3300 Plastics Industry

Plastics Separation

plastic • recycling • injection molding • blow molding • & more

plastics industry. separation innovation.

buntingmagnetics.com

About BuntingÂŽ Magnetics Co. As the industry-leading manufacturer of magnetic technology products, Bunting Magnetics Co. has developed precision magnetic products for the worldwide printing, automotive, plastics, food, electronics, pharmaceutical and recycling industries for more than 50 years.

Our family-owned group of companies manufactures products which serve global markets and include a broad range of magnetic materials and components, magnetic separation systems, material handling equipment, metal detection equipment, magnetic cylinders for the printing industry, bonded magnets, and assemblies.

You can count on unparalleled reliability, quality and customer service from Bunting.

We are constantly seeking new ways to help manufacturing facilities run more efficiently and protect their reputations through Bunting solutions.

Our first 50 years have been fueled by innovation. We are committed to keep improving and build upon this legacy.

World Headquarters

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Walter F. Bunting - Founder

Bob Bunting - President, CEO

Selection Guide Magnetic Separation Safeguard your product . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 FF Series Drawer Magnets . . . . . . . . . . . . . . . . . . . . . . . . 5 FF Series Drawer Magnet (Options) . . . . . . . . . . . . . . . . . 6 Self-Cleaning FF Drawer Magnet . . . . . . . . . . . . . . . . . . . 6 HF Drawer Magnets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Pneumatic In-Line Magnets (PIM) . . . . . . . . . . . . . . . . . . . 7 Drum Magnets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Plate Magnets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Grate Magnets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Plate Housing Magnets . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Gravity In-Line Magnets (GIM) . . . . . . . . . . . . . . . . . . . . . 9 Hump Magnets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Suspended Plate Magnets . . . . . . . . . . . . . . . . . . . . . . . 10 ValueMag Separation Products . . . . . . . . . . . . . . . . . . . . 11

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Metal Detection Why use Metal Detection . . . . . . . . . . . . . . . . . . . . . . . . 12 Available Electronics . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 pTRON™ 03 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 pTRON™ 05 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Machine Mounted All-Metal Separator (MMS) . . . . . . . . 14 quickTRON™ 05 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 quickTRON™ 03 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 HS 9050/9100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 meTRON™ SL 03 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 meTRON™ S 05 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 meTRON™ D 05 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 profLINE™ 04/05 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Metal Detection Service Solutions . . . . . . . . . . . . . . . . . 17 Cleaning Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Material Handling The Choice is Easy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Grinder Feed Conveyors (GFC) . . . . . . . . . . . . . . . . . . . 20 Shredder Discharge Conveyors . . . . . . . . . . . . . . . . . . . 21 Bale Break Station . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Dragslide Conveyors . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Flake Eddy Current Separator (ECS) . . . . . . . . . . . . . . . 23 High Intensity Separation Conveyor . . . . . . . . . . . . . . . . 23 Move-It™ Conveyors . . . . . . . . . . . . . . . . . . . . . . . . . . 24-25 Magnetic Cross-belt Conveyor . . . . . . . . . . . . . . . . . . . . 26 Magnetic Separation Pulleys . . . . . . . . . . . . . . . . . . . . . . 26

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Magnetic Cylinders Plastic Decorating Cylinders . . . . . . . . . . . . . . . . . . . . . . 27 Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Plastics Recycling Plants . . . . . . . . . . . . . . . . . . . . . . . .29 Perfect Plastics Plant . . . . . . . . . . . . . . . . . . . . . . . . . . .30

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Magnetic Separation Safeguard your processing equipment with BuntingÂŽ permanent magnetic separation equipment for all your applications.

Bunting Magnetics Co. manufactures an extensive line of magnetic separation equipment to remove metal contaminants. Our lineup includes units designed to remove metal contamination from gravity, mechanical, or pneumatic conveying systems.

Bunting Separators come in a wide range of models to handle virtually any application with exceptionally thorough removal of metal tramp. They can be ordered to meet specific construction standards and customized to satisfy special requirements. You get the added advantages of Bunting’s fail-safe high-energy permanent magnet.

You can rely on our equipment and expertise to eliminate product contamination and damage to machinery from tramp metal in an economical and cost-effective way.

WE OFFER CUSTOM SIZES TO MEET YOUR UNIQUE REQUIREMENTS 4

GRAVITY FREE-FALL STYLE MAGNETIC SEPARATION

FF Series Drawer Magnets

The plastics industry’s most popular choice for extrusion, injection and blow molding equipment. n

Features temperature-compensated, Rare Earth magnets for superior high temperature operation.

n

Built out of rugged 11-gauge stainless steel housing built to support symmetrical compression loads of 10,000 pounds.

n

The drawer gasket is cut from Ethylene Propylene Diene

(EPDM), resisting heat aging and compression set and offers much greater durability than sponge rubber. n

Built with welded stainless steel housings for easy cleaning and durability.

n n

High-torque nylon knobs resists breakage.

Stainless steel center drawer guide makes removal and

reinstallation of the magnet drawer quick and easy, for cleaning and maintenance.

