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Etera - Installation Guide

Page 1

COMMERCIAL APPLICATIONS

HIGH PERFORMANCE PANELS

Installation Guide


Installation Guide | E T E R A H I G H P E R F O R M A N C E P A N E L S Before Installing: Carefully read the directions and the tools and materials list in this guide before installing Etera High Performance Panels (HPP). If you have questions about your installation or these instructions, please contact your local Cielo representative at: info@cielo.us or call 833.868.1522.

Illustration #1 4"

2" 2"

Primed Substrate Corner Joint

Tools & Materials Needed: • Saw horses • Tape measure

‫ ٺגٖ׏ ى‬ɀɎȸƏǣǕǝɎ ˢɖɎƺ carbide router bit

• Caulking gun

• Rags

• 2" paint brush

• Denatured alcohol

• 4' & 8' Straightedges

• Disposable gloves

• Laminate router

• 1 1/2” masking tape

• Circular saw

• 120 grit sanding block

• Clamps

• 240 grit sanding block

• Drill

Neutral cure silicone

4"

Straight Joints

Paint panel joints

• Drill bits

Handling & Storage:

Wall Preparation:

• Use appropriate hand, eye, ear, and foot protection when working with panels and tools.

• Cielo panels can be installed on plywood or gypsum board substrates.

‫ ى‬nƺƏɮƺ ȵȸȒɎƺƬɎǣɮƺ ˡǼȅ Ȓȇ Ɏǝƺ ǔȸȒȇɎ ɀǣƳƺ Ȓǔ Ɏǝƺ ȵƏȇƺǼ ɎǝȸȒɖǕǝȒɖɎ Ɏǝƺ installation process.

• Make sure the installation and work area have adequate ventilation.

• Make sure that the walls are primed, smooth, clean, dry and plumb.

• Store panels indoors at a controlled temperature of 65 to 80 degrees F, and away from direct sunlight.

• To blend visible joints with Etera panels, paint a 2” stripe per side (4” stripe on straight joint and 2” stripe per corner joint) with the recommended color.

• Store panels horizontally to avoid bowing.

‫ ڃ‬³0 0 Xn nÈ ³Á« ÁX

z ٪‫ ڄת‬

1


2

Cutting panels to size: • To avoid vibration and potentially chipping the edges or cracking the

‫! ى‬ɖɎ Ɏǝƺ ȵƏȇƺǼ ɎȒ ɯǣɎǝǣȇ ‫ ٓה׏ٖב‬Ȓǔ Ɏǝƺ ˡȇǣɀǝƺƳ ɀǣɿƺِ (Ȓ ȇȒɎ ƏǼǼȒɯ Ɏǝƺ ƫǼƏƳƺ

ȵƏȇƺǼɀً ƏȵȵȸȒȵȸǣƏɎƺ ƬǼƏȅȵǣȇǕ ƏȇƳ ɀɖȵȵȒȸɎ ɯǣɎǝ Ə ɀȒǼǣƳ ɀƏƬȸǣˡƬǣƏǼ ɯȒȒƳ

to overheat; work at a moderate speed and pressure.

substrate is essential.

• Using a straightedge as a guide, machine edges of the panels with

‫ ى‬ȵȒȸɎƏƫǼƺ ƬǣȸƬɖǼƏȸ Ȓȸ ɎƏƫǼƺ ɀƏɯ ɯǣɎǝ Ə ɀǝƏȸȵ ˡȇƺ ƬƏȸƫǣƳƺ ɎǣȵȵƺƳ ƫǼƏƳƺً

Ɏǝƺ ǼƏȅǣȇƏɎƺ ȸȒɖɎƺȸ ƏȇƳ ɀǝƏȸȵ ‫ ٓגٖ׏‬ɀɎȸƏǣǕǝɎ ˢɖɎƺ ƬƏȸƫǣƳƺ ƫǣɎ ɎȒ ƏƬǝǣƺɮƺ

with a minimum of 60 teeth suitable for plastics or aluminum, is

ˡȇǣɀǝƺƳ ɀǣɿƺِ kƺƺȵ ȸȒɖɎƺȸ ȅȒɮǣȇǕٕ ƳȒ ȇȒɎ ɀɎȒȵِ

recommended to properly cut the panels.

