Issuu

November 2019

Issue 4

Top Picks IN SEASON

Winter is Coming Winter Fixes

A Time for Giving Batteries not Included

TH!NK CD Pull-out & Keep

Bumper to Bumper!

Hella Skoda Octavia

Built to last Philips Bulbs

Bosch Glow Plugs • Winter Chemicals • Tech Tips from MechanExpert

info@cd-group.com

Issue 4

November 2019

Inside this issue

4 7 CONTENTS 8 12 15 18 20 22 27 PULL-OUT & KEEP 29 31 32 6

Industry News Bosch Batteries Our Top Picks In Season In Stock Glow Plugs New to Range Bumper to Bumper Winter Chemicals Engine Specialists Philips Commercial Bulbs Workshop: Diagnostic Machines Tech Tips: from MechanExpert

Your Sales Contacts Gareth Mercer

(NI)

07787 783449

Component Distributors reserve the right to withdraw or amend any offers without prior notice. All offers are available while stocks last and subject to availability. All prices exclude VAT. Free delivery is subject to terms and conditions. Pictures shown are for illustration purposes only and may not be representative of actual products or vehicles. E&OE

GarethMercer@cd-group.com

Paul Ennis 086 466 9359 PaulEnnis@cd-group.com

Brian McGuinness 087 254 0739 BrianMcGuinness@cd-group.com

Mick Kenny 086 859 9361 MickKenny@cd-group.com

INDUSTRY NEWS CD Group scoops up Auto Trade award for the second year in a row!

Celebrations were in order when CD Group collected the coveted Wholesale Parts Distributor of the Year award – for the second year running! The Irish Auto Trade Awards are one of the most competitive out there, and every year members of the UK and Ireland’s automotive industry strive to be picked out as the very best. Thanks to the hard work and dedication of the entire staff of CD Group, we’re proud to announce that once again we’ve been voted Ireland’s best wholesale distributor.

Pictured: Michael Doherty and Olivia O’Dea from SWSNI (Sponsors of the Motor Factor Awards category), Joe Murphy, Cork Branch Manager and Iain Knox, Sales Director, collecting CD Group’s 2020 Award.

Free Technical Advice

now included with KYB Suspension Solutions App KYB has launched an update for the popular Suspension Solutions mobile App. The App will now provide detailed, part specific technical advice for a suspension job, COMPLETELY FREE. The technician can either enter the car make and model, the VIN number, or the registration number (currently only available in certain countries) and they will be shown the KYB part numbers required, and a detailed technical bulletin for each job. The bulletin includes an illustrated set by step guide to fit the part, as well as the tools required (and relevant torque settings), and an estimate for the time needed to complete the job. If there is a KYB fitting video available for this reference, this will also be provided. “We felt this feature was the next step for the KYB App”, explains Jordan Day, Marketing Manager for KYB Europe Aftermarket, “the App now helps with all the main stages of replacing suspension, this latest feature helps with finding the part number and fitting the product, the current features help the technician with proposing a suspension job to a motorist, and also following up the job. We are extremely pleased with this new feature and are confident this will help KYB customers across Europe.” The KYB Suspension Solutions App is free to download and free to use, available in 20 European languages and fully customisable so all reports sent out feature your workshop’s name, contact number and logo. For those who have already downloaded the App, simply update the App as normal to add the new fitting instruction feature. For those who do not have the App, its available today from the App Store and Google Play.

INDUSTRY NEWS

"Additives are chemical tools”

The head of research at LIQUI MOLY on the technical and financial opportunities of additives “Additives are chemical tools that can solve lots of problems faster, more easily and more cheaply than mechanical solutions can,” says David Kaiser, Head of Research and Development at oil and additive specialist LIQUI MOLY. “They should be in every professional’s toolbox.” An example: A car’s engine will no longer run. Investigation determines that the air inlet is the cause of the problem. Exhaust gas recirculation has caused it to become so coated in deposits that the air flow to the engine is impaired. Normally this would require the air intake system to be dismantled and cleaned by hand. LIQUI MOLY has a much easier way. Spray some throttle valve cleaner for gasoline engines or intake system cleaner for diesel ones into the intake tract and the engine will run once again. The cleaning agents will remove even the most stubborn of residues. In no time at all the intake tract is clean and the engine is running. Another example: An old diesel car is producing emissions that are too high. The