FF Series Drawer Magnets

DR Models In-Stock for Immediate Delivery Part # DR1600-D DR2100-D DR2200-D DR3500-D

Flange 6x6 6x6 8x8 8x8

Top Opening 4-1/4” 4-1/4” 4-1/4” 6”

Bottom Opening 2-7/8” 2-7/8” 2-7/8” 5-1/2”

The above products and their technical dimensions are for our instock FF Drawer Filter Magnets. They are available for order today and can be delivered within 24-72 hours depending on your location.

If any modifications are required for your application, you will need to order a custom built model. For more information, please contact our office in Newton, Kansas at: 316-284-2020

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GRAVITY FREE-FALL STYLE MAGNETIC SEPARATION

FF Series Drawer Magnets

2 1

Available options:

1 Patented No-Spill™ Slide Gate completely and positively shuts off product flow, so you don’t have to worry about product spillage creating a mess or safety hazard when you remove the drawer for cleaning.

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2 Purge Hopper speeds clean out of your equipment when changing color or compound – without sacrificing magnetic protection or requiring that you empty your hopper.

3 Dump Tube lets you completely empty the drawer housing and material hopper of plastic after a run has been completed.

4 Liquid Port allows you to inject liquid color additive into the resin. The port can also be used to hold a temperature probe.

4

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5 Powder Seal Kit provides a compression seal around the Slide Gate to help prevent powdery materials from leaking. Order as original equipment or retrofit on site.

Self-Cleaning FF Drawer Magnets Manual and Pneumatic Feature easy cleaning with one smooth motion, resulting in less Manual Self-Cleaning

good product loss. No need to pull apart components for cleaning. n Features High-Temp Rare Earth magnets. n n n n

Will fit most machine openings.

Welded stainless steel housing for easy cleaning and durability.

Detachable tramp tray alleviates messy cleanups and spills.

Pneumatic self-cleaning also available with control packages for hard to reach installations.

Pneumatic Self-Cleaning

n

Top slide gate and bottom transition are custom made to fit your

requirements.

Low Profile Manual SelfCleaning

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GRAVITY FREE-FALL STYLE MAGNETIC SEPARATION

HF Drawer Magnets Designed for separation in enclosed flow lines and equipped with the most powerful magnetic cartridge to handle a wide range of separation tasks.

n Manual, pneumatic and continuous self-cleaning options available.

Standard HF Series Drawer Magnet

n Optional transitions available for round or square spouting. n Ceramic and Rare Earth magnets are available including

High-Intensity (NHI) .

n Food, Sanitary and USDA finishes available.

Manual Self-Cleaning HF Series Drawer Magnet

Pneumatic Continuous Self-Cleaning HF Series Drawer Magnet

PNEUMATIC STYLE INLINE MAGNETIC SEPARATION

In-Line Magnets (PIM) Design features full-flow architecture that leaves the product stream unobstructed. Tapered transitions guide material directly over the face of the hinged plate magnet, which

swings away from the housing for quick external cleaning. n n

For dilute phase conveying up to 15 psi.

Standard Pneumatic In-Line (PIM)

Best suited for horizontal installation, portable cart

available. n n

Rare Earth tapered step plate magnets are standard.

All finishes available including: food and sanitary.

Pneumatic In-Line Cart for PIM

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GRAVITY FREE-FALL STYLE MAGNETIC SEPARATION

Drum Magnet

Drum Magnets Designed for a wide range of free-flowing bulk and granular materials in high-volume applications. n Designed for continuous separation and cleaning without interrupting the product flow.

n Ideal for high-flow, heavy contamination applications. n Stainless steel drum, mild-steel or stainless

steel housings. n Rare Earth magnets are standard.

Drum Magnet with Housing

n Three magnet options available including altering polarity.

Plate Magnets

Plate-based magnetic separators available for installation in chutes and use with all materials.

Tapered Step Plate Magnet

n n n n n

Flat Face Plate Magnet

Optional grain face for abrasive materials.

Ideal for 30° to 60° angles.

300 series SS construction.

All finishes available including food, sanitary and USDA. Tapered Step Face to prevent product wipe off is standard for most applications.

n Ceramic and Rare Earth magnets are available. n Self-Cleaning models available.

Grate Magnets

Designed for economical protection against tramp metal in mechanical or gravity conveying and processing systems. n Square Grate Magnet

n n n n n

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n Round Grate Magnet

Round, square, and rectangular arrays come in any sizes.

Standard grate magnets use 1” round cartridges.

Place in hoppers, receiving pits, housings, and bins.

Ruggedly built for demanding indoor/outdoor use.

Heavy-duty grate magnets use rugged 1 1/2” square cartridges.

Ceramic and Rare Earth magnets available.

All finishes available including food, sanitary and USDA.

GRAVITY FREE-FALL STYLE MAGNETIC SEPARATION

Plate Housing Magnets

Designed to mount easily to enclosed spouting or directly on processing equipment. n n

For Hard to flow products.

A baffle at the top of the housing helps break up clumps and directs product flow over the unit’s two powerful Plate Magnets.

n n

Removable/replaceable diverters are optional.

