Process Chemicals Capability Statement

C A PA B I L I T I E S

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S TAT E M E N T

CONTENTS Company Introduction ................................................................................................................. 4 Associations ................................................................................................................................... 4 Clients .............................................................................................................................................. 5 Our core services .......................................................................................................................... 6 Sub sea spool testing services .................................................................................................. 8 Hydrostatic and pneumatic pressure testing services ........................................................ 9 Pipeline Services ..........................................................................................................................10 Chemical Clean Services ..........................................................................................................10 Oil Flushing Services ...................................................................................................................10 Test pack design and management ........................................................................................12 Calibrations ....................................................................................................................................12 Chemical supply | partner company ........................................................................................ 13 Health and safety .........................................................................................................................15 Environmental policy ...................................................................................................................15

‘Committed to providing the highest levels of workmanship and product quality to meet client requirements.’

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COMPANY INTRODUCTION Process Chemicals, established in 1975, is a Western Australian company that provides specialised Process and Industrial Services to the Oil and Gas, Petrochemical, Mining and Power Generation Industries, across Australia and abroad.

Our Core Services, Hydrostatic and Pneumatic Pressure Testing, Subsea Spooling and Manifold Testing Services, Pipeline Services, Chemical Cleaning and Oil Flushing, are the backbone of our company’s operations and we continue to expand and improve on these services as clients grow and industry demands evolve.

In an industry where knowledge and capability are keys to success, our qualified Technical Support Staff, Supervisors and Technicians have many years’ experience in our core services, and are able to respond effectively and efficiently to our industry’s demands.

Process Chemicals values our experience, knowledge and attention to safety as the foundation to being a successful service company and we are committed to providing the highest levels of workmanship and quality to meet our client’s needs.

ASSO C I AT I O N S Process Chemicals is an accredited member of National Association of Testing Authorities (NATA Reg. No. 1831) for Hydrostatic and Pneumatic Pressure Testing and Calibration Activities and is a Quality Assured Company operating a Quality Management System that complies with the requirements of ISO/IEC 17025:2005.

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OU R C L I E N TS Since 1975 we have focussed on developing long-term relationships that provide excellent outcomes for our clients. We provide a partnership approach to the way we work with clients and we are dedicated to overall project success and outcomes with every engagement.

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OUR CORE SERVICES

HYDROSTATIC AND PNEUMATIC PRESSURE TESTING

SUB SEA SPOOL AND MANIFOLD TESTING SERVICES

PIPELINE SERVICES

CHEMICAL CLEANING

OIL FLUSHING

TEST/WORK PACK DESIGN AND DEVELOPMENT

CALIBRATION

CHEMICAL SUPPLY CHALLENGE CHEMICALS AUSTRALIA

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SU B SE A S P O O L T E ST IN G S E RVIC E S

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Development of procedures, oversight, management Pigging and Gauging Hydraulic Tensioning Factory Acceptance Test, Systems Integrity Test and Site Acceptance Testing Back Seal Testing Load Out Flooding (MEG and Dye) Subsea Control Fluid Flushing of Control Lines and Umbilicals Function Testing Continuity Testing

These services cover a full range of subsea spooling and equipment, including: ›› Vertical and Horizontal Jumper configurations ›› Various shapes - M, U, Z, L customized to meet field layouts ›› Single, dual and multibore configurations to cater for production, injection, chemicals and hydraulics ›› Umbilicals ›› Risers ›› Distribution Manifolds ›› Pipeline End Terminations and Manifolds (PLET and PLEM)

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HY D R O STAT IC A N D P N E UM ATIC PRE S S URE TE STING S E RVICES

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Pressure Testing of Piping (AS 4041, ASME 31.1, ASME 31.3, ASME 31.8, AS 2885) Pressure Testing and Certification of Hosing (AS 1180.5, AS 2683) Pressure Testing Valves and Assemblies (API-598, ISO 5208) Pressure Testing of Cylinders and Pressure Vessels and Heat Exchangers (AS 1210) Tank Testing (API-650, API-653) Nitrogen Helium Leak Testing of Hydrocarbon Process Gas Systems Bolt Torqueing and Tensioning High Flow Water Flushing Nitrogen and Air Purging Desiccant Air and Vacuum Drying Calibration of Pressure Measuring Devices and Pressure Relief Valves

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PIP EL I NE S E RV IC E S

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Consultation, Test Plan Development and Project Management Design and Fabrication of HP Test Headers and LP Pigging Headers Pipeline Pigging – Pre-Cleaning, Drying and Maintenance Pipeline Gauging Filling and Flooding Hydrostatic Pressure Testing – Strength and Leak Dewatering and Air Drying Nitrogen Purging and Packing, Decommissioning and Moth Balling NATA Test Reporting and MDR Development Our Pipeline Services cover the following variety of Transmission Pipelines: Cross Country Buried and Exposed High-Pressure Steel Pipelines Cross Country Water and Slurry Pipelines Buried Flexible Pipelines (HDPE, PE, GRE and GRP) Offshore Submarine Pipelines Horizontal Directional Drilled Pipelines (Shore to Offshore and River Crossings) Pipeline Pre-tests and Facilities Piping

