Skip to main content

Red Iron Magazine - Summer 2020 Issue

Page 1

A PUBLICATION OF CROSSL AND CONSTRUCTION COMPANY

Keeping it DOWN in Healthcare Construction

Going above and beyond for our clients

Workforce Development

in a declining trade environment

RISING TO THE TOP! Crossland ranks #2 in U.S. by Metal Construction News

SUMMER ISSUE 2020


THE RED IRON CORNER The innovative spirit of Americans is what defines this country. It’s what led the Wright Brothers to put the first airplane in the sky and NASA to land the first man on the moon. Also known as the land of dreams and opportunity, it’s a place where ordinary people can achieve extraordinary goals. To overcome current economic challenges, we are leaning on the same core principles that have carried America forward for centuries. We’re confident that our country – and our company – will emerge from these times even stronger than before. Our employees’ strength, reliability, and tenacity will continue to carry us through. It’s our ability to adapt

A MESSAGE FROM

and persevere that helped us grow from a small

IVAN CROSSLAND, JR.

not lose sight of how important our self-perform

CEO

construction company founded out of the family garage, to a top 100 contractor in the nation (#66 in the latest ENR ranking). Through challenges, we will capabilities are, we will continue to become the best at everything we do, and we will build quality projects that lead to life-long clients. Here’s to the American spirit and conquering the second half of 2020 - strongly and safely.

2


IN THIS ISSUE 08

Keeping it DOWN in Healthcare Construction: Going Above and Beyond for Our Clients

04

Metal Construction News Ranks Crossland #2 Top Metal Builder

Contents

Development 22 Workforce in a Declining Trade

Cosmic Cowboy Studios

6

High Line Pointe Apartments

7

McKinney Fire Station

10

Stryker Sports Complex

12

Napleton Autowerks

14

Family Center for Juvenile Justice

15

Cotton County Water Treatment Plant

16

ODOT Vinita Highway 2

17

Decatur Wastewater Treatment Plant

18

Benefits of New Curb and Gutter Technology 20

Environment

3


RISING TO THE TOP! Ranked #2 in U.S. by Metal Construction News

Metal Construction News announced their 2020 rankings in May, and we’re excited to report that Crossland Construction has again been named among the Top Metal Builders, increasing our standing from previous years!

Columbus, KS – Overcoming some overall market challenges, Crossland ranked 2nd in square footage (up from 3rd in 2019) and 4th in tonnage (up from 8th in 2019). Even after a 40+ year history of metal building construction, we get excited about our ranking and feel proud of our abilities. From Ivan Crossland Jr., “The quality of a building lies in the hands of the people you trust to build it, and I believe we have the best trade teams in the industry. From the beginning, putting work in place has always been our foundation - we’re builders, and we have a passion for it.” Our passion for building is the reason we have a reputation for being hands-on builders. We adapt to the market and continuously evolve to serve the construction industry better by improving our self-perform crew’s ability to do several aspects of the construction process - earthwork, concrete, steel, carpentry, and site utilities. Our self-perform

Metal Construction News Magazine, May 2020 Issue

4

capabilities keep us competitive.


Self-perform capabilities are a hot topic in construction because of the value they bring to the overall project. We can save our clients time and money while we provide quality work, meet schedules, and prioritize safety. Utilizing self-perform teams is not right for every project, but our crews having the knowledge and field experience undoubtedly adds value. Being Real Builders is not just a slogan for Crossland. It is our commitment to clients to consistently deliver results. We are always developing our workforce to grow both our vision and their future. In addition to a wide range of skilled training internships and apprenticeships, Crossland is finding more ways to invest in next-generation professionals on their path to success through our nationally-recognized education program, The Crossland Academy. [See Page 22 for more information on The Crossland Academy] 5


Fast Facts: Owner: Ben Meade Architect: David W. McKee Architect, PLLC Delivery Method: Negotiated Square Footage: 1,856

