2006 640 ADV CHASSIS

640 LC4 ADVENTURE USA 2006 SPARE PARTS MANUAL: CHASSIS

ENGLISH

ART.NO.: 3CF9775F1EN

640 LC4 ADVENTURE USA 2006

INDEX TELESCOPIC FORK

FORK LEGS

4x CENTER STAND

5x SWING ARM

11x SHOCK ABSORBER DISASSEMBLED

FRAME, SUB FRAME

8x PRO LEVER SYSTEM

12x MAINFOLD

15x 1

HANDLEBAR, CONTROLS

SHOCK ABSORBER

13x MAINFOLD, SILENCER

18x

9x

14x AIR FILTER BOX

19x

20x

640 LC4 ADVENTURE USA 2006

INDEX

TANK, SEAT, COVER

MASK, FENDERS

21x REAR WHEEL

23x WIRING HARNESS

26x REAR BRAKE CONTROL

FRONT WHEEL

24x ACCESSORIES

28x BRAKE CALIPER FRONT

32x 2

DECAL

HAND BRAKE CYLINDER

30x BRAKE CALIPER REAR

33x

25x

31x LIGHTING SYSTEM

34x

35x

640 LC4 ADVENTURE USA 2006

INDEX COCKPIT CARRIER

SPEEDOMETER

36x

37x

x

x

x

x

x

x

All information contained is without obligation. KTM-Sportmotorcycle AG particularly reserves the right to modify any equipment, technical specifications, prices, colors, shapes, materials, services, service work, constructions, equipment and the like so as to adapt them to local conditions or to cancel any of the above items, all without previous announcement and without giving reasons. KTM may stop manufacturing certain models without previous notice. KTM shall not be held liable for any deviations of availability and/or ability to deliver, illustrations, descriptions, printing and/or other errors. The illustrated models partly contain extra equipment, which is not applied to standard models. Š 2004 by KTM-SPORTMOTORCYCLE AG, Mattighofen AUSTRIA; All rights reserved; Reprint, also in extracts, with written allowance of KTM-SPORTMOTORCYCLE AG, Mattighofen only.

x 3

TELESCOPIC FORK

640 LC4 ADVENTURE USA 2006 FIG 1* 2* 4 5 6 8 22 23 24 25 26 32 33 34 37 38 39 40 41 42 43 44 45 81* 82 84 86

PART NUMBER 14187B26LS 14187B26RS 0015080353 0015080303 0984100856 60003088000 58213010150 0014060103 60008019000 50308052000 0015060163 58201032118 50101033100 58401034318 50301036000 59001038200 59001039100 56401042000 56401040000 56401142000 0982100003 58201041000 59001043000 54201081100 54601084100 54601184000 54201086000

05582010 / C065820100

4

DESCRIPTION FORK LEG L/S WP48 640 ADV. 06 FORK LEG R/S WP48 640 ADV. 06 HH COLLAR SCREW M 8X35 WS=10 HH COLLAR SCREW M 8X30 WS=10 AH SCREW DIN6912-M10X85 PLASTIC CAP FOR M6 03 BRAKE HOSE GUIDE 2001 HH COLLAR SCREW M 6X10 WS=8 BRAKE HOSE GUIDE LOWER 03 BUSH FOR SPOILER 6X11X16X5 MM HH COLLAR SCREW M 6X16 WS=8 BOT.TRIPLE CLAMP X=18MM/D=60MM FORK TUBE L=244 '91 TOP TRIPLE CLAMP X=18MM/D=54MM STEER.HEAD SCREW M20X1,5 WS=27 HANDLEBAR CLAMP D=28MM 2000 HANDLEBAR SUPPORT 28MM SC'99 WASHER 10,5X32X2 RUBBER BUSHING WASHER 10,5X31 SELF LOCK.NUT DIN0982-M10 HIGH SPACER TUBE 10,2X12X62 04 HANDLEBAR RISER 04 TAPERED ROLLER BEARING CPL. 06 O-RING SUPPORT W. SEALING LIP STEARING HEAD GASKET TOP STEERING HEAD COVER

* NEW PART

QTY 1 1 9 8 2 2 1 2 1 4 4 1 1 1 1 2 1 2 4 2 2 2 2 2 1 1 1

X AS REQUIRED

FORK LEGS

640 LC4 ADVENTURE USA 2006 FIG 1* 2 3 4 5 6 7 8 9 10 11 12* 13 15* 16 17* 18 19* 22* 23 24* 30 31 33 34 35 36 37 37 37 38 38 39 42 43 44

PART NUMBER 48600020S1 46810340 48600018 48600020S1 40540603 48600028 48600044 48600058 48600009 48600043 48600019 48600421E 48600016 48600429 48600013 48600399 48600070 48600400 48600428 48600417 48600380S1 48600094 48600412 48600189 48600046 48600033 48600113 48600036 48600037 48600053 91410006S 91410019S 48600021 48600383S 48600239 48600403

05582011 / C065820101

5

DESCRIPTION SCREW CAP M51X1,5 CPL. O-RING NBR 45X2 KNOB REBOUNG ADJUSTER SCREW CAP M51X1,5 CPL. STEEL BALL D=3MM SPRING D=2,9 L=7,9 O-RING NBR 6X1,5 VENT SCREW M4X6 O-RING NBR 3,7X1,6 O-RING NBR 12X1,5 HOLDER F.ADJUSTMENT TUBE D=4MM OUTER T. L=577 D=54/60 2L ANTR GUIDING RING D=58MM DU-BUSH D48XD52X12DDL02 SUPPORT RING 50 X 57,6 X 1,5 OIL SEAL RING 48X57,8X9,5 LOCK WASHER SB58 DUST CAP D=48 58,4X11,8 DU-BUSH D47XD49X20DDL02 INNER TUBE D=48 L=595 2005 HYDR.STOP L=200MM D=31,9 CPL. ADJUSTMENT TUBE L=492MM PISTON ROD 14X11X1 L=526 NEEDLE REBOUND 2003 O-RING NBR 3X1,5 SPRING REBOUND NEEDLE C=4N/MM WASHER 32X42X2,5 SPACER 42X26,5X2,5 SPACER 42X26,5X5 SPACER 42X26,5X1,5 SPRING 4,4N/MM SET D=5,1MM SPRING 4,6N/MM SET D=5,1MM INTERM. RING 26,2 X 43 X 3 SCREW SLEEVE M29,3X1 L=90 CPL. O-RING NBR 8X1,25 REBOUND SPRING D=15MM L=34,5MM

* NEW PART

QTY 2 2 2 2 8 4 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 x 1 2 2 2 2

X AS REQUIRED

FORK LEGS

640 LC4 ADVENTURE USA 2006 FIG 45 47 49 49 49 49 50 50 50 50 50 50 50 50 50 50 50 50 51 52 55 58 59 60* 61* 62 63 64 69 70 71 72 73 74 75 76

PART NUMBER 48600203 35480377 48600062 48600068 48600215 48600216 40540401 40540402 40540403 40540405 40540406 40540414 40540415 40540447 40541391 48600063 48600065 48600116 48600060 48600042 40540486 48600140 48600048 48600433 48600434 0015080303 48600163 48600202 48600152S1 48600061 48600047 46811499 35480320 48600152 48600190 48600049

