8152284 AP8152284 AP8152284 AP8152285 AP8152285 AP8152285 AP8152285 AP8152285 AP8152285 AP8152286 AP8152287 AP8152287 AP8152288 AP8152288 AP8152288 AP8152289 AP8152290 AP8152294 AP8152298 AP8152298 AP8152299 AP8152300 AP8152301 AP8152301 AP8152302 AP8152302 AP8152302 AP8152305 AP8201287 AP8201298 AP8201564 AP8203588 AP8210007 AP8210007 AP8212110 AP8212469 AP8212679 AP8212680 AP8212702 AP8213057 AP8213057 AP8213172 AP8213197 AP8213198 AP8213199 AP8218077 AP8220192 AP8220195 AP8220283 AP8221056 AP8221206 AP8234020 AP8600001 AP8600001 AP8600002 AP8600002 AP8600003 AP8600003 AP8600004 AP8600004 AP8600005 AP8600005 AP8600006 AP8600006

Drawing Nr. 28.09 28.13 28.09 28.01 28.03 28.05 28.02 28.05 28.11 28.12 28.13 28.15 28.02 28.09 28.13 28.02 28.12 28.13 28.02 28.10 28.01 28.04 28.13 28.01 28.01 28.08 29.18 28.04 28.05 28.09 28.12 28.04 28.05 28.05 28.16 28.02 28.13 28.15 28.15 28.14 28.14 28.14 28.07 28.13 28.13 28.13 28.13 28.13 28.07 28.05 28.09 28.15 28.10 28.05 28.08 29.22 29.23 29.22 29.23 29.22 29.23 29.22 29.23 29.22 29.23 29.22 29.23

Page 7 / 62

Pos. 24 25 25 17 19 34 34 32 28 19 26 15 35 20 27 36 20 28 37 5 18 26 29 12 13 31 25 25 27 29 17 13 17 16 29 28 22 2 7 8 5 14 5 15 6 8 7 9 17 10 1 6 14 18 23 1 1 2 2 3 3 4 4 6 6 7 7

Code AP8600007 AP8600007 AP8600008 AP8600008 AP8600010 AP8600010 AP8600011 AP8600011 AP8600011 AP8600012 AP8600012 AP8600013 AP8600013 AP8600014 AP8600014 AP8600015 AP8600015 AP8600016 AP8600016 AP8600017 AP8600017 AP8600018 AP8600018 AP8600019 AP8600019 AP8600020 AP8600020 AP8600021 AP8600021 AP8600022 AP8600022 AP8600023 AP8600023 AP8600024 AP8600024 AP8600025 AP8600025 AP8600026 AP8600026 AP8600035 AP8600035 AP8600036 AP8600036 AP8600037 AP8600037 AP8600038 AP8600038 AP8600040 AP8600040 AP8600041 AP8600041 AP8600042 AP8600042 AP8600043 AP8600043 AP8600044 AP8600044 AP8600045 AP8600045 AP8600046 AP8600046 AP8600047 AP8600047 AP8600048 AP8600048 AP8600049 AP8600049

Drawing Nr. 29.22 29.23 29.22 29.23 29.22 29.23 29.18 29.22 29.23 29.22 29.23 29.22 29.23 29.22 29.23 29.22 29.23 29.22 29.23 29.22 29.23 29.22 29.23 29.22 29.23 29.22 29.23 29.22 29.23 29.22 29.23 29.22 29.23 29.22 29.23 29.22 29.23 29.22 29.23 29.24 29.25 29.24 29.25 29.24 29.25 29.24 29.25 29.24 29.25 29.24 29.25 29.24 29.25 29.24 29.25 29.24 29.25 29.24 29.25 29.24 29.25 29.24 29.25 29.24 29.25 29.24 29.25

Pos. 8 8 9 9 10 10 28 11 11 12 12 13 13 14 14 15 15 16 16 17 17 18 18 19 19 20 20 21 21 22 22 23 23 24 24 25 25 5 5 12 12 13 13 14 14 15 15 17 17 18 18 19 19 20 20 21 21 22 22 23 23 24 24 25 25 11 11

Chassis prefix: ZD4LD0 Engine prefix:

RS 250 380T - RS 250 1995-1997

Code AP8600050 AP8600050 AP8600051 AP8600051 AP8600052 AP8600052 AP8600053 AP8600053 AP8600054 AP8600054 AP8600055 AP8600055 AP8600056 AP8600056 AP8600057 AP8600057 AP8600058 AP8600058 AP8600059 AP8600059 AP8600060 AP8600061 AP8600062 AP8600065 AP8600066 AP8600067 AP8600069 AP8600070 AP8600071 AP8600071 AP8600072 AP8600073 AP8600074 AP8600075 AP8600076 AP8600077 AP8600077 AP8600078 AP8600080 AP8600081 AP8600082 AP8600083 AP8600084 AP8600085 AP8600086 AP8600087 AP8600088 AP8600090 AP8600091 AP8600092 AP8600093 AP8600094 AP8600095 AP8600096 AP8600097 AP8600098 AP8600099 AP8600100 AP8600101 AP8600102 AP8600103 AP8600104 AP8600105 AP8600106 AP8600107 AP8600108 AP8600109

07/05/2010

Drawing Nr. 29.24 29.25 29.24 29.25 29.24 29.25 29.24 29.25 29.24 29.25 29.24 29.25 29.24 29.25 29.24 29.25 29.24 29.25 29.24 29.25 29.18 29.18 29.18 29.18 29.18 29.18 29.18 29.18 29.18 29.28 29.29 29.29 29.29 29.29 29.29 29.18 29.20 29.18 29.33 29.33 29.33 29.33 29.33 29.33 29.33 29.33 29.33 29.18 29.18 29.18 29.18 29.18 29.18 29.18 29.18 29.18 29.18 29.18 29.18 29.26 29.26 29.26 29.21 29.21 29.21 29.21 29.21

Pos. 10 10 9 9 8 8 7 7 6 6 5 5 4 4 3 3 2 2 1 1 1 26 27 21 20 23 22 29 24 17 16 14 15 21 22 31 12 30 5 6 7 8 9 10 4 3 2 7 8 11 12 14 13 9 10 17 18 15 16 10 11 12 1 2 3 4 5

Code AP8600110 AP8600111 AP8600112 AP8600113 AP8600114 AP8600115 AP8600116 AP8600117 AP8600118 AP8600120 AP8600121 AP8600122 AP8600123 AP8600124 AP8600125 AP8600126 AP8600128 AP8600128 AP8600129 AP8600129 AP8600130 AP8600130 AP8600131 AP8600132 AP8600133 AP8600134 AP8600135 AP8600136 AP8600137 AP8600137 AP8600138 AP8600139 AP8600140 AP8600141 AP8600142 AP8600143 AP8600144 AP8600145 AP8600146 AP8600147 AP8600148 AP8600149 AP8600150 AP8600151 AP8600152 AP8600153 AP8600154 AP8600155 AP8600156 AP8600157 AP8600159 AP8600160 AP8600161 AP8600162 AP8600163 AP8600164 AP8600165 AP8600166 AP8600167 AP8600168 AP8600169 AP8600170 AP8600171 AP8600172 AP8600175 AP8600176 AP8600177

Drawing Nr. 29.21 29.21 29.21 29.21 29.21 29.21 29.21 29.21 29.21 29.21 29.21 29.21 29.21 29.21 29.21 29.21 29.22 29.23 29.22 29.23 29.22 29.23 29.21 29.21 29.34 29.34 29.35 29.35 29.35 29.36 29.35 29.35 29.35 29.35 29.35 29.35 29.35 29.36 29.36 29.36 29.36 29.36 29.36 29.36 29.36 29.36 29.36 29.36 29.36 29.34 29.36 29.36 29.36 29.36 29.36 29.34 29.35 29.35 29.35 29.35 29.34 29.34 29.34 29.35 29.34 29.34 29.36

Page 8 / 62

Pos. 6 7 8 9 10 11 12 13 14 16 17 18 19 20 21 22 26 26 29 29 28 28 23 24 2 1 5 6 4 11 2 3 7 8 9 10 11 2 3 7 8 5 4 6 9 13 14 15 12 5 10 19 16 17 18 7 15 14 13 12 10 4 3 17 12 9 1

Code AP8600178 AP8600180 AP8600181 AP8600182 AP8600184 AP8600200 AP8600202 AP8600203 AP8600204 AP8600205 AP8600206 AP8600207 AP8600208 AP8600209 AP8600210 AP8600211 AP8600212 AP8600212 AP8600214 AP8600215 AP8600215 AP8600216 AP8600217 AP8600218 AP8600219 AP8600220 AP8600221 AP8600222 AP8600223 AP8600224 AP8600225 AP8600226 AP8600227 AP8600228 AP8600229 AP8600230 AP8600231 AP8600232 AP8600233 AP8600234 AP8600235 AP8600236 AP8600237 AP8600238 AP8600239 AP8600240 AP8600241 AP8600242 AP8600243 AP8600244 AP8600245 AP8600246 AP8600247 AP8600248 AP8600249 AP8600250 AP8600261 AP8600262 AP8600263 AP8600264 AP8600265 AP8600266 AP8600267 AP8600268 AP8600269 AP8600270 AP8600271

