Issuu

NEW! DIGITAL EPIC D200 A NON-CONTACT POSITION TRANSMITTER WITH HART 7 PROTOCOL MENU

< BROCHURE < FLYER < DATASHEET

WESTLOCKCONTROLS.COM

A business of Crane Co.

NEW!

DIGITAL EPIC D200

A NON-CONTACT POSITION TRANSMITTER WITH HART 7 PROTOCOL WESTLOCKCONTROLS.COM

A business of Crane Co.

WESTLOCK CONTROLS MONITORING AND CONTROL CAPABILITY Westlock Controls has a global reputation in providing innovative solutions for networking, monitoring and controlling process valves. Our focus on technology and supplying reliable products manufactured to the highest industry standards makes us a preferred choice with the world’s leading process companies and a trusted partner developing even better solutions for the future. With increasing pressure to improve productivity and reduce maintenance downtime, stringent requirements are evolving within the process industry for reliable monitoring and control systems. We use emerging technologies to set next-generation standards and enhance our products’ process, maintenance and operational efficiencies. Westlock Controls products are used in all industrial area classifications from hazardous, including explosion proof and intrinsically safe, to non-hazardous for full weather protection or sanitary installations. THE CUSTOMER ADVANTAGE Westlock provides products that allow our Customers to automate their valve package. Solving the Customers “high-tech” requirements, resulted in Westlock products being widely adopted on all pneumatic on/off valve applications.

2 |

INDUSTRY TRENDS—USE OF TRANSMITTERS SELECT THE BEST PRODUCT FOR YOUR DEMANDING APPLICAITON Transmitters are devices that measure precise values and gives the user more accurate information about the process. A transmitter offers continuous data. With a transmitter, there is a significant time benefit for installation and troubleshooting.

LIMIT SWITCH CAN INCORRECTLY INDICATE CLOSED WHEN THE VALVE IS NOT FULLY IN THE SEAT, DUE TO THE FOLLOWING REASONS:

Switches have been used for years in process plants by sensing flow, level, pressure, temperature and position. A switch indicates a change of state at a point that is set by the individual setting the switches. Process switches can fail and often do fail. False indications of closed position, failure or no indication and mechanical wear, are few of the many reasons process industries should make the “switch” to transmitters. A typical process plant can have anywhere between 100 to 1000 mechanical switches. While the relevance of electromechanical pressure and temperature switches still hold value in many plants today, the reality is that use of switches are losing their process efficiency, becoming less effective and can compromise safety. Even more alarming is the maintenance cost for Valves and Rotary equipment can take up at least 60-70% of a plants annual budget. 40-50% of which is spent is unnecessary, indicating an opportunity for savings.

• Debris in valve • Incorrect adjustment of switch • Wear of automated valve package USING SWITCHES MAY GIVE A FALSE SENSE OF CONFIDENCE THAT THAT THE VALVE IS CLOSED WHEN IN FACT IT IS NOT.

This can be due to the inherent hysteris of switches and sensors compounded by inaccurate or inconsistent setting. In high pressure steam applications for example this valve being open by even 1° can have detremental effects such as cavitation or erosion commonly known as wire draw. APPLICATION RECCOMENDATION:

• Triple Offset Valve • High Performance Butterfly Valve

TRANSMITTERS VS. SWITCHES

THERE IS THE SIGNIFICANT ADVANTAGE OF USING A TRANSMITTER VERSUS A SWITCH FOR VALVE POSITION MEASUREMENT

SWITCH: CHANGE OF STATE DATA • User dependent calibration • Hysteresis is fixed • False indication of Closed Position • Less plant availability • Higher maintenance cost

TRANSMITTER: CONTINUOUS DATA • Consistent calibration • Define hysteresis for open/close • Improved reliability • Less nuisance alarms • Increase process availability • Lower operating costs

| 3

THERE IS THE SIGNIFICANT ADVANTAGE OF USING A TRANSMITTER VERSUS A SWITCH FOR VALVE POSITION MEASUREMENT:

DIGITAL EPIC D200 A NON-CONTACT POSITION TRANSMITTER WITH HART PROTOCOL DIGITAL EPIC D200, A NON-CONTACT POSITION TRANSMITTER PROVIDES CONTINUOUS VALVE POSITION FEEDBACK WITH THE ABILITY TO INTEGRATE END OF TRAVEL SENSORS. WESTLOCK TAKES POSITION MEASUREMENT TO THE NEXT LEVEL The Digital EPIC D200 combines the advantages of 4-20mA transmitter technology with proven switchbox reliability. Utilizing our proprietary non-contact sensor for continuous position measuring, the Digital EPIC D200 provides accurate, reliable feedback and control. AN EPIC PERFORMANCE IN EVERY CONDITION The Digital EPIC D200 serves a wide range of applications for any environment. A valve position transmitter with available switch options, offering industry leading linearity and hysteresis. The D200 captures good repeatability and digital communication via HART® protocol in a simple integrated package. POSITION YOURSELF FOR THE FUTURE Providing the increased availability and accuracy of a position transmitter while offering the ability to include end of travel switches or sensors. The Digital EPIC D200 has the benefits of reduced installation costs with piece of mind that you always know the true valve status. Simple push button calibration saves time while maintaining consistency. Diagnostic information easily retrieved via HART. You can rest assured with the D200 you will get years of trouble free service.

STOP STOP! USING A SWITCH TO A SWITCH! TRANSMITTER

4 |

MONITOR ON/OFF OR ISOLATION VALVES WITH A DIGITAL TRANSMITTER FOR OPTIMAL ACCURACY

FEATURES & BENEFITS EPIC TRANSMITTERS NON-CONTACT POSITION FEEDBACK DESIGN

1 70% UP TO

LESS

Offers greater reliability and longer operational life, better plant availability and lower maintenance up to 70%*

MAINTENANCE COST

EASE OF COMMISSIONING

With a simple button calibration and local digital display, meets NAMUR NE43 standard

VERSATILE, GLOBALLY CERTIFIED*

For use in hazardous areas, the D200 transmitter is with available with end of travel sensors and a range of enclosure materials options**

EASE OF CONFIGURATION

Calibration and diagnostics utilizing the latest communication technology, HART® 7 protocol with DD/FDT® DTM *vs. Use of gears and potentiometer **ATEX/IEC/NEC/CEC: Explosion-proof/Flameproof, Intrinsically Safe & Non-Incendive

EASY CALIBRATION IMPROVED REPEATABILITY

INSTALLATIONS TIME REDUCED BY

80%

REDUCED HYSTERESIS (POSITION ACCURACY)

IMPROVED LINEARITY

WIDER RANGE OF TEMPERATURE & HAZARDOUS APPLICATION COVERAGE (VS. COMPETITION)

SWITCH FEEDBACK OPTIONS

EPIC PERFORMANCE

INCREASED DIAGNOSTICS

| 5

DESIGN FEATURES ACCURATE, RELIABLE FEEDBACK AND CONTROL ELECTRONICS FULLY POTTED FOR ENVIRONMENT AND VIBRATION

2 BI-COLOR LED’S CALIBRATION AND DIAGNOSTICS

LOCAL LCD: POSITION DISPLAY, LOCAL CALIBRATION & DIAGNOSTICS

2 LOCAL PUSHBUTTONS FOR CALIBRATION & CONFIGURATION

SOLID STATE MAGNETIC SENSOR FULLY POTTED FOR LONG LIFE

6 |

APPLICATIONS FOR USE IN HAZARDOUS AREAS GENERAL APPLICATION The Digital EPIC D200 digital feedback transmitter is suitable for applications requiring precision measurement and tight shutoff confirmation. It is best suited for triple offset valves, high performance butterfly valves and other torque-seated valves. Critical for Application

