XOMOX®XP3 Low E Sleeved Plug Valves

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XOMOX®XP3 Low E Sleeved Plug Valves

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ISO 15848 Standard Introduction

INTERNATIONAL................................ISO STANDARD.................................15848-1

ISO 15848-1 is an International standard for fugitive emissions issued by the ISO Organization. It contains both dynamic life cycles and thermal cycles and is considered one of the most demanding fugitive emission standards for soft seated valves. This standard contains different levels of acceptance based on the number of thermal and mechanical cycles, temperature, and number of adjustments. The objective of ISO 15848-1 is to enable classification of performance in different designs and constructions of valves to reduce fugitive emissions.

Example Description Tables (200°C)

ISO 15848 – 1 BH CO3 392°F – SSA 0 Part Composition Part 1: Design

Number of Adjustments 0/1/2/3

Part 2: Industrial (Production)

• System of classification and procedures of qualification for the tests of the valve type

• Acceptance tests in production of the valves • Non-destructive

Temperature Classes (T -196 °C) (T -40 °C)

Class

Measured Leak Rate a mg s-1 m-1

Remarks

Ab

≤ 10-6

Typically achieved with bellow seals or and equivalent stem (shaft) sealing system for quarter turn valves

B

≤ 10-4

Typically achieved with PTFE based packings or elastomeric seals

C

≤10-2

Typically achieved with flexible graphite based packings

b

a Expressed in mg s-1 m-1 measured with total leakage method Class A can be measured only with helium using the vacuum method

(T RT)

(T 200 °C) (T400 °C)

-320°F

-40°F

Room temperature, °F

392°F

752°F

-196°C

-40°C

Room temperature, °C

200°C

400°C

Classification CO1 CO2 CO3

Minimum number of mechanical cycles 500 cycles, with two thermal cycles (except for RT) 1,500 cycles, with three thermal cycles 2,500 cycles, with four thermal cycles

Test Fluid

Class

H - Helium AH, BH, CH M - Methane BM, CM When the test fluid is helium, classes are identified as AH, BH and CH. When the test fluid is methane, classes are identified as BM and CM.

Manufacturing valves will be subjected to the ISO 15848-2 test as described in the norm. This is a non-destructive test that intends to address the performance of the valves (Please refer to ISO 15848 norm).

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XOMOX®XP3 Low E Sleeved Plug Valves (SPV)

The first sleeved plug valves capable of passing four (4) thermal cycles with ZERO packing adjustments.

Key Features & Benefits



Innovative stem seal design permits best in class FUGITIVE EMISSIONS CONTROL (ISO15848-1 BH CO3 392°F or 200°C SSA 0).



Live-loaded design optimizes sealing performance and extended service life with ZERO PACKING ADJUSTMENTS through thermal cycling.



MAINTENANCE and CAVITY FREE: No costly lubrication, no sticking, and no contamination of process media.



Features a self-adjusted, unique patented stem packing cartridge.

LIVE LOADED CARTRIDGE SEALTM The new XOMOX®XP3 Soft Seated SleevedPlug Valves features a Live Loaded Cartridge SealTM and meets the most stringent emissions standards in the industry.

[TM - patent pending]

Options: • Options for different packing materials to suit different temperatures and applications (392°F/200°C or 500°F/260°C); PTFE & graphite packing.

• All current XOMOX® sleeve material options are available.

• XP4D design, with an additional manual 4D stem seal, provides the same emissions performance as the XP3 configuration.

• XP3 and XP4D are API 641 Group B and E approved.

• Firetest according to API607 7th edition.

• All XOMOX® sleeved plug valves have 360° port lip design to prevent possible cold flow and deformation of the sleeve.

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XOMOX®XP3 Low E SPV Features and Benefits XP3 Sleeved Plug Valves are the first valves to pass all four thermal cycles without any packing adjustments, while meeting the ISO 15848-1 standard at the BH CO3 200°C SSA0. This new XOMOX® valve top seal technology is able to perform in its entire temperature range even under thermal cycle conditions. This is achieved by the patented live loaded stem cartridge.

The XP3 design incorporates the same features and benefits of the standard XOMOX® sleeve plug valve by being maintenance and cavity-free. These valves require no costly lubrication and prevent accumulation or contamination of process media, reducing maintenance costs and the cost of ownership over time.





Primary Seal to Atmosphere The XP3 utilizes the same proven sleeve and body design XOMOX is known for. Its 360º port lips and high pressure ribs inside the valve body ensure tight in-line seal & primary seal to atmosphere.