cause is often encrustation of the injectors meaning that the fuel in the combustion chamber is no longer being finely atomized. This, in turn, means that dirty fuel is burnt, resulting in even more deposits. LIQUI MOLY’s Diesel Smoke Stop gets rid of the encrustation and so improves fuel consumption. This also results in significantly improved emission levels. One final example: Changing the oil in a car with high mileage. Over time, lots of deposits will have built up in the oil circuit. Garages often ignore this fact or try to solve it by increasingly reducing the time between oil changes. Engine oils contain cleaning agents, just not in very high doses. This type of cleaning, unfortunately, wears off after a few hundred kilometers. LIQUI MOLY’s engine flush does the job much more quickly and efficiently. This is a highly effective cleaning additive for the oil circuit. Add it to the oil just before it is changed and then allow the engine to idle for around ten minutes. During this time the agent will dissolve the dirt and suspend it in the oil. The dirt is then

drained out with the old oil. The new oil enters a clean motor and can deploy its full performance. These three examples illustrate how additives can provide technical solutions for the everyday problems that garages deal with. As they take very little time, they are easy to integrate into daily operations. They also cost very little, offering garages attractive margins, both when using the additives themselves and when selling them to customers.

HELLA DEVELOPS ARTIFICIAL DRIVING NOISE FOR ELECTRIC VEHICLES - AVAS Lighting and electronics expert HELLA gives vehicles with noiseless engines a sound similar to a conventional internal combustion engine. This enables road users to better hear approaching vehicles and therefore warns them of their presence. The new Acoustic Vehicle Alerting System (AVAS) will be presented by HELLA for the first time from the 18 October to 23 October at the leading trade fair Busworld in Brussels (Hall 1, stand 145). Since 1 July 2019, in order to protect road users such as pedestrians, cyclists and the visually impaired, new types of electric, hybrid and fuel cell vehicles in the European Union have had to be fitted with an acoustic signal as standard. This sound makes otherwise silent vehicles very au-

dible. Similar regulations apply in the USA and China. HELLA has now developed this type of acoustic warning system for use in passenger cars, commercial vehicles and buses.

generates an acoustic signal when reversing. At speeds above 20 km/h, the simulated engine sound is silenced as the sound of the tyres rolling on the road is loud enough.

At speeds below 20 km/h, the HELLA warning system AVAS simulates a noise that rises in intensity when the speed increases. The AVAS also automatically

A standard sound is stored in the compact sensor and can be adopted. Customer-specific driving noises can be developed on request.

BATTERIES Leading the way in battery technology, Bosch offers a wide range of batteries suited to every application, from demanding stop start diesel batteries to smaller, lighter batteries for high end sports cars – what drives you, drives us.

S3 Range

S4 Range

Item No: BOS0092S30020

Item No: BOS0092S40080

Item No:BOS0092S40050

Application

Designed for older passenger cars, the S3 series is the perfect economic solution for vehicles with less electrical equipment but an owner who still values the reliability of a premium quality battery.

S3002 (012) 12V 45Ah 400CCA

Ideal for mid-sized and modern vehicles, the S4 series batteries are made with today’s passenger vehicles in mind. Suitable for everything from SUVs and family cars to sedans and hatchbacks, the S4 is the perfect choice for almost any application, with dependable power when you need it most.

S4008 (096) 12V 74Ah 680CCA

S4005 (027) 12V 60Ah 540CCA

S5 Range

The ultimate in performance, the S5 series is a high-end solution for more demanding electrical consumers and is fit to take on the harshest of temperatures and high demand situations. For stop start vehicles, the S5 AGM range is available.

S5A AGM

Item No: BOS0092S50130

Item No: BOS0092S5A080

Item No: BOS0092S5A130

Application

S5013 (019) 12V 100Ah 830CCA

S5A08 (096AGM) 12V 70Ah 760CCA

S5A13 (019AGM) 12V 95Ah 850CCA

OUR TOP PICKS Item No: V837432 Description Full Pack DMF (CSC) Application Dacia Duster 1.5 dCi ’10 -> Mercedes-Benz Citan Van III CDI ’13 -> Nissan Note 1.5 dCi ’08-‘12 Nissan Juke 1.5 dCi ’10 -> Nissan Qashqai 1.5 dCi ’07 -> ‘13 Nissan Qashqai II 1.5 dCi ’13 -> Renault Various 1.5 dCi ’10 ->

