CTI Brochure FINAL

Architectural Envelope Experts

COMPANY INTRODUCTION Cladtech International LLC was established in 2006. The Company has its production facility in Ras Al Khaimah. It provides aluminum, glass, doors and windows hightech curtain wall packages including project management, design, production and installation complemented with in house state of the art anodizing and powder coat finish.

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VISION

MISSION

Our vision is to become a regional leader in modern faรงade

Our mission is to provide superior solutions for Architectural Curtain

engineering, promote energy efficient and environment friendly

Walls and Metal Works through Research and Development, Innovative

faรงade construction, whilst achieving added value to our customers

Production

and society.

motivated employees, thereby sustaining our profits and creating long

Technology,

State-of-the-Art

equipment

and

highly

term value for our investors, business partners and employees.

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The Facility is located

in Ras Al Khaimah.

It is situated in a plot of 90,000 sqm of which:

• Covered area 40,000 sqm • Uncovered area 50,000 sqm (including workers accommodation) The factory is split into three main different business areas:

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ALUMINIUM + STEEL (CW, WINDOWS AND DOORS) 16,500 m2

GLASS PROCESSING (TEMPERING, LAMINATING AND DOUBLE GLAZING) 11,660 m2

COATING (ANODIZING AND PAINTING) 8,860 m2

OFFICE SPACE 2,500 m2

Design and Build Capacity The core business of CLADTECH INTERNATIONAL is the design and manufacture of custom-made, unitized curtain wall panels each shift per month. The Aluminum Curtain Wall factory can produce more than 55,000m2 of curtain wall panels each month. From concept design to installation, each stage in the process is supervised by specialists as to provide unique integrated technology solutions for architects, engineers and developers. • Up to 6 production lines with a capacity of 100 panels per line per shift shift per day • Total of 600 panels per shift per day

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ORGANIZATIONAL CHART

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DIVISIONS – ALUMINUM – GLASS – METALS AND CLADDING – WINDOWS AND DOORS

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EXPORTATION Exporting Directly From Ras Al Khaimah Port to The World Fast, efficient cargo handling and reliable distribution are the key elements to Saqr Port’s reputation ro quality. Saqr Port is the major middle east bulk port for bulk cargoes, aggregates, oil and cereals. It has a good commercial and warehousing property portfolio which supports a thriving business community.

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OUR SERVICES – PRODUCTION AND SUPPLY – PROJECT MANAGEMENT – CUSTOM DESIGN SOLUTIONS – CONCEPT DESIGN & ENGINEERING – VISUAL MOCK-UP – PERFORMANCE MOCK-UP TESTING – SITE MANAGEMENT – ON SITE TESTING – MAINTENANCE – PRODUCTION OF WINDOWS AND DOORS – COATING AND ANODIZING – SUPERVISION ON INSTALLATION

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PRODUCT RANGE – DOUBLE SKIN ACTIVE WALLS – CONVENTIONAL CURTAIN WALL – UNITIZED CURTAIN WALL – 3D METAL STRUCTURE – METAL CLADDING – SPIDER WALLS – SLIDING & CASEMENT WINDOWS, DOORS – SHOP FRONTS, DOORS, WINDOWS, BALUSTRADES – SKYLIGHT – DOMES – GRILLS & CLAUSTRAS – BMS

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QUALITY METHODS Incoming Material Inspection – Our aim to ensure our products meet the requirements of our customer.

– Failure testing – Statistical control – Company Quality – Total quality control

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ALUMINUM Aluminum Division The area designated for Aluminium production is 16,500sqm.

The activities are: • Machining of aluminium profiles • Assembly of windows, unitized curtain wall panels and doors • Manufacturing of aluminium/ steel panels • Steel machining Output: between 200,000 and 250,000 sqm per year with 1 shift (10 hours per 1 shift)

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ALUMINUM GALLERY

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ALUMINUM Aluminum Division

SATELLITE XL 5 axes CNC machining centre Designed for milling, drilling, thread-cutting and slotting operations, on bars or work pieces made of aluminium, PVC, light alloys in general and steel.

The factory has the latest technology for aluminium activities.

CNC machines for the cutting and machining of the aluminium profiles. Three CNC centres are available.