APPLICATIONS



Well suited

TOV



HPBV



Other Valves



TRANSMITTERS CAN BE APPLIED ANYWHERE LIMIT SWITCHES ARE CURRENTLY USED

MORE COST EFFECTIVE IF GREEN FIELD OR CONTROL SYSTEM UPGRADE

COST SAVINGS OVER TIME REDUCED LONG TERM CAPITAL COST TRANSMITTER SWITCH

REPLACEMENT COSTS

COST

80% UP TO

LESS

$ $

INSTALLATION TIME

70% UP TO

LESS

MAINTENANCE COST

TIME

| 7

D251/D250

D291/D290

D271/D270

D241/D240

D281/D280

D261/D260

EXPLOSIONPROOF/ FLAMEPROOF ATEX/IECEX II 2 GD EX DB IIB+H2

EXPLOSIONPROOF/ FLAMEPROOF CL. I, DIV. 1 GRPS ABCD ATEX/IECEX II 2 GD EX DB IIC

RESIN

ALUMINUM

STAINLESS STEEL

TECHNICAL INFORMATION AVAILABLE WITH BEACON, END OF TRAVEL SENSORS & A STANDARD NAMUR MOUNT

D230 INTRINSICALLY SAFE

• 4-20mA analog signal • Hart 7 Digital Communication • LCD 3.5 Digit display with diagnostics • mA, percent open, percent closed • Bi-Color LED’s • Visual position monitor • Control monitor with solenoid • Non-Contact TMR Feedback Sensor standard • Through Shaft Potentiometer feedback optional • Mounting orientation insensitive • Push Button Calibration (CW, CCW) • Rotation up to 30–210° or 30–330° TMR • DD and DTM • Remote Configuration via HART • Global Intrinsically Safe Certification • End of travel switches (optional)

APPROVALS Model No Solenoid

Falcon V Solenoid

Materials

Agency Approvals North America Cl. 1, Div. 2, Grps ABCD; Nonincendive Cl. II & III Div. 2, Grps EFG; Type 4, 4X

D230

Engineered Resin

D241 D251

D240 D250

Low Copper Content Aluminum 316 Stainless Steel

ATEX/IECEx EX ia IIC T4 Ga Ta = -40°C to +80°C IP66/IP67 EX nA T4 Gc Ta = -40°C to +80°C IP66/IP67 North America

D261

D260

Low Copper Content Aluminum

Cl. I, Grps ABCD; Cl. II, Grps EFG, Type 4/4X;

D271

D270

316 Stainless Steel

Cl. I Div. 2, Grps ABCD/T4, Ta=60°C ATEX/IECEx II 2 GD Ex db IIC T*, Ex tb IIIC T*, IP66/67 North America Cl. I, Div. 1 Grps CD T6 Ta=60°C; Cl. II Div. 1, Grps EFG T6 Ta=60°C Type 4/4X; Cl. I Div. 2, Grps ABCD T4, Ta=60°C ATEX/IECEx:

D281

D280

Low Copper Content Aluminum

D291

D290

316 Stainless Steel

II 2 GD Ex db IIB+H2 T*, Ex tbIIIC T*, IP 66/67

8 |

SWITCH OPTIONS FLEXABILITY IN FUNCTION SWITCHES AND SENSORS

SPDT MECHANICAL SWITCH V3

Westlock’s control and monitoring equipment can be fitted with a variety of switches and sensors to provide the optimum combination and ideal solution for each application. See ordering guide for available switch options. AVAILABLE SWITCH OPTIONS

Electrical rating Contact arrangement Operating temperature Hysteresis Entity Parameters

SPDT, Form C (normally open) 15 A / 125/250 VAC 6 A / 24 VDC -20°C to +85°C 3° Ui = 30 V, li = 100 mA, Pi = 1 W, Ci = 10 nF, Li = 10μ

Magnum XT-90 Hermetically sealed proximity switch

DPDT mechanical switch (Licon)

Hermetically-sealed proximity switches with either pure tungsten

A Form CC DPDT (double pole double throw) mechanical switch with

or rhodium contacts for use with low power I/O’s to provide longer

silver-plated contacts.

contact life.

DPDT MECHANICAL SWITCH

MAGNUM XT-90 HERMETICALLY SEALED PROXIMITY SWITCH Contact arrangement Contacts Operating time Initial Contact resistance

SPDT, Form C (normally open) Pure tungsten or rhodium 3.0 ms 0.50 ohms (max.) tungsten 0.10 ohms (max.) rhodium Operating temperature -40°C to +93°C (Rhodium) Ui = 30 V, li = 100 mA, Pi = 1 W, Ci = 10 Entity parameters nF, Li = 10 μ Seal Hermetic Housing (flame retardant) High impact PBT Electrical rating Rhodium (low power, below 1 watt) SPDT Form C (normally open) 0.2 A/120 VAC, 0.15 A/240 VAC, 1 A/24 VDC Tungsten (high power, SPDT Form C (normally open) above 1 watt) 3 A/120 VAC, 1.5 A/240 VAC, 2 A/24 VDC

Electronical rating Contact arrangement Operating temperature Hysteresis

DPDT (Form CC) 10 A/125/250 VAC 10 A/24 VDC -55°C to +85°C 20°

Note: DPDT mechanical switches are available in the explosionproof/ flameproof models. See ordering guide for complete set of options available. SETUP, OPTIONS AND RATINGS Setup, calibration and operation HART® DD or FDT® DTM can be used to configure, calibrate and perform advance diagnostics functions on the device. Graphic LCD: LCD operating temperature: Keypad for local configuration:

-20°C to +70°C (-4°F to +158°F) 2-key ruggedized push-button membrane

P+F NJ2-V3-N inductive proximity sensor Intrinsically safe A solid state inductive proximity sensor which is available in NAMUR

Environmental

output. It is ideal for use in devices within potentially explosive

Storage Relative Humidity: Vibration: Shock:

atmosphere P+F NJ2-V3-N Sensing range Electrical version Hysteresis Switching frequency Input voltage range Output/current consumption Entity Parameters

References: 2 mm DC voltage 2 wire in accordance with EN 60947-5-6 (NAMUR) 3-15% (5% typical) 1 kHz 5-25 VDC "Cam trigger present ≤ 1 mA Cam trigger absent ≥ 3 mA (15 mA max)" Consult manufacturer’s component certificate for entity parameters

SPDT Mechanical Switch V3 A V3 SPDT (single pole double throw) mechanical switch (Form C) with gold plate contacts.

-60°C to +80°C (-76°F to +176°F) 0 to 95% non-condensed 2g, 10 HZ to 1000 Hz 18g, 3 axis, 100 bumps each axis IEC61514-2, IEC 60068-2-29/27, IEC 61298-3, IEC 60068-2-1/2

Communication HART® Version PV: SV: Polarity insensitive, two wire 4-20 mA, Namur NE43 Normal operation: Fixed calibration current: Loop current test function: Minimum operating voltage: Maximum operating voltage:

7 Actual position in % FS Temperature

adjustable 3.8 mA ≤ I ≤ 20.5 mA 12 mA 4 mA, 12 mA, 20 mA or custom 9 VDC - 30 VDC 35 VDC

| 9

ORDERING GUIDE DIGITAL EPIC D200 Base Model D-EPIC Transmitters D241 D251 D261 D271 D281 D291

Intrinsically Safe/Non-Incendive - aluminum encl., (2) conduits, 12 pt. terminal strip Intrinsically Safe/Non-Incendive - 316 stainless steel encl., (2) conduits, 12 pt. terminal strip Explosionproof - Screw-on cover, aluminum encl., (2) conduits, 10 pt. terminal strip Explosionproof - Screw-on cover, 316 stainless steel encl., (2) conduits, 10 pt. terminal strip Explosionproof - Bolted cover, aluminum encl., (2) conduits, 12 pt. terminal strip (exceptions noted in switch options) Explosionproof - Bolted cover, 316 stainless steel encl., (2) conduits, 12 pt. terminal strip (exceptions noted in switch options) Continuous Rotary Position Sensing Option with Shaft Option NP NT SP ST

Potentiometer/NAMUR Output Shaft Non-Contact Sensor/NAMUR Output Shaft Potentiometer/Standard Output Shaft Non-Contact Sensor/Standard Output Shaft End-of-Travel Feedback Switch Option 0000 2M04 2M06 2M08 2M09 2M12 4M06 4M08 4M09 4M12

No end-of-travel confirmation required (2) DPDT mechanical, (3) conduits w/14 pt. Terminal Strip (D261/D271) or (4) conduits w/16 pt. Terminal Strip (D281/D291) - D261/ D271/D281/D291 only (2) SPDT Magnum XT-90 proximity* - D261/D271/D281/D291 Only (2) P&F NJ2-V3-N inductive proximity (2) SPDT mechanical, gold contacts (requires suitable barrier for Div. 2 installation) (2) SPDT Magnum XT-90 proximity, rhodium contacts* (4) SPDT Magnum XT-90 proximity*, (4) conduits, high cover, 16 pt. terminal strip - D281/D291 only (4) NJ2-V3-N inductive proximity, (4) conduits, high cover, 16 pt. terminal strip - D281/D291 only (4) SPDT mechanical, (4) conduits, high cover, 16 pt. terminal strip (requires suitable barrier for Div. 2 installation) -D281/D291 only (4) SPDT Magnum XT-90 proximity*, (4) conduits, high cover, 16 pt. terminal strip - D281/D291 only Westlock Signature Beacon BY RG FE LP B1 B3 B5 B7 B9 FC

