steel construction

Container Homes http://www.containerhomes.net.au/ PH: +61 02 9056 5028 FAX: +61 02 4210 8819 Mobile: +61 0 434191600 POST. Box 880 Ashfield, 1800 NSW Suite 456/377 Kent Street, Sydney NSW 2000 Australia

CHDD AUSTRALIA TOPPRE MODULAR HOUSE

Installation instructions for LGS house

Practical cases CHDD

Assembly of wall components (Wall components - L126 as sample)

Spray code (TOPPRE265-A) is ID code of company and project number. TOPPRE is company logo, 265 is project number, A is house code in this project.

Spray code (N2/L126) is ID code of studs and components. N2 means the current code of studs, L126 means the code of the whole wall components. studs’ code are for assembly of components, components’ code are for installation of the whole building.

Front view

Back view

Assembly of wall components (Wall components - L126 as sample)

View direction

It is necessary to consider left & right of each component during assembly.

For example, component code is on the left for component L126, so must ensure component code on the left when placing this wall component.

Installation drawings for wall component of ground floor, L126 (in red circle) as sample

Assembly of wall components

Expansion bolt M12X100 @900MM

Pad @900mm SBS waterproof tape (100*1.5mm) to isolate light steel & foundation

Foundation

Confirm the positions of wall components according to the drawing

Connection of wall joint (expansion bolt + asphalt tape)

Node diagram for external wall

CCA1-4 18 anti-pull connector (2 pcs on each corner)

50*50mm square pad

CCA1-4 18 anti-pull connector (2 pcs on each corner)

1200mm M12*100 expansion bolt

M12*100 expansion bolt

2.1.1 Connection between corner wall & foundation

2.1.4 Connection between wall & foundation(wind speed<=45m/s

1200mm M12*100 expansion bolt

2.1.5 Connection between wall & foundationďź&#x2C6;wind speed>45m/s)

Node diagram for external wall

Door hole width â&#x2030;Ľ900mm CCA1-4 18 anti-pull connector (2 pcs on each corner)

M12*100 expansion bolt

2.1.2 Connection between wall & foundation

Window hole width â&#x2030;Ľ900mm

CCA1-4 18 anti-pull connector (2 pcs on each corner) M12*100 expansion bolt

2.1.3 Connection between wall & foundation

Node diagram for connection between wall

2.2.1 Connection between wall & wall

2.2.2 Connection between wall & wall

CCA7-1 connector plate =1 pcs (8-M4.8*16 flat-head screws / 1 pcs) 2*M5.5*19 hexagonal screw 2 pcs close to the top, another 2 pcs on the bottom Spacing between top & bottom @600mm

CCA7-1 connector plate =1 pcs (8-M4.8*16 flat-head screws / 1 pcs) 2*M5.5*19 hexagonal screw 2 pcs close to the top, another 2 pcs on the bottom Spacing between top & bottom @600mm

2.3.1 Connection between wall & wall

2.3.1 Connection between wall & wall

CCA7-2 “T” shape connector =1 pcs (8-M4.8*16 flathead screws / 1 pcs)

2*M5.5*19 hexagonal screw 2 pcs close to the top, another 2 pcs on the bottom Spacing between top & bottom @600mm

CCA7-2 “T” shape connector =1 pcs (8-M4.8*16 flathead screws / 1 pcs) 2*M5.5*19 hexagonal screw 2 pcs close to the top, another 2 pcs on the bottom Spacing between top & bottom @600mm

Light steel wall components Installation (Sketch display of ground floor)

Assembly of stair

面板布置

CCA7-1 connector plate =1 pcs (8-M4.8*16 flat-head screws / 1 pcs)

立板布置 Layout plan

Assembly mode

Assembly of floor joist

Layout plan

3D model

Node diagram for floor joist

CCA2-1 wind resistance connector =1 pcs (10-M4.8*16 flat-head screws / 1 pcs)

3.1.2 Connection between joist & exterior wall (Wind speed ≤ 45m/s)

CCA2-1 each pcs wind resistance connector on left & right (10-M4.8*16 flat-head screws / 1 pcs)

3.1.3 Connection between joist & exterior wall (Wind speed ＞ 45m/s)

CCA3-2 85 corner brace =1pcs (8-M4.8*16 flathead screws / 1 pcs)