All equipments are supplied by EMMEGI, one of the major companies of this sector.

Professional and trained operators are running this department.

QUADRA Integrated CNC machining & sawing centre Designed for milling, drilling, thread-cutting and slotting operations on bars or work pieces made of aluminium, PVC and light alloys in general • Automatic bars step loading unit • Machining unit operating on • Automatic bar pushing unit 4 controlled axes • Soundproof cabin • Sawing units • Cut-pieces evacuation system • Automatic storing unit • Control unit & software

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ALUMINUM Aluminum Division

ASSEMBLY LINES Two fully automated assembly lines and one manually’ for the production of windows frames and unitized curtain wall panels are in place.

The output capacity is 100 panels per line, shift / day.

The lines can also be used for the production of doors.

Automatic window robot machine (EMEGI Quadra XL) with the production capacity of 750 frames of windows and doors per day.

Designed for milling, drilling, thread-cutting and slotting operations, on bars or workpieces made of aluminium, PVC, light alloys in general and steel.

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ALUMINUM Aluminum Division

COMET E/P� - 4+3 CNC machining centre Designed for milling, drilling, thread-cutting and slotting operations, on bars or workpieces made of aluminium, PVC, light alloys in general and steel.

STEEL PRODUCTION An area of 1,300 sqm is also designated for the production of secondary steel/steel support.

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ALUMINUM Aluminum Division

USTOM DESIGN – NITIZED INTERNATIONAL SYSTEM – TICK SYSTEM –

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Unitized Curtain Wall

The main activity is the production of

Unitized Curtain Wall The Company has at his service highly experienced technical staff people with high professionalism and consolidated worldwide experience in the industry also with good knowledge of the local market.

The Company can produce customized curtain wall or work with systems according to the requirements of the Clients.

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Unitized Curtain Wall

Technical Department Collaboration with other professional firms are in place.

Company operations are characterized by all the activities connected with a contract that can be summarized as follows: • Assistance architectural design and technical research • Technical and economic tenders • Acquisition of the contract • Design, engineering and testing

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Unitized Curtain Wall Technical Department • Quality control • Production • Installation • After sales services

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Unitized Curtain Wall Site Installation

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Stick System Curtain Wall

Cladtech International is in full agreement and coordination with all the major international system suppliers from germany, italy and france.

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Structure & Thermal Calculation Cladtech International has established a structural team that can adapt to provide all the technical support in line with the client requirements.

In addition to our resource in RAK, we also have agreements with external design office in switzerland, italy & philippines.

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GLASS The Factory Glass Processing The glass production area is 11,660sqm The processes performed are: 1. Offloading and storage 2. Cutting, breaking and sorting 3. Arrising and tempering line 4. Processing line 5. Lamination and test machines 6. DG line double glazing 7. CNC glass processing (Bavelloni) Most of the activities are computer controlled to guarantee maximum efficiency and minimum handling of the glass.

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GLASS GALLERY

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Cutting process • Glass storage • Glass loading • Storage • Cutting • Auto breaking system • Sorting system Technical specifications: Maximum sheet size: 3210x6100mm Minimum sheet size: 2000x2450mm Output: 1500 sqm for 1 shift (9hrs x shift)

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Arrising Automatic arising of rectangles and shapes with straight edges.

Cup wheel technology for best arising quality at low operating costs.

No contact of coated surface of low-E glass.

Wide application in tempered glass, laminated glass, and insulating glass manufacturing.

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Tempering line The UGC Plus heating system incorporates a fast responding open coil heater design. Individual turbocharger units located on the outside of the heating chamber recirculate oven air and provide individual convection control for both glass surfaces, as the radiant heating system deposits heat according to measured pattern. Glass is heated very fast but with a level of control that provides unique glass quality.

Technical specifications: Glass size: 2600x4800mm Glass thickness: 4mm – 19mm Output: 1500 sqm for 1 shift (9hrs x shift)

Processing line A machine provides a consistent quality and high productivity.

Double edger

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Heat Soak During the glass manufacturing process with a float method some nickel sulphide inclusions can occur inside the panes. Variations in temperature increase the possibility of a spontaneous breaking of the pane when nickel sulphide is present thus causing potential damage to people, things or animals. In order to make spontaneous breakage less likely, the glass should undergo the Heat Soak Test process: the glass is maintained at a 290°C temperature for a stated period in order to force any possible breaking.