A HIGH-PERFORMANCE STUDIO WITH ENERGY EFFICIENT ROOF STRUCTURE AND COST-EFFECTIVE INSULATED PANELING Cosmic Cowboy Studios Fayetteville, AR – Cosmic Cowboy Studio, privately

architect E. Fay Jones. The exterior facade uses around

owned by musician and producer Ben Meade, is an

16,000 dark red and bronze bricks to keep the building

intimate, music recording, video, and fine art studio. The

insulated for sound. The balcony has dark steel painted

two-story audio and visual recording studio is right in

trim and cedar cladding that complete the contemporary

the heart of Fayetteville, AR - where the vibe of musical

vibe. The modern industrial feel extends to the interior

and artistic culture is thriving. Cosmic Cowboy is a place

with exposed steel and a combination of polished

where artists can tell their stories using the custom

concrete and red oak hardwood floors. The roof structure

acoustic panels, as well as the state of the art digital

uses energy-efficient and cost-effective structural

and analog recording equipment. With enthusiasm for

insulated panels (SIPs), and wood I-beams frame the

studio recording on the rise in Northwest Arkansas, our

second story floor.

Crossland Arkansas team was excited to build this fun, unique project.

Cosmic Cowboy has a high-performance and artistic atmosphere that is sure to cultivate local and traveling

David McKee designed the Studio with an industrial look

artists’ talent.

and feel, pulling inspiration from renowned Arkansas

Project Team: Chris Schnurbusch, Division Manager; Cori Miller, Project Manager; and Curt Fletcher, Superintendent

6


AWARDED LEED PLATINUM CERTIFICATION FOR SUSTAINABILITY INITIATIVES

Fast Facts: Owner: Delwest Capital, LLC Architect: Kephart Delivery Method: Negotiated Square Footage: 344,992

High Line Pointe Apartments Denver, CO – Crossland took over this HUD apartment

budget. We used regular progress meetings and transparent

project following the exit of the original general contractor.

communication to manage the quality of the buildings.

We quickly rose to the challenge and assembled a budget,

Despite inclement Colorado weather and working with two

fast-tracked the schedule, and conducted a full contract

county entities, we delivered one tenant building and the

scope review.

clubhouse ahead of schedule and the second building on time.

The complex consists of two seven-story, residential buildings and a clubhouse, which holds the leasing office, fitness

Multi-family buildings have unique considerations, and we

rooms, and a meeting area. Each apartment building has

learned a lot from this project in particular – from sound and

two underground parking levels and surface visitor parking.

noise compliance guidelines, fire ratings, air and cleanliness

Some fun amenities include outdoor tables and grills, a dog

tests. We can now apply this knowledge to future projects.

park and dog wash area, bike repair space, and a new canal bridge that connects to a jogging/bike path.

The High Line Pointe Apartments were awarded LEED Platinum for its sustainability initiatives, including air tests,

The apartment complex spans a county line, so we overcame

efficient windows, low energy appliances, and energy and

the challenge of working with two fire departments, different

waste saving measures. The project owner was delighted with

inspection departments, and various subcontractors.

our work and has asked us to negotiate a new project. We’re

Crossland was able to self-perform the finish carpentry,

hopeful this is the start of a great partnership!

on-site concrete, and a few final change orders for some new amenities, which helped keep the project within

Project Team: Mikey Crossland, Division Manager; Austin Blevins, Senior Project Manager; David Stevens, Project Engineer; Andrew Trudeau, Superintendent; Ean Thomas, Assistant Superintendent; and Daniel Martinez, Field Engineer

7


Keeping it DOWN in Healthcare Construction GOING ABOVE AND BEYOND FOR OUR CLIENTS We’ve found that the best way to advance our company is by seeking out progressive ways to serve our clients. Our forward-thinking mindset has never been more relevant than with our healthcare clients. Understanding their needs and learning how we can best support their building programs is important to us. Tulsa, OK – Constructing healthcare facilities comes with

distribution, patterns, and determinants of health and

additional considerations for patients, healthcare employees,

disease conditions in defined populations). Bailey’s resume

and the construction teams on-site. Patient safety can never

is not necessarily typical for a Crossland employee, but we

be compromised, so construction teams must anticipate and

jumped at the opportunity to add her to our team. To say

manage all risks and take extra precautions throughout every

she’s qualified for the job is an understatement.

project phase. On any healthcare project, managing and minimizing the construction impact and debris, identifying

One of Bailey’s roles is to ensure that Crossland adheres to

hazards, and maintaining proper cleanup are essential

the ICRA permits that are issued by hospitals. She works

factors.

with our healthcare Superintendents to develop the DOWN plan before a hammer even swings. The priorities Bailey

Because we have a celebrated safety culture, our teams

establishes with this plan on the front end help ensure our

understood the critical nature of this concern and took it

site Superintendents and Project Managers protect the care

one step further. Instead of only adhering to ICRA (Infection

environment.