05582011 / C065820101

6

DESCRIPTION TAB REBOUND D=3 03 SPRING CHECK VALVE D=0,5 CHECK VALVE 8X24X0,1 CHECK VALVE 8X18X0,1 CHECK VALVE 8X20X0,1 CHECK VALVE 8X22X0,1 SHIM 6X14X0,1 SHIM 6X16X0,1 SHIM 6X18X0,1 SHIM 6X14X0,15 SHIM 6X16X0,15 SHIM 6X16X0,25 SHIM 6X18X0,25 SHIM 6X10X0,3 SHIM 6X11X0,3 SHIM 6X24X0,1 SHIM 6X20X0,1 SHIM 6X24X0,1 DELTA PISTON RING 5X1X84 PISTON REBOUND D=27,7 NUT M6X0,5 REBOUND TUBE 29,3X1X385 ALU O-RING NBR 46 X 2 AXLE CLAMP L/S CPL. D=30 06 AXLE CLAMP R/S CPL. D=30 06 HH COLLAR SCREW M 8X30 WS=10 CHECK VALVE NUT M6X0,5 D=2 SPRING CHECK VALVE D=0,7 TAP COMPRESSION CPL. 03 CHECK VALVE 8X24X0,4 PISTON COMPRESSION D=27,9 O-RING NBR 21X2 O-RING NBR 24X2 TAP COMPRESSION NEEDLE COMPRESSION 2003 O-RING NBR 8X2

* NEW PART

QTY 2 2 8 2 2 2 x x x x x x x x x x x x 2 2 2 2 2 1 1 4 2 2 2 2 2 2 2 2 2 2

X AS REQUIRED

FORK LEGS

640 LC4 ADVENTURE USA 2006 FIG 79 80 81 82 83 98 99*

PART NUMBER 48600051 48600034 48600004 48600141 48600401S1 T511 R14013

05582011 / C065820101

7

DESCRIPTION LOCK WASHER RB12 COMPRESSION ADJ. SCREW COPPER WASHER 29,5X33,5X1 RUBBER CAP D=35MM FORK OIL SAE 5 2005 SILICONE GREASE F. DUST STRI REPAIR-KIT GASKET 4860 MXMA 06

* NEW PART

QTY 2 2 2 2 1 1 1

X AS REQUIRED

HANDLEBAR, CONTROLS

640 LC4 ADVENTURE USA 2006 FIG 1 4 5 10 11 14 17 18 21 30 31 32 33 34 35 36* 37 38 39 40 41 44 50 51 63 90

PART NUMBER 58402001000 58007016001 44011076200 58702010000 58302003100 58402091600 58302052100 58412040100 59002047000 58402030000 60002031000 50302032000 59002033000 50302034000 59002035000 50302036200 50302037000 50302038000 50302030150 59002044000 0015060203 0965040123 58402050000 58402095100 58432063000 58402094000

05584020 / C065820200

8

DESCRIPTION HANDLEBAR ALU LC4, ADVENTURE02 FUEL HOSE VITON 7X2MM CABLE TIE 200/3,6MM BLACK THROTTLE GRIP CPL. DUKE 2000 TWIST GRIP COVER PERFORATED THROTT.CABLE "OPEN-CLOSE" 2000 FIXED GRIP L/S PERFORATED REAR MIRROR L/S+R/S LC4 2001 DECO.LEVER CPL. RACING 2000 MASTER CYLINDER CPL. LC4 03 CLUTCH LEVER LONG CPL. 2003 REP.SET PISTON CLUT.HYDR. '98 COVER HYD.CLUTCH RACING 2000 RUBBER FOR RESERVOIR '98 SPRING FOR CLUTCH LEVER 03 OIL FOR HYD. CLUTCH 75ML PROTECT.CAP FOR LEVER PERCH'98 LEVER SCREW CPL. 125-200 '98 CLAMP WITH PIN 2000 CLAMP MIRROR WITH PIN HH COLLAR SCREW M 6X20 WS=8 FLAT HEAD SCREW DIN0965-M 4X12 CHOKE LEVER LC4 2002 CHOKE CABLE F. MIKUNI LC4 02 CLUTCH PIPE LC4/SXC/SM 03 DECOMPR. CABLE LC4 03

* NEW PART

QTY 1 x 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 x 1 1 2 1 1 1 1

X AS REQUIRED

FRAME, SUB FRAME

640 LC4 ADVENTURE USA 2006 FIG 1* 2* 4 5* 5* 7 8 9 10 11 12 13 14 16 17 18 19 20 21 22 23 24 25 26 27 30 32 33 34 35 36 37 38* 40 40 41

PART NUMBER 5820300174430 5840300234430 58303002090 5810300420030 5840304800030 0934080003 58403056000 0985050103 59001037000 58003012000 71001012100 58307015000 58303055000 58403013000 54630044000 49109481052 54310086200 58403002370 0015060103 0021060003 43205062100 0797060003 0934060003 58403002010 54603048100 0912100250 58403014000 31004001100 54606004000 54606004100 55007016001 50303089000 58403038100 59003040250 59003041250 60003040010

05582030 / C065820300

9

DESCRIPTION FRAME CPL. "EC05" 640 SUB FRAME CPL. "I3" BLACK 06 PLUG 12 X 17 MM FOOTREST BRACKET R/S BLACK FOOTRESTBRACK. REAR L/S 06 HEXAGON NUT DIN0934-M 8 THERMAL PROTECTION BOW 04 OVAL HEAD SCR. DIN7985-M 5X10 SPECIAL SCREW M8X26 WS=10 SPACER ROLLER 10,3X20X22 PVC CAP D=22MM TANK SUPPORT '93 ENGINE SUPPORT AGW '94 ENGINE BRAC.SCREW M10X110 WS13 COLLAR NUT M10 WS=13 HH COLLAR SCREW M 8X16 WS=13 SELF LOCKING NUT M8 10.9 BATTERY BOX 03 HH COLLAR SCREW M 6X10 WS=8 WASHER DIN9021-A 6,4 RUBBER GROMMET 20X15-M6X10 (1) TOOTH LOCK WASH. DIN6797-A 6,4 HEXAGON NUT DIN0934-M 6 RUBBER GROMMET 20X15-M6X8-(2) RANGE CHANGE METAL NUT M6 AH SCREW DIN6912-M10X25,10.9,L ENGINE BRAC.SCREW M10X160 WS13 WASHER 10,5 X 21 X 3 PLUG 37MM PLUG 37MM PERFORATED 04 PVC-HOSE 7X10 PER METER ANGEL PIECE '97 FOOTREST BRACKET LEFT ALU 05 FOOT PED L/S SILVER 02 FOOT PED R/S SILVER 02 FOOTREST RUBBER FRONT L/S 03

* NEW PART

QTY 1 1 2 1 1 2 1 2 2 2 2 2 2 1 4 4 4 1 3 3 3 2 2 1 1 2 1 1 1 1 x 1 1 1 1 1

X AS REQUIRED

FRAME, SUB FRAME

640 LC4 ADVENTURE USA 2006 FIG 41 42 43 44 46 47 50 50 51 52 53 55 59 60 61 68 70 71 72 73 75 76 79 80 81 82 85 87 90 93 95

PART NUMBER 60003041010 60003044010 54603041000 54803044000 0125100003 0094032253 58303050044 58303150044 0985050003 58303051000 58403060000 58403060065 51103053000 51103053051 54403135000 36003014000 0015080303 0015080453 0910160153 0603162220 54510052200 54510052100 0125080003 58303010000 0014060153 0014060103 50235033300 0984060103 58412099044 58003012200 54308042000

