Power Products Mobile Solutions Catalog 2017

CATALOG 2017

POWER PRODUCTS MOBILE SOLUTIONS

CASES

EMERGENCY VEHICLE

PROMOTIONAL VEHICLE

FOOD TRUCK

PAGE 6

PAGE 10

PAGE 14

MOBILE OFFICE & WORKSHOP

HYBRID MILK TRUCK

DRAIN INSPECTION VEHICLE

PAGE 18

PAGE 22

PAGE 26

POWERING INNOVATION CONNECTING WITH CUSTOMERS

SURVEILLANCE VEHICLE

PAGE 30

WWW.POWERPRODUCTS-MOBILE.COM/CASES

3 TABLE OF CONTENT

TABLE OF CONTENT POWERING INNOVATION

4

CASES 6

PRODUCTS

34 34

EMERGENCY VEHICLE

6

CHARGERS

PROMOTIONAL TRUCK

10

AC Chargers

35

FOOD TRUCK

14

Solar Charge Regulators

39

MOBILE OFFICE & WORKSHOP

18

Alternator Charge Regulators

39

HYBRID MILK TRUCK

22

INVERTERS

DRAIN INSPECTION VEHICLE

26 COMBIS

44

SURVEILLANCE VEHICLE

30

48

CONVERTERS

40

Battery-to-Battery, DC/DC Chargers

49

DC/DC Converters

51

DIGITAL SWITCHING

52

MONITORING

54

INTERFACING

56

BATTERIES

58

Lithium Ion (MLI Ultra)

59

Lithium Ion (MLS)

60

AGM

61

Gel

62

Gel 2 Volt

63

POWER DISTRIBUTION

64

Battery Switches

65

Fuseholders

68

Battery Isolators

69

POWER CONNECTIONS

70

AC Power Connections

71

Isolation Transformers

71

Plugs & Sockets

72

INSTALLATION MATERIALS

73

Power Cables, etc.

73

Studs & Bus bars

74

Battery Terminals

74

Isolation Covers

74

POWERING INNOVATION

POWERING INNOVATION CONNECTING WITH CUSTOMERS

Power Products LLC with the industry-leading brands Ancor, BEP, Blue Sea Systems, CZone and Mastervolt, is a global manufacturer and supplier of electrical products for specialty and recreational vehicles and the construction, maintenance, marine, industrial power and transportation sectors.

POWERING INNOVATION

5

As one of the world’s leading suppliers of

ANCOR

innovative and niche electrical products

Supplies harsh environment wire and cable,

and systems, we provide our customers

tools and wire management solutions.

with the best solutions for their electrical applications and power management

BEP

requirements. Whether food truck or

Designs and manufactures a wide range of

promotional truck, emergency vehicle

products and systems for battery monitoring

or RV, hybrid milk truck or surveillance

and management and circuit protection.

vehicle, our businesses can provide the right solution for your most demanding mobile applications.

JOINING FORCES FOR THE ULTIMATE SOLUTIONS

BLUE SEA SYSTEMS Designs and manufactures AC and DC electrical products engineered to withstand demanding applications.

Ancor, BEP, Blue Sea Systems, CZone and Mastervolt have operated independently for decades to lead the industry in innovative electrical solutions. Now these companies work together under the flag of Power Products LLC to offer the broadest and most complete

CZONE The CZone brand stands for innovative digital switching technology for best user experience and easier installation.

electrical solutions for mobile applications.

ONE-STOP SHOPPING

MASTERVOLT

With our Amsterdam office in the lead (for Europe,

Engineers and designs power management

the Middle East and Africa), our combined brands

systems for mobile, marine and industrial

offer you the convenience of one-stop shopping

applications. The brand is a leader in components

for all your automotive, electrical component and

and systems for charging, converting, generating

system requirements.

and storing power.

EMERGENCY VEHICLE

6

EMERGENCY VEHICLE FIRE FIRE DEPARTMENT BRIGADE COORDINATION COORDINATION VEHICLE VEHICLE

This emergency vehicle sets a new standard in its class when unveiled as a demo vehicle at the IAA fair in 2016. It offers the dependability and quick ease of use firefighting commanders are looking for. Developed in collaboration with Volkswagen Commercial Vehicles and Bösenberg, for the first time ever the electrical system of the command vehicle can exchange information with the base vehicle. All information – about either the vehicle or the electrical system – can be displayed and handled on the in-dash touchscreen of the navigation system or via a smartphone app.

YOUR BENEFITS High reliability, no unexpected surprises.

Long stationary use without grid connection.

High quality electric energy for sensitive devices.

Easy to handle in stressful situations.

Use in rough environments and under extreme temperatures.

Six-hour autonomy without running the engine.

Low weight of the total system makes vehicle fast while driving.

Remote service and maintenance for 24/7 availability.

All information and control from a single display on the dashboard, with OEM look and feel.

CUSTOMER COMMENT “The integration of control and monitoring on the dashboard of this vehicle enabled our customer to quickly see and adapt the status of the whole system, getting the team on the road as quickly as possible to answer emergency calls. They no longer have to worry about the capabilities of the system. Instead they are able to focus on the stressful situation they are driving out to, backed by a vehicle with a highly reliable electrical system.”

Christian Berger, Key-Account-Manager Emergency Services Walter Bösenberg Fahrzeugeinrichtungen GmbH, Germany

EMERGENCY VEHICLE

7

EMERGENCY VEHICLE

8

Starter battery

VW Crafter Alternator

THE SYSTEM The electrical system in this vehicle revolves around a state-of-the-art Mastervolt Lithium Ion battery, providing the longest possible autonomy without the need for recharging. The system allows for DC and AC power in stand-alone operation at any location. The Mastervolt Lithium Ion battery can either be charged from an external plug-in, or from the alternator via the starter battery when driving. All the DC loads onboard

Mac Plus 12/12-50A

are fused, monitored and switched digitally, from the vehicle’s navigation screen, a smartphone app or conventionally.

In-dash touch screen/navigation display

Volkswagen KFG

Volkswagen KFG Interface

Mastervolt app

PRODUCTS USED 1x MLI Ultra 12/2500 1x Amperian Interface

1x Mass Combi 12/1600-60 Digital DC 10x10A

1x Class T fuseholder + fuse

1x Mac Plus 12/12-50A

1x DC Distribution 500

1x Volkswagen KFG Interface

1x EasyView 5

1x Latching relay

1x Mastervolt app

Mass Combi 12/1600-60

DC Distribution 500

EasyView 5

EMERGENCY VEHICLE

9

Amperian Interface

Digital DC 10 x 10A

Power connection CAN communication line Latching relay

Class T fuseholder + fuse

THE ENGINEERS CHOICE The Mac Plus is the Euro 5/6 compliant solution for charging our Mastervolt Lithium Ion batteries.

It provides safe charging thanks to the direct MasterBus (CAN) communication between the MLI Ultra 12/2500

MLI Ultra and the Mac Plus. It is able to provide full secondary battery charging even when the smart Euro 5/6 alternator voltage drops to 12.5 volt. Its automatic on/off behaviour prevents draining your starter battery at all times.

PROMOTTIONAL TRUCK

10

PROMOTIONAL EMERGENCY VEHICLE TRUCK FIRE DEPARTMENT CUSTOM-BUILT COORDINATION

BY SCHULERVEHICLE

Schuler is a highly innovative company offering outstanding mobile solutions.

It designs and builds intelligent trucks for areas such as motorsports, hospitality and promotion. These trucks are tailor-made to customers’ needs, applying cutting-edge know-how and the highest demands in construction and styling. Power Products helps design and develop these very special trucks, making sure all the customer requirements are met. An expert team handcrafts the trailers and vehicles to an extremely high degree of ruggedness.

YOUR BENEFITS CZone digital switching reduces overall system costs and creates a fail-safe, easy-to-use switching system that can be configured offline prior to installation.

Mastervolt’s MasterBus CAN fully cooperates with CZone digital switching CAN protocol through the unique bridge interface.

All power electronics and digital switching components are controlled by two small EasyView 5 touch screens.

CZone MasterBus Wireless interface controls all the available components from an iPad; the promotion trailer can be controlled from anywhere inside the vehicle.

Two latching relays make the battery pack function as two separate, redundant power sources. When one battery is switched off the show goes on with the second battery.

CUSTOMER COMMENT “When we were introduced to CZone digital switching it was a real eye opener. The components were a third of the costs of the traditional industrial system we used before, and the CZone digital control & monitoring network simplifies installation of our electrical systems via the replacement of complicated, cumbersome wiring.

Combined with the implementation of Mastervolt power electronics, this is a unique system.”

The technicians at Schuler Fahrzeugbau GmbH, Germany

PROMOTTIONAL TRUCK

11

PROMOTTIONAL TRUCK

12

THE SYSTEM The CZone digital control and monitoring network simplifies installation of electrical systems through the replacement of complicated, cumbersome wiring to switch and fuse panels, with state-of-the-art, robust interfaces and light NMEA 2000 network cable. It also provides a sophisticated solution via the automation of complicated control and monitoring issues associated with today’s onboard systems.

2x Class T fuseholder + fuse

CZone removes the one-to-one relationship between each physical switch and the item

2x Latching relay

being controlled, and allows multiple devices to be controlled by a single touch on either a dedicated screen in the system or an iPad. This simplifies the display and ensures critical items are not forgotten.

