Optima Shelving 2016

by Castel Engineering

Hygienic storage solutions for coldrooms & cleanrooms

www.castel-engineering.com

2

Optima ShelvingTM

Application & advantages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pg 4 Composition & dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pg 6 Basic configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pg 10

Mobile Optima ShelvingTM

Composition. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pg 12 Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pg 14 Examples. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pg 15

Optima ShelvingTM Trolleys

Composition. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pg 16 Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pg 18 Trolley configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pg 19

Parts

Individual Shelf Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Grill / Plate Version. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Corner Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Upright Standard & Extension. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Mobile Upright . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Rim-bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Alu Rail. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Hook. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Trolley Upright. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

pg 22 pg 22 pg 22 pg 22 pg 22 pg 23 pg 23 pg 23 pg 23

Š 2016 Castel Engineering Sprl – Belgium. All pictures and drawings in this literature are for illustration purposes only. Data may change without prior notice and are subject to tolerances. Castel Engineering Sprl, its Affiliates and its Distributors cannot be held liable for typographical errors, layout errors or technical misinformation contained herein.

Online configurator Customers can use our web-based application to design their own configuration with standard shelf elements to fit in the room. The program only requires the input of basic room and shelf parameters. It features a user-friendly drawing area where the customer will be helped with the design and the positioning of the shelves.

From there on, the application does the rest: list and quote all necessary elements as well as issue the assembly sequence for the installer on the site.

3

Optimize your storage!

The Optima ShelvingTM offers an ideal storage solution for the food and pharmaceuticals industries. Strong aluminium structure and durable plastic shelves provide an excellent load capacity. A wide range of dimensions and universal connectors offer the possibility to virtually extend the shelves without any limitation. Countless combinations of shelf configurations, from a single rack to L, U or T-shaped extensions, allow you to optimize your storage space.

Fast & easy assembly Fast and easy assembly by one single person. No tools required.

Place corner connectors

Insert the hooks in the holes

4

Place horizontal beams

Place shelf inserts

High quality materials • Decorative anodised aluminium finish

• Durable polypropylene shelf plates and grills • Hooks made from reinforced metal • Feet & inserts made from high-resistance composite materials • Stainless steel corner connectors

Functional advantages • Extremely stable, excellent load capacity • Adjustable shelf level every 150 mm • Hidden fixing connections • Adjustable feet • Easy removable shelf grills and plates • Dishwasher-proof shelf inserts • Excellent resistance between -40°C and +80°C

Applications Coldrooms, cleanrooms, catering, laboratories, chemists, laundries and stores.

5

Optima ShelvingTM Composition Corner Connector Upright Standard

Upright Standard Upright Extension Upright Standard

Hook

6

Shelf level

General drawing Total Length

B

32 Corner connector

33

C

B1

Total Length with Corner

D

A

Measurements (mm) A

663

763

863

960

1060

1160

1260

1357

1457

1557

1657

1754

B/B1

630

730

830

927

1027

1127

1227

1324

1424

1524

1624

1721

1854 1821

C

597

697

797

894

994

1094

1194

1291

1391

1491

1591

1688

1788

D*

308

408

508

608

* Depth dimensions include additional 8 mm for the screws

7

Overall shelves lengths - size A

960

863

763

663

1160

1060

1260

1357

1557

1457

1754

1657

308

1854 Loading capacity per shelf level

Shelf length (mm)

663

763

863

960

1060

1160

1260

1357

1457

1557

1657

1754

1854

Max load per level (kg)

280

260

240

210

200

180

160

150

140

130

120

110

100

408

The values are mentioned for evenly distributed load. Max weight between 2 uprights 900 kg, for corner configuration 600 kg between 2 uprights

408

608

308

508

Overall depths- size D

508

Standard overall depths (mm)

8

308

408

508

608

Heigth: 2400 mm e.g. 3 / 4 / 5 levels max. 15 levels

706

556

556

556

406

406

112

112

406

556

406

556

406

406

556

856

112

112

112

125

406

406

706

406

406

150 Adjustment

256

256

406

706

112

112

112

125

"D"

856

150 Adjustment

Adjustable 15-45

Standard height 1800

SIDE VIEW

706

112

1006

1006

"D"

125

Adjustable 15-45

"D"