Control Risk Assessment) Standards, Crossland created the DOWN program to ensure patient safety and well-being at every stage of construction. DOWN stands for Dust, Odor, Water, and Noise -- the four primary elements of construction that can affect patients. Pun intended, we keep it DOWN. It just so happened that as we were implementing the DOWN program, Bailey Vinsant came to us with a Bachelor of Science degree and a Master of Public Health with an emphasis on epidemiology (the study and analysis of the 8

Matthew Gleeson, Director of Healthcare for Crossland, had this to say about Bailey, “She sets us apart from our competition. The work she is doing is valuable to us as a company, and she also passes that knowledge to our Project Managers, Superintendents, and everyone involved in the process.”


Another one of her essential duties is

The recent pandemic has made Bailey an

heading up the team regarding infection

even more valuable asset. She ensures our

control. Bailey understands what Infectious

team complies with all new policies and

Control Nurses at healthcare facilities need

procedures set forth on the nine current

from Crossland during projects, especially

healthcare sites we are constructing.

when building multiple structures across

Bailey said, “I am also attending numerous

their campus. With Bailey working as

webinars on COVID-19 and passing on

a liaison, she can quickly mitigate any

that education to our Superintendents. I’m

challenges that may arise.

happy to support the infection control staff at healthcare facilities so I can help meet

And for Crossland, having that knowledge on the front end establishes client trust and allows us to start projects quickly and efficiently.

The DOWN program is a substantial win-

their needs during this crisis. It says a lot

win for everyone involved. Having one

that they trust Crossland to follow all of the

point of contact enables Infectious Control

new procedures.”

Nurses to focus on their most important responsibilities. And, for Crossland,

We’re immensely proud of the forward-

having that knowledge on the front end

thinking success of the DOWN program.

establishes client trust and allows us

It’s an excellent example of how Crossland

to start projects quickly and efficiently.

finds innovative ways to adapt to our

From Bailey’s perspective, she knows that

client’s needs and incorporates them as our

understanding how to keep both patients

own to support their building programs.

and Crossland teams safe goes a long way towards earning a client’s trust. “I feel that my educational background allows me to understand their concerns and why they may be asking us to take additional precautions when working on a site.”

pictured above (l to r): Bailey Vinsant, DOWN Coordinator, Infectious Control Liason, Crossland; and Matthew Gleeson Director of Healthcare, Crossland

9


“HERO – An ordinary person facing extraordinary circumstances and acting with Courage, Honor, and SelfSacrifice.” We feel honored to be part of this vital community project.

McKinney Fire Station #10 McKinney, TX – Two thousand acres of beautiful homes make up Trinity Falls, a three-year-old community located six miles from McKinney, TX. As McKinney and the surrounding areas experience population growths, the need for additional fire protection also increases. The City of McKinney chose Crossland to build McKinney Fire Station No. 10, a modern, 16,000 SF facility that sits on three acres and accommodates up to ten firefighters. The station’s design is similar to Station No. 9 - built in 2018 – and included input from the firemen. Heritage and service are pillars of community fire stations. New stations will often hold open houses for the public they serve, with kids delighting at the shiny, red trucks and ladders that lift firefighters super high. But a century ago, fire stations were merely buildings that housed horse-drawn pumpers. In the decades since, fire department missions have evolved from primarily responding to fires, to a full-service public safety agency. They now dispatch to vehicle accidents, hazmat incidents, specialized rescues, and natural disasters. A lot of planning goes into optimizing the space, so firefighters have a safe and useful environment that serves as their place of

Stated on a metal placard hangs outside the McKinney Fire Station No. 10

10

work, residence, and often a community center.