Power connection CAN communication line

2x MLI Ultra 24/5000

PRODUCTS USED 2x MLI Ultra 24/5000

1x Mass Combi Ultra 24/3500-100

1x MasterBus USB Interface

1x CZone MasterBus Bridge Interface

1x CZone Motor Output Interface 2x Class T fuseholder + fuse

2x EasyView 5

3x DC Distribution 500

6x CZone Output Interface

1x CZone MasterBus Wireless Interface

2x Latching relay

PROMOTTIONAL TRUCK

13

2x EasyView 5 Mass Combi Ultra 24/3500-100

MasterBus USB Interface

3x DC Distribution 500

CZone MasterBus Bridge Interface

6x CZone Output Interface

THE ENGINEERS CHOICE CZone MasterBus Wireless Interface

Digital switching by CZone costs only a third as much as traditional digital switching components.

It makes digital information available such as voltage, current and fusing for every specific output channel. Most of the modes used are already pre-programmed and new modes are easy to implement.

CZone Motor Output Interface

The digital fusing saves a lot of time searching for fuse problems as they are constantly monitored with warnings appearing on the central display.

FOOD TRUCK

14

FOOD TRUCK EMERGENCY VEHICLE SERVING FOOD WHEREVER YOU WANT FIRE DEPARTMENT COORDINATION VEHICLE

Increasingly popular all over the world, food trucks are mobile, self-drive kitchens.

Professional and hobby chefs like to use them to travel from place to place, serving a wide range of snacks and meals to a variety of customers at music and food festivals.

Autonomy (independence from the grid) is very important as food trucks are equipped to supply a multitude of local, regional, national and international food experiences.

Power Products supports these dedicated culinary entrepreneurs with the power supply of its onboard refrigerators, electric hobs, grills and ovens, all of which ensure them full operation and control over their cooking gear.

YOUR BENEFITS Perfect combination of best investment versus quality.

Robust and proven power quality from the Mastervolt gel batteries.

All information about the system components in one display.

Easy control of the amount of grid current (fuse size) available on site, something which is often limited in places where food trucks operate.

The Mass Combi automatically supports the maximum allowed grid power with additional inverter power when the devices inside the truck demand this. Large current draws are supplied without blowing the fuses in the grid connection.

CUSTOMER COMMENT “When working at an event or any outside location we can really trust the intelligence of this Mass Combi system.

It regulates everything by itself without our involvement or the need for external power supplies, allowing us to focus on selling our products to the customers knowing that we always have power available in our mobile food truck.�

Anna Geiger, food truck owner

FOOD TRUCK

15

FOOD TRUCK

16

THE SYSTEM The electrical system in these vehicles is basically very simple. At its heart is the lightweight and robust Mass Combi 12/2200-100 MB, which integrates a powerful battery charger, a quiet and efficient inverter and a versatile AC switching/ transfer system. This guarantees a carefree power supply for daily professional use. When combined with our EasyView 5 display and the MasterShunt 500, the complete system can be controlled and monitored from one device. The fusing of the DC Distribution 500 is also monitored so as to ensure the highest possible ease of operation.

MVG 12/200

On/Off battery switch

Power connection CAN communication line

PRODUCTS USED 1x MVG 12/200

1x Mass Combi 12/2200-100 MB (230 V)

1x MasterShunt 500

1x On/Off battery switch

1x EasyView 5

1x DC Distribution 500

FOOD TRUCK

17

EasyView 5

Mass Combi 12/2200-100 MB

THE ENGINEERS CHOICE CZone digital switching is the ultimate solution for MasterShunt 500

DC Distribution 500

uncomplicated control of your system.

You can control all switchable functionality inside the system from a single screen (in either 1 or 2 locations) or from an iPad, thus changing the state of the vehicle with a single touch. Essential information like voltage, current and fusing is available in a split second. CZone digital switching is very easy to install and will save you money.

Most of the modes of operation used are already pre-programmed and new modes are simple to implement. The digital fusing saves a lot of time searching for fuse problems as they are constantly monitored with warnings appearing on the central display.

MOBILE OFFICE & WORKSHOP

18

MOBILE EMERGENCY OFFICE &VEHICLE WORKSHOP YEAR-ROUND FIRE DEPARTMENT POWER FOR COORDINATION ALL SENSITIVEVEHICLE EQUIPMENT

This vehicle combines a mobile workshop in the back and an office in the front. The sensitive instruments and tools it carries to measure vibrations and acoustic noise are worth hundreds of thousands of euros. To operate year-round the vehicle is also equipped with an air conditioner and auxiliary heater. In such a setup only the best of the best will do: a system built around two of Mastervolts biggest Mastervolt Lithium Ion batteries, the MLI 24/5000. These supply the energy for a Mass Combi Ultra inverter/ charger combination and can also be charged through the vehicle’s engine, controlled by an Alpha Pro charge regulator.

YOUR BENEFITS Eight-hour autonomy without running the engine.

Low weight.

With the Alpha Pro regulator, the second alternator turns in to a 3-step+ battery charger for very fast and safe charging.

Should the grid connection fail, the Mass Combi Ultra will take over within a minute, ensuring all AC loads continue operation uninterrupted.

Compact lightweight fuse block, ideal for connecting 12 small 24 V loads suited for ATO/ATC fuses.

DC Distribution 500 to distribute cables with higher (ANL) fuse rating.

With two latching relays and two Class-T fuses, the Li-Ion system is redundant; operation can continue if one battery is disconnected.

CUSTOMER COMMENT “Together with Mastervolt we designed a smart system based on lightweight Mastervolt Lithium Ion batteries to gain more capacity than traditional lead acid batteries. This investment saved us a lot of weight and space. The combination of the second alternator and Alpha Pro regulator means that the batteries can be charged extremely quickly given the high charge current they are able to accept. This is a great system to work with without any compromises.”

Michael Steiner, CEO & owner Walter Bösenberg Fahrzeugeinrichtungen GmbH, Germany

MOBILE OFFICE & WORKSHOP

19

MOBILE OFFICE & WORKSHOP

20

THE SYSTEM Space and weight saving is key for workshop vehicles. The electrical system was designed

Grid connection

for long stationary, off-grid use to supply high currents continuously. Heavy electric consumers like air conditioning, compressor cooler and the auxiliary heating system can be fully operated for 12 hours via the two powerful Mastervolt Lithium Ion batteries with a total capacity of 10 kWh. The 24 V electrical system in a 12 V vehicle was chosen because of these high power demands.

The entire system works perfectly in rough

24 V Alternator

environment and climates with full output power in high or low ambient temperatures.

Alpha Pro III

Power connection CAN communication line

PRODUCTS USED 2x MLI Ultra 24/5000 1x Alpha Pro III

1x Mass Combi Ultra 24/3500-100

1x 24 V Alternator

1x Class T fuseholder + fuse

1x Grid connection

1x EasyView 5 1x Fuse block

1x DC Distribution 500 1x Latching relay

Mass Combi Ultra 24/3500-100

MOBILE OFFICE & WORKSHOP

21

EasyView 5

DC Distribution 500 Fuse block

Latching relay

Class T fuseholder + fuse

THE ENGINEERS CHOICE This ST Blade Fuse Block for twelve circuits with negative bus bar and cover is very small, compact and lightweight, and suitable for up to twelve 24 V loads. It accepts ST Blade Fuses circuits up to 30 A with a maximum of 100 A per block. Proper safety by use of the cover, fuses are easy to access, and there is space for two spare fuses, and

2x MLI Ultra 24/5000

label recesses that accept Blue Sea Systems’ Small Format Labels for circuit identification.

HYBRID MILK TRUCK

22

HYBRID MILKVEHICLE TRUCK EMERGENCY

MAJOR IMPROVEMENTS IN MILK COLLECTION FIRE DEPARTMENT COORDINATION VEHICLE

In France, as in other European countries, the dairy sector is going through a major restructuring and must constantly improve its productivity to be more competitive.

This search for efficiency has led to tanker trucks with a capacity of up to 29,500 litres collecting milk on various farms and delivering it on the same day.

These trucks are equipped with a hydraulic pumping system, traditionally driven by the vehicle’s engine. To optimise and improve milk collection, the Maisonneuve Group now equips its tanker vehicles with battery-operated electric pumps capable of running when the engine is off.

YOUR BENEFITS The Mastervolt Lithium Ion battery can easily deliver the requested 200 A of pumping power.

The Mastervolt Lithium Ion battery receives large currents from the truck alternator so that it is quickly charged while driving from one dairy farmer to the next.

The ChargeMaster AC charger can charge the Lithium Ion battery safely overnight thanks to the direct MasterBus communication between the battery and the charger. This allows the milk truck to start working early in the morning with a full battery and a reliable system.

The MasterBus ModBus Interface makes it easy to send important data to the dairy drivers’ PLC system so that they can accurately monitor it.

CUSTOMER COMMENT “The collection of milk on the farms is done without use of the engine of the milk collecting truck. The hydraulic pump is driven by the power system. This means less noise, less emissions and less maintenance. The power system is respectful to the environment and the humans and livestock of the dairy farms while working at the same capacity.

We operate with a Mastervolt Lithium Ion battery, long-term energy, electric recharge or a tractor. It is a simple, reliable and efficient system with a touch screen that manages the pumping operations with a remote control.”

