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Parts Catalogue

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TA B L E O F C O N T E N T S

ALIVA SHOTCRETE MACHINES

4-5

PUTZMEISTER TK 20 CONCRETE PUMP

6

CCM 200 E CONTINUOUS MIXER

7

CHEMICAL & WATER BOOSTER PUMPS

8

DRY-MIX MACHINE PARTS

9-11

HYDRO-MIX NOZZLES (DRY PROCESS)

12-13

EXTENSION HOSES (DRY PROCESS)

14-15

CONCRETE PUMPING HOSES

16

SNAP COUPLINGS & GASKETS

17

REDUCERS (DRY & WET PROCESS)

18

WET-MIX NOZZLES

19

HOPPER HOOD

20

AIR-SEPARATOR BOX

21

SHOTCRETE CONSTRUCTION PANELS

22

FORM OIL

23

SHOTCRETE SUPPORT POSTS

24

END-BEAM TESTER

25

FABRICATING PRODUCTS ORDER FORM

26-27 28

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ALIVA SHOTCRETE MACHINES

Aliva AL-237 The Aliva AL-237 shotcrete machine is the ideal machine for small to mid-sized shotcrete applications. Based on the rotor size, the Aliva AL-237 has output capabilities ranging from 0.2 m 3 to 4.0 m 3 per hour. As such, this machine is ideal for applications such as concrete patchwork and restoration, swimming pool construction, joint filling, slope stabilization, and refractory work. • T he Aliva AL-237 Air Model allows for variable rotor speed, controlled by an air motor • T he Aliva AL-237 Standard Model has a fixed output (ON/OFF) • T he Aliva AL-237 Top Model allows for variable rotor speed, controlled by a Variable Frequency Drive (VFD)* *Electric Drive machines require compressed air for material conveyance

Rotor Size

Hose Diameter

Conveying Output

Maximum Aggregate Size

0.7 Litre

32 mm

0.2 - 0.5 m 3 /hr

6 mm

2.0 Litre

32 mm or 38 mm

0.6 - 1.4 m 3 /hr

12 mm

3.6 Litre

38 mm

1.1 - 2.5 m 3 /hr

12 mm

5.6 Litre

50 mm

1.7 - 4.0 m 3 /hr

16 mm


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ALIVA SHOTCRETE MACHINES

Aliva AL-252 The Aliva AL-252 shotcrete machine has been considered the work horse of the mining and tunneling industry for many years. With output ranging from 3.5 m 3 to 11.0 m 3 per hour, the Aliva AL-252 is ideally suited for high volume, dry-process shotcrete operations. This machine is most commonly used as a stand alone unit, but it can also be integrated into a bulk type shotcrete system when installed on mobile equipment and fed by a bulk hopper. • T he Aliva AL-252 Air Model allows for variable rotor speed, controlled by an air motor • T he Aliva AL-252 Standard Model has a fixed output (ON/OFF) • T he Aliva AL-252 Top Model allows for variable rotor speed, controlled by a Variable Frequency Drive (VFD)* *Electric Drive machines require compressed air for material conveyance

Rotor Size

Hose Diameter

Conveying Output

Maximum Aggregate Size

10 Litre

50 mm

3.5 - 7.0 m 3 /hr

16 mm

16 Litre

60 mm

5.5 - 11.0 m 3 /hr

20 mm

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PUTZMEISTER TK 20 CONCRETE PUMP The Putzmeister TK 20 Concrete Pump has an optional quick-attach, 0.28 m 3 (13 ft 3 ) mixer. The machine can easily be transformed from a conventional concrete pump to a mixer-pump combination. For low volume concrete mixing or for applications in which ready-mix cannot be used, this all-in-one mixer and pump operates independently, on its own diesel power.

P erformance D ata • Maximum Volume Output:

13 m 3 (459 ft 3 ) per hour

• Maximum Concrete Pressure:

2,085 psi (144 bar)

• Maximum Aggregate Size:

20 mm (1 inch)

T echnical I nformation • Variable Control:

Yes

• Maximum Number of Strokes Per Minute: 28 • Hopper Height:

122 cm (48 inches)

D imensions • Length:

375 cm (148 inches)

• Width:

162 cm (64 inches)

• Height:

157 cm (62 inches)

• Weight:

2,177 kg (4,800 lbs)


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CCM 200 E CONTINUOUS MIXER The CCM 200 E Continuous Mixer is a high quality, high capacity, easy to operate, concrete mixer with automatic water control, mounted on a four-way steel skid. This mixer addresses all of the technical and practical concerns associated with mixing high quality concrete in underground mining and remote applications.

