LUBRICANTS & METALWORKING DIVISION
TADALFORM
A COMPREHENSIVE RANGE OF HIGH PERFORMANCE FORMING FLUIDS
Global specialists in high performance lubricants We have achieved our strength and growth based on five fundamental pillars: people, innovation, sustainability, internationalization and industrial technology. These five pillars have been present throughout our history, as they are during our present and will be in our future. It´s these values that are the basis for stability, creativity and the projection of our company. For more than 50 years Cromogenia Units Lubricants division has innovated, designed, developed and manufactured, superior performance technically differentiated lubrication solutions for industrial process and maintenance applications. With our corporate headquarters in Barcelona, Spain. Our facilities boast a modern manufacturing plant and laboratory from which we deliver to our customers across the globe. Our success lies in our ability to research, develop and innovate, enabling us to be technically differentiated and at the same time being versatile and flexible, offering outstanding technical and commercial support. 2 TADALFORM A COMPREHENSIVE RANGE OF HIGH PERFORMANCE METAL FORMING SOLUTIONS
TADALFORM
is our range of technically differentiated high performance metal forming oils & coolants for both hot and cold forming processes of both ferrous and nonferrous metals, fine blanking, hot & cold rolling and sintering. The range has been designed, formulated and made using the latest base oil and high - performance additive technologies. METAL- FORMING, is a process that involves a series of either cold or hot processes using presswork equipment which change the shape and dimensions of a metal piece without material loss. During the forming process both the material and machines need special protective and cooling oils and lubricants.
3 TADALFORM A COMPREHENSIVE RANGE OF HIGH PERFORMANCE METAL FORMING SOLUTIONS
Our TADALFORM range of cooling oils and lubricants suitable for a variety of ferrous and non-ferrous metals have provided best in class technical lubricant and lubrication solutions to all of our customers including Tier1 and Tier2 automotive customers for over 25 years, offering excellent lubricating and anti-wear properties that significantly extend tool life and provide maximum protection of both machine and material during forming processes helping to achieve extremely high quality pieces whilst maximising cost reduction and efficiency.
CONTENTS STAMPING, DEEP DRAWING.......6 STEEL AND STEEL ALLLOYS......7 STAINLESS TEEL................................10 ALUMINUM.............................................11 NUTS, BOLTS AND SCREWS.......12 EVAPORATING OILS.........................13 FINE BLANKING..................................15 METAL ROLLING.................................18 HOT ROLLING......................................19 COLD ROLLING...................................20 SINTERING.............................................21 SINTERING NEAT OILS FOR CALIBRATION...............22 WATER MISCIBLE OILS FOR CALIBRATION...............24
4 TADALFORM A COMPREHENSIVE RANGE OF HIGH PERFORMANCE METAL FORMING SOLUTIONS
SOME OF THE MULTIPLE INDUSTRIES WE SERVE ARE • Automotive tier 1 • Automotive tier 2 • Auxiliary automotive • Rail • Ship building • White goods • Iron and steel industry • Construction • Heavy machinery agricultural • Mining • Military • Packaging • Window frames & doors
FEATURES AND BENEFITS • Extensive range of products for all types of hot and cold forming, drawing, deep drawing, end forming, fine blanking, sheet metal rolling and sintering. • Suitable for use with all types of metals, ferrous and non-ferrous and their alloys. • Products that have been designed using the latest generation technology and state of the art additives to achieve the highest levels of performance whilst protecting the environment. • Our TADALFORM range has been designed for application in all types of machinery and processes. 5 TADALFORM A COMPREHENSIVE RANGE OF HIGH PERFORMANCE METAL FORMING SOLUTIONS
STAMPING, DEEP DRAWING
TADAL DE 8090 SE, 1080
TADALSOL ST 4
OILFORM 21, 40, 71
TADAL DE CL 80
TADALFORM 90110
TADAL DE 161
TADALFORM 702-461-A
TADAL STAR DE 1422 H, 1422
TADAL DE 122 ORD
TADALSTAR DE 90
TADAL DE 123 S
TADAL LA 50
TADALFORM W 1 (EMULSION)
TADAL LA 30 C
TADAL CU 103
TADALFORM 85, 100
TADAL DE 120
TADAL DE 520
TADAL DE 80 BP, DE 100 BP
TADAL DE 1925/10
TADALFORM 35
TADAL DE 615
TADALFORM 26 NA
TADAL DE 928
TADALFORM 40 NA
TADAL DE 156/10
TADALNOX, TADALNOX 2
TADAL DE 1490
6 TADALFORM A COMPREHENSIVE RANGE OF HIGH PERFORMANCE METAL FORMING SOLUTIONS
STAMPING, DEEP DRAWING
STEEL AND STEEL ALLOYS TADAL DE 8090 SE, 1080 High additive content oil designed for forming carbon steel and alloys. Easy application by immersion, roll or spray Quick removal with alkaline degreaser or solvent High performance and excellent finishing Suitable for medium and high deep drawing in carbon steels.