• Sand routed edges with 120 grit sanding block then 240 grit sanding

• With a portable circular saw, cut with the color side of the panel facing

ƫǼȒƬǸ ɎȒ ȸƺȅȒɮƺ ȅǣƬȸȒ‫ٮ‬ˡɀɀɖȸƺɀِ

È¨á «(ِ Xǔ ɖɀǣȇǕ Ə ˡɴƺƳ ɎƏƫǼƺ ɀƏɯً ƬɖɎ ɯǣɎǝ Ɏǝƺ ƬȒǼȒȸ ɀǣƳƺ Ȓǔ Ɏǝƺ ȵƏȇƺǼ facing DOWNWARD.

³ƏȇƳ 0ƳǕƺ ‫ ש׫ת ډ‬JȸǣɎ ۘ ‫ ש׭׫‬JȸǣɎ

!ǣȸƬɖǼƏȸ ³Əɯ ‫! ډ‬ȒǼȒȸ ³ǣƳƺ Èȵ

ÁƏƫǼƺ ³Əɯ ‫! ډ‬ȒǼȒȸ ³ǣƳƺ (Ȓɯȇ

³ȒǼǣƳ ³ƏƬȸǣ˾ƬǣƏǼ áȒȒƳ ³ɖƫɀɎȸƏɎƺ


Installation Guide | E T E R A H I G H P E R F O R M A N C E P A N E L S

A DH E S I V E P R EPA R AT I ON

Illustration #3

‫ ى‬Èɀƺ ɀƏɯ ǝȒȸɀƺɀ ɯǣɎǝ Ə ɀƏƬȸǣˡƬǣƏǼ ɯȒȒƳ ƫȒƏȸƳ ɎȒ ȵȸȒȵƺȸǼɵ ɀɖȵȵȒȸɎ panels while prepping. • Place panel with clear side down on the support board. Scuff entire

Back (color) side of panel

color side with the 120 grit sanding block using a circular motion.

(see Illustration #2) • Clean the backside of the panel with denatured alcohol applied to a rag to remove all dust and residue. ‫ ى‬ƳƳ ɀɎȸǣȵɀ Ȓǔ ƳȒɖƫǼƺ ɀǣƳƺƳ ɎƏȵƺ ƏɎ ƏȵȵȸȒɴǣȅƏɎƺǼɵ ‫ ٓא׏‬ƬƺȇɎƺȸɀ parallel to the panel length. The tape should start and end 1/2"

Double-sided Tape

from all edges.

(see Illustration #3)

1/2" from panel edge

Illustration #2

12" Centers

120 grit sand block Back (color) side of panel

1/2" from panel edge

Important: Where ƺƳǕƺ ƬƏȵ will be installed, place the double sided tape ‫ ڕת‬ƫƏƬǸ from the edge.

3


Installation Guide | E T E R A H I G H P E R F O R M A N C E P A N E L S

Illustration #4 (A-G)

C U TO U T S

A

B

C

C

Illustration #4 • Mark area to be removed on clear side. (A) • Using the step drill bit (B), drill 3/8” holes in all four corners of the layout of the cutout. (C) ‫! ى‬ɖɎ ɖɀǣȇǕ Ə ȸȒɖɎƺȸ ɯǣɎǝ Ə ‫ ٺגٖ׏‬ɀɎȸƏǣǕǝɎ ˢɖɎƺ carbide bit from 3/8” hole to 3/8” hole. (D) • Clean debris away frequently while cutting to ƏɮȒǣƳ ƳƏȅƏǕƺ ɎȒ Ɏǝƺ ȵȸȒɎƺƬɎǣɮƺ ˡǼȅِ • Sand cutout with 120 grit sanding block

D

E

then 240 grit sanding block to remove ȅǣƬȸȒˡɀɀɖȸƺɀِ ٢0٣ • To avoid panel cracking do not create long cutouts near the panel edges. • Add strips of double sided tape at ƏȵȵȸȒɴǣȅƏɎƺǼɵ ‫ ٺג‬ƫƏƬǸ ǔȸȒȅ ƏǼǼ ˡɴɎɖȸƺ cutouts. The tape should follow the contour of the cutout. (F)

