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Hypertherm Powermax Torch & Consumables Catalogue 23

Page 1


2023 torch and consumables catalog

For Powermax® and MAX® plasma systems

4 Powermax30® XP

5 Duramax® LT hand torch parts

6 Powermax30® AIR

7 AIR T30 hand torch parts

8 Powermax45® XP

10 Duramax® Lock 75° hand torch parts

11 Duramax® Lock 15° hand torch parts

12 Duramax® Lock 180° machine torch parts

13 Duramax® 180° mini machine torch parts

14 Duramax® 180° robotic torch parts

15 Duramax® 90° robotic torch parts

16 Duramax® 45° robotic torch parts

18 Powermax65 SYNC®/85 SYNC/105 SYNC

20 SmartSYNC ® 75° hand torch parts

21 SmartSYNC ® 15° hand torch parts

22 SmartSYNC ® 180° machine torch parts

23 SmartSYNC ® 180° mini machine parts

24 SmartSYNC ® 45° robotic torch parts

25 SmartSYNC ® 90° robotic torch parts

26 SmartSYNC ® long hand torch replacement parts

27 SmartSYNC ® long hand torch replacement parts

28 SmartSYNC ® long hand torch replacement parts

29 SmartSYNC ® long hand torch replacement parts

30 Powermax125®

32 Duramax® Hyamp™ 85° hand torch parts

33 Duramax® Hyamp™ 15° hand torch parts

34 Duramax® Hyamp™ 180° full-length machine torch parts

35 Duramax® Hyamp™ mini machine torch parts

36 Duramax® Hyamp™ 180° robotic torch parts

37 Duramax® Hyamp™ 90° robotic torch parts

38 Duramax® Hyamp™ 45° robotic torch parts

39 Duramax® Hyamp™ 45° Long hand torch replacement parts

40 Duramax® Hyamp™ 45° Long hand torch replacement parts (continued)

41 Duramax® Hyamp™ 90° Long hand torch replacement parts

42 Duramax® Hyamp™ 90° Long hand torch replacement parts (continued)

46 Torch adapter and the Hypertherm cartridge

48 Powermax30®

49 T30v hand torch parts

50 Powermax45®

52 T45v hand torch parts

53 T45m machine torch parts

54 Powermax45®

56 Duramax® 75° hand torch parts

56 Duramax® 15° hand torch parts

57 Duramax® 180° machine torch parts

57 Duramax® 180° mini machine torch parts

58 Duramax® 180° robotic torch parts

58 Duramax® 90° robotic torch parts

59 Duramax® 45° robotic torch parts

60 Powermax65®

62 Powermax85®

64 Powermax105®

66 Powermax1000®

68 T60 hand torch parts

69 T60M machine torch parts

70 Powermax1250®

72 T80 hand torch parts

73 T80M machine torch parts

74 RT80/RT80M retrofit torch

76 RT80 hand torch parts

77 RT80M machine torch parts

80 Powermax1650®

82 T100 hand torch parts

83 T100M machine torch parts

84 T100M-2 machine torch parts

86 Duramax® HRT/HRTs/MRT retrofit torch

88 Duramax® HRT/HRTs hand torch parts

89 Duramax® MRT machine torch parts

90 Duramax® HRT/MRT retrofit torch

92 Duramax® HRT hand torch parts

93 Duramax® MRT machine torch parts

94 RT60/RT60M retrofit torch

96 RT60 hand torch parts

97 RT60M machine torch parts

98 Powermax® bulk pack consumables

99 Appendix

99 MAX42® and MAX43® systems Duramax® retrofit torches

99 Powermax600® Duramax® retrofit torches

100 Powermax800® and Powermax900® Duramax® retrofit torches

100 Powermax1000® T100 replacement torches

101 Powermax1000® Duramax® retrofit torches

101 Powermax1100® RT80 torch replacements

101 Powermax1250® Duramax® retrofit torches

102 Powermax1250® T100 replacement torches

102 Powermax1650® Duramax® replacement torches

102 Powermax1650® T100 replacement torches

103 Powermax65® Duramax® replacement torches

103 Powermax85® Duramax® replacement torches

103 Powermax65® and Powermax85® torch and lead replacement kits

Hypertherm ® Technical Service

Hypertherm, Inc. 21 Great Hollow Road, P.O. Box 5010 Hanover, NH 03755 USA

603-643-3441 Tel (Main Office) 603-643-5352 Fax (All Departments) info@hypertherm.com (Main Office) 800-643-9878 Tel (Technical Service) technical.service@hypertherm.com (Technical Service)

800-737-2978 Tel (Customer Service) customer.service@hypertherm.com (Customer Service)

Hypertherm México, S.A. de C.V. 52 55 5681 8109 Tel 52 55 5681 7978 Tel soporte.tecnico@hypertherm.com (Technical Service)

Hypertherm Plasmatechnik GmbH Sophie-Scholl-Platz 5 63452 Hanau Germany

00 800 33 24 97 37 Tel

00 800 49 73 73 29 Fax

31 (0) 165 596900 Tel (Technical Service) 00 800 4973 7843 Tel (Technical Service) technicalservice.emeia@hypertherm.com (Technical Service)

Hypertherm (Singapore) Pte Ltd.

Solaris @ Kallang 164 164 Kallang Way #03-13 Singapore 349248, Republic of Singapore 65 6841 2489 Tel 65 6841 2490 Fax marketing.asia@hypertherm.com (Marketing) techsupportapac@hypertherm.com (Technical Service)

Hypertherm Japan Ltd. Level 9, Edobori Center Building 2-1-1 Edobori, Nishi-ku Osaka 550-0002 Japan 81 6 6225 1183 Tel 81 6 6225 1184 Fax htjapan.info@hypertherm.com (Main Office) techsupportapac@hypertherm.com (Technical Service)

Hypertherm Europe B.V. Laan van Kopenhagen 100 3317 DM Dordrecht Nederland

31 165 596907 Tel 31 165 596901 Fax

31 165 596908 Tel (Marketing)

31 (0) 165 596900 Tel (Technical Service) 00 800 4973 7843 Tel (Technical Service) technicalservice.emeia@hypertherm.com (Technical Service)

Hypertherm (Shanghai) Trading Co., Ltd. B301, 495 ShangZhong Road Shanghai, 200231 PR China

86-21-80231122 Tel 86-21-80231120 Fax 86-21-80231128 Tel (Technical Service) techsupport.china@hypertherm.com (Technical Service)

South America & Central America: Hypertherm Brasil Ltda. Rua Bras Cubas, 231 – Jardim Maia Guarulhos, SP – Brasil CEP 07115-030 55 11 2409 2636 Tel tecnico.sa@hypertherm.com (Technical Service)

Hypertherm Korea Branch #3904. APEC-ro 17. Heaundae-gu. Busan. Korea 48060

82 (0)51 747 0358 Tel 82 (0)51 701 0358 Fax marketing.korea@hypertherm.com (Marketing) techsupportapac@hypertherm.com (Technical Service)

Hypertherm Pty Limited GPO Box 4836

Sydney NSW 2001, Australia 61 7 3103 1695 Tel 61 7 3219 9010 Fax au.sales@hypertherm.com (Main Office) techsupportapac@hypertherm.com (Technical Service)

Hypertherm (India) Thermal Cutting Pvt. Ltd A-18 / B-1 Extension, Mohan Co-Operative Industrial Estate, Mathura Road, New Delhi 110044, India 91-11-40521201/ 2/ 3 Tel 91-11 40521204 Fax htindia.info@hypertherm.com (Main Office) technicalservice.emeia@hypertherm.com (Technical Service)

Powermax30® XP

Duramax® LT hand torch parts

Duramax LT hand torch parts

You can replace the entire hand torch and lead assembly, or you can replace individual torch components.

Item Kit/Part number

Description 428174

Kit: Duramax LT hand torch assembly with 4.6 m (15') lead. The torch assembly includes one set of general-purpose (standard) consumables: electrode (420120), swirl ring (420211), retaining cap (420114), nozzle (420118), shield (420116)

1 228109

2 428162

3 428178

4 428179

5 428156

6 428182

7 428177

8 428181

9 428176

Kit: Torch cap-sensor switch

Kit: Torch start switch

Kit: Duramax LT torch body (includes o-ring)

Kit: Replacement o-rings for torch body

Kit: Torch trigger and spring

Kit: Replacement springs for torch trigger

Kit: Duramax LT torch handle (includes handle screws)

Kit: Duramax LT torch replacement handle screws

Kit: Duramax LT torch lead, 4.6 m (15'), with strain relief

Powermax30® AIR

AIR T30 hand torch parts

AIR T30 hand torch parts

You can replace the entire hand torch and lead assembly, or you can replace individual torch components.

AIR T30 hand torch assembly with 4.6 m (15 foot)

1 228109

2 428162

3 428394 Kit: AIR T30 torch body (includes o-ring)

4 428179

Kit: Replacement o-rings for torch body

5 428156 Kit: Torch trigger and spring

6 428182 Kit: Replacement springs for torch trigger

7 428381

8 428181

9 428176

1Assembly includes consumables.

AIR T30 torch handle (includes handle screws)

AIR T30 torch replacement handle screws

AIR T30 torch lead, 4.6 m (15'), with strain relief

Powermax45 ® XP

Upgrade to the revolutionary Hypertherm cartridge for Powermax® systems consumable

Duramax® Lock 75° hand torch parts

For use with the Powermax45® XP

Duramax Lock 75° hand torch assembly

Item Kit/Part number

0881641

Description

Duramax Lock 75° hand torch assembly with 6.1 m (20 foot) lead 0881651

1 428590

2 428162

3 428594

Duramax Lock 75° hand torch assembly with 15 m (50 foot) lead

Kit: 75° hand torch handle (with screws)

Kit: Hand torch start switch

Kit: Cap-sensor switch/torch-disable switch assembly for hand torch (includes wires and connectors)

4 428588 Kit: 75° hand torch main body (with O-ring)

5 428180

Kit: Replacement O-rings for torch body

6 075504 Pilot terminal screw

7 428156

8 428182

9 428148

10 228314

11 428592

11 428593

Kit: Hand torch trigger and spring – includes start switch and screws for torch handle

Kit: Replacement springs for hand torch trigger

Kit: Replacement screws for torch handle

Kit: Torch quick-disconnect repair (shell with button – does not include torch lead)

Kit: Hand torch lead replacement, 6.1 m (20 foot)

Kit: Hand torch lead replacement, 15 m (50 foot)

12 428595 Kit: Torch-disable slider for hand torch (with yellow/green label)

1The torch assembly does not include consumables.