Black Open/Yellow Closed Green Open/Red Closed French/English BY Low-Profile BY 3-Way 90° B1 Flow Path 3-Way 90° B3 Flow Path 3-Way 90° B5 Flow Path 3-Way 90° B7 Flow Path 3-Way 90° B9 Flow Path Flat Cover (no beacon) Approval Options NS EX

NEC/ATEX/IEC Intrinsically Safe (IS) and NEC Nonincendive (NI)- D231, D241, D251 only NEC/ATEX/IEC Explosionproof/Flameproof and NEC Nonincendive (NI)- D261, D271, D281, D291 only Conduit Options

D281

10 |

4M02

2 3

M20 (Quantity based on switch options) 3/4NPT (Quantity based on switch options)

= Model Number D281NP4M02RGEX2

ORDERING GUIDE DIGITAL EPIC D200 WITH SOLENOID OPTION Base Model D230 D240 D250 D260 D270 D280 D290

Intrinsically Safe/Non-Incendive - resin encl., (2) conduits, clear cover, 12 pt. terminal strip, Falcon interface Intrinsically Safe/Non-Incendive - aluminum encl., (2) conduits, 12 pt. terminal strip, Falcon interface Intrinsically Safe/Non-Incendive - 316 stainless steel encl., (2) conduits, 12 pt. terminal strip, Falcon interface Explosionproof - Screw-on cover, aluminum encl., (2) conduits and (1) male fitting, 14 pt. terminal strip Explosionproof - Screw-on cover, 316 stainless steel encl., (2) conduits and (1) male fitting, 14 pt. terminal strip Explosionproof - Bolted cover, aluminum encl., (3) conduits**** and (1) male fitting, 16 pt. terminal strip (exceptions noted in switch options) Explosionproof - Bolted cover, 316 stainless steel encl., (3) conduits**** and (1) male fitting, 16 pt. terminal strip (exceptions noted in switch options) Continuous Rotary Position Sensing Option with Shaft Option NP NT SP ST

(2) DPDT mechanical, high cover - D280/D290 Only (2) SPDT Magnum XT-90 proximity* - D260/D270/280/D290 Only (2) P&F NJ2-V3-N inductive proximity (2) SPDT mechanical, gold contacts (require suitable barrier for Div. 2 installation) (2) SPDT Magnum XT-90 proximity , rhodium contacts (4) SPDT Magnum XT-90 proximity, high cover - D280/D290 Only (4) NJ2-V3-N inductive proximity, high cover - D280/D290 Only (4) SPDT mechanical, gold contacts, high cover - D280/D290 Only (4) SPDT Magnum XT-90 proximity, rhodium contacts, high cover - D280/D290 Only Westlock Signature Beacon BY RG FE LP B1 B3 B5 B7 B9 FC

24 VDC Dual-certified IS/NI (Optional for D230/D240/D250 Only) 24 VDC Dual-certified IS/NI (Standard for D230/D240/D250 Only) 24 VDC Explosionproof, 1.8W, Potted Hub (D260/D270/D280/D290 Only) 120 VAC Explosionproof, 1.8W, Potted Hub (D260/D270/D280/D290 Only) Falcon Valve Body (NPT Ports unless noted) 2V3 3V3 5V3 3V4 540 2VY 5VY 3B3 5B3 3B4 2V7 3V7 5V7 3V8 580 3VY 3VZ 3B7 5B7 3B8

1.4Cv, 3-Way, Brass 1.4Cv, 3-Way, Alm. 1.4Cv, 3-Way, 316SS 4.3Cv, 3-Way, Alm.*** 3.5Cv, 3-Way, 316SS** 1.4Cv, Dual Coil, Brass** 1.4Cv, Dual Coil, 316SS** 1.4Cv, 3-Way, Alm., 1/4BSP 1.4Cv, 3-Way, 316SS, 1/4BSP 4.3Cv, 3-Way, Alm., 1/2BSP*** 1.4Cv, 4-Way, Brass 1.4Cv, 4-Way, Alm. 1.4Cv, 4-Way, 316SS 4.3Cv, 4-Way, Alm. 3.5Cv, 4-Way, 316SS** 1.4Cv, Dual Coil, Alm.** 4.3Cv, Dual Coil, Alm.** 1.4Cv, 4-Way, Alm., 1/4BSP 1.4Cv, 4-Way, 316SS, 1/4BSP 4.3Cv, 4-Way, Alm., 1/2BSP Valve Option 0 X M L E

None Low Temp. Seals (-40C service)- comes with low-temp. coil Momentary Override Locking Override External Pilot - required for inlet pressure below 45 psi Approval Option NS EX

NEC/ATEX/IEC Intrinsically Safe/NEC Nonincendive; ratings as noted by series - D230, D240, D250 Only NEC/ATEX/IEC Explosionproof/Flameproof; ratings as noted by series - D260, D270, D280, D290 Only Conduit Options

D250

2M12

5V3

2 3

M20 (Qty based on options) 3/4NPT (Qty based on options) ****

= Model Number D250NT2M12BYI5V30NS3

| 11

DIGITAL EPIC FAMILY WESTLOCK CONTROLS OFFERS A COMPLETE LINE OF TRANSMITTERS FOR EVERY AREA CLASSIFICATION AND APPLICATION PRESSURE PROFILING ADV. DIAGNOSTICS

D500

PST & SOVT TESTING ESD MONITORING REMOTE MOUNT LINEAR TRADITIONAL SWITCHBOX MOUNT

D200

TRADITIONAL WESTLOCK BEACON INTEGRAL SWITCHES/ SENSORS

GENERAL PROCESS AUTOMATION

HIGH VIBRATION

WESTLOCK CONTROLS 280 N. Midland Avenue,Ste 258 Saddle Brook, NJ 07663 United States

SUBMERSIBLE / SEMISUBMERSIBLE

RESTRICTED ACCESS

CRITICAL & SAFETY VALVE MONITORING

SIS/SIL

Crane Co., and its subsidiaries cannot accept responsibility for possible errors in catalogues, brochures,other printed materials, and website information. Crane Co. reserves the right to alter its products without notice, including products already on order provided that such alteration can be made without changes being necessary in specifications already agreed. All trademarks in this material are the property of the Crane Co. or its subsidiaries. The Crane and Crane brands logotype (WESTLOCK CONTROLSÂ®) are registered trademarks of Crane Co. All rights reserved.

CPE-WESTLOCK-DEPIC200-BU-EN-A4-2019_09_20

NEW! DIGITAL EPIC D200

A NON-CONTACT POSITION TRANSMITTER WITH HART 7 PROTOCOL KEY FEATURES NON-CONTACT POSITION FEEDBACK DESIGN

offers greater reliability and longer operational life, better plant availability and less maintenance up to 70%* EASE OF COMMISSIONING

With a simple button calibration and local digital display, meets NAMUR NE43 standard

BENEFITS • Improved linearity • Reduced hysteresis (position accuracy) • Easy Calibration

VERSATILE, GLOBALLY CERTIFIED*

• Installations time reduced by 80%

For use in hazardous areas, the D200 transmitter is with available with end of travel sensors and a range of enclosure materials options.**

• Wider range of temperature & Hazardous application coverage (vs. competition)

EASE OF CONFIGURATION

• Increased diagnostics

• Switch feedback options

Calibration and diagnostics utilizing the latest communication technology, HART ®7 protocol with DD/FDT® DTM *vs. Use of gears and potentiometer **ATEX/IEC/NEC/CEC: Explosion-proof/Flameproof, Intrinsically Safe & Non-Incendive

WESTLOCKCONTROLS.COM

A business of Crane Co.