F

4


Installation Guide | E T E R A H I G H P E R F O R M A N C E P A N E L S

S EC U R I NG PA N EL

Illustration #5

Illustration #5

Adhesive 1" from tape edge on both ends

‫( ى‬ȸɵ ˡɎ ƺƏƬǝ ȵƏȇƺǼ ɯǣɎǝ ɎƏȵƺ ƏȵȵǼǣƺƳ ƏȇƳ Ǽǣȇƺȸɀ ǣȇɎƏƬɎ ɎȒ ƺȇɀɖȸƺ ƺɴȵƏȇɀǣȒȇ ǕƏȵɀ Əȸƺ ƬȒȸȸƺƬɎ ƏȇƳ ɎǝƏɎ Ɏǝƺ ȵƏȇƺǼɀ ƏȇƳ Ɏȸǣȅ ȵǣƺƬƺɀ ȵȸȒȵƺȸǼɵ ˡɎ ƏɎ ƬȒȸȇƺȸɀً edge caps and seams.

Double-sided Tape

Expansion gaps of 1/8" are recommended at each straight and corner joint.

8" 8" Adhesive 8" on center

• Starting 1" from perimeter tape strip, apply a quarter-sized bead of adhesive every 8 inches on center throughout panel.

Illustration #6

Illustration #6 1/8" Expansion Gap at Panel Joint

• Remove tape liner. Working from the bottom and rolling up, carefully position panel on wall and evenly press across the whole surface. The double-sided tape will hold the panel in place until the adhesive cures. ‫ ى‬ÁȒ ǝƺǼȵ ƬȸƺƏɎƺ ˢɖɀǝ ȵƏȇƺǼ ǴȒǣȇɎɀً ƏȵȵǼɵ ɀɎȸǣȵɀ Ȓǔ ȅƏɀǸǣȇǕ ɎƏȵƺ across joints at 18” centers. Use two pieces of tape diagonally for areas that require additional pressure.

5


Installation Guide | E T E R A H I G H P E R F O R M A N C E P A N E L S

T R I M P I EC E S – E D G E CA P

Illustration #7

Illustration #7 • Edge cap should be installed shortly after the panel is set, and before the

EDGE CAP

adhesive starts to cure. • Place a 3/16” continuous bead of the clear adhesive as shown.

3/16” bead of adesive

• Slide the edge cap into place and lightly press the panel to the wall squeezing the adhesive between the edge cap and the panel edge. áǣȵƺ ƏɯƏɵ Əȇɵ ƺɴƬƺɀɀ ƏƳǝƺɀǣɮƺ ɯǣɎǝ ƳƺȇƏɎɖȸƺƳ ƏǼƬȒǝȒǼِ • Use strips of masking tape as needed to hold the edge cap in place until the adhesive is cured.

Illustration #8

T R I M P I EC E S – E X T E R NA L C O R N E R

Panel #2 inserts here

3/8” bead ofsilicone

Illustration #8 ‫ ى‬0ɴɎƺȸȇƏǼ ƬȒȸȇƺȸ ɀǝȒɖǼƳ ƫƺ ǣȇɀɎƏǼǼƺƳ ɀǝȒȸɎǼɵ ƏǔɎƺȸ ȵƏȇƺǼ ُ‫ ׏‬ǣɀ ɀƺɎً ƏȇƳ ƫƺǔȒȸƺ silicone starts to cure.

1/4”

Panel #1 inserts here

‫¨ ى‬ǼƏƬƺ Ə ‫ ٺה׏ٖב‬ƬȒȇɎǣȇɖȒɖɀ ƫƺƏƳ Ȓǔ ȇƺɖɎȸƏǼ Ƭɖȸƺ ɀǣǼǣƬȒȇƺ Əɀ ɀǝȒɯȇ ǣȇ XǼǼɖɀɎȸƏɎǣȒȇ ُ‫ِז‬ ‫ ى‬³ǼǣƳƺ Ɏǝƺ ƺɴɎƺȸȇƏǼ ƬȒȸȇƺȸ ǣȇɎȒ ȵǼƏƬƺِ ȇƬƺ ǣȇ ȵǼƏƬƺً ǼǣǕǝɎǼɵ ȵȸƺɀɀ Ɏǝƺ ȵƏȇƺǼ ɎȒ Ɏǝƺ ɯƏǼǼ ɀȷɖƺƺɿǣȇǕ Ɏǝƺ ɀǣǼǣƬȒȇƺ ƫƺɎɯƺƺȇ Ɏǝƺ ƺɴɎƺȸȇƏǼ ƬȒȸȇƺȸ ƏȇƳ Ɏǝƺ ȵƏȇƺǼِ ‫ ى‬áǝƺȇ ȵƏȇƺǼ ُ‫ א‬ǣɀ ȸƺƏƳɵ ɎȒ ƫƺ ɀƺɎً ȵǼƏƬƺ Ə ƬȒȇɎǣȇɖȒɖɀ ‫ ٺזٖב‬ƫƺƏƳ ƫƏƬǸ Ə ‫ ٺגٖ׏‬ǔȸȒȅ