F eatures & B enefits • Allows for continuous high-output production; 11 m 3 (14.5 yds 3 ) per hour, without interruption • Large receiving hopper allows for 1,000 kg (2,205 lb) bulk bag capacity • Exact control (calibrated) of water and material input ensures constant water-tomaterials ratio • Compact and cageable on a four-way steel skid mount, to allow for maneuverability in confined areas • Removable mixing tube allows for easy cleaning of mixing chamber • Low charging height of 1.6 m (5.25 ft) including protective hopper enclosure, allows for maximum performance in constricted spaces

U ses For continuous mixing of a wide range of mixtures, including pre-blended, pre-packaged concrete, as well as wet or dry shotcrete and slurries.

O ptimal P erformance Use of a water booster pump is recommended for applications where water pressue is expected to fluctuate.

P erformance D ata Ouput of 11m 3 (14.5 yds 3 ) per hour.

S pecifications •

•

Length Operating: Transport: Width Operating: Transport:

•

Height:

1,800 mm (71 in)

3,500 mm (138 in) 1,850 mm (73 in)

•

Power:

20 HP, 575/3/60

•

Weight:

1,500 kg (3,300 lbs)

1,200 mm (47 in) 1,200 mm (47 in)

•

Mounting:

Four-Way Steel Skid

•

Water Control: Automatic

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C H E M I C A L & W AT E R B O O S T E R P U M P S

The A-10 Chemical/Accelerant Dosing Pump handles abrasive fluids with little wear and provides a high level of volumetric accuracy for sampling, transfer, and metering applications. The A-20 Chemical/Accelerant Dosing Pump has no valves or glands where crystals can build up or clog the pump. The absence of product slip in the hose provides 100 percent volumetric efficiency.

Chemical/Accelerant Pumps A-10

A-20

Maximum Output

0 - 95 L/hr (0 - 25 Gal/hr)

0 - 454 L/hr (0 - 120 Gal/hr)

Maximum Pressure

116 psi (8 bar)

116 psi (8 bar)

Power

Air, Electric, or Hydraulic

Air, Electric, or Hydraulic

Mounting

Portable Stand

Portable Stand

Water Booster Pumps Air-driven water booster pumps, such as the GBP-300 and the GBP-500, work on a reciprocating differential area piston principle. The water pressure can vary from zero to 500 psi (34.5 bar). GBP-300

GBP-500

Maximum Output

76 L/Min (20 Gal/Min)

40 L/Min (10.6 Gal/Min)

Minimum Air Pressure

29 psi (2 bar)

29 psi (2 bar)

Maximum Air Consumption

2.27 m³/min (80.0 ft³/min)

2.27 m³/min (80.0 ft³/min)

Length

610 mm (24”)

610 mm (24”)

Width

330 mm (13”)

330 mm (13”)

Height

305 mm (12”)

305 mm (12”)

Weight

25 kg (56 lbs)

25 kg (56 lbs)


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D R Y- M I X M A C H I N E PA R T S Aliva OEM joint plates and rotor plates are constructed with the highest quality of rubber and high carbon steel, which allows for increased throughput and lower operating costs. Both the joint plates and rotor plates can be ground-down several times and then put back in operation. This process should be completed before the wear on the plates becomes too severe.

Aliva AL-237/246 PART #

DESCRIPTION

246.2043

Lower Joint Plate

246.2047

Upper Joint Plate

246.0252

Rotor Plate

246.0254

Rotor Plate Gasket

Aliva AL-237/246 Air Outlet Chambers PART #

DESCRIPTION

246.0380

Air Outlet Chamber 38 mm (1½”)

246.0285

Air Outlet Chamber 50 mm (2”)

Aliva AL-252 PART #

DESCRIPTION

260.0233

Lower Joint Plate

260.0244

Upper Joint Plate

260.0237

Rotor Plate

Aliva AL-252 Air Outlet CHAMBER PART #

DESCRIPTION

252.0010

Air Outlet Chamber 60 mm (2 3 / 8 ”)