Duramax® Lock 15° hand torch parts

For use with the Powermax45® XP

Duramax Lock 15° hand torch assembly

Item Kit/Part number

0881621

Description

Duramax Lock 15° hand torch assembly with 6.1 m (20 foot) lead 0881631

1 428591

2 428162

3 428594

4 428589

5 428180

Duramax Lock 15° hand torch assembly with 15 m (50 foot) lead

Kit: 15° hand torch handle (with screws)

Kit: Hand torch start switch

Kit: Cap-sensor switch/torch-disable switch assembly for hand torch (includes wires and connectors)

Kit: 15° hand torch main body (with O-ring)

Kit: Replacement O-rings for torch body

6 075504 Pilot terminal screw

7 428156

8 428182

9 428148

10 228314

11 428592

11 428593

Kit: Hand torch trigger and spring – includes start switch and screws for torch handle

Kit: Replacement springs for hand torch trigger

Kit: Replacement screws for torch handle

Kit: Torch quick-disconnect repair (shell with button – does not include torch lead)

Kit: Hand torch lead replacement, 6.1 m (20 foot)

Kit: Hand torch lead replacement, 15 m (50 foot)

12 428595 Kit: Torch-disable slider for hand torch (with yellow/green label)

1The torch assembly does not include consumables.

Duramax® Lock 180° machine torch parts

For use with the Powermax45® XP

Duramax Lock 180° machine torch assembly

Item Kit/Part number

088167*

Description

Kit: Duramax Lock machine torch assembly with 7.6 m (25 foot) lead 088168*

088169*

1 428703

Kit: Duramax Lock machine torch assembly with 10.7 m (35 foot) lead

Kit: Duramax Lock machine torch assembly with 15 m (50 foot) lead

Kit: Removable 32-pitch gear rack (with screws)

2 428596 Kit: Machine torch shell (with screws)

3 428704

Kit: Torch main body replacement for machine torch

4 428180 Kit: Replacement O-rings for torch body

5 075504 Pilot terminal screw

6 428148 Kit: Replacement screws for torch shell

7 428260 Kit: Torch quick-disconnect repair (shell with button – does not include torch lead)

8 428699

8 428710

8 428700

9 428705

10 4287061

1The torch assembly does not include consumables.

Kit: Machine torch lead replacement, 7.6 m (25 foot)

Kit: Machine torch lead replacement, 10.7 m (35 foot)

Kit: Machine torch lead replacement, 15 m (50 foot)

Kit: Cap-sensor switch/torch-disable switch assembly for machine torch (includes wires and connector)

Kit: Torch-disable slider for machine torch (with yellow/green label)

Duramax® 180° mini machine torch parts

For use with the Powermax45® XP

Duramax 180° mini torch assembly

Item Kit/Part number

059481

059482

059483

059484

3 220956

4 228736

5 228716

6 228720

Description

Duramax 180° mini machine torch assembly with 4.5 m (15') lead

Duramax 180° mini machine torch assembly with 7.6 m (25') lead

Duramax 180° mini machine torch assembly with 10.7 m (35') lead

Duramax 180° mini machine torch assembly with 15.2 m (50') lead

Kit: Duramax 180°/Duramax 180° mini torch front mounting sleeve

Kit: Duramax 180°/Duramax 180° mini torch adapter ring (coupler)

Kit: Duramax 180°/Duramax 180° mini torch main body replacement

Kit: Cap-sensor switch replacement

7 058519 O-ring

8 075504

9 228730

9 228731

9 228732

9 228733

9 228734

Pilot terminal screw

Kit: Duramax 180°/Duramax 180° mini torch lead replacement, 4.5 m (15')

Kit: Duramax 180°/Duramax 180° mini torch lead replacement, 7.6 m (25')

Kit: Duramax 180°/Duramax 180° mini torch lead replacement, 10.7 m (35')

Kit: Duramax 180°/Duramax 180° mini torch lead replacement, 15.2 m (50')

Kit: Duramax 180°/Duramax 180° mini torch lead replacement, 22.8 m (75') 128650

Remote start pendant for machine torch, 7.6 m (25')

Remote start pendant for machine torch, 15.2 m (50')

Remote start pendant for machine torch, 22.8 m (75') 2231251

Kit: 65 A Work lead with hand clamp, 7.6 m (25')

1Other work lead options available.

Duramax® 180° robotic torch parts

For use with the Powermax45® XP

Duramax 180° robotic torch assembly

The entire Duramax 180° robotic torch assembly with leads can be replaced, or individual component parts can be replaced.

Kit/Part number

1 058519

2 075504

3 075714

4 228109

5 428260 Kit: FastConnect replacement

6 228852

7 228853

8 228856

Robotic torch lead replacement, 7.6 m (25')

180° Robotic torch main body replacement

Duramax® 90° robotic torch parts

For use with the Powermax45® XP

Duramax 90° robotic torch assembly

The entire Duramax 90° robotic torch assembly with leads can be replaced, or individual component parts can be replaced.

4

5

7

Duramax® 45° robotic torch parts

For use with the Powermax45® XP

Duramax 45° robotic torch assembly

The entire Duramax 45° robotic torch assembly with leads can be replaced, or individual component parts can be replaced.

1

2

3

4

5

6 228852

7 228855

8 228858

A dramatically simplified consumable platform combined with advanced torch communication for automated set-up makes Hypertherm’s new Powermax65/85/105 SYNC® plasma systems the smarter choice for any cutting or gouging application.

SmartSYNC ® torches

• Advanced torch technology for enabling automated process set-up

• Convenient power and amperage adjustment controls for hand torches

Cartridge

• Single-piece

• Color coded cartridges are easy to identify by process

• Simplifies consumable inventory management

Automatic setup of power supply

• Automated process and amperage setting

• Data display

SmartSYNC® 75° hand torch parts

For use with the Powermax65 SYNC®/85 SYNC/105 SYNC

SmartSYNC 75° hand torch assembly

Item Kit/Part number

059726

Description

SmartSYNC 75° hand torch assembly with 7.6 m (25 foot) lead 059727

SmartSYNC 75° hand torch assembly with 15 m (50 foot) lead 059728

SmartSYNC 75° hand torch assembly with 23 m (75 foot) lead 059770

1 428856

2 428873

3 428871

4 428852

4 428853

4 428854

5 428863

6 428148

7 428958

8 428156

9 428182

10 428877

11 528066

12 428950

13 428858

14 428865

15 428869

SmartSYNC 75° hand torch assembly with 30 m (100 foot) lead

Kit: Handle for 75° hand torch, with 7 screws

Kit: Amperage-adjustment control

Kit: Torch-lock slider, with yellow and green label

Kit: Lead for hand torch, 7.6 m (25 foot)

Kit: Lead for hand torch, 15 m (50 foot)

Kit: Lead for hand torch, 23 m (75 foot)

Kit: Quick-disconnect shell, with button, lever, and 4 screws (does not include torch lead connector)

Kit: Screws for torch handle, 7 per kit

Kit: Start switch

Kit: Trigger, with spring, start switch, and 7 screws for torch handle

Kit: Spring for trigger, 5 per kit

Kit: Clip for RFID wires, 2 per kit

Kit: Torch contact ring, 2 per kit (for torch head)

Kit: O-ring, 5 per kit (for torch head)

Kit: Body for 75° hand torch, with terminal screw (1/4 inch), 7 screws for torch handle, silicone lubricant, and thread locker

Kit: Cap-sensor switch for 75° hand torch

Kit: Radio-frequency printed circuit board

SmartSYNC® 15° hand torch parts

SmartSYNC 15° hand torch assembly

1 428855

2 428873

3 428871

4 428852

4 428853

4 428854

5 428863

6 428148

7 428958

8 428156

9 428182

10 528066

15° hand torch assembly with 7.6 m (25 foot) lead

15° hand torch assembly with 15 m (50 foot) lead

15° hand torch assembly with 23 m (75 foot) lead

Kit: Handle for 15° hand torch, with 7 screws

Kit: Amperage-adjustment control

Kit: Torch-lock slider, with yellow and green label

Kit: Lead for hand torch, 7.6 m (25 foot)

Kit: Lead for hand torch, 15 m (50 foot)

Kit: Lead for hand torch, 23 m (75 foot)

Kit: Quick-disconnect shell, with button, lever, and 4 screws (does not include torch lead or connector)

Kit: Screws for torch handle, 7 per kit

Kit: Start switch

Kit: Trigger, with spring, start switch, and 7 screws for torch handle

Kit: Spring for trigger, 5 per kit

Kit: Torch contact ring, 2 per kit (for torch head) 11 428950

12 428864

13 428857

14 428877

15 428869

Kit: O-ring, 5 per kit (for torch head)

Kit: Cap-sensor switch for 15° hand torch

Kit: Body for 15° hand torch, with terminal screw (1/4 inch), 7 screws for torch handle, silicone lubricant, and thread locker

Kit: Clip for RFID wires, 2 per kit

Kit: Radio-frequency printed circuit board

SmartSYNC® 180° machine torch parts

For use with the Powermax65 SYNC®/85 SYNC/105 SYNC

SmartSYNC 180° machine torch assembly

Item Kit/Part number

Description 059719

SmartSYNC full-length machine torch assembly with 7.6 m (25 foot) lead 059720

059721

059722

1 428874

SmartSYNC full-length machine torch assembly with 10.7 m (35 foot) lead

SmartSYNC full-length machine torch assembly with 15 m (50 foot) lead

SmartSYNC full-length machine torch assembly with 23 m (75 foot) lead

Kit: Shell for full-length machine torch

2 428703 Kit: Gear rack for full-length machine torch

3 428872

4 428847

4 428848

4 428849

4 428850

Kit: Torch-lock slider for full-length machine torch, with yellow and green label

Kit: Lead for full-length machine torch, 4.6 m (15 foot)

Kit: Lead for full-length machine torch, 7.6 m (25 foot)