Item No: E340HD247 Description Oil Filter Application Audi A4 Mk4 Saloon ’07-’15 Volkswagen Golf VII ’12> Seat Leon ’12>

Item No: RCA867/LCA867 Description Front Brake Calipers Application Nissan Qashqai II (J11, J11_) 1.6 DIG-T ’14 -> Nissan Qashqai II (J11, J11_) 1.5 dCi ‘13 -> Nissan Qashqai II (J11, J11_) 1.6 dCi ‘13 -> Nissan Qashqai II (J11, J11_) 1.6 dCi All Mode 4x4-i ’13 ->

Item No: CV1026N Description CV Joint Application Volkswagen Golf MKVII 1.6 TDI ’12> Volkswagen Golf MKVII 1.2 TSI ’12> Skoda Octavia III 1.6 TDI ’12>

OUR TOP PICKS Item No: KP15598XS Description Powergrip Water Pump & Timing Belt Kit Application Ford Focus Mk2 Hatch 1.6 Tdci ’04-’12 Ford Fiesta Mk6 Hatch 1.6 Tdci ’04-’08 Citroen C4 Hatch 1.6 Hdi ’04-’11

Item No: BOS3397015107 Description Rear Wiper Blade Application Hyundai Santa Fe III (DM) 2.4 ’12 -> ‘15 Hyundai Santa Fe III (DM) 2.4 4WD ’12 -> Hyundai Santa Fe III (DM) 2.2 CRDi ’12 ->

Item No: QTH481K Description Thermostat Application Volkswagen Golf Mk5 Hatch 1.9 Tdi ’03-’08 Audi A3 MkII Hatch 1.9 Tdi ’04-’10 Skoda Fabia MkIII Hatch ’06-’14

Item No: FAG713649680 Description Wheel Bearing Kit Application BMW 3 (G20) 320i..320d ‘18-> BMW 5 (G30, F90) 250i..540 d xDrive ‘17-> BMW X3 xDrive 20 i..xDrive M40 D ‘18-> BMW X4 M40 i xDrive..M40 D xDrive ‘18->

Philips Bulbs Innovators of the automotive lighting industry since 1914, Philips is the choice of many major car manufacturers. Dedicated to ensuring your safety, their wide range of bulbs for various applications guarantees they’ll have the bulb that’s right for you – not only will your eyes feel more comfortable driving at night, but you’ll be able to see much further and greatly reduce your reaction times.

Long life EcoVision

Designed to prevent owners from changing headlight bulbs constantly, these bulbs are designed to have a higher lifetime than a standard car bulb (up to 4x longer life!), making Philips LongLife EcoVision the choice for drivers seeking to minimise maintenance on their vehicles.

Vision Headlight Bulb

Philips Xenon Vision replaces a single burned-out lamp while matching the colour of the unchanged one thanks to it’s new single-lamp replacement technology. Therefore it is the ideal replacement lamp, and it’s economical too!

Ultinon LED Philips Ultinon LED-HL [H4] headlights allow drivers to experience the next level of brightness: stylish white light with up to 6200K and good headlight beam performance. The compact design ensures an enhanced fit thanks to integrated electronics.

RacingVision

Xenon X-tremeVision gen2

X-treme Ultinon LED gen2

Philips RacingVision car bulbs are the perfect choice for passionate drivers. With an incredible performance of up to 150% more brightness, they’ll be able to react faster for a safer, more exciting driving experience.

With a powerful beam that pushes light emission to the limit, X-tremeVision gen2 is the latest development in xenon technology. This outstanding light performance extends your driving limits, so you enjoy a safer, more comfortable drive.

With a powerful beam that pushes light emission to the limit, X-tremeVision gen2 is the latest development in xenon technology. This outstanding light performance extends driving limits, so drivers can enjoy a safer, more comfortable drive.

Vision

X-treme Vision

LongLifeEco Vision

RacingVision

Ultinon LED

X-tremeUltinon LED

Up to 30% more vision*

Up to 130% brighter light*

Longer lifetime, less replacement

Up to 150% brighter light*

Up to +160% brighter LED headlights*

Up to +200% brighter LED headlights*

* Compared to the minimum legal standard

Glow Plugs With a long history of diesel fuel injection expertise and innovation, Bosch engineers manufacture glow plugs to withstand the rigorous demands of today’s diesel engines. Bosch’s patented Duraterm® technology enables the glow plug to reach higher temperatures more quickly for fast engine start-up, utilising a self-regulating control system that reduces glow wait time by more than 50%.