150 Adjustment

Adjustable 15-45

Heigth: 2100 mm e.g. 3 / 4 / 5 levels max. 13 levels Standard height 2100

Heigth: 1800 mm e.g. 3 / 4 / 5 levels max. 11 levels

Standard height 2400

Possible positioning of shelf levels FRONT VIEW EXAMPLE OF LEVELS

EXAMPLE OF LEVELS

EXAMPLE OF LEVELS

9

Configurations Basic shelving

A

A

Basic shelving + line extension

A A

B B

L-shape 1 Basic shelving + corner extension

A

B1 B1

A

10

Dimensions A/B/B1/C: see page 7

L-shape 2 Basic shelving + line extension + corner extension

A

B

B

B1

B1

A

U-shape 1 2 x basic shelving + shelving levels fixed on both sides

C

A A

A

A

C

U-shape 2 Basic shelving + 2 x corner extension

B1

B1

A

A

B1

B1

Dimensions A/B/B1/C: see page 7

11

Mobile Optima ShelvingTM Maximum storage space in small areas • Based on standard Optima ShelvingTM • Equipped with durable casters, precisely moving along channels • Combining mobile & modular shelving will allow to configure a more ergonomic storage system

Composition

Standard upright

Mobile upright

Standard upright

Shelf level

Aluminium channel with bumper-stops

12

13

Dimensions

max 600kg

max 600kg

max 900kg

max 900kg

max 600kg

max 600kg

max 600kg

max 900kg

D1

D

H1

max 600kg

H

max 900kg

max 600kg

max 600kg

max 900kg

H1

max 600kg

H

H1

A

A1

H

max 900kg

D A

min 800

663

D D1 H H1

763

D1 863

D1

960 1060 1160 1260 1357 1457 1557 1657 1754 1854 A1= A+35 mm 400 500 600 435 535 635 1800 2100 1864 2164

mi

A

A

A1 A1

n(2

D D

A

min 800

min 800 663

A

663

DD D1 A1*H H H1 H1

A D1

763

763

D1

D1

0)

D

960 1060 1160 1260 1357 1457 1557 1657 1754

763

863

698

798

898

& Bumpers1 set 1854 960 1060 1160 1260 1357 1457Aluminium 1557 Rails 1657 1754 A1= A+35 mm L=2100 mm A1= A+35 mm 2x 500 600 L=3000 mm 400400 Standard length (mm) 500 600 1557 6351657 1754 435960 535 1357 435 1060 1160 1260 53541457 635 1854L=4000 mm x 9951800 1095 1592 1692 1800 1195 1295 1392 1492 2100 21001789 1889L=6100 mm 18641864 2164 2164

Standard depth (mm)

D

408

508

608

D1*

435

535

635

H

1800

H1*

1864

* Overall dimensions

80

863

mi

n(2m 2100 xDin 2164 +(D2x 1+D 8+ 00D1 ) +

Standard height (mm)

14

1+

D1

663

D

+D

D1

863

D1

D1

xD

Examples Optima shelvingTM offers endless possibilities to design your storage space.

Our engineers are available to answer all your questions.

Example 1 Combination of standard Optima ShelvingTM + Optima mobile ShelvingTM

Example 2 Combination of standard Optima ShelvingTM + Optima mobile ShelvingTM

15

Optima ShelvingTM trolley Bring your storage wherever you want • The Optima ShelvingTM trolleys combine a shelf with the feature of a tray on wheels.

• Extremely convenient for frequent and easy moving.

• Other dimensions available on request.

Composition trolley upright with brake

trolley upright with brake

hook shelf level rim-bar

caster

125

Casters • Set of 4, including 2 units with brakes • Standard diameter 125 mm, optional 75 mm on request

Standard height (mm) 400

1000

1550

1925

Loading capacity per shelf level Shelf length (mm)

663

763

863

960

1060

1160

1260

1357

1457

1557

1657

1754

1854

Max load per level (kg)

280

260

240

210

200

180

160

150

140

130

120

110

100

The values are mentioned for evenly distributed load. Max weight between 2 uprights 400 kg.