TADALFORM 90110 Special ester and hydrogenated hydrocarbon, based lubricant specifically designed for cold stamping of ferrous and non-ferrous metals. Contains state of the art, extreme pressure and anti-wear additives Provides excellent lubricity Excellent finish on the stamped parts.
OILFORM 21, 40, 71
TADALFORM 702-461-A
Oil with a high additive content used for forming carbon steel and carbon steel alloys. Chlorine free Excelent exteme pressure Outstanding cooling capacity Excelent lubricity Easy degreasing using alkaline based degreaser.
High performance synthetic oil, designed for cold forming of ferrous and non-ferrous metals. Excellent thermal stability Chlorine free Contains extreme pressure additives Extends tool and die life Can be applied via micro spray.
7 TADALFORM A COMPREHENSIVE RANGE OF HIGH PERFORMANCE METAL FORMING SOLUTIONS
STAMPING, DEEP DRAWING
TADAL DE 122 ORD Forming oil, used for drawing and cutting steel and alloys and copper, can be used neat or as an emulsion. Provides great corrosion protection on finished parts Prevents varnishing and resin residues facilitates easy degreasing.
TADAL DE 123 S Water miscible metal forming fluid, designed for use in metal forming, drawing, bending, stretching and punching. High extreme additive content Provides high anti wear protection for dies and punches Excellent anti corrosion properties.
TADALFORM W 1 (EMULSION) Water miscible emulsion of synthetic lubricants used for metal forming and cutting of steels, designed for cutting, drawing and punching of steel wheels. Easily cleaned using alkaline cleaners Ready to use, also dilution ratio adjustable.
TADAL CU 103 Chlorine free water miscible lubricant paste formulated for deep drawing, drawing and general metal forming of ferrous metals and copper alloys. Allows easy end of process cleaning Can be used with dilution rate form 5 - 50% Contains anticorrosion inhibitors Free of inert solids.
TADAL DE CU 10 Is a synthetic forming fluid, for metal drawing, deep drawing, stamping, punching and wire drawing of ferrous, copper and aluminum alloys. Provides a tenacious, fluid lubricating film that allows for severe forming processes Sulfur, phosphorus and chlorine free Environmentally friendly synthetic product Optimal anti-wear protection of tooling, whether steel, metallic carbides or diamond Excellent high load protection Easy application The residual film on the parts does not polymerize Easy removal with solvents or alkaline detergents. 8 TADALFORM A COMPREHENSIVE RANGE OF HIGH PERFORMANCE METAL FORMING SOLUTIONS
STAMPING, DEEP DRAWING
TADAL DE 120
TADAL DE 80 BP, DE 100 BP
Forming oil for severe forming of steel. Long punch and matrix life due to its extremely high strength lubricant film and anti-wear capacity Excellent surface tension properties Excellent thermal stability High content in natural products Washable with water.
Forming oil used for cold forming. Excellent lubricity. High fluidity Excellent cooling property Easy to be removed by alkaline degreasing Long punch and matrix life due to its high film resistance and anti-wear capacity Excellent surface tension properties Excellent thermal stability Chorine free High extreme pressure performance High content in natural products.
TADALFORM 35 Cutting oil specifically for severe machining operations. It should not be used with light alloys, copper, etc. Vey low viscosity enabling quick and effective removal High extreme pressure additive content Chlorine free.