05582030 / C065820300

10

DESCRIPTION FOOTREST RUBBER FRONT R/S 03 CLOSING PANEL FRONT L/S R/S 03 FOOTREST SPRING L/S & R/S BOLT FOR FOOT PED 03 WASHER DIN0125-A10,5 PIN DIN0094-3,2X25 STEEL FOOTREST REAR L/S CPL. '95 FOOT REST REAR R/S CPL.'95 SELF LOCKING NUT DIN0985-M 5 FOOTREST RUBBER L/S&R/S DUKE95 CHAIN ROLL 12X29X22,5 '98 BUSH CHAIN ROLL 8X12X23 '98 CHAIN SLIDING PIECE BELOW '97 BUSHING 8,2X10X20 PLASTIC CAP SFL10 LOCK WASHER 8MM HH COLLAR SCREW M 8X30 WS=10 HH COLLAR SCREW M 8X45 WS=10 PLUG DIN0910-M16X1,5 CU-SEAL RING 16X22X2 AH SCREW 8X29 FL.HEAD 04 SPROCKET SCREW-AH M8X26 WS=6 WASHER DIN0125-A 8,4 COVER OIL FILTER '94 HH COLLAR SCREW M 6X15 WS=8 HH COLLAR SCREW M 6X10 WS=8 SNAP-NUT HOLDER M6 KP142 AH SCREW DIN7984-M 6X10 SKID PLATE LIMITED CPL. 97 ENGINE PROTECTOR BRACKET '97 RUBBER BUFFER

* NEW PART

QTY 1 2 2 2 2 2 1 1 2 2 1 1 1 1 1 2 1 1 1 1 2 4 2 x x 1 x 1 1 2 4

X AS REQUIRED

CENTER STAND

640 LC4 ADVENTURE USA 2006 FIG 10* 11 12 13 15* 16

PART NUMBER 5750302210030 58303070000 0934080003 54310086200 5830302700030 10003021000

05582031 / C065820301

11

DESCRIPTION CENTER STAND 378MM BLACK 06 STOP RUBBER M8 HEXAGON NUT DIN0934-M 8 SELF LOCKING NUT M8 10.9 SPRINGBOW BLACK '93 STAND SPRING SHORT

* NEW PART

QTY 1 1 1 2 1 2

X AS REQUIRED

SWING ARM

640 LC4 ADVENTURE USA 2006 FIG 12 14 15 16 30 38 39* 40 41 42 43 44 60 62 64 65 67 68 71 72 73 85 86 89 91

PART NUMBER 54603014100 50230211000 54603015000 54403135000 58404030344 54611076100 0009050103 50203081700 59004031000 59004033100 0760253270 54603090000 58307060000 58307060250 0021050003 20012062055 50232050003 58404060150 72210079000 0015060103 58307073000 58404070000 56509064100 0015060553 0015060163

05583041 / C065820400

12

DESCRIPTION SWINGARM BOLT KPL. L=253 BRAKE HOSE GUIDE '89 SELF LOCKING NUT M14X1,5 WS=19 PLASTIC CAP SFL10 SWINGARM CPL. LC4 03 RETAIN.CLAMP FOR BRAKE HOSE'96 SPECIAL SCREW M 5,0X10 BUSHING SLEEVE 15X20X38,75 NEEDLE BUSH HK2012V WASHER 20X32X0,8 SHAFT SEAL RING 25X32X7 BUCKET F.SHAFTSEALRING 15X25X9 CHAINGUARD SMALL '96 CHAINGUARD LARGE 03 WASHER DIN9021-A 5,3 HOLLOW RIVET TWO PARTS STEEL WASHER 6,2X18X2 DACROMET COLLARED BUSH 6,2X10X20X6 03 BUCKET HH COLLAR SCREW M 6X10 WS=8 CHAIN SLIDING GUARD DUKE'94 CHAIN GUIDE CPL. REAR LC4 '98 SELF LOCKING NUT M6 10.9 HH COLLAR SCREW M 6X55 WS=8 HH COLLAR SCREW M 6X16 WS=8

* NEW PART

QTY 1 1 1 x 1 2 5 2 4 2 4 4 1 1 3 2 3 1 2 2 1 1 1 1 1

X AS REQUIRED

PRO LEVER SYSTEM

640 LC4 ADVENTURE USA 2006 FIG 1 2 3 4 4 4 5 6 8 9 10 11 15 20 30

PART NUMBER 58303080244 54603097000 54603081000 54603090010 54603090020 54603090030 0760253270 58303090000 58303085100 54203083050 72003035000 53003099000 54403135000 58303083000 54603182044

32 50 51 52 54

54603015000 56503195100 0760182442 58303084100 49103415000

05583040 / C065820401

13

DESCRIPTION ROCKER ARM CPL. FORGED LC4 '99 NEEDLE BUSH HK 2016 BUSHING SLEEVE 15 X 20 X 48 STEEL WASHER 15,2X19X0,1 STEEL WASHER 15,2X19X0,2 STEEL WASHER 15,2X19X0,3 SHAFT SEAL RING 25X32X7 SPAC.F.SHAFT SEALRING 15X25X11 BUSHING FOR BEARING LINK '95 LINK BEARING 12X25X22(16-1061) GREASE FITTING M6 STRAIGHT CAP WITH LOOP RED PLASTIC CAP SFL10 LINKAGE ARM L=127MM '93 BOLT CPL. 15X98MM / M14X1,5 SELF LOCKING NUT M14X1,5 WS=19 NEEDLE BEARING HK 1816 SHAFT SEAL RING 18X24X4 BUSHING BOLT CONNECTING BAR'96 SELF LOCK. NUT M12X1,75 WS=19

* NEW PART

QTY 1 4 2 x x x 6 4 2 1 1 1 4 2 2 2 2 2 1 2

X AS REQUIRED

SHOCK ABSORBER

640 LC4 ADVENTURE USA 2006 FIG 1* 14 15 16 17

PART NUMBER 01187B04 56503086000 56503093000 0125100003 54310086100

05582040 / C065820402

14

DESCRIPTION MONOSHOCK 4681 BAVP ADVENT. 06 SPECIAL SCREW M10X47 WS=17 SPECIAL SCREW M10X55 WS=17 WASHER DIN0125-A10,5 SELF LOCKING NUT M10 CU WS=14

* NEW PART

QTY 1 1 1 2 1

X AS REQUIRED

SHOCK ABSORBER DISASSEMBLED FIG 1* 2* 3 4 5 6 7 8 10 11 12 13 16 17 18 19 22 23 24 25 26 27 28 30 31 32 33 36 37 38 41 42 43 45 46 47

640 LC4 ADVENTURE USA 2006 PART NUMBER 46811558S 46811560S2 46811545S 46811222 46811263 46811261 46811262 46811205 46811221 46811050 46811268 46811259 46811078 46811027 46811499 46811500 46810365 46811045 46811044 46810325 46811540S1 46811002 46811042 46811481 46810016 46810093 46810346 46811561 46811512 46811511 46810109 46810108 46810010 46810893 36120151 91010110