250.0077

Outlet Gasket

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Aliva AL-252 Hose Inserts PART #

DESCRIPTION

260.0506

Hose Insert 10 Litre

260.0526

Hose Insert 16 Litre

Air Motor Silencers PART #

DESCRIPTION

255.0023

Aliva AL-252

255.0025

Aliva AL-237/AL-246 & Piccola

Air Pressure Gauge PART #

DESCRIPTION

150.0276

Pressure Gauge

Allentown Meyco Piccola Discharge Liners PART #

DESCRIPTION

A76033

Discharge Liner

A76034

Outlet Spout Liner 1½”

A76035

Outlet Spout Liner 1¼”

A76036

Outlet Spout Liner 1”

LUBRICATION HOSE FOR WEAR PADS PART #

DESCRIPTION

800.0093

Lubrication Hose


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Allentown Meyco Piccola Pads PART #

DESCRIPTION

A76136

Upper Wear Pad

A76140

Bottom Wear Pad

Allentown Meyco Piccola Friction Discs PART #

DESCRIPTION

A27095

Friction Disc, 9 Hole Round

A27096

Friction Disc, 12 Hole Round

A27097

Friction Disc, 12 Hole Pie

Aliva AL-246 & AL-252 Hopper Vibrator PART #

DESCRIPTION

838.0058

Vibrator

Aliva AL-246 & AL-252 Sieve PART #

DESCRIPTION

840.0099

Large Hole Sieve

Aliva AL-252 Agitator & Cable PART #

DESCRIPTION

252.0015

Agitator

246.0086

Wire Cable

Kink Protector & Nozzle Holder PART #

DESCRIPTION

220.0370

Kink Protector

220.2442

Nozzle Holder


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H Y D R O M I X N O Z Z L E S ( D R Y- P R O C E S S ) The semi-wet, or hydro-mix, nozzle assembly was designed to increase mixing time after the introduction of water in the dr y-mix process. This increase in time allows for more thorough mixing before the shotcrete exits the nozzle, and greatly reduces dust emissions from the nozzle tip.

38/58 (1½”) Inside Diameter Hose Item

Part #

Quantity

Description

Full assembly

220.1555

1

Full assembly

1

220.1561

1

Nozzle 38

2

220.1562

1

Hose Coupling w/Dist. 38

3

180.1819

16

Screw

4

170.0012

3 M

38/58 Material Hose

5

220.1563

1

Threaded Coupling

6

220.1566

1

Water Ring 38

7

220.1564

1

Water Inlet Piece

8

220.2774

1

Threaded Flange

9

170.0027

1

2½” Coupling

10

125.0342

2

O Ring

11

110.3688

1

Needle Valve


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50/70 (2”) Inside Diameter Hose Item

Part #

Quantity

Description

Full assembly

220.1615

1

Full assembly

1

220.1621

1

Nozzle 50

2

220.1622

1

Hose Coupling w/Dist. 50

3

180.1819

16

Screw

4

170.0016

3 M

50/70 Material Hose

5

220.1623

1

Threaded Coupling

6

220.1625

1

Water Ring 50

7

220.1624

1

Water Inlet Piece

8

820.1623

1

Threaded Flange

9

170.0028

1

3” Coupling

10

125.0346

2

O Ring

11

110.3688

1

Needle Valve

60/80 (2 3 / 8 ”) Inside Diameter Hose Item

Part #

Long Nozzles

Quantity

Description

Part #

Description

Full assembly 220.1665

1

Full assembly

220.1610

36” Nozzle 50/70 (2”)

1

220.1671

1

Nozzle 60

820.1671

36” Nozzle 60/80 (2 3 / 8 ”)

2

220.1672

1

Hose Coupling w/Dist. 60

3

180.1819

16

Screw

4

170.0018

3 M

60/80 Material Hose

5

220.1673

1

Threaded Coupling

6

220.1675

1

Water Ring 60

7

220.1724

1

Water Inlet Piece

8

820.1673

1

Threaded Flange

9

170.0028

1

3” Coupling

10

125.0348

2

O Ring

11

110.3688

1

Needle Valve


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EXTENSTION HOSES (DRY PROCESS) Minequip’s high quality mandrel-made, dr y-process shotcrete hose is available in var ying diameters and lengths. Our extension hoses are complete with a quick-connect, snap clamp for ease of assembly.