3.1.1 Connection between joist & interior wall

Node diagram for floor joist CCA3-2 85 corner brace =2pcs (8-M4.8*16 flat-head screws / 1 pcs)

CCA3-2 85 corner brace =4pcs (8-M4.8*16 flat-head screws / 1 pcs)

Joist ≤4000mm

CCA3-2 85 corner brace =2pcs (8-M4.8*16 flat-head screws / 1 pcs)

Joist >4000mm

3.3.1 Connection between joist & joist

3.3.2 Connection between joist & joist

3.3.3 Connection between joist & joist

(Wind speed ≤ 45m/s)

(Wind speed ＞ 45m/s, span<=4000mm)

(Wind speed＞ 45m/s,span>4000mm)

Node diagram for floor joist CCA3-2 85 corner brace =2pcs (8-M4.8*16 flat-head screws / 1 pcs)

CCA3-2 85 corner brace =2pcs (8-M4.8*16 flat-head screws / 1 pcs)

CCA3-2 85 corner brace =4pcs (8-M4.8*16 flat-head screws / 1 pcs)

Joist ≤4000mm Joist >4000mm

3.2.1 Connection between joist & exterior wall (Wind speed ≤ 45m/s)

3.2.2 Connection between joist & exterior wall (Wind speed > 45m/s,span<=4000mm)

3.2.3 Connection between joist & exterior wall (Wind speed ＞ 45m/s,span>4000mm)

Assembly of floor base board 75mm AAC floor base board M5.5X90 hexagonal self-tapping screw

M5.5X90 hexagonal self-tapping screw (@300mm)

M4.2X38 screw with wing

Sound insulation cushion

18mm fiber cement board (bathroom)

M4.2X38 screw with wing

Assembly of wall components for first floor 2*M5.5X50 hexagonal selftapping screw @600mm

2*M5.5X100 hexagonal screw @600mm

Anti-pull steel plate connector @1200mm (M4.8x16 screw) Connection between fiber cement board first floorâ&#x20AC;&#x2122;s wall structure

Connection between AAC board first floorâ&#x20AC;&#x2122;s wall structure Anti-pull steel plate connector @1200mm (M4.8x16 screw)

Node diagram for wall components Remarks: 1- If wind speed ≤45m/s, should add anti-pull plate for exterior corners and holes of doors & windows with over 900mm width.

2- If wind speed ＞45m/s, should follow point 1, and add 1 pcs anti-pull connector per 1.2m.

3- If wind speed is over than 70m/s, should put special anti-pull connector according to actual calculation data.

M4.8*16mm flat head screw

40mm steel plate

2.4.2 Anti-pull steel plate connector

CCA4-2 fastener

“x” bracing Shear wall components

Assembly of roof truss

Roof truss layout plan

Node diagram for roof truss 4.1.1 Connection between roof truss & exterior wall Wind speed ≤45m/s

4.1.2 Connection between roof truss & exterior wall Wind speed ＞45m/s

CCA2-1 wind resistance connector =1 pcs (10-M4.8*16 flat-head screws / 1 pcs)

CCA2-1 each pcs wind resistance connector on left & right (10-M4.8*16 flat-head screws / 1 pcs)

4.2.1 Connection between roof truss & wall

Roof truss ≤8000mm

Wind speed ≤45m/s

4.2.2 Connection between roof truss & wall Wind speed ＞45m/s

Roof truss ＞8000mm

CCA3-2 85 corner brace =2pcs (8-M4.8*16 flathead screws / 1 pcs)

CCA3-2 85 corner brace =4pcs (8-M4.8*16 flathead screws / 1 pcs)

Node diagram for roof truss CCA3-2 85 corner brace =2pcs (8-M4.8*16 flathead screws / 1 pcs)

4.4.1 Connection between main roof truss & roof truss Wind speed ≤45m/s

Wind speed ＞45m/s

CCA3-2 85 corner brace =4pcs (8-M4.8*16 flathead screws / 1 pcs)