16

17

Dimensions Total length (mm) A*

663

763

863

960

1060

1160

1260

1357

1457

1557

1657

1754

1854

A1

688

788

888

985

1085

1185

1285

1382

1482

1582

1682

1782

1882

Total depth (mm) D

308

408

508

608

D1*

348

448

548

648

E1

107

Possible dimensions between shelves (mm) - only for trolley without rim-bar

* Overall dimensions

18

257

407

557

Trolley configurations

D

D

A

400

400

A

A1

A1

D1

D1

Trolley 400 mm high Without rim-bar Plate 400 mm 1 Adjustable OTPL

Height N° shelf Shelf fixed/adjustable Code

D

Plate 400 mm 1 Fixed OT1BPL

Grill 400 mm 1 Fixed OT1BGR

D

A

1000 545 470

A

E1

1000

With rim-bar Grill 400 mm 1 Adjustable OTGR

A1

A1

D1

D1

Trolley 1000 mm high Without rim-bar Height N° shelf Shelf fixed/adjustable Code

Plate 1000 mm 2-4 Adjustable OTPL

With rim-bar Grill 1000 mm 2-4 Adjustable OTGR

Plate 1000 mm 2 Fixed OT2BPL

Grill 1000 mm 2 Fixed OT2BGR

19

D

D

1550

A1

450

A1

D1

Trolley 1550 mm high Without rim-bar Height N° shelf Shelf fixed/adjustable Code

Plate 1550 mm 2-7 Adjustable OTPL

Plate 1550 mm 3 Fixed OT3BPL

482 407

E1

1925

1925 20

A

A1

D1

Without rim-bar Plate 1925 mm 3-11 Adjustable OTPL

Grill 1550 mm 3 Fixed OT3BGR

D

A

A1

Trolley 1925 mm high

D1

With rim-bar Grill 1550 mm 2-7 Adjustable OTGR

D

Height N° shelf Shelf fixed/adjustable Code

A

1550

E1

525

A

D1

With rim-bar Grill 1925 mm 3-11 Adjustable OTGR

Plate 1925 mm 4 Fixed OT4BPL

Grill 1925 mm 4 Fixed OT4BGR

D

1925

A

A1

Trolley sloped shelf

D1

With rim-bar Height N° shelf Shelf fixed/adjustable Code

Plate 1925 mm 4 Fixed 0TBSLPL

Grill 1925 mm 4 Fixed OTBSLGR

21

Parts Individual Shelf Level Hooks included / Individual packaging Standard depth (mm) 300 mm

400 mm

500 mm

600 mm

Level Length (mm) 597

697

797

894

994

1094

1194

1291

1391

1491

1591

1688

1788

Grill/Plate Version Dishwasher-proof Standard depth (mm) 300 mm

400 mm

500 mm

600 mm

Level Length (mm) 597

697

797

894

994

1094

1194

1291

1391

1491

1591

1688

1788

Corner Connector For 1 level /Stainless steel Standard depth (mm) 300

400

500

600

Standard Upright & Extension

Mobile Upright

Equipped with adjustable feet

Equipped with preassembled caster set

Standard depth (mm) 308

408

508

Standard depth D/D1 (mm) 608

408/435

1800

22

2100

508/535

608/635

Standard height (mm)

Standard height (mm) 2400

1860

2160

Rim-bar Anodized aluminium / Hooks included Length (mm) 597

697

797

894

994

1094

1194

1291

1391

1491

C

2x

8871

Alu Rail

8861

11

1 193

194 1951

911 921 4

4901

499

797 498

1591 796

795

1688 C ( m )m

1788

L=2100 mm L=3000 mm L=4000 mm

4x

Reinforced anodized aluminium Bumpers with fittings included

L=6100 mm

Length (mm) 2100

3000

4000

6100

508/548

608/648

1550

1925

Hook Made from reinforced metal

Trolley Upright Delivered with preassembled casters

Standard depth D/D1 (mm) 308/348

408/448 Standard height (mm)

400

1000

23

Engineering solutions, manufacturing quality

Castel Engineering Belgium - Head Quarters Rue de la Royenne 84 -7700 Mouscron – Belgium T +32 (0)56 33 68 40 - F +32 (0)56 33 78 10 info@castel-engineering.com

Castel Engineering Polska Sp. z.o.o.

Tomaszowice Kol. 123 21-002 Tomaszowice – Polska T +48 (0)81 503 28 22 F +48 (0)81 503 15 55 biuro@castel-engineering.com

Castel Engineering SDN. BHD. Malaysia info@castel-engineering.com

www.castel-engineering.com Copyright ©2016 CASTEL Engineering - All rights reserved. All pictures in this brochure are for illustration purposes. Data may change without prior notice.

CASTEL Engineering cannot be held liable for typographical errors, layout errors or (technical) misinformation contained here in.

CAT OPTIMA SHELVING 2016 – 102.00557.000 – v1

Castel Engineering UK Units 4&5, The Townsend Centre Blackburn Road - Haughton Regis - Beds LU5 5BQ – UK T +44 (0) 1582 66 33 88 F +44 (0) 1582 47 20 50 sales@castelengineering.co.uk