065820403 / C065820403

15

DESCRIPTION SHOCK ABS. BOTTOM-FORK L75B PISTON ROD D=14 BA M14X1 NEEDLE CPL. D=4 BA, L=183 O-RING 36X0,5 WASHER PIN 4X35 ADJ. KNOB D=41 ADAPTOR-BUSH M10x1,50, D=15 O-RING 35X3 SEAL KGW CIRCLIP 22X1,2 NEEDLE SEAT 5X17,25 ADAPTOR KGW 10X24 BUSHING KGW 1525 O-RING NBR 21X2 O-RING NBR 32X1,5 BUMP RUBBER WP55 WHITE SCREW CAP M47,4, H=22,5 DUST SEAL 1424 O-RING 35X5 ADAPTER CPL. D=46, H=23 BA SPACER 35X14X2 O-RING 40,00X2,00 WP SHOCK ABSORB. TOP H-35/79 84 O-RING NBR 48X2 TUBE L=180 THREADED BUSH L=60 BLACK BUSHING RING D=55X19 O-RING NBR 32X8 SUPPORT RING D=55X7,5 COUNTERNUT ADJUSTING NUT CIRCLIP 49X1,5 O-RING NBR 5,28X1,78 SCREW PLUG M5X6 SPRING 70-260 (59), D=12

* NEW PART

QTY 1 1 1 1 1 1 1 1 1 2 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

X AS REQUIRED

SHOCK ABSORBER DISASSEMBLED FIG 47 47 48 49 50* 60 61 62 62 62 62 62 62 62 62 62 62 62 68 68 68 68 68 68 68 75 76 77 79 80 81 83 84 85 86

640 LC4 ADVENTURE USA 2006 PART NUMBER 91010111 91010253 46810063 46811208 50180466S1 46811216 46811005 46810491 46810492 46810493 46810498 46810507 46810521 46810522 46810523 46810524 46810606 46810610 46810491 46810492 46810493 46810520 46810521 46810607 46810641 46811218 46810035 46811206 46180056 46811258 40540403 46180060 46810340 46811453 46810322

065820403 / C065820403

16

DESCRIPTION SPRING 75-260 (59) SPRING 66-260 59 SPRING RETAINER D=58,H=13,L=15 RUBBER CAP "DO NOT OPEN" SHOCK ABSORBER FLUID 5 LT 05 0,33 L REBOUND BUSH PLANE H=6,5 SPACER 35X14X10 SHIM 12X26X0,20 SHIM 12X28X0,20 SHIM 12X30X0,20 SHIM 12X40X0,20 SHIM 12X40X0,25 SHIM 12X32X0,15 SHIM 12X34X0,15 SHIM 12X36X0,15 SHIM 12X38X0,15 SHIM 12X22X0,10 SHIM 12X27X0,15 SHIM 12X26X0,20 SHIM 12X28X0,20 SHIM 12X30X0,20 SHIM 12X30X0,15 SHIM 12X32X0,15 SHIM 12X23X0,10 BACKPLATE 12X21X0,30 PISTON 6+6XD=7 BA O-RING VITON 37,82X1,78 PISTON RING 8X46 BLEED SCREW M6 RING 12X24X2,5 SHIM 6X18X0,1 PISTON ROD NUT CPL. M12X1 O-RING NBR 45X2 RESERVOIR SCREW L=123 GREY SEPARATION PISTON D=46

* NEW PART

QTY x x 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 4 1 2 1 1

X AS REQUIRED

SHOCK ABSORBER DISASSEMBLED FIG 87 88 89 90 91 92 93 94

640 LC4 ADVENTURE USA 2006 PART NUMBER 46811043 46810324 46811209 46811539S 46810334 46810333 46811272S 50180095

065820403 / C065820403

17

DESCRIPTION O-RING VITON 35X5 PISTON RING 3,9X1,5X138 RESERVOIR CAP D=46 CC-COMPRE.DAMPING CONTROL CPL. LOCK WASHER JV24 STEEL-BALL D=4,75 ADJUSTING KNOB CC-MECH. CPL. BLEED PLUG R 1/8

* NEW PART

QTY 1 1 1 1 1 1 1 1

X AS REQUIRED

MAINFOLD

640 LC4 ADVENTURE USA 2006 FIG 1 2 3 4 5 6* 7 8 9 10 11

PART NUMBER 58405008500 58405007400 58405058100 58405005100 50305016000 5830506504430 54305068100 0738060181 0015080353 51005067000 54603048000

05583050 / C065820500

18

DESCRIPTION EXHAUST PIPE R/S 03 EXHAUST PIPE L/S 03 COLLECTOR CLAMP D=41MM 03 GRAPHIT RING 34X39X20MM 03 TEN.SPRING L=62MM EY.MOVEABLE BRACKET-PRE SILENCER CPL.BLACK DAMP. COMPONENT SILICONE GREY COU.SUNK SCR. AH ISO7380 M6X18 HH COLLAR SCREW M 8X35 WS=10 INSOLATE WASHER 8,5X28X3 RANGE CHANGE METAL NUT M8

* NEW PART

QTY 1 1 1 1 4 1 1 2 1 1 1

X AS REQUIRED

MAINFOLD, SILENCER

640 LC4 ADVENTURE USA 2006 FIG 8 9 10 11 12 13 14 15 16 17 18 19 20 22 24 27 33 49 50* 51 52 54 56

PART NUMBER 54305068100 54305069000 0015060303 0015060203 54603048100 0137060003 56509064100 0021080003 0021060003 58303061000 0991080353 58405085044 50232050001 58305165244 54310086200 56505069000 50305016000 0902060083 58305083500 54308042000 58405161100 58405098100 0015060123

05584051 / C065820502

19

DESCRIPTION DAMP. COMPONENT SILICONE GREY BUSHING 7X12X15,4 HH COLLAR SCREW M 6X30 WS=8 HH COLLAR SCREW M 6X20 WS=8 RANGE CHANGE METAL NUT M6 SPRING WASHER DIN0137-B 6 SELF LOCKING NUT M6 10.9 WASHER DIN9021-A 8,4 WASHER DIN9021-A 6,4 SPECIAL WASHER ALU 8 X 24 MM FLAT HEAD SCREW DIN7991-M 8X35 SILENCER BRACKET CPL. 2001 STEEL WASHER 6,4X17X3 SILENCER BRACKET CPL. SHORT'96 SELF LOCKING NUT M8 10.9 SPACER BUSHING 8,4X12X16 TEN.SPRING L=62MM EY.MOVEABLE AH OVAL SCREW ISO 7380 M 6X8 SILENCER SUPERTRAPP 03 RUBBER BUFFER RETAIN CLAMP F.HGS4-SILENC. 04 RUBBERBUFFER F. SILENCER 2000 HH COLLAR SCREW M 6X12 WS=8

* NEW PART

QTY 3 2 2 4 6 4 2 1 1 1 1 1 1 2 1 1 2 3 1 1 1 2 2

X AS REQUIRED

AIR FILTER BOX

640 LC4 ADVENTURE USA 2006 FIG 1 2 3 4 5 6 7 8 9 10 11 12 14 15 16 17 18 19 20 60 61 62 64 66 68 69 72 73

PART NUMBER 58406001200 0014060103 57005020001 36111021000 58406004000 58406003100 58406003150 58406090100 0015050203 54606010000 72210079000 0017060203 58406026000 51006027000 55006028000 58406015100 58406016000 58406017050 58406017100 58715001000 58307083100 44011076200 0014060153 60007116001 60007026001 60015021000 58407017000 58307083000