Fast Facts: Owner: City of McKinney, Texas Architect: Conduit Architecture + Design Delivery Method: Construction Manager at Risk Square Footage: 15,844 Project Details 3 apparatus bays Community room Living quarters for up to ten firefighters Captain’s locker rooms Outdoor patio and training yard

Project Team: Rocky Hussman, Division Manager; Kyle Roberts, Project Manager; and Robert Bass, Superintendent

Training and Safety The Pre-Construction phase of the Station No. 10 project focused on accommodating the size and scope of fire and rescue vehicles while meeting the needs of the first responders who operate out of the station.

Standard rooms and features include a GearGrid locker system for uniform storage, a temperature-controlled med storage room, and spacious firehose racks. For safety, there is a decontamination room – with hazmat shower, along with a temperature-controlled, tornado safety room.

There are three drive-through apparatus bays, so the No. 10

Quality of Life

crew is always prepared and ready to respond. The bays include

Twenty-four hours a day, seven days a week, you can find

vehicle exhaust removal systems, compressed air, power drop

firefighters at the station as they work in continuous 24-hour

lines, and hot/cold-water connections. We built upper and lower

shifts. A comfortable living environment is paramount. Station

mezzanine-levels and installed extended catwalk framing above

No. 10 provides each firefighter with a dorm room, including

the interior space to house the IT closet and HVAC equipment.

a bed, desk, and a locker to store personal items. A spacious

Three bright red, powder-coated overhead bay doors catch the

kitchen lets the hungry crew spread out at mealtime, and each

eye of residents as they drive by.

shift has its own, locked pantry.

The need for training has increased as firefighters expand their

Other residential areas include a laundry room, fitness room,

scope of community support. They use several areas of the

sauna, movie/TV room, and a covered, 1,800 SF outdoor patio,

station to keep the team as prepared as possible. There is a

with a grill and mounted TV.

large community room that is used for education programs and can be leased out for community events.

Fire stations are so much more than just a garage; they are vital to community safety and public trust. We are honored to have

A large crawl space/maze was added to the upper level of the

been a part of this vital community project.

station for firefighters to train in wearing their gear. In another area, sections of the floor have cutouts that simulate when a structure has collapsed. A white, cinder block “window” above the apparatus bays is used as a propel training wall. 11


“A large site with multiple General Contractors, a tight schedule, challenging structure, and abnormal wet weather patterns made for a challenging and unique project. However, the team never stopped pushing and showed amazing grit and determination in delivering a very successful project.� c. DJ McClenny, Vice President Wichita Division Crossland Construction Company, In

12


Stryker Sports Complex Wichita, KS – The Stryker Sports Complex is Wichita’s premier all-turf sports complex that accommodates year-round enjoyment of youth, college, adult leagues, tournaments, and events. The complex consists of 11 all-sports turf fields, each with outdoor lighting, and a 112,000 SF indoor facility designed to attract events with all levels of competition to the Wichita and surrounding

to waste. Everyone working on the project had to stay

areas.

completely in sync every day.

The project was a unique building experience for

Using construction scheduling software, our team

Crossland. It involved several phases, and each phase

managed and communicated project schedule updates

was bid out separately and awarded to several different

to all parties. We held daily communication and safety

general contractors.

meetings. We also held weekly meetings with the Owner for full transparency throughout the project.

Crossland performed the building work for the indoor soccer facility as well as the stadium improvements. We

The weather was notoriously difficult, forcing delays in

self-performed the steel on the project. The building

the schedule that were out of our control. However, in

had a 267’ clear span, the largest span Travis, our

true Crossland form, our teams came up with a plan to

Steel Superintendent, had erected at the time. Project

combat the issue. They installed rock crane paths that

components included concessions, offices, restrooms,

allowed crews to progress through the mud. Our teams

renovation of existing bathrooms, locker rooms, ticket

worked overtime, day-in, and day-out to deliver the

booth, new stadium bleachers, and a scoreboard.

project on time for the Owner’s first event.