38/58 (1½”) Inside Diameter Hose 10 M Assembly

220.0045

1

Extension Hose Assembly 38/58 (1.5”) x 10 M

20 M Assembly

220.0040

1

Extension Hose Assembly 38/58 (1.5”) x 20 M

Item

Part #

Quantity

Description

1

220.0041

2

Hose End 38

2

170.0012

0-20

38/58 (1½”) Material Hose

3

180.1819

16

Screw

4

170.0027

1

2½” Coupling


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50/70 (2”) Inside Diameter Hose 10 M Assembly

220.0052

1

Extension Hose Assembly 50/70 (2”) x 10 M

20 M Assembly

220.0050

1

Extension Hose Assembly 50/70 (2”) x 20 M

Item

Part #

Quantity

Description

1

220.0051

2

Hose End 50

2

170.0016

0-20

50/70 (2”) Material Hose

3

180.1819

16

Screw

4

170.0028

1

3” Coupling

60/80 (2 3 / 8 ”) Inside Diameter Hose 10 M Assembly

220.0062

1

Extension Hose Assembly 60/80 (2 3 / 8 ”) x 10 M

20 M Assembly

220.0060

1

Extension Hose Assembly 60/80 (2 3 / 8 ”) x 20 M

Item

Part #

Quantity

Description

1

220.0061

2

Hose End 60

2

170.0018

0-20

60/80 (2 3 / 8 ”) Material Hose

3

180.1819

16

Screw

4

170.0028

1

3” Coupling


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CONCRETE PUMPING HOSES Minequip’s wet-process, concrete placement hose is available in fabric or steel-braid construction, and with inside diameters ranging from 1½” to 5”. Each inner liner is made of natural rubber, and the outer cover is made up of a combination of natural and synthetic rubber that provides superior protection against the elements.

Fabric Braid Hose Inside Diameter

Outside Diameter

Number of Plies

Working Pressure

Burst Pressure

Weight

1½”

2.20”

4

1,000

2,400

1.05 lb/ft

2”

2.76”

4

1,000

2,400

1.39 lb/ft

2½”

3.31”

4

1,000

2,000

1.80 lb/ft

3”

4.01”

6

1,000

2,000

2.82 lb/ft

3½”

4.64”

6

1,000

2,000

3.64 lb/ft

4”

5.12”

6

1,000

2,000

4.00 lb/ft

4½”

5.59”

6

1,000

2,000

4.36 lb/ft

Steel Braid Hose Inside Diameter

Outside Diameter

Number of Plies

Working Pressure

Burst Pressure

Weight

2”

2.76”

2

1,300

2,900

1.77 lb/ft

2½”

3.43”

4

1,300

2,600

2.66 lb/ft

3”

3.90”

4

1,300

2,600

3.24 lb/ft

4”

5.12”

4

1,300

2,600

5.27 lb/ft

5”

6.10”

4

1,300

2,600

6.39 lb/ft


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SNAP COUPLINGS & GASKETS Minequip supplies various styles and sizes of quick-connect snap couplings and gaskets, for both wet and dr y shotcrete processes. Our inventor y includes grooved and heavy-duty style clamps and fittings.

Dry Process Couplings Description

Complete Part #

Gasket Part #

2 ½” (64 mm)

170.0027

170.0041

3” (76 mm)

170.0028

170.0042

4” (102 mm)

170.0029

170.0043

wet Process Couplings Description

Complete Part #

Gasket Part #

1 ½” (38 mm)

A23730

A23731

2” (51 mm)

A23138

A23139

2 ½” (64 mm)

A23195

A23196

3” (76 mm)

A23140

A23141

4” (102 mm)

A23142

A23143

5” (127 mm)

A23144

A23145


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REDUCERS (DRY & WET PROCESS)

Dry Process reducers Description

Machine

Part #

Reducer 50/38 (2”/1½”)

AL-246.5

220.0201

Reducer 60/50 (2 3 / 8 /2”)

AL-252.1

252.0053

Reducer 75/60 (3”/2 3/ 8”)