Optional transitions available for round, square or rectangular spouting.

n Ceramic and Rare Earth magnets are available.

n Food and sanitary options available.

n Self-Cleaning option available. (New in 2014)

Pneumatic Self-Cleaning model.

Gravity In-line Magnets (GIM) Allows the use of our powerful Plate Magnets in round, sloping spouting where material is under gravity flow.

For effective tramp capture, spouting should be angled no more than 60° from horizontal. n n

Tapered step magnet.

All finishes available including: food and sanitary.

Ceramic and High-Energy Rare Earth magnets are available. n

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GRAVITY FREE-FALL STYLE MAGNETIC SEPARATION

Hump Magnets

Designed for installation in enclosed flow lines on processing equipment. The angled shape directs the product flow into the magnetic field, helps prevent buildup and bridging, and also breaks up clumps of product for increased protection against entrapped ferrous debris.

Standard Half-Hump Magnet

n n n

Manual, pneumatic and self-cleaning options available.

Easy to install where space is a problem.

Ceramic magnets are standard with optional High-

Intensity Rare Earth magnets and stainless steel

construction. n

Optional transitions available for round or square spouting.

Standard Hump Magnet

Suspended Plate Magnets Designed to be suspended above open conveyors to remove ferrous object and fines in recycled materials. n

Remove ferrous tramp from flat-belt and trough style conveyors.

n Powerful ceramic magnet reaches deep into the

conveyed material. n n

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Optional stripper plate slides out for fast, easy, out of the way cleaning.

Custom built frames optional.

UTILITY GRADE MAGNETIC SEPARATION PRODUCTS

In-Stock, Ready for Delivery. BuyMagnets.com, (800) 232-4359

Grate Magnets

Magnetic Cartridges/Magnetic Tubes Part Ceramic NPB NHI Part No. Part No. Part No. Length 4 C4004CR C4004NPB C4004NHI 6 C4006CR C4006NPB C4006NHI 8 C4008CR C4008NPB C4008NHI 10 C4010CR C4010NPB C4010NHI 12 C4012CR C4012NPB C4012NHI 14 C4014CR C4014NPB 16 C4016CR C4016NPB C4018CR C4018NPB 18 20 C4020CR C4020NPB 22 C4022CR C4022NPB 24 C4024CR C4024NPB NOTE: All cartridges have a 1” diameter. 1/4”-20 Tap - Both Ends

Drawer Magnet Ceramic Part No.

Width Length No. of Cartridges (inches) (inches) top/bottom GH-0608-CR 6.125 8.125 3/2 GH-0810-CR 8.125 10.125 4/3 12.125 5/4 GH-1012-CR 10.125 NOTE: All part numbers are 8” in height.

1 /4” (Typ.)

▲

width

length

Width Length Thickness (inches) (inches) (inches) PM-0607-CR 6 7.625 2.00 7.625 2.00 PM-0807-CR 8 PM-1007-CR 10 7.625 2.00 7.625 2.00 PM-1207-CR 12 PM-1607-CR 16 7.625 2.00 7.625 2.00 PM-2007-CR 20 PM-2407-CR 24 7.625 2.00

Rectangluar Ceramic Plain - No Baffle GS-1006P-CR 10 GS-1208P-CR 12 GS-1612P-CR 16

Rectangular Neo-Power Balanced Plain - No Baffle 6 GS-1006P-NPB 10 GS-1208P-NPB 12 8 12 GS-1612P-NPB 16

6 8 12

Round Ceramic Plain - No Baffle GR-4P-CR 4 4 GR-6P-CR 6 6 GR-8P-CR 8 8 GR-10P-CR 10 10 GR-12P-CR 12 12

Round Ceramic Angular Baffle GR-4A-CR 4 4 GR-6A-CR 6 6 GR-8A-CR 8 8 GR-10A-CR 10 10 GR-12A-CR 12 12

Square Ceramic Angular Baffle GS-4A-CR 4 4 GS-6A-CR 6 6 GS-8A-CR 8 8 GS-10A-CR 10 10 GS-12A-CR 12 12

Round Neo Power Balanced Plain - No Baffle GR-6P-NPB 6 6 GR-8P-NPB 8 8 GR-10P-NPB 10 10 GR-12P-NPB 12 12

Sight Glass Magnets

Plate Magnets Ceramic Part No.

Square Neo-Power Balanced Plain - No Baffle Part No. Width Length (inches) (inches) GS-6P-NPB 6 6 GS-8P-NPB 8 8 GS-10P-NPB 10 10 GS-12P-NPB 12 12 GS-14P-NPB 14 14

Standard units feature 1” diameter cartridges encased in 316 Stainless steel and mounted on 2” centers

D

1” (Typ.)

Square Ceramic Plain - No Baffle Part No. Width Length (inches) (inches) GS-4P-CR 4 4 GS-6P-CR 6 6 GS-8P-CR 8 8 GS-10P-CR 10 10 GS-12P-CR 12 12 GS-14P-CR 14 14

Rare Earth Part No.