966 Applications including: Audi, Bentley, Porsche, Seat, Skoda, VW

72 Applications including: Audi, Seat, Skoda, VW

142 Applications including: Citroen, Peugeot, Ford, Mazda, Toyota, Mini, Volvo

Glow Plug (GLP194)

Glow Plug (GLP050)

Glow Plug (GLP094)

Item No: BOS0250403009

Item No: BOS0250402005

Item No: BOS0250204002

Application Audi A4 2.0 TDI/3.0 TDI (B9), Audi Q7 3.0 TDI (All) Seat Leon 1.6 TDI/2.0 TDI (5F), Seat Toledo 1.4 TDI/1.6 TDI (IV) VW Golf Mk.6 1.6 TDI/2.0 TDI, VW Tiguan 2.0 TDI/1.6 TDI (All)

Application Audi A4 Mk2 1.9TDI (B6), Audi A3 Mk2 1.9TDI/2.0 TDI(8P) Skoda Octavia Mk2 1.9TDI, 2.0TDI (1Z) VW Golf (Mk5) 1.9TDI, 2.0TDI, VW Transporter 1.9TDI (T5)

Application Fiat Scudo Mk2 1.6D – ‘07+ Ford Fiesta Mk7 1.4 TDCi, 1.6 TDCi, Ford Focus Mk2 1.6 TDCi Mazda 3 1.6 DI – ‘08-‘09

142 Applications including: Dacia, Nissan, Renault, Mercedes, Infiniti

249 Applications including: Renault, Dacia, Mitsubishi, Suzuki, Nissan, Volvo

35 Applications including: Ford

Glow Plug (GLP221)

Glow Plug (GLP224)

Glow Plug (GLP024)

Item No: BOS0250403012

Item No: BOS0250212009

Item No: BOS0250202131

Application Dacia Duster 1.5 dCi ‘10+, Dacia Sandero Hatch 1.5 dCi Renault Mégane III/IV 1.5 dCi, Renault Clio III/ IV 1.5 dCi Mercedes-Benz CLA Coupe (C117) 180 CDI, Mercedes-Benz A-Class (W176) A160 CDI/A180 CDI

Application Mitsubishi Carisma 1.9 DI-D ’00-‘06 Nissan Micra (K12) 1.5dCi, Nissan Primera (P12) 1.9 dCi Renault Twingo Mk2 1.5 dCi, Renault Trafic Mk3 1.9 dCi

Application Ford Focus Mk1/Mk2 1.8 TDCi Ford Mondeo Mk4 1.8 TDCi (’07-’15) Ford Transit Connect 1.8 TDCi, 1.8 Di(‘02+)

• •

Ultragrime Industrial Wipes

• • • • • • • •

100 huge wipes Quick clean-up – removes grease, paint, silicone, foam and adhesives Super-soft, strong and absorbent Very low foaming Unique grease-busting ability Recyclable packaging Eats through oil, grease and grime Super-size wipes 38cm x 25cm for speedy cleaning Hand safe Safe to use on all surfaces

Range of POS material available

Timing Chain Kits

Founded in 1999, BGA’s goal is to supply the global automotive aftermarket with products that meet or exceed OE quality and testing. Striving to give the best product they can, they ensure a garage can fit their parts with confidence and reassurance of longevity and quality.

Timing Chain Kit Item No: TC0900FK Application BMW 1 Series 116-123 Diesels ’03’13, MINI Diesels ’05-‘16

Timing Chain Kit

Item No: TC0180FK

Item No: TC0235FK

Application VW Polo 6R/6C 1.2 – ‘09+, Skoda Fabia Mk2 1.2 ’06-’14, Seat Ibiza Mk5 1.2 ‘08+

Application Opel/Vauxhall Astra Mk5/H 1.4 ’04-’10, Suzuki Wagon R 1.0/1.2 ’02-‘12

Timing Chain Kit Item No: TC2366FK Application Ford Transit Mk7 2.2TDCI – ‘06+, Ford Ranger 2.2TDCI ‘11+

Winter Chemicals

A world-class manufacturer and supplier of automotive lubricants and chemicals for passenger and commercial vehicles, Comma offer both OE approved and industry standard Antifreeze and Coolant products, along with all-important Winter supplies to keep you motoring this season.