STAINLESS STEEL

DIGITAL EPIC D200 A NON-CONTACT POSITION TRANSMITTER WITH HART 7 PROTOCOL

D291/D290

D271/D270

D241/D240

D281/D280

D261/D260

EXPLOSIONPROOF/ FLAMEPROOF ATEX/IECEX II 2 GD EX DB IIB+H2

EXPLOSIONPROOF/ FLAMEPROOF CL. I, DIV. 1 GRPS ABCD ATEX/IECEX II 2 GD EX DB IIC

RESIN

ALUMINUM

D251/D250

D230 INTRINSICALLY SAFE

APPROVALS Model No Solenoid

Falcon V Solenoid

Materials

Agency Approvals North America

D230

Engineered Resin

Cl. 1, Div. 2, Grps ABCD; Nonincendive Cl. II & III Div. 2, Grps EFG; Type 4, 4X

D241

D240

Low Copper Content Aluminum

ATEX/IECEx

D251

D250

316 Stainless Steel

EX ia IIC T4 Ga Ta = -40°C to +80°C IP66/IP67 EX nA T4 Gc Ta = -40°C to +80°C IP66/IP67 North America

D261

D260

Low Copper Content Aluminum

Cl. I, Grps ABCD; Cl. II, Grps EFG, Type 4/4X;

D271

D270

316 Stainless Steel

Cl. I Div. 2, Grps ABCD/T4, Ta=60°C ATEX/IECEx II 2 GD Ex db IIC T*, Ex tb IIIC T*, IP66/67

• 4-20mA analog signal • Hart 7 Digital Communication • LCD 3.5 Digit display with diagnostics • Displays mA, position open, and position closed • Bi-Color LED’s • Visual position monitor • Control monitor with solenoid • Non-Contact TMR Feedback Sensor standard • Through Shaft Potentiometer feedback optional • Mounting orientation insensitive • Push Button Calibration (CW, CCW) • Rotation up to 30–210° Potentiameter or 30–330° TMR • DD and DTM • Remote Configuration via HART • Global Intrinsically Safe Certification • End of travel switches (optional)

LIMIT SWITCH CAN INCORRECTLY INDICATE CLOSED WHEN THE VALVE IS NOT FULLY IN THE SEAT, DUE TO THE FOLLOWING REASONS:

• Debris in valve • Incorrect adjustment of switch • Wear of automated valve package

USING SWITCHES MAY GIVE A FALSE SENSE OF CONFIDENCE THAT THAT THE VALVE IS CLOSED WHEN IN FACT IT IS NOT.

This can be due to the inherent hysteris of switches and sensors compounded by inaccurate or inconsistent setting.

North America D281

D280

Low Copper Content Aluminum

D291

D290

316 Stainless Steel

Cl. I, Div. 1 Grps CD T6 Ta=60°C; Cl. II Div. 1, Grps EFG T6 Ta=60°C Type 4/4X; Cl. I Div. 2, Grps ABCD T4, Ta=60°C ATEX/IECEx: II 2 GD Ex db IIB+H2 T*, Ex tbIIIC T*, IP 66/67

In high pressure steam applications for example this valve being open by even 1° can have detremental effects such as cavitation or erosion commonly known as wire draw.

APPLICATION RECCOMENDATION:

• Triple Offset Valve • High Performance Butterfly Valve WESTLOCK CONTROLS 280 N. Midland Avenue,Ste 258 Saddle Brook, NJ 07663 United States

Crane Co., and its subsidiaries cannot accept responsibility for possible errors in catalogues, brochures,other printed materials, and website information. Crane Co. reserves the right to alter its products without notice, including products already on order provided that such alteration can be made without changes being necessary in specifications already agreed. All trademarks in this material are the property of the Crane Co. or its subsidiaries. The Crane and Crane brands logotype (WESTLOCK CONTROLS®) are registered trademarks of Crane Co. All rights reserved. CPE-WESTLOCK-DIGITALEPIC-D200-FL-EN-A4-2019_09_19

DIGITAL EPIC D200 DIGITAL POSITION TRANSMITTER EXPLOSIONPROOF / FLAMEPROOF, INTRINSICALLY SAFE OR NON-INCENDIVE An EPIC performance in every condition. The Digital EPIC D200 serves a wide range of applications for any environment. A valve position transmitter with available switch options, offering industry leading linearity and hysteresis. The D200 captures good repeatability and digital communication via HART® protocol in a simple integrated package.

FEATURES AND BENEFITS • High visibility Beacon • Simple push button calibration makes commissioning easy • Clear LCD display showing position and status for ease of reading feedback data • Standard non contact position sensor for greater reliability • High update rate of feedback signal for increased accuracy • HART® 7 Protocol for use with the latest systems • EEDDL/FDT® DTM • Offers diagnostics, position and cycle count to enable customer planned maintenance • Option to include end of travel switches giving more versatility • Global certification for hazardous areas covers more applications worldwide • NAMUR mount pattern for standard brackets • User interface with digital display acessible from all sides • Available with an integral Falcon V solenoid

Model No Falcon V solenoid solenoid

D241 D251

D230 D240 D250

D261 D271

D260 D270

D281 D291

D280 D290

GENERAL APPLICATION Materials

Agency approvals North America: Cl. 1, Div. 2, Grps ABCD; Nonincendive Cl. II & III, Engineered Resin Div. 2, Grps EFG; Type 4, 4X; Low copper content Aluminum ATEX/IECEx: 316 Stainless Steel EX ia IIC T4 Ga Ta = -40°C to +80°C IP66/IP67 EX nA T4 Gc Ta = -40°C to +80°C IP66/IP67 North America: Low copper content Aluminum Cl. I, Grps ABCD; Cl. II, Grps EFG, Type 4/4X; 316 Stainless Steel Cl. I Div. 2, Grps ABCD/T4, Ta=60°C ATEX/IECEx: II 2 GD Ex db IIC T*, Ex tb IIIC T*, IP66/67 North America: Cl. I, Div. 1 Grps CD T6 Ta=60°C; Cl. II Div. 1, Grps EFG T6 Low copper content Aluminum Ta=60°C Type 4/4X; 316 Stainless Steel Cl. I Div. 2, Grps ABCD T4, Ta=60°C ATEX/IECEx: II 2 GD Ex db IIB+H2 T*, Ex tbIIIC T*, IP 66/67

TD10000-EN Rev. - 19/08

The Digital EPIC D200 digital feedback transmitter is a modular 4-20 mA loop current device that can be combined with switch options, standard HART® 7 protocol, and incorporated into the established range of Westlock designed and proven monitors. Certified for use under US/CA standards and ATEX/IEC standards.

Page 1 of 16

DIGITAL EPIC D200 POSITION TRANSMITTER EXPLOSIONPROOF / FLAMEPROOF, INTRINSICALLY SAFE OR NON-INCENDIVE OVERVIEW The innovative Digital EPIC D200 transmitter is a step above the competition offering a wide range of user benefits, including improved linearity, reduced hysteresis (position accuracy), and improved repeatability. The Digital EPIC D200 is engineered to have greater control over wider ranges of temperature and hazardous applications compared to the competition. The D200 offers a clear LCD screen for calibration, and LED's to provide local visibility to position and system statuses including HART® 7 protocol connectivity. Auto-calibration feature reduces installation time by 80% making Digital EPIC D200 the smartest choice for users. Switch box feedback options are available to accommodate our current Westlock portfolio.

TECHNICAL DATA

Standard non-contact sensor Average position repeatability Average hysteresis Position resolution Average linearity Min/Max rotation Potentiometer Option Average position repeatability Average hysteresis Aveage position resolution Average linearity Operating temperature range Ambient temperature Min/Max rotation Transmitter update rate

0.5% full scale 1% of full scale 0.5% full scale 0.5% 30° - 330° 0.5% full scale 1% of full scale 0.5% full scale 0.5% -40°C to +80°C -40°C to +80°C 30° - 210° 20 ms (Non-HART) 100 ms (HART)

Intrinsically safe parameters (EPIC Transmitter Module Only) Intrinsically safe parameters for loop output connector J1 pins 1, 2 Entity parameters[4] Ui = 30 V Ii = 100 mA Pi = 0.75 W Ci = 2.2 nF Li = 40 uH

TYPICAL WIRING DIAGRAM

4-20 mA TRANSMITTER

BROWN BLUE RED WHITE BLACK RED WHITE BLACK

SWITCH #1 UPPER SWITCH #2 LOWER

4-20 mA POSITION MEASURED OUTPUT

BROWN BLUE

4-20 mA POSITION MEASURED OUTPUT

GND GND NOTE: 1. For coil and switch options, please see product ID label. 2. See control drawing WD-12410 for switch transmitter and component entity parameters. 3. For switch option entity parameters, see page 4.