065820601 / C065820601

20

DESCRIPTION FILTER BOX E-START 03 HH COLLAR SCREW M 6X10 WS=8 HOSE 10X14 PER METER PLUG FILTER BOX COVER R/S LC4'98 FILTER BOX COVER L/S LC4'98 CARRIER FILTER BOX GASKET '98 GASKET FILTER BOX COVER LC4'98 HH COLLAR SCREW M 5X20 WS=8 SPLASH PROTECT.FOR FILTER BOX BUCKET EJOT PT SCREW K60X20 WS=6 AIR FILTER BOOT 400/640 LC4'97 HOSE CLAMP 50-70MM HOSE CLAMP 60-80MM AIRFILTER FILTER CARRIER '97 HOOK F.HOLDING HANG.FILTER '97 HOLDING HANGER FOR FILTER '98 EVAP.CANISTER FILTER TYPE AK47 CLAMP FOR EVAP CANISTER CABLE TIE 200/3,6MM BLACK HH COLLAR SCREW M 6X15 WS=8 HOSE 6X12 PER METER HOSE NBR 5,4X9,4 PER METER HOSE CONNECTOR GS6 03 CLAMP 008.7-505R CLAMP FOR FILTER KNECHT

* NEW PART

QTY 1 5 x 1 1 1 1 1 4 1 2 2 1 1 1 1 1 1 1 1 1 x 2 x x 1 1 1

X AS REQUIRED

TANK, SEAT, COVER

640 LC4 ADVENTURE USA 2006 FIG 1*

PART NUMBER 5820701333370B

2 3 4 5 6 8 10 11 12 13 14 15 16 17 18 20 21 22 23 25* 26 27 28 29 31 35 36 37 38 40 41 42 43 44

58507023000 58507003000 0603061001 0014060103 58307106100 58407008100 50232050003 58307014000 58007044000 54435024001 58205035001 58507116100 58007117000 58007017000 58007117200 58512087000 58212071300 0015060203 0021060003 5851209200030 50107015000 0912060163 0125060003 0014060153 0015060163 50235033300 58307113250 0015060253 12011016000 58207040500 58207040550 58307019000 0015060163 0015060103

05582070 / C065820700

21

DESCRIPTION FUEL TANK LC4-ADV. CPL. 06 DECAL TAKE IN BRACKET FOR 30 LITER TANK FUEL COCK CPL. SMALL RALLYE'96 CU-SEAL RING DIN7603-6X10X1 HH COLLAR SCREW M 6X10 WS=8 GASKET FUEL COCK MIKUNI TANK PLUG LC4 USA '99 STEEL WASHER 6,2X18X2 DACROMET SPECIAL NUT M8 OVAL HEAD SCREW M6X15 HOSE ID 7,5 PER METER HOSE 6X10 PER METER HOSE OG.ECO 1TBSE 7X13MM YDNAC-CLAMP 10107 10MM YDNAC CLAMP 10101 (9MM) OETIKER HOSE CLAMP 13,3MM FUEL PUMP MIKUNI DF52-601 01 BRACKET FOR FUEL PUMP 2003 HH COLLAR SCREW M 6X20 WS=8 WASHER DIN9021-A 6,4 BRACKET 30LT TANK BLACK 06 TANKROLL 13X36X16 AH SCREW DIN0912-M 6X16 WASHER DIN0125-A 6,4 HH COLLAR SCREW M 6X15 WS=8 HH COLLAR SCREW M 6X16 WS=8 SNAP-NUT HOLDER M6 KP142 TANK BUSHING CPL. 12 X 34 X 25 HH COLLAR SCREW M 6X25 WS=8 WASHER 6 X 12 X 3 SEAT ADVENTURE 2003 SEAT COVER ADVENTURE 2003 WASHER 10,5 X 25 X 1,5 HH COLLAR SCREW M 6X16 WS=8 HH COLLAR SCREW M 6X10 WS=8

* NEW PART

QTY 1 2 2 6 8 1 1 1 1 1 1 x x 5 1 2 1 1 1 4 1 2 2 2 2 3 2 2 2 2 1 1 1 6 4

X AS REQUIRED

TANK, SEAT, COVER

640 LC4 ADVENTURE USA 2006 FIG 45 46 47 48 49 50 50 51 52 53 54 56 58 59 60 61 62 63 64 65 66 67 68 70 71 72 81 81

PART NUMBER 55007006200 51107004000 0912050163 54603048100 58207080000 58211001160 58211001161 58312085100 51005067100 0015060353 50308052000 50308053000 58012058000 58012058050 58329099000 5841201020030 0991060203 40006006000 56509064100 0015060253 58412011100 0021080003 0934080003 58207081000 58207081050 0015050123 5840804100070 5840804210070

05582070 / C065820700

22

DESCRIPTION O-RING 11X1,8 NBR 70 FUEL COCK CPL.MIKUNI CK-69 '96 ONE CONNECTION AH SCREW DIN0912-M 5X16 RANGE CHANGE METAL NUT M6 GAS-LEVEL SENSOR ADV. 2002 MASK BRACKET L/S ADV. 01 MASK BRACKET R/S ADV. 01 EDGE PROTECTOR PER METER INSOLATE WASHER 12X28X3 HH COLLAR SCREW M 6X35 WS=8 BUSH FOR SPOILER 6X11X16X5 MM BUSH FOR SPOILER 6X11X16X7,5 TOOL BOX CPL. '92 RUBBER FOR TOOL BOX '92 ORIGINAL EQUIPMENT TOOL KIT BAGGAGE CARRIER BLACK MIL LC4 FLAT H.SCREW DIN7991-M6X20 8.8 WASHER 6MM SELF LOCKING NUT M6 10.9 HH COLLAR SCREW M 6X25 WS=8 BUSH FOR BAGGAGE CARRIER 2000 WASHER DIN9021-A 8,4 HEXAGON NUT DIN0934-M 8 COVER FOR GAS-LEVEL SENSOR GASKET FOR COVER HH COLLAR SCREW M 5X12 WS=8 SIDE COVER L/S ORANGE 04 SIDE COVER R/S ORANGE 04

* NEW PART

QTY 2 1 2 6 1 1 1 1 2 1 1 1 1 1 1 1 2 2 4 2 2 1 1 x x x 1 1

X AS REQUIRED

MASK, FENDERS

640 LC4 ADVENTURE USA 2006 FIG 1 2 3 4 5 8 12 13 14 15 16 17 22 23 25 26 27 33 40 50 51 52 53 54 55* 80 81 82*

PART NUMBER 5821100120070 54208042000 54603048100 0014060153 60007020040 0017050181 54601097000 58308013250 5840801410070 58408015000 58308015100 0017060203 5840801200004 40006006000 0966050163 0125050003 0985050003 58211002100 58414040050 6000801000070A 0014060133 59001092050 6000802500070A 0081500181 60007020040 58412080000 58412080050 60012080000

065820800 / C065820800

23

DESCRIPTION HEAD LIGHT MASK ORANGE 04 RUBBER SLEEVE RANGE CHANGE METAL NUT M6 HH COLLAR SCREW M 6X15 WS=8 PLASTIC WASHER 03 SCREW FOR PLASTIC D=5X18 RUBBER STRIP 85X25X3 MM FENDER EXTENSION LC4-E '97 REAR FENDER ORANGE 04 NUMB.PLATE CARRIER BLACK LC4 NUMB.PLATE CARRIER BLACK SC'99 EJOT PT SCREW K60X20 WS=6 PLUG REAR FENDER ORANGE 01 WASHER 6MM OVAL HEAD SCREW DIN0966-M 5X16 WASHER DIN0125-A 5,3 SELF LOCKING NUT DIN0985-M 5 VIEW PROTECTION-SET F. MASK 01 RUBBER FOR FENDER REAR FENDER FRONT ORANGE 05 HH COLLAR SCREW M 6X13 WS=8 SPECIAL SCREW M6X12,5 WS=8 CLAMP F.SPEED CABLE ORANGE 05 SCREW FOR PLASTIC D=5X18 PLASTIC WASHER 03 REFLECTOR RED LC4 '98 BRACKET FOR REFLECTOR SIDE REFLECTOR YELLOW 03 ONLY FOR AUS

* NEW PART

QTY 1 4 8 10 2 1 2 1 1 1 x 2 x 3 2 2 2 1 1 1 2 4 1 2 2 1 1 2

X AS REQUIRED

DECAL

640 LC4 ADVENTURE USA 2006 FIG 1*

PART NUMBER 58207198500

065820801 / C065820801

24

DESCRIPTION STICKER FILTER BOX ADV.