Drawing Nr. 29.35 29.34 29.35 29.35 29.34 29.34 29.20 29.20 29.20 29.20 29.20 29.20 29.20 29.20 29.20 29.20 29.20 29.21 29.20 29.20 29.20 29.20 29.20 29.20 29.20 29.20 29.20 29.20 29.20 29.20 29.20 29.20 29.20 29.19 29.19 29.19 29.19 29.19 29.19 29.19 29.19 29.19 29.19 29.19 29.19 29.19 29.19 29.19 29.19 29.19 29.19 29.19 29.19 29.19 29.19 29.19 29.31 29.31 29.31 29.31 29.31 29.31 29.31 29.31 29.31 29.31 29.31

Pos. 19 6 16 18 8 11 1 2 3 4 5 6 7 8 9 10 11 15 13 14 16 15 17 18 19 20 21 22 23 24 25 26 27 1 2 3 4 5 6 7 8 10 9 11 12 13 14 15 16 17 18 19 20 21 22 23 1 2 3 4 5 6 7 9 8 10 11

Chassis prefix: ZD4LD0 Engine prefix:

RS 250 380T - RS 250 1995-1997

Code AP8600272 AP8600273 AP8600274 AP8600275 AP8600276 AP8600277 AP8600278 AP8600279 AP8600280 AP8600281 AP8600282 AP8600284 AP8600285 AP8600286 AP8600287 AP8600288 AP8600289 AP8600290 AP8600291 AP8600292 AP8600293 AP8600294 AP8600295 AP8600296 AP8600297 AP8600298 AP8600299 AP8600300 AP8600301 AP8600302 AP8600303 AP8600305 AP8600306 AP8600307 AP8600308 AP8600309 AP8600310 AP8600311 AP8600312 AP8600313 AP8600314 AP8600315 AP8600316 AP8600316 AP8600318 AP8600319 AP8600320 AP8600321 AP8600322 AP8600323 AP8600324 AP8600325 AP8600326 AP8600327 AP8600328 AP8600329 AP8600330 AP8600331 AP8600332 AP8600333 AP8600335 AP8600336 AP8600337 AP8600338 AP8600339 AP8600340 AP8600341

07/05/2010

Drawing Nr. 29.31 29.31 29.31 29.31 29.31 29.31 29.31 29.31 29.31 29.31 29.31 29.31 29.31 29.31 29.29 29.29 29.29 29.29 29.29 29.29 29.29 29.29 29.29 29.29 29.29 29.30 29.30 29.30 29.30 29.30 29.30 29.30 29.30 29.30 29.30 29.30 29.30 29.30 29.30 29.30 29.30 29.30 29.30 29.32 29.30 29.30 29.30 29.30 29.30 29.30 29.30 29.30 29.30 29.30 29.30 29.29 29.30 29.29 29.28 29.28 29.28 29.28 29.28 29.28 29.28 29.27 29.28

Pos. 12 13 14 15 16 17 18 19 20 21 22 24 25 23 9 2 5 8 3 1 7 4 6 10 20 9 21 10 17 18 19 26 20 11 16 12 15 14 8 7 22 23 24 5 3 4 5 6 27 28 29 2 1 25 31 18 30 17 5 6 8 9 10 11 12 8 14

Code AP8600342 AP8600342 AP8600343 AP8600343 AP8600344 AP8600345 AP8600346 AP8600347 AP8600348 AP8600349 AP8600350 AP8600351 AP8600352 AP8600353 AP8600354 AP8600355 AP8600356 AP8600357 AP8600358 AP8600359 AP8600360 AP8600361 AP8600362 AP8600363 AP8600364 AP8600365 AP8600366 AP8600368 AP8600369 AP8600370 AP8600371 AP8600372 AP8600373 AP8600374 AP8600375 AP8600376 AP8600377 AP8600378 AP8600379 AP8600380 AP8600381 AP8600401 AP8600402 AP8600404 AP8600405 AP8600406 AP8600407 AP8600408 AP8600409 AP8600409 AP8600410 AP8600411 AP8600411 AP8600412 AP8600412

Drawing Nr. 29.27 29.28 29.27 29.28 29.28 29.28 29.28 29.28 29.28 29.28 29.28 29.27 29.27 29.27 29.27 29.27 29.27 29.27 29.28 29.28 29.28 29.28 29.28 29.18 29.32 29.32 29.32 29.32 29.32 29.32 29.32 29.32 29.26 29.26 29.26 29.26 29.26 29.26 29.26 29.26 29.26 29.34 29.34 29.30 29.30 29.28 29.32 29.29 29.22 29.23 29.29 29.24 29.25 29.29 29.29

Page 9 / 62

Pos. 9 15 10 16 18 19 20 21 22 23 24 1 6 5 7 3 2 4 2 3 1 4 13 19 1 2 3 6 7 8 9 10 1 2 3 4 5 6 7 8 9 2 1 32 13 7 4 19 27 27 11 16 16 12 13

Chassis prefix: ZD4LD0 Engine prefix:

RS 250 380T - RS 250 1995-1997

Assembly Code Description Revision

Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

Code AP8135811 AP8135808 AP8135494 AP8135495 AP8134328 AP8121961 AP8121962 AP8121963 AP8102544 AP8102179 AP8120910 AP8152299 AP8152300 AP8150107 AP8150171 AP8150164 AP8152284 AP8152294

07/05/2010

FRAME 28.01 Frame 1

Description Frame Painted cradle Fairing support bow Saddle support, cat.

Eng. connecting plate RH up.shock absor. bush LH up.shock absor. bush Breather pipe cable guide Threaded rivet M6 Threaded rivet M8 Silent-block Self-locking nut M6* Self-locking nut M8* Hex socket screw M8x30* Hex socket screw M8x40* Hex socket screw M8x45* Screw w/ flange M6x45* Screw w/ flange M8x70*

Q.ty 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Page 10 / 62

Variants

Chassis prefix: ZD4LD0 Engine prefix:

RS 250 380T - RS 250 1995-1997

Assembly Code Description Revision

Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

Code AP8135842 AP8135844 AP8135789 AP8135788 AP8120573 AP8121134 AP8135860 AP8135861 AP8121918 AP8121917 AP8135617 AP8135628 AP8135517 AP8110074 AP8120895 AP8121940 AP8121939 AP8150446 AP8150376 AP8135513 AP8121712 AP8105103 AP8135781 AP8135514 AP8135518 AP8110053 AP8120912 AP8210007

07/05/2010

FRAME 28.02 Foot rests - Lateral stand 1

Description RH front footrest bracket LH front footrest bracket RH footrest support LH footrest support Stop ring Pin Front footrest, pair Rear footrests, pair Footrest pin Brake/gear lever pin Footrest support plate LH front footrest guard RH front footrest guard Roller D4x19,8 Rear footrest rubber LH front footrest spring RH front footrest spring Belleville spring Washer 8,5x15x0,8 Stand plate w. phor ctng.

Coil pull spring * Special screw M10x18* Lateral stand Gear lever Gearbox connecting rod Left ball joint M6 Lever rubber RH ball joint M6

Q.ty 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Page 11 / 62

Variants

Chassis prefix: ZD4LD0 Engine prefix:

RS 250 380T - RS 250 1995-1997

Assembly Code Description Revision

Pos. 29 30 31 32 33 34 35 36 37

Code AP8121960 AP8152138 AP8152272 AP8152274 AP8152279 AP8152285 AP8152286 AP8152288 AP8152289

07/05/2010

FRAME 28.02 Foot rests - Lateral stand 1

Description Gearbox linkage rod Nut M6 sx * Screw w/ flange M5x12 Screw w/ flange M5X20 Screw w/ flange M6x20 Screw w/ flange M8x16* Screw w/ flange M8x20 Screw w/ flange M8x30* Screw w/ flange M8x35*

Q.ty 0 0 0 0 0 0 0 0 0

Page 12 / 62

Variants

Chassis prefix: ZD4LD0 Engine prefix:

RS 250 380T - RS 250 1995-1997

Assembly Code Description Revision

Pos.

FRAME 28.03 Fuel tank 1

1

Code AP8131926

Fuel tank, blu/black

1

AP8138444

Fuel tank, black

1

AP8138637

Fuel tank, grey/alum.