Manufacturer Approved Antifreeze & Coolant

Manufacturer & Warranty approved, these premium products are made with OE fill Glysantin and are a direct replacement for factory coolant. Available both ready mixed and in concentrate.

Item No: XSG1L XSR2L XSG40M5L

Description: XStream G48 AF CONC XStream G30 AF CONC XStream G40 AF RM

Size: 1L 2L 5L

Antifreeze & Coolants

The industry standard, these Anti-Freeze and Coolant products are ready to cover all applications. Available both ready mixed and in concentrate.

Item No: SCA1L SLA2L SLC5L

Description: Super Coldmaster A/F Super LL Red A/F Conc Super LL Red Cool RTU

Size: 1L 2L 5L

Winter Products

Often neglected until it’s too late, be prepared for any eventuality with these winter products – from a simple empty washer bottle to a trip-ending radiator leak, don’t be caught in the cold this Winter.

Item No: MEGTEST TS400M XSW5L RDS500M

Description: M.E.G Antifreeze Tester Tyre Seal XStream Screenwash XStream RAD Seal

Size: 400ml 5L 500ml

Winter Chemicals

Fluent in fluids, Liqui Moly provide a vast array of car maintenance and protective products. Designed to make difficult tasks easier and to increase the car’s lifespan, their range of lubricants and additives are invaluable tools in preparing for the journeys ahead.

Specialist Seasonal Solutions

Winter Workshop

Small but mighty, easy to keep in the car and invaluable when needed. Want to prolong the life of the car’s rubber? Try out Rubber Care to protect seals, tyres and more in the harsh conditions.

Freezing temperatures can make working on cars a nightmare – make life much easier. Pro-Line Plug Grease, for those often-difficult glow plugs & injectors and Diesel Flow-Fit, to prevent diesel gelling & freezing.

Item No: LM1538 LM6902 LM6923 LM3343

Item No: LM3379 LM3381 LM8929 LM3140 LM3141

Description: Rubber Care 500ml Windshield De-Icer 500ml Frost Guard Conc. 60oC 1Ltr Tyre Repair Spray 500ml

Description: Pro-Line Injector Distmantle Aid Pro-Line Plug Grease Diesel Flow-Fit 500ml Battery Pole Grease 50g Battery Clamp Grease Spray 300ml

Radiator Products

Perfect for emergency fixes, these products for radiators are sure to keep all trips full steam ahead. With the Pro-Line Rad Stop Leak, any leaks caused by stones and debris can be cured on the roadside with ease. Item No: Description: LM1804 Radiator Cleaner Flush 300ml LM1810 Radiator Stop Leak 250ml LM2533 Radiator Stop Leak Plus 250ml LM3042 Motorbike Radiator Cleaner 150ml LM5178 Pro-Line RAD Stop Leak K 250ml LM5189 Pro-Line Radiator Cleaner 1Ltr

Paint Consumables What’s New? The latest innovations from Starchem Gravity Fed Spraygun Part No: STVLPDETAILGUN

New

Protective Spectacles Part No: STCPS-1

New New

A1B1 Filters

(for 9200E Mask) Part No: STGERSON-G03E

Essentials Always on our shelves so they can always be on yours

Welding Nails Part No: STWELDNAIL-2MM Part No: STWELDNAIL-2.5MM

Part No

Description

STPC-600

Polyp Paint Cup 600cc

STMP-36

36” Masking Paper (900mm)

STPUBLACK-310 P.U.Sealer Black 310ml

Unit Qty 50 1 1

STPS-10

Body Filler Spreaders

STSM-14P

Black Polishing Head 14mm

STSWD-8

8mm Drill Bit

Engine Specialist A strange noise or smoke doesn’t always mean a new engine is needed. Sometimes a repair can be the best option – and the cheapest. We offer a wide range from head gaskets to shell bearings and everything in between, for a wide variety of vehicles. Give our experts below a call to discuss your requirements.

Emmark Piston

Big End Bearings

Mahle Piston Ring Set

Item No: EM1084

Item No: 6121560000

Item No: 081RS001010N0

Application

Ford 3000 Engine Type ‘BSD239’ 3 Cyl.