Patrice Halais, sales manager for Milk Logistics Maisonneuve Group, France

HYBRID MILK TRUCK

23

HYBRID MILK TRUCK

24

24 V Alternator

THE SYSTEM The MLI Ultra 24/5000 Lithium Ion battery provides at least 2000 cycles at a discharge depth of 80 %. A very stable voltage prevents loss of power in the pump, improving performance by 10 %. In addition, the Mastervolt Lithium Ion batteries are lighter than lead batteries, increasing the payload of the tank, and their integrated electronic management (BMS) ensures

Fuseholder with ANL fuses

a perfect operation safety. To date, more than 150 of Maisonneuve’s vehicles are equipped with a Mastervolt electrical system.

starter batteries 24 V

Power connection CAN communication line

PRODUCTS USED 1x MLI Ultra 24/5000

1x ChargeMaster Plus 24/60-3

1x MasterBus Modbus Interface 2x Fuseholder with ANL fuses

1x Charge Mate Pro 90

1x Multipurpose Contact Output

1x Latching relay

1x Fuseholder with Class T fuses

HYBRID MILK TRUCK

25

MasterBus Modbus Interface

Multi Purpose Contact Output

to 24 V consumers

Charge Mate Pro 90

Latching relay

ChargeMaster Plus 24/60-3

Fuseholder with Class T fuses

Fuseholder with ANL fuses

MLI Ultra 24/5000

THE ENGINEERS CHOICE The ChargeMaster Plus 24/60-3 is the versatile all-in-one solution for faster and safer charging.

It provides full power charging up to 40 °C and is highly compact, lightweight and easy to connect and install. It provides a power boost functionality for faster charging and has a smart combined DC input and output channel to reduce the number of system components.

DRAIN INSPECTION VEHICLE

26

DRAIN EMERGENCY INSPECTION VEHICLE VEHICLE FIRE SILENT DEPARTMENT OPERATION COORDINATION WITH NO EMISSIONS VEHICLE

New environmental laws – such as more ecological solutions for water inspection systems – are changing the market for mobile laboratories. Despite the high energy demand of mobile laboratories for drain inspection, they must operate in complete silence and with zero emissions. This is where Power Products comes in: our solutions autonomously power and protect sensitive equipment on board as well as the instruments used for extracting samples from the drains.

YOUR BENEFITS More than ten hours of autonomy without running the engine.

The low weight of the Mastervolt Lithium Ion battery is key for these small vehicles.

Road and car regulations are increasingly strict, meaning that other batteries might preclude working with two persons due to the total weight of the car including people.

Eco-friendly because the generator is out of the system.

Noise-free operation is crucial in environments where people live and work, like the city centre.

The Blue Sea Systems latching relay and Pro Installer T fuseholder guarantee safe working conditions for employees when close to water.

CUSTOMER COMMENT “We deployed Mastervolt’s comprehensive system solution, including its lightweight lithium ion batteries, as part of our efforts to be more green and eco-friendly. Mastervolt’s number one priority is safety, and this is very important in this application, which involves people working with water and electricity all day long.”

Iván Jordá, aftersales manager Azimut Electronics, Spain

DRAIN INSPECTION VEHICLE

27

DRAIN INSPECTION VEHICLE

28

THE SYSTEM

Multi Purpose Contact Output

The electric system is tailor made for a long service life and cost-effective day to day operation of examining pipe networks in harsh environments. The reliability and weight of the vehicles and the equipment installed is crucial.

Our MLI Lithium Ion battery and the lightweight, high frequency Mass Combi Ultra provide ample space for the required inspection components.

Charge Mate Pro 40

The power supply to the entire drain inspection system is emission-free and extremely economical as the MLI 24/5000 survives three times as many charging cycles as conventional batteries and can thus be used significantly longer. The entire system can be controlled by the operator terminal, while the laboratory is properly conditioned all the time, with controlled temperature and humidity.

Starter battery AGM 12/70

Power connection CAN communication line

PRODUCTS USED 1x MLI Ultra 24/5000 1x Charge Mate Pro 40

1x AGM 12/70

1x Mass Combi Ultra 24/3500-100

1x Multipurpose Contact Output

1x Class T fuseholder + fuse

1x Latching relay

1x EasyView 5

1x DC Distribution 500

DRAIN INSPECTION VEHICLE

29

EasyView 5

Mass Combi Ultra 24/3500-100

DC Distribution 500

Latching relay

THE ENGINEERS CHOICE Class T fuseholder + fuse

The Blue Sea Systems latching relay and the Pro Installer T fuseholder form a perfect couple for ensuring the safety of your lithium ion battery and your entire system. This protects the battery from deep discharging and safeguards your investment and vehicle. Using Class T fuses ensures that the system and cabling are properly protected even

MLI Ultra 24/5000

with the extremely large current peaks a lithium ion battery can provide. The latching relay reliably switches off, even when disconnecting an extremely high live current.

SURVEILLANCE VEHICLE

30

SURVEILLANCE EMERGENCY VEHICLE VEHICLE FIRE THEDEPARTMENT UTMOST SAFETY COORDINATION WHERE IT COUNTS VEHICLE

Law enforcement agencies are constantly looking for non-violent methods to manage crowds. Security and surveillance have become very important to government and private sectors around the world over recent years. There is a need to better mitigate and defend against dynamic threats, minimise risks, and maximise the ability to respond and recover from attacks and disasters of all kinds. Army, security and surveillance vehicles have classified equipment onboard most of the time and need to work independently from location or external power supplies.

YOUR BENEFITS Durable high performance equipment giving full power up to 40 degrees Celsius.

Technology that has been proven in the field and has a highly reliable track record.

Long stationary use off-grid.

High quality inverter energy for sensitive devices, even at high temperatures.

Easy to handle in stressful situations for every person working inside the relevant vehicles.

Good functioning in rough environments and extreme temperatures and resistance to shock or vibrations.

Versatile and cost-effective operation.

If there is a problem with the small 24 V or 12 V loads, everyone can replace fuses as quickly as possible.

The MasterBus CANopen Interface essential system allows information to be shown on customers’ own PLC-based displays.

CUSTOMER COMMENT “This system is confidential, which means I am not at liberty to share any details about it. What I can say is that we have not had any notifications regarding this system since it has gone live. We aim to provide the highest standards of service to all our customers, so we are ready to quickly act on a request if and when it might arise in the future. We know the application is demanding and critical: we therefore have replacement components in stock at all times and stand ready to help out.

Michel van de Vall, Mastervolt Technical Service Amsterdam, the Netherlands

SURVEILLANCE VEHICLE

31

SURVEILLANCE VEHICLE

32

2x AGM 12/130

Alternator

THE SYSTEM This system is made for dealing with the most extreme conditions and the roughest environments imaginable. As this system is used to provide security in unstable regions, it is crucial that it be completely dependable. The system powers an array which gathers intelligence information with

Multi Purpose Contact Output

sensitive equipment that consumes significant amounts of power and requires quality puresine inverter power to run reliably. As the vehicle remains immobile without the engine running for substantial periods of time, the system requires the high-power density of lithium ion technology.

While moving from one location to the next the

Charge Mate Pro 90

same batteries can quickly be charged using the main alternator in the vehicle, preparing them for their next assignment.

As the relevant information is classified, this system drawing is fictitious. It is, however, based on actual systems installed in various security, surveillance and military vehicles.

Power connection CAN communication line

PRODUCTS USED 2x MLI Ultra 24/5000

2x AGM 12/130

2x Mass Combi Ultra 24/3500-100

1x ChargeMate Pro 90

2x DC Distribution 500

1x Amperian Interface

1x DC Master 24/12-12A

Class T fuseholder + fuse

1x EasyView 5

1x MasterBus CANopen Interface 2x Latching relay

1x Multi Purpose Contact Output

2x Fuse Block

SURVEILLANCE VEHICLE

33 MasterBus USB Interface

MasterBus CANopen Interface

EasyView 5

2x Mass Combi Ultra 24/3500-100

Amperian Interface

2x DC Distribution 500

Fuse Block

Fuse Block

DC Master 24/12-12A Latching relays

Latching relays

to 12 V consumers

to 24 V consumers

THE ENGINEERS CHOICE Class T fuseholder + fuse

Class T fuseholder + fuse

With the Amperian Interface, the system is connected to the web and ensures secure remote access for monitoring and online configuration.

Amperian also provides e-mail alerts on the status of your system, a log book with all your alerts. The system therefore

2x MLI Ultra 24-5000

prevents the MLI battery from emptying and sends off an alert whenever the vehicle is stored on its base and the charger is not connected to the grid.

CHARGERS

34

CHARGERS You want to charge your batteries safely, reliably and quickly, either when you are parked near an AC plug or charge from a generator, solar panels or your vehicle’s engine. You also value batteries that have a long lifespan while maintaining their capacity. Power Products offers you the best possible solution. The Mastervolt 3-step+ charging method ensures more power and a longer life for your batteries, whether traditional flooded, AGM, gel or lithium ion. Our battery chargers integrate multiple functions, making sure your batteries are safely and completely charged even after being depleted.

WWW.POWERPRODUCTS-MOBILE.COM/CHARGERS

35 CHARGERS

AC CHARGERS

YOUR BENEFITS Low weight and compact volume.

Optimal charging, even with low quality AC. From small portable chargers to 3-phase chargers.

Rugged, robust design.

MasterBus (CAN) communication for monitoring & control.

Suitable charger solution for every battery chemistry.