1

AP8138708

Fuel tank, black

1

AP8138957

Fuel tank, Ap. black

1

AP8139052

Fuel tank, grey

2 3 4 5 6 7 8 9 10 11 12 13

AP8102360 AP8120893 AP8120894 AP8102431 AP8134322 AP8120913 AP8120914 AP8102503 AP8102504 AP8120311 AP8120869 AP8102526

Fuel cock Cap seal Fuel tank gasket 3-way union Tank front bracket Tank rubber Lateral tank rubber Hose holder union Rubber spacer Rubber spacer * O-ring 4093 Float chamber

13 14 15 16

AP8102535 AP8102525 AP8150050 AP8150176

Float chamber Hose cock Hex socket screw M5x16* Hex socket screw M5x30*

07/05/2010

Description

Q.ty Variants 0 year: 1995[S] Color:Blue / Red 1995[B/R] 0 year: 1995[S] Color:Black 1995-1997[Black] 0 year: 1996[T] Color:Mirage Grey 1996[Gr.m] 0 year: 1996[T] Color:Black 1995-1997[Black] 0 year: 1997[V] Color:Black 1995-1997[Black] 0 year: 1997[V] Color:Silver Grey 1997[Gr.s] 0 0 0 0 0 0 0 0 0 0 0 0 Country:Belgium[B], Denmark[DK], Spain[E], France[F], Greece[GR], Italy[I], Japan[J], Holland[NL], Portugal[P], Great Britain[UK] 0 Country:Austria[A], Germany[D], Singapore[SGP] 0 0 0

Page 13 / 62

Chassis prefix: ZD4LD0 Engine prefix:

RS 250 380T - RS 250 1995-1997

Assembly Code Description Revision

Pos. 17 18 19 20 21

Code AP8102435 AP8152277 AP8152284 AP8150015 AP8121764

07/05/2010

FRAME 28.03 Fuel tank 1

Description Fuel filler cap Screw w/ flange M6x12* Screw w/ flange M6x45* Washer 6,6x18x1,6* Spacer *

Q.ty 0 0 0 0 0

Page 14 / 62

Variants

Chassis prefix: ZD4LD0 Engine prefix:

RS 250 380T - RS 250 1995-1997

Assembly Code Description Revision

Pos.

FRAME 28.04 Front body I 1

1 2

Code AP8131916 AP8131919

Description Windshield Front fairing, red/grey

2 2

AP8138445 AP8138638

Front fairing, black Front fairing, m.grey

2

AP8139077

Front fairing, s.grey

3

AP8131921

RH side panel, red

3 3

AP8138446 AP8138639

RH side panel, black RH side panel, m.grey

3

AP8139078

RH side panel, s.grey

4

AP8131923

LH side panel, red

4 4

AP8138447 AP8138640

LH side panel, black LH side panel, m.grey

4

AP8139079

LH side panel, s.grey

5 6 7 8 9 10 11 12

AP8102705 AP8102706 AP8138194 AP8138195 AP8134332 AP8131932 AP8120699 AP8121867

RH rearview mirror LH rearview mirror RH internal fairing LH internal fairing Lower plate fairing Pillar Lat.frng fix.pipe Special bush *

07/05/2010

Q.ty Variants 0 0 year: 1995[S] Color:Blue / Red 1995[B/R] 0 Color:Black 1995-1997[Black] 0 year: 1996[T] Color:Mirage Grey 1996[Gr.m] 0 year: 1997[V] Color:Silver Grey 1997[Gr.s] 0 year: 1995[S] Color:Blue / Red 1995[B/R] 0 Color:Black 1995-1997[Black] 0 year: 1996[T] Color:Mirage Grey 1996[Gr.m] 0 year: 1997[V] Color:Silver Grey 1997[Gr.s] 0 year: 1995[S] Color:Blue / Red 1995[B/R] 0 Color:Black 1995-1997[Black] 0 year: 1996[T] Color:Mirage Grey 1996[Gr.m] 0 year: 1997[V] Color:Silver Grey 1997[Gr.s] 0 0 0 0 0 0 0 0

Page 15 / 62

Chassis prefix: ZD4LD0 Engine prefix:

RS 250 380T - RS 250 1995-1997

Assembly Code Description Revision

FRAME 28.04 Front body I 1

Pos. 13 14 15 16

Code AP8201287 AP8120531 AP8102375 AP8126416

Description Split pin Rubber w/ insert * Clip M5 Front mudguard, blue

16 16

AP8126505 AP8126537

Front mudguard, black Front mudguard, m. grey

16

AP8126614

Front mudguard, s.grey

17 18 19 20 21 22 23 24 25 26 27 28

AP8102801 AP8102341 AP8120591 AP8152268 AP8152108 AP8150450 AP8120591 AP8102603 AP8152302 AP8152298 AP8120531 AP8152268

Mirror insertion kit Mirror joint cup Washer 10x5,3x1* Hex socket screw M5x16* Hex socket screw M6x15* Washer for shafts D5 Washer 10x5,3x1* Rivet, anodized blu 5x10 Screw w/ flange M5x12 Screw w/ flange M5x16 Rubber w/ insert * Hex socket screw M5x16*

07/05/2010

Q.ty Variants 0 0 0 0 year: 1995[S] Color:Blue / Red 1995[B/R] 0 Color:Black 1995-1997[Black] 0 year: 1996[T] Color:Mirage Grey 1996[Gr.m] 0 year: 1997[V] Color:Silver Grey 1997[Gr.s] 0 0 0 0 0 0 0 0 0 0 0 0

Page 16 / 62

Chassis prefix: ZD4LD0 Engine prefix:

RS 250 380T - RS 250 1995-1997

Assembly Code Description Revision

Pos.

FRAME 28.05 Rear body 1

1

Code AP8131910

Rear fairing, blue

1 1

AP8138448 AP8138646

Rear fairing, black Rear fairing, m.grey

1

AP8139080

Rear fairing, s. grey

2

AP8131912

Saddle cover, blue

2 2

AP8138449 AP8138647

Saddle cover, black Saddle cover, m.grey

2

AP8139081

Saddle cover, s.grey

3

AP8138420

RH saddle sup cover

3 3

AP8138420 AP8138678

RH saddle sup cover RH saddle sup cov., m.grey

3

AP8138964

RH saddle sup cov., Ap.black

3

AP8139059

RH saddle sup cov., s.grey

4 4

AP8138421 AP8138421

LH saddle sup cover LH saddle sup cover

4

AP8138679

LH saddle sup cov., m.grey

4

AP8138965

LH saddle sup cov., Ap.black

4

AP8139060

LH saddle sup cov., s.grey

07/05/2010

Description

Q.ty Variants 0 year: 1995[S] Color:Blue / Red 1995[B/R] 0 Color:Black 1995-1997[Black] 0 year: 1996[T] Color:Mirage Grey 1996[Gr.m] 0 year: 1997[V] Color:Silver Grey 1997[Gr.s] 0 year: 1995[S] Color:Blue / Red 1995[B/R] 0 Color:Black 1995-1997[Black] 0 year: 1996[T] Color:Mirage Grey 1996[Gr.m] 0 year: 1997[V] Color:Silver Grey 1997[Gr.s] 0 year: 1996[T] Color:Black 1995-1997[Black] 0 year:1995[S] 0 year: 1996[T] Color:Mirage Grey 1996[Gr.m] 0 year: 1997[V] Color:Black 1995-1997[Black] 0 year: 1997[V] Color:Silver Grey 1997[Gr.s] 0 year:1995[S] 0 year: 1996[T] Color:Black 1995-1997[Black] 0 year: 1996[T] Color:Mirage Grey 1996[Gr.m] 0 year: 1997[V] Color:Black 1995-1997[Black] 0 year: 1997[V] Color:Silver Grey 1997[Gr.s] Page 17 / 62

Chassis prefix: ZD4LD0 Engine prefix:

RS 250 380T - RS 250 1995-1997

Assembly Code Description Revision

Pos.

FRAME 28.05 Rear body 1

5

Code AP8138422

Description Centr.saddle sup cov.

5 5

AP8138422 AP8138680

Centr.saddle sup cov.

Centr.saddle sup cov., grey

5

AP8138966

Centr.saddle sup cov., black

5

AP8139061

Centr.saddle sup cov., grey

6

AP8138247

Rear fairing, blue

6 6

AP8138450 AP8138648

Rear fairing, black Rear fairing, m.grey

6

AP8139057

Rear fairing, s.grey

7 8 9 10 11 12 13 14 15 16 17 18 19 20

AP8135735 AP8129136 AP8129137 AP8220192 AP8121764 AP8135801 AP8102593 AP8112710 AP8112802 AP8201564 AP8201298 AP8221206 AP8102357 AP8138231

Bush Driver saddle Rear saddle Rubber spacer * Spacer * Rear handle, cat.

Lock hardware kit Main switch - steering lock Commutator wiring Saddle lock Helmet lock cable Helmet holder hook Toolkit Glove holder

07/05/2010

Q.ty Variants 0 year: 1996[T] Color:Black 1995-1997[Black] 0 year:1995[S] 0 year: 1996[T] Color:Mirage Grey 1996[Gr.m] 0 year: 1997[V] Color:Black 1995-1997[Black] 0 year: 1997[V] Color:Silver Grey 1997[Gr.s] 0 year: 1995[S] Color:Blue / Red 1995[B/R] 0 Color:Black 1995-1997[Black] 0 year: 1996[T] Color:Mirage Grey 1996[Gr.m] 0 year: 1997[V] Color:Silver Grey 1997[Gr.s] 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Page 18 / 62

Chassis prefix: ZD4LD0 Engine prefix:

RS 250 380T - RS 250 1995-1997

Assembly Code Description Revision

FRAME 28.05 Rear body 1

Pos. 21 22 23 24 25 26

Code AP8120177 AP8126417 AP8134257 AP8126415 AP8131908 AP8126490

Description Headlight supp.snap Number plate holder N.plate support Low mudguard, black Battery holder Number-plate extension

27 28 29 30 31 32 33 34 35 36

AP8152302 AP8150107 AP8150158 AP8152267 AP8120591 AP8152285 AP8150413 AP8152284 AP8150018 AP8102880

Screw w/ flange M5x12 Hex socket screw M8x30* Washer 4,3x9x0,8* Hex socket screw M5x12* Washer 10x5,3x1* Screw w/ flange M8x16* Self-tap screw 3,9x14 Screw w/ flange M6x45* Washer Aprilia milled key

07/05/2010

Q.ty Variants 0 0 0 Country:Italy[I] 0 0 0 Country:Austria[A], Germany[D], Holland[NL], Singapore[SGP] 0 0 0 0 0 0 0 0 0 0

Page 19 / 62

Chassis prefix: ZD4LD0 Engine prefix:

RS 250 380T - RS 250 1995-1997

Assembly Code Description Revision

Pos.