Ford Transit FWD/RWD 2.2/ 2.4 Engines. Codes: FXFA H9FA JXFA PHFA PGFA DRR5 QVFA

BMW 1 Series/2 Series/3 Series Petrols ’00 – ‘13

Item No: RA6881

Item No: RA1464

BGA Rocker Arms

TRW Exhaust Valve

Emmark Head Gasket Set

Item No: RA6881

Item No: TRW539029

Item No: EM1229

Application

VAG – Porsche Cayenne 3.0 Diesel ‘10+, Audi A3 1.6/2.0 TDI ‘12+, Skoda Superb 1.6/2.0TDI 15’+

Renault Clio 1.2 Petrol ’98 – ’13, Renault Twingo Mk1 & Mk2 1.2 Petrol ’93+, Renault Modus 1.2 Petrol ’04-‘08

Item No: RA1464 Application

Mazda 3 1.6 Diesel ’08-’13, Ford Fiesta 1.5 TDCi ‘17+, Peugeot 3008 1.6 HDi ‘16+ Skoda Superb 1.6/2.0TDI 15’+

For engine expertise, contact: Tony McCarthy, Engine Specialist t: 01 861 6703

e: TonyMcCarthy@cd-group.com

Gareth Mercer Engine Specialist t: 07787 783 449

e: GarethMercer@cd-group.com

Perkins D3.152 / Massey Ferguson 135 Engine Type ‘CE’ 2500cc 3 Cyl.

Philips Commercial Bulbs Philips is committed to developing lighting solutions to meet the needs of large and small bus and truck fleet owners, transportation departments and garage professionals. With bulbs that are brighter and longer lasting than the competition, choosing Philips will keep your commercial vehicles on the road for longer – and keep your drivers safer.

Master Duty Item No: 13258MDC1

Item No: 13342MDC1

Built to last The new MasterDuty headlamps last up to 500 hours and have the highest maximum vibration resistance of an average lamp on the market. Master choice for your business MasterDuty features increased mount and base stiffness for ultimate protection against mechanical shock as well as a robust double coil filament designed to withstand severe vibration while remaining stable. MasterDuty is the right choice for drivers seeking toughness that lasts. All our 24V lamps are of Original Equipment quality, as they are the choice of most vehicle manufacturers worldwide. Features: • Lasts up to 500 hours* • Maximum vibration resistance • Reinforced mount & base guards against shock

Master Life

Item No: 13342MLC1

• • •

Extra robust double-coil filament High-performance quartz glass Original Equipment Quality (OE) Available in H1, H3, H4, H7, H11

Item No:13972MLC1

Outperforms everything on the road Philips MasterLife lasts up to 1 200 hours* while withstanding extreme stress and vibration. With a minimum failure rate our lamps keep your fleet productive and on the move by minimizing time-consuming interruptions.  Maximum lifetime on the market It features the vibration resistance of MasterDuty for maximum strength and durability. MasterLife headlamps outperform the competition by far! It is the ultimate Original Equipment quality truck lighting solution with maximum performance and minimum downtime. Features: • • Lasts up to 1 200 hours* • • Maximum vibration resistance • Reinforced mount and base guards against shock • Extra robust double-coil filament

MiniKits Item No: 55554SKMDKM Item No: 55560LKMDKM Bulb Kits 24V MasterDuty spare kits keep your vehicles rolling while minimizing downtime. Drivers need to be ready to change bulbs and Philips has designed spare kits to meet your needs on the roadside. Stored in a small container, these kits are easy to use and ready to go when you need them most.  Featuring both interior bulbs and exterior bulbs as well as spare fuses, these kits are perfect for the glovebox. Available in mini kits and master kits, providing you with a smaller options for the most necessary repairs, and a larger option to prepare you for every eventuality.