Kit: Lead for full-length machine torch, 10.7 m (35 foot)

Kit: Lead for full-length machine torch, 15 m (50 foot)

4 428851 Kit: Lead for full-length machine torch, 23 m (75 foot)

5 428863

6 428148

7 428877

8 528066

9 428950

10 428859

11 428866

12 428870

13 428868

Kit: Quick-disconnect shell, with button, lever, and 4 screws (does not include torch lead or connector)

Kit: Screws for torch shell, 7 per kit

Kit: Clip for RFID wires, 2 per kit

Kit: Torch contact ring, 2 per kit (for torch head)

Kit: O-ring, 5 per kit (for torch head)

Kit: Body for full-length machine torch, with terminal screw (1/4 inch), 7 screws for torch handle, and silicone lubricant

Kit: Cap-sensor switch for full-length machine torch

Kit: Radio-frequency printed circuit board

Kit: Switch assembly for torch-lock slider for full-length machine torch

SmartSYNC® 180° mini machine parts

SmartSYNC 180° mini torch assembly

SmartSYNC mini machine torch assembly with 4.6 m (15 foot) lead

SmartSYNC mini machine torch assembly with 7.6 m (25 foot) lead 059735 SmartSYNC Mini machine torch assembly with 15 m (50 foot) lead

1 428896

2 528066

3 428950

4 428860

5 428867

6 428870

7 428901

7 428900

7 428902

7 428903

7 428904

8 428863

9 428148

10 428877

11 428899

Kit: Shell for mini machine torch

Kit: Torch contact ring, 2 per kit (for torch head)

Kit: O-ring, 5 per kit (for torch head)

Kit: Body for mini machine torch, with terminal screw (1/4 inch), 7 screws for torch handle, and silicone lubricant

Kit: Cap-sensor switch for mini machine torch

Kit: Radio-frequency printed circuit board

Kit: Mini machine torch lead, 4.6 m (15 foot)

Kit: Mini machine torch lead, 7.6 m (25 foot)

Kit: Mini machine torch lead,10.7 m (35 foot)

Kit: Mini machine torch lead,15 m (50 foot)

Kit: Mini machine torch lead, 23 m (75 foot)

Kit: Quick-disconnect shell, with button, lever, and 4 screws (does not include torch lead or connector)

Kit: Screws for torch shell, 7 per kit

Kit: Clip for RFID wires, 2 per kit

Kit: Jumper wire for mini machine torch board

SmartSYNC® 45° robotic torch parts

For use with the Powermax65 SYNC®/85 SYNC/105 SYNC

SmartSYNC 180° machine torch assembly

Item Kit/Part number

059719

059720

059721

059722

1 428874

Description

SmartSYNC full-length machine torch assembly with 7.6 m (25 foot) lead

SmartSYNC full-length machine torch assembly with 10.7 m (35 foot) lead

SmartSYNC full-length machine torch assembly with 15 m (50 foot) lead

SmartSYNC full-length machine torch assembly with 23 m (75 foot) lead

Kit: Shell for full-length machine torch

2 428703 Kit: Gear rack for full-length machine torch

3 428872

4 428847

4 428848

4 428849

4 428850

4 428851

5 428863

6 428148

7 428877

8 528066

9 428950

10 428859

11 428866

12 428870

13 428868

Kit: Torch-lock slider for full-length machine torch, with yellow and green label

Kit: Lead for full-length machine torch, 4.6 m (15 foot)

Kit: Lead for full-length machine torch, 7.6 m (25 foot)

Kit: Lead for full-length machine torch, 10.7 m (35 foot)

Kit: Lead for full-length machine torch, 15 m (50 foot)

Kit: Lead for full-length machine torch, 23 m (75 foot)

Kit: Quick-disconnect shell, with button, lever, and 4 screws (does not include torch lead or connector)

Kit: Screws for torch shell, 7 per kit

Kit: Clip for RFID wires, 2 per kit

Kit: Torch contact ring, 2 per kit (for torch head)

Kit: O-ring, 5 per kit (for torch head)

Kit: Body for full-length machine torch, with terminal screw (1/4 inch), 7 screws for torch handle, and silicone lubricant

Kit: Cap-sensor switch for full-length machine torch

Kit: Radio-frequency printed circuit board

Kit: Switch assembly for torch-lock slider for full-length machine torch

SmartSYNC® 90° robotic torch parts

For use with the Powermax65 SYNC®/85 SYNC/105 SYNC

SmartSYNC 180° mini torch assembly Item Kit/Part number

SmartSYNC mini machine torch assembly with 4.6 m (15 foot) lead 059734 SmartSYNC mini machine torch assembly with 7.6 m (25 foot) lead 059735 SmartSYNC Mini machine torch assembly with 15 m (50 foot) lead

1 428896

2 528066

3 428950

4 428860

5 428867

6 428870

7 428901

7 428900

7 428902

7 428903

7 428904

8 428863

9 428148

10 428877

11 428899

Kit: Shell for mini machine torch

Kit: Torch contact ring, 2 per kit (for torch head)

Kit: O-ring, 5 per kit (for torch head)

Kit: Body for mini machine torch, with terminal screw (1/4 inch), 7 screws for torch handle, and silicone lubricant

Kit: Cap-sensor switch for mini machine torch

Kit: Radio-frequency printed circuit board

Kit: Mini machine torch lead, 4.6 m (15 foot)

Kit: Mini machine torch lead, 7.6 m (25 foot)

Kit: Mini machine torch lead,10.7 m (35 foot)

Kit: Mini machine torch lead,15 m (50 foot)

Kit: Mini machine torch lead, 23 m (75 foot)

Kit: Quick-disconnect shell, with button, lever, and 4 screws (does not include torch lead or connector)

Kit: Screws for torch shell, 7 per kit

Kit: Clip for RFID wires, 2 per kit

Kit: Jumper wire for mini machine torch board

SmartSYNC® long hand torch replacement parts

For use with the Powermax65 SYNC®/85 SYNC/105 SYNC

SmartSYNC 45° long hand torch assembly – external parts

Item Kit/Part number

528114

Description

SmartSYNC 45° long torch with 1.2 m (4’) extension and 7.6m (25') lead 528116

SmartSYNC 45° long torch with 0.6 m (2’) extension and 15.2m (50') lead 528118

428852

428853

528091

SmartSYNC 45° long torch with 1.2 m (4’) extension and 15.2m (50') lead

Kit: Lead for hand torch, 7.6m (25’)

Kit: Lead for hand torch, 15.2 (50’)

Kit: SmartSYNC long torch main body replacement – 0.6 m (2’), 45° 528093

1 528085

2 528086

3 528088

3 528089

4 528100

5 428287

6 428863

7  428595

8 428156

9 428182

10 528066

11 428950

Kit: SmartSYNC long torch main body replacement – 1.2 m (4’), 45°

Kit: SmartSYNC long torch handle replacement

Kit: SmartSYNC long torch 45⁰ front replacement

Kit: SmartSYNC long torch extension tube – 0.6 m (2’)

Kit: SmartSYNC long torch extension tube – 1.2 m (4’)

Kit: SmartSYNC long torch auxiliary handle replacement

Kit: Screws for long torch, 17 per kit

Kit: Quick-disconnect shell, with button, level, and 4 screws (does not include torch lead connector)

Kit: Hand torch disable slide switch

Kit: Trigger, with spring, start switch, and 7 screws for torch handle

Kit: Spring for trigger, 5 per kit

Kit: Torch contact ring, 2 per kit (for torch head)

Kit: O-ring, 5 per kit (for torch head)

SmartSYNC® long hand torch replacement parts

For use with the Powermax65 SYNC®/85 SYNC/105 SYNC

SmartSYNC 45° long hand torch assembly – internal parts

Item Kit/Part number

1 528097

1 528098

2 428958

3 528066

4 428950

5 428870

6 428864

SmartSYNC 45° long torch with 1.2 m (4’) extension and 7.6m (25') lead

SmartSYNC 45° long torch with 0.6 m (2’) extension and 15.2m (50') lead

SmartSYNC 45° long torch with 1.2 m (4’) extension and 15.2m (50') lead

Kit: Lead for hand torch, 7.6m (25’)

Kit: Lead for hand torch, 15.2 (50’)

Kit: SmartSYNC long torch wire replacement – 0.6 m (2’)

Kit: SmartSYNC long torch wire replacement – 1.2 m (4’)

Kit: Start Switch

Kit: Torch contact ring, 2 per kit (for torch head)

Kit: O-ring, 5 per kit (for torch head)

Kit: Radio-frequency printed circuit board

Kit: SmartSYNC cap sensor for 15⁰ and 45⁰ torches

SmartSYNC® long hand torch replacement parts

SmartSYNC 90° long hand torch assembly – external parts

1 528085

2 528087

3

3

4 528100 Kit: SmartSYNC long torch auxiliary handle replacement

5 428287

6 428863

7  428595

8 428156

9 428182

10 528066

11 428950

Kit: Screws for long torch, 17 per kit

Kit: Quick-disconnect shell, with button, level, and 4 screws (does not include torch lead connector)

Kit: Hand torch disable slide switch

Kit: Trigger, with spring, start switch, and 7 screws for torch handle

Kit: Spring for trigger, 5 per kit

Kit: Torch contact ring, 2 per kit (for torch head)

Kit: O-ring, 5 per kit (for torch head)

SmartSYNC® long hand torch replacement parts

SmartSYNC 90° long hand torch assembly – internal parts

Item Kit/Part number

Description 528117

SmartSYNC 90° long torch with 0.6 m (2’) extension and 15.2m (50') lead 528119

1 528097

1 528098

2 428958

3 528066

4 428950

5 428870

6 428866

SmartSYNC 90° long torch with 1.2 m (4’) extension and 15.2m (50') lead

Kit: SmartSYNC long torch wire replacement – 0.6 m (2’)

Kit: SmartSYNC long torch wire replacement – 1.2 m (4’)

Kit: Start Switch

Kit: Torch contact ring, 2 per kit (for torch head)

Kit: O-ring, 5 per kit (for torch head)

Kit: Radio-frequency printed circuit board

Kit: SmartSYNC cap sensor 90⁰ and mechanized torches

Powermax125®

Duramax® Hyamp™ 85° hand torch parts

Duramax Hyamp 85° hand torch parts

The entire hand torch and lead assembly can be replaced, or individual component parts can be replaced. Use the following part numbers to replace the entire Duramax Hyamp 85° hand torch assembly. Part numbers starting with 059 indicate complete torch and lead assemblies. Please note Duramax Hyamp torches and consumables are also compatible for use with Powermax45 XP/65/85/105 systems.