AL-262/263/285

220.0283

wet Process reducers Description

Gasket Part #

2” x 1½” x 18” (51 mm x 38 mm x 457 mm) HD

A23679

2 ½” x 2” x 28” (64 mm x 51 mm x 711 mm) HD

A23328

3” x 2” x 90° Elbow (76 mm x 51 mm x 90°) HD

A23793

3” x 2” x 36” (76 mm x 51 mm x 914 mm) HD

A23100

3” x 2 ½” x 12” (76 mm x 64 mm x 305 mm) HD

A23851

3” x 2 ½” x 28” (76 mm x 64 mm x 711 mm) HD

A23207

4” x 3” x 90° Elbow (102 mm x 76 mm x 90°) HD

A23797

4” x 3” x 36” (102 mm x 76 mm x 914 mm) HD

A23200

5” x 4” x 90° Elbow (127 mm x 102 mm x 90°) HD

A23791

5” x 4” x 36” (127 mm x 102 mm x 914 mm) HD

A23682


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W E T- M I X N O Z Z L E S Minequip carries a wide variety of wet-process nozzles for applications ranging from handheld spraying to the use of remote spray arms. Each nozzle type is available with or without an accelerator inlet, to cater to various applications.

Acme Nozzle Assembly PART #

Description

A23348

1½” (38 mm) Shotcrete Nozzle with Accelerator Valve

A23349

1½” (38 mm) Shotcrete Nozzle without Accelerator Valve

A23725

2” (51 mm) Shotcrete Nozzle without Accelerator Valve

A23729

2” (51 mm) Shotcrete Nozzle with Accelerator Valve

HP Nozzle Assembly PART #

Description

A76016

2” (51 mm) HP Nozzle Assembly

A76019

2 ½” (64 mm) HP Nozzle Assembly


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HOPPER HOOD

Minequip’s enclosed hopper hood was developed to serve various purposes. First and foremost, it allows the machine operator to safely open the discharge chute on bulk bags, without lowering the bulk bag on to the lip of the hopper. By opening the access door on the side of the hopper hood, the operator can safely and effectively untie the bags without risk of injury. Another benefit of the enclosed hopper hood is dust control. Incorporated into the design, is a round hole that is the same diameter as the discharge chute on the bag. This feature allows the chute of the bulk bag to plug the hole in the hood, and prevents dust from escaping from the hopper. The enclosed hopper hood is available in steel or aluminum, and is designed to fit Aliva AL-237, Aliva AL-246, and Aliva AL-252 machines. Custom hoods for other models are available upon request.


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A I R- S E PA R AT O R B O X

The purpose of an air-separator box is to allow for concrete to be mixed and placed using a conventional shotcrete machine. The problem with using a standard type shotcrete nozzle to pour a slab or floor, is that the material impacts the surface at a high velocity. As a result of this velocity, aggregate will not adhere to the surface until a layer of paste has built-up. This type of rebound can create pockets of aggregate that exist without cement, which causes voids within the concrete. An air-separator box is designed to stop the material from impacting the surface with any substantial velocity. The box is lined with thick rubber to reduce wear and decrease velocity. The air-separator box is also equipped with a vent on the top, to allow the conveyance air to escape without pushing the material out of the bottom of the box.


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S H O TC R E T E C O N S T R U C T I O N PA N E L S

Minequip shotcrete construction panels are widely used for underground shotcrete construction work. Typical applications include the creation of ventilation barricades, refuge station walls, fuel bay contaminate dikes, backfill barricades, ore and waste-pass bumper walls and powder magazines. By eliminating the need for framework, Minequip shotcrete construction panels reduce direct material, labour, and material handling costs. Our panels are made up of five inner trusses of 6 gauge wire, and two full sheets of 9 gauge mesh. The end result is a superior panel, with large openings to facilitate placing on anchor pins. The panels also have a wide enough grid to reduce the amount of rebound that is associated with other panels. Minequip shotcrete construction panels are available in standard 4’ x 8’ sheets, in various thicknesses ranging from 2” to 8”, and can be supplied with or without fabrene backing.