High-performance quartz glass Original Equipment Quality (OE) Available in H1, H3, H4, H7, H11

Headlighting

Minikit

Maxikit

Type

Quantity

H4 or H7

H1 & H7

1 x H1 & 1 x H7

Signaling & Interior

Minikit

Maxikit

Type

Qty per Kit

C5W

P21W

PY21W

P21/5W

R5W

R10W

2 1

T4W

W5W

Fuse 10A

Fuse 15A

Fuse 20A

Fuse 30A

Diagnostics Bosch KTS250 Powerful, compact and robust design: The KTS 250 is ideal for both workshop and mobile use Developed for mobile and straightforward workshop use, the new compact and robust Bosch KTS 250 is perfectly suitable for small automotive workshops, or as an additional device for larger workshops. The tester stands out for its high user friendliness, thanks to a new, intuitive and Android-based user interface. Equipped with Bosch ESI [tronic] workshop software, the KTS 250 allows for ECU diagnosis on almost any type of passenger car on the market. Its lithium-ion battery, automatic vehicle identification and wireless networking abilities mean this will be one of the most important tools in your workshop. Containing over 150 manufacturers and with a high speed processor, a rapid diagnosis is always guaranteed! • • • •

Plug and play with online licensing: For a fast set-up and go Fast and best-in-class vehicle system overview: For efficiency and accuracy Automatic vehicle identification and integrated ESI[tronic] diagnostic database: For fast and comprehensive vehicle scans Modern, simple and intuitive operation for ease-of-use

Bosch KTS350

• • •

Online updates and DoIP: To futureproof the equipment and keep workshops at the forefront of vehicle diagnostics Advanced coding and adjustment features Service task menu for timesaving operation - execute all service-relevant operations within seconds: Battery replacement, Service interval reset, Head light adjustment, Particulate filter regeneration

Advanced diagnostic technology - in one compact device

ECU Diagnostic tool for all current and future vehicles, with multimeter & oscilloscope

•

• • • •

Highly convenient integrated controller and tester in one Compact with 10-inch screen Plug and play set-up Parallel diagnosis through multiple electric channels Long 1.8 m OBD cable

Bosch KTS960

Bosch KTS590

•

Built-in 2-channel oscilloscope Built-in 2-channel multimeter Fully PassThru compliant Parallel diagnosis - Communicate with up to three CAN and K-Line interfaces simultaneously 100 m-range Bluetooth connectivity

(KTS560+DCU220)

Designed to help workshops tackle today’s increasingly complex automobiles, the KTS960 is a combination of the DCU 220 and the KTS 560, providing a complete, simple and easy to use diagnostic solution. • • • • • •

For diagnostic expertise, contact

Peter Vahey

mobile: +353 (0)86 145 1174 tel: +353 (0) 1 820 8860 email: PeterVahey@MechanExpert.com

•

Bluetooth Class 1 standard with a range of up to 100 m Installation controlled and activated via integrated software Automatic KTS module search Wireless connection test by integrated signal generator Test program for checking wireless connection The KTS module can also be connected to all common laptops/PCs via the USB port Powered by ESI[tronic]

www.MechanExpert.com

TECH TIPS brought to you by MechanExpert

Winter Coolant Servicing Contemporary coolants have become every bit as ‘vehicle specific’ as engine oil. There are now three very distinct technologies used as ‘original fill’ by vehicle manufacturers. These coolants all perform the same essential functions – i.e. prevent freezing and overheating, while simultaneously protecting engine and cooling system components against corrosion and erosion. But their chemical additive formulations – also called ‘packages’ – are entirely different, one from another, and can’t be mixed or substituted. It means that for technicians to protect warranties, vehicles presented for servicing must be re-filled or topped up with the exact type of OE coolant that went in on-line. And that makes winter servicing with manufacturer-approved coolants a significant profit opportunity; an opportunity that switched-on independent workshops should be quick to grasp.

The most recent research conducted for Comma’s Professional Partner Programme revealed that franchised dealers typically charge £120 / €136.86 – and more – for a coolant drain and refill. Yet with the latest coolant re-filling equipment, the job can be done professionally, using the correct, manufactuer-approved coolants, in under half an hour at a charge-out rate around half that figure. In fact, three vehicles an hour could easily be serviced, making this a viable ‘while you wait’ proposition with high returns. The equipment is readily available, easy to use, requires no special training, and eliminates the need for thermo recycling – i.e. running the engine hot and cold to bleed off air.

33 TECH TIPS brought to you by

Coolant technologies – What’s the difference?