With several different contractors and subcontractors in play, we knew that communication would be vital to making this project successful. A tight timeline with

Fast Facts: Owner: City of Wichita Architect: DLR Group/GLMV Architecture Landscape Architecture/Engineer: MKEC

upcoming sporting events already set on the calendar

Delivery Method: Hard Bid

solidified that collaboration and communication would

Self-Performed: Steel, Pre-Engineered Metal Building

have to be on a whole new level. There was no time

Square Footage: 112,200 Indoor Soccer Field, 6,556 Stadium Improvements

Project Team: DJ McClenny, Division Manager; Estimator, Eric Nilges; Jody Wiggins, Project Manager; Jake Smith, Superintendent; and Travis Day, Steel Superintendent

13


Fast Facts: Owner: Napleton Equities, LLC Architect: Butler Rosenbury & Partners Delivery Method: Hard Bid Square Footage: VW & Mitsubishi: 27,900 Porsche: 10,700

BETTER SERVING OUR CUSTOMERS SO THEY CAN SERVE THEIRS Napleton Autowerks Springfield, MO – Napleton Autowerks in Springfield,

The single-story Porsche dealership and service shop

Missouri, sells Porsche, Volkswagen, and Mitsubishi

feature a beautiful radius front, made of aluminum

vehicles. After operating out of a former Lowe’s building,

composite materials and a glass wall system. The

they wanted a new dealership in an improved location to

luxurious, boutique-like atmosphere and first-class

better serve their customers.

amenities, like a covered service drive and car wash, will impress customers.

In the Winter of 2017, Napleton hired Crossland for site improvement and the construction of two facilities, one

Two+ months of recordable weather days and an added

to house Volkswagen and Mitsubishi, and the second for

parking lot led to a few schedule adjustments. Our team

Porsche, which also has an attached car wash.

was able to minimize weather impact through effective communication and coordination with the owner and

The two-story Volkswagen and Mitsubishi structure

subcontractors. Our phased approach to the project

includes showrooms with offices for both brands, an

enabled the client to move into the VW building while the

automotive shop, and mezzanine storage areas. Modern

Porshe facility was still underway.

interior finishes, glass wall offices, and a large skylight centered above the showroom give the dealership an airy and welcoming feel. The fully equipped automotive service departments include lifts and an exhaust system. Project Team: Lance Garrett, Division Manager; Juan Trujillo, Project Manager; and Randy Gunlock, Superintendent

14


Fast Facts:

Owner: Tulsa County, OK

Architect: Selser Schaefer

Delivery Method: General Contractor

Self-Performed: Site and Building Concrete, Structural Steel, Earthwork, Rough & Finish Carpentry, Storm Square Footage: 151,000

A FAMILY CENTER DESIGNED AROUND COMPASSION AND HOPE Tulsa County Family Center for Juvenile Justice Tulsa, OK – Crossland was proud to build the Tulsa County

pods. A full-size gymnasium gives teens in detention a place

Family Center for Juvenile Justice, which replaced the

to stay active. This building also houses a library, classrooms,

dilapidated Tulsa County Juvenile Bureau. The new 7-acre,

a learning lab, probation offices, and a full-service cafeteria

151,000 SF facility houses the Tulsa County Juvenile Court,

and kitchen. The east and west buildings connect via a secure

Tulsa County Juvenile Bureau, Probation and Parole and

corridor and spacious outdoor recreation area.

Community Intervention, and all support agencies on one campus.

Tulsa families and youths in crisis now have a more safe and welcoming facility to serve 6000+ youth and their families

A two-story building on the west side of the campus

annually.

houses the Juvenile Court, Juvenile Bureau, and supporting agencies, plus courtrooms, judges’ chambers, training rooms,

For our part, Crossland received a remarkable letter from

and glass-front offices.

the Director of the Tulsa County Family Center for Juvenile Justice. He expressed his appreciation for a Crossland team

The Family Center, designed around compassion and hope,

member who exceeded his traditional role by working over

has a vibrant foyer, open atrium, and children’s play area.

the weekend to help clean and prepare the facility to open

Soothing colors and spacious rooms help kids feel safe and

on time. Going above and beyond is at our core. We make

comfortable. Paintings by local artists and furniture crafted by

sure our clients are happy and satisfied. In an industry where

Oklahoma Correctional Industries inmates give it a fun and

so much of the focus is on the product, it’s rewarding to

creative feel.

find opportunities to go the extra mile – particularly those projects with significant community impact.