Width Length Thickness (inches) (inches) (inches) PM-0605-NPB 6 5.50 1.125 5.50 1.125 PM-0805-NPB 8 PM-1005-NPB 10 5.50 1.125 5.50 1.125 PM-1205-NPB 12 PM-1405-NPB 14 5.50 1.125

N35SH ND-FE-B Magnet Part No. (A)Ring (C)Diameter (D)Handle (F)Length SGM1 1.75 .625 1.875 4.75 SGM2 2.50 .625 1.875 4.75 SGM3 1.75 1.00 1.875 6.25 SGM4 2.50 1.00 1.875 6.25

length

width

3/4” Typ.

thickness

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METAL DETECTION Why use Metal Detection: The most common of foreign material within plastics processing is metal. BuntingÂŽ Metal Detectors sense and remove the presence of ferrous, non-ferrous and stainless metals in the process flow. These units can also find metal encapsulated in the individual particle.

Successful detection and separation of metal will protect your processing equipment from damage, which saves your organization money and down time.

How they work: Bunting Metal Detectors utilize triple coil design for the search head.

This is comprised of windings around an aperture opening, whether round, or rectangular. There is a transmitter in the center, and two receivers (one at entrance of the search head, and one at the exit).

Within the aperture opening, an electromagnetic field is created. When a piece of metal passes through the coil opening, a signal is generated and calculated at each receiver. Advanced software performs calculations with the signal readings and activates further operations or devices.

Mechanical Considerations: Metal detectors are highly sensitive pieces of equipment, and need to be protected from environmental interferences such as vibration and other electrical fields.

All search heads are filled with a catalyzed epoxy. There are no empty voids inside the housing, thereby eliminating the possibility of water intrusion to the coil. This exclusive epoxy also reduces the effect of vibration to the search head. Coils and electronics can be rated from IP54, to IP66 and IP69k.

Additionally the search head is manufactured with a special shielding against outside interferences. This allows Bunting Metal Detectors to perform better in difficult environments, and require shorter metal free zones than our competition.

Quality Control: Depending on the level of electronics you select, Bunting Metal Detectors have recording and reporting functions within the software.

Optional features allow your organization to network detectors for remote monitoring, reporting or control.

69k 69k 69k 54 54 54 66 66 66 IPIP IPIPIP IPIPIP 12 IP

AVAILABLE ELECTRONICS

THE MOST ADVANCED CONTROLS, DELIVERING SUPERIOR RESULTS WITH EASE OF USE.

07 Electronics n n n

Easy to use color touch screen.

Dual entry user access for added security.

Automatic product learning, stores up to 1,000 unique products.

n USB interface for simple data exchange of backup, updates and quality

control logs. n

n

Innovative features such as imagePHASE™, delivers improved sensitivity, multiMODE™, for a wider range of items through the detector and autoTEST™ for continual and automatic self-testing.* Variety of configurations available due to network enabled system components. These possibilities include: remote monitoring and control via Ethernet, or integration into other processing equipment.

05 Electronics n n

Automatic product learning, stores up to 200 unique products utilizing SD card.

SD card interface for simple data exchange of back-up, updates and quality control logs.

Touch Panel Control option offers easy to understand menus and fast access to all operating parameters to simplify setup and operation. n Built-in Product-Effect Compensation eliminates false rejects. n Noise suppression eliminates the effects of electronic interference. n Self-Monitoring System warns if any components are not functioning properly. n

AMD 05 Controller - Text

AMD 05 Controller - Touch

03 Electronics n n n n

Compact and easy to use controls User selected sensitivities and reject parameters Ability to compensate for product effect Standard self-diagnostics system

* These options are recommended and available

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INLINE STYLE METAL SEPARATORS

DETECTS AND REJECTS ALL METAL TYPES IN ENCLOSED PIPE SYSTEMS.

pTRON™ 03

For vacuum conveyance of dry granular material. n n

Low cost LCR Compact coil with simple to use controls.

Quick-acting reject flap for minimal loss of good product.

n Extremely flexible versions for horizontal and vertical installation available.

n Minimal loss of good product plus no loss of vacuum during reject event.

pTRON™ 05

For vacuum or pressure conveyance of dry granular or powder material. n

Patented

Fast acting flap reject assures minimal loss of good product while ensuring reliable separation of contamination.

n Positive Speed Control assures that the flap activates at the precise time. n n

Double Pinch-Valve reject assures no loss of system pressure.

ATEX hazardous environment rating available.

Machine Mounted All-Metal Separators (MMS)

Detects all metals whether loose or encapsulated without process interruptions.

MMS and MMS Hi-Temp Provides efficient rejection of both ferrous and nonferrous metal contaminants and fit where headroom is limited. n Designed especially for choke-feed applications, they can bolt

directly to the infeed of processing equipment and support the weight of hoppers and bins.

n Fast pneumatic rejection mechanism aided by precise timing

results in accurate cycling and conservation of good material.

n Hi-Temp version available for use where the product is at a higher than normal temperature.