Double edging line Technical specifications: Maximum glass size: 5000x2600mm Minimum glass size: 500x250mm Glass thickness: 3mm – 25mm

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Laminating Line Quality architectural laminating glass machine.

Provides high quality and ever lasting laminated and multilaminated glasses with high productivity.

Output: 500 sqm stocksheets for 1 shift

Double Glazing Line

Robotech sealant

DGU Processing Line High tech and most advanced technology for the production of insulated glass units.

Capacity approx 2500 sqm per day.

Output: 700 sqm for 1 shift (9hrs x shift) Technical specifications: Size: 2700x4000mm Maximum thickness: 60mm DGU Minimum thickness: 12mm DGU

Spacerbender

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Processing line Single edger Technical specifications: Maximum glass size: 2300mmx4000mm Thickness: 3mm – 40mm

CNC Machine Technical specifications: Diameter: 3mm – 25mm (Top & Bottom drill) 25mm – 50mm (Top drill)

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Automatic Window WINDOWS ANDRobot DOORS (EMGI Quadra XL)

Automatic Window Robot (EMGI Quadra XL)

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Sliding Door

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ISO Certification

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Company Certificate

Company License

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Projects

– ELITE RESIDENCE – TAMKEEN TOWER – DUBAI METRO – IMPERIAL RESIDENCE – HAIL UNIVERSITY – JAWHARAT AL FALAK

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Elite Residence

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Project : Elite Residence

Façade Area : 61,700 m2

Client : Tameer Real Estate FZCO

Scope Of Work : Unitized Curtain Wall

Architect : Eng. Adnan Saffarini (EAS)

Installation Period : Feb 2010 – Sept 2011

Main Contractor : Arabian Construction Co

Project Manager : Howard Etches

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r Tamkeen Towe

Project : Tamkeen Tower

Façade Area : 46,000 m2

Client : Tamkeen Real Estate Developer

Scope Of Work : Unitized Curtain wall

Architect: Khatib & Alami

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Installation Period : July 2010 – March 2011 Project Manager : Asaad Abate

Dubai Metro

Project : Metro Stations Green Line (6 stations) Red Line (4 stations) Client : RTA Architect : W.S Atkins Main Contractor : Dubai Rapid link Consortium

Faรงade Area : 11,740 m2 Scope Of Work : Fabrication drawings for the Faรงade system including materials procurement and fabrication.

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Imperial Resid ence

Project : Imperial Residences – Jumeirah Village Dubai Client : Tameer Real Estate FZCO Architect : Conin Incorporated Consultants Main Contractor : ARP

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Façade Area : 15,000 m2 Scope Of Work : Insulated Windows door system, stick system curtain wall Installation Period : Dec 2009 – June 2010 Project Manager : Christoper Yuga

Hail University

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Project : Ha’il University – Ha’il region

Façade Area : 3,500 m2

Client : Tamkeen Real Estate Developer

Scope Of Work : Windows, doors, stick system curtain wall

Architect : MHE

Installation Period : July 2009 – May 2010

Main Contractor : Al Arab Contracting

Project Manager : Bashar Daqqah

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Jawharat Al Fa lak

Project: Jawharat Al Falak- Jeddah, KSA

Faรงade Area: 3,500 sqm

Client: Al Rajhi Group

Scope Of Work: Windows, doors and curtain wall

Architect: TBC

Installation period: July 2009- May 2010

Main Contractor: East & West Contracting

Project Manager: Bong Briones

Sub-Contractor Cladtech International LLC

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Glass Projects n Going Projects

YASSAT TOWERS

HE WAVE, Oman

STAR AL HAMRA HOTEL

ompleted Projects

TRIDENT TOWER

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HURCHILL TOWER

DUBAI NTERNATIONAL INANCIAL ENTRE

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www.cladtech-int.com

Tel.: +966 (1) 219 05 66 • Fax: +966 (1) 293 57 52 • P.O. Box 18927 Riyadh, KSA 1

Tel.: +971 7 244 61 14 • Fax: +971 7 244 61 12 • P.O. Box 6674 Ras Al Khaimah, UAE