Item

0594921

0594931

0594941

0596652

1 228719

2 075696

3 428158

4 428253

5 428156

6 428162

7 428148

8 428159

8 428160

8 428161

8 428762

9 428155

Description

Duramax Hyamp 85° hand torch assembly with 7.6 m (25') lead

Duramax Hyamp 85° hand torch assembly with 15 m (50') lead

Duramax Hyamp 85° hand torch assembly with 23 m (75') lead

Duramax Hyamp 85° hand torch assembly with 45.7 m (150') lead

Kit: Duramax and Duramax Hyamp hand torch cap-sensor switch

Pilot terminal screw

Kit: Duramax Hyamp 85° hand torch main body

Kit: Duramax Hyamp O-ring (5)

Kit: Duramax Hyamp hand torch trigger with spring

Kit: Duramax Hyamp start switch

Kit: Duramax Hyamp hand torch handle screws

Kit: Duramax Hyamp hand torch lead, 7.6 m (25')

Kit: Duramax Hyamp hand torch lead, 15 m (50')

Kit: Duramax Hyamp hand torch lead, 23 m (75')

Kit: Duramax Hyamp hand torch lead, 45.7 m (150')

Kit: Duramax Hyamp 85° torch handle 428260

Kit: Duramax and Duramax Hyamp torch quick disconnect repair (lead side)

1The torch assembly does not include consumables. 2This torch is only compatible with Powermax125s built after November 14, 2017 (serial number 125-007944 or higher) or that have had the DSP board replaced with a board built after this date.

Duramax® Hyamp™ 15° hand torch parts

For use with the Powermax125®

Duramax Hyamp 15° hand torch parts

The entire hand torch and lead assembly can be replaced, or individual component parts can be replaced. Use the following part numbers to replace the entire Duramax Hyamp 85° hand torch assembly. Part numbers starting with 059 indicate complete torch and lead assemblies. Please note Duramax Hyamp torches and consumables are also compatible for use with Powermax45 XP/65/85/105 systems.

Item

0594951

0594961

0594971

0596642

1 228719

2 075696

3 428157

4 428253

5 428156

6 428162

7 428148

8 428159

8 428160

8 428161

8 428762

9 428154

428260

1The torch assembly does not include consumables.

Duramax Hyamp 15° hand torch assembly with 7.6 m (25') lead

Duramax Hyamp 15° hand torch assembly with 15 m (50') lead

Duramax Hyamp 15° hand torch assembly with 23 m (75') lead

Duramax Hyamp 15° hand torch assembly with 45.7 m (150') lead

Kit: Duramax and Duramax Hyamp hand torch cap-sensor switch

Pilot terminal screw

Kit: Duramax Hyamp 15° hand torch main body

Kit: Duramax Hyamp O-ring (5)

Kit: Duramax Hyamp hand torch trigger with spring

Kit: Duramax Hyamp start switch

Kit: Duramax Hyamp hand torch handle screws

Kit: Duramax Hyamp hand torch lead, 7.6 m (25')

Kit: Duramax Hyamp hand torch lead, 15 m (50')

Kit: Duramax Hyamp hand torch lead, 23 m (75')

Kit: Duramax Hyamp hand torch lead, 45.7 m (150')

Kit: Duramax Hyamp 15° torch handle

Kit: Duramax and Duramax Hyamp torch quick disconnect repair (lead side)

2This torch is only compatible with Powermax125s built after November 14, 2017 (serial number 125-007944 or higher) or that have had the DSP board replaced with a board built after this date.

Duramax® Hyamp™ 180° full-length machine torch parts

For use with the Powermax125®

Duramax Hyamp 180° full-length machine torch assembly

The entire machine torch and lead assembly can be replaced, or individual component parts can be replaced. Use the following part numbers to replace the entire Duramax Hyamp 180° full-length machine torch assembly. Part numbers starting with 059 indicate complete torch and lead assemblies. The standard OD on Duramax Hyamp torches is 45 mm (1.75"). Please note Duramax Hyamp torches and consumables are also compatible for use with Powermax45 XP/65/85/105 systems.

Item Kit/Part number

0595191

0595201

0595211

0595221

0595231

1 428248

2 428144

3 428145

4 428253

5 075696

6 228720

7 428147

8 428149

8 428150

8 428151

8 428152

8 428153

Description

Duramax Hyamp 180° full-length machine torch assembly with 4.6 m (15') lead

Duramax Hyamp 180° full-length machine torch assembly with 7.6 m (25') lead

Duramax Hyamp 180° full-length machine torch assembly with 10.7 m (35') lead

Duramax Hyamp 180° full-length machine torch assembly with 15 m (50') lead

Duramax Hyamp 180° full-length machine torch assembly with 23 m (75') lead

Kit: Duramax Hyamp 180° machine torch coupler

Kit: Duramax Hyamp 180° full-length machine torch positioning sleeve

Kit: Duramax Hyamp 180° machine torch mounting sleeve

Kit: Duramax Hyamp O-ring (5)

Pilot terminal screw

Kit: Duramax/Hyamp/MRT 180° machine torch cap-sensor switch

Kit: Duramax Hyamp 180° machine torch main body

Kit: Duramax Hyamp 180° machine torch lead, 4.6 m (15')

Kit: Duramax Hyamp 180° machine torch lead, 7.6 m (25')

Kit: Duramax Hyamp 180° machine torch lead, 10.7 m (35')

Kit: Duramax Hyamp 180° machine torch lead, 15 m (50')

Kit: Duramax Hyamp 180° machine torch lead, 23 m (75') 428260

Kit: Duramax and Duramax Hyamp torch quick disconnect repair (lead side)

Duramax® Hyamp™ mini machine torch parts

For use with the Powermax125®

Duramax Hyamp 180° mini machine torch assembly

The entire machine torch and lead assembly can be replaced, or individual component parts can be replaced. Use the following part numbers to replace the entire Duramax Hyamp 180° mini machine torch assembly. Part numbers starting with 059 indicate complete torch and lead assemblies. Please note Duramax Hyamp torches and consumables are also compatible for use with Powermax45 XP/65/85/105 systems.

0595141

Duramax Hyamp 180° mini machine torch assembly with 4.6 m (15') lead 0595151

0595161

Duramax Hyamp 180° mini machine torch assembly with 7.6 m (25') lead

Duramax Hyamp 180° mini machine torch assembly with 10.7 m (35') lead 0595171

0596662

1 428248

2 428146

3 428145

4 428253

Duramax Hyamp 180° mini machine torch assembly with 15 m (50') lead

Duramax Hyamp 180° mini machine torch assembly with 45.7 m (150') lead

Kit: Duramax Hyamp 180° machine torch coupler

Kit: Duramax Hyamp 180° mini machine torch adapter ring

Kit: Duramax Hyamp 180° machine torch mounting sleeve

Kit: Duramax Hyamp o-ring (5)

5 075696 Pilot terminal screw

6 228720

7 428147

8 428149

8 428150

8 428151

8 428152

8 428761

Kit: Duramax/Hyamp/MRT 180° machine torch cap-sensor switch

Kit: Duramax Hyamp 180° machine torch main body

Kit: Duramax Hyamp 180° machine torch lead, 4.6 m (15')

Kit: Duramax Hyamp 180° machine torch lead, 7.6 m (25')

Kit: Duramax Hyamp 180° machine torch lead, 10.7 m (35')

Kit: Duramax Hyamp 180° machine torch lead, 15 m (50')

Kit: Duramax Hyamp 180° machine torch lead, 45.7m (150') 428260

Kit: Duramax and Duramax Hyamp torch quick disconnect repair (lead side)

1The torch assembly does not include consumables.

2This torch is only compatible with Powermax125s built after November 14, 2017 (serial number 125-007944 or higher) or that have had the DSP board replaced with a board built after this date.

Duramax® Hyamp™ 180° robotic torch parts

For use with the Powermax125®

Duramax Hyamp 180° robotic torch assembly

The entire Duramax Hyamp 180° robotic torch assembly with leads can be replaced, or individual component parts can be replaced. Please note Duramax Hyamp torches and consumables are also compatible for use with Powermax45 XP/65/85/105 systems.

Item

Duramax Hyamp 180° robotic torch assembly with leads, 7.6 m (25')

Hyamp robotic torch, 180°, 15.2 m (50') lead

1 428295 Kit: Duramax Hyamp 180° robotic torch barrel

2 428298 Kit: Duramax Hyamp 180° robotic torch main body

3 428253 Kit: Duramax Hyamp O-ring (5)

4 075714 Positioning barrel screws

5 428260 Kit: FastConnect

6 428292 Kit: Duramax Hyamp robotic torch lead, 7.6 m (25')

7

Duramax® Hyamp™ 90° robotic torch parts

For use with the Powermax125®

Duramax Hyamp 90° robotic torch assembly

The entire Duramax Hyamp 90° robotic torch assembly with leads can be replaced, or individual component parts can be replaced. Please note Duramax Hyamp torches and consumables are also compatible for use with Powermax45 XP/65/85/105 systems.

Hyamp 90° robotic torch assembly with leads, 7.6 m (25')

1 428294 Kit: Duramax Hyamp 90° robotic torch barrel

2 428297 Kit: Duramax Hyamp 90° robotic torch main body

3 428253 Kit: Duramax Hyamp o-ring (5)

4 075714 Positioning barrel screws

5 428260 Kit: FastConnect

6

7

Duramax® Hyamp™ 45° robotic torch parts

For use with the Powermax125®

Duramax Hyamp 45° robotic torch assembly

The entire Duramax Hyamp 45° robotic torch assembly with leads can be replaced, or individual component parts can be replaced. Please note Duramax Hyamp torches and consumables are also compatible for use with Powermax45 XP/65/85/105 systems.