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Hi-Temp MMS

GRAVITY FREE-FALL STYLE METAL SEPARATORS DETECTS ALL METALS WHETHER LOOSE OR ENCAPSULATED WITHOUT PROCESS INTERRUPTIONS.

quickTRON™ 05

(Flap or Cowbell style diverters) Cost effective metal detector for the examination of bulk material in gravity free-fall applications. n

Flap option is recommended for powders, fine granular or dry products.

n

Cowbell option is recommended for abrasive, sticky or

non-powdered n n

Standard with 05 controls. (see page 13 for details)

For non-wash-down applications, alternative versions are

available. n n

Remote mounted controls available.

ATEX hazardous environment rating available for Flap style unit.

quickTRON™ 03 Designed for Hot Runners and other demanding plastics applications. n n n n

Economical, compact design.

Detects and rejects fines as small as 0.4 mm in diameter.

Accurate even with difficult products.

Recommended wherever removal of fines is critical.

HS 9050/9100 Designed for all gravity-fed bulk materials. n n n n

Economical, compact versatile.

Fully self-monitoring.

Adjustable sensitivity and rejection.

Low-maintenance operation.

* This option is available for hazardous environments

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METAL DETECTORS FOR CONVEYORS

Metal Detection equipment that works in conjunction with our conveyors to protect your product and equipment.

meTRON™ SL 03 Provides a low-cost solution for preventing damage to downstream equipment. n n

Monitors flat products and materials with shallow burden depths.

Easy under-belt installation.

meTRON™ S 05 Features low-profile construction and superior reach-out. n n n

Triple-coil circuitry for accuracy.

EMFI filters reduce waste, misses and false alarms.

Reject options include pusher, flap, and cut-out devices.

meTRON™ D 05 Two piece construction that simplifies installation around existing conveyors. n n

Stable performance.

Signal includes beacon, buzzer, and beacon plus siren warnings.

FOR THE PLASTICS AND THIN FILM INDUSTRY Help ensure quality in films and extruded material in web applications.

profiLINE™ 04/05

Advanced circuitry reduces false signals and product waste. Units are self-monitoring for added reliability. n n

Extremely low profile with superior sensitivity on coil surfaces.

12 inch side segments for pinpoint accuracy.

n Available up to 40 feet wide. n Individual LED outputs.

n 04 technology enables you to pin point contaminated zones. n 05 technology delivers a single overall control zone.

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Metal Detector Service Solutions

PRO-START™ Be confident that your metal detector performs to your expectations from its first day on the job. Bunting PRO-START commissioning coverage is the way to ensure this happens.

A factory-trained Service Technician will be at your site to guide you in the verification of your installation, calibrate your metal detector to achieve top performance, and train your personnel. You will receive a calibration label for your metal detector, a more-detailed calibration record for your files, and a complimentary set of test spheres or sticks.

Another great feature of PRO-START is its extension of the original one year factory warranty by an additional year. Two full years of phone-based technical support are also included.

PRO-MAINTENANCE™ Keeping your metal detector operating like new is critical when you consider the impact of poor performance on customer satisfaction and other consequences.

PRO-MAINTENANCE provides factory-trained Service Technicians to visit your site once yearly (Gold Plan) or twice yearly (Platinum Plan) to service and calibrate your metal detector and ensure you’re running the latest, most accurate software.

PRO-MAINTENANCE also includes a complimentary set of test spheres or sticks, significant parts and labor discounts on any needed repair work, on-site training for your personnel, and two years of phone-based technical support.

PRO-WARRANTY™ Extend your factory-authorized warranty coverage for up to a full five years from the install date. Available only when your Bunting Metal Detector is new and in one year increments on top of the initial one year warranty, with a maximum of five total years of coverage. This cost-effective coverage includes all repair parts. Labor is included when an on-site visit is required.

PRO-WARRANTY also provides many other valuable features including...the latest software updates, expedited shipment of spare parts, additional discounts for any new Metal Detection equipment purchased during the warranty period, and no-cost phone-based technical support for the duration of the warranty period.

PRO-WARRANTY gives you the confidence that only a factory-authorized plan can, while avoiding the risk of going it alone.

One year of our Pro-Warranty coverage is about half the cost of one replacement board.

Metal Detector Test Standards Bunting offers certified test balls, wands and sticks for metal detector calibration and performance checks. They are an easy and economical way to maintain consistent operation and product quality. These test standards are laboratory certified and available in ferrous, non-ferrous and stainless steel in a variety of sizes.

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CLEANING SYSTEMS Multiple combinations of magnetic and electronic separators can be used to meet your specific requirements.

Designed for maximum protection against ferrous and nonferrous debris by combining magnetic and electronic separators. n Excellent choice wherever the volume and variety of

metal might overload a single separator.

n Easy component access.

n Includes receiving hopper.

Gaylord Cleaning Station Duplex Separator

By the Press Cleaning Station

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MATERIAL HANDLING The choice is easy. Regardless of the type of material you want to move, BuntingÂŽ conveyors can handle it.

Our material handling products will get you productive and profitable results in every situation by moving your material where you need it, quickly and efficiently.

Bunting conveyors innovative products will enable you to run your operation more smoothly and safely at every point in your process. Whether you are planning a plant-wide update or streamlining a specific operation, Bunting can supply standard solutions or design and build custom packages to meet your objectives.