For the European passenger car and LCV market, the three types of coolant specified by vehicle manufacturers are:

No. 1

Silicate based technology

No.2

No. 3

(Organic Acid Technology) based technology

The most recently developed technology, based on a combination of both Silicate and OAT

OAT

Si-OAT

Silicate products have a 2/3-year service life before replacement; OAT and Si-OAT products have a longer, 5 year service life. BASF Glysantin® coolants are the original equipment (OE) fill to most European VMs. These are designated either G48® (Silicate) G30® (OAT) and G40® (Si-OAT). The last of these – G40® – was specially developed in collaboration with VAG Group, and is manufacturer-approved for all VAG (Audi, Bentley, Bugatti, Lamborghini, SEAT, Skoda and Volkswagen) models from 2005 onwards, plus selected Mercedes Benz and Porsche models..

Finding the right coolant Comma’s coolant application data covers the entire UK vehicle park, dating back over 30 years (visit the VRN look-up at www.CommaOil.com) with every one of the 7,000+ recommended applications being covered by a 100% guarantee of compatibility and quality

Technicians’ Tips For best coolant practice, follow these guidelines…… and don’t forget to inform your customer about what you have done, and why.

• When the additive package is ‘spent’, replace all coolant to restore full protection. • Check the vehicle handbook and always fill with the correct, manufacturer-approved or OE compliant coolant. • Never mix coolant types – it cancels out their individual protective properties and could actually lead to mechanical damage. • Use only de-ionised/distilled water – never tap water – to dilute concentrated coolants. • Flush old or dirty systems with cleaner before re-filling. • Visually check the entire coolant system for leaks after re-filling.

TECH TIPS brought to you by MechanExpert

Replacing a Diesel Common Rail Injector When replacing a DENSO Diesel Common Rail Injector, marked with a compensation code, it is necessary to register the ID code printed on the upper part of the injector with a diagnostic tool into the electronic control unit (ECU). The injector compensation code is used to compensate injector production tolerances.

Injector Replacement Key Points: Remove: 1.

2. 3. 4. 5.

Ensure there is no pressure in the system before opening the high pressure pipes Ensure the area around unions is clear from any dirt or liquids Use blanking caps on open ports to prevent dirt / dust entering the components Use the nozzle protection cap after injector is removed Insure care is taken not to damage the injector solenoid when removing injectors from the engine

Reinstallation: 1.

2. 3. 4. 5.

7. 8.

If fitting injectors to the engine ensure that the injector QR code on top of the injector is noted, along with the cylinder number Ensure that the injector pocket is clear of obstructions, including the seal from the removed injector If re-using the original injector always replace the old gasket with a new one. New injectors come with seal ring Ensure no excessive force is used on the solenoid when fitting injector to the engine. Only apply force (no impact) to the clamp Ensure the injectors are clamped down following the correct procedure and torque to avoid distortion. During this operation, remove blanking caps before re-fitting the high pressure / back leakage pipes If fitting new injectors ensure that the injector QR code is re-entered in the ECU via the diagnostic tool. Ensure that each individual injector QR code corresponds with the cylinder mounting position! Perform the high pressure test using the diagnostic tool to confirm there is no leakage! Perform injection learning

Important: If the engine is running and/or a high pressure test is performed, never touch any high pressure pipe/connection/component with your fingers! If there is a leakage, hot, highly pressurised fuel could cause serious injuries. Make sure that the engine is switched off Make sure that the fuel pressure has dropped to zero and that the fuel temperature is at ambient temperature Wait at least one minute after the engine has stopped before commencing any repair to the fuel injection system

Did you know...? • • • • • • •

The QR Code was invented by DENSO in 1994 to track vehicles during the manufacturing process DENSO diagnostic tooling will report wrong injectors if the ID code does not match the vehicle DENSO diagnostic tooling will report typing mistakes if the ID code contains a typing mistake Cleanliness has the highest priority during repair activities When working on a Common Rail System, maintaining cleanliness is absolutely essential! The smallest particles may cause engine operation and / or fuel system faults! During any repair activities, opened fuel connections must be sealed off immediately!

Risks if injector compensation code programming is not done: • Knocking noise • Unstable idle • Wiggling during driving • MIL (Check Engine Lamp) on

Colour of car hardest to see in poor conditions Source: MoneySupermarket.com

Source: Continental Tyres

mm recommended minimum tread depth for winter driving

years

x10

Stopping Distance increase on ice: Source: the RAC

average lifespan of a battery

Source: the AA

Common Causes of car accidents

Vehicle Defects: 1,687 Distraction: 13,461 Vision affected by external factors: 10,107