ION_sales_presentation_v2

The ION sales presentation

The ION series

The ideal X-ray system for your scanning applications

The ION integrated X-ray series is tailor-made for X-ray scanning applications and ideal for industries such as food processing, sorting, thickness gauging, and security in particular.

These systems guarantee continuous and reliable performance, preventing costly production stops caused by unscheduled maintenance and they ensure accuracy, speed, and X-ray dose-stability, which is critical for real-time imaging and measurement.

A growing number of items that require screening means that security screening systems need to be increasingly efficient. X-ray security inspection systems operating at logistics centers, airports, ports, and institutions help ensure greater public safety and security. The ION system is the perfect solution, identifying unwanted elements and illegal goods in vehicles, luggage, and containers.

ION systems are flexible and scalable, perfect for tailoring specifications, and creating unique systems that make a world of difference to our customers.

High performance

Excellent technical capabilities

The ION 300F X-ray system is precise and accurate, with optimized X-ray beam geometry tailored for scanning applications. It is equipped with a high-quality metal ceramic X-ray insert ensuring accuracy and extended product lifetime.

The ION 300F fan beam system is available as an air-cooled version, making it ideal for a range of climatic environments.

Easy to integrate Compact and low-weight

The ION 300F X-ray system is compact and low-weight, with a separate tube head and control unit, and it can be mounted in any orientation, making it easy to integrate.

Its alignment features ensure smooth and precise alignment with other system components, and the built-in safety setup supports easy integration into any overall system safety concept.

The ION tube head, and control unit modules can be exchanged without the need for specialized training, thus ensuring maximum uptime.

Speed and accuracy

Reproducibility and constant kV levels

The ION 300F X-ray system delivers speed, accuracy, and reproducibility, critical parameters for scanning applications for imaging and material discrimination.

The system's temperature compensation ensures that kV levels are within the specification for the ambient temperature range. The ramp-up to maximum kV in 1 second increases overall system efficiency during cyclic operation.

Industrial control unit Advanced and precise control

CONTROL ION, the compact control unit, is highly efficient and easy to integrate. It operates with a power input voltage range of 90–264 VAC without any effect on X-ray output stability.

The advanced control unit ensures full operational control of the X-ray system, including automatic run-in procedure, X-ray control, X-ray monitoring, X-ray safety, and diagnostic handling.

Run-in is automatically calculated and intelligently managed by the control unit to ensure safe procedure for stable and reliable system performance.

High connectivity

Remote access and diagnostic features

The control unit has Ethernet, RS232, and USB communication ports for interaction with other devices via the remote interface.

The high connectivity ensures many future options, for example, preventive and predictive maintenance, by providing access to diagnostic features.

ION 300F tube head Product specifications Product specifications

ION 300F 450/105

ION 300F 600/120

ION 300F 600/105

Weight

37 kg

37 kg

37 kg

Height

821 mm

821 mm

821 mm

Tube head housing

Ø 225 mm

Ø 225 mm

Ø 225 mm

ASTM 1165: 1.4 x 1.4 mm

ASTM 1165: 1.4 x 1.4 mm

ASTM 1165: 1.4 x 1.4 mm

150 - 300 kV

150 - 300 kV

60 - 300 kV

1 kV

1 kV

1 kV

kV accuracy at max kV

+/- 0,5 %

+/- 0,5 %

+/- 0,5 %

kV reproducibility

+/- 0,5 kV

+/- 0,5 kV

+/- 0,5 kV

mA adjustment

0.1 - 2.0 mA

0.5 - 3.0 mA

0.5 - 3.0 mA

mA adjustment steps

+/- 10 µA

+/- 10 µA

+/- 10 µA

mA accuracy

+/- 10 µA

+/- 10 µA

+/- 10 µA

Focal spot size High voltage adjustment High voltage steps

mA reproducibility

10 µA

10 µA

10 µA

Max X-ray power

450 W

600 W

600 W

Beam angle

5˚ x 105˚

5˚ x 120˚

5˚ x 105˚

Filtration

0.5 mm Ti

0.5 mm Ti

0.5 mm Ti

Leakage radiation max, 1 m

5.0 mSv/h

5.0 mSv/h

5.0 mSv/h

IP65

IP65

IP65

-10˚C to +50˚C

-10˚C to +40˚C

-10˚C to +40˚C

Air

Air

Air

20108941

20113041

20130513

Environment Temperature range Cooling System number

The ION sales presentation

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CONTROL ION Product specifications Product specifications

Control ION

Weight

15 kg

Height

268 mm

Length

507 mm

Width

276 mm

AC mains

90 - 264 VAC, 45 - 65 Hz

Environment

IP40

Temperature range Communication interface Cooling

-10˚C to +60˚C RS232, USB, ETHERNET AIR

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Mounting in any orientation Easy to integrate and mount

Space constraints or application demands may require mounting of the X-ray tube head in different orientations.