Many people are regrinding their scrap and purgings in-house with the increase in the price of virgin plastic material. Bunting Magnetics Co. provides the most complete line of Shredder/Grinder Feeder Conveyors with and without Metal Detectors to protect your equipment and purify your product. In this catalog you will find our complete line of Shredder and Grinder Feeder Conveyors, Magnetic Crossbelt Conveyors, and Shredder Discharge Conveyors. Bunting can also provide you with a complete material handling conveyor system for your in-house recycling area.

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GRINDER FEED CONVEYORS

Light-Duty GFC Hockey Stick Conveyors ■ ■ ■ ■ ■

Designed for flow rates under 1,000 pounds per hour.

Constructed of a fabricated steel frame.

Smaller drives with 3” to 6” diameter pulleys.

Inexpensive smooth, ruff-topped or cleated belts.

Optional under the belt meTRON™ S 05 metal detector.

Standard-Duty GFC Hockey Stick Conveyors ■ ■ ■ ■ ■ ■ ■ ■

Designed for flow rates of 2,000 to 10,000 pounds per hour.

Formed steel frame construction.

Uses 6” to 10” diameter pulleys with optional magnetic pulley.

Heavy cleated cross-rigid flex wall belts.

Flared in-feed hoppers to match shredder discharge opening.

Optional under belt metal detectors.

Optional flip gate of contaminant, and mobile bases.

Can be used as direct transfer of material from shredder to grinder.

Heavy-Duty GFC Conveyors ■

Handles between 8,000 and 20,000 pounds of product

per hour.

■ ■ ■ ■ ■

Constructed of 12” to 15” channel iron.

4-ply belts with heavy duty cleats.

UHMW skirting to protect belt edges.

Uses 10” to 12” pulleys with large drives.

Optional metal detectors as large as needed for whole bale inspection.

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SHREDDER DISCHARGE CONVEYORS

Light-Duty GFC Hockey Stick Conveyors ■ ■ ■ ■ ■

Designed for flow rates under 1,000 pounds per hour.

Constructed of a fabricated steel frame.

Smaller drives with 3” to 6” diameter pulleys.

Inexpensive smooth or ruff-topped belts.

Optional under the belt meTRON™ S 05 metal detector.

Standard-Duty GFC Hockey Stick Conveyors ■

Designed for flow rates of 2,000 to 10,000 pounds per

hour.

■ ■

Formed steel frame construction.

Uses 6” to 10” diameter pulleys with optional magnetic pulley.

■ ■

Heavy cleated cross-rigid flex wall belts.

Flared in-feed hoppers to match shredder discharge opening.

■ ■

Optional under belt metal detectors.

Optional flip gate of contaminant, and mobile bases.

Heavy-Duty GFC Hockey Stick Conveyors ■

Handles between 8,000 and 20,000 pounds of

product per hour.

■ ■ ■ ■ ■

Constructed of formed steel or channel iron frames.

Heavy cross-rigid cleated or cleat top belt.

UHMW skirting.

Uses 10” to 12” pulleys with large drives.

Optional magnetic cross-belt separator, magnetic head pulley and meTRON™ D 05 metal detector.

21

RECYCLING CONVEYORS

Bale Break Stations Designed to improve loading and separation efficiencies.

Bunting systems are customized to fit your facility needs: ■ ■ ■ ■ ■ ■

Small tables with forklift pullouts.

Large tables with stairs and working mezzanines.

Live bottomed belted metering stations.

Surge hoppers with live bottomed conveyors.

Wire wrap poles to hook on after cutting bale wires

Horizontal metering conveyors for Gaylord dumpers.

Dragslide Conveyors Designed for thin mil plastic film industry to solve the problem of static electricity.

■ ■ ■ ■ ■

Standard Heavy Duty Units available for clean house conveying.

Floor Supported or Mobile Bases.

In-feed Hoppers designed to match up to Shredder discharges.

Clear sight windows for viewing material flow.

Optional High-Intensity (NHI) Rare Earth magnets or metal detector in discharge chute.

■

22

UHMW fllghts for extended wear.

RECYCLING CONVEYORS

Flake Eddy Current Separator (ECS) Designed for nonferrous metal separation in the flake or film plastic, plastics recycling industries. n

Provides the gauss intensity to optimize separation on a wide range of nonferrous materials.

n

Maintenance friendly with the drop down side panel for quick and easy belt replacement.

n

High quality urethane endless belt with 1/2� flex wall and sweeper cleats to kick off ferrous

contamination. n

Secondary brush seal outside flex wall to prevent material from getting inside conveyor frame.

n n

High speed rotors for plastic flake separation.

Variable speed controls for both rotor and belt to optimize throw, splitter positions and separation.

High Intensity Separation Conveyors Designed for extreme high gauss fields of magnetic separation and removal of lightly magnetic tramp metal fines. High Intensity fields also separate work hardened 300 series stainless steel from the product stream for maximum magnetic separation effectiveness for medial waste, automotive and e-scrap recycling. n n n

Systems may include a vibratory feeder tray.

Frames designed in 300 series stainless steel construction.