FRAME 28.06 Dashboard 1

1

Code AP8112966

Dashboard complete

1

AP8124172

Dashboard complete -miglia-

1 2 3

AP8124466 AP8114285 AP8124191

Dashboard complete Odometer cable Speedometer

3

AP8124203

Odometer

3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

AP8124477 AP8124192 AP8124193 AP8124196 AP8124195 AP8124194 AP8124197 AP8124199 AP8124200 AP8124201 AP8124198 AP8123553 AP8124253 AP8138249 AP8124255 AP8102375 AP8152267

Speedometer Tachometer Multifun. device Tachometer supp.

Multif.device plug Window Tachometer support Speedometer cable Tachometer cable Reset button Sponge gasket Plug screw Sponge fixing bush Connector support plate Rubber tachometer Clip M5 Hex socket screw M5x12*

07/05/2010

Description

Q.ty Variants 0 year: 1995[S], 1996[T] Country:Germany[D], Spain[E], France[F], Italy[I], Japan[J], Holland[NL], Singapore[SGP] 0 year: 1995[S], 1996[T] Country:Great Britain[UK] 0 year:1997[V] 0 0 year: 1995[S], 1996[T] Country:Germany[D], Spain[E], France[F], Italy[I], Japan[J], Holland[NL], Singapore[SGP] 0 year: 1995[S], 1996[T] Country:Great Britain[UK] 0 year:1997[V] 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Page 20 / 62

Chassis prefix: ZD4LD0 Engine prefix:

RS 250 380T - RS 250 1995-1997

Assembly Code Description Revision

Pos. 20 21

Code AP8124252 AP8124254

07/05/2010

FRAME 28.06 Dashboard 1

Description Speedometer gasket Rubber speedometer

Q.ty 0 0

Page 21 / 62

Variants

Chassis prefix: ZD4LD0 Engine prefix:

RS 250 380T - RS 250 1995-1997

Assembly Code Description Revision

Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 21 21 22 23 24 25 26

Code AP8113498 AP8113588 AP8113058 AP8113589 AP8213057 AP8113522 AP8113499 AP8120976 AP8113598 AP8134283 AP8118287 AP8124330 AP8118364 AP8118366 AP8118417 AP8118348 AP8218077 AP8118308 AP8118379 AP8124331 AP8102580 AP8102580 AP8102648 AP8118419 AP8114286 AP8114287 AP8114288 AP8114305

07/05/2010

FRAME 28.07 Controls 1

Description Front master cilinder D16 Front brake lever Brake lever pin U-bolt Rear brake pump union Front brake lever stop Brake oil tank Pipe D5x9 Pil brake tank plug Oil tank support Handgrip - pair RH lights selector Right half handlebar Clutch lever cpl.

Clutch lever Clutch lever adjuster Clutch lever U-bolt Starter lever Left half handlebar LH lights selector Anti.v weight, black Anti.v weight, black Anti.v weight, grey Throttle+hand grip Choke cable Throttle cable Clutch cable Splitter cable-actuator

Q.ty 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 year:1995[S] 0 year:1997[V] 0 year:1996[T] 0 0 0 0 0

Page 22 / 62

Variants

Chassis prefix: ZD4LD0 Engine prefix:

RS 250 380T - RS 250 1995-1997

Assembly Code Description Revision

Pos. 27 28 29 30 31

Code AP8114306 AP8114307 AP8114308 AP8134310 AP8124052

07/05/2010

FRAME 28.07 Controls 1

Description Splitter cable-mix pump Splitter cable-RH carbur.

Splitter cable-RH carbur.

Splitter supp.plate Splitter + sensor

Q.ty 0 0 0 0 0

Page 23 / 62

Variants

Chassis prefix: ZD4LD0 Engine prefix:

RS 250 380T - RS 250 1995-1997

Assembly Code Description Revision

Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

Code AP8125651 AP8110070 AP8121884 AP8110066 AP8121923 AP8120872 AP8102429 AP8120340 AP8110075 AP8135803 AP8135508 AP8123332 AP8135509 AP8121919 AP8121885 AP8121898 AP8150442 AP8121925 AP8150227 AP8150090 AP8131925 AP8120846 AP8234020 AP8152173 AP8150304 AP8121899 AP8121920 AP8120838

07/05/2010

FRAME 28.08 Rear shock absorber 1

Description Rear swing arm pin Needle bearing 25x32x24 Rear sw.arm piv.bush Needle bearing Rear swin.arm pin sp.

Washer Curved spring washer Gasket ring Roller bearing Swing arm Double conrod comp.

Shock absorber Single conrod Connect.rod pin Double connecting rod pin Ring nut M20x1 Hex socket screw M12x115 Clearance bush Screw M10x45* Hex socket screw M12x75 Chain guard Chain guide plate Cup for shoe Washer Low self-locking nut M12 Adjustment bush Double connecting rod pin Gasket ring

Q.ty 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Page 24 / 62

Variants

Chassis prefix: ZD4LD0 Engine prefix:

RS 250 380T - RS 250 1995-1997

Assembly Code Description Revision

Pos. 29 30 31 32 33

Code AP8150101 AP8150020 AP8152301 AP8152013 AP8120531

07/05/2010

FRAME 28.08 Rear shock absorber 1

Description Washer 13x24x2,5* Washer 10,5x21x2* Self-locking nut M10* Hex socket screw M10x105 Rubber w/ insert *

Q.ty 0 0 0 0 0

Page 25 / 62

Variants

Chassis prefix: ZD4LD0 Engine prefix:

RS 250 380T - RS 250 1995-1997

Assembly Code Description Revision

Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

Code AP8220195 AP8102351 AP8131905 AP8131906 AP8131907 AP8120837 AP8102459 AP8102458 AP8102120 AP8101527 AP8120950 AP8131909 AP8124080 AP8102509 AP8101944 AP8102224 AP8102223 AP8150438 AP8150439 AP8152287 AP8152278 AP8152279 AP8152280 AP8152281 AP8152283 AP8152274 AP8152275 AP8152246

07/05/2010

FRAME 28.09 Air box 1

Description Oil seal Air filter Filter guard Filter housing cover Filter housing base Intake hose Breather pipe Hose collar Breather pipe filter Air box breather pipe Air filter housing seal Oil tank Oil reserve indicator Oil filler cap 2-way union Mixer oil filter Rubber spacer * Hex socket screw M10x130 Hex screw M10x250 Screw w/ flange M8x25* Screw w/ flange M6x16* Screw w/ flange M6x20 Screw w/ flange M6X25 Screw w/ flange M6X30 Screw w/ flange M6x40* Screw w/ flange M5X20 Screw w/ flange M5x25* Screw w/ flange M6x16*

Q.ty 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Page 26 / 62

Variants

Chassis prefix: ZD4LD0 Engine prefix:

RS 250 380T - RS 250 1995-1997

Assembly Code Description Revision

Pos. 29

Code AP8152302

07/05/2010

FRAME 28.09 Air box 1

Description Screw w/ flange M5x12

Q.ty 0

Page 27 / 62

Variants

Chassis prefix: ZD4LD0 Engine prefix:

RS 250 380T - RS 250 1995-1997

Assembly Code Description Revision

Pos.

FRAME 28.10 Exhaust pipe 1

1

Code AP8119332

RH exhaust pipe

1 2

AP8119391 AP8119333

RH cat.exhaust pipe LH exaust pipe

2 3

AP8119392 AP8119331

LH cat.exhaust pipe Silencer

3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

AP8119384 AP8119399 AP8152290 AP8102430 AP8121716 AP8120638 AP8134355 AP8150431 AP8150388 AP8134334 AP8120947 AP8221056 AP8120948 AP8152031 AP8117100 AP8117105 AP8117104 AP8117102

StainSteel silencer Silencer gasket Screw w/ flange M8x40* Silencer clip T bush * Silent-block * Silencer supp. plate Low nut Hex socket screw M8x100* Exaust pipe support Rubber exhaust T bush * Rubber exhaust Nut M8 Exhaust pipe heat prot.

Exhaust p. prot. plate Exhaust p. prot. plate Exhaust pipe heat prot.

