BATTERY-EV INTEGRATED DESIGN, ENGINEERING & CONSTRUCTION SERVICES
2025
Our Clients & Community
PEOPLE & SAFETY
Safety is foundational to our work, and we are all responsible for creating a safe environment. Through regular trainings and awareness activities we prioritize proactive measures. Addressing physical and psychological well-being is vital, and we foster open dialogue for all employees.
CLAYCO RISING (CULTURE, ECONOMIC IMPACT, AND INCLUSION)
Clayco coordinates social impact efforts through Clayco Rising, a leading CEI program in the industry. With 25 years of experience, Clayco Rising creates opportunities and structural change for employees, our trade partners, and communities.
OUR COMMUNITY
Clayco’s culture extends beyond building structures. We’re committed to long-term partnerships with our communities. A vital part of our identity is dedicating time, energy, and resources to projects and nonprofit organizations in the communities where we live and work.
OUR ENVIRONMENT
Clayco prioritizes environmental responsibility, as we meet the needs of employees, clients, and future generations. We design and construct buildings to reduce emissions and enhance energy efficiency. We lead with innovative solutions to minimize embodied carbon and waste. We have 100+ Sustainably Certified Projects and 70+ Sustainability Accredited Professionals.
Clayco
40 YEARS OF THE A FIRM OF THE BEST & BRIGHTEST WITH 3,800+ EMPLOYEES ACROSS THE COUNTRY A SAFETY LEADER WITH A CURRENT EMR OF 0.40 (1.0 INDUSTRY AVERAGE) ACCOMPLISHED 2024 REVENUE
$7.6B
A LOOK AT
Our team specializes in the “art and science of building,” providing fast-track, efficient solutions. Year after year, we are ranked by Engineering News Record as a top 5 design-builder and contractor. By embracing the passion, creativity, and ideas of our people, we have been recognized as the Fast Company Best Workplace for Innovators and Brands That Matter.
The Power of Integration
Clayco is an unmatched, collaborative team. Financial planners, designers, engineers, programmers, builders, and clients work transparently, sharing knowledge with a common desire to exceed owner expectations. Our vast offering of in-house disciplines allows us to provide the specialized services to meet our client’s individual project needs to deliver unparalleled results.
Develop Design & Engineer Build
+ Site Selection
+ Development
+ Financing
+ Asset Management
+ Architecture
+ Interiors
+ Urban Planning & Design
+ Landscape Architecture
+ Sustainability
+ Process & Manufacturing
+ Building Systems
+ Structural
+ Design-Build
+ Design-Assist
+ Integrated Delivery
+ CM@Risk
+ EPC
+ Self-Perform Concrete Construction
+ Self-Perform Mechanical, Electrical & Process Systems
+ Self-Perform
Glass Exterior
Cladding Systems
+ Procurement
Direct Manufacturer Sourcing
Nationwide
Purchasing Power
Delivery Logistics
Technology
+ Virtual Design & Construction (VDC)
+ 3D Visualization/Augmented Reality
+ Pre-Construction Integration (4D/5D)
+ Digital Layout & Reality Capture
+ Robotics
+ Digital Jobsite
+ AI & Machine Learning
+ Digital Project Handover
+ Generative Design
+ ACC Common Data Environment
+ Facility Asset Tracking
+ Digital Twin Development
COMPREHENSIVE
Preconstruction
At Clayco, competitive pricing, speed-to-market, safety, and quality are paramount. Our preconstruction approach enables us to deliver highly complex projects within accelerated time frames by collaborating across our full platform of services through communication, lean principles, and technology.
Our Technical Assurance Group (TAG) and Quality Control Team supports all our business and market sectors by meticulously formulating and testing design solutions and ensuring our design processes are of the utmost quality.
With these unique services, Clayco delivers a seamless, transparent, and fully integrated delivery experience to our customers. This is what we do every day. It’s not a segmented endeavor, but a continuum from the initial idea to the project outcome.
OFFICE LOCATIONS
Atlanta, GA
Birmingham, AL
Chicago, IL
Culver City, CA
Greenville, SC
Kansas City, MO
Phoenix, AZ
Raleigh, NC
St. Louis, MO
GEOGRAPHIC PRESENCE
Any Project, Anywhere
As a national company, we bring a unique depth to our projects. We are a traveling team of management and leadership experts that tap into local resources, identify the local market strengths (subcontractors and suppliers), and incorporate this talent into the team. We are more than just a collection of offices.
At Clayco, we create inspired buildings that help our clients reach their goals. We are selective about where we apply our craft and about who we work with. We take an integrated approach to the multitude of industries we serve, and our innovative approach enables us to build any project anywhere.
Geographic Presence
We Design and Build for a variety of industrial markets Distribution | Manufacturing | Aerospace | Food & Beverage
across a wide range of geographies
Over 50% of Clayco’s industrial work is Foreign Direct Investment
Foreign Direct Investment Clients (Select)
What makes us experts in the battery and EV market?
As your battery/ev total building solution, we engineer and construct complex projects with seamless integration. Our approach delivers optimal solutions for our clients most challenging capital projects within the battery manufacturing supply chain.