TADALFORM 26 NA
TADALFORM 40 NA
Specific synthetic oil for micro-spray application in drilling and tapping and reaming operations.
High-performance synthetic oil provides excellent lubricity and cooling. It contains non active sulphured additives Suitable for drilling and threading Micro-pulverization operations Easy Degreasing High extreme pressure Chlorine free Chloride and mineral oils free Excellent lubrication and cooling power High performance.
High extreme pressure additive content Contains non - active Sulphur additives Chlorine free.
9 TADALFORM A COMPREHENSIVE RANGE OF HIGH PERFORMANCE METAL FORMING SOLUTIONS
STAMPING, DEEP DRAWING
STAINLESS STEEL TADALNOX, TADALNOX 2 Water miscible paste used for the forming of stainless steels, alloyed and carbon steels, which are subjected to strong thickness reduction. Can be applied neat or diluted in water. Provides excellent protection of dies and punches against wear. It is a versatile product, the dilution ratio of which can be adjusted in accordance with the drawing severity. Easily removed by means of a conventional cleaning system Extraordinary film resistance. It allows to carry out severe drawing operations Can be used on bronze elements of dies and punches.
TADALSOL ST 4 Water miscible forming oil, which can be used neat or dissolved in water at different dilution ratios according to the severity of deep drawing. It can be used with stainless steel and steel alloys. Easy to rinse with alkaline detergent High load resistance Easy to apply Excellent lubricity.
TADAL DE CL 80 High additive content forming oil for the forming of ferrous and aluminium metals. Due to its high chlorine additive content, it is advised to process with degreasing after forming. Extreme pressure additives Anti - wear additives Corrosion inhibitors
Excellent cooling capacity High load capacity High sheer stress.
TADAL DE 161 Partly synthetic lubricant used for drawing, deep drawing and diecutting of all kind of steels, including stainless steel. Gives excellent results when used in progressive die with a slight impregnation of the belt thus minimizing consumption rates. Can be applied by dripping, recirculation, impregnation with rollers or felt. Excellent results in operation such as deep drawing Excellent performance with progressive dies Excellent performance with any type of steel including stainless steel Excellent anti -wear properties Provides excellent anti - corrosion performance Easily removed by means of solvents and alkaline detergents Odour free.
10 TADALFORM A COMPREHENSIVE RANGE OF HIGH PERFORMANCE METAL FORMING SOLUTIONS
STAMPING, DEEP DRAWING
ALUMINUM TADAL STAR DE 1422 H, 1422 Multipurpose stamping lubricants for aluminium and aluminium alloys. A semisynthetic lubricant with high lubricity, excellent capacity for cooling and settling the aluminium powder. Excellent lubricity Low carbon ashes and excellent cooling Long service life Excellent resistance to oxidation Excellent water displacement Excellent filterability Easy removal from surface with alkaline cleaners or solvents.
TADALSTAR DE 90 Oil for stamping and drawing aluminium, aluminium alloys and mild steels. Provides excellent lubrication Exceptional high cooling performance It can also be used as a specific and multifunctional oil for machine lubrication Free of chemical extreme pressure additives.
TADAL LA 50
TADAL LA 30 C
Oil specially developed for the forming of aluminium and its alloys, where a good lubrification is desired, without using chemicals additives. Excellent lubricity Chemicals free Easy to eliminate High content in vegetal esters.
Lubricant with a high content of oil and vegetal esters, specially designed for deep drawing, forming and cutting of aluminium, its alloys and yellow metals. It provides an extremely highly resistant lubricant film minimizing tool wear and providing extremely effective drag out of the flakes. Excellent lubrification Excellent Anti-wear properties Its use extends the tool life No chemical additives presence Easy to filter Reduction of the electric consumption.
11 TADALFORM A COMPREHENSIVE RANGE OF HIGH PERFORMANCE METAL FORMING SOLUTIONS
STAMPING, DEEP DRAWING
NUTS, BOLTS AND SCREWS TADALFORM 85, 100 Lubricants for cold forming, specially designed for cold cutting of ferrous and non-ferrous materials. Formulated with a fatty ester base and hydrogenated hydrocarbon that provides high lubricity and a high quality finish to the parts. Long service life of the punch and die stamping due to its extraordinary lubricant film strength Anti-wear additives offer high anti - wear performance Excellent surface tension
Excellent thermal stability Chlorine and active sulphur free, low odour while in service The viscosity can be diluted with hydraulic oils as it also contains zinc Alkyl di thiophosphate EP additives offer high extreme pressure performance.