07/05/2010

Description

Q.ty Variants 0 Country:Belgium[B], Denmark[DK], Spain[E], France[F], Greece[GR], Italy[I], Japan[J], Holland[NL], Portugal[P], Great Britain[UK] 0 Country:Austria[A], Germany[D], Singapore[SGP] 0 Country:Belgium[B], Denmark[DK], Spain[E], France[F], Greece[GR], Italy[I], Japan[J], Holland[NL], Portugal[P], Great Britain[UK] 0 Country:Austria[A], Germany[D], Singapore[SGP] 0 Country:Belgium[B], Denmark[DK], Spain[E], France[F], Greece[GR], Italy[I], Japan[J], Holland[NL], Portugal[P], Great Britain[UK] 0 Country:Austria[A], Germany[D], Singapore[SGP] 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Country:Austria[A], Germany[D], Singapore[SGP] 0 Country:Austria[A], Germany[D], Singapore[SGP] 0 Country:Austria[A], Germany[D], Singapore[SGP] 0 Country:Austria[A], Germany[D], Singapore[SGP]

Page 28 / 62

Chassis prefix: ZD4LD0 Engine prefix:

RS 250 380T - RS 250 1995-1997

Assembly Code Description Revision

Pos. 1 2 3 4 5 6 7 8 9 10 10 11 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

Code 0000000 AP8108582 AP8125718 AP8125644 AP8125652 AP8125653 AP8101744 AP8121921 AP8113500 AP8113501 AP8113665 AP8113506 AP8113666 AP8113585 AP8113586 AP8113587 AP8113353 AP8113230 AP8150208 AP8101819 AP8113507 AP8121901 AP8113003 AP8113004 AP8113578 AP8113539 AP8120968 AP8152277

07/05/2010

FRAME 28.11 Front wheel 1

Description Tyre 110/90" Front wheel, black Internal spacer Front wheel bear.

Front wheel spindle Front wheel spacer Tubeless tyre valve Wheel spindle screw Front brake disc RH front brake caliper RH front brake caliper LH front brake caliper LH front brake caliper Pads pair Front brake caliper pin Front brake spring Air bleed valve Bleed valve cap Washer 15x28x2,5* Odometer gear F.upp.brake hose Front brake tube union Oil pipe screw * Washer 10x14x1,6* F.bott.RH brake hose F.bott.LH brake hose Odometer gear hook Screw w/ flange M6x12*

Q.ty 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Page 29 / 62

Variants

year:1995[S], 1996[T] year:1997[V] year:1995[S], 1996[T] year:1997[V]

Chassis prefix: ZD4LD0 Engine prefix:

RS 250 380T - RS 250 1995-1997

Assembly Code Description Revision

Pos. 27 28

Code AP8152280 AP8152285

07/05/2010

FRAME 28.11 Front wheel 1

Description Screw w/ flange M6X25 Screw w/ flange M8x16*

Q.ty 0 0

Page 30 / 62

Variants

Chassis prefix: ZD4LD0 Engine prefix:

RS 250 380T - RS 250 1995-1997

Assembly Code Description Revision

Pos.

FRAME 28.12 Rear wheel 1

1 2 3 4 5 6 7

Code 0000000 AP8108583 AP8125719 AP8110050 AP8101744 AP8125654 AP8107096

Tyre 110/90" Rear wheel, black Internal spacer Spring drive bearing Tubeless tyre valve Rear wheel spindle Chain ring Z=42

7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

AP8107114 AP8125656 AP8125655 AP8125657 AP8125658 AP8125686 AP8125687 AP8120949 AP8107113 AP8110076 AP8152305 AP8152262 AP8152285 AP8152288 AP8107095 AP8102567 AP8120806 AP8120807 AP8134464

Chain ring Z=43 Flexible coupling rubber Rear LH whe.in.spacer Rear RH whe.ou.spacer Rear LH whe.ou.spacer Rear wheel spindle nut Wheel pin washer Gasket ring 30x52x7 Crown holder, black Ball bearing Chain tens.adjuster screw Low nut M8* Screw w/ flange M8x16* Screw w/ flange M8x30* Chain cpl conn.link Oil seal 25x47x7 LH chain guide plate, br.

RH chain guide plate, br.

Brake hanger plate

07/05/2010

Description

Q.ty Variants 0 0 0 0 0 0 0 Country:Belgium[B], Denmark[DK], Spain[E], France[F], Greece[GR], Italy[I], Japan[J], Holland[NL], Portugal[P], Great Britain[UK] 0 Country:Austria[A], Germany[D], Singapore[SGP] 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Page 31 / 62

Chassis prefix: ZD4LD0 Engine prefix:

RS 250 380T - RS 250 1995-1997

Assembly Code Description Revision

Pos. 1 2 3 4 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

Code AP8113503 AP8113505 AP8135516 AP8134277 AP8134464 AP8113241 AP8213172 AP8213198 AP8213197 AP8213199 AP8113353 AP8113230 AP8113359 AP8113288 AP8121842 AP8213057 AP8113003 AP8113004 AP8121942 AP8120912 AP8121856 AP8120976 AP8210007 AP8152272 AP8152273 AP8152281 AP8152285 AP8152287

07/05/2010

FRAME 28.13 Rear brake caliper 1

Description Rear brake hose Rear brake disc Rear brake lever Brake caliper plate Brake hanger plate Brake oil tank complete Brake caliper Brake caliper pin Pads pair Brake caliper cover Air bleed valve Bleed valve cap Rear master cylinder Rubber bellows Master cylinder rod Rear brake pump union Oil pipe screw * Washer 10x14x1,6* Brake return spring Lever rubber Cable-guide Pipe D5x9 RH ball joint M6 Screw w/ flange M5x12 Screw w/ flange M5x16 Screw w/ flange M6X30 Screw w/ flange M8x16* Screw w/ flange M8x25*

Q.ty 0 0 0 0 year:1995[S], 1996[T] 0 year:1997[V] 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Page 32 / 62

Variants

Chassis prefix: ZD4LD0 Engine prefix:

RS 250 380T - RS 250 1995-1997

Assembly Code Description Revision

Pos. 28 29

Code AP8152288 AP8152298

07/05/2010

FRAME 28.13 Rear brake caliper 1

Description Screw w/ flange M8x30* Screw w/ flange M5x16

Q.ty 0 0

Page 33 / 62

Variants

Chassis prefix: ZD4LD0 Engine prefix:

RS 250 380T - RS 250 1995-1997

Assembly Code Description Revision

FRAME 28.14 Lights 1

Pos. 1 2 3 4 5 6 7 8 9 10

Code AP8137646 AP8137647 AP8124140 AP8124139 AP8212680 AP8135734 AP8124006 AP8212679 AP8124141 AP8112961

Description Upper light guard decal Lower light guard decal RH front/LH rear turn indic.

LH front/RH rear turn indic.

Turn indicator lens Rear headlight supp.

Taillight Taillight lens Taillight wiring harn.

Headlight

10 11 12 13 13 14

AP8124174 AP8124075 AP8112916 AP8112962 AP8124251 AP8212702

Headlight -UKHeadlight wiring w/harness Rear reflector Main wiring harness Main wiring harness Number-plate light

07/05/2010

Q.ty Variants 0 0 0 0 0 0 0 0 0 0 Country:Austria[A], Belgium[B], Germany[D], Denmark[DK], Spain[E], France[F], Greece[GR], Italy[I], Holland[NL], Portugal[P] 0 Country:Japan[J], Singapore[SGP], Great Britain[UK] 0 0 0 year:1996[T], 1997[V] 0 year:1995[S] 0

Page 34 / 62

Chassis prefix: ZD4LD0 Engine prefix:

RS 250 380T - RS 250 1995-1997

Assembly Code Description Revision

Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

Code AP8127286 AP8212110 AP8138192 AP8112996 AP8112998 AP8220283 AP8212469 AP8112413 AP8120951 AP8102376 AP8120001 AP8120030 AP8124054 AP8152274 AP8152285 AP8152279 AP8152280

07/05/2010

FRAME 28.15 Electrical system 1

Description Flasher unit Battery 12V-4AH Support Brake light switch Front brake switch+harness Rubber spacer * Relay 12V/20A Horn Battery fixing snap Clip M6 Rubber spacer Rubber spacer * Lateral stand switch Screw w/ flange M5X20 Screw w/ flange M8x16* Screw w/ flange M6x20 Screw w/ flange M6X25

Q.ty 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Page 35 / 62

Variants

Chassis prefix: ZD4LD0 Engine prefix:

RS 250 380T - RS 250 1995-1997

Assembly Code Description Revision

Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

Code AP8123331 AP8123333 AP8123413 AP8123581 AP8110024 AP8101106 AP8110010 AP8101272 AP8120542 AP8138403 AP8123360 AP8123199 AP8103235 AP8123777 AP8123203 AP8123568 AP8123569 AP8123346 AP8123570 AP8123571 AP8123572 AP8123567 AP8123573 AP8123574 AP8123563 AP8123580 AP8123575 AP8123562

07/05/2010

FRAME 28.16 Front fork 1

Description Front fork Fork upper plate Plug Screw Roller bearing Gasket ring Tap.roller bearing Spacer Dust cover Plug cover Cup Stop ring Gasket ring Dust cover + spring Sliding bush RH sleeve plug LH sleeve plug O-ring Return fork knob Spring L=255 Preload tube LH plunger, complete Stop ring Hex socket screw M6x30 Sleeve Valve body Special screw M8x35 Lower plate

Q.ty 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Page 36 / 62

Variants

Chassis prefix: ZD4LD0 Engine prefix:

RS 250 380T - RS 250 1995-1997

Assembly Code Description Revision

Pos. 29 30 31 32 33 34 35

Code AP8203588 AP8123576 AP8123577 AP8123566 AP8123578 AP8123579 AP8123206

07/05/2010

FRAME 28.16 Front fork 1

Description Fork lower ring nut Hub+RH fork leg Hub+LH fork leg RH plunger, complete Circlip Return nut Seal washer

Q.ty 0 0 0 0 0 0 0

Page 37 / 62

Variants

Chassis prefix: ZD4LD0 Engine prefix:

RS 250 380T - RS 250 1995-1997

Assembly Code Description Revision

Pos.