43510400

43310600

EASYCHARGE PORTABLE 4.3A

EASYCHARGE 6A-1

Nominal output voltage 12 V Charge current (no. of outputs) 4.3 A (1) Input voltage 120/230 V IP rating and cooling IP65, no fan Temperature range -20 to 40 ยบC Weight 0.9 kg

Nominal output voltage 12 V Charge current (no. of outputs) 6 A (1) Input voltage 120/230 V IP rating and cooling IP65, no fan Temperature range -20 to 50 ยบC Weight 1.8 kg

43011000

43011500

CHARGEMASTER 12/10

CHARGEMASTER 12/15-2

Nominal output voltage 12 V Charge current (no. of outputs) 10 A (1) Input voltage 230 V IP rating and cooling IP65, no fan Temperature range -20 to 60 ยบC Weight 1 kg

Nominal output voltage 12 V Charge current (no. of outputs) 15 A (2) Input voltage 230 V IP rating and cooling IP21, fan Temperature range -25 to 60 ยบC Weight 1 kg

CHARGERS

36 AC CHARGERS To be replaced by ChargeMaster Plus 12/75-3

44010250

CHARGEMASTER 12/25-3 Nominal output voltage 12 V Charge current (no. of outputs) 25 A (3) Input voltage 120/230 V IP rating and cooling IP23, fan Temperature range -25 to 60 ºC Weight 1.8 kg

SMART 12 V IN-/OUTPUT

44010350

44010700

CHARGEMASTER 12/70-3

CHARGEMASTER 12/35-3 Nominal output voltage 12 V Charge current (no. of outputs) 35 A (3) Input voltage 120/230 V IP rating and cooling IP23, fan Temperature range -25 to 60 ºC Weight 4 kg

Nominal output voltage 12 V Charge current (no. of outputs) 70 A (3) Input voltage 120/230 V IP rating and cooling IP23, fan Temperature range -25 to 60 ºC Weight 7 kg

SMART 12 V IN-/OUTPUT

NEW!

NEW!

44310750

44311000

43020600

CHARGEMASTER PLUS 12/75-3

CHARGEMASTER PLUS 12/100-3

CHARGEMASTER 24/6

Nominal output voltage 12 V Charge current (no. of outputs) 75 A (3) Input voltage 120/230/12 V IP rating and cooling IP23, fan Temperature range -25 to 80 ºC Weight 5.9 kg

Nominal output voltage 12 V Charge current (no. of outputs) 100 A (3) Input voltage 120/230/12 V IP rating and cooling IP23, fan Temperature range -25 to 80 ºC Weight 5.9 kg

Nominal output voltage 24 V Charge current (no. of outputs) 6 A (1) Input voltage 230 V IP rating and cooling IP65, no fan Temperature range -25 to 60 ºC Weight 1 kg

WWW.POWERPRODUCTS-MOBILE.COM/CHARGERS

37 CHARGERS

AC CHARGERS To be replaced by ChargeMaster Plus 24/60-3

SMART 12V OR 24 V IN-/OUTPUT

NEW! 44020300

44020600

44320400

CHARGEMASTER 24/30-3

CHARGEMASTER 24/60-3

CHARGEMASTER PLUS 24/40-3

Nominal output voltage 24 V Charge current (no. of outputs) 30 A (3) Input voltage 120/230 V IP rating and cooling IP23, fan Temperature range -25 to 60 ºC Weight 4 kg

Nominal output voltage 24 V Charge current (no. of outputs) 60 A (3) Input voltage 120/230 V IP rating and cooling IP23, fan Temperature range -25 to 60 ºC Weight 7 kg

Nominal output voltage 24 V (& 12 V) Charge current (no. of outputs) 40 A (3) Input voltage 120/230/24 V IP rating and cooling IP23, fan Temperature range -25 to 80 ºC Weight 5.9 kg

40031006

40040506

SMART 12 V OR 24 V IN-/OUTPUT

NEW! 44320600

CHARGEMASTER PLUS 24/60-3

MASS 24/100-3PH

MASS 48/50

Nominal output voltage 24 V (& 12 V) Charge current (no. of outputs) 60 A (3) Input voltage 120/230/24 V IP rating and cooling IP23, fan Temperature range -25 to 80 ºC Weight 5.9 kg

Nominal output voltage 24 V Charge current (no. of outputs) 100 A (1) Input voltage 3 x 400 V IP rating and cooling IP23, fan Temperature range -25 to 80 ºC Weight 7.7 kg

Nominal output voltage 48 V Charge current (no. of outputs) 50 A (1) Input voltage 230 V IP rating and cooling IP23, fan Temperature range -25 to 80 ºC Weight 7.7 kg

POWERING CHARGERS INNOVATION

38

POWERING INNOVATION CONNECTING WITH CUSTOMERS

Besides charging from an AC power source, Power Products Mobile Solutions also offers chargers and/or charge regulators that handle different power sources, such as solar panels, engine alternators or DC power sources like a second battery set. These products all share the feature that they guarantee a charge profile that is best for your batteries, the 3-step+ charging method and offer MasterBus (CAN)communication. The chargers that charge from a DC power source, like a second battery set, can be found in the ‘Converters’ category on pages 48-51.

WWW.POWERPRODUCTS-MOBILE.COM/CHARGERS

39 CHARGERS

SOLAR CHARGE REGULATORS

YOUR BENEFITS 30 % faster charging due to Maximum Power Point Tracking.

Suitable for all solar panels, including inexpensive 60-cell panels.

Automatic battery voltage detection.

131902500

SOLAR CHARGEMASTER SCM-25

SOLAR CHARGEMASTER SCM-60

Nominal output voltage 12/24 V Charge current (no. of outputs) 25 A (2) Max. PV open-circuit voltage (Voc) 75 V Max. PV power 360/720 Wp IP rating and cooling IP23, no fan Weight 1,3 kg

Nominal output voltage 12/24/48 V Charge current (no. of outputs) 60 A (1) Max. PV open-circuit voltage (Voc) 145 V Max. PV power 900/1800/3600 Wp IP rating and cooling IP23, no fan Weight 5,5 kg

ALTERNATOR CHARGE REGULATORS

YOUR BENEFITS Maximum charge output from your alternator.

Optimized charging even at low engine speed.

Fast and safe 3-step+ charge method.

MasterBus (CAN) communication for monitoring & control.

Suitable for all alternators with negative excitation.

Suitable for every battery type, including lithium ion.

131906000

45513000

ALPHA PRO III Nominal output voltage Max. field current Alternator type IP rating and cooling Communication

12/24 V 20 A various

IP65, no fan MasterBus (CAN)

INVERTERS

40

INVERTERS Get 230 V AC power, even on the move, without having to run a generator. Be sure your equipment always runs flawlessly thanks to the pure sine wave produced by the inverter.

The high frequency switch technology of Power Products means you can forget about humming transformers and benefit from the ultimate in efficiency. At the same time, these compact and lightweight components allow for easy installation and minimise the burden on your wheels.

WWW.POWERPRODUCTS-MOBILE.COM/INVERTERS

41 INVERTERS

INVERTERS

YOUR BENEFITS Low weight and compact volume.

Small 300 W to 4 kW units that can be paralleled.

High peak power for equipment startup.

Rugged, robust design.

MasterBus (CAN) communication for monitoring & control.

E4 mark approvals.

28010300

Pure sine wave, so suitable for the most sensitive equipment.

AC MASTER 12/500

AC MASTER 12/300 Nominal battery voltage Continuous power (at temp.)

Peak load (duration) AC connection Weight

28010500

12 V 300 W (25 ยบC) 600 W (5 s) universal 1.16 kg

Nominal battery voltage Continuous power (at temp.)

Peak load (duration) AC connection Weight

12 V 500 W (25 ยบC) 800 W (5 s) universal 1.22 kg

28010700

AC MASTER 12/700 Nominal battery voltage Continuous power (at temp.)

Peak load (duration) AC connection Weight

12 V 700 W (40 ยบC) 1230 W (1 s) Schuko 2.7 kg

28011000

AC MASTER 12/1000 Nominal battery voltage 12 V Continuous power (at temp.) 1000 W (40 ยบC) Peak load (duration) 1750 W (1 s) AC connection Schuko Weight 3.3 kg

INVERTERS

42

28011500

28012500

28013500

AC MASTER 12/1500

AC MASTER 12/2500

AC MASTER 12/3500

Nominal battery voltage 12 V Continuous power (at temp.) 1500 W (40 ยบC) Peak load (duration) 2650 W (1 s) AC connection Schuko Weight 4.2 kg

Nominal battery voltage 12 V Continuous power (at temp.) 2500 W (40 ยบC) Peak load (duration) 4000 W (0.2 s) AC connection Schuko/wired Weight 8 kg

Nominal battery voltage 12 V Continuous power (at temp.) 3500 W (40 ยบC) Peak load (duration) 6000 W (0.2 s) AC connection Schuko/wired Weight 10 kg

WWW.POWERPRODUCTS-MOBILE.COM/INVERTERS

43 INVERTERS

INVERTERS

28021000

28020700

AC MASTER 24/700 Nominal battery voltage Continuous power (at temp.)

Peak load (duration) AC connection Weight

24 V 700 W (40 ºC) 1230 W (1 s) Schuko 2.7 kg

AC MASTER 24/1000

AC MASTER 24/1500

Nominal battery voltage 24 V Continuous power (at temp.) 1000 W (40 ºC) Peak load (duration) 1750 W (1 s) AC connection Schuko Weight 3.3 kg

Nominal battery voltage 24 V Continuous power (at temp.) 1500 W (40 ºC) Peak load (duration) 2650 W (1 s) AC connection Schuko Weight 4.2 kg

28022500

AC MASTER 24/2500 Nominal battery voltage 24 V Continuous power (at temp.) 2500 W (40 ºC) Peak load (duration) 4000 W (0.2 s) AC connection Schuko/wired Weight 8 kg

28021500

24012000

MASS SINE 12/2000 Nominal battery voltage P30 power (at temp.)