QTY 1

06

* NEW PART

X AS REQUIRED

FRONT WHEEL

640 LC4 ADVENTURE USA 2006 FIG 1 2 3 4 5 6 7 8 9 10 11 15 20 21 22 23 24 30

PART NUMBER 6000900104430 60009010044 60009014000 0625069068 0472047175 0760354771 60009012000 60009013000 6000907000030 60009071000 58309072000 60009073000 60009081000 60009082000 60009060000 60009065000 59009062013 6899785

05582090 / C065820900

25

DESCRIPTION FRONT WHEEL CPL. 2,15X21"BL.03 FRONT HUB CPL. 03 BEAR. SPACERTUBE FRONT 03 GR.BALL BEAR.6906 DDU2CG23S6NM CIRCLIP DIN0472-47X1,75 SHAFT SEAL RING 35X47X7 TC SPACER BUSH. FR. WHEEL L/S 03 SPACER BUSH. FR. WHEEL R/S 03 FRONT RIM 2,15X21 BLACK 03 SPOKE M5X230,5 13,5 DEG SPOKE NIPPLE M5-TA (8X21MM) RIM TAPE 21" 28/ 2MM 03 WHEEL SPINDEL FRONT 03 COLLAR SCREW FRONT AXLE 03 BRAKE DISK FR. L/S D=300MM 03 BRAKE DISK FR. R/S D=300MM 03 SPECIAL SCREW M6X13 WS=8 10.9 LOCTITE 243 BLUE 6CCM

* NEW PART

QTY 1 1 1 2 1 2 1 1 1 36 36 1 1 1 1 1 12 1

X AS REQUIRED

REAR WHEEL

640 LC4 ADVENTURE USA 2006 FIG 1* 2* 3 4 5 6 7 8 9 10 11 12 13 15 16 18 18 18 18 19 20 20 21 22 23

PART NUMBER 5821000114430 5841001034491 58410011000 0625062052 0760325272 58410016000 54610416300 54610471000 50310071197 58210070000 58309072000 0472052200 58410073200 58710060000 59009062013 58310051038 58310051042 58310151040 58310151045 58310151048 58310151050 58310151052 54510052100 54310086200 50310800118

24

50310366000

25* 26 27 28 29 38 39 40

58310050344 54610417300 54610459000 0625032057 54610018000 55003135000 50210086000 50310085044

05582100 / C065821000

26

DESCRIPTION REAR WHEEL CPL. BLACK 06 REAR WHEEL HUB DAMPED CPL. 06 BUSHING SPACER TUBE L=98,3MM GR.BALL BEAR. 6205-2RSHC3HMTF7 SHAFT SEAL RING 32X52X7 B BUSHING FOR HUB BUSHING FOR REAR DAMPED HUB SPOKE M5X223-10G 18" SPOKE M5X197-10G 18" DDE REAR RIM 2,50X18" BLACK 04 SPOKE NIPPLE M5-TA (8X21MM) CIRCLIP DIN0472-52X2 RIM BAND REAR 2MM 2003 BRAKE DISC REAR D=220MM 03 SPECIAL SCREW M6X13 WS=8 10.9 REAR SPROCKET 38-T REAR SPROCKET 42-T REAR SPROCKET 40-T REAR SPROCKET 45-T REAR SPROCKET 48-T REAR SPROCKET 50-T REAR SPROCKET 52-T SPROCKET SCREW-AH M8X26 WS=6 SELF LOCKING NUT M8 10.9 CHAIN Z-RING 118 ROLLS 05 REGINA MASTER LINK FOR 50310800118 REGINA SPROCKET SUPPORT CPL. 06 BUSH. F.SPROCKETSUPPORT L=25MM DAMPING RUBBER '91 GR. BALL BEARING 3205B-2RSRTNG SEAL WASHER 3205 AV PLUG FOR RIM COVERING CAP SFL16 WHEEL SPINDLE RE. CPL.265MM 00

* NEW PART

QTY 1 1 1 2 1 1 1 18 18 1 36 1 1 1 6 x 1 x x x x x 6 6 1 1 1 1 6 1 1 x 2 1

X AS REQUIRED

REAR WHEEL

640 LC4 ADVENTURE USA 2006 FIG 41 42* 43 44 50

PART NUMBER 50310084000 50304040100 58414030000 50310099000 6899785

05582100 / C065821000

27

DESCRIPTION CHAIN TENSIONER R/S 2000 SCREW M10X1,25X50 WS=10 HH COLLAR NUT M10X1,25 WS=13 HEXAGON NUT M20X1,5 '98 LOCTITE 243 BLUE 6CCM

* NEW PART

QTY 1 2 2 1 1

X AS REQUIRED

WIRING HARNESS

640 LC4 ADVENTURE USA 2006 FIG 1 4 5 6 7 8 9 10 11 12 13 14 16 17 18 19 20 21 22 23 25 26 28 28 28 29 30 31 32 34 35 36 37 38 39 40

PART NUMBER 58211075500 58411096100 44611207200 58411057000 58011109110 58011109120 58211083300 58211083100 49111435100 54511048000 54611448000 0912050083 0014060103 58411034100 56509064100 54603048100 0015060103 58411055200 58414040051 60011025000 58411049100 50311051100 44011076100 44011076200 44011076305 58411176300 58411059100 58411059350 58411058000 58411058050 58411053100 58411053050 58411097100 56509064100 58411098100 0014060153

05582110 / C065821101

28

DESCRIPTION MAIN WIRING HARNESS ADV. 03 DIODE S3H-15 97 FLASHER UNIT 97 STARTER RELAY '96 FUSE 10 A 2000 FUSE 20 A 2000 BRACKET FOR PLUGS SHORT ADV.03 BRACKET FOR PLUGS LONG ADV. 02 CONDENSATOR 25V, 10.000 MF CAPACITOR BRACKET BRACKET FOR CAPACITOR AH SCREW DIN 912 M 5X8 HH COLLAR SCREW M 6X10 WS=8 VOLT.REGULATOR-RECTIFIER 12V SELF LOCKING NUT M6 10.9 RANGE CHANGE METAL NUT M6 HH COLLAR SCREW M 6X10 WS=8 BATTERY BRACKET 03 METAMOLL FOR REARLIGHT 99 FLASHER CABLE FRONT 03 CLUTCH SWITCH 03 BRAKE LIGHT SWITCH REAR '98 CABLE TIE 100/2,5MM BLACK CABLE TIE 200/3,6MM BLACK CABLE TIE 300/4,8MM BLACK WIRING HARNESS REAR 03 STARTERCABLE 700 MM '97 BATTERY CABLE L= 200 MM 03 STARTER RELAY WITH HOLD.RUBBER HOLD. RUBBER FOR STARTRELAY BATTERY 12V 8,6AH 03 BATTERY COVER 96 GROUND CABLE D=6MM L=140MM '97 SELF LOCKING NUT M6 10.9 CONTACT WASHER M6 VSV-K6 HH COLLAR SCREW M 6X15 WS=8

