by Castel Engineering
Hygienic storage solutions for coldrooms & cleanrooms
www.castel-engineering.com
2
Optima ShelvingTM
Application & advantages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pg 4 Composition & dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pg 6 Basic configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pg 10
Mobile Optima ShelvingTM
Composition. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pg 12 Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pg 14 Examples. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pg 15
Optima ShelvingTM Trolleys
Composition. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pg 16 Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pg 18 Trolley configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pg 19
Parts
Individual Shelf Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Grill / Plate Version. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Corner Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Upright Standard & Extension. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Mobile Upright . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rim-bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Alu Rail. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hook. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Trolley Upright. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
pg 22 pg 22 pg 22 pg 22 pg 22 pg 23 pg 23 pg 23 pg 23
Š 2016 Castel Engineering Sprl – Belgium. All pictures and drawings in this literature are for illustration purposes only. Data may change without prior notice and are subject to tolerances. Castel Engineering Sprl, its Affiliates and its Distributors cannot be held liable for typographical errors, layout errors or technical misinformation contained herein.
Online configurator Customers can use our web-based application to design their own configuration with standard shelf elements to fit in the room. The program only requires the input of basic room and shelf parameters. It features a user-friendly drawing area where the customer will be helped with the design and the positioning of the shelves. From there on, the application does the rest: list and quote all necessary elements as well as issue the assembly sequence for the installer on the site.
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Optimize your storage! The Optima ShelvingTM offers an ideal storage solution for the food and pharmaceuticals industries. Strong aluminium structure and durable plastic shelves provide an excellent load capacity. A wide range of dimensions and universal connectors offer the possibility to virtually extend the shelves without any limitation. Countless combinations of shelf configurations, from a single rack to L, U or T-shaped extensions, allow you to optimize your storage space.
Fast & easy assembly Fast and easy assembly by one single person. No tools required.
Place corner connectors
Insert the hooks in the holes
4
Place horizontal beams
Place shelf inserts
High quality materials • Decorative anodised aluminium finish
• Durable polypropylene shelf plates and grills • Hooks made from reinforced metal • Feet & inserts made from high-resistance composite materials • Stainless steel corner connectors
Functional advantages • Extremely stable, excellent load capacity • Adjustable shelf level every 150 mm • Hidden fixing connections • Adjustable feet • Easy removable shelf grills and plates • Dishwasher-proof shelf inserts • Excellent resistance between -40°C and +80°C
Applications Coldrooms, cleanrooms, catering, laboratories, chemists, laundries and stores.
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Optima ShelvingTM Composition Corner Connector Upright Standard
Upright Standard Upright Extension Upright Standard
Hook
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Shelf level
General drawing Total Length
B
32 Corner connector
33
C
B1
Total Length with Corner
D
A
Measurements (mm) A
663
763
863
960
1060
1160
1260
1357
1457
1557
1657
1754
B/B1
630
730
830
927
1027
1127
1227
1324
1424
1524
1624
1721
1854 1821
C
597
697
797
894
994
1094
1194
1291
1391
1491
1591
1688
1788
D*
308
408
508
608
* Depth dimensions include additional 8 mm for the screws