Peak load (duration) AC connection Weight

26024000

MASS SINE ULTRA 24/4000

12 V 2000 W (25 ºC) 4000 W (5 s) wired

14.6 kg

Nominal battery voltage 24 V Continuous power (at temp.) 4000 W (40 ºC) Peak load (duration) 7000 W (5 s) AC connection wired Weight 15 kg

COMBIS

44

COMBIS Power Products combined inverters/chargers (combis) integrate a powerful battery charger, a quiet and efficient inverter and a versatile switching system in one robust, lightweight and compact device. Mastervolt’s Mass Combi product lines can be used as automatic standalone devices for continuous power supply or as a part of a larger power system. They provide extra power from the battery when consumption is higher than can be supplied by the generator or grid connection. Power assist prevents blown grid fuses, even in case of a weak electricity connection or small generators.

WWW.POWERPRODUCTS-MOBILE.COM/COMBIS

45 COMBIS

COMBIS

YOUR BENEFITS Multiple functions combined

ALSO AVAILABLE WITH MASTERBUS INTERFACE

ALSO AVAILABLE WITH MASTERBUS INTERFACE

in one device.

Seamless transfer from and to grid, generator or inverter.

Control of maximal AC current draw.

Low to high power, even 3-phase.

Integrated solar input on Ultra models.

E4 mark approvals.

Very compact, robust and efficient.

Suitable for extreme ambient temperatures and high peak power.

36011601

36012201

MASS COMBI 12/1600-60

MASS COMBI 12/2200-100

( INCL. DEDICATED REMOTES )

( INCL. DEDICATED REMOTES )

Nominal battery voltage 12 V Continuous power (at temp.)1600 W (25 ยบC) Peak load (duration) 3000 W (5 s) Charge current (no. of outputs) 60 A (2) Transfer mains/gen/inverter Yes (10 ms) Weight 7.8 kg

Nominal battery voltage 12 V Continuous power (at temp.)2200 W (25 ยบC) Peak load (duration) 4000 W (5 s) Charge current (no. of outputs) 100 A (2) Transfer mains/gen/inverter Yes (10 ms) Weight 11 kg

ALSO AVAILABLE WITH MASTERBUS INTERFACE

ALSO AVAILABLE WITH MASTERBUS INTERFACE

36021801

36022601

MASS COMBI 24/1800-35

MASS COMBI 24/2600-60

( INCL.DEDICATED REMOTES )

( INCL. DEDICATED REMOTES )

Nominal battery voltage 24 V Continuous power (at temp.)1800 W (25 ยบC) Peak load (duration) 3000 W (5 s) Charge current (no. of outputs) 35 A (2) Transfer mains/gen/inverter Yes (10 ms) Weight 7.8 kg

Nominal battery voltage 24 V Continuous power (at temp.)2600 W (25 ยบC) Peak load (duration) 4000 W (5 s) Charge current (no. of outputs) 60 A (2) Transfer mains/gen/inverter Yes (10 ms) Weight 11 kg

COMBIS

46

The Mass Combi Ultra and Mass Combi Pro series from Mastervolt are the absolute ultimate power beasts when it comes to combined inverter/chargers. They have been developed with the latest state-of-the-art technology making them extremely compact and superior to any rival when it comes to power quality, even when switching between different power sources. They provide UPS class switching speed and allow parallel and 3-phase operation. The Mass Combi Ultra models come including a secondary battery charger and solar panel input option as well. Best in class.

WWW.POWERPRODUCTS-MOBILE.COM/COMBIS

47 COMBIS

COMBIS

3-PHASE POSSIBLE

3-PHASE POSSIBLE

38513000

SOLAR INPUT

38523500

MASS COMBI PRO 12/3000-150

MASS COMBI PRO 24/3500-100

Nominal battery voltage 12 V Continuous power (at temp.)3000 W (40 ยบC) Peak load (duration) 6000 W (5 s) Charge current (no. of outputs) 150 A (1) Transfer mains/gen/inverter Yes (<1 ms) Weight 15.3 kg

Nominal battery voltage 24 V Continuous power (at temp.)3500 W (40 ยบC) Peak load (duration) 7000 W (5 s) Charge current (no. of outputs) 100 A (1) Transfer mains/gen/inverter Yes (<1 ms) Weight 15.3 kg

SOLAR INPUT

38013000

38023500

38343500

MASS COMBI ULTRA 12/3000-150

MASS COMBI ULTRA 24/3500-100

MASS COMBI ULTRA 48/3500-50

Nominal battery voltage 12 V Continuous power (at temp.)3000 W (40 ยบC) Peak load (duration) 6000 W (5 s) Charge current (no. of outputs) 150 A (2) Transfer mains/gen/inverter Yes (<1 ms) Weight 15.3 kg

Nominal battery voltage 24 V Continuous power (at temp.)3500 W (40 ยบC) Peak load (duration) 7000 W (5 s) Charge current (no. of outputs) 100 A (2) Transfer mains/gen/inverter Yes (<1 ms) Weight 15.3 kg

Nominal battery voltage 48 V Continuous power (at temp.)3500 W (40 ยบC) Peak load (duration) 7000 W (5s) Charge current (no. of outputs) 50 A (2) Transfer mains/gen/inverter Yes (<1 ms) Weight 15.3 kg

CONVERTERS

48

CONVERTERS DC/DC chargers enable you to properly charge a second battery or battery set from a primary or starter one, independently of their state of charge. This is especially important in modern vehicles that use a â&#x20AC;&#x2DC;smart alternatorâ&#x20AC;&#x2122; to comply with the latest Euro 5 or 6 standards. Power Products DC/DC chargers can ensure the secondary battery you use for equipment inside your vehicle is always sufficiently charged, even if the alternator decides to charge your starter battery only when braking. This will put an end to any unpleasant surprises in the form of power failures. DC/DC converters can also serve to provide a stable power supply at a voltage that is not available in your system, all you need to build your optimal system.

WWW.POWERPRODUCTS-MOBILE.COM/CONVERTERS

CONVERTERS

49 BATTERY-TO-BATTERY, DC/DC CHARGERS ( EURO 5/6 )

YOUR BENEFITS Optimal charging with Euro 5/6 smart alternators.

Stable, ripple free power.

DEDICATED EURO 5/6 SOLUTION

DEDICATED EURO 5/6 SOLUTION

Models with galvanic isolation when needed.

MasterBus (CAN) communication for monitoring & control.

Will charge your lithium ion battery safely.

E4 mark approvals.

Parallel operation possible (higher currents).

NEW!

NEW! 81205100

81205200

MAC PLUS 12/12-50A

MAC PLUS 24/12-50A

Input voltage range 10-16 V Output voltage range 10-15 V Max. output current (at temp.) 50 A (40 ยบC) Galvanic isolation No Max. ripple <1 %

Input voltage range 19-30 V Output voltage range 10-15 V Max. output current (at temp.) 50 A (40 ยบC) Galvanic isolation No Max. ripple <1 %

DEDICATED EURO 5/6 SOLUTION

DEDICATED EURO 5/6 SOLUTION

NEW!

NEW! 81205300

81205400

MAC PLUS 12/24-30A

MAC PLUS 24/24-30A

Input voltage range 10-16 V Output voltage range 20-28.5 V Max. output current (at temp.) 30 A (40 ยบC) Galvanic isolation No Max. ripple <1 %

Input voltage range 19-30 V Output voltage range 20-28.5 V Max. output current (at temp.) 30 A (40 ยบC) Galvanic isolation No Max. ripple <1 %

CONVERTERS

50 BATTERY-TO-BATTERY, DC/DC CHARGERS ( EURO 5/6 )

81300400

81300300

MAGIC 12/24-10A

MAGIC 12/12-20A

Input voltage range 11-16 V Output voltage range 20-28.5 V Max. output current (at temp.) 10 A (40 ยบC) Galvanic isolation Yes Max. ripple <1 % Weight 1.8 kg

Input voltage range 11-16 V Output voltage range 10-15 V Max. output current (at temp.) 20 A (40 ยบC) Galvanic isolation Yes Max. ripple <1 % Weight 1.8 kg

81300100

81300200

81200100

MAGIC 24/12-20A

MAGIC 24/24-20A

MAC 24/12-20A

Input voltage range 19-32 V Output voltage range 10-15 V Max. output current (at temp.) 20 A (40 ยบC) Galvanic isolation Yes Max. ripple <1 % Weight 1.8 kg

Input voltage range 19-32 V Output voltage range 20-28.5 V Max. output current (at temp.) 20 A (40 ยบC) Galvanic isolation Yes Max. ripple <1 % Weight 1.8 kg

Input voltage range 20-32 V Output voltage range 10-15 V Max. output current (at temp.) 20 A (40 ยบC) Galvanic isolation No Max. ripple <1 % Weight 1 kg

WWW.POWERPRODUCTS-MOBILE.COM/CONVERTERS

CONVERTERS

51 DC/DC CONVERTERS

YOUR BENEFITS Wide range of voltages and current.

Dependable and compact design.

Fixed and stable voltage output.

Powerboost.

Parallel operation.

Easy installation.

Galvanic isolated and non-isolated versions available.

