Hydraulics Design

Hydraulics design Designing hydraulic systems for mobile machinery is one of our most significant areas of expertise. We tailor our systems to each customer’s unique needs and work together with various component manufacturers to ensure best results.

WE OFFER: HYDRAULIC SYSTEM SPECIFICATION 1

A

B

• • • • •

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12

Conceptualization System calculations Selection of components Cost estimates Cooperation with component suppliers

DESIGN C

Accumulator A

0,75 l

M2 G 1/4"

B M1 G 1/4"

M2 G 1/4"

G 3/8"

B

A

3/8"

3/8"

3/8"

3/8"

3/8"

P G 1/2" 1/2"

1/2"

P G 1/2"

G1/2

G1/2

B M1 G 1/4"

D

G1/2

G 3/8"

P

G 1/4"

P302

B1

G1/2

G 1/4" B2

A

0,75 l

P

G 1/4" A

Accumulator P301

Y301c

3/8" Y302c

G

A

/2.A3

#101 -HX4:P3

/2.B7

#102 -HD2:1A

1/2"

/2.C8

1/4" #97

-HX5:T9

H

1/2"

M G1/4 P G1/2

Y301a

B

A

Y301b Y302a

B

A

Y302b Y303a

B

A

Y303b Y304a

B G 3/8"

B

A G 3/8"

Y302d

B

A G 3/8"

A Y301d

B G 3/8"

A

F

G 3/8" B

1/2" G 3/8" A

G 3/8" B

1/2" G 3/8" A

1/2"

1/2"

E

B

Line colors: = Tank flow: T = Pump's pressure: = Suction flow: S = Drain, Lubricate: D = Pressure after val = Pressure after val = LS-signal: LS = Electric Control

Y304b

LS G1/4 T G1/2

P G1/2 T G1/2 DESIGNED

JTU

CHECKED

• 3D design: assembly structures, component placement, block design, pipe and hose modelling and fitting systems • Hydraulic diagrams • Documentation and system descriptions • Simulations • Procurement: calls for tenders and cooperation with suppliers APPROVED

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DATE

2020-11-05

DOCUMENT ID

DATE

REV. DATE

DATE

REV. DESC.

10

TC259338

REVISION REVISED

SIZE

0 A2

FUNCTION LOCATION SHEET

11

12

DEPLOYMENT We offer system testing, adjustments and troubleshooting as a part of product development projects or as a separate service. Our modern measuring equipment and sensors allow us to determine the functionality of different hydraulic systems.

MAINTENANCE After the initial design phase, we continue the product design process in cooperation with our customers throughout the product development project.

Reference: Golf course maintenance machine Turf Gamechanger

The entire hydraulic system of the work machine has been designed and tested by Comatec. The hydraulic system consists of a power and pump unit, hydrostatic drive, steering, and the various different hydraulic actuator circuits.

COMATEC GROUP – OUR EXPERTS BY YOUR SIDE Comatec Group is an engineering company that provides and develops design, project management and expert services – a leader in its industries. We employ almost 600 professionals in over 20 locations in 4 countries. We are particularly known for our ability to carry out challenging assignments in the technology industry and the field of mechanical engineering. Our solutions are always based on tried and tested up-to-date technology.

DNV GL Business Assurance has granted Comatec Group the ISO 9001:2015 management system certificate. The certified operations include the Group’s design, project management, site and expert services.

Comatec Mobility Oy

comatec.fi/en/comatec-mobility