Item

059564 Duramax Hyamp 45° robotic torch assembly with leads, 7.6 m (25')

Hyamp robotic torch, 45°, 15.2 m (50') lead

1 428293 Kit: Duramax Hyamp 45° robotic torch barrel

2 428296 Kit: Duramax Hyamp 45° robotic torch main body

3 428253 Kit: Duramax Hyamp o-ring (5)

4 075714 Positioning barrel screws

5 428260 Kit: FastConnect

6 428292 Kit: Duramax Hyamp robotic torch lead, 7.6 m (25')

7

Duramax® Hyamp™ 45° Long hand torch replacement parts

For use with the Powermax125®

Duramax Hyamp 45° Long hand torch assembly – external components

The entire Duramax Hyamp 45° Long hand torch assembly with leads can be replaced, or individual component parts can be replaced. Please note Duramax Hyamp torches and consumables are also compatible for use with Powermax45 XP/65/85/105 systems.

Item Kit/Part number

059562

059579

059567

059581

059667

059758

059759

1 428278

2 428280

2 428281

2 428822

2 059587

2 428820

3 428286

4 428287

5 428156

6 428277

7 428260

Description

Duramax Hyamp 45° long handheld torch assembly with 0.6 m (2') extension and 7.6 m (25') lead

Duramax Hyamp 45° long handheld torch assembly with 0.6 m (2') extension and 15 m (50') lead

Duramax Hyamp 45° long handheld torch assembly with 1.2 m (4') extension and 7.6 m (25') lead

Duramax Hyamp 45° long handheld torch assembly with 1.2 m (4') extension and 15 m (50') lead

Duramax Hyamp 45° long handheld torch assembly with 1.2 m (4') extension and 45.7 m (150') lead

Duramax Hyamp long handheld torch, 45°, 1.8 m (6') extension, 7.6m (25') lead

Duramax Hyamp long handheld torch, 45°, 1.8 m (6') extension, 7.6m (50') lead

Kit: Duramax Hyamp 45° long handheld torch front shell

Kit: Duramax Hyamp long handheld torch extension tube, 0.6 m (2')

Kit: Duramax Hyamp long handheld torch extension tube, 1.2 m (4')

Kit: Duramax Hyamp long handheld torch cap-sensor switch, 1.8 m (6')

Kit: Duramax Hyamp long handheld torch extension tube, 1.8 m (6')

Duramax Hyamp long handheld torch extension tube, 1.8 m (6')

Kit: Duramax Hyamp long handheld torch auxiliary handle (with screws)

Kit: Duramax Hyamp torch handle screws

Kit: Duramax Hyamp hand torch trigger (with spring)

Kit: Duramax Hyamp long handheld torch handle

Kit: Duramax and Duramax Hyamp torch FastConnect

Duramax® Hyamp™ 45° Long hand torch replacement parts (continued)

For use with the Powermax125®

Duramax® Hyamp™ 45° Long hand torch assembly – internal components

Please note Duramax Hyamp torches and consumables are also compatible for use with Powermax45 XP/65/85/105 systems.

Item Kit/Part number Description

1 428288 Kit: Duramax Hyamp long handheld torch cap-sensor switch, 0.6 m (2')

1 428289 Kit: Duramax Hyamp long handheld torch cap-sensor switch, 1.2 m (4')

2 428282 Kit: Duramax Hyamp 45° long handheld torch body (torch head plus gas tube), 0.6 m (2') – includes pilot arc wire, cap-sensor switch, and foam strips

2 428284 Kit: Duramax Hyamp 45° long handheld torch body (torch head plus gas tube), 1.2 m (4') – includes pilot arc wire, cap-sensor switch, and foam strips

2 428822 Kit: Duramax Hyamp long handheld torch cap-sensor switch, 1.8 m (6')

3 428253 Kit: Duramax Hyamp O-ring (5)

4 428290 Kit: Duramax Hyamp long handheld torch pilot arc wire (with screws), 0.6 m (2')

4 428291 Kit: Duramax Hyamp long handheld torch pilot arc wire (with screws), 1.2 m (4')

5 428162 Kit: Duramax Hyamp hand torch start switch

6 428159 Kit: Duramax and Duramax Hyamp hand torch lead, 7.6 m (25')

6 428160 Kit: Duramax and Duramax Hyamp hand torch lead, 15 m (50')

6 428762 Kit: Duramax Hyamp hand torch lead, 45.7 m (150')

The 0.6 m (2') torch body contains 1 foam strip around the middle; the 1.2 m (4') torch body contains 2 foam strips around the middle.

Duramax® Hyamp™ 90° Long hand torch replacement parts

For use with the Powermax125®

Duramax Hyamp 90° Long hand torch assembly – external components

The entire Duramax Hyamp 90° Long hand torch assembly with leads can be replaced, or individual component parts can be replaced. Please note Duramax Hyamp torches and consumables are also compatible for use with Powermax45 XP/65/85/105 systems.

059563

059580

059568

059582

059668

059623

059624

1 428279

2 428280

2 428281

2 428820

3 428286

4 428287

5 428156

6 428277

7 428260

Duramax Hyamp 90° long handheld torch assembly with 0.6 m (2') extension and 7.6 m (25') lead

Duramax Hyamp 90° long handheld torch assembly with 0.6 m (2') extension and 15 m (50') lead

Duramax Hyamp 90° long handheld torch assembly with 1.2 m (4') extension and 7.6 m (25') lead

Duramax Hyamp 90° long handheld torch assembly with 1.2 m (4') extension and 15 m (50') lead

Duramax Hyamp 90° long handheld torch assembly with 1.2 m (4') extension and 45.7 m (150') lead

Duramax Hyamp 90° long handheld torch assembly with 1.8 m (6') extension and 7.5 m (25') lead

Duramax Hyamp 90° long handheld torch assembly with 1.8 m (6') extension and 15 m (50') lead

Kit: Duramax Hyamp 90° long handheld torch front shell

Kit: Duramax Hyamp long handheld torch extension tube, 0.6 m (2')

Kit: Duramax Hyamp long handheld torch extension tube, 1.2 m (4')

Duramax Hyamp long handheld torch extension tube, 1.8 m (6')

Kit: Duramax Hyamp long handheld torch auxiliary handle (with screws)

Kit: Duramax Hyamp torch handle screws

Kit: Duramax Hyamp hand torch trigger (with spring)

Kit: Duramax Hyamp long handheld torch handle

Kit: Duramax and Duramax Hyamp torch FastConnect

Duramax® Hyamp™ 90° Long hand torch replacement parts (continued)

For use with the Powermax125®

Duramax® Hyamp™ 90° Long hand torch assembly – internal components

Please note Duramax Hyamp torches and consumables are also compatible for use with Powermax45 XP/65/85/105 systems.

1 428288

1

2 428283 Kit: Duramax Hyamp 90° long handheld torch body (torch head plus gas tube), 0.6 m (2 feet) – includes pilot arc wire, cap-sensor switch, and foam strips

2 428285 Kit: Duramax Hyamp 90° long handheld torch body (torch head plus gas tube), 1.2 m (4 feet) – includes pilot arc wire, cap-sensor switch, and foam strips

2 428822 Kit: Duramax Hyamp long handheld torch cap-sensor switch, 1.8 m (6')

2 428821

3 428253 Kit: Duramax Hyamp O-ring (5)

4 428290 Kit: Duramax Hyamp long handheld torch pilot arc wire (with screws), 0.6 m (2 feet)

4 428291 Kit: Duramax Hyamp long handheld torch pilot arc wire (with screws), 1.2 m (4 feet)

4 428823 Kit: Duramax Hyamp long handheld torch pilot arc wire (with screws), 1.8 m (6 feet)

5 428162 Kit: Duramax Hyamp hand torch start switch

6 428159 Kit: Duramax and Duramax Hyamp hand torch lead, 7.6 m (25 feet)

6 428160 Kit: Duramax and Duramax Hyamp hand torch lead, 15 m (50 feet)

6 428762 Kit: Duramax Hyamp hand torch lead, 45.7 m (150')

059538 059569

(50'/25') 059571 059544 059545 059542 059543 059555 059570

(50'/25') 059548 059549 059550 059551

059534 059535 059532 059533 059583 059584

059638 059634

059684 059762 059763 059682 059683 059712 059764 059692 059693 059765 059681 059697 059698

088153 088154

Torch adapter and the Hypertherm cartridge

For Powermax45® XP/65/85/105 systems

Compatibility

The torch adapter allows for conversion to the cartridge consumable platform if you have the following systems and torch types.

System Torch type Part number

Powermax45® XP Duramax® Lock hand, mechanized and robotic 428951 Powermax65®

Powermax85® Powermax105®

Duramax hand, mechanized and robotic

• Not recommended for use on Duramax retrofit torches for Powermax1000/1250/1650

• Not compatible with Duramax Hyamp™ standard or long style torches

• The cartridge consumable platform is standard for the new Powermax SYNC® 65/85/105 systems with SmartSYNC® torches (no adapter required)

• When using the adapter with the Powermax45 XP in a mechanized application, Hypertherm recommends using the 45 A cut charts for the Powermax45 XP

Color codes for ease of use

The easy to identify cartridges are color coded by process to eliminate consumable part mix-ups and are clearly marked for amperage and part number.

Upgrade to the revolutionary Hypertherm cartridge consumable platform with the installation of a torch adapter.

Hand cutting and FineCut® for hand torches

Mechanized/stand-off and FineCut for mechanized torches

T30v hand torch parts

Powermax45®

1Use T30v 30 A consumables for fine feature cutting on thin metals.

2Consumable available in bulk packaging. See order information below.

3Components are unique to the CSA kit, part number 851478.

4Kit contains 2 nozzles (220671) and 2 electrodes (220669).

Consumable

In countries following CE

5

6

(420137)

(420137)

T45v hand torch parts

For use with the Powermax45®

torch

075714

6 002244 Safety trigger assembly

7 027254 Spring

8 228315

9

10 128642

T45m machine torch parts

Powermax45®

The Duramax torch series is an optional torch upgrade for Powermax45 systems. The following are the compatible consumables.

5

Duramax® 75° hand torch parts

For use with the Powermax45® XP, and Powermax65,/85/105. The Duramax torch series is an optional torch upgrade for Powermax45 systems.