The detention facility is on the east side of the complex. Twenty-one beds, dayrooms, a guard station, showers, a

Project Team: Greg Smith, Division Manager; Grant Goodwin, Project Manager;

multipurpose room, and laundry area are in each of three

Brian Denney, Superintendent; Aaron Drain, Assistant Superintendent; and Dalton Thorpe, Field Engineer

15


We believe that some of the most valuable work is done below the soil, and we strive to make a difference, every day, from the ground up. We bring a wide range of expertise and resources to our clients.

Fast Facts: Owner: Cotton County RWD No. 2 Engineer: Jung Engineering Delivery Method: General Contractor Self-Performed: 35%, Concrete

FIRST PLANT IN OKLAHOMA TO USE THIS SPECIALIZED TREATMENT AND FILTRATION PROCESS Cotton County Water Treatment Plant Cotton County, OK – For years, Cotton County, OK, has

This complex project required serious coordination,

struggled to consistently manage the fluoride, arsenic, and

precision, and multiple pieces of equipment. To mitigate

nitrate levels in their water. In Fall of 2018, Cotton County

long material lead times, crews had to erect the metal

hired Crossland Heavy to build a new water treatment plant,

building before installing the tanks inside. Then, we had to

a blending station, and a water well that would improve their

pass six interior tanks through an overhead door. Lastly, we

chemical distribution and water quality.

had to install building piping before the filtration media, which created a significant obstruction to the access area.

The project had multiple components, including an all-

The collaboration of all teams involved helped make this

encompassing operations building that houses a lab, a filter

project a success.

process, a chemical feed system, electrical controls, and storage. The pump station connects and combines eight

Crossland Heavy completed this multi-faceted project on

separate well sources and distribution systems into one

time and within budget. Most importantly, we delivered a

unified system with remote accessibility. The system allows

facility that will provide quality drinking water to Cotton

the County to maintain and service the station without

County residents for years to come.

cutting the water supply to any part of the community. Cotton County is the first plant in Oklahoma to use this type of treatment and filtration process. Between the new process building and the two new wells, water capacity will virtually double. 16

Project Team: Justin Lillie, Division Manager; Mitch Ralston, Project Manager; and Cody Little, Superintendent


INCREASING CITIZEN SAFETY WITH A HIGHWAY EXPANSION ODOT Vinita Highway 2 Vinita, OK – The idea of a highway expansion project for the City of Vinita, Oklahoma, was first introduced in 2008. High volumes of

Fast Facts:

traffic move along State Highway 2, which runs through the core

Owner: Oklahoma Department of Transportation

business district of this Northeast Oklahoma community. In the fall

Engineer: Benham

of 2019, the Oklahoma Department of Transportation resolved to

Delivery Method: Hard Bid

invest $10.6 million in infrastructure improvements, and Crossland

Self-Performed: 67%, Concrete, Site Utilities

Heavy got to work. Project Team: Chris Walters, Division Manager; Trace Drummond,

Following the expansion project, motorists went from a narrow two-lane road with open ditches, to a four-lane highway with proper curbs and gutters. Vinita residents are thrilled with the

Project Manager; Tim Heitkamp, Project Superintendent; James Shelton, Site Superintendent; Joel Ramirez, Concrete Superintendent; Michael Eveland, Assistant Superintendent; and JT Richardson, Field Engineer

expansion. City leaders say the new sidewalks are improving citizens’ safety. The project included widening Hwy 2 for a little over one mile, more than doubling the road capacity. It consists of 1.7 miles of RCP, .5 mile of RCB, 91 storm structures, two miles of curb addition, and 41,475 SY of 9” paving. This was the largest Department of Transportation project for Crossland Heavy to date, and as expected in a project this size, they faced and solved a few challenges. Namely, they lost just over two months of weather days, so they had to determine the best way to manage existing storm sewer conditions. Our team, led by Tim Heitkamp, was creative with the project phasing and remained focused on the path ahead, finishing up one month ahead of schedule.