81400300 Isolated 81500300

81400352

DC MASTER 24/12-12A

DC MASTER 24/12-50A

Input voltage range 20-32 V Output voltage 13.6 V Continuous output current 12 A Max. output current (duration) 18 A (2 min) IP rating and cooling IP53, no fan Weight 405 g

Input voltage range 20-32 V Output voltage 13.6 V Continuous output current 50 A Max. output current (duration) 60 A (2 min) IP rating and cooling IP53, no fan Weight 1.8 kg

81400700

81400800

DC MASTER 48/12-9A

DC MASTER 48/12-20A

Input voltage range 40-62 V Output voltage 13.6 V Continuous output current 9A Max. output current (duration) 11 A (2 min) IP rating and cooling IP53, no fan Weight 415 g

Input voltage range 40-62 V Output voltage 13.6 V Continuous output current 20 A Max. output current (duration) 24 A (2 min) IP rating and cooling IP53, no fan Weight 765 g

DIGITAL SWITCHING

52

DIGITAL SWITCHING Decentralised, digital switching via CZone is the ultimate way to create smarter systems with fewer cables, less installation work and all the controls available from a single screen (if necessary combined with physical buttons). CZone is a CANbus-based monitoring and control system that provides a range of digital switching modules.

It helps you set up a decentralised system and lets you control equipment such as lighting, pumps and actuators. You can also choose to automate your system by including various sensory inputs. Thanks to a wide range of inputs and outputs or even combined modules, you can adapt your system to any need and program it to make operation as simple as possible.

WWW.POWERPRODUCTS-MOBILE.COM/DIGITAL-SWITCHING

53 DIGITAL SWITCHING

DIGITAL SWITCHING

YOUR BENEFITS Digital control & monitoring network.

Easy installation, reduction of cable use, harness weight and installation time by removing complex switching clusters and wiring runs.

Built-in timers, dimmers, alarms, voltage reducers and load shedding.

Ease of operation: multiple circuits with ‘One Touch’.

Safe system: manual bypass, redundancies, No-Single-Failure- Point technology.

Red 80-911-0060-00 Blue 80-911-0062-00

PUSH BUTTON, MOMENTARY ON/OFF, LED Momentary switch action Red or blue LED status feedback Stainless steel components IP67 rating 19 mm mounting hole

Red 80-911-0063-00 Blue 80-911-0061-00

PUSH BUTTON, LATCHING ON/OFF, LED Latching switch action Red or blue LED status feedback Stainless steel components IP67 rating 19 mm mounting hole

ALL YOU NEED IN 1 DEVICE

80-911-0119-00

CZONE COMBINATION OUTPUT INTERFACE Combines 14 inputs and 16 outputs Up to 25 A per output channel Built-in circuit protection (soft & hard fused) Plug and play connections IPx5 rating

80-911-0007-00

CZONE MOTOR OUTPUT INTERFACE Control DC motors in 2 directions 1 motor and 2 switching outputs 20 A per output Built-in circuit protection (soft & hard fused) IPx5 rating

80-911-0009-00

CZONE OUTPUT INTERFACE 6 switching outputs 20 A per output Cables up to 16 mm² Built-in circuit protection (soft & hard fused) IPx5 rating

MONITORING

54

MONITORING It is crucial to be able to monitor your power system and battery status in a simple and intuitive way. You want to prevent unexpected nuisances like depleted batteries when you need them most. A convenient overview of how your system is performing brings you peace of mind. All monitoring devices provided by Power Products are designed with those objectives in mind: measuring what you need, showing it in an intuitive way and alarming you when necessary.

WWW.POWERPRODUCTS-MOBILE.COM/MONITORING

MONITORING

55 MONITORING

YOUR BENEFITS Clear information about batteries.

Multifunctional screens: combined monitoring & remote panel.

Adjustable alarm functions.

Easy installation.

77020110

MASTERSHUNT 500 Battery status monitor Accurate shunt measurement Up to 500 A current Can mount T-fuse or ANL fuse CAN communication

77010310

EASYVIEW 5

AC POWER ANALYSER AC power monitor AC current, voltage and frequency Programmable relay Inverter control CAN communication

CZONE TOUCH 5

Waterproof colour touch display Battery and power system status Customizable data presentation Alarm buzzer and logbook CAN communication

70405060

BATTMAN LITE

TS1

ULTRASONIC TANK SENDER Ultrasonic tank meter No moving parts Easy installation Delivers common outputs

Waterproof colour touch display Digital Switching and monitoring WiFi connectivity for iPad app Alarm buzzer and logbook CAN communication

70405070

BATTMAN PRO

Battery status monitor Accurate shunt measurement Includes dedicated display Voltage measurement 2nd battery Battery alarm contact

77031200

80-911-0124-00

Battery status monitor Accurate shunt measurement Includes dedicated display BattMan Lite + time remaining & historic data

TS1-PK

USTS PROGRAMMING KIT To program TS1 Easy to use Various tank shapes Windows based software

INTERFACING

56

INTERFACING System integration is key for an optimal and user-friendly power management system onboard. It allows various functionalities (power management or other) to be viewed and controlled from a single location: a display in a vehicle, a connected computer, tablet or smartphone, or even remotely. Power Products ensures that its products and systems communicate well with each other and can interface with all frequently used communication protocols in automotive. The package also includes remote monitoring and control via an Internet of Things platform.

WWW.POWERPRODUCTS-MOBILE.COM/INTERFACING

INTERFACING

57 INTERFACING

YOUR BENEFITS Internet connectivity platform Amperian.

Standardized industry protocols.

Monitoring and control of your system from 3rd party devices.

Centralizing and integrating large complex systems.

Seamless data transfer.

Communicating data to every other ‘non-Mastervolt’ protocol.

CANopen is the key to the industry.

The unique amount of Mastervolt data can be used to share with other protocols, and make applications run smoother.

77032400

MASTERBUS FIRECAN INTERFACE Interface to FireCAN Use in firefighting vehicles Plug and play with chargers

77034000

AMPERIAN INTERFACE

80-911-0072-00

CZONE MASTERBUS BRIDGE INTERFACE

Remote connectivity Internet of Things Full access to system data Remote alarm notification

77032600

MASTERBUS CANOPEN INTERFACE Interface to CANopen General use in automotive Fully programmable Customize to your needs

Digital switching & power electronics All on 1 Power Products display Allows full automation

77030100

MASTERBUS USB INTERFACE Interface to computer Allows full programming Monitoring and control via PC

BATTERIES

58

BATTERIES Power Products makes it very easy to select the right battery. Whether you choose a low-priced battery such as the AGM or an innovative and technologically advanced Lithium Ion battery, you will find the best storage solution for every power need you have. And you can always rest assured that all Mastervolt batteries offer you these powerful advantages: optimal performance, reliability and longevity in harsh environments, maintenance-free operation, safety (no degassing) and a minimum self-discharge.

WWW.POWERPRODUCTS-MOBILE.COM/BATTERIES

59 BATTERIES

LITHIUM ION ( MLI ULTRA )

YOUR BENEFITS Extremely low weight and volume.

Extremely fast charging and discharging.

High efficiency.

NEW!

Long cycle life.

Integrated battery monitoring.

MasterBus (CAN) communication.

66011200

66012500

MLI E-12/1200

MLI ULTRA 12/2500

Battery voltage 12 V Nominal capacity 90 Ah (1200 Wh) Continuous discharge current 200 A Cycle life 5000 at 80 % DoD Dimensions (lxwxh) 353x175x190 mm Weight 12.5 kg

Battery voltage 12 V Nominal capacity 180 Ah (2500 Wh) Continuous discharge current 500 A Cycle life 2000 at 80 % DoD Dimensions (lxwxh) 341x197x355 mm Weight 31 kg

66015000

66025000

Wherever you encounter this logo just smile and enjoy the great advantages of Mastervolt Lithium Ion batteries:Â Less weight and space.

Much longer lifetime then traditional batteries.

Superfast recharging.

Internal battery management system.

Safest lithium ion on the market.

Stable voltage, even with high discharge current.

MLI ULTRA 12/5000

MLI ULTRA 24/5000

Battery voltage 12 V Nominal capacity 360 Ah (5000 Wh) Continuous discharge current 500 A Cycle life 2000 at 80 % DoD Dimensions (lxwxh) 622x197x355 mm Weight 58 kg

Battery voltage 24 V Nominal capacity 180 Ah (5000 Wh) Continuous discharge current 500 A Cycle life 2000 at 80 % DoD Dimensions (lxwxh) 622x197x355 mm Weight 58 kg

BATTERIES

60 LITHIUM ION ( MLS )

YOUR BENEFITS Extremely low weight and volume.

High efficiency.

PLUG & PLAY

PLUG & PLAY

Long cycle life.

Integrated automatic safety switch.

Easy to install.

65010006

PLUG & PLAY

65010020

65010010

MLS 12/80 ( 6 AH )

MLS 12/130 ( 10 AH )

Battery voltage 12 V Nominal capacity 6 Ah (77 Wh) Continuous discharge current 6A Cycle life 2000 at 80 % DoD Dimensions (lxwxh) 90x70x109 mm Weight 0.8 kg

Battery voltage 12 V Nominal capacity 10 Ah (128 Wh) Continuous discharge current 10 A Cycle life 2000 at 80 % DoD Dimensions (lxwxh) 151x65x103 mm Weight 1.5 kg

PLUG & PLAY

PLUG & PLAY

65010030

65020010

MLS 12/260 ( 20 AH )

MLS 12/390 ( 30 AH )

MLS 24/260 ( 10 AH )

Battery voltage 12 V Nominal capacity 20 Ah (256 Wh) Continuous discharge current 20 A Cycle life 2000 at 80 % DoD Dimensions (lxwxh) 180x77x161 mm Weight 3.1 kg

Battery voltage 12 V Nominal capacity 30 Ah (384 Wh) Continuous discharge current 30 A Cycle life 2000 at 80 % DoD Dimensions (lxwxh) 182x127x140 mm Weight 3.1 kg

Battery voltage 24 V Nominal capacity 10 Ah (256 Wh) Continuous discharge current 10 A Cycle life 2000 at 80 % DoD Dimensions (lxwxh) 180x77x161 mm Weight 3.1 kg

WWW.POWERPRODUCTS-MOBILE.COM/BATTERIES

61 BATTERIES

AGM

YOUR BENEFITS 62000700

Ideal for combined starting service applications.