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Overall shelves lengths - size A
960
863
763
663
1160
1060
1260
1357
1557
1457
1754
1657
308
1854 Loading capacity per shelf level
Shelf length (mm)
663
763
863
960
1060
1160
1260
1357
1457
1557
1657
1754
1854
Max load per level (kg)
280
260
240
210
200
180
160
150
140
130
120
110
100
408
The values are mentioned for evenly distributed load. Max weight between 2 uprights 900 kg, for corner configuration 600 kg between 2 uprights
408
608
308
508
Overall depths- size D
508
Standard overall depths (mm)
8
308
408
508
608
Heigth: 2400 mm e.g. 3 / 4 / 5 levels max. 15 levels
706
556
556
556
406
406
112
112
406
556
406
556
406
406
556
856
112
112
112
125
406
406
706
406
406
150 Adjustment
256
256
406
706
112
112
112
125
"D"
856
150 Adjustment
Adjustable 15-45
Standard height 1800
SIDE VIEW
706
112
1006
1006
"D"
125
Adjustable 15-45
"D"
150 Adjustment
Adjustable 15-45
Heigth: 2100 mm e.g. 3 / 4 / 5 levels max. 13 levels Standard height 2100
Heigth: 1800 mm e.g. 3 / 4 / 5 levels max. 11 levels
Standard height 2400
Possible positioning of shelf levels FRONT VIEW EXAMPLE OF LEVELS
EXAMPLE OF LEVELS
EXAMPLE OF LEVELS
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Configurations Basic shelving
A
A
Basic shelving + line extension
A A
B B
L-shape 1 Basic shelving + corner extension
A
B1 B1
A
10
Dimensions A/B/B1/C: see page 7
L-shape 2 Basic shelving + line extension + corner extension
A
B
B
B1
B1
A
U-shape 1 2 x basic shelving + shelving levels fixed on both sides
C
A A
A
A
C
U-shape 2 Basic shelving + 2 x corner extension
B1
B1
A
A
B1
B1
Dimensions A/B/B1/C: see page 7
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Mobile Optima ShelvingTM Maximum storage space in small areas • Based on standard Optima ShelvingTM • Equipped with durable casters, precisely moving along channels • Combining mobile & modular shelving will allow to configure a more ergonomic storage system
Composition
Standard upright
Mobile upright
Standard upright
Shelf level
Aluminium channel with bumper-stops
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13
Dimensions
max 600kg
max 600kg
max 900kg
max 900kg
max 600kg
max 600kg
max 600kg
max 900kg
D1
D
H1
max 600kg
H
max 900kg
max 600kg
max 600kg
max 900kg
H1
max 600kg
H
H1
A
A1
H
max 900kg
D A
min 800
663
D D1 H H1
763
D1 863
D1
960 1060 1160 1260 1357 1457 1557 1657 1754 1854 A1= A+35 mm 400 500 600 435 535 635 1800 2100 1864 2164
mi
A
A
A1 A1
n(2
D D
A
min 800
min 800 663
A
663
DD D1 A1*H H H1 H1
A D1
763
763
D1
D1
0)
D
960 1060 1160 1260 1357 1457 1557 1657 1754
763
863
698
798
898
& Bumpers1 set 1854 960 1060 1160 1260 1357 1457Aluminium 1557 Rails 1657 1754 A1= A+35 mm L=2100 mm A1= A+35 mm 2x 500 600 L=3000 mm 400400 Standard length (mm) 500 600 1557 6351657 1754 435960 535 1357 435 1060 1160 1260 53541457 635 1854L=4000 mm x 9951800 1095 1592 1692 1800 1195 1295 1392 1492 2100 21001789 1889L=6100 mm 18641864 2164 2164
Standard depth (mm)
D
408
508
608
D1*
435
535
635
H
1800
H1*
1864
* Overall dimensions
80
863
mi
n(2m 2100 xDin 2164 +(D2x 1+D 8+ 00D1 ) +
Standard height (mm)
14
1+
D1
663
D
+D
D1
863
D1
D1
xD
Examples Optima shelvingTM offers endless possibilities to design your storage space. Our engineers are available to answer all your questions.
Example 1 Combination of standard Optima ShelvingTM + Optima mobile ShelvingTM
Example 2 Combination of standard Optima ShelvingTM + Optima mobile ShelvingTM
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Optima ShelvingTM trolley Bring your storage wherever you want • The Optima ShelvingTM trolleys combine a shelf with the feature of a tray on wheels. • Extremely convenient for frequent and easy moving. • Other dimensions available on request.
Composition trolley upright with brake
trolley upright with brake
hook shelf level rim-bar
caster
125
Casters • Set of 4, including 2 units with brakes • Standard diameter 125 mm, optional 75 mm on request
Standard height (mm) 400
1000
1550
1925
Loading capacity per shelf level Shelf length (mm)
663
763
863
960
1060
1160
1260
1357
1457
1557
1657
1754
1854
Max load per level (kg)
280
260
240
210
200
180
160
150
140
130
120
110
100
The values are mentioned for evenly distributed load. Max weight between 2 uprights 400 kg.