17 17


DOUBLING CAPACITY: THE CLEANEST WATER AROUND Decatur Wastewater Treatment Plant The wastewater treatment plant in Decatur, Arkansas, processes wastewater from both the local Simmons Foods plant and the neighboring town of Centerton. Rapid population growth in Centerton led the City of Decatur to pursue a project to increase its plant processing capacity from 2.2 million gallons per day (MGD) to 4.6 million MGD.

18


“As a result of the collaboration fostered by the Progressive Design-Build delivery method, we achieved a fantastic result – a state of the art wastewater treatment plant and the first MBR wastewater plant in the state of Arkansas. The footprint of the plant is the same, yet we introduced a completely new way of processing wastewater which more than doubled our capacity. We at the City of Decatur are very happy with our result, and I strongly believe we would not have near the quality of our result had we chosen a different delivery method.” - Bob Tharp, City of Decatur Mayor

Decatur, AR – Decatur chose the Design-Build delivery

From design through construction, the project lasted 24

method to maximize team collaboration and develop the

months. The construction phase lasted just under a year.

most innovative processing solution in the least amount

CHC was able to self-perform 65% of the work, including

of time. Working with a Design-Build team made up of us

various sizes of ductile, PVC, fiberglass, and stainless-steel

and McClelland Consulting Engineers, they evaluated four

piping, all concrete work, equipment installation, equipment

treatment options for the plant expansion. Given Decatur’s

start-up, walkway and handrail installation, and demolition.

desire for innovative and progressive technology and cost

All partners communicated well to make sure that we met

savings, they chose to retrofit the existing sequencing batch

all of the significant milestones, and the project progressed

reactor (SBR) plant with a membrane bioreactor (MBR). MBR

smoothly. In the end, we provided the City of Decatur with a

plants are sparse in the wastewater sector but can produce

project they are proud of, and that will meet their needs for

some of the cleanest effluent water.

years to come.

This option only had minor infrastructure work, but it required keeping the existing plant operational during construction. Throughout the design process, the team ran constructability reviews and provided suggestions to keep costs low and the process seamless.

Fast Facts: Owner: City of Decatur Engineer: McClelland Consulting Engineers, Inc. Delivery Method: Progressive Design-Build Self-Performed: 65%, Piping, Concrete Work, Equipment Installation, Equipment Start-up, Walkway, and Handrail Installation, Demo

Project Team: Dan Thompson, Division Manager; Ryan Adler, Project Manager; Ashley Hays, Superintendent; Assistant Project Manager, Garrett Street; Jordan Wehmeier; and Dylan Gregory, Field Engineer

19


20


PAVING THE WAY

Benefits of Stringless GPS Curb & Gutter Technology

Columbus, KS – When your CEO comes to you with an idea, you make it happen. When Ivan shared his vision for us to move our paving equipment from job to job quickly and with less setup time, we adopted stringless

Going faster, with greater accuracy, using a simpler

technology for our curb and gutter pavers. There was a substantial upfront investment in implementing stringless control, but our investment will pay off in the long term through increased

process.

productivity and accuracy.

These benefits sold us

we spent valuable time setting stakes and strings to guide our paving

on the decision to use

Stringless Topcon GPS

technology for curb and gutter paving.

GPS technology significantly increases our production rates. Previously, equipment by direction and elevation. Now we can download a GPS file, set the lasers and GPS, and go! Our forecasts show that this will cut our labor costs in half and take our setup time from one to two days to around one to two hours. Another notable benefit is the precision of the technology, bringing accuracy from a .1 to now a .001. Alvaro Albarran, Crossland’s Concrete Foreman who currently runs the machine, said, “We’ve used it on a couple of projects, and so far, it’s been great! It is nice not having to set and collect stakes and strings on a job. The accuracy is also a huge benefit.” 21


WORKFORCE DEVELOPMENT

Combating a Declining Trade Environment One of the most critical challenges in our industry is the shortage of

skilled craft professionals. For a variety of reasons, fewer young people consider careers in construction as they plan their futures after high

school. The future of our industry and the entire built environment require that we cultivate a pipeline of high-potential, intelligent, hardworking professionals who pursue construction careers.