TD10000-EN Rev. - 19/08

Page 2 of 16

DIGITAL EPIC D200 DIGITAL POSITION TRANSMITTER EXPLOSIONPROOF / FLAMEPROOF, INTRINSICALLY SAFE OR NON-INCENDIVE SETUP, OPTIONS AND RATINGS Setup, calibration and operation HART® DD or FDT® DTM can be used to configure, calibrate and perform advanced diagnostics functions on the device. Graphic LCD: LCD operating temperature: -20°C to +70°C (-4°F to +158°F) Keypad for local configuration: 2-key ruggedized push-button membrane Environmental Storage: -60°C to +80°C (-76°F to +176°F) Relative Humidity: 0 to 95% non-condensed Vibration: 2 g, 10 Hz to 1000Hz Shock: 18 g, 3 axis, 100 bumps each axis References: IEC61514-2, IEC 60068-2-29/27, IEC 61298-3, IEC 60068-2-1/2 COMMUNICATION HART® version: 7 PV: Actual position in % FS SV: Temperature Polarity insensitive, two wire 4-20 mA, Namur NE43 Normal operation: adjustable 3.8 ≤ 20.5 mA Fixed calibration current: 12 mA Loop current test functions: 4 mA, 12 mA, 20 mA or custom Minimum operating voltage: 9 VDC Maximum operating voltage: 35 VDC SWITCHES AND SENSORS Westlock's control and monitoring equipment can be fitted with a variety of switches and sensors to provide the optimum combination and ideal solution for each application. See ordering guide for available switch options.

AVAILABLE SWITCH OPTIONS Magnum XT-90 Hermetically sealed proximity switch Hermetically-sealed proximity switches with either pure tungsten or rhodium contacts for use with low power I/O’s to provide longer contact life. MAGNUM XT-90 HERMETICALLY SEALED PROXIMITY SWITCH Contact arrangement Contacts Operating time Initial Contact resistance Operating temperature Hysteresis Entity parameters Seal Housing (flame retardant) Approvals Electrical rating Rhodium (low power, below 1 watt)

Tungsten (high power, above 1 watt)

SPDT, Form C (normally open) Pure tungsten or rhodium 3.0 ms 0.50 ohms (max.) tungsten 0.10 ohms (max.) rhodium -40°C to +93°C (Rhodium) 10° Ui = 30 V, li = 100 mA, Pi = 1 W, Ci = 10 nF, Li = 10 µ Hermetic High impact PBT NRTL SPDT Form C (normally open) 0.2 A / 120 VAC, 0.15 A / 240 VAC, 1 A / 24 VDC SPDT Form C (normally open) 3 A / 120 VAC, 1.5 A / 240 VAC, 2 A / 24 VDC

TD10000-EN Rev. - 19/08

Page 3 of 16

DIGITAL EPIC D200 DIGITAL POSITION TRANSMITTER EXPLOSIONPROOF / FLAMEPROOF, INTRINSICALLY SAFE OR NON-INCENDIVE AVAILABLE SWITCH OPTIONS (CONTINUED) P+F NJ2-V3-N inductive proximity sensor Intrinsically safe A solid state inductive proximity sensor which is available in NAMUR output. It is ideal for use in devices within potentially explosive atmospheres. P+F NJ2-V3-N Sensing range Electrical version Hysteresis Switching frequency Input voltage range Output/current consumption Entity Parameters

2 mm DC voltage 2 wire in accordance with EN 60947-5-6 (NAMUR) 3-15% (5% typical) 1 kHz 5-25 VDC Cam trigger present ≤ 1 mA Cam trigger absent ≥ 3 mA (15 mA max) Consult manufacturer’s component certificate for entity parameters

SPDT mechanical switch V3 A V3 SPDT (single pole double throw) mechanical switch (Form C) with gold plate contacts. SPDT MECHANICAL SWITCH V3 Electrical rating Contact arrangement

Operating temperature Hysteresis Entity Parameters

SPDT, Form C (normally open) 15 A / 125/250 VAC 6 A / 24 VDC -20°C to +85°C 3° Ui = 30 V, li = 100 mA, Pi = 1 W, Ci = 10 nF, Li = 10µ

DPDT mechanical switch (Licon) A Form CC DPDT (double pole double throw) mechanical switch with silver-plated contacts. DPDT MECHANICAL SWITCH Electrical rating Contact arrangement

Operating temperature Hysteresis

DPDT (Form CC) 10 A / 125/250 VAC 10 A / 24 VDC -55°C to +85°C 20°

Note: DPDT mechanical switches are available in the explosionproof/flameproof models, but not available for the following models: D230, D240, D250. See ordering guide for complete set of options available.

TD10000-EN Rev. - 19/08

Page 4 of 16

DIGITAL EPIC D200 DIGITAL POSITION TRANSMITTER EXPLOSIONPROOF / FLAMEPROOF, INTRINSICALLY SAFE OR NON-INCENDIVE D241 / D251 Intrinsically safe – NEC/CEC/ATEX/IEC - Intrinsically Safe/Non-Incendive - NEC/CEC DIMENSIONS mm (in)

Dim. A and cover removal height

Conduit location A

Conduit location B

Ø 9.51 [.375]

6.30 [.248]

13.33 [.525]

6.48 [.255]

32.46 [1.278]

134.4 [5.29]

3.91 [.154]

Ø 9.51 [.375]

57.15 [2.25] SQ.

134.3 [5.29]

8.89 [.350]

Ø 4.85 [ Ø.191]

4X M6X1-6H

35.05 [1.380] SQ.

4X 5/16-18

3.99 [.157]

Shaft detail NAMUR output

HOUSING DIMENSIONS Base model D241 D251

Dim. A 151.9 [5.98] 153.2 [6.03]

Cover removal height 237.3 [9.34] 237.0 [9.33]

TECHNICAL SPECIFICATIONS Materials of Construction Enclosure

D241: Aluminum with black polyester powder coat finish D251: Stainless Steel with electro-polished Finish Stainless steel Nylon, D241 Bronze Bearing Co-polyester

Shaft and hardware Bushing Beacon visual indicator Drive shaft Westlock standard Double-D with ¼” A/F NAMUR standard NAMUR standard with VDI/VDE 3845 5/16 – 18 UNC and M6 x 1.0 Mounting pattern Available switches Magnum, SPDT hermetically sealed switches, with rhodium contacts Pepperl + Fuchs NJ2-V3-N inductive proximity sensor SPDT mechanical switches, with gold-plated contacts

TD10000-EN Rev. - 19/08

Page 5 of 16

DIGITAL EPIC D200 DIGITAL POSITION TRANSMITTER EXPLOSIONPROOF / FLAMEPROOF, INTRINSICALLY SAFE OR NON-INCENDIVE D261 / D271 Explosionproof / Flameproof – NEC/CEC/ATEX/IEC DIMENSIONS mm (in)

Conduit location A @ 30°

Conduit location C

130.3 [5.13]

Cover removal height 152.7 [6.01]

3X 57.35 [2.258]

Conduit location B @ 30° 8.16 [.321]

6.45 [.254]

13.75 [.542]

6.50 [.256] 132.2 [5.21]

33.02 [1.300]

3.89 [.153]

28.58 [1.125]

166.7 [6.56]

8.14 [.320]

8.89 [.350]

57.15 [2.250] SQ.

Ø 4.85 [Ø.191] 4X

5/16

-18 UNC - 2B

3.38 [.133]

Ø 9.51 [Ø.375] 3.99 [.157]

Shaft detail NAMUR output

TECHNICAL SPECIFICATIONS Materials of Construction Enclosure

D261 Aluminum with black polyester powder coat finish D271 Stainless steel with electro-polished finish Stainless steel Oil impregnated bronze Co-polyester

Shaft and hardware Bushing Beacon visual indicator Drive shaft Westlock standard Double-D with ¼” A/F NAMUR standard NAMUR standard complies with VDI/VDE 3845 5/16 – 18 UNC Mounting pattern Available switches Magnum, SPDT hermetically sealed switches, with tungsten contacts Magnum, SPDT hermetically sealed switches, with rhodium contacts Pepperl + Fuchs model NJ2-V3-N SPDT mechanical switches, with gold-plated contacts DPDT (Form CC) mechanical switches

TD10000-EN Rev. - 19/08

Page 6 of 16

DIGITAL EPIC D200 DIGITAL POSITION TRANSMITTER EXPLOSIONPROOF / FLAMEPROOF, INTRINSICALLY SAFE OR NON-INCENDIVE D281 /D291 Explosionproof / Flameproof – NEC/CEC/ATEX/IEC DIMENSIONS mm (in)

Dim. A and cover removal height

Conduit location A

Conduit location B

Conduit location C

Ø 9.51 (.375)

6.30 (.248)

Conduit location D

13.31 (.524)

6.48 (.255)

32.39 (1.275)

155.5 (6.12) 8.89 (.350)

3.91 (.154) 163.1 (6.42)

4X M6X1-6H

HOUSING DIMENSIONS Base model D281 D281 D281 D291 D291 D291

Cover type Hi cover Std. cover Flat cover Hi cover Std. cover Flat cover

Dim. A 211.1 [8.31] 157.8 [6.21] 88.4 [3.48] 211.1 [8.31] 157.8 [6.21] 88.4 [3.48]

57.2 (2.25) SQ.