Plug remains adjustable if necessary.

Tertiary Seal to Atmosphere New, patent-pending live-loaded stem cartridge, delivers world class low E performance in a quarter-turn soft-seated plug valve.

  



Cutway view on XP3



Secondary Seal to Atmosphere Enabled by the same wedge ring and plastic diaphragm design that is in place on our existing product, ensuring another layer of protection to stem seal and body cover joint.

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

Packing Options Stem packing can be changed depending on operating conditions.

Various packing options are available.

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XOMOX®XP3 Low E SPV Features and Benefits MEETING BEST IN CLASS

FUGITIVE EMISSION STANDARDS





Patented stem cartridge live-loaded design Optimizes seal performance and extended service life, which ensures seal integrity to atmosphere.

ISO 15848-1 BH CO3 200°C/392°F • Tightness class BH(< 10-4 mg/(s x m) • Endurance class CO3 • Temperature class RT to 200°C/392°F • Adjustments :SSA0 (zero packing adjustments)

API 641 Group B and E (200°C/392°F) (260°C/ 500°F)

XP3 maintains all design features of current XOMOX® SPV • Re-inforced body cover joint gasket for emissions-proof valves.

• 360° port lips on body prevent cold flow and deformation of the sleeve, eliminating the chances that the sleeve will rotate during thermal cycling.

• Option of API 607 7th Edition fire test valves to external leakage.

• Plug vent hole options depending on different service conditions.

• Flange pad design remains available as per the standard configuration.

• All sleeve materials are available.

• Current material selection on body and plug are available.

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G I N T S! CK E N PA TM O S N DJU A

• Actuator mounting capabilities as per ISO 5211.

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XOMOX®XP3 Low E SPV Properties and Characteristics XP3 Break Torque - Class 150 and 300 [in*lbs] Size ½” & ¾” 1” 1 ½” 2” 3” 4” 6” 8” 10” 12”

PTFE/PTFEX Std Built Dry 163 244 458 692 916 1384 1262 1893 1384 2066 2758 4143 5751 8621 8967 13456 16560 24845 24153 36225

%R-PTFE Sleeve Std Built Dry 204 305 580 865 1150 1730 1578 2372 1730 2585 3450 5181 7186 10779 11217 16815 20703 31054 30189 45284

PTFEXC/XeniTh Sleeve Std Built Dry 214 326 621 936 1242 1863 1710 2565 1863 2799 3725 5588 7766 11644 12112 18168 22352 33538 32601 48907

UHMWPE/PFA Sleeve Std Built Dry 326 478 916 1384 1842 2758 2534 3797 2758 4143 5517 8285 11502 17252 17944 26912 33120 49681 48296 72450

If any additional information is required, please contact your sales representative or customer service.

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XOMOX®XP3 Low E SPV Dimensional Data

T .38 .41 .44 .56 .63 .75 .94 1.00 1.13 1.19 1.25

R 1.75 1.94 2.13 2.50 3.00 3.75 4.63 5.50 6.75 8.00 9.50

N 4 4 4 4 4 4 8 8 8* 12* 12*

Figure 0367 XP3 Class 300 SIZE L D 1/2" 5.50 3.75 3/4" 6.00 4.63 1" 6.50 4.88 1-1/2" 7.50 6.13 2" 8.50 6.50 3" 11.13 8.25 4" 12.00 10.00 6” 15.88 12.50 8” 16.50 15.00 10” 18.00 17.50 12” 19.75 20.50

T .56 .63 .69 .81 .88 1.13 1.25 1.44 1.63 1.88 2.00

R 1.88 2.31 2.44 3.06 3.25 4.13 5.13 6.25 7.50 8.75 10.25

N 4 4 4 4 8 8 8 12 12 16 16

Figure 0367 XP3 Class ???

SIZE H S 1/2" 4.591 .537 3/4" 4.591 .537 1" 4.433 .620 1-1/2" 5.456 .848 2" 6.067 1.102 3" 6.598 1.102 4" 8.054 1.260 6” 9.590 2.008 8” 11.795 2.008 10” 13.291 2.500 12” 14.315 2.992

J .437 .437 .437 .563 .755 .755 .880 1.398 1.398 1.673 1.968

K .500 .500 .500 .530 .748 .748 1.000 1.000 1.000 1.000 1.000

P 1.38 1.69 2.00 2.88 3.63 3.63 6.19 10.63 10.63 12.75 15.00

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XOMOX NON-CONTROLLED DOCUMENT, Requested by: tcassani *** Mon Jun 24 11:25:50 EDT 2019 ***