Maintenance-free.

AGM 12/90 AH

AGM 12/70 AH Battery voltage Nominal capacity CCA to DIN/SAE Dimensions (lxwxh) Weight Group

Safe, no degassing.

62000900

12 V 70 Ah 290/460 A

348x167x178 mm 21 kg 27

Battery voltage Nominal capacity CCA to DIN/SAE Dimensions (lxwxh) Weight Group

62001300

AGM 12/130 AH Battery voltage Nominal capacity CCA to DIN/SAE Dimensions (lxwxh) Weight

62002250

12 V 225 Ah 680/1080 A

522x240x224 mm 63.5 kg 8D

Battery voltage Nominal capacity CCA to DIN/SAE Dimensions (lxwxh) Weight

12 V 150 Ah 490/790 A

560x110x280 mm 40.5 kg

330x173x220 mm 28 kg 31

62001600

AGM 12/160 AH Battery voltage Nominal capacity CCA to DIN/SAE Dimensions (lxwxh) Weight Group

63001500

AGM – SL 12/150 AH

AGM 12/225 AH Battery voltage Nominal capacity CCA to DIN/SAE Dimensions (lxwxh) Weight Group

12 V 130 Ah 590/940 A 408x176x228 mm 37.6 kg

12 V 90 Ah 360/570 A

12 V 160 Ah 550/870 A

485x170x242 mm 42.3 kg 40

63001850

AGM – SL 12/185 AH Battery voltage Nominal capacity CCA to DIN/SAE Dimensions (lxwxh) Weight

12 V 185 Ah 580/930 A

560x126x280 mm 51.2 kg

BATTERIES

62 GEL

YOUR BENEFITS Ideal for cyclic use.

Maintenance-free.

Safe, no degassing.

64001200

64000850

MVG 12/85 AH Battery voltage Nominal capacity CCA to DIN/SAE Dimensions (lxwxh) Weight

12 V 85 Ah 270/450 A 330 x 171 x 236 mm 32.6 kg

MVG 12/120 AH Battery voltage Nominal capacity CCA to DIN/SAE Dimensions (lxwxh) Weight

64002000

64001400

MVG 12/200 AH

MVG 12/140 AH Battery voltage Nominal capacity CCA to DIN/SAE Dimensions (lxwxh) Weight

12 V 140 Ah 540/920 A 513 x 223 x 223 mm 49 kg

12 V 120 Ah 450/760 A 513 x 189 x 223 mm 41 kg

Battery voltage Nominal capacity CCA to DIN/SAE Dimensions (lxwxh) Weight

WWW.POWERPRODUCTS-MOBILE.COM/BATTERIES

12 V 200 Ah 630/1100 A 518 x 274 x2 38 mm 70 kg

63 BATTERIES

GEL 2 VOLT

YOUR BENEFITS Ideal for heavy-duty cyclic use.

Long cycle life.

Pro-rata 7 year warranty.

68000750

68001651

MVSV 750 AH Battery voltage Nominal capacity Dimensions (lxwxh) Weight

MVSV 1650 AH

2V 750 Ah 147 x 208 x 690 mm 49 kg

Battery voltage Nominal capacity Dimensions (lxwxh) Weight

2V 1650 Ah 212 x 277 x 759 mm 115 kg

WHICH BATTERY SUITS YOUR NEEDS? Traditional

Lithium

Lithium

open

Ion (MLI Ultra)

Ion (MLS)

2 year

2 year

AGM

Gel

Gel 2 Volt

2 year

2 year

7 year

batteries Maintenance-free

-

No gas formation during charging Low self discharge while inactive

-

Lifespan with complete discharge Lifespan with limited discharge Resilience to excessive charge current Suitable for prolonged high discharge current Suitable for selection of battery bank with high capacity Suitable for E-propulsion Suitable for starting motors Shock-resistance Number of charge/discharge cycles Temperature-resistance Installation angle/angle of inclination

-

Return on investment with limited use Return on investment with intensive use Product warranty

Âą 1 year

Worldwide service

excellent

very good

good

adequate

inadequate - poor

POWER DISTRIBUTION

64

POWER DISTRIBUTION Quality battery switches, battery isolators, fuse holders and fuses are crucial to creating your perfect, safe mobile power system. You do not want to take any chances when your business depends on it, especially when dealing with significant currents on important moments. Power Products offers a complete range of these products with a focus on dependability and ease of installation.

WWW.POWERPRODUCTS-MOBILE.COM/POWER-DISTRIBUTION

POWER DISTRIBUTION

65 BATTERY SWITCHES & RELAYS

YOUR BENEFITS Wide range of options Safe switching between batteries, loads and charge sources.

Prevents unnecessary discharge.

Automatic disconnect options.

Models with extremely high live current switching.

Surface, rear or front panel mounting options.

Easy installation.

701

ON/OFF BATTERY SWITCH 275 A continuous 1250 A for 10 s Self-cleaning sliding contact Recess/surface mount Label set available

MODULAR PRO INSTALLER

MODULAR PRO INSTALLER

770 EZ mount 770-EZ Double pole 770-DP

PRO INSTALLER ON/OFF BATTERY SWITCH 400 A continuous 1500 A for 10 s EZ mount option Double pole option Label set available

771-S EZ mount 771-S-EZ Alternator field disconnect 771-SFD

PRO INSTALLER SELECTOR BATTERY SWITCH 400 A continuous 1500 A for 10s Selects 1-2-Both-Off EZ mount option Field disconnect option

720

HEAVY-DUTY ON/OFF BATTERY SWITCH 600 A continuous 2500 A for 10 s Self-cleaning sliding contact Contour Locking system Label set available

MODULAR PRO INSTALLER

772-DBC

PRO INSTALLER DUAL BANK CONTROL BATTERY SWITCH 400 A continuous 1500 A for 10s 3 switch functions in 1 Selects 1-1/2-Parallel-Off

POWER DISTRIBUTION

66 BATTERY SWITCHES & RELAYS

6004 Black locking key 6004200 Red key 6005 Red knob 6006

ON/OFF BATTERY SWITCH RED LOCKING KEY 300 A continuous 675 A for 30s (Locking) key option Knob option In red or black

7610 Auxiliary battery priority 7611

AUTOMATIC CHARGING RELAY STARTER ISOLATION 120 A continuous 210 A for 5 min Connect 2 banks when charging Starter isolation option Auxiliary battery priority option

6007 6007200

Black

SELECTOR BATTERY SWITCH RED 300 A continuous 900 A for 30 s Selects 1-2-Both-Off No power interruption In red or black

7650 Mini 7649

SWITCH AND ACR KIT Kits with switch and ACR For alternators up to 120 A Mini: for alternators up to 65 A

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6010 Black 6010200 Plus parallel 6011 Black plus parallel 6011200

DUAL CIRCUIT BATTERY SWITCH RED 300 A continuous 675 A for 30 s 2 switches in 1 Parallel option In red or black

83304002 Pro 90 83309002

CHARGE MATE PRO 40 Connect 2 banks when charging Limits current to 40 A or 90 A Low voltage drop Emergency start

POWER DISTRIBUTION

67 BATTERY SWITCHES & RELAYS

7620 24 V 7621

AUTOMATIC CHARGING RELAY HIGH AMP, 12 V 500 A continuous 1450 A for 30 s Connect 2 banks when charging Remote control option Available for 12 V or 24 V

7635

LOW VOLTAGE DISCONNECT 65 A continuous 115 A for 5 min Disconnect loads below set voltage

7622 24 V 7623

AUTOMATIC CHARGING RELAY HIGH AMP, MANCTRL 12 V 500 A continuous 1450 A for 30 s Connect 2 banks when charging Manual override button Available for 12 V or 24 V

7615

AUTOMATIC TIMER DISCONNECT 120 A continuous 210 A for 5 min Disconnect loads after set time

79007702 12V/500A 79007700 Multi Purpose Contact Output 77030500

LATCHING RELAY 24 V/500 A Remote battery switches 500 A continuous For lithium ion batteries MasterBus (CAN) based operation Manual override

83200150

BATTERY WATCH Battery protection on voltage Disconnect below set voltage Disconnect above set voltage Remote manual switching

POWER DISTRIBUTION

68 FUSEHOLDERS

MODULAR PRO INSTALLER

MODULAR PRO INSTALLER

778-T2S-600 225-400 A 778-T2S-400

PRO INSTALLER CLASS T FUSEHOLDER 450-600 A Class T fuseholders Proper protection and access 225-400 A version 450-600 A version

Dual source fuse block 30 A per circuit 100 A per block 2 x 6 circuits (ATO/ATC) Negative busbar

702-MFH

MAXI FUSE HOLDER

PRO INSTALLER ANL FUSEHOLDER ANL fuseholders Proper protection and access Compact 300 A max 2 studs 750 A max ThroughPanel 500 A max