4X 5/16-18

35.36 (1.392) SQ.

Ø 9.51 (.375)

Ø 4.85 (Ø.191)

3.99 (.157)

Cover removal height 332.3 [13.08] 247.2 [9.73] 111.3 [4.38] 332.3 [13.08] 247.2 [9.73] 111.3 [4.38]

TECHNICAL SPECIFICATIONS Materials of Construction Enclosure

D281 Aluminum with black polyester powder coat finish D291 Stainless steel with electro-polished finish Stainless steel Oil impregnated bronze Co-polyester

Shaft and hardware Bushing Beacon visual indicator Drive shaft Westlock standard Double-D with ¼” A/F NAMUR standard NAMUR standard complies with VDI/VDE 3845 5/16 – 18 UNC and M6 x 1.0 Mounting pattern Available switches Magnum, SPDT hermetically sealed switches, with tungsten contacts Magnum, SPDT hermetically sealed switches, with rhodium contacts Pepperl + Fuchs model NJ2-V3-N V3 mechanical switches, SPDT DPDT (Form CC) mechanical switches

TD10000-EN Rev. - 19/08

Page 7 of 16

DIGITAL EPIC D200 DIGITAL POSITION TRANSMITTER EXPLOSIONPROOF / FLAMEPROOF, INTRINSICALLY SAFE OR NON-INCENDIVE D230 / D240 / D250 Intrinsically safe – NEC/CEC/ATEX/IEC DIMENSIONS mm (in)

Dim. A and cover removal height Dim. E

37.97 [1.495]

Conduit location B

64.52 [2.540]

34.93 [1.375]

Conduit location A

Ø 9.51 [.375]

6.30 [.248]

Dim. D

6.48 [.255]

13.41 [.528]

Dim. B 32.54 [1.281]

28.58 [1.125]

Dim. C

Dim. F

Base model D230 D240 D250

Dim. A 166.1 [6.54] 165.1 [6.50] 165.1 [6.50]

Ø 4.85 [.191]

SOLENOID VALVE DIMENSIONS

Solenoid valve option 1.4 Cv, 3-Way, Brass/Aluminum/316 SS 4.3 Cv, 3-Way, Aluminum 1.4 Cv, Dual Coil, Brass/Aluminum/316 SS 4.3 Cv, Dual Coil, Aluminum 1.4 Cv, 4-Way, Brass/Aluminum/316 SS 3.5 Cv 4-Way, 316 SS 4.3 Cv, 4-Way, Aluminum

34.80 [1.370] SQ.

Cover removal height 258.6 [10.18] 257.6 [10.14] 257.6 [10.14]

Dim. D 41.4 [1.53] 58.7 [2.31] 54.1 [2.13] 58.7 [2.31] 41.4 [1.53] 47.5 [1.87] 58.7 [2.31]

Dim. B 134.6 [5.30] 147.3 [5.80] 147.3 [5.80]

Dim. E 50.8 [2.00] 57.2 [2.25] 50.8 [2.00] 57.2 [2.25] 50.8 [2.00] 69.9 [2.75] 57.2 [2.25]

17.40 [.685]

3.95 [.156]

4X 5/16-18 THD

Shaft detail NAMUR output

Dim.C 175.3 [6.90] 180.3 [7.10] 180.3 [7.10]

Dim. F 103.8 [4.09] 179.9 [7.08] 153.7 [6.05] 219.5 [8.64] 124.5 [4.90] 166.6 [6.56] 179.9 [7.08]

TECHNICAL SPECIFICATIONS Materials of Construction Enclosure

8.89 [.350] Ø 9.53 [.375]

57.15 [2.250] SQ.

4X M6X1.5

HOUSING DIMENSIONS

3.91 [.154]

SOLENOID VALVES D230 Engineered polyamide resin D240 Aluminum with black polyester powder coat finish D250 Stainless steel with electro-polished finish Stainless steel D230/D250 Nylon bearing, D240 Bronze bearing Co-polyester

Shaft and hardware Bushing Beacon visual indicator Drive shaft Westlock standard Double-D with ¼” A/F NAMUR standard NAMUR standard with VDI/VDE 3845 5/16 – 18 UNC and M6 x 1.0 Mounting pattern Available switches Magnum, SPDT hermetically sealed switches, with rhodium contacts Pepperl + Fuchs NJ2-V3-N inductive proximity sensor V3 SPDT mechanical switches, with gold-plated contacts

TD10000-EN Rev. - 19/08

The Falcon range of solenoid valves allows you to choose the material, voltage, number of ports, number of coils and Cv to best suit your application. See the Falcon date sheet for more information. Note: 4.3 Cv solenoid valve is available in aluminum only.

Page 8 of 16

DIGITAL EPIC D200 DIGITAL POSITION TRANSMITTER EXPLOSIONPROOF / FLAMEPROOF, INTRINSICALLY SAFE OR NON-INCENDIVE D260 / D270 Explosionproof / Flameproof – NEC/CEC/ATEX/IEC DIMENSIONS mm (in)

Dim. A

130.5 [5.14]

Cover removal height 152.7 [6.01]

3X 57.61 [2.268]

Conduit location A @ 30°

8.16 [.321]

Dim .C 33.02 [1.300]

3.89 [.153]

28.58 [1.125] 166.67 [6.562]

6.45 [.254]

13.72 [.540]

Dim .B

6.50 [.256]

4X 5/16-18 UNC - 2B

3.38 [.133]

132.2 [5.21]

Solenoid valve option 1.4 Cv, 3-Way, Brass/Aluminum/316 SS 4.3 Cv, 3-Way, Aluminum 1.4 Cv, 4-Way, Brass/Aluminum/316 SS 4.3 Cv, 4-Way, Aluminum

Dim. A 50.8 [2.00] 57.2 [2.25] 50.8 [2.00] 57.2 [2.25]

Dim. B 55.8 [2.20] 60.5 [2.38] 55.8 [2.20] 60.5 [2.38]

Ø 9.51 [ Ø .375]

3.99 [.157]

Shaft detail NAMUR output

Dim. C 103.8 [4.09] 179.9 [7.08] 124.5 [4.90] 179.9 [7.08]

SOLENOID VALVES

TECHNICAL SPECIFICATIONS Materials of Construction Enclosure

8.89 [.350]

57.15 [2.250] SQ. Ø 4.85 [ Ø .191]

SOLENOID VALVE DIMENSIONS

8.14 [.320]

D260 Aluminum with black polyester powder coat finish D270 Stainless steel with electro-polished finish Stainless steel Oil impregnated bronze Co-polyester

Shaft and hardware Bushing Beacon visual indicator Drive shaft Westlock standard Double-D with ¼” A/F NAMUR standard NAMUR standard complies with VDI/VDE 3845 5/16 – 18 UNC Mounting pattern Available switches Magnum, SPDT hermetically sealed switches, with tungsten contacts Magnum, SPDT hermetically sealed switches, with rhodium contacts Pepperl + Fuchs model NJ2-V3-N V3 mechanical switches, SPDT DPDT (Form CC) mechanical switches

TD10000-EN Rev. - 19/08

Page 9 of 16

DIGITAL EPIC D200 DIGITAL POSITION TRANSMITTER EXPLOSIONPROOF / FLAMEPROOF, INTRINSICALLY SAFE OR NON-INCENDIVE D280 / D290 - NEC/CEC/ATEX/IEC DIMENSIONS mm (in)

4X 28.55 [1.124]

4X 56.41 [2.221]

Dim. A and cover removal height

Dim. E

Conduit location A

Ø 9.51 [.375]

6.30 [.248]

13.21 [.520]

155.5 (6.12)

6.48 [.255]

Dim. D

32.39 [1.275] 28.58 [1.125]

163.1 (6.42)

Dim. F

57.15 [2.250] SQ.