90°roof truss

135°roof truss

Wind speed ≤45m/s

90°roof truss

4.4.2 Connection between main roof truss & roof truss

4.4.3 Connection between main roof truss & slope roof truss

4.4.2 Connection between roof truss & roof truss Wind speed ＞45m/s

135°roof truss

Node diagram for roof truss

CCA3-2 85 corner brace =1pcs (8-M4.8*16 flathead screws / 1 pcs)

CCA7-1 connector plate (8-M4.8*16 flathead screws / 1 pcs)

4.4.6 Connection between roof truss & roof cover

Node diagram for roof truss

CCA7-1 connector plate =4 pcs (6-M4.8*16 flathead screws / 1 pcs)

4.4.4 Connection between roof truss & roof truss

≤600mm

≤1500m m

CCA7-1 connector plate(minimum 4p) (8-M4.8*16 flathead screws / 1 pcs)

2*M5.5*19 Hexagonal screw 2 pcs close to the top, another 2 pcs on the bottom Spacing between top & bottom @≤600mm

4.4.5 Connection between roof truss & roof truss

Node diagram for roof truss

CCA3-2 85 corner brace =1pcs (8-M4.8*16 flathead screws / 1 pcs)

4.1.3 Connection between roof truss & interior wall

CCA6-1 rotary member (to left) / 1 pcs CCA6-2 rotary member (to right) / 1 pcs (M4.8*16 flat-head screws / 1 pcs)

4.3.1 Connection between slope roof truss & wall

Assembly of roof purlin

900mm

900mm M5.5X19 hexagonal screw

folding Assembly of eave board &gutter1.0mm edge for eave

50mm roof purlin

Downpipe

M4.8X16 screw @400mm 2M4.2X38 screw with wing @400mm Gutter

Side view of node

240*18mm fiber cement eaves board

Isometric view of node

Assembly of roof sheet PPGI roofing

M5.5X60 (AUS standard) PPGI roofing hexagonal screw Gutter (place hole for downpipe on side) 6mm heat insulating & reflective film

Assembly of wall breathe paper extend 100mm width breathe paper on holes of doors & windows

Using tape to connect the joints

Assembly of window

Assembly model

Node diagram of window frame

Assembly of exterior AAC wall

600mm

M5.5X90 hexagonal screw (@300mm)

M5.5X19 hexagonal screw (@600mm)

600mm

600mm

Assembly node diagram for keel of exterior wall

25mm top hat furring

Assembly node diagram for exterior AAC wall board

Assembly eave ceiling 25mm top hat furring

8mm THK cement ceiling board for eave

M5.5X19 hexagonal screw (@900mm) Assembly node diagram for eave ceiling furring

M4.2X38 screw with wing (@300mm)

Assembly node diagram for cement ceiling board for eave

Assembly of electric & plumbing Wire hole cap

Assembly node diagram for wiring

Assembly node diagram for plumbing

Assembly of interior wall

Fill glass wool inside of wall for thermal insulation

M4.2X25 countersunk screw (@300mm)

12mm plasterboard

Assembly of indoor ceiling Fill glass wool upon ceiling board for thermal insulation

M4.2X25 countersunk screw (@300mm)

Assembly of gypsum corner line for the top Gypsum corner line for ceiling

Assembly of bathroom floor Waterproof coating higher than floor @150mm

Non-slip floor tiles 2-layer waterproof coating 30mm slope making cement layer 18mm cement base board

Assembly of bathroom wall Wall tiles Wall tile cement Waterproof coating Fiberglass mesh Cement base board

Assembly of marble floor for stair Stone glue

18mm cement board

Marble step board

Assembly of stair handrail

Wall painting

Assembly node diagram for exterior wall, interior wall & ceiling

Joint crack cover

Brush paint

Painting

Assembly of indoor floor board

Skirting Cement board Waterproof & soundproof cushion Floor board

Fixed by spring leaf

Assembly of wooden door door side trim

door frame door leaf glue

door hinge Assembly model

Node diagram of door frame

Display of finished model

Display of indoor decoration

Photos of practical cases

Container Homes http://www.containerhomes.net.au/ PH: +61 02 9056 5028 FAX: +61 02 4210 8819 Mobile: +61 0 434191600 POST. Box 880 Ashfield, 1800 NSW Suite 456/377 Kent Street, Sydney NSW 2000 Australia

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