* NEW PART

QTY 1 2 1 1 x x 1 1 1 2 1 2 2 1 2 2 2 1 1 2 1 1 x x x 1 1 1 1 1 1 1 1 1 1 1

X AS REQUIRED

WIRING HARNESS

640 LC4 ADVENTURE USA 2006 FIG 42 43 46 47 48 49 50 51 52 56 59

PART NUMBER 60011074100 58211070100 50311060000 0014060153 0125060003 0985060003 58211042000 58211050050 60011050000 0797050003 58440099000

05582110 / C065821101

29

DESCRIPTION START-STOP SWITCH 03 LIGHT SWITCH AD ADVENTURE 02 DC HORN 12V K80/L LEB HH COLLAR SCREW M 6X15 WS=8 WASHER DIN0125-A 6,4 SELF LOCK. NUT DIN0985-M 6 CONNECTOR BLACK 03 CABLE BRAKE LIGHT SWITCH 04 BRAKE LIGHT SW. FRONT CPL. 03 TOOTH LOCK WASH. DIN6797-J 5,3 PROTECTION CAP F. STARTER ENG.

* NEW PART

QTY 1 1 1 1 1 4 1 1 1 2 1

X AS REQUIRED

ACCESSORIES

640 LC4 ADVENTURE USA 2006 FIG 1 4 7 8 9 10 12 13 15 25 25 29 30 35 40 50* 50* 51

PART NUMBER 58212090144 58212090150 0015060123 58403026600 0912100303 0912100256 58403030000 58403030100 58214069044 6000207910004 6000207910030 44011076200 5840302390090 58203027200 58411045000 60012024000 60012024100 60012024160

51*

60012025060

52 53

58412019000 58412020000

065821200 / C065821200

30

DESCRIPTION ROADBOOK CARRIER CPL. ADV. 01 SPACER NUT F. ROADBOOK CARRIER HH COLLAR SCREW M 6X12 WS=8 SIDESTAND BRACKET CPL. 03 AH SCREW DIN0912-M10X30 AH SCREW DIN0912-M10X25 10.9 SIDE STAND SPRING D=7,7MM '97 SIDE ST.SPRING LO. W.RUBBER 03 TRIPMASTER SWITCH CPL. ADV. 02 HANDGUARD L/S+R/S CPL.ORANGE04 HANDGUARD L/S+R/S CPL.BLACK 04 CABLE TIE 200/3,6MM BLACK SIDESTAND LC4 03 SCREW FOR SIDE STAND M10X26,7 SIDE STAND SWITCH CPL. '97 ALUMINUM CASE 35 LITER 03 ALUMINUM CASE 41 LITER 03 INSIDE POCKET 41 L R/S INSIDE POCKET 35L L/S TANK BAG BLACK SUITCASE CARRIED SYSTEM

* NEW PART

QTY 1 3 3 1 1 1 1 1 1 x 1 2 1 1 1 1 1 1 1 1 1

X AS REQUIRED

HAND BRAKE CYLINDER

640 LC4 ADVENTURE USA 2006 FIG 1 2 3 4 5 6 7 8 9 11

PART NUMBER 60013001000 60013003000 60013005000 0015060253 60013008000 60013007000 60013006000 60013002000 60013004000 60013012000

12 13 80

42013226000 50213025000 306054

03600130 / C065821300

31

DESCRIPTION HAND BRAKE CYLINDER 03 HAND BRAKE CYL. COVER CPL. 03 CLAMP CPL. 03 HH COLLAR SCREW M 6X25 WS=8 REP.SET PISTON LC8 ADV 03 ADJUSTING SCREW CPL. LC8 ADV LEVER SCREW CPL. 2003 HAND BRAKE LEVER 2003 PROTECTION CAP HAND BRAKE CYL. BRAKE HOSE FRONT ADV.S 03 L=1284 MM CU-SEAL RING DIN7603-10X16X1 HOLLOW SCREW M10X1X19 BRAKE FLUID DOT 5.1

* NEW PART

QTY 1 1 1 2 1 1 1 1 1 1 2 1 1

X AS REQUIRED

REAR BRAKE CONTROL

640 LC4 ADVENTURE USA 2006 FIG 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 20 21 22 23 24 25 26 30 31 32 33 34 35 40 80

PART NUMBER 0991080353 58303061000 58403070244 0625006087 0991060203 58413048000 0797060003 13003062000 0125080003 0985080003 0933080223 58303062000 0934080003 58303068100 54634131000 54634032100 54634031050 54513101044 54513150000 54513038000 50213161000 0015060253 44011076200 50235033300 42013226000 50311051100 54513030044 0014060103 58007017000 58007016101 6899785 306054

05583131 / C065821301

32

DESCRIPTION FLAT HEAD SCREW DIN7991-M 8X35 SPECIAL WASHER ALU 8 X 24 MM FOOT BRAKE LEV. FOLDING CPL.04 GROOVED BALL BEAR. 608 2RS C3 FLAT H.SCREW DIN7991-M6X20 8.8 BRAKE LEVER STOP LC4 03 TOOTH LOCK WASH. DIN6797-A 6,4 RETURN SPRING WASHER DIN0125-A 8,4 SELF LOCKING NUT DIN0985-M 8 HH SCREW DIN0933-M 8X22 8.8 HEIM JOINT M8 W=12MM '93 HEXAGON NUT DIN0934-M 8 PUSH ROD ALU L=178MM '93 STEP PLATE FOR SHIFT LEVER 250 SHIFTING LEVER SPRING 250 BOLT 6X25 FOR SHIFT LEVER MAIN BRAKE CYLINDER '89 REPAIR KIT PISTON 13MM BRAKE CYL. PROTECTOR "BREMBO" COLLAR BUSHING HH COLLAR SCREW M 6X25 WS=8 CABLE TIE 200/3,6MM BLACK SNAP-NUT HOLDER M6 KP142 CU-SEAL RING DIN7603-10X16X1 BRAKE LIGHT SWITCH REAR '98 BRAKE FLUID RESERVOIR '89 HH COLLAR SCREW M 6X10 WS=8 YDNAC CLAMP 10101 (9MM) HOSE FOR RESERVOIR 6X1,5 LOCTITE 243 BLUE 6CCM BRAKE FLUID DOT 5.1

* NEW PART

QTY 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 2 2 1 1 1 2 x 1 1

X AS REQUIRED

BRAKE CALIPER FRONT

640 LC4 ADVENTURE USA 2006 FIG 1

PART NUMBER 60013016000

2

60013015000

3 4 6 7 8 9 11 12

54613212000 54613218000 60013020000 60013030000 60013017100 60013017000 60013013000 60013012000