Base model D281 D281 D281 D291 D291 D291

Cover type Hi cover Std. cover Flat cover Hi cover Std. cover Flat cover

SOLENOID VALVE DIMENSIONS

Solenoid valve option 1.4 Cv, 3-Way, Brass/Aluminum/316 SS 4.3 Cv, 3-Way, Aluminum 1.4 Cv, 4-Way, Brass/Aluminum/316 SS 4.3 Cv, 4-Way, Aluminum

17.68 [.696]

Dim. A 211.1 [8.31] 157.8 [6.21] 88.4 [3.48] 211.1 [8.31] 157.8 [6.21] 88.4 [3.48]

Dim. D 56.7 [2.24] 60.5 [2.39] 56.7 [2.24] 60.5 [2.39]

4X M6x1 - 6H x .38 4X 5/16-18 UNC - 2B x .44

Ø 4.85 [Ø .191]

3.99 [.157]

Cover removal height 332.3 [13.08] 247.2 [9.73] 111.3 [4.38] 332.3 [13.08] 247.2 [9.73] 111.3 [4.38]

Dim. E 90.2 [3.56] 87.9 [3.46] 90.2 [3.56] 87.9 [3.46]

Dim. F 103.9 [4.09] 180.0 [7.09] 124.6 [4.91] 180.0 [7.09]

SOLENOID VALVES

TECHNICAL SPECIFICATIONS Materials of Construction Enclosure

8.89 [.350] Ø 9.51 [.375]

35.36 [1.392] SQ.

HOUSING DIMENSIONS

3.91 [.154]

D280 Aluminum with black polyester powder coat finish D290 Stainless steel with electro-polished finish Stainless steel Oil impregnated bronze Co-polyester

Shaft and hardware Bushing Beacon visual indicator Drive shaft Westlock standard Double-D with ¼” A/F Option NAMUR standard VDI/VDE 3845 Available switches Magnum (hermetically sealed proximity type) with tungsten contacts Magnum (hermetically sealed proximity type) with rhodium contacts V3 mechanical switches, SPDT DPDT (Form CC) mechanical switches Pepperl + Fuchs model NJ2-V3-N

TD10000-EN Rev. - 19/08

Page 10 of 16

DIGITAL EPIC D200 DIGITAL POSITION TRANSMITTER EXPLOSIONPROOF / FLAMEPROOF, INTRINSICALLY SAFE OR NON-INCENDIVE FALCON V FEATURES The Falcon V is engineered specifically to address low power valve actuation requirements in hazardous locations. • Available in 3 and 4 – way anodized aluminum (all wetted parts), nickel-plated brass with stainless steel internals and 316 SS (all wetted parts) • Larger 4.3 Cv valve body available in Aluminum with ½” NPT ports • Viton seals as standard (1.4 Cv and 4.3 Cv only) • Internal venting design as standard • Increased Cv of the standard valve body (1.4 Cv) of the standard of a wider range of actuators and reduces stock requirements • Reduced pilot pressure coil allows use on low supply pressure without external pilot • Anti-extrusion seal design • Common global porting system and location allows all Westlock brands for ease of automation (model in ISO view) • Spool indicator design protects the indicator from incidental contact damage • 5cc or less air leakage at steady state reduces losses • Standard valve temperature range -20°C to +85°C (-4°F to +185°F) • Extended low temp -40°C (-40°F) seal optional • Suitable for high cycle applications

FALCON V STANDARD SPECIFICATION Materials Valve flow rates Standard coil voltage Valve port tapping

Falcon V

Falcon

Anodized aluminum (4.3 Cv only), nickel plated brass

Available in stainless steel

1.4 Cv, 4.3 Cv

3.5 Cv

24 VDC, 1.8 watt

110/120 VAC, 1.8 watt

1.4 Cv – ¼” NPT air ports for intlet, outlet and exhaust

3.5 Cv - 1/2” NPT air ports for inlet, outlet and exhaust

4.3 Cv – ½” NPT air ports for inlet, outlet and exhaust

FALCON V TECHNICAL DATA Operating pressure Operating temperature Operating media

Falcon V (1.4 Cv / 4.3 Cv)

Falcon

30 – 120 psi (2.1 – 8.3 bar)

45 - 120 psi (3.1 - 8.3 bar)

Standard: -20°C to +85°C (-4°F to +185°F)

-20°C to +65°C (-4°F to +149°F)

Optional: -40°C to +85°C (-40°F to +185°F)

-20°C to +82°C (-4°F to +180°F)

Filtered air to 20 microns

TD10000-EN Rev. - 19/08

Page 11 of 16

DIGITAL EPIC D200 DIGITAL POSITION TRANSMITTER EXPLOSIONPROOF / FLAMEPROOF, INTRINSICALLY SAFE OR NON-INCENDIVE FALCON V SOLENOID VALVE FALCON 3-WAY SOLENOID VALVE 1/4" NPT (3 ports)

19.1 (.75) 77.7 (3.06) 61.0 (2.40) 55.4 (2.18)

Ø 4.5 (Ø.177) THRU

38.1 (1.50)

3.3 (.13)

19.6 (.77) 25.4 (1.00)

90.1 (3.55)

50.8 (2.00)

69.1 (2.72)

103.8 (4.09)

21.9 (.86)

1/2" NPT conduit entry

38.4 (1.51)

66.5 (2.62)

10-32 UNF-2B Exhaust port

19.1 (.75) 1.6 (.06)

610 mm (24") leads

FALCON 4-WAY SOLENOID VALVE (SHOWN WITH COIL) 1/4" NPT (3 ports)

19.1 (.75) 76.8 (3.03)

Ø 7.92 ± 0.13 (Ø.312 ± 0.05) C'bore x 4.4 (.17) deep

76.8 (3.03) 55.4 (2.18)

Ø 4.50 (Ø.177) THRU

38.1 (1.50) 17.5 (.69)

3.3 (.13)

25.4 (1.00)

50.8 (2.00)

19.6 (.77)

90.1 (3.55) 42.9 (1.69)

18.3 (.72)

38.4 (1.51)

124.5 (4.90) 21.9 (.86)

65.7 (2.59)

1/2" сonduit connection

22.2 (.88)

19.1 (.75) 1.6 (.06)

610 mm (24") leads

TD10000-EN Rev. - 19/08

Page 12 of 16

DIGITAL EPIC D200 DIGITAL POSITION TRANSMITTER EXPLOSIONPROOF / FLAMEPROOF, INTRINSICALLY SAFE OR NON-INCENDIVE - SELECTION GUIDE NO SOLENOID VALVE Base Model D241 Intrinsically Safe/Non-Incendive - Aluminum encl., (2) conduits, 12 pt. terminal strip D251 Intrinsically Safe/Non-Incendive - 316 stainless steel encl., (2) conduits, 12 pt. terminal strip D261 Explosionproof / Flameproof - Screw-on cover, aluminum encl., (2) conduits, 10 pt. terminal strip D271 Explosionproof / Flameproof - Screw-on cover, 316 stainless steel encl., (2) conduits, 10 pt. terminal strip D281 Explosionproof / Flameproof - Bolted cover, aluminum encl., (2) conduits, 12 pt. terminal strip (exceptions noted in switch options) D291 Explosionproof / Flameproof - Bolted cover, 316 stainless steel encl., (2) conduits, 12 pt. terminal strip (exceptions noted in switch options) Continuous Rotary Position Sensing Option with Shaft Option NP

Potentiometer with NAMUR Output Shaft

Non-Contact Sensor with NAMUR Output Shaft

Potentiometer with Standard Output Shaft

Non-Contact Sensor with Standard Output Shaft End-of-Travel Feedback Switch Option 0000

No end-of-travel switch confirmation required

2M04 (2) DPDT mechanical switches, (3) conduits (D261/D271) or (4) conduits (D281/D291), 16 pt. terminal strip - D261/D271/D281/D291 only 2M06 (2) SPDT Magnum XT-90 proximity switches* - D261/D271/D281/D291 only 2M08 (2) P&F NJ2-V3-N inductive proximity sensors 2M09 (2) SPDT mechanical switches with gold contacts (requires suitable barrier for Div. 2 installation) 2M12 (2) SPDT Magnum XT-90 proximity switches with rhodium contacts* 4M06 (4) SPDT Magnum XT-90 proximity switches*, (4) conduits, high cover, 16 pt. terminal strip - D281/D291 only 4M08 (4) NJ2-V3-N inductive proximity sensors, (4) conduits, high cover, 16 pt. terminal strip - D281/D291 only 4M09 (4) SPDT mechanical switches, (4) conduits, high cover, 16 pt. terminal strip (requires suitable barrier for Div. 2 installation) -D281/D291 only 4M12 (4) SPDT Magnum XT-90 proximity switches*, (4) conduits, high cover, 16 pt. terminal strip - D281/D291 only Westlock Signature Beacon BY