FRAME 28.17 Plate set and decal 1

1

Code AP8137315

Name plate DGM

1

AP8137895

Name plate DGM

2 2 2 2 2

AP8137664 AP8137665 AP8137666 AP8137707 AP8137892

Constructor dataplate -EConstructor dataplate -FConstructor dataplate -DConstructor dataplate -UKConstructor dataplate

3

AP8137691

Name plate CEE

3 4 4 4

AP8137693 AP8137692 AP8137695 AP8137736

Name plate CEE Name plate ECE Name plate ECE-DName plate ECE

5 6

AP8137894 AP8137668

Engine dataplate -SGPDecal set

6

AP8137739

Decal set

7

AP8147021

Tank decal set

7

AP8147026

Tank decal set

7

AP8147380

Tank decal set

7

AP8147381

Tank decal set

07/05/2010

Description

Q.ty Variants 0 Country: Greece[GR], Italy[I] Technical Specifications:Full Power Version[f.p.]

0 Country: Greece[GR], Italy[I] Technical Specifications:Version 25 Kw[25kw] 0 Country:Belgium[B], Denmark[DK], Spain[E], Portugal[P] 0 Country:France[F] 0 Country:Austria[A], Germany[D], Singapore[SGP] 0 Country:Great Britain[UK] 0 Country: Italy[I] Technical Specifications:Version 25 Kw[25kw] 0 Country:Belgium[B], Denmark[DK], Spain[E], France[F], Greece[GR], Italy[I], Japan[J], Holland[NL], Portugal[P], Great Britain[UK] 0 Country:Austria[A], Germany[D], Singapore[SGP] 0 0 Country:Austria[A], Germany[D], Singapore[SGP] 0 Country:Belgium[B], Denmark[DK], Spain[E], France[F], Greece[GR], Italy[I], Japan[J], Holland[NL], Portugal[P], Great Britain[UK] 0 Country:Singapore[SGP] 0 year: 1995[S] Color:Blue / Red 1995[B/R] 0 year: 1995[S] Color:Black 1995-1997[Black] 0 year: 1996[T] Color:Mirage Grey 1996[Gr.m] 0 year: 1996[T] Color:Black 1995-1997[Black] 0 year: 1997[V] Color:Silver Grey 1997[Gr.s] 0 year: 1997[V]

Page 38 / 62

Chassis prefix: ZD4LD0 Engine prefix:

RS 250 380T - RS 250 1995-1997

Assembly Code Description Revision

Pos.

FRAME 28.17 Plate set and decal 1

Code

Description

Q.ty

8

AP8147022

Fairing decal set

0

8

AP8147027

Fairing decal set

0

8

AP8147378

Fairing decal set

0

8

AP8147379

Fairing decal set

0

9

AP8147023

Front fairing decal set

0

9

AP8147028

Front fairing decal set

0

9

AP8147376

Front fairing decal set

0

9

AP8147377

Front fairing decal set

0

10

AP8147024

Rear fairing decal set

0

10

AP8147029

Rear fairing decal set

0

10

AP8147374

Rear fairing decal set

0

10

AP8147375

Rear fairing decal set

0

11

AP8147025

Technical decal set

0

11

AP8147025

Technical decal set

0

11

AP8147030

Technical decal set

0

07/05/2010

Page 39 / 62

Variants Color:Black 1995-1997[Black] year: 1996[T] Color:Mirage Grey 1996[Gr.m] year: 1996[T] Color:Black 1995-1997[Black] year: 1997[V] Color:Silver Grey 1997[Gr.s] year: 1997[V] Color:Black 1995-1997[Black] year: 1996[T] Color:Mirage Grey 1996[Gr.m] year: 1996[T] Color:Black 1995-1997[Black] year: 1997[V] Color:Silver Grey 1997[Gr.s] year: 1997[V] Color:Black 1995-1997[Black] year: 1996[T] Color:Mirage Grey 1996[Gr.m] year: 1996[T] Color:Black 1995-1997[Black] year: 1997[V] Color:Silver Grey 1997[Gr.s] year: 1997[V] Color:Black 1995-1997[Black] year: 1996[T] Color:Mirage Grey 1996[Gr.m] year: 1997[V] Color:Silver Grey 1997[Gr.s] year: 1996[T], 1997[V] Color:Black 1995-1997[Black]

Chassis prefix: ZD4LD0 Engine prefix:

RS 250 380T - RS 250 1995-1997

Assembly Code Description Revision

Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

Code AP8600060 AP8120902 AP8121948 AP8150439 AP8150438 AP8121950 AP8600090 AP8600091 AP8600096 AP8600097 AP8600092 AP8600093 AP8600095 AP8600094 AP8600100 AP8600101 AP8600098 AP8600099 AP8600363 AP8600066 AP8600065 AP8600069 AP8600067 AP8600071 AP8152301 AP8600061 AP8600062 AP8600011

07/05/2010

ENGINE 29.18 Crankcase 1

Description Crankcase assy Silent-block lower attachment Front attachment bush Hex screw M10x250 Hex socket screw M10x130 Rear attachment bush Clutch crankcase Clutch crancase gasket Oil load plug O-ring Pin Screw M6x30 Screw M6x40 Screw M6x35 Oil unload plug Gasket 13,8x18,8 Screw M6x10 Washer Hose clamp l=35 Screw M8x35 Screw M6x50 Screw M8x110 Screw M8x40 Nut M6 Self-locking nut M10* Pin Oil breather union Oil inlet union

Q.ty 1 4 1 1 1 1 1 2 1 1 8 1 1 2 1 1 1 1 1 2 1 1 2 2 2 2 1 2

Page 40 / 62

Variants

Chassis prefix: ZD4LD0 Engine prefix:

RS 250 380T - RS 250 1995-1997

Assembly Code Description Revision

Pos. 29 30 31

Code AP8600070 AP8600078 AP8600077

07/05/2010

ENGINE 29.18 Crankcase 1

Description

Q.ty 2 1 1

Stud bolt l=27 Clip Pipe l=600

Page 41 / 62

Variants

Chassis prefix: ZD4LD0 Engine prefix:

RS 250 380T - RS 250 1995-1997

Assembly Code Description Revision

Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

Code AP8600228 AP8600229 AP8600230 AP8600231 AP8600232 AP8600233 AP8600234 AP8600235 AP8600237 AP8600236 AP8600238 AP8600239 AP8600240 AP8600241 AP8600242 AP8600243 AP8600244 AP8600245 AP8600246 AP8600247 AP8600248 AP8600249 AP8600250

07/05/2010

ENGINE 29.19 Water pump 1

Description Pump cover Water unload screw Gasket O-ring Screw Washer Pin Water pump gear Washer 17x26x1 Circlip Impeller Screw M6x13 Washer Washer Water pump shaft assy.

Mechanical gasket Oil seal 10x20x5 Pump outlet water hose Hose clamp 3-way union Water hose union/RH cyl.

Water hose union/LH cyl.

Hose clip

Q.ty 1 1 1 1 3 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 4

Page 42 / 62

Variants

Chassis prefix: ZD4LD0 Engine prefix:

RS 250 380T - RS 250 1995-1997

Assembly Code Description Revision

Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

Code AP8600202 AP8600203 AP8600204 AP8600205 AP8600206 AP8600207 AP8600208 AP8600209 AP8600210 AP8600211 AP8600212 AP8600077 AP8600214 AP8600215 AP8600216 AP8600215 AP8600217 AP8600218 AP8600219 AP8600220 AP8600221 AP8600222 AP8600223 AP8600224 AP8600225 AP8600226 AP8600227

07/05/2010

ENGINE 29.20 Oil pump 1

Description

Q.ty 1 1 1 1 1 1 1 1 1 2 3 1 1 2 1 1 8 1 1 2 1 2 1 2 1 1 1

Oil pump Mix oil pump gasket Screw Screw Oil pump gear Bush Oil pump rotor Oil pump shaft assy.

Oil pump cover Pin Screw Pipe l=600 Clip Pipe 2x5x600 Pipe 2x5x1000 Pipe 2x5x600 Clip Pipe 11x15x600 Cover Screw Oil pipes cover Screw Oil filter Screw Hose clamp Hose clamp l=50 Hose clamp l=82

Page 43 / 62

Variants

Chassis prefix: ZD4LD0 Engine prefix:

RS 250 380T - RS 250 1995-1997

Assembly Code Description Revision

Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

Code AP8600105 AP8600106 AP8600107 AP8600108 AP8600109 AP8600110 AP8600111 AP8600112 AP8600113 AP8600114 AP8600115 AP8600116 AP8600117 AP8600118 AP8600212 AP8600120 AP8600121 AP8600122 AP8600123 AP8600124 AP8600125 AP8600126 AP8600131 AP8600132

07/05/2010

ENGINE 29.21 Drive shaft 1

Description Crankshaft cpl.