Tough thin urethane endless belts to maximize magnetic fields.

n

4� diameter extremely high gauss separation pulleys.

23

PARTS HANDLING MOVE-IT™ CONVEYORS

Built to order but priced like stock, available in the most common conveyor sizes and can be custom ordered in a wide range of lengths and widths to fit your application.

Sturdy formed steel frame construction, heavy-duty bearings and simple straight-forward design that is both reliable and easy to maintain.

■ Electrical components and variable-speed drive motors are available to match the power needs of each installation.

■ Durable cleated belts allow you to move parts and scrap up and down inclines as well as along horizontal runs for maximum layout flexibility.

■ Belt styles include: standard fabric or mattop belts, cleated belts for steep inclines, or scoop cleated

belting for maximum versatility.

■ Several styles to choose from.

■

24

PARTS HANDLING MOVE-IT™ CONVEYORS

Style A – Straight Frame ■ ■ ■ ■

Suited for horizontal or incline conveying.

Great under-press applications, box transfer, and scrap removal.

Optional built-in chute collects parts or scraps for transport.

Standard belts can be used for 10° inclines. For higher angles, cleated bets keep materials moving.

Style B – Gooseneck ■ ■ ■ ■

Designed to receive parts that discharge underneath machinery and convey them where needed.

Standard belts are PVC with 1.5 inch cleats and polypropylene belts with 2 inch cleats, both on 16 inch centers.

Inclines are 30°, 45° and 60°.

Standard in-feed flaps contains product.

Style C – Z-Shape ■ ■ ■ ■ ■

Design combines the capabilities of horizontal and incline conveyors in a single unit Able to collect parts from underneath machinery.

The standard fabric belt is PVC with 1.5 inch high cleats on 16 inch centers.

Incline angles are 30°, 45° and 60°.

In-feed flaps to contain products are standard.

Style D – Noseover ■

Made to receive parts from overhead and transfer them to a lower level, but can also be used to elevate parts where needed.

■ ■

Available with high friction or cleated belts, depending on the part and the incline.

Incline angles are 30°, 45° and 60°.

Style E – Elevator ■ ■ ■ ■

Designed to receive small parts from overhead operations and convey them down to consolidation areas.

Offer inclines of 45°, 60° and 75°.

Standard fabric belt is PVC with 1 inch cleats on 6 inch centers. Higher cleats are recommended for steep inclines.

Infeed hoppers and discharge chutes are standard equipment.

25

RECYCLING CONVEYOR AND SEPARATION PULLEYS

Magnetic Cross-belt Conveyors Continuous over-conveyor separation for the recycling industry to remove ferrous materials from non-ferrous materials in plastics, wood, tire, metal and municipal scrap recycling.

■

UHMW wings extend over the edge of the belt to protect the

edge of the belt from tramp metal tears and material getting under

the belt.

■

Available in both Ceramic and High-Intensity (NHI) Rare Earth magnets for maximum separation.

■

Available in four sizes 16”, 24”, 30”, 36” wide for different reach out requirements.

Lightweight Cross-belt Conveyor

ock s In SDt ay e z i S 2 r Next Fo ipping Sh

Separation Pulley

Magnetic Separation Pulleys Designed and manufactured for maximum reach-out, holding force and separation effectiveness of ferrous contaminants.

Tramp Metal Fines

■ ■

Offer a maintenance free operation.

Available in both Ceramic and High-Intensity (NHI) Rare Earth magnets for maximum separation.

■

26

Available from 4” to 30” diameters.

PRINTING CYLINDERS Why use BuntingÂŽ Magnetic Cylinders?

As the world leader in producing the best magnetic cylinder, Bunting Magnetics Co. produces a wide variety of magnetic cylinders including magnetic die cutting cylinders, two-piece can printing cylinders, corrugated carton printing cylinders and more.

We have invested in state-of-the-art precision machinery to manufacture our magnetic cylinders to meet or exceed OEM specifications. We have developed special techniques for our grinding process for our cylinders. This allows us to hold tighter tolerances than competitive cylinders.

Behind all the equipment, and the craftsmanship, is a team of engineers and technicians dedicated to helping you find the best solution.

Plastic Decorating Cylinders From butter tubs and yogurt containers to bottle tops

and plastic pails. Bunting makes magnetic cylinders to

OEM specification for most dry-offset plastics decorating equipment. n

Magnetic cylinders greatly reduce make-ready time during plate changes.

n

Spiral design secures both leading and trailing edges of the plate to the cylinder.

n

The best solution for securing digitally produced dies of various lengths.

n

Guaranteed to meet or exceed OEM Specification .

27

PLAIN TALK PRODUCT WARRANTY LIFETIME MAGNET WARRANTY

The magnetic properties of all magnets used in Bunting® Magnetics products are guaranteed for life. There should be no loss of magnetism as long as the magnets or equipment are used in the manner or application in which they were intended for. Any abuse such as overheating, physical shock, electrical charge or exposure to moisture or corrosion will cause a permanent decrease in the magnets performance.