Black Open/Yellow Closed

Green Open/Red Closed

Black Open/Yellow Closed French/English

Low-Profile Black Open/Yellow Closed

3-Way 90° B1 Flow Path

3-Way 90° B3 Flow Path

3-Way 90° B5 Flow Path

3-Way 90° B7 Flow Path

3-Way 90° B9 Flow Path

Flat Cover (no beacon) Approval Options NS

NEC/ATEX/IEC Intrinsically Safe (IS) and NEC Nonincendive (NI)- D231, D241, D251 only

NEC/ATEX/IEC Explosionproof/Flameproof and NEC Nonincendive (NI)- D261, D271, D281, D291 only Conduit Options 2

D281

4M02

M20 (Quantity based on switch options)

3/4” NPT (Quantity based on switch options)

= Model Number D281NP4M02RGEX2

*Magnum Proximity Switch Application Note: For 24 VDC service below 1 Watt, M12 (Rhodium Magnum) is recommended For 24 VDC service above 1 Watt, M06 (Tungsten Magnum) is recommended

TD10000-EN Rev. - 19/08

Page 13 of 16

DIGITAL EPIC D200 DIGITAL POSITION TRANSMITTER EXPLOSIONPROOF / FLAMEPROOF, INTRINSICALLY SAFE OR NON-INCENDIVE - SELECTION GUIDE WITH SOLENOID VALVE Base Model D230 Intrinsically Safe/Non-Incendive - Resin encl., (2) conduits, clear cover, 12 pt. terminal strip, Falcon interface D240 Intrinsically Safe/Non-Incendive - Aluminum encl., (2) conduits, 12 pt. terminal strip, Falcon interface D250 Intrinsically Safe/Non-Incendive - 316 stainless steel encl., (2) conduits, 12 pt. terminal strip, Falcon interface D260 Explosionproof /Flameproof - Screw-on cover, aluminum encl., (2) conduits and (1) male fitting, 14 pt. terminal strip D270 Explosionproof / Flameproof - Screw-on cover, 316 stainless steel encl., (2) conduits and (1) male fitting, 14 pt. terminal strip D280 Explosionproof / Flameproof - Bolted cover, aluminum encl., (3) conduits**** and (1) male fitting, 16 pt. terminal strip (exceptions noted in switch options) D290 Explosionproof / Flameproof - Bolted cover, 316 stainless steel encl., (3) conduits**** and (1) male fitting, 16 pt. terminal strip (exceptions noted in switch options) Continuous Rotary Position Sensing Option with Shaft Option NP Potentiometer with NAMUR Output Shaft NT Non-Contact Sensor with NAMUR Output Shaft SP Potentiometer with Standard Output Shaft ST Magnetoresistive Non-Contact Sensor with Standard Output Shaft End-of-Travel Feedback Switch Option 2M04 (2) DPDT mechanical switches, high cover - D280/D290 only 2M06 (2) SPDT Magnum XT-90 proximity switches* - D260/D270/D280/D290 only 2M08 (2) P&F NJ2-V3-N inductive proximity sensors 2M09 (2) SPDT mechanical switches with gold contacts (require suitable barrier for Div. 2 installation) 2M12 (2) SPDT Magnum XT-90 proximity switches, rhodium contacts 4M06 (4) SPDT Magnum XT-90 proximity switches, high cover - D280/D290 only 4M08 (4) NJ2-V3-N inductive proximity sensors, high cover - D280/D290 only 4M09 (4) SPDT mechanical switches with gold contacts, high cover - D280/D290 only 4M12 (4) SPDT Magnum XT-90 proximity switches, rhodium contacts, high cover - D280/D290 only Westlock Signature Beacon BY Black Open/Yellow Closed RG Green Open/Red Closed FE Black Open/Yellow Closed French/English LP Low-Profile Black Open/Yellow Closed B1 3-Way 90° B1 Flow Path B3 3-Way 90° B3 Flow Path B5 3-Way 90° B5 Flow Path B7 3-Way 90° B7 Flow Path B9 3-Way 90° B9 Flow Path FC Flat Cover (no beacon) Coil Voltage/Type I 24 VDC Dual-certified Intrinsically Safe/Non-Incendive (optional for D230, D240, D250 only) P 24 VDC Dual-certified Intrinsically Safe/Non-Incendive (standard for D230, D240, D250 only) T 24 VDC Explosionproof, 1.8W, Potted Hub (D260, D270, D280, D290 only) Z 120 VAC Explosionproof, 1.8W, Potted Hub (D260, D270, D280, D290 only) Falcon Valve Body 2V3 1.4Cv, 3-Way, Brass 2V7 1.4Cv, 4-Way, Brass 3V3 1.4Cv, 3-Way, Aluminum 3V7 1.4Cv, 4-Way, Aluminum 5V3 1.4Cv, 3-Way, 316 SS 5V7 1.4Cv, 4-Way, 316 SS 3V4 4.3Cv, 3-Way, Aluminum*** 3V8 4.3Cv, 4-Way, Aluminum 540 3.5Cv, 3-Way, 316SS** 580 3.5Cv, 4-Way, 316SS** 2VY 1.4Cv, Dual Coil, Brass** 3VY 1.4Cv, Dual Coil, Aluminum** 5VY 1.4Cv, Dual Coil, 316 SS** 3VZ 4.3Cv, Dual Coil, Aluminum** 3B3 1.4Cv, 3-Way, Alum., ¼ BSP 3B7 1.4Cv, 4-Way, Alum., ¼ BSP 5B3 1.4Cv, 3-Way, 316 SS, ¼ BSP 5B7 1.4Cv, 4-Way, 316 SS, ¼ BSP 3B4 4.3Cv, 3-Way, Alum., ½ BSP*** 3B8 4.3Cv, 4-Way, Alum., ½ BSP Valve Option 0 None X Low Temp. Seals (-40°C service)- comes with low-temp. coil M Momentary Override L Locking Override E External Pilot - required for inlet pressure below 45 psi Approval Option NS NEC/ATEX/IEC Intrinsically Safe/NEC Nonincendive- ratings as noted above; D230, D240, D250 only EX NEC/ATEX/IEC Explosionprof/Flameproof- ratings as noted above; D260, D270, D280, D290 only Conduit Options 2 M20 (Quantity based on options) 3 3/4” NPT (Quantity based on options)**** D250 NT 2M12 BY I 5V3 0 NS 3 = Model Number D250NT2M12BYI5V30NS3 *Magnum Proximity Switch Application Note: For 24 V DC service below 1 Watt, M12 (Rhodium Magnum) is recommended For 24 V DC service above 1 Watt, M06 (Tungsten Magnum) is recommended Ordering notes: ** these valve bodies are only available for series D230, D240 and D250; consult Sales for availability of options M, L, E on 540 & 580 Falcon Valve Bodies. *** 3V4 and 3B4 valve bodies are 3V8 and 3B8 valve bodies respectively, with ports 2 & 3 plugged at the factory for 3-way functionality. **** 3 open conduits are (2) ¾ NPT and (1) ½ NPT for D280/D290

TD10000-EN Rev. - 19/08

Page 14 of 16

DIGITAL EPIC D200 DIGITAL POSITION TRANSMITTER EXPLOSIONPROOF / FLAMEPROOF, INTRINSICALLY SAFE OR NON-INCENDIVE

TD10000-EN Rev. - 19/08

Page 15 of 16

DIGITAL EPIC D200 DIGITAL POSITION TRANSMITTER EXPLOSIONPROOF / FLAMEPROOF, INTRINSICALLY SAFE OR NON-INCENDIVE

Translations Where translated, the copy is taken from the original English document TD10000-EN as checked by the relevant notified certification body and therefore the original English document will prevail. No rights or liability can be derived from any translation.

Crane Co., and its subsidiaries cannot accept responsibility for possible errors in catalogues, brochures,other printed materials, and website information. Crane Co. reserves the right to alter its products without notice, including products already on order provided that such alteration can be made without changes being necessary in specifications already agreed. All trademarks in this material are the property of the Crane Co. or its subsidiaries. The Crane and Crane brands logotype (WESTLOCK CONTROLSÂŽ) are registered trademarks of Crane Co. All rights reserved.

WESTLOCK CONTROLS Head Office 280 N. Midland Avenue, Ste 258 Saddle Brook, NJ 07663 United States

USA Europe Asia +1 201 794 7650 +44 (0)1892 516277 +65 6266 4535 westlockcontrols.com

TD10000-EN Rev. - 19/08

Page 16 of 16