12 TADALFORM A COMPREHENSIVE RANGE OF HIGH PERFORMANCE METAL FORMING SOLUTIONS
STAMPING, DEEP DRAWING
EVAPORATING OILS TADAL DE 520 Evaporable Oil with solvent and ester additives, which provide good lubrication for ferrous and non-ferrous metals in operations of medium severity.
Fast evaporation and drying High performance for sheet metal stamping No need to degrease Cleaning of parts and tools.
TADAL DE 1925/10 Evaporable oil for aluminium fin cut and copper tube drawing which has been specially designed for the air conditioning industry.
TADAL DE 615 Evaporable oil for aluminium deep drawing and copper tube drawing, which has been specially designed for aluminium blades embossing for heat interchangers, having any collar and geometry. Easy to remove Excellent finishing Easy to apply by immersion or vaporization.
13 TADALFORM A COMPREHENSIVE RANGE OF HIGH PERFORMANCE METAL FORMING SOLUTIONS
STAMPING, DEEP DRAWING
TADAL DE 928 Iso paraffinic hydrocarbon and biodegradable organic esters based evaporable Coolant / lubricant / cutting oil for light alloys shaping aluminium and its alloys. An odour free fluid specially formulated for cutting, punching, drawing, shaping of thin metallic sheet Provides a thin wet protective film, which evaporates in several hours, leaving an ultrathin dry film facilitating subsequent welding process No fumes or oil mist The parts cut with this lubricant are fully dried once the oil has evaporated Excellent performance at low temperatures, guaranteeing the compatibility with a large range of cooling fluids.
TADAL DE 156/10 Highly fluid oil, for forming and cutting and annealing light alloys such as brass, copper and aluminium in thin sheets. Easy removal with alkaline detergents or solvents at low concentrations Fine film Excellent finishes.
TADAL DE 1490 Forming fluid for light alloys, (Aluminium and Aluminium alloys) Formulated using VOC free hydrocarbons, employs micro film technology. Evaporable Fine film VOC´s free Excellent finish.
14 TADALFORM A COMPREHENSIVE RANGE OF HIGH PERFORMANCE METAL FORMING SOLUTIONS
FINE BLANKING
TADAL DE CL 1075 ICF TADAL DE CL 1085 ICF TADAL DE CL 1090 ICF TADALFORM 120 TADALFORM 165 TADALFORM 170 LV
15 TADALFORM A COMPREHENSIVE RANGE OF HIGH PERFORMANCE METAL FORMING SOLUTIONS
FINE BLANKING
TADAL DE CL 1075 ICF Oil used for fine blanking of ferrous metals. High additive content Contains corrosion inhibitor additives.
TADAL DE CL 1090 ICF A fully synthetic ester based, oil, completely free of mineral and paraffinic oils designed for fine blanking of a large range of metals from steels through to copper, aluminium and their alloys. Offers excellent lubricity Excellent thermal stability Anti - corrosion properties.
TADAL DE CL 1085 ICF Oil with high additive content used for fine blanking of ferrous metals, stainless steel, steel, copper, aluminium and their alloys. High chlorine content Extreme pressure additives Anti - wear and anti - corrosion additives.
16 TADALFORM A COMPREHENSIVE RANGE OF HIGH PERFORMANCE METAL FORMING SOLUTIONS
FINE BLANKING
TADALFORM 120 Fine blanking oil specifically for steels. Chlorine free Excellent lubricity High EP additive content Effective cleaning degreasing Environmentally friendly.
TADALFORM 165 Fine blanking and forming fluid for steel and steel tubes. High EP corrosion inhibitor additive content, offers excellent lubricity with anti wear and corrosion protection. Chlorine free Provides high extreme pressure protection anti - wear additives Contains corrosion inhibitors.
TADALFORM 170 LV High performance oil designed for the most difficult operations formulated using biodegradable oils, polymers, olefins, sulphuring esters and friction modifiers. Chlorine free Excellent thermal stability Excellent extreme pressure performance High ester content.