5032

ST BLADE FUSE BLOCK DUAL 12 W/GND/CVR

778-ANL 2 studs 778-ANL2S ThroughPanel 778-ANLTP

5025 6 circ w/gnd 12 circ w/gnd/cvr 5026 12 circ w/gnd 6 circ w/cvr 5028 6 circ 12 circ w/cvr 5029 12 circ

ST BLADE FUSE BLOCK 6 CIRC W/GND/CVR

Single fuse holder For MAXI fuses Rated for 30-80 A Cables up to 25 mm2

5030 5031 5033 5034

5035 Without cover 5037

ST BLADE FUSE BLOCK 6 CIRC INDEPENDENT W/CVR

Common source fuse block 30 A (circuit), 100 A (block) 6 or 12 circuits (ATO/ATC) Optional negative busbar (gnd) With or without cover (cvr)

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Independent source For ATO/ATC fuses 30 A per circuit 6 circuits With or without cover

POWER DISTRIBUTION

69 FUSEHOLDERS

ATC-6W

ATO/ATC FUSE HOLDER 6W Common source fuse block 30 A (cricuit), 100 A (block) 6 circuits (ATO/ATC) Fuse blocks can be joined

5045 8 circ 5046

ST BLADE FUSE BLOCK COMPACT 4 CIRC W/CVR Common source fuse block For ATO/ATC fuses Very compact 4 or 8 circuits With cover

5024

ST BLADE BATTERY TERMINAL MOUNT Mounts on battery terminal For ATO/ATC fuses 4 circuits 30 A per circuit 100 A per block

BATTERY ISOLATORS

77020200

DC DISTRIBUTION 500 Common source fuse block 300 A (cont.), 500 A (5 min) Fuse monitoring MasterBus (CAN) Negative busbar

83012021

BATTERY ISOLATOR BI 1202-S Battery isolator Conventional diode 0.6 V voltage drop Alternator up to 120 A 2 battery outlets

83116035

BATTERY MATE 1603 IG Battery isolator Electronic switching No voltage drop Alternator up to 160 A 3 battery outlets

POWER CONNECTIONS

70

POWER CHARGERS CONNECTIONS To ensure you can depend on your power system, you need to have a safe and care-free power connection. Power Products offers both the products for AC grid connection, sockets and plugs that fit the standard used inside vehicles for 12/24 V and USB. Durable quality, ease of use and ease of installation are key in all of these solutions.

In case your application requires it, you can also find a range of isolation transformers.

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POWER CONNECTIONS

71 AC POWER CONNECTIONS

YOUR BENEFITS Safe and carefree power connections.

Built for the harshest environments.

All sizes and needed models available.

Robust cable systems.

UV-proof.

Moulded plugs.

Waterproof stylish stainless steel.

Nicely designed inlets.

Integrated LED power indicator.

121160150

POWER CABLE 15 METER, 2.5 MM 2 15 meter AC grid cable 2.5 mm2, rated for 16 A CEE 2P+E Wear and UV-proof LED indication

121160000

POWER INLET 16 A, 230 V AC grid power inlet Rated for 16 A Stainless steel CEE 2P+E

ISOLATION TRANSFORMERS

121160900

PLUG FROM CEE-7/7 TO CE AC power plug adapters CEE 7/7 to CEE 2P+E Wear and UV-proof

121160910

PLUG FROM CE TO CEE-7/7 AC power plug adapters CEE 2P+E to CEE 7/7 Wear and UV-proof

88000355

ISOLATION TRANSFORMER MASS GI 3.5 High frequency switching Low weight No humming Rated 16 A Soft start function

POWER CONNECTIONS

72 PLUGS & SOCKETS

1010

12 V PLUG Rated 10 A Twist lock system Designed for vibration Corrosion resistant

1016 White 1016200

12/24 V SOCKET DUAL USB OUTPUT 2.1 A BLACK Dual USB output 9-32V DC input Rated 2.1 A (together) 29mm round cutout In black or white

1011 White 1011200 Mounting bracket 1014 Including plug 1015

12 V DASH SOCKET BLACK

1012 Dual extension socket 1013

12 V PLUG SINGLE EXTENSION SOCKET

Rated 15 A With (dust) cap In black or white Optional mounting bracket Possible kit including plug

Rated 10 A Plug with extension socket 1 or 2 sockets

1045

Rectangular shape 1039

12/24 V SOCKET DUAL USB OUTPUT 4.8 A Dual USB output 9-32V DC input Rated 4.8 A (together) Device recognition Two mounting shapes

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1044

USB 2.0 EXTENSION USB extension cord 1.5 meter IP66 rating

INSTALLATION MATERIALS

INSTALLATION MATERIALS Making sure you can find all your needs in one shop, Power Products has in its portfolio a wide range of materials you will need to set up your installation, such as busbars, battery connection material, heat shrinks and cable ties.

CAN COMMUNICATION CABLES (MasterBus and CZone)

POWER CABLES

REPAIR & ELECTRICAL TAPE

HEAT SHRINKS

CABLE TIES

INSTALLATION MATERIALS

74 STUDS & BUS BARS

MODULAR PRO INSTALLER

777-BB8S-650 5-stud 777-BB5S-650 3-stud 777-BB3S-650 4-stud 777-BB4S-500

8-STUD HEAVY-DUTY BUS BAR & COVER Single bus bars with cover 3, 5 and 8-stud: M10, 650 A 4-stud: M8, 500 A Tinned copper & stainless steel

MODULAR PRO INSTALLER

IST-10MM-1S 80-712-0039-00

ATO/ATC BUS BAR Negative bus bar To join ATC-6W Rated 100 A

M8 IST-8MM-1S

SINGLE M10 INSULATED STUD Insulated studs with cover Single Also M8 Stainless steel

MODULAR PRO INSTALLER

777-Z18W-200 10-way 777-Z10W-200

Z-BAR 18-WAY BUS BAR & COVER 2-level bus bar with cover Maximal cable density 4xM6 + 18/10xM4 studs 2x 200 A Tinned copper & stainless steel

MODULAR PRO INSTALLER

IST-10MM-2S M8 IST-8MM-2S M10 & M8 IST-10MM-8MM

DOUBLE M10 INSULATED STUD Insulated studs with cover Double Also M8 or M10 & M8 Stainless steel

MODULAR PRO INSTALLER

68061100 IST-8MM-1SPT M10 IST-10MM-1SPT

M8 STUD WITH POWER TAP PLATE Stud with powering tap plate M10 & M8 4 additional small cable ends 4xM4, 4x 50 A

M10 stud - 68061200 M12 stud + 68061300 M12 stud - 68061400

BATTERY TERMINAL TYPE D TO M10 STUD + Battery terminals Type D to stud M10 or M12 thread Plus or minus indication

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Red 68457302 Black 68457314

ISOLATION COVER Red for 68061100 & 1300 Black for 68061200 & 1400

COLOFON Power Products Mobile Solutions represents brands from the following Power Products LLC companies: ANCOR BEP Blue Sea Systems CZone Mastervolt Design & layout: Coppia Creatief Collectief, the Netherlands Text: Mastervolt & Coppia Creatief Collectief, the Netherlands Editing: Mastervolt, the Netherlands Cover photography: Mike Muizebelt Photography, the Netherlands Product photography: a.o. Webfotografie.nl, the Netherlands Printing: Drukkerij Roelofs, the Netherlands Special thanks to the following companies: Action Mobil, Austria Azimutel, Spain Brock, Germany Doma Elektro Engineering GmbH, Austria Empl Fahrzeugwerk GmbH, Austria Geesinknorba, the Netherlands Hartmann Spezialkarosserien, Germany IDTechnology, the Netherlands Ketterer Spezialfahrzeuge GmbH, Germany Maisonneuve Sas, France Panatec, Spain Rosenbauer International AG, Austria Schuler Fahrzeugbau GmbH, Germany Sea Hun610 KFT, Hungary Stephex, Belgium Thurm Media, Germany Walter Bรถsenberg Fahrzeugeinrichtungen GmbH, Germany And many other companies for lending us graphic material.

The material contained in this catalog is set out in good faith for general guidance and no liability can be accepted for loss or expense incurred as a result of relying in particular circumstances in statements made in this catalog.

Power Products Mobile Solutions represents brands from the following Power Products LLC companies: ANCOR BEP Blue Sea Systems CZone Mastervolt For more information please contact one of the Mastervolt offices: BENELUX (Headquarters) Snijdersbergweg 93 1105 AN AMSTERDAM The Netherlands T: +31 (0)20 34 22 100 F: +31 (0)20 69 71 006 E: info@mastervolt.com

GERMANY Waidmarkt 11 50676 KÖLN Germany T: +49 (0)221 7907 7128 F: +49 (0)221 7907 7001 E: info@mastervolt.de

UNITED KINGDOM Ocean Village Innovation Centre, Ocean Village 4 Ocean Way SOUTHAMPTON SO14 3JZ United Kingdom T: +44 (0)23 8038 1660 E: info@mastervolt.co.uk

FRANCE Parc d’activités de l’Argile, Lot n° 810 460, Avenue de la Quiéra 06370 MOUANS SARTOUX France T: +33 (0)49 3902902 F: +33 (0)49 3903903 E: info@mastervolt.fr

WWW.POWERPRODUCTS-MOBILE.COM Version no. 01062017 Product code: 500004016 ©2017 Power Products LLC: all rights reserved. Unauthorized copying or reproduction is a violation of applicable law.

€ 4,00