16
17
Dimensions Total length (mm) A*
663
763
863
960
1060
1160
1260
1357
1457
1557
1657
1754
1854
A1
688
788
888
985
1085
1185
1285
1382
1482
1582
1682
1782
1882
Total depth (mm) D
308
408
508
608
D1*
348
448
548
648
E1
107
Possible dimensions between shelves (mm) - only for trolley without rim-bar
* Overall dimensions
18
257
407
557
Trolley configurations
D
D
A
400
400
A
A1
A1
D1
D1
Trolley 400 mm high Without rim-bar Plate 400 mm 1 Adjustable OTPL
Height N° shelf Shelf fixed/adjustable Code
D
Plate 400 mm 1 Fixed OT1BPL
Grill 400 mm 1 Fixed OT1BGR
D
A
1000 545 470
A
E1
1000
With rim-bar Grill 400 mm 1 Adjustable OTGR
A1
A1
D1
D1
Trolley 1000 mm high Without rim-bar Height N° shelf Shelf fixed/adjustable Code
Plate 1000 mm 2-4 Adjustable OTPL
With rim-bar Grill 1000 mm 2-4 Adjustable OTGR
Plate 1000 mm 2 Fixed OT2BPL
Grill 1000 mm 2 Fixed OT2BGR
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D
D
1550
A1
450
A1
D1
Trolley 1550 mm high Without rim-bar Height N° shelf Shelf fixed/adjustable Code
Plate 1550 mm 2-7 Adjustable OTPL
Plate 1550 mm 3 Fixed OT3BPL
482 407
E1
1925
1925 20
A
A1
D1
Without rim-bar Plate 1925 mm 3-11 Adjustable OTPL
Grill 1550 mm 3 Fixed OT3BGR
D
A
A1
Trolley 1925 mm high
D1
With rim-bar Grill 1550 mm 2-7 Adjustable OTGR
D
Height N° shelf Shelf fixed/adjustable Code
A
1550
E1
525
A
D1
With rim-bar Grill 1925 mm 3-11 Adjustable OTGR
Plate 1925 mm 4 Fixed OT4BPL
Grill 1925 mm 4 Fixed OT4BGR
D
1925
A
A1
Trolley sloped shelf
D1
With rim-bar Height N° shelf Shelf fixed/adjustable Code
Plate 1925 mm 4 Fixed 0TBSLPL
Grill 1925 mm 4 Fixed OTBSLGR
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Parts Individual Shelf Level Hooks included / Individual packaging Standard depth (mm) 300 mm
400 mm
500 mm
600 mm
Level Length (mm) 597
697
797
894
994
1094
1194
1291
1391
1491
1591
1688
1788
Grill/Plate Version Dishwasher-proof Standard depth (mm) 300 mm
400 mm
500 mm
600 mm
Level Length (mm) 597
697
797
894
994
1094
1194
1291
1391
1491
1591
1688
1788
Corner Connector For 1 level /Stainless steel Standard depth (mm) 300
400
500
600
Standard Upright & Extension
Mobile Upright
Equipped with adjustable feet
Equipped with preassembled caster set
Standard depth (mm) 308
408
508
Standard depth D/D1 (mm) 608
408/435
1800
22
2100
508/535
608/635
Standard height (mm)
Standard height (mm) 2400
1860
2160
Rim-bar Anodized aluminium / Hooks included Length (mm) 597
697
797
894
994
1094
1194
1291
1391
1491
C
2x
8871
Alu Rail
8861
11
1 193
194 1951
911 921 4
4901
499
797 498
1591 796
795
1688 C ( m )m
1788
L=2100 mm L=3000 mm L=4000 mm
4x
Reinforced anodized aluminium Bumpers with fittings included
L=6100 mm
Length (mm) 2100
3000
4000
6100
508/548
608/648
1550
1925
Hook Made from reinforced metal
Trolley Upright Delivered with preassembled casters
Standard depth D/D1 (mm) 308/348
408/448 Standard height (mm)
400
1000
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Engineering solutions, manufacturing quality
Castel Engineering Belgium - Head Quarters Rue de la Royenne 84 -7700 Mouscron – Belgium T +32 (0)56 33 68 40 - F +32 (0)56 33 78 10 info@castel-engineering.com
Castel Engineering Polska Sp. z.o.o. Tomaszowice Kol. 123 21-002 Tomaszowice – Polska T +48 (0)81 503 28 22 F +48 (0)81 503 15 55 biuro@castel-engineering.com
Castel Engineering SDN. BHD. Malaysia info@castel-engineering.com
www.castel-engineering.com Copyright ©2016 CASTEL Engineering - All rights reserved. All pictures in this brochure are for illustration purposes. Data may change without prior notice. CASTEL Engineering cannot be held liable for typographical errors, layout errors or (technical) misinformation contained here in.
CAT OPTIMA SHELVING 2016 – 102.00557.000 – v1
Castel Engineering UK Units 4&5, The Townsend Centre Blackburn Road - Haughton Regis - Beds LU5 5BQ – UK T +44 (0) 1582 66 33 88 F +44 (0) 1582 47 20 50 sales@castelengineering.co.uk