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FORM OIL

The Innoltek FORM-TEK 20 WS agent was designed to combine the performance of traditional petroleum-based products with greener characteristics. We believe that the new generation of industrial products must be respectful of the environment and can also exceed the expectations of our customers. FORM-TEK 20 WS is a biodegradable form release agent that is made from 100% renewable products, and is specially formulated to be used at low temperatures. This product is also water soluble, making it easy to clean. This form release agent is non-toxic, contains no solvents or VOCs, can be used on structures near water, and is safe for workers to use.


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SHOTCRETE SUPPORT POSTS

Minequip’s shotcrete support posts are prefabricated concrete posts designed to take the place of pillars that are shot-in-place using conventional methods. The posts are deigned as a quick and effective method for installing support in large excavations underground. They are commonly used in the cut-and-fill mining method, and take the place of ore pillars that are costly to leave in place. Each shotcrete support post is available with a rebar strain meter cast into the middle of the post. This feature allows for the user to monitor the load applied to the pillar.

FRONT VIEW

TOP VIEW


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END-BEAM TESTER

The end-beam testing apparatus measures the early age, compressive strength of institu concrete or shotcrete. Particularly in mining and tunneling operations, it is important to know the strength of material at early ages. These compressive strength values cannot be obtained through traditional methods such as shooting a panel and retrieving cores, because cores are difficult to extract at an early age and it is not recommended to core a shotcrete panel before a strength of 10 MPa (1,450 psi) has been achieved. The key to the end-beam test method is the use of molds that can be disassembled for quick and easy extraction at any strength. The test is an adaptation of the ASTM-C116, “Standard Test Method for Compressive Strength of Concrete Using Portions of Beams Broken in Flexure”. Minequip’s End-Beam Tester allows users to obtain quick, easy, and accurate early age strength readings for shotcrete and concrete.


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FA B R I C AT I N G P R O D U C T S

King’s Fabricating Division offers a wide range of fabricating parts and services to the mining and construction sector. King Fabricating is known for quality workmanship and its ability to custom manufacture or rebuild parts and equipment for the mining industry.

Wheel Chocks PART #

DESCRIPTION

KF-A013-6

6” Wheel Chock

KF-A013-8

8” Wheel Chock

KF-A013-10

10” Wheel Chock

KF-A013-12

12” Wheel Chock

Lifting Cross PART #

DESCRIPTION

KF-A026-INC

Lifting Cross

KF-A026-XS

Lifting Cross with Swivel and Latches

Jib Boom PART #

DESCRIPTION

KF-A009

Jib Boom for Kubota with 6,000 lb Mast (4,000 lb capacity)

KF-A019

Adjustable Jib Boom for Kubota with 5,500 lb and 6,000 lb Mast (2,500 lb capacity)


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FA B R I C AT I N G P R O D U C T S

Dust Control Spray Bar PART #

DESCRIPTION

KF-A134

Dust Control Spray Bar 84” L x 36” W x 18” H

Grout Pressure Relief Valve PART #

DESCRIPTION

KF-1057

Grout Pressure Relief Valve for Cable Bolting

Bag Cage PART #

DESCRIPTION

KF-S097-HSS

Storage Cage for Empty Bulk Bags


ORDER FORM

KING SHOTCRETE SOLUTIONS A division of King Packaged Materials Company 644 Simmons Rd. P.O. Box 938 Dowling, ON P0M 1R0 Canada

To order parts, simply fill out the attached form and fax it to 1(705)855-1122 or e-mail it to kingshotcrete@kpmindustries.com. Bill to:

Ship to:

Shipping Instructions: Preferred Carrier: Account Number: Pre-Pay and Charge: Special Instructions:

QTY

Part #

TOTAL

Notes or Comments:

Description

Price


K I N G PAC K AG E D MAT E RIA L S C O M PA N Y Burlington Office

Boisbriand Office

Brantford Office

Sudbury Office

3385 Harvester Rd. Burlington, ON L7R 3Y5 Tel: 905-639-4401 Fax: 905-639-2240

3825 rue Alfred-Laliberté Boisbriand, QC J7H 1P7 Tel: 450-430-4104 Fax: 450-430-6855

541 Oak Park Rd. Brantford, ON N3T 5L8 Tel: 519-756-6177 Fax: 519-756-7490

644 Simmons Rd. Greater Sudbury, ON P0M 1R0 Tel: 705-855-1155 Fax: 705-855-1122

www.kingminequip.com • kingshotcrete@kpmindustries.com


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