Connecting rod cpl.

Washer 22x27,5 Washer 22x27,5x2 Roller cage Crankshaft/RH part Crankshaft/central part Rod pin Crankshaft/LH part Bearing RH 25x62x17 Bearing LH 25x62x17 Oil seal RH 32x62x6 Oil seal LH 25x36x6 Counterweight Screw Spacer 25,5x32x9 C-ring Washer Primary gear Spacer 20x48x0,5 Nut Transmission key Roller cage Clearance washer

Q.ty 1 2 3 1 2 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 2 4

Page 44 / 62

Variants

Chassis prefix: ZD4LD0 Engine prefix:

RS 250 380T - RS 250 1995-1997

Assembly Code Description Revision

Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

Code AP8600001 AP8600002 AP8600003 AP8600004 AP8600026 AP8600005 AP8600006 AP8600007 AP8600008 AP8600010 AP8600011 AP8600012 AP8600013 AP8600014 AP8600015 AP8600016 AP8600017 AP8600018 AP8600019 AP8600020 AP8600021 AP8600022 AP8600023 AP8600024 AP8600025 AP8600128 AP8600409 AP8600130

07/05/2010

ENGINE 29.22 Horizontal cylinder assembly 1

Description

Q.ty 1 1 2 5 1 2 3 5 1 1 1 2 3 3 3 4 1 1 1 4 1 1 1 1 2 1 1 2

Cylinder head Cylinder head gasket Pin Nut Gasket set Stud bolt l=51 Stud bolt l=45 Washer Spark plug BR9ECM Cylinder Oil inlet union Pin Stud bolt l=30 Stud bolt l=35 Stud bolt l=40 Nut Cylinder base gasket Valve seat cover Valve cover gasket Screw Water unload screw Washer Water outlet union O-ring Screw Piston ring set Piston assy Snap ring

Page 45 / 62

Variants

Chassis prefix: ZD4LD0 Engine prefix:

RS 250 380T - RS 250 1995-1997

Assembly Code Description Revision

Pos. 29

Code AP8600129

07/05/2010

ENGINE 29.22 Horizontal cylinder assembly 1

Description

Q.ty 1

Piston pin

Page 46 / 62

Variants

Chassis prefix: ZD4LD0 Engine prefix:

RS 250 380T - RS 250 1995-1997

Assembly Code Description Revision

Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

Code AP8600001 AP8600002 AP8600003 AP8600004 AP8600026 AP8600005 AP8600006 AP8600007 AP8600008 AP8600010 AP8600011 AP8600012 AP8600013 AP8600014 AP8600015 AP8600016 AP8600017 AP8600018 AP8600019 AP8600020 AP8600021 AP8600022 AP8600023 AP8600024 AP8600025 AP8600128 AP8600409 AP8600130

07/05/2010

ENGINE 29.23 Vertical cylinder assembly 1

Description

Q.ty 1 1 2 5 1 2 3 5 1 1 1 2 3 3 3 4 1 1 1 4 1 1 1 1 2 1 1 2

Cylinder head Cylinder head gasket Pin Nut Gasket set Stud bolt l=51 Stud bolt l=45 Washer Spark plug BR9ECM Cylinder Oil inlet union Pin Stud bolt l=30 Stud bolt l=35 Stud bolt l=40 Nut Cylinder base gasket Valve seat cover Valve cover gasket Screw Water unload screw Washer Water outlet union O-ring Screw Piston ring set Piston assy Snap ring

Page 47 / 62

Variants

Chassis prefix: ZD4LD0 Engine prefix:

RS 250 380T - RS 250 1995-1997

Assembly Code Description Revision

Pos. 29

Code AP8600129

07/05/2010

ENGINE 29.23 Vertical cylinder assembly 1

Description

Q.ty 1

Piston pin

Page 48 / 62

Variants

Chassis prefix: ZD4LD0 Engine prefix:

RS 250 380T - RS 250 1995-1997

Assembly Code Description Revision

Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

Code AP8600059 AP8600058 AP8600057 AP8600056 AP8600055 AP8600054 AP8600053 AP8600052 AP8600051 AP8600050 AP8600049 AP8600035 AP8600036 AP8600037 AP8600038 AP8600411 AP8600040 AP8600041 AP8600042 AP8600043 AP8600044 AP8600045 AP8600046 AP8600047 AP8600048 AP8102418

07/05/2010

ENGINE 29.24 Valves assembly I 1

Description Washer Screw Exhaust pipe pulley Exhaust valve pulley spacer Exhaust valve spring Washer Screw Exhaust valve lever Screw M6x12 Screw Exhaust valve cable plate Exhaust valve RH Exhaust valve LH Screw Exhaust valve spacer Exhaust valve pin Spring Plate Exhaust valve shaft Exhaust valve drive arm Screw Bush Spacer Exhaust valve bush Oil seal 8x16x5 Valve lever cable guide

Q.ty 1 1 1 1 1 1 1 1 1 1 1 1 1 3 2 1 2 1 1 1 1 1 1 1 1 1

Page 49 / 62

Variants

Chassis prefix: ZD4LD0 Engine prefix:

RS 250 380T - RS 250 1995-1997

Assembly Code Description Revision

Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

Code AP8600059 AP8600058 AP8600057 AP8600056 AP8600055 AP8600054 AP8600053 AP8600052 AP8600051 AP8600050 AP8600049 AP8600035 AP8600036 AP8600037 AP8600038 AP8600411 AP8600040 AP8600041 AP8600042 AP8600043 AP8600044 AP8600045 AP8600046 AP8600047 AP8600048 AP8102418

07/05/2010

ENGINE 29.25 Valves assembly II 1

Description Washer Screw Exhaust pipe pulley Exhaust valve pulley spacer Exhaust valve spring Washer Screw Exhaust valve lever Screw M6x12 Screw Exhaust valve cable plate Exhaust valve RH Exhaust valve LH Screw Exhaust valve spacer Exhaust valve pin Spring Plate Exhaust valve shaft Exhaust valve drive arm Screw Bush Spacer Exhaust valve bush Oil seal 8x16x5 Valve lever cable guide

Q.ty 1 1 1 1 1 1 1 1 1 1 1 1 1 3 2 1 2 1 1 1 1 1 1 1 1 1

Page 50 / 62

Variants

Chassis prefix: ZD4LD0 Engine prefix:

RS 250 380T - RS 250 1995-1997

Assembly Code Description Revision

Pos. 1 2 3 4 5 6 7 8 9 10 11 12

Code AP8600373 AP8600374 AP8600375 AP8600376 AP8600377 AP8600378 AP8600379 AP8600380 AP8600381 AP8600102 AP8600103 AP8600104

07/05/2010

ENGINE 29.26 Ignition unit 1

Description

Q.ty 1 1 3 2 5 1 1 1 1 1 3 2

Stator cpl.

Cdi magneto assy Screw Pick-up plate Screw Transmission key Nut Washer 12x27x2 Hose clamp Flywheel cover Screw Pin

Page 51 / 62

Variants

Chassis prefix: ZD4LD0 Engine prefix:

RS 250 380T - RS 250 1995-1997

Assembly Code Description Revision

Pos. 1 2 3 4 5 6 7 8 9 10

Code AP8600351 AP8600356 AP8600355 AP8600357 AP8600353 AP8600352 AP8600354 AP8600340 AP8600342 AP8600343

07/05/2010

ENGINE 29.27 Gear control assembly I 1

Description Selector shaft Bearing 14x20x12 Oil seal 13x22x6 Snap ring Spring Washer Lock plate Gearbox motion plate Spacer 6,1x10x16 Screw

Q.ty 1 1 1 1 1 1 1 1 1 1

Page 52 / 62

Variants

Chassis prefix: ZD4LD0 Engine prefix:

RS 250 380T - RS 250 1995-1997

Assembly Code Description Revision

Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

Code AP8600360 AP8600358 AP8600359 AP8600361 AP8600332 AP8600333 AP8600406 AP8600335 AP8600336 AP8600337 AP8600338 AP8600339 AP8600362 AP8600341 AP8600342 AP8600343 AP8600071 AP8600344 AP8600345 AP8600346 AP8600347 AP8600348 AP8600349 AP8600350

07/05/2010

ENGINE 29.28 Gear control assembly II 1

Description Screw Neutral indicator switch+seal O-ring Pin Shift cam Shift cam pin Shift cam gear Shift cam gear pin Shift cam n1 plate Shift cam n2 plate Roller Spring Spring Shift cam guide plate Spacer 6,1x10x16 Screw Nut M6 Washer 25x32x3 Bearing 25x47x8 Shift cam lock plate Washer Spring Support Shift cam star

Q.ty 2 1 1 1 1 2 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1

Page 53 / 62

Variants

Chassis prefix: ZD4LD0 Engine prefix:

RS 250 380T - RS 250 1995-1997

Assembly Code Description Revision

Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

Code AP8600292 AP8600288 AP8600291 AP8600294 AP8600289 AP8600295 AP8600293 AP8600290 AP8600287 AP8600296 AP8600410 AP8600412 AP8600412 AP8600073 AP8600074 AP8600072 AP8600331 AP8600329 AP8600408 AP8600297 AP8600075 AP8600076

07/05/2010

ENGINE 29.29 Primary gear shaft 1

Description Circlip 2nd pinion gear z=16 6th pinion gear z=25 Washer 3rd-4th pinion gear z=17-22 Snap ring Bush 5th pinion gear z=24 Primary gear shaft z=11 Bearing 20x52x15 Check bearing plate Screw M6x16 Screw M6x16 Stud bolt Stud bolt Stud bolt l=90 Fork shaft Fork n3 Gearbox cover Bearing 17x40x12 Pin Nut

Q.ty 1 1 1 1 1 2 1 1 1 1 1 1 1 4 2 1 1 1 1 1 2 7

Page 54 / 62

Variants

Chassis prefix: ZD4LD0 Engine prefix:

RS 250 380T - RS 250 1995-1997

Assembly Code Description Revision

Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

Code AP8600326 AP8600325 AP8600318 AP8600319 AP8600320 AP8600321 AP8600313 AP8600312 AP8600298 AP8600300 AP8600307 AP8600309 AP8600405 AP8600311 AP8600310 AP8600308 AP8600301 AP8600302 AP8600303 AP8600306 AP8600299 AP8600314 AP8600315 AP8600316 AP8600327 AP8600305 AP8600322 AP8600323

07/05/2010

ENGINE 29.30 Driven shaft 1

Description Snap ring Pinion Z=14 Lock bearing plate Stop plate gasket Screw M6x16 Screw M6x16 Oil seal 25x38x6 Bearing 25x62x17 Driven shaft 2nd wheel gear z=26 Bush Circlip 6th wheel gear z=21 Bearing Washer Gear bush 3/4 3rd wheel gear z=21 4th wheel gear z=23 5th wheel gear z=22 Bearing 18x22x12.8 1st wheel gear z=27 Gearbox oil pipe Oil pipe lock plate Screw Bearing 15x19x13 Washer Trans.starter gear z=33 Clearance washer

Q.ty 2 1 1 1 3 1 1 1 1 1 1 3 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2

Page 55 / 62

Variants

Chassis prefix: ZD4LD0 Engine prefix:

RS 250 380T - RS 250 1995-1997

Assembly Code Description Revision

Pos. 29 30 31 32

Code AP8600324 AP8600330 AP8600328 AP8600404

07/05/2010

ENGINE 29.30 Driven shaft 1

Description

Q.ty 1 1 1 1

Snap ring Fork shaft Fork n1 Fork n2

Page 56 / 62

Variants

Chassis prefix: ZD4LD0 Engine prefix:

RS 250 380T - RS 250 1995-1997

Assembly Code Description Revision

Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

Code AP8600261 AP8600262 AP8600263 AP8600264 AP8600265 AP8600266 AP8600267 AP8600269 AP8600268 AP8600270 AP8600271 AP8600272 AP8600273 AP8600274 AP8600275 AP8600276 AP8600277 AP8600278 AP8600279 AP8600280 AP8600281 AP8600282 AP8600286 AP8600284 AP8600285

07/05/2010

ENGINE 29.31 Clutch 1

Description Clutch drum Clutch drum spacer Clutch hub Washer Nut Washer 20x36x3 Washer 20x36x2 Metallic clutch disc sp.1.6 Lined clutch disc sp.3 Metallic clutch disc sp.2 Elastic clutch plate ring Clutch stop ring Elastic clutch plate Clutch pressure plate Clutch spring Screw Clutch control washer Clutch shaft Washer 15,5x28x1 Bearing 15x28x2 Oil seal 10x17x5 Clutch lever Circlip Screw Washer

Q.ty 1 1 1 1 1 1 1 6 7 1 1 1 1 1 6 6 1 1 1 1 1 1 1 1 1

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Variants

Chassis prefix: ZD4LD0 Engine prefix:

RS 250 380T - RS 250 1995-1997

Assembly Code Description Revision

Pos. 1 2 3 4 5 6 7 8 9 10 11

Code AP8600364 AP8600365 AP8600366 AP8600407 AP8600316 AP8600368 AP8600369 AP8600370 AP8600371 AP8600372 AP8106273

07/05/2010

ENGINE 29.32 Starter assembly 1

Description Starting shaft Spacer 6,5x10,5x22,5 Clearance washer Lock plate Screw Kick starter spring guide Kickstarter spring Oil seal 16x24x5 Kick starter gear z=34 Kick starter spring lock Starter lever cpl.

Q.ty 1 1 1 1 1 1 1 1 1 1 1

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Variants

Chassis prefix: ZD4LD0 Engine prefix:

RS 250 380T - RS 250 1995-1997

Assembly Code Description Revision

Pos. 1 2 3 4 5 6 7 8 9 10

Code AP8102420 AP8600088 AP8600087 AP8600086 AP8600080 AP8600081 AP8600082 AP8600083 AP8600084 AP8600085

07/05/2010

ENGINE 29.33 Carburettor flange 1

Description

Q.ty 4 2 2 1 2 4 4 12 8 1

Clip D13 Pipe l=2200 Hose clamp Intake hose LH Reed valve assy Blade lock Reed valve assy Screw Screw m6x20 Intake hose RH

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Variants

Chassis prefix: ZD4LD0 Engine prefix:

RS 250 380T - RS 250 1995-1997

Assembly Code Description Revision

Pos.

ENGINE 29.34 Carburettor I 1

1

Code AP8600134

Carburettor RH

1 2

AP8600402 AP8600133

Carburettor RH Carburettor LH

2 3 4 5 6 7 8 9 10 11 12

AP8600401 AP8600171 AP8600170 AP8600157 AP8600180 AP8600164 AP8600184 AP8600176 AP8600169 AP8600200 AP8600175

Carburettor LH Washer Spring RH Pipe l=250 Pipe 4x7x1000 Pipe 3x5x650 3-way union Clip RH throttle adjuster Max air pipe Pipe cpl.

07/05/2010

Description

Q.ty Variants 1 Country:Austria[A], Belgium[B], Denmark[DK], Spain[E], France[F], Greece[GR], Italy[I], Japan[J], Malaysia[MAL], Holland[NL], Portugal[P], Singapore[SGP], Great Britain[UK] 1 Country:Germany[D] 1 Country:Austria[A], Belgium[B], Denmark[DK], Spain[E], France[F], Greece[GR], Italy[I], Japan[J], Malaysia[MAL], Holland[NL], Portugal[P], Singapore[SGP], Great Britain[UK] 1 Country:Germany[D] 1 1 3 2 2 1 4 1 2 2

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Chassis prefix: ZD4LD0 Engine prefix:

RS 250 380T - RS 250 1995-1997

Assembly Code Description Revision

Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 17 18 19

Code AP8102423 AP8600138 AP8600139 AP8600137 AP8600135 AP8600136 AP8600140 AP8600141 AP8600142 AP8600143 AP8600144 AP8600168 AP8600167 AP8600166 AP8600165 AP8600181 AP8106417 AP8600172 AP8600182 AP8600178

07/05/2010

ENGINE 29.35 Carburettor II 1

Description Throttle cable cap Register Nut Screw Cover O-ring Spring Ring Circlip Jet Needle 6gh8-55-3 Valve ca=1,5 Cap Spring guide Spring Starter shutter Adjuster screw LH Air jet (1,5) Air jet (1,1) Nut Filter

Q.ty 2 2 2 12 2 2 2 2 2 2 2 2 2 2 2 1 2 2 1 2

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Variants

Chassis prefix: ZD4LD0 Engine prefix:

RS 250 380T - RS 250 1995-1997

Assembly Code Description Revision

Pos.

ENGINE 29.36 Carburettor III 1

1 2 2

Code AP8600177 AP8106342 AP8600145

Ring Idle jet 20 Idle jet 27,5

3 3

AP8106341 AP8600146

Needle valve 0-9 Needle valve 0-8

4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

AP8600150 AP8600149 AP8600151 AP8600147 AP8600148 AP8600152 AP8600159 AP8600137 AP8600156 AP8600153 AP8600154 AP8600155 AP8600161 AP8600162 AP8600163 AP8600160

O-ring Needle valve Screw Main jet LH 270 Main jet RH 280 Float Plate Screw Float chamber gasket Float pin Power jet LH (55) Power jet RH (35) Unload screw LH Unload screw RH O-ring Plate

07/05/2010

Description

Q.ty Variants 2 2 Country:Germany[D], Holland[NL] 2 Country:Austria[A], Belgium[B], Denmark[DK], Spain[E], France[F], Greece[GR], Italy[I], Japan[J], Malaysia[MAL], Portugal[P], Singapore[SGP], Great Britain[UK] 2 Country:Germany[D] 2 Country:Austria[A], Belgium[B], Denmark[DK], Spain[E], France[F], Greece[GR], Italy[I], Japan[J], Malaysia[MAL], Holland[NL], Portugal[P], Singapore[SGP], Great Britain[UK] 2 2 2 1 1 2 2 2 2 2 1 1 1 1 1 2

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