13 14 15 16 17 18

60013092000 50213025000 42013226000 60013083000 60013019000 60013049000

19

60013049100

21 22 23 24 60

0015080353 60013025000 0015080163 60013025050 6899785

03600132 / C065821302

33

DESCRIPTION BRAKE CALIPER FRONT R/S 03 WITH BRAKE CALIPER SUPPORT BRAKE CALIPER FRONT L/S 03 WITH BRAKE CALIPER SUPPORT RETAINING PLATE SET BREMBO CUP SET SHORT BLEEDER SCREW WITH CAP BRAKE PAD SET FR.TT2172HHA '03 BOLT SET R/S BOLT SET L/S CONNECTING PIPE FRONT BRAKE HOSE FRONT ADV.S 03 L=1284 MM HOLLOW SCREW M10X1X30 03 HOLLOW SCREW M10X1X19 CU-SEAL RING DIN7603-10X16X1 BRAKE PISTONS REP.KIT SEALING RINGS 30/32MM BRAKE CALIPER SUPPORT FR. R/S WITH RETAINING PLATE BRAKE CALIPER SUPPORT FR. L/S WITH RETAINING PLATE HH COLLAR SCREW M 8X35 WS=10 BRAKE HOSE GUIDE FRONT 03 HH COLLAR SCREW M 8X16 WS=10 RUBBER FOR BRAKE HOSE GUIDE 03 LOCTITE 243 BLUE 6CCM

* NEW PART

QTY 1 1 2 2 2 2 1 1 1 1 1 1 5 2 2 1 1 4 1 1 1 1

X AS REQUIRED

BRAKE CALIPER REAR

640 LC4 ADVENTURE USA 2006 FIG 1 2 3 4 4 4 4 5 6 7 10 11 12 13

PART NUMBER 58213080044 54613318200 54613310200 50313090000 54613309200 54613309500 59013090100 54613305200 60013020000 54613218000 58313070000 50213025000 42013226000 42013026000

02584132 / C065821303

34

DESCRIPTION BRAKE CALIPER CPL. REAR L/S 05 REPAIR KIT SEALING RINGS 34MM BOLT SET BRAKE PAD REAR TOSHIBA TTH38GF BRAKE PAD SET REAR ID450 BRAKE PAD SET REAR TT2161FF BRAKE PAD SET REAR ORGANIC BRAKE PISTON 34MM BLEEDER SCREW WITH CAP CUP SET SHORT BRAKE HOSE REAR 790MM '97 HOLLOW SCREW M10X1X19 CU-SEAL RING DIN7603-10X16X1 CU-SEAL RING DIN7603-10X16X1,5

* NEW PART

QTY 1 1 1 x x 1 x 1 1 1 1 1 1 1

X AS REQUIRED

LIGHTING SYSTEM

640 LC4 ADVENTURE USA 2006 FIG 1

PART NUMBER 58311010000

2

58311038000

3 4 5 6 7 8 9 10 11 12 13 15 18* 19 22 23 24 25 26 28

58311044000 0125080003 31008060000 0797050003 0933050123 58311011000 12003007052 54603073000 58311039000 44111005100 58302126000 58311110000 49011435100 44111015100 58414030000 0797100003 0125100003 5841402500030 5841402600030 58414028000

32

58414040051

40 41 42 43 44 45 46 47 48

58414040100 58414042000 41001052000 58714048000 56509064100 0985050003 0021050003 58414047000 0021060003

05582140 / C065821400

35

DESCRIPTION HEADLIGHT LOW BEAM DUKE'94 RHT BULB H1 12V 55W WHITE BASE P14,5S SPECIAL NUT M5X25 WS=10 WASHER DIN0125-A 8,4 RUBBER SLEEVE D=8MM OPEN TOOTH LOCK WASH. DIN6797-J 5,3 HH SCREW DIN0933-M 5X12 ADJUSTING SCREW M5X30 CPL. SPRING L=16MM COLLAR BUSHING 5 X 10 X 6 ALU BULB SOCKET BA9S BULB 12V 2W BA9S CLUTCH LEVER BOOT '95 HEADLIGHT HIGHBEAM DUKE '94 BULB 12V 5W (W2,1X9,5D) PHIL. BULB 12V 10W (BA15S) HH COLLAR NUT M10X1,25 WS=13 LOCK WASHER DIN6797-J10,5 ZI WASHER DIN0125-A10,5 FLASHER CPL.FRONT L/S REAR R/S FLASHER CPL.FRONT R/S REAR L/S FLASHER LENS L/S & R/S '98 ORANGE METAMOLL FOR REARLIGHT 99 15MM X 50MM X 5MM REAR LIGHT CPL. LC4 2001 BULB 12V 21/5W (BAY15S)REINFO. RUBBER SLEEVE D=12MM REAR LIGHT BUSHING SELF LOCKING NUT M6 10.9 SELF LOCKING NUT DIN0985-M 5 WASHER DIN9021-A 5,3 LICENSE-PLATE ILLUMINATION '98 WASHER DIN9021-A 6,4

* NEW PART

QTY 1 2 4 4 8 4 4 2 2 2 1 1 1 1 1 4 4 4 4 2 2 4 1 1 1 3 3 3 2 4 1 3

X AS REQUIRED

COCKPIT CARRIER

640 LC4 ADVENTURE USA 2006 FIG 1* 2 5 6 7 9 10 11 12 20 21

PART NUMBER 5821401010030 58211045000 54335031000 0125060003 0934060003 0015060253 56509064100 0015080503 54310086200 0797060003 58214012000

02582144 / C065821401

36

DESCRIPTION HEAD LIGHT CARRIER TRIOM ADV. SUPPORT F. HEAD LIGHT ADV. '97 RUBBER GROMMET 20X15-M6X10 (2) WASHER DIN0125-A 6,4 HEXAGON NUT DIN0934-M 6 HH COLLAR SCREW M 6X25 WS=8 SELF LOCKING NUT M6 10.9 HH COLLAR SCREW M 8X50 WS=10 SELF LOCKING NUT M8 10.9 TOOTH LOCK WASH. DIN6797-A 6,4 RUBBER GROMM.20/15 M6X16+M6X10

* NEW PART

QTY 1 1 5 3 9 2 2 2 2 9 1

X AS REQUIRED

SPEEDOMETER

640 LC4 ADVENTURE USA 2006 FIG 1 2* 9 12 13 14 16 17 18 20

PART NUMBER 58214075100 61014069000 58211001065 58214069051 0021050003 0985050003 58214067000 58214070151 58214070152 58214070300

21 22 23 24 25 28 29* 30*

58214070150 71001012100 0587060001 56032005100 55011022100 0084040083 60014069150 58411066144

05582141 / C065821403

37

DESCRIPTION TACHOMETER ADVENTURE 2002 DIGITAL SPEEDOMETER 05 FOAM 3X8MM PER METER RUBBER GROMMET 16X10,8X3 02 WASHER DIN9021-A 5,3 SELF LOCKING NUT DIN0985-M 5 VIEW PROTECTION TACHOM. ADV.02 VIEW PROTECTION L/S ADV. 2001 VIEW PROTECTION R/S ADV. 2001 COCKPIT COVER ADVENTURE 03 WITH BORE FOR CONNECTOR BORDER PROTEC. ADVENTURE 2002 PVC CAP D=22MM HH CAP NUT DIN1587-M 6 BLACK WASHER 6X17X1,5 BLACK CLAMP D=6/8MM, BLACK CYL.HEAD SCREW DIN0084-M 4X8 A SPEEDOMETER SENSOR 06 IGNITION LOCK+TANK PLUG USA 98

* NEW PART

QTY 1 1 x 5 5 5 1 1 1 1 1 1 3 3 2 2 1 1

X AS REQUIRED

NOTICE

640 LC4 ADVENTURE USA 2006

NOTICE

640 LC4 ADVENTURE USA 2006

NOTICE

640 LC4 ADVENTURE USA 2006

*3CF9775F1EN* 3CF9775F1EN

12/2005 Art.Nr.: 3CF9775F1EN

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KTM-Sportmotorcycle AG A-5230 Mattighofen www.ktm.at