Duramax 75° hand torch assembly

228714

228958

058519

228719

228960

Duramax® 15° hand torch parts

For use with the Powermax45® XP, and Powermax65,/85/105. The Duramax torch series is an optional torch upgrade for Powermax45 systems. Duramax 15° hand torch

0757141

228721

058519

228109

2289591

Duramax 15° Torch handle replacement

screws, #4 x 1/2 slotted TORX pan head, S/B

Duramax 15°/Duramax 75°/HRT/HRTs (spring and trigger assembly)

Duramax 15° Cap-sensor switch replacement

Duramax 15° Torch lead replacement, 7.6 m (25') 7 2289601

Duramax 15° Torch lead replacement, 15.2 m (50')

Duramax® 180° machine torch parts

For use with the Powermax45® XP, and Powermax65,/85/105. The Duramax torch series is an optional torch upgrade for Powermax45 systems.

059477 Duramax 180° machine torch assembly with 7.6 m (25') lead

059478 Duramax 180° machine torch assembly with 10.7 m (35') lead

059479 Duramax 180° machine torch assembly with 15.2 m (50') lead

1 228737

Duramax® 180° mini machine torch parts

The Duramax torch series

Duramax® 180° robotic torch parts

For use with the Powermax45® XP, and Powermax65,/85/105. The Duramax torch series is an optional torch upgrade for Powermax45 systems.

Duramax 180° robotic torch assembly

The entire Duramax 180° robotic torch assembly with leads can be replaced, or individual component parts can be replaced.

075714

228853

228856

Duramax® 90° robotic torch parts

For use with the Powermax45®

180° Robotic torch main body replacement

180° Robotic torch positioning barrel replacement

Robotic torch clamp assembly

Duramax 90° robotic torch assembly

The entire Duramax 90° robotic torch assembly with leads can be replaced, or individual component parts can be replaced.

228852

228854

228857

Robotic torch lead replacement, 7.6 m (25')

90° Robotic torch main body replacement

Duramax® 45° robotic torch parts

For use with the Powermax45® XP, and Powermax65,/85/105. The Duramax torch series is an optional torch upgrade for Powermax45 systems.

Duramax 45° robotic torch assembly

The entire Duramax 45° robotic torch assembly with leads can be replaced, or individual component parts can be replaced.

Powermax65®

Upgrade to the revolutionary Hypertherm cartridge for Powermax® systems consumable platform with the installation of a torch adapter. See pages 46–47 to learn more.

Powermax85®

2

Torch adapter

Part number 428951

Upgrade to the revolutionary Hypertherm cartridge for Powermax® systems consumable platform with the installation of a torch adapter. See pages 46–47 to learn more.

2Consumable available in bulk packaging. See order information below.

HyAccess cutting only starter pack – 4284456

HyAccess gouging only starter pack – 4284467

Warning: The Duramax HyAccess (65 amps and below) consumables should not be operated above 65 amps

6Starter pack contains 1 retaining cap (420413), 1 cutting nozzle (420410) and 1 electrode (420408)

7Starter pack contains 1 retaining cap (420413), 1 gouging nozzle (420412) and 1 electrode (420408)

7Using the 45 amp FlushCut consumables on the Powermax85 above 45 amps will cause premature consumable damage

Powermax105®

1For longer consumable life when cutting metal 1/2 inch (12 mm) and under, check out the CopperPlus electrode (part number 220777).

2Consumable available in bulk packaging. See order information below. 3Deflector for unshielded cutting.

2Consumable available in bulk packaging. See order information below.

4The Max removal gouging shield is designed for aggressive metal removal, deep gouge profiles and extreme metal washing.

5The Max control gouging shield is designed for more

Upgrade to the revolutionary Hypertherm cartridge for Powermax® systems consumable platform with the installation of a torch adapter. See pages 46–47 to learn more.

220777). 2Using the 45 amp FlushCut consumables on the Powermax105 above 45 amps will cause premature consumable damage.

Powermax1000®

T60/T60M hand/machine torch consumables

1Consumable available in bulk packaging. See order information on next page. 2In countries following CE standards, unshielded consumables may only be used in mechanized torch applications.

A Duramax® retrofit torch is available for this system see page 153. See page 134 for the consumables that work with the Duramax retrofit torch.

1Consumable available in bulk packaging. See order information on next page.

1Consumable

2Consumable available in bulk packaging. See order information below. 3CE Shield for use in countries requiring CE,CCC,GOST marks.

T60 hand torch parts

For use with the Powermax1000®

T60 hand torch parts

1 128564

2 128639

3 128521

4 027254

5 002244

6 128642

7 128644

8 128638

9 027889

10 075714

Powermax1250®

T80/T80M hand/machine torch consumables

Original consumables for the T80 and T80M torches remain available and are listed below.

1Consumable available in bulk packaging. See order information on next page.

1Consumable available in bulk packaging. See order information on next page.

2In countries following CE standards, unshielded consumables may only be used in mechanized torch applications.

1Consumable available in bulk packaging. See order information on next page. Minimum

1Consumable available in

See order information on next

3Consumable available in bulk packaging. See order information below. 4CE Shield for use in countries requiring CE,CCC,GOST marks.

T80 hand torch parts

For use with the Powermax1250®

T80 hand torch parts

Item Part number

1 128564

4 027254

5

6 128642

7 128644

8

9 075714

T80M machine torch parts

For use with the Powermax1250®

RT80/RT80M retrofit torch

1Consumable available in bulk packaging. See order information on next page.

1Consumable available in bulk packaging. See order information on next page.

2In

1Consumable available in bulk packaging. See order information on next

1Consumable available in bulk packaging. See order information on next page. 3CE Shield for use in countries requiring CE,CCC,GOST marks.

RT80 hand torch parts

RT80 hand torch parts

Item

0870331 RT80 hand torch assembly with 7.6 m (25') leads 0870341

1 128564

2 027889

hand torch assembly with 15.2 m (50') leads

torch main body replacement (does not include cap sensor)

3 058519 O-ring

4 128639

5 075571

6 128521

7 128644

8 075586

9 002244

10

11 128829

12 128830

13 128826

14 128642

1Assembly includes consumables.

Selected torches and repair parts are no longer available. System upgrade is recommended. See pages 38–39 for systems by amperage.

cap-off sensor replacement

sensor screw

torch head repair (does not include head, includes screws)

lead replacement, 7.6 m (25')

lead replacement, 15.2 m (50')

quick disconnect repair

start switch replacement

RT80M machine torch parts

RT80M machine torch parts

Item Part number Description 0870351

RT80M machine torch assembly with 7.6 m (25') leads 0870361

1 128640

RT80M machine torch assembly with 15.2 m (50') leads

Kit: torch main body replacement (does not include cap sensor)

2 027889 Retaining clip

3 058519 O-ring

4 128639

Kit: cap-off sensor replacement

5 075571 Cap-off sensor screw

6 128521 Kit: torch head repair (does not include head, includes screws)

7 128643 Kit: torch mounting sleeve replacement

8 075618 Torch mounting screw

9 128710 Torch positioning sleeve

10 128827 Torch lead replacement, 7.6 m (25')

11 128828 Torch lead replacement, 15.2 m (50')

12 128926

Kit: quick disconnect repair 128645

Torch mounting kit (for reassembly after installation)

1Assembly includes consumables.

Powermax1650®

T100/T100M/T100M-2 torch consumables

Original consumables for the T100 torches remain available and are listed below.

A Duramax® retrofit torch upgrade is available see page 154. Available consumables for the Duramax retrofit torch see page 134–135.

1Consumable available in bulk packaging. See order information on next page.

2In countries following CE standards, unshielded consumables may only be used in mechanized torch applications.

3CE shield for use in countries requiring CE, CCC, GOST marks.

1Consumable available in bulk packaging. See order information below.

1Consumable available in bulk packaging. See order information below. 3CE Shield for use in countries requiring CE,CCC,GOST marks.

T100 hand torch parts

For use with the Powermax1650®

This torch is also compatible with the Powermax1250 and Powermax1000.

T100 hand torch parts

Item

T100 hand torch assembly with 7.6 m (25') leads

1 128767 Kit: T100 torch main body replacement (does not include cap sensor)

2 027889 Retaining clip

3 058519 O-ring

4 128639 Kit: Cap-off sensor replacement

5 075571 Cap-off sensor screw

6 128768 Kit: T100/T100M torch head repair (does not include head)

7 128644 Kit: T100 torch handle replacement

8 075714 Handle screws

9 002244 Safety trigger

10 027254 Trigger spring

11 128755

12 128752

13 128772

14 128642

T100 lead replacement, 7.6 m (25')

T100 lead replacement, 15.2 m (50')

ETR connector repair (regional repair centers only)

Start switch replacement 123654

lead with clamp, 6.1 m (20') 123655 Work lead with clamp, 15.2 m (50')

1Assembly includes consumables.

Selected torches and repair parts are no longer available. A Duramax® retrofit torch upgrade is available see page 154.

T100M machine torch parts

For use with the Powermax1650® T100M machine torch parts

075004

128710 10 128753

Kit: T100/T100M lead replacement, 7.6 m (25')

(35')

T100/T100M lead replacement, 15.2 m (50') 13 128772 Kit: ETR connector repair (regional repair centers only) 128645 Kit: Torch mounting (for reassembly after installation) 128650

On/Off pendant for machine torch, 7.6 m (25')

pendant

m (50')

(75')

1Assembly includes consumables.

T100M-2 machine torch parts

For use with the Powermax1650®

This torch is also compatible for the Powermax1250 and Powermax1000.

T100M-2 machine torch parts

Item Part number

059501*

059502*

Description

T100M-2 machine torch assembly with 7.6 m (25') leads

T100M-2 machine torch assembly with 10.7 m (35') leads 059503*

059504*

T100M-2 machine torch assembly with 15.2 m (50') leads

T100M-2 machine torch assembly with 22.8 m (75') leads

1 228523 Kit: T100M-2 torch main body replacement (does not include cap sensor)

2 075473 Machine screws

3 075503 Lock nuts

4 058519 O-ring

5 128639 Kit: Cap-off sensor replacement

6 075571 Cap-off sensor screw

7 228522

Kit: T100M-2 torch head repair

8 128643 Kit: Torch mounting sleeve replacement

9 075004 Torch mounting screw

10 128710 Torch positioning sleeve

11 228222 Kit: T100M-2 lead replacement, 7.6 m (25')

12 228223 Kit: T100M-2 lead replacement, 10.7 m (35')

13 228224 Kit: T100M-2 lead replacement, 15.2 m (50')

14 228225

15 128772

Kit: T100M-2 lead replacement, 22.8 m (75')

Kit: ETR connector repair (regional repair centers only) 128645 Kit: Torch mounting (for reassembly after installation)

1Assembly includes consumables.