Figure 0367 XP3 Class 150 SIZE L D 1/2" 4.25 3.50 3/4" 4.63 3.88 1" 5.00 4.25 1-1/2" 6.50 5.00 2" 7.00 6.00 3" 8.00 7.50 4" 9.00 9.00 6” 10.50 11.00 8” 11.50 13.50 10” 13.00 16.00 12” 14.00 19.00

XOMOX NON-CONTROLLED DOCUMENT, Requested by: tcassani *** Mon Jun 24 11:25:50 EDT 2019 ***

XOMOX NON-CONTROLLED DOCUMENT, Requested by: tcassani *** Mon Jun 24 11:25:50 EDT 2019 ***

Bare Stem Operated

(4) ACT. MTG. HOLE PATT.

O .63 .63 .63 .63 .75 .75 .75 .88 .88 1.00 1.00

C W 2.38 3.1 2.75 3.6 3.13 7.2 3.88 14 4.75 21 6.00 33 7.50 57 9.50 - - -9811.75 180 14.25 268 17.00 366

A AY ------------3.625 5/16 - 18 3.750 5/16 - 18 6.313 2.250 7.125 3.500 8.000 4.000 9.438 4.000 10.188 6.000 11.562 6.000 12.532 6.000

W ----------.47 .47 5/16 - 18 3/8 - 16 7/16 - 14 7/16 - 14 1/2 - 13 1/2 - 13 1/2 - 13

(2) ACT. MTG. HOLE PATT.

X ----.38 .47 .47 .56 .63 .63 .63 .63 .63

(4) ACT. MTG. HOLE PATT.

O .63 .75 .75 .88 .75 .88 .88 .88 1.00 1.13 1.25

C 2.63 3.25 3.50 4.50 5.00 6.63 7.88 10.63 13.00 15.25 17.75

E 8.68 8.68 8.93 10.43 11.63 11.63 24.83 30.47 30.47 31.47 37.53

Y 1/4 - 20 1/4 - 20 1/4 - 20 5/16 - 18 5/16 - 18 5/16 - 18 5/16 - 18 5/16 - 18 5/16 - 18 1/2 - 13 1/2 - 13

W 6.6 9.9 12 22 29 40 84 170 275 407 556 Z .91 .91 .91 .91 .91 .91 .91 .91 .91 .91 .91

A ------5.570 6.625 7.563 9.938 10.688 14.000 14.625 15.688 17.375

AY ------1.750 1.150 2.250 3.500 4.000 4.000 6.000 6.000 6.000

W ----------5/16 - 18 5/16 - 18 5/16 - 18 3/8 - 16 7/16 - 14 7/16 - 14 1/2 - 13 1/2 - 13 1/2 - 13

A 3.625 3.750 ----------------------------

W 5/16 - 18 5/16 - 18 ----------------------------------------------

X .47 .47 -------------------

(2) ACT. MTG. HOLE PATT.

X ----.38 .47 .47 .56 .63 .63 .63 .63 .63

A 4.375 3.750 ----------------------------

W 5/16 - 18 5/16 - 18 ----------------------------------------------

X .47 .47 -------------------

NOTES: 1. 2 top holes in the flanges of 8” Fig. 067XP3 are tapped 3/4 - 10UNC -2b threads 2 top holes in the flanges of 10”, 12 “ Fig. 067XP3 are tapped for 7/8 - 9unc - 2b 2. Weight of valve in pounds. All weights are estimated

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XOMOX®XP3 Low E SPV Dimensional Data

XOMOX NON-CONTROLLED DOCUMENT, Requested by: dkelsey *** Tue Aug 6 08:25:24 EDT 2019 *** XOMOX NON-CONTROLLED DOCUMENT, Requested by: dkelsey *** Tue Aug 6 08:25:24 EDT 2019 ***

Wrench Operated

Figure 0367 XP3 Class 150 SIZE 1/2" 3/4" 1" 1-1/2" 2" 3" 4"

L 4.25 4.63 5.00 6.50 7.00 8.00 9.00

D 3.50 3.88 4.25 5.00 6.00 7.50 9.00

T .38 .41 .44 .56 .63 .75 .94

P 1.38 1.69 2.00 2.88 3.63 5.00 6.19

R 1.75 1.94 2.13 2.50 3.00 3.75 4.63

N 4 4 4 4 4 4 8

O .63 .63 .63 .63 .75 .75 .75

C 2.38 2.75 3.13 3.88 4.75 6.00 7.50

E 8.68 8.68 8.93 10.43 11.63 12.63 24.83

M 5.61 5.61 5.45 6.62 7.44 7.96 9.76

B 4.89 4.89 4.73 5.79 6.61 7.13 8.68

Y 8.75 8.75 8.75 12.50 18.00 24.00 30.00

W 5.1 5.6 9.2 17 24 37 65

All dimensions in inches. If any additional information is required, please contact your sales representative or customer services.