Conceptual Planning ABILITY TO INFLUENCE COST & SCHEDULE
SAFETY THROUGH PROACTIVE DESIGN cost of change
2024 INDUSTRIAL REVENUE
BUILDING DESIGN + CONSTRUCTION #1
$3.6B TOP INDUSTRIAL FACILITY CONTRACTORS & CM FIRMS
TOP 100 DESIGN-BUILD FIRMS
Our commitment to successful project delivery hinges on our in-depth expertise and early involvement, ensuring greater certainty in safety, quality, cost, and scheduling.
Design
Procurement
Construction
Start Up
ENGINEERING NEWS RECORD (ENR) BATTERY/EV MARKET SUMMARY
VALUE #8 TOP MANUFACTURING 32M SIZE (SF)
$6.3B
Concrete Construction
+ Tilt-Up Concrete
+ Precast Erection
+ Cast-in-Place and Precast Parking Garages
+ Structural Foundations
+ Vertical Structural Concrete
+ Flatwork
+ Bridge and Road Work
+ Rehab Concrete
+ Mobile Batch Plants
+ Architectural Concrete
Mechanical, Electrical & Process Systems
+ Design
+ Procurement
+ Building HVAC and Mechanical Systems
+ Process Equipment - Rigging and Millwright Services
+ Process Piping Utilities
+ Modular Pipe and Utility Racks
+ Equipment Platforms
+ Building & Process Electrical, Controls, and Automation
+ Commissioning & Start-up
SelfPerform
Capabilities
With in-house expertise through Concrete Strategies (CSI) and Clayco Systems & Equipment Innovations (SEI) we ensure precision, efficiency, and safety to self-perform a wide variety of commercial and industrial construction projects while maintaining quality and efficiency.
Integrated Design & Engineering Capabilities
SITE & BUILDING DESIGN
+ Site Selection
+ Master Planning
+ Civil
+ Structural
+ Architecture
+ Interior Design
+ Landscape Design
+ Building Codes
+ Specialty Environments
+ Sustainable Design
BUILDING SYSTEMS ENGINEERING
+ Mechanical
+ Electrical
+ HVAC
+ Plumbing
+ Fire Protection
+ Refrigeration
+ Industrial Wastewater
+ Environmental, Health, & Safety
PROCESS & APPLICATIONS ENGINEERING
+ Process Chemical & Mechanical
+ Process Electrical & Instrumentation
+ Process Design
+ Process Applications
+ Design & Integration
+ Applications Engineering
PROJECT MANAGEMENT
+ Design Scope, Objectives, & Deliverables
+ Schedule & Budget Management
+ Risk Management
+ Resource Management
+ Process Equipment & Material Procurement Coordination
+ Communication Plan with Stakeholders
+ Client Relations
+ Safety, Environmental, & Code Compliance
Battery Active Materials (BAM) Manufacturing
Material Handling Utilities Environmental
• Rail and Truck Unloading
• Screw, bucket and belt conveyors
• Crushing
• Storage – Silos, bins, hoppers
• Screening
• Pneumatic Conveying
• Bulk Bag Unloading
Milling and Shaping
• Roller
• Bead
• Ball
• Jet
• High Power Usage Systems
• Compressed Air
• Cooling Water
• Chilled Water
• Inerting Gasses –Nitrogen, Argon
• Process Gasses –Silane, Acetylene, Oxygen
• Water and Waste Water
Mixing
• Filter/Receivers
• Weigh Feeders
• Blenders
• Slurries
• Thermal Oxidizers
• Scrubbers
• Dust Collection
• Pusher Kiln
• Rotary Kiln
• Fluid Bed Dryer
• Spray Dryer
Finished Goods
• Coating
• Bulk Bag Loading
• Truck and Rail Loadout
• Concentrator
• Pulping
• Reactors
• Iron Precipitation
• Settlers
• Solvent Extraction
• Crystallization
• Electrowinning
Lithium-ion Battery Supply Chain Experience
UPSTREAM
» Mining/Processing of Raw Materials
MIDSTREAM
» Processing for battery-grade materials
» Cathode/Anode Production
» Separator Production
» Electrolyte Production
» Electrode & Cell Manufacturing
DOWNSTREAM
» Module Pack Manufacturing
» Various Offtake
» End-of-life Recycling and Reuse
1,200,000 SF Phase 1 | 1,400,000 SF Phase 2
22 GWh MEP, Cleanroom and Dry Room
Most cost-efficient cell production facility in the US based on $ / GWh.
Xalt Energy (Dow Kokam) Lithium-Ion Battery Manufacturing Facility
Entek Li-ion Battery Separator Plant
Terre Haute, IN
Hankook Tire
Clarksville, TN
2,200,000 SF
EV Manufacturing Plant
Social Circle, GA
1,800 Acres
Rivian NN2 Plant Expansion
Rivian
Toray Carbon Fibers America
Decatur, AL
270,000 SF
SC
Toray Carbon Fiber Manufacturing Plant & Facility Spartanburg,
Blue Origin Payload Fairing Composites Assembly
Merritt Island, FL
600,000 SF
Origin Rocket Engine Manufacturing Plant & Expansion
Huntsville, AL
600,000 SF
Blue
Blue Origin Rocket Engine Test Stand
Redstone Arsenal, Huntsville, AL
Caterpillar
