The Pillars of TPM

Autonomous Maintenance

Planned Maintenance

Involving operators in daily equipment inspections, cleaning, and minor maintenance tasks.

Developing operator skills to detect early signs of equipment deterioration and taking preventive actions.

Empowering operators to contribute to equipment improvement and participate in problem-solving.

Implementing preventive maintenance activities based on equipment manufacturer recommendations and historical data. Conducting regular inspections, lubrication, calibration, and component replacements to prevent breakdowns. Leveraging technology such as condition monitoring and predictive maintenance to optimize maintenance schedules.

Focused Improvement

Engaging employees in small group activities (SGAs) to identify and address recurring equipment problems.

Utilizing root cause analysis and problem-solving techniques (e.g., PDCA, Six Sigma) to drive continuous improvement.

Implementing equipment modifications and process optimizations to enhance performance and reduce defects.