22


Columbus, KS – At Crossland, we believe in the power of

to learn the construction industry through on-the-job

a passionate and well-developed workforce. More than a

mentoring. The program is NCCER recognized and offers

decade ago, we began to see a decline in skilled workers.

apprenticeships for carpentry, steel, and equipment

Our leadership took an innovative approach to support

operators. We pair apprentices with a Crossland mentor

Crossland’s future and the construction industry’s outlook. In

who provides guidance, one-on-one training, and support

2004, we hired a teacher with a background in construction

throughout the program.

and established the Crossland Academy—our in-house talent development department.

Like many other students, college was not the right path for Shae Reynolds. When weighing his options, Shae decided

Crossland Academy was formed around two critical

to jumpstart his career right out of high school and enter the

missions: offering trade-specific training and certifications

Crossland Academy. He is now 20 and already working on a

to Crossland employees and introducing students early on

job site, with benefits, while also receiving on-the-job training

to opportunities within the construction industry. Both tasks

in carpentry.

would be crucial in creating an industry pipeline of qualified tradespeople.

“If I go to college, I can end up working four years down the road, or I can start fresh out of high school and get a jumpstart on my career now.”

Today, the Crossland Academy is a nationally accredited, award-winning education and training program. We provide a wide range of professional development courses and skills training to employees who are new to Crossland or the construction industry.

Shae Reynolds, Carpentry Apprentice

Stories like Shae’s are the reward for our investment in these programs. He and others like him receive the opportunity to learn while being paid to do it. “I love seeing people come straight out of high school, run through this program, gain knowledge and experience, become a mentor, and then go Mark Robinson, Trade Instructor/Mentor teaching a class of Apprentices.

Educating our Youth

on to leadership roles as a Project Superintendent,” said Mark Robinson, Crossland Mentor.

It’s common for well-paying jobs to sit empty while high

Crossland Internship Program

school graduates attend college. There are pros and cons to

In addition to offering an apprenticeship program, Crossland

both paths, and either course can lead to a successful career

was also one of the first construction companies to embrace

in construction. Our goal was to introduce students to the

paid internships for students who extend their education

construction industry and let them know they have options.

through college. To date, we’ve provided work experience,

To achieve this, many Crossland leaders serve on education

training, transportation, and housing to over 1,000 college

advisory boards in their communities, and our employees are

interns, and awarded over $1M in tuition assistance to

active in their local schools.

returning interns. We currently average around 150 interns per year from more than 15 regional colleges and universities

Since the conception of Crossland Academy, we have

and go onto hire an average of 35 interns yearly after

conducted over 200 field trips, 1,000 career fairs, and

graduation.

sponsored 500+ high school and post-secondary trade programs. These crucial initiatives give students a two- to three-year jumpstart and help our communities build a stable industry workforce.

Crossland Apprenticeship Program

Tomorrow’s Leaders Innovation has always been at our core - if there isn’t a way, we’ll make one. Having a strategic focus on education leads to long-term success for our employees and communities. We believe that creating this pipeline for the construction

Some people don’t thrive in a classroom environment.

community is worth the investment. It’s a collaborative effort

Instead, they learn better through hands-on experiences.

that results in valuable knowledge transfer from current

The Crossland Apprenticeship Program empowers people

construction leaders to tomorrow’s workforce.

23


Prsrt Std U.S. POSTAGE PAID Columbus, KS Permit No. 18

Crossland Construction Company, Inc. PO Box 45 833 S East Avenue Columbus, KS 66725

FOUR COMPANIES.

ONE FAMILY. Our Story

Over forty years ago, one man’s pursuit of The American Dream propelled our small family operation to huge success. Started in 1977 out of the family garage, Crossland has now grown to over 1,500 employees and ranks as one of the largest construction firms in the nation. Ivan, Sr. built the company on his optimism, integrity, work ethic, and grit. We continue to serve under the belief that if you dream big, remain humble, and work hard, great things are possible. We are very proud to be a part of building the communities where we live, work, and play.

www.crossland.com 242020 Crossland Construction Company, Inc. — All Rights Reserved ©


Turn static files into dynamic content formats.

Create a flipbook
Red Iron Magazine - Summer 2020 Issue by Crossland Construction - Issuu