17 TADALFORM A COMPREHENSIVE RANGE OF HIGH PERFORMANCE METAL FORMING SOLUTIONS
METAL ROLLING
TADALROLL CU 80 TADALROLL AC 179 SR TADALROLL CZ 211 TADAL LA 85 TADALROLL LA 2 C TADAL LA 4 / TADAL LA 7
18 TADALFORM A COMPREHENSIVE RANGE OF HIGH PERFORMANCE METAL FORMING SOLUTIONS
METAL ROLLING
HOT ROLLING TADALROLL AC 179 SR High additive content stable synthetic esters based, water miscible oil with, state of the art, detergents. Offers excellent lubricity Forms a very stable emulsion containing detergent helping to maintain a clean band and train Excellent corrosion protection Excellent friction reduction Excellent sump life.
TADALROLL CZ 211 Combination of refined paraffinic oils, highly active synthetic esters, that offers excellent characteristics for the lamination of copper, zinc and their alloys. Antioxidant additives Non- ionic surfactants Forms highly stable emulsion.
TADALROLL CU 80
TADAL LA 85
Formulated using refined paraffinic oils, state of the art synthetic esters. Antioxidant additives Non- ionic surfactants Has excellent coolant properties The product forms a highly stable emulsion.
Water miscible oil for the lamination of aluminium and its alloys, (Properzi systems). High polar additive content provides excellent surface finish Provides excellent emulsion stability Excellent sump life.
19 TADALFORM A COMPREHENSIVE RANGE OF HIGH PERFORMANCE METAL FORMING SOLUTIONS
METAL ROLLING
COLD ROLLING
TADALROLL LA 2 C Lubricant for cold rolling of non-ferrous metals, TADAL LA 2 C is based on highly refined hydrocarbons and the latest generation additives. It is specific for the lamination of materials such as aluminium and its alloys, copper, bronze, etc. Free of sulphur and chlorine compounds High state of the art anti wear and ep additive content Minimises residues and deposits.
TADAL LA 4 / TADAL LA 7 Oils are formulated with highly refined hydrocarbons and latest generation additives, suitable for cold rolling operations of ferrous and non-ferrous materials such as copper and brass. They are free of chlorinated and sulphur additives.
20 TADALFORM A COMPREHENSIVE RANGE OF HIGH PERFORMANCE METAL FORMING SOLUTIONS
SINTERING Powders
Mixing
Compacting
Sintering
TADALCLIP 3 TADALCLIP 6 TADALCLIP 8 TADALCLIP 99 TADALBRAT 77 TADAL DE CU 10 TADALSOL SS 1150 TADAL DE 1013
21 TADALFORM A COMPREHENSIVE RANGE OF HIGH PERFORMANCE METAL FORMING SOLUTIONS
SINTERING
NEAT OILS FOR CALIBRATION TADALCLIP 3 Fluid specifically designed for calibrating sintered parts. Extreme pressure / Anti wear additives provides excellent lubrication of the part-die contact Protects parts against corrosion for short periods of time Compatible with high temp steam treatment of calibrated parts its additives do not hydrolyze at these temperatures and are not corrosive to materials Easily removed with chlorinated solvents or alkaline detergents and in case of being absorbed in the piece it is compatible with any lubricant which is subsequently used on the sintered material.
TADALCLIP 6 Fluid specifically designed for calibrating steel and aluminum sintered parts. Extreme pressure / Anti wear additives provides excellent lubrication of the part-die contact Protects parts against corrosion for short periods of time Compatible with high temp steam treatment of calibrated parts its additives do not hydrolyze at these temperatures and are not corrosive to materials Easily removed with chlorinated solvents or alkaline detergents and in case of being absorbed in the piece it is compatible with any lubricant which is subsequently used on the sintered material Uses the latest generation hydrocracked bases providing highly resistant film and low residue. Easily cleaned.
TADALCLIP 8 Specific lubricant for calibrating sintered parts. Compatible with impregnation lubricants used for pre lubricated sintered bearings. It´s is partially volatile and free of chlorinated, Sulphur and phosphorous additives. Easily degreased with alkaline detergents or solvents offers excellent corrosion protection. Provides very low friction coefficients, thus reducing the forces and voltages during calibration Compatible with metals and alloys that contain copper effectively protects against tool wear Applied by dipping or spraying.