3/16” bead of ilicone

the trim piece. • Slightly bow the panel to keep the tape from contacting the wall. Slide the panel ǣȇɎȒ Ɏǝƺ ƺɴɎƺȸȇƏǼ ƬȒȸȇƺȸ Ɏȸǣȅ ȵǣƺƬƺً ƏȇƳ Ɏǝƺȇ ƺɮƺȇǼɵ ȵȸƺɀɀ Ɏǝƺ ȵƏȇƺǼ ɎȒ Ɏǝƺ ɯƏǼǼِ The double-sided tape will hold the panel in place until silicone cures. • Use strips of masking tape as needed to hold the trim piece in place until adhesive is cured. 6


Installation Guide | E T E R A H I G H P E R F O R M A N C E P A N E L S

S I G NAG E / P I N LET T ERS • Use only blunt drill bits for drilling through the panels. • Drill holes at slow to medium speed. • Never insert a fastener (eg. screw or nail) directly into panel. Fasteners and ƏȇƬǝȒȸɀ ȅɖɀɎ ȵƏɀɀ ɎǝȸȒɖǕǝ ȵȸƺ‫ٮ‬ƳȸǣǼǼƺƳ ǝȒǼƺɀ ǣȇ ȵƏȇƺǼ ƏȇƳ ˡɴ ǣȇɎȒ Ɏǝƺ ɀɖƫɀɎȸƏɎƺ (drywall, plywood, etc.) or wall stud. • Holes up to 1/4" diameter must not be closer than 1/2" to panel edges. • Holes with a diameter larger than 1/4" must be 1" minimum away from panel edges. ‫ ى‬RȒǼƺɀ ɀǝȒɖǼƳ ƫƺ ‫ ٓזٖ׏‬ǼƏȸǕƺȸ ƳǣƏȅƺɎƺȸ ɎǝƏȇ ǔƏɀɎƺȇƺȸɀ ɎȒ ƏǼǼȒɯ ǔȒȸ ȵƏȇƺǼ ƺɴȵƏȇɀǣȒȇِ

F I NA L ST EP ‫« ى‬ƺȅȒɮƺ ȵȸȒɎƺƬɎǣɮƺ ˡǼȅ Ȓȇ ɎȒȵ ɀǣƳƺ Ȓǔ ɀǝƺƺɎ ƏȇƳ ɎǝȒȸȒɖǕǝǼɵ ƬǼƺƏȇ ȵƏȇƺǼɀ ɯǣɎǝ àɖ‫¨ٮ‬Ǽƺɴ ٢ǣȇƬǼɖƳƺƳ ǣȇ Ɏǝƺ ȅƏǣȇɎƺȇƏȇƬƺ ǸǣɎ ‫ ٮ‬ shown below).

C LEA N I NG & M A I N T E NA NC E 0ɎƺȸƏ R¨ ȵƏȇƺǼɀ ɀǝȒɖǼƳ ȇȒɎ ƫƺ ƺɴȵȒɀƺƳ ɎȒ ƏƫȸƏɀǣɮƺ ƬǼƺƏȇƺȸɀً ɀȒǼɮƺȇɎɀ Ȓȸ ȒɎǝƺȸ ǝƏȸɀǝ chemicals. Clean routinely with warm, light soapy water as needed, using a soft ȅǣƬȸȒˡƫƺȸ ƬǼȒɎǝ Ȓȸ ƬǝƏȅȒǣɀِ For more information or questions with your installation, contact or call us as shown below.

CIELO.US/ETERA | 833.868.1522 7


HIGH PERFORMANCE PANELS

Where innovation meets style. CIELO.US/ETERA | 833.868.1522


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