Halnn PCD full-face tools easily turning tungsten carbide roller rings!

Halnn PCD full-face tools easily turning tungsten carbide roller rings!

PCD tools have unique advantages in machining aluminum alloy and composite parts due to their high precision, high efficiency and long life.

In order to meet the market demand, Halnn continuously enriches the PCD tool production line, on the basis of PCD turning tools, PCD milling tools, PCD drills, PCD boring tools, PCD reamers, innovatively launched PCD chipbreaker inserts, PCD full-face inserts, PCD High Finish tools, and PCD milling inserts repairing or replacement services: 1、 New Generation Breaking-G Series PCD Chip Breaker Inserts Halnn new generation of PCD chipbreaking tools Breaking-G series can effectively solve the problem of non-chip breaking and greatly improve the working efficiency, with better stability, higher service life and wider range of applications, to achieve outstanding chipbreaking effect in finishing

and

chipbreaking

semi-finishing grooves

aluminum

(including

alloy,

with

a

variety

KLM, TKM,

XM,

etc.),

of

different

chipbreaking grooves are suitable for different machining conditions to meet the different needs of customers.

Applications range：

Typical groove type:

槽型 Groove type

加工工序 Machining process

加工参数 Machining parameters

优势 Advantages 轻切削范围内的一般断屑几 何形状，有效降低切削阻力

FS

精加工 finishing

General chip geometry in the light

cutting

range

for

effective reduction of cutting

Fr= 0.1 - 0.2mm/r; Ap= 0.1 - 0.3mm

resistance 能保持较低的切削力，断屑 FM

半精加工 semi-finishing

性能好。

Fr= 0.15 - 0.3mm/r;

It can keep low cutting force and

good

chip

breaking

Ap= 0.2 -0.5mm

performance. 适用于铝合金的连续和间断 FL

粗加工 roughing

加工 For

Fr= 0.25 - 0.4mm/r; continuous

intermittent

machining

aluminum alloys

2、 PCD full-face inserts

and of

Ap= 0.4 - 1.2mm

断屑槽 Chipbreaker

Halnn new generation of full-face PCD tools: for wind turbine bearing ball groove hard turning, Halnn provides RNGN full-face PCD/PCBN inserts with high wear resistance to realize high-quality finishing. For wind turbine blade flange hole drilling, Halnn offers PCD fully laminated U drill inserts with excellent wear resistance, mainly W-shaped and S-shaped, which can be indexed 3-4 times to reduce production costs, and at the same time, it can withstand higher cutting speeds and feed speeds, combined with excellent rigidity of the tool holder, to achieve stable and efficient drilling while maintaining dimensional accuracy. For tungsten carbide roller rings (hardness>HRA88), Halnn offers the fully laminated PCD insert RCGX model.

Applications range：

Application Case:

3 、 PC D Hi gh Fi ni sh Se ri es Halnn PCD high Finish tools are mainly used for mirror surface machining of mold steel, which can obtain more stable machining effect, ultra-high finish and surface quality, and at the same time can greatly improve the machining efficiency. Halnn PCD high Finish tool life of up to 120 hours, the tool can still maintain excellent performance, mold surface roughness can be controlled within 30nm.

Applications range：

4 、 PC D Mi ll in g In se rt s Rep airm ent Servi ce Halnn provides PCD milling inserts regrinding or replacement services, the quality of the new tool as well as reduce resource consumption. Halnn grinding standard inserts on the body of the cutter head clean and tidy, no foreign matter, the surface is not allowed to have cracks, corrosion, the inserts edge shall not have the phenomenon of avalanches; after grinding the angle of the front, the back of the angle is unchanged; each edge of the inserts thickness is the same; edge radial runout tolerance of 0-0.05mm; edge end face round runout tolerance of 0-0.03mm; grinding feed: generally each time 0.002 ~ 0.01mm.

Applications range：