Selected torches and repair parts are no longer available. A Duramax® retrofit torch upgrade is available see page 154.

Duramax® HRT/HRTs/MRT retrofit torch

For Powermax1000 ®/Powermax1250 ®/Powermax1650 ®

1Consumable available in bulk packaging. See order information on next page.

2For longer consumable life when cutting metal 1/2 inch (12 mm) and under, check out the CopperPlus electrode (part number 220777).

1Consumable available in bulk packaging. See order information on next page.

2For longer consumable life when cutting metal 1/2 inch (12 mm) and under, check out the CopperPlus electrode (part number 220777).

1Consumable available in bulk packaging. See order information on next page.

1Consumable available in bulk packaging. See order information below.

3The max removal gouging shield is designed for aggressive metal removal, a deep gouge profiles and extreme

4The max control gouging shield is designed for more precise metal removal, a shallower gouge profile and light material washing.

1Consumable available in bulk packaging. See order information below.

HyAccess cutting only starter pack – 4284454 HyAccess gouging only starter pack – 4284465

Duramax® HRT/HRTs hand torch parts

Duramax HRT hand torch parts

Item Part number

228788

Description

HRT hand torch assembly with 7.6 m (25') lead 228789

HRT hand Torch Assembly with 15.2 m (50') lead

5 058519 O-ring

075504

2 0757141

1 228954

6 228719

3 228721

7 2289521

Pilot terminal screw

Handle screws, #4 x 1/2 slotted TORX pan head, S/B

Kit: Duramax 75°/ HRT Torch handle replacement

Kit: Duramax 75°/HRT Cap-sensor switch replacement

Kit: Duramax 15°/Duramax 75°/HRT/HRTs Safety trigger with spring replacement

Kit: HRT/HRTs Torch lead replacement, 7.6 m (25'), coupler with 12.7 mm (1/2") threads 2289531

4 2287921

Kit: HRT/HRTs Torch lead replacement, 15.2 m (50'), coupler with 12.7 mm (1/2") threads

Kit: HRT Torch main body replacement, coupler with 9.5 mm (3/8") threads 2289501

1Before purchasing this part check the torch built date.

Kit: HRT Torch main body replacement, coupler with 12.7 mm (1/2") threads

Duramax HRTs hand torch parts

Item Part number

228807

Description

HRTs hand torch assembly with 7.6 m (25') lead

5 058519 O-ring

075504 Pilot terminal screw

2 0757141

1 228955

6 228109

3 228721

7 2289521

Handle screws, #4 x 1/2 slotted TORX pan head, S/B

Kit: Duramax 15°/ HRTs Torch handle replacement

Kit: Duramax 15°/HRTs Cap-sensor switch replacement

Kit: Duramax 15°/Duramax 75°/HRT/HRTs Safety trigger with spring replacement

Kit: HRT/HRTs Torch lead replacement, 7.6 m (25'), coupler with 12.7 mm (1/2") threads 2289531

4 2289511

1Before purchasing this part check the torch built date.

Kit: HRT/HRTs Torch lead replacement, 15.2 m (50'), coupler with 12.7 mm (1/2") threads

Kit: HRTs Torch main body replacement, coupler with 12.7 mm (1/2") threads

Duramax® MRT machine torch parts

Duramax MRT machine torch parts Item

MRT machine torch assembly with 15.2 m (50') lead

1 228737 Kit: M65/M85/MRT positioning sleeve 2 228738 Kit: M65/M85/MRT removable gear rack

3 228735 Kit: M65/M65m/M85/M85m/MRT front mounting sleeve

4 228736

5

M65/M65m/M85/M85m/MRT adapter ring (coupler)

7 058519 O-ring

8 075504 Pilot terminal screw

9 228786 Kit: MRT torch lead replacement, 7.6 m (25')

9 228787 Kit: MRT torch lead replacement, 15.2 m (50')

1

2

Duramax® HRT/MRT retrofit torch

For Powermax600 ®/Powermax800 ®/Powermax900 ® and MAX42®/MAX43®

1Consumable

2

1Consumable available in bulk packaging. See order information on next page.

3The max removal gouging shield is designed for aggressive metal removal, a deep gouge profiles and extreme metal washing.

4The

Duramax® HRT hand torch parts

Duramax HRT hand torch parts

Item Part number

2289161

2289171

2289181

2289191

1 228954

2 075714

3 228721

4 228950

Description

HRT hand torch assembly with 7.6 m (25') lead

HRT hand torch assembly with 15.2 m (50') lead

HRT hand torch assembly with 7.6 m (25') lead, without quick disconnect

HRT hand torch assembly with 15.2 m (50') lead, without quick disconnect

Kit: Duramax 75°/HRT Torch handle replacement

Handle screws, #4 x 1/2 slotted TORX pan head, S/B

Kit: Duramax 75°/Duramax 15°/HRT (spring and trigger assembly)

Kit: HRT Torch main body replacement

5 058519 O-ring

6 228719

7 228924

7 228925

7 228926

7 228927

Kit: Duramax 75°/HRT Cap-sensor switch replacement

Kit: HRT Torch lead replacement, 7.6 m (25')

Kit: HRT Torch lead replacement, 15.2 m (50')

Kit: HRT Torch lead replacement, 7.6 m (25'), without quick disconnect

Kit: HRT Torch lead replacement, 15.2 m (50'), without quick disconnect 128926

1Assembly includes a variety of Duramax consumables.

Selected torches and repair parts are no longer available. System upgrade is recommended. See pages 38–39 for systems by amperage.

Kit: Quick disconnect repair (regional repair centers only)

Duramax® MRT machine torch parts

Duramax MRT machine torch parts

Item Part number

228920*

228921*

228922*

1 228737

2 228738

3 228735

4 228736

5 228793

6 228720

MRT machine torch assembly with 15.2 m (50') lead

MRT machine torch assembly with 7.6 m (25') lead, without quick disconnect

Kit: Duramax 180°/MRT positioning sleeve

Kit: Duramax 180°/MRT removable gear rack

Kit: Duramax 180°/Duramax 180° mini/MRT front mounting sleeve

Kit: Duramax 180°/Duramax 180° mini/MRT adapter ring (coupler)

Kit: MRT torch main body replacement

Kit: Cap-sensor switch replacement (includes screws)

7 058519 O-ring

8 075504

9 228928

9 228929

9 228930

9 228931

Pilot terminal screw

Kit: MRT torch lead replacement, 7.6 m (25')

Kit: MRT torch lead replacement, 15.2 m (50')

Kit: MRT torch lead replacement, 7.6 m (25'), without quick disconnect

Kit: MRT torch lead replacement, 15.2 m (50'), without quick disconnect 128926

1Assembly includes a variety of Duramax consumables.

Selected torches and repair parts are no longer available. System upgrade is recommended. See pages 38–39 for systems by amperage.

Kit: Quick disconnect repair (regional repair centers only)

RT60/RT60M retrofit torch

For Powermax600 ®/Powermax800 ®/Powermax900 ® and MAX42/MAX43®

1Consumable available in bulk packaging. See order information on next page.

1Consumable available in bulk packaging. See order information on next page.

2In countries following CE standards, unshielded consumables may only be used in mechanized torch applications.

1Consumable available in bulk packaging. See order information on next page.

1Consumable available in bulk packaging. See order information on next page. 3CE Shield for use in countries requiring CE,CCC,GOST marks.

RT60 hand torch parts

1

2

3

4

5 075571

6 128521

7

8

9

10

Selected torches and repair parts are no longer available. System upgrade is recommended. See pages 38–39 for systems by amperage.

RT60M machine torch parts

RT60M machine torch parts

Item Part number

2 027889 Retaining clip

3 058519 O-ring

4 128639 Kit: cap-off sensor replacement

5 075571 Cap-off sensor screw

6 128521

7 128643

Kit: torch head repair (does not include head, includes screws)

Kit: torch mounting sleeve replacement

8 075618 Torch mounting screw

9 128710 Torch positioning sleeve

12 128926 Kit: RT60/RT60M quick disconnect repair 128645 Torch mounting kit (for reassembly after installation)

Selected torches and repair parts are no longer available. System upgrade is recommended. See pages 38–39 for systems by amperage.

Powermax® bulk pack consumables

Appendix

In 2012, Hypertherm initiated a product lifecycle management process for legacy MAX® and Powermax® systems designed to provide customers with a path for upgrading their torch and consumables to maximize performance and ensure overall product satisfaction. Retrofit torch options to replace the original torches that are no longer available are summarized by system in the charts below.

Please also refer to the systems and torch series by amperage charts found on pages 4 and 5 of the catalog for additional information on torch series availability and recommended system upgrade paths for legacy MAX and Powermax systems.