22 TADALFORM A COMPREHENSIVE RANGE OF HIGH PERFORMANCE METAL FORMING SOLUTIONS
SINTERING
TADALCLIP 99 Lubricant specifically for calibrating sintered pieces, compatible with impregnation lubricants used for pre lubricated sintered bearings, it is partially volatile free of VOCs, free of chlorine, sulphur and phosphorous.
TADALBRAT 77 Lubricating oil for calibrating sintered metal parts of low and medium density. High strength lubricant film Excellent protection against corrosion Compatibility with high temperature steam treatments Non - corrosive to copper and its alloys and easy degreasing Chlorine free.
TADAL DE CU 10 Is a synthetic forming fluid, for metal drawing, deep drawing, stamping, punching and wire drawing of ferrous, copper and aluminum alloys. Provides a tenacious, fluid lubricating film that allows for severe forming processes Sulfur, phosphorus and chlorine free Environmentally friendly synthetic product Optimal anti-wear protection of tooling, whether steel, metallic carbides or diamond Excellent high load protection Easy application The residual film on the parts does not polymerize Easy removal with solvents or alkaline detergents. 23 TADALFORM A COMPREHENSIVE RANGE OF HIGH PERFORMANCE METAL FORMING SOLUTIONS
SINTERING
WATER MISCIBLE OILS FOR CALIBRATION TADALSOL SS 1150 Concentrated semi synthetic fluid for calibration of sintered pieces. Excellent absorption Excellent hard water toleration Chlorine, nitrites, secundary amines and phenolic compounds free.
TADAL DE 1013 Water miscible lubricant concentrate formulated specifically for calibrating sintered parts. Very low friction coefficient Reduces level of forces and tension during calibration It´s high strength lubricant film offers excellent anti - wear properties which protect dies and tools Compatibile with high temperature steam treatment Chlorine additive free Corrosion inhibitors offer short term corrosion protection Easy degreasing.
24 TADALFORM A COMPREHENSIVE RANGE OF HIGH PERFORMANCE METAL FORMING SOLUTIONS
For information about METAL TREATMENT: check out our catalogue of
TADAL METAL TREATMENT A WIDE RANGE OF HIGH PERFORMANCE PRODUCTS FOR METAL TREATMENT.
Visit us on social media and www.cromogenia.com
25 TADALFORM A COMPREHENSIVE RANGE OF HIGH PERFORMANCE METAL FORMING SOLUTIONS
NOTES
26
TADALFORM A COMPREHENSIVE RANGE OF HIGH PERFORMANCE METAL FORMING SOLUTIONS
27
TADALFORM A COMPREHENSIVE RANGE OF HIGH PERFORMANCE METAL FORMING SOLUTIONS
Dallas, Texas (USA) Sales Office
Arteixo, A Coruña (Spain) Production Unit
Barcelona (Spain) Headquarters Central Laboratory 2 Production Units
Eppstein (Germany) Sales Office
TOTAL GROUP 130.724 m2 Plot surface 25.049 m2 Built surface
Arteixo 8.822 m2 Plot surface 2.869 m2 Built surface Cehegín 2.679 m2 Plot surface 1.327 m2 Built surface
León (Mexico) Production Unit
Sichuan Province (China) Production Unit
Novo Hamburgo (Brazil) Production Unit
Santiago de Chile (Chile) Sales Office Buenos Aires (Argentina) Production Unit
Cromogenia Units Zona Franca Calle 40 núm. 14 – 16 08040 BARCELONA Tel. +34 93 432 94 00 / +34 93 447 98 00 Fax +34 93 422 60 14 / +34 93 447 98 24
@cromogenia Cromogenia-Units, SA
cromogenia@cromogenia.com cromogenia.com
Tarragona (Spain) Production Unit Cehegín, Murcia (Spain) Production Unit
Tarragona 82.094 m2 Plot surface 2.450 m2 Built surface Barcelona 37.129 m2 Plot surface 18.403 m2 Built surface