1)

We want our products to exceed your expectations. To support this objective, Bunting® Magnetics Co. warrants its products to be free of defects in material and workmanship for one year from the date of shipment. We also warrant that our products will conform to the specifications and quality we quoted and that they will magnetically meet catalog specifications and individual part specifications.

2)

Bunting Magnetics Co. will remedy any failure under the terms of this warranty by replacing any defective parts or, at the seller’s option, making repairs or adjustments to any defective parts upon: a)

The purchaser providing written notice of the defect to Bunting Magnetics Co. within thirty days of product receipt, specifying the unit serial number, and

b)

The purchaser returning the defective part to Bunting Magnetics Co. located at 500 South Spencer Avenue, Newton, Kansas, 67114, at their expense, for inspection and verification of defect; and

c)

The purchaser accepting shipment of any replacement part(s) F.O.B. Newton, Kansas

3)

This warranty is limited to the replacement of defective parts. The purchaser is responsible for any expense to install and/or adjust replacement parts unless otherwise agreed to in writing by Bunting Magnetics Co.

4)

At its option, Bunting Magnetics Co. will provide replacement parts, whether mechanical, electrical, or electronic, that are new, or remanufactured parts tested to be equivalent to new parts in fit and function. Replacement of a part under warranty does not extend the original warranty term.

5)

This warranty will not apply to products made inoperable due to abuse, improper maintenance or repairs, misapplication, incorrect adjustments, exposure to corrosive or abrasive materials, or any modification or alteration affecting the operation of the unit which is not authorized in writing by Bunting Magnetics Co.

6)

Bunting Magnetics Co. will not be liable for any incidental or consequential damages caused by any defect in its products. Under no circumstances will Bunting Magnetics Co.’s total liability exceed the purchase price of the products we furnished.

7)

Components not manufactured by Bunting Magnetics Co. will be covered by warranties, if any, of the respective manufacturers. This includes items such as motors, reducers, and bearings.

8)

Wear items are not covered by this warranty, nor covered by a manufacturer’s warranty, as their durability is heavily impacted by the application and the environment. This includes conveyor belts.

9)

The above warranty is in lieu of all other warranties, expressed or implied, including any warranty of merchantability or fitness for a particular purpose.

10) Extended warranties for specific applications are available at additional cost. Please inquire.

28

RECYCLING SYSTEMS Plastic Film Recycling to Extruder Extruder GFC - Transfer Conveyor

S-coil Metal Detector (optional)

Magnetic CBS Crossbelt (optional)

Bale Break Station with Work Mezzanine

Bale Infeed GFC Hockey Stick Shredder Discharge Conveyor Shredder

Gaylord Dumper GFC with Metal Detection Inspection Conveyor

GFC Shredder Feeder Conveyor

Always Your Best Choice...We’ll Prove It!

Customer: __________________________ Date: __________________________

Simple Plastic Recycling System Magnetic CBS Crossbelt (optional before Metal Detector)

GFC Hockey Stick Shredder Discharge Conveyor or DragSlide without Crossbelt or Metal Detetor Gaylord Dumper

Flip Gate Reject tied to Metal Detector S or D Coil Metal Detector

Shredder

GFC Shredder Fedder Conveyor with Metal Detector - Protects Shredder

Tramp Metal

Always Your Best Choice...We’ll Prove It!

Customer: __________________________ Date: __________________________

29

PERFECT PLASTICSPLANT™ Outside U.S. and Canada 1-316-284-2020

CALL TOLL-FREE 800-835-2526

For technical information or FREE catalog

pTRON™ 05 Metal Detector

500 S. Spencer Road • P.O. Box 468 • Newton, KS 67114-0468 • USA • 1-316-284-2020 • Fax 1-316-283-4975 • E-mail: bmc@buntingmagnetics.com • www.buntingmagnetics.com

30

pTRON™ 05 Metal Detector

pTRON™ 05 Metal Detector

PERFECT PLASTICS PLANT

World Headquarters

500 S. Spencer Road • Newton, KS 67114 • USA +1 316-284-2020 (outside USA and Canada) Email: bmc@buntingmagnetics.com • www.buntingmagnetics. com

Magnet Materials Division

1150 Howard Street • Elk Grove Village, IL 60007 • USA +1 847-593-2060 (outside USA and Canada) Email: info@buymagnets.com • www.buymagnets.com

Bunting Magnetics Europe Ltd.

Northbridge Rd, Berkhamsted, Herts. HP4 1EH., UK +44 (0) 1442 87508 Email: sales@buntingeurope.com • www.buntingeurope. com

Bunting Magnetics Mexico, S. de R.L. de C.V. Privada Liendo 708 Sur Despacho 4 Col. Obispado Monterrey, N.L. 64060 Mexico +(81) 8348 3943

Official Licensee – Australia

MAGNETS UK

31

500 S. SPENCER ROAD

/

P. O . B O X 4 6 8

bmc@buntingmagnetics.com /

/

N E W T O N , K A N S A S 6 7 11 4 - 0 4 6 8

buntingmagnetics.com

800•835•2526

buntingmagnetics.com 2018-Plastics

316-284-2020

©2018 Bunting Magnetics Co.

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