MAX42® and MAX43® systems Duramax® retrofit torches Original

RT hand torch assembly 50' 083217 RT60M machine torch assembly 25'

RT mechanized torch assembly 50'

RT mechanized torch assembly 25' 083218 RT60M machine torch assembly 50' 228921

083066 PAC125T hand torch assembly 25' 228916

083067 PAC125T hand torch assembly 50' 228917

083068 PAC125M machine torch assembly 25' 228920

083069 PAC125M machine torch assembly 15' 228920

Duramax RT hand torch assembly 25'

Duramax RT hand torch assembly 50'

Duramax RT mechanized torch assembly 25'

Duramax RT mechanized torch assembly 25'

083070 PAC125M machine torch assembly 35' QDisc 228921 Duramax RT mechanized torch assembly 50'

083071 PAC125M machine torch assembly 50' QDisc 228921

083072 PAC125M machine torch assembly no-PGT 25' 228920

083073 PAC125M machine torch assembly no-PGT 15' 228920

083074 PAC125M machine torch assembly no-PGT 35' 228921

083075 PAC125M machine torch assembly no-PGT 50' 228921

083127 PAC125T-40A hand torch assembly 15' 228916

PAC125T-40A hand torch assembly 25' 228916

Duramax RT mechanized torch assembly 50'

Duramax RT mechanized torch assembly 25'

Duramax RT mechanized torch assembly 25'

Duramax RT mechanized torch assembly 50'

Duramax RT mechanized torch assembly 50'

RT hand torch assembly 25'

RT hand torch assembly 25' 083129 PAC125T-40A hand torch assembly 50' 228917 Duramax RT hand torch assembly 50' 083130 PAC125T-50A hand torch assembly 25' 228916 Duramax RT hand torch assembly 25'

083131 PAC125T-50A hand torch assembly 50' 228917 Duramax RT hand torch assembly 50'

083133 PAC125M-40A machine torch assembly 25' 228920

RT mechanized torch assembly 25' 083135 PAC125M-40A machine torch assembly 50' 228921

RT mechanized torch assembly 50'

083136 PAC125M-50A machine torch assembly 14' 228920 Duramax RT mechanized torch assembly 25'

083137 PAC125M-50A machine torch assembly 25' 228920 Duramax RT mechanized torch assembly 25' 083138 PAC125M-50A machine torch assembly 35' 228921

RT mechanized torch assembly 50' 083139 PAC125M-50A machine torch assembly 50' 228921

RT mechanized torch assembly 50' 083140 PAC125M-50A machine torch no-PGTL 14' 228920

RT mechanized torch assembly 25' 083141 PAC125M-50A machine torch no-PGTL 25' 228920

RT mechanized torch assembly 25' 083142 PAC125M-50A machine torch no-PGTL 35' 228921 Duramax RT mechanized torch assembly 50'

083143 PAC125M-50A machine torch no-PGTL 50' 228921

RT mechanized torch assembly 50' 083145 PAC125M machine torch 35 mm SLV 25' QDisc

RT hand torch assembly 50'

machine torch assembly 50'

mechanized torch assembly 50' Powermax1000® T100 replacement torches

083232 T60M machine torch ohmic 25’

083233 T60M machine torch ohmic 50’

083244

Powermax1000® Duramax® retrofit torches

Original part number Description

number Replacement description 083171 T60 hand torch assembly 50'

Duramax HRT handheld 50' 083172 T60 hand torch assembly 25'

Duramax HRT handheld 25' 083174 T60M machine torch 60A 25'

Duramax MRT mechanized 25' 083175 T60M machine torch 60A 15'

Duramax MRT mechanized 25' 083176 T60M machine torch 60A 35'

Duramax MRT mechanized 50' 083177 T60M machine torch 60A 50'

Powermax1100® RT80 torch replacements

Original part number Description

machine torch assembly 14' QDisc

machine torch assembly 25' QDisc

machine torch assembly 35' QDisc

Powermax1250® Duramax® retrofit torches

Duramax MRT mechanized 50'

T80M machine torch 80A 75'

T80M-2 machine torch 80A 75'

mechanized torch 25'

Powermax1250® T100 replacement torches

Original part number Description

087001 T80 hand torch assembly 25'

087002 T80 hand torch assembly 50'

available 087003 T80M machine torch 80A 15'

available 087004 T80M machine torch 80A 25'

available 087005 T80M machine torch 80A 35'

087006

machine torch 80A 50'

machine torch 80A 35 mm 15'

T80M machine torch 80A 35 mm 25'

T80M machine torch 80A 35 mm 50'

T80M machine torch 80A 35 mm 35'

T80 hand torch assembly 75'

T80M machine torch 80A 75'

087064 T80M-2 machine torch 80A 75'

machine torch ohmic 25’

T80M machine torch ohmic 50’

machine torch assembly 35 mm 75'

Powermax1650® Duramax® replacement torches

MRT mechanized 50' 059335

machine torch assembly 35 mm 50'

MRT mechanized 50' 059336 T100M-2 machine torch assembly 35 mm 75' Not

Powermax1650® T100 replacement torches

059264 T100 hand torch assembly 25'

059270 T100 hand torch assembly 50'

059299 T100 hand torch assembly 75'

059315 T100M-2 machine torch assembly 25' Not available 059324 T100M-2 machine torch assembly 35' Not available 059325 T100M-2 machine torch assembly 50' Not available 059326 T100M-2 machine torch assembly 75' Not available 059333 T100M-2 machine torch assembly 35 mm 25' Not available

059334 T100M-2 machine torch assembly 35 mm 35' Not available

059335 T100M-2 machine torch assembly 35 mm 50' Not available

059336 T100M-2 machine torch assembly 35 mm 75' Not available

Powermax65® Duramax® replacement torches

Original part number Description

Duramax part number Replacement description 083247 Powermax65 75° hand torch assembly 25' 059473

Powermax65/85/105 75° hand torch assembly 25' 083248 Powermax65 75° hand torch assembly 50' 059474

Powermax65/85/105 75° hand torch assembly 50' 083249 Powermax65 75° hand torch assembly 75' 059475

Powermax65/85/105 75° hand torch assembly 75' 083251 Powermax65 15° hand torch assembly 25' 059470

Powermax65/85/105 15° hand torch assembly 25' 083252 Powermax65 15° hand torch assembly 50' 059471

Powermax65/85/105 15° hand torch assembly 50' 083253 Powermax65 15° hand torch assembly 75' 059472

Powermax65/85/105 15° hand torch assembly 75' 083254 Powermax65 180° machine torch assembly 15' 059476

Powermax65/85/105 180° machine torch assembly 15' 083255 Powermax65 180° machine torch assembly 25' 059477

Powermax65/85/105 180° machine torch assembly 25' 083256 Powermax65 180° machine torch assembly 35' 059478

Powermax65/85/105 180° machine torch assembly 35' 083257 Powermax65 180° machine torch assembly 50' 059479

Powermax65/85/105 180° machine torch assembly 50' 083258 Powermax65 180 ° machine torch assembly 75' 059480

Powermax65/85/105 180° machine torch assembly 75' 083259 Powermax65 180 ° mini machine torch assembly 15' 059481

Powermax65/85/105 180° mini machine torch assembly 15' 083260 Powermax65 180° mini machine torch assembly 25' 059482

Powermax65/85/105 180° mini machine torch assembly 25' 083261 Powermax65 180° mini machine torch assembly 35' 059483

Powermax65/85/105 180° mini machine torch assembly 35' 083262 Powermax65 180° mini machine torch assembly 50' 059484

Powermax65/85/105 180° mini machine torch assembly 50' 083263 Powermax65 180° mini machine torch assembly 75' Not available

Powermax85®

Duramax® replacement torches

Original part number Description Duramax part number Replacement description 087085 Powermax85 75° hand torch assembly 25' 059473

Powermax85 180° machine torch assembly 35' 059478

180° machine torch assembly 75' 087097 Powermax85 180° mini machine torch assembly 15' 059481 Powermax65/85/105 180° mini machine torch assembly 15' 087098 Powermax85 180° mini machine torch assembly 25' 059482 Powermax65/85/105 180° mini machine torch assembly 25' 087099 Powermax85 180° mini machine torch assembly 35' 059483

Powermax65/85/105 180° mini machine torch assembly 35' 087100 Powermax85 180° mini machine torch assembly 50' 059484

Powermax65/85/105 180° mini machine torch assembly 50' 087101 Powermax85 180° mini machine torch assembly 75' Not available

Powermax65® and Powermax85® torch and lead replacement kits

Original part number Description

228717

Kit:H65/H85/HRT torch handle replacement 228954 Kit:Duramax HT/HRT torch handle replacement 228718 Kit:H65s/H85s torch handle replacement 228955 Kit:Duramax HTS/HRTS torch handle replacement

228723 Kit:H65/H85 torch lead replacement, 25' Not available 228724 Kit:H65/H85 torch lead replacement, 50' Not available 228725 Kit:H65/H85 torch lead replacement, 75' Not available

228727 Kit:H65s/H85s torch lead replacement, 25' 228959 Kit:Duramax hand torch lead replacement 25' 228728 Kit:H65s/H85s torch lead replacement, 50' 228960 Kit:Duramax hand torch lead replacement 50' 228729

Kit:H65s/H85s torch lead replacement, 75' 228961 Kit:Duramax hand torch lead replacement 75'

228784 Kit: Duramax HRT/HRTs lead replacement 25' 228952 Kit: Duramax HRT/HRTS 1/2" coupler lead replacement 25' 228785 Kit: Duramax HRT/HRTs lead replacement 50' 228953 Kit: Duramax HRT/HRTS 1/2" coupler lead replacement 50'

The new Powermax SYNC® plasma cutting and gouging systems will revolutionize the way you work. The new single-piece cartridge consumable is quick and easy to install, eliminates guess work on knowing when to change consumables and simplifies inventory needs. Now you will waste less time and produce more high-quality parts every time. Available in 65, 85, 105 amp systems. Discover more at Hypertherm.com/SYNC.

THE FLUSHCUT™ PROCESS FOR SELECT POWERMAX SYSTEMS PROVIDES USERS WITH THE ABILITY TO CUT CLOSER TO BASE MATERIALS THAN EVER BEFORE.

MAX REMOVAL GOUGING IS DESIGNED FOR AGGRESSIVE METAL REMOVAL, ACHIEVING DEEP GOUGE PROFILES AND EXTREME METAL WASHING.

MAX CONTROL GOUGING IS DESIGNED FOR MORE PRECISE METAL REMOVAL, ACHIEVING SHALLOWER GOUGE PROFILES AND LIGHT METAL WASHING.

For more information visit: www.hypertherm.com

Hypertherm, Powermax, Duramax, Powermax SYNC, SmartSYNC, FineCut, CopperPlus, HyAccess, FlushCut, Hyamp, SpringStart, and Conical Flow are trademarks of Hypertherm, Inc. and may be registered in the United States and/or other countries.

Please visit www.hyperthermassociates.com/patents for more details about Hypertherm Associates patent numbers and types.

© 6/2023 Hypertherm, Inc. Revision 21 880200

As 100% Associate owners, we are all focused on delivering a superior customer experience. www.hyperthermassociates.com/ownership

Environmental stewardship is one of Hypertherm Associates’ core values. www.hyperthermassociates.com/environment

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