Figure 0367 XP3 Class 300 SIZE 1/2" 3/4" 1" 1-1/2" 2" 3" 4"

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L 5.50 6.00 6.50 7.50 8.50 11.13 12.00

D 3.75 4.63 4.88 6.13 6.50 8.25 10.00

T .56 .63 .69 .81 .88 1.13 1.25

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P 1.38 1.69 2.00 2.88 3.63 5.00 6.19

R 1.88 2.31 2.44 3.06 3.25 4.13 5.13

N 4 4 4 4 8 8 8

O .63 .75 .75 .88 .88 .88 .88

C E M B Y W 2.63 8.68 5.61 4.89 8.75 8.6 3.25 8.68 5.61 4.89 8.75 12 3.50 8.93 5.45 4.73 8.75 14 4.50 10.43 6.62 5.79 12.50 25 5.00 11.63 7.44 6.61 18.00 32 6.63 12.63 7.96 7.13 24.00 44 7.88 24.83 9.76 8.68 30.00 92 All dimensions in inches. Weight of valve in pounds. All weights are estimated.

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XOMOX®XP3 Low E Dimensional Data

SIZE 3" 4" 6" 8" 10" 12"

L 8.00 9.00 10.50 11.50 13.00 14.00

D 7.50 9.00 11.00 13.50 16.00 19.00

XOMOX NON-CONTROLLED DOCUMENT, Requested by: dkelsey *** Wed Jul 17 07:52:48 EDT 2019 ***

Figure 067 XP3 Class 150

XOMOX NON-CONTROLLED DOCUMENT, Requested by: dkelsey *** Wed Jul 17 07:52:48 EDT 2019 ***

XOMOX NON-CONTROLLED DOCUMENT, Requested by: dkelsey *** Wed Jul 17 07:52:48 EDT 2019 ***

Gear Operated

T .75 .94 1.00 1.13 1.19 1.25

P 5.00 6.19 8.50 10.63 12.75 15.00

R 3.75 4.63 5.50 6.75 8.00 9.50

N 4 8 8 8* 12* 12*

O .75 .75 .88 .88 1.00 1.00

C 6.00 7.50 9.50 11.75 14.25 17.00

E 12.63 24.83 27.25 30.47 31.47 37.53

F 10.38 11.57 13.78 16.03 17.78 18.78

G 12.00 12.00 18.00 18.00 24.00 30.00

U 2.05 2.05 2.63 3.52 4.84 4.84

V 7.77 7.77 10.30 10.96 14.26 15.76

W 56 82 142 250 372 480

All dimensions in inches. If any additional information is required, please contact your sales representative or customer services.

Figure 067 XP3 Class 300 SIZE 3" 4" 6" 8" 10" 12"

L 11.13 12.00 15.88 16.50 18.00 19.75

D 8.25 10.00 12.50 15.00 17.50 20.50

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T 1.13 1.25 1.44 1.63 1.88 2.00

P 5.00 6.19 8.50 10.63 12.75 15.00

R 4.13 5.13 6.25 7.50 8.75 10.25

N 8 8 12 12 16 16

O .88 .88 .88 1.00 1.13 1.25

C E F G U V W 6.63 12.63 10.38 12.00 2.05 7.77 64 7.88 24.83 11.57 12.00 2.05 7.77 110 10.63 27.25 13.78 18.00 2.53 10.30 218 13.00 30.47 16.03 18.00 3.53 10.96 349 15.25 31.47 17.78 24.00 4.84 14.26 515 17.75 37.53 18.78 30.00 4.84 15.76 674 All dimensions in inches. Weight of valve in pounds. All weights are estimated.

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XOMOX®XP3 Low E SPV Applications APPLICATIONS

XOMOX XP3 - PERFORMANCE CHART

Chlor-Akali



Well Suited

Limited Application 

Throttling



Diversion



• Ethylene & Derivatives

Clean Liquids & Gases



• Ethylene Oxide & Derivatives

Dirty Liquids & Gases



• Butadiene & Derivatives

Corrosive Liquids & Gases



Hazardous Liquids & Gases



Viscous Liquids



Scaling Liquids & Slurries



Abrasive Slurries



Fibrous Slurries



High Pressure Steam (>150 lbs.)