The 3 Ø 8.5 mm mounting holes in the end-flanges at each end of the tube head makes the ION 300F system mountable in any orientation, as long a sufficient airflow is secured.

The hot standby

Fast ramp-up is vital for efficiency

An idle mode keeps the filament at a specific temperature, allowing for a fast ramp-up to max kV and mA. The idle point setting is 33 kV / 100 µA and is supervised internally by the hardware. If the hot standby mode drifts outside the defined limits, the X-ray system will automatically shut down.

The hot standby mode can only be activated and maintained if the interlock and external lamp safety constraints are fulfilled.

Built-in safety setup

The safety system include a two-channel interlock system and a monitored external lamp The safety system is hardware-based and is designed to meet Performance level D, category 4, in accordance with EN 13049-1, Safety of machinery.

The ION complies with the standard EN 61010-2-091 requirements for cabinet X-ray systems.

Alignment & adaption

Easy alignment when integrating into other systems

The ION 300F tube head is easy to align thanks to the focal spot indicator, ensuring smooth and accurate positioning in relation to other system components.

The ION 300F system is flexible and adaptable, able to meet individual requirements, thus maximizing customer value.

ION 300F COMPONENTS

A closer look inside the ION tube head

• • • • • • • •

Tube head electronics Power transformer High voltage multiplier Filament supply Metal ceramic X-ray insert Anode cooler Cooling fan Focal spot

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ION air cooling

The ION tube head has an outstanding thermal performance thanks to its unique cooling principle.

The air is forced along the electronic module, the tube tank, and the anode cooler, ensuring active cooling of the entire tube head, which supports long term exposures.

The temperature ranges of the system are specified to be between -10°C to +40°C.

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Extra slides

ION 120F-300F

Proposed specifications Product specifications

ION 120F

ION 160F

ION 225F

ION 300F

Weight

29 kg

30 kg

33 kg

37 kg

Height

667 mm

691 mm

755 mm

821 mm

Tube head housing

Ø 225 mm

Ø 225 mm

Ø 225 mm

Ø 225 mm

Focal spot size EN 12543

1.0 mm

1.0 mm

1.0 mm

1.0 mm

High voltage adjustment

20 - 120 kV

20 - 160 kV

25 - 225 kV

50 - 300 kV

1 kV

1 kV

1 kV

1 kV

kV accuracy at max kV

+/- 0,5 %

+/- 0,5 %

+/- 0,5 %

+/- 0,5 %

kV reproducibility

+/- 0,5 kV

+/- 0,5 kV

+/- 0,5 kV

+/- 0,5 kV

mA adjustment

0.5 - 10.0 mA

0.5 - 10.0 mA

0.5 - 10.0 mA

0.5 - 3.0 mA

mA adjustment steps

+/- 10 µa

+/- 10 µa

+/- 10 µa

+/- 10 µa

mA accuracy

+/- 10 µa

+/- 10 µa

+/- 10 µa

+/- 10 µa

mA reproducibility

10 µa

10 µa

10 µa

10 µa

Max X-ray power

800 W

800 W

600 W

600 W

Beam angle

25˚ x 90˚

25˚ x 90˚

20˚ x 140˚

20˚ x 140˚

Filtration

0.8 mm Be

0.8 mm Be

0.5 mm Ti

0.5 mm Ti

Leakage radiation max, 1 m

2.0 mSv/h

2.0 mSv/h

5.0 mSv/h

5.0 mSv/h

IP65

IP65

IP65

IP65

Temperature range

-20˚C to +40˚C

-20˚C to +40˚C

-20˚C to +40˚C

-20˚C to +40˚C

Cooling

Air or air/water

Air or air/water

Air or air/water

Air or air/water

High voltage steps

Environment

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The ION name

A new branch of the family

ION /ˈʌɪən / noun: An atom or molecule with a net electric charge due to the loss or gain of one or more electrons "hydrogen ions”.

ION Another 3-letter word – that ties in with our naming convention, EVO etc. It’s easy to pronounce and and conjures up associations with science and technology. Probably because its literal meaning is an atom or molecule with a net electric charge due to the loss or gain of one or more electrons.

Additionally, from a purely phonetic point of view, ION can be heard as “eye on” – as in “keep a close eye on”, which adds an extra layer of meaning to the name.

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