CHE M I CA L C LE A N S E RV IC E S

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Engineering and Planning Chemical Supply On Site Preparations Chemical Cleaning Execution De-Scaling Degreasing Pickling Passivation Alkali Washes Inspection and Reinstatement Commissioning

OIL F LU SH IN G S E RV IC E S

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Oil Analysis (particles and water content) Filtration (oils and diesel) Removal of water in lube oil and hydraulic oil systems First fill oil filling Pressure and leak testing of oil systems High Flow Hot Oil Flushing of: Lube oil and hydraulic oil systems - Power Generation and Steam Turbines, Pump and Compressor Systems Hydraulic operating and control valve systems - Marine Loading Arms, Ball Mills and Crushes, Hydraulic Drives Diesel Supply Systems - Mining Tank Farms and Distribution Systems Page | 10

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T EST PAC K D E S IGN A N D M ANAG E ME NT Process Chemicals will work closely and integrated with our clients to identify and develop test packs required for tender packages.

Our test pack format and data base identification system can be used by the client to develop fully integrated Work Packs inclusive of all installation activities for the mechanical completion and hand over

CAL I B R AT I O N S We carry out pressure calibration on most makes of test and industrial Analogue Pressure Gauges and Digital Test Gauges and Transducers up to 120MPa in all equivalent pressure units with low uncertainties.

We perform relief Valve Testing on spring loaded standard relief valves with flanged connections up to 8�

600# and threaded connections up to 2�.

The importance of a properly calibrated pressure equipment cannot be understated. Not only does it give you the most accurate reading possible, but a properly calibrated pressure equipment can also reduce the risk of hazardous incidents, as it will identify pressure readings that are too high or too low.

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Continually forging a strong association with the Oil and Gas Industry, Refinery, Power Generation and Mining Industries in the fields of construction, commissioning, offshore and maintenance operations all across Australia and Abroad.

CH EM I CAL S UP P LY | PA RT NE R C O MPANY Challenge Chemicals Australia (CCA) is a leading West Australian based chemical manufacturer, with experience in manufacturing dating back to 1975. That’s over 40 years in manufacturing experience.

Starting off with a handful of employees we have grown and developed our business to where we are now a major supplier to the mining, transport, marine and general industrial sectors along with the hospitality, healthcare, textile, food processing and water treatment industries. We also manufacture specialty chemicals sold under brand names supplying products all over Australia and overseas.

Our company was founded on the mantra of “Service with Products of Technology” and today this is still the corner stone of our company’s philosophy. Our focus is on developing and testing products and equipment while providing our customers with outstanding service and safety.

www.challengechemicals.com.au

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HEALT H AN D SA F E T Y At Process Chemicals it is our intention to establish high levels of Health, Safety, Quality and Environmental standards throughout our organisation and worksites. This commitment ensures Process Chemicals is able to meet the challenge of the changing environment and the demands of the industries in which we operate, and the ever increasing focus on improved safety practices, productivity and competitiveness.

Process Chemicals has an accredited Occupational Health and Safety Management System.

We have been assessed and certified by Compass Assurance Services to the following management systems, standards and guidelines: AS/NZS 4801:2001 and also internationally recognised standard OHSAS 18001:2007.

Process Chemicals has also been recognised for its excellence in Occupational Health and Safety by achieving a Work Safe Plan Gold Certificate of Achievement. This is the highest level of certification a company can be awarded when first submitting an application. This supports and acknowledges our team’s long term commitment to continually improving and maintaining high standards of Work Health and Safety.

ENV I R O NME N TA L P OL ICY Process Chemicals is committed to conducting all of its operations in an environmentally responsible manner. The Company will plan and manage its activities to minimise disturbance to the environments in which it operates.

To fulfill our objectives, the Company will observe all environmental laws and regulations and use all available Resources to:

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Identify any possible areas of environmental conflict; Integrate environmental considerations into our work planning and operations; Assess the potential impact of our operations on the environment in which we work; Work towards improving our environmental performance and minimising our environmental footprint; Rehabilitate the environment affected by our operations, where required by contract or legislation; Actively promote environmental awareness amongst management, personnel and contractors; Where necessary engage the services of expert external personnel to give advice on environmental matters.

Process Chemicals is committed to conducting all of its operations in an environmentally responsible manner. The Company will plan and manage its activities to minimise disturbance to the environments in which it operates.

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PAU L CATTA L I N I Managing Director Mob: +61 419 833 583 Email: paul@processchemicals.com.au

34 Zedora Turn, Henderson WA, 6166 Australia +61 8 6498 9352

S H A N N O N WAT T Operations Manager Mob: +61 409 108 898 Email: shannon@processchemicals.com.au

pc.accounts@processchemicals.com.au www.processchemicals.com.au ABN: 64 039 417 731

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