Low Pressure Steam (<150 lbs.)



Dry Materials



Food / Pharmaceutical



Vacuum Service



High Flow Capacity



Low Torque



Fire Tested



Fugitive Emission Control



Reduced Maintenance



Extended Service Life



• Caustic Soda & Derivatives Olefins

FUNCTION

ON / Off

• Chlorine & Derivatives

• Proylene & Derivatives • Styrene & Derivatives • Benzene & Derivatives • Toluene & Derivatives

APPLICATION REQUIREMENTS

• Xylene & Derivatives

MEDIA TYPES

Aromatics

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

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Size Range (inches)

1/2” to 24”

Pressure Rating (ANSI Classes)

150, 300

High Temperature

600°F (316°C)

Low Temperature

-40°F (-40°C)

Unique Features and Benefits

Exceptional fugitive emissions control: ISO15848-1 BH CO3 392°F (200°C) SSA 0 and API 641 Group B & E.

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How to Order 1”

067

XP3

Figure No. Class 150................................................................................... 067 Class 300................................................................................0367 Options XP3...............................................................................................XP3 XP4D....................................................................................... XP4D

Body CN7M - Alloy 20.........................................................................0 WCB...................................................................................................2 M35-1 - Monel............................................................................3 CF8 - 304SS...................................................................................4 Nickel................................................................................................5 CF8M - 316SS...............................................................................6 Hastelloy B....................................................................................8 Hastelloy C....................................................................................9 CD4MCuN.................................................................................. 27 Inconel.........................................................................................40 Other (Specify)...........................................................................X

Tufline® automated valve packages assure single-source responsibility for flow control equipment.

With the XOMOX® family of valves, actuators, and control accessories, combined with our problem solving expertise, you are assured of valve packages that will provide optimum performance in your application.

CRANE ChemPharma & Energy, XOMOX® Automation & Service Centers Our Automation & Service Centers are strategically located to provide comprehensive: • Automated valve packing • Valve modification • Valve repair • Application counseling

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Service Chlorine......................................................................................... C Oxygen..........................................................................................O Vacuum...........................................................................................V General Service.................................................................................Blank Other**...........................................................................................X Operator Wrench..........................................................................................W Gear..................................................................................................G Actuator*...................................................................................... A Less Operator.............................................................................N Sleeve PTFE ..............................................................................................P1 15% RPTFE..................................................................................P2 25% RPTFE..................................................................................P3 PFA..................................................................................................P6 Xomox-7......................................................................................P7 UHMWPE.....................................................................................P8 Tufline-475...............................................................................P16 Tufline-600............................................................................. P20 Other (Specify)........................................................................PX Plug CN7M - Alloy 20.........................................................................0 M35-1 - Monel............................................................................3 CF8 - 304SS...................................................................................4 Nickel................................................................................................5 CF8M - 316SS...............................................................................6 Hastelloy B....................................................................................8 Hastelloy C....................................................................................9 CD4MCuN.................................................................................. 27 Inconel.........................................................................................40 Other (Specify)...........................................................................X

* Specify actuator type and available air supply. ** Consult your Tufline Sales Engineer for a wide variety of other available service options.

For more information, fast response, comprehensive service, and knowledgeable technical help, please contact your CRANE ChemPharma & Energy, XOMOX® Automation & Service Center.

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XOMOX International GmbH & Co. OHG Von-Behring-Straße 15, D-88131 Lindau/Bodensee Tel: 49 8382 702 0 Fax: 49 8382 702 144

®

Crane Co., and its subsidiaries cannot accept responsibility for possible errors in catalogues, brochures, other printed materials, and website information. Crane Co. reserves the right to alter its products without notice, including products already on order provided that such alteration can be made without changes being necessary in specifications already agreed. All trademarks in this material are property of the Crane Co. or its subsidiaries. The Crane and Crane brands logotype, in alphabetical order, (ALOYCO®, CENTER LINE®, COMPAC-NOZ®, CRANE®, DEPA®, DUO-CHEK®, ELRO®, FLOWSEAL®, JENKINS®, KROMBACH®, NOZCHEK®, PACIFIC VALVES®, RESISTOFLEX®, REVO®, SAUNDERS®, STOCKHAM®, UNI-CHEK®, WESTLOCK CONTROLS® , WTA®, and XOMOX®) are registered trademarks of Crane Co. All rights reserved. © Crane ChemPharma & Energy

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